Table of Contents

What type of heater do you need?

Heater Selection Matrix 3 Immersion Heaters 185

Heating Solids ............................................................3 WATROD and FIREBAR

Heating Liquids/Surface Screw Plug Immersion Heaters..............................187
Heating and Immersion ..............................................4 Screw Plug with Control Assembly.....................257
Heating Gases ............................................................5 WATROD and FIREBAR ANSI
Heating Within a Vacuum ...........................................6 Flange Immersion Heaters .....................................259
WATROD and FIREBAR
Flange Immersion Heaters .....................................330
Cartridge/Insertion Heaters 7 Plate Flange Immersion Heaters.........................330
FIREROD® Cartridge Heaters .....................................9 Square Flange Immersion Heaters .....................336
Bayonet/Pipe Insert Immersion Heaters .............340
High-Temperature (HT) FIREROD Heaters ...............31
Over-the-Side Heaters............................................342
Metric FIREROD Cartridge Heaters .........................46
L and O Shaped Immersion Heaters ..................342
MULTICELL™ Heaters .............................................56 Vertical Loop Immersion Heaters........................347
Drum Immersion Heaters ....................................350
Tubular Heaters 57 FIREROD Immersion Heaters.................................353

WATROD™ Single/Double-Ended Heaters ..............59

High-Temperature Tubular Heaters .......................85 Circulation Heaters 357
MULTICOIL™ Tubular Heaters..............................87
Ultra-Pure Thick Film Quartz Heater Modules .......359
Milled Groove Tubular Heaters .............................89
STARFLOW™ Heaters ...........................................365
FIREBAR® Single/Double-Ended Heaters ................91 WATROD and FIREBAR Circulation Heaters..........367
FINBAR Single/Double-Ended Heaters..................110 Booster Heaters ..................................................413
Engine Preheaters ...............................................415
Flexible Heaters 113
Fluid Delivery Heaters 419
Flexible Shapes and Geometries ...........................115
Silicone Rubber Heaters ........................................117 FREEFLEX® Heaters ...............................................421
Line Heating ...........................................................161 Syringe Heaters ......................................................424
Polyimide Heaters ..................................................175
SERIES EHG® .........................................................179 Air Heaters 425
SERIES EHG SL10 .................................................181
Duct Heaters ..........................................................427
LDH SERIES and D SERIES ...............................427
MDH SERIES.......................................................441
Finned Heaters .......................................................445
375 Finned Strip Heaters ....................................445
FINBAR Single/Double-Ended Heaters ..............451
FIREROD Cartridge Heaters...................................452
Enclosure Heaters ..................................................453
WATROD Heaters................................................453
Silicone Rubber Heaters .....................................455

WATLOW® 1
Table of Contents

High-Temperature Heaters 459 Reference Data 585

MULTICELL Heaters...............................................461 Power Calculations.................................................587

High-Temperature FIREROD Heaters.....................467 Equations................................................................593
High-Temperature Tubular Heaters ........................468 Wattage Requirements ...........................................595
Ceramic Fiber Heaters ...........................................469 Tubular Elements and Assembly
Selection Guide ......................................................597

Specialty Heaters 495

Agency Certifications,
ULTRAMIC Advanced Ceramic Heaters ...............497
®
Recognition and Approvals 605
Thick Film Conduction Heaters..............................501
WATROD and FIREBAR Element
Coil/Cable Heaters .................................................505 and Assemblies ......................................................607

Strip/Clamp-On Heaters 513

Index 613
Mineral Insulated (MI) Strip Heaters.......................515 Product Category Index .........................................615
375 Strip Heaters ...................................................518 Code Number Index ...............................................616
FIREBAR Clamp-On Heaters .................................525
Thick Film Conduction Heaters..............................526
Terms and Conditions of Sale 619

Band/Barrel Heaters 527 Terms and Conditions of Sale ................................619

Mineral Insulated (MI) Band Heaters......................529

Nozzle Heaters 541

Mineral Insulated (MI) Nozzle Heaters....................543

Thick Film Cylindrical Heaters................................551
Pre-Coiled Cable Nozzle Heaters ..........................553

Radiant Heaters 555

RAYMAX® Panel Heaters ........................................557

Band and Strip Emitters .........................................571

Thermostats and Accessories 573

ST10 and ST207.....................................................575

Bulb and Capillary ..................................................578
Protective Wells ......................................................583

2 WATLOW®
Heater Selection Matrix

Heating Solids
Typical Max. Max. Operating
Heater Sheath Watt Densities Temperatures Catalog
Type Application Description Materials W/in2 W/cm2 °F °C Page
Cartridge/ These heaters are inserted into a close fit hole (i.e. platens, Incoloy® up to 400 62.0 1400 760 9
Insertion dies and molds) Stainless steel up to 400 62.0 1000 540
Heaters
Tubular These heaters are clamped to the object to be heated, Flat: Incoloy® 40 6.2 1400 760 91
Heaters usually exterior surfaces of tanks or other process vessels or Stainless steel 40 6.2 1200 650 91
fitted into milled grooves in a platen. Round: Incoloy® 40 6.2 1600 870 59
Stainless steel 40 6.2 1200 650 59
Flexible These heaters are bonded or otherwise fastened to the part. Polyimide 20 3.1 390 200 175
Heaters Commonly used to heat irregular surfaces and shapes, or Silicone rubber 10 1.6 500 260 115
applications requiring distributed wattage or limited space.

High- MULTICELL™ heaters are loosely inserted into the platen Inconel® 60 9.3 2100 1150 461
Temperature hole for radiant heating. Can also be used in any static or Incoloy® 60 9.3 2100 1150
Heaters dynamic non-contact application as a radiant heat source.
Commonly used for extreme high temperature applications.
Ceramic fiber heaters can be formed into an oversized Molded ceramic fiber 30 4.6 2200 1205 469
chamber to surround the object being heated. Using radiant
and convection heat transfer, ceramic fiber heaters are used
in ovens and furnaces.
Specialty ULTRAMIC® advanced ceramic heaters are bonded or Aluminum nitride 1000 155 752 400 497
Heaters clamped to the object being heated.
Thick film conduction heaters are clamped to the part Dielectric glass on 430 75 11.6 1200 650 501
being heated. stainless steel substrate
Coil/Cable heaters can be formed to heat flat or curved Stainless steel or
surfaces, or wound around the object being heated. Typical Inconel® 30 4.6 1200 650 505
applications include platen heating and plastic injection
molding nozzles.
Strip/ These heaters are bolted or clamped to surface of, (i.e. dies, Aluminized steel with
Clamp-On molds, ovens). Often used for freeze and moisture refractory insulation 100 15.5 1100 595 518
Heaters protection. Stainless steel with
mineral insulation 140 21.7 1400 760 515

Band/ These heaters are clamped to cylindrical surfaces (i.e. Stainless steel with
Barrel extrusion barrels and nozzles). mineral insulation 100 15.5 1400 760 529
Heaters

Radiant These heaters are used in any static or dynamic, Molded ceramic fiber 20 3 2000 1095 562
Heaters non-contact application where conduction or convection Stainless steel
heating is not practical. Commonly used in laminating emitter strip 30 4.6 1300 700 558
processes, thermoforming and paint drying.

WATLOW® 3
Heater Selection Matrix

Heating Liquids/Surface Heating and Immersion

Typical Max. Max. Operating
Heater Sheath Watt Densities Temperatures Catalog
Type Application Description Materials W/in2 W/cm2 °F °C Page
Cartridge/ These are used as an immersion heater placed either Incoloy® Up to 46.5 212 100 9
Insertion directly in the liquid, or in a protective well (Recommended 300 in water
Heaters for immersion in water or 90 plus percent water soluble in water
solutions).
Tubular These heaters are immersed directly in the liquid being Flat: Incoloy® 60 9.3 1400 760 91
Heaters heated. Most commonly used when high kilowatts are Stainless steel 60 9.3 1200 650 91
required. Multiple style mounting adaptors, such as flanges Round: Copper 60 9.3 350 180 59
and NPT fittings, provide excellent pressure boundaries. Incoloy® 60 9.3 1600 870 59
Stainless steel 60 9.3 1200 650 59
Steel 60 9.3 750 400 59
Flexible These heaters are applied to the surface of a pipe vessel Polyimide 20 3.1 390 200 175
Heaters containing a liquid (Well suited for curved surfaces Silicone rubber 10 1.6 500 260 115
and irregular shaped objects. Frequently used for
freeze protection).
Immersion FIREBAR® heaters have multiple elements mounted in a flange Incoloy® Up to 15.5 212 100 187
Heaters or screw plug fitting. They are immersed directly in a fluid or in 100 in water
a protective well.
WATROD™ heaters have multiple elements mounted in a Incoloy® Up to 15.5 212 100 187
flange or screw plug fitting. These are immersed directly in a 316 stainless steel 100 in water
fluid or in a protective well. Steel 1400 760
Copper in air
Circulation Thick film heaters are applied to the surface of a quartz Quartz 100 15.5 266 130 359
Heaters tube. (Used in deionized water and aggressive chemical
heating).
Tubular heaters have multiple elements mounted in a screw Round: Incoloy® 60 9.3 1600 870 367
plug or ANSI flange fitting and placed in a vessel through Copper 60 9.3 350 180
which fluid is passed. FIREBAR or WATROD elements may Stainless steel 60 9.3 1200 650
be utilized. Steel 60 9.3 750 400
Fluid FREEFLEX® heaters have polymeric heating tubing, used to Polyimide 72 W/ft 22 W/m 212 100 421
Delivery maintain temperature in medical applications where heated
Heaters flexible tubing is required.
Syringe heaters are formed to fit a cylindrical part. They are Lexan 2 0.31 185 85 424
often used in medical applications for heating contrast Silicone rubber 3 0.47 428 220
media and often incorporate a sensor and on-board system.
High- Ceramic fiber assembled heaters can be used in a chamber Molded ceramic fiber 30 4.6 2200 1205 469
Temperature surrounding the tank, vessel, crucible or bath. Radiant and
Heaters convection heat transfer heat the load.

Specialty Coil/Cable heaters that are wrapped or wound around pipe Stainless steel or
Heaters or vessel containing a liquid can be used, or used directly as Inconel® 30 4.6 1200 650 505
an immersion heater. They are often used in applications
with space limitations (i.e. photo processing equipment,
scientific instruments and heat tracing).
Strip/ These heaters are bolted or clamped to the wall of a tank or Aluminized steel with
Clamp-On vessel. They are used in food warming and other refractory insulation 100 15.5 1100 595 518
Heaters applications offering a flat mounting surface. Stainless steel with
mineral insulation 140 21.7 1400 760 515
Band/ These heaters are clamped to cylindrical surfaces and are Stainless steel with
Barrel most commonly used to heat liquids flowing through pipes mineral insulation 100 15.5 1400 760 529
Heaters as freeze protection.

4 WATLOW®
Heater Selection Matrix

Heating Gases
Typical Max. Max. Operating
Heater Sheath Watt Densities Temperatures Catalog
Type Application Description Materials W/in2 W/cm2 °F °C Page
Cartridge/ These heaters are mounted in pipes or vessels through Incoloy® or stainless 100 15.5 Contact Watlow 9
Insertion which gases pass. They can be placed in protection tubes, steel
Heaters making access and wiring easier.

Tubular These heaters have multiple elements mounted in an array Flat: Incoloy® 30 4.6 1400 760 427
Heaters and placed in a duct or vessel through which gases pass. Stainless steel 30 4.6 1200 650
Flat tubular elements can be modified with the addition of Round: Incoloy® 30 4.6 1600 870
fins to increase surface area. Inconel® 30 4.6 1800 980
Flexible These heaters are applied to the surface of a pipe or vessel Polyimide 5 0.8 390 200 175
Heaters containing gases. They are well suited for curved surfaces Silicone rubber 5 0.8 500 260 115
and irregular shaped objects. Excellent for use in
enclosures.
Circulation Tubular heaters have multiple elements mounted in a screw Flat: Incoloy® 30 4.6 1400 760 367
Heaters plug or ANSI flange fitting and placed in a vessel through 304 stainless
which fluid is passed. FIREBAR or WATROD elements may steel 30 4.6 1200 650
be utilized. Round: Incoloy® 30 4.6 1600 870
Inconel® 30 4.6 1800 980
Air Duct heaters have multiple elements placed in a duct Incoloy® 20 to 30 3 to 4.6 1400 760 427
Heaters through which gases pass.
Enclosure heaters prevent freezing and condensation in Stainless steel 15 2.3 1200 650 453
electrical and mechanical housings.
Finned FIREBAR heaters have aluminized steel fins attached Stainless steel Up to 50 7.7 1200 650 110
to a FIREBAR element. They are used for forced air heating
and radiant heating in drivers, ovens and duct work.
Finned Strip have aluminized steel fins attached to 375 heater. Aluminized steel 30 4.7 1100 595 445
They are used for air heating, freeze protection and load bank
resistors.
High- MULTICELL heaters have multiple elements placed in a duct Inconel® 60 9.3 2100 1150 461
Temperature or vessel through which gases pass. Designs are also Incoloy® 60 9.3 2100 1150
Heaters available to heat a pass tube externally to isolate gas from
the element. Excellent for use in high temperature/high
pressure applications.
Ceramic fiber heaters are used to construct chambers and Molded ceramic fiber 30 4.6 2200 1205 469
furnaces through which gases are passed. Heaters function
as high-temperature radiant heaters surrounding transfer
pipes or other special vessels.
Specialty Coil/Cable heaters are sinuated or wound into coils, which Stainless steel or
Heaters can be inserted into a pipe or vessel to heat flowing air or Inconel® 30 4.6 1200 650 505
gases. Cable heaters readily lend themselves to applications
where space is restricted.

WATLOW® 5
Heater Selection Matrix

Heating Within a Vacuum

Typical Max. Max. Operating
Heater Sheath Watt Densities Temperatures Catalog
Type Application Description Materials W/in2 W/cm2 °F °C Page
Cartridge/ These heaters are mounted in a vacuum vessel for radiant Incoloy® up to 35 5.4 1400 760 9
Insertion energy transfer. Stainless steel up to 35 5.4 1000 538
Heaters
Tubular These heaters are mounted in a vacuum vessel for radiant Flat: Incoloy® 30 4.6 1400 760 91
Heaters energy transfer. Stainless steel 30 4.6 1200 650 91
Round: Incoloy® 30 4.6 1600 870 59
Inconel® 30 4.6 1800 980 59
Flexible These heaters are applied to the exterior surface of a pipe Polyimide 7 1.1 390 200 175
Heaters or vessel. They are well suited for curved surfaces and Silicone rubber 10 1.6 500 260 115
irregular shaped objects. Note: Polyimide is the only flexible
heater type recommended for use in the vacuum.
High- MULTICELL heaters are mounted in a vacuum vessel for Inconel® 60 9.3 2250 1230 461
Temperature radiant energy transfer. Incoloy® 60 9.3 2250 1230
Heaters Ceramic fiber heaters surround the exterior surface of a Molded ceramic fiber 30 4.6 2200 1205 469
vacuum vessel, using radiant energy for heat transfer.

Specialty ULTRAMIC advanced ceramic heaters are bonded or Aluminum nitride 1000 155 752 400 497
Heaters clamped to the object being heated.
Coil and cable heaters are wound into a coil or sinuated Inconel® or
pattern and mounted in a vacuum vessel for radiant energy Stainless steel 20 3.1 1200 650 505
transfer.
Band/Barrel These heaters are applied to exterior surface of a pipe Stainless steel with
Heaters or vessel. mineral insulation 100 15.5 1400 760 529

6 WATLOW®
Cartridge/Insertion Heaters

Max. Operating Typical Max.

Cartridge/Insertion Heaters
Temperatures Watt Densities
Cartridge/Insertion Heaters Sheath Materials °F °C W/in2 W/cm2 Page
FIREROD ®
Incoloy ®
1400 760 400 62.0
9
Stainless steel 1000 538 400 62.0
High-Temperature FIREROD Incoloy® 1800 982 100 15.5 31
Metric FIREROD Incoloy ®
1400 760 330 50.0 46
MULTICELL™ Alloy 2050 1120 30 4.6 56

WATLOW® 7
8 WATLOW®
Cartridge/Insertion Heaters

FIREROD® Cartridge Heaters

Watlow® FIREROD® cartridge heaters revolutionized the
heating element industry in 1954 when it was patented
as the first swaged cartridge heater. The mechanical
procedure of swaging reduces the diameter of the heater
by compacting the unit; this directly improves the heat
transfer and efficiency of the heater.
FIREROD cartridge heaters are built using only the finest
materials and construction methods and are backed
with extensive quality assurance programs. With
premium materials and tight manufacturing controls,
the FIREROD heater provides superior heat transfer,
uniform temperatures, resistance to oxidation and
corrosion and a long life even at high temperatures.
FIREROD offers many delivery programs to meet
your needs.
Performance Capabilities
• Part temperatures up to 1400°F (760°C) on Incoloy®
sheath
• Watt densities up to 400 W/in2 (62 W/cm2)
• Maximum voltage up to 480V
Incoloy®
Features and Benefits Sheath

Nickel-chromium resistance wire Nickel-Chromium

• Assures even and efficient distribution of heat to Resistance Wire
the sheath Magnesium
Oxide Insulation
Conductor pins
• Provides a metallurgical bond to the resistance wire Conductor Pins
• Ensures a trouble-free electrical connection
Magnesium oxide insulation of specific grain and
purity
• Results in high dielectric strength and contributes to
faster heat-up
Incoloy® sheath Typical Applications
• Resists oxidation and corrosion from many chemicals, • Semiconductor chamber heating
heat and atmospheres
• Semiconductor wafer lead connection
Minimal spacing between the element wire and
• Semiconductor wire and die bonding
sheath
• Results in lower internal temperature • Freeze protection and deicing of equipment in cold
climates or applications
• Accomodates a design with fewer or smaller heaters
operating at higher watt densities • Humidity control
UL® and CSA approved flexible stranded wires • Patient comfort heating used in medical devices
• Lead insulation rated to temperatures of 480°F (250°C) • Mold die and platen heating
Patented lead adapter (LA) method • Seal bars used in packaging equipment
• Allows same day shipment on more than 150,000 • Test sample heating in gas chromotagraphy equipment
configurations of stock FIREROD heaters and lead
combinations

WATLOW® 9
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Applications and Technical Data

Tolerances Component Recognition File Numbers

Diameter • UL® component rated to 480VAC
• 1 in. (25 mm) units: ±0.003 in. (±0.08 mm) • CSA component rated to 240VAC
• VDE component rated to 480VAC
• All other units: ±0.002 in. (±0.05 mm)
• CE component rated
Length Note: Not all options or combination of options are
• All units to 41⁄2 in. (114 mm) long: ±3⁄32 in. (±2.4 mm) covered. UL®, CSA, VDE and CE marking is available
• 1⁄8 in. diameter units over 41⁄2 in. (114 mm) upon request.
long: ±3%
• All other units over 41⁄2 in. (114 mm) long: ±2% Dimensional Data
Wattage This table gives minimum/maximum lengths for available
• ⁄8 in. units: +10%, -15%
1
FIREROD diameters.
• All other units: +5%, -10% FIREROD Diameter Length
Resistance Nominal Actual Min. Max.
in. in. (mm) in. (mm) in. (mm)
• ⁄8 in. units: +15%, -10%
1

1
⁄8 0.122 (3.1) 11⁄4 (32.0) 12 (305)
• All other units: +10%, -5% 1
⁄4 0.246 (6.3) 7
⁄8 (22.2) 36 (915)
Resistance changes with temperature. There are three 3
⁄8 0.371 (9.4) 7
⁄8 (22.2) 48 (1220)
circumstances under which resistance can be measured: 1
⁄2 0.496 (12.6) 7
⁄8 (22.2) 60 (1520)
1. Room temperature (before use): nominal ohms are
5
⁄8 0.621 (15.8) 11⁄4 (25.0) 72 (1830)
3
⁄4 0.746 (18.9) 11⁄4 (25.0) 72 (1830)
90% of ohm’s law calculation.
1 0.996 (25.3) 11⁄4 (32.0) 72 (1830)
2. Room temperature (after use): nominal ohms are
Indicates recommended maximum length; however longer lengths
95% of ohm’s law calculation. may be available.
3. At temperature (during use): depending on application
nominal ohms are approximately 100% of ohm’s law.
Note: Resistance and wattage values are approximate
depending on application conditions.
Camber
Units to 12 in. (305 mm) long: 0.005 in. (0.1 mm) per
6 in. (152 mm) length. Standard camber tolerance varies
as the square of the length, in feet, is multiplied by
0.020 in. (0.5 mm). For example, a 36 in. (914 mm)
FIREROD has a camber tolerance of 0.020 in. x (3)2 =
0.180 in. Normally, slight camber does not present a
problem since the heater will flex enough to fit into a
straight, close fit hole.

10 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Applications and Technical Data (Continued)

Electrical Data
The table below will assist you in selecting the correct Please note, some combinations of minimum and
FIREROD heater for your application, according maximum wattages are not available on the same heater
to available voltage, amperage and wattage. diameter. Also, if you need to exceed limitations shown,
contact your Watlow representative.

Dia.

1/4 in. (6 mm) 12 in. (305 mm)

Heated Length 1/4 in. (6 mm)
Nominal
No-Heat Nominal
No-Heat

FIREROD Min. Watts @ 120V 3 Max. Watts

Diameter Volts Ampere Heater Length
in. Max. Max. a 1 in. 11⁄2 in. 2 in. 120V 240V 480V 240V 480V
(25 mm) (38 mm) (50 mm) 1-phase 1-phase 1-phase 3-phase 3-phase
1
⁄8 240 3.1 — 8 5 360 720 — — —
1
⁄4 240 4.42 100 55 40 525 1050 — — —
3
⁄8 240 6.7 65 35 25 800 1600 — 5 —
1
⁄2 240 9.7 40 25 20 1160 2320 — 5 —
5
⁄8 480 23.0 35 20 15 2760 5520 11,000 5 —
3
⁄4 480 23.0 30 15 10 2760 4 5520 11,000 9550 19,100
1 480 23.0 — 15 10 2760 4 5520 11,000 9550 4 19,1004

6
a Determined by the current carrying capacity of internal parts and
Number Of Circuits lead wire. Alternate material may be available.
Diameter 2 For 1⁄4 in. (6 mm) units with thermocouple maximum amperage
in. 1-phase 3-phase is 3.1A.
⁄4
3
3 1 3 Determined by the limitation of space for resistance winding.
For minimum wattage of 240VAC multiply value by four.
1 5 2
4 Higher wattages are available using more than one set of power
leads. Multiply the wattage from the table by the applicable factor.
5 Contact your Watlow representative for data.
6 On 3⁄4 in. (19 mm) diameter units, either three single- phase circuits
or one three-phase delta or wye circuit is available. On 1 in. (25 mm)
diameter units, either five single-phase or two three-phase delta
circuits are available.

WATLOW® 11
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Maximum Allowable Watt Density

The following four charts detail maximum allowable watt Heating Metals
densities for applications involving metal, steam, air or gas The Maximum Watt Density— Heating Metals chart will
heating. Please review these respective charts and show you either the maximum hole fit or recommended
applicable data to determine the correct watt density for watt density of the heater. Enter the chart with either
your application. known variable, part fit in hole dimension or W/in2. Then
Correction Factors find the application temperature by reading up or over on
the chart.
Also note, these graphs depict FIRERODs used in steel
parts. Therefore, for either stainless steel, aluminum or If the fit of the heater in the hole dimension is not known,
brass, refer to applicable correction factors: it is easily determined. Subtract the minimum diameter
of the FIREROD (nominal diameter minus tolerance) from
1. For stainless steel, enter the graph with a fit the maximum hole diameter. For example, take a hole
0.0015 in. (0.04 mm) larger than actual. diameter of 0.500 (13 mm) minus a heater diameter of
2. For aluminum and brass, enter the graph with a 0.496 in. (12.6 mm) ±0.002 in. (0.05 mm). The hole fit
temperature 100°F (38°C) above actual temperature. would be 0.006 in. (0.15 mm). For FIREROD heaters
in square holes or grooves, contact your Watlow
representative for the fit in hole dimension.

Maximum Allowable Watt Density—Heating Metals

0.100
0.090
0.080
Hole
0.070
0.060
Fit
0.050

0.040 Cartridge Heater

0.030

0.020
Fit in Hole—in.

Fit in hole = maximum hole I.D. minus

minimum heater O.D.

0.010
0.009
0.008
0.007
0.006
20 F (3
40 00°

0.005
0° (2 16
0° F
6
10

80

F 04 °C
(9 °C )
00

0°

0.004
12

3° )
F
°F
14

C
00

(4

)
00

(53

27
°F

0.003
°F

°C
8°
(64

C)

)
(76

9°C
0°C

0.002
)

0.001
10 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000

Watt Density—W/in 2

12 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Maximum Allowable Watt Density (Continued)

Watt Density vs. Ambient Air Temperature Maximum Allowable Watt

Density vs. Ambient Air
The Watt Density vs Ambient Air Temperature graph 1600
shows the maximum allowable watt density when one
1400
FIREROD is operated in air or similar gas.

Ambient Temperature—°F
For FIRERODs grouped in a single row, with no less than 1200
one diameter between elements, multiply value from
graph by 0.95. When a reflector is placed behind the 1000

heaters, multiply the maximum allowable watt density

800
value from the graph by 0.85.
600

400

200

10 20 30 40 50 60
Watt Density—W/in2

Sheath Temperature in Ambient Air FIREROD

The Sheath Temperature in Ambient Air graph indicates Sheath Temperature When
Operated in 70°F Ambient Air
the watt density required to bring a pre-oxidized
Firerod Sheath Temperature—°F

FIREROD to a given sheath temperature when 2000

operated in 70°F (21°C) ambient air.
Not Pre-oxidized
At 44 W/in2 (6.8 W/cm2), the sheath temperature would be
Pre-oxidized
1450°F (784°C). At this temperature, one year life would 1500

be expected, provided that cycling is not too frequent.

Higher temperatures would result in reduced heater life. 1000

500

10 20 30 40 50 60
Watt Density—W/in2
Maximum Allowable
Watt Density in Moving Air Watt Density in Moving Air
The Watt Density in Moving Air graph gives the maximum
w
Flo

allowable watt density of a FIREROD in moving air. 4500

Entering Air
w

Air
Air Velocity Past Heater—FPM

The air movement is expressed in feet per minute (FPM). Up To 200°F

ir Flo

4000
o
ar T

If the air flow is known in cubic feet per minute (CFM),

To A

3500
cul

divide the CFM by the net free area around the heater (ft2).
3000
ndi
allel

The net free area is the total area of the enclosure minus
e
erp

the area occupied by the heater.

–Par

2500
D–P
ROD

2000
ERO
FIRE

1500
FIR

1000

500

20 40 60 80 100 120 140

Watt Density—W/in2
WATLOW® 13
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Lead and Diameter Information

Standard Lead Specifications

Heater Max. Max. Size Size
Diameter Max. Temperature Temperature Tolerance Tolerance SS Hose SS Braid
in. Gauge Voltage Fiberglass Teflon® Fiberglass Teflon® I.D. I.D.
1
⁄8 24 300 482°F (250°C) 1 392°F (200°C) 0.044 - 0.058 0.036 - 0.044 1
⁄8 1
⁄8
1
⁄4 24 300 842°F (450°C) 392°F (200°C) 0.066 - 0.078 0.050 - 0.058 5
⁄32 1
⁄8
3
⁄8 22 300 842°F (450°C) 392°F (200°C) 0.076 - 0.088 0.056 - 0.064 7
⁄32 3
⁄16
1
⁄2 18 300 842°F (450°C) 392°F (200°C) 0.089 - 0.101 0.074 - 0.084 9
⁄32 1
⁄4
5
⁄8 18 fiberglass 2 600 842°F (450°C) 392°F (200°C) 0.108 - 0.124 0.097 - 0.113 7
⁄16 3
⁄8
14 Teflon®
3
⁄4 18 fiberglass 2 600 842°F (450°C) 392°F (200°C) 0.108 - 0.124 0.097 - 0.113 7
⁄16 3
⁄8
14 Teflon®
1 18 600 482°F (250°C) 1 392°F (200°C) 0.095 - 0.109 0.087 - 0.101 NA NA

Lead length tolerances: Ratings: GGS, 300V, 482°F (250°C)

1 to 36 in. (25 to 914 mm) = -1⁄2 in. (13 mm), +11⁄2 in. (38 mm) MGT, 600V, 842°F (450°C)
> 36 to 72 in. (914 to 1829 mm) = -1, +3 in. (-25 + 76 mm) Teflon®, 600V, 392°F (200°C)
> 72 in. (1829 mm) = ±4 in. (102 mm) Silicone rubber, 600V, 302°F (150°C)
SS hose and braid tolerances: same as lead wire.
1 842°F (450°C) MGT fiberglass lead wire available.
Units constructed with 480V require MGT or Teflon® leads. If connecting
heaters in series above 300V, MGT leads are also required. 2 14 gauge GGS fiberglass leads available for 5⁄8 and 3⁄4 in. diameters
(0.155 to 0.163 O.D.)

Additional Lead Specifications

Lead Gauge Nickel Ampacity N.C.C. Ampacity SPC/NPC

26 2.5 4.2 6.0

24 stranded 3.1 5.2 7.5
24 solid 3.1 5.2 7.5
22 4.4 7.2 10.5
20 N/A N/A 14.0
18 7.6 12.6 18.0
16 9.7 16.1 23.0
14 12.5 21.0 30.0
12 16.8 28.0 40.0
10 23.0 38.5 55.0

14 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Lead Adapter (LA)
Options

Patented LA Modification Method

The lead adapter (LA) modification process is a powerful
tool for providing a wide range of finished heater
configurations very quickly. The LA process allows the
Right Angle
base FIREROD heater to be modified into a multitude
of configurations. The base FIREROD heater can be
selected to meet the customers individual needs. The Swaged-in Flexible Leads
base heater can then be customized by adding various
finishing options like lead length, lead protection, flanges,
locating rings and right angle constructions. No-Heat Extensions

Teflon® Seal and Leads

Silicone Rubber Seal and Leads

Flange

Locating Ring

Threaded Fitting

Stainless Steel Braid

Stainless Steel Hose

Right Angle Right Angle

Stainless Stainless
Steel Hose Steel Braid

WATLOW® 15
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA
Termination Options

LA Swaged-in Flexible Leads LA Teflon® Seal and Leads

Min. No-Heat 1 in.

(25 mm)

LA Teflon® seal and leads protect the heater against

Min. No-Heat 1/
2 in. moisture/contamination from lubricating oil, cleaning
(13 mm)
solvents, plastic material or fumes and organic tapes.
LA swaged-in flexible leads are used in applications This seal is effective to 392°F (200°C) under continuous
where a high degree of flexing exists or the leads must operation.
be bent sharply adjacent to the heater without exposing Please note when ordering this option, that a minimum
or breaking the conductor. The stranded wire leads no-heat section is required to allow for construction.
are connected internally and exit through the lead end. Additional no-heat may be required to keep the seal
The overall length of the heater is extended by below effective temperatures. The minimum lead end
1
⁄4 in. (6 mm). To order, specify length adder code E no-heat is 1 in. (25 mm). The LA cap adds 3⁄4 in. (19 mm)
bringing the total lead end no-heat to 1⁄2 in. (13 mm). to the overall length of the heater. To order, specify
This LA option is not available on 1⁄8 in. (3.2 mm) diameter. option code T.
On 1⁄8 in. (3.2 mm) diameter FIRERODs, leads are
connected externally using a solid conductor lead wire.
If stranded wire is desired on 1⁄8 in. (3.2 mm) diameter LA Silicone Rubber Seal and Leads
units, contact your Watlow representative.

No-Heat Extensions Min. No-Heat 1 in.

(25 mm)

LA silicone rubber seal and leads protect the heater

Right Angle (Swaged-in) Leads
against moisture/contamination from lubricating oil,
cleaning solvents, plastic material or fumes and organic
No-Heat
Length
tapes. This seal is effective to 400°F (204°C) under
Swaged-in Leads continuous operation.
Please note when ordering this option, that a minimum
no-heat section is required to allow for construction.
No-Heat
Length Additional no-heat may be required to keep the seal
below effective temperatures. The minimum lead end
No-heat extensions are recommended in applications no-heat is one inch. The LA cap adds 3⁄4 in. (19 mm)
where leads may be exposed to excessive heat, thus to the overall length. To order, specify option code P.
requiring a cooler lead end. Also used when heat is not
required along the entire length of the FIREROD.
No-heat extensions are available for most LA options in
diameters of 3⁄8, 1⁄2, 5⁄8 and 3⁄4 in. (9.5, 13, 15.9 and 19 mm).
These extensions are designed to provide a total no-heat
length of 1, 11⁄2, 2 or 21⁄2 in. (25, 38, 51 or 65 mm) at the
lead end of FIRERODs only. Contact your Watlow
representative for available LA options.

16 WATLOW®
 Min. No-Heat

Cartridge/Insertion Heaters
Min. No-Heat 1 in. Min. No-Heat
(25 mm)

FIREROD Cartridge Heaters

LA
Termination Options (Continued) Min. No-Heat 1 in.
(25 mm)
LA Straight Stainless Steel Hose LA Straight Stainless Steel Braid

Min. No-Heat Min. No-Heat

LA straight stainless steel hose provides the best LA straight stainless steel braid is designed to protect
protection against abrasion from sharp edges. It also leads from abrasionMin.against sharp edges. It is the most
No-Heat
offers ease of handling and wiring in abrasive flexible of Watlow’s protective lead arrangements.
environments. Unless specified, 12 in. (305 mm) Unless specified, 12 in. (305 mm) braid is supplied. Leads
hose is supplied. Leads are 2 in. (51 mm) longer are 2 in. (51 mm) longer Min.
than braid, but longer leads are
No-Heat
than hose but, longer leads are available. available.
Minimum lead end no-heat required is 3⁄4 in. (19 mm). This Minimum lead end no-heat required is 3⁄4 in. (19 mm). This
option adds 1⁄2 in. (13 mm) to overall length. To order, option adds 1⁄2 in. (13 mm) to overall length. To order,
specify option code H. specify option code C.

LA Straight Stainless Steel Hose with LA Straight Stainless Steel Braid with
Teflon® Leads and Seal Teflon® Leads and Seal

Min. No-Heat Min. No-Heat

LA straight stainless steel hose with Teflon® leads and seal LA straight stainless steel braid with Teflon® leads and
provides the ultimate combination of abrasion protection seal provides Watlow’s most flexible lead protection with a
and a moisture resistant seal. Unless specified, standard moisture resistant seal. Unless specified, 12 in. (305 mm)
12 in. (305 mm) hose is supplied. Leads are 2 in. (51 mm) braid is supplied. Leads are 2 in. (51 mm) longer than the
longer than hose but, longer leads are available. This seal braid but, longer leads are available. This seal is effective
is effective to 392°F (200°C) under continuous operation. to 392°F (200°C) under continuous operation.
Minimum lead end no-heat required is 1 in. (25 mm). This Minimum lead end no-heat required is 1 in. (25 mm). This
option adds 3⁄4 in. (19 mm) to overall length. To order, option adds 3⁄4 in. (19 mm) to overall length. To order,
specify option code G. specify option code F.

WATLOW® 17
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA
Right Angle Options

LA Right Angle Leads LA Right Angle Stainless Steel Hose with

Teflon® Leads and Seal

Min. No-Heat

LA right angle leads are used in applications with a high Min. No-Heat 1½ in.
(38 mm)
degree of flexing and when space limitations are critical.
Stranded lead wires are connected internally (swaged-in)
LA right angle stainless steel hose with Teflon® leads and
and exit at a 90 degree angle at the end of the heater.
seal provides the ultimate combination of abrasion
To order, specify option code R. protection and a moisture resistant seal with wiring
Minimum No-Heat Required convenience. Unless specified, 12 in. (305 mm) hose
Min. No-Heat
in. (mm) is supplied. Leads are 2 in. (51 mm) longer than hose
Dia. ⁄4
1
⁄8
3
⁄2
1
⁄8
5
⁄4
3 but longer leads are available. This seal is effective to
392°F (200°C) under continuous operation.
In. ⁄16 (20.6)
13 3
⁄4 (19.0) ⁄16 (20.6)
13
Min. No-Heat
13
⁄16 (20.6) ⁄16 (20.6)
13

Minimum lead end no-heat required is 11⁄2 in. (38 mm).

To order right angle leads with Teflon® leads and seals, This option adds 11⁄4 in. (32 mm) to overall length on
specify option code B. stock units.
To order, specify option code M.
LA Right Angle Stainless Steel Hose Note: Option is not available on 1⁄4 in. (6 mm) diameter.

Min. No-Heat 1 in.

(25 mm)

LA right angle stainless steel hose is provided for wiring

convenience. Like the LA straight stainless steel hose, it
protects leads from abrasion against sharp edges. Unless
specified, 12 in. (305 mm) hose is supplied. Leads are
2 in. (51 mm) longer than hose, but longer leads are
available.
To order, specify option code W. Option adds 3⁄4 in.
(19 mm) to overall length for 3⁄8, 1⁄2 and 5⁄8 in. (9.5, 13 and
15.9 mm) diameter heaters and 7⁄8 in. (22.2 mm) for
Min. No-Heat
3
⁄4 in. (19 mm) diameter heaters. Minimum lead end
no-heat is 1 in (25 mm) for 3⁄8, 1⁄2 and 5⁄8 in. (9.5, 13 and
15.9 mm) diameter heaters and 11⁄8 in. (28.6 mm) for
3
⁄4 in. (19 mm) diameter.
Note: Option is not available on 1⁄4 in. (6 mm) diameter.

18 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA
Right Angle Options (Continued) Mounting Options

LA Right Angle Stainless Steel Braid LA Threaded Fittings

Standard Fitting Location A

Optional Fitting Location B

Min. No-Heat 1 in.

(25 mm) Fitting overlaps the unheated section and is silver soldered to
the sheath.
LA right angle stainless steel braid is provided for wiring
convenience. Like the LA straight braid, it protects leads Threaded fittings allow for fast, water-tight installation of
from abrasion against sharp edges. the heater into a threaded hole. These fittings can be
Unless specified, 12 in. (305 mm) braid is supplied. Leads ordered in either brass or 304 stainless steel. Other
are 2 in. (51 mm) longer than braid, but longer leads are stainless steel alloys are available upon request. Double
available. threaded fittings are also available.
Minimum Unheated

To order, specify option code Y. Option adds 3⁄4 in.

Min. No-Heat 3 1
To order, specify either brass or stainless steel
(19 mm) to overall length for ⁄8, ⁄2 and 5⁄8 in. (9.5, 13 threaded fittings.
and 15.9 mm) diameter heaters and 7⁄8 in. (22.2 mm) On LA give location of fittings, if no-heat extension option
for 3⁄4 in. (19 mm) diameter heaters. Minimum lead end is requested. Specify location from disc end to
Min. No-Heat
no-heat is 1 in. (25 mm) for 3⁄8, 1⁄2 and 5⁄8 in. (9.5, 13 and
bottom of threads.
15.9 mm) diameter heaters and 11⁄8 in. (28.6 mm) for
3
⁄4 in. (19 mm) diameter. STD Fitting a
Note: Option is not available on 1⁄4 in. (6 mm) diameter. Lead Location
Arrangement Dimension A
in. (mm)
LA Right Angle Stainless Steel Braid with 1
⁄4 (6)
Crimped Leads
Teflon® Leads and Seal Swaged in Leads
5
⁄16 bd (8)
1 c
STR SS Hose ⁄2 (13)
STR SS Braid 1
⁄2 (13)
Teflon® Seal & Leads 7
⁄8 (22)
Min. No-Heat Silicone Seal & Leads 7
⁄8 (22)

a The location of the threaded fitting from thread end of fitting to the
lead end of heater.
All optional fitting locations are available only with LA no-heat
Min. No-Heat 1½ in. extensions. Contact your Watlow representative for details.
(38 mm) b On 1⁄4 in. diameter FIREROD only “A” dimension is 7⁄16 in. (11.1 mm).
LA right angle stainless steel braid with Teflon® leads and c On 1⁄4 in. diameter FIREROD only “A” dimension is 5⁄8 in. (15.9 mm).
seal provides Watlow’s most flexible lead protection and 4 On 5⁄8 in. and 3⁄4 in. the fitting is located at 7⁄8 in. from lead end using a
3
⁄4 no-heat extension. In order to locate at 5⁄16 in. the fitting must
moisture resistant Teflon® seal with wiring convenience. be epoxied.
Unless specified, 12 in. (305 mm) braid is supplied. Leads
are 2 in. (51 mm) longer than the braid, but longer leads
are available. This seal is effective to 392°F (200°C) under
continuous operation.
Minimum lead end no-heat required is 11⁄2 in. (38 mm).
This option adds 11⁄4 in. (32 mm) to overall length on
stock units.
To order, specify option code A.
Note: Option is not available on 1⁄4 in. (6 mm) diameter.
WATLOW® 19
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA
Mounting Options

Flanges Locating Ring

1⁄16 in. (1.6 mm)
(nominal)
0.14 in. (3.6 mm)

C D

Stainless steel flanges are a convenient mounting method A stainless steel locating ring can be used as a retaining
as well as a way to position a heater within an application. collar to position a FIREROD if mounting requirements are
The flange is staked on and located 1⁄4 in. (6 mm) from not critical.
the lead end. The flange can be located up to 21⁄4 in. On LA, specify location if the no-heat extension option
(57 mm) from the lead end as long as it is over a is requested. On FIRERODs with crimped on leads
no-heat section. Use this option in combination with without the LA option, locating ring will be on the
most LA configurations. last 1⁄4 in. (6 mm).
To order, specifiy flange, size and locations. To order, specify locating ring.
Flange Specifications Locating Ring Specifications
FIREROD in. (mm) Diameter ⁄4
1
⁄8
3 1
⁄2 ⁄8
5 3
⁄4
Diameter Flange Ring O.D.
in. Size D C H in. (mm) ⁄2 (13.0)
1
⁄8 (15.9)
5 3
⁄4 (19.0) ⁄8 (22.2)
7
1 (25.0)
⁄4, ⁄8, ⁄2
1 3 1
FS 1 (25.0) ⁄4 (19.0)
3
0.144 (3.7)

⁄4, 3⁄8, 1⁄2

1
FM 11⁄2 (38.0) 11⁄8 (28.5) 0.156 (4.0)
5
⁄8, 3⁄4

5
⁄8, 3⁄4, 1 FL 2 (51.0) 11⁄2 (38.0) 0.201 (5.1)

20 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA
Mineral Insulated (MI) Leads

304 SS Sheath
Mineral Insulation
Product Benefits
Nickel Conductor
• Increases heater life
Transition • Less down time
"Metal to
Metal Seal" • No need for a soft start due to moisture penetration
• Ability to use a cartridge heater where not possible
before
• Abrasion and vibration resistant
MI leads handle both high temperatures and • Able to be formed or bent to fit the contours of wiring
contamination, and resist other problems like abrasion raceways
and excessive vibration. The metal seal and swaged-in, • No additional insulation of lead wires is needed to
formable MI cable leads are capable of handling protect against high temperatures
temperatures up to 1500°F (815°C). In addition, the
• Lead cables and seal will not out-gas in vacuum
lead end seal resists moisture and other forms of
environments
contamination, including gases, oils, plastic drool,
solvents and water. Applications
The Watlow FIREROD with the patented MI lead and • Vacuum forming
seal option is covered by a two-year limited warranty. • Plastic molding
This extended warranty for this product only applies
to manufacturing defects or product failure due to • Medical device manufacturing
contamination. • Food handling equipment
This LA option is also available as a manufactured item. • Zinc die-casting
Specify MI leads and seal, as well as volts, watts, cable
length, lead length and type. Unless specified a Technical Data
6 in. (152 mm) of MI cable and 12 in. (305 mm) of Teflon® Max. temp. of cable: 1500°F (815°C)
leads will be supplied. To order, specify option code J. Max. temp. of cable to lead transition: 300°F (149°C)
(where flexible leads attach to cable)
Cable sheath material: 304 SS
Conductor material: nickel
Max. voltage: 240V

Lead Types
Teflon® 392°F (200°C) – T
Silicone rubber 302°F (150°C) – S
GGS 482°F (250°C) – No code
MGT 842°F (450°C) – H
Heater Max. Conductor Cable Transition Cable Length Max.
Diameter Current Diameter Diameter Diameter Min. Max. Min. Voltage Length
in. Amperes in. in. in. in. Bend Radius in. Adder
3
⁄8 7.0 0.044 0.108 0.230 6 72 0.225 240 G (3/8)
1
⁄2 7.0 0.044 0.108 0.230 6 72 0.225 240 K (9/16)
5
⁄8 9.7 0.062 0.138 0.250 6 72 0.280 240 L (5/8)
3
⁄4 9.7 0.062 0.138 0.250 6 72 0.280 240 L (5/8)

The above information pertains to standard FIREROD heaters. However, variations in these parameters may be accommodated to suit specific
customer needs.
WATLOW® 21
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

LA Options

Minimum Length Adders Per Diameter Per Option Option

Option in. (mm) Code
Heater Diameter ⁄4 (6 mm)
1
⁄8 (9.5 mm)
3 1
⁄2 (13 mm) ⁄8 (15.9 mm)
5
⁄4 (19 mm)
3

Swaged-in leads E 1
⁄4 (6 mm) E ⁄4 1
(6 mm) E ⁄4 (6 mm)
1
E 1
⁄4 (6 mm) E 1
⁄4 (6 mm) None
Right angle leads K 9
⁄16 (14.3 mm) J 1⁄2 (13 mm) K 9⁄16 (14.3 mm) K 9
⁄16 (14.3 mm) K 9
⁄16 (14.3 mm) R
Teflon® seal and leads — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) N 3
⁄4 (19 mm) T
Right angle Teflon® seal and leads — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) N 3
⁄4 (19 mm) B
Silicone seal and leads — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) N 3
⁄4 (19 mm) P
Straight hose J 1
⁄2 (13 mm) J 1⁄2 (13 mm) J 1⁄2 (13 mm) J 1
⁄2 (13 mm) J 1
⁄2 (13 mm) H
Right angle hose — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) R 7
⁄8 (22.2 mm) W
Straight hose with Teflon® seal and leads — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) N 3
⁄4 (19 mm) G
Straight braid J 1
⁄2 (13 mm) J 1⁄2 (13 mm) J 1⁄2 (13 mm) J 1
⁄2 (13 mm) J 1
⁄2 (13 mm) C
Right angle braid — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) R 7
⁄8 (22.2 mm) Y
Right angle braid with Teflon® seal and leads — — 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) A
Straight braid with Teflon® seal and leads — — N 3⁄4 (19 mm) N 3⁄4 (19 mm) N 3
⁄4 (19 mm) N 3
⁄4 (19 mm) F
Right angle hose with Teflon® seal and leads — — 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) 1E 11⁄4 (32 mm) M

LA options are available on all FIRERODs, except No-Heat Length Adder Codes
1
⁄8 in. diameter. To order any of these options, please build No-Heat
the order number by specifying Watlow code number, Option Length
length adder code, option code and lead length. in. (mm) Adder Code
Ordering Example: The order number 1 3⁄4 (19) N
J12A89-N72W74 indicates you have ordered a 11⁄4 (32) 1E
12 in. (305 mm) FIREROD with 72 in. (1830 mm) right 13⁄4 (44) 1N
21⁄4 (56) 2E
angle stainless steel hose and 74 in. (1880 mm) leads.
The overall heater length equals 123⁄4 in. (324 mm).
Note: No-heat extensions are available for most LA
options in diameters of 3⁄8, 1⁄2, 5⁄8 and 3⁄4 in. Contact your
Watlow representative for available LA options.
To order any of these dimensions, please specify the
applicable length adder code shown.

22 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Non-Lead Adapter (LA)
Modification Coding
Watlow offers heaters in various diameters, lengths and
volt-wattage combinations that are ready for shipping.
These heaters can have basic modifications made and
shipped the same day. These modifications include Crimped-on Leads
flanges, threaded fittings, locating rings, ceramic beads
and crimped on leads. The following is a list of all
available non-LA mounting and pin option codes.

Mounting Option Codes

Ceramic Beads
BA - Small flange FS (available on 1⁄8, 1⁄4, 3⁄8 and 1⁄2 in.)
BB - Medium flange FM (available on 1⁄4, 3⁄8, 1⁄2, 5⁄8 and 3⁄4 in.)
BC - Large flange FL (available on 5⁄8 and 3⁄4 in.)
BD - Locating ring (available on 1⁄4, 3⁄8, 1⁄2, 5⁄8 and 3⁄4 in.)
Locating Ring
BE - Single brass fitting
BF - Double brass fitting
BG - Single stainless steel fitting
BH - Double stainless steel fitting
BY - Stainless steel reversed Threaded Fitting

BZ - Brass reversed

Pin Option Codes

AA - Short pins 5⁄16 in. (7.9 mm)
AB - Medium pins 5⁄8 in. (15.9 mm)
AC - Long pins 13⁄4 (45 mm)
AD - Stagger pins
AE - Ceramic beads 1⁄2 in. (13 mm)
AF - Ceramic beads 3⁄4 in. (19 mm)
AG - Ceramic beads 1 in. (25 mm)
AH - Ceramic beads 11⁄4 in. (32 mm)
AJ - Ceramic beads 11⁄2 in. (38 mm)

WATLOW® 23
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Straight Options

Swaged-in Flexible Leads Straight Stainless Steel Hose

Min. No-Heat ¼ in. (6 mm)
Adder Length
½ in. (13 mm)
12 in. (305 mm) Min. No-Heat
¼ in. ( 6 mm)
No-Heat Standard
¼ in. (6 mm)
No-Heat
Swaged-in flexible leads are used in applications where
a high degree of flexing exists or the leads must be bent Straight stainless steel hose provides the best protection
sharply adjacent to the heater without exposing or against abrasion from sharp edges. It also offers ease of
breaking the conductor. The stranded wire leads are handling and wiring in abrasive environments.
connected internally and exit through the lead end.
Unless specified, 12 in. (305 mm) hose is supplied.
Lead wire type is high temperature fiberglass. The Leads are 2 in. (51 mm) longer than hose.
maximum temperature of the standard fiberglass end
Option adds 1⁄4 in. (6 mm) to overall length of heater.
piece is 842°F (450°C). Unless specified, 12 in. (305 mm)
leads are supplied. Note: This option is available with Teflon® leads and seal.
Minimum no-heats are longer, contact your Watlow
Minimum lead end no-heat is 1⁄4 in. (6 mm). High
representative details.
amperage designs require longer lead end no-heat.
Additional no-heat may be required to keep the end piece
and leads below maximum operating temperatures. Straight Stainless Steel Braid
¼ in. ( 6 mm)
Standard Min. Min.
Adder Length
Heater Lead Max. No-Heat Max. No-Heat ½ in. ( 13 mm)
Diameter Gauge Amperes (in.) Amperes (in.) Min. No-Heat
1
⁄4 24 3.1 1
⁄4 >3.1 7
⁄16
3
⁄8 22 4.4 1
⁄4 >4.4 7
⁄16 ¼ in. (6 mm)
1
⁄2 18 7.6 1
⁄4 >7.6 7
⁄16 No-Heat
5
⁄8 18 12.6 1
⁄4 >12.6 1
⁄2
Straight stainless braid is designed to protect leads from
3
⁄4 18 12.6 7
⁄16 >12.6 1
⁄2
abrasion against sharp edges. It is the most flexible of
Watlow’s protective lead arrangements.
Teflon® Seal and Leads Unless specified, 12 in. (305 mm) braid is supplied.
Leads are 2 in. (51 mm) longer than braid.
1 in. (25 mm)
Min. No-Heat Option adds 1⁄4 in. (6 mm) to overall length of heater.
Note: This option is available with Teflon® leads and seal.
Minimum no-heats are longer, contact your Watlow
¼ in. (6 mm) No-Heat
representative for details.

Teflon® seal and leads protect the heater against moisture

and contamination from cleaning solvents, plastic material
or fumes and organic tapes. This seal is effective to
392°F (200°C) under continuous operation.
Teflon® seal and leads will have a minimum lead end
unheated section of 1 in. (25 mm). Additional no-heat may
be required to keep the seal below its maximum operating
temperature.

24 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Right Angle Options

Right Angle Leads Right Angle Stainless Steel Hose

Adder Length Adder Length

Min. No-Heat
Min. No-Heat

¼ in. (6 mm)
No-Heat
¼ in. (6 mm)
No-Heat

Right angle leads are used in applications with a high

degree of flexing and when space limitations are critical. Right angle stainless steel hose is provided for wiring
Standard lead wires are connected internally (swaged-in) convenience. Like straight stainless steel hose, it protects
and exit at a 90° angle at the end of the heater. leads from abrasion against sharp edges.
Unless specified, 12 in. (305 mm) hose is supplied.
Diameter 1
⁄4 3
⁄8 ⁄2
1
⁄8
5 3
⁄4 Leads are 2 in. (51 mm) longer than hose.
Adder length (in.) ⁄4
1 1
⁄4 5
⁄16 7
⁄16 ⁄16
7
Diameter 1
⁄4 3
⁄8 ⁄2
1
⁄8
5 3
⁄4
Min. No-Heat (in.) ⁄2
1 1
⁄2 9
⁄16 11
⁄16 ⁄8
7

Adder length (in.) 5

⁄16 3
⁄8 9
⁄16 11
⁄16 ⁄16
13

Note: This option is available with Teflon® leads and seal. Min. No-Heat (in.) 9
⁄16 5
⁄8 13
⁄16 15
⁄16 11⁄16
Minimum no-heats are longer, contact your Watlow
Note: This option is available with Teflon® leads and seal.
representative for details.
Minimum no-heats are longer, contact your Watlow
representative for details.

Right Angle Stainless Steel Braid

Adder Length

Min. No-Heat

¼ in. (6 mm)
No-Heat

Right angle stainless steel braid is provided for wiring

convenience. Like straight braid, it protects leads from
abrasion against sharp edges.
Unless specified, 12 in. (305 mm) hose is supplied.
Leads are 2 in. (51 mm) longer than hose.
Diameter 1
⁄4 3
⁄8 ⁄2
1
⁄8
5 3
⁄4
Adder length (in.) 5
⁄16 3
⁄8 9
⁄16 11
⁄16 ⁄16
13

Min. No-Heat (in.) 9

⁄16 5
⁄8 13
⁄16 15
⁄16 11⁄16
Note: This option is available with Teflon® leads and seal.
Minimum no-heats are longer, contact your Watlow
representative for details.
WATLOW® 25
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Termination Options

Silicone Rubber Seal and Leads UL® Listed Plugs

Min. No-Heat 1 in.

(25 mm)

Made-to-order silicone rubber seal and leads protect the UL® listed plugs are a safe, convenient method of
heater against moisture/contamination from lubricating oil, installation, especially when frequent connection or
cleaning solvents, plastic material or fumes and organic disconnection is required. These plugs have a nylon
tapes. This seal is effective to 400°F (204°C) under dead front, a molded-in cord grip and either straight or
continuous operation. Twist-Lock® blades with or without ground.
Silicone rubber seal and leads for made-to-order units Use UL® listed plugs with stainless steel hose, conduit,
greater than 10 in. (250 mm) long will have a minimum braid or lead wires with sleeving. To order, specify
no-heat section of approximately 12 percent of the UL® listed plugs.
overall length. Longer no-heat sections are available
if required. Ground Lead

Epoxy Seal

Min. No-Heat 1 in.

(25 mm)

Epoxy seals help protect the heater against Ground leads are a safety feature to protect both workers
moisture/contamination from lubricating oil, cleaning and equipment. This configuration is not available on all
solvents, plastic material or fumes and organic tapes. options. contact your Watlow representative for additional
These seals are effective to 250°F (121°C) under information. To order, specify ground lead.
continuous operation.
Epoxy seals can be ordered only on units greater than
1
⁄8 in. (3.2 mm) diameter with crimped on leads. Minimum
no-heat section at the lead end is 1 in. (25 mm). Longer
no-heat sections are available upon request.
To order, specify epoxy seal.

Passivation
During the manufacturing and handling of stainless steel,
particles of iron or tool steel may be embedded in the
sheath. If not removed, these particles may corrode and
produce rust spots. In critical sheath contact applications,
like the medical industry, passivation will remove free iron
from the sheath. To order, specify 316L stainless steel
sheath and passivation.

26 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Termination Options (Continued)

Terminal Box Ceramic Bead Insulation

4 in.
(100 mm)

11/2 in.
(38 mm)
Ceramic bead insulation protects the leads from high
ambient temperatures above 842°F (450°C).
➀ The no-heat The beads fit over solid conductors that are extended
section is the
same as units long enough to reach a cooler area where flexible wires
with threaded can be attached.
fittings.
➀
* This option is not available on 1⁄8 in. (3.2 mm) diameter.
A 4 in. (100 mm) NEMA 1 octagonal terminal box is The maximum available length on FIRERODs is
mounted on a flange or a threaded fitting. Boxes have 12 in. (305 mm). To order, specify ceramic beads and
1
⁄2 in. (13 mm) conduit knockouts for electrical connection. length, and additional lead length.
Hazardous location (NEMA 4 and NEMA 7) terminal
boxes are also available. contact your Watlow
representative for details. Terminal boxes are available
on 1⁄2 in. (13 mm) through 1 in. (25 mm) diameter
FIRERODs. To order, specify terminal box and
NEMA type.

Post Terminals

¾ in.
(19 mm)

½ in. 5⁄8 in.

(13 mm) (15.9 mm)

Post terminals provide a quick, secure connection

with ring or fork connectors, or bus bars. Threaded
6-32 studs are soldered to the solid power pins.
Nuts and washers are provided.
Post terminals are available on FIRERODs of 1⁄2, 5⁄8, 3⁄4
and 1 in. (13, 15.9, 19 and 25 mm) diameter. On 1 in.
(25 mm) diameters, pins are straight. To order, specify
post terminals.

WATLOW® 27
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Options
Thermocouple Types Dual Voltage
ASTM Conductor Characteristics Temperature Range When the FIREROD requires the flexibility of operating on
Code Positive Negative °F (°C) two voltages, use this internal construction. Dual voltage
J Iron Constantan is not compatible for all lead options. Contact your
(Magnetic) (Non-Magnetic) 0 to 1400 (-20 to 760) Watlow representative for availability. To order, specify
(White) (Red) dual voltage and voltage requirements.
K Chromel® Alumel®
(Non-Magnetic) (Magnetic) 0 to 2300 (-20 to 1260) Internal Thermocouple
(Yellow) (Red)
A Style A internal thermocouple can be used to evaluate
For other ISA types, contact your Watlow representative. heat transfer efficiency of an application, a measure that
enables you to cut energy costs and increase heater life.
This ungrounded junction is located in the heater core to
Style A monitor the internal temperature of the heater.
The Style B internal thermocouple gives a good
approximation of part temperature and can be located
anywhere along the length of the heater. Due to variations
in production, this style may be grounded or ungrounded.
This junction is located adjacent to the inside heater
Style B sheath in the center of the heated section unless
otherwise specified. A 1⁄2 in. (13 mm) unheated section
is required.
1/2 in. A Style C internal thermocouple is useful in applications
(13 mm)
No-Heat
where material flows past the end of the heater, as
in plastic molding. This grounded junction is embedded in
a special end disc. Unless requested, the disc end is
not mechanically sealed.
Style C
To order, specify internal thermocouple, Style A, B
or C and thermocouple ASTM Type J or K.
If not specified, 12 in. (305 mm) thermocouple leads
are supplied.
Availability
Distributed Wattage All styles are available on all diameters with the exception
of 1⁄8 in. (3.2 mm) diameter, which is available only with
Dia.
Style C and 1 in. (25 mm) which is available only with
Heated 1/4 in. (6 mm) Style A and B.
1/4
in. (6 mm) Length No-Heat
No-Heat

Distributed wattage varies the watt density along the

length of the heater. This construction technique is used
to compensate for heat losses along the edges of heated
parts. This is ideal for seal bar applications.
To order, specify distributed wattage and give the
length and wattage for each section.

28 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Made-to-Order
Mounting Options

Threaded Fittings Flanges

Lead End Flush With 1⁄16 in. (1.6 mm)
(nominal)
Hex Standard Location

0.250 in. ¼ in. (6 mm)

Standard Location
Min. No-Heat
Optional Location

Optional Fitting
Location

Optional Fitting C D
Location

Threaded fittings allow for fast, water-tight installation of H

the heater into a threaded hole. Standard fittings are
304 stainless steel and welded to the heater sheath.
Other materials are available upon request. Double Stainless steel flanges are a convenient mounting method
threaded fittings are also available. as well as a way to position a heater within an application.
Unless specified, the fitting hex will be located flush with Standard location is 1⁄4 in. (6 mm) from lead end; however,
the lead end. a specific location may be requested any place on the
no-heat section. Unless specified, flanges will be staked
Threaded Fittings Specifications
to the sheath.
Heater Pipe Thread Single Thread Double Thread
Diameter Size (NPTF) Fitting Length Fitting Length To order, specify flange, size and location.
in. in. (mm) in. (mm) in. (mm)
Flange Specifications
⁄4
1 1
⁄8 (3.2) ⁄2
1
(13.0) 7
⁄8 (22.2)
FIREROD
⁄8
3 1
⁄4 (6.0) ⁄8
5
(15.9) 15⁄16 (49.2) Diameter Flange D C H
⁄2
1 3
⁄8 (9.5) ⁄4
3
(19.0) 13⁄8 (34.9) in. Size in. (mm) in. (mm) in. (mm)
⁄8
5 1
⁄2 (13.0) ⁄8
7
(22.2) 113⁄16 (46.0) 1
⁄4, 3⁄8, 1⁄2 FS 1 (25.0) 3
⁄4 (19.0) 0.144
⁄4
3 3
⁄4 (19.0) 1 (25.0) 1 ⁄16 (46.0)
13 1
⁄4, 3⁄8, 1⁄2, 5⁄8, 3⁄4 FM 11⁄2 (38.0) 11⁄8 (28.6) 0.156
1 0.140" (3.6 mm)
1 (25.0) 1 (25.0) 1 ⁄21
(38.0) 5
⁄8, ⁄4, 1
3
FL 2 (51.0) 1 ⁄2 (38.0)
1
0.201

Locating Rings A stainless steel locating ring can be used as a retaining

collar to position a FIREROD if mounting requirements are
not critical. Standard locating rings are staked to the
0.140 in. (3.6 mm) heater sheath.
To order, specify locating ring, and location.
Locating Ring Specifications
Diameter - in. 1
⁄4 ⁄8
3
⁄2
1
⁄8
5
⁄4
3

Flush With Lead End Ring O.D.

Optional Location
Standard Location
in. (mm) ⁄2 (13.0)
1
⁄8 (15.9)
5
⁄4 (19.0)
3
⁄8 (22.2)
7
1 (25.0)

WATLOW® 29
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Extended Capabilities For
FIREROD Cartridge Heaters
Made-to-Order
Termination Options Options
Low Electrical Leakage Individually Controlled Heat Zones
This construction technique minimizes current leakage Individually controlled heat zones give the flexibility of
of the heating element. It is especially useful in critical controlling temperature by zones, along the length of the
applications, like the medical field where low set point FIREROD. This is an advantage for heating requirements
ground fault interrupts are used. of certain applications, like seal bars. This internal
Low electrical leakage is available on 3⁄8, 1⁄2, 5⁄8 and 3⁄4 in. construction can be ordered on 5⁄8, 3⁄4 and 1 in. (16, 19
(9.5, 13, 15.9 and 19 mm) diameter FIRERODs. To order, and 25 mm) diameter FIRERODs. To order, specify
specify low electrical leakage. individually controlled heat zones as well as wattage
and length per zone.

SJO Cord
Bent FIREROD

Min. No-Heat
11/4 in. 1 in.
(32 mm) Bend Radius (25 mm)

SJO cord is used in low temperature applications where

lead wires require protection against moisture or when
UL® listed plugs are needed. This cord is limited to 1/4 in. (6 mm) 1/4 in. (6 mm)
Heated
140°F (60°C) under continuous operation.
FIRERODs greater than 10 in. (250 mm) long will In applications where the leads must exit at an angle, a
have a minimum no-heat section of approximately bend can be made in the unheated section only.
12 percent + 1⁄4 in. (6 mm) of the overall length. Heated sections may be on either side of the bend.
To order, specify either two conductor or three It is recommended that the heater be bent at the
conductor as well as overall length. Watlow factory.
A 304 stainless steel sheath is used on bent FIRERODs.
Centerless Grinding If the sheath temperature exceeds 1000°F (540°C),
contact your Watlow representative.
Centerless grinding can be used to furnish precision
diameters, thus permitting closer heater-to-part fit. See dimensions noted on the chart, or contact your
Therefore, higher watt densities can be used. Watlow representative, if you need to exceed
limitations shown.
For centerless ground heaters, the heater must either
have Teflon® leads and seal (maximum 12 in. (305 mm) FIREROD Min. Required Bend
Diameter No-Heat Length Radius
lead length) or have crimped on leads. Longer lead in. in. (mm) in. (mm)
lengths are available, but require external connection. 1
⁄4 21⁄4 (56) 1
⁄2 (13)
The length of a FIREROD available for centerless grinding 3
⁄8 23⁄8 (60) 1
⁄2 (13)
is dependent on the construction, please contact your 1
⁄2 27⁄8 (72) 3
⁄4 (19)
Watlow representative for assistance. To order, specify 5
⁄8 35⁄16 (83) 1 (25)
centerless grinding. 3
⁄4 313⁄16 (98) 11⁄4 (32)
FIREROD Actual
Diameter Precision Diameter
in. in.
1
⁄4 0.241 ± 0.0005
3
⁄8 0.363 ± 0.0005
1
⁄2 0.488 ± 0.0005
5
⁄8 0.613 ± 0.0005
3
⁄4 0.738 ± 0.0005
1 0.984 ± 0.0005

30 WATLOW®
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Extended Capabilities For

High-Temperature (HT) FIREROD®
Heaters
The Watlow HT FIREROD heater is especially designed
for high temperature platen applications up to 1800°F
(980°C). The HT FIREROD utilizes the same industry
leading design principals used on all of Watlow’s
FIREROD products. Taking the cartridge heater one step
further enables the HT FIREROD to withstand application
temperatures up to 400°F (204°C) higher than standard
cartridge heaters.
There are certain differences in the HT FIREROD design
which are important in high temperature applications:
• HT FIRERODS are specially constructed with an end
seal that is virtually airtight to reduce the effects of
resistance wire oxidation
• The high temperature sheath is treated to improve its
emissivity for better heat transfer

Performance Capabilities
• Platen temperatures to 1800°F (980°C)
• Maximum watt density to 100 W/in2 (15.5 W/cm2)
High
• Maximum voltage 277VAC to ground Temperature Nickel-chromium
Seal* Resistance Wire
• Length tolerance: +0, -4 percent standard diameters;
Optional
+0, -8 percent for special diameter Fiberglass Insulated Ceramic
Crimped-on Leads Beads
Made-to-Order Availability
MgO Insulation
Nominal Actual
Diameter Diameter Max. Incoloy® Sheath
in. in. Amperes
1
⁄2 0.496 ± 0.004 10
5
⁄8 0.580 ± 0.004 23 Insulation Conductor 3 in. (76 mm)
0.621 ± 0.004 23 Boots Pins Min. No-Heat Section
3
⁄4 0.710 ± 0.004 46
0.746 ± 0.004 46
1 0.960 ± 0.004 46 * First 2 in. (51 mm) at lead end must be kept below 1000°F (538°C)
0.996 ± 0.006 46

Contact your Watlow representative, for special diameter requests.

Features and Benefits Typical Applications

High temperature seal • Thermo plastic
• Reduces exposure to the atmosphere which minimizes • Super plastic forming of titanium aircraft parts
oxidation of the winding wires, resulting in longer life of
the element • Diffusion bonding to laminate and shape titanium
Note: First 2 in. (51 mm) must be outside the platen
in free air and less than 1000°F (538°C).
Incoloy® sheath
• Transfers heat more efficiently
High emissivity sheath
• Provides better heat transfer and longer life

WATLOW® 31
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Extended Capabilities For

High-Temperature (HT) FIREROD®
Heaters
Applications and Technical Data
Options Maximum Allowable Watt Density - Heating Metals
0.100
• Thermocouples 0.090

• Independently controllable heat zones 0.080

• Distributed wattage 0.070

• Flanges 0.060

• Post terminals 0.050

• Conduit NEMA boxes

0.040
• Bent FIREROD

0.030
For consideration of the HT FIREROD for your
Fit in Hole (in.)

application, use the recommended Maximum Watt

120
0°F
Density graph to the right for these units.
0.020

1600

1500
1700
1800

140

130
0

0°
°F

°F

°F

°F
°

F
F
0.010
0.009

0.008

0.007

0.006

0.005
10 20 30 40 50 60 70 80 90 100

Watt Density—W/in2

32 WATLOW®
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Extended Capabilities For

Custom Cartridge Heaters

Special cartridge heaters can be engineered and

designed to meet the most difficult applications and the
highest quality standards. From nuclear power plants to
open heart surgeries, Watlow cartridge heaters with
extended capabilities are exceeding customer
expectations. For over 80 years, Watlow’s emphasis on
sound engineering and quality control has established us
as a preferred supplier for many high-performance heating
requirements. For large opportunities, Watlow can
engineer a solution for you. Watlow has the extensive
experience in:
• Custom diameters
• High watt density applications
• Heater lengths greater than 36 in. (914 mm)
• Low current leakage constructions
• Special testing and inspection
• Non-destructive testing: x-ray, helium leak tests and
start up verification
• Integrated thermostats
• Value added integration of the Watlow heater into a
sub-assembly
• Complete documentation packages: approval
drawings, material traceability, inspection traceability
and other documents required for compliance to
customer requirements
10 ft.
(3 m)

Nuclear Pressurizer Heaters

Watlow has been providing specialized heaters to the
nuclear industry for over 40 years. Watlow pressurizer
heaters are engineered to be highly reliable and
High Performance Cartridge Heaters manufactured to the exacting standards of the
nuclear industry.
Watlow has developed a wide range of heaters and
assemblies for the most demanding applications. Watlow
can engineer and manufacture heaters with low leakage
constructions, integrated temperature controls or limits
and customer unique hardware and connectors.

WATLOW® 33
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
1
⁄8 11⁄4 (32.0) 120 25 87 (13) 0.02 (0.009) Stock C1E14
11⁄4 (32.0) 120 50 174 (18) 0.02 (0.009) Stock C1E13
11⁄4 (32.0) 240 35 113 (27) 0.02 (0.009) Stock C1E42
11⁄2 (38.0) 120 30 78 (12) 0.02 (0.009) Stock C1J5
11⁄2 (38.0) 120 60 156 (24) 0.02 (0.009) Stock C1J6
2 (51.0) 120 50 87 (13) 0.02 (0.009) Stock C2A4
2 (51.0) 120 100 174 (27) 0.02 (0.009) Stock C2A5
1
⁄4 1 (25.0) 120 80 208 (32) 0.02 (0.009) Stock E1A51
1 (25.0) 120 100 260 (40) 0.02 (0.009) Stock E1A52
1 (25.0) 120 150 390 (60) 0.02 (0.009) Stock E1A53
1 (25.0) 240 100 250 (39) 0.02 (0.009) Stock E1A66
11⁄4 (32.0) 120 75 130 (20) 0.02 (0.009) Stock E1E41
11⁄4 (32.0) 120 100 173 (27) 0.02 (0.009) Stock E1E42
11⁄4 (32.0) 120 150 260 (40) 0.02 (0.009) Stock E1E43
11⁄4 (32.0) 240 225 390 (60) 0.02 (0.009) Stock E1E61
11⁄2 (38.0) 120 50 65 (10) 0.02 (0.009) Stock E1J39
11⁄2 (38.0) 120 100 130 (20) 0.02 (0.009) Stock E1J40
11⁄2 (38.0) 120 150 195 (30) 0.02 (0.009) Stock E1J41
11⁄2 (38.0) 240 175 228 (35) 0.02 (0.009) Stock E1J49
11⁄2 (38.0) 120 200 260 (40) 0.02 (0.009) Stock E1J42
11⁄ 2 (38.0) 240 200 260 (40) 0.02 (0.009) Stock E1J52
11⁄2 (38.0) 240 250 325 (50) 0.02 (0.009) Stock E1J35
2 (51.0) 120 80 68 (11) 0.03 (0.014) Stock E2A136
2 (51.0) 120 100 87 (13) 0.03 (0.014) Stock E2A55
2 (51.0) 240 125 108 (17) 0.03 (0.014) Stock E2A82
2 (51.0) 120 150 130 (20) 0.03 (0.014) Stock E2A56
2 (51.0) 240 150 130 (20) 0.03 (0.014) Stock E2A77
2 (51.0) 120 200 173 (27) 0.03 (0.014) Stock E2A57
2 (51.0) 240 200 173 (27) 0.03 (0.014) Stock E2A50
2 (51.0) 120 250 217 (33) 0.03 (0.014) Stock E2A72
2 (51.0) 240 250 215 (33) 0.03 (0.014) Stock E2A76
2 (51.0) 240 300 260 (40) 0.03 (0.014) Stock E2A83
2 1⁄2 (64.0) 120 250 159 (25) 0.03 (0.014) Stock E2J80
21⁄2 (64.0) 240 250 159 (25) 0.03 (0.014) Stock E2J49
3 (76.0) 120 100 52 (8) 0.04 (0.018) Stock E3A48
3 (76.0) 120 200 104 (16) 0.04 (0.018) Stock E3A49
3 (76.0) 240 200 104 (16) 0.04 (0.018) Stock E3A60
3 (76.0) 240 250 128 (20) 0.04 (0.018) Stock E3A124
3 (76.0) 120 300 156 (24) 0.04 (0.018) Stock E3A50
3 (76.0) 240 300 156 (24) 0.04 (0.018) Stock E3A51
4 (102.0) 120 100 37 (6) 0.04 (0.018) Stock E4A28
4 (102.0) 120 200 74 (11) 0.04 (0.018) Stock E4A29
4 (102.0) 240 200 74 (11) 0.04 (0.018) Stock E4A32
4 (102.0) 120 300 111 (17) 0.04 (0.018) Stock E4A30
4 (102.0) 240 300 111 (17) 0.04 (0.018) Stock E4A6
4 1⁄2 (114.0) 120 200 64 (10) 0.05 (0.023) Stock E4J30
5 (127.0) 240 350 101 (16) 0.05 (0.023) Stock E5A45
5 (127.0) 120 400 113 (18) 0.05 (0.023) Stock E5A57
5 (127.0) 240 400 113 (18) 0.05 (0.023) Stock E5A34
6 (152.0) 240 400 94 (14) 0.06 (0.027) Stock E6A46
8 (203.0) 240 800 136 (21) 0.08 (0.036) Stock E8A76
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

34 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
3
⁄8 1 (25.0) 120 55 95 (15) 0.03 (0.014) Stock G1A71
1 (25.0) 120 100 172 (26) 0.03 (0.014) Stock G1A29
1 (25.0) 120 150 259 (40) 0.03 (0.014) Stock G1A38
1 (25.0) 240 200 344 (53) 0.03 (0.014) Stock G1A83
11⁄4 (32.0) 120 100 115 (18) 0.03 (0.014) Stock G1E91
11⁄4 (32.0) 120 125 144 (22) 0.03 (0.014) Stock G1E74
11⁄4 (32.0) 120 150 172 (27) 0.03 (0.014) Stock G1E92
11⁄4 (32.0) 240 150 172 (27) 0.03 (0.014) Stock G1E93
11⁄4 (32.0) 120 200 230 (35) 0.03 (0.014) Stock G1E94
11⁄4 (32.0) 240 200 230 (36) 0.03 (0.014) Stock G1E95
11⁄4 (32.0) 120 400 426 (66) 0.03 (0.014) Stock G1E99
15⁄16 (33.3) 120 100 104 (16) 0.03 (0.014) Stock G1F13
15⁄16 (33.3) 240 100 104 (16) 0.03 (0.014) Stock G1F15
15⁄16 (33.3) 120 150 160 (25) 0.03 (0.014) Stock G1F17
13⁄8 (34.9) 240 160 151 (23) 0.03 (0.014) Stock G1G23
17⁄16 (36.5) 120 100 94 (15) 0.03 (0.014) Stock G1H6
11⁄2 (38.0) 120 50 43 (7) 0.04 (0.018) Stock G1J25
11⁄2 (38.0) 120 75 65 (10) 0.04 (0.018) Stock G1J70
11⁄2 (38.0) 120 80 68 (11) 0.04 (0.018) Stock G1J66
11⁄2 (38.0) 120 100 86 (13) 0.04 (0.018) Stock G1J59
11⁄2 (38.0) 240 100 86 (13) 0.04 (0.018) Stock G1J110
11⁄2 (38.0) 240 125 106 (16) 0.04 (0.018) Stock G1J182
11⁄2 (38.0) 120 150 129 (20) 0.04 (0.018) Stock G1J31
11⁄2 (38.0) 240 150 129 (20) 0.04 (0.018) Stock G1J39
11⁄2 (38.0) 120 200 173 (27) 0.04 (0.018) Stock G1J85
11⁄2 (38.0) 240 200 173 (27) 0.04 (0.018) Stock G1J73
11⁄2 (38.0) 120 250 216 (33) 0.04 (0.018) Stock G1J86
11⁄2 (38.0) 240 250 216 (33) 0.04 (0.018) Stock G1J54
13⁄4 (45.0) 120 125 86 (13) 0.05 (0.023) Stock G1N45
13⁄4 (45.0) 120 175 122 (19) 0.05 (0.023) Stock G1N46
13⁄4 (45.0) 120 250 172 (27) 0.05 (0.023) Stock G1N43
13⁄4 (45.0) 240 250 172 (27) 0.05 (0.023) Stock G1N32
113⁄16 (46.0) 240 150 98 (15) 0.05 (0.023) Stock G1P14
113⁄16 (46.0) 120 200 129 (20) 0.05 (0.023) Stock G1P15
113⁄16 (46.0) 240 250 161 (25) 0.05 (0.023) Stock G1P11
17⁄8 (47.6) 120 250 152 (24) 0.05 (0.023) Stock G1R14
2 (51.0) 120 50 29 (5) 0.06 (0.027) Stock G2A53
2 (51.0) 120 75 42 (7) 0.06 (0.027) Stock G2A192
2 (51.0) 120 100 57 (9) 0.06 (0.027) Stock G2A84
2 (51.0) 240 100 57 (9) 0.06 (0.027) Stock G2A76
2 (51.0) 120 150 86 (13) 0.06 (0.027) Stock G2A56
2 (51.0) 240 150 86 (13) 0.06 (0.027) Stock G2A81
2 (51.0) 120 200 115 (18) 0.06 (0.027) Stock G2A127
2 (51.0) 240 200 115 (18) 0.06 (0.027) Stock G2A37
2 (51.0) 120 250 144 (22) 0.06 (0.027) Stock G2A47
2 (51.0) 240 250 144 (22) 0.06 (0.027) Stock G2A73
2 (51.0) 120 300 172 (27) 0.06 (0.027) Stock G2A139
2 (51.0) 240 300 172 (27) 0.06 (0.027) Stock G2A98
2 (51.0) 120 400 230 (36) 0.06 (0.027) Stock G2A153
2 (51.0) 240 400 230 (36) 0.06 (0.027) Stock G2A146
2 (51.0) 120 500 282 (44) 0.06 (0.027) Stock G2A95
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

WATLOW® 35
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
3
⁄8 2 (51.0) 240 500 282 (44) 0.06 (0.027) Stock G2A97
21⁄8 (54.0) 240 200 106 (16) 0.06 (0.027) Stock G2C13
21⁄4 (57.0) 120 75 37 (6) 0.07 (0.032) Stock G2E88
21⁄4 (57.0) 120 125 62 (10) 0.07 (0.032) Stock G2E89
21⁄4 (57.0) 240 125 62 (10) 0.07 (0.032) Stock G2E138
21⁄4 (57.0) 240 150 73 (11) 0.07 (0.032) Stock G2E68
21⁄4 (57.0) 120 175 86 (13) 0.07 (0.032) Stock G2E90
21⁄4 (57.0) 120 250 123 (19) 0.07 (0.032) Stock G2E2
21⁄4 (57.0) 240 250 123 (19) 0.07 (0.032) Stock G2E78
21⁄4 (57.0) 120 300 148 (23) 0.07 (0.032) Stock G2E108
21⁄4 (57.0) 240 300 148 (23) 0.07 (0.032) Stock G2E12
21⁄4 (57.0) 120 350 173 (27) 0.07 (0.032) Stock G2E91
21⁄4 (57.0) 240 350 173 (27) 0.07 (0.032) Stock G2E75
21⁄2 (64.0) 120 200 87 (13) 0.07 (0.032) Stock G2J110
21⁄2 (64.0) 240 200 87 (13) 0.07 (0.032) Stock G2J81
21⁄2 (64.0) 120 250 108 (17) 0.07 (0.032) Stock G2J46
21⁄2 (64.0) 240 250 108 (17) 0.07 (0.032) Stock G2J80
21⁄2 (64.0) 120 300 130 (20) 0.07 (0.032) Stock G2J118
21⁄2 (64.0) 240 300 130 (20) 0.07 (0.032) Stock G2J119
21⁄2 (64.0) 120 400 174 (27) 0.07 (0.032) Stock G2J26
21⁄2 (64.0) 240 400 174 (27) 0.07 (0.032) Stock G2J146
21⁄2 (64.0) 120 500 216 (33) 0.07 (0.032) Stock G2J109
21⁄2 (64.0) 240 500 216 (33) 0.07 (0.032) Stock G2J52
213⁄16 (71.4) 120 60 22 (3) 0.08 (0.036) Stock G2P9
213⁄16 (71.4) 120 250 92 (14) 0.08 (0.036) Stock G2P3
213⁄16 (71.4) 240 300 110 (17) 0.08 (0.036) Stock G2P5
3 (76.0) 120 100 34 (5) 0.08 (0.036) Stock G3A55
3 (76.0) 240 100 34 (5) 0.08 (0.036) Stock G3A137
3 (76.0) 120 150 52 (8) 0.08 (0.036) Stock G3A121
3 (76.0) 120 200 69 (11) 0.08 (0.036) Stock G3A61
3 (76.0) 240 200 69 (11) 0.08 (0.036) Stock G3A39
3 (76.0) 120 250 86 (13) 0.08 (0.036) Stock G3A52
3 (76.0) 240 250 86 (13) 0.08 (0.036) Stock G3A54
3 (76.0) 120 300 104 (16) 0.08 (0.036) Stock G3A73
3 (76.0) 240 300 104 (16) 0.08 (0.036) Stock G3A92
3 (76.0) 120 400 138 (21) 0.08 (0.036) Stock G3A44
3 (76.0) 240 400 138 (21) 0.08 (0.036) Stock G3A65
3 (76.0) 120 500 173 (27) 0.08 (0.036) Stock G3A119
3 (76.0) 240 500 173 (27) 0.08 (0.036) Stock G3A120
3 (76.0) 240 600 208 (32) 0.08 (0.036) Stock G3A133
3 5⁄16 (84.2) 120 500 152 (24) 0.08 (0.036) Stock G3F24
31⁄2 (89.0) 120 250 72 (11) 0.09 (0.041) Stock G3J77
31⁄2 (89.0) 240 250 72 (11) 0.09 (0.041) Stock G3J65
31⁄2 (89.0) 120 300 87 (13) 0.09 (0.041) Stock G3J87
31⁄2 (89.0) 240 300 87 (13) 0.09 (0.041) Stock G3J68
31⁄2 (89.0) 120 500 144 (22) 0.09 (0.041) Stock G3J22
31⁄2 (89.0) 240 500 144 (22) 0.09 (0.041) Stock G3J63
313⁄16 (96.8) 120 150 38 (6) 0.09 (0.041) Stock G3P8
313⁄16 (96.8) 240 500 128 (20) 0.09 (0.041) Stock G3P3
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

36 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
3
⁄8 4 (102.0) 120 125 31 (5) 0.09 (0.041) Stock G4A54
4 (102.0) 240 125 31 (5) 0.09 (0.041) Stock G4A163
4 (102.0) 120 150 37 (6) 0.09 (0.041) Stock G4A78
4 (102.0) 120 175 43 (7) 0.09 (0.041) Stock G4A191
4 (102.0) 120 250 62 (10) 0.09 (0.041) Stock G4A40
4 (102.0) 240 250 62 (10) 0.09 (0.041) Stock G4A87
4 (102.0) 120 300 74 (11) 0.09 (0.041) Stock G4A94
4 (102.0) 240 300 74 (11) 0.09 (0.041) Stock G4A95
4 (102.0) 120 400 99 (15) 0.09 (0.041) Stock G4A48
4 (102.0) 240 400 99 (15) 0.09 (0.041) Stock G4A44
4 (102.0) 240 450 109 (17) 0.09 (0.041) Stock G4A64
4 (102.0) 120 500 123 (19) 0.09 (0.041) Stock G4A96
4 (102.0) 240 500 123 (19) 0.09 (0.041) Stock G4A92
4 (102.0) 120 550 134 (21) 0.09 (0.041) Stock G4A200
4 1⁄4 (108.0) 240 300 67 (10) 0.09 (0.041) Stock G4E25
41⁄4 (108.0) 240 750 167 (26) 0.09 (0.041) Stock G4E15
41⁄2 (114.0) 120 300 65 (10) 0.10 (0.045) Stock G4J54
41⁄2 (114.0) 240 300 65 (10) 0.10 (0.045) Stock G4J33
41⁄2 (114.0) 120 500 108 (17) 0.10 (0.045) Stock G4J55
41⁄2 (114.0) 240 500 108 (17) 0.10 (0.045) Stock G4J37
413⁄16 (122.2) 240 300 59 (9) 0.11 (0.050) Stock G4P11
413⁄16 (122.2) 240 500 98 (15) 0.11 (0.050) Stock G4P3
5 (127.0) 120 150 29 (4) 0.11 (0.050) Stock G5A68
5 (127.0) 240 150 29 (4) 0.11 (0.050) Stock G5A56
5 (127.0) 120 300 58 (9) 0.11 (0.050) Stock G5A69
5 (127.0) 240 300 58 (9) 0.11 (0.050) Stock G5A70
5 (127.0) 120 500 96 (15) 0.11 (0.050) Stock G5A38
5 (127.0) 240 500 96 (15) 0.11 (0.050) Stock G5A71
5 (127.0) 240 750 144 (22) 0.11 (0.050) Stock G5A67
5 (127.0) 240 1000 192 (30) 0.11 (0.050) Stock G5A115
51⁄4 (133.0) 240 200 45 (7) 0.12 (0.054) Stock G5E16
51⁄2 (140.0) 240 600 104 (16) 0.12 (0.054) Stock G5J36
51⁄2 (140.0) 240 1000 173 (27) 0.12 (0.054) Stock G5J45
6 (152.0) 120 200 31 (5) 0.13 (0.059) Stock G6A80
6 (152.0) 120 250 39 (6) 0.13 (0.059) Stock G6A40
6 (152.0) 240 250 39 (6) 0.13 (0.059) Stock G6A92
6 (152.0) 120 400 63 (10) 0.13 (0.059) Stock G6A81
6 (152.0) 240 400 63 (10) 0.13 (0.059) Stock G6A82
6 (152.0) 120 500 79 (12) 0.13 (0.059) Stock G6A125
6 (152.0) 240 500 79 (12) 0.13 (0.059) Stock G6A59
6 (152.0) 120 600 94 (15) 0.13 (0.059) Stock G6A56
6 (152.0) 240 600 94 (15) 0.13 (0.059) Stock G6A51
6 (152.0) 240 750 117 (18) 0.13 (0.059) Stock G6A46
6 (152.0) 240 1000 157 (24) 0.13 (0.059) Stock G6A83
61⁄2 (165.0) 240 600 86 (13) 0.14 (0.064) Stock G6J23
61⁄2 (165.0) 240 1000 144 (22) 0.14 (0.064) Stock G6J33
7 (178.0) 120 250 33 (5) 0.14 (0.064) Stock G7A40
7 (178.0) 240 250 33 (5) 0.14 (0.064) Stock G7A32
7 (178.0) 240 500 65 (10) 0.14 (0.064) Stock G7A30
7 (178.0) 120 600 80 (12) 0.14 (0.064) Stock G7A41
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

WATLOW® 37
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)

Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
⁄8
3
7 (178.0) 240 600 80 (12) 0.14 (0.064) Stock G7A42
7 (178.0) 240 1000 133 (21) 0.14 (0.064) Stock G7A43
71⁄2 (191.0) 240 600 74 (11) 0.15 (0.068) Stock G7J27
71⁄2 (191.0) 240 1000 124 (19) 0.15 (0.068) Stock G7J28
713⁄16 (198.5) 240 750 87 (13) 0.15 (0.068) Stock G7P5
8 (203.0) 120 300 34 (5) 0.16 (0.073) Stock G8A54
8 (203.0) 240 300 34 (5) 0.16 (0.073) Stock G8A47
8 (203.0) 120 400 45 (7) 0.16 (0.073) Stock G8A109
8 (203.0) 120 500 58 (9) 0.16 (0.073) Stock G8A81
8 (203.0) 240 500 58 (9) 0.16 (0.073) Stock G8A32
8 (203.0) 120 600 69 (11) 0.16 (0.073) Stock G8A53
8 (203.0) 240 600 69 (11) 0.16 (0.073) Stock G8A37
8 (203.0) 240 700 79 (12) 0.16 (0.073) Stock G8A98
8 (203.0) 240 1000 115 (18) 0.16 (0.073) Stock G8A45
85⁄8 (219.0) 240 500 52 (8) 0.17 (0.077) Stock G8L3
9 (229.0) 240 1000 100 (16) 0.18 (0.082) Stock G9A37
91⁄2 (241.0) 240 600 57 (9) 0.19 (0.086) Stock G9J20
91⁄2 (241.0) 240 1000 96 (15) 0.19 (0.086) Stock G9J12
10 (254.0) 120 400 36 (6) 0.19 (0.086) Stock G10A48
10 (254.0) 120 600 54 (8) 0.19 (0.086) Stock G10A35
10 (254.0) 240 600 54 (8) 0.19 (0.086) Stock G10A31
10 (254.0) 240 1000 91 (14) 0.19 (0.086) Stock G10A32
1013⁄16 (274.7) 240 375 31 (5) 0.20 (0.091) Stock G10P5
12 (305.0) 120 400 30 (5) 0.22 (0.100) Stock G12A45
12 (305.0) 120 600 45 (7) 0.22 (0.100) Stock G12A29
12 (305.0) 240 600 45 (7) 0.22 (0.100) Stock G12A46
12 (305.0) 240 1000 75 (12) 0.22 (0.100) Stock G12A47
1213⁄16 (325.5) 240 1000 69 (11) 0.23 (0.104) Stock G12P3
⁄2
1
1 (25.0) 120 50 65 (10) 0.06 (0.027) Stock J1A30
1 (25.0) 120 150 193 (30) 0.06 (0.027) Stock J1A31
11⁄4 (32.0) 120 50 43 (7) 0.07 (0.032) Stock J1E50
11⁄4 (32.0) 120 125 107 (17) 0.07 (0.032) Stock J1E51
11⁄4 (32.0) 240 125 107 (17) 0.07 (0.032) Stock J1E58
11⁄4 (32.0) 240 200 172 (27) 0.07 (0.032) Stock J1E52
11⁄4 (32.0) 240 250 212 (33) 0.07 (0.032) Stock J1E88
11⁄2 (38.0) 120 50 32 (3) 0.08 (0.036) Stock J1J47
11⁄2 (38.0) 120 150 97 (15) 0.08 (0.036) Stock J1J48
11⁄2 (38.0) 240 150 97 (15) 0.08 (0.036) Stock J1J96
11⁄2 (38.0) 120 200 128 (20) 0.08 (0.036) Stock J1J59
11⁄2 (38.0) 240 200 128 (20) 0.08 (0.036) Stock J1J38
2 (51.0) 120 75 32 (5) 0.09 (0.041) Stock J2A80
2 (51.0) 120 200 86 (13) 0.09 (0.041) Stock J2A49
2 (51.0) 240 200 86 (13) 0.09 (0.041) Stock J2A75
2 (51.0) 120 250 108 (17) 0.09 (0.041) Stock J2A85
2 (51.0) 240 250 108 (17) 0.09 (0.041) Stock J2A71
2 (51.0) 120 300 128 (20) 0.09 (0.041) Stock J2A95
2 (51.0) 240 300 128 (20) 0.09 (0.041) Stock J2A96
2 (51.0) 120 400 171 (27) 0.09 (0.041) Stock J2A81
2 (51.0) 240 400 171 (27) 0.09 (0.041) Stock J2A82
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

38 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
1
⁄2 21⁄4 (57.0) 120 75 28 (4) 0.10 (0.045) Stock J2E86
21⁄4 (57.0) 120 125 46 (7) 0.10 (0.045) Stock J2E87
21⁄4 (57.0) 120 250 92 (14) 0.10 (0.045) Stock J2E56
21⁄4 (57.0) 240 250 92 (14) 0.10 (0.045) Stock J2E69
21⁄4 (57.0) 120 400 147 (22) 0.10 (0.045) Stock J2E114
21⁄4 (57.0) 240 400 147 (22) 0.10 (0.045) Stock J2E115
21⁄4 (57.0) 120 500 184 (29) 0.10 (0.045) Stock J2E64
21⁄4 (57.0) 240 500 184 (29) 0.10 (0.045) Stock J2E88
23⁄8 (60.3) 120 100 34 (5) 0.10 (0.045) Stock J2G35
23⁄8 (60.3) 240 100 34 (5) 0.10 (0.045) Stock J2G28
23⁄8 (60.3) 120 250 86 (13) 0.10 (0.045) Stock J2G34
23⁄8 (60.3) 240 250 86 (13) 0.10 (0.045) Stock J2G37
23⁄8 (60.3) 120 500 172 (27) 0.10 (0.045) Stock J2G36
23⁄8 (60.3) 240 500 172 (27) 0.10 (0.045) Stock J2G38
21⁄2 (64.0) 120 100 32 (5) 0.11 (0.050) Stock J2J67
21⁄2 (64.0) 240 100 32 (5) 0.11 (0.050) Stock J2J57
21⁄2 (64.0) 120 250 81 (13) 0.11 (0.050) Stock J2J68
21⁄2 (64.0) 240 250 81 (13) 0.11 (0.050) Stock J2J69
21⁄2 (64.0) 120 300 96 (15) 0.11 (0.050) Stock J2J109
21⁄2 (64.0) 240 300 96 (15) 0.11 (0.050) Stock J2J110
21⁄2 (64.0) 120 400 128 (20) 0.11 (0.050) Stock J2J81
21⁄2 (64.0) 240 400 128 (20) 0.11 (0.050) Stock J2J82
21⁄2 (64.0) 120 500 161 (24) 0.11 (0.050) Stock J2J66
21⁄2 (64.0) 240 500 161 (24) 0.11 (0.050) Stock J2J70
29⁄16 (65.1) 120 350 108 (17) 0.11 (0.050) Stock J2K6
29⁄16 (65.1) 240 300 93 (14) 0.11 (0.050) Stock J2K3
23⁄4 (70.0) 240 400 115 (18) 0.11 (0.050) Stock J2N43
23⁄4 (70.0) 120 400 115 (18) 0.11 (0.050) Stock J2N45
3 (76.0) 120 125 32 (5) 0.12 (0.054) Stock J3A108
3 (76.0) 240 125 32 (5) 0.12 (0.054) Stock J3A109
3 (76.0) 120 250 64 (10) 0.12 (0.054) Stock J3A107
3 (76.0) 240 250 64 (10) 0.12 (0.054) Stock J3A89
3 (76.0) 120 300 78 (12) 0.12 (0.054) Stock J3A65
3 (76.0) 120 350 89 (14) 0.12 (0.054) Stock J3A173
3 (76.0) 240 300 78 (12) 0.12 (0.054) Stock J3A73
3 (76.0) 120 400 104 (16) 0.12 (0.054) Stock J3A132
3 (76.0) 240 400 104 (16) 0.12 (0.054) Stock J3A29
3 (76.0) 120 500 129 (20) 0.12 (0.054) Stock J3A110
3 (76.0) 240 500 129 (20) 0.12 (0.054) Stock J3A111
3 (76.0) 120 600 154 (24) 0.12 (0.054) Stock J3A51
3 (76.0) 240 600 154 (24) 0.12 (0.054) Stock J3A127
3 (76.0) 120 750 193 (30) 0.12 (0.054) Stock J3A137
3 (76.0) 240 750 193 (30) 0.12 (0.054) Stock J3A112
3 (76.0) 120 1000 254 (39) 0.12 (0.054) Stock J3A79

CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

WATLOW® 39
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
1
⁄2 31⁄2 (89.0) 120 250 54 (8) 0.14 (0.064) Stock J3J44
31⁄2 (89.0) 240 250 54 (8) 0.14 (0.064) Stock J3J64
31⁄2 (89.0) 240 350 75 (12) 0.14 (0.064) Stock J3J65
31⁄2 (89.0) 120 500 107 (17) 0.14 (0.064) Stock J3J45
31⁄2 (89.0) 240 500 107 (17) 0.14 (0.064) Stock J3J46
31⁄2 (89.0) 240 750 162 (25) 0.14 (0.064) Stock J3J63
313⁄16 (96.8) 120 500 96 (15) 0.15 (0.068) Stock J3P9
313⁄16 (96.8) 240 250 48 (7) 0.15 (0.068) Stock J3P2
4 (102.0) 120 150 28 (4) 0.15 (0.068) Stock J4A117
4 (102.0) 240 150 28 (4) 0.15 (0.068) Stock J4A122
4 (102.0) 120 250 46 (7) 0.15 (0.068) Stock J4A118
4 (102.0) 240 250 46 (7) 0.15 (0.068) Stock J4A90
4 (102.0) 120 300 56 (9) 0.15 (0.068) Stock J4A63
4 (102.0) 240 300 56 (9) 0.15 (0.068) Stock J4A26
4 (102.0) 120 350 65 (10) 0.15 (0.068) Stock J4A1
4 (102.0) 240 350 65 (10) 0.15 (0.068) Stock J4A103
4 (102.0) 120 400 74 (11) 0.15 (0.068) Stock J4A139
4 (102.0) 240 400 74 (11) 0.15 (0.068) Stock J4A68
4 (102.0) 120 500 92 (14) 0.15 (0.068) Stock J4A16
4 (102.0) 120 550 100 (16) 0.15 (0.068) Stock J4A242
4 (102.0) 240 500 92 (14) 0.15 (0.068) Stock J4A92
4 (102.0) 120 750 138 (21) 0.15 (0.068) Stock J4A198
4 (102.0) 240 750 138 (21) 0.15 (0.068) Stock J4A119
4 (102.0) 240 1000 184 (28) 0.15 (0.068) Stock J4A73
4 1⁄2 (114.0) 120 500 80 (12) 0.17 (0.077) Stock J4J69
41⁄2 (114.0) 240 500 80 (12) 0.17 (0.077) Stock J4J57
41⁄2 (114.0) 120 750 120 (19) 0.17 (0.077) Stock J4J70
41⁄2 (114.0) 240 750 120 (19) 0.17 (0.077) Stock J4J32
413⁄16 (122.2) 240 300 44 (7) 0.19 (0.086) Stock J4P3
413⁄16 (122.2) 240 1000 148 (23) 0.19 (0.086) Stock J4P6
5 (127.0) 120 200 29 (4) 0.19 (0.086) Stock J5A85
5 (127.0) 240 200 29 (4) 0.19 (0.086) Stock J5A74
5 (127.0) 120 350 50 (8) 0.19 (0.086) Stock J5A86
5 (127.0) 240 350 50 (8) 0.19 (0.086) Stock J5A63
5 (127.0) 120 400 58 (9) 0.19 (0.086) Stock J5A98
5 (127.0) 240 400 58 (9) 0.19 (0.086) Stock J5A46
5 (127.0) 120 500 72 (11) 0.19 (0.086) Stock J5A52
5 (127.0) 240 500 72 (11) 0.19 (0.086) Stock J5A45
5 (127.0) 120 750 108 (17) 0.19 (0.086) Stock J5A121
5 (127.0) 240 750 108 (17) 0.19 (0.086) Stock J5A72
5 (127.0) 240 1000 143 (22) 0.19 (0.086) Stock J5A87
51⁄2 (140.0) 240 200 25 (4) 0.20 (0.091) Stock J5J38
51⁄2 (140.0) 120 500 64 (10) 0.20 (0.091) Stock J5J43
51⁄2 (140.0) 240 500 64 (10) 0.20 (0.091) Stock J5J33
51⁄2 (140.0) 240 650 83 (13) 0.20 (0.091) Stock J5J69
51⁄2 (140.0) 120 750 97 (15) 0.20 (0.091) Stock J5J44
51⁄2 (140.0) 240 750 97 (15) 0.20 (0.091) Stock J5J45
53⁄4 (146.0) 120 700 86 (13) 0.20 (0.091) Stock J5N6
53⁄4 (146.0) 240 700 86 (13) 0.20 (0.091) Stock J5N8
513⁄16 (147.6) 240 300 36 (6) 0.21 (0.095) Stock J5P10
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

