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Electrode Selection Excel Sheet

This document provides specifications for selecting covered electrodes for welding various material types. It lists 12 material groups including carbon steel, low alloy steel, and high alloy steel. For each material group, it specifies the applicable ASTM and AWS standards for the base material and electrodes. It also provides preheat and postweld heat treatment temperatures required to prevent cracking.

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50% found this document useful (2 votes)
4K views1 page

Electrode Selection Excel Sheet

This document provides specifications for selecting covered electrodes for welding various material types. It lists 12 material groups including carbon steel, low alloy steel, and high alloy steel. For each material group, it specifies the applicable ASTM and AWS standards for the base material and electrodes. It also provides preheat and postweld heat treatment temperatures required to prevent cracking.

Uploaded by

chandrakit047
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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MATERIAL WITH ELECTRODE SELECTION

ASTM SPECIFICATION AWS SPECIFICATION

COVERED ELECTRODE INTERPASS POST HARDNESS BHN


SR.NO BASE MATERIAL P NO PREHEAT TEMP PWHT TEMP
BARE TEMP HEATING (MAX)
PIPE TUBE PLATE FORGING CASTING WROUGHT FITTING
ELECTRODE
PREFERED ALTERNATE

ER70S-2,S-
E6010 E6013,E701

CARBON
1 CS A53,A106 A178,A179/192 A285,A515 A105,A181 A216 A234 Gr WP A/B 3,S-5, RG-

STEEL
root,E7018 F&F 5,E7028 ≤ 25.4mm 10° C
1 60&65 250°C NA >19mm 595-650°C 200
≥ 25.4mm 80°C
2 LTCS A333 Gr -1/6 A334 Gr -1/6 A516 Gr-60 A315 LF-1/2 A352 LC B/C A420 WPL 6 E7018 G E7018-1 ER70 S-1B

E7010-A1,
3 C-1/2 Mo A335 P1 A161 T1 - A182 F1 A217 WC 1 A234 WP1 E7015-A1 ER70 S-1B NA
LOW & INTERMEDIATE ALLOY STEEL 3
E7018-A1 ≤ 25.4mm 10° C
>19mm 595-720°C 225
≥ 25.4mm 80°C
4 1/2Cr-1/2 Mo A335 P2 A213 T2 A387 Gr2 A182 F2 - - E8018-B1 E8016-B1 -

5 1 Cr-1/2 Mo A335 P12 A213 T12 A387 Gr12 A182 F12 - A234 WP12
E8016-B2, ER515, 300°C min
4 E8018-B2 150°C > 12.5 mm 705-745°c 225
7018-B2L 70S-B2L 1/2hr
6 1 1/4 Cr-1/2 Mo A335 P11 A213 T11 A387 Gr11 A182 F11 A217 WC6 A234 WP11

E9015-B3, ER521,
7 2 1/4 Cr-1 Mo A335 P22 A213 T22 A387 Gr22 A182 F22 A217 WC9 A234 WP22 E9018-B3
8018-B3L 80S-B3L
8 5 Cr-1/2Mo A335 P5 A213 T5 A387 Gr5 A182 F5 A217 CS A234 WP5 E502 E8016-B6 ER502
175°C > 12.5mm 705-760 °c 241
9 7 Cr-1/2Mo 5 A335 P7 A213 T7 A387 Gr7 A182 F7 - A234 WP7 E7 Cr - ER7Cr

10 9 Cr-1 Mo A335 P9 A213 T9 A387 Gr9 A182 F9 A217 C12 A234 WP9 E505 E8018-B8 ER505
300°C min
11 9 Cr-1 Mo A335 P91 A213 T91 A387 Gr91 A182 F91 A234 WP91 E9018-B9 - ER90S-B9 204°C 316°C 740-760°C 241
1hr
12 11 Cr - A 268 TP 409 - - - - E 309 E 312 ER 309
MARTENSITIC &

6 < 315 °C 150°C - 730-790 241


FERRITE

13 12 Cr - A 268 TP 410 A240 TP410 A182 F6 A217 CA15 - E 410 - ER 410

14 13 Cr - A 268 TP 405 A240 TP405 A182 F6 A217 CA15 - E 309 E NI Cr Fe 3 ER 309 - - -


7 10°C -
15 17 Cr - A 268 TP 430 A240 TP430 - - - E 430 E NI Cr Fe 3 ER 430 - - -

16 18 Cr - 8 Ni A312 TP 304 A213 TP304 A240 TP304 A181 F304 A351 CF8 A403 WP304 E308 - ER 308 - - -

17 18 Cr - 8 Ni Low C A312 TP 304L A213 TP304L A240 TP304L A181 F304L A351 CF3 A403 WP304L E308L - ER 308L - - -

18 18 Cr - 8 Ni High temp A312 TP 304H A213 TP304H - A181 F304H - A403 WP305H E16-6-2 E308 ER 16-8-2 - - -