40 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
1
⁄2 6 (152.0) 120 250 29 (4) 0.21 (0.095) Stock J6A114
6 (152.0) 240 250 29 (4) 0.21 (0.095) Stock J6A171
6 (152.0) 240 300 35 (6) 0.21 (0.095) Stock J6A66
6 (152.0) 240 350 41 (7) 0.21 (0.095) Stock J6A119
6 (152.0) 120 500 59 (9) 0.21 (0.095) Stock J6A115
6 (152.0) 240 500 59 (9) 0.21 (0.095) Stock J6A94
6 (152.0) 120 750 88 (14) 0.21 (0.095) Stock J6A99
6 (152.0) 240 750 88 (14) 0.21 (0.095) Stock J6A90
6 (152.0) 120 1000 117 (18) 0.21 (0.095) Stock J6A53
6 (152.0) 240 1000 117 (18) 0.21 (0.095) Stock J6A36
61⁄2 (165.0) 240 500 54 (8) 0.23 (0.104) Stock J6J45
61⁄2 (165.0) 240 1000 108 (17) 0.23 (0.104) Stock J6J27
7 (178.0) 120 250 25 (4) 0.24 (0.109) Stock J7A79
7 (178.0) 120 500 50 (8) 0.24 (0.109) Stock J7A80
7 (178.0) 240 500 50 (8) 0.24 (0.109) Stock J7A57
7 (178.0) 120 600 60 (9) 0.24 (0.109) Stock J7A50
7 (178.0) 240 600 60 (9) 0.24 (0.109) Stock J7A95
7 (178.0) 240 1000 99 (15) 0.24 (0.109) Stock J7A81
71⁄2 (191.0) 240 500 46 (7) 0.26 (0.118) Stock J7J25
71⁄2 (191.0) 240 1000 92 (14) 0.26 (0.118) Stock J7J26
8 (203.0) 120 300 26 (4) 0.28 (0.127) Stock J8A71
8 (203.0) 240 300 26 (4) 0.28 (0.127) Stock J8A111
8 (203.0) 120 500 43 (7) 0.28 (0.127) Stock J8A64
8 (203.0) 240 500 43 (7) 0.28 (0.127) Stock J8A66
8 (203.0) 120 1000 86 (13) 0.28 (0.127) Stock J8A84
8 (203.0) 240 1000 86 (13) 0.28 (0.127) Stock J8A60
8 (203.0) 240 1500 129 (20) 0.28 (0.127) Stock J8A100
8 (203.0) 240 2000 172 (27) 0.28 (0.127) Stock J8A101
81⁄2 (216.0) 240 300 24 (4) 0.29 (0.132) Stock J8J39
81⁄2 (216.0) 240 500 40 (6) 0.29 (0.132) Stock J8J30
81⁄2 (216.0) 240 1000 80 (12) 0.29 (0.132) Stock J8J28
9 (229.0) 240 500 38 (6) 0.30 (0.136) Stock J9A35
9 (229.0) 240 1000 76 (12) 0.30 (0.136) Stock J9A58
91⁄2 (241.0) 240 500 36 (6) 0.32 (0.145) Stock J9J14
91⁄2 (241.0) 240 1000 72 (11) 0.32 (0.145) Stock J9J12
10 (254.0) 120 500 34 (5) 0.33 (0.150) Stock J10A61
10 (254.0) 240 500 34 (5) 0.33 (0.150) Stock J10A62
10 (254.0) 120 1000 68 (11) 0.33 (0.150) Stock J10A63
10 (254.0) 240 1000 68 (11) 0.33 (0.150) Stock J10A42
10 (254.0) 240 1500 102 (16) 0.33 (0.150) Stock J10A33
10 (254.0) 240 2000 136 (21) 0.33 (0.150) Stock J10A64
11 (279.0) 240 1000 61 (9) 0.36 (0.163) Stock J11A60
12 (305.0) 120 500 28 (4) 0.40 (0.181) Stock J12A63
12 (305.0) 240 500 28 (4) 0.40 (0.181) Stock J12A76
12 (305.0) 120 1000 56 (9) 0.40 (0.181) Stock J12A40
12 (305.0) 240 1000 56 (9) 0.40 (0.181) Stock J12A49
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

WATLOW® 41
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
1
⁄2 12 (305.0) 240 1500 84 (13) 0.40 (0.181) Stock J12A37
12 (305.0) 240 2000 112 (17) 0.40 (0.181) Stock J12A89
14 (356.0) 240 1000 48 (7) 0.48 (0.218) Stock J14A41
14 (356.0) 240 2300 110 (17) 0.48 (0.218) Stock J14A39
15 (381.0) 240 1500 66 (10) 0.50 (0.227) Stock J15A19
16 (406.0) 240 1000 41 (7) 0.52 (0.236) Stock J16A12
18 (457.0) 240 1500 55 (9) 0.57 (0.259) Stock J18A19
18 (457.0) 240 1700 62 (9) 0.57 (0.259) Stock J18A23
5
⁄8 11⁄4 (32.0) 120 50 34 (5) 0.10 (0.045) Stock L1E26
11⁄4 (32.0) 120 200 137 (21) 0.10 (0.045) Stock L1E24
11⁄4 (32.0) 120 250 171 (27) 0.10 (0.045) Stock L1E27
11⁄2 (38.0) 120 250 128 (20) 0.11 (0.050) Stock L1J23
11⁄2 (38.0) 240 250 128 (20) 0.11 (0.050) Stock L1J24
2 (51.0) 120 100 34 (5) 0.13 (0.059) Stock L2A48
2 (51.0) 120 200 68 (11) 0.13 (0.059) Stock L2A49
2 (51.0) 240 500 170 (26) 0.13 (0.059) Stock L2A54
21⁄4 (57.0) 120 100 29 (4) 0.14 (0.064) Stock L2E49
21⁄4 (57.0) 120 250 73 (11) 0.14 (0.064) Stock L2E50
21⁄4 (57.0) 240 250 73 (11) 0.14 (0.064) Stock L2E12
21⁄4 (57.0) 120 350 103 (16) 0.14 (0.064) Stock L2E40
21⁄4 (57.0) 240 350 103 (16) 0.14 (0.064) Stock L2E51
23⁄8 (60.3) 120 280 77 (12) 0.16 (0.073) Stock L2G18
23⁄8 (60.3) 240 280 77 (12) 0.16 (0.073) Stock L2G19
3 (76.0) 120 150 31 (5) 0.20 (0.091) Stock L3A81
3 (76.0) 120 250 51 (8) 0.20 (0.091) Stock L3A82
3 (76.0) 240 250 51 (8) 0.20 (0.091) Stock L3A9
3 (76.0) 120 400 81 (13) 0.20 (0.091) Stock L3A94
3 (76.0) 120 500 102 (16) 0.20 (0.091) Stock L3A113
3 (76.0) 240 500 103 (16) 0.20 (0.091) Stock L3A33
3 (76.0) 240 750 154 (24) 0.20 (0.091) Stock L3A71
33⁄4 (95.0) 120 525 82 (13) 0.24 (0.109) Stock L3N12
33⁄4 (95.0) 240 525 82 (13) 0.24 (0.109) Stock L3N1
4 (102.0) 120 250 37 (6) 0.26 (0.118) Stock L4A99
4 (102.0) 240 250 37 (6) 0.26 (0.118) Stock L4A104
4 (102.0) 240 400 58 (9) 0.26 (0.118) Stock L4A47
4 (102.0) 240 500 73 (11) 0.26 (0.118) Stock L4A53
4 (102.0) 240 600 88 (14) 0.26 (0.118) Stock L4A44
4 (102.0) 240 750 110 (17) 0.26 (0.118) Stock L4A100
4 (102.0) 240 1000 146 (23) 0.26 (0.118) Stock L4A71
5 (127.0) 120 250 28 (4) 0.29 (0.132) Stock L5A76
5 (127.0) 240 250 28 (4) 0.29 (0.132) Stock L5A107
5 (127.0) 240 500 57 (9) 0.29 (0.132) Stock L5A24
5 (127.0) 240 750 86 (13) 0.29 (0.132) Stock L5A31
5 (127.0) 240 1000 114 (18) 0.29 (0.132) Stock L5A77
53⁄8 (85.7) 120 800 84 (13) 0.30 (0.136) Stock L5G3
53⁄8 (85.7) 240 800 84 (13) 0.30 (0.136) Stock L5G1
6 (152.0) 120 300 28 (4) 0.34 (0.154) Stock L6A28
6 (152.0) 240 300 28 (4) 0.34 (0.154) Stock L6A64
6 (152.0) 240 500 47 (7) 0.34 (0.154) Stock L6A73
6 (152.0) 240 750 70 (11) 0.34 (0.154) Stock L6A70
6 (152.0) 240 1000 93 (14) 0.34 (0.154) Stock L6A71
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

42 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
5
⁄8 6 (152.0) 120 1500 139 (22) 0.34 (0.154) Stock L6A163
6 (152.0) 240 1500 140 (22) 0.34 (0.154) Stock L6A94
61⁄2 (165.0) 120 500 43 (7) 0.38 (0.172) Stock L6J43
61⁄2 (165.0) 240 500 43 (7) 0.38 (0.172) Stock L6J55
7 (178.0) 120 500 39 (6) 0.40 (0.181) Stock L7A42
7 (178.0) 240 500 39 (6) 0.40 (0.181) Stock L7A15
7 (178.0) 240 1000 79 (12) 0.40 (0.181) Stock L7A37
7 (178.0) 240 1500 118 (18) 0.40 (0.181) Stock L7A12
8 (203.0) 120 500 34 (5) 0.47 (0.213) Stock L8A96
8 (203.0) 240 500 34 (5) 0.47 (0.213) Stock L8A46
8 (203.0) 240 850 58 (9) 0.47 (0.213) Stock L8A115
8 (203.0) 240 1000 68 (10) 0.47 (0.213) Stock L8A10
8 (203.0) 240 1500 102 (16) 0.47 (0.213) Stock L8A37
8 (203.0) 240 2000 137 (21) 0.47 (0.213) Stock L8A80
10 (254.0) 120 500 27 (4) 0.53 (0.240) Stock L10A51
10 (254.0) 240 500 27 (4) 0.53 (0.240) Stock L10A40
10 (254.0) 240 750 40 (6) 0.53 (0.240) Stock L10A69
10 (254.0) 240 1000 54 (8) 0.53 (0.240) Stock L10A52
10 (254.0) 480 1000 54 (8) 0.53 (0.240) Stock L10A193
10 (254.0) 240 1500 81 (13) 0.53 (0.240) Stock L10A8
10 (254.0) 240 2000 108 (17) 0.53 (0.240) Stock L10A50
12 (305.0) 120 500 22 (3) 0.66 (0.300) Stock L12A81
12 (305.0) 240 500 22 (3) 0.66 (0.300) Stock L12A80
12 (305.0) 240 900 40 (6) 0.66 (0.300) Stock L12A102
12 (305.0) 120 1000 45 (7) 0.66 (0.300) Stock L12A82
12 (305.0) 240 1000 45 (7) 0.66 (0.300) Stock L12A34
12 (305.0) 120 1500 66 (10) 0.66 (0.300) Stock L12A147
12 (305.0) 240 1500 67 (10) 0.66 (0.300) Stock L12A39
12 (305.0) 240 2000 89 (14) 0.66 (0.300) Stock L12A63
14 (356.0) 240 3700 140 (22) 0.79 (0.358) Stock L14A21
15 (381.0) 240 750 27 (4) 0.84 (0.381) Stock L15A35
15 (381.0) 240 2400 84 (13) 0.84 (0.381) Stock L15A20
15 (381.0) 480 2500 88 (14) 0.84 (0.381) Stock L15A88
15 (381.0) 240 4000 141 (22) 0.84 (0.381) Stock L15A41
16 (406.0) 240 2500 82 (13) 0.91 (0.412) Stock L16A33
16 (406.0) 240 4500 148 (23) 0.91 (0.412) Stock L16A40
18 (457.0) 240 1500 44 (7) 1.03 (0.467) Stock L18A32
18 (457.0) 240 3000 87 (13) 1.03 (0.467) Stock L18A34
18 (457.0) 240 4700 137 (21) 1.03 (0.467) Stock L18A36
20 (508.0) 240 1500 40 (6) 1.25 (0.567) Stock L20A19
20 (508.0) 240 3500 92 (14) 1.25 (0.567) Stock L20A13
20 (508.0) 480 3500 92 (14) 1.25 (0.567) Stock L20A96
20 (508.0) 240 4700 123 (19) 1.25 (0.567) Stock L20A14
24 (610.0) 240 2000 44 (7) 1.47 (0.667) Stock L24A19
24 (610.0) 240 4700 102 (15) 1.47 (0.667) Stock L24A14
36 (914.0) 240 3000 43 (7) 2.30 (1.04) Stock L36A8
3
⁄4 21⁄4 (57.0) 120 200 49 (8) 0.19 (0.086) Stock N2E8
3 (76.0) 120 250 43 (7) 0.24 (0.109) Stock N3A11
3 (76.0) 240 500 85 (13) 0.24 (0.109) Stock N3A12
CONTINUED
12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

WATLOW® 43
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heater Code Numbers (Continued)
Diameter Sheath Length Watt Density Approx. Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
3
⁄4 4 (102.0) 120 250 31 (5) 0.31 (0.141) Stock N4A16
4 (102.0) 240 500 61 (9) 0.31 (0.141) Stock N4A17
4 (102.0) 240 1000 122 (19) 0.31 (0.141) Stock N4A15
5 (127.0) 120 300 28 (4) 0.38 (0.172) Stock N5A19
5 (127.0) 240 500 47 (7) 0.38 (0.172) Stock N5A12
5 (127.0) 240 1000 95 (15) 0.38 (0.172) Stock N5A20
6 (152.0) 120 500 39 (6) 0.44 (0.200) Stock N6A19
6 (152.0) 240 500 39 (6) 0.44 (0.200) Stock N6A20
6 (152.0) 240 1000 78 (12) 0.44 (0.200) Stock N6A21
6 (152.0) 480 1000 78 (12) 0.44 (0.200) Stock N6A225
6 (152.0) 240 1500 116 (18) 0.44 (0.200) Stock N6A82
6 (152.0) 240 2000 155 (24) 0.44 (0.200) Stock N6A22
7 (178.0) 120 500 33 (5) 0.51 (0.231) Stock N7A15
7 (178.0) 240 500 33 (5) 0.51 (0.231) Stock N7A1
7 (178.0) 240 1000 66 (10) 0.51 (0.231) Stock N7A16
8 (203.0) 120 500 28 (4) 0.58 (0.263) Stock N8A19
8 (203.0) 240 500 28 (4) 0.58 (0.263) Stock N8A20
8 (203.0) 240 1000 57 (9) 0.58 (0.263) Stock N8A21
8 (203.0) 240 2000 114 (17) 0.58 (0.263) Stock N8A22
10 (254.0) 240 1000 45 (7) 0.72 (0.327) Stock N10A15
10 (254.0) 240 2000 90 (14) 0.72 (0.327) Stock N10A14
12 (305.0) 240 1000 37 (6) 0.84 (0.381) Stock N12A15
12 (305.0) 240 2000 74 (11) 0.84 (0.381) Stock N12A24
12 (305.0) 480 2000 74 (11) 0.84 (0.381) Stock N12A198
12 (305.0) 240 4000 148 (23) 0.84 (0.381) Stock N12A25
13 (330.0) 240 1000 34 (5) 0.93 (0.422) Stock N13A26
14 (356.0) 240 1250 40 (6) 1.03 (0.467) Stock N14A22
14 (356.0) 240 2500 79 (12) 1.03 (0.467) Stock N14A20
14 (356.0) 240 4500 142 (22) 1.03 (0.467) Stock N14A21
15 (381.0) 240 1500 44 (22) 1.09 (0.494) Stock N15A26
16 (406.0) 240 1800 49 (8) 1.14 (0.517) Stock N16A26
16 (406.0) 240 4700 129 (20) 1.14 (0.517) Stock N16A18
18 (457.0) 240 2000 49 (8) 1.25 (0.567) Stock N18A13
18 (457.0) 240 5000 122 (19) 1.25 (0.567) Stock N18A15
20 (508.0) 240 1150 25 (4) 1.40 (0.635) Stock N20A21
20 (508.0) 240 2250 49 (8) 1.40 (0.635) Stock N20A22
20 (508.0) 240 5250 115 (18) 1.40 (0.635) Stock N20A10
24 (610.0) 240 1375 25 (4) 1.80 (0.816) Stock N24A24
24 (610.0) 240 2750 50 (8) 1.80 (0.816) Stock N24A23
24 (610.0) 480 2750 50 (8) 1.80 (0.816) Stock N24A78
24 (610.0) 240 5500 100 (16) 1.80 (0.816) Stock N24A13
36 (914.0) 240 2500 30 (6) 2.50 (1.13) Stock N36A4

12 inch crimped on GGS leads supplied unless otherwise specified. • Stock delivery, same day

44 WATLOW®
Cartridge/Insertion Heaters

FIREROD Cartridge Heaters

Heaters for Hot Runner Systems

Diameter Sheath Length Watt Density Approx. Net Wt. Code Reference
in. in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number Part No.
1
⁄4 11⁄2 (38.0) 240 200 260 (40) 0.03 (0.014) Stock E1JX442A —
2 (51.0) 240 200 172 (27) 0.04 (0.018) Stock E2AX619A —
21⁄2 (64.0) 120 200 129 (20) 0.04 (0.018) Stock E2JX287A —
21⁄2 (64.0) 240 200 129 (20) 0.04 (0.018) Stock E2JX288A —
3 (76.0) 240 200 103 (16) 0.05 (0.023) Stock E3AX575A —
31⁄2 (89.0) 240 250 108 (17) 0.05 (0.023) Standard E3JX155A —
4 (102.0) 240 250 93 (14) 0.05 (0.023) Stock E4AX509A —
5 (127.0) 240 250 71 (11) 0.06 (0.027) Stock E5AX299A —
3
⁄8 13⁄4 (45.0) 240 200 142 (22) 0.09 (0.041) Stock G1NX39E TJ38017
2 (51.0) 240 250 152 (24) 0.09 (0.041) Stock G2AX163B TJ38020
21⁄2 (64.0) 240 250 112 (17) 0.10 (0.045) Stock G2JX131D TJ38025
3 (76.0) 240 260 92 (14) 0.10 (0.045) Stock G3AX238K TJ38030
31⁄2 (89.0) 240 320 91 (14) 0.12 (0.054) Stock G3JX114K TJ38035
4 (102.0) 240 370 92 (14) 0.12 (0.054) Stock G4AX255D TJ38040
41⁄2 (114.0) 240 420 90 (14) 0.13 (0.059) Standard G4JX84E TJ38045
5 (127.0) 240 470 108 (17) 0.14 (0.064) Stock G5AX183E TJ38050
51⁄2 (140.0) 240 525 91 (14) 0.15 (0.068) Standard G5JX64C TJ38055
6 (152.0) 240 575 90 (14) 0.15 (0.068) Standard G6AX222D TJ38060
61⁄2 (165.0) 240 625 93 (15) 0.16 (0.073) Standard G6JX34C TJ38065
7 (178.0) 240 675 92 (14) 0.17 (0.077) Standard G7AX105C TJ38070
71⁄2 (191.0) 240 725 101 (16) 0.18 (0.082) Standard G7JX36D TJ38075
8 (203.0) 240 775 91 (14) 0.19 (0.086) Stock G8AX202C TJ38080
1
⁄2 31⁄2 (89.0) 240 420 92 (14) 0.17 (0.077) Stock J3JX103C TJ12035
4 (102.0) 240 490 90 (14) 0.19 (0.086) Stock J4AX372A TJ12040
41⁄2 (114.0) 240 550 80 (12) 0.20 (0.091) Standard J4JX62C TJ12045
5 (127.0) 240 625 89 (14) 0.22 (0.100) Standard J5AX178B TJ12050
51⁄2 (140.0) 240 700 91 (14) 0.23 (0.104) Standard J5JX54B TJ12055
6 (152.0) 240 775 104 (16) 0.25 (0.113) Standard J6AX412A TJ12060
61⁄2 (165.0) 240 850 104 (16) 0.26 (0.118) Standard J6JX45C TJ12065
71⁄2 (191.0) 240 975 100 (16) 0.29 (0.132) Stock J7JX88A TJ12075

Note: 1⁄4 inch diameter heaters have Type J thermocouple, Style B (location at the • Stock delivery, same day
end disk) with 36 inch swaged-in GGS leads. • Standard delivery, 10 working days
⁄8 and 1⁄2 inch heaters have Type J thermocouple, Style C (location in the end disk)
3

with 36 inch swaged in GGS leads.

WATLOW® 45
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

The Watlow FIREROD not only sets the industry
standard for cartridge heaters, but continues to make
improvements in construction and design. Among those
improvements is the metric FIREROD, a variation of the
FIREROD cartridge heater built to meet the exact
specifications of the global market.
Like its counterpart, the metric FIREROD consistently
outperforms other cartridge heaters with its design
solutions such as its exclusive resistance wire winding
and swaging process. These processes bring the
resistance wire closer to the sheath and compacts the
MgO insulation to maximize heat transfer. The end result
is longer service life and better efficiency.

Performance Capabilities
• Part temperatures up to 760°C (1400°F) on Incoloy®
sheath
• Watt densities up to 50 W/cm2 (330 W/in2)

Features and Benefits

Nickel-chromium resistance wire
• Assures even and efficient distribution of heat to the
sheath because the wire is precisely wound and
centered in the heater 6 mm (1⁄4 in.)
No-Heat
Conductor pins
gth
• Ensures a trouble-free electrical connection because Len
ted
Hea
of the metallurgical bond between the conductor pins 6 mm (1⁄4 in.)
Incoloy®
and resistance wire No-Heat
Sheath
Magnesium oxide insulation of specific grain and
Nickel-Chromium
purity Resistance Wire
• Results in high dielectric strength and contributes to
MgO Insulation
faster heat-up
Incoloy® sheath
• Resists oxidation and corrosion from many chemicals, Fiberglass Insulated Crimped
on Leads
heat or atmospheres
Minimal spacing between the element wire and
sheath
• Results in lower internal temperature Typical Applications
• Accomodates a design with fewer or smaller heaters • Semiconductor chamber heating
operating at higher watt densities
• Semiconductor water lead connection
UL® and CSA approved flexible stranded wires
• Insulates the wires to temperatures of 250°C (480°F) • Semiconductor wire and die bonding
Patented lead adapter (LA) method • Freeze protection and deicing of equipment in cold
• Allows same day shipment on more than 150,000 climates or applications
configurations of stock FIREROD heaters and lead • Humidity control
combinations • Patient comfort heating used in medical devices
• Mold heating in injection molding equipment
• Seal bars used in packaging equipment

46 WATLOW®
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Applications and Technical Data

The Electrical Data table will assist you in selecting the correct metric FIREROD heater for your application, according to
available voltage, amperage and wattage.
Electrical Data
Heater Diameter (mm) 6.5 8 10 12.5 16 20
Nominal Diameter (in.) 0.256 0.315 0.394 0.492 0.630 0.787
Max. Voltage 250 250 250 400 480 480
Crimped on Leads
Max. Amperes 7.2 7.2 16.1 16.1 21 21
Max. Wattage @ 230V 1650 1650 3700 3700 4830 4830
Max. Wattage @ 400V 6440 8400 8400
Swaged-in Leads
Max. Amperes 5.2/7.2 ➀ 5.2/7.2 ➀ 12.6 12.6 12.6/21 ➀ 21
Max. Wattage @ 230V 1190/1650 1190/1650 2880 2890 2890/4830 4830
Max. Wattage @ 400V — — — 5040 5040/8400 8400

➀ On certain lead constructions, maximum amperes are 5.2 or 12.6. In these instances, amperes are determined by internal construction and
current carrying capacity of internal parts to the lead wire. For more information about these amperes restrictions or higher current requirements,
please contact your Watlow representative.

Tolerances
Diameter: -0.02 mm, -0.08 mm (-0.0008 in., -0.0031 in.)
Length: ±2% with ±2.4 mm (±3⁄32 in.) min.
Wattage: +10%, -5%, wattage decreases approximately
5% with temperature. Wattage tolerances are for heaters
at operating temperature.
Resistance: +5%, -10%, resistance is measured at room
temperature following first heater operation.
Camber: 0.25 mm (0.01 in.) max. on any length to
300 mm (12 in.). For lengths over 300 mm:
[Heater Length (mm)]2
182,900

WATLOW® 47
Cartridge/Insertion
Cartridge/Insertion Heaters
Heaters
Metric FIREROD Cartridge Heaters
Maximum Allowable Watt Density

The following four graphs detail maximum allowable watt If the fit of the heater in the hole dimension is not known,
densities for applications involving metal heating or steam, it is easily determined. Subtract the minimum diameter of
air and gas heating. Please review these respective the metric FIREROD (nominal diameter minus tolerance)
graphs and applicable data to determine the correct watt from the maximum hole diameter. For example, take a
density for the application. hole diameter of 16.1 mm minus a heater diameter of
16 mm - 0.08 mm. The hole fit would be 0.18 mm.
Heating Metals For metric FIREROD heaters in square holes or grooves,
The Maximum Watt Density—Heating Metals graph will contact your Watlow representative for fit in hole
show either the maximum hole fit or recommended watt dimension.
density of the heater. Enter the chart with either known
Correction Factors:
variable, part fit in hole dimension or watt density. Then,
find the application temperature by reading up or over on Also note, the Maximum Watt Density—Heating Metals
the chart. graph depicts metric FIRERODs used in steel parts.
Therefore, for either stainless steel, aluminum or brass,
refer to applicable correction factors ➀ and ➁ .
Maximum Watt Density—Heating Metals
2.5
2.0

1.0

0.5

0.25
Fit in Hole (mm)

20 10
700
800

60

40
50

0° 0°C
30
0°
0

0°

C
°C

0°
°C

°C

C
C

0.10

0.050
➀ For SS, enter the graph with a
fit 0.04 mm (0.0015 in.) larger than
actual.
➁ For aluminum and brass, enter the
graph with a temperature 55°C
(100°F) above actual temperature.

0.010
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 7080 100

Watt Density—W/cm2

48 WATLOW®
Cartridge/Insertion Heaters
Maximum Watt Density vs.
Metric FIREROD Cartridge Heaters Ambient Air Temperature
Maximum Allowable Watt Density (Continued)
800

Watt Density vs. Ambient Air

The Watt Density vs. Ambient Air Temperature graph
600

Ambient Temperature—°C
shows the maximum allowable watt density when one
metric FIREROD heater is operated in air or similar gas.
For metric FIRERODs grouped in a single row, with no
400
less than one diameter between elements, multiply value
from graph by 0.95. When a reflector is placed behind the
heaters, multiply the maximum allowable watt density
value from the graph by 0.85. 200

0 2 4 6 8
Watt Density—W/cm2

Sheath Temperature in Ambient Air Sheath Temperature in 20°C (70°F)

1200 Ambient Air
The Sheath Temperature in Ambient Air graph indicates
the watt density required to bring a metric FIREROD
heater to a given sheath temperature when operated in
FIREROD Sheath Temperature—°C

1000
20°C (70°F) ambient air. Not Pre-Oxidized

At 7 W/cm2 (44 W/in2), the sheath temperature will be Pre-Oxidized

800
790°C (1450°F). At this temperature, one year of heater
life would be expected, provided cycling is not too
frequent. Higher temperatures would result in reduced 600

heater life.
400

200

0
2 4 6 8
Watt Density—W/cm2

Watt Density in Moving Air Maximum Watt Density

The Watt Density in Moving Air graph gives the maximum in Moving Air
allowable watt density of a metric FIREROD heater in 22.5
Entering Air
moving air. up to 95°C
w
Air Velocity Past Heater—m/sec

20.5
r Flo
Flow

If the volumetric flow rate of air is known in m3/s (or CFM),

o Ai

17.5
divide this value by the net free area in m2 (or ft2) around
to Air

lar t

the heater to determine air flow velocity. The net free area 15.0
rallel

dicu

is the total area of the enclosure minus the area occupied 12.5
pen
—Pa

by the heater.
Per
ROD

10.0
—
ROD
FIRE

7.5
FIRE

5.0

2.5

5 10 15 20
Watt Density—W/cm2

WATLOW® 49
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Termination Options

Swaged-in Flexible Leads Stainless Steel Braid

Min. No-Heat

Min. No Heat Min. No-Heated

25 mm
(1 in.)
A stainless steel braid is designed to protect leads from
Swaged-in flexible leads, with silicone-fiberglass
abrasion against sharp edges. It is the most flexible of
insulation, are recommended for applications in which the
Watlow’s protective lead arrangements.
leads must be bent at the exit point from the heater.
Unless longer length is specified, 250 mm (10 in.) leads When the leads exit straight out, the braid is swaged
are supplied. into the no-heat section of the heater. When the leads
exit at a right angle, a crimp connector is used to attach
Heaters 150 mm (6 in.) or shorter generally have a 6 mm
the braids.
(1⁄4 in.) no-heat section. Heaters up to 250 mm (10 in.)
require a 25 mm (1 in.) no-heat section. Heaters greater Unless otherwise specified, leads are 350 mm (14 in.) and
than 250 mm may require more than a 25 mm no-heat the braid is 300 mm (12 in.) long. To order, specify either
section. To order, please specify swaged-in straight or right angle stainless steel braid, lead
flexible leads. length and no-heat section.

Metric Min. No-Heat Length

Right Angle Leads FIREROD Diameter Straight Right Angle
mm mm (in.) mm (in.)
6.5 30 (11⁄8) N/A
8.0 30 (11⁄8) 15 (9⁄16)
10.0 30 (11⁄8) 17 (2⁄3)
12.5 30 (11⁄8) 18 (11⁄16)
16.0 30 (11⁄8) 20 (3⁄4)
20.0 30 (11⁄8) 21 ( ⁄16)
13

Min. No-Heat

Right angle leads are used in applications with a high

degree of flexing and when space limitations are critical.
Lead wires exit at a 90° angle through the side of the
heater sheath. To order, specify right angle leads and
lead length.
Metric FIREROD Min
Diameter No-Heat Length
mm mm (in.)
6.5 15 (9⁄16)
8.0 15 (9⁄16)
10.0 17 (2⁄3)
12.5 18 (11⁄16)
16.0 20 (3⁄4)
20.0 21 (13⁄16)

50 WATLOW®
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Termination Options (Continued)

Stainless Steel Hose Galvanized Conduit

Min. No-Heat

A
Min. No Heat
Min. No-Heat

Min. No Heat B

Stainless steel hose provides the best protection Galvanized conduit equals stainless steel hose in its
against abrasion from sharp edges or abrasive abrasion protection.
equipment. It also offers ease of handling and wiring in The conduit is attached with a 90° elbow copper coupler,
abrasive environments. which overlaps the heater sheath. Unless specified,
When the leads exit at a right angle to the heater, the 250 mm (10 in.) leads are supplied. To order, specify
hose is silver soldered to the sheath. Unless otherwise galvanized conduit, lead length and no-heat section.
specified, leads are 350 mm (14 in.) long and the hose is
Metric Min. Galvanized
305 mm (12 in.) long. To order, specify stainless steel FIREROD No-Heat Dimension Dimension Conduit
hose, lead length and no-heat section. Diameter Length A B O.D.
Metric FIREROD Min. No-Heat Length SS Hose mm mm (in.) mm (in.) mm (in.) mm (in.)
Diameter Straight Right Angle O.D. 6.5 12 (7⁄16) 22 (7⁄8) 29 (11⁄8) 10 (3⁄8)
mm mm (in.) mm (in.) mm (in.) 8.0 12 (7⁄16) 22 (7⁄8) 29 (11⁄8) 10 (3⁄8)
6.5 30 (11⁄8) N/A 4.7 (3⁄16) 10.0 12 (7⁄16) 22 (7⁄8) 29 (11⁄8) 10 (3⁄8)
8.0 30 (11⁄8) 15 (9⁄16) 5.7 (7⁄32) 12.5 12 (7⁄16) 28 (11⁄8) 30 (13⁄16) 14 (1⁄2)
10.0 30 (11⁄8) 17 (2⁄3) 7.6 (3⁄10) 16.0 12 (7⁄16) 28 (11⁄8) 34 (15⁄16) 14 (1⁄2)
12.5 30 (11⁄8) 18 (11⁄16) 9.5 (3⁄8) 20.0 12 (7⁄16) 29 (11⁄8) 36 (17⁄16) 16 (5⁄8)
16.0 30 (11⁄8) 20 (3⁄4) 12.7 (1⁄2)
20.0 30 (11⁄8) 21 ( ⁄16)
13
15.8 (5⁄8)
Silicone Rubber Seal and Leads

Teflon® Seal and Leads

Min. No-Heat Length 25 mm
(1 in.)

Min. No-Heat 25 mm Silicone rubber seals and leads protect the heater against
(1 in.)
moisture and contamination from lubricating oil, cleaning
solvents, plastic material or fumes and organic tapes.
Teflon® seal and leads protect the heater against moisture
This seal is effective to 230°C (450°F) under continuous
and contamination from lubricating oil, cleaning solvents,
operation. Epoxy potting for up to 260°C (500°F) for
plastic material or fumes and organic tapes. This seal is
continuous operation is available upon request.
effective to 200°C (400°F) under continuous operation.
Please note, when ordering this option, a 25 mm (1 in.)
Please note, when ordering this option, that a 25 mm
minimum no-heat section is required to allow for
(1 in.) minimum no-heat section is required to allow
construction. Additional no-heat may be required to
construction. Additional no-heat area may be required to
keep the seal below effective temperatures. To order,
keep the seal below effective temperatures. To order,
specify silicone or epoxy seal and leads and
specify Teflon® seal and leads and lead length.
lead length.

WATLOW® 51
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Termination Options (Continued)

No-Heat Section Ceramic Bead Insulation

Right Angle Leads

No-Heat
Unheated
Ceramic bead insulation protects the leads from high
Length
Length temperature ambients above 450°C (840°F). The beads
Swaged in Leads fit over solid conductors and are extended long enough
to reach a cooler area where flexible wires can be
attached. To order, specify ceramic bead insulation.
No-Heat
Unheated
Length
Length

No-heat sections are recommended in applications where

leads may be exposed to excessive heat, thus requiring a
cooler lead end. Also use when heat is not required along
the entire length of the metric FIREROD. No-heat
extensions are available on all diameters with both pin
style and swaged-in leads. To order, specify no-heat
section and length of no-heat.

Post Terminals

20 mm
(3/4 in.)

30 mm
(13/16 in.)

Post terminals provide a quick, secure connection

with ring or fork connectors or bus bars. Threaded
M4 x 12 mm studs are soldered to the solid power
pins. Nuts and washers are provided. This termination
is available on 16 and 20 mm (0.63 and 0.79 in.)
diameter units.
To order, specify post terminals.

52 WATLOW®
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Options

Accessories Threaded Fittings

WATLUBE™ DIN Thread Size
WATLUBE™ is an electrically non-conductive lubricant
acting as a barrier against high-temperature oxidation,
➀*
thus making heater removal easier. In addition, it aids in
AA B
B
the transfer of heat from the metric FIREROD to the
block. However, do not use it as a substitute for proper
hole fit. WATLUBE is packaged in 118 ml (4 oz) bottles. Metric Min.
To order, specify WATLUBE. FIREROD No-Heat Thread Length of
Diameter Length Size A B Threaded
mm mm (in.) DIN 13 mm (in.) mm (in.) Section
Distributed Wattage 6.5 16 (5⁄8) M10 X 1.0 10.0 (3⁄8) 12 (7⁄16) 6.0 (1⁄4)
8.0 16 (5⁄8) M12 X 1.0 11.0 (7⁄16) 14 (1⁄2) 6.5 (1⁄4)
Dia. 10.0 18 (11⁄16) M14 X 1.5 11.5 (7⁄16) 17 (5⁄8) 6.5 (1⁄4)
6 mm (1/4 in.) 12.5 19 (3⁄4) M16 X 1.5 12.0 (7⁄16) 19 (3⁄4) 6.5 (1⁄4)
Heated
6 mm (1/4 in.) Length No-Heat 16.0 20 (3⁄4) M20 X 1.5 15.0 (3⁄5) 24 (15⁄16) 9.0 (3⁄8)
No-Heat Length 20.0 22 (7⁄8) M26 X 1.5 16.0 (5⁄8) 30 (13⁄16) 10.0 (3⁄8)
Length
➀ Swaged-in unit pictured.
Distributed wattage varies the watt density along the
length of the heater. This construction technique is used
National Pipe Thread (NPT) Thread Size
to compensate for heat losses along the edges of heated
parts. To order, specify distributed wattage and give the Threaded fittings allow for fast, water-tight installation of
length and wattage for each section. the heater into a threaded hole. These fittings can be
ordered in either brass or stainless steel. Double threaded
fittings are also available. See dimensions noted on the
Dual Voltage DIN Thread Size and NPT Thread Size charts or contact
When the metric FIREROD requires the flexibility of your Watlow representative if application exceeds
operating on two voltages, use this internal construction. limitations shown.
Dual voltage is available on 12.5, 16 and 20 mm To order, specify stainless steel threaded fittings.
(0.5, 0.6 and 0.8 in.) diameter units. If not specified,
Metric Min. Thread
250 mm (9.8 in.) crimped on leads will be supplied. FIREROD No-Heat Size Length of
To order, specify dual voltage, voltage requirements and Diameter Length NPT A B Threaded
length of crimped on leads. mm mm (in.) (in.) mm (in.) mm (in.) Section
6.5 19 (3⁄4) (1⁄8) 13.5 (11⁄20) 11.0 (7⁄16) 9.5 (3⁄8)
8.0 22 (7⁄8) (1⁄4) 17.0 (5⁄8) 14.0 (1⁄2) 13.0 (1⁄2)
10.0 22 (7⁄8) (1⁄4) 17.0 (5⁄8) 14.0 (1⁄2) 13.0 (1⁄2)
12.5 25 (1) (3⁄8) 20.0 (7⁄8) 17.5 (11⁄16) 14.0 ( ⁄20)
11

16.0 28 (11⁄8) (1⁄2) 23.0 (9⁄10) 22.0 (15⁄16) 16.0 (5⁄8)

20.0 32 (11⁄4) (3⁄4) 26.0 (1) 29.0 (11⁄8) 19.0 (3⁄4)

WATLOW® 53
Cartridge/Insertion Heaters

Metric FIREROD Cartridge Heaters

Options (Continued)

Flanges Internal Thermocouple Sensors

1.6 mm (1⁄16 in.) Style A

C D

➀
H
Style B
Stainless steel flanges are a convenient mounting method
as well as a way to position a heater within an application.
These flanges can be located in any no-heat section of
the heater sheath. To order, specify flange, flange size 13 mm (1/2 in.)
and location. No-Heat Length

Metric Style C
FIREROD
Diameter Flange D C H
mm Size mm (in.) mm (in.) mm (in.)

6.5, 8, 10,12.5, 16 FS 25 (1) 19.0 (3⁄4) 4.3 (3⁄16)

6.5, 8, 10, 12.5, 16, 20 FM 38 (11⁄2) 28.5 (11⁄8) 4.3 (3⁄16) The Style A internal thermocouple can be used to
16, 20 FL 51 (2) 38.0 (11⁄2) 5.3 (3⁄16) evaluate heat transfer efficiency of an application, a
➀ Swaged-in unit pictured. measure enabling a customer to cut energy costs and
increase heater life.
The Style B internal thermocouple gives a good
approximation of part temperature and is only available for
diameters 8 mm (0.3 in.) and above. The thermocouple
junction can be in contact with the inside of the heater
sheath, located in the 13 mm (1⁄2 in.) no-heat section
anywhere along the heater length.
A Style C internal thermocouple is useful in applications
where material flows past the end of the heater, as in
plastic molding. This junction is embedded in a special
end disc. Style C is not available on 20 mm (0.8 in.)
diameter units. Unless requested, the disc end is not
mechanically sealed.
To order, specify internal thermocouple Style A, B or C
and thermocouple Type J or K. If not specified, 250 mm
(10 in.) thermocouple leads are supplied.

Thermocouple Types
ISA Conductor Characteristics Temperature Range
Code Positive Negative °C (°F)

J Iron Constantan -20 to 760 (0 to 1400)

(Magnetic) (Non-magnetic)

K Chromel® Alumel® -20 to 1260 (0 to 2300)

(Non-magnetic) (Magnetic)

For other thermocouple types, contact your Watlow representative.

54 WATLOW®
 D ED Y
T
T EN ILI
B
Cartridge/Insertion Heaters EXAPA
C
Extended Capabilities For Metric
FIREROD Cartridge Heaters
Options

Terminal Box Individually Controlled Heat Zones

Individually controlled heat zones give the flexibility of
controlling temperature by zones, along the length of
100 mm
the metric FIREROD. This is an advantage for heating
(4 in.) requirements of certain applications, like seal bars.
This internal construction can be ordered on 12.5, 16 and
38 mm
20 mm diameter units. If not specified, 250 mm crimped
(1 1/2 in.) on leads will be supplied. To order, specify individually
controlled heat zones as well as length and wattage
➀ The no-heat per zone and length of crimped on leads.
section is the
same as units
with threaded
fittings. External Finishing—Centerless Grinding
➀
* Centerless grinding can be used to finish precision
NEMA 1, NEMA 4 (moisture-proof) and NEMA 7 diameters, thus permitting closer heater-to-part fit and
(explosion-proof) octagonal terminal boxes can be higher watt densities. Centerless grinding of metric
mounted to a flange or threaded fitting on the 12.5, 16 FIREROD heaters with swaged-in flexible leads are limited
and 20 mm (0.5, 0.6 and 0.8 in.) diameter units. These to 305 mm (12 in.) lead length. Longer lead lengths
100 mm (4 in.) terminal boxes have conduit knockouts to are available, but require external connection. To order,
protect electrical connections. specify centerless grinding.
Aluminum and macrolon plastic terminal boxes are also
available in the following sizes:
• 50 x 50 x 30 mm nominal size for heaters to 10 mm
(0.4 in.) in diameter;
• 80 x 80 x 55 mm nominal size for heaters 12.5 mm
(9.8 in.) or larger in diameter.
To order, specify terminal box, NEMA type and/or
material type.

WATLOW® 55
Cartridge/Insertion Heaters

MULTICELL™ Heaters
The advanced design of the MULTICELL™ insertion
heater from Watlow offers three major advantages:
extreme process temperature capability, independent
zone control for precise temperature uniformity and loose
fit design for easy insertion and removal.

Features and Benefits

Multiple, independently controllable zones
• Allows process temperature uniformity not possible
with any other single sheathed heater
Radiant design of heater
• Allows for loose insertion in boiling holes and
piping holes
• Permits easy removal and replacement with minimal
down time since it will not bind or seize in the hole
Oxidized sheath
• Provides high emissivity and improves the heater’s
performance as oxidation increases
Individually metal-sheathed coils swaged into a
larger, high temperature alloy outer sheath
• Provides maximum protection against element burnout
through the outer sheath
Quick disconnect plug and jack
High Grade MgO Insulation
• Permits fast replacement of individual elements while Zone 1
High-Temperature Alloy Resistance
the press stays at operating temperature Wire
for Outer Sheath
Special bending capabilities
• Solves unusual machinery needs and keeps leads
away from heated zones
Flexible leads up to 842°F (450°C) Cross Section Zone 2
Zone 3
• Protects termination from high-temperature environment
Independently Controllable
Heated Zones

For detailed product and ordering

information, see the full MULTICELL product
section located on pages 461 through 466.

56 WATLOW®
Tubular Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Tubular Heaters Sheath Materials °F °C W/in2 W/cm2 Page
WATROD™ Incoloy ®
1600 870 45 6.9
Single-Ended Stainless steel 1200 650 60 9.3
Double-Ended
Steel 750 400 45 6.9 59
Copper 350 175 60 9.3
Inconel® 600 1800 982 45 6.9
High-Temperature ®
Inconel 600 1800 982 45 6.9 85
MULTICOIL™ Incoloy® 1400 760 45 6.9
304 stainless steel 1200 650 45 6.9 87
316 stainless steel 1200 650 45 6.9
Milled Groove 304 stainless steel 1200 650 60 9.3
89
Incoloy® 1600 870 60 9.3

Tubular Heaters
FIREBAR® Incoloy® 1400 760 60 9.3
Single-Ended 304 stainless steel 1200 650 60 9.3
Double-Ended 91
Incoloy® 1400 760 60 9.3
304 stainless steel 1200 650 60 9.3
FINBAR™ 304 stainless steel 1200 650 50 7.7 110
Single-Ended
Double-Ended

WATLOW® 57
58 WATLOW®
Tubular Heaters

WATROD™ Single/Double-Ended Heaters

Available in single- or double-ended termination styles,

the versatile and economical WATROD™ tubular heating
element from Watlow® lends itself to virtually the entire
range of immersion and air heating applications.
The single-ended WATROD tubular design has both
terminals at one end. The opposite end is sealed.
Flexible lead wires are 12 in. (305 mm) crimp connected
to the terminal pin and have silicone-impregnated
fiberglass oversleeves.
The double-ended WATROD, with its round
cross-sectional geometry, is highly adaptable for
bending—especially when bending is performed in
the field. Watlow's double-ended MULTICOIL™ tubular
elements offer various combinations of resistor coils and
thermocouples inside one sheath. They have the ability to Wire to Pin 360˚ Metal Sheath Threaded Stud
sense the heater's internal temperature accurately every Fusion Weld
time, or offer three-phase capability in one element.
Both single- and double-ended WATRODs share many
construction features delivering long life—the resistance
wire is centered in the heater sheath and electrically
insulated with compacted, high-grade magnesium oxide Nickel-Chromium
Resistance Wire
for superior heating performance. Terminal Pin MgO Insulation

WATROD heating elements have a variety of mounting

and termination options making them highly popular
among industrial customers. Features and Benefits
Single-Ended WATROD Performance Precision wound nickel-chromium resistance wire
• Distributes heat evenly to the sheath for optimum
Capabilities heater performance
• Watt densities to 45 W/in2 (6.9 W/cm2)
Silicone resin seals
• UL® and CSA component recognition to 240VAC
• Protects against moisture contamination and is rated
• Incoloy® and stainless steel sheath temperatures to to 221°F (105°C)
1200°F (650°C)
MgO insulation filled sheath
Double-Ended WATROD Performance • Maximizes dielectric strength, heat transfer and life
Capabilities Standard sheath materials
• Watt densities up to 120 W/in2 (18.6 W/cm2) • Steel, 304 and 316 stainless steel, Incoloy® and
• UL® and CSA component recognition to 600VAC Alloy 600
• Incoloy® sheath temperatures to 1600°F (870°C) 51 standard bend formations
• Stainless steel sheath temperatures to 1200°F (650°C) • Allows forming the heating element to the application.
Spirals, compound bends and multi-axis and
• Steel sheath temperatures to 750°F (400°C)
multi-plane configurations
• Copper sheath temperatures to 350°F (175°C)
Stainless steel studs
• Inconel® 600 sheath temperatures to 1800°F (982°C)
• Fusion welded to terminal pins for mechanical strength
Popular termination, mounting and moisture seal
options available

WATLOW® 59
Tubular Heaters

WATROD Single/Double-Ended Heaters

Specifications

Double-Ended Single-Ended

Applications Direct immersion Vacuums Platens

Hot runner mold (manifold) Semiconductor Forced air
Forced air Deicing antennas
Ovens Plastic wrap cutting
Radiant Seal bars
Clamp-on
Watt Density Catalog P/N: up to 60 (9.3) Catalog P/N: up to 20 (3.1)
W/in2 (W/cm2) Standard: up to 120 (18.6) Standard: up to 45 (6.9)
Element Diameters Dia. in2 Dia. (mm) cm2 Dia. in2 Dia. (mm) cm2
in. (mm) 0.210 0.660 (5.33) (4.26) 0.375 1.178 (9.53) (7.600)
and Surface Area per Linear 0.260 0.817 (6.60) (5.27) 0.430 1.351 (10.92) (8.717)
in.2 (cm2) 0.315 0.990 (8.00) (6.38) 0.475 1.492 (12.07) (9.626)
Diameter Tolerance 0.375 1.178 (9.53) (7.60)
± 0.005 in. (0.13 mm) 0.430 1.351 (10.92) (8.72)
0.475 1.492 (12.07) (9.63)
Sheath Materials Standard: Incoloy® 1600°F (870°C) Standard: Incoloy® 1200°F (650°C)
Max. Operating 316 SS 1200°F (650°C) 316 SS 1200°F (650°C)
Temperature Steel 750°F (400°C) 304 SS 1200°F (650°C)
304 SS 1200°F (650°C)
Alloy 600 1800°F (980°C)
Sheath Length By Diameter Sheath Sheath Sheath Sheath
in. (mm) Dia. Length (in.) Dia. (mm) Length (mm) Dia. Length (in.) Dia. (mm) Length (mm)
Standard: Standard:
0.210 9 to 130 (5.33) (230 to 3300) 0.375 11 to 125 (9.53) (280 to 3175)
0.260 9 to 270 (6.60) (230 to 6858) 0.430 11 to 106 (10.92) (280 to 2690)
0.315 9 to 270 (8.00) (230 to 6858) 0.475 11 to 125 (12.07) (280 to 3175)
0.375 11 to 360 (9.53) (280 to 9144)
0.430 11 to 360 (10.92) (280 to 9144)
0.475 11 to 275 (12.07) (280 to 6985)
Min. No-Heat Length Sheath No-Heat Sheath No-Heat Sheath No-Heat Sheath No-Heat
in. (mm) Length Length Length Length Length Length Length Length
11 to 20 1 (280 to 510) (25) 11 to 20 11⁄2 (280 to 5100) (38)
21 to 50 11⁄4 (535 to 1270) (32) 21 to 50 13⁄4 (533 to 1270) (44)
51 to 80 11⁄2 (1295 to 2030) (38) 51 to 80 21⁄8 (1295 to 2030) (54)
81 to 110 15⁄8 (2055 to 2795) (42) 81 to 110 23⁄8 (2055 to 2795) (60)
111 to 140 13⁄4 (2820 to 3555) (44) 111 to 125 25⁄8 (2820 to 3175) (67)
141 to 170 2 (3580 to 4320) (51)
171 to 200 21⁄4 (4345 to 5080) (57)
201 & up 21⁄2 (5105 & up) (64) ⁄2 in. (13 mm) No-heat length on all blunt ends
1

Max. Voltage/Amperage Dia. Volts Amperes Dia. Volts Ampere

By Dia. 0.260 (6.6) 250VAC 15 0.375 (9.53) 480VAC 30
in. (mm) 0.315 (8.0) 480VAC 30 0.430 (10.92) 480VAC 30
0.375 (9.53) 480VAC 30 0.475 (12.07) 480VAC 30
0.430 (10.92) 600VAC 40
0.475 (12.07) 600VAC 40

60 WATLOW®
Tubular Heaters

WATROD Single/Double-Ended Heaters

Specifications (Continued)

Double-Ended Single-Ended

Ohms Per Heated Inch Dia. Min. Max. Dia. Min. Max.
By Dia. 0.210 0.130Ω 14Ω 0.375 0.150Ω 25Ω
in. 0.260 0.080Ω 16Ω 0.430 0.150Ω 24Ω
0.315 0.050Ω 25Ω 0.475 0.150Ω 22Ω
0.375 0.030Ω 20Ω
0.430 0.030Ω 25Ω
0.475 0.035Ω 25Ω

Terminations Standard: Threaded stud Standard: Flexible lead wires

Screw lug (plate) Rubber overmolds
Quick connect (spade)
Flexible lead wires
Rubber overmolds
Seals Standard: Silicone resin 221°F (105°C) Standard: Silicone resin 221°F (105°C)
Ceramic base 2800°F (1535°C) Silicone rubber (RTV) 500˚F (260°C)
Ceramic-to-metal 482°F (250°C) Epoxy resin 194/356°F (90/180°C)
Silicone rubber (RTV) 392°F (200°C)
Silicone resin 392°F (200°C)
Epoxy resin 194/356°F (90/180°C)

Mounting Options Threaded bulkheads Threaded bulkhead

Mounting brackets Locator washers
Locator washers Mounting collars
Mounting collars

Surface Finish Options Oxide anneal Oxide anneal

Bright anneal Bright anneal
Passivation Passivation
Agency Recognition UL® Component to 480VAC (File # E52951/E56488) UL® Component to 240VAC (File # E52951)
CSA Component to 600VAC (File # 31388) CSA Component to 240VAC (File # 31388) ➀

WATLOW® 61
Tubular Heaters

WATROD Single/Double-Ended Heaters

Options

Moisture Resistant Seals Ceramic-to-Metal End-Seal

Sheath Diameter

Va C
A
End ries wit
Sea h
l Ty
pe

WATROD’s MgO insulating material is hygroscopic. Ceramic-to-metal end-seals with threaded stud
To control the rate of moisture entering the heater, an terminations provide an air-tight seal for continuous
appropriate moisture seal must be used. Choosing the terminal temperatures up to 500°F (260°C). Watlow does
correct seal is important to the life and performance of not recommend this seal if terminations are exposed to
the heater. All materials have varying rates of gas vapor temperatures exceeding 500°F (260°C).
transmission. Be sure the maximum continuous use Sheath
temperature is not exceeded at the seal location. Most Diameter A B C Thread
end seals are applied with a small cavity in the end of the in. (mm) in. (mm) in. (mm) in. (mm) Size
heater. The seal will also help prevent arcing at the 0.260 (6.6) 1 11⁄16 (42.9) 1
⁄2 (13) 13
⁄32 (10.32) #8-32
terminal ends 0.315 (8.0) 1 7⁄8 (47.6) 1
⁄2 (13) 13
⁄32 (10.32) #10-32
0.430 (10.9) 2 1⁄8 (54.0) 1
⁄2 (13) 21
⁄32 (10.32) #1⁄4-28

Zoned Heaters
Single zone heaters are only available.

External Finishes
Bright Annealing
Bright annealing is a process that produces a smooth,
metallic finish. It is a special annealed finish created in a
non-oxidizing atmosphere. This finish is popular in the
pharmaceutical and food and beverage markets.
To order, specify bright annealing.

Passivation
During the manufacturing process, particles of iron or tool
steel may become embedded in the stainless steel or
alloy sheath. If not removed, these particles may corrode,
produce rust spots and/or contaminate the process. For
critical sheath applications, passivation will remove free
iron from the sheath.
To order, specify passivation.

62 WATLOW®
Tubular Heaters

WATROD Single/Double-Ended Heaters

Options (Continued)

End-Seal Options
Code UL® Max. Cont. Use
End-Seal Number Color Recognition Temperature Typical or General Usage/Application
Standard Epoxy EC Cream Yes 194°F (90°C) Long term stable insulation resistance
Intermediate Epoxy EB Gray Yes 356°F (180°C) Long term stable insulation resistance
High-Temp. Epoxy HTE Amber No 450°F (232°C) Long term stable insulation resistance
Silicone Resin SR Clear Yes 221°F (105°C) General usage on tubular products - porous
Silicone Fluid SF Clear No 392°F (200°C) Moisture resistance of the MgO, or high temperature
ceramic seal (storage only) - porous
Lavacone LC Dark Brown Yes 221°F (105°C) Porous seal for the FIREBAR
Silicone Rubber RTV RTV Red-Orange Yes 392°F (200°C) General usage on FIREBAR applications - porous
Ultragard UG Clear Yes 707°F (375°C) High temperature around seal area and for low vapor
transmission rate
High-Temperature HTC White Yes 2800°F (1538°C) Very high-temperature applications - for extremely low vapor
Ceramic transmission rate

WATLOW® 63
Tubular Heaters

WATROD Single/Double-Ended Heaters

Terminations

Double-ended WATROD elements are available with a Flexible lead wires are 12 in. (305 mm), Sil-A-Blend™
variety of terminations. Single-ended WATROD elements 390°F (200°C) unless otherwise specified. Insulation
are available with only flexible lead wires. options include TGGT 480°F (250°C) plus other
The following table and illustrations detail the terminations temperature ratings. Contact your Watlow
available with double- or single-ended WATRODs—for representative.
each available sheath diameter. Overmolds are available for flexible lead wires only.
Available in silicone rubber 390°F (200°C) and neoprene
212°F (90°C). Contact your Watlow representative.

Sheath Threaded Screw Lug Quick Connect Flexible Lead Wire

WATROD Diameter Studa (Plate) (Spade) Lead Wires Overmolds
Element in. (mm) A B C D E F G H J
Double-Ended 0.260 (6.6) #6-32 Yes Yes Yes Yes Yes Yes Yes Yes
0.315 (8.0) #10-32 Yes Yes Yes Yes Yes Yes Yes Yes
0.335 (8.5) #10-32 Yes Yes Yes Yes Yes Yes Yes No
0.375 (9.5) #10-32 Yes Yes Yes Yes Yes Yes Yes No
0.430 (10.9) #10-32 Yes Yes Yes Yes Yes Yes Yes Yes
0.475 (12.1) #10-32 Yes Yes Yes Yes Yes Yes Yes Yes
0.490 (12.5) #10-32 Yes Yes Yes Yes Yes Yes Yes No
0.625 (15.9) #10-32 Yes Yes Yes Yes Yes Yes Yes No
Single-Ended 0.375 (9.53) No No No No No No No Yes No
0.430 (10.9) No No No No No No No Yes Yes
0.475 (12.1) No No No No No No No Yes Yes
0.490 (12.5) No No No No No No No Yes No
0.625 (15.9) No No No No No No No Yes Yes

Threaded Stud Screw Lug (Plate) Quick Connect (Spade) Flexible Lead Wires
A B 19/32 in. E / in.
1 2
(13 mm) H
(15.1 mm)

5/16 in. 1/ 4 in.

(7.9 mm) (6 mm)

1 in. 3/4 in.

2 in.
(25 mm) (19 mm) / in.
3 4
(51 mm)
(19 mm)

a Optional #8-32, 1⁄4 in. and 4 or 5 C

1/ 2 in.
F Rubber Overmolds
mm studs available. Consult factory
(13 mm)
5 16 in.
/
1/2 in. J
for details. (13 mm) 3/4 in. Min.
(7.9mm)
Straight Req'd
A

19 32 in.
/
/ in.
19 32
(15 mm) (15.1 mm)
B

1/4 in.
Sheath Diameter
(6 mm)

Overmold Availability
D 1 2 in.
/
G 1 2 in.
/ Sheath
(13 mm) (13 mm)
Diameter A B
in. (mm) in. (mm) in. (mm)
0.260 (6.6) 2 1⁄2 (64) 1
⁄2 (13.0)
1 2 in. 1 2 in.
/
/
(13 mm) (13 mm) 0.315 (8.0) 2 1⁄2 (64) 1
⁄2 (13.0)
0.375 (9.5) 2 1⁄2 (64) 5
⁄8 (15.9)
0.430 (10.9) 2 1⁄2 (64) 5
⁄8 (15.9)
0.475 (12.0) 2 1⁄2 (64) 5
⁄8 (15.9)
0.625 (15.9) 2 1⁄2 (64) 7
⁄8 (22.2)

64 WATLOW®
 Tubular Heaters

WATROD Single/Double-Ended Heaters

Bend Formations

Double-Ended WATROD Bend Formations Single-Ended WATROD Bend Formations

Double-ended WATROD heating elements can be formed Watlow does not recommend field bending single-ended
into spirals, compounds, multi-axis and multi-planes from WATROD elements. Formation is limited by the minimum
36 common bend configurations. Custom bending with radius of a bend (R) and the straight length (F) beyond
tighter tolerances can be made to meet specific the bend. The radius must be 3 in. (75 mm) or more for
application needs. the heated length’s end to be inside a bend.
Formation is limited by the minimum bend radius (R) and Additionally, the overall length tolerance (T) must be
the straight length (F) required beyond the bend. In order provided for in one or more of the specified lengths.
to locate the end of a heated length within a bend, the The four common bend configurations available for
BEND
radius must FORMATION
be 3 in. (76 mm) or larger. Additionally, overall standard and made-to-order single-ended WATROD
length tolerance (T) must be included in one or more of elements are Figures 1, 6, 22 and 28.
the straight lengths.
To order a common bend formation, specify the bend
Minimum radius for various sheath diameters and lengths figure number, dimensions and critical tolerances.
are shown in the Bend Formations chart below.
Illustrated on pages 65 to 74 are the 51 common WATROD Minimum Radius
bend configurations available on both stock and Sheath Diameter a
Field Bend Ra a
Factory Ra b Dimension
Fb
made-to-order WATROD heating elements. in. (mm) in. (mm) in. (mm) in. (mm)
0.260 (6.6) ⁄4
3
(19.0) 3
⁄8 (9.5) 1
⁄2 (13.0)
F F0.315 (8.0) ⁄4
3
(19.0) 1
⁄2 (13.0) 1
⁄2 (13.0)
0.332 (8.43) 1 (25.0) 1
⁄2 (13.0) 1 (25.0)
0.375 (9.52) 1 (25.0) 1
⁄2 (13.0) 1
⁄2 (13.0)
0.430 (10.92) 1 (25.0) 1
⁄2 (13.0) 3
⁄4 (19.0)
0.475 (12.07) 1 (25.0) 5
⁄8 (15.9) 1 (25.0)
R
0.490 (12.45) 1 (25.0) 5
⁄8 (15.9) 1 (25.0)
R
0.625 (15.88) 11⁄2 (38.0) 3
⁄4 (19.0) 11⁄2 (38.0)

WATROD 1- 1 a R is the inside radius of a bend.

WATROD Length Tolerance (T) b FWATROD 1- 2the sheath’s end to the start of the first
is the distance from
Sheath Length Length Tolerance bend.
in. (mm) in. (mm)
11-50 (280-1270) ±1⁄8 (±3)
51-110 (1295-2795) ±3⁄16 (±5)
111-170 (2820-4320) ±1⁄4 (±6)
171-200 (4345-5080) ±3⁄8 (±10)
201 & up (5105 & up) ±1⁄2 (±13)

Figure 1 Figure 2
Dia. Dia.

R1 H R1 H

<°
A A (Angle)

F
SL = 2A + 1.14R1 - 0.43 Dia. R2
(For pricing, use 1 bend)

SL= 2A + 1.14 R-0.43 DIA SL== 2A

SL 2A + 2F
2F + 1.14
1.14R R11 ++ 0.0175 (<°)
0.0175(<∞)
(2 (2R
R2 + DIA) - 0.43 DIA
2 + Dia.) - 0.43 Dia.
(For pricing, use 3 bends)

WATLOW® 65
 WATROD 1- 3

Tubular Heaters WATROD 1- 4

B

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)
R3
Figure 3 Figure 4
Dia.
Dia.

R1 H
R1 H
View B
WATROD 1- 5 B B

View A K
R2 K
C R3
R3
R2
A
WATROD 1- 6
SL = 2K - 0.86R2 - 2.86 Dia. + 2A + 1.14R1 A
(For pricing, use 3 bends)
View A: SL = 2K- 1.72R3 - 7.72 Dia. + 2C
SL = 2K - 0.86 R2 - 2.86 DIA + 2A + 1.14 R1 View A - 0.86R2 + 2A + 1.14R1
SL = 2K - 1.72 R 3 - 7.72 DIA + 28 +
View B:
2CSL = 2K-R2.28R
- 0.86 3 - 3.72 Dia. + 2C
Figure 5 2 + 2A + 1.14 R1
- 0.86R2 + 2A + 1.14R1
View B
Dia. (For pricing, use 5 bends)
SL = 2K + 2.28 R3 - 3.72 DIA +
2C - 0.86 R2 + 2A + 1.14 R1
R1 H
Figure 6
<°
A
WATROD
(Angle) 1- 7 Dia.
R2

R1
H
SL = 0.0175(<˚) (2R + Dia.) R2
SL = 0.0175(<°)(2 R22 + DIA) +
+1.14R + 0.43 Dia.
1.14 R11-0.43 DIA
(For pricing, use 3 bends)
WATROD 1- 8
C
L

Figure 7 SL = SL
L += 1.14
L + 1.14R 2 - DIA
R2-0.86 0.86 +Dia.
C ++1.14
C +R1.14R 1 + A
1+ A
(For pricing, use 2 bends)
Dia.

R1 H Figure 8
L A C
L

R2
R1 H

A X Hairpins Dia.

SL = 2A + 2.28R2- 1.29 Dia. + 2L + 1.14R1 X = number of outside hairpins

SL = 2A + 2.28 R2 -1.29 DIA + 2L + 1.14 R1 SL = 2A + 3.42 R-1.29 DIA + 2L
(For pricing, use 3 bends) SL = 2A + 3.42R1 - 1.29 Dia. + 2L
(For pricing, use 5 bends)

66 WATLOW®
 Tubular Heaters
WATROD 1- 9 WATROD 1-10

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)

Figure 9 Figure 10
Dia. Dia.

R1 R1

R2 WATROD 1- 12 R2 H
WATROD 1- 11 H

R1 R1

L L K
A
SL = 2A + 2.28R1 - 1.29 Dia. + 2L + 1.14R2 R3 K R3
(For
SL = 2A + pricing,
2.28 useDIA
R1-1.29 3 bends)
+ 2L + 1.14 R2
View B
A
Figure 11
SL = 2K - 0.86R - 3.72 Dia. + 2A + 2L
L Dia.
SL = 2K - 0.86 R33- 3.72 DIA + 2A +
2L + + 2.28R
2.28 R1 1++1.14
1.14R
R22
(For pricing, use 5 bends)
WATROD 1- 13 R1

R2 H Figure 12
K K
R1

View A R3 View B
K R3 B

A
R4
B Dia.
R3
R1

A R2
H
SL = 2K - 086R3 - 0.86R4 - 6.15 Dia. + 2B + 2A
SL = 2K-0.86
+ 2L +R2.28R
3-0.861 R -6.152DIA + 2B +
+41.14R R1
2A + 2L +(For
2.28 R1 +1.14
pricing, use 7Rbends)
2
WATROD 1- 14
L
Figure 13 ViewAA: SL = 2K + 2B + 2A + 2L + 2.28R1
View
+ 1.14R2 - 1.72R3 - 6.15 Dia.
H SL = 2K + 2B + 2A + 2L + 2.28 R1 +
View1.14
B: SL = 2K +R 2A
R2-1.72 + 2L + 2.28R1+ 1.14R2
3-6.15 DIA
- 2.28R3 - 2.15 Dia.
R3 View B (For pricing, use 5 bends)
C K
SL = 2K + 2A + 2L + 2.28 R1 +
1.14 R2-2.28 R3-2.15 DIA
R1 Dia.
B
Figure 14
A
R2 L K

R1 R3
R1
B

L R2 H
A
R1 R3 R4
SL = 2B + 2A + 2L - 6.717 Dia. - 1.717R1
- H - 0.858R2 - 0.858R3
SL = 2B + 2A + 2L - 6.717 DIA - 1.717 R1 - Dia.
(For pricing,
H - 0.858 use 5 R
R - 0.858 bends)
2 3
SL+2K+2A+2L+2.28R1+1.14R2+2B
-6.15 Dia. -0.86R3+0.86R4
(For pricing use 7 bends)
SL = 2K + 2A + 2L + 2.28 R1 + 1.14 R2 +
2B - 6.15 DIA - 0.86 R3 - 0.86 R4
WATLOW® 67
 WATROD 1- 16

Tubular Heaters
WATROD 1- 15

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)

Figure 15 Figure 16
A K A
Dia.
L
R1
R1 WATROD 1- 18
B X Hairpins R2
X Hairpins R2 H
R1
R1 H
WATROD 1- 17 R2
R2 R4
R1
R1 R3
L
Dia.

X = Number of Outside Hairpins X = number of outside hairpins

X = number of outside hairpins
SL = 2A + 0.43 Dia. (1 - 2X) + 2L (X - 1) + 1.14R1
SL = SL
2K=+2K2A++2A2L(X+ 2K(X
- 1) +- 1)
2B+- 2B - 0.86R
0.86 R3 - 3 -
0.86 R44 ++ 1.14 R11(X) + 1.14R2 (X - 1)
0.86R 1.14R (X) +
+ 1.14
1.14RR22(X
(X -- 1)
1) --
X =(For
Number
4.86 DIA pricing,ofuse
Outside Hairpins
5 bends if X = 3 hairpins)
4.86- Dia.
( 2X --(2X
1)0.43
- 1) DIA
0.43 Dia.
(For pricing, use 9 bends if X = 3 hairpins) SL = 2A + 0.43 DIA (1-2X) + 2L (X-1) +
1.14 R1 + 1.14 R2 (X-1)
Figure 18
A
Figure 17 Dia.

A R1 R3
L
X Hairpins R2 R4
R1
R1 H
R2
X Hairpins
R2
R1 H K
R1 B
R2
C
R1 Dia. L

X = number of outside hairpins

X = Number of Outside Hairpins
SL = 2L + 2K + 2B + 2C (X - 1) - 0.86R3
R3 K SL = 2L-+0.86R
2K +42B + 2C(X
- 4.86 Dia.-+1)1.14R
- 0.86 R -
1 (X)3
0.86 R4 - 4.86
+ 1.14R (X - DIA+ 1.14
1) - (2X - 1)R0.43
1(X) + Dia.
2
1.14 R2 (X - 1) - (2X - 1)0.43 DIA
(For pricing, use 9 bends if X = 3 hairpins)
X = number of outside hairpins
X = Number of Outside Hairpins
SL = 1.14R2 X - 0.88 Dia. X - 1.14R2 - 2 Dia.
SL +
= 1.14R
1.14 R X-0.88 DIA X-1.14 R -2 DIA +
1 2X -0.86R3 + 2L X - 2L 2+ 2A + 2K
1.14
(For R1X-0.86
pricing, use 7Rbends
3 + 2LifX-2L
X = 3+hairpins)
2A + 2K

68 WATLOW®
 WATROD 1- 19

Tubular Heaters

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)
WATROD 1- 20
Figure 20
Figure 19
A A
L L
R1 B
WATROD 1- 21 C
X C
Hairpins
R2 K
R1 H
Ref.
R2 M B H
R4
R1 R3
R3 Ref.
R1 (6 places) R2 E
R5 K C Dia.
WATROD 1- 22
X = number of outside hairpins
SL = 2K + 2A + 2B + 2C + 2L (X - 1) + 1.14R1
(X) + 1.14R2 (X - 1) - 0.86R3 - 0.86R4 SL = 2K + 2C + B + 2A + 2L - 2.58R1 - 0.86R2 -
- 0.86R5 - 7.29 Dia. - (2X - 1) 0.43 Dia. 0.86R3 - 12.15 Dia.
(For pricing, use 11 bends if X = 3 hairpins) (For pricing, use 10 bends)

WATROD 1- 23
X = Number of Outside Hairpins Figure 22
Figure 21 Ref.
SL = 2K + 2A + 2B + 2C + 2L(X - 1) +1.14 R1(X) + M
1.14 R2(X - 1) - H
0.86 R3 - 0.86 R4 - 0.86 R5 -
7.29 DIA - (2X - 1) 0.43 DIA C Dia.
WATROD 1- 24C
L
R2 K R1
H
L
Dia. A
R1 Dia. R1 R1

R2 AB
A

SL = 2A + 2K - H - 2.28R1 - 0.86R2 SL = 2A - 0.86R1 - 1.43 Dia.

K +H
R3
- 3.29 Dia. (For pricing, use 2 bends)
(For pricing, use 4 bends)
SL = 2A-0.86R-1.43
H DIA + H
SL = 2A + 2K-H-2.28 R1-0.86 R2-3.29 DIA Figure 24
Figure 23
SL = 2K + 2C + B + 2A + 2L-2.58 R1-
Dia. 0.86 R2-0.86R3-12.15 DIA
Dia.
R1
H
H R1
R1
K

R3
R2 K L
R2
A
A
SL = 2K - 0.86R2 - 3.86 Dia. + 2A - 0.86R1 + H
(For pricing, use 4 bends) SL = 2K + 2L + H - 0.86R1 - 0.86R2 - 0.86R3
SL = 2K - 0.86 R2 - 3.86 DIA + 2A - 0.86 R1 + H SL = 2K + 2L- 7.29
+ 2ADia.
+ H-0.86 R1-
(For pricing,
0.86 R2-0.86useR6 bends)
3-7.29 DIA

WATLOW® 69
Tubular Heaters

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)

Figure 25 Figure 26
L L
K WATROD 1- 28
B
R1 (4 places) R1 (4 places)

A A H
H

B R2
WATROD 1- 27 R2 (2 places)
(2 places)
K
Dia.
Dia.
SL = 2K + 2A + 2L - H - 1.72R1 - 0.86R2
SL = 2K + 2A + 2L - H - 1.72R1 - 0.86R2
- 6.29 Dia.
- 6.92 Dia.
(For pricing, use 6 bends)
(For pricing, use 6 bends)
SL = 2K + 2A + 2L - H - 1.72 R1 - SL = 2K + 2A + 2L - H - 1.72 R1 -
Figure 27 0.86 R2 - 6.92 DIA Figure 28 0.86 R2 - 6.29 DIA
L

R1 (4 places) C
<°
WATROD 1-(Angle)
30
A R1
H
Dia.

R2
(2 places)
B
Dia. SL
SL==0.0175 <° (R1++0.5
0.0175<°(R 0.5DIA)
Dia.)
(For pricing, use 1 bend)
WATROD 1- 29 R3
K
Figure 30
SL = 2K + 2A + 2L + 2B - H - 1.72R1
SL = 2K + 2A + 2L2 +- 2B
- 1.72R 8.72- H - 1.72 R1 -
Dia. K
1.72 R2pricing,
- 8.72 DIA Dia.
(For use 8 bends)

Figure 29 G
H
Dia.

R1 R1
H

<°2
(Angle) F
SL = (GSL
+= (G + Dia.)
DIA)3.14 3.14 ++1.14R
+ 1.14R + 2KDIA - H
2K +13.28
+ 3.28 Dia. - H
<°1 R2
(For pricing, use 4 bends)
(Angle)
R3

SL = 0.0175 <°1 (2R2 + Dia.) + 2F + 1.14R1

SL+= 0.0175 <°2
0.0175<° (2R+ +DIA)
1(2R2 3
Dia.)+ -2F
0.43 Dia. R1 +
+ 1.14
0.0175<° 2 (2R3) use
(For pricing, + DIA) - 0.43 DIA
5 bends)

70 WATLOW®
 R2 B
R2

K H
WATROD 1- 31

Tubular Heaters
SL = (G + DIA) 3.14 + 1.14R1 + 2B +
1.14 R2 + 2K + 3.28 DIA - H

WATROD Single/Double-Ended Heaters

Bend Formations (Continued)

Figure 31 Figure 32

Dia.
Dia.

A G G
A

R1 F R1
R2 B

H
H FIGURE 38 K
IGURE 37
SL = (G + Dia.) 3.14 + 1.14R1 + 2F SL = (G + Dia.) 3.14 + 1.14R1 + 2B + 1.14R2 +
SL = (G+ 3.71 Dia. - H+ 1.14R +
+ DIA)3.14 2K + 3.28 Dia. - H
2F + 3.71
(For pricing, useDIA -H
4 bends) (For pricing, use 6 bends)
SL = (G + DIA) 3.14 + 1.14R1 + 2B +
1.14 R2 + 2K + 3.28 DIA - H
Figure 37 Figure 38
C H M C H M

R1 (2) Places

L
R1 (4) Places
Dia.

A
FIGURE 39
SL = (2A - H) + 2πR1 - 2R1 Dia.
(For pricing, use 2 bends) A

SL = (2A - H) + 2L + 2πR1 - 4R1

Figure 40 (For pricing, use 4 bends)

Figure 39
R1 (6) Places
Figure 40
C M H

K
Dia.
L

B
H Dia.
A
L
SL = (2A - H) + 2L + 2K + 3πR1 - 6R1
R1 (4) Places
(For pricing, use 6 bends)

A
SL = (2A - H) + 2B + 2πR1 - 4R1
(For pricing, use 4 bends)

WATLOW® 71
 Tubular Heaters
figure 42 new
WATROD
Figure 41 Single/Double-Ended Heaters
Bend Formations (Continued)

Figure 41 Figure 42
M L K

C H

X Hairpins R1
H
L R1 (2) Places
R2 (4) Places
C
R2 (2) Places

Dia.
A
Dia.
figure 44 new
A SL = 2A + (#)L + 2K + 2C + 2πR2 + (# of R1) πR1 - (# of R1) R1
SL = 2A + 2C + L - H + 2πR1 + πR2 - 2R1 - 2R2 (For pricing, use 7 bends if X = 2)
(For pricing, use 4 bends)
Figure 44
Figure 43 H

C K
C M
K

X Hairpins R1 H Dia.

R2 (4) Places R1 B
Dia.
R2 (4) Places
L
A
figure 45 new FIGURE 46 L
SL = 2A + (#)C + (# ofR1) π + 2πR2 - (# of R1) R1 - 4R2 A
(For pricing, use 7 bends if X = 2)
SL = 2A + 2L + B + 2K + 2πR2 + 3πR1 - 4R2 - 3R1
(For pricing, use 7 bends)
Figure 45
Figure 46
L
L

K R2 (1) Place
Dia.
X Hairpins
R1 K
H
R1

R2 (2) Places

A H
Dia.

SL = 2A + 2L + 2K + 3πR1 + πR2 - 3R1 - 2R2

A
(For pricing, use 5 bends)
SL = 2A + (#)L + K + (# of R1) π + πR2 - (# ofR1) R1 - R2
2
(For pricing, use 6 bends if X = 3)

72 WATLOW®
 Tubular
figure 47 new Heaters
figure 48 new
WATROD Single/Double-Ended Heaters
Bend Formations (Continued)

Figure 47 Figure 48
H
L

R2 (2) Places

X Hairpins
B
R1 G

Angle Dia.

K H
Dia.
figure 50 SL = πG - H
9 A
(For pricing, use 2 bends)
SL = 2A + (#)L + B + K + (# ofR1) π + πR2 - (# ofR1) R1- 2R2
(For pricing, use 7 bends if X = 3)
Figure 50
Figure 49 R2 (2) Places
H K
H

K B

R2 (2) Places
G G
R1 (2) Places

Dia. Dia.

FIGURE 52
FIGURE 51 SL = πG - H + 2K + 2πR2 - 2R2 SL = πG - H + 2B + 2K + πR2 + 2πR1 - 2R1- 2R2
(For pricing, use 4 bends) (For pricing, use 6 bends)

Figure 52
Figure 51 B

H R2 (4) Places
R2 (2) Places H

B
A Dia.

L
G

Dia.

R1
SL = πG - H + 2B + 2K + 2πR2 - 4R2 X Hairpins
(For pricing, use 6 bends) SL = 2A + B + (#)L - H + (# of R1) π + πR2 - (# of R1) R1- 2R2
(For pricing, use 7 bends if X = 3)
WATLOW® 73
 Tubular Heaters
figure 54
WATROD Single/Double-Ended Heaters
Bend Formations (Continued)
gure 53
Figure 53 Figure 54
Dia. A

K R3 (2) Places
R3 (2) Places R2 (2) Places B

H K
B
R1 (1) Place
R3 (1) Places
H

Dia.
A
L
SL = 2A + 2B + 2K + πR1 + 2πR2 - R1 - 4R2
(For pricing, use 5 bends)

R1
X Hairpins

5 SL = 2A + (#)L + B + 2K + (# of R1) π + 3 (πR2) - (# ofR1) R1 - 3R2

2
(For pricing, use 8 bends if X = 3)

Figure 55

X Hairpins
H
R1

Dia.

C
B L
M

A R2 (2) Places

SL = A + 2C + 2M + (#)L + (# of R1)π + πR2 - (# of R1) R1 - 2R2

(For pricing, use 10 bends if X = 4)

74 WATLOW®
 WATROD 2B

Tubular Heaters

WATROD Single/Double-Ended Heaters

SE WATROD 2D
Mounting Methods

Brackets Locator Washers

31/4 in.
(83 mm)

(3) 0.25 in.

(6 mm)
Dia. Holes
Stainless steel locator washers retain the heated area of
the sheath in the work zone, while allowing for expansion
11/2 in.
(38 mm) 11/2 in.
and contraction during cycling.
(38 mm)
13/8 in.
To order, specify locator washer, along with dimension
(34.9 mm) from the heater’s end.

A 0.065 in. (1.7 mm) thick stainless steel bracket

provides element mounting in non-pressurized Mounting Collars
applications. Attached to the heater sheath, these
1 in.
brackets are not suited for liquid-tight mountings. (25 mm)
The bracket is located 1⁄2 in. (13 mm) from the sheath’s 1 2
/ in. (13 mm)
end, unless otherwise specified.
To order, specify mounting bracket.

Single Leg Bracket

Plated steel mounting collars secure the heater sheath
0.250 in. Hole with set screws to serve as adjustable stops for
through-the-wall mounting. Collars are shipped in bulk.
+
To order, specify mounting collars.
3/4 in.
11/2 in.
(38 mm) (19 mm)

+
1/2 in.
(13 mm)

1 in. (25 mm)

A 11⁄2 in. (38 mm) x 1 in. (25 mm) wide x 16 gauge

stainless steel bracket with one element hole and one 5/8"
7/8"
mounting hole 1⁄2 in. (13 mm) from end. (16 mm) (22 mm)

To order, specify single leg bracket.

1/2"
7 8"(22
/ mm)
(13 mm)

WATLOW® 75
Tubular Heaters

WATROD Single/Double-Ended Heaters

Mounting Methods (Continued) WATROD SECT

Threaded Bulkheads
A threaded bushing with flange on the heater sheath Gasket
Wall
provides rigid, leak-proof mounting through the walls of Washer
tanks. A gasket, plated steel washer and hex nut are C Nut

included. The threaded end of the bushing is flush with

the sheath’s end unless otherwise specified. Threaded
bulkheads are available in brass, steel or stainless steel A

as indicated in the table.

To order, specify threaded bulkheads and the B
specifications from the table. Db

Threaded Bulkhead Specifications

A➀
➀ B C
Element Flange Threaded Overall
Diameter Thread Size/Style Length Length
in. (mm) Material Size in. (mm) in. (mm) in. (mm)
Gasket
0.260 (6.6) Brass 1
⁄2 - 20 UNF 3
⁄4 Round (19.0) 5
⁄8 (15.9) 3
⁄4 (19.0)
Wall
0.260 (6.6) SS 1
⁄2 - 20 UNF 3
⁄4 Round (19.0) 5
⁄8 (15.9) 3
⁄4Washer
(19.0) 9/16"

0.315 (8.0) Brass 1

⁄2 - 20 UNF 3
⁄4 Round (19.0) ⁄8
5C
(15.9) 3
⁄4 Nut
(19.0) (14 mm)
0.315 (8.0) Steel 1
⁄2 - 20 UNF 3
⁄4 Hex (19.0) 3
⁄4 (19.0) 15
⁄16 (23.8)
0.315 (8.0) SS 1
⁄2 - 20 UNF 3
⁄4 Round (19.0) 3
⁄4 (19.0) 27
⁄32 (21.4)
0.375 (9.5) Brass 1
⁄2 - 20 UNF 3
⁄4 Round (19.0) 5
⁄8 (15.9) 3
⁄4 (19.0)
0.375 (9.5) Steel 1
⁄2 - 20 UNF 3
⁄4 Hex (19.0) 3
⁄4 (19.0) 15
⁄16 (23.8)
0.375 (9.5) SS 1
⁄2 - 20 UNF 3
⁄4 Round (19.0) 3
⁄4 (19.0) 27
⁄32 (21.4)
0.430 (10.9) Brass 5
⁄8 - 18 UNF 7
⁄8 Hex (22.2)A 3
⁄4B (19.0) 15
⁄16 (23.8)
0.430 (10.9) Steel 5
⁄8 - 18 UNF 7
⁄8 Round (22.2) 3
⁄4 (19.0) 15
⁄16 (23.8)
0.430 (10.9) SS 5
⁄8 - 18 UNF 1 Round (25.0) 3
⁄4 (19.0) 15
⁄16 (23.8)
0.475 (12.1) Brass 5
⁄8 - 18 UNF 7
⁄8 Round (22.2) 3
⁄4 (19.0) 15
⁄16 (23.8)
0.475 (12.1) Steel 5
⁄8 - 18 UNF 1 Round (25.0) 1 (25.0) 11⁄8 (28.6)
0.475 (12.1) SS 5
⁄8 - 18 UNF 1 Round (25.0) 3
⁄4 (19.0) 15
⁄16 (23.8)

a Designates the dimension across flats for hex flange style and outside diameter for round flange style.
b Equal to “B” dimension unless otherwise specified.

11/4" 15/16" (24 mm) Wall

(32 mm)
3/4"(18 mm)
21/4"
(57mm)

0.235"
(6 mm)
3/16"
- 16
UNF - 2A

76 WATLOW®
 D ED Y
T
T EN ILI
B
Straight Length Annealed Sheath X
Tubular Heaters Threaded Stud Terminal with Hardware
Ceramic Insulators Permits Field or Factory Bending
E APA
C
Heated Length
Extended Capabilities For 1 in. No-Heat B
A
No-Heat

1 in.
WATROD Single/Double-Ended(25 mm)
Heaters Sheath Length (25 mm)

Options
Terminal Enclosures Zoned Heaters
General purpose (NEMA 1) terminal enclosures, without Multiple zone heaters with up to (5) zones are available.
thermostats, are standard on all screw plug immersion
Threaded Stud Terminal
with Hardware 5/8
Straight Length Annealed Sheath
heaters. To meet specific application requirements, Ceramic Insulators Permits Field or Factory Bending
Watlow offers the following optional terminal enclosures: Features and Benefits
• General purpose (NEMA 1) with single or double pole Standard sheath materials
thermostat • Optional Bmaterials available which include
• Moisture-resistant (NEMA 4) or corrosion 1"resistant titanium, AAlloy 20, Hastelloy C276, 3211"SS and
(NEMA 4X) —available with optional single or double Alloy 400
pole thermostat
• Explosion-resistant (NEMA 7) class 1, groups B, C and
D explosion resistant—available with optional single
or double-pole thermostat.
• Explosion and moisture-resistant (NEMA 7/4)
combination—available with optional single- or
double-pole thermostat

1"
Specifications
Double-Ended Single-Ended

Element Diameters Dia. in2 Dia. (mm) cm2 Dia. in2 Dia. (mm) cm2
in. (mm) 0.332 1.043 (8.43) (6.73) 0.490 1.539 (12.45) (9.930)
and Surface Area per Linear 0.490 1.539 (12.45) (9.93) 0.625 1.963 (15.88) (12.665)
in.2 (cm2) 0.625 1.963 (15.88) (12.66)
Diameter Tolerance
± 0.005 in. (0.13 mm)

Sheath Materials Extended: Alloy 400 Contact Watlow Extended: Alloy 600 1800°F (980°C)
Max. Operating Titanium Contact Watlow Steel 750°F (400°C)
Temperature

Sheath Length By Diameter Sheath Sheath Sheath Sheath

in. (mm) Dia. Length (in.) Dia. (mm) Length (mm) Dia. Length (in.) Dia. (mm) Length (mm)
Extended: Extended:
0.332 9 to 270 (8.53) (230 to 6731) 0.490 11 to 125 (12.45) (280 to 3175)
0.490 11 to 265 (12.45) (280 to 6731) 0.625 11 to 125 (15.88) (280 to 3175)
0.625 11 to 265 (15.88) (280 to 6731)
Max. Voltage/Amperage Dia. Volts Ampere Dia. Volts Ampere
By Dia. 0.332 (8.43) 480VAC 30 0.490 (12.45) 480VAC 30
in. (mm) 0.490 (12.45) 600VAC 40 0.625 (15.88) 480VAC 30
0.625 (15.88) 600VAC 40
Ohms Per Heated Inch Dia. Min. Max. Dia. Min. Max.
By Dia. 0.332 0.050Ω 24Ω 0.490 0.150Ω 24Ω
in. 0.490 0.035Ω 21Ω 0.625 0.150Ω 22Ω
0.625 0.030Ω 21Ω

WATLOW® 77
 D ED Y
T
T EN ILI
B
Tubular Heaters EXAPA
C
WATROD 1- 33 WATROD 1- 34
Extended Capabilities For
WATROD Single/Double-Ended Heaters
Bend Formations

Figure 33 Figure 34
A A
F1 L F2

WATROD
R1 1- 35 L
G
WATROD 1-F 36
G
Dia.

SL = [(G + Dia.) (3.14) (Number of 360°’s)] Dia.

+ F1 (Number
SL = [(G + DIA) (3.14) + F2 of 360∞'S)] + SL = [(G + Dia.) (3.14) (Number of 360°’s)] + 2F
F1 +(For
F2 pricing, contact Watlow)
(For(3.14)
SL = [(G + DIA) pricing, contact
(Number ofWatlow)
360∞'S)] + 2F

Figure 35
Figure 36
A A

L
L

Dia. F
R1
G
F

VIEW A VIEW B
H H

G G

SL = [(GSL+ Dia.)
= [(G(3.14) (Number
+ DIA) (3.14) of 360°’s)] + Dia.
(Number2F of 360∞'S)] + 2F
(For pricing, contact Watlow) SL = [(G + Dia.) (3.14) (Number of 360°’s)]
+ (G ÷ 2) + A + F
(For pricing, contact Watlow)

SL = [(G + DIA) (3.14) (Number of 360∞'S)] +

(G ∏2) + A + F

78 WATLOW®
 D ED Y
T
T EN ILI
B
Tubular Heaters EXAPA
C

Extended Capabilities For

WATROD Single/Double-Ended Heaters
Mounting Methods WATROD SECT

Threaded Bulkheads
A threaded bushing with flange on the heater sheath Gasket
Wall
provides rigid, leak-proof mounting through the walls of Washer
tanks. A gasket, plated steel washer and hex nut are C Nut

included. The threaded end of the bushing is flush with

the sheath’s end unless otherwise specified. Threaded
bulkheads are available in brass, steel or stainless steel A

as indicated in the table.

To order, specify threaded bulkheads and the B
specifications from the table. Db

Threaded Bulkhead Specifications

A➀
➀ B C
Element Flange Threaded Overall
Diameter Thread Size/Style Length Length
in. (mm) Material Size in. (mm) in. (mm) in. (mm)
0.260 (6.6) Steel 1
⁄2 - 20 UNF 3
⁄4 Hex (19.0) 5
⁄8 (15.9) Gasket
3
⁄4 (19.0)
Wall
0.430 (10.9) Titanium 5
⁄8 - 18 UNF 1 Round (25.0) 3
⁄4 (19.0) 15
⁄1Washer
6 (23.8) 9/16"
0.490 (12.5) Brass 3
⁄4 - 16 UNF 1 Round (25.0) 3
⁄C4 (19.0) 1 (25.0)
Nut
(14 mm)
0.490 (12.5) Steel 3
⁄4 - 16 UNF 1 Hex (25.0) 3
⁄4 (19.0) 1 (25.0)
0.490 (12.5) SS 3
⁄4 - 16 UNF 1 Round (25.0) 3
⁄4 (19.0) 1 (25.0)
0.625 (15.9) SS 7
⁄8 - 14 UNF 1 Round (25.0) 3
⁄4 (19.0) 1 (25.0)

a Designates the dimension across flats for hex flange style and outside diameter for round flange style.
b Equal to “B” dimension unless otherwise specified.
A B

11/4" 15/16" (24 mm) Wall

(32 mm)
3/4"(18 mm)
21/4"
(57mm)

0.235"
(6 mm)
3/16"
- 16
UNF - 2A

WATLOW® 79
Tubular Heaters

WATROD Single/Double-Ended Heaters

Double-Ended WATROD Threaded Stud Terminal with Hardware Straight Length Annealed Sheath
Ceramic Insulators Permits Field or Factory Bending

Heated Length
No-Heat B No-Heat
1 in. A 1 in.
(25 mm) Sheath Length (25 mm)

WATROD Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)

Applications: Medium-Weight, Non-Circulating Oil, Heat-Transfer Oil

15 W/in2 29 7⁄8 (758.8) 22 3⁄8 (568.4) 500 RGSS29R10S 1.0 (0.5)
Threaded Stud Terminal
0.475 in. Dia. 38 3⁄8 (974.7) 29 7⁄8 (758.8) with Hardware
667 RGSS38G10S RGSS38G11S 1.3 (0.6)
Straight Length Annealed Sheath
Steel 44 3⁄4 (1137.0) 37 1⁄4 (946.0) 833 RGSS44G10S RGSS44G11S
Permits Field or Factory1.7 (0.8)
Bending
Ceramic Insulators
(2.3 W/cm2) 53 3⁄8 (1355.7) 44 3⁄4 (1137.0) 1000 RGSS53G10S RGSS53G11S 1.9 (0.9)
(12 mm) 68 3⁄8 (1736.7) 59 5⁄8 (1514.4) 1333 RGSS68G10S RGSS68G11S 2.1 (1.0)
83 3⁄8 (2117.7) 74 1⁄2 (1892.0) 1667 RGSS83G10S RGSS83G11S 2.5 (1.1)
98 3⁄8 (2498.7) 89 1⁄2 (2273.0) 2000 RGSS98G10S
B RGSS98G11S 3.0 (1.4)
120 3⁄8 (3057.5) 111 7⁄8 (2841.6) 2500 RGSS120G10S RGSS120G11S 3.9 (1.8)
142 7⁄8 (3629.1) 134 1⁄4 1"
(3410.0) 3000 A
RGSS142R10S RGSS142R11S 4.1 1" (1.9)
Application: Air Heating
20 W/in2 48 3⁄4 (1238.0) 38 3⁄4 (984.0) 1000 RCN48N10S RCN48N11S 1.0 (0.5)
0.430 in. Dia. 58 3⁄4 (1492.0) 48 3⁄4 (1238.0) 1250 RCN58N10S RCN58N11S 1.1 (0.5)
Incoloy® 73 3⁄4 (1873.0) 63 3⁄4 (1619.0) 1667 RCN73N11S 1.4 (0.7)
(3.1 W/cm2) 91 3⁄4 (2330.0) 81 3⁄4 (2076.0) 2083 RCN91N11S 1.7 (0.8)
(10.9 mm)
Applications: Caustic Solutions, Air Heating
23 W/in2 29 (737.0) 22 (559.0) 500 RBN291S 0.4 (0.2)
Incoloy® 40 (1016.0) 33 (839.0) 750 RBN401S 0.5 (0.3)
0.315 in. Dia. 51 (1296.0) 44 (1118.0) 1000 RBN511S 0.7 (0.4)
(3.6 W/cm2)
(8 mm)
23 W/in2 39 (991.0) 27 (686.0) 1000 RGNA391S RGNA3910S RGNA3911S 1.2 (0.6)
0.475 in. Dia. 54 (1372.0) 42 (1067.0) 1500 RGNA5410S RGNA5411S 1.6 (0.8)
Incoloy® 69 (1753.0) 57 (1448.0) 2000 RGNA6910S RGNA6911S 2.1 (1.0)
(3.6 W/cm2) 84 (2134.0) 72 (1829.0) 2500 RGNA8410S RGNA8411S 2.5 (1.2)
(12 mm) 99 (2515.0) 87 (2210.0) 3000 RGNA9910S RGNA9911S 3.0 (1.4)
106 (2692.0) 94 (2388.0) 2778 RGNA10611S 3.2 (1.5)
132 (3353.0) 120 (3048.0) 4167 RGNA13210S RGNA13211S 4.0 (1.8)
157 (3988.0) 145 (3683.0) 5000 RGNA15710S RGNA15711S 4.7 (2.2)
Applications: Light Oils, Greases, Heat-Transfer Oils
23 W/in2 16 (406.0) 12 (305.0) 250 RBS161S RBS1610S 0.2 (0.1)
0.315 in. Dia. 18 (457.0) 14 (356.0) 250 RBS181S 0.3 (0.2)
Steel 21 (533.0) 17 (432.0) 350 RBS211S RBS2110S 0.3 (0.2)
(3.6 W/cm2) 23 3⁄8 (593.7) 19 3⁄8 (492.1) 375 RBS23G1S 0.3 (0.2)
(8 mm) 28 7⁄8 (733.4) 24 7⁄8 (631.8) 500 RBS28R1S 0.4 (0.2)
29 (737.0) 24 (610.0) 500 RBS291S RBS2910S 0.4 (0.2)
42 (1067.0) 37 (940.0) 750 RBS421S RBS4210S 0.6 (0.3)
54 (1372.0) 49 (1245.0) 1000 RBS541S RBS5410S 0.7 (0.4)
77 (1956.0) 72 (1829.0) 1500 RBS771S RBS7710S 1.0 (0.5)
CONTINUED

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces
Truck Shipment only
80 WATLOW®
Tubular Heaters

WATROD Single/Double-Ended Heaters

Double-Ended WATROD (Continued)

WATROD Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)

Applications: Light Oils, Greases, Heat-Transfer Oils

23 W/in2 23 (584) 14 (356) 500 RGS231S RGS2310S 0.7 (0.4)
0.475 in. Dia. 31 (787) 22 (559) 750 RGS311S RGS3110S 1.0 (0.5)
Steel 39 (991) 27 (686) 1000 RGS391S RGS3910S RGS3911S 1.2 (0.6)
(3.6 W/cm2) 45 (1143) 36 (914) 1250 RGS451S RGS4510S 1.4 (0.7)
(12 mm) 54 (1372) 42 (1067) 1500 RGS541S RGS5410S RGS5411S 1.6 (0.8)
69 (1753) 57 (1448) 2000 RGS691S RGS6910S RGS6911S 2.1 (1.0)
84 (2134) 72 (1829) 2500 RGS841S RGS8410S RGS8411S 2.5 (1.2)
99 (2515) 87 (2210) 3000 RGS9910S RGS9911S 3.0 (1.4)
106 (2692) 90 (2286) 2778 RGS10611S 3.2 (1.5)
132 (3353) 120 (3048) 4167 RGS13210S RGS13211S 4.0 (1.8)
144 (3658) 128 (3251) 3889 RGS14411S 4.3 (2.0)
157 (3988) 145 (3683) 5000 RGS15710S RGS15711S 4.7 (2.2)
Application: Air Heating
30 W/in2 20 (508) 15 (381) 400 RAN2010S 0.2 (0.1)
0.260 in. Dia. 25 (635) 20 (508) 500 RAN2510S 0.3 (0.2)
Incoloy® 30 (762) 25 (635) 600 RAN3010S 0.3 (0.2)
(4.7 W/cm2) 35 (889) 30 (762) 800 RAN3510S 0.4 (0.2)
(6.6 mm) 40 (1016) 35 (889) 900 RAN4010S 0.4 (0.2)
45 (1143) 40 (1016) 1000 RAN4510S 0.5 (0.3)
50 (1270) 45 (1143) 1200 RAN5010S 0.5 (0.3)
55 (1397) 50 (1270) 1200 RAN5510S 0.6 (0.3)
60 (1524) 55 (1397) 1400 RAN6010S 0.6 (0.3)
65 (1651) 60 (1524) 1600 RAN6510S 0.7 (0.4)
70 (1778) 65 (1651) 1800 RAN7010S 0.7 (0.4)
75 (1905) 70 (1778) 1800 RAN7510S 0.8 (0.4)
80 (2032) 75 (1905) 2000 RAN8010S 0.8 (0.4)
30 W/in2 15 (381) 10 (254) 300 RBN1510S 0.2 (0.1)
0.315 in. Dia. 20 (508) 15 (381) 400 RBN2010S 0.3 (0.2)
Incoloy® 25 (635) 20 (508) 600 RBN2510S 0.4 (0.2)
(4.7 W/cm2) 30 (762) 25 (635) 800 RBN3010S 0.4 (0.2)
(8 mm) 35 (889) 30 (762) 900 RBN3510S 0.5 (0.3)
40 (1016) 35 (889) 1000 RBN4010S 0.5 (0.3)
45 (1143) 40 (1016) 1200 RBN4510S 0.6 (0.3)
50 (1270) 45 (1143) 1400 RBN5010S 0.7 (0.4)
55 (1397) 50 (1270) 1600 RBN5510S 0.7 (0.4)
60 (1524) 55 (1397) 1800 RBN6010S 0.8 (0.4)
65 (1651) 60 (1524) 1800 RBN6510S 0.8 (0.4)
70 (1778) 65 (1651) 2000 RBN7010S 0.9 (0.5)
75 (1905) 70 (1778) 2200 RBN7510S 1.0 (0.5)
80 (2032) 75 (1905) 2400 RBN8010S 1.0 (0.5)
90 (2286) 85 (2159) 2600 RBN9010S 1.2 (0.6)
100 (2540) 95 (2413) 3000 RBN10010S 1.3 (0.6)
CONTINUED

RAPID SHIP
Available on all elements unless otherwise noted
•
• Same day shipment up to 15 pieces
Truck Shipment only

WATLOW® 81
Tubular Heaters

WATROD Single/Double-Ended Heaters

Double-Ended WATROD (Continued)

Threaded Stud Terminal with Hardware Straight Length Annealed Sheath

Ceramic Insulators Permits Field or Factory Bending

Heated Length
No-Heat B No-Heat
1 in. A 1 in.
(25 mm) Sheath Length (25 mm)
WATROD Sheath Heated Est. Net
Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)

Application: Air Heating

30 W/in2 15 (381.0) 10 (254.0) 400 RCN1510S 0.3 (0.2)
0.430 in. Dia. 20 (508.0) 15 (381.0) 600
Threaded Stud Terminal RCN2010S 0.4 (0.2)
Incoloy® 25 (635.0) 20 (508.0) 800Hardware
with RCN2510S 0.5 (0.3)
Straight Length Annealed Sheath
(4.7 W/cm2) 30 (762.0) 25 (635.0) 1000 Ceramic Insulators RCN3010S 0.6 Bending
Permits Field or Factory (0.3)
(10.9 mm) 35 (889.0) 30 (762.0) 1200 RCN3510S 0.7 (0.4)
40 (1016.0) 35 (889.0) 1400 RCN4010S 0.8 (0.4)
48 3⁄4 (1238.0) 38 3⁄4 (984.0) 1500 RCNX48N10S RCNX48N11S 1.0 (0.5)
45 (1143.0) 40 (1016.0) 1600 RCN4510S
B 0.9 (0.5)
50 (1270.0) 45 (1143.0) 1800 RCN5010S 1.0 (0.5)
1" A 1"
58 3⁄4 (1492.0) 48 3⁄4 (1238.0) 1917 RCNX58N10S RCNX58N11S 1.1 (0.5)
55 (1397.0) 50 (1270.0) 2000 RCN5510S 1.0 (0.5)
60 (1524.0) 55 (1397.0) 2200 RCN6010S 1.1 (0.5)
65 (1651.0) 60 (1524.0) 2400 RCN6510S 1.2 (0.6)
73 3⁄4 (1873.0) 63 3⁄4 (1619.0) 2500 RCNX73N11S 1.4 (0.7)
70 (1778.0) 65 (1651.0) 2600 RCN7010S 1.3 (0.6)
75 (1905.0) 70 (1778.0) 2800 RCN7510S 1.4 (0.7)
80 (2032.0) 75 (1905.0) 3000 RCN8010S 1.5 (0.7)
91 3⁄4 (2331.0) 81 3⁄4 (2077.0) 3167 RCNX91N11S 1.7 (0.8)
90 (2286.0) 85 (2159.0) 3500 RCN9010S 1.7 (0.8)
100 (2540.0) 95 (2413.0) 4000 RCN10010S 1.9 (0.9)
110 (2794.0) 105 (2667.0) 4500 RCN11010S 2.1 (1.0)
120 (3048.0) 115 (2921.0) 5000 RCN12010S 2.3 (1.1)
Application: Radiant Heating
40 W/in2 10 1⁄4 (260.0) 7 1⁄4 (184.0) 400 RDN10E1S 0.2 (0.1)
0.375 in. Dia. 16 5⁄8 (422.1) 13 5⁄8 (346.1) 650 RDN16L1S 0.3 (0.2)
Incoloy® 21 1⁄16 (535.0) 16 13⁄16 (427.0) 800 RDN21B1S RDN21B10S 0.4 (0.2)
(6.2 W/cm2) 27 1⁄8 (689.0) 22 7⁄8 (581.0) 1100 RDN27C1S RDN27C10S 0.5 (0.3)
(9.5 mm) 32 1⁄8 (816.0) 27 7⁄8 (708.0) 1300 RDN32C10S RDN32C11S 0.6 (0.3)
42 7⁄8 (1089.0) 38 5⁄8 (981.1) 1800 RDN42R10S RDN42R11S 0.8 (0.4)
57 1⁄2 (1461.0) 53 1⁄4 (1353.0) 2500 RDN57J10S RDN57J11S 1.1 (0.5)
69 1⁄4 (1759.0) 65 (1651.0) 3000 RDN69E10S RDN69E11S 1.3 (0.6)
81 1⁄4 (2064.0) 77 (1956.0) 3600 RDN81E10S RDN81E11S 1.6 (0.8)
109 1⁄4 (2775.0) 105 (2667.0) 4000 RDN109E10S➀ 2.1 (1.0)
134 1⁄2 (3416.0) 127 3⁄4 (3245.0) 5000 RDN134J10S➀ 2.6 (1.2)
153 3⁄8 (3895.7) 145 7⁄8 (3705.2) 5500 RDN153R10S➀ 2.9 (1.4)
179 1⁄4 (4553.0) 171 1⁄4 (4350.0) 6500 RDN179E10S➀ 3.4 (1.6)
CONTINUED

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces
➀ Straight length, 7 working days; formed with options, 10 working days
Truck Shipment only

82 WATLOW®
Tubular Heaters

WATROD Single/Double-Ended Heaters

Double-Ended WATROD (Continued)

Special 208VAC and 277VAC Voltages

WATROD Sheath Heated Est. Net
Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 208VAC 277VAC lbs (kg)
Application: Radiant Heating
40 W/in2 21 1⁄16 (535) 16 13⁄16 (427) 800 RDN21B2S➀ RDN21B4S➀ 0.4 (0.2)
0.375 in. Dia. 27 1⁄8 (689) 22 7⁄8 (581) 1100 RDN27C2S➀ RDN27C4S➀ 0.5 (0.3)
Incoloy® 42 7⁄8 (1089) 38 5⁄8 (981) 1800 RDN42R2S➀ RDN42R4S➀ 0.8 (0.4)
(6.2 W/cm2) 57 1⁄2 (1461) 53 1⁄4 (1353) 2500 RDN57J2S➀ RDN57J4S➀ 1.1 (0.5)
(9.5 mm) 69 1⁄4 (1759) 65 (1651) 3000 RDN69E2S➀ RDN69E4S➀ 1.3 (0.6)
81 1⁄4 (2064) 77 (1956) 3600 RDN81E2S➀ RDN81E4S➀ 1.6 (0.8)

WATROD Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)
Application: Process Water
48 W/in2 23 (584) 14 (356) 1000 RGN231S RGN2310S RGN2311S 0.7 (0.4)
0.475 in. Dia. 30 (762) 21 (533) 1500 RGN301S RGN3010S RGN3011S 0.9 (0.5)
Incoloy® 39 (991) 27 (686) 2000 RGN391S RGN3910S RGN3911S 1.2 (0.6)
(7.4 W/cm2) 44 (1118) 35 (889) 2500 RGN441S RGN4410S RGN4411S 1.3 (0.6)
(12 mm) 54 (1372) 42 (1067) 3000 RGN5410S RGN5411S 1.6 (0.8)
69 (1753) 57 (1448) 4000 RGN6910S RGN6911S 2.1 (1.0)
84 (2134) 72 (1829) 5000 RGN8410S RGN8411S 2.5 (1.2)
92 (2337) 76 (1930) 5556 RGN9211S 2.8 (1.3)
99 (2515) 87 (2210) 6000 RGN9910S RGN9911S 3.0 (1.4)
149 (3785) 133 (3378) 9722 RGN14911S 4.5 (2.1)
Application: Hot Runner Molds (Manifolds)
60 W/in2 35 (889) 25 (635) 1500 RBR3510S 0.2 (0.1)
0.315 in. Dia. 44 (1118) 34 (864) 2000 RBR4410S 0.3 (0.2)
316 SS 52 (1321) 42 (1067) 2500 RBR5210S 0.3 (0.2)
(9.3 W/cm2) 60 (1524) 50 (1270) 3000 RBR6010S 0.4 (0.2)
(8 mm) 69 (1753) 59 (1499) 3500 RBR6910S 0.4 (0.2)
77 (1956) 67 (1702) 4000 RBR7710S 0.5 (0.3)
85 (2159) 75 (1905) 4500 RBR8510S 0.6 (0.3)
Applications: Deionized Water, Demineralized Water
60 W/in2 20 (508) 11 (279) 1000 RGR201S RGR2010S RGR2011S 0.6 (0.3)
0.475 in. Dia. 26 (660) 17 (432) 1500 RGR261S RGR2610S RGR2611S 0.8 (0.4)
316 SS 34 (864) 22 (559) 2000 RGR3410S RGR3411S 1.0 (0.5)
(9.3 W/cm2) 40 (1016) 28 (711) 2500 RGR4010S RGR4011S 1.2 (0.6)
(12 mm) 47 (1194) 31 (787) 2778 RGR4711S 1.4 (0.7)
46 (1168) 34 (864) 3000 RGR4610S RGR4611S 1.4 (0.7)
57 (1448) 45 (1143) 4000 RGR5710S RGR5711S 1.7 (0.8)
68 (1727) 56 (1422) 5000 RGR6810S RGR6811S 2.1 (1.0)
79 (2007) 67 (1702) 6000 RGR7910S RGR7911S 2.4 (1.1)
105 (2667) 93 (2362) 8333 RGR10511S 3.2 (1.5)
CONTINUED

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces
➀ Straight length, 7 working days; formed with options, 10 working days
Truck Shipment only

WATLOW® 83
Tubular Heaters
SE WATROD 1

WATROD Single/Double-Ended Heaters

Single-Ended WATROD
Application Hints

The single-ended WATROD heater’s construction limits its • Do not locate the end of the heated length within a
usefulness in some applications. The following are some bend, unless the radius is 3 in. (75 mm) or more. Field
guides to follow when considering a single-ended bending is not recommended.
WATROD. • Bending is limited to bend Figures 1, 6, 22 and 28 (see
• When single-ended termination simplifies application pages 65 to 70 for details). 3/8" (10 mm)
Stripped Standard
wiring. • Ensure termination temperatures do not exceed 390°F
• The application requires lower wattage or a smaller (200°C) or the seal’s maximum rating.
package. • Keep terminations clean, dry and tight.

Sealed End
E ± 1% Overall Length 12 in. (305 mm)
+0.010 in. (+0.25 mm)
-0.005 in. (-0.13 mm)
11/2 in. (38 mm)
1 2 B ± 1% Heated Length
/ in. No-Heat
(13 mm) No-Heat Minimum
A ± 1% Sheath Length 3/8 in. (9.53 mm)
Stripped

10" (250 mm)

Sealed End Lead Wires Standard
E ± 1% Overall Length
+0.01" (+0.25)
-0.005" (-0.13 mm)

11/2" (38 mm)

1 2"
/ B ± 1% Heated Length Cold End
3
(13 mm) Cold End Standard Minimum /8" (10
Stripped mm)
A ± 1% Sheath Length Standar
d

84 WATLOW®
Tubular Heaters

WATROD Single/Double-Ended Heaters

High-Temperature Tubular Heaters

Watlow® manufactures high-temperature tubular heaters

to bridge the gap between standard tubular heaters and
Watlow MULTICELL™ heaters. This tubular is well suited
for process air heating applications in excess of 1300˚F
(704˚C), resulting in a maximum sheath temperature of
1800˚F (983˚C). Controlled lab testing between the new
design and current tubular designs show an increase in
life of approximately 50 percent.
The high-temperature tubular consists of an engineered
tubing with an outer sheath of Inconel® 600 and a special
internal construction. The outer sheath offers high
temperature capabilities, reduced oxidation as well as
corrosion resistance.
The tubular offering is available in 0.430 and 0.375 inch
diameters that are configurable either as formed tubulars
or process heaters. The heaters can also be welded to Typical Applications
flanges and plates for mounting purposes. Maximum
• High temperature ovens and furnaces
sheath length available is 275 inches for the 0.430 inch
and 0.375 inch diameters. The factory should be • Radiant heating
contacted for longer sheath lengths. • Drying
Features and Benefits • Environmental—VOC abatement
Inconel® 600 sheath material and a special internal • Process air heating: duct heaters, circulation heaters
construction • Vacuum applications
• Assures high temperature performance and corrosion • Flue gas cleaning (desulphurization)
protection in tough applications
• Fluidized beds
0.430 inch diameters*
• Allows heater to be configured to existing tubular
designs that may be experiencing short life
*Note: 0.375 diameters are available in Watlow’s
extended capabilities, contact your Watlow
representative for details.
Dual-ended termination
• Installs into flanges and screw plugs similarly
to standard product configurations
Bendable in standard formations
• Makes the heater easy to apply in a wide variety
of applications

WATLOW® 85
Tubular Heaters

WATROD Single/Double-Ended Heaters

High-Temperature Tubular Heaters

Sheath Temperature Versus Oven 800

Sheath Temperature Rise Above Oven Temperature — °F

Temperature at Various Watt Density 700 1800°F Maximum Allowable Sheath Temperature
(High-Temperature Tubular)
This chart is used to verify the correct watt density for
600
an oven application assuming no air flow. To use the
chart, first select the oven process temperature on the X 500
axis, using the chosen watt density read the sheath
temperature rise above oven temperature from the Y 400

axis. This number should then be added to oven

300
temperature. If this number is greater than 1800˚F 30 WSI
(982°C), a lower watt density should be chosen. 200 23 WSI
16 WSI
12 WSI
100 8 WSI

0
800 900 1000 1100 1200 1300 1400 1500 1600 1700

Oven Temperature — °F

Heater Life Estimate Service

Watlow now provides an industry first service with the High-Temperature Heater Comparisons
offering of the high-temperature tubular. By providing
operating parameters, Watlow provides customers with
Watlow MULTICELL Heater
the estimated life of the heater. To get this information,
2200˚F
the following information should be provided:
• Heater voltage
• Heater wattage
High-Temperature Tubular
• Heater diameter (0.430 or 0.375 in.) 1800˚F
• Heated length
• Bend configuration and dimensions (number of bends
and radius) Typical Tubular Heater
• Application including process temperature 1600˚F
• Power switching device and cycle time (SCR, etc.)
*Assuming normal design practices.

86 WATLOW®
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EXAPA
Tubular Heaters C

WATROD Single/Double-Ended Heaters

Extended Capabilities For
MULTICOIL™ Tubular Heaters
The tubular element with multiple coils and/or
thermocouples inside one sheath from Watlow®
answers the need for a versatile, innovative tubular
heater. Watlow’s patent-pending method of packaging
a thermocouple inside of a heater with one or more
resistance coils, gives the ability to sense a heaters’
internal temperature accurately, every time.
Moreover, this is the first tubular heater in the industry
with three-phase capability. The three coil, three-phase
heater will offer a lower amperage solution while
delivering the full power required in a compact heater
package. Previously three separate heaters would have
been required to do the same job; therefore Watlow’s
MULTICOIL™ heater capabilities save money.
Typical Applications
Performance Capabilities • Foodservice
• Watt densities to 60 W/in2 (9.3 W/cm2) • Process
• Incoloy® sheath temperatures to 1200°F (650°C) • Medical
• 304 and 316 stainless steel sheath temperatures to • Milled groove
1200°F (650°C)
• Plastics
Features and Benefits • Plating
Three-phase capability • Oven heating
• Results in one element versus three, lower amperage,
• Semiconductor
reduced installation time and lower overall cost
Internal thermocouple
• Allows responsive and accurate, internal, high-limit
sensing and reduced assembly costs
Single-ended
• Allows for mounting in a 1⁄2 inch NPT or 3⁄4 inch NPT
fitting with three-phase capability
Multiple coil operations
• Reduces inventory by allowing dual voltage capability
Versatile forming capabilities
• Forms into many configurations
Internal construction
• Allows space savings because drilling and tapping of
flange is unnecessary; plus, the interior thermocouple
eliminates contamination buildup around the external
sensing tip, reducing the possibility of false readings

WATLOW® 87
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Tubular Heaters EXAPA
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WATROD Single/Double-Ended Heaters

Extended Capabilities For
MULTICOIL Tubular Heaters
Options
Option A Option B

3-phase tubular, 0.475 and 0.490 inch diameter. 1-phase tubular with two resistance wires and one
thermocouple, 0.475 and 0.490 inch diameter.

Option C
Option D

1-phase tubular with one resistance wire and two

thermocouples, 0.475 and 0.490 inch diameter. 1-phase tubular with one resistance coil and one
thermocouple, 0.375, 0.430, 0.475 and 0.490 inch
diameter.
Option E
Option F

1-phase tubular with three different one phase circuits,

0.475 and 0.490 inch diameter.
1-phase tubular with two resistance coils, 0.375, 0.430,
0.475 and 0.490 inch diameter.

Specifications
Termination Styles Mounting options
• Currently limited to lead wires 392°F (200˚C) • Mounting brackets
Sil-A-Blend™ or 482°F (250°C) GGS. • Locator washers
Moisture Seals • Mounting collars
Moisture seals are required, options include:
• Water-tight bulkheads
• Epoxy with temperature rating to 356˚F (180°C).
Typical applications include water/oil immersion. Maximum trim length
• Lavacone with temperature rating to 221°F (105°C). • 237 in. (6020 mm), heater designs with trim length
Typical application includes air heating. greater than 120 in. (3048 mm) must be reviewed
with your Watlow representative.
• High-temperature ceramic rated to 2800°F (1537.8°C).
• Contact your Watlow representative for other moisture Sheath materials
seal options. • Incoloy®, 304 and 316 stainless steel, contact your
Watlow representative for other sheath material options.
Internal thermocouple options
• Type K is used, contact your Watlow representative for
Type J thermocouple options.

88 WATLOW®
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WATROD Single/Double-Ended Heaters

Extended Capabilities For
Milled Groove Tubular Heaters
WATROD milled groove heaters are precision-formed and
customized to your hot runner mold application. Even
tight radius bends of 0.250 inch maintaining tolerances
of ±0.062 to ±0.002 inch are possible. This capability not
only allows you freedom to design for the optimum
uniform heating pattern for your plastics process, but
also guarantees quick and easy installation.

Simply send your groove dimensions in a detailed

drawing or on CAD file. Depending on the formation
requirements, the resulting CAD design will be
transferred to either Watlow’s CNC bending equipment Features and Benefits
or a highly skilled bending operator.
Precise conformity to customer specifications
A variety of sheath materials are available including • Ensures easy installation—bending tolerances as low
Incoloy®, 304 stainless steel and 316 stainless steel; as ± 0.002 in.
each offering unique advantages of long life in high Common element diameters
temperature molds, rigidity to maintain shape during • Includes 0.260, 0.315, 0.332, 0.375 and 0.430 in.
shipment and corrosion resistance. (6.6, 8, 8.5, 9.5 and 10.9 mm) diameters
Watlow not only delivers the heat fast to the process with Incoloy® sheath material
efficient heat transfer, but guarantees the heater’s fast • Corrosion resistant, capable in high-temperature
delivery, too. While Watlow guarantees standard delivery environments
within three to four weeks, tough delivery schedules are 304 stainless steel
Watlow’s specialty. • Excellent pliability, best choice for small bend radii
Superior resistance coil design
• Produces even heating
Threaded stud or lead wire termination as required
• Provides robust options for challenging environments

Typical Applications
• Hot runner molds
• Precise heat uniformity

WATLOW® 89
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Tubular Heaters EXAPA
C

WATROD Single/Double-Ended Heaters

Extended Capabilities For
Milled Groove Tubular Heaters
Milled Groove Sheath Watt Density and Groove Fit
Use the Milled Groove Sheath Watt Density and
Sheath Watt Density—W/cm2
Groove Fit chart to find the recommended watt density 2 4 6 8 10 12 14 16
1200
or tightest groove fit. Optimum groove fit, without heat
transfer cement, can be determined by plotting the 1100
C
600
HT
intersect point between the required sheath watt Delta Temperature is Difference Between hou
t
1000
Sheath and Steel Block Temperatures Wit
density and the Delta temperature (T). If the Delta T is ve
Fit
roo 500
not known, simply subtract the mold temperature from 900
m m)
G
5
the maximum 1000°F (540°C) sheath temperature. Any (1.6
800 in.

Delta Temperature—°C
Delta Temperature—°F
65
combination of watt density and groove fit which results 0.0 400
700
in a Delta T below the recommended maximum will
maximize heater life. Conversely, if the Delta T is 600
300
TC
greater, less heater life can be expected. ve Fit W
ithout H
500
m) Groo
. (0.18 m
0.007 in
400 200

300

200 100
TC
Fit With H
) Groove
(1.65 mm
100 0.065 in.
0
10 20 30 40 50 60 70 80 90 100 110 120
Sheath Watt Density—W/in2

• Recommended maximum watt density = 40 to 70 W/in2

(6.2 to 10.9 W/cm2)
• Recommended groove = 0.065 inch (1.65 mm) larger in diameter
than sheath diameter and use heat transfer cement.
• Recommended heater sheath diameter = 0.315 in. (8 mm)
• Recommended maximum Delta T = 400°F (205°C)
• Maximum sheath temperature = 1000°F (540°C)
• Recommended sheath material = Incoloy®

90 WATLOW®
Tubular Heaters

FIREBAR® Single/Double-Ended Heaters

FIREBAR® heating elements provide added heating

performance over standard round tubular heating
elements—especially for immersion applications in
petroleum based liquids requiring high kilowatts.
The FIREBAR’s unique flat surface geometry packs more
power in shorter elements and assemblies, along with a
host of other performance improvements. These include:
• Minimizing coking and fluid degrading
• Enhancing the flow of fluid past the element’s surface
to carry heat from the sheath
• Improving heat transfer with a significantly larger
boundary layer allowing much more liquid to flow up
Nickel-Chromium
and across the sheath’s surface Resistance Wire
Metal Sheath

FIREBAR elements are available in single- and MgO Insulation

double-ended constructions with one inch or
5
⁄8 inch heights. These two configuration variables make
it possible to use FIREBAR elements instead of round
tubular elements in virtually all applications.
Wire to Pin 360˚
FINBAR™ is a special version of the one inch, Fusion Weld Flexible Lead Wires

single-ended FIREBAR. FINBAR is specially modified

with fins to further increase surface area for air and One Inch Double-Ended FIREBAR Element and
Lead Configurations
gas heating applications. Details are contained in the
FINBAR section, starting on page 110. Nickel-Chromium Metal Sheath
Resistance Wire
Double-Ended Performance Capabilities MgO Insulation
One Inch
• Watt densities to 120 W/in2 (18.6 W/cm2)
• Incoloy® sheath temperatures to 1400°F (760°C)
Wire to Pin 360°
• 304 stainless steel sheath temperatures to Fusion Weld Flexible Lead Wires
1200°F (650°C)
• Voltages to 240VAC ⁄8 Inch Double-Ended FIREBAR Element and
5

Lead Configurations
• Amperages to 48 amperes per heater or 16 amperes
per coil
Single-Ended Performance Capabilities
⁄8
5
Inch One Inch
• Watt densities to 90 W/in2 (13.9 W/cm2) • Watt densities to 60 W/in2 (9.3 W/cm2)
• Incoloy® sheath temperatures to 1400°F (760°C) • Incoloy® sheath temperatures to 1400°F (760°C)
• Voltages to 240VAC • 304 stainless steel sheath temperatures to
• Amperages to 32 amperes per heater or 16 amperes 1200°F (650°C)
per coil • Voltages to 240VAC
• Amperages to 48 amperes per heater or 16 amperes
per coil
⁄8
5
Inch
• Watt densities to 80 W/in2 (12.4 W/cm2)
• Incoloy® sheath temperatures to 1400°F (760°C)
• Voltages to 240VAC
• Amperages to 16 amperes per heater

WATLOW® 91
Tubular Heaters

FIREBAR Double-Ended Heaters

5
One Inch FIREBAR ⁄8 Inch FIREBAR
Specifications

Applications Direct immersion; water, oils, etc. Direct immersion; water, oils, etc.
Clamp-on; hoppers, griddles Clamp-on; hoppers, griddles
Forced air heating (Also see FINBAR, page 110) Forced air heating
Radiant heating Radiant heating
Watt Density Stock: up to 90 (13.9) Stock: up to 90 (13.9)
W/in2 (W/cm2) Made-to-Order (M-t-O): up to 120 (18.6) Made-to-Order (M-t-O) up to 90 (13.9)
Surface Area Per Linear In. (cm) 2.3 in2 (14.8 cm2) 1.52 in2 (9.80 cm2)
Cross Section
Height 1.010 (25.7) 0.650 (16.5)
± 0.015/0.010 in. (0.381/0.254 mm)
Thickness 0.235 (5.9) 0.235 (5.9)
± 0.005/0.001 in. (0.127/0.025 mm)
Sheath Material—Max. Stock: Incoloy® 1400°F (760°C) Stock: Incoloy® 1400°F (760°C)
Operating temperature M-t-O: Incoloy® 1400°F (760°C) M-t-O: Incoloy® 1400°F (760°C)
304 SS 1200°F (650°C) 304 SS 1200°F (650°C)
Sheath Length Stock: 15 to 114 (381 to 2896) Stock: 15 to 51 (381 to 1295)
in. (mm) M-t-O: 11 to 180 (280 to 4572) M-t-O: 11 to 115 (280 to 2920)
Straightness Tolerance
Major axis in./ft (cm/m): 0.062 (0.52) 0.062 (0.52)
Minor axis in./ft (cm/m): 0.062 (0.52) 0.062 (0.52)
No-Heat Length (Refer to page 105) 1 in. min., 12 in. max. (25/305 mm) 1 in. min., 12 in. max. (25/305 mm)
Max. Voltage—Amperage 240VAC—48A 240VAC—32A
Max. Hipotential 1480VAC 1480VAC
Max. Current Leakage Per Coil (cold) 3mA 3mA
Max. Amperage Per Coil 16A 16A
Phase(s) 1-ph parallel/series, 3-ph delta/wye 1-ph parallel/series
Resistance Coils 3 or 2 2
Ohms/In./Unita 0.270Ω min.—2.833Ω max. 0.040Ω min.—4.250Ω max.
Ohms/In./Coila 0.080Ω min.—8.500Ω max. per coil 0.080Ω min.—8.500Ω max. per coil
Terminations Flexible lead wires Flexible lead wires
Quick connect (spade) Quick connect (spade)
Screw lug (plate) Screw lug (plate)
Threaded stud Threaded stud
Seals Stock: Lavacone 221°F (105°C) Stock: Lavacone 221°F (105°C)
M-t-O: Ceramic base 2800°F (1535°C) M-t-O: Ceramic base 2800°F (1535°C)
Silicone rubber 392°F (200°C) Silicone rubber 392°F (200°C)
Lavacone 221°F (105°C) Lavacone 221°F (105°C)
Epoxy resin 266/356°F (130/180°C) Epoxy resin 266/356°F(130/180°C)
Min. Axis Bending Radius Major: 1 (25) Major: 3
⁄4 (19)
in. (mm) (Do not field bend) Minor: 1
⁄2 (13) 090° bend Minor: 1
⁄2 (13) 090° bend
Minor: 5
⁄32 (4) 180° bend Minor: 5
⁄32 (4) 180° bend
Mounting Options Brackets (Type 1, 2 and 3) Brackets (Type 1, 2 and 3)
Threaded bulkhead or fitting Threaded bulkhead or fitting
Surface Finish Options Bright anneal, passivation Bright anneal, passivation
Agency Recognition UL® Component recognition to 240VAC UL® Component recognition to 240VAC
(File # E52951) (File # E52951)
CSA Component recognition to 240VAC CSA Component recognition to 240VAC
(File # 31388) (File # 31388)

a Resistance values valid for three coil 1 in. (25 mm) FIREBAR only.

92 WATLOW®
Tubular Heaters

FIREBAR Single-Ended Heaters

5
One Inch Single-Ended FIREBAR ⁄8 Inch Single-Ended FIREBAR
Specifications (Continued)

Applications Clamp-on; hoppers, griddles Clamp-on; hoppers, griddles

Forced or convection air heating Forced or convection air heating
(Also see FINBAR, page 110)
Watt Density Stock: up to 40 (6.2) Stock: up to 20 (3.1)
W/in2 (W/cm2) M-t-O: up to 60 (9.3) M-t-O: up to 60 (12.4)
Surface Area Per Linear In. (cm) 2.3 in2 (14.8 cm2) 1.52 in2 (9.80 cm2)
Cross Section
Height ± 0.015/0.010 in. (0.381/0.254 mm) 1.010 (25.7) 0.650 (16.5)
Thickness ± 0.005/0.001 in. (0.127/0.025 mm) 0.235 (5.9) 0.235 (5.9)
Sheath Material—Max. Stock: 304 SS 1200°F (650°C) Stock: Incoloy® 1400°F (760°C)
Operating temperature M-t-O: Incoloy® 1400°F (760°C) M-t-O: Incoloy® 1400°F (760°C)
304 SS 1200°F (650°C) 304 SS 1200°F (650°C)
Sheath Length Stock: 11 to 461⁄4 (280 to 1175) Stock: 111⁄2 to 52 (280 to 1321)
in. (mm) M-t-O: 11 to 120 (280 to 3048) M-t-O: 11 to 116 (280 to 2946)
Straightness Tolerance
Major axis in./foot (cm/m): 0.062 (0.52) 0.062 (0.52)
Minor axis in./foot (cm/m): 0.062 (0.52) 0.062 (0.52)
No-Heat Length (Refer to page 105)
Top Cold End 1 in. min., 12 in. max. (25/305 mm) 1 in. min., 12 in. max. (25/305 mm)
Bottom (blunt end) Cold End 1 ph- 0.5 min., 2 in. max. (13/51 mm) Only available at 1.25 in.
3 ph- 0.75 min., 2 in. max. (19/51 mm) N/A
Max. Voltage—Amperage 240VAC—48A 240VAC—16A
Max. Hipotential 1480VAC 1480VAC
Max. Current Leakage (cold) 3mA 3mA
Max. Amperage Per Coil 16A 16A
Phase(s) 1-ph, 3-ph wye 1-ph
Resistance Coils 3 or 1 1
Ohms/In./Unit 0.200Ω min.—14.00Ω max.➀ 0.200Ω min.—14.00Ω max.➀
Terminations Flexible lead wires Threaded stud Flexible lead wires
Quick connect (spade) Quick connect (spade)
Screw lug (plate) Screw lug (plate)
Seals Stock: Lavacone 221°F (105°C) Stock: Lavacone 221°F (105°C)
M-t-O: Ceramic base 2800°F (1535°C) M-t-O: Ceramic base 2800°F (1535°C)
Silicone rubber 392°F (200°C) Silicone rubber 392°F (200°C)
Lavacone 221°F (105°C) Lavacone 221°F (105°C)
Epoxy resin 266/356°F (130/180°C) Epoxy resin 266/356°F (130/180°C)
Min. Axis Bending Radius Major: 1 (25) Major: 3
⁄4 (19)
in. (mm) (Do Not Field Bend) Minor: 1
⁄2 (13) 090° bend Minor: 1
⁄2 (13) 090° bend
Minor: 5
⁄32 (4) 180° bend Minor: 5
⁄32 (4) 180° bend
Mounting Options Bracket (Type 2) Bracket (Type 2)
Threaded bulkhead Threaded bulkhead
Surface Finish Options Bright anneal Bright anneal
Optional Internal Thermocouple — —
Single-end Configuration Stock: Slotted Stock: Slotted
M-t-O: Slotted, sealed or welded M-t-O: Slotted, sealed or welded
Agency Recognition UL® Component recognition to 240VAC UL® Component recognition to 240VAC
(File # E52951) (File # E52951)
CSA Component recognition to 240VAC CSA Component recognition to 240VAC
(File # 31388) (File # 31388)

➀ Based on 1-phase, single voltage heater.

WATLOW® 93
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Features and Benefits

One Inch Features and Benefits ⁄8 inch Features and Benefits

5

Double-Ended Double-Ended
Streamline, 0.235 x 1.010 in. (5.9 x 25.6 mm) normal Special sheath dimensions, 0.235 x 0.650 in.
to flow dimension (5.9 x 16.5 mm)
• Reduces drag • Results in a lower profile heater
70 percent greater surface area per linear inch 10 percent greater surface area per linear inch
compared to a 0.430 in. (11 mm) diameter round • Reduces watt density from that of the 0.430 in.
tubular heater (11 mm) diameter round tubular heater
• Reduces watt density or packs more kilowatts in 0.040 in. (1 mm) thick MgO walls
smaller bundles • Transfers heat efficiently away from the resistance
Compacted MgO insulation wire to the heated media—conducts heat out of the
• Maximizes thermal conductivity and dielectric strength element faster
Nickel-chromium resistance wires Lavacone seals
• Precision wound • Provides protection against humid storage conditions,
0.040 in. (1 mm) thick MgO walls moisture retardant to 221°F (105°C)
• Transfers heat more efficiently away from the Single-Ended
resistance wire to the sheath and media—conducts Single-ended termination
heat out of the element faster • Simplifies wiring and installation
Three resistance coil design Special sheath dimensions, 0.235 x 0.650 in.
• Configurable to either one- or three-phase power, (5.9 x 16.5 mm)
readily adapts to a variety of electrical sources and • Results in a lower profile heater for more wattage in
wattage outputs a smaller package
Lavacone seals Slotted end
• Provides protection against humid storage conditions, • Provides installation ease in clamp-on applications
moisture retardant to 221°F (105°C)
Lavacone seals
Single-Ended • Provides protection against humid storage conditions,
Single-ended termination moisture retardant to 221°F (105°C)
• Simplifies wiring and installation
Streamline, 0.235 x 1.010 in. (5.9 x 25.6 mm) normal
to flow dimension
• Reduces drag
70 percent greater surface area per linear inch
• Reduces watt density from that of the 0.430 in.
(11 mm) diameter round tubular
Slotted end
• Provides installation ease in clamp-on applications
Lavacone seals
• Provides protection against humid storage conditions,
moisture retardant to 221°F (105°C)

94 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Performance Features

FIREBAR’s flat tubular element geometry produces Comparative Widths

performance features and benefits not possible with 0.235 in.
traditional round tubular technology. The following
0.430 in.
describes how and why the FIREBAR is functionally
superior for many applications—especially those
requiring large wattage with low watt density.
By using the FIREBAR element it will:
• Lower the element’s watt density
• Reduce element size and keep the same watt density
• Increase element life by reducing sheath temperature Watt Density and Surface Area Advantages
Flat Shape Produces Lower Sheath Temperature The surface area per linear inch of a 1 in. FIREBAR is
70 percent greater than the 0.430 in. (11 mm) diameter
The FIREBAR element operates at a lower sheath
round tubular element. The 5⁄8 in. FIREBAR is nearly
temperature than a round tubular element of equal
10 percent greater.
watt density because of three factors.
1. Flat Surface Geometry
FIREBAR’s flat, vertical geometry is streamline. The
liquid’s flow past the heating element’s surface is not
impaired by back eddies inherent in the round tubular
shape. The FIREBAR’s streamline shape results in fluids
flowing more freely with more heat carried away from
the sheath.

Surface Area Per

Linear inch (cm)
Element Type in2 (cm2)
1 in. FIREBAR 2.30 in2 (5.84 cm2)
5
⁄8 in. FIREBAR 1.52 in2 (3.86 cm2)
0.430 in. Round 1.35 in 2
(3.43 cm2)

Flat vs. Round Geometry Comparisons

The unique flat surface geometry of the FIREBAR
2. Normal to the Flow element offers more versatility in solving heater problems
The element’s width (thickness) of both 1 inch and than the conventional round tubular element. The
5
⁄8 inch FIREBAR elements is just 0.235 in. (5.9 mm). following comparisons show how the FIREBAR element
Compared to a 0.430 in. (11 mm) round tubular consistently outperforms round tubular heaters.
element, this relative thinness further reduces drag FIREBAR elements can:
on liquids or gases flowing past the heater.
• Reduce coking and fluid degrading
3. Buoyancy Force • Increase heater power within application space
The FIREBAR element’s boundary layer, or vertical side, parameters
is greater than virtually all round tubular elements. This
• Provide superior heat transfer in clamp-on applications
is 1.010 and 0.650 in. (25.6 and 16.5 mm) for the one
inch and 5⁄8 in. FIREBARs respectively, compared to a resulting from greater surface area contact
0.430 in. (11 mm) diameter on a round tubular • Lower watt density
element. The FIREBAR element’s increased height, Reducing watt density or sheath temperature extends life.
relative to flow, increases the buoyancy force in The FIREBAR element allows you to do either, without
viscous liquids. This buoyancy force can be as much as sacrificing equipment performance … as is proven by the
10 times greater depending on the FIREBAR element accompanying Heater Oil Test, Air Flow and Watt Density
and liquid used. vs. Sheath Temperature graphs.
WATLOW® 95
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Technical Data

The FIREBAR Heater Oil Test graph compares sheath FIREBAR Heater Oil Test
temperatures of 40 W/in2 (6.7 W/cm2) flat and round
Oil Temperature—°C
tubular elements. The FIREBAR element consistently 75 100 125 150 175 200 225 250
operates at a lower sheath temperature than the round 700

tubular element, even when light oils are tested at 350

650
different temperatures. This reduces the chance that
coking and fluid degradation will occur. 2 )
325
600 m
/c
In fact, the FIREBAR element’s sheath temperature 2W
2 (6. 300
at 40 W/in2 (6.7 W/cm2) is lower than a 30 W/in2

Sheath Temperature—°C
Sheath Temperature—°F
/in 2)
0W m
550 4 /c
(4.6 W/cm2) round tubular element. 2 (4
.7
W
m
2 )
/c 275
/in 2 W
W .
500 30 2 (6 2)

W
/in
W /cm
250
40 2 (4
.7
W /in
450
30
225

400
200
1 Inch FIREBAR Heater
0.430 Inch Round Tubular
350 175

300 150
150 200 250 300 350 400 450 500
Oil Temperature—°F

Heater Size and Power

The Heater Size Comparison chart shows, at the same Heater Size Comparison
wattage and watt density, the FIREBAR element is
Heated Length
38 percent shorter than a 0.430 in. (11 mm) round
Element in. (mm) Wattage W/in2 (W/cm2)
tubular element. The FIREBAR element requires less
1 in. FIREBAR Element 19 7⁄8 (504.8) 1000 23 (3.6)
space in application and equipment designs.
0.430 in. Round
Tubular Element 32 1⁄4 (819.0) 1000 23 (3.6)

The Heater Power Comparison chart demonstrates equal Heater Power Comparison
watt density, element length and increased total wattage
Heated Length
for the FIREBAR element. The power in the FIREBAR Element in. (mm) Wattage W/in2 (W/cm2)
element is 70 percent greater.
1 in. FIREBAR Element 321⁄4 (819.0) 1700 23 (3.6)
0.430 in. Round
Tubular Element 32 1⁄4 (819.0) 1000 23 (3.6)

96 WATLOW®
 Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Technical Data (Continued)

Clamp-On Applications FIREBAR elements are also economical platen heaters.

The Platen Heating graph shows FIREBAR’s large, flat
Direct immersion in the liquid may not always be
surface area allows it to operate at twice the watt
practical. In these instances the FIREBAR element can
density of round tubular elements … without sacrificing
be clamped to a tank wall. Heat from the FIREBAR is
heater life.
conducted to the tank wall and into the media.
Clamps should be placed approximately 6 in. (150 mm)
apart and torqued down with 60 in-lbs (6.8 Newton
meters).
Platen Heating (˚F) Platen Heating (˚C)

Allowable Watt Densities of FIREBARs in Clamp-on-Application Allowable Watt Densities of FIREBARs in Clamp-on-Application
45 7
Subtract 20% of Indicated Watt
40 Density for 2 Element FIREBAR Subtract 20% of Indicated Watt
6
Density for 2 Element FIREBAR
35 100
0°F
Watt Density—W/in2

5 50
30 Sheath Temperature 0°C
800 Sheath Temperature
°F 4
25
40
0°C
20 3
600
°F 30
15 400 0°C
°F 2 20
10 20 0°C
0°F 10
5 1 0°C

200 400 600 800 1000 100 200 300 400 500 600
Platen Temperature —°F Platen Temperature —°C

Watt Density vs. Sheath Temperature

Watt Density vs. Sheath Temperature Watt Density—W/cm2
The Watt Density vs. Sheath Temperature graph features 1800
1 2 3 4 5 6 7 8 9
1000

sheath temperature curves for commonly heated

900
substances. A FIREBAR element’s watt density will result 1600
Air
in the sheath temperature shown at the intersecting point 800
1400
of its vertical watt density line and substance curve.
700
Sheath Temperature—°C
Sheath Temperature—°F

1200
600

1000
500

800
400
30
SAE
600 k in g Oil
Coo 300

400 200

200 Water 100

0
0
10 20 30 40 50 60
Watt Density—W/in 2

WATLOW® 97
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Technical Data (Continued)

Air Heating
The Air Flow/Watt Density/Sheath Temperature graph
shows the relationship between air flow, watt density and
sheath temperature. Keep in mind that lower sheath
temperature yields longer heater life.
To use the Air Flow graph,determine the air flow in feet
per second (or meters per second). Then follow the curve
to find the recommended sheath temperature and
watt density. Air Flow Normal to Sheath Geometry

Air Flow/Watt Density/Sheath Temperature (°F) Air Flow/Watt Density/Sheath Temperature (°C)
Air Flow Air Flow
1800 1000

1 FPS 0.3 MPS

1600 900
4 FPS 1.2 MPS
Max. Recommended Sheath Temperature
9 FPS 2.7 MPS
800
1400 Max. Recommended
Sheath Temperature—°F

16 FPS Sheath Temperature 4.9 MPS

20 FPS
Sheath Temperature—°C

700 6.1 MPS

1200

600
1000
500
800
400

600
300

400
200

200
100

5 10 15 20 25 30 35 40 45 50 55 60 1 2 3 4 5 6 7 8 9 10
Watt Density—W/in2 Watt Density—W/cm2

Moisture Resistant Seals Application Hints

A lavacone seal is provided to prevent moisture and • Choose a FIREBAR heating element instead of an
contaminants from entering the heater. Upon request, assembly, when the application requires lower
optional silicone rubber (RTV) and epoxy resin seals may wattages or smaller system packages.
be ordered. • Keep terminations clean, dry and tight.
Silicone Rubber (RTV) Seal • Extend the heated section completely into the media
Silicone rubber RTV seals are 1⁄8 in. (3.2 mm) moisture being heated at all times to maximize heat transfer and
barriers surrounding the terminal pins at the end of the heater life.
sheath. Silicone rubber is effective to 392°F (200°C). • Do not locate the end of the heated length within a
Epoxy Resin Seal bend, unless the radius is 3 in. (76 mm) or larger.
Epoxy resin seals are 1⁄8 in. (3.2 mm) moisture barriers • Ensure termination temperatures do not exceed 392°F
surrounding the terminal pins at the end of the sheath. (200°C) or the maximum temperature rating of the end
Epoxy resin is effective to 194°F (90°C) or 356°F (180°C), seal, whichever is lower.
and recommended for water heating applications.

98 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters All FIREBAR heaters are available with a variety of
termination options. Contact your Watlow representative
Technical Data (Continued) for availability.
Terminations
Code 1 in. FIREBAR 5/8 in. FIREBAR

Number* Termination Phase Wiring Dual-Ended S. End/FINBAR Dual-Ended Single-Ended

Al Sil-A-Blend™ 200°C lead wire 1 Parallel Yes Yes Yes Yes
A2 Sil-A-Blend™ 200°C lead wire 1 Series Yes No Yes No
A3 Sil-A-Blend™ 200°C lead wire 3 Delta Yes No No No
A4 Sil-A-Blend™ 200°C lead wire 3 Wye Yes Yes No No
B1 TGGT 250°C lead wire 1 Parallel Yes Yes Yes Yes
B2 TGGT 250°C lead wire 1 Series Yes No Yes No
B3 TGGT 250°C lead wire 3 Delta Yes No No No
B4 TGGT 250°C lead wire 3 Wye Yes Yes No No
C1 ⁄4 in. quick connect (spade)
1
1 Parallel Yes Yes Yes Yes
C2 ⁄4 in. quick connect (spade)
1
1 Series Yes No No No
D1 Screw lug (plate) terminal 1 Parallel Yes Yes Yes Yes
D2 Screw lug (plate) terminal 1 Series Yes No No No
D3 Screw lug (plate) terminal 3 Delta Yes No No No
E1 #10-32 stud terminal 1 Parallel Yes Yes Yes Yes
E2 #10-32 stud terminal 1 Series Yes No No No
E3 #10-32 stud terminal 3 Delta Yes No No No
Termination Code Number Legend* D = Nickel-plated steel screw lug with ceramic insulator and plated
A = Silicone rubber insulation (Sil-A-Blend™) with fiberglass oversleeves steel screw
Rated to 392°F (200°C) E = #10-32 nickel-plated steel threaded stud with plated steel nuts and
B = High-temperature TGGT insulation with fiberglass oversleeves washers
Rated to 480°F (250°C) Electrical Configuration
C = Nickel-plated steel quick connect 1 = 1-phase parallel, 2 = 1-phase series, 3 = 3-phase delta,
4 = 3-phase wye
Double-End FIREBAR
Flexible Lead Wire ➀ Screw Lug (Plate) Screw Lug (Plate) Threaded Stud
A, B D1 D3 E2

• Double-End 1 in. FIREBAR • Double-End 1 in. FIREBAR

• Double-End 1 in. FIREBAR
• Single-End 1 in. FIREBAR 3-phase delta
• FINBAR wiring example
• Double-End 1 & 5⁄8 in. FIREBAR
Quick Connect (Spade)
C1 Screw Lug (Plate) Threaded Stud Threaded Stud
D2 E1 E3

• Double-End 1 in. FIREBAR

• Double-End 1 in. FIREBAR
Quick Connect (Spade) • Double-End 1 in. FIREBAR
C2 3-phase delta
• Double-End 1 & 5⁄8 in. FIREBAR wiring example

➀ Flexible lead wires are 12 in. (305 mm)

• Double-End 1 in. FIREBAR long unless otherwise specified.

Single-End FIREBAR
Flexible Lead Wire ➀ Quick Connect (Spade) Screw Lug (Plate) Threaded Stud
A, B C3 D4 E4

• Single-End 1 in. FIREBAR

• Single-End 1 in. FIREBAR • Single-End 1 FIREBAR • FINBAR • Single-End 1 in. FIREBAR
• Double-End 5⁄8 in. FIREBAR • FINBAR
• FINBAR
• Single-End 5⁄8 in. FIREBAR
• Double-End 5⁄8 in. FIREBAR
• FINBAR • Double-End 5⁄8 in. FIREBAR ➀ Flexible lead wires are 12 in. (305 mm)
• Single-End 5⁄8 in. FIREBAR
• Single-End 5⁄8 in. FIREBAR long unless otherwise specified.

WATLOW® 99
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Bending

Major and Minor Axis Bending Parameters

The following illustrations detail the recommended major Note: Watlow does not recommend field bending
and minor axis bend parameters for FIREBAR FIREBAR elements. If the element must be bent in the
elements. These illustrations show the relationship field, please contact your Watlow representative for
between the type of bend and the location of heat and assistance.
no-heat sections. See the next two pages for the
15 common bend formations.

180° Minor Axis Heated Bend 180° Major Axis Heated Bend
1 in. 0.235 in.
(25 mm) A (5.9 mm) A
1 in.
R (25 mm)

R
0.235 in. No-Heat No-Heat
(5.9 mm) 1 in. 1 in. (25 mm) Min.
(25 mm) Min.

90° Minor Axis Heated Bend

90° Major Axis Heated Bend
1 in. (25 mm)
A
No-Heat
1 in. (25 mm) Min.
A A
1 in. (25 mm) Min.
No-Heat
0.235 in.
(5.9 mm) R
R 3.5 in. (89 mm) R
2 in. (51 mm) Min. No-Heat
B Min.
2.5 in. (64 mm) B
B
Min.

90° Minor Axis Un-Heated Bend 180° Major Axis Bends

FIREBAR Size Radius
1 in. No-Heat
(25 mm) A in. (mm) in. (mm) Arc Length
1 5
⁄8 (15.9) 1 3⁄4 (19.0) 3.125
1 5
⁄8 (15.9) 1 (25.0) 3.900
0.235 in. R 1 in. (25 mm) 1 5
⁄8 (15.9) 11⁄4 (32.0) 4.620
(5.9 mm) Min.
1 in. (25 mm) Min. 1 5
⁄8 (15.9) 11⁄2 (38.0) 5.600
B 1 (25.0) 1 (25.0) 4.335
1 (25.0) 11⁄4 (32.0) 5.121
1 (25.0) 11⁄2 (38.0) 5.906

100 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Bend Formations

FIREBAR elements can be formed into spirals, The no-heat end junction must be located a minimum of
compounds, multi-axis and multi-plane configurations 1 in. (25 mm) from any bend. If these parameters are not
from 15 common bends. Custom bending with followed, the heater may fail prematurely.
tighter tolerances can be made to meet specific Illustrated below are the common bends that can be
application needs. ordered for all FIREBAR heating elements.
Formation is limited by bending parameters specified in To order a common bend, specify the figure number
the illustrations of major and minor axis bends on the and critical dimensions.
previous page. On these illustrations, please note the Note: The alpha characters and symbols are used to
no-heat end location. designate specific dimensions within each illustration.

Minor Axis Major Axis Minor Axis Major Axis

Figure 1A Figure 1B Figure 2A Figure 2B

R1 R1
H R1 H R1
H
H

A
R2
A K R2 K

A A

Figure 3A Figure 3B Figure 4A Figure 4B

A A
R1 R1
H H
R1 R1

H H <°
R2 A (Angle) <°
R2 A (Angle)
F
C
L R2 F
C
R2
L

Figure 5A Figure 5B Figure 6A Figure 6B

R1 R1

R2 H
H R2 H R1
H
R1
R1
R1
A A
L
A L
A

Figure 7A Figure 7B Figure 8A Figure 8B

R1
R1
H
R2 R1 H
H R2 R1
H

R1
R1
R2
K R2
L K
L
R3
K A
R3 A
K

A A

WATLOW® 101
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Bend Formation (Continued)

Minor Axis Major Axis Minor Axis Major Axis

Figure 9A Figure 9B Figure 10A
Bend Figure
K
K 10B
R4 H
R4 Not Available
H
B
On Major Axis
B
G
A

R3 R3

A
A R2 R2 R1
R2 R2 L
R1 R1 R1
K
L
R1 R1 R1

H
X Hairpins
X Hairpins

Figure 11A Figure 12A Figure 12B

A A
Bend Figure
R1
11B R1
Not Available
R2
On Major Axis X Hairpins
R1 X Hairpins R2

<° R1
(Angle) H
R1 H
R2
R2
R1

R1
L

Figure 13A Figure 13B Figure 14A Figure 14B

A A

K K
R1 R1
R2
R2
H R2
H X Hairpins
X Hairpins R2
B B
R1
H
R1
H
R2

R2
R1

L L
R1 L R1
R1

R3 L
K

A A
R3 K

Figure 15A Figure 15B

H
H

L R2
L R2 K
K

R1 R1 R1 R1

A A

102 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

Mounting Brackets Water-Tight Double-Leg Threaded Fitting
Steel brackets provide element mounting in A threaded 15⁄8 in.-10 UNC stainless steel fitting with
non-pressurized applications. In air heating applications, flange on the heater sheath provides rigid, leak-proof
an 18-gauge aluminized steel bracket is press fitted to mounting through tank walls. This fitting allows both legs
the element. A 1⁄4 in. (6 mm) thick steel bracket is brazed of the heater to pass through the same opening. A
or welded liquid-tight to the element for liquid heating. gasket, plated steel washer and hex nut are included.
Upon request, stainless steel brackets can be provided. The threaded end of the bulkhead is mounted flush with
Special sizes also available. the sheath’s end, unless otherwise specified. Available
The bracket is located 1⁄2 in. (13 mm) from the sheath’s on 1 inch FIREBAR only (brazed only, available).
end, 1⁄16 in. (1.6 mm) if welded. Available on 5⁄8 in. To order, specify water-tight double-leg threaded
(15.9 mm) FIREBAR as made-to-order only. fitting.
To order, specify mounting bracket as well as type, Gasket
location, material and size. Wall
Washer
Nut
Type 1 0.125 in. Max. 9/16 in.
No Threads (14.3 mm)
2.625 in.
(66.7 mm)

2.25 in.
1.75 in. (57 mm)
(45 mm)

1.5 in. 15/8 in. -

(38 mm) 0.187 in. 10 UNC
(4.8 mm)
3.25 in. 0.753 in.
(2) 0.25 in. (83 mm) (19 mm)
(6 mm) Dia. 0.940 in.
(23.9 mm)

Type 2
Surface Finish
Bright Annealing
1.75 in.
(45 mm) Bright annealing is a process that produces a smooth,
metallic finish. It is a special annealed finish created in a
non-oxidizing atmosphere. This finish is popular in the
1.125 in.
(28.6 mm) pharmaceutical and foodservice/beverage markets.
1.75 in.
(45 mm) To order, specify bright annealing.
(2) 0.25 in.
(6 mm) Dia.
Passivation
During manufacturing, particles of iron or tool steel may
be embedded in the stainless steel or alloy sheath. If not
Type 3 removed, these particles may corrode and produce rust
4.875 in. spots. For critical sheath applications, passivation will
(123.8 mm) remove free iron from the sheath.
To order, specify passivation.
1.75 in.
(45 mm)

3 in.
(76 mm)
5.5 in.
(2) 0.25 in. (140 mm)
(6 mm) Dia.

WATLOW® 103
 D ED Y
T
T EN ILI
B
Tubular Heaters EXAPA
C

Extended Capabilities For

FIREBAR Single/Double-Ended Heaters
Internal Thermocouples Options for 5⁄8-Inch FIREBAR
To provide protection against element over-temperature • Electropolished finish
conditions, 1 in. (25 mm) double-ended FIREBAR • Custom formations
elements can be ordered with ASTM Type K • Cordset
thermocouples. This is accomplished by eliminating the • Termination overmolds (silicone or neoprene)
center resistance coil and embedding the thermocouple • Terminal enclosures (general purpose, moisture
junction inside the sheath. Thus, thermocouples are resistant, moisture/explosion resistant and explosion
available only on two resistance coil, 1 in. (25 mm) resistant)
FIREBAR elements. • Internal thermocouple (dual end only, single or dual coil
To order, specify: • Custom wattage tolerance (±5%)
• Type K thermocouple
• Distance the junction is to be located from the Options for One-Inch FIREBAR
element’s end • Electropolished finish
• Lead length • Bulkhead, single leg
• Custom formations
Thermocouple Types • Cordset
Recommended • Termination overmolds (silicone or neoprene)
ASTM Conductor Characteristics Temp. Range • Terminal enclosures (general purpose, moisture
Type Positive Negative °F (°C) resistant, moisture/explosion resistant and explosion
K Chromel® Alumel® 0 to 2000 resistant)
(Non-magnetic) (Magnetic) (-20 to 1100) • Internal thermocouple (dual end only, single or dual coil
• Custom wattage tolerance (±5%)
➀ Type K thermocouples are rated 32 to 2282°F (0 to 1250°C).
Watlow does not recommend exceeding the temperature range
shown on this chart.

Mounting Brackets
Threaded Bulkheads
A threaded stainless steel bushing with flange on the
heater sheath provides rigid, leak-proof mounting
through tank walls. A gasket, plated steel washer and
hex nut are included (brazed only, available).
To order, specify threaded bulkheads.
Gasket
15 16 Wall
/ in. (23.8 mm)
Washer
11/4 in. 3/4 in. Nut
(32 mm)
(19 mm)

3/16 in.

(4.8 mm)
Illustration for 1-inch FIREBAR

Heater Size Thread

11/4 in. in. (mm) Size
(32 mm) 5
⁄8 (15.9) 7
⁄8-14 UNF-2A
1 (25.0) 3
⁄4-16 UNF-2A

Illustration for 5⁄8-inch FIREBAR

104 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

One-Inch, Double-Ended FIREBAR
Lavacone Seal Straight Length Annealed Incoloy® Sheath Permits
Factory Bending to Customer Requirements

12 in. (305 mm)

Heated Length Standard Leads
½ in. No-Heat B No-Heat 6 Per Element
(13 mm)
Sheath Length
A

FIREBAR Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)
Applications: Asphalt, Paraffin (Solid), Bunker Oil, Clamp-On
6 W/in2 35 (889) 25 (635) 310 FBN351WD 1.3 (0.6)
Incoloy® 41 (1041) 31 (787) 410 FBN411WD 1.5 (0.7)
(1 W/cm2) 51 (1295) 41 (1041) 530 FBN511WD FBN5110WD 1.9 (0.9)
62 (1574) 52 (1320) 650 FBN621WD FBN6210WD 2.3 (1.1)
72 (1828) 62 (1574) 800 FBN721WD FBN7210WD 2.6 (1.2)
93 (2362) 83 (2108) 1,060 FBN931WD FBN9310WD 3.4 (1.6)
114 (2895) 104 (2641) 1,350 FBN1141WD FBN11410WD 4.2 (1.9)

Applications: Griddles, Fuel Oil, Clamp-On

10 W/in2 25 (635) 22 (558) 500 FBN251WL 0.9 (0.4)
Incoloy® 35 (889) 32 (812) 750 FBN351WL FBN3510WL 1.3 (0.6)
(1.6 W/cm2) 47 (1193) 43 (1092) 1,000 FBN471WL FBN4710WL 1.7 (0.8)
69 (1752) 65 (1651) 1,500 FBN691WL FBN6910WL 2.5 (1.2)
90 (2286) 86 (2184) 2,000 FBN901WL FBN9010WL 3.3 (1.5)
Applications: Clamp-On, Medium Weight Oils, Liquid Paraffin, Low-Temperature Ovens 400°F (205°C)
15 W/in2➀ 29 (736) 19 (482) 670 FBN2910WE 1.1 (0.5)
Incoloy® 34 (863) 24 (609) 830 FBN3410WE 1.3 (0.6)
(2.3 W/cm2) 39 (990) 29 (736) 1,000 FBN3910WE 1.4 (0.7)
48 (1219) 38 (965) 1,330 FBN4810WE FBN4811WE 1.8 (0.9)
58 (1473) 48 (1219) 1,670 FBN5810WE FBN5811WE 2.1 (1.0)
68 (1727) 58 (1473) 2,000 FBN6810WE FBN6811WE 2.5 (1.2)
87 (2209) 77 (1955) 2,670 FBN8710WE FBN8711WE 3.2 (1.5)
106 (2692) 96 (2438) 3,330 FBN10610WE FBN10611WE 3.9 (1.8)
Applications: Radiant, Platens, Dies, Low-Temperature Ovens 300°F (150°C)
20 W/in2 15 (381) 11 (279) 500 FBN151WM 0.6 (0.3)
Incoloy® 20 (508) 16 (406) 750 FBN201WM 0.8 (0.4)
(3.1 W/cm2) 26 (660) 22 (558) 1,000 FBN261WM FBN2610WM 1.0 (0.5)
36 (914) 32 (812) 1,500 FBN361WM FBN3610WM 1.3 (0.6)
48 (1219) 43 (1092) 2,000 FBN481WM FBN4810WM 1.8 (0.9)
70 (1778) 65 (1651) 3,000 FBN7010WM FBN7011WM 2.6 (1.2)
91 (2311) 85 (2159) 4,000 FBN9110WM FBN9111WM 3.3 (1.5)
Applications: Degreasing Solutions, Heat Transfer Oils
23 W/in2 35 (889) 25 (635) 1,250 FBN351WT FBN3510WT 1.3 (0.6)
Incoloy® 41 (1041) 31 (787) 1,625 FBN411WT FBN4110WT 1.5 (0.7)
(3.6 W/cm2) 51 (1295) 41 (1041) 2,125 FBN511WT FBN5110WT FBN5111WT 1.9 (0.9)
62 (1574) 52 (1320) 2,625 FBN621WT FBN6210WT FBN6211WT 2.3 (1.1)
72 (1828) 62 (1574) 3,200 FBN721WT FBN7210WT FBN7211WT 2.6 (1.2)
93 (2362) 83 (2108) 4,250 FBN931WT FBN9310WT FBN9311WT 3.4 (1.6)
114 (2895) 104 (2641) 5,400 FBN1141WT FBN11410WT FBN11411WT 4.2 (1.9)
CONTINUED

RAPID SHIP • Available on all elements unless otherwise noted

• Same day shipment up to 15 pieces
➀ Delivery, 10 working days
Truck Shipment only
WATLOW® 105
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

One-Inch, Double-Ended FIREBAR (Continued)
Lavacone Seal Straight Length Annealed Incoloy® Sheath Permits
Factory Bending to Customer Requirements

12 in. (305 mm)

Heated Length Standard Leads
½ in. No-Heat B No-Heat 6 Per Element
(13 mm)
Sheath Length
A

FIREBAR Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)

Applications: Cooking Oils, Mild Caustic Solution, Ethylene Glycol (100%)

30 W/in2 16 (406) 10 (254) 750 FBN161WH 0.6 (0.3)
Incoloy® 20 (508) 14 (355) 1000 FBN201WH 0.8 (0.4)
(4.7 W/cm2) 27 (685) 21 (533) 1500 FBN271WH FBN2710WH 1.0 (0.5)
34 (863) 28 (711) 2000 FBN341WH FBN3410WH 1.3 (0.6)
50 (1270) 43 (1092) 3000 FBN5010WH FBN5011WH 1.8 (0.9)
64 (1625) 57 (1447) 4000 FBN6410WH FBN6411WH 2.4 (1.1)
80 (2032) 72 (1828) 5000 FBN8010WH FBN8011WH 2.9 (1.4)
Applications: Process Water, Ethylene Glycol (50%)
40 W/in2 25 (635) 22 (558) 2000 FBN2510WK 0.9 (0.4)
Incoloy® 35 (889) 32 (812) 3000 FBN3510WK FBN3511WK 1.3 (0.6)
(6.2 W/cm2) 47 (1193) 43 (1092) 4000 FBN4710WK FBN4711WK 1.7 (0.8)
69 (1752) 65 (1651) 6000 FBN6910WK FBN6911WK 2.5 (1.2)
90 (2286) 86 (2184) 8000 FBN9010WK FBN9011WK 3.3 (1.5)
45 W/in2 29 (736) 19 (482) 2000 FBN2910WP 1.1 (0.5)
Incoloy® 34 (863) 24 (609) 2500 FBN3410WP 1.3 (0.6)
(7 W/cm2) 39 (990) 29 (736) 3000 FBN3910WP 1.4 (0.7)
48 (1219) 38 (965) 4000 FBN4810WP FBN4811WP 1.8 (0.9)
58 (1473) 48 (1219) 5000 FBN5810WP FBN5811WP 2.1 (1.0)
68 (1727) 58 (1473) 6000 FBN6810WP FBN6811WP 2.5 (1.2)
87 (2209) 77 (1955) 8000 FBN8710WP FBN8711WP 3.2 (1.5)
106 (2692) 96 (2438) 10,000 FBN10610WP FBN10611WP 3.9 (1.8)
Applications: Clean and Potable Water
80 W/in2 15 (381) 11 (279) 2000 FBN1510WJ 0.6 (0.3)
Incoloy® 20 (508) 16 (406) 3000 FBN2010WJ 0.8 (0.4)
(12.4 W/cm2) 26 (660) 22 (558) 4000 FBN2610WJ FBN2611WJ 1.0 (0.5)
36 (914) 32 (812) 6000 FBN3610WJ FBN3611WJ 1.3 (0.6)
48 (1219) 43 (1092) 8000 FBN4810WJ FBN4811WJ 1.8 (0.9)
70 (1778) 65 (1651) 12,000 FBN7011WJ 2.6 (1.2)
91 (2311) 85 (2159) 16,000 FBN9111WJ 3.3 (1.5)
90 W/in2 35 (889) 25 (635) 5000 FBN351WG FBN3510WG FBN3511WG 1.3 (0.6)
Incoloy® 41 (1041) 31 (787) 6500 FBN411WG➀ FBN4110WG FBN4111WG 1.5 (0.7)
(14 W/cm2) 51 (1295) 41 (1041) 8500 FBN5110WG FBN5111WG 1.9 (0.9)
62 (1574) 52 (1320) 10,500 FBN6210WG FBN6211WG 2.3 (1.1)
72 (1828) 62 (1574) 12,750 FBN7210WG FBN7211WG 2.6 (1.2)
93 (2362) 83 (2108) 17,000 FBN931WG 3.4 (1.6)
114 (2895) 104 (2641) 21,500 FBN11411WG 3.4 (1.6)

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces
➀ Delivery, 10 working days
Truck Shipment only

106 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

⁄8-Inch Double-Ended FIREBAR
5
Lavacone Seal Straight Length Annealed Incoloy® Sheath Permits
Factory Bending to Customer Requirements

Heated Length 12 in. (305 mm)

1/2in. No-Heat B No-Heat Standard Leads
(13 mm) 4 Per Element
Sheath Length
A

FIREBAR Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC 480VAC lbs (kg)

Applications: Degreasing Fluids, Heat Transfer Oils

23 W/in2 ➀ 19 (483) 11 (279) 375 FAN191WT 0.5 (0.3)
Incoloy® 22 (559) 14 (356) 500 FAN221WT FAN2210WT 0.5 (0.3)
(3.6 W/cm2) 26 (660) 18 (457) 625 FAN261WT FAN2610WT 0.6 (0.3)
30 (762) 22 (559) 750 FAN301WT FAN3010WT 0.7 (0.4)
37 (940) 29 (737) 1000 FAN371WT FAN3710WT 0.9 (0.5)
44 (1118) 36 (914) 1250 FAN441WT FAN4410WT 1.0 (0.5)
51 (1295) 43 (1092) 1500 FAN511WT FAN5110WT 1.2 (0.6)
Applications: Clean and Potable Water
90 W/in2 15 (381) 7 (178) 1000 FAN151WG➀ FAN1510WG 0.4 (0.2)
Incoloy® 19 (483) 11 (279) 1500 FAN191WG FAN1910WG➀ FAN1911WG 0.5 (0.3)
(14 W/cm2) 22 (559) 14 (356) 2000 FAN221WG FAN2210WG➀ FAN2211WG 0.5 (0.3)
26 (660) 18 (457) 2500 FAN261WG FAN2610WG➀ FAN2611WG 0.6 (0.3)
30 (762) 22 (559) 3000 FAN301WG➀ FAN3010WG➀ FAN3011WG 0.7 (0.4)
37 (940) 29 (737) 4000 FAN3710WG➀ FAN3711WG 0.9 (0.5)
44 (1118) 36 (914) 5000 FAN4410WG➀ FAN4411WG 1.0 (0.5)
51 (1295) 43 (1092) 6000 FAN5110WG➀ FAN5111WG 1.2 (0.6)

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces
➀ Delivery, 10 working days

WATLOW® 107
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

One-Inch, Single-Ended FIREBAR
12 in. (305 mm) Standard Leads
2 per Element
Sheath Length
A 1/4in. 0.235 in.
(6 mm) (5.9 mm)

1 in. (25 mm)

5/16 in.
(7.9 mm)
Lavacone Heated Length
1/2 in.
Seal 1 in. (25 mm) B 11/4 in. (32 mm)
(13 mm) No-Heat No-Heat

FIREBAR Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) 120VAC 240VAC lbs (kg)
Applications: Radiant, Platens, Dies, Low-Temperature Ovens 300°F (150°C)
20 W/in2 8 3⁄4 (222.0) 6 1⁄2 (165.0) 300 FSP91WM 0.4 (0.2)
304 SS 10 1⁄4 (260.0) 7 1⁄2 (203.0) 375 FSP101WM 0.4 (0.2)
(3.1 W/cm2) 12 1⁄4 (311.0) 10 (254.0) 450 FSP121WM 0.5 (0.3)
13 1⁄2 (343.0) 11 1⁄4 (286.0) 500 FSP141WM 0.5 (0.3)
16 1⁄8 (408.6) 13 7⁄8 (352.4) 650 FSP161WM FSP1610WM 0.6 (0.3)
17 3⁄4 (451.0) 15 1⁄2 (393.0) 725 FSP181WM FSP1810WM 0.7 (0.4)
19 1⁄4 (489.0) 17 (431.0) 800 FSP191WM FSP1910WM 0.7 (0.4)
22 (558.0) 19 3⁄4 (502.0) 900 FSP221WM FSP2210WM 0.8 (0.4)
23 3⁄4 (603.0) 21 1⁄2 (546.0) 1,000 FSP241WM FSP2410WM 0.9 (0.4)
25 (635.0) 22 3⁄4 (578.0) 1,050 FSP251WM FSP2510WM 0.9 (0.4)
28 5⁄8 (727.1) 26 3⁄8 (670.0) 1,250 FSP291WM FSP2910WM 1.1 (0.5)
31 5⁄8 (803.3) 29 3⁄8 (746.1) 1,350 FSP321WM FSP3210WM 1.2 (0.6)
34 1⁄8 (866.8) 31 7⁄8 (809.6) 1,500 FSP3410WM 1.3 (0.6)
36 7⁄8 (936.6) 34 5⁄8 (879.5) 1,600 FSP3710WM 1.4 (0.7)
40 5⁄8 (1031.9) 38 3⁄8 (974.7) 1,800 FSP4110WM 1.5 (0.7)
46 1⁄4 (1175.0) 44 (1117.0) 2,000 FSP4610WM 1.7 (0.8)
Applications: Process Water, Ethylene Glycol (50%)
40 W/in2 8 3⁄4 (222.0) 6 1⁄2 (165.0) 600 FSP91WK 0.4 (0.2)
304 SS 10 1⁄4 (260.0) 7 1⁄2 (203.0) 750 FSP101WK 0.4 (0.2)
(6.2 W/cm2) 12 1⁄4 (311.0) 10 (254.0) 900 FSP121WK FSP1210WK 0.5 (0.3)
13 1⁄2 (343.0) 11 1⁄4 (286.0) 1,000 FSP131WK FSP1310WK 0.5 (0.3)
16 1⁄4 (413.0) 13 7⁄8 (352.4) 1,300 FSP161WK FSP1610WK 0.6 (0.3)
17 3⁄4 (451.0) 15 1⁄2 (393.0) 1,450 FSP181WK FSP1810WK 0.7 (0.4)
19 1⁄4 (489.0) 17 (431.0) 1,600 FSP1910WK 0.7 (0.4)
22 (558.0) 19 3⁄4 (502.0) 1,800 FSP2210WK 0.8 (0.4)
23 3⁄4 (603.0) 21 1⁄2 (546.0) 2,000 FSP2410WK 0.9 (0.4)
25 (635.0) 22 3⁄4 (578.0) 2,100 FSP2510WK 0.9 (0.4)
28 5⁄8 (727.1) 26 3⁄8 (669.9) 2,500 FSP2910WK 1.1 (0.5)
31 5⁄8 (803.2) 29 3⁄8 (746.1) 2,700 FSP3210WK 1.2 (0.6)
34 1⁄8 (866.8) 31 7⁄8 (809.6) 3,000 FSP3410WK 1.3 (0.6)
36 7⁄8 (936.6) 34 5⁄8 (879.5) 3,200 FSP3710WK 1.4 (0.7)
40 5⁄8 (1031.9) 38 3⁄8 (974.7) 3,600 FSP4110WK 1.5 (0.7)
46 1⁄4 (1175.0) 44 (1117.0) 4,000 FSP4610WK 1.7 (0.8)

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces

108 WATLOW®
Tubular Heaters

FIREBAR Single/Double-Ended Heaters

⁄8-Inch Single-Ended FIREBAR
5
1/4 in.

12 in. (305 mm) Sheath Length (6 mm)

Standard Leads A 0.235 in.
2 Per Element (5.9 mm)
5/8in.
(15.9 mm)
Heated Length 5/16 in. (7.9 mm)
1/2 in. 1 in. B 11/4 in.
(13 mm) (25 mm)
Min. No-Heat (32 mm)
Lavacone No-Heat
Seal

FIREBAR Sheath Heated Est. Net

Description A Dimension B Dimension Watts Code Number Weight
in. (mm) in. (mm) 120VAC 240VAC lbs (kg)
Applications: Radiant, Platens, Dies, Low-Temperature Ovens 300°F (150°C)
20 W/in2 11 1⁄2 (292) 8 (203) 250 FSA121WM 0.3 (0.2)
Incoloy® 15 1⁄2 (394) 12 (304) 375 FSA161WM FSA1610WM 0.4 (0.2)
(3.1 W/cm2) 19 1⁄2 (495) 16 (406) 500 FSA201WM FSA2010WM 0.5 (0.3)
28 (711) 24 (609) 750 FSA281WM FSA2810WM 0.6 (0.3)
36 (914) 32 (812) 1,000 FSA361WM FSA3610WM 0.8 (0.4)
52 (1321) 48 (1219) 1,500 FSA521WM FSA5210WM 1.2 (0.6)

RAPID SHIP
• Available on all elements unless otherwise noted
• Same day shipment up to 15 pieces

WATLOW® 109
Tubular Heaters

FINBAR™ Single/Double-Ended Heaters

Composed of aluminized steel fins press fitted to a

one-inch single-ended FIREBAR® element. The FINBAR™
is designed to improve heat transfer to the air and per-
mits putting more power in tighter spaces—like forced air
ducts, dryers, ovens and load bank resistors.
Heat transfer, lower sheath temperature and element life
are all maximized by its finned construction. Installation
is simplified by terminations exiting at one end and
mounting accommodations on both ends.

Performance Capabilities
• Watt densities to 50 W/in2 (7.7 W/cm2)
• 304 stainless steel sheath temperatures to
1200°F (650°C) Flexible Lead Wires

• Voltages to 480VAC Aluminized Steel Fins

• Amperages to 48 amperes per heater or 16 amperes SS Mounting Bracket

per coil Slotted End 304 SS Sheath

Features and Benefits

Rugged aluminized steel fins
• Provides an increase in surface area to approximately
16 square inches for every linear inch of element
length. Fins press fitted to the heating element Construction Features
improve heat transfer to the air Watt Density: Up to 40 W/in2 (6.2 W/cm2)
Single-ended termination Fin Surface Area: 16 in2/linear in. (40.5 cm2/linear cm)
• Simplifies wiring and installation
Fin Cross Section: 2 x 1 in. (50 x 25 mm)
Stainless steel mounting bracket, welded to the
Maximum Operating Temperature: Sheath material:
terminal end, supplied with a slotted end
304 SS, 1200°F (650°C), Fin material; aluminized steel;
• Allows ease of installation
1100°F (600°C)
Lavacone seals
Heater Length: 11 to 120 in. (280 to 3050 mm)
• Provides protection against humid storage
conditions, moisture retardant to 221°F (105°C) No-Heat Length: 1 in. (25 mm) min.,
12 in. (305 mm) max.
Typical Applications Voltages: Up to 240VAC
• Forced air heating for dryers, ovens, ducts Phase: 1-phase parallel or 3-phase wye
• Still air heating for ovens, comfort heating Resistance Coils: 1 or 3
• Incubators Terminations: Flexible lead wires, quick connect (spade),
• Ink drying screw lug (plate) and threaded stud
• Load bank resistors Seal Material: Lavacone, rated to 221°F (105°C)
Single-End Configuration: Slotted
Agency Recognition: Refer to FIREBAR UL®

110 WATLOW®
 Tubular Heaters

FINBAR Single/Double-Ended Heaters

Air Heating

The Watt Density, Air Flow and Sheath Temperature To determine, from the graph, the operating temperature
graph shows the relationship between watt density, air of the FINBAR’s sheath, identify the air velocity curve that
flow velocity and sheath temperature, along with a approximates your application in feet per second (meters
recommended temperature to avoid deteriorating the fins. per second). Then, look at the vertical line that most
Be aware that lower sheath temperature yields closely approximates the FINBAR’s watt density. From
longer heater life. the intersecting point, read over to the temperature
The graphic representation is based on a single-ended column to determine the sheath’s operating temperature.
FINBAR, various air velocities (at 68°F/20°C inlet
temperature) and different watt densities.

Watt Density, Air Flow and Sheath Temperature (°F) Watt Density, Air Flow and Sheath Temperature (°C)

Air Flow Air Flow

1600 1000

900
1400 1 FPS
4 FPS 800
Max. Heater Temperature Max. Heater Temperature 0.3 MPS
1200
Sheath Temperature—°F

1.2 MPS
Sheath Temperature—°C

Max. Heater Temperature 700

9 FPS Max. Heater Temperature
to Avoid Scaling of Fins to Avoid Scaling of Fins
1000
600 2.7 MPS
16 FPS
20 FPS 4.9 MPS
500
800 6.1 MPS

400
600
300
400
200

200
100

5 10 15 20 25 30 35 40 45 50 55 60 1 2 3 4 5 6 7 8 9 10

Watt Density—W/in2 Watt Density—W/cm2

Dual Ended FINBAR Application Hints

FINBAR elements are typically terminated at one end. • Avoid deteriorating the fins by not exceeding the
Upon request, however, dual-ended FINBAR heaters recommended maximum fin temperature of
can be ordered. To order, specify dual-ended 1100°F (600°C).
FINBAR and lead length. • Ensure proper air flow to prevent premature
heater failure.
• Locate the temperature sensor downstream from
heater(s) for process temperature sensing.
The following mounting parameters are recommended:
• Air flow over element must be parallel with the
flat side.
• Element center line to element center line spacing
must be a minimum of 11⁄2 in. (38 mm).

Temperature
Sensor
Proper air flow relative to the heater’s
sheath is parallel with the longer cross
sectional axis.

WATLOW® 111
Tubular Heaters

FINBAR Single/Double-Ended Heaters

5 x5 (8 x 16 mm) Slot Lavacone Seal
12 in. (305 mm) /16 /8 in.
Standard Leads
2 Per Element
2 in.
(51 mm)
1/4 in.
(6 mm)
1 in. 1 in. F ± 1/4 in. (6 mm) 3/4 in. 1 in.
1/2 in. (25 mm) (25 mm) (19 mm) (25 mm)
(13 mm) 11/4 in.
2 in.
(32 mm)
(51 mm)
B
A

FINBAR Overall Overall Mounting Est. Net

Description A Dimension F Dimension B Dimension Watts Code Number Wt.
in. (mm) in. (mm) in. (mm) 120VAC 240VAC lbs (kg)
Application: Forced Air
20 W/in2 10 1⁄4 (260.0) 6 1⁄2 (158.0) 9 1⁄2 (241.0) 300 FSP91WMF 1.4 (0.7)
304 SS 11 3⁄4 (298.0) 8 (203.0) 11 (279.0) 375 FSP101WMF 1.4 (0.7)
(3.1 W/cm2) 13 3⁄4 (349.0) 10 (254.0) 13 (330.0) 450 FSP121WMF 1.5 (0.7)
15 (381.0) 11 1⁄4 (285.0) 14 1⁄4 (362.0) 500 FSP141WMF 1.5 (0.7)
17 5⁄8 (447.7) 13 7⁄8 (352.4) 16 7⁄8 (428.6) 650 FSP161WMF FSP1610WMF 1.6 (0.8)
19 1⁄4 (489.0) 15 1⁄2 (393.0) 18 1⁄2 (469.0) 725 FSP181WMF FSP1810WMF 1.7 (0.8)
20 3⁄4 (527.0) 17 (431.0) 20 (508.0) 800 FSP191WMF FSP1910WMF 1.7 (0.8)
23 1⁄2 (597.0) 19 3⁄4 (501.0) 22 3⁄4 (577.0) 900 FSP221WMF FSP2210WMF 1.8 (0.9)
25 1⁄4 (641.0) 21 1⁄2 (546.0) 24 1⁄2 (622.0) 1000 FSP241WMF FSP2410WMF 1.9 (0.9)
26 1⁄2 (673.0) 22 3⁄4 (577.0) 25 3⁄4 (654.0) 1050 FSP251WMF FSP2510WMF 1.9 (0.9)
30 1⁄8 (765.2) 26 3⁄8 (669.9) 29 3⁄8 (746.1) 1250 FSP291WMF FSP2910WMF 2.1 (1.0)
33 1⁄8 (841.4) 29 3⁄8 (746.1) 32 3⁄8 (822.3) 1350 FSP321WMF FSP3210WMF 2.2 (1.0)
35 5⁄8 (904.9) 31 7⁄8 (809.6) 34 7⁄8 (885.8) 1500 FSP3410WMF 2.3 (1.1)
38 3⁄8 (974.7) 34 5⁄8 (879.5) 37 5⁄8 (955.7) 1600 FSP3710WMF 2.4 (1.1)
42 1⁄8 (1070.0) 383⁄8 (974.7) 41 3⁄8 (1051.0) 1800 FSP4110WMF 2.5 (1.2)
47 3⁄4 (1213.0) 44 (1117.0) 47 (1193.0) 2000 FSP4610WMF 2.7 (1.3)
40 W/in2 10 1⁄4 (260.0) 6 1⁄2 (158.0) 9 1⁄2 (241.0) 600 FSP91WKF 1.4 (0.7)
304 SS 11 3⁄4 (298.0) 8 (203.0) 11 (279.0) 750 FSP101WKF 1.4 (0.7)
(6.2 W/cm2) 13 3⁄4 (349.0) 10 (254.0) 13 (330.0) 900 FSP121WKF FSP1210WKF 1.5 (0.7)
15 (381.0) 11 1⁄4 (285.0) 14 1⁄4 (362.0) 1000 FSP131WKF FSP1310WKF 1.5 (0.7)
17 5⁄8 (447.7) 13 7⁄8 (352.4) 16 7⁄8 (428.6) 1300 FSP161WKF FSP1610WKF 1.6 (0.8)
19 1⁄4 (489.0) 15 1⁄2 (393.0) 18 1⁄2 (469.0) 1450 FSP181WKF FSP1810WKF 1.7 (0.8)
20 3⁄4 (527.0) 17 (431.0) 20 (508.0) 1600 FSP1910WKF 1.7 (0.8)
23 1⁄2 (597.0) 19 3⁄4 (501.0) 22 3⁄4 (577.0) 1800 FSP2210WKF 1.8 (0.9)
25 1⁄4 (641.0) 21 1⁄2 (546.0) 24 1⁄2 (622.0) 2000 FSP2410WKF 1.9 (0.9)
26 1⁄2 (673.0) 22 3⁄4 (577.0) 25 3⁄4 (654.0) 2100 FSP2510WKF 1.9 (0.9)
30 1⁄8 (765.2) 26 3⁄8 (669.9) 29 3⁄8 (746.1) 2500 FSP2910WKF 2.1 (1.0)
33 1⁄8 (841.4) 29 3⁄8 (746.1) 32 3⁄8 (822.3) 2700 FSP3210WKF 2.2 (1.0)
35 5⁄8 (904.9) 31 7⁄8 (809.6) 34 7⁄8 (885.8) 3000 FSP3410WKF 2.3 (1.1)
38 3⁄8 (974.7) 34 5⁄8 (879.4) 37 5⁄8 (955.7) 3200 FSP3710WKF 2.4 (1.1)
42 1⁄8 (1070.0) 38 3⁄8 (974.7) 41 3⁄8 (1050.9) 3600 FSP4110WKF 2.5 (1.2)
47 3⁄4 (1213.0) 44 (1117.0) 47 (1193.0) 4000 FSP4610WKF 2.7 (1.3)

Delivery, 3 working days

112 WATLOW®
Flexible Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Flexible Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Silicone Rubber Silicone rubber 500 260 80.0 12.50 117
Line Heating Silicone rubber 392 200 2.5 0.39 161
Polyimide Polyimide 392 200 50.0 7.75 175
®
SERIES EHG Controller N/A 158 70 N/A 179
SERIES EHG SL10 N/A 158 70 N/A 181
Controller with Limit

Flexible Heaters

WATLOW® 113
114 WATLOW®
Flexible Heaters

Flexible Shapes and Geometries

Flexible heaters from Watlow are just what the name
implies: thin, bendable and shaped to fit most any
equipment. Heat can be applied to the most complex
shapes and geometries, without sacrificing efficiency
or dependability.
Excellent heat transfer results from the heater’s thin
design and its direct bonding to the application. Flexible
heaters also provide fast heat-up and cool-down rates,
uniform heat distribution and high watt densities.

Features and Benefits

Flat geometry
• Permits holes, notches and unusual shapes
Option of two material types and two element styles
• Allows for wider flexibility
Lightweight construction and low thermal mass
• Permits use in applications that have limited space or
weight requirements
Close heating elements as close as 0.003 in.
(0.08 mm)
• Creates faster heat-up and cool-down time
Uniformly spaced element paths
• Distributes heat more evenly
Top Layer of Insulation
Sheath Material
Typical Applications
• Medical equipment such as blood analyzers,
respiratory therapy units and hydrotherapy baths
• Semiconductor equipment
• Foodservice equipment
• Battery heating
• Satellite and communication equipment
Wire-Wound
• Freeze protection for military hardware, aircraft Element
instrumentation, hydraulic equipment, etc. Etched Foil
Element
• Any application requiring a flexible shape or design Bottom Layer of Insulation
Sheath Material

WATLOW® 115
Flexible Heaters

Flexible Shapes and Geometries

Applications and Technical Data

Two Material Types Polyimide

Silicone Rubber Polyimide is a thin, lightweight transparent material and is
This rugged, moisture- and chemical-resistant material is designed for precise heating requirements ranging from
easily bonded or adhered to parts. Watlow silicone rubber -319° to 392°F (-195° to 200°C). It is ideal for
heaters can handle temperatures up to 500°F (260°C). applications requiring low outgassing in a vacuum, or
Many styles of these heaters are available with UR®, cUR®, resistance to radiation, fungus and chemicals. Many
VDE and CE recognition. custom heaters can be UR® and cUR® recognized.

Two Element Types Etched Foil Elements

Watlow offers both wire-wound and etched foil resistance
elements. These element types are available in most
insulating materials, and Watlow can recommend the type
best suited to your application.

Wire-Wound Elements

This element type, created by acid etching a circuit in

nickel alloy resistance foil, is available in silicone rubber
and polyimide heater types. The etched foil element is
noted for its excellent circuit pattern repeatability and
superior heat transfer, which results from greater area
Available on silicone rubber heaters, this element style
coverage of the element. Other benefits include:
is created by spiraling fine resistance wires around a
fiberglass cord. The element is then laid out in a • The delivery of more heat and up to twice the watt
pattern designed specifically for a specific application. density of a wire-wound element, thus providing longer
The benefits of wire-wound elements include: heater life
• Its excellent physical strength and flexibility; repeated • Complex heat distribution patterns
flexing of the heater has no harmful effects on The etched foil element style is usually recommended for
its performance applications requiring high temperatures, watt densities,
• The ability to conform readily to curved surfaces, or multiple zoning.
including small radius bends
Drum heaters and conduit bender heaters are typical
examples of applications that use the wire-wound
method. These heaters are flexed repeatedly during use,
but due to their wiring, no internal damage will occur.

116 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Rugged, yet thin, lightweight and flexible —the use of
Watlow® silicone rubber heaters is limited only by the
imagination. With these heaters, heat can be put where it
is needed. In the application process these heaters
improve heat transfer, speed warm ups and decrease
wattage requirements.
Fiberglass-reinforced silicone rubber gives the heater
dimensional stability without sacrificing flexibility.
Because very little material separates the element from
the part, heat transfer is rapid and efficient. The heaters
are constructed with a wire-wound element or an etched
foil element. The heater construction creates a very thin
heater allowing it to fit applications where space is limited.
Performance Capabilities
• Operating temperatures up to 500°F (260°C)
• Watt densities up to 80 W/in2 (12.5 W/cm2), dependent
upon application temperature
• Wire-wound element thickness — 0.055 in. (1.4 mm)
• Etched foil element — 0.022 in. (0.56 mm)
• UR®, cUR®, VDE and CE recognitions are available on
many designs up to 428°F (220°C)
Features and Benefits
Designed to the exact shape and size needed
• Conforms to your component and/or equipment
More than 80 designs available immediately
from stock
• Reduces downtime 0.055 in. (1.4 mm)
Thick Heater with
Constructed with wire-wound or etched foil Wire-Wound Element
elements Teflon® or Silicone
Leads Available
• Delivers a thin, lightweight heater
• Provides the desired flexibility for many dynamic
applications
• Delivers low mass and easily repeatable distributed
watt densities
Moisture and chemical-resistant silicone rubber
material 0.022 in. (0.6 mm) Thick Heater
with Etched Foil Element
• Provides longer heater life
Element Vulcanized
Vulcanizing adhesives or fasteners Between Two Layers of
Silicone Rubber/Fiberglass
• Allows heaters to be easily bonded to the part
Typical Applications
• Freeze protection and condensation prevention for
many types of instrumentation and equipment
• Medical equipment such as blood analyzers and test
tube heaters
• Computer peripherals such as laser printers
• Curing of plastic laminates
• Photo processing equipment
• Semiconductor processing equipment
WATLOW® 117
Flexible Heaters

Silicone Rubber Heaters

Mounting Methods

Watlow offers various attachment techniques, all Silicone Contact Cement Kit
designed for fast installation. These include three types
of adhesives and mechanical fasteners.

Pressure Sensitive Adhesive

Surface (PSAS)

This two-part adhesive consists of a resin and catalyst

that are easily mixed together and applied with a
For speed, convenience and economy of installation, paintbrush. Recommended usage is for field cementing
specify PSAS. Simply peel off the protective backing of silicone rubber heaters to customer parts. Available
and roll the heater in place for an even bond to a clean, for immediate delivery, the cement kit will handle
smooth surface. PSAS is not recommended for curved temperatures up to 350°F (175°C). The resin is available
surfaces or for heaters rated above 10 W/in2 (1.5 W/cm2). in pint or quart containers. To order, specify silicone
It should not be used for applications exceeding contact cement and the container size.
400°F (205°C) on silicone rubber and 300°F (150°C)
on polyimide. Mechanical Fasteners
Note: PSAS has a maximum six months storage life
before heater installation when stored at or below
86°F (30°C)

Field Applied Adhesive

When a wire-wound flexible heater must be detachable,

any type of fastener normally used with fabrics can usually
be built into the sheath material of Watlow flexible heaters.
The most common types are latch fasteners, boot hooks
and grommets. Other styles include snap fasteners,
For a stronger bond, or when long storage is probable, springs and lacing cord. (Hook and loop style fastener
a room temperature vulcanizing (RTV) silicone adhesive strips are only available as part of the extended
is available within two days. Watlow offers red RTV for capabilities offering.) The grommets and boot hooks are
temperatures up to 500°F (260°C). White RTV is available commonly used with tension springs to compensate for
from adhesive suppliers for temperatures up to 400°F slight variations in part size.
(205°C). Watlow’s one-part RTV is self-priming and can
be ordered in either 3 oz (90 ml) or 12 oz (355 ml) tubes.
For larger heaters requiring longer adhesive working time,
two-part RTV kits can be purchased from adhesive
suppliers. These kits require primer on the surface prior to
application of the adhesive.
Note: Not recommended for polyimide heaters.

118 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Termination Styles

Watlow offers many types of leads and terminations. Silicone Insulated Leads
Leads can project from any position along the perimeter
of the unit. They will be centered on the short side
width of rectangular heaters unless otherwise
specified.

Teflon® UL®1180 CSA Leads Shown Exiting

Corner of Heater.

For a better moisture seal, specify UL® silicone insulated

lead wires. This lead type is rated for 302°F (150°C)/
Leads Shown Exiting End of 600V. Any lead length is available. Note: Silicone
Heater, Centered on Short Side
rubber heaters are not designed to be waterproof.
Excess exposure to moisture may facilitate premature
Watlow’s leads are 12 in. (305 mm) long, white, Teflon® heater failure.
insulated, flexible, plated copper UL® 1180 CSA wire.
They are rated for 392°F (200°C)/300V. The lead
connections on or at the heater are insulated with a cap Option
of sheath material, vulcanized to the heater body.
Thermal Insulation

Teflon® Leads

Leads Shown Exiting Middle

of Heater.

Teflon® Type E (MIL-W-16878) and Teflon® UL® 1199 rated

for 392°F (200°C)/600V are also available. To increase the heating efficiency of your application,
silicone rubber heaters can be thermally insulated with
silicone sponge rubber, bonded to one side in the
following thicknesses: 1⁄16, 1⁄8, 1⁄4, 3⁄8 or 1⁄2 in. (1.6, 3.2, 6, 9.5
or 13 mm)
An aluminized surface can be added to the back of the
heater to reduce radiated heat losses. This aluminized
surface, called “low loss treatment,” adds very little to the
unit thickness and maintains a very clean appearance.

WATLOW® 119
Flexible Heaters

Silicone Rubber Heaters

Applications and Technical Data

Determining Watt Density

The Maximum Allowable Watt Density graph illustrates the • Watt density values should be de-rated by one third if
maximum recommended heater watt density at various insulation is used.
metal parts or ambient air temperatures. However, • UL® recognition temperature limits are not detailed.
it does not indicate the watt density necessary to achieve
• Contact your Watlow representative before doing either
a given part temperature. See the Surface Temperature
of the following: selecting high watt density etched-foil
vs. Time graph on the next page for assistance with those
elements or operating heaters with back side
calculations. When using this graph, remember:
insulation or non-metallic parts, which are poor
• Part temperature is measured at the point where the thermal conductors.
heater contacts the metal part.
Example: A wire-wound heater with non-cycling
• Thermostats and on-off controllers are typically bimetal controller at a part temperature of 250°F (120°C) can be
or capillary bulb. rated at 24 W/in2 (3.7 W/cm2) maximum. An etched foil
• Non-cycling controllers are typically solid state, heater under the same conditions can be rated at
time-proportioning or silicone controlled rectifier (SCR) 45 W/in2 (7 W/cm2) maximum.
temperature controllers.
Maximum Allowable Watt Density
Watt Density–W/cm2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
500 250

400 200
W

Part Temperature–°C
Part Temperature–°F

ire
Wire-wound, in

-w
ou

300 150
nd

Et
,no

ch
200 ed 100
n
Wire-wound,
on-off control

foi
-c

ln
yc

on
lin

cy 50
cli
open air

100 ng
co

co
nt

ntr
ro

oll 0
er
lle

0
r

10 20 30 40 50 60 70 80 90 100
Watt Density–W/in2

Silicone Rubber Specifications Max. voltage: 600V

Max. width x max. length Max. wattage: see watt density graph
• Wire wound: 36 x 120 in. (914 mm x 3048 mm) Lead size: sized to load
• Etched foil: 18 x 34 in. (457 mm x 863 mm) Lead length: 12 +11⁄2 -1⁄2 in. (305 mm +38 mm -13 mm)
Thickness Wattage tolerance
• Wire wound: 0.055 in. (1.4 mm) • Wire: ±5%
• Etched foil: 0.022 in. (0.6 mm) • Foil: +5% -10%
Weight Dimensional tolerances
• Wire wound: 8 oz/ft2 (0.24 g/cm2) • 0 to 6 in. (0 to 152 mm): ±1⁄16 in. (1.59 mm)
• Etched foil: 3 oz/ft2 (0.09 g/cm2) • 6 to 18 in. (152 to 457 mm): ±1⁄8 in. (3.18 mm)
Max. operating temperature: 500°F (260°C) • 18 to 36 in. (457 mm to 914 mm): ±3⁄16 in. (4.76 mm)
Max. temperature for UL® recognition: 428°F (220°C) • Over 36 in. (914 mm): ±1%
Min. ambient temperature: -80°F (-62°C)

120 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Applications and Technical Data (Continued)

Surface Temperature vs. Time

This graph illustrates the surface temperature a silicone This data is based on 0.055 in. (1.4 mm) thick
rubber heater will reach when the heater is uninsulated construction and is offered as a reference tool.
and is suspended vertically in 70°F (20°C) still air.
15 W/in2
(2.33 W/cm2)
600 300
8 W/in2 (1.24 W/cm2)

Surface Temperature–°C
Maximum Operating Temperature 6 W/in2 (0.93 W/cm2)
Surface Temperature–°F

500 250
5 W/in2 (0.78 W/cm2)
4 W/in2 (0.62 W/cm2)
400 200
3 W/in2 (0.47 W/cm2)
300 2 W/in2 (0.31 W/cm2) 150

200 1 W/in2 (0.16 W/cm2) 100

/ W/in (0.08 W/cm )
1 2 2 2
50
100
0
0 1 2 3 4 5 6 7 8 9 10
Time in Minutes

UR®, cUR®, VDE and CE Recognition for Options

Silicone Rubber Heaters Watlow offers a variety of options such as attachment
Watlow frequently works with customers requiring agency techniques, thermostats, special leads, holes and cutouts
approvals such as UR®, cUR®, VDE and CE. Many and three-dimensional shapes. These are all described in
silicone rubber heaters are available with one or more the introduction to flexible heaters section.
of these certifications.