19 25 Cr -12 Ni A312 TP 308 - A240 TP309S - A351 CH20 A403 WP309 E309 E310 ER 309 - - -
STAINLESS STEEL

20 25 Cr -20 Ni A312 TP 310 A213 TP310 A240 TP310S A181 F310 A351 CK20 A403 WP310 E310 - ER 310 - - -

21 18 Cr - 12 Ni -2 Mo A312 TP 316 A213 TP316 A240 TP316 A181 F316 A351 CF8M A403 WP316 E316 E16-8-2 ER 316 - - -

22 18 Cr - 12 Ni -2 Mo Iow C A312 TP 316L A213 TP316L A240 TP316L A181 F316L A351 CF3M A403 WP316L E316L E308 Mo L ER 316L - - -
AUSTENTIC

23 18 Cr - 12 Ni -2 Mo High temp A312 TP 316H A213 TP316H - A181 F316H - A403 WP316H E16-8-2 E316 ER 16-8-2 - - -

24 18 Cr - 12 Ni -3 Mo A312 TP 317 A213 TP317 A240 TP317 - - A403 WP317 E317 - ER 347 - - -
8 10°C 175°C
25 18 Cr - 10 Ni -Ti A312 TP 321 A213 TP321 A240 TP321 A181 F321 - A403 WP321 E347 - ER 347 - - -

26 18 Cr - 10 Ni -Ti high temp A312 TP 321H A213 TP321H - A181 F321H - A403 WP321H E16-6-2 E347 ER 16-8-2 - - -

27 18 Cr - 10 Ni-Cb A312 TP 347 A213 TP347 A240 TP347 A181 F347 A351 CHF8C A403 WP347 E347 - ER 347 - - -

28 18 Cr - 10 Ni-Cb high temp A312 TP 347H A213 TP347H - A181 F347H - A403 WP347H E16-8-2 E347 ER 16-8-2 - - -

29 18 Cr - 10 Ni-To A312 TP 348 A213 TP348 A240 TP348 A181 F348 - A403 WP348 E347L & 346 E347 ER 348 - - -

30 18 Cr - 10 Ni-To high temp A312 TP 348H A213 TP348H - - - - E16-8-2 E347 ER 16-8-2 - - -

31 25 Cr - 20 Ni - A608 HK40 - - A351 HK40 - E310H - ER 310H - - -

32 20 Cr-28 Ni-2 Mo-3 Cn B464 B468 B463 B472 A351 CN7M B65 WB20C8 E320 E320 LA ER 320 - - -

33 17 Cr-4 Ni-Ph - - A564 TP630 A474 C87Cu1 - E630 - ER 630 - - -

34 3 1/2 Ni 9 A333 Gr.3 A334 Gr.3 A203 Gr.D/E A350 LFG A352 LC3 A420 WPL 6 E6018-C2 E8016-D2 - 95°c - - > 19mm 595-635°c -
NICKEL STEEL
35 9 Ni 11 A333 Gr.8 A334 Gr.8 A353 A522 - A420 WPL 8 E Ni Cr Fe-3 - ER Ni Cr-3 10°c - - > 19mm 550-585°c -

36 Alluminium 21 B241 B210,B324 B209 B247 - B361 WP3003 - - ER 1100 10°c - 10°c -

37 Copper 31 B42 B75 B11 - - - E Cu - ER Cu 10°c - 10°c -

38 70 Cu 30 Ni Cupronickel 34 B455 C715 B111 C715 B121 - B359 C964 - E Cu Ni - ER Cu Ni 10°c - 10°c -

39 Alluminium Bronze 35 - B111 C614 B169 B150 B146 - E Cu Al-Ai E Cu Ai 2 ER Cu Ai-A2 10°c - 10°c -
NON-FEROUS

40 Nickel 41 B161 B161,B163 B162 B160 - B366 WPN E Ni 1 E Ni 3 ER Ni 3 10°c - 10°c -

41 Monel 42 B185 B165,B163 B127 B164 - B366 WPNC E Ni Cu-7 E Ni Cu 3-4 ER Ni Cu 7 10°c - 10°c -

42 Inconel 43 B167,8 & B157 B516,B183 B168 B166 - B366 WPNC1 E Ni Cr Fe-1 E Ni Cr Fe-3 E Ni Cr Fe-5 10°c - 10°c -

43 Hastelloy B B619 B522 B333 - A296 H 12M B366 WPH8 E Ni Mo-1 - ER Ni Mo-1 10°c - 10°c -
44
44 Hastelloy C - - B334 - A295 CU 12M B366 WPHC E Ni Mo-2 - ER Ni Mo-2 - 10°c -
< 95°C
45 Incoly 45 B407,B514 B407,B515 B409 B46 R - B366 WPNIC E Ni Cr Fe-3 - ER Ni Cr -3 - 10°c -

46 Titanium - B337 B338 B255 B381 B367 B363 - - ER Ti-2 10°c - 10°c -

47 Zircounium - B658 RO2 B523 R02 B551 R 02 B492 R C7 - B853 RO2 - - ER ZR 2 10°c - 10°c -

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