UL® Component Recognition (UR®) of factory-bonded

heaters is available up to 392°F (200°C) and for customer
installed heaters up to 428°F (220°C) (UL® File No.
E52951).
For Canadian recognition Watlow offers cUR®
Recognized silicone rubber heaters under UL® File
#E52951. Several constructions are available with
ratings to 600V and 428°F (220°C) maximum surface
temperature. Contact your Watlow representative for
further information.
VDE Approval is available on several constructions of
both wire-wound (File No. 62533) and etched foil (File No.
62535) silicone rubber heaters. The maximum ratings are
440V and 428°F (220°C) surface temperature. Under VDE
guidelines, minimum installed bend radius is 1⁄8 in.
(3.2 mm) for etched foil and 1⁄4 in. (6 mm) for wire wound.
VDE also states that the user is responsible for the safe
application, installation and wiring of the heaters.
Maximum working temperature must be maintained by
an appropriate temperature controller.
The CE mark is available on UR® and/or VDE
recognized heaters.
WATLOW® 121
 D ED Y
T
T EN ILI
B
Flexible Heaters EXAPA
C

Extended Capabilities For

Silicone Rubber Heaters
Mounting Methods Construction
Factory Bonding Formed Heaters

This attachment technique provides a strong, void-free

bond for excellent heat transfer and extended heater
life. Watlow’s expertise in bonding heaters to customer Many three-dimensional shapes, such as cylinders, cones
parts has proven extremely successful. Bonding is and boxes, can be factory formed. Semi-rigid shapes can
recommended for applications that reach maximum be self-gripping to the part. Special tooling may be
temperatures of 500°F (260°C) on silicone rubber and required for some designs.
300°F (150°C) on polyimide.
Holes, Cutouts and Notches
Termination Styles
HPN Cord and Plug Set

Watlow can provide flexible heaters with special holes,

Molded Leads are Shown Exiting Edge of Heater. cutouts and notches in nearly any position required for
Capped Leads are also Available. your design. The resistance element can be brought to
within 1⁄8 in. (3.2 mm) of all edges. Standard spacing is
For removable heaters, a 6 ft (1.8 m) HPN cord and plug 1
⁄4 in. (6 mm) from all edges.
set provides convenience. It is rated for 194°F (90°C)/
300V. HPN cord without a plug is also available
in any length.

122 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements — RAPID SHIP Offering

Width Length 120VAC 120/240VAC

in. (mm) in. (mm) Watts Code Number Code Number
1 (25) 2 (51) 10 010020C1*
3 (76) 15 010030C1*
4 (102) 20 010040C1*
5 (127) 25 010050C1*
5 (127) 6.25/25 010050C2*
10 (254) 50 010100C1
10 (254) 12.50/50 010100C2*
15 (381) 75 010150C1
15 (381) 18.75/75 010150C2
20 (508) 100 010200C1
20 (508) 25/100 010200C2
25 (635) 125 010250C1
30 (762) 150 010300C1
35 (889) 175 010350C1
40 (1016) 200 010400C1
80 (2032) 400 010800C1
120 (3048) 600 010F10C1
2 (51) 2 (51) 20 020020C1*
5 (127) 50 020050C1
5 (127) 12.50/50 020050C2*
10 (254) 100 020100C1
10 (254) 25/100 020100C2
15 (381) 150 020150C1
15 (381) 37.50/150 020150C2
20 (508) 200 020200C1
20 (508) 50/200 020200C2
25 (635) 250 020250C1
30 (762) 300 020300C1
35 (889) 350 020350C1
40 (1016) 400 020400C1
3 (76) 3 (76) 45 030030C1
5 (127) 75 030050C1
5 (127) 18.75/75 030050C2
10 (254) 150 030100C1
10 (254) 37.50/150 030100C2
15 (381) 225 030150C1
15 (381) 56.25/225 030150C2
20 (508) 300 030200C1
20 (508) 75/300 030200C2
25 (635) 375 030250C1
30 (762) 450 030300C1
35 (889) 525 030350C1
40 (1016) 600 030400C1
CONTINUED

RAPID SHIP * Due to the high resistance, these heaters are not recommended for curved or flexing applications.
Notes:
• 2 to 5 day shipment • Thickness 0.055 in. (1.4 mm)
• Heaters have lead length of 12 in. (305 mm) UL® 1180 Teflon®
• UL® component recognition
• Silicone rubber wire-wound elements rated at 5 W/in2 (0.78 W/cm2)

WATLOW® 123
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements — RAPID SHIP Offering (Continued)

Width Length 120VAC 120/240VAC

in. (mm) in. (mm) Watts Code Number Code Number
4 (102) 4 (102) 80 040040C1
5 (127) 100 040050C1
5 (127) 25/100 040050C2
10 (254) 200 040100C1
10 (254) 50/200 040100C2
15 (381) 300 040150C1
15 (381) 75/300 040150C2
20 (508) 400 040200C1
20 (508) 100/400 040200C2
25 (635) 500 040250C1
30 (762) 600 040300C1
35 (889) 700 040350C1
40 (1016) 800 040400C1
5 (127) 5 (127) 125 050050C1
5 (127) 31.25/125 050050C2
10 (254) 250 050100C1
10 (254) 62.50/250 050100C2
15 (381) 375 050150C1
15 (381) 9.38/375 050150C2
20 (508) 500 050200C1
20 (508) 125/500 050200C2
25 (635) 625 050250C1
30 (762) 750 050300C1
35 (889) 875 050350C1
40 (1016) 1000 050400C1
6 (152) 5 (127) 150 060050C1
5 (127) 37.50/150 060050C2
10 (254) 300 060100C1
10 (254) 75/300 060100C2
15 (381) 450 060150C1
15 (381) 112.50/450 060150C2
20 (508) 600 060200C1
20 (508) 150/600 060200C2
25 (635) 750 060250C1
30 (762) 900 060300C1
35 (889) 1050 060350C1
40 (1016) 1200 060400C1

RAPID SHIP * Due to the high resistance, these heaters are not recommended for curved or flexing applications.
Notes:
• 2 to 5 day shipment • Thickness 0.055 in. (1.4 mm)
• Heaters have lead length of 12 in. (305 mm) UL® 1180 Teflon®
• UL® component recognition
• Silicone rubber wire-wound elements rated at 5 W/in2 (0.78 W/cm2)

124 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements — RAPID SHIP Offering Coding Configured Options

To order, complete the Wire Wound

code number with the 0_______- _ _ _ _ _
information below:

Modification Options Sensors T10 Set °F* Lead Lead

0 = None Type LOC WIR 0 = None Insulation Length*
A = PSAS bottom 0 = None A = 125 0 = None A = 8 in.
B = PSAS top L = T10 STD STD B = 150 1 = 1180 UL® R/C B = 12 in.
E = With plate, heater on side M = T10 STD ALT E = 175 2 = 1180 C-UL®R/C E = 18 in.
opposite flange N = T10 ALT STD F = 200 3 = 3133 22 GA F = 24 in.
F = With plate, heater on P = T10 ALT ALT G= 225 6 = 1199 CSA G = 30 in.
flange side R = T207 STD STD H= 250 7 = HPN H = 36 in.
G = Flaps + grommets S = T207 STD ALT J = 275 8 = 6 ft HPN set J = 40 in.
H = Flaps + boot hooks T = T207 ALT STD K = 300 9 = Type E Teflon® K = 4 ft
J = Flaps + latch fasteners U = T207 ALT ALT A = 1180VDE* L = 5 ft
K = PSAS and low loss V = T207E On heater STD T207 Set °F* B = 1199VDE* M = 6 ft
L = Low loss W = T207E Remote STD 0 = None C = Silicone leads N = 7 ft
M = Low loss + flaps + Y = B200 STD STD 1 = 40/55 w/waterproof P = 8 ft
grommets 1 = B200 STD ALT 2 = 60/75 cap R = 9 ft
N = Low loss + flaps + 2 = B200 ALT STD 3 = 95/110 E = SJO cord S = 10 ft
boot hooks 3 = B200 ALT ALT 4 = 145/160 F = 6 ft SJO set T = 12 ft
P = Low loss + flaps + 4 = JSTD STD STD U = 15 ft
latch fasteners 6 = JALT STD STD * 1180VDE denotes V = 18 ft
B200 Set °F* a C-UL® heater
R = 1⁄16 in. sponge 7 = KSTD STD STD 0 = None W = 20 ft
S = 1⁄8 in. sponge plus a VDE Y = 22 ft
2 = 100-500
T = 1⁄4 in. sponge •For thermostats, stamp. 1 = 25 ft
3 = 25-330
U = 3⁄8 in. sponge standard location is as 2 = 30 ft
V = 1⁄2 in. sponge shown in catalog;
W = PSAS + 1/16 in. sponge standard wiring is T/C Length * Customer specified
Y = PSAS + 1⁄8 in. sponge integral or in series with 0 = None length must be noted in
1 = PSAS + 1⁄4 in. sponge A = 8 in. inches when ordering.
the heater, alternate
2 = PSAS + 3⁄8 in. sponge B = 12 in.
location is rotated
3 = PSAS + 1⁄2 in. sponge E = 18 in.
parallel with heater F = 24 in.
width, alternate wiring is G = 30 in.
separate leads for pilot H = 36 in.
control. J = 40 in.
K = 4 ft
•For thermocouples, L = 5 ft
Type J standard is M = 6 ft
Teflon® insulation, Type J N = 7 ft
alternate is fiberglass P = 8 ft
insulation, Type K R = 9 ft
standard is fiberglass S = 10 ft
insulation. T = 12 ft
U = 15 ft
V = 18 ft
W = 20 ft
Y = 22 ft
1 = 25 ft
2 = 30 ft
* For all thermostats
the heater must
be a 2 in. (51 mm)

RAPID SHIP min. width and

5 in. (127 mm)
• 2 to 5 day shipment min. length.

WATLOW® 125
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements

Table of Heater Lengths

Heater Width
1 in. 11⁄2 in. 2 in. 3 in. 4 in. 5 in. 6 in.
Volts WSI Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
12 1.25 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in.
2.50 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in.
24 1.25 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in.
2.50 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in. 3 in. 16 in.
5.00 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in. 3 in. 8 in.
120 1.25 N/A N/A N/A 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in.
2.50 N/A 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in.
5.00 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in. 5 in. 36 in.
10.00 5 in. 18 in. 5 in. 18 in. 5 in. 18 in. 5 in. 18 in. 5 in. 18 in. 5 in. 18 in. 5 in. 18 in.
240 2.50 14 in. 36 in. 14 in. 36 in. 14 in. 36 in. 14 in. 36 in. 14 in. 36 in. 14 in. 36 in. 14 in. 36 in.
5.00 10 in. 36 in. 10 in. 36 in. 10 in. 36 in. 10 in. 36 in. 10 in. 36 in. 10 in. 36 in. 10 in. 36 in.
10.00 7 in. 36 in. 7 in. 36 in. 7 in. 36 in. 7 in. 36 in. 7 in. 36 in. 7 in. 36 in. 7 in. 36 in.

Note: Wire-wound rectangles will be available in 1⁄2 inch increments from the minimum length to 12 inch and 1 inch increments from 12 inch to the
maximum length.

Wire-Wound Ring Heaters 5.0 W/in2 (0.78 W/cm2)

Heater O.D.
Volts I.D. 4 in. 5 in. 6 in. 8 in. 12 in. 15 in.
120 0.0 X X X X X X
0.5 X X X X X X
1.0 X X X X X X
240 0.0 X X X X X
0.5 X X X X X
1.00 X X X X X

Note: A detailed list of code numbers for the size ranges outlined above follow on pages 127 thru 151. See page 152 for additional options
associated with this offering.

126 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.0 (25) 3.0 (76) 12 3.75 SW00001 1.0 (25) 6.5 (165) 12 16.25 SW00042
1.0 (25) 3.5 (89) 12 4.38 SW00002 1.0 (25) 7.0 (178) 12 17.50 SW00043
1.0 (25) 4.0 (102) 12 5.00 SW00003 1.0 (25) 7.5 (191) 12 18.75 SW00044
1.0 (25) 4.5 (114) 12 5.63 SW00004 1.0 (25) 8.0 (203) 12 20.00 SW00045
1.0 (25) 5.0 (127) 12 6.25 SW00005 1.0 (25) 3.0 (76) 24 7.50 SW00046
1.0 (25) 5.5 (140) 12 6.88 SW00006 1.0 (25) 3.5 (89) 24 8.75 SW00047
1.0 (25) 6.0 (152) 12 7.50 SW00007 1.0 (25) 4.0 (102) 24 10.00 SW00048
1.0 (25) 6.5 (165) 12 8.13 SW00008 1.0 (25) 4.5 (114) 24 11.25 SW00049
1.0 (25) 7.0 (178) 12 8.75 SW00009 1.0 (25) 5.0 (127) 24 12.50 SW00050
1.0 (25) 7.5 (191) 12 9.38 SW00010 1.0 (25) 5.5 (140) 24 13.75 SW00051
1.0 (25) 8.0 (203) 12 10.00 SW00011 1.0 (25) 6.0 (152) 24 15.00 SW00052
1.0 (25) 3.0 (76) 24 3.75 SW00012 1.0 (25) 6.5 (165) 24 16.25 SW00053
1.0 (25) 3.5 (889) 24 4.38 SW00013 1.0 (25) 7.0 (178) 24 17.50 SW00054
1.0 (25) 4.0 (102) 24 5.00 SW00014 1.0 (25) 7.5 (191) 24 18.75 SW00055
1.0 (25) 4.5 (114) 24 5.63 SW00015 1.0 (25) 8.0 (203) 24 20.00 SW00056
1.0 (25) 5.0 (127) 24 6.25 SW00016 1.0 (25) 8.5 (216) 24 21.25 SW00057
1.0 (25) 5.5 (140) 24 6.88 SW00017 1.0 (25) 9.0 (229) 24 22.50 SW00058
1.0 (25) 6.0 (152) 24 7.50 SW00018 1.0 (25) 9.5 (241) 24 23.75 SW00059
1.0 (25) 6.5 (165) 24 8.13 SW00019 1.0 (25) 10.0 (254) 24 25.00 SW00060
1.0 (25) 7.0 (178) 24 8.75 SW00020 1.0 (25) 10.5 (267) 24 26.25 SW00061
1.0 (25) 7.5 (191) 24 9.38 SW00021 1.0 (25) 11.0 (279) 24 27.50 SW00062
1.0 (25) 8.0 (203) 24 10.00 SW00022 1.0 (25) 11.5 (292) 24 28.75 SW00063
1.0 (25) 8.5 (216) 24 10.63 SW00023 1.0 (25) 12.0 (305) 24 30.00 SW00064
1.0 (25) 9.0 (229) 24 11.25 SW00024 1.0 (25) 13.0 (330) 24 32.50 SW00065
1.0 (25) 9.5 (241) 24 11.88 SW00025 1.0 (25) 14.0 (356) 24 35.00 SW00066
1.0 (25) 10.0 (254) 24 12.50 SW00026 1.0 (25) 15.0 (381) 24 37.50 SW00067
1.0 (25) 10.5 (267) 24 13.13 SW00027 1.0 (25) 16.0 (406) 24 40.00 SW00068
1.0 (25) 11.0 (279) 24 13.75 SW00028 1.0 (25) 14.0 (356) 240 35.00 SW00069
1.0 (25) 11.5 (292) 24 14.38 SW00029 1.0 (25) 15.0 (381) 240 37.50 SW00070
1.0 (25) 12.0 (305) 24 15.00 SW00030 1.0 (25) 16.0 (406) 240 40.00 SW00071
1.0 (25) 13.0 (330) 24 16.25 SW00031 1.0 (25) 17.0 (432) 240 42.50 SW00072
1.0 (25) 14.0 (356) 24 17.50 SW00032 1.0 (25) 18.0 (457) 240 45.00 SW00073
1.0 (25) 15.0 (381) 24 18.75 SW00033 1.0 (25) 19.0 (483) 240 47.50 SW00074
1.0 (25) 16.0 (406) 24 20.00 SW00034 1.0 (25) 20.0 (508) 240 50.00 SW00075
1.0 (25) 3.0 (76) 12 7.50 SW00035 1.0 (25) 21.0 (533) 240 52.50 SW00076
1.0 (25) 3.5 (89) 12 8.75 SW00036 1.0 (25) 22.0 (559) 240 55.00 SW00077
1.0 (25) 4.0 (102) 12 10.00 SW00037 1.0 (25) 23.0 (584) 240 57.50 SW00078
1.0 (25) 4.5 (114) 12 11.25 SW00038 1.0 (25) 24.0 (610) 240 60.00 SW00079
1.0 (25) 5.0 (127) 12 12.50 SW00039 1.0 (25) 25.0 (635) 240 62.50 SW00080
1.0 (25) 5.5 (140) 12 13.75 SW00040 1.0 (25) 26.0 (660) 240 65.00 SW00081
1.0 (25) 6.0 (152) 12 15.00 SW00041 1.0 (25) 27.0 (686) 240 67.50 SW00082
CONTINUED CONTINUED

WATLOW® 127
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.0 (25) 28.0 (711) 240 70.00 SW00083 1.0 (25) 19.0 (483) 120 95.00 SW00124
1.0 (25) 29.0 (737) 240 72.50 SW00084 1.0 (25) 20.0 (508) 120 100.00 SW00125
1.0 (25) 30.0 (762) 240 75.00 SW00085 1.0 (25) 21.0 (533) 120 105.00 SW00126
1.0 (25) 31.0 (787) 240 77.50 SW00086 1.0 (25) 22.0 (559) 120 110.00 SW00127
1.0 (25) 32.0 (813) 240 80.00 SW00087 1.0 (25) 23.0 (584) 120 115.00 SW00128
1.0 (25) 33.0 (838) 240 82.50 SW00088 1.0 (25) 24.0 (610) 120 120.00 SW00129
1.0 (25) 34.0 (864) 240 85.00 SW00089 1.0 (25) 25.0 (635) 120 125.00 SW00130
1.0 (25) 35.0 (889) 240 87.50 SW00090 1.0 (25) 26.0 (660) 120 130.00 SW00131
1.0 (25) 36.0 (914) 240 90.00 SW00091 1.0 (25) 27.0 (686) 120 135.00 SW00132
1.0 (25) 3.0 (76) 24 15.00 SW00092 1.0 (25) 28.0 (711) 120 140.00 SW00133
1.0 (25) 3.5 (89) 24 17.50 SW00093 1.0 (25) 29.0 (737) 120 145.00 SW00134
1.0 (25) 4.0 (102) 24 20.00 SW00094 1.0 (25) 30.0 (762) 120 150.00 SW00135
1.0 (25) 4.5 (114) 24 22.50 SW00095 1.0 (25) 31.0 (787) 120 155.00 SW00136
1.0 (25) 5.0 (140) 24 25.00 SW00096 1.0 (25) 32.0 (813) 120 160.00 SW00137
1.0 (25) 5.5 (152) 24 27.50 SW00097 1.0 (25) 33.0 (838) 120 165.00 SW00138
1.0 (25) 6.0 (165) 24 30.00 SW00098 1.0 (25) 34.0 (864) 120 170.00 SW00139
1.0 (25) 6.5 (178) 24 32.50 SW00099 1.0 (25) 35.0 (889) 120 175.00 SW00140
1.0 (25) 7.0 (178) 24 35.00 SW00100 1.0 (25) 36.0 (914) 120 180.00 SW00141
1.0 (25) 7.5 (191) 24 37.50 SW00101 1.0 (25) 10.0 (254) 240 50.00 SW00142
1.0 (25) 8.0 (203) 24 40.00 SW00102 1.0 (25) 10.5 (267) 240 52.50 SW00143
1.0 (25) 5.0 (127) 120 25.00 SW00103 1.0 (25) 11.0 (279) 240 55.00 SW00144
1.0 (25) 5.5 (140) 120 27.50 SW00104 1.0 (25) 11.5 (292) 240 57.50 SW00145
1.0 (25) 6.0 (152) 120 30.00 SW00105 1.0 (25) 12.0 (305) 240 60.00 SW00146
1.0 (25) 6.5 (165) 120 32.50 SW00106 1.0 (25) 13.0 (330) 240 65.00 SW00147
1.0 (25) 7.0 (178) 120 35.00 SW00107 1.0 (25) 14.0 (356) 240 70.00 SW00148
1.0 (25) 7.5 (191) 120 37.50 SW00108 1.0 (25) 15.0 (381) 240 75.00 SW00149
1.0 (25) 8.0 (203) 120 40.00 SW00109 1.0 (25) 16.0 (406) 240 80.00 SW00150
1.0 (25) 8.5 (216) 120 42.50 SW00110 1.0 (25) 17.0 (432) 240 85.00 SW00151
1.0 (25) 9.0 (229) 120 45.00 SW00111 1.0 (25) 18.0 (457) 240 90.00 SW00152
1.0 (25) 9.5 (241) 120 47.50 SW00112 1.0 (25) 19.0 (483) 240 95.00 SW00153
1.0 (25) 10.0 (254) 120 50.00 SW00113 1.0 (25) 20.0 (508) 240 100.00 SW00154
1.0 (25) 10.5 (267) 120 52.50 SW00114 1.0 (25) 21.0 (533) 240 105.00 SW00155
1.0 (25) 11.0 (279) 120 55.00 SW00115 1.0 (25) 22.0 (559) 240 110.00 SW00156
1.0 (25) 11.5 (292) 120 57.50 SW00116 1.0 (25) 23.0 (584) 240 115.00 SW00157
1.0 (25) 12.0 (305) 120 60.00 SW00117 1.0 (25) 24.0 (610) 240 120.00 SW00158
1.0 (25) 13.0 (330) 120 65.00 SW00118 1.0 (25) 25.0 (635) 240 125.00 SW00159
1.0 (25) 14.0 (356) 120 70.00 SW00119 1.0 (25) 26.0 (660) 240 130.00 SW00160
1.0 (25) 15.0 (381) 120 75.00 SW00120 1.0 (25) 27.0 (686) 240 135.00 SW00161
1.0 (25) 16.0 (406) 120 80.00 SW00121 1.0 (25) 28.0 (711) 240 140.00 SW00162
1.0 (25) 17.0 (432) 120 85.00 SW00122 1.0 (25) 29.0 (737) 240 145.00 SW00163
1.0 (25) 18.0 (457) 120 90.00 SW00123 1.0 (25) 30.0 (762) 240 150.00 SW00164
CONTINUED CONTINUED

128 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.0 (25) 31.0 (787) 240 155.00 SW00165 1.0 (25) 16.0 (406) 240 160.00 SW00206
1.0 (25) 32.0 (813) 240 160.00 SW00166 1.0 (25) 17.0 (432) 240 170.00 SW00207
1.0 (25) 33.0 (838) 240 165.00 SW00167 1.0 (25) 18.0 (457) 240 180.00 SW00208
1.0 (25) 34.0 (864) 240 170.00 SW00168 1.0 (25) 19.0 (483) 240 190.00 SW00209
1.0 (25) 35.0 (889) 240 175.00 SW00169 1.0 (25) 20.0 (508) 240 200.00 SW00210
1.0 (25) 36.0 (914) 240 180.00 SW00170 1.0 (25) 21.0 (533) 240 210.00 SW00211
1.0 (25) 5.0 (127) 120 50.00 SW00171 1.0 (25) 22.0 (559) 240 220.00 SW00212
1.0 (25) 5.5 (140) 120 55.00 SW00172 1.0 (25) 23.0 (584) 240 230.00 SW00213
1.0 (25) 6.0 (152) 120 60.00 SW00173 1 (25) 24.0 (610) 240 240.00 SW00214
1.0 (25) 6.5 (165) 120 65.00 SW00174 1.0 (25) 25.0 (635) 240 250.00 SW00215
1.0 (25) 7.0 (178) 120 70.00 SW00175 1.0 (25) 26.0 (660) 240 260.00 SW00216
1.0 (25) 7.5 (191) 120 75.00 SW00176 1.0 (25) 27.0 (686) 240 270.00 SW00217
1.0 (25) 8.0 (203) 120 80.00 SW00177 1.0 (25) 28.0 (711) 240 280.00 SW00218
1.0 (25) 8.5 (216) 120 85.00 SW00178 1.0 (25) 29.0 (737) 240 290.00 SW00219
1.0 (25) 9.0 (229) 120 90.00 SW00179 1.0 (25) 30.0 (762) 240 300.00 SW00220
1.0 (25) 9.5 (241) 120 95.00 SW00180 1.0 (25) 31.0 (787) 240 310.00 SW00221
1.0 (25) 10.0 (254) 120 100.00 SW00181 1.0 (25) 32.0 (813) 240 320.00 SW00222
1.0 (25) 10.5 (267) 120 105.00 SW00182 1.0 (25) 33.0 (838) 240 330.00 SW00223
1.0 (25) 11.0 (279) 120 110.00 SW00183 1.0 (25) 34.0 (864) 240 340.00 SW00224
1.0 (25) 11.5 (292) 120 115.00 SW00184 1.0 (25) 35.0 (889) 240 350.00 SW00225
1.0 (25) 12.0 (305) 120 120.00 SW00185 1.0 (25) 36.0 (914) 240 360.00 SW00226
1.0 (25) 13.0 (330) 120 130.00 SW00186 1.5 (38) 3.0 (76) 12 5.63 SW00227
1.0 (25) 14.0 (356) 120 140.00 SW00187 1.5 (38) 3.5 (89) 12 6.56 SW00228
1.0 (25) 15.0 (381) 120 150.00 SW00188 1.5 (38) 4.0 (102) 12 7.50 SW00229
1.0 (25) 16.0 (406) 120 160.00 SW00189 1.5 (38) 4.5 (114) 12 8.44 SW00230
1.0 (25) 17.0 (432) 120 170.00 SW00190 1.5 (38) 5.0 (127) 12 9.38 SW00231
1.0 (25) 18.0 (457) 120 180.00 SW00191 1.5 (38) 5.5 (140) 12 10.31 SW00232
1.0 (25) 7.0 (178) 240 70.00 SW00192 1.5 (38) 6.0 (152) 12 11.25 SW00233
1.0 (25) 7.5 (191) 240 75.00 SW00193 1.5 (38) 6.5 (165) 12 12.19 SW00234
1.0 (25) 8.0 (203) 240 80.00 SW00194 1.5 (38) 7.0 (178) 12 13.13 SW00235
1.0 (25) 8.5 (216) 240 85.00 SW00195 1.5 (38) 7.5 (191) 12 14.06 SW00236
1.0 (25) 9.0 (229) 240 90.00 SW00196 1.5 (38) 8.0 (203) 12 15.00 SW00237
1.0 (25) 9.5 (241) 240 95.00 SW00197 1.5 (38) 3.0 (76) 24 5.63 SW00238
1.0 (25) 10.0 (254) 240 100.00 SW00198 1.5 (38) 3.5 (89) 24 6.56 SW00239
1.0 (25) 10.5 (267) 240 105.00 SW00199 1.5 (38) 4.0 (102) 24 7.50 SW00240
1.0 (25) 11.0 (279) 240 110.00 SW00200 1.5 (38) 4.5 (114) 24 8.44 SW00241
1.0 (25) 11.5 (292) 240 115.00 SW00201 1.5 (38) 5.0 (127) 24 9.38 SW00242
1.0 (25) 12.0 (305) 240 120.00 SW00202 1.5 (38) 5.5 (140) 24 10.31 SW00243
1.0 (25) 13.0 (330) 240 130.00 SW00203 1.5 (38) 6.0 (152) 24 11.25 SW00244
1.0 (25) 14.0 (356) 240 140.00 SW00204 1.5 (38) 6.5 (165) 24 12.19 SW00245
1.0 (25) 15.0 (381) 240 150.00 SW00205 1.5 (38) 7.0 (178) 24 13.13 SW00246
CONTINUED CONTINUED

WATLOW® 129
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.5 (38) 7.5 (191) 24 14.06 SW00247 1.5 (38) 11.0 (279) 24 41.25 SW00288
1.5 (38) 8.0 (203) 24 15.00 SW00248 1.5 (38) 11.5 (292) 24 43.13 SW00289
1.5 (38) 8.5 (216) 24 15.94 SW00249 1.5 (38) 12.0 (305) 24 45.00 SW00290
1.5 (38) 9.0 (229) 24 16.88 SW00250 1.5 (38) 13.0 (330) 24 48.75 SW00291
1.5 (38) 9.5 (241) 24 17.81 SW00251 1.5 (38) 14.0 (356) 24 52.50 SW00292
1.5 (38) 10.0 (254) 24 18.75 SW00252 1.5 (38) 15.0 (381) 24 56.25 SW00293
1.5 (38) 10.5 (267) 24 19.69 SW00253 1.5 (38) 16.0 (406) 24 60.00 SW00294
1.5 (38) 11.0 (279) 24 20.63 SW00254 1.5 (38) 5.0 (127) 120 18.75 SW00295
1.5 (38) 11.5 (292) 24 21.56 SW00255 1.5 (38) 5.5 (140) 120 20.63 SW00296
1.5 (38) 12.0 (305) 24 22.50 SW00256 1.5 (38) 6.0 (152) 120 22.50 SW00297
1.5 (38) 13.0 (330) 24 24.38 SW00257 1.5 (38) 6.5 (165) 120 24.38 SW00298
1.5 (38) 14.0 (356) 24 26.25 SW00258 1.5 (38) 7.0 (178) 120 26.25 SW00299
1.5 (38) 15.0 (381) 24 28.13 SW00259 1.5 (38) 7.5 (191) 120 28.13 SW00300
1.5 (38) 16.0 (406) 24 30.00 SW00260 1.5 (38) 8.0 (203) 120 30.00 SW00301
1.5 (38) 3.0 (76) 12 11.25 SW00261 1.5 (38) 8.5 (216) 120 31.88 SW00302
1.5 (38) 3.5 (89) 12 13.13 SW00262 1.5 (38) 9.0 (229) 120 33.75 SW00303
1.5 (38) 4.0 (102) 12 15.00 SW00263 1.5 (38) 9.5 (241) 120 35.63 SW00304
1.5 (38) 4.5 (114) 12 16.88 SW00264 1.5 (38) 10.0 (254) 120 37.50 SW00305
1.5 (38) 5.0 (127) 12 18.75 SW00265 1.5 (38) 10.5 (267) 120 39.38 SW00306
1.5 (38) 5.5 (140) 12 20.63 SW00266 1.5 (38) 11.0 (279) 120 41.25 SW00307
1.5 (38) 6.0 (152) 12 22.50 SW00267 1.5 (38) 11.5 (292) 120 43.13 SW00308
1.5 (38) 6.5 (165) 12 24.38 SW00268 1.5 (38) 12.0 (305) 120 45.00 SW00309
1.5 (38) 7.0 (178) 12 26.25 SW00269 1.5 (38) 13.0 (330) 120 48.75 SW00310
1.5 (38) 7.5 (191) 12 28.13 SW00270 1.5 (38) 14.0 (356) 120 52.50 SW00311
1.5 (38) 8.0 (203) 12 30.00 SW00271 1.5 (38) 15.0 (381) 120 56.25 SW00312
1.5 (38) 3.0 (76) 24 11.25 SW00272 1.5 (38) 16.0 (406) 120 60.00 SW00313
1.5 (38) 3.5 (89) 24 13.13 SW00273 1.5 (38) 17.0 (432) 120 63.75 SW00314
1.5 (38) 4.0 (102) 24 15.00 SW00274 1.5 (38) 18.0 (457) 120 67.50 SW00315
1.5 (38) 4.5 (114) 24 16.88 SW00275 1.5 (38) 19.0 (483) 120 71.25 SW00316
1.5 (38) 5.0 (127) 24 18.75 SW00276 1.5 (38) 20.0 (508) 120 75.00 SW00317
1.5 (38) 5.5 (140) 24 20.63 SW00277 1.5 (38) 21.0 (533) 120 78.75 SW00318
1.5 (38) 6.0 (152) 24 22.50 SW00278 1.5 (38) 22.0 (559) 120 82.50 SW00319
1.5 (38) 6.5 (165) 24 24.38 SW00279 1.5 (38) 23.0 (584) 120 86.25 SW00320
1.5 (38) 7.0 (178) 24 26.25 SW00280 1.5 (38) 24.0 (610) 120 90.00 SW00321
1.5 (38) 7.5 (191) 24 28.13 SW00281 1.5 (38) 25.0 (635) 120 93.75 SW00322
1.5 (38) 8.0 (203) 24 30.00 SW00282 1.5 (38) 26.0 (660) 120 97.50 SW00323
1.5 (38) 8.5 (216) 24 31.88 SW00283 1.5 (38) 27.0 (686) 120 101.25 SW00324
1.5 (38) 9.0 (229) 24 33.75 SW00284 1.5 (38) 28.0 (711) 120 105.00 SW00325
1.5 (38) 9.5 (241) 24 35.63 SW00285 1.5 (38) 29.0 (737) 120 108.75 SW00326
1.5 (38) 10.0 (254) 24 37.50 SW00286 1.5 (38) 30.0 (762) 120 112.50 SW00327
1.5 (38) 10.5 (267) 24 39.38 SW00287 1.5 (38) 31.0 (787) 120 116.25 SW00328
CONTINUED CONTINUED

130 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.5 (38) 32.0 (813) 120 120.00 SW00329 1.5 (38) 6.0 (152) 120 45.00 SW00370
1.5 (38) 33.0 (838) 120 123.75 SW00330 1.5 (38) 6.5 (165) 120 48.75 SW00371
1.5 (38) 34.0 (864) 120 127.50 SW00331 1.5 (38) 7.0 (178) 120 52.50 SW00372
1.5 (38) 35.0 (889) 120 131.25 SW00332 1.5 (38) 7.5 (191) 120 56.25 SW00373
1.5 (38) 36.0 (914) 120 135.00 SW00333 1.5 (38) 8.0 (203) 120 60.00 SW00374
1.5 (38) 14.0 (356) 240 52.50 SW00334 1.5 (38) 8.5 (216) 120 63.75 SW00375
1.5 (38) 15.0 (381) 240 56.25 SW00335 1.5 (38) 9.0 (229) 120 67.50 SW00376
1.5 (38) 16.0 (406) 240 60.00 SW00336 1.5 (38) 9.5 (241) 120 71.25 SW00377
1.5 (38) 17.0 (432) 240 63.75 SW00337 1.5 (38) 10.0 (254) 120 75.00 SW00378
1.5 (38) 18.0 (457) 240 67.50 SW00338 1.5 (38) 10.5 (267) 120 78.75 SW00379
1.5 (38) 19.0 (483) 240 71.25 SW00339 1.5 (38) 11.0 (279) 120 82.50 SW00380
1.5 (38) 20.0 (508) 240 75.00 SW00340 1.5 (38) 11.5 (292) 120 86.25 SW00381
1.5 (38) 21.0 (533) 240 78.75 SW00341 1.5 (38) 12.0 (305) 120 90.00 SW00382
1.5 (38) 22.0 (559) 240 82.50 SW00342 1.5 (38) 13.0 (330) 120 97.50 SW00383
1.5 (38) 23.0 (584) 240 86.25 SW00343 1.5 (38) 14.0 (356) 120 105.00 SW00384
1.5 (38) 24.0 (610) 240 90.00 SW00344 1.5 (38) 15.0 (381) 120 112.50 SW00385
1.5 (38) 25.0 (635) 240 93.75 SW00345 1.5 (38) 16.0 (406) 120 120.00 SW00386
1.5 (38) 26.0 (660) 240 97.50 SW00346 1.5 (38) 17.0 (432) 120 127.50 SW00387
1.5 (38) 27.0 (686) 240 101.25 SW00347 1.5 (38) 18.0 (457) 120 135.00 SW00388
1.5 (38) 28.0 (711) 240 105.00 SW00348 1.5 (38) 19.0 (483) 120 142.50 SW00389
1.5 (38) 29.0 (737) 240 108.75 SW00349 1.5 (38) 20.0 (508) 120 150.00 SW00390
1.5 (38) 30.0 (762) 240 112.50 SW00350 1.5 (38) 21.0 (533) 120 157.50 SW00391
1.5 (38) 31.0 (787) 240 116.25 SW00351 1.5 (38) 22.0 (559) 120 165.00 SW00392
1.5 (38) 32.0 (813) 240 120.00 SW00352 1.5 (38) 23.0 (584) 120 172.50 SW00393
1.5 (38) 33.0 (838) 240 123.75 SW00353 1.5 (38) 24.0 (610) 120 180.00 SW00394
1.5 (38) 34.0 (864) 240 127.50 SW00354 1.5 (38) 25.0 (635) 120 187.50 SW00395
1.5 (38) 35.0 (889) 240 131.25 SW00355 1.5 (38) 26.0 (660) 120 195.00 SW00396
1.5 (38) 36.0 (914) 240 135.00 SW00356 1.5 (38) 27.0 (686) 120 202.50 SW00397
1.5 (38) 3.0 (76) 240 22.50 SW00357 1.5 (38) 28.0 (711) 120 210.00 SW00398
1.5 (38) 3.5 (89) 24 26.25 SW00358 1.5 (38) 29.0 (737) 120 217.50 SW00399
1.5 (38) 4.0 (102) 24 30.00 SW00359 1.5 (38) 30.0 (762) 120 225.00 SW00400
1.5 (38) 4.5 (114) 24 33.75 SW00360 1.5 (38) 31.0 (787) 120 232.50 SW00401
1.5 (38) 5.0 (127) 24 37.50 SW00361 1.5 (38) 32.0 (813) 120 240.00 SW00402
1.5 (38) 5.5 (140) 24 41.25 SW00362 1.5 (38) 33.0 (838) 120 247.50 SW00403
1.5 (38) 6.0 (152) 24 45.00 SW00363 1.5 (38) 34.0 (864) 120 255.00 SW00404
1.5 (38) 6.5 (165) 24 48.75 SW00364 1.5 (38) 35.0 (889) 120 262.50 SW00405
1.5 (38) 7.0 (178) 24 52.50 SW00365 1.5 (38) 36.0 (914) 120 270.00 SW00406
1.5 (38) 7.5 (191) 24 56.25 SW00366 1.5 (38) 10.0 (254) 240 75.00 SW00407
1.5 (38) 8.0 (203) 24 60.00 SW00367 1.5 (38) 10.5 (267) 240 78.75 SW00408
1.5 (38) 5.0 (127) 120 37.50 SW00368 1.5 (38) 11.0 (279) 240 82.50 SW00409
1.5 (38) 5.5 (140) 120 41.25 SW00369 1.5 (38) 11.5 (292) 240 86.25 SW00410
CONTINUED CONTINUED

WATLOW® 131
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
1.5 (38) 12.0 (305) 240 90.00 SW00411 1.5 (38) 14.0 (356) 120 210.00 SW00452
1.5 (38) 13.0 (330) 240 97.50 SW00412 1.5 (38) 15.0 (381) 120 225.00 SW00453
1.5 (38) 14.0 (356) 240 105.00 SW00413 1.5 (38) 16.0 (406) 120 240.00 SW00454
1.5 (38) 15.0 (381) 240 112.50 SW00414 1.5 (38) 17.0 (432) 120 255.00 SW00455
1.5 (38) 16.0 (406) 240 120.00 SW00415 1.5 (38) 18.0 (457) 120 270.00 SW00456
1.5 (38) 17.0 (432) 240 127.50 SW00416 1.5 (38) 7.0 (178) 240 105.00 SW00457
1.5 (38) 18.0 (457) 240 135.00 SW00417 1.5 (38) 7.5 (191) 240 112.50 SW00458
1.5 (38) 19.0 (483) 240 142.50 SW00418 1.5 (38) 8.0 (203) 240 120.00 SW00459
1.5 (38) 20.0 (508) 240 150.00 SW00419 1.5 (38) 8.5 (216) 240 127.50 SW00460
1.5 (38) 21.0 (533) 240 157.50 SW00420 1.5 (38) 9.0 (229) 240 135.00 SW00461
1.5 (38) 22.0 (559) 240 165.00 SW00421 1.5 (38) 9.5 (241) 240 142.50 SW00462
1.5 (38) 23.0 (584) 240 172.50 SW00422 1.5 (38) 10.0 (254) 240 150.00 SW00463
1.5 (38) 24.0 (610) 240 180.00 SW00423 1.5 (38) 10.5 (267) 240 157.50 SW00464
1.5 (38) 25.0 (635) 240 187.50 SW00424 1.5 (38) 11.0 (279) 240 165.00 SW00465
1.5 (38) 26.0 (660) 240 195.00 SW00425 1.5 (38) 11.5 (292) 240 172.50 SW00466
1.5 (38) 27.0 (686) 240 202.50 SW00426 1.5 (38) 12.0 (305) 240 180.00 SW00467
1.5 (38) 28.0 (711) 240 210.00 SW00427 1.5 (38) 13.0 (330) 240 195.00 SW00468
1.5 (38) 29.0 (737) 240 217.50 SW00428 1.5 (38) 14.0 (356) 240 210.00 SW00469
1.5 (38) 30.0 (762) 240 225.00 SW00429 1.5 (38) 15.0 (381) 240 225.00 SW00470
1.5 (38) 31.0 (787) 240 232.50 SW00430 1.5 (38) 16.0 (406) 240 240.00 SW00471
1.5 (38) 32.0 (813) 240 240.00 SW00431 1.5 (38) 17.0 (432) 240 255.00 SW00472
1.5 (38) 33.0 (838) 240 247.50 SW00432 1.5 (38) 18.0 (457) 240 270.00 SW00473
1.5 (38) 34.0 (864) 240 255.00 SW00433 1.5 (38) 19.0 (483) 240 285.00 SW00474
1.5 (38) 35.0 (889) 240 262.50 SW00434 1.5 (38) 20.0 (508) 240 300.00 SW00475
1.5 (38) 36.0 (914) 240 270.00 SW00435 1.5 (38) 21.0 (533) 240 315.00 SW00476
1.5 (38) 5.0 (127) 120 75.00 SW00436 1.5 (38) 22.0 (559) 240 330.00 SW00477
1.5 (38) 5.5 (140) 120 82.50 SW00437 1.5 (38) 23.0 (584) 240 345.00 SW00478
1.5 (38) 6.0 (152) 120 90.00 SW00438 1.5 (38) 24.0 (610) 240 360.00 SW00479
1.5 (38) 6.5 (165) 120 97.50 SW00439 1.5 (38) 25.0 (635) 240 375.00 SW00480
1.5 (38) 7.0 (178) 120 105.00 SW00440 1.5 (38) 26.0 (660) 240 390.00 SW00481
1.5 (38) 7.5 (191) 120 112.50 SW00441 1.5 (38) 27.0 (686) 240 405.00 SW00482
1.5 (38) 8.0 (203) 120 120.00 SW00442 1.5 (38) 28.0 (711) 240 420.00 SW00483
1.5 (38) 8.5 (216) 120 127.50 SW00443 1.5 (38) 29.0 (737) 240 435.00 SW00484
1.5 (38) 9.0 (229) 120 135.00 SW00444 1.5 (38) 30.0 (762) 240 450.00 SW00485
1.5 (38) 9.5 (241) 120 142.50 SW00445 1.5 (38) 31.0 (787) 240 465.00 SW00486
1.5 (38) 10.0 (254) 120 150.00 SW00446 1.5 (38) 32.0 (813) 240 480.00 SW00487
1.5 (38) 10.5 (267) 120 157.50 SW00447 1.5 (38) 33.0 (838) 240 495.00 SW00488
1.5 (38) 11.0 (279) 120 165.00 SW00448 1.5 (38) 34.0 (864) 240 510.00 SW00489
1.5 (38) 11.5 (292) 120 172.50 SW00449 1.5 (38) 35.0 (889) 240 525.00 SW00490
1.5 (38) 12.0 (305) 120 180.00 SW00450 1.5 (38) 36.0 (914) 240 540.00 SW00491
1.5 (38) 13.0 (330) 120 195.00 SW00451 2.0 (51) 3.0 (76) 12 7.50 SW00492
CONTINUED CONTINUED

132 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
2.0 (51) 3.5 (89) 12 8.75 SW00493 2.0 (51) 7.0 (178) 12 35.00 SW00534
2.0 (51) 4.0 (102) 12 10.00 SW00494 2.0 (51) 7.5 (191) 12 37.50 SW00535
2.0 (51) 4.5 (114) 12 11.25 SW00495 2.0 (51) 8.0 (203) 12 40.00 SW00536
2.0 (51) 5.0 (127) 12 12.50 SW00496 2.0 (51) 3.0 (76) 24 15.00 SW00537
2.0 (51) 5.5 (140) 12 13.75 SW00497 2.0 (51) 3.5 (89) 24 17.50 SW00538
2.0 (51) 6.0 (152) 12 15.00 SW00498 2.0 (51) 4.0 (102) 24 20.00 SW00539
2.0 (51) 6.5 (165) 12 16.25 SW00499 2.0 (51) 4.5 (114) 24 22.50 SW00540
2.0 (51) 7.0 (178) 12 17.50 SW00500 2.0 (51) 5.0 (127) 24 25.00 SW00541
2.0 (51) 7.5 (191) 12 18.75 SW00501 2.0 (51) 5.5 (140) 24 27.50 SW00542
2.0 (51) 8.0 (203) 12 20.00 SW00502 2.0 (51) 6.0 (152) 24 30.00 SW00543
2.0 (51) 3.0 (76) 24 7.50 SW00503 2.0 (51) 6.5 (165) 24 32.50 SW00544
2.0 (51) 3.5 (89) 24 8.75 SW00504 2.0 (51) 7.0 (178) 24 35.00 SW00545
2.0 (51) 4.0 (102) 24 10.00 SW00505 2.0 (51) 7.5 (191) 24 37.50 SW00546
2.0 (51) 4.5 (114) 24 11.25 SW00506 2.0 (51) 8.0 (203) 24 40.00 SW00547
2.0 (51) 5.0 (127) 24 12.50 SW00507 2.0 (51) 8.5 (216) 24 42.50 SW00548
2.0 (51) 5.5 (140) 24 13.75 SW00508 2.0 (51) 9.0 (229) 24 45.00 SW00549
2.0 (51) 6.0 (152) 24 15.00 SW00509 2.0 (51) 9.5 (241) 24 47.50 SW00550
2.0 (51) 6.5 (165) 24 16.25 SW00510 2.0 (51) 10.0 (254) 24 50.00 SW00551
2.0 (51) 7.0 (178) 24 17.50 SW00511 2.0 (51) 10.5 (267) 24 52.50 SW00552
2.0 (51) 7.5 (191) 24 18.75 SW00512 2.0 (51) 11.0 (279) 24 55.00 SW00553
2.0 (51) 8.0 (203) 24 20.00 SW00513 2.0 (51) 11.5 (292) 24 57.50 SW00554
2.0 (51) 8.5 (216) 24 21.25 SW00514 2.0 (51) 12.0 (305) 24 60.00 SW00555
2.0 (51) 9.0 (229) 24 22.50 SW00515 2.0 (51) 13.0 (330) 24 65.00 SW00556
2.0 (51) 9.5 (241) 24 23.75 SW00516 2.0 (51) 14.0 (356) 24 70.00 SW00557
2.0 (51) 10.0 (254) 24 25.00 SW00517 2.0 (51) 15.0 (381) 24 75.00 SW00558
2.0 (51) 10.5 (267) 24 26.25 SW00518 2.0 (51) 16.0 (406) 24 80.00 SW00559
2.0 (51) 11.0 (279) 24 27.50 SW00519 2.0 (51) 5.0 (127) 120 25.00 SW00560
2.0 (51) 11.5 (292) 24 28.75 SW00520 2.0 (51) 5.5 (140) 120 27.50 SW00561
2.0 (51) 12.0 (305) 24 30.00 SW00521 2.0 (51) 6.0 (152) 120 30.00 SW00562
2.0 (51) 13.0 (330) 24 32.50 SW00522 2.0 (51) 6.5 (165) 120 32.50 SW00563
2.0 (51) 14.0 (356) 24 35.00 SW00523 2.0 (51) 7.0 (178) 120 35.00 SW00564
2.0 (51) 15.0 (381) 24 37.50 SW00524 2.0 (51) 7.5 (191) 120 37.50 SW00565
2.0 (51) 16.0 (406) 24 40.00 SW00525 2.0 (51) 8.0 (203) 120 40.00 SW00566
2.0 (51) 3.0 (76) 12 15.00 SW00526 2.0 (51) 8.5 (216) 120 42.50 SW00567
2.0 (51) 3.5 (89) 12 17.50 SW00527 2.0 (51) 9.0 (229) 120 45.00 SW00568
2.0 (51) 4.0 (102) 12 20.00 SW00528 2.0 (51) 9.5 (241) 120 47.50 SW00569
2.0 (51) 4.5 (114) 12 22.50 SW00529 2.0 (51) 10.0 (254) 120 50.00 SW00570
2.0 (51) 5.0 (127) 12 25.00 SW00530 2.0 (51) 10.5 (267) 120 52.50 SW00571
2.0 (51) 5.5 (140) 12 27.50 SW00531 2.0 (51) 11.0 (279) 120 55.00 SW00572
2.0 (51) 6.0 (152) 12 30.00 SW00532 2.0 (51) 11.5 (292) 120 57.50 SW00573
2.0 (51) 6.5 (165) 12 32.50 SW00533 2.0 (51) 12.0 (305) 120 60.00 SW00574
CONTINUED CONTINUED

WATLOW® 133
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
2.0 (51) 13.0 (330) 120 65.00 SW00575 2.0 (51) 31.0 (787) 240 155.00 SW00616
2.0 (51) 14.0 (356) 120 70.00 SW00576 2.0 (51) 32.0 (813) 240 160.00 SW00617
2.0 (51) 15.0 (381) 120 75.00 SW00577 2.0 (51) 33.0 (838) 240 165.00 SW00618
2.0 (51) 16.0 (406) 120 80.00 SW00578 2.0 (51) 34.0 (864) 240 170.00 SW00619
2.0 (51) 17.0 (432) 120 85.00 SW00579 2.0 (51) 35.0 (889) 240 175.00 SW00620
2.0 (51) 18.0 (457) 120 90.00 SW00580 2.0 (51) 36.0 (914) 240 180.00 SW00621
2.0 (51) 19.0 (483) 120 95.00 SW00581 2.0 (51) 3.0 (76) 24 30.00 SW00622
2.0 (51) 20.0 (508) 120 100.00 SW00582 2.0 (51) 3.5 (89) 24 35.00 SW00623
2.0 (51) 21.0 (533) 120 105.00 SW00583 2.0 (51) 4.0 (102) 24 40.00 SW00624
2.0 (51) 22.0 (559) 120 110.00 SW00584 2.0 (51) 4.5 (114) 24 45.00 SW00625
2.0 (51) 23.0 (584) 120 115.00 SW00585 2.0 (51) 5.0 (127) 24 50.00 SW00626
2.0 (51) 24.0 (610) 120 120.00 SW00586 2.0 (51) 5.5 (140) 24 55.00 SW00627
2.0 (51) 25.0 (635) 120 125.00 SW00587 2.0 (51) 6.0 (152) 24 60.00 SW00628
2.0 (51) 26.0 (660) 120 130.00 SW00588 2.0 (51) 6.5 (165) 24 65.00 SW00629
2.0 (51) 27.0 (686) 120 135.00 SW00589 2.0 (51) 7.0 (178) 24 70.00 SW00630
2.0 (51) 28.0 (711) 120 140.00 SW00590 2.0 (51) 7.5 (191) 24 75.00 SW00631
2.0 (51) 29.0 (737) 120 145.00 SW00591 2.0 (51) 8.0 (203) 24 80.00 SW00632
2.0 (51) 30.0 (732) 120 150.00 SW00592 2.0 (51) 5.0 (127) 120 50.00 SW00633
2.0 (51) 31.0 (787) 120 155.00 SW00593 2.0 (51) 5.5 (140) 120 55.00 SW00634
2.0 (51) 32.0 (813) 120 160.00 SW00594 2.0 (51) 6.0 (152) 120 60.00 SW00635
2.0 (51) 33.0 (838) 120 165.00 SW00595 2.0 (51) 6.5 (165) 120 65.00 SW00636
2.0 (51) 34.0 (864) 120 170.00 SW00596 2.0 (51) 7.0 (178) 120 70.00 SW00637
2.0 (51) 35.0 (889) 120 175.00 SW00597 2.0 (51) 7.5 (191) 120 75.00 SW00638
2.0 (51) 36.0 (914) 120 180.00 SW00598 2.0 (51) 8.0 (203) 120 80.00 SW00639
2.0 (51) 14.0 (356) 240 70.00 SW00599 2.0 (51) 8.5 (216) 120 85.00 SW00640
2.0 (51) 15.0 (381) 240 75.00 SW00600 2.0 (51) 9.0 (229) 120 90.00 SW00641
2.0 (51) 16.0 (406) 240 80.00 SW00601 2.0 (51) 9.5 (241) 120 95.00 SW00642
2.0 (51) 17.0 (432) 240 85.00 SW00602 2.0 (51) 10.0 (254) 120 100.00 SW00643
2.0 (51) 18.0 (457) 240 90.00 SW00603 2.0 (51) 10.5 (267) 120 105.00 SW00644
2.0 (51) 19.0 (483) 240 95.00 SW00604 2.0 (51) 11.0 (279) 120 110.00 SW00645
2.0 (51) 20.0 (508) 240 100.00 SW00605 2.0 (51) 11.5 (292) 120 115.00 SW00646
2.0 (51) 21.0 (533) 240 105.00 SW00606 2.0 (51) 12.0 (305) 120 120.00 SW00647
2.0 (51) 22.0 (559) 240 110.00 SW00607 2.0 (51) 13.0 (330) 120 130.00 SW00648
2.0 (51) 23.0 (584) 240 115.00 SW00608 2.0 (51) 14.0 (356) 120 140.00 SW00649
2.0 (51) 24.0 (610) 240 120.00 SW00609 2.0 (51) 15.0 (381) 120 150.00 SW00650
2.0 (51) 25.0 (635) 240 125.00 SW00610 2.0 (51) 16.0 (406) 120 160.00 SW00651
2.0 (51) 26.0 (660) 240 130.00 SW00611 2.0 (51) 17.0 (432) 120 170.00 SW00652
2.0 (51) 27.0 (686) 240 135.00 SW00612 2.0 (51) 18.0 (457) 120 180.00 SW00653
2.0 (51) 28.0 (711) 240 140.00 SW00613 2.0 (51) 19.0 (483) 120 190.00 SW00654
2.0 (51) 29.0 (737) 240 145.00 SW00614 2.0 (51) 20.0 (508) 120 200.00 SW00655
2.0 (51) 30.0 (762) 240 150.00 SW00615 2.0 (51) 21.0 (533) 120 210.00 SW00656
CONTINUED CONTINUED

134 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
2.0 (51) 22.0 (559) 120 220.00 SW00657 2.0 (51) 34.0 (864) 240 340.00 SW00698
2.0 (51) 23.0 (584) 120 230.00 SW00658 2.0 (51) 35.0 (889) 240 350.00 SW00699
2.0 (51) 24.0 (610) 120 240.00 SW00659 2.0 (51) 36.0 (914) 240 360.00 SW00700
2.0 (51) 25.0 (635) 120 250.00 SW00660 2.0 (51) 5.0 (127) 120 100.00 SW00701
2.0 (51) 26.0 (660) 120 260.00 SW00661 2.0 (51) 5.5 (140) 120 110.00 SW00702
2.0 (51) 27.0 (686) 120 270.00 SW00662 2.0 (51) 6.0 (152) 120 120.00 SW00703
2.0 (51) 28.0 (711) 120 280.00 SW00663 2.0 (51) 6.5 (165) 120 130.00 SW00704
2.0 (51) 29.0 (737) 120 290.00 SW00664 2.0 (51) 7.0 (178) 120 140.00 SW00705
2.0 (51) 30.0 (762) 120 300.00 SW00665 2.0 (51) 7.5 (191) 120 150.00 SW00706
2.0 (51) 31.0 (787) 120 310.00 SW00666 2.0 (51) 8.0 (203) 120 160.00 SW00707
2.0 (51) 32.0 (813) 120 320.00 SW00667 2.0 (51) 8.5 (216) 120 170.00 SW00708
2.0 (51) 33.0 (838) 120 330.00 SW00668 2.0 (51) 9.0 (229) 120 180.00 SW00709
2.0 (51) 34.0 (864) 120 340.00 SW00669 2.0 (51) 9.5 (241) 120 190.00 SW00710
2.0 (51) 35.0 (889) 120 350.00 SW00670 2.0 (51) 10.0 (254) 120 200.00 SW00711
2.0 (51) 36.0 (914) 120 360.00 SW00671 2.0 (51) 10.5 (267) 120 210.00 SW00712
2.0 (51) 10.0 (254) 240 100.00 SW00672 2.0 (51) 11.0 (279) 120 220.00 SW00713
2.0 (51) 10.5 (267) 240 105.00 SW00673 2.0 (51) 11.5 (292) 120 230.00 SW00714
2.0 (51) 11.0 (279) 240 110.00 SW00674 2.0 (51) 12.0 (305) 120 240.00 SW00715
2.0 (51) 11.5 (292) 240 115.00 SW00675 2.0 (51) 13.0 (330) 120 260.00 SW00716
2.0 (51) 12.0 (305) 240 120.00 SW00676 2.0 (51) 14.0 (356) 120 280.00 SW00717
2.0 (51) 13.0 (330) 240 130.00 SW00677 2.0 (51) 15.0 (381) 120 300.00 SW00718
2.0 (51) 14.0 (356) 240 140.00 SW00678 2.0 (51) 16.0 (406) 120 320.00 SW00719
2.0 (51) 15.0 (381) 240 150.00 SW00679 2.0 (51) 17.0 (432) 120 340.00 SW00720
2.0 (51) 16.0 (406) 240 160.00 SW00680 2.0 (51) 18.0 (457) 120 360.00 SW00721
2.0 (51) 17.0 (432) 240 170.00 SW00681 2.0 (51) 7.0 (178) 240 140.00 SW00722
2.0 (51) 18.0 (457) 240 180.00 SW00682 2.0 (51) 7.5 (191) 240 150.00 SW00723
2.0 (51) 19.0 (483) 240 190.00 SW00683 2.0 (51) 8.0 (203) 240 160.00 SW00724
2.0 (51) 20.0 (508) 240 200.00 SW00684 2.0 (51) 8.5 (216) 240 170.00 SW00725
2.0 (51) 21.0 (533) 240 210.00 SW00685 2.0 (51) 9.0 (229) 240 180.00 SW00726
2.0 (51) 22.0 (559) 240 220.00 SW00686 2.0 (51) 9.5 (241) 240 190.00 SW00727
2.0 (51) 23.0 (584) 240 230.00 SW00687 2.0 (51) 10.0 (254) 240 200.00 SW00728
2.0 (51) 24.0 (610) 240 240.00 SW00688 2.0 (51) 10.5 (267) 240 210.00 SW00729
2.0 (51) 25.0 (635) 240 250.00 SW00689 2.0 (51) 11.0 (279) 240 220.00 SW00730
2.0 (51) 26.0 (660) 240 260.00 SW00690 2.0 (51) 11.5 (292) 240 230.00 SW00731
2.0 (51) 27.0 (686) 240 270.00 SW00691 2.0 (51) 12.0 (305) 240 240.00 SW00732
2.0 (51) 28.0 (711) 240 280.00 SW00692 2.0 (51) 13.0 (330) 240 260.00 SW00733
2.0 (51) 29.0 (737) 240 290.00 SW00693 2.0 (51) 14.0 (356) 240 280.00 SW00734
2.0 (51) 30.0 (762) 240 300.00 SW00694 2.0 (51) 15.0 (381) 240 300.00 SW00735
2.0 (51) 31.0 (787) 240 310.00 SW00695 2.0 (51) 16.0 (406) 240 320.00 SW00736
2.0 (51) 32.0 (813) 240 320.00 SW00696 2.0 (51) 17.0 (432) 240 340.00 SW00737
2.0 (51) 33.0 (838) 240 330.00 SW00697 2.0 (51) 18.0 (457) 240 360.00 SW00738
CONTINUED CONTINUED

WATLOW® 135
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
2.0 (51) 19.0 (483) 240 380.00 SW00739 3.0 (76) 9.0 (229) 24 33.75 SW00780
2.0 (51) 20.0 (508) 240 400.00 SW00740 3.0 (76) 9.5 (241) 24 35.63 SW00781
2.0 (51) 21.0 (533) 240 420.00 SW00741 3.0 (76) 10.0 (254) 24 37.50 SW00782
2.0 (51) 22.0 (559) 240 440.00 SW00742 3.0 (76) 10.5 (267) 24 39.38 SW00783
2.0 (51) 23.0 (584) 240 460.00 SW00743 3.0 (76) 11.0 (279) 24 41.25 SW00784
2.0 (51) 24.0 (610) 240 480.00 SW00744 3.0 (76) 11.5 (292) 24 43.13 SW00785
2.0 (51) 25.0 (635) 240 500.00 SW00745 3.0 (76) 12.0 (305) 24 45.00 SW00786
2.0 (51) 26.0 (660) 240 520.00 SW00746 3.0 (76) 13.0 (330) 24 48.75 SW00787
2.0 (51) 27.0 (686) 240 540.00 SW00747 3.0 (76) 14.0 (356) 24 52.50 SW00788
2.0 (51) 28.0 (711) 240 560.00 SW00748 3.0 (76) 15.0 (381) 24 56.25 SW00789
2.0 (51) 29.0 (737) 240 580.00 SW00749 3.0 (76) 16.0 (406) 24 60.00 SW00790
2.0 (51) 30.0 (762) 240 600.00 SW00750 3.0 (76) 5.0 (127) 120 18.75 SW00791
2.0 (51) 31.0 (787) 240 620.00 SW00751 3.0 (76) 5.5 (140) 120 20.63 SW00792
2.0 (51) 32.0 (813) 240 640.00 SW00752 3.0 (76) 6.0 (152) 120 22.50 SW00793
2.0 (51) 33.0 (838) 240 660.00 SW00753 3.0 (76) 6.5 (165) 120 24.38 SW00794
2.0 (51) 34.0 (864) 240 680.00 SW00754 3.0 (76) 7.0 (178) 120 26.25 SW00795
2.0 (51) 35.0 (889) 240 700.00 SW00755 3.0 (76) 7.5 (191) 120 28.13 SW00796
2.0 (51) 36.0 (914) 240 720.00 SW00756 3.0 (76) 8.0 (203) 120 30.00 SW00797
3.0 (76) 3.0 (76) 12 11.25 SW00757 3.0 (76) 8.5 (216) 120 31.88 SW00798
3.0 (76) 3.5 (89) 12 13.13 SW00758 3.0 (76) 9.0 (229) 120 33.75 SW00799
3.0 (76) 4.0 (102) 12 15.00 SW00759 3.0 (76) 9.5 (241) 120 35.63 SW00800
3.0 (76) 4.5 (114) 12 16.88 SW00760 3.0 (76) 10.0 (254) 120 37.50 SW00801
3.0 (76) 5.0 (127) 12 18.75 SW00761 3.0 (76) 10.5 (267) 120 39.38 SW00802
3.0 (76) 5.5 (140) 12 20.63 SW00762 3.0 (76) 11.0 (279) 120 41.25 SW00803
3.0 (76) 6.0 (152) 12 22.50 SW00763 3.0 (76) 11.5 (292) 120 43.13 SW00804
3.0 (76) 6.5 (165) 12 24.38 SW00764 3.0 (76) 12.0 (305) 120 45.00 SW00805
3.0 (76) 7.0 (178) 12 26.25 SW00765 3.0 (76) 13.0 (330) 120 48.75 SW00806
3.0 (76) 7.5 (191) 12 28.13 SW00766 3.0 (76) 14.0 (356) 120 52.50 SW00807
3.0 (76) 8.0 (203) 12 30.00 SW00767 3.0 (76) 15.0 (381) 120 56.25 SW00808
3.0 (76) 3.0 (76) 24 11.25 SW00768 3.0 (76) 16.0 (406) 120 60.00 SW00809
3.0 (76) 3.5 (89) 24 13.13 SW00769 3.0 (76) 17.0 (432) 120 63.75 SW00810
3.0 (76) 4.0 (102) 24 15.00 SW00770 3.0 (76) 18.0 (457) 120 67.50 SW00811
3.0 (76) 4.5 (114) 24 16.88 SW00771 3.0 (76) 19.0 (483) 120 71.25 SW00812
3.0 (76) 5.0 (127) 24 18.75 SW00772 3.0 (76) 20.0 (508) 120 75.00 SW00813
3.0 (76) 5.5 (140) 24 20.63 SW00773 3.0 (76) 21.0 (533) 120 78.75 SW00814
3.0 (76) 6.0 (152) 24 22.50 SW00774 3.0 (76) 22.0 (559) 120 82.50 SW00815
3.0 (76) 6.5 (165) 24 24.38 SW00775 3.0 (76) 23.0 (584) 120 86.25 SW00816
3.0 (76) 7.0 (178) 24 26.25 SW00776 3.0 (76) 24.0 (610) 120 90.00 SW00817
3.0 (76) 7.5 (191) 24 28.13 SW00777 3.0 (76) 25.0 (635) 120 93.75 SW00818
3.0 (76) 8.0 (203) 24 30.00 SW00778 3.0 (76) 26.0 (660) 120 97.50 SW00819
3.0 (76) 8.5 (216) 24 31.88 SW00779 3.0 (76) 27.0 (686) 120 101.25 SW00820
CONTINUED CONTINUED

136 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
3.0 (76) 28.0 (711) 120 105.00 SW00821 3.0 (76) 15.0 (381) 24 112.50 SW00862
3.0 (76) 29.0 (737) 120 108.75 SW00822 3.0 (76) 16.0 (406) 24 120.00 SW00863
3.0 (76) 30.0 (762) 120 112.50 SW00823 3.0 (76) 5.0 (127) 120 37.50 SW00864
3.0 (76) 31.0 (787) 120 116.25 SW00824 3.0 (76) 5.5 (140) 120 41.25 SW00865
3.0 (76) 32.0 (813) 120 120.00 SW00825 3.0 (76) 6.0 (152) 120 45.00 SW00866
3.0 (76) 33.0 (838) 120 123.75 SW00826 3.0 (76) 6.5 (165) 120 48.75 SW00867
3.0 (76) 34.0 (864) 120 127.50 SW00827 3.0 (76) 7.0 (178) 120 52.50 SW00868
3.0 (76) 35.0 (889) 120 131.25 SW00828 3.0 (76) 7.5 (191) 120 56.25 SW00869
3.0 (76) 36.0 (914) 120 135.00 SW00829 3.0 (76) 8.0 (203) 120 60.00 SW00870
3.0 (76) 3.0 (76) 12 22.50 SW00830 3.0 (76) 8.5 (216) 120 63.75 SW00871
3.0 (76) 3.5 (89) 12 26.25 SW00831 3.0 (76) 9.0 (229) 120 67.50 SW00872
3.0 (76) 4.0 (102) 12 30.00 SW00832 3.0 (76) 9.5 (241) 120 71.25 SW00873
3.0 (76) 4.5 (114) 12 33.75 SW00833 3.0 (76) 10.0 (254) 120 75.00 SW00874
3.0 (76) 5.0 (127) 12 37.50 SW00834 3.0 (76) 10.5 (267) 120 78.75 SW00875
3.0 (76) 5.5 (140) 12 41.25 SW00835 3.0 (76) 11.0 (279) 120 82.50 SW00876
3.0 (76) 6.0 (152) 12 45.00 SW00836 3.0 (76) 11.5 (292) 120 86.25 SW00877
3.0 (76) 6.5 (165) 12 48.75 SW00837 3.0 (76) 12.0 (305) 120 90.00 SW00878
3.0 (76) 7.0 (178) 12 52.50 SW00838 3.0 (76) 13.0 (330) 120 97.50 SW00879
3.0 (76) 7.5 (191) 12 56.25 SW00839 3.0 (76) 14.0 (356) 120 105.00 SW00880
3.0 (76) 8.0 (203) 12 60.00 SW00840 3.0 (76) 15.0 (381) 120 112.50 SW00881
3.0 (76) 3.0 (76) 24 22.50 SW00841 3.0 (76) 16.0 (406) 120 120.00 SW00882
3.0 (76) 3.5 (89) 24 26.25 SW00842 3.0 (76) 17.0 (432) 120 127.50 SW00883
3.0 (76) 4.0 (102) 24 30.00 SW00843 3.0 (76) 18.0 (457) 120 135.00 SW00884
3.0 (76) 4.5 (114) 24 33.75 SW00844 3.0 (76) 19.0 (483) 120 142.50 SW00885
3.0 (76) 5.0 (127) 24 37.50 SW00845 3.0 (76) 20.0 (508) 120 150.00 SW00886
3.0 (76) 5.5 (140) 24 41.25 SW00846 3.0 (76) 21.0 (533) 120 157.50 SW00887
3.0 (76) 6.0 (152) 24 45.00 SW00847 3.0 (76) 22.0 (559) 120 165.00 SW00888
3.0 (76) 6.5 (165) 24 48.75 SW00848 3.0 (76) 23.0 (584) 120 172.50 SW00889
3.0 (76) 7.0 (178) 24 52.50 SW00849 3.0 (76) 24.0 (610) 120 180.00 SW00890
3.0 (76) 7.5 (191) 24 56.25 SW00850 3.0 (76) 25.0 (635) 120 187.50 SW00891
3.0 (76) 8.0 (203) 24 60.00 SW00851 3.0 (76) 26.0 (660) 120 195.00 SW00892
3.0 (76) 8.5 (216) 24 63.75 SW00852 3.0 (76) 27.0 (686) 120 202.50 SW00893
3.0 (76) 9.0 (229) 24 67.50 SW00853 3.0 (76) 28.0 (711) 120 210.00 SW00894
3.0 (76) 9.5 (241) 24 71.25 SW00854 3.0 (76) 29.0 (737) 120 217.50 SW00895
3.0 (76) 10.0 (254) 24 75.00 SW00855 3.0 (76) 30.0 (762) 120 225.00 SW00896
3.0 (76) 10.5 (267) 24 78.75 SW00856 3.0 (76) 31.0 (787) 120 232.50 SW00897
3.0 (76) 11.0 (279) 24 82.50 SW00857 3.0 (76) 32.0 (813) 120 240.00 SW00898
3.0 (76) 11.5 (292) 24 86.25 SW00858 3.0 (76) 33.0 (838) 120 247.50 SW00899
3.0 (76) 12.0 (305) 24 90.00 SW00859 3.0 (76) 34.0 (864) 120 255.00 SW00900
3.0 (76) 13.0 (330) 24 97.50 SW00860 3.0 (76) 35.0 (889) 120 262.50 SW00901
3.0 (76) 14.0 (356) 24 105.00 SW00861 3.0 (76) 36.0 (914) 120 270.00 SW00902
CONTINUED CONTINUED

WATLOW® 137
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
3.0 (76) 14.0 (356) 240 105.00 SW00903 3.0 (76) 8.5 (216) 120 127.50 SW00944
3.0 (76) 15.0 (381) 240 112.50 SW00904 3.0 (76) 9.0 (229) 120 135.00 SW00945
3.0 (76) 16.0 (406) 240 120.00 SW00905 3.0 (76) 9.5 (241) 120 142.50 SW00946
3.0 (76) 17.0 (432) 240 127.50 SW00906 3.0 (76) 10.0 (254) 120 150.00 SW00947
3.0 (76) 18.0 (457) 240 135.00 SW00907 3.0 (76) 10.5 (267) 120 157.50 SW00948
3.0 (76) 19.0 (483) 240 142.50 SW00908 3.0 (76) 11.0 (279) 120 165.00 SW00949
3.0 (76) 20.0 (508) 240 150.00 SW00909 3.0 (76) 11.5 (292) 120 172.50 SW00950
3.0 (76) 21.0 (533) 240 157.50 SW00910 3.0 (76) 12.0 (305) 120 180.00 SW00951
3.0 (76) 22.0 (559) 240 165.00 SW00911 3.0 (76) 13.0 (330) 120 195.00 SW00952
3.0 (76) 23.0 (584) 240 172.50 SW00912 3.0 (76) 14.0 (356) 120 210.00 SW00953
3.0 (76) 24.0 (610) 240 180.00 SW00913 3.0 (76) 15.0 (381) 120 225.00 SW00954
3.0 (76) 25.0 (635) 240 187.50 SW00914 3.0 (76) 16.0 (406) 120 240.00 SW00955
3.0 (76) 26.0 (660) 240 195.00 SW00915 3.0 (76) 17.0 (432) 120 255.00 SW00956
3.0 (76) 27.0 (686) 240 202.50 SW00916 3.0 (76) 18.0 (457) 120 270.00 SW00957
3.0 (76) 28.0 (711) 240 210.00 SW00917 3.0 (76) 19.0 (483) 120 285.00 SW00958
3.0 (76) 29.0 (737) 240 217.50 SW00918 3.0 (76) 20.0 (508) 120 300.00 SW00959
3.0 (76) 30.0 (762) 240 225.00 SW00919 3.0 (76) 21.0 (533) 120 315.00 SW00960
3.0 (76) 31.0 (787) 240 232.50 SW00920 3.0 (76) 22.0 (559) 120 330.00 SW00961
3.0 (76) 32.0 (813) 240 240.00 SW00921 3.0 (76) 23.0 (584) 120 345.00 SW00962
3.0 (76) 33.0 (838) 240 247.50 SW00922 3.0 (76) 24.0 (610) 120 360.00 SW00963
3.0 (76) 34.0 (864) 240 255.00 SW00923 3.0 (76) 25.0 (635) 120 375.00 SW00964
3.0 (76) 35.0 (889) 240 262.50 SW00924 3.0 (76) 26.0 (660) 120 390.00 SW00965
3.0 (76) 36.0 (914) 240 270.00 SW00925 3.0 (76) 27.0 (686) 120 405.00 SW00966
3.0 (76) 3.0 (76) 24 45.00 SW00926 3.0 (76) 28.0 (711) 120 420.00 SW00967
3.0 (76) 3.5 (89) 24 52.50 SW00927 3.0 (76) 29.0 (737) 120 435.00 SW00968
3.0 (76) 4.0 (102) 24 60.00 SW00928 3.0 (76) 30.0 (762) 120 450.00 SW00969
3.0 (76) 4.5 (114) 24 67.50 SW00929 3.0 (76) 31.0 (787) 120 465.00 SW00970
3.0 (76) 5.0 (127) 24 75.00 SW00930 3.0 (76) 32.0 (813) 120 480.00 SW00971
3.0 (76) 5.5 (140) 24 82.50 SW00931 3.0 (76) 33.0 (838) 120 495.00 SW00972
3.0 (76) 6.0 (152) 24 90.00 SW00932 3.0 (76) 34.0 (864) 120 510.00 SW00973
3.0 (76) 6.5 (165) 24 97.50 SW00933 3.0 (76) 35.0 (889) 120 525.00 SW00974
3.0 (76) 7.0 (178) 24 105.00 SW00934 3.0 (76) 36.0 (914) 120 540.00 SW00975
3.0 (76) 7.5 (191) 24 112.50 SW00935 3.0 (76) 10.0 (254) 240 150.00 SW00976
3.0 (76) 8.0 (203) 24 120.00 SW00936 3.0 (76) 10.5 (267) 240 157.50 SW00977
3.0 (76) 5.0 (127) 120 75.00 SW00937 3.0 (76) 11.0 (279) 240 165.00 SW00978
3.0 (76) 5.5 (140) 120 82.50 SW00938 3.0 (76) 11.5 (292) 240 172.50 SW00979
3.0 (76) 6.0 (152) 120 90.00 SW00939 3.0 (76) 12.0 (305) 240 180.00 SW00980
3.0 (76) 6.5 (165) 120 97.50 SW00940 3.0 (76) 13.0 (330) 240 195.00 SW00981
3.0 (76) 7.0 (178) 120 105.00 SW00941 3.0 (76) 14.0 (356) 240 210.00 SW00982
3.0 (76) 7.5 (191) 120 112.50 SW00942 3.0 (76) 15.0 (381) 240 225.00 SW00983
3.0 (76) 8.0 (203) 120 120.00 SW00943 3.0 (76) 16.0 (406) 240 240.00 SW00984
CONTINUED CONTINUED

138 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
3.0 (76) 17.0 (432) 240 255.00 SW00985 3.0 (76) 7.0 (178) 240 210.00 SW01026
3.0 (76) 18.0 (457) 240 270.00 SW00986 3.0 (76) 7.5 (191) 240 225.00 SW01027
3.0 (76) 19.0 (483) 240 285.00 SW00987 3.0 (76) 8.0 (203) 240 240.00 SW01028
3.0 (76) 20.0 (508) 240 300.00 SW00988 3.0 (76) 8.5 (216) 240 255.00 SW01029
3.0 (76) 21.0 (533) 240 315.00 SW00989 3.0 (76) 9.0 (229) 240 270.00 SW01030
3.0 (76) 22.0 (559) 240 330.00 SW00990 3.0 (76) 9.5 (241) 240 285.00 SW01031
3.0 (76) 23.0 (584) 240 345.00 SW00991 3.0 (76) 10.0 (254) 240 300.00 SW01032
3.0 (76) 24.0 (610) 240 360.00 SW00992 3.0 (76) 10.5 (267) 240 315.00 SW01033
3.0 (76) 25.0 (635) 240 375.00 SW00993 3.0 (76) 11.0 (279) 240 330.00 SW01034
3.0 (76) 26.0 (660) 240 390.00 SW00994 3.0 (76) 11.5 (292) 240 345.00 SW01035
3.0 (76) 27.0 (686) 240 405.00 SW00995 3.0 (76) 12.0 (305) 240 360.00 SW01036
3.0 (76) 28.0 (711) 240 420.00 SW00996 3.0 (76) 13.0 (330) 240 390.00 SW01037
3.0 (76) 29.0 (737) 240 435.00 SW00997 3.0 (76) 14.0 (356) 240 420.00 SW01038
3.0 (76) 30.0 (762) 240 450.00 SW00998 3.0 (76) 15.0 (381) 240 450.00 SW01039
3.0 (76) 31.0 (787) 240 465.00 SW00999 3.0 (76) 16.0 (406) 240 480.00 SW01040
3.0 (76) 32.0 (813) 240 480.00 SW01000 3.0 (76) 17.0 (432) 240 510.00 SW01041
3.0 (76) 33.0 (838) 240 495.00 SW01001 3.0 (76) 18.0 (457) 240 540.00 SW01042
3.0 (76) 34.0 (864) 240 510.00 SW01002 3.0 (76) 19.0 (483) 240 570.00 SW01043
3.0 (76) 35.0 (889) 240 525.00 SW01003 3.0 (76) 20.0 (508) 240 600.00 SW01044
3.0 (76) 36.0 (914) 240 540.00 SW01004 3.0 (76) 21.0 (533) 240 630.00 SW01045
3.0 (76) 5.0 (127) 120 150.00 SW01005 3.0 (76) 22.0 (559) 240 660.00 SW01046
3.0 (76) 5.5 (140) 120 165.00 SW01006 3.0 (76) 23.0 (584) 240 690.00 SW01047
3.0 (76) 6.0 (152) 120 180.00 SW01007 3.0 (76) 24.0 (610) 240 720.00 SW01048
3.0 (76) 6.5 (165) 120 195.00 SW01008 3.0 (76) 25.0 (635) 240 750.00 SW01049
3.0 (76) 7.0 (178) 120 210.00 SW01009 3.0 (76) 26.0 (660) 240 780.00 SW01050
3.0 (76) 7.5 (191) 120 225.00 SW01010 3.0 (76) 27.0 (686) 240 810.00 SW01051
3.0 (76) 8.0 (203) 120 240.00 SW01011 3.0 (76) 28.0 (711) 240 840.00 SW01052
3.0 (76) 8.5 (216) 120 255.00 SW01012 3.0 (76) 29.0 (737) 240 870.00 SW01053
3.0 (76) 9.0 (229) 120 270.00 SW01013 3.0 (76) 30.0 (762) 240 900.00 SW01054
3.0 (76) 9.5 (241) 120 285.00 SW01014 3.0 (76) 31.0 (787) 240 930.00 SW01055
3.0 (76) 10.0 (254) 120 300.00 SW01015 3.0 (76) 32.0 (813) 240 960.00 SW01056
3.0 (76) 10.5 (267) 120 315.00 SW01016 3.0 (76) 33.0 (838) 240 990.00 SW01057
3.0 (76) 11.0 (279) 120 330.00 SW01017 3.0 (76) 34.0 (864) 240 1020.00 SW01058
3.0 (76) 11.5 (292) 120 345.00 SW01018 3.0 (76) 35.0 (889) 240 1050.00 SW01059
3.0 (76) 12.0 (305) 120 360.00 SW01019 3.0 (76) 36.0 (914) 240 1080.00 SW01060
3.0 (76) 13.0 (330) 120 390.00 SW01020 4.0 (102) 3.0 (76) 12 15.00 SW01061
3.0 (76) 14.0 (356) 120 420.00 SW01021 4.0 (102) 3.5 (89) 12 17.50 SW01062
3.0 (76) 15.0 (381) 120 450.00 SW01022 4.0 (102) 4.0 (102) 12 20.00 SW01063
3.0 (76) 16.0 (406) 120 480.00 SW01023 4.0 (102) 4.5 (114) 12 22.50 SW01064
3.0 (76) 17.0 (432) 120 510.00 SW01024 4.0 (102) 5.0 (127) 12 25.00 SW01065
3.0 (76) 18.0 (457) 120 540.00 SW01025 4.0 (102) 5.5 (140) 12 27.50 SW01066
CONTINUED CONTINUED

WATLOW® 139
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
4.0 (102) 6.0 (152) 12 30.00 SW01067 4.0 (102) 11.5 (292) 120 57.50 SW01108
4.0 (102) 6.5 (165) 12 32.50 SW01068 4.0 (102) 12.0 (305) 120 60.00 SW01109
4.0 (102) 7.0 (178) 12 35.00 SW01069 4.0 (102) 13.0 (330) 120 65.00 SW01110
4.0 (102) 7.5 (191) 12 37.50 SW01070 4.0 (102) 14.0 (356) 120 70.00 SW01111
4.0 (102) 8.0 (203) 12 40.00 SW01071 4.0 (102) 15.0 (381) 120 75.00 SW01112
4.0 (102) 3.0 (76) 24 15.00 SW01072 4.0 (102) 16.0 (406) 120 80.00 SW01113
4.0 (102) 3.5 (89) 24 17.50 SW01073 4.0 (102) 17.0 (432) 120 85.00 SW01114
4.0 (102) 4.0 (102) 24 20.00 SW01074 4.0 (102) 18.0 (457) 120 90.00 SW01115
4.0 (102) 4.5 (114) 24 22.50 SW01075 4.0 (102) 19.0 (483) 120 95.00 SW01116
4.0 (102) 5.0 (127) 24 25.00 SW01076 4.0 (102) 20.0 (508) 120 100.00 SW01117
4.0 (102) 5.5 (140) 24 27.50 SW01077 4.0 (102) 21.0 (533) 120 105.00 SW01118
4.0 (102) 6.0 (152) 24 30.00 SW01078 4.0 (102) 22.0 (559) 120 110.00 SW01119
4.0 (102) 6.5 (165) 24 32.50 SW01079 4.0 (102) 23.0 (584) 120 115.00 SW01120
4.0 (102) 7.0 (178) 24 35.00 SW01080 4.0 (102) 24.0 (610) 120 120.00 SW01121
4.0 (102) 7.5 (191) 24 37.50 SW01081 4.0 (102) 25.0 (635) 120 125.00 SW01122
4.0 (102) 8.0 (203) 24 40.00 SW01082 4.0 (102) 26.0 (660) 120 130.00 SW01123
4.0 (102) 8.5 (216) 24 42.50 SW01083 4.0 (102) 27.0 (686) 120 135.00 SW01124
4.0 (102) 9.0 (229) 24 45.00 SW01084 4.0 (102) 28.0 (711) 120 140.00 SW01125
4.0 (102) 9.5 (241) 24 47.50 SW01085 4.0 (102) 29.0 (737) 120 145.00 SW01126
4.0 (102) 10.0 (254) 24 50.00 SW01086 4.0 (102) 30.0 (762) 120 150.00 SW01127
4.0 (102) 10.5 (267) 24 52.50 SW01087 4.0 (102) 31.0 (787) 120 155.00 SW01128
4.0 (102) 11.0 (279) 24 55.00 SW01088 4.0 (102) 32.0 (813) 120 160.00 SW01129
4.0 (102) 11.5 (292) 24 57.50 SW01089 4.0 (102) 33.0 (838) 120 165.00 SW01130
4.0 (102) 12.0 (305) 24 60.00 SW01090 4.0 (102) 34.0 (864) 120 170.00 SW01131
4.0 (102) 13.0 (330) 24 65.00 SW01091 4.0 (102) 35.0 (889) 120 175.00 SW01132
4.0 (102) 14.0 (356) 24 70.00 SW01092 4.0 (102) 36.0 (914) 120 180.00 SW01133
4.0 (102) 15.0 (381) 24 75.00 SW01093 4.0 (102) 3.0 (76) 12 30.00 SW01134
4.0 (102) 16.0 (406) 24 80.00 SW01094 4.0 (102) 3.5 (89) 12 35.00 SW01135
4.0 (102) 5.0 (127) 120 25.00 SW01095 4.0 (102) 4.0 (102) 12 40.00 SW01136
4.0 (102) 5.5 (140) 120 27.50 SW01096 4.0 (102) 4.5 (114) 12 45.00 SW01137
4.0 (102) 6.0 (152) 120 30.00 SW01097 4.0 (102) 5.0 (127) 12 50.00 SW01138
4.0 (102) 6.5 (165) 120 32.50 SW01098 4.0 (102) 5.5 (140) 12 55.00 SW01139
4.0 (102) 7.0 (178) 120 35.00 SW01099 4.0 (102) 6.0 (152) 12 60.00 SW01140
4.0 (102) 7.5 (191) 120 37.50 SW01100 4.0 (102) 6.5 (165) 12 65.00 SW01141
4.0 (102) 8.0 (203) 120 40.00 SW01101 4.0 (102) 7.0 (178) 12 70.00 SW01142
4.0 (102) 8.5 (216) 120 42.50 SW01102 4.0 (102) 7.5 (191) 12 75.00 SW01143
4.0 (102) 9.0 (229) 120 45.00 SW01103 4.0 (102) 8.0 (203) 12 80.00 SW01144
4.0 (102) 9.5 (241) 120 47.50 SW01104 4.0 (102) 3.0 (76) 24 30.00 SW01145
4.0 (102) 10.0 (254) 120 50.00 SW01105 4.0 (102) 3.5 (89) 24 35.00 SW01146
4.0 (102) 10.5 (267) 120 52.50 SW01106 4.0 (102) 4.0 (102) 24 40.00 SW01147
4.0 (102) 11.0 (279) 120 55.00 SW01107 4.0 (102) 4.5 (114) 24 45.00 SW01148
CONTINUED CONTINUED

140 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
4.0 (102) 5.0 (127) 24 50.00 SW01149 4.0 (102) 20.0 (508) 120 200.00 SW01190
4.0 (102) 5.5 (140) 24 55.00 SW01150 4.0 (102) 21.0 (533) 120 210.00 SW01191
4.0 (102) 6.0 (152) 24 60.00 SW01151 4.0 (102) 22.0 (559) 120 220.00 SW01192
4.0 (102) 6.5 (165) 24 65.00 SW01152 4.0 (102) 23.0 (584) 120 230.00 SW01193
4.0 (102) 7.0 (178) 24 70.00 SW01153 4.0 (102) 24.0 (610) 120 240.00 SW01194
4.0 (102) 7.5 (191) 24 75.00 SW01154 4.0 (102) 25.0 (635) 120 250.00 SW01195
4.0 (102) 8.0 (203) 24 80.00 SW01155 4.0 (102) 26.0 (660) 120 260.00 SW01196
4.0 (102) 8.5 (216) 24 85.00 SW01156 4.0 (102) 27.0 (686) 120 270.00 SW01197
4.0 (102) 9.0 (229) 24 90.00 SW01157 4.0 (102) 28.0 (711) 120 280.00 SW01198
4.0 (102) 9.5 (241) 24 95.00 SW01158 4.0 (102) 29.0 (737) 120 290.00 SW01199
4.0 (102) 10.0 (254) 24 100.00 SW01159 4.0 (102) 30.0 (762) 120 300.00 SW01200
4.0 (102) 10.5 (267) 24 105.00 SW01160 4.0 (102) 31.0 (787) 120 310.00 SW01201
4.0 (102) 11.0 (279) 24 110.00 SW01161 4.0 (102) 32.0 (813) 120 320.00 SW01202
4.0 (102) 11.5 (292) 24 115.00 SW01162 4.0 (102) 33.0 (838) 120 330.00 SW01203
4.0 (102) 12.0 (305) 24 120.00 SW01163 4.0 (102) 34.0 (864) 120 340.00 SW01204
4.0 (102) 13.0 (330) 24 130.00 SW01164 4.0 (102) 35.0 (889) 120 350.00 SW01205
4.0 (102) 14.0 (356) 24 140.00 SW01165 4.0 (102) 36.0 (914) 120 360.00 SW01206
4.0 (102) 15.0 (381) 24 150.00 SW01166 4.0 (102) 14.0 (356) 240 140.00 SW01207
4.0 (102) 16.0 (406) 24 160.00 SW01167 4.0 (102) 15.0 (381) 240 150.00 SW01208
4.0 (102) 5.0 (127) 120 50.00 SW01168 4.0 (102) 16.0 (406) 240 160.00 SW01209
4.0 (102) 5.5 (140) 120 55.00 SW01169 4.0 (102) 17.0 (432) 240 170.00 SW01210
4.0 (102) 6.0 (152) 120 60.00 SW01170 4.0 (102) 18.0 (457) 240 180.00 SW01211
4.0 (102) 6.5 (165) 120 65.00 SW01171 4.0 (102) 19.0 (483) 240 190.00 SW01212
4.0 (102) 7.0 (178) 120 70.00 SW01172 4.0 (102) 20.0 (508) 240 200.00 SW01213
4.0 (102) 7.5 (191) 120 75.00 SW01173 4.0 (102) 21.0 (533) 240 210.00 SW01214
4.0 (102) 8.0 (203) 120 80.00 SW01174 4.0 (102) 22.0 (559) 240 220.00 SW01215
4.0 (102) 8.5 (216) 120 85.00 SW01175 4.0 (102) 23.0 (584) 240 230.00 SW01216
4.0 (102) 9.0 (229) 120 90.00 SW01176 4.0 (102) 24.0 (610) 240 240.00 SW01217
4.0 (102) 9.5 (241) 120 95.00 SW01177 4.0 (102) 25.0 (635) 240 250.00 SW01218
4.0 (102) 10.0 (254) 120 100.00 SW01178 4.0 (102) 26.0 (660) 240 260.00 SW01219
4.0 (102) 10.5 (267) 120 105.00 SW01179 4.0 (102) 27.0 (686) 240 270.00 SW01220
4.0 (102) 11.0 (279) 120 110.00 SW01180 4.0 (102) 28.0 (711) 240 280.00 SW01221
4.0 (102) 11.5 (292) 120 115.00 SW01181 4.0 (102) 29.0 (737) 240 290.00 SW01222
4.0 (102) 12.0 (305) 120 120.00 SW01182 4.0 (102) 30.0 (762) 240 300.00 SW01223
4.0 (102) 13.0 (330) 120 130.00 SW01183 4.0 (102) 31.0 (787) 240 310.00 SW01224
4.0 (102) 14.0 (356) 120 140.00 SW01184 4.0 (102) 32.0 (813) 240 320.00 SW01225
4.0 (102) 15.0 (381) 120 150.00 SW01185 4.0 (102) 33.0 (838) 240 330.00 SW01226
4.0 (102) 16.0 (406) 120 160.00 SW01186 4.0 (102) 34.0 (864) 240 340.00 SW01227
4.0 (102) 17.0 (432) 120 170.00 SW01187 4.0 (102) 35.0 (889) 240 350.00 SW01228
4.0 (102) 18.0 (457) 120 180.00 SW01188 4.0 (102) 36.0 (914) 240 360.00 SW01229
4.0 (102) 19.0 (483) 120 190.00 SW01189 4.0 (102) 3.0 (76) 24 60.00 SW01230
CONTINUED CONTINUED

WATLOW® 141
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
4.0 (102) 3.5 (89) 24 70.00 SW01231 4.0 (102) 29.0 (737) 120 580.00 SW01272
4.0 (102) 4.0 (102) 24 80.00 SW01232 4.0 (102) 30.0 (762) 120 600.00 SW01273
4.0 (102) 4.5 (114) 24 90.00 SW01233 4.0 (102) 31.0 (787) 120 620.00 SW01274
4.0 (102) 5.0 (127) 24 100.00 SW01234 4.0 (102) 32.0 (813) 120 640.00 SW01275
4.0 (102) 5.5 (140) 24 110.00 SW01235 4.0 (102) 33.0 (838) 120 660.00 SW01276
4.0 (102) 6.0 (152) 24 120.00 SW01236 4.0 (102) 34.0 (864) 120 680.00 SW01277
4.0 (102) 6.5 (165) 24 130.00 SW01237 4.0 (102) 35.0 (889) 120 700.00 SW01278
4.0 (102) 7.0 (178) 24 140.00 SW01238 4.0 (102) 36.0 (914) 120 720.00 SW01279
4.0 (102) 7.5 (191) 24 150.00 SW01239 4.0 (102) 10.0 (254) 240 200.00 SW01280
4.0 (102) 8.0 (203) 24 160.00 SW01240 4.0 (102) 10.5 (267) 240 210.00 SW01281
4.0 (102) 5.0 (127) 120 100.00 SW01241 4.0 (102) 11.0 (279) 240 220.00 SW01282
4.0 (102) 5.5 (140) 120 110.00 SW01242 4.0 (102) 11.5 (292) 240 230.00 SW01283
4.0 (102) 6.0 (152) 120 120.00 SW01243 4.0 (102) 12.0 (305) 240 240.00 SW01284
4.0 (102) 6.5 (165) 120 130.00 SW01244 4.0 (102) 13.0 (330) 240 260.00 SW01285
4.0 (102) 7.0 (178) 120 140.00 SW01245 4.0 (102) 14.0 (356) 240 280.00 SW01286
4.0 (102) 7.5 (191) 120 150.00 SW01246 4.0 (102) 15.0 (381) 240 300.00 SW01287
4.0 (102) 8.0 (203) 120 160.00 SW01247 4.0 (102) 16.0 (406) 240 320.00 SW01288
4.0 (102) 8.5 (216) 120 170.00 SW01248 4.0 (102) 17.0 (432) 240 340.00 SW01289
4.0 (102) 9.0 (229) 120 180.00 SW01249 4.0 (102) 18.0 (457) 240 360.00 SW01290
4.0 (102) 9.5 (241) 120 190.00 SW01250 4.0 (102) 19.0 (483) 240 380.00 SW01291
4.0 (102) 10.0 (254) 120 200.00 SW01251 4.0 (102) 20.0 (508) 240 400.00 SW01292
4.0 (102) 10.5 (267) 120 210.00 SW01252 4.0 (102) 21.0 (533) 240 420.00 SW01293
4.0 (102) 11.0 (279) 120 220.00 SW01253 4.0 (102) 22.0 (559) 240 440.00 SW01294
4.0 (102) 11.5 (292) 120 230.00 SW01254 4.0 (102) 23.0 (584) 240 460.00 SW01295
4.0 (102) 12.0 (305) 120 240.00 SW01255 4.0 (102) 24.0 (610) 240 480.00 SW01296
4.0 (102) 13.0 (330) 120 260.00 SW01256 4.0 (102) 25.0 (635) 240 500.00 SW01297
4.0 (102) 14.0 (356) 120 280.00 SW01257 4.0 (102) 26.0 (660) 240 520.00 SW01298
4.0 (102) 15.0 (381) 120 300.00 SW01258 4.0 (102) 27.0 (686) 240 540.00 SW01299
4.0 (102) 16.0 (406) 120 320.00 SW01259 4.0 (102) 28.0 (711) 240 560.00 SW01300
4.0 (102) 17.0 (432) 120 340.00 SW01260 4.0 (102) 29.0 (737) 240 580.00 SW01301
4.0 (102) 18.0 (457) 120 360.00 SW01261 4.0 (102) 30.0 (762) 240 600.00 SW01302
4.0 (102) 19.0 (483) 120 380.00 SW01262 4.0 (102) 31.0 (787) 240 620.00 SW01303
4.0 (102) 20.0 (508) 120 400.00 SW01263 4.0 (102) 32.0 (813) 240 640.00 SW01304
4.0 (102) 21.0 (533) 120 420.00 SW01264 4.0 (102) 33.0 (838) 240 660.00 SW01305
4.0 (102) 22.0 (559) 120 440.00 SW01265 4.0 (102) 34.0 (864) 240 680.00 SW01306
4.0 (102) 23.0 (584) 120 460.00 SW01266 4.0 (102) 35.0 (889) 240 700.00 SW01307
4.0 (102) 24.0 (610) 120 480.00 SW01267 4.0 (102) 36.0 (914) 240 720.00 SW01308
4.0 (102) 25.0 (635) 120 500.00 SW01268 4.0 (102) 5.0 (127) 120 200.00 SW01309
4.0 (102) 26.0 (660) 120 520.00 SW01269 4.0 (102) 5.5 (140) 120 220.00 SW01310
4.0 (102) 27.0 (686) 120 540.00 SW01270 4.0 (102) 6.0 (152) 120 240.00 SW01311
4.0 (102) 28.0 (711) 120 560.00 SW01271 4.0 (102) 6.5 (165) 120 260.00 SW01312
CONTINUED CONTINUED

142 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
4.0 (102) 7.0 (178) 120 280.00 SW01313 4.0 (102) 26.0 (660) 240 1040.00 SW01354
4.0 (102) 7.5 (191) 120 300.00 SW01314 4.0 (102) 27.0 (686) 240 1080.00 SW01355
4.0 (102) 8.0 (203) 120 320.00 SW01315 4.0 (102) 28.0 (711) 240 1120.00 SW01356
4.0 (102) 8.5 (216) 120 340.00 SW01316 4.0 (102) 29.0 (737) 240 1160.00 SW01357
4.0 (102) 9.0 (229) 120 360.00 SW01317 4.0 (102) 30.0 (762) 240 1200.00 SW01358
4.0 (102) 9.5 (241) 120 380.00 SW01318 4.0 (102) 31.0 (787) 240 1240.00 SW01359
4.0 (102) 10.0 (254) 120 400.00 SW01319 4.0 (102) 32.0 (813) 240 1280.00 SW01360
4.0 (102) 10.5 (267) 120 420.00 SW01320 4.0 (102) 33.0 (838) 240 1320.00 SW01361
4.0 (102) 11.0 (279) 120 440.00 SW01321 4.0 (102) 34.0 (864) 240 1360.00 SW01362
4.0 (102) 11.5 (292) 120 460.00 SW01322 4.0 (102) 35.0 (889) 240 1400.00 SW01363
4.0 (102) 12.0 (305) 120 480.00 SW01323 4.0 (102) 36.0 (914) 240 1440.00 SW01364
4.0 (102) 13.0 (330) 120 520.00 SW01324 5.0 (127) 3.0 (76) 12 18.75 SW01365
4.0 (102) 14.0 (356) 120 560.00 SW01325 5.0 (127) 3.5 (89) 12 21.88 SW01366
4.0 (102) 15.0 (381) 120 600.00 SW01326 5.0 (127) 4.0 (102) 12 25.00 SW01367
4.0 (102) 16.0 (406) 120 640.00 SW01327 5.0 (127) 4.5 (114) 12 28.13 SW01368
4.0 (102) 17.0 (432) 120 680.00 SW01328 5.0 (127) 5.0 (127) 12 31.25 SW01369
4.0 (102) 18.0 (457) 120 720.00 SW01329 5.0 (127) 5.5 (140) 12 34.38 SW01370
4.0 (102) 7.0 (178) 240 280.00 SW01330 5.0 (127) 6.0 (152) 12 37.50 SW01371
4.0 (102) 7.5 (191) 240 300.00 SW01331 5.0 (127)) 6.5 (165) 12 40.63 SW01372
4.0 (102) 8.0 (203) 240 320.00 SW01332 5.0 (127) 7.0 (178) 12 43.75 SW01373
4.0 (102) 8.5 (216) 240 340.00 SW01333 5.0 (127) 7.5 (191) 12 46.88 SW01374
4.0 (102) 9.0 (229) 240 360.00 SW01334 5.0 (127) 8.0 (203) 12 50.00 SW01375
4.0 (102) 9.5 (241) 240 380.00 SW01335 5.0 (127) 3.0 (76) 24 18.75 SW01376
4.0 (102) 10.0 (254) 240 400.00 SW01336 5.0 (127) 3.5 (89) 24 21.88 SW01377
4.0 (102) 10.5 (267) 240 420.00 SW01337 5.0 (127) 4.0 (102) 24 25.00 SW01378
4.0 (102) 11.0 (279) 240 440.00 SW01338 5.0 (127) 4.5 (114) 24 28.13 SW01379
4.0 (102) 11.5 (292) 240 460.00 SW01339 5.0 (127) 5.0 (127) 24 31.25 SW01380
4.0 (102) 12.0 (305) 240 480.00 SW01340 5.0 (127) 5.5 (140) 24 34.38 SW01381
4.0 (102) 13.0 (330) 240 520.00 SW01341 5.0 (127) 6.0 (152) 24 37.50 SW01382
4.0 (102) 14.0 (356) 240 560.00 SW01342 5.0 (127) 6.5 (165) 24 40.63 SW01383
4.0 (102) 15.0 (381) 240 600.00 SW01343 5.0 (127) 7.0 (178) 24 43.75 SW01384
4.0 (102) 16.0 (406) 240 640.00 SW01344 5.0 (127) 7.5 (191) 24 46.88 SW01385
4.0 (102) 17.0 (432) 240 680.00 SW01345 5.0 (127) 8.0 (203) 24 50.00 SW01386
4.0 (102) 18.0 (457) 240 720.00 SW01346 5.0 (127) 8.5 (216) 24 53.13 SW01387
4.0 (102) 19.0 (483) 240 760.00 SW01347 5.0 (127) 9.0 (229) 24 56.25 SW01388
4.0 (102) 20.0 (508) 240 800.00 SW01348 5.0 (127) 9.5 (241) 24 59.38 SW01389
4.0 (102) 21.0 (533) 240 840.00 SW01349 5.0 (127) 10.0 (254) 24 62.50 SW01390
4.0 (102) 22.0 (559) 240 880.00 SW01350 5.0 (127) 10.5 (267) 24 65.63 SW01391
4.0 (102) 23.0 (584) 240 920.00 SW01351 5.0 (127) 11.0 (279) 24 68.75 SW01392
4.0 (102) 24.0 (610) 240 960.00 SW01352 5.0 (127) 11.5 (292) 24 71.88 SW01393
4.0 (102) 25.0 (635) 240 1000.00 SW01353 5.0 (127) 12.0 (305) 24 75.00 SW01394
CONTINUED CONTINUED

WATLOW® 143
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
5.0 (127) 13.0 (330) 24 81.25 SW01395 5.0 (127) 35.0 (889) 120 218.75 SW01436
5.0 (127) 14.0 (356) 24 87.50 SW01396 5.0 (127) 36.0 (914) 120 225.00 SW01437
5.0 (127) 15.0 (381) 24 93.75 SW01397 5.0 (127) 3.0 (76) 12 37.50 SW01438
5.0 (127) 16.0 (406) 24 100.00 SW01398 5.0 (127) 3.5 (89) 12 43.75 SW01439
5.0 (127) 5.0 (127) 120 31.25 SW01399 5.0 (127) 4.0 (102) 12 50.00 SW01440
5.0 (127) 5.5 (140) 120 34.38 SW01400 5.0 (127) 4.5 (114) 12 56.25 SW01441
5.0 (127) 6.0 (152) 120 37.50 SW01401 5.0 (127) 5.0 (127) 12 62.50 SW01442
5.0 (127) 6.5 (165) 120 40.63 SW01402 5.0 (127) 5.5 (140) 12 68.75 SW01443
5.0 (127) 7.0 (178) 120 43.75 SW01403 5.0 (127) 6.0 (152) 12 75.00 SW01444
5.0 (127) 7.5 (191) 120 46.88 SW01404 5.0 (127) 6.5 (165) 12 81.25 SW01445
5.0 (127) 8.0 (203) 120 50.00 SW01405 5.0 (127) 7.0 (178) 12 87.50 SW01446
5.0 (127) 8.5 (216) 120 53.13 SW01406 5.0 (127) 7.5 (191) 12 93.75 SW01447
5.0 (127) 9.0 (229) 120 56.25 SW01407 5.0 (127) 8.0 (203) 12 100.00 SW01448
5.0 (127) 9.5 (241) 120 59.38 SW01408 5.0 (127) 3.0 (76) 24 37.50 SW01449
5.0 (127) 10.0 (254) 120 62.50 SW01409 5.0 (127) 3.5 (89) 24 43.75 SW01450
5.0 (127) 10.5 (267) 120 65.63 SW01410 5.0 (127) 4.0 (102) 24 50.00 SW01451
5.0 (127) 11.0 (279) 120 68.75 SW01411 5.0 (127) 4.5 (114) 24 56.25 SW01452
5.0 (127) 11.5 (292) 120 71.88 SW01412 5.0 (127) 5.0 (127) 24 62.50 SW01453
5.0 (127) 12.0 (305) 120 75.00 SW01413 5.0 (127) 5.5 (140) 24 68.75 SW01454
5.0 (127) 13.0 (330) 120 81.25 SW01414 5.0 (127) 6.0 (152) 24 75.00 SW01455
5.0 (127) 14.0 (356) 120 87.50 SW01415 5.0 (127) 6.5 (165) 24 81.25 SW01456
5.0 (127) 15.0 (381) 120 93.75 SW01416 5.0 (127) 7.0 (178) 24 87.50 SW01457
5.0 (127) 16.0 (406) 120 100.00 SW01417 5.0 (127) 7.5 (191) 24 93.75 SW01458
5.0 (127) 17.0 (432) 120 106.25 SW01418 5.0 (127) 8.0 (203) 24 100.00 SW01459
5.0 (127) 18.0 (457) 120 112.50 SW01419 5.0 (127) 8.5 (216) 24 106.25 SW01460
5.0 (127) 19.0 (483) 120 118.75 SW01420 5.0 (127) 9.0 (229) 24 112.50 SW01461
5.0 (127) 20.0 (508) 120 125.00 SW01421 5.0 (127) 9.5 (241) 24 118.75 SW01462
5.0 (127) 21.0 (533) 120 131.25 SW01422 5.0 (127) 10.0 (254) 24 125.00 SW01463
5.0 (127) 22.0 (559) 120 137.50 SW01423 5.0 (127) 10.5 (267) 24 131.25 SW01464
5.0 (127) 23.0 (584) 120 143.75 SW01424 5.0 (127) 11.0 (279) 24 137.50 SW01465
5.0 (127) 24.0 (610) 120 150.00 SW01425 5.0 (127) 11.5 (292) 24 143.75 SW01466
5.0 (127) 25.0 (635) 120 156.25 SW01426 5.0 (127) 12.0 (305) 24 150.00 SW01467
5.0 (127) 26.0 (660) 120 162.50 SW01427 5.0 (127) 13.0 (330) 24 162.50 SW01468
5.0 (127) 27.0 (686) 120 168.75 SW01428 5.0 (127) 14.0 (356) 24 175.00 SW01469
5.0 (127) 28.0 (711) 120 175.00 SW01429 5.0 (127) 15.0 (381) 24 187.50 SW01470
5.0 (127) 29.0 (737) 120 181.25 SW01430 5.0 (127) 16.0 (406) 24 200.00 SW01471
5.0 (127) 30.0 (762) 120 187.50 SW01431 5.0 (127) 5.0 (127) 120 62.50 SW01472
5.0 (127) 31.0 (787) 120 193.75 SW01432 5.0 (127) 5.5 (140) 120 68.75 SW01473
5.0 (127) 32.0 (813) 120 200.00 SW01433 5.0 (127) 6.0 (152) 120 75.00 SW01474
5.0 (127) 33.0 (838) 120 206.25 SW01434 5.0 (127) 6.5 (165) 120 81.25 SW01475
5.0 (127) 34.0 (864) 120 212.50 SW01435 5.0 (127) 7.0 (178) 120 87.50 SW01476
CONTINUED CONTINUED

144 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
5.0 (127) 7.5 (191) 120 93.75 SW01477 5.0 (127) 21.0 (533) 240 262.50 SW01518
5.0 (127) 8.0 (203) 120 100.00 SW01478 5.0 (127) 22.0 (559) 240 275.00 SW01519
5.0 (127) 8.5 (216) 120 106.25 SW01479 5.0 (127) 23.0 (584) 240 287.50 SW01520
5.0 (127) 9.0 (229) 120 112.50 SW01480 5.0 (127) 24.0 (610) 240 300.00 SW01521
5.0 (127) 9.5 (241) 120 118.75 SW01481 5.0 (127) 25.0 (635) 240 312.50 SW01522
5.0 (127) 10.0 (254) 120 125.00 SW01482 5.0 (127) 26.0 (660) 240 325.00 SW01523
5.0 (127) 10.5 (267) 120 131.25 SW01483 5.0 (127) 27.0 (686) 240 337.50 SW01524
5.0 (127) 11.0 (279) 120 137.50 SW01484 5.0 (127) 28.0 (711) 240 350.00 SW01525
5.0 (127) 11.5 (292) 120 143.75 SW01485 5.0 (127) 29.0 (737) 240 362.50 SW01526
5.0 (127) 12.0 (305) 120 150.00 SW01486 5.0 (127) 30.0 (762) 240 375.00 SW01527
5.0 (127) 13.0 (330) 120 162.50 SW01487 5.0 (127) 31.0 (787) 240 387.50 SW01528
5.0 (127) 14.0 (356) 120 175.00 SW01488 5.0 (127) 32.0 (813) 240 400.00 SW01529
5.0 (127) 15.0 (381) 120 187.50 SW01489 5.0 (127) 33.0 (838) 240 412.50 SW01530
5.0 (127) 16.0 (406) 120 200.00 SW01490 5.0 (127) 34.0 (864) 240 425.00 SW01531
5.0 (127) 17.0 (432) 120 212.50 SW01491 5.0 (127) 35.0 (889) 240 437.50 SW01532
5.0 (127) 18.0 (457) 120 225.00 SW01492 5.0 (127) 36.0 (914) 240 450.00 SW01533
5.0 (127) 19.0 (483) 120 237.50 SW01493 5.0 (127) 3.0 (76) 24 75.00 SW01534
5.0 (127) 20.0 (508) 120 250.00 SW01494 5.0 (127) 3.5 (89) 24 87.50 SW01535
5.0 (127) 21.0 (533) 120 262.50 SW01495 5.0 (127) 4.0 (102) 24 100.00 SW01536
5.0 (127) 22.0 (559) 120 275.00 SW01496 5.0 (127) 4.5 (114) 24 112.50 SW01537
5.0 (127) 23.0 (584) 120 287.50 SW01497 5.0 (127) 5.0 (127) 24 125.00 SW01538
5.0 (127) 24.0 (610) 120 300.00 SW01498 5.0 (127) 5.5 (140) 24 137.50 SW01539
5.0 (127) 25.0 (635) 120 312.50 SW01499 5.0 (127) 6.0 (152) 24 150.00 SW01540
5.0 (127) 26.0 (660) 120 325.00 SW01500 5.0 (127) 6.5 (165) 24 162.50 SW01541
5.0 (127) 27.0 (686) 120 337.50 SW01501 5.0 (127) 7.0 (178) 24 175.00 SW01542
5.0 (127) 28.0 (711) 120 350.00 SW01502 5.0 (127) 7.5 (191) 24 187.50 SW01543
5.0 (127) 29.0 (737) 120 362.50 SW01503 5.0 (127) 8.0 (203) 24 200.00 SW01544
5.0 (127) 30.0 (762) 120 375.00 SW01504 5.0 (127) 5.0 (127) 120 125.00 SW01545
5.0 (127) 31.0 (787) 120 387.50 SW01505 5.0 (127) 5.5 (140) 120 137.50 SW01546
5.0 (127) 32.0 (813) 120 400.00 SW01506 5.0 (127) 6.0 (152) 120 150.00 SW01547
5.0 (127) 33.0 (838) 120 412.50 SW01507 5.0 (127) 6.5 (165) 120 162.50 SW01548
5.0 (127) 34.0 (864) 120 425.00 SW01508 5.0 (127) 7.0 (178) 120 175.00 SW01549
5.0 (127) 35.0 (889) 120 437.50 SW01509 5.0 (127) 7.5 (191) 120 187.50 SW01550
5.0 (127) 36.0 (914) 120 450.00 SW01510 5.0 (127) 8.0 (203) 120 200.00 SW01551
5.0 (127) 14.0 (356) 240 175.00 SW01511 5.0 (127) 8.5 (216) 120 212.50 SW01552
5.0 (127) 15.0 (381) 240 187.50 SW01512 5.0 (127) 9.0 (229) 120 225.00 SW01553
5.0 (127) 16.0 (406) 240 200.00 SW01513 5.0 (127) 9.5 (241) 120 237.50 SW01554
5.0 (127) 17.0 (432) 240 212.50 SW01514 5.0 (127) 10.0 (254) 120 250.00 SW01555
5.0 (127) 18.0 (457) 240 225.00 SW01515 5.0 (127) 10.5 (267) 120 262.50 SW01556
5.0 (127) 19.0 (483) 240 237.50 SW01516 5.0 (127) 11.0 (279) 120 275.00 SW01557
5.0 (127) 20.0 (508) 240 250.00 SW01517 5.0 (127) 11.5 (292) 120 287.50 SW01558
CONTINUED CONTINUED

WATLOW® 145
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
5.0 (127) 12.0 (305) 120 300.00 SW01559 5.0 (127) 24.0 (610) 240 600.00 SW01600
5.0 (127) 13.0 (330) 120 325.00 SW01560 5.0 (127) 25.0 (635) 240 625.00 SW01601
5.0 (127) 14.0 (356) 120 350.00 SW01561 5.0 (127) 26.0 (660) 240 650.00 SW01602
5.0 (127) 15.0 (381) 120 375.00 SW01562 5.0 (127) 27.0 (686) 240 675.00 SW01603
5.0 (127) 16.0 (406) 120 400.00 SW01563 5.0 (127) 28.0 (711) 240 700.00 SW01604
5.0 (127) 17.0 (432) 120 425.00 SW01564 5.0 (127) 29.0 (737) 240 725.00 SW01605
5.0 (127) 18.0 (457) 120 450.00 SW01565 5.0 (127) 30.0 (762) 240 750.00 SW01606
5.0 (127) 19.0 (483) 120 475.00 SW01566 5.0 (127) 31.0 (787) 240 775.00 SW01607
5.0 (127) 20.0 (508) 120 500.00 SW01567 5.0 (127) 32.0 (813) 240 800.00 SW01608
5.0 (127) 21.0 (533) 120 525.00 SW01568 5.0 (127) 33.0 (838) 240 825.00 SW01609
5.0 (127) 22.0 (559) 120 550.00 SW01569 5.0 (127) 34.0 (864) 240 850.00 SW01610
5.0 (127) 23.0 (584) 120 575.00 SW01570 5.0 (127) 35.0 (889) 240 875.00 SW01611
5.0 (127) 24.0 (610) 120 600.00 SW01571 5.0 (127) 36.0 (914) 240 900.00 SW01612
5.0 (127) 25.0 (635) 120 625.00 SW01572 5.0 (127) 5.0 (127) 120 250.00 SW01613
5.0 (127) 26.0 (660) 120 650.00 SW01573 5.0 (127) 5.5 (140) 120 275.00 SW01614
5.0 (127) 27.0 (686) 120 675.00 SW01574 5.0 (127) 6.0 (152) 120 300.00 SW01615
5.0 (127) 28.0 (711) 120 700.00 SW01575 5.0 (127) 6.5 (165) 120 325.00 SW01616
5.0 (127) 29.0 (737) 120 725.00 SW01576 5.0 (127) 7.0 (178) 120 350.00 SW01617
5.0 (127) 30.0 (762) 120 750.00 SW01577 5.0 (127) 7.5 (191) 120 375.00 SW01618
5.0 (127) 31.0 (787) 120 775.00 SW01578 5.0 (127) 8.0 (203) 120 400.00 SW01619
5.0 (127) 32.0 (813) 120 800.00 SW01579 5.0 (127) 8.5 (216) 120 425.00 SW01620
5.0 (127) 33.0 (838) 120 825.00 SW01580 5.0 (127) 9.0 (229) 120 450.00 SW01621
5.0 (127) 34.0 (864) 120 850.00 SW01581 5.0 (127) 9.5 (241) 120 475.00 SW01622
5.0 (127) 35.0 (889) 120 875.00 SW01582 5.0 (127) 10.0 (254) 120 500.00 SW01623
5.0 (127) 36.0 (914) 120 900.00 SW01583 5.0 (127) 10.5 (267) 120 525.00 SW01624
5.0 (127) 10.0 (254) 240 250.00 SW01584 5.0 (127) 11.0 (279) 120 550.00 SW01625
5.0 (127) 10.5 (267) 240 262.50 SW01585 5.0 (127) 11.5 (292) 120 575.00 SW01626
5.0 (127) 11.0 (279) 240 275.00 SW01586 5.0 (127) 12.0 (305) 120 600.00 SW01627
5.0 (127) 11.5 (292) 240 287.50 SW01587 5.0 (127) 13.0 (330) 120 650.00 SW01628
5.0 (127) 12.0 (305) 240 300.00 SW01588 5.0 (127) 14.0 (356) 120 700.00 SW01629
5.0 (127) 13.0 (330) 240 325.00 SW01589 5.0 (127) 15.0 (381) 120 750.00 SW01630
5.0 (127) 14.0 (356) 240 350.00 SW01590 5.0 (127) 16.0 (406) 120 800.00 SW01631
5.0 (127) 15.0 (381) 240 375.00 SW01591 5.0 (127) 17.0 (432) 120 850.00 SW01632
5.0 (127) 16.0 (406) 240 400.00 SW01592 5.0 (127) 18.0 (457) 120 900.00 SW01633
5.0 (127) 17.0 (432) 240 425.00 SW01593 5.0 (127) 7.0 (178) 240 350.00 SW01634
5.0 (127) 18.0 (457) 240 450.00 SW01594 5.0 (127) 7.5 (191) 240 375.00 SW01635
5.0 (127) 19.0 (483) 240 475.00 SW01595 5.0 (127) 8.0 (203) 240 400.00 SW01636
5.0 (127) 20.0 (508) 240 500.00 SW01596 5.0 (127) 8.5 (216) 240 425.00 SW01637
5.0 (127) 21.0 (533) 240 525.00 SW01597 5.0 (127) 9.0 (229) 240 450.00 SW01638
5.0 (127) 22.0 (559) 240 550.00 SW01598 5.0 (127) 9.5 (241) 240 475.00 SW01639
5.0 (127) 23.0 (584) 240 575.00 SW01599 5.0 (127) 10.0 (254) 240 500.00 SW01640
CONTINUED CONTINUED

146 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
5.0 (127) 10.5 (267) 240 525.00 SW01641 6.0 (152) 4.0 (102) 24 30.00 SW01682
5.0 (127) 11.0 (279) 240 550.00 SW01642 6.0 (152) 4.5 (114) 24 33.75 SW01683
5.0 (127) 11.5 (292) 240 575.00 SW01643 6.0 (152) 5.0 (127) 24 37.50 SW01684
5.0 (127) 12.0 (305) 240 600.00 SW01644 6.0 (152) 5.5 (140) 24 41.25 SW01685
5.0 (127) 13.0 (330) 240 650.00 SW01645 6.0 (152) 6.0 (152) 24 45.00 SW01686
5.0 (127) 14.0 (356) 240 700.00 SW01646 6.0 (152) 6.5 (165) 24 48.75 SW01687
5.0 (127) 15.0 (381) 240 750.00 SW01647 6.0 (152) 7.0 (178) 24 52.50 SW01688
5.0 (127) 16.0 (406) 240 800.00 SW01648 6.0 (152) 7.5 (191) 24 56.25 SW01689
5.0 (127) 17.0 (432) 240 850.00 SW01649 6.0 (152) 8.0 (203) 24 60.00 SW01690
5.0 (127) 18.0 (457) 240 900.00 SW01650 6.0 (152) 8.5 (216) 24 63.75 SW01691
5.0 (127) 19.0 (483) 240 950.00 SW01651 6.0 (152) 9.0 (229) 24 67.50 SW01692
5.0 (127) 20.0 (508) 240 1000.00 SW01652 6.0 (152) 9.5 (241) 24 71.25 SW01693
5.0 (127) 21.0 (533) 240 1050.00 SW01653 6.0 (152) 10.0 (254) 24 75.00 SW01694
5.0 (127) 22.0 (559) 240 1100.00 SW01654 6.0 (152) 10.5 (267) 24 78.75 SW01695
5.0 (127) 23.0 (584) 240 1150.00 SW01655 6.0 (152) 11.0 (279) 24 82.50 SW01696
5.0 (127) 24.0 (610) 240 1200.00 SW01656 6.0 (152) 11.5 (292) 24 86.25 SW01697
5.0 (127) 25.0 (635) 240 1250.00 SW01657 6.0 (152) 12.0 (305) 24 90.00 SW01698
5.0 (127) 26.0 (660) 240 1300.00 SW01658 6.0 (152) 13.0 (330) 24 97.50 SW01699
5.0 (127) 27.0 (686) 240 1350.00 SW01659 6.0 (152) 14.0 (356) 24 105.00 SW01700
5.0 (127) 28.0 (711) 240 1400.00 SW01660 6.0 (152) 15.0 (381) 24 112.50 SW01701
5.0 (127) 29.0 (737) 240 1450.00 SW01661 5.0 (127) 16.0 (406) 24 120.00 SW01702
5.0 (127) 30.0 (762) 240 1500.00 SW01662 5.0 (127) 5.0 (127) 120 37.50 SW01703
5.0 (127) 31.0 (787) 240 1550.00 SW01663 5.0 (127) 5.5 (140) 120 41.25 SW01704
5.0 (127) 32.0 (813) 240 1600.00 SW01664 5.0 (127) 6.0 (152) 120 45.00 SW01705
5.0 (127) 33.0 (838) 240 1,650.00 SW01665 5.0 (127) 6.5 (165) 120 48.75 SW01706
5.0 (127) 34.0 (864) 240 1700.00 SW01666 5.0 (127) 7.0 (178) 120 52.50 SW01707
5.0 (127) 35.0 (889) 240 1750.00 SW01667 5.0 (127) 7.5 (191) 120 56.25 SW01708
5.0 (127) 36.0 (914) 240 1800.00 SW01668 5.0 (127) 8.0 (203) 120 60.00 SW01709
6.0 (152) 3.0 (76) 12 22.50 SW01669 6.0 (152) 8.5 (216) 120 63.75 SW01710
6.0 (152) 3.5 (89) 12 26.25 SW01670 6.0 (152) 9.0 (229) 120 67.50 SW01711
6.0 (152) 4.0 (102) 12 30.00 SW01671 6.0 (152) 9.5 (241) 120 71.25 SW01712
6.0 (152) 4.5 (114) 12 33.75 SW01672 6.0 (152) 10.0 (254) 120 75.00 SW01713
6.0 (152) 5.0 (127) 12 37.50 SW01673 6.0 (152) 10.5 (267) 120 78.75 SW01714
6.0 (152) 5.5 (140) 12 41.25 SW01674 6.0 (152) 11.0 (279) 120 82.50 SW01715
6.0 (152) 6.0 (152) 12 45.00 SW01675 6.0 (152) 11.5 (292) 120 86.25 SW01716
6.0 (152) 6.5 (165) 12 48.75 SW01676 6.0 (152) 12.0 (305) 120 90.00 SW01717
6.0 (152) 7.0 (178) 12 52.50 SW01677 6.0 (152) 13.0 (330) 120 97.50 SW01718
6.0 (152) 7.5 (191) 12 56.25 SW01678 6.0 (152) 14.0 (356) 120 105.00 SW01719
6.0 (152) 8.0 (203) 12 60.00 SW01679 6.0 (152) 15.0 (381) 120 112.50 SW01720
6.0 (152) 3.0 (76) 24 22.50 SW01680 6.0 (152) 16.0 (406) 120 120.00 SW01721
6.0 (152) 3.5 (89) 24 26.25 SW01681 6.0 (152) 17.0 (432) 120 127.50 SW01722
CONTINUED CONTINUED

WATLOW® 147
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
6.0 (152) 18.0 (457) 120 135.00 SW01723 6.0 (152) 8.5 (216) 24 127.50 SW01764
6.0 (152) 19.0 (483) 120 142.50 SW01724 6.0 (152) 9.0 (229) 24 135.00 SW01765
6.0 (152) 20.0 (508) 120 150.00 SW01725 6.0 (152) 9.5 (241) 24 142.50 SW01766
6.0 (152) 21.0 (533) 120 157.50 SW01726 6.0 (152) 10.0 (254) 24 150.00 SW01767
6.0 (152) 22.0 (559) 120 165.00 SW01727 6.0 (152) 10.5 (267) 24 157.50 SW01768
6.0 (152) 23.0 (584) 120 172.50 SW01728 6.0 (152) 11.0 (279) 24 165.00 SW01769
6.0 (152) 24.0 (610) 120 180.00 SW01729 6.0 (152) 11.5 (292) 24 172.50 SW01770
6.0 (152) 25.0 (635) 120 187.50 SW01730 6.0 (152) 12.0 (305) 24 180.00 SW01771
6.0 (152) 26.0 (660) 120 195.00 SW01731 6.0 (152) 13.0 (330) 24 195.00 SW01772
6.0 (152) 27.0 (686) 120 202.50 SW01732 6.0 (152) 14.0 (356) 24 210.00 SW01773
6.0 (152) 28.0 (711) 120 210.00 SW01733 6.0 (152) 15.0 (381) 24 225.00 SW01774
6.0 (152) 29.0 (737) 120 217.50 SW01734 6.0 (152) 16.0 (406) 24 240.00 SW01775
6.0 (152) 30.0 (762) 120 225.00 SW01735 6.0 (152) 5.0 (127) 120 75.00 SW01776
6.0 (152) 31.0 (787) 120 232.50 SW01736 6.0 (152) 5.5 (140) 120 82.50 SW01777
6.0 (152) 32.0 (813) 120 240.00 SW01737 6.0 (152) 6.0 (152) 120 90.00 SW01778
6.0 (152) 33.0 (838) 120 247.50 SW01738 6.0 (152) 6.5 (165) 120 97.50 SW01779
6.0 (152) 34.0 (864) 120 255.00 SW01739 6.0 (152) 7.0 (178) 120 105.00 SW01780
6.0 (152) 35.0 (889) 120 262.50 SW01740 6.0 (152) 7.5 (191) 120 112.50 SW01781
6.0 (152) 36.0 (914) 120 270.00 SW01741 6.0 (152) 8.0 (203) 120 120.00 SW01782
6.0 (152) 3.0 (76) 12 45.00 SW01742 6.0 (152) 8.5 (216) 120 127.50 SW01783
6.0 (152) 3.5 (89) 12 52.50 SW01743 6.0 (152) 9.0 (229) 120 135.00 SW01784
6.0 (152) 4.0 (102) 12 60.00 SW01744 6.0 (152) 9.5 (241) 120 142.50 SW01785
6.0 (152) 4.5 (114) 12 67.50 SW01745 6.0 (152) 10.0 (254) 120 150.00 SW01786
6.0 (152) 5.0 (127) 12 75.00 SW01746 6.0 (152) 10.5 (267) 120 157.50 SW01787
6.0 (152) 5.5 (140) 12 82.50 SW01747 6.0 (152) 11.0 (279) 120 165.00 SW01788
6.0 (152) 6.0 (152) 12 90.00 SW01748 6.0 (152) 11.5 (292) 120 172.50 SW01789
6.0 (152) 6.5 (165) 12 97.50 SW01749 6.0 (152) 12.0 (305) 120 180.00 SW01790
6.0 (152) 7.0 (178) 12 105.00 SW01750 6.0 (152) 13.0 (330) 120 195.00 SW01791
6.0 (152) 7.5 (191) 12 112.50 SW01751 6.0 (152) 14.0 (356) 120 210.00 SW01792
6.0 (152) 8.0 (203) 12 120.00 SW01752 6.0 (152) 15.0 (381) 120 225.00 SW01793
6.0 (152) 3.0 (76) 24 45.00 SW01753 6.0 (152) 16.0 (406) 120 240.00 SW01794
6.0 (152) 3.5 (89) 24 52.50 SW01754 6.0 (152) 17.0 (432) 120 255.00 SW01795
6.0 (152) 4.0 (102) 24 60.00 SW01755 6.0 (152) 18.0 (457) 120 270.00 SW01796
6.0 (152) 4.5 (114) 24 67.50 SW01756 6.0 (152) 19.0 (483) 120 285.00 SW01797
6.0 (152) 5.0 (127) 24 75.00 SW01757 6.0 (152) 20.0 (508) 120 300.00 SW01798
6.0 (152) 5.5 (140) 24 82.50 SW01758 6.0 (152) 21.0 (533) 120 315.00 SW01799
6.0 (152) 6.0 (152) 24 90.00 SW01759 6.0 (152) 22.0 (559) 120 330.00 SW01800
6.0 (152) 6.5 (165) 24 97.50 SW01760 6.0 (152) 23.0 (584) 120 345.00 SW01801
6.0 (152) 7.0 (178) 24 105.00 SW01761 6.0 (152) 24.0 (610) 120 360.00 SW01802
6.0 (152) 7.5 (191) 24 112.50 SW01762 6.0 (152) 25.0 (635) 120 375.00 SW01803
6.0 (152) 8.0 (203) 24 120.00 SW01763 6.0 (152) 26.0 (660) 120 390.00 SW01804
CONTINUED CONTINUED

148 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
6.0 (152) 27.0 (686) 120 405.00 SW01805 6.0 (152) 7.0 (178) 24 210.00 SW01846
6.0 (152) 28.0 (711) 120 420.00 SW01806 6.0 (152) 7.5 (191) 24 225.00 SW01847
6.0 (152) 29.0 (737) 120 435.00 SW01807 6.0 (152) 8.0 (203) 24 240.00 SW01848
6.0 (152) 30.0 (762) 120 450.00 SW01808 6.0 (152) 5.0 (127) 120 150.00 SW01849
6.0 (152) 31.0 (787) 120 465.00 SW01809 6.0 (152) 5.5 (140) 120 165.00 SW01850
6.0 (152) 32.0 (813) 120 480.00 SW01810 6.0 (152) 6.0 (152) 120 180.00 SW01851
6.0 (152) 33.0 (838) 120 495.00 SW01811 6.0 (152) 6.5 (165) 120 195.00 SW01852
6.0 (152) 34.0 (864) 120 510.00 SW01812 6.0 (152) 7.0 (178) 120 210.00 SW01853
6.0 (152) 35.0 (889) 120 525.00 SW01813 6.0 (152) 7.5 (191) 120 225.00 SW01854
6.0 (152) 36.0 (914) 120 540.00 SW01814 6.0 (152) 8.0 (203) 120 240.00 SW01855
6.0 (152) 14.0 (356) 240 210.00 SW01815 6.0 (152) 8.5 (216) 120 255.00 SW01856
6.0 (152) 15.0 (381) 240 225.00 SW01816 6.0 (152) 9.0 (229) 120 270.00 SW01857
6.0 (152) 16.0 (406) 240 240.00 SW01817 6.0 (152) 9.5 (241) 120 285.00 SW01858
6.0 (152) 17.0 (432) 240 255.00 SW01818 6.0 (152) 10.0 (254) 120 300.00 SW01859
6.0 (152) 18.0 (457) 240 270.00 SW01819 6.0 (152) 10.5 (267) 120 315.00 SW01860
6.0 (152) 19.0 (483) 240 285.00 SW01820 6.0 (152) 11.0 (279) 120 330.00 SW01861
6.0 (152) 20.0 (508) 240 300.00 SW01821 6.0 (152) 11.5 (292) 120 345.00 SW01862
6.0 (152) 21.0 (533) 240 315.00 SW01822 6.0 (152) 12.0 (305) 120 360.00 SW01863
6.0 (152) 22.0 (559) 240 330.00 SW01823 6.0 (152) 13.0 (330) 120 390.00 SW01864
6.0 (152) 23.0 (584) 240 345.00 SW01824 6.0 (152) 14.0 (356) 120 420.00 SW01865
6.0 (152) 24.0 (610) 240 360.00 SW01825 6.0 (152) 15.0 (381) 120 450.00 SW01866
6.0 (152) 25.0 (635) 240 375.00 SW01826 6.0 (152) 16.0 (406) 120 480.00 SW01867
6.0 (152) 26.0 (660) 240 390.00 SW01827 6.0 (152) 17.0 (432) 120 510.00 SW01868
6.0 (152) 27.0 (686) 240 405.00 SW01828 6.0 (152) 18.0 (457) 120 540.00 SW01869
6.0 (152) 28.0 (711) 240 420.00 SW01829 6.0 (152) 19.0 (483) 120 570.00 SW01870
6.0 (152) 29.0 (737) 240 435.00 SW01830 6.0 (152) 20.0 (508) 120 600.00 SW01871
6.0 (152) 30.0 (762) 240 450.00 SW01831 6.0 (152) 21.0 (533) 120 630.00 SW01872
6.0 (152) 31.0 (787) 240 465.00 SW01832 6.0 (152) 22.0 (559) 120 660.00 SW01873
6.0 (152) 32.0 (813) 240 480.00 SW01833 6.0 (152) 23.0 (584) 120 690.00 SW01874
6.0 (152) 33.0 (838) 240 495.00 SW01834 6.0 (152) 24.0 (610) 120 720.00 SW01875
6.0 (152) 34.0 (864) 240 510.00 SW01835 6.0 (152) 25.0 (635) 120 750.00 SW01876
6.0 (152) 35.0 (889) 240 525.00 SW01836 6.0 (152) 26.0 (660) 120 780.00 SW01877
6.0 (152) 36.0 (914) 240 540.00 SW01837 6.0 (152) 27.0 (686) 120 810.00 SW01878
6.0 (152) 3.0 (76) 24 90.00 SW01838 6.0 (152) 28.0 (711) 120 840.00 SW01879
6.0 (152) 3.5 (89) 24 105.00 SW01839 6.0 (152) 29.0 (737) 120 870.00 SW01880
6.0 (152) 4.0 (102) 24 120.00 SW01840 6.0 (152) 30.0 (762) 120 900.00 SW01881
6.0 (152) 4.5 (114) 24 135.00 SW01841 6.0 (152) 31.0 (787) 120 930.00 SW01882
6.0 (152) 5.0 (127) 24 150.00 SW01842 6.0 (152) 32.0 (813) 120 960.00 SW01883
6.0 (152) 5.5 (140) 24 165.00 SW01843 6.0 (152) 33.0 (838) 120 990.00 SW01884
6.0 (152) 6.0 (152) 24 180.00 SW01844 6.0 (152) 34.0 (864) 120 1020.00 SW01885
6.0 (152) 6.5 (165) 24 195.00 SW01845 6.0 (152) 35.0 (889) 120 1050.00 SW01886
CONTINUED CONTINUED

WATLOW® 149
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Rectangle Units (Continued)

Width Length Code Width Length Code

in. (mm) in. (mm) Volts Watts Number in. (mm) in. (mm) Volts Watts Number
6.0 (152) 36.0 (914) 120 1080.00 SW01887 6.0 (152) 11.5 (292) 120 690.00 SW01930
6.0 (152) 10.0 (254) 240 300.00 SW01888 6.0 (152) 12.0 (305) 120 720.00 SW01931
6.0 (152) 10.5 (267) 240 315.00 SW01889 6.0 (152) 13.0 (330) 120 780.00 SW01932
6.0 (152) 11.0 (279) 240 330.00 SW01890 6.0 (152) 14.0 (356) 120 840.00 SW01933
6.0 (152) 11.5 (292) 240 345.00 SW01891 6.0 (152) 15.0 (381) 120 900.00 SW01934
6.0 (152) 12.0 (305) 240 360.00 SW01892 6.0 (152) 16.0 (406) 120 960.00 SW01935
6.0 (152) 13.0 (330) 240 390.00 SW01893 6.0 (152) 17.0 (432) 120 1020.00 SW01936
6.0 (152) 14.0 (345) 240 420.00 SW01894 6.0 (152) 18.0 (457) 120 1080.00 SW01937
6.0 (152) 15.0 (381) 240 450.00 SW01895 6.0 (152) 7.0 (178) 240 420.00 SW01938
6.0 (152) 16.0 (406) 240 480.00 SW01896 6.0 (152) 7.5 (191) 240 450.00 SW01939
6.0 (152) 17.0 (432) 240 510.00 SW01897 6.0 (152) 8.0 (203) 240 480.00 SW01940
6.0 (152) 18.0 (457) 240 540.00 SW01898 6.0 (152) 8.5 (216) 240 510.00 SW01941
6.0 (152) 19.0 (483) 240 570.00 SW01899 6.0 (152) 9.0 (229) 240 540.00 SW01942
6.0 (152) 20.0 (508) 240 600.00 SW01900 6.0 (152) 9.5 (241) 240 570.00 SW01943
6.0 (152) 21.0 (533) 240 630.00 SW01901 6.0 (152) 10.0 (254) 240 600.00 SW01944
6.0 (152) 22.0 (559) 240 660.00 SW01902 6.0 (152) 10.5 (267) 240 630.00 SW01945
6.0 (152) 23.0 (584) 240 690.00 SW01903 6.0 (152) 11.0 (279) 240 660.00 SW01946
6.0 (152) 24.0 (610) 240 720.00 SW01904 6.0 (152) 11.5 (292) 240 690.00 SW01947
6.0 (152) 25.0 (635) 240 750.00 SW01905 6.0 (152) 12.0 (305) 240 720.00 SW01948
6.0 (152) 26.0 (660) 240 780.00 SW01906 6.0 (152) 13.0 (330) 240 780.00 SW01949
6.0 (152) 27.0 (686) 240 810.00 SW01907 6.0 (152) 14.0 (356) 240 840.00 SW01950
6.0 (152) 28.0 (711) 240 840.00 SW01908 6.0 (152) 15.0 (381) 240 900.00 SW01951
6.0 (152) 29.0 (737) 240 870.00 SW01909 6.0 (152) 16.0 (406) 240 960.00 SW01952
6.0 (152) 30.0 (762) 240 900.00 SW01910 6.0 (152) 17.0 (432) 240 1020.00 SW01953
6.0 (152) 31.0 (787) 240 930.00 SW01911 6.0 (152) 18.0 (457) 240 1080.00 SW01954
6.0 (152) 32.0 (813) 240 960.00 SW01912 6.0 (152) 19.0 (483) 240 1140.00 SW01955
6.0 (152) 33.0 (838) 240 990.00 SW01913 6.0 (152) 20.0 (508) 240 1200.00 SW01956
6.0 (152) 34.0 (864) 240 1020.00 SW01914 6.0 (152) 21.0 (533) 240 1260.00 SW01957
6.0 (152) 35.0 (889) 240 1050.00 SW01915 6.0 (152) 22.0 (559) 240 1320.00 SW01958
6.0 (152) 36.0 (914) 240 1080.00 SW01916 6.0 (152) 23.0 (584) 240 1380.00 SW01959
6.0 (152) 5.0 (127) 120 300.00 SW01917 6.0 (152) 24.0 (610) 240 1440.00 SW01960
6.0 (152) 5.5 (140) 120 330.00 SW01918 6.0 (152) 25.0 (635) 240 1500.00 SW01961
6.0 (152) 6.0 (152) 120 360.00 SW01919 6.0 (152) 26.0 (660) 240 1560.00 SW01962
6.0 (152) 6.5 (165) 120 390.00 SW01920 6.0 (152) 27.0 (686) 240 1620.00 SW01963
6.0 (152) 7.0 (178) 120 420.00 SW01921 6.0 (152) 28.0 (711) 240 1680.00 SW01964
6.0 (152) 7.5 (191) 120 450.00 SW01922 6.0 (152) 29.0 (737) 240 1740.00 SW01965
6.0 (152) 8.0 (203) 120 480.00 SW01923 6.0 (152) 30.0 (762) 240 1800.00 SW01966
6.0 (152) 8.5 (216) 120 510.00 SW01924 6.0 (152) 31.0 (787) 240 1860.00 SW01967
6.0 (152) 9.0 (229) 120 540.00 SW01925 6.0 (152) 32.0 (813) 240 1920.00 SW01968
6.0 (152) 9.5 (241) 120 570.00 SW01926 6.0 (152) 33.0 (838) 240 1980.00 SW01969
6.0 (152) 10.0 (254) 120 600.00 SW01927 6.0 (152) 34.0 (864) 240 2040.00 SW01970
6.0 (152) 10.5 (267) 120 630.00 SW01928 6.0 (152) 35.0 (889) 240 2100.00 SW01971
6.0 (152) 11.0 (279) 120 660.00 SW01929 6.0 (152) 36.0 (914) 240 2160.00 SW01972
CONTINUED

150 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Ring Shaped Units

O.D. I.D. Code

in. (mm) in. (mm) Volts Watts Number
4.0 (102) — 120 62 SW01979
4.0 (102) 0.5 (102) 120 61 SW01980
4.0 (102) 1.0 (25) 120 58 SW01981
5.0 (127) — 120 98 SW01982
5.0 (127) — 240 98 SW01983
5.0 (127) 0.5 (13) 120 97 SW01984
5.0 (127) 0.5 (13) 240 97 SW01985
5.0 (127) 1.0 (25) 120 94 SW01986
5.0 (127) 1.0 (25) 240 94 SW01987
6.0 (152) — 120 141 SW01988
6.0 (152) — 240 141 SW01989
6.0 (152) 0.5 (13) 120 140 SW01990
6.0 (152) 0.5 (13) 240 140 SW01991
6.0 (152) 1.0 (25) 120 137 SW01992
6.0 (152) 1.0 (25) 240 137 SW01993
8.0 (203) — 120 251 SW01994
8.0 (203) — 240 251 SW01995
8.0 (203) 0.5 (13) 120 250 SW01996
8.0 (203) 0.5 (13) 240 250 SW01997
8.0 (203) 1.0 (25) 120 247 SW01998
8.0 (203) 1.0 (25) 240 247 SW01999
12.0 (305) — 120 565 SW02000
12.0 (305) — 240 565 SW02001
12.0 (305) 0.5 (13) 120 564 SW02002
12.0 (305) 0.5 (13) 240 564 SW02003
12.0 (305) 1.0 (25) 120 561 SW02004
12.0 (305) 1.0 (25) 240 561 SW02005
15.0 (381) — 120 883 SW02006
15.0 (381) — 240 883 SW02007
15.0 (381) 0.5 (13) 120 882 SW02008
15.0 (381) 0.5 (13) 240 882 SW02009
15.0 (381) 1.0 (25) 120 879 SW02010
15.0 (381) 1.0 (25) 240 879 SW02011

WATLOW® 151
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements—Coding Configured Options
To order, complete the Wire Wound
code number with the SW_____- _ _ _ _ _
information below:

Modification Options Sensors T10 Set °F Lead Lead

0 = None Type LOC WIR 0 = None Insulation Length
A = PSAS bottom 0 = None A = 125 7 = HPN A = 8 in.
G = Flaps + grommets L = T10 STD STD B = 150 8 = 6 ft HPN set B = 12 in.
H = Flaps + boot hooks M = T10 STD ALT E = 175 E = UL® 1180 CSA E = 18 in.
J = Flaps + latch fasteners N = T10 ALT STD F = 200 F =1180 w/ F = 24 in.
K = PSAS + low loss P = T10 ALT ALT G= 225 sleeving G = 30 in.
L = Low loss R = T207 STD STD H= 250 G =1180, sleeve, H = 36 in.
S = 1⁄4 in. sponge S = T207 STD ALT J = 275 AMP MNL J = 40 in.
1 = PSAS + 1⁄4 in. sponge T = T207 ALT STD K = 300 CAP K = 4 ft
U = T207 ALT ALT H =1180, sleeve, L = 5 ft
T207 Set °F*
V = T207E On heater STD AMP MNL M = 6 ft
0 = None
W = T207E Remote STD PLG N = 7 ft
1 = 40/55
4 = JTEF STD STD J =1180, sleeve, P = 8 ft
2 = 60/75
8 = KTEF STD STD AMP CPC R = 9 ft
3 = 95/110
A = RTD STD STD REC S = 10 ft
4 = 145/160
B = THM STD STD K =1180, sleeve,
E = EHG STD STD EHG Set °C AMP CPC
F = SL10 Base A = 0 PLG
G = SL10 Base + Disp B = 10 L =1180, sleeve,
H = SL10 Base + Coms E = 20 AMP QD
J = SL10 Base + Disp+ F = 30 REC
Coms G = 40
H = 50
J = 60
K = 70
Notes: L = 80
M = 90
SERIES EHG®: 6 in. (152 mm) from heater
N = 100
SERIES EHG SL10: 6 in. (152 mm) from heater P = 110
Hi-limit = 200°C R = 120
Hi-temp alert = Set point +20°C S = 130
Lo-temp alert = Set point -20°C T = 140
RTD: 2 wire RTD -100Ω +0.0486Ω/ft of wire U = 150
200°C max. heater temperature V = 160
W = 170
Thermistor: 10K at 25°C -4.4%;
X = 180
beta = 3,890 Y = 190
100°C max. heater temperature 1 = 200
Thermostats are not available with 12 and 24V heaters. For all
thermostats, heaters must be 2 in. min. width and 5 in. min. length. SL10 Base Set °C
A = 0
Sensor leads will be the same length as power leads.
B = 10
E = 20
F = 30
G = 40
H = 50
J = 60
K = 70
L = 80
M = 90
N = 100
P = 110
R = 120
S = 130
T = 140
U = 150
V = 160
W = 170
X = 180

152 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Etched Foil Elements — RAPID SHIP Offering
Width Length 120VAC 120/240VAC
in. (mm) in. (mm) Watts W/in2 (W/cm2) Code Number Code Number
1 (25) 5 (127) 25 5 (0.8) F010050C3
5 (127) 50 10 (1.6) F010050C7
5 (127) 12.5/50 2.5/10 (0.4/1.6) F010050C8
10 (254) 100 10 (1.6) F010100C7
10 (254) 25/100 2.5/10 (0.4/1.6) F010100C8
15 (381) 150 10 (1.6) F010150C7
15 (381) 37.5/150 2.5/10 (0.4/1.6) F010150C8
20 (508) 200 10 (1.6) F010200C7
20 (508) 50/200 2.5/10 (0.4/1.6) F010200C8
2 (51) 5 (127) 100 10 (1.6) F020050C7
5 (127) 25/100 2.5 /10 (0.4/1.6) F020050C8
10 (254) 200 10 (1.6) F020100C7
10 (254) 50/200 2.5 /10 (0.4/1.6) F020100C8
15 (381) 300 10 (1.6) F020150C7
15 (381) 75/300 2.5/10 (0.4/1.6) F020150C8
20 (508) 400 10 (1.6) F020200C7
20 (508) 100/400 2.5/10 (0.4/1.6) F020200C8
3 (76) 5 (127) 75 5 (0.8) F030050C3
5 (127) 150 10 (1.6) F030050C7
5 (127)) 37.5/150 2.5 /10 (0.4/1.6) F030050C8
10 (254) 300 10 (1.6) F030100C7
10 (254) 75/300 2.5 /10 (0.4/1.6) F030100C8
15 (381) 450 10 (1.6) F030150C7
15 (381) 112/450 2.5 /10 (0.4/1.6) F030150C8
20 (508) 600 10 (1.6) F030200C7
20 (508) 150/600 2.5 /10 (0.4/1.6) F030200C8
4 (102) 5 (127) 200 10 (1.6) F040050C7
5 (127) 50/200 2.5 /10 (0.4/1.6) F040050C8
10 (254) 400 10 (1.6) F040100C7
10 (254) 100/400 2.5 /10 (0.4/1.6) F040100C8
15 (381) 600 10 (1.6) F040150C7
15 (381) 150/600 2.5/10 (0.4/1.6) F040150C8
20 (508) 800 10 (1.6) F040200C7
20 (508) 200/800 2.5/10 (0.4/1.6) F040200C8
5 (127) 5 (127) 250 10 (1.6) F050050C7
5 (127) 62.5/250 2.5/10 (0.4/1.6) F050050C8
10 (254) 500 10 (1.6) F050100C7
10 (254) 125/500 2.5/10 (0.4/1.6) F050100C8
15 (381) 750 10 (1.6) F050150C7
15 (381) 187/750 2.5/10 (0.4/1.6) F050150C8
20 (508) 1000 10 (1.6) F050200C7
20 (508) 250/1000 2.5/10 (0.4/1.6) F050200C8
6 (152) 5 (127) 300 10 (1.6) F060050C7
5 (127) 75/300 2.5/10 (0.4/1.6) F060050C8
10 (254) 600 10 (1.6) F060100C7
10 (254) 150/600 2.5 /10 (0.4/1.6) F060100C8
15 (381) 900 10 (1.6) F060150C7
15 (381) 225/900 2.5/10 (0.4/1.6) F060150C8
20 (508) 1200 10 (1.6) F060200C7
20 (508) 300/1200 2.5/10 (0.4/1.6) F060200C8
Notes:
RAPID SHIP • Silicone rubber etched foil elements 0.022 in. (0.56 mm) thick
• Heaters have standard lead length of 12 in. (305 mm) UL® 1180 Teflon®
• 2 to 5 day shipment
• UL® component recognition
WATLOW® 153
Flexible Heaters

Silicone Rubber Heaters

Etched Foil Elements — RAPID SHIP Offering Coding Configured Options

To order, complete the Etched Foil

code number with the F0_______- _ _ _ _ _
information below:

Options Sensors T10 Set °F* Lead Lead

0 = None Type LOC WIR 0 = None Insulation Length*
A = PSAS bottom 0 = None A = 125 0 = None A = 8 in.
B = PSAS top L = T10 STD STD B = 150 1 = 1180 UL® R/C B = 12 in.
K = PSAS and low loss M = T10 STD ALT E = 175 2 = 1180 C-UL® R/C E = 18 in.
L = Low loss N = T10 ALT STD F = 200 3 = 3133 22 GA** F = 24 in.
R = 1⁄16 in. sponge P = T10 ALT ALT G = 225 6 = 1199 CSA G = 30 in.
S = 1⁄8 in. sponge R = T207 STD STD H = 250 7 = HPN H = 36 in.
T = 1⁄4 in. sponge S = T207 STD ALT J = 275 8 = 6 ft HPN set J = 40 in.
U = 3⁄8 in. sponge T = T207 ALT STD K = 300 9 = Type E Teflon® K = 4 ft
V = 1⁄2 in. sponge U = T207 ALT ALT A = 1180VDE* L = 5 ft
W = PSAS + 1/16 in. sponge 4 = JSTD STD STD T207 Set °F* B = 1199VDE* M = 6 ft
Y = PSAS + 1⁄8 in. sponge 6 = JALT STD STD 0 = None C = Silicone leads N = 7 ft
1 = PSAS + 1⁄4 in. sponge 7 = KSTD STD STD 1 = 40/55 w/waterproof P = 8 ft
2 = PSAS + 3⁄8 in. sponge 2 = 60/75 cap R = 9 ft
3 = PSAS + 1⁄2 in. sponge •For thermostats, 3 = 95/110 E = SJO cord S = 10 ft
standard location is as 4 = 145/160 F = 6 ft SJO set T = 12 ft
shown in catalog; U = 15 ft
*1180VDE denotes
standard wiring is T/C Length V = 18 ft
a C-UL® heater W = 20 ft
integral or in series with 0 = None plus a VDE
the heater, alternate A = 8 in. Y = 22 ft
stamp. 1 = 25 ft
location is rotated B = 12 in.
E = 18 in. **Not available on 2 = 30 ft
parallel with heater composite
width, alternate wiring is F = 24 in. *Customer specified
G = 30 in. heaters due to
separate leads for pilot amperage. length must be noted in
control. H = 36 in. inches when ordering.
J = 40 in.
K = 4 ft
•For thermocouples,
L = 5 ft
Type J offering is Teflon®
M = 6 ft
insulation, Type J N = 7 ft
alternate is fiberglass P = 8 ft
insulation, Type K R = 9 ft
offering is fiberglass S = 10 ft
insulation. T = 12 ft
U = 15 ft
•Etched foil heaters not V = 18 ft
recommended for W = 20 ft
enclosure heaters. Y = 22 ft
1 = 25 ft
2 = 30 ft

* For all thermostats

the heater must
be a 2 in. min.
width and 5 in.
min. length.

RAPID SHIP
• 2 to 5 day shipment

154 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Composite Bonding Applications
The composite bonding industry is a large field that is
expanding into a variety of areas. One of the primary fields
that utilizes flexible heaters for curing is the aerospace
industry. Watlow® offers a list of heaters commonly used
for composite bonding and curing. The design includes
equal length circuits and a no-heat tab for
temperature uniformity. Also, the contact surface is made
of a smooth silicone to prevent composite surface
imperfections. The heaters are fiberglass reinforced to
provide lasting field service durability and life.
Performance Capabilities
• Watt density up to 5 W/in2 (0.8 W/cm2)
• Voltage of 120VAC/240VAC (option) single phase
• UL® recognized
Features and Benefits
Customized leads
• Allows up to 30 foot of lead length
Field service ease
• Makes on-site repairs possible
Equal length circuits — min. 2 x 2 in. (51 x 51 mm)
tab with radius
• Creates temperature uniformity
Smooth contact surface
• Prevents composite surface imperfections
Typical Applications
• Aerospace industry
- Repair
- Fabrication
• Composite bonding processes

WATLOW® 155
Flexible Heaters

Silicone Rubber Heaters

Wire-Wound Elements — Composite Bonding Applications

Composite Heaters “L”

Width Length 120VAC 120/240VAC
in. (mm) in. (mm) Watts Code Number Code Number
6 (152) 6 (152) 180 L060080C1
6 (152) 180 L060080C2
10 (254) 300 L060120C1
10 (254) 300 L060120C2
8 (203) 8 (203) 320 L080100C1
8 (203) 320 L080100C2
12 (305) 480 L080140C1
12 (305) 480 L080140C2
10 (254) 10 (254) 500 L100120C1
10 (254) 500 L100120C2
12 (305) 600 L100140C1
12 (305) 600 L100140C2
18 (457) 900 L100200C1**
18 (457) 900 L100200C2
12 (305) 12 (305) 720 L120140C1**
12 (305) 720 L120140C2
18 (457) 1080 L120200C1**
18 (457) 1080 L120200C2**
24 (610) 1440 L120260C1**
24 (610) 1440 L120260C2**
16 (406) 16 (406) 1280 L160180C1**
16 (406) 1280 L160180C2**
18 (457) 18 (457) 1620 L180200C1**
18 (457) 1620 L180200C2**
20 (508) 20 (508) 2000 L200220C1*
20 (508) 2000 L200220C2**

Notes:
RAPID SHIP • Thickness 0.055 in. (1.4 mm)
• 2 to 5 day shipment • Lead length 12 in. (305 mm) UL® 1180 Teflon®
• UL® component recognition
• Silicone rubber wire-wound elements rated at 5 W/in2
• Length does not include 2 in. (51 mm) tab for leads
• Smooth surface
* Thermostat option is not available for this heater.
** Only T207 thermostat option is available.

Length

Width

156 WATLOW®
Flexible Heaters

Silicone Rubber Heaters

Etched Foil Elements — Coding Configured Options
Composite Heaters “L”
To order, complete the Composite Flexible Stock Heaters
code number with the
information below: L________- _ _ _ _ _

Modification Options Sensors T10 Set °F* Lead Lead

0 = None Type LOC WIR 0 = None Insulation Length*
A = PSAS bottom 0 = None A = 125 0 = None A = 8 in.
B = PSAS top L = T10 STD STD B = 150 1 = 1180 UL® R/C B = 12 in.
K = PSAS and low loss M = T10 STD ALT E = 175 2 = 1180 C-UL® R/C E = 18 in.
L = Low loss N = T10 ALT STD F = 200 3 = 3133 22 GA** F = 24 in.
R = 1⁄16 in. sponge P = T10 ALT ALT G= 225 6 = 1199 CSA G = 30 in.
S = 1⁄8 in. sponge R = T207 STD STD H= 250 7 = HPN H = 36 in.
T = 1⁄4 in. sponge S = T207 STD ALT J = 275 8 = 6 ft HPN set J = 40 in.
U = 3⁄8 in. sponge T = T207 ALT STD K = 300 9 = Type E Teflon® K = 4 ft
V = 1⁄2 in. sponge U = T207 ALT ALT A = 1180VDE* L = 5 ft
W = PSAS + 1/16 in. sponge 4 = JSTD STD STD T207 Set °F* B = 1199VDE* M = 6 ft
Y = PSAS + 1⁄8 in. sponge 6 = JALT STD STD 0 = None C = Silicone leads N = 7 ft
1 = PSAS + 1⁄4 in. sponge 7 = KSTD STD STD 1 = 40/55 w/waterproof P = 8 ft
2 = PSAS + 3⁄8 in. sponge 2 = 60/75 cap R = 9 ft
3 = PSAS + 1⁄2 in. sponge •For thermostats, 3 = 95/110 E = SJO cord S = 10 ft
standard location is as 4 = 145/160 F = 6 ft SJO set T = 12 ft
shown in catalog; U = 15 ft
* 1180VDE denotes V = 18 ft
standard wiring is T/C Length a cUR® heater
integral or in series with 0 = None W = 20 ft
plus a VDE Y = 22 ft
the heater, alternate A = 8 in.
stamp. 1 = 25 ft
location is rotated B = 12 in.
E = 18 in. 2 = 30 ft
parallel with heater **Not available on
width, alternate wiring is F = 24 in.
G = 30 in. composite heaters * Customer specified
separate leads for pilot due to amperage. length must be noted in
control. H = 36 in.
J = 40 in. inches when ordering.

•For thermocouples, K = 4 ft
L = 5 ft
Type J offering is Teflon®
M = 6 ft
insulation, Type J
N = 7 ft
alternate is fiberglass P = 8 ft
insulation, Type K R = 9 ft
offering is fiberglass S = 10 ft
insulation. T = 12 ft
U = 15 ft
•Etched foil heaters not V = 18 ft
recommended for W = 20 ft
enclosure heaters. Y = 22 ft
1 = 25 ft
2 = 30 ft

RAPID SHIP
• 2 to 5 day shipment

WATLOW® 157
Flexible Heaters

Silicone Rubber Heaters

Drum Heaters - Wire-Wound Offering

Performance Capabilities
• Available with fixed or adjustable thermostats for
temperatures up to 330°F (165°C)
• Watt density of 6 W/in2 (1 W/cm2)

Features and Benefits

Protects fluids stored in drums
• Prevents fluids from freezing
Quick delivery on 28 styles from stock
• Simplifies operation Determining Temperature Rise From
Includes six-foot cord and plug set Ambient
• Allows for application convenience
The total wattage (number of heaters and the material
Typical Applications being heated) must be considered when estimating the
• Freeze protection actual temperature the contents of the drum will reach.
The graph below shows the temperature rise from
• Viscosity control ambient conditions, not drum content temperature.
Application Hints 55-Gallon Drum Heater Performance
• Allow a 3 in. (76 mm) gap between heater ends when 150
(Covered Drum Filled With Water)
clamped around a drum. 80
140
• Heaters with thermostat settings of 40°F and 60°F 75
(2) 1500 Watt Heaters
130
(4°C and 16°C) will have open circuit readings if 70
room temperature exceeds the thermostat settings. 120
65
• Heaters cannot be bench tested since the thermostat 110
60
is located over a no-heat section of the heater.

Temperature Rise from Ambient—°C

Temperature Rise from Ambient—°F

100
Accurate testing of the heater requires it to be placed 55

over the drum that is to be heated. 90 50

(1) 1500 Watt Heater
• When a single heater is used, place the heater at the 80 45

bottom of the drum to minimize stratification. 40

70

Standard Features 60
35

Watlow flexible drum heaters are designed for use on 50

30

5-, 30- and 55-gallon metal drums. They come with the (1) 1000 Watt Heater 25
40
following features: 20

• 6 ft (1.8 m) cord and plug set 30

15

• Latch fasteners and springs 20

10

• Two styles of thermostats: 10 5

T-207 snap action, available on all sizes

2 4 6 8 10 12 14 16 18 20 22 24
B-200-3 adjustable, available only on 4 in. (102 mm) Hours

wide units and mounted in a silicone rubber

boot to protect it from contamination

158 WATLOW®
Flexible Heaters

Silicone Rubber Heaters Latch Fasteners

with Springs Adjustable Thermostat
(Pre-Set Also Available)
Drum Heaters - Wire-Wound Offering
Element
Vulcanized
Between Two
Layers of
Silicone Rubber/
Fiberglass

Standard 6 ft (1.8 m)
0.055 in. (1.4 mm) Cord and Plug
Thick Heater with
Wire-Wound Element

Width Code
Drum Size Volts Watts in. (mm) Thermostat Number

(no thermostat) 04031500A

5 gal. (20 L) 150°F (66°C) 04031500BT
111⁄2 in. (292 mm) 120 650 4 (102.0) 100°F (38°C) 04031500CT
nom. diameter 40°F (4°C) 04031500DT
60°F (16°C) 04031500HT
Adj. 25°-330°F (-5°-165°C) 04031510
(no thermostat) 02655080A
30 gal. (115 L) 150°F (66°C) 02655080BT
181⁄2 in. (470 mm) 120 750 211⁄16 (68.3) 100°F (38°C) 02655080CT
nom. diameter 40°F (4°C) 02655080DT
60°F (16°C) 02655080ET
(no thermostat) 02667700A
55 gal. (210 L) 150°F (66°C) 02667700BT
221⁄2 in. (572 mm) 120 1000 211⁄16 (68.3) 100°F (38°C) 02667700CT
nom. diameter 40°F (4°C) 02667700DT
60°F (16°C) 02667700ET
(no thermostat) 04067700A
55 gal. (210 L) 150°F (66°C) 04067700BT
221⁄2 in. (572 mm) 120 1500 4 (102.0) 100°F (38°C) 04067700CT
nom. diameter 40°F (4°C) 04067700DT
60°F (16°C) 04067700GT
Adj. 25°-330°F (-5°-165°C) 04067710
(no thermostat) 04067701A
55 gal. (210 L) 150°F (66°C) 04067701BT
221⁄2 in. (572 mm) 240➀ 1500 4 (102.0) 100°F (38°C) 04067701CT
nom. diameter 40°F (4°C) 04067701DT
60°F (16°C) 04067701ET
Adj. 25°-330°F (-5°-165°C) 04067711
➀ Supplied with 6-ft (1.8 m) cord—no plug.
RAPID SHIP
• 2 to 5 day shipment

WATLOW® 159
Flexible Heaters

Silicone Rubber Heaters

Conduit Heaters — Wire-Wound Offering

PVC Wire-Wound Conduit Heaters

Watlow’s conduit heater simplifies bending PVC plastic
conduit to the desired shape right on the job site. Just
plug it in and within four to 18 minutes, depending upon
heater size, the conduit is ready to be formed by hand
into the shape or radius you need.
This lightweight silicone rubber heater is easily wrapped
around the conduit because of its flexible, self-conforming
construction.

Performance Capabilities
• Operating temperatures up to 250°F (121°C)
Standard 6 ft (1.8 m)
• Handles plastic conduits as large as 4 in. (102 mm) in Cord and Plug
diameter

Features and Benefits Pull Tab

Self-conforms to cylindrical shapes
• Fits snugly around the conduit 0.055 in. (1.4 mm) Integral
Thick Heater with Wire- Thermostat
Portable design
Wound Element
• Makes it easy to use in the field
Included thermostat Element Vulcanized Between
Two Layers of Silicone
• Prevents overheating Rubber/Fiberglass
Pull tab
• Allows for easy removal or positioning when heater
is hot
Immediate delivery
• Simplifies operation

Conduit Diameter Length Temp. Limit Code

in. (mm) in. (mm) Watts Volts °F (°C) Warm-up Time Number
1
⁄2 to11⁄2 (13-38) 12 (305) 180 120 250 (121) 4-10 minutes 05712082
2 to 4 (51-102) 25 (635) 950 120 250 (121) 7-18 minutes 14825081

RAPID SHIP
• 2 to 5 day shipment

160 WATLOW®
Flexible Heaters

Line Heating
Modular Gas Line Heaters
Gas Delivery
Tetraethyl orthosilicate (TEOS), Boron trichloride (BCl3),
Aluminum Chloride (AlCl3), Chlorine trifluoride (ClF3) and
Dichlorosilane (DCS) are gases that condense or
liquefy due to a phase shift at low temperatures. In
semiconductor processes the condensation occurs in
the gas line and puddles in the shower head before
being injected into the vacuum chamber. A substantial
number of wafer defects will occur if liquefied gases are
injected into the vacuum chamber. Uniform heating of
the lines will prevent condensation. TEOS lines are
typically heated above 194°F (90°C) and BCl3 above
86°F (30°C), depending on pressure and flow rate.
The optimum line temperature will vary depending on
the process parameters.
8
5
Specifications 6

1 7 1 2
• Watt density of 2.5 W/in (0.4 W/cm ) on gas line O.D.
2 2
10

• UL recognized for U.S. and Canadian safety standards

®
3 4

• Heaters and insulators meet UL94-HB flammability 2 2

requirements
• Insulated straight fillers for 100 percent line coverage;
elbows and tees are trim-to-fit to proper length
• I.D. available: 1⁄4, 3⁄8, 1⁄2, 3⁄4 in. (6, 9.5, 13, 19 mm)
• 120V standard, other voltages available 9

• Small metal snaps

• 3⁄8 in. (9.5 mm) wall, silicone rubber, closed cell sponge
Upstream Gas Line Heater Assembly
1 9 in. (229 mm) heater with thermocouple. Heater leads
have male plug on one end and a female cap on the
other end. Heater materials UL® rated to 392°F (200°C )
2 6 in. (152 mm) heater, heater leads, see 1
3 Union tee insulator
4 90° union elbow insulator
5 Male plug, AMP Mate-N-Lok® connector part number
1-480698-0; with sockets AMP Mate-N-Lok® connector
part number 350689-1
6 Female cap, AMP Mate-N-Lok® connector part number
1-480699-0; with pins AMP Mate-N-Lok® connector
part number 350690-1
7 Valve or regulator
8 Y connector: one female cap on one end, two male
plugs on the other end
9 Dead plug (sealed)
0 Type J thermocouple w/ male mini-plug (optional)

WATLOW® 161
Flexible Heaters

Line Heating
Modular Gas Line Heaters (Continued)

Gas Line Diameter

1
⁄4 in. (6 mm) O.D. Tubing
1
⁄4 in. (6 mm) Code Number
Heater I.D. x Length Without T/C With Type J T/C With Type K T/C
in. (mm) Description Volts Watts Amperes RAPID SHIP RAPID SHIP Standard
6 (152) Heated straight 120 12 0.10 008060C1 008060C1A 008060C1K
9 (229) Heated straight 120 18 0.15 008090C1 008090C1A 008090C1K
12 (305) Heated straight 120 24 0.20 008120C1 008120C1A 008120C1K
18 (457) Heated straight 120 36 0.30 008180C1 008180C1A 008180C1K
24 (610) Heated straight 120 48 0.40 008240C1 008240C1A 008240C1K
36 (914) Heated straight 120 72 0.60 008360C1 008360C1A 008360C1K
18 (457) Straight insulator N/A Trim-to-fit Insulator 008180C0
* Elbow 90° union elbow insulator N/A Trim-to-fit Insulator 008020C0
* Tee Union tee insulator N/A Trim-to-fit Insulator 008030C0

3
⁄8 in. (9.53 mm) O.D. Tubing
1
⁄4 in. (6 mm) Code Number
Heater I.D. x Length Without T/C With Type J T/C With Type K T/C
in. (mm) Description Volts Watts Amperes Standard Standard Standard

6 (152) Heated straight 120 18 0.15 012060C1 012060C1A 012060C1K

9 (229) Heated straight 120 27 0.23 012090C1 012090C1A 012090C1K
12 (305) Heated straight 120 36 0.30 012120C1 012120C1A 012120C1K
18 (457) Heated straight 120 54 0.45 012180C1 012180C1A 012180C1K
24 (610) Heated straight 120 71 0.60 012240C1 012240C1A 012240C1K
36 (914) Heated straight 120 107 0.90 012360C1 012360C1A 012360C1K
18 (457) Straight insulator N/A Trim-to-fit Insulator 012180C0
* Elbow 90° union elbow insulator N/A Trim-to-fit Insulator 012020C0
* Tee Union tee insulator N/A Trim-to-fit Insulator 012030C0

⁄2 in. (13 mm) O.D. Tubing

1

1
⁄4 in. (6 mm) Code Number
Heater I.D. x Length Without T/C With Type J T/C With Type K T/C
in. (mm) Description Volts Watts Amperes RAPID SHIP RAPID SHIP Standard

6 (152) Heated straight 120 24 0.20 016060C1 016060C1A 016060C1K

9 (229) Heated straight 120 36 0.30 016090C1 016090C1A 016090C1K
12 (305) Heated straight 120 48 0.40 016120C1 016120C1A 016120C1K
18 (457) Heated straight 120 72 0.60 016180C1 016180C1A 016180C1K
24 (610) Heated straight 120 96 0.80 016240C1 016240C1A 016240C1K
36 (914) Heated straight 120 144 1.20 016360C1 016360C1A 016360C1K
18 (457) Straight insulator N/A Trim-to-fit Insulator 016180C0
* Elbow 90° union elbow insulator N/A Trim-to-fit Insulator 016020C0
* Tee Union tee insulator N/A Trim-to-fit Insulator 016030C0

RAPID SHIP * For use on Micro-Fit® weld fittings.

Notes: RAPID SHIP items are ready for delivery in limited quantities.
• 2 to 5 day shipment
Standard delivery items are existing configurations and will be
• Standard delivery, consult your
made-to-order, consult your Watlow representative for details.
Watlow representative

162 WATLOW®
Flexible Heaters

Line Heating
Modular Gas Line Heaters (Continued)
Gas Line Diameter
3
⁄4 In. (19.1 mm) O.D. Tubing
1
⁄4 in. (6 mm) Code Number
Heater I.D. x Length Without T/C With Type J T/C With Type K T/C
in. (mm) Description Volts Watts Amperes Standard Standard Standard

6 (152) Heated straight 120 36 0.30 024060C1 024060C1A 024060C1K

9 (229) Heated straight 120 54 0.45 024090C1 024090C1A 024090C1K
12 (305) Heated straight 120 71 0.60 024120C1 024120C1A 024120C1K
18 (457) Heated straight 120 107 0.90 024180C1 024180C1A 024180C1K
24 (610) Heated straight 120 142 1.19 024240C1 024240C1A 024240C1K
36 (914) Heated straight 120 213 1.78 024360C1 024360C1A 024360C1K
18 (457) Straight insulator N/A Trim-to-fit Insulator 024180C0
* Elbow 90° union elbow insulator N/A Trim-to-fit Insulator 024020C0
*T Union tee insulator N/A Trim-to-fit Insulator 024030C0
* For use on Micro-Fit® weld fittings.

VCR Union Heaters/Insulators L

⁄8 in. (9.5 mm) nom.

3

1
⁄4 in. (6 mm) Code Number
Heater I.D. x Length Without T/C With Type J T/C With Type K T/C
in. (mm) Description Volts Watts Amperes RAPID SHIP RAPID SHIP Standard
7
⁄8 x 1 ⁄4
3
(22.2 x 45) 1
⁄4 in. (6 mm) VCR union heater 120 10 0.09 01702783 01702783A 01702783K
3
⁄4 x 11⁄2 (19.0 x 38) 1
⁄4 in. (6 mm) VCR union insulator N/A N/A N/A 02401580 N/A N/A
11⁄4 x 11⁄2 (32.0 x 38) 1
⁄2 in. (13 mm) VCR union heater 120 12 0.10 03901581 03901581A 03901581K
11⁄4 x 11⁄2 (32.0 x 38) 1
⁄2 in. (13 mm) VCR union insulator N/A N/A N/A 03901580 N/A N/A

RAPID SHIP
• 2 to 5 day shipment

WATLOW® 163
Flexible Heaters

Line Heating
Modular Gas Line Heaters (Continued)

VCR Valve Heaters

2 in. (51 mm)

I.D. 2 in. (51 mm)
1.25 in. (32 mm)

L
1.5 in. 1.2 in.
(38 mm) (30.5 mm)

Tube
Diameter I.D. Length Amperes
in. (mm) in. (mm) Fitting Type in. (mm) Watts @ 120V Code Number
1
⁄4 (6) 7
⁄8 (22.2) Male VCR valve heater 3.00 (76) 18 0.15 03104786
1
⁄4 (6) 7
⁄8 (22.2) Female VCR valve heater 4.75 (121) 28 0.24 04704893
1
⁄2 (13) 11⁄4 (32.0) Male VCR valve heater 3.75 (95) 27 0.23 03804782
1
⁄2 (13) 11⁄4 (32.0) Female VCR valve heater 6.51 (165) 47 0.39 04706690

Note: Heaters fit Nupro® BN and BK series valves.

RAPID SHIP
• 2 to 5 day shipment

Accessories

Part Description Code Number

Y connector* Power splitter: 1 female, 2 male Z5303-2
Y connector* Power splitter: 2 female, 1 male Z6333
Female dead plug* Insulating plug for last connector in chain Z5309-2
Male dead plug* Insulating plug for last connector in chain Z6332
Type J thermocouple 12 in. (305 mm) 24 ga Type J Teflon® with mini plug Z5786
Type J thermocouple extension 10 ft (3048 mm) Type K Teflon® thermocouple
with mini plug and mini jack Z6271
Type K thermocouple 12 in. (305 mm) 24 ga Type K Teflon® with mini plug Z5639
Adapter* Female to male Z6334
Adapter* Male to female Z6335
Power extension* 6 in. (152 mm) Z6374
Power extension* 3 ft (914 mm) A000136
Power extension* 6 ft (1829 mm) A000137
Power extension* 10 ft (3048 mm) A000138
Strap extension 1 in. (25 mm) long pump line strap extension 010010116
Strap extension 2 in. (51 mm) long pump line strap extension 010020113
Strap extension 3 in. (76 mm) long pump line strap extension 010030124

*All connectors use AMP Mate-N-Lok® connectors.

• Y-adapters and dead plugs
• Sensor pocket thermocouple: 12 in. (305 mm) long, Type J or K,
Teflon® insulated, #24 AWG,
• Two-prong mini-plug connector

164 WATLOW®
Flexible Heaters

Line Heating
STRETCH-TO-LENGTH® Heaters
In semiconductor processes condensation of many
critical gases occurs due to a phase shift at low
temperatures. Burning of the gases will occur if the
delivery line is too hot. High or low temperature condition
may result in undesirable particulates and cause costly
device defects and tool maintenance.
The Watlow STRETCH-TO-LENGTH® (S-T-L) gas line
heater system was developed as an easy to assemble
temperature solution with performance superior to heat
tape. S-T-L's preformed construction gives engineers the
ability to wrap it around the delivery line with consistent
heater/gas line contact for improved temperature
uniformity. S-T-L's flexibility gives engineers the ability to
compensate for the size of different components thus
reducing the potential for hot and cold spots.
The S-T-L system includes a 2 W/in2 S-T-L heater and
silicone rubber foam insulation.

Features and Benefits

Contact factory for specific application and
Easy to install two part system approvals
• Conveniently fits on most gas line configurations
• Semi S2-93 compatible with a high-limit thermocouple
Flexible heater design and controller
• Gives engineers the flexibility to easily customize the
• UL® recognized for U.S. safety standards
thermal profile for each gas line application
• Allows quick prototyping to determine energy Specifications
distribution requirements for process improvements • Heater and insulation jacket material reinforced silicone
Flexible standard system components rubber fabric
• Eliminates unnecessary lead times for custom designs • Color:
Typical Applications • Insulation and outer jacket – orange
Gas deliver lines • Heater – orange
• Boron trichloride, BCI3 • Clean room strap fasteners
• Chlorine trifluoride, CIF3 • Voltage:120 and 240VAC
• Dichlorosilane, (DCS), SiH2CI2 • Max. operating temperature: 392°F (200˚C)
• Tetra ethyl orthosilicate, TEOS • Heater watt density: 2 W/in2 (0.31W/cm2) – Watlow
• Tungsten hexafluoride, WF3 recommends 80% line wrap for optimum performance
• Process gas line qualification • Power lead wires: 12 in. (305 mm); #18 AWG UL®
1180 CSA, rated 10A, lead wire pair encapsulated in
Agency Certification, Recognition Compliance and
reinforced silicone rubber sleeving
Approvals
• Heater interconnectable up to a 10A circuit
• Material rated UL® 94-HB
• Heater materials are UL® rated to 392°F (200˚C)

WATLOW® 165
Flexible Heaters

Line Heating
STRETCH-TO-LENGTH Heaters (Continued)

S-T-L heaters are specified by their straight length. In selecting heater lengths for actual gas line dimensions.
actual applications the engineer can wrap the heaters to A gas line with 100 percent coverage would be
achieve optimum temperature profile. Coverage lengths approximately 2 W/in2, 80 percent coverage 1.6 W/in2 or
of approximately 60 and 80 percent on 1⁄4 (6 mm) and 60 percent coverage 1.2 W/in2.
1
⁄2 in. (13 mm) diameter tubes are provided as a guide in

S-T-L Heater Ranges - 1⁄4 in. (6 mm) O.D. Tubing

0.25 0.25
60% 80% 120V Version 240V Version
Coverage Coverage Code Number Amperes Code Number Amperes
10.20 8.04 005120500 0.10 N/A N/A
14.45 11.39 005170500 0.14 N/A N/A
18.70 14.74 005220500 0.18 005220501 0.09
23.80 18.76 005280500 0.23 005280501 0.12
30.60 24.12 005360500 0.30 005360501 0.15
39.95 31.49 005470500 0.39 005470501 0.20
51.00 40.20 005600502 0.50 005600503 0.25
63.75 50.25 005750500 0.63 005750501 0.31
76.50 60.30 005900500 0.75 005900501 0.38

S-T-L Heater Ranges - 1⁄2 in. (13 mm) O.D. Tubing

0.50 0.50
60% 80% 120V Version 240V Version
Coverage Coverage Code Number Amperes Code Number Amperes
10.20 6.63 005170501 0.14 N/A N/A
15.00 9.75 005250501 0.21 N/A N/A
21.00 13.65 005350502 0.29 005350503 0.15
29.40 19.11 005490502 0.41 005490503 0.20
38.40 24.96 005640502 0.53 005640503 0.27
47.40 30.81 005790502 0.66 005790503 0.33
59.40 38.61 005990502 0.82 005990503 0.41
73.80 49.97 005F103502 1.02 005F103503 0.51
92.40 60.06 005F128502 1.28 005F128503 0.64

⁄4 in. (6 mm) O.D. Tubing Insulators

1 ⁄2 in. (13 mm) O.D. Tubing Insulators
1

⁄4 in. (6.4 mm)

1
⁄2 in. (13 mm)
1

Heater I.D. Code Heater I.D. Code

x Length Description Number x Length Description Number
18 in. (457 mm) Straight insulator 012180500 18 in. (457 mm) Straight insulator 024180500
36 in. (914 mm) Straight insulator 012360500 36 in. (914 mm) Straight insulator 024360500
Elbow 90° union 012020500 Elbow 90° union 020024500
elbow insulator elbow insulator
Tee Union tee insulator 012030500 Tee Union tee insulator 024030500
VCR fitting 015030500 VCR fitting 015042500

166 WATLOW®
Flexible Heaters

Line Heating
STRETCH-TO-LENGTH Heaters (Continued)
⁄8 in. (9.5 mm) O.D. Tubing Insulators
3
Extensions
⁄8 in. (9.5 mm)
3
Code
Heater I.D. Code Description Number
x Length Description Number 3 ft (914 mm) A000136
18 in. (457 mm) Straight insulator 016180500 6 ft (1829 mm) A000137
36 in. (914 mm) Straight insulator 016360500 10 ft (3048 mm) A000138
Elbow 90° union 016020500
elbow insulator
Tee Union tee insulator 016030501
VCR fitting 015042500

Accessories
Code
Description Number
Power cord 6 ft 18-2 SJ Z5302-2
Wiring Y connector – 1F-2M Z5303-2
Wiring Y connector – 1M-2F Z6333
Female termination plug Z5309-2
Male termination plug Z6332
12 in. 24 ga. Type J T/C w/mini plug Z5786
12 in. 24 ga. Type K T/C w/mini plug Z5639
Gender changer – M-F Z6334
Gender changer – F-M Z6335
6 in. power extension Z6374
10 ft Type J T/C extension Z6271

Note: All power connectors use AMP Mate-N-Lok®

WATLOW® 167
Flexible Heaters

Line Heating
Modular Pump Line Heaters

The tight contact fit of Watlow’s pump line heaters

provide superior, uniform heating of transfer lines.

Agency Certification, Recognition

Compliance, and Approvals
(Contact your Watlow representative for specific
application and approvals.)
• Complies with SEMI S2-93 standards
• UL® recognized for U.S. and Canadian safety standards
• CE, VDE
• National Electrical Code (NEC), Article #427-23
• UL® Listed available
General Specifications
• Heater and jacket material: reinforced silicone rubber
fabric
• Color: insulation and outer jacket is gray, heater is
red-orange
Silicone Rubber
Outer Jacket
Snap
Fastener

Silicone
Ground Plane (Optional)
Sponge
Insulation Heating Silicone Rubber
Element

Sensor Pocket Built-in to all Straight

Length Heaters 3 in. (76 mm) Long and
Greater; One Per Heater.

• Snap type fasteners: 1⁄2 in. (13 mm) nominal diameter

metal construction with nylon cover; max. operating
temperature 392°F (200°C)
• Hook and latch fasteners available
• 120 and 208VAC standard, contact your Watlow
representative for other voltages
• Power lead wires: 3 in. (76 mm) #18 AWG UL®
1180/CSA Teflon® insulated, rated 10A, lead wire pair
encapsulated in reinforced silicone rubber sleeving
• Heaters interconnectable up to a 10A circuit
• Low watt density:
1.5-2 in. (38-51 mm) diameter, 1.5 W/in2 (0.23 W/cm2)
3-4 in. (76-102 mm) diameter, 1.25 W/in2 (0.19 W/cm2)

168 WATLOW®
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)

Tube O.D. Length “L” Amperes Amperes Base

in. (mm) in. (mm) Watts @120V @208V Features Code Number*

1.5 (38) 2 (51) 15 0.13 0.08 — 020050A

1.5 (38) 2T (51T) 8 0.07 NA Trim-to-fit 020050T
1.5 (38) 3 (76) 22 0.19 0.11 Sensor Pocket 030050A
1.5 (38) 3T (76T) 15 0.13 0.08 Trim-to-fit 030050T
1.5 (38) 4 (102) 29 0.25 0.14 Sensor Pocket 040050A
1.5 (38) 4T (102T) 22 0.19 0.11 Trim-to-fit 040050T
1.5 (38) 5 (127) 36 0.30 0.18 Sensor Pocket 050050A
1.5 (38) 5T (127T) 29 0.25 0.14 Trim-to-fit 050050T
1.5 (38) 6 (152) 43 0.36 0.21 Sensor Pocket 050060A
1.5 (38) 6T (152T) 36 0.30 0.17 Trim-to-fit 050060T
1.5 (38) 7 (178) 50 0.42 0.24 Sensor Pocket 050070A
1.5 (38) 8 (203) 57 0.48 0.27 Sensor Pocket 050080A
1.5 (38) 9 (229) 64 0.53 0.31 Sensor Pocket 050090A
1.5 (38) 10 (254) 71 0.59 0.34 Sensor Pocket 050100A
1.5 (38) 12 (305) 85 0.71 0.41 Sensor Pocket 050120A
1.5 (38) 18 (457) 128 1.07 0.62 Sensor Pocket 050180A
1.5 (38) 24 (610) 170 1.42 0.82 Sensor Pocket 050240A
1.5 (38) 30 (762) 213 1.78 1.03 Sensor Pocket 050300A
1.5 (38) 36 (914) 255 2.13 1.23 Sensor Pocket 050360A
1.5 (38) 36 (914) Insulator NA NA — 050360B
2.0 (51) 2 (51) 19 0.16 0.10 — 020066A
2.0 (51) 2T (51T) 10 0.09 NA Trim-to-fit 020066T
2.0 (51) 3 (76) 29 0.25 0.14 Sensor Pocket 030066A
2.0 (51) 3T (76T) 19 0.16 0.10 Trim-to-fit 030066T
2.0 (51) 4 (102) 38 0.32 0.19 Sensor Pocket 040066A
2.0 (51) 4T (102T) 29 0.25 0.14 Trim-to-fit 040066T
2.0 (51) 5 (127) 48 0.40 0.24 Sensor Pocket 050066A
2.0 (51) 5T (127T) 38 0.32 0.19 Trim-to-fit 050066T
2.0 (51) 6 (152) 57 0.48 0.28 Sensor Pocket 060066A
2.0 (51) 6T (152T) 47 0.39 0.23 Trim-to-fit 060066T
2.0 (51) 7 (178) 66 0.55 0.32 Sensor Pocket 066070A
2.0 (51) 8 (203) 76 0.63 0.37 Sensor Pocket 066080A
2.0 (51) 9 (229) 85 0.71 0.41 Sensor Pocket 066090A
2.0 (51) 10 (254) 95 0.79 0.46 Sensor Pocket 066100A
2.0 (51) 12 (305) 114 0.95 0.55 Sensor Pocket 066120A
2.0 (51) 18 (457) 170 1.42 0.82 Sensor Pocket 066180A
2.0 (51) 24 (610) 227 1.90 1.10 Sensor Pocket 066240A
2.0 (51) 30 (762) 283 2.36 1.37 Sensor Pocket 066300A
2.0 (51) 36 (914) 340 2.84 1.64 Sensor Pocket 066360A
2.0 (51) 36 (914) Insulator NA NA — 066360B
CONTINUED

*To complete the code number, please reference the Build-a-Code chart on page 174.

WATLOW® 169
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)

Tube O.D. Length “L” Amperes Amperes Base

in. (mm) in. (mm) Watts @120V @208V Features Code Number*

3 (76) 2 (51) 24 0.20 0.12 — 020096A

3 (76) 2T (51T) 12 0.10 0.06 Trim-to-fit 020096T
3 (76) 3 (76) 36 0.30 0.18 Sensor Pocket 030096A
3 (76) 3T (76T) 24 0.20 0.12 Trim-to-fit 030096T
3 (76) 4 (102) 48 0.40 0.24 Sensor Pocket 040096A
3 (76) 4T (102T) 36 0.30 0.18 Trim-to-fit 040096T
3 (76) 5 (127) 59 0.50 0.29 Sensor Pocket 050096A
3 (76) 5T (127T) 48 0.40 0.24 Trim-to-fit 050096T
3 (76) 6 (152) 71 0.60 0.35 Sensor Pocket 060096A
3 (76) 6T (152T) 59 0.49 0.28 Trim-to-fit 060096T
3 (76) 7 (178) 83 0.69 0.4 Sensor Pocket 070096A
3 (76) 8 (203) 95 0.79 0.46 Sensor Pocket 080096A
3 (76) 9 (229) 106 0.88 0.51 Sensor Pocket 090096A
3 (76) 10 (254) 118 0.98 0.57 Sensor Pocket 096100A
3 (76) 12 (305) 142 1.19 0.69 Sensor Pocket 096120A
3 (76) 18 (457) 213 1.78 1.03 Sensor Pocket 096180A
3 (76) 24 (610) 283 2.36 1.37 Sensor Pocket 096240A
3 (76) 30 (762) 354 2.95 1.71 Sensor Pocket 096300A
3 (76) 36 (914) 425 3.55 2.05 Sensor Pocket 096360A
3 (76) 36 (914) Insulator NA NA — 096360B
4 (102) 2 (51) 32 0.27 0.16 — 020128A
4 (102) 2T (51T) 16 0.14 0.08 Trim-to-fit 020128T
4 (102) 3 (76) 48 0.40 0.24 Sensor Pocket 030128A
4 (102) 3T (76T) 32 0.27 0.16 Trim-to-fit 030128T
4 (102) 4 (102) 63 0.53 0.31 Sensor Pocket 040128A
4 (102) 4T (102T) 48 0.40 0.24 Trim-to-fit 040128T
4 (102) 5 (127) 79 0.66 0.38 Sensor Pocket 050128A
4 (102) 5T (127T) 63 0.53 0.31 Trim-to-fit 050128T
4 (102) 6 (152) 95 0.80 0.46 Sensor Pocket 060128A
4 (102) 6T (152T) 79 0.66 0.38 Trim-to-fit 060128T
4 (102) 7 (178) 110 0.92 0.53 Sensor Pocket 070128A
4 (102) 8 (203) 126 1.05 0.61 Sensor Pocket 080128A
4 (102) 9 (229) 142 1.18 0.68 Sensor Pocket 090128A
4 (102) 10 (254) 157 1.31 0.75 Sensor Pocket 100128A
4 (102) 12 (305) 189 1.58 0.91 Sensor Pocket 120128A
4 (102) 18 (457) 283 2.36 1.37 Sensor Pocket 128180A
4 (102) 24 (610) 377 3.15 1.82 Sensor Pocket 128240A
4 (102) 30 (762) 472 3.94 2.27 Sensor Pocket 128300A
4 (102) 36 (914) 566 4.72 2.73 Sensor Pocket 128360A
4 (102) 36 (914) Insulator NA NA — 128360B

*To complete the code number, please reference the Build-a-Code chart on page 174.

170 WATLOW®
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)

90° Radius Elbow Heaters

• 0.25 in. (6 mm) or 0.5 in. (13 mm) silicone rubber sponge OA
OA
insulation available
• With or without tangents
IA
• Will fit both butt-weld and flanged style tubing elbows IA
R
R

L L

Without Tangent With Tangent

Radius Outer Arc Inside Arc

Tube O.D. Length “L” (R) Length Length Amperes Amperes Base
in. (mm) in. (mm) in. (mm) Watts (OA) (IA) @120V @208V Code Number*
1.5 (38) 2.00 (51) 2.25 (57) 26 4.21 1.85 0.22 0.13 042050A
1.5 (38) 2.68 (68.1) 2.25 (57) 36 5.58 3.22 0.30 0.18 050055A
2.0 (51) 2.75 (70) 3.00 (76) 45 5.78 2.64 0.38 0.22 057066A
2.0 (51) 3.81 (96.8) 3.00 (76) 65 7.91 4.77 0.55 0.32 066079A
3.0 (76) 4.00 (102) 4.50 (114) 84 8.42 3.71 0.70 0.41 089097A
3.0 (76) 5.81 (147.6) 4.50 (114) 127 12.05 7.33 1.06 0.62 097125A
4.0 (102) 5.50 (140) 6.00 (152) 149 11.56 5.28 1.25 0.72 116128A
4.0 (102) 7.81 (198.4) 6.00 (152) 222 16.18 9.00 1.85 1.07 128166A

45° Radius Elbow Heaters

• 0.25 in. (6.4 mm) or 0.5 in. (13 mm) silicone rubber sponge L L
insulation available
• With or without tangents
• Will fit both butt-weld and flanged style tubing elbows
IA IA
OA OA

R
R
With Tangent Without Tangent

Radius Outer Arc Inside Arc

Tube O.D. Length “L” (R) Length Length Amperes Amperes Base
in. (mm) in. (mm) in. (mm) Watts (OA) (IA) @120V @208V Code Number*
1.5 (38) 0.69 (17.5) 2.25 (57) 14 1.85 0.67 0.12 NA 018050A
1.5 (38) 1.38 (35.1) 2.25 (57) 23 3.23 2.04 0.20 0.12 032050A
2.0 (51) 1.00 (25) 3.00 (76) 23 2.64 1.07 0.20 0.12 026066A
2.0 (51) 2.06 (52.3) 3.00 (76) 44 4.77 3.20 0.37 0.22 047066A
3.0 (76) 1.37 (34.8) 4.50 (114) 43 3.71 1.35 0.36 0.21 042097A
3.0 (76) 3.18 (80.8) 4.50 (114) 85 7.33 4.97 0.71 0.41 078097A
4.0 (102) 2.00 (51) 6.00 (152) 75 5.28 2.14 0.63 0.37 057128A
4.0 (102) 4.31 (109.5) 6.00 (152) 148 9.90 6.76 1.24 0.72 104128A
*To complete the code number, please reference the Build-a-Code chart on page 174.

WATLOW® 171
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)

Tee Section Heaters

• 0.25 in. (6 mm) or 0.5 in. (13 mm) silicone rubber sponge
insulation available
• Will fit both butt-weld and flanged style tee sections

Tube O.D. Length “L” Watts Amperes Amperes Base

in. (mm) in. (mm) @120V @208V Code Number*
1.5 (38) 2.00 (51) 38 0.32 0.19 047064A
2.0 (51) 2.75 (70) 69 0.58 0.34 062081A
3.0 (76) 3.00 (76) 89 0.75 0.43 095120A
4.0 (102) 3.63 (92) 140 1.17 0.69 125155A

Bellows Section Heaters

• 0.25 in. (6 mm) or 0.5 in. (13 mm) silicone rubber sponge
insulation available Flexible
Nom.
Section
• Will fit both butt-weld and flanged style flexible sections O.D.
O.D.

Bellows
Tube O.D. Section O.D. Length “L” Amperes Amperes Base
in. (mm) in. (mm) in. (mm) Watts @120V @208V Code Number*

1.5 (38) 1.92 (48.9) 3 (76) 26 0.22 0.13 030056A

1.5 (38) 1.92 (48.9) 3T (76T) 18 0.15 0.09 030056T
1.5 (38) 1.92 (48.9) 6 (152) 51 0.43 0.25 056060A
1.5 (38) 1.92 (48.9) 6T (152T) 44 0.37 0.21 056060T
2.0 (51) 2.47 (62.7) 3 (76) 34 0.29 0.17 030077A
2.0 (51) 2.47 (62.7) 3T (76T) 24 0.2 0.12 030077T
2.0 (51) 2.47 (62.7) 6 (152) 68 0.57 0.33 060077A
2.0 (51) 2.47 (62.7) 6T (152T) 59 0.49 0.28 060077T
3.0 (76) 3.77 (95.8) 3 (76) 44 0.37 0.22 030117A
3.0 (76) 3.77 (95.8) 3T (76T) 30 0.25 0.14 030117T
3.0 (76) 3.77 (95.8) 6 (152) 88 0.74 0.43 060117A
3.0 (76) 3.77 (95.8) 6T (152T) 74 0.62 0.36 060117T
3.0 (76) 3.77 (95.8) 12 (305) 175 1.46 0.85 117120A
4.0 (102) 4.75 (121) 3 (76) 56 0.47 0.27 030149A
4.0 (102) 4.75 (121) 3T (76T) 38 0.32 0.18 030149T
4.0 (102) 4.75 (121) 6 (152) 111 0.93 0.54 060149A
4.0 (102) 4.75 (121) 6T (152T) 94 0.78 0.45 060149T
4.0 (102) 4.75 (121) 12 (305) 222 1.85 1.07 120149A
*To complete the code number, please reference the Build-a-Code chart on page 174.

172 WATLOW®
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)
I.D.
I.D. 2
1
Reducers

Tube
I.D. 2 to I.D. 1 Length “L” Watts Amperes Amperes Base
in. (mm) in. (mm) @120V @208V Code Number*
2 (51) to 1.5 (38) 1.38 (35.1) 12 0.10 0.06 020062A
3 (76) to 2.0 (51) 2.42 (61.5) 24 0.20 0.12 034090A
4 (102) to 2.0 (51) 2.63 (66.8) 31 0.26 0.15 044103A
4 (102) to 3.0 (76) 2.60 (66.0) 36 0.30 0.18 040121A

Flange Heaters
• 0.25 in. (6 mm) or 0.5 in. (13 mm) silicone rubber sponge
insulation available
• For both KF screw flanges and ISO clamp flanges

Nominal
Tube O.D. Tube O.D. Watts Amperes Amperes Base
in. in. (mm) @120V @120V @ 208V Code Number*
KF-40 1.5 (38) 10 0.09 NA 035040A
KF-50 2.0 (51) 15 0.13 0.07 045050A
ISO-80 3.0 (76) 70 0.59 0.34 020176A
ISO-100 4.0 (102) 82 0.69 0.40 020204A
CF 23⁄4 in. 1.5 (38) 21 0.18 0.10 016089A

Flange Insulators
• 0.25 in. (6 mm) or 0.5 in. (13 mm) silicone rubber sponge
insulation available
• For both KF screw flanges and ISO clamp flanges

Nominal
Tube O.D. Tube O.D. Base
in. in. (mm) Code Number*
KF-40 1.50 (38) 035040B
KF-50 2.00 (51) 045050B
ISO-80 3.00 (76) 020176B
ISO-100 4.00 (102) 020204B
CF 11⁄3 in. 0.75 (19) 010044B
CF 23⁄4 in. 1.50 (38) 016089B

*To complete the code number, please reference the Build-a-Code chart on page 174.

WATLOW® 173
Flexible Heaters

Line Heating
Modular Pump Line Heaters (Continued)

Ordering Information
To order, complete the code number
to the right with the information below:
XXXXXXX -

Base Code Number

Heater Voltage
CO = Insulator
C1 = 120V
C4 = 208V
Insulation
A = 0.25 in. (6 mm) insulation w/UL® 94-HB jacket
B = 0.5 in. (13 mm) insulation w/UL® 94V-0 jacket
C = 0.25 in. (6 mm) insulation w/UL® 94-HB jacket and ground grid
D = 0.5 in. (13 mm) insulation w/UL® 94V-0 jacket and ground grid
Connectors
0 = None
A = AMP Universal Mate-N-Lok® connector
B = AMP CPC connector
Sensors
0 = None
A = Thermal fuse 378°F (192°C)
B = Type J thermocouple
C = Type K thermocouple
D = Thermal fuse + Type J thermocouple
E = Thermal fuse + Type K thermocouple
Future Options
O = None
Future Options
0 = None

Note: Not all options are available for every base code number.

SEMI UL®
Description CE S2-93 Listing NEC VDE

0.25 in. (6 mm) insulation w/HOT marking x x x x

0.5 in. (13 mm) insulation o o o o

Ground grid o o o x o

AMP Mate-N-Lok® connectors a x x x x

AMP CPC connectors b o o o o

Jacket w/UL®94V-0 rating o o o o

Jacket w/UL®94-HB rating x x x x

Thermal cut-off o x x o
x = Min. requirements
o = Optional features
aMale plug: AMP p/n 1-480698-0, w/sockets AMP p/n 350689-1.
Female cap: AMP p/n 1-480699-0, w/pins AMP p/n 350690-1.
bPlug: AMP p/n 206060-1, w/socket AMP p/n 66101-3.
Receptacle: AMP p/n 206153-1, w/pin AMP p/n 66099-3, w/ground pin p/n 164164-2 if ground grid option is chosen.

174 WATLOW®
Flexible Heaters

Polyimide Heaters
Polyimide is a thin, lightweight organic polymer film which
provides excellent tensile strength, tear resistance and
dimensional stability. This heater is ideal for applications
requiring low outgassing in a vacuum, or resistance to
radiation, fungus and chemicals. Polyimide is also
solvent resistant.

Performance Capabilities
• For operating environments as low as -319°F (-195°C),
heater temperature as high as 392°F (200°C)
• Watt densities up to 50 W/in2 (7.75 W/cm2)a
• UR® and C-UR® recognitions

Features and Benefits

Excellent physical and electrical properties
• Results in thermal stability over a wide temperature
range
Transparent polyimide material
• Allows inspection of internal details
Resistance of radiation and fungus
• Allows it to be used in a wide range of applications

Typical Applications
• Medical, where thorough cleaning or sterilization is
needed
• Laboratory research
• Semiconductor processing equipment
Teflon® or Polyimide
• Optical equipment Leads Available
• LCD displays
• Computer equipment
• Photographic equipment
• Military/aerospace, where low outgassing properties
are required

a Watt density limits are application dependent (operating temperatures,

bonding method and heat sink).

Polyimide with
FEP Adhesive 0.0065 to 0.008 in. (0.17 to 0.20 mm)
System Thick Heater with Etched Foil Element

WATLOW® 175
Flexible Heaters

Polyimide Heaters
Technical Data

Specifications
Dielectric strength
Thickness
• Min. VAC: 1000
• 0.007 in. (0.2 mm)
Flammability rating
Flexibility (min. radius)
• Self-extinguishing
• 1⁄32 in. (0.8 mm)
Heater size limitations
Weight
• 18 x 26 in. (457 mm x 660 mm)
• 1.5 oz./ft2 (0.05 g/cm2)
Weight loss (outgassing):
Operating temperature: b
• 0.51%
• Max.: 392°F (200°C)
• Min.: -319°F (-195°C) Lead length
• 12 in. (305 mm) Teflon® E
Watt density rating on stock units
• 5 W/in2 (0.8W/cm2) b We recommend maximum part temperature at 300°F (150°C).

Options
Maximum Allowable Watt Density Versus Temperature
To achieve the optimum
performance with your Watlow
polyimide sample heater, a proper
watt density must be used on the
surface of the heater.
This graph illustrates recommended
watt densities for given operating
temperatures with the process being
controlled with a temperature
controller. It does not indicate the
watt density necessary to achieve a
given part temperature.

Note: The maximum watt density (w/in2) in open air is 5 W/in2. The chart above assumes
bonding the polyimide heater to a part.

176 WATLOW®
Flexible Heaters

Polyimide Heaters
Options (Continued)
Lead length, 12 in. (305 mm) “E” Teflon®
Width Length 28V 120V
in. (mm) in. (mm) Watts Code Number Code Number

0.5 (13) 2 (51) 5 K005020C5-0009B

1 (25) 1 (25) 5 K010010C5-0009B
3 (76) 15 K010030C5-0009B
5 (127) 25 K010050C3-0009B
15 (381) 75 K010150C3-0009B
2 (51) 10 (254) 100 K020100C3-0009B
3 (76) 5 (127) 75 K030050C3-0009B
4 (102) 4 (102) 80 K040040C3-0009B
5 (127) 5 (127) 125 K050050C3-0009B

RAPID SHIP
• 2 to 5 day shipment

Bonding Method
• Pressure sensitive adhesive surface (PSAS)

WATLOW® 177
Flexible Heaters

Polyimide Heaters
Special Product Offering

Size Watts @
Code Number in. (mm) Circuit Resistance Max. Voltage Max. Voltage

K05711980-A 1
⁄2 x 21⁄8 (13 x 54) A 40 12 4
K05711980-B 1 x 2 ⁄8 1
(25 x 54) B 90 48 26
K05711980-C 1 ⁄2 x 2 ⁄8
1 1
(38 x 54) C 145 75 39
K05711980-D 2 x 21⁄8 (51 x 54) D 205 105 54
K05711980-E ⁄2 x 35⁄8
1
(13 x 34.9) E 80 48 29
K05711980-F 1 x 3 ⁄8 5
(25 x 92.1) F 165 90 49
K05711980-G 1 ⁄2 x 3 ⁄8
1 5
(38 x 92.1) G 275 120 52
K05711980-H 2 x 35⁄8 (51 x 92.1) H 375 120 38
K05711980-I 1
⁄2 x 5 ⁄4
3
(13 x 146) I 130 60 28
K05711980-J 1 x 5 ⁄4 3
(25 x 146) J 255 120 56
K05711980-K 1 x 1 ⁄8 1
(25 x 28.6) K 28 12 5
K05711980-L 1
⁄2 x 11⁄8 (13 x 28.6) L 13 6 3
K05711980-M 1 in O.D. (25) M 32 12 5
K05711980-N 2 in O.D. (51) N 180 105 61
K05711980-O 4 in O.D. (102) O 185 120 78
K05711980-P 1 x 13⁄8 (25 x 34.9) P 45 24 13

Notes: Other Features

• To order individual heater circuits from the polyimide kit, • The heater sheet can be ordered with or without
see the matrix above. pressure sensitive adhesive (PSAS), depending on
• Leads shipped loose not soldered. your needs. To specify PSAS add A to code number.
• The kit comes with instructions for wiring, lead
Example: To order the J heater circuit with PSAS use attachment and selection and installation. Pre-tinned
K05711980A-J. solder pads are provided for easy lead connections.
To order the J heater circuit with PSAS and leads use • The instructions also show how to dial in the desired
K05711980AL-J. wattage using a variable voltage transformer.
• The heaters can be wired individually, in series, or
Polyimide Handy Heater Kit—For Quick parallel for hundreds of variations to satisfy the
Heating Solutions special application.
Watlow offers a convenient way to use polyimide heaters.
The handy heater kit consists of 16 polyimide heaters —
13 rectangular and three circular—in different sizes and
resistances. So when a small flexible heater is needed
in a hurry, one can be picked that fits the application.

178 WATLOW®
Flexible Heaters

SERIES EHG®
Many applications requiring a fixed temperature set
point have relied on mechanical thermostat devices
(thermostats) for thermal control. But, thermostats are
inadequate for many applications because of the
long-term reliability issues such as 100,000 cycle rating
and poor temperature control.
The SERIES EHG® thermal solution includes a compact
temperature control, thermocouple sensor and power
switching device integrated into the heater’s power cord.
The SERIES EHG reduces system costs and substantially
extends the life over conventional thermostat solutions.
The evolution of miniature microprocessor technology and
Watlow switching technology allowed the development of
a small versatile temperature control and thermocouple
sensor that can be integrated with Watlow silicone rubber Durable housing with built-in strain relief
heater products. This device senses the temperature via • Protects electronics
input from a thermocouple strategically placed on the
• Assures low risk of mechanical damage
heater mat. The microprocessor is programmed prior to
shipment with the customer’s application specific set Manufactured with proven Watlow components
point. This results in quick delivery of a custom integrated • Assures reliable system performance
system.
The small mass of the thermocouple provides superior
Typical Applications
response to changes in process temperature and allows • Semiconductor processing
for higher watt density silicone rubber heater designs.
• Aerospace composite repair
Depending on the specific application, Watlow’s power
switching design can extend life up to 40 times greater • Foodservice equipment
than thermostats. These features result in an integrated • Freeze protection
custom set point temperature control product with
superior life span, faster heat-up rates and improved • Life sciences
accuracy. The SERIES EHG system has been tested to • Telecommunications
over four million cycles at rated amperage.
Features and Benefits
Long operational life
• Improves system reliability
Tight temperature control
• Assures process accuracy
Small sensor footprint
• Fits with almost any heater
• Responds quickly to temperature changes
• Controls high watt densities in low mass applications
Reduced system cost
• A single SERIES EHG controller can be configured with
multiple heaters to reduce system cost
Pre-wired, in line control
• Simplifies installation
• Provides two-wire power connection

WATLOW® 179
Flexible Heaters

SERIES EHG
Technical Information

Specifications SERIES EHG Versus Thermostat

Operational (typical application)
• SERIES EHG silicone rubber heater UL® recognized to 90.00

428°F (220°C) operating temperature

85.00
• Factory programmed fixed set point
80.00
• On-off controller with 6°F (3°C) switching hysteresis
• Temperature band LED indicator ON between 75.00
-68 and +68°F (–20 and +20°C) of set point
Electrical 70.00

• Voltage rating: 120 or 240VAC – 30/+10%, 50/60Hz

65.00
• Silicone rubber heater watt densities up to 80 W/in2
(12.5 W/cm2) dependent on application temperature 60.00
• SERIES EHG system UL® recognized to 10A max.
Sensor 55.00

• Type K thermocouple
50.00
Mechanical 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00
Elapsed Time (min.) Thermostat
• Controller dimensions 3.75 in. (95 mm) long by EHG
1.75 in. (45 mm) diameter Dimensions
• Heater per silicone rubber heater specifications
Agencies
• Silicone rubber heater: UL® recognized File #E52951
• SERIES EHG controller: TUV File DE 3-3068 to
EN 61010-1:2001, UL® File E43684 to UL® 873
temperature indicating and regulating equipment
Environmental 3.75 in.
(95 mm)
• Controller operating temperature range 32 to 128˚F
(0 to 70˚C)
• Controller storage temperature range -40 to 158˚F
(–40 to 70˚C)
Contact your Watlow representative for custom configurations.

1.85 in.
(47 mm)

Integrated SERIES EHG System Versus Integrated Thermostat System

Integrated EHG System Integrated Thermostat System SERIES EHG Benefit

Life comparison at Tested to greater than Rated 100,000 cycles Longer product life of
rated amperage 4,000,000 cycles with SERIES EHG system and
10A load high reliability in application
Switch hysteresis 6°F (3°C) 15°F (8°C) SERIES EHG system will provide
superior process control
Improved response time 6°F (3°C) typical 25°F (14°C) typical SERIES EHG system will respond to
reduces overshoot on changes in temperature faster
start-up than thermostat
Warranty 2 years on material 1 year on material Warranty can be extended because
and workmanship and workmanship of superior SERIES EHG life
Zero cross switching SERIES EHG has Random switching during Reduces possibility of electrical
zero cross switching sign wave cycle mechanical interference (EMI)

180 WATLOW®
Flexible Heaters

SERIES EHG® SL10

The EHG® SL10 is a key component in a powerful
system that integrates a heater, an adjustable set point
temperature controller, high/low temperature alert, power
switching device and a high temperature safety limit.
This agency recognized controller/safety limit meets
UL® 1998 and CE 60730 requirements. The optional
display/communications module can be easily upgraded
and added in the field to provide digital display indication,
adjustment of set point, RS485 Modbus® communications
and other human machine interface (HMI) features. This
system allows you to purchase only what is needed for
your application.
The easy to install, compact design, inherent reliability
and integrated limit functions make this controller a
tremendous value. The controller is designed for easy
integration with Watlow® heaters simplifying engineering,
reducing component count on new equipment and
decreasing cost of ownership. For original equipment
manufacturers (OEMs), CE, Semi-S2 compliance and Health check diagnostics
UL® recognition will reduce time and costs necessary • Monitors maximum heater process temperature,
for global agency testing and validation. maximum ambient temperature and thermocouple
Features and Benefits operation
Process controller and safety limit in one package • Provides health check signal to inform operator that
• Meets UL® 1998 and CE 60730 requirements the process is working correctly
• Eliminates the need for a thermal fuse on a heater Universal power supply
• Allows an input of 85 to 264VAC, 50/60Hz
• Eliminates replacement of heater when fuse fails
• Provides safe control of up to 2400 watts with
Optional display/communications module
10 amperes switching in both controller and safety limit
• Allows easy upgrade onto base device
Can be switched from on-off and PID algorithm
• Offers low cost field upgrade
• Increases product life (on-off control is default)
• Provides easy, snap-on installation
• Offers selectable PID control algorithm for tighter
Accurate and flexible temperature process temperature uniformity
controller
Universal 1⁄8 turn mounting bracket
• Replaces problematic bi-metal thermostats with
• Allows mounting to most surfaces
accurate electronic temperature process controller
• Provides flexible mounting—either horizontally
• Allows easy change of process parameters
or vertically
Ambient operating temperature range 32 to 158°F
(0 to 70°C) Typical Applications
• Increases reliability when mounting in harsh Foodservice equipment
temperature environments or in close proximity
• Warming and serving equipment
to heaters
• Food holding cabinets
Integrated high/low temperature alert signal relay
• Provides dry contact output to activate external alarm Life sciences
or process function • Laboratory equipment
• Signals control status with three integrated LEDs • Medical equipment
• Allows a signal of up to two amperes 30VAC/VDC, Packaging
Form A to alert if process temperature is out of • Heat sealing bars
range limits • Hot glue application equipment
Semiconductor processing
• Gas delivery lines
WATLOW® 181
Flexible Heaters

SERIES EHG SL10

Technical Information

Specifications SERIES EHG Versus Thermostat

Operational (typical application)
• Two, Type K thermocouple inputs - process temperature 90.00

control and safety limit 85.00

• Process temperature output - 10A NO-ARC relay
• Safety limit alarm - 10A relay 80.00

• High/low temperature alert - 2A 30VAC/VDC, Form A

75.00
(single pole, normally open contact)
• On-off temperature controller algorithm, upgraded via 70.00
communications to PID algorithm (min. cycle time
30 seconds) 65.00

Standard Molex connectors 60.00

• Controllers are integrated to the heater and are supplied
by Watlow 55.00

Power 50.00
• Isolated universal power supply 85 to 264VAC, 50/60Hz 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00
Elapsed Time (min.) Thermostat
• Up to 2400 W with 10A switching capability EHG

NO-ARC Relay Dimensions

• 10A switching 3.496 in.
• 4.5 million cycles (88.80 mm)

Environmental
• Ambient operating temperature range 32 to 158°F
(0 to 70°C)
2.196 in.
Agency Approvals (55.78 mm)
• UL® 1998/ C-UL®
• CE 60730
• Semi-S2
Base Unit
1.907 in.
2.486 in.
(48.44 mm)
(63.14 mm)

1.582 in. 2.161 in.

(40.18 mm) (54.89 mm)
Without Optional Module With Optional Module
Switching Device Comparison Chart
T-Stat Solid State Relay Watlow NO-ARC Relay
Amperage at 77°F (25°C) 10A 10A 10A
Amperage at 158°F (70°C) 10A De-rate significantly and add 10A
heat sink and air cooling
Output device life at 10A Rated 100,000 at 158°F (70°C) Greater than 10 million cycles Greater than 4.5 million cycles
at 77°F (25°C) at 158°F (70°C)

182 WATLOW®
Flexible Heaters

SERIES EHG SL10

Technical Information (Continued)

EHG SL10 Software Reduces System Complexity and Cost

With the addition of an optional communication module,
the EHG SL10 can be managed, monitored and
manipulated via software. Change set points, label
devices, change tuning parameters, check health
status and much more all with the click of a key.

Mounting Bracket

The EHG SL10

can be
“daisy-chained”
for gas line and
other assemblies.

The EHG SL10 mounting

bracket lets you mount
the controller in any of
four angles.

WATLOW® 183
Flexible Heaters

SERIES EHG SL10

Technical Information (Continued)

Optional Upgrade Modules

These upgrade modules are easy to install because there is no need to reconfigure, rewire or reorder the base unit.
No technician is needed for the installation, which creates a seamless, cost-efficient system that can be upgraded.

Diagnostics Ability to 3-Digit

Memory Change Field 7-Segment User Modbus®
Control Temperature Adjustable LED Display Diagnostic Interface RTU
Parameters Parameters Set Point Illuminated LED’s Software Communication RS 485

Base
Unit

Optional
Display
Module

Optional
Commun-
ication
Module

Optional
Display
and
Commun-
ication
Module

184 WATLOW®
Immersion Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Immersion Heaters Sheath Materials °F °C W/in2 W/cm2 Page
WATROD and FIREBAR ®
Incoloy ®
1600 870 120 18.6
Screw Plug Stainless steel 1200 650 120 18.6
187
Steel 750 400 120 18.6
Copper 350 175 120 18.6
Screw Plug with Control Incoloy ®
1600 870 60 9.3 257
Assembly
WATROD and FIREBAR® Incoloy® 1600 870 100 15.5
ANSI Flange Stainless steel 1200 650 100 15.5
259
Steel 750 400 100 15.5
Copper 350 175 100 15.5
®
WATROD and FIREBAR Flange
Plate Flange Incoloy® 1600 870 60 9.3
304 stainless steel 1200 650 100 15.5
330
Steel 750 400 30 4.7
Copper 350 175 45 6.9
Square Flange Incoloy ®
1600 870 100 15.5 336
Bayonet/Pipe Insert Incoloy ®
1600 870 10 1.6
340
Steel 750 400 10 1.6
Over-the-Side

L and O Shaped Incoloy® 1600 870 60 9.3

342
Steel 750 400 23 3.6
Vertical Loop Incoloy® 1600 870 60 9.3
Titanium 1400 760 43 6.7
347
Steel 750 400 23 3.6
316 stainless steel 1200 650 60 9.3
Drum Incoloy® 1600 870 60 9.3 350
FIREROD ®
Incoloy ®
212 100 300 46.5 353
Immersion Heaters

WATLOW® 185
186 WATLOW®
Immersion Heaters

WATROD™ and FIREBAR® Screw Plug

Immersion Heaters

Screw plug immersion heaters are ideal for direct

immersion heating of liquids, including all types of oils
and heat transfer solutions.
Available in a variety of sizes, Watlow® screw plug
immersion heaters feature both WATROD™ round and
FIREBAR® flat tubular elements.
Heating elements are hairpin bent and either welded
or brazed into the screw plug—depending on element
sheath and plug material compatibility.
General purpose (NEMA 1) terminal enclosures are
standard; with optional moisture resistant (NEMA 4),
explosion resistant (NEMA 7) and explosion/moisture
resistant (NEMA 7/4) enclosures available to meet
specific application needs.
Optional thermostats provide convenient process
temperature regulation.

Performance Capabilities
• Watt densities to 120 W/in2 (18.6 W/cm2)
• Wattages to 38 kilowatts
• UL® and CSA component recognition to 480VAC and NPT
600VAC respectively Pipe
Thread
• Incoloy® sheath temperatures to 1600°F (870°C) FIREBAR
Weld Heating
• Passivated 316 stainless steel sheath temperatures Element

to 1200°F (650°C)
• 304 stainless steel sheath temperatures to
1200°F (650°C) Half
Coupling
• Steel sheath temperatures to 750°F (400°C) WATROD Heating Element

• Copper sheath temperatures to 350°F (175°C)

Features and Benefits

21⁄2 in. (64 mm) NPT screw plug assemblies features
A variety of element sheath and screw plug element support(s)
materials • Ensures proper spacing for maximizing heater
• Meets your application needs performance and life
Integral thermowells • Screw plug and element sizes:
• Provides convenient temperature sensor insertion and
1 in. NPT 0.260 and 0.315 in. WATROD
replacement without draining the fluid being heated
11⁄4 in. NPT 0.260 and 0.315 in. WATROD
Terminal enclosures 1 in. FIREBAR
• Provides ability to be rotated to simplify connection 2 in. NPT 0.430 and 0.475 in. WATROD
with existing conduits 21⁄2 in. NPT 0.430 and 0.475 in. WATROD
1 in. FIREBAR
Welding or brazing WATROD and FIREBAR elements
to the screw plug • Phase capability:
• Provides a pressure tight seal 1 in. NPT 1-Phase
WATROD hairpins are repressed (recompacted) 11⁄4, 2, 21⁄2 in., NPT 1- or 3-Phase
• Maintains MgO density, dielectric strength, heat UL® and CSA component recognition under File
transfer and life E52951 and 31388 respectively, see pages 605 to
612 for details.
WATLOW® 187
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters

Typical Applications • Hydraulic oil, crude, asphalt

• Water: • Lubricating oils at API specified watt densities
Deionized • Air and gas flow
Demineralized
• Caustic solutions
Clean
Potable • Chemical baths
Process • Anti-freeze (glycol) solutions
• Industrial water rinse tanks • Paraffin
• Vapor degreasers

Screw Plug Orientation WATROD Heating Element

Correct element/thermowell orientation assures proper 1 in. (25 mm) NPT–One Element
process temperature sensing. A
Correct horizontal mounting of WATROD and FIREBAR
screw plugs is shown below. Correct orientation assures
optimum performance and maximum heater life.
A
Additional mounting information is provided in the
Installation and Maintenance Instructions.
Thermowell
FIREBAR Heating Elements Element
Bundle
11⁄4 in. (32 mm) NPT–One Element
View A-A
A

11⁄4 (32 mm) and 2 in. (51 mm) NPT–Two Elements

A A

Thermowell
Element
Bundle A

View A-A
Element
Bundle
Thermowell
21⁄2 in. (64 mm) NPT–Three Elements
View A-A
A

2 (51 mm) and 21⁄2 in. (64 mm) NPT–Three Elements

A
A

Thermowell
Element
Bundle A

View A-A Element

Bundle Thermowell

View A-A

188 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Options

Terminal Enclosures Pilot Light

General purpose (NEMA 1) terminal enclosures, without The optional pilot light gives the operator visual indication
thermostats, are available on all screw plug immersion of heater on or off power status.
heaters. To meet specific application requirements, The PL10 pilot light is configured to a maximum 250VAC
Watlow offers the following optional terminal enclosures: and supplied with 6 in. (152 mm) leads.
• General purpose (NEMA 1) with single or double pole The PL11 pilot light is rated for 480VAC and supplied with
thermostat 4 in. (102 mm) leads.
• Moisture-resistant (NEMA 4) or corrosion resistant Pilot lights may be attached to either single or double
(NEMA 4X) —available with optional single or double pole thermostats with general purpose (NEMA 1)
pole thermostat enclosure only.
• Explosion-resistant (NEMA 7) class 1, groups B, C and
D explosion resistant—available with optional single Thermostats
or double-pole thermostat.
To provide process temperature control, Watlow offers
• Explosion and moisture-resistant (NEMA 7/4) optional single-pole, single-throw (SPST) and double pole,
combination—available with optional single- or single throw (DPST) thermostats.
double-pole thermostat
Unless otherwise specified, thermostats are mounted
Note: Unless otherwise stated on the accompanying
inside the terminal enclosure. For details and ordering
illustrations, both WATROD and FIREBAR screw plugs
information, refer to Thermostats on pages 578 to 581.
are centered on the terminal enclosure. To order, add
Please verify that the thermostat’s sensing bulb O.D. is
the suffix letter(s) to the screw plug heater’s base code
compatible with the screw plug’s thermowell I.D.
number. This is depicted on the ordering example on
page 256. Also, specify class and group, if applicable.

CSA Certified Enclosures

CSA certified moisture and/or explosion-resistant terminal Caution:
enclosures protect wiring in hazardous gas environments. Explosion-resistant terminal enclosures are intended
These terminal enclosures, covered under CSA File to provide explosion containment in the electrical
number 61707, are available on all WATROD and termination/wiring enclosure only. No portion of the
FIREBAR screw plug immersion heaters. For additional assembly outside of this enclosure is covered under
information, contact your Watlow representative. this NEMA rating. NEMA rating effectiveness may
To order, specify CSA certified enclosure, process be compromised by abuse or misapplication.
temperature (°F), maximum working pressure of
application (psig), media being heated and heater
mounting orientation (horizontal or vertical) and
screw plug size.

ASME Pressure Vessel Code Welding

Screw plug assemblies can be provided with an ASME
Section VIII, Div. I pressure vessel stamp upon request.

WATLOW® 189
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Options (Continued)

Thermocouples Sheath Materials

Type J or K thermocouples offer extremely accurate The following sheath materials are available on WATROD
sensing of process and/or sheath temperatures. and FIREBAR heating elements:
A thermocouple may be inserted into the thermowell
or attached to the heater’s sheath. Standard Sheath Materials
WATROD Incoloy®
Thermocouples are supplied with 120 in. (3048 mm) leads 316 SS
(longer lead lengths available). Unless otherwise specified, Steel
thermocouples are supplied with temperature ranges Copper
detailed on the Thermocouple Types chart. FIREBAR Incoloy®

Using a thermocouple requires an appropriate Exotic Sheath Materials

temperature and power controller, these must be Contact your Watlow representative for details
purchased separately. Watlow offers a wide variety and availability.
of temperature and power controllers to meet virtually all
applications. Temperature controllers can be configured
External Finishing
to accept process variable inputs, too. Contact your
Watlow representative for details. Passivation
To order, specify Type J or K thermocouple and lead During the manufacturing process, particles of iron or tool
length. Indicate if the thermocouple is for process steel may become embedded in the stainless steel or
temperature sensing or heater sheath high-limit alloy sheath. If not removed, these particles may corrode,
protection. Please specify if the screw plug will be produce rust spots and/or contaminate the process. For
mounted vertical or horizontal in the tank. If vertical, critical applications, passivation will remove free iron from
indicate if the housing is on top or bottom. the sheath. To order, specify passivation.
If the screw plug heater is mounted in an in-line circulation Other Finishes
heating application, indicate flow direction relative to the Bright annealing available to meet cosmetic demands.
heater’s enclosure.
Screw Plug Materials
Thermocouple Types
Recommended ➀
The following screw plug materials are available:
ASTM Conductor Characteristics Temperature Range To order, specify screw plug size and material.
Type Positive Negative °F (°C)
Standard Screw Plug Materials
J Iron Constantan 0 to 1000 (-20 to 540)
WATROD 316 SS
(Magnetic) (Non-Magnetic)
Steel
K Chromel® Alumel® 0 to 2000 (-20 to 1100)
Brass
(non-magnetic) (Magnetic)
FIREBAR 304 SS
➀
Type J and Type K thermocouples are rated 32 to 1382°F and
32 to 2282°F (0-750°C and 0-1250°C), respectively. Watlow does Made-to-Order Plug Materials
not recommend exceeding temperature ranges shown on this chart For both WATROD and FIREBAR, contact your Watlow
for the tubular product line.
representative about details and availability.
Wattages and Voltages
Watlow routinely supplies screw plug immersion heaters
with 120 to 480VAC as well as wattages from
250 watts to 38kW.

190 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Options (Continued)

Screw Plug Sizes Application Hints

Including European • Select the recommended sheath material and watt
• NPT– 3⁄4, 1, 11⁄4, 2, 21⁄2 in. density for the substance being heated. Use the
Supplemental Applications Chart on pages 599 to 604.
To order, specify size, style (NPT)
If unable to determine the correct heater material and
and material.
type, contact your Watlow representative.
• Extend the element’s no-heat section completely into
Screw Plug to Flange Adapters the fluid being heated to help prevent premature heater
Screw plug to flange adaptors permit replacing flange failure. See illustration below for proper no-heat
heaters with screw plug heaters. To order, specify the section placement.
appropriate code number.
• Locate screw plug heater low in the tank, but above
the sludge level.
Screw Plug to Flange Adapters
Screw Plug Estimated
to Flange Shipping Wt. Code
Adapter Sizes Material lbs (kg) Availability Number
11⁄4 to 3 in.-150# Steel 13 (5.9) Stock 125X3SA
1 in. (25 mm)
21⁄2 to 3 in.-150# Steel 11 (5.0) Stock 250X3SA Min. No-Heat Section
21⁄2 to 4 in.-150# Steel 16 (7.3) Stock 250X4SA
21⁄2 to 5 in.-150# Steel 25 (11.3) Stock 250X5SA
21⁄2 to 6 in.-150# Steel 33 (15.0) Stock 250X6SA

• Choose a FIREBAR element when the application

requires a smaller system package or lower watt
density.
• Ensure wiring integrity by making sure terminal
enclosure temperature does not exceed 400°F (205°C).
• Keep electrical connections clean, dry and tight.
• Size power feeder wires in accordance with National
Electrical Code guidelines and other applicable codes.
• Size power feeder wires in accordance with national
electrical code guidelines and other applicable codes.
• Minimize problems associated with low liquid level
conditions by using a low liquid level sensor or sheath
temperature high-limit control.
• Periodically remove the screw plug assembly for
inspection and clean the heating element(s). This
preventive maintenance will reduce premature failure
and optimize heater performance.
• Refer to the Installation and Maintenance Instructions
for correct orientation of FIREBAR elements. Correct
element orientation to flow minimizes pressure drop,
increases buoyancy force and heater performance.

WATLOW® 191
 D
N DE ITY
E IL
XT AB
Immersion Heaters E AP
C

Extended Capabilities For

WATROD and FIREBAR Screw Plug
Immersion Heaters
Options
Pilot Light Screw Plug Materials
The optional pilot light gives the operator visual indication The following screw plug materials are available:
of heater on or off power status. To order, specify screw plug size and material.
The PL10 pilot light is configured to a maximum 250VAC
Extended Screw Plug Materials
and supplied with 6 in. (152 mm) leads.
WATROD 304, 304H, 316H, 321 SS
The PL11 pilot light is rated for 480VAC and supplied with Titanium
4 in. (102 mm) leads. Alloy 400 and 600
Pilot lights may be attached to either single or double Hastelloy C276
pole thermostats with general purpose (NEMA 1) Incoloy®
enclosure only. For moisture or explosion resistant
terminal enclosures (NEMA 4 or NEMA 7), consult factory.
Screw Plug Sizes
To order, refer to the Build-a-Code chart on page 256.
Including European
• Gas (Gas Pipe Standard) – G11⁄4, G11⁄2, G2 in.
Wattages and Voltages (brass only)
Watlow routinely supplies screw plug immersion heaters
• BSP (British Standard Pipe) – 11⁄2, 2 in.
with 120 to 480VAC as well as wattages from
(stainless steel only)
250 watts to 38kW. If required, Watlow may configure
heaters with voltages and wattages outside these Contact your Watlow representative for sizes and
parameters. For more information on special voltage materials not listed.
and wattage configurations, contact your Watlow
representative.

Extended Sheath Materials

The following sheath materials are available on WATROD
and FIREBAR heating elements:
Extended Sheath Materials
WATROD 304 and 321 SS
Alloy 400 and 600
Titanium
Hastelloy C276
FIREBAR 304 SS
Incoloy®

192 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Optional Moisture Resistant Housings

Single-Pole Thermostat Double-Pole Thermostat

1 and 11⁄4 inch NPT–1 WATROD Element 11⁄4 inch NPT–2 WATROD Elements
11⁄4 inch NPT–1 FIREBAR Element
(1) 1.093 in.
(28 mm) Dia. Hole All 2 and 21⁄2 inch NPT screw plugs

69⁄16 in. 4¼ in.

27⁄8 in. (166.7 mm) (108 mm)
17⁄16 in. (73 mm) Ref.
(37 mm)
4¼ in. 15⁄16 in.
(114 mm) (33.3 mm)
25⁄8 in.
(66.7 mm) 69⁄16 in. 6 in.
(166.7 mm) (152 mm)
Note: The thermostat is not centered on the WATROD screw plug
immersion heater.

Note: The thermostat is not centered on the screw plug

Single-Pole Thermostat immersion heater.
All 2 and 21⁄2 inch NPT

69⁄16 in. 4¼ in. Without Thermostat

(166.7 mm) (108 mm)
¾ in.
Conduit
Opening

69⁄16 in. 6 in.

(166.7 mm) (152 mm) 4 in. 2 in.
(100 mm) (51 mm)

13⁄16 in.
(20.6 mm)
2 in.
(50 mm)

To order: Reference “W” in the Build-a-Code section on

page 256.

WATLOW® 193
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Clean Water ¾ in. NPT Knockout

Thermowell
• 1 inch NPT screw plug (1) 0.315 in. (8 mm) Dia. Element
• WATROD elements 45⁄8 in. Dia. 11⁄8 in.
1" WATROD (28.6 mm)
(117.5 mm)
• With thermostat (SPST) 3
Bundle
• General purpose enclosure 1 in. (25 mm) Cold (Ref.)
57⁄8 in. "B"
(149.2 mm)

1½ in. NPT Hubs

Type 1 (30 to 110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)
Ship Wt. Code Code Thermowell Code
"B" Dim.
Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.(1) 0.315Number
in. (8 mm) Dia. Element
2 Del.
11⁄8 in.
1" WATROD 75⁄8 in. Dia. General Purpose Enclosure
4 (28.6 mm)
(193.7 mm)
60 W/in 2 Bundle
120 0.50 1 41⁄2 (114.0) 3 (2) BCC4J1S1 RS BCC4J1S2 RS BCC4J1S3 RS
Brass Plug
240 0.50 1 4 ⁄21
(114.0) 3 (2) BCC4J10S1 RS BCC4J10S2
1 in. (25 mm) ColdRS
(Ref.) BCC4J10S3 RS
1-Copper
77⁄8 in.
Element 120 0.75 1 61⁄2 (165.0) 3 (2) BCC6J1S1 RS
(200 mm)
BCC6J1S2 "B"RS BCC6J1S3 RS
240 0.75 1 61⁄2 (165.0) 3 (2) BCC6J10S1 RS BCC6J10S2 RS BCC6J10S3 RS
120 1.00 1 65⁄8 (168.3) 3 (2) BCC6L1S1 RS BCC6L1S2 RS BCC6L1S3 RS
240 1.00 1 65⁄8 (168.3) 3 (2) BCC6L10S1 RS BCC6L10S2 RS BCC6L10S3 RS
120 1.25 1 8 (203.0) 4 (2) BCC8A1S1 RS BCC8A1S2 RS BCC8A1S3 RS
240 1.25 1 8 (203.0) 4 (2) BCC8A10S1 RS BCC8A10S2 RS BCC8A10S3 RS
120 1.50 1 105⁄8 (269.9) 4 (2) BCC10L1S1 RS BCC10L1S2 RS BCC10L1S3 RS
240 1.50 1 105⁄8 (269.9) 4 (2) BCC10L10S1 RS BCC10L10S2 RS BCC10L10S3 RS
120 2.00 1 121⁄2 (318.0) 5 (3) BCC12J1S1 RS BCC12J1S2 RS BCC12J1S3 RS
240 2.00 1 121⁄2 (318.0) 5 (3) BCC12J10S1 RS BCC12J10S2 RS BCC12J10S3 RS
120 2.50 1 14 ⁄4
3
(375.0) 5 (3) BCC14N1S1 RS BCC14N1S2 RS BCC14N1S3 RS
240 2.50 1 143⁄4 (375.0) 5 (3) BCC14N10S1 RS BCC14N10S2 RS BCC14N10S3 RS
120 3.00 1 163⁄4 (425.0) 6 (3) BCC16N1S1 RS BCC16N1S2 RS BCC16N1S3 RS
240 3.00 1 163⁄4 (425.0) 6 (3) BCC16N10S1 RS BCC16N10S2 RS BCC16N10S3 RS
240 4.00 1 21 (533.0) 6 (3) BCC21A10S1 RS BCC21A10S2 RS BCC21A10S3 RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
2 UL® recognized only

194 WATLOW®
 ¾ in. NPT Knockout
Immersion Heaters Thermowell
(1) 0.315 in. (8 mm) Dia. Element
45⁄8 in. Dia. 11⁄8 in.
1" WATROD (28.6 mm)
3 (117.5 mm)
WATROD and FIREBAR Screw Plug Bundle
1 in. (25 mm) Cold (Ref.) ®
Immersion Heaters 57⁄8 in. "B"
(149.2 mm)

Application: Clean Water 1½ in. NPT Hubs

• 1 inch NPT screw plug Thermowell

(1) 0.315 in. (8 mm) Dia. Element
• WATROD elements
11⁄8 in.
• With thermostat (SPST)
1" WATROD
4
75⁄8 in. Dia.
(28.6 mm)
(193.7 mm)
• Moisture/explosion-resistant enclosure Bundle

1 in. (25 mm) Cold (Ref.)

77⁄8 in. "B"
(200 mm)

Type 1 (30 to 110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del. Number 5 Del.
Moisture/Explosion-Resistant Enclosure
60 W/in2 120 0.50 1 41⁄2 (114.0) 3 (2) BCC4J1C1 RS BCC4J1C2 RS BCC4J1C3 RS
Brass Plug
240 0.50 1 41⁄2 (114.0) 3 (2) BCC4J10C1 RS BCC4J10C2 RS BCC4J10C3 RS
1-Copper
Element 120 0.75 1 6 ⁄21
(165.0) 3 (2) BCC6J1C1 RS BCC6J1C2 RS BCC6J1C3 RS
(9.3 W/cm2) 240 0.75 1 61⁄2 (165.0) 3 (2) BCC6J10C1 RS BCC6J10C2 RS BCC6J10C3 RS
120 1.00 1 65⁄8 (168.3) 3 (2) BCC6L1C1 RS BCC6L1C2 RS BCC6L1C3 RS
240 1.00 1 65⁄8 (168.3) 3 (2) BCC6L10C1 RS BCC6L10C2 RS BCC6L10C3 RS
120 1.25 1 8 (203.0) 4 (2) BCC8A1C1 RS BCC8A1C2 RS BCC8A1C3 RS
240 1.25 1 8 (203.0) 4 (2) BCC8A10C1 RS BCC8A10C2 RS BCC8A10C3 RS
120 1.50 1 10 ⁄8
5
(269.9) 4 (2) BCC10L1C1 RS BCC10L1C2 RS BCC10L1C3 RS
240 1.50 1 105⁄8 (269.9) 4 (2) BCC10L10C1 RS BCC10L10C2 RS BCC10L10C3 RS
120 2.00 1 121⁄2 (318.0) 5 (3) BCC12J1C1 RS BCC12J1C2 RS BCC12J1C3 RS
240 2.00 1 121⁄2 (318.0) 5 (3) BCC12J10C1 RS BCC12J10C2 RS BCC12J10C3 RS
120 2.50 1 143⁄4 (375.0) 5 (3) BCC14N1C1 RS BCC14N1C2 RS BCC14N1C3 RS
240 2.50 1 14 ⁄4
3
(375.0) 5 (3) BCC14N10C1 RS BCC14N10C2 RS BCC14N10C3 RS
120 3.00 1 163⁄4 (425.0) 6 (3) BCC16N1C1 RS BCC16N1C2 RS BCC16N1C3 RS
240 3.00 1 163⁄4 (425.0) 6 (3) BCC16N10C1 RS BCC16N10C2 RS BCC16N10C3 RS
240 4.00 1 21 (533.0) 6 (3) BCC21A10C1 RS BCC21A10C2 RS BCC21A10C3 RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
5 No third party recognition

WATLOW® 195
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Clean Water General Purpose ¾ in. NPT Knockout

Thermowell
• 1 inch NPT screw plug (1) 0.315 in. (8 mm) Dia. Element
• WATROD elements 45⁄8 in. Dia. 11⁄8 in.
(28.6 mm)
• Without thermostat 1 (117.5 mm)
Bundle
• General purpose or moisture/explosion- 1 in. (25 mm) Cold (Ref.)
resistant enclosure 37⁄8 in. "B"
(98.4 mm)
1" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant Thermowell
(1) 0.315 in. (8 mm) Dia. Element

2 53⁄8 in. Dia. 11⁄8 in.

(136.5 mm) (28.6 mm)
Bundle
1 in. (25 mm) Cold (Ref.)

41⁄8 in. "B"

(104.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
60 W/in2 120 0.50 1 41⁄2 (114.0) BCC4J1S RS 3 (2) BCC4J1C RS 6 (3)
Brass Plug
240 0.50 1 4 ⁄21
(114.0) BCC4J10S RS 3 (2) BCC4J10C RS 6 (3)
1-Copper
Element 120 0.75 1 61⁄2 (165.0) BCC6J1S RS 3 (2) BCC6J1C RS 6 (3)
(9.3 W/cm2) 240 0.75 1 61⁄2 (165.0) BCC6J10S RS 3 (2) BCC6J10C RS 6 (3)
120 1.00 1 65⁄8 (168.3) BCC6L1S RS 3 (2) BCC6L1C RS 6 (3)
240 1.00 1 65⁄8 (168.3) BCC6L10S RS 3 (2) BCC6L10C RS 6 (3)
120 1.25 1 8 (203.0) BCC8A1S RS 4 (2) BCC8A1C RS 7 (4)
240 1.25 1 8 (203.0) BCC8A10S RS 4 (2) BCC8A10C RS 7 (4)
120 1.50 1 105⁄8 (269.9) BCC10L1S RS 4 (2) BCC10L1C RS 7 (4)
240 1.50 1 105⁄8 (269.9) BCC10L10S RS 4 (2) BCC10L10C RS 7 (4)
120 2.00 1 121⁄2 (318.0) BCC12J1S RS 5 (3) BCC12J1C RS 8 (4)
240 2.00 1 121⁄2 (318.0) BCC12J10S RS 5 (3) BCC12J10C RS 8 (4)
120 2.50 1 14 ⁄4
3
(375.0) BCC14N1S RS 5 (3) BCC14N1C RS 8 (4)
240 2.50 1 143⁄4 (375.0) BCC14N10S RS 5 (3) BCC14N10C RS 8 (4)
120 3.00 1 163⁄4 (425.0) BCC16N1S RS 6 (3) BCC16N1C RS 9 (4)
240 3.00 1 163⁄4 (425.0) BCC16N10S RS 6 (3) BCC16N10C RS 9 (4)
240 4.00 1 21 (533.0) BCC21A10S RS 6 (3) BCC21A10C RS 9 (4)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

196 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ¾ in. NPT Knockout ®
General Purpose
¾ in. NPT Knockout Thermowell
0.315 in. (8 mm) Dia. Element(s)
Thermowell
Application: Clean Water
1.25" WATROD 7
45⁄8 in. Dia.
(117.5 mm)
13⁄8 in.
0.315 in. (8 mm) Dia. Element(s)
(34.9 mm)
45⁄8 in. Dia. 13⁄8 in.
Bundle
• 11⁄4 inch NPT screw1.25"
plugWATROD 7 (117.5 mm)
115⁄16 in. (49.2 mm) Cold (Ref.)
(34.9 mm)
Bundle
• WATROD elements 6 in. 115⁄16 in. (49.2 "B"
mm) Cold (Ref.)
(152 mm)
• With thermostat (SPST) 6 in. "B"
(152 mm)
• General purpose or moisture/explosion-
resistant enclosure Moisture/Explosion- 1½ in. NPT Hubs
Resistant
1½ in. NPT Hubs
Thermowell
0.315 in. (8 mm) Dia. Element(s)
Thermowell
75⁄8 in. Dia. 13⁄8 in.
0.315 in. (8 mm) Dia. Element(s)
1.25" WATROD 8 (193.7 mm) (34.9 mm)
75⁄8 in. Dia. 13⁄8 in.
Bundle
1.25" WATROD 8 (193.7 mm) (34.9 mm)
Bundle
115⁄16 in. (49.2 mm) Cold (Ref.)
8 in. 115⁄16 in. (49.2 mm) Cold (Ref.)
"B"
(203 mm)
8 in. "B"
Type 1 (30(203
to mm)
110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del. Number 5 Del.
General Purpose Enclosure
60 W/in2 120 0.50 1 43⁄8 (111.1) 3 (2) BDC4G1S1 RS BDC4G1S2 RS BDC4G1S3 RS
Brass Plug 240 0.50 1 43⁄8 (111.1) 3 (2) BDC4G10S1 RS BDC4G10S2 RS BDC4G10S3 RS
1-Copper
Element 120 0.75 1 63⁄8 (161.9) 3 (2) BDC6G1S1 RS BDC6G1S2 RS BDC6G1S3 RS
(9.3 W/cm2) 240 0.75 1 63⁄8 (161.9) 3 (2) BDC6G10S1 RS BDC6G10S2 RS BDC6G10S3 RS

60 W/in2 4 120/240 1.00 1 43⁄8 (111.1) 4 (2) BEC4G6S1 RS BEC4G6S2 RS BEC4G6S3 RS

Brass Plug 120/240 1.50 1 63⁄8 (161.9) 4 (2) BEC6G6S1 RS BEC6G6S2 RS BEC6G6S3 RS
2-Copper
Elements 120/240 2.00 1 81⁄2 (216.0) 5 (3) BEC8J6S1 RS BEC8J6S2 RS BEC8J6S3 RS
(9.3 W/cm2) 120/240 2.50 1 103⁄4 (273.0) 5 (3) BEC10N6S1 RS BEC10N6S2 RS BEC10N6S3 RS
120/240 3.00 1 15 (381.0) 6 (3) BEC15A6S1 RS BEC15A6S2 RS BEC15A6S3 RS
240 4.00 1 19 (483.0) 7 (4) BEC19A10S1 RS BEC19A10S2 RS BEC19A10S3 RS
240 5.00 1 231⁄2 (597.0) 8 (4) BEC23J10S1 RS BEC23J10S2 RS BEC23J10S3 RS
240 6.00 1 271⁄2 (699.0) 9 (4) BEC27J10S1 RS BEC27J10S2 RS BEC27J10S3 RS

Moisture/Explosion-Resistant Enclosure 7
60 W/in2 120 0.50 1 43⁄8 (111.1) 7 (4) BDC4G1C1 RS BDC4G1C2 RS BDC4G1C3 RS
Brass Plug
1-Copper 240 0.50 1 43⁄8 (111.1) 7 (4) BDC4G10C1 RS BDC4G10C2 RS BDC4G10C3 RS
Element 120 0.75 1 6 ⁄83
(161.9) 7 (4) BDC6G1C1 RS BDC6G1C2 RS BDC6G1C3 RS
(9.3 W/cm2) 240 0.75 1 63⁄8 (161.9) 7 (4) BDC6G10C1 RS BDC6G10C2 RS BDC6G10C3 RS

60 W/in2 4 120/240 1.00 1 43⁄8 (111.1) 8 (4) BEC4G6C1 RS BEC4G6C2 RS BEC4G6C3 RS

Brass Plug
120/240 1.50 1 63⁄8 (161.9) 8 (4) BEC6G6C1 RS BEC6G6C2 RS BEC6G6C3 RS
2-Copper
Elements 120/240 2.00 1 81⁄2 (216.0) 9 (4) BEC8J6C1 RS BEC8J6C2 RS BEC8J6C3 RS
(9.3 W/cm2) 120/240 2.50 1 10 ⁄4
3
(273.0) 9 (4) BEC10N6C1 RS BEC10N6C2 RS BEC10N6C3 RS
120/240 3.00 1 15 (381.0) 10 (5) BEC15A6C1 RS BEC15A6C2 RS BEC15A6C3 RS
240 4.00 1 19 (483.0) 11 (5) BEC19A10C1 RS BEC19A10C2 RS BEC19A10C3 RS
240 5.00 1 231⁄2 (597.0) 12 (6) BEC23J10C1 RS BEC23J10C2 RS BEC23J10C3 RS
240 6.00 1 27 ⁄2
1
(699.0) 13 (6) BEC27J10C1 RS BEC27J10C2 RS BEC27J10C3 RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage 7 CSA certified only
5 No third party recognition
WATLOW® 197
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

¾ in. NPT Knockout

Application: Clean Water General Purpose
Thermowell
• 11⁄4 inch NPT screw plug 0.315 in. (8 mm) Dia. Element(s)

• WATROD elements 45⁄8 in. Dia. 13⁄8 in.

5 (117.5 mm) (34.9 mm)
• Without thermostat Bundle
• General purpose or moisture/explosion- 115⁄16 in. (49.2 mm) Cold (Ref.)
4 in.
resistant enclosure (102 mm)
"B"
1.25" WATROD
Moisture/Explosion-
¾ in. NPT Hubs
Resistant
Thermowell
0.315 in. (8 mm) Dia. Element(s)
53⁄8 in. Dia. 13⁄8 in.
6 (136.5 mm) (34.9 mm)
Bundle
115⁄16 in. (49.2 mm) Cold (Ref.)
4¼ in. "B"
(108 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs (kg) Number 7 Del. lbs (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
60 W/in2 120 0.50 1 43⁄8 (111.1) BDC4G1S RS 3 (2) BDC4G1C RS 6 (3)
Brass Plug
240 0.50 1 43⁄8 (111.1) BDC4G10S RS 3 (2) BDC4G10C RS 6 (3)
1-Copper
Element 120 0.75 1 63⁄8 (161.9) BDC6G1S RS 3 (2) BDC6G1C RS 6 (3)
(9.3 W/cm2) 240 0.75 1 63⁄8 (161.9) BDC6G10S RS 3 (2) BDC6G10C RS 6 (3)
60 W/in2 4 120/240 1.00 1 4 ⁄8
3
(111.1) BEC4G6S RS 4 (2) BEC4G6C RS 7 (4)
Brass Plug
120/240 1.50 1 63⁄8 (161.9) BEC6G6S RS 4 (2) BEC6G6C RS 7 (4)
2-Copper
Elements 120/240 2.00 1 81⁄2 (216.0) BEC8J6S RS 5 (3) BEC8J6C RS 8 (4)
(9.3 W/cm2) 120/240 2.50 1 103⁄4 (273.0) BEC10N6S RS 5 (3) BEC10N6C RS 8 (4)
120/240 3.00 1 15 (381.0) BEC15A6S RS 6 (3) BEC15A6C RS 9 (4)
240 4.00 1 19 (483.0) BEC19A10S RS 7 (4) BEC19A10C RS 10 (5)
240 5.00 1 23 ⁄2
1
(597.0) BEC23J10S RS 8 (4) BEC23J10C RS 11 (5)
240 6.00 1 271⁄2 (699.0) BEC27J10S RS 9 (4) BEC27J10C RS 12 (6)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

198 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Clean Water ¾ in. NPT Knockout

Thermowell
• 11⁄4 inch NPT screw plug 1 in. (25 mm)
FIREBAR Element
• FIREBAR elements 5½ in. Dia. 13⁄8 in.
(34.9 mm)
• With thermostat1.25" FIREBAR
(DPST) 11 (140 mm)
Bundle
• General purpose enclosure 37⁄8 in. (98.4 mm) Cold (Ref.)
63⁄8 in. "B"
(161.9 mm)

1½ in. NPT Hubs

Type 5A (60 to 250°F) ThermowellType 7A (100 to 550°F)

"B" Dim. Ship Wt. Code 1 in. (25
Codemm)
FIREBAR Element
Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number 13⁄8 Del.
in.
75⁄8 in. Dia. (34.9 mm)
1.25" FIREBAR 12 (193.7 mm) General Purpose Enclosure Bundle
90 W/in2 8 240 1.5 1 7 ⁄8
5
(193.7) 6 (3) BDNF7R10S5A RS BDNF7R10S7A RS
304 SS Plug 37⁄8 in. (98.4 mm) Cold (Ref.)
480 1.5 1 75⁄8 (193.7) 6 (3) BDNF7R11S5A RS BDNF7R11S7A RS
1-Incoloy® 8 in. "B"
Element 240 3.0 1 111⁄8 (282.6) 7 (4) BDNF11G10S5A
(203 mm) RS BDNF11G10S7A RS
(14 W/cm2) 480 3.0 1 11 ⁄8
1
(282.6) 7 (4) BDNF11G11S5A RS BDNF11G11S7A RS
240 5.0 3 161⁄8 (409.6) 8 (4) BDNF16G3S5A RS BDNF16G3S7A RS
480 5.0 3 161⁄8 (409.6) 8 (4) BDNF16G5S5A RS BDNF16G5S7A RS
240 6.5 3 191⁄8 (485.8) 9 (4) BDNF19G3S5A RS BDNF19G3S7A RS
480 6.5 3 191⁄8 (485.8) 9 (4) BDNF19G5S5A RS BDNF19G5S7A RS
240 8.5 3 24 ⁄8
3
(619.1) 10 (5) BDNF24L3S5A RS BDNF24L3S7A RS
480 8.5 3 243⁄8 (619.1) 10 (5) BDNF24L5S5A RS BDNF24L5S7A RS
240 10.5 3 295⁄8 (752.5) 11 (5) BDNF29R3S5A RS BDNF29R3S7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
8 Can be wired for 1-phase operation

WATLOW® 199
Immersion Heaters ¾ in. NPT Knockout
Thermowell
1 in. (25 mm)
FIREBAR Element
5½ in. Dia. 13⁄8 in.
1.25" FIREBAR (34.9 mm)
WATROD and FIREBAR Screw
11
Plug
(140 mm)
Bundle
®
Immersion Heaters 63⁄8 in.
37⁄8 in. (98.4 mm) Cold (Ref.)
"B"
(161.9 mm)

Application: Clean Water 1½ in. NPT Hubs

Thermowell
• 11⁄4 inch NPT screw plug 1 in. (25 mm)
• FIREBAR elements FIREBAR Element
13⁄8 in.
75⁄8 in. Dia.
• With thermostat (DPST)
1.25" FIREBAR 12 (193.7 mm)
(34.9 mm)
Bundle
Note: Higher amperage products require
a pilot duty thermostat with separate 37⁄8 in. (98.4 mm) Cold (Ref.)

power controller. Please see following 8 in.

(203 mm)
"B"
pages for available heaters without
thermostats.
• Moisture/explosion-resistant enclosure

Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
Moisture/Explosion-Resistant Enclosure
90 W/in2 8 240 1.5 1 75⁄8 (193.7) 9 (4) BDNF7R10C5A RS BDNF7R10C7A RS
304 SS Plug
480 1.5 1 75⁄8 (193.7) 9 (4) BDNF7R11C5A RS BDNF7R11C7A RS
1-Incoloy®
Element 240 3.0 1 111⁄8 (282.6) 10 (5) BDNF11G10C5A RS BDNF11G10C7A RS
(14 W/cm2) 480 3.0 1 111⁄8 (282.6) 10 (5) BDNF11G11C5A RS BDNF11G11C7A RS
240 5.0 3 16 ⁄8
1
(409.6) 11 (5) BDNF16G3C5A RS BDNF16G3C7A RS
480 5.0 3 161⁄8 (409.6) 11 (5) BDNF16G5C5A RS BDNF16G5C7A RS
240 6.5 3 191⁄8 (485.8) 12 (6) BDNF19G3C5A RS BDNF19G3C7A RS
480 6.5 3 191⁄8 (485.8) 12 (6) BDNF19G5C5A RS BDNF19G5C7A RS
240 8.5 3 243⁄8 (619.1) 13 (6) BDNF24L3C5A RS BDNF24L3C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
8 Can be wired for 1-phase operation

200 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Clean Water General Purpose ¾ in. NPT Knockout

Thermowell
• 11⁄4 inch NPT screw plug 1 in. (25 mm)
FIREBAR Element
• FIREBAR elements 45⁄8 in. Dia. 13⁄8 in.
(34.9 mm)
9 (117.5 mm)
• Without thermostat Bundle
• General purpose or moisture/explosion- 37⁄8 in (98.4 mm) Cold (Ref.)
resistant enclosure 4 in.
(102 mm)
"B"

1.25" FIREBAR Moisture/Explosion-

¾ in. NPT Hubs
Resistant Thermowell
1 in. (25 mm)
FIREBAR Element
13⁄8 in.
53⁄8 in. Dia. (34.9 mm)
10 (136.5 mm) Bundle
37⁄8 in (98.4 mm) Cold (Ref.)
515⁄16 in. "B"
(150.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs (kg) Number 7 Del. lbs (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
90 W/in2 8 240 1.5 1 75⁄8 (193.7) BDNF7R10S RS 5 (3) BDNF7R10C RS 8 (4)
304 SS Plug
480 1.5 1 75⁄8 (193.7) BDNF7R11S RS 5 (3) BDNF7R11C RS 8 (4)
1-Incoloy®
Element 240 3.0 1 111⁄8 (282.6) BDNF11G10S RS 6 (3) BDNF11G10C RS 9 (4)
(9.3 W/cm2) 480 3.0 1 111⁄8 (282.6) BDNF11G11S RS 6 (3) BDNF11G11C RS 9 (4)
240 5.0 3 161⁄8 (409.6) BDNF16G3S RS 7 (4) BDNF16G3C RS 10 (5)
480 5.0 3 16 ⁄8
1
(409.6) BDNF16G5S RS 7 (4) BDNF16G5C RS 10 (5)
240 6.5 3 191⁄8 (485.8) BDNF19G3S RS 8 (4) BDNF19G3C RS 11 (5)
480 6.5 3 191⁄8 (485.8) BDNF19G5S RS 8 (4) BDNF19G5C RS 11 (5)
240 8.5 3 243⁄8 (619.1) BDNF24L3S RS 9 (4) BDNF24L3C RS 12 (6)
480 8.5 3 243⁄8 (619.1) BDNF24L5S RS 9 (4) BDNF24L5C RS 12 (6)
240 10.5 3 29 ⁄8
5
(752.5) BDNF29R3S RS 10 (5) BDNF29R3C RS 13 (6)
480 10.5 3 295⁄8 (752.5) BDNF29R5S RS 10 (5) BDNF29R5C RS 13 (6)
240 12.7 3 345⁄8 (879.5) BDNF34R3S RS 11 (5) BDNF34R3C RS 14 (7)
480 12.7 3 345⁄8 (879.5) BDNF34R5S RS 11 (5) BDNF34R5C RS 14 (7)
240 17.0 3 451⁄8 (1146.2) BDNF45G3S RS 13 (6) BDNF45G3C RS 16 (8)
480 17.0 3 451⁄8 (1146.2) BDNF45G5S RS 13 (6) BDNF45G5C RS 16 (8)
480 21.5 3 55 ⁄8
5
(1412.9) BDNF55R5S RS 15 (7) BDNF55R5C RS 18 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only
8 Can be wired for 1-phase operation

WATLOW® 201
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Clean Water ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
• 2 inch NPT screw plug Thermowell

• WATROD elements 2" WATROD 5½ in. Dia.

2¼ in.
(57 mm)
15 (140 mm)
• With thermostat (DPST) Bundle
Note: Higher amperage products require 29⁄16 in. (65.1 mm) Cold (Ref.)
a pilot duty thermostat with separate 65⁄8 in. Dia. "B"
(168.3 mm)
power controller. Please see following
pages for available heaters without
thermostats. 1½ in. NPT Hubs

• General purpose enclosure 0.475 in. (12.1 mm) Dia. Elements

Thermowell

2¼ in.
2" WATROD 75⁄8 in. Dia.
16 (193.7Type
mm)4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to(57 mm)
550°F)
Bundle
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del.Cold (Ref.)
29⁄16 in. (65.1 mm) Number Del.
81⁄16 in. Dia. General Purpose Enclosure
"B"
60 W/in2 4 120/240 2.0 1 81⁄8 (206.4) 5 (3) (204.8 mm)
BGC78C6S4 RS BGC78C6S5A RS BGC78C6S7A RS
Brass Plug
240/480 2.0 1 81⁄8 (206.4) 5 (3) BGC78C7S4 RS BGC78C7S5A RS BGC78C7S7A RS
2-Copper
Elements 120/240 3.0 1 111⁄8 (282.6) 6 (3) BGC711C6S4 RS BGC711C6S5A RS BGC711C6S7A RS
(9.3 W/cm2) 240/480 3.0 1 11 ⁄8
1
(282.6) 6 (3) BGC711C7S4 RS BGC711C7S5A RS BGC711C7S7A RS
120/240 4.0 1 151⁄8 (384.2) 7 (4) BGC715C6S4 RS BGC715C6S5A RS BGC715C6S7A RS
120/240 5.0 1 181⁄8 (460.4) 7 (4) BGC718C6S4 RS BGC718C6S5A RS BGC718C6S7A RS
60 W/in2 240 3.0 3 81⁄8 (206.4) 6 (3) BHC78C3S4 RS BHC78C3S5A RS BHC78C3S7A RS
Brass Plug
480 3.0 3 81⁄8 (206.4) 6 (3) BHC68C13S4 RS BHC68C13S5A RS BHC68C13S7A RS
3-Copper
Element 240 4.5 3 11 ⁄8
1
(282.6) 7 (4) BHC711C3S4 RS BHC711C3S5A RS BHC711C3S7A RS
(9.3 W/cm2) 480 4.5 3 111⁄8 (282.6) 7 (4) BHC611C13S4 RS BHC611C13S5A RS BHC611C13S7A RS
240 6.0 3 151⁄8 (384.2) 8 (4) BHC715C3S4 RS BHC715C3S5A RS BHC715C3S7A RS
480 6.0 3 151⁄8 (384.2) 8 (4) BHC715C5S4 RS BHC715C5S5A RS BHC715C5S7A RS
240 7.5 3 181⁄8 (460.4) 8 (4) BHC718C3S4 RS BHC718C3S5A RS BHC718C3S7A RS
240 9.0 3 211⁄8 (536.6) 9 (4) BHC721C3S4 RS BHC721C3S5A RS BHC721C3S7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

202 WATLOW®
 ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Immersion Heaters Thermowell

2¼ in.
2" WATROD 5½ in. Dia.
(57 mm)
15 (140 mm)
Bundle
WATROD and FIREBAR Screw Plug 29⁄16 in. (65.1 mm) Cold (Ref.)
Immersion Heaters 65⁄8 in. Dia. "B"
®
(168.3 mm)

Application: Clean Water 1½ in. NPT Hubs

0.475 in. (12.1 mm) Dia. Elements
• 2 inch NPT screw plug
Thermowell
• WATROD elements
2¼ in.
• With thermostat (DPST)
2" WATROD 75⁄8 in. Dia.
(57 mm)
16 (193.7 mm)
Note: Higher amperage products require Bundle

a pilot duty thermostat with separate 29⁄16 in. (65.1 mm) Cold (Ref.)
power controller. Please see following 81⁄16 in. Dia.
"B"
pages for available heaters without (204.8 mm)

thermostats.
• Moisture/explosion-resistant enclosure

Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
Moisture/Explosion-Resistant Enclosure
60 W/in2 4 120/240 2.0 1 81⁄8 (206.4) 8 (4) BGC78C6C4 RS BGC78C6C5A RS BGC78C6C7A RS
Brass Plug
240/480 2.0 1 81⁄8 (206.4) 8 (4) BGC78C7C4 RS BGC78C7C5A RS BGC78C7C7A RS
2-Copper
Elements 120/240 3.0 1 111⁄8 (282.6) 9 (4) BGC711C6C4 RS BGC711C6C5A RS BGC711C6C7A RS
(9.3 W/cm2) 240/480 3.0 1 111⁄8 (282.6) 9 (4) BGC711C7C4 RS BGC711C7C5A RS BGC711C7C7A RS
120/240 4.0 1 15 ⁄8
1
(384.2) 10 (5) BGC715C6C4 RS BGC715C6C5A RS BGC715C6C7A RS
120/240 5.0 1 181⁄8 (460.4) 10 (5) BGC718C6C4 RS BGC718C6C5A RS BGC718C6C7A RS
60 W/in2 240 3.0 3 81⁄8 (206.4) 9 (4) BHC78C3C4 RS BHC78C3C5A RS BHC78C3C7A RS
Brass Plug
480 3.0 3 81⁄8 (206.4) 9 (4) BHC68C13C4 RS BHC68C13C5A RS BHC68C13C7A RS
3-Copper
Element 240 4.5 3 111⁄8 (282.6) 10 (5) BHC711C3C4 RS BHC711C3C5A RS BHC711C3C7A RS
(9.3 W/cm2) 480 4.5 3 111⁄8 (282.6) 10 (5) BHC611C13C4 RS BHC611C13C5A RS BHC611C13C7A RS
240 6.0 3 15 ⁄8
1
(384.2) 11 (5) BHC715C3C4 RS BHC715C3C5A RS BHC715C3C7A RS
480 6.0 3 151⁄8 (384.2) 11 (5) BHC715C5C4 RS BHC715C5C5A RS BHC715C5C7A RS
240 7.5 3 181⁄8 (460.4) 11 (5) BHC718C3C4 RS BHC718C3C5A RS BHC718C3C7A RS
240 9.0 3 211⁄8 (536.6) 12 (6) BHC721C3C4 RS BHC721C3C5A RS BHC721C3C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

WATLOW® 203
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®
General Purpose ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Application: Clean Water Thermowell

• 2 inch NPT screw plug 45⁄8 in. Dia.

2¼ in.
(57 mm)
• WATROD elements 13 (117.5 mm) Bundle
• Without thermostat 29⁄16 in. (65.1 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4¼ in. Dia. "B"
(108 mm)
resistant enclosure 2" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell
2¼ in.
53⁄8 in. Dia. (57 mm)
14 (136.5 mm) Bundle

29⁄16 in. (65.1 mm) Cold (Ref.)

47⁄16 in. Dia. "B"
(112.7 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
60 W/in2 4 120/240 2.0 1 8 ⁄8
1
(206.4) BGC78C6S RS 4 (2) BGC78C6C RS 7 (4)
Brass Plug
240/480 2.0 1 81⁄8 (206.4) BGC78C7S RS 4 (2) BGC78C7C RS 7 (4)
2-Copper
Elements 120/240 3.0 1 111⁄8 (282.6) BGC711C6S RS 5 (3) BGC711C6C RS 8 (4)
(9.3 W/cm2) 240/480 3.0 1 111⁄8 (282.6) BGC711C7S RS 5 (3) BGC711C7C RS 8 (4)
120/240 4.0 1 151⁄8 (384.2) BGC715C6S RS 6 (3) BGC715C6C RS 9 (4)
240/480 4.0 1 151⁄8 (384.2) BGC715C7S RS 6 (3) BGC715C7C RS 9 (4)
120/240 5.0 1 18 ⁄8
1
(460.4) BGC718C6S RS 6 (3) BGC718C6C RS 9 (4)
240/480 5.0 1 181⁄8 (460.4) BGC718C7S RS 6 (3) BGC718C7C RS 9 (4)
240/480 6.0 1 211⁄8 (536.6) BGC721C7S RS 7 (4) BGC721C7C RS 10 (5)
240/480 8.0 1 265⁄8 (676.3) BGC726L7S RS 7 (4) BGC726L7C RS 10 (5)
240/480 10.0 1 321⁄8 (816.0) BGC732C7S RS 8 (4) BGC732C7C RS 11 (5)
60 W/in2 120 3.0 1 8 ⁄8
1
(206.4) BHC78C1S RS 5 (3) BHC78C1C RS 8 (4)
Brass Plug
240 3.0 3 81⁄8 (206.4) BHC78C3S RS 5 (3) BHC78C3C RS 8 (4)
3-Copper
Elements 480 3.0 3 81⁄8 (206.4) BHC68C13S RS 5 (3) BHC68C13C RS 8 (4)
(9.3 W/cm2) 120 4.5 1 111⁄8 (282.6) BHC711C1S RS 6 (3) BHC711C1C RS 9 (4)
240 4.5 3 111⁄8 (282.6) BHC711C3S RS 6 (3) BHC711C3C RS 9 (4)
480 4.5 3 111⁄8 (282.6) BHC611C13S RS 6 (3) BHC611C13C RS 9 (4)
240 6.0 3 15 ⁄8
1
(384.2) BHC715C3S RS 7 (4) BHC715C3C RS 10 (5)
480 6.0 3 151⁄8 (384.2) BHC715C5S RS 7 (4) BHC715C5C RS 10 (5)
240 7.5 3 181⁄8 (460.4) BHC718C3S RS 7 (4) BHC718C3C RS 10 (5)
480 7.5 3 181⁄8 (460.4) BHC718C5S RS 7 (4) BHC718C5C RS 10 (5)
240 9.0 3 211⁄8 (536.6) BHC721C3S RS 8 (4) BHC721C3C RS 11 (5)
480 9.0 3 21 ⁄8
1
(536.6) BHC721C5S RS 8 (4) BHC721C5C RS 11 (5)
240 12.0 3 265⁄8 (676.3) BHC726L3S RS 8 (4) BHC726L3C RS 11 (5)
480 12.0 3 265⁄8 (676.3) BHC726L5S RS 8 (4) BHC726L5C RS 11 (5)
240 15.0 3 321⁄8 (816.0) BHC732C3S RS 9 (4) BHC732C3C RS 12 (6)
480 15.0 3 321⁄8 (816.0) BHC732C5S RS 9 (4) BHC732C5C RS 12 (6)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only
204 WATLOW®
Immersion Heaters
¾ in. NPT Knockout
WATROD and FIREBAR Screw Plug 0.475 in. (12.1 mm) Dia. Elements®
Immersion Heaters Thermowell ®
2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm) Bundle
Application: Clean Water General Purpose ¾ in. NPT Knockout
23⁄16 in. (55.60.475
mm) in. (12.1
Cold mm) Dia. Elements
(Ref.)
67⁄8 in. Dia.
• 21⁄2 inch NPT screw plug (174.6 mm)
"B" Thermowell

• WATROD elements 5½ in. Dia.

2½ in.
2.50" WATROD (64 mm)
• With thermostat (DPST) 19 (140 mm) Bundle
Note: Higher amperage products require 23⁄16 in. (55.6 mm) Cold (Ref.)
a pilot duty thermostat with separate 67⁄8 in. Dia. "B"
(174.6 mm)
power controller. Please see following
pages for available heaters without Moisture/Explosion-
thermostats. Resistant
• General purpose or moisture/explosion- 1½ in. NPT Hubs
resistant enclosure 0.475 in. (12.1 mm) Dia. Elements
Thermowell

2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm)
1½ in. NPT Hubs Bundle
0.475 in. (12.1 mm) Dia. Elements
23⁄16 in. (55.6 mm) Cold (Ref.)
Thermowell
85⁄16 in. Dia. "B"
(211.1 mm) 2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)
23⁄16 in. (55.6 mm) Cold (Ref.)
"B" Dim. Ship Wt. Code Code Code
85⁄16 in. Dia.
Description Volts kW Ph in. (mm) lbs. (kg) Number(211.1 mm) Del. Number "B" Del. Number Del.
General Purpose Enclosure
60 W/in2 240 3.0 3 75⁄8 (193.7) 7 (4) BLC77L3S4 RS BLC77L3S5A RS BLC77L3S7A RS
Brass Plug
480 3.0 3 75⁄8 (193.7) 7 (4) BLC77L13S4 RS BLC77L13S5A RS BLC77L13S7A RS
3-Copper
Element 240 4.5 3 105⁄8 (269.9) 8 (4) BLC710L3S4 RS BLC710L3S5A RS BLC710L3S7A RS
(9.3 W/cm2) 480 4.5 3 105⁄8 (269.9) 8 (4) BLC610K13S4 RS BLC610K13S5A RS BLC610K13S7A RS
240 6.0 3 14 ⁄8
5
(371.5) 10 (5) BLC714L3S4 RS BLC714L3S5A RS BLC714L3S7A RS
480 6.0 3 145⁄8 (371.5) 10 (5) BLC714L5S4 RS BLC714L5S5A RS BLC714L5S7A RS
240 7.5 3 175⁄8 (447.7) 10 (5) BLC717L3S4 RS BLC717L3S5A RS BLC717L3S7A RS
240 9.0 3 205⁄8 (523.9) 12 (6) BLC720L3S4 RS BLC720L3S5A RS BLC720L3S7A RS

Moisture/Explosion-Resistant Enclosure 7
60 W/in2 240 3.0 3 7 ⁄8
5
(193.7) 10 (5) BLC77L3C4 RS BLC77L3C5A RS BLC77L3C7A RS
Brass Plug
480 3.0 3 75⁄8 (193.7) 10 (5) BLC77L13C4 RS BLC77L13C5A RS BLC77L13C7A RS
3-Copper
Elements 240 4.5 3 105⁄8 (269.9) 11 (5) BLC710L3C4 RS BLC710L3C5A RS BLC710L3C7A RS
(9.3 W/cm2) 480 4.5 3 105⁄8 (269.9) 11 (5) BLC610K13C4 RS BLC610K13C5A RS BLC610K13C7A RS
240 6.0 3 145⁄8 (371.5) 13 (6) BLC714L3C4 RS BLC714L3C5A RS BLC714L3C7A RS
480 6.0 3 14 ⁄8
5
(371.5) 13 (6) BLC714L5C4 RS BLC714L5C5A RS BLC714L5C7A RS
240 7.5 3 175⁄8 (447.7) 13 (6) BLC717L3C4 RS BLC717L3C5A RS BLC717L3C7A RS
240 9.0 3 205⁄8 (523.9) 15 (7) BLC720L3C4 RS BLC720L3C5A RS BLC720L3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

WATLOW® 205
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Clean Water General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
• 21⁄2 inch NPT screw plug Thermowell

• WATROD elements 45⁄8 in. Dia.

2½ in.
(64 mm)
• Without thermostat 17 (117.5 mm) Bundle
• General purpose or moisture/explosion-
23⁄16 in. (55.6 mm) Cold (Ref.)
resistant enclosure 4½ in. Dia. "B"
(114 mm)
2.50" WATROD
Moisture/Explosion-
¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
60 W/in2 120 3.0 1 75⁄8 (193.7) BLC77L1S RS 6 (3) BLC77L1C RS 9 (4)
Brass Plug
240 3.0 3 7 ⁄8
5
(193.7) BLC77L3S RS 6 (3) BLC77L3C RS 9 (4)
3-Copper
Element 480 3.0 3 75⁄8 (193.7) BLC77L13S RS 6 (3) BLC77L13C RS 9 (4)
(9.3 W/cm2) 120 4.5 1 105⁄8 (269.9) BLC710L1S RS 7 (4) BLC710L1C RS 10 (5)
240 4.5 3 105⁄8 (269.9) BLC710L3S RS 7 (4) BLC710L3C RS 10 (5)
480 4.5 3 105⁄8 (269.9) BLC610K13S RS 7 (4) BLC610K13C RS 10 (5)
240 6.0 3 14 ⁄8
5
(371.5) BLC714L3S RS 9 (4) BLC714L3C RS 12 (6)
480 6.0 3 145⁄8 (371.5) BLC714L5S RS 9 (4) BLC714L5C RS 12 (6)
240 7.5 3 175⁄8 (447.7) BLC717L3S RS 9 (4) BLC717L3C RS 12 (6)
480 7.5 3 175⁄8 (447.7) BLC717L5S RS 9 (4) BLC717L5C RS 12 (6)
240 9.0 3 205⁄8 (523.9) BLC720L3S RS 11 (5) BLC720L3C RS 14 (7)
480 9.0 3 20 ⁄8
5
(523.9) BLC720L5S RS 11 (5) BLC720L5C RS 14 (7)
240 12.0 3 261⁄8 (663.6) BLC726C3S RS 12 (6) BLC726C3C RS 15 (7)
480 12.0 3 261⁄8 (663.6) BLC726C5S RS 12 (6) BLC726C5C RS 15 (7)
240 15.0 3 315⁄8 (803.3) BLC731L3S RS 14 (7) BLC731L3C RS 17 (8)
480 15.0 3 315⁄8 (803.3) BLC731L5S RS 14 (7) BLC731L5C RS 17 (8)
240 18.0 3 371⁄8 (943.0) BLC737C3S RS 15 (7) BLC737C3C RS 18 (9)
480 18.0 3 37 ⁄8
1
(943.0) BLC737C5S RS 15 (7) BLC737C5C RS 18 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

206 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Clean Water General Purpose

¾ in. NPT Knockout
(3) 1 in. (25 mm) FIREBAR Elements
• 2 ⁄2 inch NPT screw plug
1

Thermowell
• FIREBAR elements
2½ in.
• Without thermostat 45⁄8 in. Dia. (64 mm)
21 (117.5 mm)
• General purpose or moisture/explosion- Bundle

resistant enclosure 33⁄8 in. (85.7 mm) Cold (Ref.)

411⁄16 in. Dia.
"B"
(119.1 mm)
2.50" FIREBAR
Moisture/Explosion-
Resistant 1¼ in. NPT Hubs
(3) 1 in. (25 mm) FIREBAR Elements
Thermowell

2½ in.
6¼ in. Dia. (64 mm)
22 (159 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

7¼ in. Dia.
"B"
(185 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
90 W/in2 8 240 15.0 3 151⁄8 (384.2) BLNF15C3S RS 11 (5) BLNF15C3C RS 14 (7)
304 SS Plug
480 15.0 3 15 ⁄8
1
(384.2) BLNF15C5S RS 11 (5) BLNF15C5C RS 14 (7)
3-Incoloy®
Elements 240 20.0 3 181⁄8 (460.4) BLNF18C3S RS 12 (6) BLNF18C3C RS 15 (7)
(14 W/cm2) 480 20.0 3 181⁄8 (460.4) BLNF18C5S 3 RS 12 (6) BLNF18C5C 3 RS 15 (7)
480 25.0 3 231⁄8 (587.4) BLNF23C5S RS 14 (7) BLNF23C5C RS 17 (8)
480 32.0 3 285⁄8 (727.1) BLNF28L5S RS 17 (8) BLNF28L5C RS 20 (9)
480 38.0 3 33 ⁄8
5
(854.1) BLNF33L5S RS 18 (9) BLNF33L5C RS 21 (10)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only
8 Can be wired for 1-phase operation

WATLOW® 207
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Deionized/ ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
Demineralized Water Thermowell
2½ in.
• 21⁄2 inch NPT screw 2.50"
plugWATROD 5½ in. Dia. (64 mm)
19 (140 mm)
• WATROD elements Bundle

• With thermostat (DPST) 23⁄16 in. (55.6 mm) Cold (Ref.)

67⁄8 in. Dia.
Note: Higher amperage products require (174.6 mm)
"B"

a pilot duty thermostat with separate

power controller. Please see following
pages for available heaters without
thermostats.
• General purpose enclosure

Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number 1½ in. NPTNumber
Del. Hubs Del. Number Del.
0.475 in. (12.1 mm) Dia. Elements
General Purpose Enclosure
Thermowell
60 W/in2 240 3.0 3 7 ⁄8
5
(193.7) 7 (4) BLR77L3S4 RS BLR77L3S5A RS BLR77L3S7A RS
316 SS Plug 2½ in.
480 3.0 WATROD
2.50" 3 75⁄8 (193.7) 7 (4) 75⁄8BLR77L5S4
in. Dia. RS BLR77L5S5A RS BLR77L5S7A RS
(64 mm)
3-316 SS 20 (193.7 mm) Bundle
Elements 240 4.5 3 105⁄8 (269.9) 8 (4) BLR710L3S4 RS BLR710L3S5A RS BLR710L3S7A RS
(9.3 W/cm2) 480 4.5 3 105⁄8 (269.9) 8 (4) BLR710L5S4 RS BLR710L5S5A RSColdBLR710L5S7A
23⁄16 in. (55.6 mm) (Ref.) RS
(Passivated)
240 6.0 3 14 ⁄8
5
(371.5) 10 (5) BLR714L3S485⁄16 in. Dia.
RS BLR714L3S5A "B" RS BLR714L3S7A RS
(211.1 mm)
480 6.0 3 145⁄8 (371.5) 10 (5) BLR714L5S4 RS BLR714L5S5A RS BLR714L5S7A RS
240 7.5 3 175⁄8 (447.7) 10 (5) BLR717L3S4 RS BLR717L3S5A RS BLR717L3S7A RS
240 9.0 3 205⁄8 (523.9) 12 (6) BLR720L3S4 RS BLR720L3S5A RS BLR720L3S7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.

208 WATLOW®
 Thermowell
2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

67⁄8 in. Dia. "B"
(174.6 mm)
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters ®

Application: Deionized/ 1½ in. NPT Hubs

0.475 in. (12.1 mm) Dia. Elements
Demineralized Water Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
• WATROD elements2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
• With thermostat (DPST)
Note: Higher amperage products require 23⁄16 in. (55.6 mm) Cold (Ref.)
a pilot duty thermostat with separate 85⁄16 in. Dia. "B"
(211.1 mm)
power controller. Please see following
pages for available heaters without
thermostats.
• Moisture/explosion-resistant enclosure
Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
Moisture/Explosion-Resistant Enclosure
60 W/in2 240 3.0 3 75⁄8 (193.7) 10 (5) BLR77L3C4 RS BLR77L3C5A RS BLR77L3C7A RS
316 SS Plug
480 3.0 3 7 ⁄8
5
(193.7) 10 (5) BLR77L5C4 RS BLR77L5C5A RS BLR77L5C7A RS
3-316 SS
Elements 240 4.5 3 105⁄8 (269.9) 11 (5) BLR710L3C4 RS BLR710L3C5A RS BLR710L3C7A RS
(9.3 W/cm2) 480 4.5 3 105⁄8 (269.9) 11 (5) BLR710L5C4 RS BLR710L5C5A RS BLR710L5C7A RS
(Passivated)
240 6.0 3 145⁄8 (371.5) 13 (6) BLR714L3C4 RS BLR714L3C5A RS BLR714L3C7A RS
480 6.0 3 145⁄8 (371.5) 13 (6) BLR714L5C4 RS BLR714L5C5A RS BLR714L5C7A RS
240 7.5 3 17 ⁄8
5
(447.7) 13 (6) BLR717L3C4 RS BLR717L3C5A RS BLR717L3C7A RS
240 9.0 3 205⁄8 (523.9) 15 (7) BLR720L3C4 RS BLR720L3C5A RS BLR720L3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.

WATLOW® 209
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Deionized/ General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
Demineralized Water Thermowell

• 21⁄2 inch NPT screw plug 45⁄8 in. Dia.

2½ in.
(64 mm)
• WATROD elements 17 (117.5 mm) Bundle
• Without thermostat
23⁄16 in. (55.6 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4½ in. Dia. "B"
(114 mm)
resistant enclosure 2.50" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
0.475 in. (12.1 mm) Dia. Elements
Resistant
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
60 W/in2 120 3.0 1 75⁄8 (193.7) BLR77L1S RS 6 (3) BLR77L1C RS 9 (4)
316 SS Plug
240 3.0 3 75⁄8 (193.7) BLR77L3S RS 6 (3) BLR77L3C RS 9 (4)
3-316 SS
Elements 480 3.0 3 7 ⁄8
5
(193.7) BLR77L5S RS 6 (3) BLR77L5C RS 9 (4)
(9.3 W/cm2) 120 4.5 1 105⁄8 (269.9) BLR710L1S RS 7 (4) BLR710L1C RS 10 (5)
(Passivated)
240 4.5 3 105⁄8 (269.9) BLR710L3S RS 7 (4) BLR710L3C RS 10 (5)
480 4.5 3 105⁄8 (269.9) BLR710L5S RS 7 (4) BLR710L5C RS 10 (5)
240 6.0 3 145⁄8 (371.5) BLR714L3S RS 9 (4) BLR714L3C RS 12 (6)
480 6.0 3 14 ⁄8
5
(371.5) BLR714L5S RS 9 (4) BLR714L5C RS 12 (6)
240 7.5 3 175⁄8 (447.7) BLR717L3S RS 9 (4) BLR717L3C RS 12 (6)
480 7.5 3 175⁄8 (447.7) BLR717L5S RS 9 (4) BLR717L5C RS 12 (6)
240 9.0 3 205⁄8 (523.9) BLR720L3S RS 11 (5) BLR720L3C RS 14 (7)
480 9.0 3 205⁄8 (523.9) BLR720L5S RS 11 (5) BLR720L5C RS 14 (7)
240 12.0 3 261⁄8 (663.6) BLR726C3S RS 12 (6) BLR726C3C RS 15 (7)
480 12.0 3 26 ⁄8
1
(663.6) BLR726C5S RS 12 (6) BLR726C5C RS 15 (7)
240 15.0 3 315⁄8 (803.3) BLR731L3S RS 14 (7) BLR731L3C RS 17 (8)
480 15.0 3 315⁄8 (803.3) BLR731L5S RS 14 (7) BLR731L5C RS 17 (8)
240 18.0 3 371⁄8 (943.0) BLR737C3S RS 15 (7) BLR737C3C RS 18 (9)
480 18.0 3 371⁄8 (943.0) BLR737C5S RS 15 (7) BLR737C5C RS 18 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

210 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Process Water General Purpose ¾ in. NPT Knockout

Thermowell
• 11⁄4 inch NPT screw plug 1 in. (25 mm)
FIREBAR Element
• FIREBAR elements 5½ in. Dia. 13⁄8 in.
(34.9 mm)
• With thermostat1.25" FIREBAR
(DPST) 11 (140 mm)
Bundle
Note: Higher amperage products require 37⁄8 in. (98.4 mm) Cold (Ref.)
a pilot duty thermostat with separate 63⁄8 in. "B"
(161.9 mm)
power controller. Please see following
pages for available heaters without Moisture/Explosion- 1½ in. NPT Hubs
Resistant
thermostats. Thermowell
•General purpose or moisture/explosion- 1 in. (25 mm)
FIREBAR Element
resistant enclosure 75⁄8 in. Dia.
13⁄8 in.
1.25" FIREBAR (34.9 mm)
12 (193.7 mm) Bundle

37⁄8 in. (98.4 mm) Cold (Ref.)

8 in. "B"
(203 mm)

Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del.
General Purpose Enclosure
45 W/in2 8 240 2.0 3 13 (330) 7 (4) BDNF13A27S5A RS BDNF13A27S7A RS
304 SS Plug
240 2.5 3 151⁄2 (394) 8 (4) BDNF15J27S5A RS BDNF15J27S7A RS
1-Incoloy®
Element 240 3.0 3 18 (457) 9 (4) BDNF18A27S5A RS BDNF18A27S7A RS
(7 W/cm2) 240 4.0 3 221⁄2 (572) 10 (5) BDNF22J27S5A RS BDNF22J27S7A RS
480 4.0 3 221⁄2 (572) 10 (5) BDNF22J28S5A RS BDNF22J28S7A RS
240 5.0 3 271⁄2 (699) 11 (5) BDNF27J27S5A RS BDNF27J27S7A RS
480 5.0 3 271⁄2 (699) 11 (5) BDNF27J28S5A RS BDNF27J28S7A RS
240 6.0 3 321⁄2 (826) 12 (6) BDNF32J27S5A RS BDNF32J27S7A RS
480 6.0 3 32 ⁄2
1
(826) 12 (6) BDNF32J28S5A RS BDNF32J28S7A RS
240 8.0 3 42 (1067) 14 (7) BDNF42A27S5A RS BDNF42A27S7A RS
240 10.0 3 511⁄2 (1308) 16 (8) BDNF51J27S5A RS BDNF51J27S7A RS

Moisture/Explosion-Resistant Enclosure 7
45 W/in2 8 240 2.0 3 13 (330) 10 (5) BDNF13A27C5A RS BDNF13A27C7A RS
304 SS Plug
240 2.5 3 151⁄2 (394) 11 (5) BDNF15J27C5A RS BDNF15J27C7A RS
1-Incoloy®
Element 240 3.0 3 18 (457) 12 (6) BDNF18A27C5A RS BDNF18A27C7A RS
(7 W/cm2) 240 4.0 3 221⁄2 (572) 13 (6) BDNF22J27C5A RS BDNF22J27C7A RS
480 4.0 3 221⁄2 (572) 13 (6) BDNF22J28C5A RS BDNF22J28C7A RS
240 5.0 3 271⁄2 (699) 14 (7) BDNF27J27C5A RS BDNF27J27C7A RS
480 5.0 3 27 ⁄2
1
(699) 14 (7) BDNF27J28C5A RS BDNF27J28C7A RS
240 6.0 3 321⁄2 (826) 15 (7) BDNF32J27C5A RS BDNF32J27C7A RS
480 6.0 3 321⁄2 (826) 15 (7) BDNF32J28C5A RS BDNF32J28C7A RS
240 8.0 3 42 (1067) 17 (8) BDNF42A27C5A RS BDNF42A27C7A RS
240 10.0 3 511⁄2 (1308) 19 (9) BDNF51J27C5A RS BDNF51J27C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only
8 Can be wired for 1-phase operation

WATLOW® 211
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Process Water General Purpose ¾ in. NPT Knockout

Thermowell
• 11⁄4 inch NPT screw plug 1 in. (25 mm)
FIREBAR Element
• FIREBAR elements 45⁄8 in. Dia. 13⁄8 in.
(117.5 mm) (34.9 mm)
• Without thermostat 9
Bundle
• General purpose or moisture/explosion- 37⁄8 in (98.4 mm) Cold (Ref.)
resistant enclosures 4 in. "B"
(102 mm)
1.25" FIREBAR
Moisture/Explosion- ¾ in. NPT Hubs
Resistant Thermowell
1 in. (25 mm)
FIREBAR Element
13⁄8 in.
53⁄8 in. Dia. (34.9 mm)
10 (136.5 mm) Bundle
37⁄8 in (98.4 mm) Cold (Ref.)
515⁄16 in. "B"
(150.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
45 W/in2 8 240 2.0 3 13 (330) BDNF13A27S RS 6 (3) BDNF13A27C RS 9 (4)
304 SS Plug
240 2.5 3 15 ⁄21
(394) BDNF15J27S RS 7 (4) BDNF15J27C RS 10 (5)
1-Incoloy®
Element 240 3.0 3 18 (457) BDNF18A27S RS 8 (4) BDNF18A27C RS 11 (5)
(7 W/cm2) 240 4.0 3 221⁄2 (572) BDNF22J27S RS 9 (4) BDNF22J27C RS 12 (6)
480 4.0 3 221⁄2 (572) BDNF22J28S RS 9 (4) BDNF22J28C RS 12 (6)
240 5.0 3 271⁄2 (699) BDNF27J27S RS 10 (5) BDNF27J27C RS 13 (6)
480 5.0 3 27 ⁄21
(699) BDNF27J28S RS 10 (5) BDNF27J28C RS 13 (6)
240 6.0 3 321⁄2 (826) BDNF32J27S RS 11 (5) BDNF32J27C RS 14 (7)
480 6.0 3 321⁄2 (826) BDNF32J28S RS 11 (5) BDNF32J28C RS 14 (7)
240 8.0 3 42 (1067) BDNF42A27S RS 13 (6) BDNF42A27C RS 16 (8)
480 8.0 3 42 (1067) BDNF42A28S RS 13 (6) BDNF42A28C RS 16 (8)
240 10.0 3 51 ⁄21
(1308) BDNF51J27S RS 15 (7) BDNF51J27C RS 18 (9)
480 10.0 3 511⁄2 (1308) BDNF51J28S RS 15 (7) BDNF51J28C RS 18 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only
8 Can be wired for 1-phase operation

212 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Process Water ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
• 2 inch NPT screw plug Thermowell

• WATROD elements 2" WATROD 5½ in. Dia.

2¼ in.
(57 mm)
• With thermostat (DPST) 15 (140 mm)
Bundle
Note: Higher amperage products require 29⁄16 in. (65.1 mm) Cold (Ref.)
a pilot duty thermostat with separate 65⁄8 in. Dia. "B"
(168.3 mm)
power controller. Please see following
pages for available heaters without
thermostats. 1½ in. NPT Hubs

• General purpose enclosure 0.475 in. (12.1 mm) Dia. Elements

Thermowell
Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to
2¼550°F)
in.
2" WATROD 75⁄8 in. Dia.
"B" Dim. Ship Wt. (57 mm)
16 (193.7 mm) Code Code Code
Bundle
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
General Purpose Enclosure
29⁄16 in. (65.1 mm) Cold (Ref.)
48 W/in2 4 120/240 2.0 1 93⁄4 (248) 5 (3) BGN79N6S4
81⁄16 in. Dia.RS BGN79N6S5A "B" RS BGN79N6S7 RS
304 SS Plug (204.8 mm)
240/480 2.0 1 9 ⁄4
3
(248) 5 (3) BGN79N7S4 RS BGN79N7S5A RS BGN79N7S7A RS
2-Incoloy®
Elements 120/240 3.0 1 131⁄4 (337) 6 (3) BGN713E6S4 RS BGN713E6S5A RS BGN713E6S7A RS
(7.5 W/cm2) 240/480 3.0 1 131⁄4 (337) 6 (3) BGN713E7S4 RS BGN713E7S5A RS BGN713E7S7A RS
120/240 4.0 1 173⁄4 (451) 7 (4) BGN717N6S4 RS BGN717N6S5A RS BGN717N6S7A RS
120/240 5.0 1 201⁄4 (514) 8 (4) BGN720E6S4 RS BGN720E6S5A RS BGN720E6S7A RS
48 W/in2 240 3.0 3 9 ⁄4
3
(248) 6 (3) BHN79N3S4 RS BHN79N3S5A RS BHN79N3S7A RS
304 SS Plug
480 3.0 3 93⁄4 (248) 6 (3) BHN79N5S4 RS BHN79N5S5A RS BHN79N5S7A RS
3-Incoloy®
Elements 240 4.5 3 131⁄4 (337) 7 (4) BHN713E3S4 RS BHN713E3S5A RS BHN713E3S7A RS
(7.5 W/cm2) 480 4.5 3 131⁄4 (337) 7 (4) BHN713E5S4 RS BHN713E5S5A RS BHN713E5S7A RS
240 6.0 3 173⁄4 (451) 8 (4) BHN717N3S4 RS BHN717N3S5A RS BHN717N3S7A RS
480 6.0 3 17 ⁄4
3
(451) 8 (4) BHN717N5S4 RS BHN717N5S5A RS BHN717N5S7A RS
240 7.5 3 201⁄4 (514) 9 (4) BHN720E3S4 RS BHN720E3S5A RS BHN720E3S7A RS
240 9.0 3 251⁄4 (641) 10 (5) BHN725E3S4 RS BHN725E3S5A RS BHN725E3S7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

WATLOW® 213
 ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Immersion Heaters Thermowell

2¼ in.
2" WATROD 5½ in. Dia.
(57 mm)
15 (140 mm)
Bundle
WATROD and FIREBAR Screw Plug 29⁄16 in. (65.1 mm) Cold (Ref.)
®
Immersion Heaters 65⁄8 in. Dia.
(168.3 mm)
"B"

Application: Process Water 1½ in. NPT Hubs

0.475 in. (12.1 mm) Dia. Elements
• 2 inch NPT screw plug Thermowell
• WATROD elements 2¼ in.
75⁄8 in. Dia.
• With thermostat (DPST)2" WATROD 16 (193.7 mm)
(57 mm)
Bundle
Note: Higher amperage products require
a pilot duty thermostat with separate 29⁄16 in. (65.1 mm) Cold (Ref.)
power controller. Please see following 81⁄16 in. Dia.
"B"
(204.8 mm)
pages for available heaters without
thermostats.
• Moisture/explosion-resistant enclosure

Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
Moisture/Explosion-Resistant Enclosure
48 W/in2 4 120/240 2.0 1 93⁄4 (248) 8 (4) BGN79N6C4 RS BGN79N6C5A RS BGN79N6C7A RS
304 SS Plug
240/480 2.0 1 93⁄4 (248) 8 (4) BGN79N7C4 RS BGN79N7C5A RS BGN79N7C7A RS
2-Incoloy®
Elements 120/240 3.0 1 131⁄4 (337) 9 (4) BGN713E6C4 RS BGN713E6C5A RS BGN713E6C7A RS
(7.5 W/cm2) 240/480 3.0 1 131⁄4 (337) 9 (4) BGN713E7C4 RS BGN713E7C5A RS BGN713E7C7A RS
120/240 4.0 1 17 ⁄4
3
(451) 10 (5) BGN717N6C4 RS BGN717N6C5A RS BGN717N6C7A RS
120/240 5.0 1 201⁄4 (514) 11 (5) BGN720E6C4 RS BGN720E6C5A RS BGN720E6C7A RS
48 W/in2 240 3.0 3 93⁄4 (248) 9 (4) BHN79N3C4 RS BHN79N3C5A RS BHN79N3C7A RS
304 SS Plug
480 3.0 3 93⁄4 (248) 9 (4) BHN79N5C4 RS BHN79N5C5A RS BHN79N5C7A RS
3-Incoloy®
Elements 240 4.5 3 131⁄4 (337) 10 (5) BHN713E3C4 RS BHN713E3C5A RS BHN713E3C7A RS
(7.5 W/cm2) 480 4.5 3 13 ⁄4
1
(337) 10 (5) BHN713E5C4 RS BHN713E5C5A RS BHN713E5C7A RS
240 6.0 3 173⁄4 (451) 11 (5) BHN717N3C4 RS BHN717N3C5A RS BHN717N3C7A RS
480 6.0 3 173⁄4 (451) 11 (5) BHN717N5C4 RS BHN717N5C5A RS BHN717N5C7A RS
240 7.5 3 201⁄4 (514) 12 (6) BHN720E3C4 RS BHN720E3C5A RS BHN720E3C7A RS
240 9.0 3 251⁄4 (641) 13 (6) BHN725E3C4 RS BHN725E3C5A RS BHN725E3C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

214 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug

¾ in. NPT Knockout
Immersion Heaters General Purpose
0.475 in. (12.1 mm) Dia. Elements
Thermowell

2¼ in.
Application: Process Water 13
45⁄8 in. Dia.
(117.5 mm)
(57 mm)
Bundle
• 2 inch NPT screw plug
29⁄16 in. (65.1 mm) Cold (Ref.)
• WATROD elements 4¼ in. Dia. "B"
(108 mm)
• Without thermostat 2" WATROD
• General purpose or moisture/explosion-
Moisture/Explosion- ¾ in. NPT Hubs
resistant enclosure Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

® 53⁄8 in. Dia.

2¼ in.
® 14 (136.5 mm)
(57 mm)
Bundle

29⁄16 in. (65.1 mm) Cold (Ref.)

47⁄16 in. Dia. "B"
(112.7 mm)
"B" Dim. Code Ship Wt. Code Ship Wt.
Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
48 W/in2 4 120/240 2.0 1 9 ⁄4
3
(248) BGN79N6S RS 4 (2) BGN79N6C RS 7 (4)
304 SS Plug
240/480 2.0 1 93⁄4 (248) BGN79N7S RS 4 (2) BGN79N7C RS 7 (4)
2-Incoloy®
Elements 120/240 3.0 1 131⁄4 (337) BGN713E6S RS 5 (3) BGN713E6C RS 8 (4)
(7.5 W/cm2) 240/480 3.0 1 131⁄4 (337) BGN713E7S RS 5 (3) BGN713E7C RS 8 (4)
120/240 4.0 1 173⁄4 (451) BGN717N6S RS 6 (3) BGN717N6C RS 9 (4)
240/480 4.0 1 17 ⁄4
3
(451) BGN717N7S RS 6 (3) BGN717N7C RS 9 (4)
120/240 5.0 1 201⁄4 (514) BGN720E6S RS 7 (4) BGN720E6C RS 10 (5)
240/480 5.0 1 201⁄4 (514) BGN720E7S RS 7 (4) BGN720E7C RS 10 (5)
240/480 6.0 1 251⁄4 (641) BGN725E7S RS 7 (4) BGN725E7C RS 10 (5)
240/480 8.0 1 323⁄4 (832) BGN732N7S RS 8 (4) BGN732N7C RS 11 (5)
240/480 10.0 1 401⁄4 (1022) BGN740E7S RS 9 (4) BGN740E7C RS 12 (6)
48 W/in2 120 3.0 1 9 ⁄4
3
(248) BHN79N1S RS 5 (3) BHN79N1C RS 8 (4)
304 SS Plug
240 3.0 3 93⁄4 (248) BHN79N3S RS 5 (3) BHN79N3C RS 8 (4)
3-Incoloy®
Element 480 3.0 3 93⁄4 (248) BHN79N5S RS 5 (3) BHN79N5C RS 8 (4)
(7.5 W/cm2) 120 4.5 1 131⁄4 (337) BHN713E1S RS 6 (3) BHN713E1C RS 9 (4)
240 4.5 3 131⁄4 (337) BHN713E3S RS 6 (3) BHN713E3C RS 9 (4)
480 4.5 3 13 ⁄4
1
(337) BHN713E5S RS 6 (3) BHN713E5C RS 9 (4)
240 6.0 3 173⁄4 (451) BHN717N3S RS 7 (4) BHN717N3C RS 10 (5)
480 6.0 3 173⁄4 (451) BHN717N5S RS 7 (4) BHN717N5C RS 10 (5)
240 7.5 3 201⁄4 (514) BHN720E3S RS 8 (4) BHN720E3C RS 11 (5)
480 7.5 3 201⁄4 (514) BHN720E5S RS 8 (4) BHN720E5C RS 11 (5)
240 9.0 3 25 ⁄4
1
(641) BHN725E3S RS 9 (4) BHN725E3C RS 12 (6)
480 9.0 3 251⁄4 (641) BHN725E5S RS 9 (4) BHN725E5C RS 12 (6)
240 12.0 3 323⁄4 (832) BHN732N3S RS 9 (4) BHN732N3C RS 12 (6)
480 12.0 3 323⁄4 (832) BHN732N5S RS 9 (4) BHN732N5C RS 12 (6)
240 15.0 3 401⁄4 (1022) BHN740E3S RS 10 (5) BHN740E3C RS 13 (6)
480 15.0 3 401⁄4 (1022) BHN740E5S RS 10 (5) BHN740E5C RS 13 (6)
240 18.0 3 47 ⁄4
3
(1213) BHN747N3S RS 11 (5) BHN747N3C RS 14 (7)
480 18.0 3 473⁄4 (1213) BHN747N5S RS 11 (5) BHN747N5C RS 14 (7)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

WATLOW® 215
Immersion Heaters

WATROD and FIREBAR Screw Plug ¾ in. NPT Knockout ®

0.475 in. (12.1 mm) Dia. Elements ®
Immersion Heaters Thermowell
2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm)Purpose
Application: Process Water General Bundle

¾ in. NPT
23⁄16Knockout
in. (55.6 mm) Cold (Ref.)
• 21⁄2 inch NPT screw plug 67⁄8 in. Dia. 0.475 in. (12.1 mm) Dia. Elements
"B"
• WATROD elements (174.6 mm) Thermowell

• With thermostat (DPST) 5½ in. Dia.

2½ in.
2.50" WATROD (64 mm)
Note: Higher amperage products require19 (140 mm) Bundle
a pilot duty thermostat with separate 23⁄16 in. (55.6 mm) Cold (Ref.)
power controller. Please see following 67⁄8 in. Dia. "B"
(174.6 mm)
pages for available heaters without
thermostats. Moisture/Explosion-
• General purpose or moisture/explosion- Resistant
1½ in. NPT Hubs
resistant enclosure
0.475 in. (12.1 mm) Dia. Elements
Thermowell

2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
1½ in. NPT Hubs
23⁄16 in. (55.60.475 in. (12.1
mm) Cold mm) Dia. Elements
(Ref.)
85⁄16 in. Dia. "B" Thermowell
(211.1 mm)
2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm)
Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 toBundle
550°F)
"B" Dim. Ship Wt. Code Code Code
23⁄16 in. (55.6 mm) Cold (Ref.)
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
85⁄16 in. Dia. "B"
(211.1 mm)General Purpose Enclosure
48 W/in2 240 3.0 3 93⁄8 (238.1) 7 (4) BLN79G3S4 RS BLN79G3S5A RS BLN79G3S7A RS
304 SS Plug
480 3.0 3 93⁄8 (238.1) 7 (4) BLN79G5S4 RS BLN79G5S5A RS BLN79G5S7A RS
3-Incoloy®
Elements 240 4.5 3 127⁄8 (327.0) 8 (4) BLN712R3S4 RS BLN712R3S5A RS BLN712R3S7A RS
(7.5 W/cm2) 480 4.5 3 127⁄8 (327.0) 8 (4) BLN712R5S4 RS BLN712R5S5A RS BLN712R5S7A RS
240 6.0 3 173⁄8 (441.3) 10 (5) BLN717G3S4 RS BLN717G3S5A RS BLN717G3S7A RS
480 6.0 3 173⁄8 (441.3) 10 (5) BLN717G5S4 RS BLN717G5S5A RS BLN717G5S7A RS
240 7.5 3 19 ⁄8
7
(504.8) 12 (6) BLN719R3S4 RS BLN719R3S5A RS BLN719R3S7A RS
240 9.0 3 247⁄8 (631.8) 13 (6) BLN724R3S4 RS BLN724R3S5A RS BLN724R3S7A RS

Moisture/Explosion-Resistant Enclosure 7
48 W/in2 240 3.0 3 93⁄8 (238.1) 10 (5) BLN79G3C4 RS BLN79G3C5A RS BLN79G3C7A RS
304 SS Plug
480 3.0 3 93⁄8 (238.1) 10 (5) BLN79G5C4 RS BLN79G5C5A RS BLN79G5C7A RS
3-Incoloy®
Elements 240 4.5 3 12 ⁄8
7
(327.0) 11 (5) BLN712R3C4 RS BLN712R3C5A RS BLN712R3C7A RS
(7.5 W/cm2) 480 4.5 3 127⁄8 (327.0) 11 (5) BLN712R5C4 RS BLN712R5C5A RS BLN712R5C7A RS
240 6.0 3 173⁄8 (441.3) 13 (6) BLN717G3C4 RS BLN717G3C5A RS BLN717G3C7A RS
480 6.0 3 173⁄8 (441.3) 13 (6) BLN717G5C4 RS BLN717G5C5A RS BLN717G5C7A RS
240 7.5 3 197⁄8 (504.8) 15 (7) BLN719R3C4 RS BLN719R3C5A RS BLN719R3C7A RS
240 9.0 3 24 ⁄8
7
(631.8) 16 (8) BLN724R3C4 RS BLN724R3C5A RS BLN724R3C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

216 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Process Water General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
• 21⁄2 inch NPT screw plug Thermowell

• WATROD elements 45⁄8 in. Dia.

2½ in.
(64 mm)
• Without thermostat 17 (117.5 mm) Bundle
• General purpose or moisture/explosion-
23⁄16 in. (55.6 mm) Cold (Ref.)
resistant enclosure 4½ in. Dia. "B"
(114 mm)
2.50" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
48 W/in2 120 3.0 1 9 ⁄8
3
(238.1) BLN79G1S RS 6 (3) BLN79G1C RS 9 (4)
304 SS Plug
240 3.0 3 93⁄8 (238.1) BLN79G3S RS 6 (3) BLN79G3C RS 9 (4)
3-Incoloy®
Elements 480 3.0 3 93⁄8 (238.1) BLN79G5S RS 6 (3) BLN79G5C RS 9 (4)
(7.5 W/cm2) 120 4.5 1 127⁄8 (327.0) BLN712R1S RS 7 (4) BLN712R1C RS 10 (5)
240 4.5 3 127⁄8 (327.0) BLN712R3S RS 7 (4) BLN712R3C RS 10 (5)
480 4.5 3 12 ⁄8
7
(327.0) BLN712R5S RS 7 (4) BLN712R5C RS 10 (5)
240 6.0 3 173⁄8 (441.3) BLN717G3S RS 9 (4) BLN717G3C RS 12 (6)
480 6.0 3 173⁄8 (441.3) BLN717G5S RS 9 (4) BLN717G5C RS 12 (6)
240 7.5 3 197⁄8 (504.8) BLN719R3S RS 11 (5) BLN719R3C RS 14 (7)
480 7.5 3 197⁄8 (504.8) BLN719R5S RS 11 (5) BLN719R5C RS 14 (7)
240 9.0 3 247⁄8 (631.8) BLN724R3S RS 12 (6) BLN724R3C RS 15 (7)
480 9.0 3 24 ⁄8
7
(631.8) BLN724R5S RS 12 (6) BLN724R5C RS 15 (7)
240 12.0 3 323⁄8 (822.3) BLN732G3S RS 14 (7) BLN732G3C RS 17 (8)
480 12.0 3 323⁄8 (822.3) BLN732G5S RS 14 (7) BLN732G5C RS 17 (8)
240 15.0 3 397⁄8 (1012.8) BLN739R3S RS 15 (7) BLN739R3C RS 18 (9)
480 15.0 3 397⁄8 (1012.8) BLN739R5S RS 15 (7) BLN739R5C RS 18 (9)
240 18.0 3 47 ⁄8
3
(1203.3) BLN747G3S RS 17 (8) BLN747G3C RS 20 (9)
480 18.0 3 473⁄8 (1203.3) BLN747G5S RS 17 (8) BLN747G5C RS 20 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

WATLOW® 217
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®
General Purpose ¾ in. NPT Knockout

Application: Process Water (3) 1 in. (25 mm) FIREBAR Elements

Thermowell
• 21⁄2 inch NPT screw plug
2½ in.
• FIREBAR elements2.50" FIREBAR 23
5½ in. Dia. (64 mm)
(140 mm) Bundle
• With thermostat (DPST)
Note: Higher amperage products require 33⁄8 in. (85.7 mm) Cold (Ref.)
71⁄16 in. Dia.
a pilot duty thermostat with separate (179.4 mm)
"B"

power controller. Please see following

pages for available heaters without Moisture/Explosion- 1½ in. NPT Hubs
thermostats. Resistant
(3) 1 in. (25 mm) FIREBAR Elements
• General purpose or moisture/explosion- Thermowell
resistant enclosure 2½ in.
75⁄8 in. Dia. (64 mm)
2.50" FIREBAR 24 (193.7 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

85⁄8 in. Dia. "B"
(219.1 mm)

Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del.
General Purpose Enclosure
45 W/in2 8 240 6.0 3 12 (305) 12 (6) BLNF12A27S5A RS BLNF12A27S7A RS
304 SS Plug 240 7.5 3 14 ⁄2
1
(368) 12 (6) BLNF14J27S5A RS BLNF14J27S7A RS
3-Incoloy®
Elements 240 9.0 3 17 (432) 13 (6) BLNF17A27S5A RS BLNF17A27S7A RS
(7 W/cm2) 240 12.0 3 211⁄2 (546) 15 (7) BLNF21J27S5A RS BLNF21J27S7A RS

Moisture/Explosion-Resistant Enclosure 7
45 W/in2 8 240 6.0 3 12 (305) 14 (7) BLNF12A27C5A RS BLNF12A27C7A RS
304 SS Plug 240 7.5 3 14 ⁄2
1
(368) 15 (7) BLNF14J27C5A RS BLNF14J27C7A RS
3-Incoloy®
Elements 240 9.0 3 17 (432) 16 (8) BLNF17A27C5A RS BLNF17A27C7A RS
(7 W/cm2) 240 12.0 3 211⁄2 (546) 18 (9) BLNF21J27C5A RS BLNF21J27C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only
8 Can be wired for 1-phase operation

218 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Process Water General Purpose ¾ in. NPT Knockout

(3) 1 in. (25 mm) FIREBAR Elements
• 2 ⁄2 inch NPT screw plug
1
Thermowell
• FIREBAR elements 2½ in.
• Without thermostat 21
45⁄8 in. Dia. (64 mm)
(117.5 mm) Bundle
• General purpose or moisture/explosion-
resistant enclosure 411⁄16 in. Dia.
33⁄8 in. (85.7 mm) Cold (Ref.)
"B"
(119.1 mm)
2.50" FIREBAR

Moisture/Explosion- 1¼ in. NPT Hubs

(3) 1 in. (25 mm) FIREBAR Elements
Resistant Thermowell

2½ in.
6¼ in. Dia. (64 mm)
22 (159 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

7¼ in. Dia.
"B"
(185 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
45 W/in2 8 240 6.0 3 12 (305) BLNF12A27S RS 10 (5) BLNF12A27C RS 13 (6)
304 SS Plug
240 7.5 3 141⁄2 (368) BLNF14J27S RS 11 (5) BLNF14J27C RS 14 (7)
3-Incoloy®
Elements 240 9.0 3 17 (432) BLNF17A27S RS 12 (6) BLNF17A27C RS 15 (7)
(7 W/cm2) 240 12.0 3 211⁄2 (546) BLNF21J27S RS 14 (7) BLNF21J27C RS 17 (8)
480 12.0 3 211⁄2 (546) BLNF21J28S RS 14 (7) BLNF21J28C RS 17 (8)
240 15.0 3 26 ⁄2
1
(673) BLNF26J27S RS 17 (8) BLNF26J27C RS 20 (9)
480 15.0 3 261⁄2 (673) BLNF26J28S RS 17 (8) BLNF26J28C RS 20 (9)
240 18.0 3 311⁄2 (800) BLNF31J27S RS 18 (9) BLNF31J27C RS 21 (10)
480 18.0 3 311⁄2 (800) BLNF31J28S RS 18 (9) BLNF31J28C RS 21 (10)
480 24.0 3 41 (1041) BLNF41A28S RS 20 (9) BLNF41A28C RS 23 (11)
480 30.0 3 50 ⁄2
1
(1283) BLNF50J28S RS 22 (10) BLNF50J28C RS 25 (12)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only
8 Can be wired for 1-phase operation

WATLOW® 219
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Forced Air and General Purpose ¾ in. NPT Knockout

Thermowell
Caustic Solutions 0.315 in. (8 mm) Dia. Element(s)
• 11⁄4 inch NPT screw plug 45⁄8 in. Dia. 13⁄8 in.
1.25" WATROD 7 (117.5 mm) (34.9 mm)
• WATROD elements Bundle
• With thermostat (SPST) 115⁄16 in. (49.2 mm) Cold (Ref.)
• General purpose or moisture/explosion- 6 in.
(152 mm)
"B"
resistant enclosure
Moisture/Explosion- 1½ in. NPT Hubs
Resistant
Thermowell
0.315 in. (8 mm) Dia. Element(s)
75⁄8 in. Dia. 13⁄8 in.
1.25" WATROD 8 (193.7 mm) (34.9 mm)
Bundle

115⁄16 in. (49.2 mm) Cold (Ref.)

8 in. "B"
(203 mm)

Type 1 (30 to 110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
General Purpose Enclosure
23 W/in2 4 120/240 1.0 1 133⁄8 (339.7) 6 (3) BEN13G6S1 RS BEN13G6S2 RS BEN13G6S3 RS
304 SS Plug
120/240 1.5 1 19 (483.0) 7 (4) BEN19A6S1 RS BEN19A6S2 RS BEN19A6S3 RS
2-Incoloy®
Elements 120/240 2.0 1 243⁄8 (619.1) 8 (4) BEN24G6S1 RS BEN24G6S2 RS BEN24G6S3 RS
(3.6 W/cm2)

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 4 120/240 1.0 1 133⁄8 (339.7) 10 (5) BEN13G6C1 RS BEN13G6C2 RS BEN13G6C3 RS
304 SS Plug
120/240 1.5 1 19 (483.0) 11 (5) BEN19A6C1 RS BEN19A6C2 RS BEN19A6C3 RS
2-Incoloy®
Elements 120/240 2.0 1 243⁄8 (619.1) 12 (6) BEN24G6C1 RS BEN24G6C2 RS BEN24G6C3 RS
(3.6 W/cm2)

Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

220 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Forced Air and General Purpose ¾ in. NPT Knockout

Caustic Solutions Thermowell

0.315 in. (8 mm) Dia. Element(s)
• 11⁄4 inch NPT screw plug 45⁄8 in. Dia. 13⁄8 in.
(117.5 mm) (34.9 mm)
• WATROD elements 5
Bundle
• Without thermostat 115⁄16 in. (49.2 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4 in. "B"
(102 mm)
resistant enclosure
1.25" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant
Thermowell
0.315 in. (8 mm) Dia. Element(s)
53⁄8 in. Dia. 13⁄8 in.
6 (136.5 mm) (34.9 mm)
Bundle
115⁄16 in. (49.2 mm) Cold (Ref.)
4¼ in. "B"
(108 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture Explosion-Resistant Enclosure
23 W/in2 4 120/240 1.0 1 133⁄8 (339.7) BEN13G6S RS 6 (3) BEN13G6C RS 9 (4)
304 SS Plug
120/240 1.5 1 19 (483.0) BEN19A6S RS 7 (4) BEN19A6C RS 10 (5)
2-Incoloy®
Elements 120/240 2.0 1 243⁄8 (619.1) BEN24G6S RS 8 (4) BEN24G6C RS 11 (5)
(3.6 W/cm2)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

WATLOW® 221
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters
General Purpose
Application: Forced Air and ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
¾ in. NPT Knockout
Caustic Solutions 0.475 in. Thermowell
(12.1 mm) Dia. Elements
Thermowell
• 2 inch NPT screw plug2" WATROD 5½ in. Dia.
2¼ in.
2¼(57
in.mm)
• WATROD elements 2" WATROD 15 5½(140 mm)
in. Dia. Bundle
(57 mm)
15 (140 mm)
• With thermostat (DPST) 29⁄16 in. (65.1 mm) Cold (Ref.)
Bundle

Note: Higher amperage products require 65⁄8 in. Dia. 29⁄16 in. (65.1 "B"
mm) Cold (Ref.)
(168.3
65⁄8 mm)
in. Dia.
a pilot duty thermostat with separate (168.3 mm)
"B"
power controller. Please see following
Moisture/Explosion- 1½ in. NPT Hubs
pages for available heaters without
Resistant 1½ in. NPT Hubs
thermostats. 0.475 in. (12.1 mm) Dia. Elements
0.475 in. Thermowell
(12.1 mm) Dia. Elements
• General purpose or moisture/explosion-
Thermowell 2¼ in.
resistant enclosure 2" WATROD 75⁄8 in. Dia.
(57
16 (193.7 mm) 2¼ in.mm)
2" WATROD 75⁄8 in. Dia. Bundle
(57 mm)
16 (193.7 mm)
Bundle
29⁄16 in. (65.1 mm) Cold (Ref.)
81⁄16 in. Dia. 29⁄16 in. (65.1 mm) Cold (Ref.)
"B"
(204.8
81⁄16 mm)
in. Dia.
"B"
(204.8 mm)

Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph In. (mm) lbs. (kg) Number Del. Number Del. Number Del.
General Purpose Enclosure
23 W/in2 6 240 3.0 3 173⁄4 (451) 8 (4) BHNA17N3S4 RS BHNA17N3S5A RS BHNA17N3S7A RS
304 SS Plug
480 3.0 3 173⁄4 (451) 8 (4) BHNA17N5S4 RS BHNA17N5S5A RS BHNA17N5S7A RS
3-Incoloy®
Elements 240 4.5 3 251⁄4 (641) 10 (5) BHNA25E3S4 RS BHNA25E3S5A RS BHNA25E3S7A RS
(3.6 W/cm2) 480 4.5 3 251⁄4 (641) 10 (5) BHNA25E5S4 RS BHNA25E5S5A RS BHNA25E5S7A RS
240 6.0 3 323⁄4 (832) 10 (5) BHNA32N3S4 RS BHNA32N3S5A RS BHNA32N3S7A RS
480 6.0 3 32 ⁄4
3
(832) 10 (5) BHNA32N5S4 RS BHNA32N5S5A RS BHNA32N5S7A RS
240 7.5 3 401⁄4 (1022) 11 (5) BHNA40E3S4 RS BHNA40E3S5A RS BHNA40E3S7A RS
240 9.0 3 473⁄4 (1213) 12 (6) BHNA47N3S4 RS BHNA47N3S5A RS BHNA47N3S7A RS

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 6 240 3.0 3 173⁄4 (451) 11 (5) BHNA17N3C4 RS BHNA17N3C5A RS BHNA17N3C7A RS
304 SS Plug
480 3.0 3 173⁄4 (451) 11 (5) BHNA17N5C4 RS BHNA17N5C5A RS BHNA17N5C7A RS
3-Incoloy®
Elements 240 4.5 3 25 ⁄4
1
(641) 13 (6) BHNA25E3C4 RS BHNA25E3C5A RS BHNA25E3C7A RS
(3.6 W/cm2) 480 4.5 3 251⁄4 (641) 13 (6) BHNA25E5C4 RS BHNA25E5C5A RS BHNA25E5C7A RS
240 6.0 3 323⁄4 (832) 13 (6) BHNA32N3C4 RS BHNA32N3C5A RS BHNA32N3C7A RS
480 6.0 3 323⁄4 (832) 13 (6) BHNA32N5C4 RS BHNA32N5C5A RS BHNA32N5C7A RS
240 7.5 3 401⁄4 (1022) 14 (7) BHNA40E3C4 RS BHNA40E3C5A RS BHNA40E3C7A RS
240 9.0 3 473⁄4 (1213) 15 (7) BHNA47N3C4 RS BHNA47N3C5A RS BHNA47N3C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired wye to produce ⁄3 of the original kW and watt density
1

(3-phase only)
7 CSA certified only

222 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Forced Air and General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
Caustic Solutions Thermowell

• 2 inch NPT screw plug 45⁄8 in. Dia.

2¼ in.
(57 mm)
• WATROD elements 13 (117.5 mm) Bundle
• Without thermostat 29⁄16 in. (65.1 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4¼ in. Dia. "B"
(108 mm)
resistant enclosure 2" WATROD
Moisture/Explosion-
¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell
2¼ in.
53⁄8 in. Dia. (57 mm)
14 (136.5 mm) Bundle

29⁄16 in. (65.1 mm) Cold (Ref.)

47⁄16 in. Dia. "B"
(112.7 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
23 W/in2 6 120 3.0 1 17 ⁄4
3
(451) BHNA17N1S RS 7 (4) BHNA17N1C RS 10 (5)
304 SS Plug
240 3.0 3 173⁄4 (451) BHNA17N3S RS 7 (4) BHNA17N3C RS 10 (5)
3-Incoloy®
Elements 480 3.0 3 173⁄4 (451) BHNA17N5S RS 7 (4) BHNA17N5C RS 10 (5)
(3.6 W/cm2) 120 4.5 1 251⁄4 (641) BHNA25E1S RS 8 (4) BHNA25E1C RS 11 (5)
240 4.5 3 251⁄4 (641) BHNA25E3S RS 8 (4) BHNA25E3C RS 11 (5)
480 4.5 3 251⁄4 (641) BHNA25E5S RS 8 (4) BHNA25E5C RS 11 (5)
240 6.0 3 32 ⁄4
3
(832) BHNA32N3S RS 9 (4) BHNA32N3C RS 12 (6)
480 6.0 3 323⁄4 (832) BHNA32N5S RS 9 (4) BHNA32N5C RS 12 (6)
240 7.5 3 401⁄4 (1022) BHNA40E3S RS 10 (5) BHNA40E3C RS 13 (6)
480 7.5 3 401⁄4 (1022) BHNA40E5S RS 10 (5) BHNA40E5C RS 13 (6)
240 9.0 3 473⁄4 (1213) BHNA47N3S RS 11 (5) BHNA47N3C RS 14 (7)
480 9.0 3 47 ⁄4
3
(1213) BHNA47N5S RS 11 (5) BHNA47N5C RS 14 (7)
240 12.5 3 641⁄4 (1632) BHNA64E3S RS 15 (7) BHNA64E3C RS 18 (9)
480 12.5 3 641⁄4 (1632) BHNA64E5S RS 15 (7) BHNA64E5C RS 18 (9)
240 15.0 3 763⁄4 (1950) BHNA76E3S RS 18 (9) BHNA76E3C RS 21 (10)
480 15.0 3 763⁄4 (1950) BHNA76E5S RS 18 (9) BHNA76E5C RS 21 (10)

Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired wye to produce 1
⁄3 of the original kW and watt
density (3-phase only)
7 CSA certified only

WATLOW® 223
Immersion Heaters
¾ in. NPT Knockout
WATROD and FIREBAR Screw Plug ®
0.475 in. (12.1 mm) Dia. Elements

Immersion Heaters
Thermowell
®
2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm) Bundle

Application: Forced Air and General Purpose

23⁄16Knockout
¾ in. NPT in. (55.6 mm) Cold (Ref.)
67⁄8 in. Dia. "B" in. (12.1 mm) Dia. Elements
Caustic Solutions (174.6 mm)
0.475
Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
5½ in. Dia.
• WATROD elements 2.50" WATROD 19 (140 mm)
(64 mm)
Bundle
• With thermostat (DPST)
Note: Higher amperage products require 67⁄8 in. Dia.
23⁄16 in. (55.6 mm) Cold (Ref.)
"B"
a pilot duty thermostat with separate (174.6 mm)
power controller. Please see following
Moisture/Explosion-
pages for available heaters without Resistant
thermostats. 1½ in. NPT Hubs
0.475 in. (12.1 mm) Dia. Elements
• General purpose or moisture/explosion-
Thermowell
resistant enclosure
2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
1½ in. NPT Hubs
23⁄16 in. (55.6 mm) Cold (Ref.)
0.475 in. (12.1 mm) Dia. Elements
85⁄16 in. Dia. "B" Thermowell
(211.1 mm)
2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 Type
(193.7 4 (30
mm) to 110°F) Type 5A (60 to 250°F) Type 7A (100 toBundle
550°F)
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del.
23⁄16 in. (55.6 mm) Cold (Ref.)Number Del.
85⁄16 in. Dia.
(211.1 mm)
General Purpose Enclosure
"B"
23 W/in2 6 240 3.0 3 17 ⁄83
(441.3) 10 (5) BLNA17G3S4 RS BLNA17G3S5A RS BLNA17G3S7A RS
304 SS Plug
480 3.0 3 173⁄8 (441.3) 10 (5) BLNA17G5S4 RS BLNA17G5S5A RS BLNA17G5S7A RS
3-Incoloy®
Elements 240 4.5 3 247⁄8 (631.8) 13 (6) BLNA24R3S4 RS BLNA24R3S5A RS BLNA24R3S7A RS
(3.6 W/cm2) 480 4.5 3 247⁄8 (631.8) 13 (6) BLNA24R5S4 RS BLNA24R5S5A RS BLNA24R5S7A RS
240 6.0 3 32 ⁄83
(822.3) 15 (7) BLNA32G3S4 RS BLNA32G3S5A RS BLNA32G3S7A RS
480 6.0 3 323⁄8 (822.3) 15 (7) BLNA32G5S4 RS BLNA32G5S5A RS BLNA32G5S7A RS
240 7.5 3 397⁄8 (1012.8) 16 (8) BLNA39R3S4 RS BLNA39R3S5A RS BLNA39R3S7A RS
240 9.0 3 473⁄8 (1203.3) 18 (9) BLNA47G3S4 RS BLNA47G3S5A RS BLNA47G3S7A RS

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 6 240 3.0 3 17 ⁄83
(441.3) 13 (6) BLNA17G3C4 RS BLNA17G3C5A RS BLNA17G3C7A RS
304 SS Plug
480 3.0 3 173⁄8 (441.3) 13 (6) BLNA17G5C4 RS BLNA17G5C5A RS BLNA17G5C7A RS
3-Incoloy®
Elements 240 4.5 3 247⁄8 (631.8) 16 (8) BLNA24R3C4 RS BLNA24R3C5A RS BLNA24R3C7A RS
(3.6 W/cm2) 480 4.5 3 247⁄8 (631.8) 16 (8) BLNA24R5C4 RS BLNA24R5C5A RS BLNA24R5C7A RS
240 6.0 3 323⁄8 (822.3) 18 (9) BLNA32G3C4 RS BLNA32G3C5A RS BLNA32G3C7A RS
480 6.0 3 323⁄8 (822.3) 18 (9) BLNA32G5C4 RS BLNA32G5C5A RS BLNA32G5C7A RS
240 7.5 3 39 ⁄8 (1012.8)
7
19 (9) BLNA39R3C4 RS BLNA39R3C5A RS BLNA39R3C7A RS
240 9.0 3 473⁄8 (1203.3) 21 (10) BLNA47G3C4 RS BLNA47G3C5A RS BLNA47G3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired wye to produce 1
⁄3 of the original kW and watt
density (3-phase only)
7 CSA certified only

224 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

¾ in. NPT Knockout

Application: Forced Air and General Purpose
0.475 in. (12.1 mm) Dia. Elements
Caustic Solutions Thermowell
2½ in.
• 2 ⁄2 inch NPT screw plug
1
45⁄8 in. Dia. (64 mm)
17 (117.5 mm)
• WATROD elements Bundle

• Without thermostat 23⁄16 in. (55.6 mm) Cold (Ref.)

• General purpose or moisture/explosion- 4½ in. Dia. "B"
(114 mm)
resistant enclosure 2.50" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
23 W/in2 6 120 3.0 1 173⁄8 (441.3) BLNA17G1S RS 9 (4) BLNA17G1C RS 12 (6)
304 SS Plug
240 3.0 3 17 ⁄8
3
(441.3) BLNA17G3S RS 9 (4) BLNA17G3C RS 12 (6)
3-Incoloy®
Elements 480 3.0 3 173⁄8 (441.3) BLNA17G5S RS 9 (4) BLNA17G5C RS 12 (6)
(3.6 W/cm2) 120 4.5 1 247⁄8 (631.8) BLNA24R1S RS 12 (6) BLNA24R1C RS 15 (7)
240 4.5 3 247⁄8 (631.8) BLNA24R3S RS 12 (6) BLNA24R3C RS 15 (7)
480 4.5 3 247⁄8 (631.8) BLNA24R5S RS 12 (6) BLNA24R5C RS 15 (7)
240 6.0 3 32 ⁄8
3
(822.3) BLNA32G3S RS 14 (7) BLNA32G3C RS 17 (8)
480 6.0 3 323⁄8 (822.3) BLNA32G5S RS 14 (7) BLNA32G5C RS 17 (8)
240 7.5 3 397⁄8 (1012.8) BLNA39R3S RS 15 (7) BLNA39R3C RS 18 (9)
480 7.5 3 397⁄8 (1012.8) BLNA39R5S RS 15 (7) BLNA39R5C RS 18 (9)
240 9.0 3 473⁄8 (1203.3) BLNA47G3S RS 17 (8) BLNA47G3C RS 20 (9)
480 9.0 3 473⁄8 (1203.3) BLNA47G5S RS 17 (8) BLNA47G5C RS 20 (9)
240 12.5 3 63 ⁄8
7
(1622.4) BLNA63R3S RS 20 (9) BLNA63R3C RS 23 (11)
480 12.5 3 637⁄8 (1622.4) BLNA63R5S RS 20 (9) BLNA63R5C RS 23 (11)
240 15.0 3 763⁄8 (1939.9) BLNA76G3S RS 23 (11) BLNA76G3C RS 26 (12)
480 15.0 3 763⁄8 (1939.9) BLNA76G5S RS 23 (11) BLNA76G5C RS 26 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired wye to produce 1
⁄3 of the original kW and watt
density (3-phase only)
7 CSA certified only

WATLOW® 225
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters General Purpose ¾ in. NPT Knockout
Thermowell
(1) 0.315 in. (8 mm) Dia. Element
Application: Lightweight Oils 11⁄8 in.
45⁄8 in. Dia.
and Heat Transfer Oils
1" WATROD
3 (117.5 mm) (28.6 mm)
Bundle
• 1 inch NPT screw plug 1 in. (25 mm) Cold (Ref.)
• WATROD elements 57⁄8 in. "B"
(149.2 mm)
• With thermostat (SPST)
• General purpose or moisture/explosion- Moisture/Explosion- 1½ in. NPT Hubs
resistant enclosure Resistant
Thermowell
(1) 0.315 in. (8 mm) Dia. Element
11⁄8 in.
1" WATROD 75⁄8 in. Dia.
4 (28.6 mm)
(193.7 mm)
Bundle

1 in. (25 mm) Cold (Ref.)

77⁄8 in. "B"
(200 mm)

Type 1 (30 to 110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
General Purpose Enclosure
23 W/in2 120 0.25 1 61⁄2 (165) 3 (2) BCS6J1S1 RS BCS6J1S2 RS BCS6J1S3 RS
Steel Plug
240 0.25 1 61⁄2 (165) 3 (2) BCS6J10S1 RS BCS6J10S2 RS BCS6J10S3 RS
1-Steel
Element 120 0.35 1 91⁄4 (235) 4 (2) BCS9E1S1 RS BCS9E1S2 RS BCS9E1S3 RS
240 0.35 1 9 ⁄4
1
(235) 4 (2) BCS9E10S1 RS BCS9E10S2 RS BCS9E10S3 RS
120 0.50 1 93⁄8 (238) 4 (2) BCS9G1S1 RS BCS9G1S2 RS BCS9G1S3 RS
240 0.50 1 93⁄8 (238) 4 (2) BCS9G10S1 RS BCS9G10S2 RS BCS9G10S3 RS
120 0.75 1 131⁄2 (343) 5 (3) BCS13J1S1 RS BCS13J1S2 RS BCS13J1S3 RS
240 0.75 1 131⁄2 (343) 5 (3) BCS13J10S1 RS BCS13J10S2 RS BCS13J10S3 RS
120 1.00 1 16 ⁄4
3
(426) 6 (3) BCS16N1S1 RS BCS16N1S2 RS BCS16N1S3 RS
240 1.00 1 163⁄4 (426) 6 (3) BCS16N10S1 RS BCS16N10S2 RS BCS16N10S3 RS
120 1.50 1 233⁄4 (603) 7 (4) BCS23N1S1 RS BCS23N1S2 RS BCS23N1S3 RS
240 1.50 1 233⁄4 (603) 7 (4) BCS23N10S1 RS BCS23N10S2 RS BCS23N10S3 RS

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 120 0.25 1 61⁄2 (165) 3 (2) BCS6J1C1 RS BCS6J1C2 RS BCS6J1C3 RS
Steel Plug
240 0.25 1 61⁄2 (165) 3 (2) BCS6J10C1 RS BCS6J10C2 RS BCS6J10C3 RS
1-Steel
Element 120 0.35 1 91⁄4 (235) 4 (2) BCS9E1C1 RS BCS9E1C2 RS BCS9E1C3 RS
(3.6 W/cm2) 240 0.35 1 91⁄4 (235) 4 (2) BCS9E10C1 RS BCS9E10C2 RS BCS9E10C3 RS
120 0.50 1 93⁄8 (238) 4 (2) BCS9G1C1 RS BCS9G1C2 RS BCS9G1C3 RS
240 0.50 1 9 ⁄8
3
(238) 4 (2) BCS9G10C1 RS BCS9G10C2 RS BCS9G10C3 RS
120 0.75 1 131⁄2 (343) 5 (3) BCS13J1C1 RS BCS13J1C2 RS BCS13J1C3 RS
240 0.75 1 131⁄2 (343) 5 (3) BCS13J10C1 RS BCS13J10C2 RS BCS13J10C3 RS
120 1.00 1 163⁄4 (426) 6 (3) BCS16N1C1 RS BCS16N1C2 RS BCS16N1C3 RS
240 1.00 1 163⁄4 (426) 6 (3) BCS16N10C1 RS BCS16N10C2 RS BCS16N10C3 RS
120 1.50 1 23 ⁄4
3
(603) 7 (4) BCS23N1C1 RS BCS23N1C2 RS BCS23N1C3 RS
240 1.50 1 233⁄4 (603) 7 (4) BCS23N10C1 RS BCS23N10C2 RS BCS23N10C3 RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

226 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Lightweight Oils General Purpose ¾ in. NPT Knockout

Thermowell
and Heat Transfer Oils (1) 0.315 in. (8 mm) Dia. Element
• 1 inch NPT screw plug 45⁄8 in. Dia. 11⁄8 in.
(28.6 mm)
• WATROD elements 1 (117.5 mm)
Bundle
• Without thermostat 1 in. (25 mm) Cold (Ref.)
• General purpose or moisture/explosion- 37⁄8 in. "B"
(98.4 mm)
resistant enclosure1" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant
Thermowell
(1) 0.315 in. (8 mm) Dia. Element

2 53⁄8 in. Dia. 11⁄8 in.

(136.5 mm) (28.6 mm)
Bundle
1 in. (25 mm) Cold (Ref.)

41⁄8 in. "B"

(104.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
23 W/in2 120 0.25 1 61⁄2 (165) BCS6J1S RS 3 (2) BCS6J1C RS 6 (3)
Steel Plug
240 0.25 1 6 ⁄2
1
(165) BCS6J10S RS 3 (2) BCS6J10C RS 6 (3)
1-Steel
Element 120 0.35 1 91⁄4 (235) BCS9E1S RS 4 (2) BCS9E1C RS 7 (4)
(3.6 W/cm2) 240 0.35 1 91⁄4 (235) BCS9E10S RS 4 (2) BCS9E10C RS 7 (4)
120 0.50 1 93⁄8 (238) BCS9G1S RS 4 (2) BCS9G1C RS 7 (4)
240 0.50 1 93⁄8 (238) BCS9G10S RS 4 (2) BCS9G10C RS 7 (4)
120 0.75 1 13 ⁄2 1
(343) BCS13J1S RS 5 (3) BCS13J1C RS 8 (4)
240 0.75 1 131⁄2 (343) BCS13J10S RS 5 (3) BCS13J10C RS 8 (4)
120 1.00 1 163⁄4 (426) BCS16N1S RS 6 (3) BCS16N1C RS 9 (4)
240 1.00 1 163⁄4 (426) BCS16N10S RS 6 (3) BCS16N10C RS 9 (4)
120 1.50 1 233⁄4 (603) BCS23N1S RS 7 (4) BCS23N1C RS 10 (5)
240 1.50 1 233⁄4 (603) BCS23N10S RS 7 (4) BCS23N10C RS 10 (5)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
7 CSA certified only

WATLOW® 227
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Lightweight Oils General Purpose ¾ in. NPT Knockout

Thermowell
and Heat Transfer Oils 0.315 in. (8 mm) Dia. Element(s)
• 11⁄4 inch NPT screw plug 45⁄8 in. Dia. 13⁄8 in.
1.25" WATROD 7 (117.5 mm) (34.9 mm)
• WATROD elements Bundle
• With thermostat (SPST) 115⁄16 in. (49.2 mm) Cold (Ref.)
• General purpose or moisture/explosion- 6 in. "B"
(152 mm)
resistant enclosure
Moisture/Explosion-
Resistant 1½ in. NPT Hubs

Thermowell
0.315 in. (8 mm) Dia. Element(s)
75⁄8 in. Dia. 13⁄8 in.
1.25" WATROD 8 (193.7 mm) (34.9 mm)
Bundle

115⁄16 in. (49.2 mm) Cold (Ref.)

8 in. "B"
(203 mm)

Type 1 (30 to 110°F) Type 2 (30 to 250°F) Type 3 (175 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del. Number Del.
General Purpose Enclosure
23 W/in2 4 120/240 0.50 1 63⁄8 (161.9) 4 (2) BES6G6S1 RS BES6G6S2 RS BES6G6S3 RS
Steel Plug
120/240 0.50 1 73⁄8 (187.3) 4 (2) BES7G6S1 RS BES7G6S2 RS BES7G6S3 RS
2-Steel
Elements 120/240 0.70 1 8 ⁄8
7
(225.4) 5 (3) BES8R6S1 RS BES8R6S2 RS BES8R6S3 RS
(3.6 W/cm2) 120/240 0.75 1 101⁄16 (255.6) 5 (3) BES10B6S1 RS BES10B6S2 RS BES10B6S3 RS
120/240 1.00 1 123⁄4 (324.0) 6 (3) BES12N6S1 RS BES12N6S2 RS BES12N6S3 RS
120/240 1.50 1 193⁄8 (492.1) 7 (4) BES19G6S1 RS BES19G6S2 RS BES19G6S3 RS
120/240 2.00 1 253⁄8 (644.5) 8 (4) BES25G6S1 RS BES25G6S2 RS BES25G6S3 RS
120/240 3.00 1 367⁄8 (936.6) 9 (4) BES36R6S1 RS BES36R6S2 RS BES36R6S3 RS

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 4 120/240 0.50 1 63⁄8 (161.9) 8 (4) BES6G6C1 RS BES6G6C2 RS BES6G6C3 RS
Steel Plug
120/240 0.50 1 73⁄8 (187.3) 8 (4) BES7G6C1 RS BES7G6C2 RS BES7G6C3 RS
2-Steel
Elements 120/240 0.70 1 87⁄8 (225.6) 9 (4) BES8R6C1 RS BES8R6C2 RS BES8R6C3 RS
(3.6 W/cm2) 120/240 0.75 1 10 ⁄16
1
(256.0) 9 (4) BES10B6C1 RS BES10B6C2 RS BES10B6C3 RS
120/240 1.00 1 123⁄4 (324.0) 10 (5) BES12N6C1 RS BES12N6C2 RS BES12N6C3 RS
120/240 1.50 1 193⁄8 (492.1) 11 (5) BES19G6C1 RS BES19G6C2 RS BES19G6C3 RS
120/240 2.00 1 253⁄8 (644.5) 12 (6) BES25G6C1 RS BES25G6C2 RS BES25G6C3 RS
120/240 3.00 1 367⁄8 (936.7) 13 (6) BES36R6C1 RS BES36R6C2 RS BES36R6C3 RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

228 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Lightweight Oils General Purpose ¾ in. NPT Knockout

Thermowell
and Heat Transfer Oils 0.315 in. (8 mm) Dia. Element(s)

• 11⁄4 inch NPT screw plug 45⁄8 in. Dia. 13⁄8 in.
5 (117.5 mm) (34.9 mm)
• WATROD elements Bundle
• Without thermostat 115⁄16 in. (49.2 mm) Cold (Ref.)
4 in.
• General purpose or moisture/explosion- (102 mm)
"B"
resistant enclosure1.25" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant
Thermowell
0.315 in. (8 mm) Dia. Element(s)
53⁄8 in. Dia. 13⁄8 in.
6 (136.5 mm) (34.9 mm)
Bundle
115⁄16 in. (49.2 mm) Cold (Ref.)
4¼ in. "B"
(108 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
23 W/in2 4 120/240 0.50 1 63⁄8 (161.9) BES6G6S RS 4 (2) BES6G6C RS 7 (4)
Steel Plug 120/240 0.50 1 73⁄8 (187.3) BES7G6S RS 4 (2) BES7G6C RS 7 (4)
2-Steel
Elements 120/240 0.70 1 87⁄8 (225.4) BES8R6S RS 5 (3) BES8R6C RS 8 (4)
(3.6 W/cm2) 120/240 0.75 1 101⁄16 (255.6) BES10B6S RS 5 (3) BES10B6C RS 8 (4)
120/240 1.00 1 123⁄4 (324.0) BES12N6S RS 6 (3) BES12N6C RS 9 (4)
120/240 1.50 1 193⁄8 (492.1) BES19G6S RS 7 (4) BES19G6C RS 10 (5)
120/240 2.00 1 253⁄8 (644.5) BES25G6S RS 8 (4) BES25G6C RS 11 (5)
120/240 3.00 1 367⁄8 (936.6) BES36R6S RS 9 (4) BES36R6C RS 12 (6)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only

WATLOW® 229
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Lightweight Oils ¾ in. NPT Knockout

Thermowell
and Heat Transfer Oils 1 in. (25 mm)
FIREBAR Element
• 11⁄4 inch NPT screw plug 5½ in. Dia. 13⁄8 in.
1.25" FIREBAR 11 (140 mm) (34.9 mm)
• FIREBAR elements Bundle
• With thermostat (DPST) 37⁄8 in. (98.4 mm) Cold (Ref.)
Note: Higher amperage products require 63⁄8 in. "B"
(161.9 mm)
a pilot duty thermostat with separate
1½ in. NPT Hubs
power controller, please see following
pages for available heaters without Thermowell
1 in. (25 mm)
thermostats FIREBAR Element
13⁄8 in.
• General purpose enclosure 75⁄8 in. Dia. (34.9 mm)
1.25" FIREBAR 12 (193.7 mm) Bundle
Type 5A (60 to 250°F) Type 7A (100 to 550°F)
37⁄8 in. (98.4 mm) Cold (Ref.)
"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) 8 in.
Number Del. "B" Number Del.
(203 mm)
General Purpose Enclosure
30 W/in 3
2
240 1.70 3 16 ⁄8
1
(409.6) 8 (4) BDNF16G12S5A RS BDNF16G12S7A RS
304 SS Plug
480 1.70 3 161⁄8 (409.6) 8 (4) BDNF16G13S5A RS BDNF16G13S7A RS
1-Incoloy®
Element 240 2.20 3 191⁄8 (485.8) 9 (4) BDNF19G12S5A RS BDNF19G12S7A RS
(4.7 W/cm2) 480 2.20 3 191⁄8 (485.8) 9 (4) BDNF19G13S5A RS BDNF19G13S7A RS
240 2.80 3 243⁄8 (619.1) 10 (5) BDNF24L12S5A RS BDNF24L12S7A RS
480 2.80 3 243⁄8 (619.1) 10 (5) BDNF24L13S5A RS BDNF24L13S7A RS
240 3.50 3 29 ⁄8
5
(752.5) 11 (5) BDNF29R12S5A RS BDNF29R12S7A RS
480 3.50 3 295⁄8 (752.5) 11 (5) BDNF29R13S5A RS BDNF29R13S7A RS
240 4.25 3 345⁄8 (879.5) 12 (6) BDNF34R12S5A RS BDNF34R12S7A RS
480 4.25 3 345⁄8 (879.5) 12 (6) BDNF34R13S5A RS BDNF34R13S7A RS
240 5.70 3 451⁄8 (1146.2) 14 (7) BDNF45G12S5A RS BDNF45G12S7A RS
480 5.70 3 45 ⁄8
1
(1146.2) 14 (7) BDNF45G13S5A RS BDNF45G13S7A RS
240 7.20 3 555⁄8 (1412.9) 16 (8) BDNF55R12S5A RS BDNF55R12S7A RS
23 W/in2 8 240 1.25 3 161⁄8 (409.6) 8 (4) BDNF16G20S5A RS BDNF16G20S7A RS
304 SS Plug
240 1.65 3 191⁄8 (485.8) 9 (4) BDNF19G20S5A RS BDNF19G20S7A RS
1-Incoloy®
Element 240 2.15 3 243⁄8 (619.1) 10 (5) BDNF24L20S5A RS BDNF24L20S7A RS
(3.6 W/cm2) 480 2.15 3 243⁄8 (619.1) 10 (5) BDNF24L19S5A RS BDNF24L19S7A RS
240 2.65 3 29 ⁄8
5
(752.5) 11 (5) BDNF29R20S5A RS BDNF29R20S7A RS
480 2.65 3 295⁄8 (752.5) 11 (5) BDNF29R19S5A RS BDNF29R19S7A RS
240 3.20 3 345⁄8 (879.5) 12 (6) BDNF34R20S5A RS BDNF34R20S7A RS
480 3.20 3 345⁄8 (879.5) 12 (6) BDNF34R19S5A RS BDNF34R19S7A RS
240 4.25 3 451⁄8 (1146.2) 14 (7) BDNF45G20S5A RS BDNF45G20S7A RS
480 4.25 3 45 ⁄8
1
(1146.2) 14 (7) BDNF45G19S5A RS BDNF45G19S7A RS
240 5.40 3 555⁄8 (1412.9) 16 (8) BDNF55R20S5A RS BDNF55R20S7A RS
480 5.40 3 555⁄8 (1412.9) 16 (8) BDNF55R19S5A RS BDNF55R19S7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
8 Can be wired for 1-phase operation

230 WATLOW®
Immersion Heaters ¾ in. NPT Knockout
Thermowell
1 in. (25 mm)
FIREBAR Element
5½ in. Dia. 13⁄8 in.
(34.9 mm)
WATROD and FIREBAR Screw
1.25" FIREBAR 11
Plug
(140 mm)
Bundle
®
Immersion Heaters 63⁄8 in.
37⁄8 in. (98.4 mm) Cold (Ref.)
"B"
(161.9 mm)

1½ in. NPT Hubs

Application: Lightweight Oils
Thermowell
and Heat Transfer Oils 1 in. (25 mm)
• 11⁄4 inch NPT screw plug FIREBAR Element
13⁄8 in.
75⁄8 in. Dia.
• FIREBAR elements 1.25" FIREBAR 12 (193.7 mm)
(34.9 mm)
Bundle
• With thermostat (DPST)
Note: Higher amperage products require 37⁄8 in. (98.4 mm) Cold (Ref.)

a pilot duty thermostat with separate 8 in. "B"

(203 mm)
power controller. Please see following
pages for available heaters without
thermostats.
• Moisture/explosion-resistant enclosure

Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Del. Number Del.
Moisture/Explosion-Resistant Enclosure
30 W/in2 3 240 1.70 3 161⁄8 (409.6) 11 (5) BDNF16G12C5A RS BDNF16G12C7A RS
304 SS Plug
480 1.70 3 16 ⁄8
1
(409.6) 11 (5) BDNF16G13C5A RS BDNF16G13C7A RS
1-Incoloy®
Element 240 2.20 3 191⁄8 (485.8) 12 (6) BDNF19G12C5A RS BDNF19G12C7A RS
(4.7 W/cm2) 480 2.20 3 191⁄8 (485.8) 12 (6) BDNF19G13C5A RS BDNF19G13C7A RS
240 2.80 3 243⁄8 (619.1) 13 (6) BDNF24L12C5A RS BDNF24L12C7A RS
480 2.80 3 243⁄8 (619.1) 13 (6) BDNF24L13C5A RS BDNF24L13C7A RS
240 3.50 3 29 ⁄8
5
(752.5) 14 (7) BDNF29R12C5A RS BDNF29R12C7A RS
480 3.50 3 295⁄8 (752.5) 14 (7) BDNF29R13C5A RS BDNF29R13C7A RS
240 4.25 3 345⁄8 (879.5) 15 (7) BDNF34R12C5A RS BDNF34R12C7A RS
480 4.25 3 345⁄8 (879.5) 15 (7) BDNF34R13C5A RS BDNF34R13C7A RS
240 5.70 3 451⁄8 (1146.2) 17 (8) BDNF45G12C5A RS BDNF45G12C7A RS
480 5.70 3 451⁄8 (1146.2) 17 (8) BDNF45G13C5A RS BDNF45G13C7A RS
240 7.20 3 55 ⁄8
5
(1412.9) 19 (9) BDNF55R12C5A RS BDNF55R12C7A RS
23 W/in2 8 240 1.25 3 161⁄8 (409.6) 11 (5) BDNF16G20C5A RS BDNF16G20C7A RS
304 SS Plug
240 1.65 3 191⁄8 (485.8) 12 (6) BDNF19G20C5A RS BDNF19G20C7A RS
1-Incoloy®
Element 240 2.15 3 243⁄8 (619.1) 13 (6) BDNF24L20C5A RS BDNF24L20C7A RS
(3.6 W/cm2) 480 2.15 3 243⁄8 (619.1) 13 (6) BDNF24L19C5A RS BDNF24L19C7A RS
240 2.65 3 29 ⁄8
5
(752.5) 14 (7) BDNF29R20C5A RS BDNF29R20C7A RS
480 2.65 3 295⁄8 (752.5) 14 (7) BDNF29R19C5A RS BDNF29R19C7A RS
240 3.20 3 345⁄8 (879.5) 15 (7) BDNF34R20C5A RS BDNF34R20C7A RS
480 3.20 3 345⁄8 (879.5) 15 (7) BDNF34R19C5A RS BDNF34R19C7A RS
240 4.25 3 451⁄8 (1146.2) 17 (8) BDNF45G20C5A RS BDNF45G20C7A RS
480 4.25 3 45 ⁄8
1
(1146.2) 17 (8) BDNF45G19C5A RS BDNF45G19C7A RS
240 5.40 3 555⁄8 (1412.9) 19 (9) BDNF55R20C5A RS BDNF55R20C7A RS
480 5.40 3 555⁄8 (1412.9) 19 (9) BDNF55R19C5A RS BDNF55R19C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
8 Can be wired for 1-phase operation

WATLOW® 231
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters
¾ in. NPT Knockout
Application: Lightweight Oils General Purpose
Thermowell
and Heat Transfer Oils 1 in. (25 mm)
FIREBAR Element
13⁄8 in.
• 1 ⁄4 inch NPT screw plug
1 45⁄8 in. Dia.
(34.9 mm)
9 (117.5 mm)
• FIREBAR elements Bundle

• Without thermostat 37⁄8 in (98.4 mm) Cold (Ref.)

4 in.
• General purpose or moisture/explosion- (102 mm)
"B"

resistant enclosure
1.25" FIREBAR
Moisture/Explosion- ¾ in. NPT Hubs
Resistant Thermowell
1 in. (25 mm)
FIREBAR Element
13⁄8 in.
53⁄8 in. Dia. (34.9 mm)
10 (136.5 mm) Bundle
37⁄8 in (98.4 mm) Cold (Ref.)
515⁄16 in. "B"
(150.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Del. lbs. (kg) Number 7 Del. lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
30 W/in2 3 240 1.70 3 161⁄8 (409.6) BDNF16G12S RS 7 (4) BDNF16G12C RS 10 (5)
304 SS Plug
480 1.70 3 161⁄8 (409.6) BDNF16G13S RS 7 (4) BDNF16G13C RS 10 (5)
1-Incoloy®
Element 240 2.20 3 191⁄8 (485.8) BDNF19G12S RS 8 (4) BDNF19G12C RS 11 (5)
(4.7 W/cm2) 480 2.20 3 19 ⁄8
1
(485.8) BDNF19G13S RS 8 (4) BDNF19G13C RS 11 (5)
240 2.80 3 243⁄8 (619.1) BDNF24L12S RS 9 (4) BDNF24L12C RS 12 (6)
480 2.80 3 243⁄8 (619.1) BDNF24L13S RS 9 (4) BDNF24L13C RS 12 (6)
240 3.50 3 295⁄8 (752.5) BDNF29R12S RS 10 (5) BDNF29R12C RS 13 (6)
480 3.50 3 295⁄8 (752.5) BDNF29R13S RS 10 (5) BDNF29R13C RS 13 (6)
240 4.25 3 34 ⁄8
5
(879.5) BDNF34R12S RS 11 (5) BDNF34R12C RS 14 (7)
480 4.25 3 345⁄8 (879.5) BDNF34R13S RS 11 (5) BDNF34R13C RS 14 (7)
240 5.70 3 451⁄8 (1146.2) BDNF45G12S RS 13 (6) BDNF45G12C RS 16 (8)
480 5.70 3 451⁄8 (1146.2) BDNF45G13S RS 13 (6) BDNF45G13C RS 16 (8)
240 7.20 3 555⁄8 (1412.9) BDNF55R12S RS 15 (7) BDNF55R12C RS 18 (9)
480 7.20 3 55 ⁄8 (1412.9)
5
BDNF55R13S RS 15 (7) BDNF55R13C RS 18 (9)
23 W/in2 8 240 1.25 3 161⁄8 (409.6) BDNF16G20S RS 7 (4) BDNF16G20C RS 10 (5)
304 SS Plug
240 1.65 3 191⁄8 (485.8) BDNF19G20S RS 8 (4) BDNF19G20C RS 11 (5)
1-Incoloy®
Element 240 2.15 3 243⁄8 (619.1) BDNF24L20S RS 9 (4) BDNF24L20C RS 12 (6)
(3.6 W/cm2) 480 2.15 3 243⁄8 (619.1) BDNF24L19S RS 9 (4) BDNF24L19C RS 12 (6)
240 2.65 3 295⁄8 (752.5) BDNF29R20S RS 10 (5) BDNF29R20C RS 13 (6)
480 2.65 3 29 ⁄8
5
(752.5) BDNF29R19S RS 10 (5) BDNF29R19C RS 13 (6)
240 3.20 3 345⁄8 (879.5) BDNF34R20S RS 11 (5) BDNF34R20C RS 14 (7)
480 3.20 3 345⁄8 (879.5) BDNF34R19S RS 11 (5) BDNF34R19C RS 14 (7)
240 4.25 3 451⁄8 (1146.2) BDNF45G20S RS 13 (6) BDNF45G20C RS 16 (8)
480 4.25 3 451⁄8 (1146.2) BDNF45G19S RS 13 (6) BDNF45G19C RS 16 (8)
240 5.40 3 55 ⁄8 (1412.9)
5
BDNF55R20S RS 15 (7) BDNF55R20C RS 18 (9)
480 5.40 3 555⁄8 (1412.9) BDNF55R19S RS 15 (7) BDNF55R19C RS 18 (9)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only
8 Can be wired for 1-phase operation

232 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Lightweight Oils ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell

• 2 inch NPT screw plug 2¼ in.

2" WATROD 5½ in. Dia.
(57 mm)
15 (140 mm)
• WATROD elements Bundle
• With thermostat (DPST) 29⁄16 in. (65.1 mm) Cold (Ref.)
Note: Higher amperage products require 65⁄8 in. Dia. "B"
(168.3 mm)
a pilot duty thermostat with separate
power controller. Please see following
1½ in. NPT Hubs
pages for available heaters without
thermostats. 0.475 in. (12.1 mm) Dia. Elements
Thermowell
• General purpose enclosure
2¼ in.
2" WATROD 75⁄8 in. Dia.
(57 mm)
16 (193.7 mm)Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100Bundle to 550°F)
"B" Dim. Ship Wt . Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
29⁄16 in. (65.1 mm) Cold (Ref.)Number Delivery
81⁄16 in. Dia. General Purpose
"B" Enclosure
(204.8 mm)
23 W/in2 4 120/240 1.0 1 9 ⁄21
(241) 5 (3) BGS79J6S4 RS BGS79J6S5A RS BGS79J6S7A RS
Steel Plug
240/480 1.0 1 91⁄2 (241) 5 (3) BGS79J7S4 RS BGS79J7S5A RS BGS79J7S7A RS
2-Steel
Elements 120/240 1.5 1 131⁄2 (343) 6 (3) BGS713J6S4 RS BGS713J6S5A RS BGS713J6S7A RS
(3.6 W/cm2) 240/480 1.5 1 131⁄2 (343) 6 (3) BGS713J7S4 RS BGS713J7S5A RS BGS713J7S7A RS
120/240 2.0 1 17 ⁄2
1
(445) 7 (4) BGS717J6S4 RS BGS717J6S5A RS BGS717J6S7A RS
240/480 2.0 1 171⁄2 (445) 7 (4) BGS717J7S4 RS BGS717J7S5A RS BGS717J7S7A RS
120/240 2.5 1 201⁄2 (521) 8 (4) BGS720J6S4 RS BGS720J6S5A RS BGS720J6S7A RS
240/480 2.5 1 201⁄2 (521) 8 (4) BGS720J7S4 RS BGS720J7S5A RS BGS720J7S7A RS
120/240 3.0 1 25 (635) 8 (4) BGS725A6S4 RS BGS725A6S5A RS BGS725A6S7A RS
240/480 3.0 1 25 (635) 8 (4) BGS725A7S4 RS BGS725A7S5A RS BGS725A7S7A RS
120/240 4.0 1 321⁄2 (826) 9 (4) BGS732J6S4 RS BGS732J6S5A RS BGS732J6S7A RS
120/240 5.0 1 40 (1016) 10 (5) BGS740A6S4 RS BGS740A6S5A RS BGS740A6S7A RS
23 W/in2 120 1.5 1 91⁄2 (241) 6 (3) BHS79J1S4 RS BHS79J1S5A RS BHS79J1S7A RS
Steel Plug 240 1.5 3 91⁄2 (241) 6 (3) BHS79J3S4 RS BHS79J3S5A RS BHS79J3S7A RS
3-Steel
Elements 480 1.5 3 91⁄2 (241) 6 (3) BHS79J13S4 RS BHS79J13S5A RS BHS79J13S7A RS
(3.6 W/cm2) 240 3.0 3 171⁄2 (445) 8 (4) BHS717J3S4 RS BHS717J3S5A RS BHS717J3S7A RS
480 3.0 3 17 ⁄2
1
(445) 8 (4) BHS717J5S4 RS BHS717J5S5A RS BHS717J5S7A RS
240 4.5 3 25 (635) 10 (5) BHS725A3S4 RS BHS725A3S5A RS BHS725A3S7A RS
480 4.5 3 25 (635) 10 (5) BHS725A5S4 RS BHS725A5S5A RS BHS725A5S7A RS
240 6.0 3 321⁄2 (826) 13 (6) BHS732J3S4 RS BHS732J3S5A RS BHS732J3S7A RS
480 6.0 3 321⁄2 (826) 13 (6) BHS732J5S4 RS BHS732J5S5A RS BHS732J5S7A RS
240 7.5 3 40 (1016) 14 (7) BHS740A3S4 RS BHS740A3S5A RS BHS740A3S7A RS
480 7.5 3 40 (1016) 14 (7) BHS740A5S4 RS BHS740A5S5A RS BHS740A5S7A RS
240 9.0 3 471⁄2 (1207) 14 (7) BHS747J3S4 RS BHS747J3S5A RS BHS747J3S7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

WATLOW® 233
 ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Immersion Heaters Thermowell

2¼ in.
2" WATROD 5½ in. Dia.
(57 mm)
15 (140 mm)
Bundle
WATROD and FIREBAR Screw Plug 29⁄16 in. (65.1 mm) Cold (Ref.)
®
Immersion Heaters 65⁄8 in. Dia.
(168.3 mm)
"B"

Application: Lightweight Oils 1½ in. NPT Hubs

and Heat Transfer Oils 0.475 in. (12.1 mm) Dia. Elements
Thermowell
• 2 inch NPT screw plug 2¼ in.
75⁄8 in. Dia.
• WATROD elements 2" WATROD 16 (193.7 mm)
(57 mm)
Bundle
• With thermostat (DPST)
Note: Higher amperage products require 29⁄16 in. (65.1 mm) Cold (Ref.)
a pilot duty thermostat with separate 81⁄16 in. Dia.
"B"
(204.8 mm)
power controller. Please see following
pages for available heaters without
thermostats.
• Moisture/explosion-resistant enclosure

Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery Number Delivery
Moisture/Explosion-Resistant Enclosure
23 W/in2 4 120/240 1.0 1 91⁄2 (241) 8 (4) BGS79J6C4 RS BGS79J6C5A RS BGS79J6C7A RS
Steel Plug
240/480 1.0 1 91⁄2 (241) 8 (4) BGS79J7C4 RS BGS79J7C5A RS BGS79J7C7A RS
2-Steel
Elements 120/240 1.5 1 131⁄2 (343) 9 (4) BGS713J6C4 RS BGS713J6C5A RS BGS713J6C7A RS
(3.6 W/cm2) 240/480 1.5 1 131⁄2 (343) 9 (4) BGS713J7C4 RS BGS713J7C5A RS BGS713J7C7A RS
120/240 2.0 1 171⁄2 (445) 10 (5) BGS717J6C4 RS BGS717J6C5A RS BGS717J6C7A RS
240/480 2.0 1 17 ⁄2
1
(445) 10 (5) BGS717J7C4 RS BGS717J7C5A RS BGS717J7C7A RS
120/240 2.5 1 201⁄2 (521) 11 (5) BGS720J6C4 RS BGS720J6C5A RS BGS720J6C7A RS
240/480 2.5 1 201⁄2 (521) 11 (5) BGS720J7C4 RS BGS720J7C5A RS BGS720J7C7A RS
120/240 3.0 1 25 (635) 11 (5) BGS725A6C4 RS BGS725A6C5A RS BGS725A6C7A RS
240/480 3.0 1 25 (635) 11 (5) BGS725A7C4 RS BGS725A7C5A RS BGS725A7C7A RS
120/240 4.0 1 32 ⁄2
1
(826) 12 (6) BGS732J6C4 RS BGS732J6C5A RS BGS732J6C7A RS
120/240 5.0 1 40 (1016) 13 (6) BGS740A6C4 RS BGS740A6C5A RS BGS740A6C7A RS
23 W/in2 120 1.5 1 91⁄2 (241) 9 (4) BHS79J1C4 RS BHS79J1C5A RS BHS79J1C7A RS
Steel Plug
240 1.5 3 91⁄2 (241) 9 (4) BHS79J3C4 RS BHS79J3C5A RS BHS79J3C7A RS
3-Steel
Elements 480 1.5 3 91⁄2 (241) 9 (4) BHS79J13C4 RS BHS79J13C5A RS BHS79J13C7A RS
(3.6 W/cm2) 240 3.0 3 171⁄2 (445) 11 (5) BHS717J3C4 RS BHS717J3C5A RS BHS717J3C7A RS
480 3.0 3 17 ⁄2
1
(445) 11 (5) BHS717J5C4 RS BHS717J5C5A RS BHS717J5C7A RS
240 4.5 3 25 (635) 13 (6) BHS725A3C4 RS BHS725A3C5A RS BHS725A3C7A RS
480 4.5 3 25 (635) 13 (6) BHS725A5C4 RS BHS725A5C5A RS BHS725A5C7A RS
240 6.0 3 321⁄2 (826) 16 (8) BHS732J3C4 RS BHS732J3C5A RS BHS732J3C7A RS
480 6.0 3 321⁄2 (826) 16 (8) BHS732J5C4 RS BHS732J5C5A RS BHS732J5C7A RS
240 7.5 3 40 (1016) 17 (8) BHS740A3C4 RS BHS740A3C5A RS BHS740A3C7A RS
480 7.5 3 40 (1016) 17 (8 BHS740A5C4 RS BHS740A5C5A RS BHS740A5C7A RS
240 9.0 3 471⁄2 (1207) 17 (8) BHS747J3C4 RS BHS747J3C5A RS BHS747J3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage

234 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®
¾ in. NPT Knockout
General Purpose 0.475 in. (12.1 mm) Dia. Elements
Thermowell
Application: Lightweight Oils 2¼ in.
45⁄8 in. Dia. (57 mm)
and Heat Transfer Oils 13 (117.5 mm) Bundle
• 2 inch NPT screw plug 29⁄16 in. (65.1 mm) Cold (Ref.)
4¼ in. Dia.
• WATROD elements (108 mm)
"B"
• Without thermostat 2" WATROD

• General purpose or moisture/explosion- Moisture/Explosion-

¾ in. NPT Hubs
Resistant
resistant enclosure 0.475 in. (12.1 mm) Dia. Elements
Thermowell
2¼ in.
53⁄8 in. Dia. (57 mm)
14 (136.5 mm) Bundle

29⁄16 in. (65.1 mm) Cold (Ref.)

47⁄16 in. Dia. "B"
(112.7 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Moisture/Explosion-Resistant Enclosures
23 W/in2 4 120/240 1.0 1 91⁄2 (241) BGS79J6S RS 4 (2) BGS79J6C RS 7 (4)
Steel Plug 240/480 1.0 1 91⁄2 (241) BGS79J7S RS 4 (2) BGS79J7C RS 7 (4)
2-Steel
120/240 1.5 1 131⁄2 (343) BGS713J6S RS 5 (3) BGS713J6C RS 8 (4)
Elements
(3.6 W/cm2) 240/480 1.5 1 131⁄2 (343) BGS713J7S RS 5 (3) BGS713J7C RS 8 (4)
120/240 2.0 1 171⁄2 (445) BGS717J6S RS 6 (3) BGS717J6C RS 9 (4)
240/480 2.0 1 171⁄2 (445) BGS717J7S RS 6 (3) BGS717J7C RS 9 (4)
120/240 2.5 1 201⁄2 (521) BGS720J6S RS 7 (4) BGS720J6C RS 10 (5)
240/480 2.5 1 201⁄2 (521) BGS720J7S RS 7 (4) BGS720J7C RS 10 (5)
120/240 3.0 1 25 (635) BGS725A6S RS 7 (4) BGS725A6C RS 10 (5)
240/480 3.0 1 25 (635) BGS725A7S RS 7 (4) BGS725A7C RS 10 (5)
120/240 4.0 1 321⁄2 (826) BGS732J6S RS 8 (4) BGS732J6C RS 11 (5)
240/480 4.0 1 321⁄2 (826) BGS732J7S RS 8 (4) BGS732J7C RS 11 (5)
120/240 5.0 1 40 (1016) BGS740A6S RS 9 (4) BGS740A6C RS 12 (6)
240/480 5.0 1 40 (1016) BGS740A7S RS 9 (4) BGS740A7C RS 12 (6)
240/480 6.0 1 471⁄2 (1207) BGS747J7S RS 10 (5) BGS747J7C RS 13 (6)
23 W/in2 120 1.5 1 91⁄2 (241) BHS79J1S RS 5 (3) BHS79J1C RS 8 (4)
Steel Plug 240 1.5 3 91⁄2 (241) BHS79J3S RS 5 (3) BHS79J3C RS 8 (4)
3-Steel
480 1.5 3 91⁄2 (241) BHS79J13S RS 5 (3) BHS79J13C RS 8 (4)
Elements
(3.6 W/cm2) 120 3.0 1 171⁄2 (445) BHS717J1S RS 7 (4) BHS717J1C RS 10 (5)
240 3.0 3 171⁄2 (445) BHS717J3S RS 7 (4) BHS717J3C RS 10 (5)
480 3.0 3 171⁄2 (445) BHS717J5S RS 7 (4) BHS717J5C RS 10 (5)
120 4.5 1 25 (635) BHS725A1S RS 9 (4) BHS725A1C RS 12 (6)
240 4.5 3 25 (635) BHS725A3S RS 9 (4) BHS725A3C RS 12 (6)
480 4.5 3 25 (635) BHS725A5S RS 9 (4) BHS725A5C RS 12 (6)
240 6.0 3 321⁄2 (826) BHS732J3S RS 12 (6) BHS732J3C RS 15 (7)
480 6.0 3 321⁄2 (826) BHS732J5S RS 12 (6) BHS732J5C RS 15 (7)
240 7.5 3 40 (1016) BHS740A3S RS 13 (6) BHS740A3C RS 16 (8)
480 7.5 3 40 (1016) BHS740A5S RS 13 (6) BHS740A5C RS 16 (8)
240 9.0 3 471⁄2 (1207) BHS747J3S RS 13 (6) BHS747J3C RS 16 (8)
480 9.0 3 471⁄2 (1207) BHS747J5S RS 13 (6) BHS747J5C RS 16 (8)
240 12.5 3 64 (1626) BHS764A3S RS 17 (8) BHS764A3C RS 20 (9)
480 12.5 3 64 (1626) BHS764A5S RS 17 (8) BHS764A5C RS 20 (9)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
4 Wired for higher voltage
7 CSA certified only
WATLOW ®
235
Immersion Heaters
¾ in. NPT Knockout
WATROD and FIREBAR Screw Plug 0.475 in. (12.1 mm) Dia. Elements ®
Thermowell ®
Immersion Heaters 2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm) Bundle

Application: Lightweight Oils General Purpose

23⁄16 Knockout
¾ in. NPT in. (55.6 mm) Cold (Ref.)
67⁄8 in. Dia.
and Heat Transfer Oils (174.6 mm)
"B"
0.475 in. (12.1 mm) Dia. Elements
Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
5½ in. Dia.
• WATROD elements2.50" WATROD 19 (140 mm)
(64 mm)
Bundle
• With thermostat (DPST)
Note: Higher amperage products require 67⁄8 in. Dia.
23⁄16 in. (55.6 mm) Cold (Ref.)
"B"
a pilot duty thermostat with separate (174.6 mm)

power controller. Please see following

pages for available heaters without Moisture/Explosion-
Resistant
thermostats. 1½ in. NPT Hubs

• General purpose or moisture/explosion- 0.475 in. (12.1 mm) Dia. Elements

Thermowell
resistant enclosure
2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
1½ in. NPT Hubs
23⁄16 in. (55.6 mm) Cold (Ref.)
0.475 in. (12.1 mm) Dia. Elements
85⁄16 in. Dia. "B" Thermowell
(211.1 mm)
2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7
Typemm) 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 toBundle
550°F)
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery 23⁄16 in. (55.6
Number mm) Cold (Ref.)
Delivery Number Delivery
85⁄16 in. Dia. "B"
(211.1 mm) General Purpose Enclosure
23 W/in2 6 240 3.0 3 171⁄4 (438) 10 (5) BLS717E3S4 RS BLS717E3S5A RS BLS717E3S7A RS
Steel Plug 480 3.0 3 171⁄4 (438) 10 (5) BLS717E5S4 RS BLS717E5S5A RS BLS717E5S7A RS
3-Steel
Element 240 4.5 3 243⁄4 (629) 13 (6) BLS724N3S4 RS BLS724N3S5A RS BLS724N3S7A RS
(3.6 Wcm2) 480 4.5 3 24 ⁄4
3
(629) 13 (6) BLS724N5S4 RS BLS724N5S5A RS BLS724N5S7A RS
240 6.0 3 321⁄4 (819) 15 (7) BLS732E3S4 RS BLS732E3S5A RS BLS732E3S7A RS
480 6.0 3 321⁄4 (819) 15 (7) BLS732E5S4 RS BLS732E5S5A RS BLS732E5S7A RS
240 7.5 3 393⁄4 (1010) 16 (8) BLS739N3S4 RS BLS739N3S5A RS BLS739N3S7A RS
480 7.5 3 39 ⁄4
3
(1010) 16 (8) BLS739N5S4 RS BLS739N5S5A RS BLS739N5S7A RS
240 9.0 3 471⁄4 (1200) 18 (9) BLS747E3S4 RS BLS747E3S5A RS BLS747E3S7A RS

Moisture/Explosion-Resistant Enclosure 7
23 W/in2 6 240 3.0 3 171⁄4 (438) 13 (6) BLS717E3C4 RS BLS717E3C5A RS BLS717E3C7A RS
Steel Plug 480 3.0 3 171⁄4 (438) 13 (6) BLS717E5C4 RS BLS717E5C5A RS BLS717E5C7A RS
3-Steel
Element 240 4.5 3 243⁄4 (629) 16 (8) BLS724N3C4 RS BLS724N3C5A RS BLS724N3C7A RS
(3.6 Wcm2) 480 4.5 3 243⁄4 (629) 16 (8) BLS724N5C4 RS BLS724N5C5A RS BLS724N5C7A RS
240 6.0 3 32 ⁄4
1
(819) 18 (9) BLS732E3C4 RS BLS732E3C5A RS BLS732E3C7A RS
480 6.0 3 321⁄4 (819) 18 (9) BLS732E5C4 RS BLS732E5C5A RS BLS732E5C7A RS
240 7.5 3 393⁄4 (1010) 19 (9) BLS739N3C4 RS BLS739N3C5A RS BLS739N3C7A RS
480 7.5 3 393⁄4 (1010) 19 (9) BLS739N5C4 RS BLS739N5C5A RS BLS739N5C7A RS
240 9.0 3 471⁄4 (1200) 21 (10) BLS747E3C4 RS BLS747E3C5A RS BLS747E3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired to produce 1
⁄3 of original kW and watt density
(3-phase only)
7 CSA certified only

236 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Lightweight Oils General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell
• 21⁄2 inch NPT screw plug 45⁄8 in. Dia.
2½ in.
(64 mm)
• WATROD elements 17 (117.5 mm) Bundle
• Without thermostat
23⁄16 in. (55.6 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4½ in. Dia. "B"
(114 mm)
resistant enclosure 2.50" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture /Explosion-Resistant Enclosure
23 W/in2 6 120 3.0 1 17 ⁄4
1
(438) BLS717E1S RS 9 (4) BLS717E1C RS 12 (6)
Steel Plug
240 3.0 3 171⁄4 (438) BLS717E3S RS 9 (4) BLS717E3C RS 12 (6)
3-Steel
Element 480 3.0 3 171⁄4 (438) BLS717E5S RS 9 (4) BLS717E5C RS 12 (6)
(3.6 Wcm2) 120 4.5 1 243⁄4 (629) BLS724N1S RS 12 (6) BLS724N1C RS 15 (7)
240 4.5 3 243⁄4 (629) BLS724N3S RS 12 (6) BLS724N3C RS 15 (7)
480 4.5 3 24 ⁄4
3
(629) BLS724N5S RS 12 (6) BLS724N5C RS 15 (7)
240 6.0 3 321⁄4 (819) BLS732E3S RS 14 (7) BLS732E3C RS 17 (8)
480 6.0 3 321⁄4 (819) BLS732E5S RS 14 (7) BLS732E5C RS 17 (8)
240 7.5 3 393⁄4 (1010) BLS739N3S RS 15 (7) BLS739N3C RS 18 (9)
480 7.5 3 393⁄4 (1010) BLS739N5S RS 15 (7) BLS739N5C RS 18 (9)
240 9.0 3 471⁄4 (1200) BLS747E3S RS 17 (8) BLS747E3C RS 20 (9)
480 9.0 3 47 ⁄4
1
(1200) BLS747E5S RS 17 (8) BLS747E5C RS 20 (9)
240 12.5 3 633⁄4 (1619) BLS763N3S RS 20 (9) BLS763N3C RS 23 (11)
480 12.5 3 633⁄4 (1619) BLS763N5S RS 20 (9) BLS763N5C RS 23 (11)
240 15.0 3 761⁄4 (1937) BLS776E3S RS 23 (11) BLS776E3C RS 26 (12)
480 15.0 3 761⁄4 (1937) BLS776E5S RS 23 (11) BLS776E5C RS 26 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
6 Can be rewired to produce 1
⁄3 of original kW and watt density
(3-phase only)
7 CSA certified only

WATLOW® 237
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®
General Purpose ¾ in. NPT Knockout
¾ in. NPT Knockout
(3) 1 in. (25 mm) FIREBAR Elements
(3) 1 in. (25 mm) FIREBAR Elements
Thermowell
Application: Lightweight Oils Thermowell
2½ in.
and Heat Transfer Oils
2.50" FIREBAR 23
5½ in. Dia.
5½ in.
(140 mm)Dia.
2½
(64 in.
mm)
(64 mm)
2.50" FIREBAR 23 Bundle
(140 mm)
• 2 ⁄2 inch NPT screw plug
1 Bundle

• FIREBAR elements 33⁄8 in. (85.7 mm) Cold (Ref.)

71⁄16 in. Dia. 33⁄8 in. (85.7 mm) Cold (Ref.)
71⁄16 in. Dia. "B"
• With thermostat (DPST) (179.4 mm)
(179.4 mm)
"B"
Note: Higher amperage products require
Moisture/Explosion-
a pilot duty thermostat with separate Resistant 1½ in. NPT Hubs
1½ in. NPT Hubs
power controller. Please see following (3) 1 in. (25 mm) FIREBAR Elements
(3) 1Thermowell
in. (25 mm) FIREBAR Elements
pages for available heaters without Thermowell
thermostats. 2½ in.
75⁄8 in. Dia. 2½
(64 in.
mm)
• General purpose or2.50" FIREBAR
moisture/explosion- 24 75⁄8 in. Dia.
2.50" FIREBAR (193.7 mm) (64 mm)
Bundle
24 (193.7 mm) Bundle
resistant enclosure
33⁄8 in. (85.7 mm) Cold (Ref.)
33⁄8 in. (85.7 mm) Cold (Ref.)
85⁄8 in. Dia. "B"
85⁄8 in.
(219.1 Dia.
mm) "B"
(219.1 mm)

Type 5A (60 to 250°F) Type 7A (100 to 550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
General Purpose Enclosure
30 W/in2 3 240 5.0 3 151⁄8 (384.2) 12 (6) BLNF15C12S5A RS BLNF15C12S7A RS
304 SS Plug
480 5.0 3 151⁄8 (384.2) 12 (6) BLNF15C13S5A RS BLNF15C13S7A RS
3-Incoloy®
Elements 240 6.5 3 18 ⁄8
1
(460.4) 13 (6) BLNF18C12S5A RS BLNF18C12S7A RS
(4.7 W/cm2) 480 6.5 3 181⁄8 (460.4) 13 (6) BLNF18C13S5A RS BLNF18C13S7A RS
240 8.5 3 231⁄8 (587.4) 15 (7) BLNF23C12S5A RS BLNF23C12S7A RS
23 W/in2 8 240 3.8 3 151⁄8 (384.2) 12 (6) BLNF15C20S5A RS BLNF15C20S7A RS
304 SS Plug
240 4.9 3 181⁄8 (460.4) 13 (6) BLNF18C20S5A RS BLNF18C20S7A RS
3-Incoloy®
Elements 240 6.4 3 231⁄8 (587.4) 15 (7) BLNF23C20S5A RS BLNF23C20S7A RS
(3.6 W/cm2) 480 6.4 3 23 ⁄8
1
(587.4) 15 (7) BLNF23C19S5A RS BLNF23C19S7A RS
240 7.9 3 285⁄8 (727.1) 18 (9) BLNF28L20S5A RS BLNF28L20S7A RS
240 9.6 3 335⁄8 (854.1) 19 (9) BLNF33L20S5A RS BLNF33L20S7A RS

Moisture/Explosion-Resistant Enclosure 7
30 W/in2 3 240 5.0 3 151⁄8 (384.2) 14 (7) BLNF15C12C5A RS BLNF15C12C7A RS
304 SS Plug
480 5.0 3 15 ⁄8
1
(384.2) 14 (7) BLNF15C13C5A RS BLNF15C13C7A RS
3-Incoloy®
Elements 240 6.5 3 181⁄8 (460.4) 16 (8) BLNF18C12C5A RS BLNF18C12C7A RS
(4.7 W/cm2) 480 6.5 3 181⁄8 (460.4) 16 (8) BLNF18C13C5A RS BLNF18C13C7A RS
240 8.5 3 231⁄8 (587.4) 18 (9) BLNF23C12C5A RS BLNF23C12C7A RS
23 W/in2 8 240 3.8 3 151⁄8 (384.2) 14 (7) BLNF15C20C5A RS BLNF15C20C7A RS
304 SS Plug
240 4.9 3 18 ⁄8
1
(460.4) 16 (8) BLNF18C20C5A RS BLNF18C20C7A RS
3-Incoloy®
Elements 240 6.4 3 231⁄8 (587.4) 18 (9) BLNF23C20C5A RS BLNF23C20C7A RS
(3.6 W/cm2) 480 6.4 3 231⁄8 (587.4) 18 (9) BLNF23C19C5A RS BLNF23C19C7A RS
240 7.9 3 285⁄8 (727.1) 21 (10) BLNF28L20C5A RS BLNF28L20C7A RS
240 9.6 3 335⁄8 (854.1) 22 (10) BLNF33L20C5A RS BLNF33L20C7A RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only
8 Can be wired for 1-phase operation

238 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Lightweight Oils General Purpose ¾ in. NPT Knockout

(3) 1 in. (25 mm) FIREBAR Elements
and Heat Transfer Oils Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
• FIREBAR elements 21
45⁄8 in. Dia.
(117.5 mm)
(64 mm)
Bundle
• Without thermostat
• General purpose or moisture/explosion- 411⁄16 in. Dia.
33⁄8 in. (85.7 mm) Cold (Ref.)
"B"
resistant enclosure (119.1 mm)
2.50" FIREBAR

Moisture/Explosion- 1¼ in. NPT Hubs

(3) 1 in. (25 mm) FIREBAR Elements
Resistant
Thermowell

2½ in.
6¼ in. Dia. (64 mm)
22 (159 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

7¼ in. Dia.
"B"
(185 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
30 W/in2 3 240 5.0 3 151⁄8 (384.2) BLNF15C12S RS 11 (5) BLNF15C12C RS 14 (7)
304 SS Plug 480 5.0 3 151⁄8 (384.2) BLNF15C13S RS 11 (5) BLNF15C13C RS 14 (7)
3-Incoloy®
Elements 240 6.5 3 181⁄8 (460.4) BLNF18C12S RS 12 (6) BLNF18C12C RS 15 (7)
(4.7 W/cm2) 480 6.5 3 181⁄8 (460.4) BLNF18C13S RS 12 (6) BLNF18C13C RS 15 (7)
240 8.5 3 231⁄8 (587.4) BLNF23C12S RS 14 (7) BLNF23C12C RS 17 (8)
480 8.5 3 231⁄8 (587.4) BLNF23C13S RS 14 (7) BLNF23C13C RS 17 (8)
240 10.5 3 285⁄8 (727.1) BLNF28L12S RS 17 (8) BLNF28L12C RS 20 (9)
480 10.5 3 285⁄8 (727.1) BLNF28L13S RS 17 (8) BLNF28L13C RS 20 (9)
240 12.8 3 335⁄8 (854.1) BLNF33L12S RS 18 (9) BLNF33L12C RS 21 (10)
480 12.8 3 335⁄8 (854.1) BLNF33L13S RS 18 (9) BLNF33L13C RS 21 (10)
240 17.0 3 441⁄8 (1120.8) BLNF44C12S RS 20 (9) BLNF44C12C RS 23 (11)
480 17.0 3 441⁄8 (1120.8) BLNF44C13S RS 20 (9) BLNF44C13C RS 23 (11)
480 21.5 3 545⁄8 (1387.5) BLNF54L13S RS 22 (10) BLNF54L13C RS 25 (12)
23 W/in2 8 240 3.8 3 151⁄8 (384.2) BLNF15C20S RS 11 (5) BLNF15C20C RS 14 (7)
304 SS Plug 240 4.9 3 181⁄8 (460.4) BLNF18C20S RS 12 (6) BLNF18C20C RS 15 (7)
3-Incoloy®
Elements 240 6.4 3 231⁄8 (587.4) BLNF23C20S RS 14 (7) BLNF23C20C RS 17 (8)
(3.6 W/cm2) 480 6.4 3 231⁄8 (587.4) BLNF23C19S RS 14 (7) BLNF23C19C RS 17 (8)
240 7.9 3 285⁄8 (727.1) BLNF28L20S RS 17 (8) BLNF28L20C RS 20 (9)
480 7.9 3 285⁄8 (727.1) BLNF28L19S RS 17 (8) BLNF28L19C RS 20 (9)
240 9.6 3 335⁄8 (854.1) BLNF33L20S RS 18 (9) BLNF33L20C RS 21 (10)
480 9.6 3 335⁄8 (854.1) BLNF33L19S RS 18 (9) BLNF33L19C RS 21 (10)
240 12.8 3 441⁄8 (1120.8) BLNF44C20S RS 20 (9) BLNF44C20C RS 23 (11)
480 12.8 3 441⁄8 (1120.8) BLNF44C19S RS 20 (9) BLNF44C19C RS 23 (11)
240 16.1 3 545⁄8 (1387.5) BLNF54L20S RS 22 (10) BLNF54L20C RS 25 (12)
480 16.1 3 545⁄8 (1387.5) BLNF54L19S RS 22 (10) BLNF54L19C RS 25 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only
8 Can be wired for 1-phase operation

WATLOW ®
239
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

General Purpose
¾ in. NPT Knockout ®
Immersion Heaters Thermowell
1 in. (25 mm)
FIREBAR Element
5½ in. Dia. 13⁄8 in.
(34.9 mm)
Application: Medium
1.25" FIREBAR Weight Oils
11 (140 mm)
Bundle
and Heat Transfer Oils 37⁄8 in. (98.4 mm) Cold (Ref.)
63⁄8 in.
• 1 ⁄4 inch NPT screw plug
1
(161.9 mm)
"B"

• FIREBAR elements Moisture/Explosion- 1½ in. NPT Hubs

• With thermostat (DPST) Resistant
Thermowell
• General purpose or moisture/explosion-
1 in. (25 mm)
resistant enclosure FIREBAR Element
13⁄8 in.
75⁄8 in. Dia. (34.9 mm)
1.25" FIREBAR 12 (193.7 mm) Bundle

37⁄8 in. (98.4 mm) Cold (Ref.)

8 in. "B"
(203 mm)

Type 5A (60 to 250°F) Type 7A (100 to 550F°)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
General Purpose Enclosure
15 W/in2 3 240 0.67 3 13 (330) 7 (4) BDNF13A29S5A RS BDNF13A29S7A RS
304 SS Plug
240 0.83 3 151⁄2 (394) 8 (4) BDNF15J29S5A RS BDNF15J29S7A RS
1-Incoloy®
Element 240 1.00 3 18 (457) 9 (4) BDNF18A29S5A RS BDNF18A29S7A RS
(2.3 W/cm2) 240 1.33 3 221⁄2 (572) 10 (5) BDNF22J29S5A RS BDNF22J29S7A RS
480 1.33 3 221⁄2 (572) 10 (5) BDNF22J30S5A RS BDNF22J30S7A RS
240 1.67 3 271⁄2 (699) 11 (5) BDNF27J29S5A RS BDNF27J29S7A RS
480 1.67 3 271⁄2 (699) 11 (5) BDNF27J30S5A RS BDNF27J30S7A RS
240 2.00 3 32 ⁄2
1
(826) 12 (6) BDNF32J29S5A RS BDNF32J29S7A RS
480 2.00 3 321⁄2 (826) 12 (6) BDNF32J30S5A RS BDNF32J30S7A RS
240 2.67 3 42 (1067) 14 (7) BDNF42A29S5A RS BDNF42A29S7A RS
480 2.67 3 42 (1067) 14 (7) BDNF42A30S5A RS BDNF42A30S7A RS
240 3.33 3 511⁄2 (1308) 16 (8) BDNF51J29S5A RS BDNF51J29S7A RS
480 3.33 3 511⁄2 (1308) 16 (8) BDNF51J30S5A RS BDNF51J30S7A RS

Moisture/Explosion-Resistant Enclosure 7
15 W/in2 3 240 0.67 3 13 (330) 10 (5) BDNF13A29C5A RS BDNF13A29C7A RS
304 SS Plug
240 0.83 3 151⁄2 (394) 11 (5) BDNF15J29C5A RS BDNF15J29C7A RS
1-Incoloy®
Element 240 1.00 3 18 (457) 12 (6) BDNF18A29C5A RS BDNF18A29C7A RS
(2.3 W/cm2) 240 1.33 3 22 ⁄2
1
(572) 13 (6) BDNF22J29C5A RS BDNF22J29C7A RS
480 1.33 3 221⁄2 (572) 13 (6) BDNF22J30C5A RS BDNF22J30C7A RS
240 1.67 3 271⁄2 (699) 14 (7) BDNF27J29C5A RS BDNF27J29C7A RS
480 1.67 3 271⁄2 (699) 14 (7) BDNF27J30C5A RS BDNF27J30C7A RS
240 2.00 3 321⁄2 (826) 15 (7) BDNF32J29C5A RS BDNF32J29C7A RS
480 2.00 3 32 ⁄2
1
(826) 15 (7) BDNF32J30C5A RS BDNF32J30C7A RS
240 2.67 3 42 (1067) 17 (8) BDNF42A29C5A RS BDNF42A29C7A RS
480 2.67 3 42 (1067) 17 (8) BDNF42A30C5A RS BDNF42A30C7A RS
240 3.33 3 511⁄2 (1308) 19 (9) BDNF51J29C5A RS BDNF51J29C7A RS
480 3.33 3 511⁄2 (1308) 19 (9) BDNF51J30C5A RS BDNF51J30C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

240 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Medium Weight Oils General Purpose ¾ in. NPT Knockout

Thermowell
and Heat Transfer Oils 1 in. (25 mm)
FIREBAR Element
• 11⁄4 inch NPT screw plug 45⁄8 in. Dia. 13⁄8 in.
(117.5 mm) (34.9 mm)
• FIREBAR elements 9
Bundle
• Without thermostat 37⁄8 in (98.4 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4 in. "B"
(102 mm)
resistant enclosure
1.25" FIREBAR Moisture/Explosion- ¾ in. NPT Hubs
Resistant Thermowell
1 in. (25 mm)
FIREBAR Element
13⁄8 in.
53⁄8 in. Dia. (34.9 mm)
10 (136.5 mm) Bundle
37⁄8 in (98.4 mm) Cold (Ref.)
515⁄16 in. "B"
(150.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
15 W/in2 3 240 0.67 3 13 (330) BDNF13A29S RS 6 (3) BDNF13A29C RS 9 (4)
304 SS Plug
240 0.83 3 151⁄2 (394) BDNF15J29S RS 7 (4) BDNF15J29C RS 10 (5)
1-Incoloy®
Element 240 1.00 3 18 (457) BDNF18A29S RS 8 (4) BDNF18A29C RS 11 (5)
(2.3 W/cm2) 240 1.33 3 221⁄2 (572) BDNF22J29S RS 9 (4) BDNF22J29C RS 12 (6)
480 1.33 3 22 ⁄2
1
(572) BDNF22J30S RS 9 (4) BDNF22J30C RS 12 (6)
240 1.67 3 271⁄2 (699) BDNF27J29S RS 10 (5) BDNF27J29C RS 13 (6)
480 1.67 3 271⁄2 (699) BDNF27J30S RS 10 (5) BDNF27J30C RS 13 (6)
240 2.00 3 321⁄2 (826) BDNF32J29S RS 11 (5) BDNF32J29C RS 14 (7)
480 2.00 3 321⁄2 (826) BDNF32J30S RS 11 (5) BDNF32J30C RS 14 (7)
240 2.67 3 42 (1067) BDNF42A29S RS 13 (6) BDNF42A29C RS 16 (8)
480 2.67 3 42 (1067) BDNF42A30S RS 13 (6) BDNF42A30C RS 16 (8)
240 3.33 3 511⁄2 (1308) BDNF51J29S RS 15 (7) BDNF51J29C RS 18 9)
480 3.33 3 511⁄2 (1308) BDNF51J30S RS 15 (7) BDNF51J30C RS 18 (9)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 241
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Medium Weight Oils ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell

• 2 inch NPT screw plug2" WATROD 5½ in. Dia.

2¼ in.
(57 mm)
• WATROD elements 15 (140 mm)
Bundle
• With thermostat (DPST) 29⁄16 in. (65.1 mm) Cold (Ref.)
Note: Higher amperage products require 65⁄8 in. Dia. "B"
(168.3 mm)
a pilot duty thermostat with separate
power controller. Please see following
pages for available heaters without 1½ in. NPT Hubs

thermostats. 0.475 in. (12.1 mm) Dia. Elements

• General purpose enclosure Thermowell

2¼ in.
2" WATROD 75⁄8 in. Dia.
(57 mm)
16 (193.7 Type
4 (30-110°F)
mm) Type 5A (60 to 250°F) Type 7A (100 to 550°F)
Bundle
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
29⁄16 in. (65.1 Number
mm) Cold (Ref.) Delivery
81⁄16 in. Dia. General Purpose Enclosure
"B"
16 W/in2 3 240 1.0 3 93⁄4 (248) 6 (3) (204.8 mm)
BHN79N12S4 RS BHN79N12S5A RS BHN79N12S7A RS
304 SS Plug 480 1.0 3 93⁄4 (248) 6 (3) BHN79N13S4 RS BHN79N13S5A RS BHN79N13S7A RS
3-Incoloy®
240 1.5 3 131⁄4 (337) 7 (4) BHN713E12S4 RS BHN713E12S5A RS BHN713E12S7A RS
Elements
(2.5 W/cm2) 480 1.5 3 131⁄4 (337) 7 (4) BHN713E13S4 RS BHN713E13S5A RS BHN713E13S7A RS
240 2.0 3 173⁄4 (451) 8 (4) BHN717N12S4 RS BHN717N12S5A RS BHN717N12S7A RS
480 2.0 3 173⁄4 (451) 8 (4) BHN717N13S4 RS BHN717N13S5A RS BHN717N13S7A RS
240 2.5 3 201⁄4 (514) 9 (4) BHN720E12S4 RS BHN720E12S5A RS BHN720E12S7A RS
480 2.5 3 201⁄4 (514) 9 (4) BHN720E13S4 RS BHN720E13S5A RS BHN720E13S7A RS
240 3.0 3 251⁄4 (641) 10 (5) BHN725E12S4 RS BHN725E12S5A RS BHN725E12S7A RS
480 3.0 3 251⁄4 (641) 10 (5) BHN725E13S4 RS BHN725E13S5A RS BHN725E13S7A RS
240 4.0 3 323⁄4 (832) 10 (5) BHN732N12S4 RS BHN732N12S5A RS BHN732N12S7A RS
480 4.0 3 323⁄4 (832) 10 (5) BHN732N13S4 RS BHN732N13S5A RS BHN732N13S7A RS
240 5.0 3 401⁄4 (1022) 11 (5) BHN740E12S4 RS BHN740E12S5A RS BHN740E12S7A RS
480 5.0 3 401⁄4 (1022) 11 (5) BHN740E13S4 RS BHN740E13S5A RS BHN740E13S7A RS
240 6.0 3 473⁄4 (1213) 12 (6) BHN747N12S4 RS BHN747N12S5A RS BHN747N12S7A RS
480 6.0 3 473⁄4 (1213) 12 (6) BHN747N13S4 RS BHN747N13S5A RS BHN747N13S7A RS
15 W/in2 240 1.5 3 131⁄4 (337) 7 (4) BHSS13E3S4 RS BHSS13E3S5A RS BHSS13E3S7A RS
Steel Plug 480 1.5 3 131⁄4 (337) 7 (4) BHSS13E13S4 RS BHSS13E13S5A RS BHSS13E13S7A RS
3-Steel
240 2.0 3 171⁄2 (445) 8 (4) BHSS17J3S4 RS BHSS17J3S5A RS BHSS17J3S7A RS
Elements
(2.3 W/cm2) 480 2.0 3 171⁄2 (445) 8 (4) BHSS17J5S4 RS BHSS17J5S5A RS BHSS17J5S7A RS
240 2.5 3 201⁄2 (521) 9 (4) BHSS20J3S4 RS BHSS20J3S5A RS BHSS20J3S7A RS
480 2.5 3 201⁄2 (521) 9 (4) BHSS20J5S4 RS BHSS20J5S5A RS BHSS20J5S7A RS
240 3.0 3 25 (635) 10 (5) BHSS25A3S4 RS BHSS25A3S5A RS BHSS25A3S7A RS
480 3.0 3 25 (635) 10 (5) BHSS25A5S4 RS BHSS25A5S5A RS BHSS25A5S7A RS
240 4.0 3 321⁄2 (826) 13 (6) BHSS32J3S4 RS BHSS32J3S5A RS BHSS32J3S7A RS
480 4.0 3 321⁄2 (826) 13 (6) BHSS32J5S4 RS BHSS32J5S5A RS BHSS32J5S7A RS
240 5.0 3 40 (1016) 14 (7) BHSS40A3S4 RS BHSS40A3S5A RS BHSS40A3S7A RS
480 5.0 3 40 (1016) 14 (7) BHSS40A5S4 RS BHSS40A5S5A RS BHSS40A5S7A RS
240 6.0 3 471⁄2 (1207) 14 (7) BHSS47J3S4 RS BHSS47J3S5A RS BHSS47J3S7A RS
480 6.0 3 471⁄2 (1207) 14 (7) BHSS47J5S4 RS BHSS47J5S5A RS BHSS47J5S7A RS
240 7.5 3 581⁄2 (1486) 17 (8) BHSS58J3S4 RS BHSS58J3S5A RS BHSS58J3S7A RS
240 9.0 3 693⁄4 (1772) 21 (10) BHSS69N3S4 RS BHSS69N3S5A RS BHSS69N3S7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only

242 WATLOW®
 ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Immersion Heaters Thermowell

2¼ in.
2" WATROD 5½ in. Dia.
(57 mm)
15 (140 mm)
Bundle
WATROD and FIREBAR Screw Plug 29⁄16 in. (65.1 mm) Cold (Ref.)
Immersion Heaters 65⁄8 in. Dia. "B"
®
(168.3 mm)

Application: Medium Weight Oils 1½ in. NPT Hubs

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell
• 2 inch NPT screw plug 2¼ in.
75⁄8 in. Dia.
• WATROD elements 2" WATROD 16 (193.7 mm)
(57 mm)
Bundle
• With thermostat (DPST)
Note: Higher amperage products require 29⁄16 in. (65.1 mm) Cold (Ref.)
a pilot duty thermostat with separate 81⁄16 in. Dia.
"B"
power controller. Please see following (204.8 mm)

pages for available heaters without

thermostats.
• Moisture/explosion-resistant enclosure
Type 4 (30 to 110°F) Type 5A (60 to 250°F) Type 7A (100 to 550°F)
"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery Number Delivery
Moisture/Explosion-Resistant Enclosure
16 W/in2 3 240 1.0 3 93⁄4 (248) 9 (4) BHN79N12C4 RS BHN79N12C5A RS BHN79N12C7A RS
304 SS Plug 480 1.0 3 93⁄4 (248) 9 (4) BHN79N13C4 RS BHN79N13C5A RS BHN79N13C7A RS
3-Incoloy®
Elements 240 1.5 3 131⁄4 (337) 10 (5) BHN713E12C4 RS BHN713E12C5A RS BHN713E12C7A RS
(2.5 W/cm2) 480 1.5 3 131⁄4 (337) 10 (5) BHN713E13C4 RS BHN713E13C5A RS BHN713E13C7A RS
240 2.0 3 173⁄4 (451) 11 (5) BHN717N12C4 RS BHN717N12C5A RS BHN717N12C7A RS
480 2.0 3 173⁄4 (451) 11 (5) BHN717N13C4 RS BHN717N13C5A RS BHN717N13C7A RS
240 2.5 3 201⁄4 (514) 12 (6) BHN720E12C4 RS BHN720E12C5A RS BHN720E12C7A RS
480 2.5 3 201⁄4 (514) 12 (6) BHN720E13C4 RS BHN720E13C5A RS BHN720E13C7A RS
240 3.0 3 251⁄4 (641) 13 (6) BHN725E12C4 RS BHN725E12C5A RS BHN725E12C7A RS
480 3.0 3 251⁄4 (641) 13 (6) BHN725E13C4 RS BHN725E13C5A RS BHN725E13C7A RS
240 4.0 3 323⁄4 (832) 13 (6) BHN732N12C4 RS BHN732N12C5A RS BHN732N12C7A RS
480 4.0 3 323⁄4 (832) 13 (6) BHN732N13C4 RS BHN732N13C5A RS BHN732N13C7A RS
240 5.0 3 401⁄4 (1022) 14 (7) BHN740E12C4 RS BHN740E12C5A RS BHN740E12C7A RS
480 5.0 3 401⁄4 (1022) 14 (7) BHN740E13C4 RS BHN740E13C5A RS BHN740E13C7A RS
240 6.0 3 473⁄4 (1213) 15 (7) BHN747N12C4 RS BHN747N12C5A RS BHN747N12C7A RS
480 6.0 3 473⁄4 (1213) 15 (7) BHN747N13C4 RS BHN747N13C5A RS BHN747N13C7A RS
15 W/in2 240 1.5 3 131⁄4 (337) 10 (5) BHSS13E3C4 RS BHSS13E3C5A RS BHSS13E3C7A RS
Steel Plug 480 1.5 3 131⁄4 (337) 10 (5) BHSS13E13C4 RS BHSS13E13C5A RS BHSS13E13C7A RS
3-Steel
Elements 240 2.0 3 171⁄2 (445) 11 (5) BHSS17J3C4 RS BHSS17J3C5A RS BHSS17J3C7A RS
(2.3 W/cm2) 480 2.0 3 171⁄2 (445) 11 (5) BHSS17J5C4 RS BHSS17J5C5A RS BHSS17J5C7A RS
240 2.5 3 201⁄2 (521) 12 (6) BHSS20J3C4 RS BHSS20J3C5A RS BHSS20J3C7A RS
480 2.5 3 201⁄2 (521) 12 (6) BHSS20J5C4 RS BHSS20J5C5A RS BHSS20J5C7A RS
240 3.0 3 25 (635) 13 (6) BHSS25A3C4 RS BHSS25A3C5A RS BHSS25A3C7A RS
480 3.0 3 25 (635) 13 (6) BHSS25A5C4 RS BHSS25A5C5A RS BHSS25A5C7A RS
240 4.0 3 321⁄2 (826) 16 (8) BHSS32J3C4 RS BHSS32J3C5A RS BHSS32J3C7A RS
480 4.0 3 321⁄2 (826) 16 (8) BHSS32J5C4 RS BHSS32J5C5A RS BHSS32J5C7A RS
240 5.0 3 40 (1016) 17 (8) BHSS40A3C4 RS BHSS40A3C5A RS BHSS40A3C7A RS
480 5.0 3 40 (1016) 17 (8) BHSS40A5C4 RS BHSS40A5C5A RS BHSS40A5C7A RS
240 6.0 3 471⁄2 (1207) 17 (8) BHSS47J3C4 RS BHSS47J3C5A RS BHSS47J3C7A RS
480 6.0 3 471⁄2 (1207) 17 (8) BHSS47J5C4 RS BHSS47J5C5A RS BHSS47J5C7A RS
240 7.5 3 581⁄2 (1486) 20 (9) BHSS58J3C4 RS BHSS58J3C5A RS BHSS58J3C7A RS
240 9.0 3 693⁄4 (1772) 24 (11) BHSS69N3C4 RS BHSS69N3C5A RS BHSS69N3C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only

WATLOW ®
243
Immersion Heaters
¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
WATROD and FIREBAR Screw Plug ¾ in. NPT Knockout
0.475 in.Thermowell
(12.1 mm) Dia. Elements

Immersion Heaters General Purpose

45⁄8 in. Dia.
Thermowell
2¼ in.
13 (57 in.
2¼ mm)
(117.5
45⁄8 in. mm)
Dia. Bundle
13 (57 mm)
(117.5 mm) Bundle
Application: Medium Weight Oils 4¼ in. Dia.
29⁄16 in. (65.1 mm) Cold (Ref.)
29⁄16 in. (65.1 "B"
mm) Cold (Ref.)
and Heat Transfer Oils
2" WATROD
(108
4¼ in.mm)
Dia.
(108 mm)
"B"
• 2 inch NPT screw plug 2" WATROD
Moisture/Explosion- ¾ in. NPT Hubs
• WATROD elements Resistant 0.475 in. (12.1 mm) Dia. Elements
¾ in. NPT Hubs
• Without thermostat 0.475 in.Thermowell
(12.1 mm) Dia. Elements
• General purpose or moisture/explosion- Thermowell 2¼ in.
53⁄8 in. Dia. (57 in.
mm)
resistant enclosure 14 (136.5
53⁄8 in. mm)
Dia.
2¼
Bundle
(57 mm)
14 (136.5 mm) Bundle
® 29⁄16 in. (65.1 mm) Cold (Ref.)
® 47⁄16 in. Dia. 29⁄16 in. (65.1 mm)
"B" Cold (Ref.)
(112.7
47⁄16 in. mm)
Dia. "B"
(112.7 mm)
"B" Dim. Code Ship Wt. Code Ship Wt.
Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
16 W/in2 3 240 1.0 3 93⁄4 (248) BHN79N12S RS 5 (3) BHN79N12C RS 8 (4)
304 SS Plug 480 1.0 3 93⁄4 (248) BHN79N13S RS 5 (3) BHN79N13C RS 8 (4)
3-Incoloy®
Elements 240 1.5 3 131⁄4 (337) BHN713E12S RS 6 (3) BHN713E12C RS 9 (4)
(2.5 W/cm2) 480 1.5 3 131⁄4 (337) BHN713E13S RS 6 (3) BHN713E13C RS 9 (4)
240 2.0 3 173⁄4 (451) BHN717N12S RS 7 (4) BHN717N12C RS 10 (5)
480 2.0 3 173⁄4 (451) BHN717N13S RS 7 (4) BHN717N13C RS 10 (5)
240 2.5 3 201⁄4 (514) BHN720E12S RS 8 (4) BHN720E12C RS 11 (5)
480 2.5 3 201⁄4 (514) BHN720E13S RS 8 (4) BHN720E13C RS 11 (5)
240 3.0 3 251⁄4 (641) BHN725E12S RS 9 (4) BHN725E12C RS 12 (6)
480 3.0 3 251⁄4 (641) BHN725E13S RS 9 (4) BHN725E13C RS 12 (6)
240 4.0 3 323⁄4 (832) BHN732N12S RS 9 (4) BHN732N12C RS 12 (6)
480 4.0 3 323⁄4 (832) BHN732N13S RS 9 (4) BHN732N13C RS 12 (6)
240 5.0 3 401⁄4 (1022) BHN740E12S RS 10 (5) BHN740E12C RS 13 (6)
480 5.0 3 401⁄4 (1022) BHN740E13S RS 10 (5) BHN740E13C RS 13 (6)
240 6.0 3 473⁄4 (1213) BHN747N12S RS 11 (5) BHN747N12C RS 14 (7)
480 6.0 3 473⁄4 (1213) BHN747N13S RS 11 (5) BHN747N13C RS 14 (7)
15 W/in2 240 1.5 3 131⁄4 (337) BHSS13E3S RS 6 (3) BHSS13E3C RS 9 (4)
Steel Plug 480 1.5 3 131⁄4 (337) BHSS13E13S RS 6 (3) BHSS13E13C RS 9 (4)
3-Steel
Elements 240 2.0 3 171⁄2 (445) BHSS17J3S RS 7 (4) BHSS17J3C RS 10 (5)
(2.3 W/cm2) 480 2.0 3 171⁄2 (445) BHSS17J5S RS 7 (4) BHSS17J5C RS 10 (5)
240 2.5 3 201⁄2 (521) BHSS20J3S RS 8 (4) BHSS20J3C RS 11 (5)
480 2.5 3 201⁄2 (521) BHSS20J5S RS 8 (4) BHSS20J5C RS 11 (5)
240 3.0 3 25 (635) BHSS25A3S RS 9 (4) BHSS25A3C RS 12 (6)
480 3.0 3 25 (635) BHSS25A5S RS 9 (4) BHSS25A5C RS 12 (6)
240 4.0 3 321⁄2 (826) BHSS32J3S RS 9 (4) BHSS32J3C RS 12 (6)
480 4.0 3 321⁄2 (826) BHSS32J5S RS 9 (4) BHSS32J5C RS 12 (6)
240 5.0 3 40 (1016) BHSS40A3S RS 10 (5) BHSS40A3C RS 13 (6)
480 5.0 3 40 (1016) BHSS40A5S RS 10 (5) BHSS40A5C RS 13 (6)
240 6.0 3 471⁄2 (1207) BHSS47J3S RS 11 (5) BHSS47J3C RS 14 (7)
480 6.0 3 471⁄2 (1207) BHSS47J5S RS 11 (5) BHSS47J5C RS 14 (7)
240 7.5 3 581⁄2 (1486) BHSS58J3S RS 14 (7) BHSS58J3C RS 17 (8)
480 7.5 3 581⁄2 (1486) BHSS58J5S RS 14 (7) BHSS58J5C RS 17 (8)
240 9.0 3 693⁄4 (1772) BHSS69N3S RS 16 (8) BHSS69N3C RS 19 (9)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Note: All screw plug bundles are designed to fit the inside diameter of
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

244 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Medium Weight Oils ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell
2½ in.
• 21⁄2 inch NPT screw plug 5½ in. Dia. (64 mm)
2.50" WATROD 19
• WATROD elements (140 mm) Bundle

• With thermostat (DPST) 23⁄16 in. (55.6 mm) Cold (Ref.)

• General purpose enclosure 67⁄8 in. Dia. "B"
(174.6 mm)

Type 4 (30-110°F) Type 5A (60-250°F) Type 7A (100-550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery Number Delivery
General Purpose Enclosure
16 W/in2 3 240 1.0 3 93⁄8 (238.1) 7 (4) BLN79G12S4 RS BLN79G12S5A RS BLN79G12S7A RS
304 SS Plug
480 1.0 3 9 ⁄8
3
(238.1) 7 (4) BLN79G13S4 RS BLN79G13S5A
1½ in. NPT Hubs RS BLN79G13S7A RS
3-Incoloy®
Elements 240 1.5 3 127⁄8 (327.0) 8 (4) BLN712R12S4 RS BLN712R12S5A RS0.475BLN712R12S7A RS
in. (12.1 mm) Dia. Elements
(2.5 W/cm2) 480 1.5 3 127⁄8 (327.0) 8 (4) BLN712R13S4 RS BLN712R13S5A RS Thermowell
BLN712R13S7A RS
240 2.0 3 173⁄8 (441.3) 10 (5) BLN717G12S4 RS BLN717G12S5A RS BLN717G12S7A 2½ in.
RS
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm)
480 2.0 3 173⁄8 (441.3) 10 (5) BLN717G13S4 RS BLN717G13S5A RS BLN717G13S7A RS
Bundle
240 2.5 3 197⁄8 (504.8) 12 (6) BLN719R12S4 RS BLN719R12S5A RS BLN719R12S7A RS
23⁄16 in. (55.6 mm) Cold (Ref.)
480 2.5 3 197⁄8 (504.8) 12 (6) BLN719R13S4 RSin. Dia.
85⁄16 BLN719R13S5A RS BLN719R13S7A RS
"B"
240 3.0 3 247⁄8 (631.8) 13 (6) BLN724R12S4 (211.1
RS mm) BLN724R12S5A RS BLN724R12S7A RS
480 3.0 3 247⁄8 (631.8) 13 (6) BLN724R13S4 RS BLN724R13S5A RS BLN724R13S7A RS
240 4.0 3 323⁄8 (822.3) 15 (7) BLN732G12S4 RS BLN732G12S5A RS BLN732G12S7A RS
480 4.0 3 32 ⁄8
3
(822.3) 15 (7) BLN732G13S4 RS BLN732G13S5A RS BLN732G13S7A RS
240 5.0 3 397⁄8 (1012.8) 16 (8) BLN739R12S4 RS BLN739R12S5A RS BLN739R12S7A RS
480 5.0 3 397⁄8 (1012.8) 16 (8) BLN739R13S4 RS BLN739R13S5A RS BLN739R13S7A RS
240 6.0 3 473⁄8 (1203.3) 18 (9) BLN747G12S4 RS BLN747G12S5A RS BLN747G12S7A RS
480 6.0 3 473⁄8 (1203.3) 18 (9) BLN747G13S4 RS BLN747G13S5A RS BLN747G13S7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only

WATLOW® 245
 Thermowell
2½ in.
5½ in. Dia. (64 mm)
2.50" WATROD 19 (140 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

67⁄8 in. Dia. "B"
(174.6 mm)
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters ®

Application: Medium Weight Oils 1½ in. NPT Hubs

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
75⁄8 in. Dia.
• WATROD elements 2.50" WATROD 20 (193.7 mm)
(64 mm)
Bundle
• With thermostat (DPST)
• Moisture/explosion-resistant enclosure 23⁄16 in. (55.6 mm) Cold (Ref.)
85⁄16 in. Dia. "B"
(211.1 mm)

Type 4 (30-110°F) Type 5A (60-250°F) Type 7A (100-550°F)

"B" Dim. Ship Wt. Code Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery Number Delivery
Moisture/Explosion-Resistant Enclosure
16 W/in2 3 240 1.0 3 9 ⁄8
3
(238.1) 10 (5) BLN79G12C4 RS BLN79G12C5A RS BLN79G12C7A RS
304 SS Plug
480 1.0 3 93⁄8 (238.1) 10 (5) BLN79G13C4 RS BLN79G13C5A RS BLN79G13C7A RS
3-Incoloy®
Elements 240 1.5 3 127⁄8 (327.0) 11 (5) BLN712R12C4 RS BLN712R12C5A RS BLN712R12C7A RS
(2.5 W/cm2) 480 1.5 3 127⁄8 (327.0) 11 (5) BLN712R13C4 RS BLN712R13C5A RS BLN712R13C7A RS
240 2.0 3 173⁄8 (441.3) 13 (6) BLN717G12C4 RS BLN717G12C5A RS BLN717G12C7A RS
480 2.0 3 17 ⁄8
3
(441.3) 13 (6) BLN717G13C4 RS BLN717G13C5A RS BLN717G13C7A RS
240 2.5 3 197⁄8 (504.8) 15 (7) BLN719R12C4 RS BLN719R12C5A RS BLN719R12C7A RS
480 2.5 3 197⁄8 (504.8) 15 (7) BLN719R13C4 RS BLN719R13C5A RS BLN719R13C7A RS
240 3.0 3 247⁄8 (631.8) 16 (8) BLN724R12C4 RS BLN724R12C5A RS BLN724R12C7A RS
480 3.0 3 247⁄8 (631.8) 16 (8) BLN724R13C4 RS BLN724R13C5A RS BLN724R13C7A RS
240 4.0 3 323⁄8 (822.3) 18 (9) BLN732G12C4 RS BLN732G12C5A RS BLN732G12C7A RS
480 4.0 3 32 ⁄8
3
(822.3) 18 (9) BLN732G13C4 RS BLN732G13C5A RS BLN732G13C7A RS
240 5.0 3 397⁄8 (1012.8) 19 (9) BLN739R12C4 RS BLN739R12C5A RS BLN739R12C7A RS
480 5.0 3 397⁄8 (1012.8) 19 (9) BLN739R13C4 RS BLN739R13C5A RS BLN739R13C7A RS
240 6.0 3 473⁄8 (1203.3) 21 (10) BLN747G12C4 RS BLN747G12C5A RS BLN747G12C7A RS
480 6.0 3 473⁄8 (1203.3) 21 (10) BLN747G13C4 RS BLN747G13C5A RS BLN747G13C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only

246 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Medium Weight Oils General Purpose ¾ in. NPT Knockout

0.475 in. (12.1 mm) Dia. Elements
and Heat Transfer Oils Thermowell

• 21⁄2 inch NPT screw plug 45⁄8 in. Dia.

2½ in.
(64 mm)
• WATROD elements 17 (117.5 mm) Bundle
• Without thermostat
23⁄16 in. (55.6 mm) Cold (Ref.)
• General purpose or moisture/explosion- 4½ in. Dia. "B"
(114 mm)
resistant enclosure 2.50" WATROD
Moisture/Explosion-
Resistant ¾ in. NPT Hubs
0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
16 W/in2 3 240 1.0 1 93⁄8 (238.1) BLN79G12S RS 6 (3) BLN79G12C RS 9 (4)
304 SS Plug 480 1.0 3 93⁄8 (238.1) BLN79G13S RS 6 (3) BLN79G13C RS 9 (4)
3-Incoloy®
Elements 240 1.5 3 127⁄8 (327.0) BLN712R12S RS 7 (4) BLN712R12C RS 10 (5)
(2.5 W/cm2) 480 1.5 1 127⁄8 (327.0) BLN712R13S RS 7 (4) BLN712R13C RS 10 (5)
240 2.0 3 173⁄8 (441.3) BLN717G12S RS 9 (4) BLN717G12C RS 12 (6)
480 2.0 3 173⁄8 (441.3) BLN717G13S RS 9 (4) BLN717G13C RS 12 (6)
240 2.5 3 197⁄8 (504.8) BLN719R12S RS 11 (5) BLN719R12C RS 14 (7)
480 2.5 3 197⁄8 (504.8) BLN719R13S RS 11 (5) BLN719R13C RS 14 (7)
240 3.0 3 247⁄8 (631.8) BLN724R12S RS 12 (6) BLN724R12C RS 15 (7)
480 3.0 3 247⁄8 (631.8) BLN724R13S RS 12 (6) BLN724R13C RS 15 (7)
240 4.0 3 323⁄8 (822.3) BLN732G12S RS 14 (7) BLN732G12C RS 17 (8)
480 4.0 3 323⁄8 (822.3) BLN732G13S RS 14 (7) BLN732G13C RS 17 (8)
240 5.0 3 397⁄8 (1012.8) BLN739R12S RS 15 (7) BLN739R12C RS 18 (9)
480 5.0 3 397⁄8 (1012.8) BLN739R13S RS 15 (7) BLN739R13C RS 18 (9)
240 6.0 3 473⁄8 (1203.3) BLN747G12S RS 17 (8) BLN747G12C RS 20 (9)
480 6.0 3 473⁄8 (1203.3) BLN747G13S RS 17 (8) BLN747G13C RS 20 (9)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 247
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

General Purpose in. NPT

¾ in.
¾ NPT Knockout
Knockout
Application: Medium Weight Oils (3) 11 in.
in. (25
(25 mm)
mm) FIREBAR
FIREBAR Elements
Elements
(3)
and Heat Transfer Oils Thermowell
Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
2½ in.
5½ in.
5½ in. Dia.
Dia. (64 mm)
mm)
• FIREBAR elements 2.50" FIREBAR
2.50" FIREBAR 23 (64
23 (140 mm)
(140 mm) Bundle
Bundle
• With thermostat (DPST)
33⁄8 in.
33⁄8 in. (85.7
(85.7 mm)
mm) Cold
Cold (Ref.)
(Ref.)
Note: Higher amperage products require 71⁄16 in.
71⁄16 in. Dia.
Dia.
"B"
(179.4 mm)mm) "B"
a pilot duty thermostat with separate (179.4

power controller. Please see following

pages for available heaters without Moisture/Explosion- 1½ in.
1½ in. NPT
NPT Hubs
Hubs
Resistant
thermostats. (3) 11 in.
(3) in. (25
(25 mm)
mm) FIREBAR
FIREBAR Elements
Elements
Thermowell
Thermowell
• General purpose or moisture/explosion-
resistant enclosure 75⁄8 in.
75⁄8 in. Dia.
Dia.
2½ in.
2½ in.
2.50" FIREBAR
2.50" FIREBAR (64 mm)
(64 mm)
24
24 (193.7 mm)
(193.7 mm) Bundle
Bundle

33⁄8 in.
33⁄8 in. (85.7
(85.7 mm)
mm) Cold
Cold (Ref.)
(Ref.)
85⁄8 in.
85⁄8 in. Dia.
Dia. "B"
(219.1 mm)mm) "B"
(219.1

Type 5A (60-250°F) Type 7A (100-550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
General Purpose Enclosure
15 W/in2 3 240 2.0 3 12 (305) 11 (5) BLNF12A29S5A RS BLNF12A29S7A RS
304 SS Plug 240 2.5 3 141⁄2 (368) 12 (6) BLNF14J29S5A RS BLNF14J29S7A RS
3-Incoloy®
Elements 240 3.0 3 17 (432) 13 (6) BLNF17A29S5A RS BLNF17A29S7A RS
(2.3 W/cm2) 240 4.0 3 211⁄2 (546) 15 (7) BLNF21J29S5A RS BLNF21J29S7A RS
480 4.0 3 211⁄2 (546) 15 (7) BLNF21J30S5A RS BLNF21J30S7A RS
240 5.0 3 261⁄2 (673) 18 (9) BLNF26J29S5A RS BLNF26J29S7A RS
480 5.0 3 261⁄2 (673) 18 (9) BLNF26J30S5A RS BLNF26J30S7A RS
240 6.0 3 311⁄2 (800) 19 (9) BLNF31J29S5A RS BLNF31J29S7A RS
480 6.0 3 311⁄2 (800) 19 (9) BLNF31J30S5A RS BLNF31J30S7A RS
240 8.0 3 41 (1041) 21 (10) BLNF41A29S5A RS BLNF41A29S7A RS
240 10.0 3 501⁄2 (1283) 23 (11) BLNF50J29S5A RS BLNF50J29S7A RS

Moisture/Explosion-Resistant Enclosure 7
15 W/in2 3 240 2.0 3 12 (305) 14 (7) BLNF12A29C5A RS BLNF12A29C7A RS
304 SS Plug
3-Incoloy® 240 2.5 3 141⁄2 (368) 15 (7) BLNF14J29C5A RS BLNF14J29C7A RS
Elements 240 3.0 3 17 (432) 16 (8) BLNF17A29C5A RS BLNF17A29C7A RS
(2.3 W/cm2) 240 4.0 3 21 ⁄2
1
(546) 18 (9) BLNF21J29C5A RS BLNF21J29C7A RS
480 4.0 3 211⁄2 (546) 18 (9) BLNF21J30C5A RS BLNF21J30C7A RS
240 5.0 3 261⁄2 (673) 21 (10) BLNF26J29C5A RS BLNF26J29C7A RS
480 5.0 3 261⁄2 (673) 21 (10) BLNF26J30C5A RS BLNF26J30C7A RS
240 6.0 3 311⁄2 (800) 22 (10) BLNF31J29C5A RS BLNF31J29C7A RS
480 6.0 3 311⁄2 (800) 22 (10) BLNF31J30C5A RS BLNF31J30C7A RS
240 8.0 3 41 (1041) 24 (11) BLNF41A29C5A RS BLNF41A29C7A RS
240 10.0 3 501⁄2 (1283) 26 (11) BLNF50J29C5A RS BLNF50J29C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

248 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Medium Weight Oils General Purpose ¾ in. NPT Knockout

(3) 1 in. (25 mm) FIREBAR Elements
and Heat Transfer Oils Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
45⁄8 in. Dia.
• FIREBAR elements 21 (117.5 mm)
(64 mm)
Bundle
• Without thermostat
• General purpose or moisture/explosion- 411⁄16 in. Dia.
33⁄8 in. (85.7 mm) Cold (Ref.)
"B"
resistant enclosure (119.1 mm)
2.50" FIREBAR
Moisture/Explosion-
Resistant 1¼ in. NPT Hubs
(3) 1 in. (25 mm) FIREBAR Elements
Thermowell

2½ in.
6¼ in. Dia. (64 mm)
22 (159 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

7¼ in. Dia.
"B"
(185 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph In. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
15 W/in2 3 240 2.0 3 12 (305) BLNF12A29S RS 10 (5) BLNF12A29C RS 13 (6)
304 SS Plug
240 2.5 3 141⁄2 (368) BLNF14J29S RS 11 (5) BLNF14J29C RS 14 (7)
3-Incoloy®
Elements 240 3.0 3 17 (432) BLNF17A29S RS 12 (6) BLNF17A29C RS 15 (7)
(2.3 W/cm2) 240 4.0 3 211⁄2 (546) BLNF21J29S RS 14 (7) BLNF21J29C RS 17 (8)
480 4.0 3 211⁄2 (546) BLNF21J30S RS 14 (7) BLNF21J30C RS 17 (8)
240 5.0 3 26 ⁄2
1
(673) BLNF26J29S RS 17 (8) BLNF26J29C RS 20 (9)
480 5.0 3 261⁄2 (673) BLNF26J30S RS 17 (8) BLNF26J30C RS 20 (9)
240 6.0 3 311⁄2 (800) BLNF31J29S RS 18 (9) BLNF31J29C RS 21 (10)
480 6.0 3 311⁄2 (800) BLNF31J30S RS 18 (9) BLNF31J30C RS 21 (10)
240 8.0 3 41 (1041) BLNF41A29S RS 20 (9) BLNF41A29C RS 23 (11)
480 8.0 3 41 (1041) BLNF41A30S RS 20 (9) BLNF41A30C RS 23 (11)
240 10.0 3 50 ⁄2
1
(1283) BLNF50J29S RS 22 (10) BLNF50J29C RS 25 (12)
480 10.0 3 501⁄2 (1283) BLNF50J30S RS 22 (10) BLNF50J30C RS 25 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 249
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters
¾ in. NPT Knockout
General Purpose Thermowell
1 in. (25 mm)
Application: Bunker C, Asphalt FIREBAR Element
5½ in. Dia. 13⁄8 in.
and #6 Fuel Oil
1.25" FIREBAR 11 (140 mm) (34.9 mm)
Bundle
• 11⁄4 inch NPT screw plug
37⁄8 in. (98.4 mm) Cold (Ref.)
• FIREBAR elements 63⁄8 in. "B"
• With thermostat (DPST) (161.9 mm)

• General purpose or moisture/explosion- Moisture/Explosion- 1½ in. NPT Hubs

resistant enclosure Resistant Thermowell
1 in. (25 mm)
FIREBAR Element
13⁄8 in.
75⁄8 in. Dia. (34.9 mm)
1.25" FIREBAR 12 (193.7 mm) Bundle

37⁄8 in. (98.4 mm) Cold (Ref.)

8 in. "B"
(203 mm)

Type 5A (60-250°F) Type 7A (100-550°F)

"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
General Purpose
8 W/in2 3 240 0.43 3 161⁄8 (409.6) 8 (4) BDNF13A27S5A RS BDNF13A27S7A RS
304 SS Plug
240 0.55 3 191⁄8 (485.8) 9 (4) BDNF15J27S5A RS BDNF15J27S7A RS
1-Incoloy®
Element 240 0.70 3 243⁄8 (619.1) 10 (5) BDNF18A27S5A RS BDNF18A27S7A RS
(1.3 W/cm2) 480 0.70 3 24 ⁄8
3
(619.1) 10 (5) BDNF22J27S5A RS BDNF22J27S7A RS
240 0.88 3 295⁄8 (752.5) 11 (5) BDNF22J28S5A RS BDNF22J28S7A RS
480 0.88 3 295⁄8 (752.5) 11 (5) BDNF27J27S5A RS BDNF27J27S7A RS
240 1.08 3 345⁄8 (879.5) 12 (6) BDNF27J28S5A RS BDNF27J28S7A RS
480 1.08 3 345⁄8 (879.5) 12 (6) BDNF32J27S5A RS BDNF32J27S7A RS
240 1.40 3 45 ⁄8
1
(1146.2) 14 (7) BDNF32J28S5A RS BDNF32J28S7A RS
480 1.40 3 451⁄8 (1146.2) 14 (7) BDNF42A27S5A RS BDNF42A27S7A RS
240 1.80 3 555⁄8 (1412.9) 16 (8) BDNF42A28S5A RS BDNF42A28S7A RS
480 1.80 3 555⁄8 (1412.9) 16 (8) BDNF51J27S5A RS BDNF51J27S7A RS

Moisture/Explosion-Resistant Enclosure 7
8 W/in2 3 240 0.43 3 16 ⁄8
1
(409.6) 11 (5) BDNF13A27C5A RS BDNF13A27C7A RS
304 SS Plug
240 0.55 3 191⁄8 (485.8) 12 (6) BDNF15J27C5A RS BDNF15J27C7A RS
1-Incoloy®
Element 240 0.70 3 243⁄8 (619.1) 13 (6) BDNF18A27C5A RS BDNF18A27C7A RS
(1.3 W/cm2) 480 0.70 3 243⁄8 (619.1) 13 (6) BDNF22J27C5A RS BDNF22J27C7A RS
240 0.88 3 295⁄8 (752.5) 14 (7) BDNF22J28C5A RS BDNF22J28C7A RS
480 0.88 3 29 ⁄8
5
(752.5) 14 (7) BDNF27J27C5A RS BDNF27J27C7A RS
240 1.08 3 345⁄8 (879.5) 15 (7) BDNF27J28C5A RS BDNF27J28C7A RS
480 1.08 3 345⁄8 (879.5) 15 (7) BDNF32J27C5A RS BDNF32J27C7A RS
240 1.40 3 451⁄8 (1146.2) 17 (8) BDNF32J28C5A RS BDNF32J28C7A RS
480 1.40 3 451⁄8 (1146.2) 17 (8) BDNF42A27C5A RS BDNF42A27C7A RS
240 1.80 3 555⁄8 (1412.9) 19 (9) BDNF42A28C5A RS BDNF42A28C7A RS
480 1.80 3 55 ⁄8
5
(1412.9) 19 (9) BDNF51J27C5A RS BDNF51J27C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

250 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ®

Application: Bunker C, Asphalt General Purpose

¾ in. NPT Knockout
and #6 Fuel Oil Thermowell
¾ in. NPT Knockout 1 in. (25 mm)
• 11⁄4 inch NPT screw plug Thermowell FIREBAR Element
45⁄8 in. Dia. 13⁄8 in.
• FIREBAR elements (117.5 mm)
1 in. (25 mm) (34.9 mm)
9 FIREBAR Element Bundle
• Without thermostat 45⁄8 in. Dia. 13⁄8 in.
37⁄8 in (98.4 mm) Cold (Ref.) (34.9 mm)
• General purpose or moisture/explosion- 9 (117.5 mm)
Bundle
4 in. "B"
resistant enclosure (102 mm) 37⁄8 in (98.4 mm) Cold (Ref.)
1.25" FIREBAR 4 in. "B"
Moisture/Explosion-
(102 mm) ¾ in. NPT Hubs
Thermowell
1.25" FIREBAR Resistant
¾ in. NPT Hubs 1 in. (25 mm)
Thermowell FIREBAR Element
13⁄8 in.
53⁄8 in. Dia. 1 in. (25 mm) (34.9 mm)
10 (136.5 mm) FIREBAR Element Bundle
13⁄8 in.
53⁄8 in. Dia. (34.9 mm)
10 (136.5 mm) 37⁄8 in (98.4 mm) Cold (Ref.)
Bundle
515⁄16 in. "B"
(150.8 mm) 37⁄8 in (98.4 mm) Cold (Ref.)
515⁄16 in. "B"
(150.8 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
8 W/in2 3 240 0.43 3 16 ⁄8
1
(409.6) BDNF16G22S RS 7 (4) BDNF13A27C RS 10 (5)
304 SS Plug BDNF15J27C
240 0.55 3 191⁄8 (485.8) BDNF19G22S RS 8 (4) RS 11 (5)
1-Incoloy®
Element 240 0.70 3 243⁄8 (619.1) BDNF24L22S RS 9 (4) BDNF18A27C RS 12 (6)
(1.3 W/cm2) 480 0.70 3 24 ⁄8
3
(619.1) BDNF24L21S RS 9 (4) BDNF22J27C RS 12 (6)
240 0.88 3 295⁄8 (752.5) BDNF29R22S RS 10 (5) BDNF22J28C RS 13 (6)
480 0.88 3 29 ⁄8
5
(752.5) BDNF29R21S RS 10 (5) BDNF27J27C RS 13 (6)
240 1.08 3 345⁄8 (879.5) BDNF34R22S RS 11 (5) BDNF27J28C RS 14 (7)
480 1.08 3 345⁄8 (879.5) BDNF34R21S RS 11 (5) BDNF32J27C RS 14 (7)
240 1.40 3 451⁄8 (1146.2) BDNF45G22S RS 13 (6) BDNF32J28C RS 16 (8)
480 1.40 3 451⁄8 (1146.2) BDNF45G21S RS 13 (6) BDNF42A27C RS 16 (8)
240 1.80 3 555⁄8 (1412.9) BDNF55R22S RS 15 (7) BDNF42A28C RS 18 (9)
480 1.80 3 55 ⁄8 (1412.9)
5
BDNF55R21S RS 15 (7) BDNF51J27C RS 18 (9)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 251
 ¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Thermowell
2½ in.
Immersion Heaters 2.50" WATROD 19
5½ in. Dia.
(140 mm)
(64 mm)
Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

67⁄8 in. Dia. "B"
WATROD and FIREBAR Screw Plug (174.6 mm)

Immersion Heaters General Purpose

¾ in. NPT Knockout
0.475 in. (12.1 mm) Dia. Elements
Thermowell
2½ in.
Application: Bunker C, Asphalt
2.50" WATROD
5½ in. Dia. (64 mm)
19 (140 mm) Bundle
and #6 Fuel Oil
23⁄16 in. (55.6 mm) Cold (Ref.)
• 21⁄2 inch NPT screw plug 67⁄8 in. Dia. "B"
• WATROD elements (174.6 mm)
1½ in. NPT Hubs
• With thermostat (DPST) Moisture/Explosion-
0.475 in. (12.1 mm) Dia. Elements
Resistant
• General purpose or moisture/explosion- Thermowell
resistant enclosure 2½ in.
2.50" WATROD 75⁄8 in. Dia. (64 mm)
20 (193.7 mm) Bundle
®
® 23⁄16 in. (55.6 mm) Cold (Ref.)
85⁄16 in. Dia. "B"
(211.1 mm)
1½ in. NPT Hubs
Type 4 (30-110°F) Type 5A (60-250°F) Typemm)
0.475 in. (12.1 7ADia.
(100-550°F)
Elements
"B" Dim. Ship Wt. Code Code Code
Thermowell
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery Number Delivery
2½ in.
2.50" WATROD 75⁄8 in. Dia. General Purpose Enclosure (64 mm)
20 (193.7 mm) Bundle
8 W/in2 3 240 1.0 3 171⁄4 (438) 10 (5) BLS717E12S4 RS BLS717E12S5A RS BLS717E12S7 RS
Steel Plug 480 1.0 3 171⁄4 (438) 10 (5) BLS717E13S4 RS BLS717E13S5A
23⁄16 in. (55.6RS BLS717E13S7
mm) Cold (Ref.) RS
3-Steel
240 1.5 3 243⁄4 (629) 13 (6) BLS724N12S4 85⁄16RS
in. Dia.BLS724N12S5A RS
"B" BLS724N12S7 RS
Element (211.1 mm)
(1.3 W/cm2) 480 1.5 3 243⁄4 (629) 13 (6) BLS724N13S4 RS BLS724N13S5A RS BLS724N13S7 RS
240 2.0 3 321⁄4 (819) 15 (7) BLS732E12S4 RS BLS732E12S5A RS BLS732E12S7 RS
480 2.0 3 321⁄4 (819) 15 (7) BLS732E13S4 RS BLS732E13S5A RS BLS732E13S7 RS
240 2.5 3 393⁄4 (1010) 16 (8) BLS739N12S4 RS BLS739N12S5A RS BLS739N12S7 RS
480 2.5 3 393⁄4 (1010) 16 (8) BLS739N13S4 RS BLS739N13S5A RS BLS739N13S7 RS
240 3.0 3 471⁄4 (1200) 18 (9) BLS747E12S4 RS BLS747E12S5A RS BLS747E12S7 RS
480 3.0 3 471⁄4 (1200) 18 (9) BLS747E13S4 RS BLS747E13S5A RS BLS747E13S7 RS
240 4.0 3 633⁄4 (1619) 21 (10) BLS763N12S4 RS BLS763N12S5A RS BLS763N12S7 RS
480 4.0 3 633⁄4 (1619) 21 (10) BLS763N13S4 RS BLS763N13S5A RS BLS763N13S7 RS
240 5.0 3 761⁄4 (1937) 24 (11) BLS776E12S4 RS BLS776E12S5A RS BLS776E12S7 RS
480 5.0 3 761⁄4 (1937) 24 (11) BLS776E13S4 RS BLS776E13S5A RS BLS776E13S7 RS

Moisture/Explosion-Resistant Enclosure 7
8 W/in2 3 240 1.0 3 171⁄4 (438) 13 (6) BLS717E12C4 RS BLS717E12C5A RS BLS717E12C7A RS
Steel Plug 480 1.0 3 171⁄4 (438) 13 (6) BLS717E13C4 RS BLS717E13C5A RS BLS717E13C7A RS
3-Steel
Element 240 1.5 3 243⁄4 (629) 16 (8) BLS724N12C4 RS BLS724N12C5A RS BLS724N12C7A RS
(1.3 W/cm2) 480 1.5 3 243⁄4 (629) 16 (8) BLS724N13C4 RS BLS724N13C5A RS BLS724N13C7A RS
240 2.0 3 321⁄4 (819) 18 (9) BLS732E12C4 RS BLS732E12C5A RS BLS732E12C7A RS
480 2.0 3 321⁄4 (819) 18 (9) BLS732E13C4 RS BLS732E13C5A RS BLS732E13C7A RS
240 2.5 3 393⁄4 (1010) 19 (9) BLS739N12C4 RS BLS739N12C5A RS BLS739N12C7A RS
480 2.5 3 39 ⁄4 3
(1010) 19 (9) BLS739N13C4 RS BLS739N13C5A RS BLS739N13C7A RS
240 3.0 3 471⁄4 (1200) 21 (10) BLS747E12C4 RS BLS747E12C5A RS BLS747E12C7A RS
480 3.0 3 471⁄4 (1200) 21 (10) BLS747E13C4 RS BLS747E13C5A RS BLS747E13C7A RS
240 4.0 3 633⁄4 (1619) 24 (11) BLS763N12C4 RS BLS763N12C5A RS BLS763N12C7A RS
480 4.0 3 633⁄4 (1619) 24 (11) BLS763N13C4 RS BLS763N13C5A RS BLS763N13C7A RS
240 5.0 3 761⁄4 (1937) 27 (13) BLS776E12C4 RS BLS776E12C5A RS BLS776E12C7A RS
480 5.0 3 761⁄4 (1937) 27 (13) BLS776E13C4 RS BLS776E13C5A RS BLS776E13C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

252 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters

Application: Bunker C, Asphalt

¾ in. NPT Knockout
and #6 Fuel Oil General Purpose 0.475 in. (12.1 mm) Dia. Elements
• 21⁄2 inch NPT screw plug Thermowell

• WATROD elements 45⁄8 in. Dia.

2½ in.
(64 mm)
• Without thermostat 17 (117.5 mm) Bundle
• General purpose or moisture/explosion-
23⁄16 in. (55.6 mm) Cold (Ref.)
resistant enclosure 4½ in. Dia. "B"
(114 mm)
2.50" WATROD
Moisture/Explosion-
¾ in. NPT Hubs
Resistant 0.475 in. (12.1 mm) Dia. Elements
Thermowell

18 2½ in.
53⁄8 in. Dia. (64 mm)
(136.5 mm) Bundle

23⁄16 in. (55.6 mm) Cold (Ref.)

411⁄16 in. Dia. "B"
(119.1 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
8 W/in2 3 240 1.0 1 171⁄4 (438) BLS717E12S RS 9 (4) BLS717E12C RS 12 (6)
Steel Plug
3-Steel 480 1.0 3 171⁄4 (438) BLS717E13S RS 9 (4) BLS717E13C RS 12 (6)
Element 240 1.5 3 24 ⁄4
3
(629) BLS724N12S RS 12 (6) BLS724N12C RS 15 (7)
(1.3 W/cm2)
480 1.5 1 243⁄4 (629) BLS724N13S RS 12 (6) BLS724N13C RS 15 (7)
240 2.0 3 321⁄4 (819) BLS732E12S RS 14 (7) BLS732E12C RS 17 (8)
480 2.0 3 32 ⁄4
1
(819) BLS732E13S RS 14 (7) BLS732E13C RS 17 (8)
240 2.5 3 393⁄4 (1010) BLS739N12S RS 15 (7) BLS739N12C RS 18 (9)
480 2.5 3 393⁄4 (1010) BLS739N13S RS 15 (7) BLS739N13C RS 18 (9)
240 3.0 3 47 ⁄4
1
(1200) BLS747E12S RS 17 (8) BLS747E12C RS 20 (9)
480 3.0 3 471⁄4 (1200) BLS747E13S RS 17 (8) BLS747E13C RS 20 (9)
240 4.0 3 633⁄4 (1619) BLS763N12S RS 20 (9) BLS763N12C RS 23 (11)
480 4.0 3 633⁄4 (1619) BLS763N13S RS 20 (9) BLS763N13C RS 23 (11)
240 5.0 3 761⁄4 (1937) BLS776E12S RS 23 (11) BLS776E12C RS 26 (12)
480 5.0 3 761⁄4 (1937) BLS776E13S RS 23 (11) BLS776E13C RS 26 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 253
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

Immersion Heaters ¾ in. NPT Knockout
®
General Purpose ¾ in. NPT Knockout
(3) 1 in. (25 mm) FIREBAR Elements
(3) 1 in. (25 mm) FIREBAR Elements
Thermowell
Application: Bunker C, Asphalt Thermowell
2½ in.
5½ in. Dia. (64
and #6 Fuel Oil 2.50" FIREBAR 23 (140 2½ mm)
in.
5½ in.mm)
Dia. Bundle
(64 mm)
2.50" FIREBAR 23 (140 mm) Bundle
• 21⁄2 inch NPT screw plug 33⁄8 in. (85.7 mm) Cold (Ref.)
• FIREBAR elements 71⁄16 in. Dia.
33⁄8 in. (85.7
"B" mm) Cold (Ref.)
(179.4
71⁄16 in.mm)
Dia.
• With thermostat (DPST) (179.4 mm)
"B"

• General purpose or moisture/explosion-

resistant enclosure Moisture/Explosion- 1½ in. NPT Hubs
Resistant 1½ in. NPT Hubs (3) 1 in. (25 mm) FIREBAR Elements
Thermowell
(3) 1 in. (25 mm) FIREBAR Elements
Thermowell
2½ in.
75⁄8 in. Dia. (64
2.50" FIREBAR 24 (193.7 2½ mm)
in.
75⁄8 in. mm)
Dia. Bundle
(64 mm)
2.50" FIREBAR 24 (193.7 mm) Bundle
33⁄8 in. (85.7 mm) Cold (Ref.)
85⁄8 in. Dia. 33⁄8 in. (85.7
"B" mm) Cold (Ref.)
(219.1
85⁄8 in. mm)
Dia. "B"
(219.1 mm)
Type 5A (60-250°F) Type 7A (100-550°F)
"B" Dim. Ship Wt. Code Code
Description Volts kW Ph in. (mm) lbs. (kg) Number Delivery Number Delivery
General Purpose Enclosure
8 W/in2 3 240 1.25 3 151⁄8 (384.2) 11 (5) BLNF15C22S5A RS BLNF15C22S7A RS
304 SS Plug
240 1.63 3 181⁄8 (460.4) 13 (6) BLNF18C22S5A RS BLNF18C22S7A RS
3-Incoloy®
Elements 240 2.13 3 231⁄8 (587.4) 15 (7) BLNF23C22S5A RS BLNF23C22S7A RS
(1.3 W/cm2) 480 2.13 3 231⁄8 (587.4) 15 (7) BLNF23C21S5A RS BLNF23C21S7A RS
240 2.63 3 28 ⁄8
5
(727.1) 18 (9) BLNF28L22S5A RS BLNF28L22S7A RS
480 2.63 3 285⁄8 (727.1) 18 (9) BLNF28L21S5A RS BLNF28L21S7A RS
240 3.19 3 335⁄8 (854.1) 19 (9) BLNF33L22S5A RS BLNF33L22S7A RS
480 3.19 3 335⁄8 (854.1) 19 (9) BLNF33L21S5A RS BLNF33L21S7A RS
240 4.25 3 441⁄8 (1120.8) 21 (10) BLNF44C22S5A RS BLNF44C22S7A RS
480 4.25 3 441⁄8 (1120.8) 21 (10) BLNF44C21S5A RS BLNF44C21S7A RS
240 5.38 3 54 ⁄8 (1387.5)
5
23 (11) BLNF54L22S5A RS BLNF54L22S7A RS
480 5.38 3 545⁄8 (1387.5) 23 (11) BLNF54L21S5A RS BLNF54L21S7A RS

Moisture/Explosion-Resistant Enclosure 7
8 W/in2 3 240 1.25 3 151⁄8 (384.2) 14 (7) BLNF15C22C5A RS BLNF15C22C7A RS
304 SS Plug
240 1.63 3 18 ⁄8
1
(460.4) 16 (8) BLNF18C22C5A RS BLNF18C22C7A RS
3-Incoloy®
Elements 240 2.13 3 231⁄8 (587.4) 18 (9) BLNF23C22C5A RS BLNF23C22C7A RS
(1.3 W/cm2) 480 2.13 3 231⁄8 (587.4) 18 (9) BLNF23C21C5A RS BLNF23C21C7A RS
240 2.63 3 285⁄8 (727.1) 21 (10) BLNF28L22C5A RS BLNF28L22C7A RS
480 2.63 3 285⁄8 (727.1) 21 (10) BLNF28L21C5A RS BLNF28L21C7A RS
240 3.19 3 335⁄8 (854.1) 22 (10) BLNF33L22C5A RS BLNF33L22C7A RS
480 3.19 3 33 ⁄8
5
(854.1) 22 (10) BLNF33L21C5A RS BLNF33L21C7A RS
240 4.25 3 441⁄8 (1120.8) 24 (11) BLNF44C22C5A RS BLNF44C22C7A RS
480 4.25 3 441⁄8 (1120.8) 24 (11) BLNF44C21C5A RS BLNF44C21C7A RS
240 5.38 3 545⁄8 (1387.5) 26 (11) BLNF54L22C5A RS BLNF54L22C7A RS
480 5.38 3 545⁄8 (1387.5) 26 (11) BLNF54L21C5A RS BLNF54L21C7A RS
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

254 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug ®

®
Immersion Heaters
¾ in. NPT Knockout
Application: Bunker C, Asphalt (3) 1 in. (25 mm) FIREBAR Elements
General Purpose
and #6 Fuel Oil Thermowell
• 21⁄2 inch NPT screw plug 2½ in.
45⁄8 in. Dia. (64 mm)
• FIREBAR elements 21 (117.5 mm) Bundle
• Without thermostat
33⁄8 in. (85.7 mm) Cold (Ref.)
• General purpose or moisture/explosion- 411⁄16 in. Dia.
"B"
(119.1 mm)
resistant enclosure2.50" FIREBAR
Moisture/Explosion-
1¼ in. NPT Hubs
Resistant (3) 1 in. (25 mm) FIREBAR Elements
Thermowell

2½ in.
6¼ in. Dia. (64 mm)
22 (159 mm) Bundle

33⁄8 in. (85.7 mm) Cold (Ref.)

7¼ in. Dia.
"B"
(185 mm)

"B" Dim. Code Ship Wt. Code Ship Wt.

Description Volts kW Ph in. (mm) Number Delivery lbs. (kg) Number 7 Delivery lbs. (kg)
General Purpose Enclosure Moisture/Explosion-Resistant Enclosure
8 W/in2 3 240 1.25 3 151⁄8 (384.2) BLNF15C22S RS 11 (5) BLNF15C22C RS 14 (7)
304 SS Plug
240 1.63 3 181⁄8 (460.4) BLNF18C22S RS 12 (6) BLNF18C22C RS 15 (7)
3-Incoloy®
Elements 240 2.13 3 231⁄8 (587.4) BLNF23C22S RS 14 (7) BLNF23C22C RS 17 (8)
(1.3 W/cm2) 480 2.13 3 231⁄8 (587.4) BLNF23C21S RS 14 (7) BLNF23C21C RS 17 (8)
240 2.63 3 28 ⁄85
(727.1) BLNF28L22S RS 17 (8) BLNF28L22C RS 20 (9)
480 2.63 3 285⁄8 (727.1) BLNF28L21S RS 17 (8) BLNF28L21C RS 20 (9)
240 3.19 3 335⁄8 (854.1) BLNF33L22S RS 18 (9) BLNF33L22C RS 21 (10)
480 3.19 3 335⁄8 (854.1) BLNF33L21S RS 18 (9) BLNF33L21C RS 21 (10)
240 4.25 3 441⁄8 (1120.8) BLNF44C22S RS 20 (9) BLNF44C22C RS 23 (11)
480 4.25 3 44 ⁄81
(1120.8) BLNF44C21S RS 20 (9) BLNF44C21C RS 23 (11)
240 5.38 3 545⁄8 (1387.5) BLNF54L22S RS 22 (10) BLNF54L22C RS 25 (12)
480 5.38 3 545⁄8 (1387.5) BLNF54L21S RS 22 (10) BLNF54L21C RS 25 (12)
Note: All screw plug bundles are designed to fit the inside diameter of
RAPID SHIP
• RS - Same day shipment up to 5 pieces
the equivalent mating coupling. They will not fit into the equivalent pipe
inside diameter.
3 Wired for 3-phase operation only
7 CSA certified only

WATLOW® 255
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Build-a-Code

Ordering Information
To order, complete the code number
to the right with the information below: Example: BHC78C6 S 1 HJ

Stock Screw Plug Code Number a

Optional Terminal Enclosures 2

S = General purpose enclosure
W = Moisture-resistant enclosure
E = Explosion-resistant enclosure
C = Moisture/explosion-resistant enclosure
Optional Process Sensor 4
1 = 30 to 110°F (-1 to 43°C), SPST
2 = 30 to 250°F (-1 to 121°C), SPST
3 = 175 to 550°F (79 to 288°C), SPST
4 = 40 to 110°F (-1 to 43°C), DPST
5A = 60 to 250°F (16 to 121°C), DPST (FIREBAR)
7A = 100 to 550°F (38 to 288°C), DPST (FIREBAR)
PJ = Type J process thermocouple in thermowell
PK = Type K process thermocouple in thermowell
Sheath Limit Sensor 3
HJ = Type J high-limit thermocouple, horizontal mount
TJ = Type J high-limit thermocouple, vertical/housing at top
BJ = Type J high-limit thermocouple, vertical/housing at bottom
HK = Type K high-limit thermocouple, horizontal mount
TK = Type K high-limit thermocouple, vertical/housing at top
BK = Type K high-limit thermocouple, vertical/housing at bottom

aCatalog part numbers include standard option enclosures and process sensors. To order optional enclosures or sensors, substitute
the appropriate suffix.

bStandard catalog listings include either a general purpose enclosure or moisture/explosion-resistant enclosure. Substitute enclosure
options are noted.

3Heater orientation is critical to accurate sensing of limit conditions. Use the appropriate code to indicate heater
mounting orientation.
4Thermostat part numbers are shown in the Thermostat Chart on page 581.

256 WATLOW®
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Screw Plug with Control Assembly

Constructed from a WATROD screw plug heater, a

moisture resistant (NEMA 4) terminal enclosure and
built-in temperature sensor and power control, this
assembly comes pre-wired and ready for hook-up to
any 120VAC control circuit.
Optional sheath materials, NPT screw plug sizes and
materials, wattages, voltages and terminal enclosures
extend application versatility.
Performance Capabilities
• Watt densities to 60 W/in2 (9.3 W/cm2)
• Wattages to 20 killowatts
• Voltages to 600VAC
• Incoloy® sheath temperatures to 1600°F (870°C)
WATROD Heating Element
Features and Benefits
Three 0.475 in. (12 mm) diameter WATROD elements
brazed to a 2 in. (51 mm) NPT brass screw plug
• Produces a pressure-tight seal 2 in. (51 mm) NPT Pipe Thread

WATROD hairpins are repressed (recompacted)

after bending Internal
• Maintains MgO density, dielectric strength, heat Thermostat

transfer and life

On-off
Two built-in thermostats, one on-off with Manual
manual reset Reset
Thermostat
• Helps ensure safe operation by automatically cycling
on and off when process or sheath temperatures reach
a predetermined set point selectable from 30° to 250°F
(0° to 120°C)
Internal mechanical contactor
• Works on a 120VAC control circuit to switch higher Mechanical Contactor

volts/amps to the heating elements

Hinged, moisture resistant (NEMA 4) terminal
enclosure has two conduit openings Typical Applications
• Accomodates 3⁄4 in. (19 mm) NPT conduit fittings • Water heating
Terminal enclosures can be rotated to mate with • Commercial dishwashers and glass washers
existing conduits • Sterilizing equipment
• Minimal fastener adjustment required
Thermowells allow replacing the thermostat sensing Application Hints
element without draining the fluid being heated Same as Screw Plug Immersion Heaters. See page 191
• Labor required to maintain and repair is minimized for details.

Accessories
Clamping Nut, Gasket and Washers–for mounting to
thin-wall tanks, use optional clamping nut, gasket and
washers. To order, specify NGW.

WATLOW® 257
Immersion Heaters

WATROD and FIREBAR Screw Plug

Immersion Heaters
Screw Plug with Control Assembly
Conduit Openings
for 3/4 in. (19 mm) NPT
Incoloy® Sheath

2 in. (51 mm) NPT Brass Plug

10 in.
(254 mm)

B
41/4 in.
Immersed Length
21/4 in. (108 mm)
(57 mm)

2 in. (51 mm) NPT Brass Screw Plug With Control Box (Assembly Stock)
Immersed Code Number Est. Net
WATROD Length 208VAC 240VAC 380VAC 480VAC 575VAC Wt.
Desc. kW in. (mm) 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase lbs(kg) Del.
50 W/in2 9 243⁄4 (629.0) BHNB24N3W2C11 BHNB24N5W2C11 BHNB24N16W2C11 23 (10) RS
Brass Plug 12 30 (762.0) BHNB30A2W2C11 BHNB30A3W2C11 BHNB30A8W2C11 BHNB30A5W2C11 BHNB30A16W2C11 24 (11) RS
3-Incoloy 16 355⁄8 (904.8) BHNB35L2W2C11 BHNB35L3W2C11 BHNB35L8W2C11 BHNB35L5W2C11 BHNB35L16W2C11 25 (11) RS
(7.8 W/cm2) 20 455⁄8 (1158.8) BHNB45L3W2C11 BHNB45L8W2C11 BHNB45L5W2C11 BHNB45L16W2C11 27 (12) RS

RAPID SHIP
• Same day shipment up to 5 pieces

Incoloy® Sheath

2 in. (51 mm) NPT Brass Plug

B
Immersed Length
21/4 in.
(57 mm)

2 in. (51 mm) NPT Brass Screw Plug With Control Box (Replacement Heater Only)
Immersed Code Number Est. Net
WATROD Length 208VAC 240VAC 380VAC 480VAC 575VAC Wt.
Desc. kW in. (mm) 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase lbs (kg) Del.
50 W/in2 9 243⁄4 (628.7) BHNB24N3 BHNB24N5 BHNB24N16 21 (9) RS
Brass Plug 12 30 (762.0) BHNB30A2 BHNB30A3 BHNB30A8 BHNB30A5 BHNB30A16 22 (10) RS
3-Incoloy 16 355⁄8 (904.8) BHNB35L2 BHNB35L3 BHNB35L8 BHNB35L5 BHNB35L16 23 (10) RS
(7.8 W/cm2) 20 455⁄8 (1158.8) BHNB45L3 BHNB45L8 BHNB45L5 BHNB45L16 25 (11) RS

RAPID SHIP
• Same day shipment up to 5 pieces

258 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters

Watlow flange heaters are easy to install and maintain.

Designed for heating liquids and gases in tanks and
pressure vessels, flange immersion heaters are ideal for
applications requiring higher kilowatts.
Watlow flange heaters are made with WATROD or
FIREBAR tubular elements brazed or welded to a flange.
Stock flange heaters are equipped with a general purpose
(NEMA 1) terminal enclosure.
Flange heaters, with FIREBAR elements, also answer
the need for liquid immersion applications requiring high
kilowatts in small tanks. The FIREBAR element’s unique
flat surface geometry packs more power in a smaller
bundle, with lower watt density, making it especially
well-suited for petroleum-based liquid heating applications.

Performance Capabilities
• Watt densities to 100 W/in2 (15.5 W/cm2)
• Wattages to three megawatts
• UL® and CSA component recognition to 600VAC
• Incoloy® sheath temperatures to 1600°F (870°C)
• Passivated 316 stainless steel sheath temperatures to
Terminal Enclosure
1200°F (650°C) Flange

• 304 stainless steel sheath temperatures to Thermowell

1200°F (650°C)
• Steel sheath temperatures to 750°F (400°C)
• Copper sheath temperatures to 350°F (175°C) FIREBAR
Heating Element
Conduit Opening
• FIREBAR flange heaters deliver more killowatts in
smaller bundles
• A conventional round tubular 10-inch ANSI flange can
be replaced by a 6-inch ANSI FIREBAR flange with
same immersed length
WATROD Heating Element
Features and Benefits
ANSI and ANSI compatible 2, 21⁄2, 3 thru 48 inch
flanges Element support(s)
• Provides appropriate heater size-to-application and fit • Provides proper element spacing to maximizing heater
Element sheath and flange materials performance and life
• Meets your application needs All units are inspected and/or tested
Integral thermowells • Ensures element-to-flange pressure seals do not leak
• Provides convenient temperature sensor insertion and Drilled and tapped eyebolt holes or lift lugs for eye
replacement without draining the fluid being heated bolts on 10 inch and larger flange heaters
Standard, general purpose (NEMA 1) terminal • Facilitates lifting during installation
enclosure WATROD hairpins are repressed (recompacted)
• Offers easy access to wiring • Provides improved heater life, insulation resistance and
heat transfer

WATLOW® 259
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters

Features and Benefits (Continued) Options

FIREBAR flange heaters pack more kilowatts into a Terminal Enclosures
smaller bundle
General purpose terminal enclosures, without
• Includes a conventional round tubular 10 in. (254 mm)
thermostats, are standard on all flange immersion
ANSI flange which can be replaced by a 6 in.
heaters. Optional terminal enclosures include:
(152 mm) ANSI FIREBAR flange with the same
immersed length • General purpose (NEMA 1) with a single or double
pole thermostat.
Branch circuits are designed for 48 amperes per
circuit maximum • Moisture resistant (NEMA 4– steel). Available with or
• Reduces risk of failure due to excessive temperatures without a single or double pole thermostat.
generated by high amperage • Corrosion resistant (NEMA 4X). Available with or
UL® and CSA component recognition under file without a single or double pole thermostat.
numbers E52951 and 31388 respectively • Explosion resistant (NEMA 7) class 1 groups B, C
• Simplifies obtaining third party recognition for assembly and D. Available with or without a single or double
pole thermostat.
Typical Applications • Explosion/moisture resistant (NEMA 7/4) combinations.
• Water: Available with or without a single or double pole
Deionized thermostat.
Demineralized
Prior to ordering, refer to the terminal enclosure
Clean
dimensions on page 265. Order by adding the
Potable
appropriate suffix letter(s) to the base flange heater
Process
code number, as shown on the Build-a-Code chart.
• Industrial water rinse tanks
Heater code numbers and suffix letters are depicted on
• Vapor degreasers
the charts, pages 266 to 328. Specify class and group,
• Hydraulic oil, crude, asphalt
if applicable.
• Lubricating oils at API specified
watt densities
• Air and gas flow
• Caustic solutions
Caution
• Chemical baths
Explosion-resistant terminal enclosures are intended
• Process air equipment
to provide explosion containment in the electrical
• Boiler equipment
termination/wiring enclosure only. No portion of the
• Freeze protection of any fluid
assembly outside of this enclosure is covered under this
• Anti-freeze (glycol) solutions
NEMA rating. NEMA rating effectiveness may be
• Paraffin
compromised by abuse or misapplication.

260 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters
Options (Continued)

Stand-off Terminal Enclosures Thermostats

To provide process temperature control, Watlow offers
Ref. 6 in. ANSI
Conduit Stand-off (150 mm) Flange
optional single pole, single throw (SPST) and double pole,
Stand-off
Openings Terminal
Enclosure Height single throw (DPST) thermostats.
Unless otherwise specified, thermostats are mounted
inside the terminal enclosure. For details and ordering
information, refer to Thermostats on pages 578 to 581.
Please verify that the thermostat’s sensing bulb O.D. is
compatible with the flange heater’s thermowell I.D.

Thermocouples
ASTM Type J or K thermocouples offer more accurate
sensing of process and/or sheath temperatures. A
Stand-off terminal enclosures provide an air-insulating thermocouple may be inserted into the thermowell or
barrier between the flange and terminal enclosure by attached to the heater’s sheath.
mounting the terminations and wiring away from the Thermocouples are supplied with 120 in. (3050 mm)
flange. Stand-off terminal enclosures are recommended leads (longer lead lengths available). Unless otherwise
whenever a process operating temperature exceeds specified, thermocouples are supplied with temperature
400°F (205°C). This helps minimize terminal enclosure ranges detailed on the Thermocouple Types chart.
temperatures.
Using a thermocouple requires an appropriate
To order, specify stand-off terminal enclosure. temperature and power controller. These must be
purchased separately. Watlow offers a wide variety of
Certified Enclosures temperature and power controllers to meet virtually all
CSA, ATEX or IECEx certified moisture and/or explosion applications. Temperature controllers can be configured
resistant terminal enclosures protect wiring in hazardous to accept process variable inputs, too. Contact your
gas environments. These terminal enclosures, covered Watlow representative for details.
under CSA file number 61707, ATEX certificate # KEMA To order, specify Type J or K thermocouple and lead
07ATEX0172X or IECEx certificate # IECEx CSA 09.0010 length. Indicate if the thermocouple is for process
are available on WATROD flange heaters. For additional temperature sensing or heater sheath high-limit
information, see page 611 and 612 or contact your protection. Please specify if the flange heater will be
Watlow representative. mounted vertical or horizontal in the tank. If vertical,
To order, specify CSA or ATEX or IECEx certified specify if the housing is on top or bottom.
enclosure, process temperature (°F), maximum If the flange heater is part of an in-line circulation heating
ambient temperature, maximum working pressure of application, indicate flow direction relative to the heater’s
application (psig), media being heated and heater enclosure.
mounting orientation (horizontal or vertical) and Thermocouple Types
flange size.
Recommended➀
ASTM Conductor Characteristics Temperature Range
Type Positive Negative °F (°C)
ASME Pressure Vessel Code Welding J Iron Constantan 0 to 1000 (-20 to 540)
Flange assemblies can be provided with an ASME (Magnetic) (Non-magnetic)
Section VIII, Div. I pressure vessel stamp upon request. K Chromel® Alumel® 0 to 2000 (-20 to 1100)
(Non-magnetic) (Magnetic)

➀ Type J and Type K thermocouples are rated 32 to 1382°F and 32 to

2282°F (0-750°C and 0-1250°C), respectively. Watlow does not
recommend exceeding temperature ranges shown on this chart
for the tubular product line.

WATLOW® 261
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters
Options (Continued)

Wattages and Voltages Flanges

Watlow routinely supplies flange immersion heaters with Flange Sizes and Styles
240 to 480VAC as well as wattages from 150 watts to Standard: 2➀, 21⁄2➀, 3 to 48 inch ANSI raised face/blind
one megawatt. flanges.
Made-to-Order: 16, 18, 20 and 24 inch in any
Sheath Materials recognized configuration, as well as customer specified.
The following sheath materials are available on WATROD Over 48 inch ANSI flange, contact your Watlow
and FIREBAR flange heaters: representative.
Standard Sheath Materials Flange Materials
WATROD Incoloy® Standard Carbon steel
316 SS 316 SS
Steel
304 SS
Copper
FIREBAR Incoloy® Pressure Classes
Standard 150 lb
Exotic Sheath Materials 300 lb
Contact your Watlow representative for details and 600 lb
availability. ➀ ANSI bolt pattern only

External Finishing Gaskets

Passivation Rubber, asbestos-free and spiral wound gaskets are
During the manufacturing process, particles of iron or available for all flange sizes. Order by specifying gasket
tool steel may become embedded in the stainless steel type, flange size/rating, process operating temperature
or alloy sheath. If not removed, these particles may and pressure.
corrode, produce rust spots and/or contaminate the To make the correct selection, see the Gasket Selection
process. For critical sheath applications, passivation chart. It provides a recommended gasket type and
will remove free iron from the sheath. To order, effective temperature rating.
specify passivation. To use this chart, multiply operating temperature by the
Other Finishes operating pressure to arrive at “Maximum PSIG x °F.” This
Bright annealing available to meet cosmetic demands. is listed in the chart’s first column.
Gasket Selection
Gasket
Maximum Temperature
PSIG x °F °F Gasket Type
Up to 15,000 300 Rubber
Over 250,000 700 Asbestos-Free
Over 250,000 ➂ Spiral Wound

➂ Depends on metal gasket material.

262 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters
Options (Continued)
Application Hints
Baffles
• Select the recommended heating element sheath
Direction of Flow
material and watt density for the substance being
heated. Use the Supplemental Applications Chart on
pages 599 to 604. If unable to determine the correct
heating element sheath material and type, contact your
Watlow representative.
• Extend the element no-heat section completely into the
For forced circulation applications, 316 stainless steel fluid being heated to help prevent premature heater
baffles can be arranged on the heating element bundle failure. See accompanying illustration for proper
to enhance and/or modify fluid or gas flow for better no-heat section placement.
heat transfer.
• Locate flange heater low in the tank, but above the
For open tank or convection heating applications, sludge level.
standard element supports will be supplied.
• Choose a FIREBAR element when your application
To order, specify baffles. requires a smaller system package or lower watt
density.
• Ensure wiring integrity by keeping terminal enclosure
ANSI Raised Face Blind Flange, temperature below 400°F (205°C).
150# Class Dimensions
• Size power feeder wires in accordance with National
Diameter Diameter
of Bolt of Bolt Number of Electrical Code guidelines and other applicable codes.
Outside Flange
Pipe Size Diameter Thickness Circle Holes Bolt Holes • Keep electrical connections clean, dry and tight.
3 7.50 0.94 6.00 0.75 4
4 9.00 0.94 7.50 0.75 8
• Minimize problems associated with low liquid level
5 10.00 0.94 8.50 0.88 8 conditions by using low liquid level sensor or sheath
6 11.00 1.00 9.50 0.88 8 temperature high-limit control.
8 13.50 1.12 11.75 0.88 8
10 16.00 1.19 14.25 1.00 12
12 19.00 1.25 17.00 1.00 12
14 21.00 1.38 18.75 1.12 12
No-Heat
16 23.50 1.44 21.25 1.12 16 Section
18 25.00 1.56 22.75 1.25 16
20 27.50 1.69 25.00 1.25 20
24 32.00 1.88 29.50 1.38 20

• Periodically remove the flange assembly to inspect

and clean the heating element(s). This preventive
maintenance will reduce premature failure and optimize
heater performance.
• Refer to the Installation and Maintenance Instructions
for correct orientation of FIREBAR elements. This is
important in air applications with customer-supplied
circulation tanks. Correct element orientation to flow
minimizes pressure drop and increases buoyancy force
and heater performance.

WATLOW® 263
 DED Y
T
TEN ILI
B
Immersion Heaters EXAPA
C

Extended Capabilities For

WATROD and FIREBAR ANSI Flange
Immersion Heaters
Options
Flanges
Enclosure Enhancements
Flange Materials
• Enclosure heater to solve condensation and freeze
Extended Exotic materials to
problems.
meet specific
• Power distribution blocks to facilitate power feed line application needs ➀
wiring.
Pressure Classes
RTDs Extended Over 600 lb ➀

If the process requires greater temperature sensing ➀ Contact your Watlow representative
accuracy than is possible with thermocouples, Watlow
can also supply RTDs in DIN or JIS calibrations. Contact
your Watlow representative for details.

Wattages and Voltages

If required, Watlow will make heaters with voltage up
to 600VAC and wattage beyond one megawatt. For
more information on special voltage and wattage
configurations, contact your Watlow representative.

Sheath Materials
The following sheath materials are available on WATROD
and FIREBAR flange heaters:
Extended Sheath Materials
WATROD Titanium
304 and 321 SS
Hastelloy C276
Alloy 400 and 600
FIREBAR 304 SS

264 WATLOW®
 Immersion Heaters

WATROD and FIREBAR ANSI Flange

7
FLANGE HEATER EXPLOSION RESISTANT AND MOISTURE/
Immersion Heaters
EXPLOSION RESISTANT ENCLOSURES WITHOUT THERMOSTAT

Optional Moisture/Explosion Resistant Terminal Enclosure Dimensions

Enclosure Without Thermostat General Purpose & Moisture Resistant Enclosures
ANSI Flange “F” “K” “K”
75⁄8 in. Size Thickness With Without “D”
(193.7 mm) “K” in. in. (mm) Thermostat Thermostat in. (mm)
3 15
⁄16 (23.8) 53⁄4 (146) See heater dwg. 7'K'
1
⁄2 (191)
4 15
⁄16 (23.8) 53⁄4 (146) See heater dwg.
4" = 7 97/8(229)
5¾ in. Note: 5 thru 12 in. (127 thru 305 mm) flange dimensions are on catalog
(146 mm) heater drawings. 5" = 8 7/8
Moisture/Explosion Resistant Enclosures
ANSI Flange “F” “K” “K” 6" = 9 7/8
Size Thickness With Without “D”
8" = 12
in. 1/8
6 3" AND 4" FLANGE
in.
3
4
in. (mm) Thermostat Thermostat
15
⁄16 (23.8)
15
N/A
⁄16 (23.8)
N/A
(mm)
71⁄2 (191)
N/A
10" = 14 5/8
77⁄8 (200.0) 9 (229)
7½ in. Ref. 77⁄8 in.
(191 mm) 5
(200 mm)
15
⁄16 (23.8) 8 ⁄8 (225.4)
7 7
12" = 10
8 ⁄8 (225.4) 17 1/4
(254)
FLANGE HEATER EXPLOSION RESISTANT AND MOISTURE/
6 1 (25.0) 97⁄8 (250.8) 97⁄8 (250.8) 11 (280)
EXPLOSION RESISTANT ENCLOSURES WITH THERMOSTAT 14" = 19 3/8
8 11⁄8 (28.6) 121⁄8 (308.0) 121⁄8 (308.0) 131⁄2 (343)
“F” “F” 10 13⁄16 (30.2) 145⁄8 (371.5) 145⁄8 (371.5) 16 (407)
“D” “D”
3 in. - 150# ANSI Flange 12 1 ⁄41
(32.0) 17 ⁄4 (438.0)
1
171⁄4 (438.0) 19 (483)
4 to 14 in. - 150# ANSI Flange
14 13⁄8 (34.9) 193⁄8 (492.1) 193⁄8 (492.1) 21 (534)

4" TO 14" FLANGE Optional General Optional Moisture

Optional
GE HEATER EXPLOSION RESISTANTMoisture/Explosion
AND MOISTURE/ Resistant
SION RESISTANT ENCLOSURES WITHOUT THERMOSTAT
Enclosure With Thermostat Purpose/Moisture
FLANGE HEATER EXPLOSION RESISTANT AND MOISTURE/ Resistant Enclosure
EXPLOSION RESISTANT ENCLOSURES WITHOUT THERMOSTAT
Resistant Enclosure With Thermostat
75⁄8 in. “K”
(193.7 mm) With Thermostat
'K'
5" = 8 7/8 “K”
“K”
6" = 9 7/8

7 5¾ in. Ref.
(146 mm)

4" = 7 7/8
'K'
8" = 12 1/8

10" = 14 5/8

12" = 17 1/4

8 5" = 8 7/8

6" = 9 7/8
14" = 19 3/8

7½ in. Ref. 77⁄8 in.

(191 mm) (200 mm) 8" = 12 1/8

10" = 14 5/8 95⁄16 in. 95⁄16 in.

(237 mm) (237 mm)
“F” 12"
“F” = 17 1/4
“D” “D”
3 and 4 in. - 150# ANSI Flange 5 to 14 in. - 150# ANSI Flange 14" = 19 3/8
“F” “F”

“D” “D”
3 in. - 150# ANSI Flange 4 in. - 150# ANSI Flange
3" AND 4" FLANGE 4" TO 14" FLANGE
To order: Reference the Build-a-Code section on page 329. Note: Dimensions for all 5 to 14 in. flange heaters with General Purpose
4" TO 14" FLANGE
FLANGE HEATER EXPLOSION RESISTANT AND MOISTURE/ or Moisture Resistant Enclosure with thermostats are identical to units
FLANGE HEATER EXPLOSION RESISTANT AND supplied without thermostats.
MOISTURE/
EXPLOSION RESISTANT ENCLOSURES WITH THERMOSTAT 3 in.-150#
3 in.-150# ANSI Flange
ANSI Flange
ATER EXPLOSION RESISTANT AND MOISTURE/
RESISTANT ENCLOSURES WITHOUT THERMOSTAT EXPLOSION RESISTANT ENCLOSURES WITH THERMOSTAT
*Dimensions
*Dimensions for allFlange
for all 5"-14" 5"-14" Heaters
Flange Heaters with General
with General PurposePurpose
WATLOW® or Moisture
or Moisture ResistantResistant Enclosures
Enclosures with Thermostats
with Thermostats are identical
are identical 265
to unitsto units supplied
supplied withoutwithout Thermostats.
Thermostats.
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

3"-150# FLANGE General Purpose

Application: Clean Water
¾ in. NPT Knockout 0.475 (12.1 mm)
• 3 inch - 150 lb ANSI flange. 3"-150# FLANGE
Thermowell Dia. Element
• WATROD elements 45⁄8 in.
• Without thermostat 1 (117.5 mm)
2¾ in. O.D.
• General purpose or 1 4 in. (102 mm) Cold (Ref.)
(70 mm)
moisture-resistant enclosures “B”
35⁄8 in. Dia.
• Single circuit (92.1 mm)
3"-150# FLANGE
Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
0.475 (12.1 mm)
2 53⁄8 in.
Thermowell Dia. Element

(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 120 6.0 1 151⁄2 (394) 22 (10) FMC715J10S RS FMC715J10W RS
Steel Flange
240 6.0 3 151⁄2 (394) 22 (10) FMC715J3S RS FMC715J3W RS
3-Copper Elements
(9.3 W/cm2) 480 6.0 1 151⁄2 (394) 22 (10) FMC715J11S RS FMC715J11W RS
480 6.0 3 151⁄2 (394) 22 (10) FMC715J5S RS FMC715J5W RS
120 9.0 1 211⁄2 (546) 25 (12) FMC721J10S RS FMC721J10W RS
240 9.0 3 211⁄2 (546) 25 (12) FMC721J3S RS FMC721J3W RS
480 9.0 1 211⁄2 (546) 25 (12) FMC721J11S RS FMC721J11W RS
480 9.0 3 211⁄2 (546) 25 (12) FMC721J5S RS FMC721J5W RS
240 12.0 3 27 (686) 27 (13) FMC727A3S RS FMC727A3W RS
480 12.0 1 27 (686) 27 (13) FMC727A11S RS FMC727A11W RS
480 12.0 3 27 (686) 27 (13) FMC727A5S RS FMC727A5W RS
240 15.0 3 321⁄2 (826) 28 (13) FMC732J3S RS FMC732J3W RS
480 15.0 1 321⁄2 (826) 28 (13) FMC732J11S RS FMC732J11W RS
480 15.0 3 321⁄2 (826) 28 (13) FMC732J5S RS FMC732J5W RS
240 18.0 3 38 (965) 30 (14) FMC738A3S RS FMC738A3W RS
480 18.0 1 38 (965) 30 (14) FMC738A11S RS FMC738A11W RS
480 18.0 3 38 (965) 30 (14) FMC738A5S RS FMC738A5W RS
480 25.0 1 51 (1295) 34 (16) FMC751A11S RS FMC751A11W RS
480 25.0 3 51 (1295) 34 (16) FMC751A5S RS FMC751A5W RS
480 30.0 1 601⁄2 (1537) 36 (17) FMC760J11S RS FMC760J11W RS
480 30.0 3 601⁄2 (1537) 36 (17) FMC760J5S RS FMC760J5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

266 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

4"-150# FLANGE
Application: Clean Water General Purpose and
Moisture Resistant
• 4 inch - 150 lb ANSI flange ①
• WATROD element 0.475 (12.1 mm) Dia. Element
• Without thermostat Thermowell
5½ in. 37⁄8 in. O.D.
• General purpose or 3 (140 mm) (98.4 mm)
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. In. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2
Steel Flange
240 12.0 1 2 415 ⁄ 1
2 (394) 31 (14) FOC715J10S RS FOC715J10W RS
240 12.0 3 1 151⁄2 (394) 31 (14) FOC715J3S RS FOC715J3W RS
6-Copper Elements
(9.3 W/cm2) 480 12.0 1 1 15 ⁄2 1
(394) 31 (14) FOC715J11S RS FOC715J11W RS
480 12.0 3 1 151⁄2 (394) 31 (14) FOC715J5S RS FOC715J5W RS
240 18.0 1 2 211⁄2 (546) 34 (16) FOC721J10S RS FOC721J10W RS
240 18.0 3 1 211⁄2 (546) 34 (16) FOC721J3S RS FOC721J3W RS
480 18.0 1 1 211⁄2 (546) 34 (16) FOC721J11S RS FOC721J11W RS
480 18.0 3 1 21 ⁄2 1
(546) 34 (16) FOC721J5S RS FOC721J5W RS
240 24.0 1 2 27 (686) 36 (17) FOC727A10S RS FOC727A10W RS
240 24.0 3 2 27 (686) 36 (17) FOC727A3S RS FOC727A3W RS
480 24.0 1 1 27 (686) 36 (17) FOC727A11S RS FOC727A11W RS
480 24.0 3 1 27 (686) 36 (17) FOC727A5S RS FOC727A5W RS
240 30.0 3 2 321⁄2 (826) 39 (18) FOC732J3S RS FOC732J3W RS
480 30.0 1 2 32 ⁄2 1
(826) 39 (18) FOC732J11S RS FOC732J11W RS
480 30.0 3 1 321⁄2 (826) 39 (18) FOC732J5S RS FOC732J5W RS
240 36.0 3 2 38 (965) 43 (20) FOC738A3S RS FOC738A3W RS
480 36.0 1 2 38 (965) 43 (20) FOC738A11S RS FOC738A11W RS
480 36.0 3 1 38 (965) 43 (20) FOC738A5S RS FOC738A5W RS
480 50.0 3 2 51 (1295) 48 (22) FOC751A5S RS FOC751A5W RS
480 60.0 3 2 601⁄2 (1537) 52 (24) FOC760J5S S FOC760J5W S

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
• S - 10 day lead time

WATLOW® 267
 Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Clean Water 5"-150# FLANGE General Purpose and

Moisture Resistant
• 5 inch - 150 lb ANSI flange
①
• WATROD element Thermowell
• Without thermostat 0.475 (12.1 mm) Dia. Element

• General purpose or 4¾ in. O.D.

5 7 in.
(178 mm) (121 mm)
moisture-resistant enclosures

4 in. (102 mm) Cold (Ref.)

“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 12.0
Steel Flange
240 12.0
613 2
1
151⁄2
151⁄2
(394)
(394)
35
35
(16) FNC715J10S
(16) FNC715J3S
RS
RS
FNC715J10W
FNC715J3W
RS
RS
6-Copper Elements
(9.3 W/cm2) 480 12.0 1 1 151⁄2 (394) 35 (16) FNC715J11S RS FNC715J11W RS
480 12.0 3 1 15 ⁄2
1
(394) 35 (16) FNC715J5S RS FNC715J5W RS
240 18.0 1 2 211⁄2 (546) 38 (18) FNC721J10S RS FNC721J10W RS
240 18.0 3 1 211⁄2 (546) 38 (18) FNC721J3S RS FNC721J3W RS
480 18.0 1 1 211⁄2 (546) 38 (18) FNC721J11S RS FNC721J11W RS
480 18.0 3 1 211⁄2 (546) 38 (18) FNC721J5S RS FNC721J5W RS
240 24.0 1 3 27 (686) 40 (19) FNC727A10S RS FNC727A10W RS
240 24.0 3 2 27 (686) 40 (19) FNC727A3S RS FNC727A3W RS
480 24.0 1 3 27 (686) 40 (19) FNC727A11S RS FNC727A11W RS
480 24.0 3 1 27 (686) 40 (19) FNC727A5S RS FNC727A5W RS
240 30.0 3 2 321⁄2 (826) 43 (20) FNC732J3S RS FNC732J3W RS
480 30.0 1 2 321⁄2 (826) 43 (20) FNC732J11S RS FNC732J11W RS
480 30.0 3 1 32 ⁄2
1
(826) 43 (20) FNC732J5S RS FNC732J5W RS
240 36.0 3 2 38 (965) 47 (22) FNC738A3S RS FNC738A3W RS
480 36.0 1 2 38 (965) 47 (22) FNC738A11S RS FNC738A11W RS
480 36.0 3 1 38 (965) 47 (22) FNC738A5S RS FNC738A5W RS
480 50.0 3 2 51 (1295) 52 (24) FNC751A5S RS FNC751A5W RS
480 60.0 3 2 60 ⁄2
1
(1537) 56 (26) FNC760J5S S FNC760J5W S

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
• S - 10 day lead time

268 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Clean Water General Purpose and

5"-150# FLANGE Moisture Resistant
• 5 inch - 150 lb ANSI flange
• WATROD element ①
• Without thermostat Thermowell
0.475 (12.1 mm) Dia. Element
• General purpose or
4¾ in. O.D.
moisture-resistant enclosures 5 7 in.
(178 mm) (121 mm)

4 in. (102 mm) Cold (Ref.)

“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 18.0
Steel Flange 61 3 151⁄2 (394) 38 (18) FNC715J10XS RS FNC715J10XW RS
240 18.0 3 1 151⁄2 (394) 38 (18) FNC715J3XS RS FNC715J3XW RS
9-Copper Elements
(9.3 W/cm2) 480 18.0 1 1 151⁄2 (394) 38 (18) FNC715J11XS RS FNC715J11XW RS
480 18.0 3 1 151⁄2 (394) 38 (18) FNC715J5XS RS FNC715J5XW RS
240 27.0 1 3 211⁄2 (546) 42 (19) FNC721J10XS RS FNC721J10XW RS
240 27.0 3 3 21 ⁄2
1
(546) 42 (19) FNC721J3XS RS FNC721J3XW RS
480 27.0 1 3 211⁄2 (546) 42 (19) FNC721J11XS RS FNC721J11XW RS
480 27.0 3 1 211⁄2 (546) 42 (19) FNC721J5XS RS FNC721J5XW RS
240 36.0 3 3 27 (686) 45 (21) FNC727A3XS RS FNC727A3XW RS
480 36.0 1 3 27 (686) 45 (21) FNC727A11XS RS FNC727A11XW RS
480 36.0 3 1 27 (686) 45 (21) FNC727A5XS RS FNC727A5XW RS
240 45.0 3 3 321⁄2 (826) 48 (22) FNC732J3XS RS FNC732J3XW RS
480 45.0 1 3 321⁄2 (826) 48 (22) FNC732J11XS RS FNC732J11XW RS
480 45.0 3 3 321⁄2 (826) 48 (22) FNC732J5XS RS FNC732J5XW RS
240 54.0 3 3 38 (965) 53 (24) FNC738A3XS RS FNC738A3XW RS
480 54.0 1 3 38 (965) 53 (24) FNC738A11XS RS FNC738A11XW RS
480 54.0 3 3 38 (965) 53 (24) FNC738A5XS RS FNC738A5XW RS
480 75.0 3 3 51 (1295) 60 (28) FNC751A5XS RS FNC751A5XW RS
480 90.0 3 3 601⁄2 (1537) 66 (30) FNC760J5XS S FNC760J5XW S

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
• S - 10 day lead time

WATLOW® 269
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Clean Water 6"-150# FLANGE General Purpose and

Moisture Resistant
• 6 inch - 150 lb ANSI flange
①
• WATROD element 0.475 (12.1 mm) Dia. Element
Thermowell
• Without thermostat
• General purpose or 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
moisture-resistant enclosures

4 in. (102 mm) Cold (Ref.)

“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 24.0 1 3 153⁄8 (390.5) 73 (33) FPC715G10S RS FPC715G10W RS
Steel Flange
240 24.0 3 2 153⁄8 (390.5) 73 (33) FPC715G3S RS FPC715G3W RS
12-Copper Elements
(9.3 W/cm2) 480 24.0 1 2 15 ⁄83
(390.5) 73 (33) FPC715G11S RS FPC715G11W RS
480 24.0 3 1 153⁄8 (390.5) 73 (33) FPC715G5S RS FPC715G5W RS
240 36.0 1 4 213⁄8 (542.9) 78 (36) FPC721G10S RS FPC721G10W RS
240 36.0 3 2 213⁄8 (542.9) 78 (36) FPC721G3S RS FPC721G3W RS
480 36.0 1 2 213⁄8 (542.9) 78 (36) FPC721G11S RS FPC721G11W RS
480 36.0 3 1 213⁄8 (542.9) 78 (36) FPC721G5S RS FPC721G5W RS
240 48.0 3 4 26 ⁄87
(682.6) 81 (37) FPC726R3S RS FPC726R3W RS
480 48.0 1 3 267⁄8 (682.6) 81 (37) FPC726R11S RS FPC726R11W RS
480 48.0 3 2 267⁄8 (682.6) 81 (37) FPC726R5S RS FPC726R5W RS
240 60.0 3 4 323⁄8 (822.3) 85 (39) FPC732G3S RS FPC732G3W RS
480 60.0 1 3 323⁄8 (822.3) 85 (39) FPC732G11S RS FPC732G11W RS
480 60.0 3 2 32 ⁄83
(822.3) 85 (39) FPC732G5S RS FPC732G5W RS
240 72.0 3 4 377⁄8 (962.0) 92 (42) FPC737R3S RS FPC737R3W RS
480 72.0 3 2 377⁄8 (962.0) 92 (42) FPC737R5S RS FPC737R5W RS
480 100.0 3 4 507⁄8 (1292.2) 100 (45) FPC750R5S RS FPC750R5W RS
480 120.0 3 4 603⁄8 (1533.5) 110 (50) FPC760G5S S FPC760G5W S

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
• S - 10 day lead time
Truck Shipment only

270 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
6"-150# FLANGE General Purpose and
Application: Clean Water Moisture Resistant
• 6 inch - 150 lb ANSI flange ①
• WATROD element 0.475 (12.1 mm) Dia. Element
Thermowell
• Without thermostat
• General purpose or
6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
moisture-resistant enclosures

4 in. (102 mm) Cold (Ref.)

“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 30.0 1 3 153⁄8 (390.5) 76 (35) FPC715G10XS RS FPC715G10XW RS
Steel Flange
240 30.0 3 5 153⁄8 (390.5) 76 (35) FPC715G3XS RS FPC715G3XW RS
15-Copper Elements
(9.3 W/cm2) 480 30.0 1 3 153⁄8 (390.5) 76 (35) FPC715G11XS RS FPC715G11XW RS
480 30.0 3 1 153⁄8 (390.5) 76 (35) FPC715G5XS RS FPC715G5XW RS
240 45.0 1 5 213⁄8 (542.9) 82 (38) FPC721G10XS RS FPC721G10XW RS
240 45.0 3 5 21 ⁄8
3
(542.9) 82 (38) FPC721G3XS RS FPC721G3XW RS
480 45.0 1 3 213⁄8 (542.9) 82 (38) FPC721G11XS RS FPC721G11XW RS
480 45.0 3 5 213⁄8 (542.9) 82 (38) FPC721G5XS RS FPC721G5XW RS
240 60.0 3 5 267⁄8 (682.6) 85 (39) FPC726R3XS RS FPC726R3XW RS
480 60.0 1 3 267⁄8 (682.6) 85 (39) FPC726R11XS RS FPC726R11XW RS
480 60.0 3 5 267⁄8 (682.6) 85 (39) FPC726R5XS RS FPC726R5XW RS
240 75.0 3 5 32 ⁄8
3
(822.3) 90 (41) FPC732G3XS RS FPC732G3XW RS
480 75.0 1 5 323⁄8 (822.3) 90 (41) FPC732G11XS RS FPC732G11XW RS
480 75.0 3 5 323⁄8 (822.3) 90 (41) FPC732G5XS RS FPC732G5XW RS
240 90.0 3 5 377⁄8 (962.0) 98 (45) FPC737R3XS RS FPC737R3XW RS
480 90.0 3 5 377⁄8 (962.0) 98 (45) FPC737R5XS RS FPC737R5XW RS
480 125.0 3 5 50 ⁄8
7
(1292.2) 108 (49) FPC750R5XS RS FPC750R5XW RS
480 150.0 3 5 603⁄8 (1533.5) 120 (55) FPC760G5XS S FPC760G5XW S

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
• S - 10 day lead time
Truck Shipment only

WATLOW® 271
 6"-150# FIREBAR FLANGE

Immersion Heaters 7

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Clean Water General Purpose and

Moisture Resistant
8"-150# FLANGE
• 8 inch - 150 lb ANSI flange
• WATROD element ①
0.475 (12.1 mm) Dia. Element
• Without thermostat
• General purpose or
moisture-resistant enclosures 7¾ in. O.D.
8 10 in.
(254 mm) (197 mm)

6 in. (152 mm) Cold (Ref.)

“B”
83⁄16 in.
(208 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 50.0 3 3 213⁄4 (553) 118 (54) FRC721N3S RS FRC721N3W RS
Steel Flange
480 50.0 1 3 21 ⁄4
3
(553) 118 (54) FRC721N11S RS FRC721N11W RS
18-Copper Elements
(9.3 W/cm2) 480 50.0 3 2 213⁄4 (553) 118 (54) FRC721N5S RS FRC721N5W RS
240 75.0 3 6 293⁄4 (756) 126 (58) FRC729N3S RS FRC729N3W RS
480 75.0 3 2 293⁄4 (756) 126 (58) FRC729N5S RS FRC729N5W RS
240 100.0 3 6 371⁄4 (946) 130 (59) FRC737E3S RS FRC737E3W RS
480 100.0 3 3 371⁄4 (946) 130 (59) FRC737E5S RS FRC737E5W RS
240 125.0 3 6 45 ⁄4
1
(1149) 132 (60) FRC745E3S RS FRC745E3W RS
480 125.0 3 6 451⁄4 (1149) 132 (60) FRC745E5S RS FRC745E5W RS
480 150.0 3 6 523⁄4 (1340) 137 (63) FRC752N5S RS FRC752N5W RS
480 175.0 3 6 603⁄4 (1543) 144 (66) FRC760N5S RS FRC760N5W RS
480 200.0 3 6 681⁄4 (1734) 149 (68) FRC768E5S RS FRC768E5W RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

272 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

4"-150# FLANGE
Application: Deionized or General Purpose and
Moisture Resistant
Demineralized Water
①
• 4 inch - 150 lb ANSI flange
0.475 (12.1 mm) Dia. Element
• WATROD element Thermowell

• Without thermostat 5½ in. 37⁄8 in. O.D.

• General purpose or
3 (140 mm) (98.4 mm)

moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)

8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 12.0 1 2
316 SS Flange 416 (406) 31 (14) FOR716A10S RS FOR716A10W RS
240 12.0 3 1 16 (406) 31 (14) FOR716A3S RS FOR716A3W RS
6-316 SS Elements
(9.3 W/cm2) 480 12.0 1 1 16 (406) 31 (14) FOR716A11S RS FOR716A11W RS
Passivated 480 12.0 3 1 16 (406) 31 (14) FOR716A5S RS FOR716A5W RS
240 18.0 1 2 22 (559) 34 (16) FOR722A10S RS FOR722A10W RS
240 18.0 3 1 22 (559) 34 (16) FOR722A3S RS FOR722A3W RS
480 18.0 1 1 22 (559) 34 (16) FOR722A11S RS FOR722A11W RS
480 18.0 3 1 22 (559) 34 (16) FOR722A5S RS FOR722A5W RS
240 24.0 1 2 271⁄2 (699) 36 (17) FOR727J10S RS FOR727J10W RS
240 24.0 3 2 271⁄2 (699) 36 (17) FOR727J3S RS FOR727J3W RS
480 24.0 1 1 271⁄2 (699) 36 (17) FOR727J11S RS FOR727J11W RS
480 24.0 3 1 271⁄2 (699) 36 (17) FOR727J5S RS FOR727J5W RS
240 30.0 3 2 33 (838) 39 (18) FOR733A3S RS FOR733A3W RS
480 30.0 1 2 33 (838) 39 (18) FOR733A11S RS FOR733A11W RS
480 30.0 3 1 33 (838) 39 (18) FOR733A5S RS FOR733A5W RS
240 36.0 3 2 381⁄2 (978) 43 (20) FOR738J3S RS FOR738J3W RS
480 36.0 1 2 381⁄2 (978) 43 (20) FOR738J11S RS FOR738J11W RS
480 36.0 3 1 381⁄2 (978) 43 (20) FOR738J5S RS FOR738J5W RS
480 50.0 3 2 51 ⁄2
1
(1308) 48 (22) FOR751J5S RS FOR751J5W RS
480 60.0 3 2 61 (1549) 52 (24) FOR761A5S RS FOR761A5W RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 5 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

WATLOW® 273
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

6"-150# FLANGE
Application: Deionized or General Purpose and
Moisture Resistant
Demineralized Water
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD element
• Without thermostat
6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 24.0 1 3 153⁄4 (400) 73 (33) FPR715N10S RS FPR715N10W RS
316 SS Flange
240 24.0 3 2 153⁄4 (400) 73 (33) FPR715N3S RS FPR715N3W RS
12-316 SS Elements
(9.3 W/cm2) 480 24.0 1 2 153⁄4 (400) 73 (33) FPR715N11S RS FPR715N11W RS
(Passivated) 480 24.0 3 1 15 ⁄4
3
(400) 73 (33) FPR715N5S RS FPR715N5W RS
240 36.0 1 4 213⁄4 (552) 78 (36) FPR721N10S RS FPR721N10W RS
240 36.0 3 2 213⁄4 (552) 78 (36) FPR721N3S RS FPR721N3W RS
480 36.0 1 2 213⁄4 (552) 78 (36) FPR721N11S RS FPR721N11W RS
480 36.0 3 1 213⁄4 (552) 78 (36) FPR721N5S RS FPR721N5W RS
240 48.0 3 4 27 ⁄4
1
(692) 81 (37) FPR727E3S RS FPR727E3W RS
480 48.0 1 3 271⁄4 (692) 81 (37) FPR727E11S RS FPR727E11W RS
480 48.0 3 2 271⁄4 (692) 81 (37) FPR727E5S RS FPR727E5W RS
240 60.0 3 4 323⁄4 (832) 85 (39) FPR732N3S RS FPR732N3W RS
480 60.0 1 3 323⁄4 (832) 85 (39) FPR732N11S RS FPR732N11W RS
480 60.0 3 2 323⁄4 (832) 85 (39) FPR732N5S RS FPR732N5W RS
240 72.0 3 4 38 ⁄4
1
(972) 92 (42) FPR738E3S RS FPR738E3W RS
480 72.0 3 2 381⁄4 (972) 92 (42) FPR738E5S RS FPR738E5W RS
480 100.0 3 4 511⁄4 (1302) 100 (45) FPR751E5S RS FPR751E5W RS
480 120.0 3 4 603⁄4 (1543) 110 (50) FPR760N5S RS FPR760N5W RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

274 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

6"-150# FLANGE
Application: Deionized or General Purpose and
Moisture Resistant
Demineralized Water ①
0.475 (12.1 mm) Dia. Element
• 6 inch - 150 lb ANSI flange Thermowell

• WATROD element 6 8 in. 57⁄8 in. O.D.

• Without thermostat (203 mm) (149.2 mm)

• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
60 W/in2 240 30.0 1 3 153⁄4 (400) 76 (35) FPR715N10XS RS FPR715N10XW RS
316 SS Flange
240 30.0 3 5 153⁄4 (400) 76 (35) FPR715N3XS RS FPR715N3XW RS
15-316 SS Elements
(9.3 W/cm2) 480 30.0 1 3 153⁄4 (400) 76 (35) FPR715N11XS RS FPR715N11XW RS
(Passivated) 480 30.0 3 1 153⁄4 (400) 76 (35) FPR715N5XS RS FPR715N5XW RS
240 45.0 1 5 213⁄4 (552) 82 (38) FPR721N10XS RS FPR721N10XW RS
240 45.0 3 5 21 ⁄4
3
(552) 82 (38) FPR721N3XS RS FPR721N3XW RS
480 45.0 1 3 213⁄4 (552) 82 (38) FPR721N11XS RS FPR721N11XW RS
480 45.0 3 5 213⁄4 (552) 82 (38) FPR721N5XS RS FPR721N5XW RS
240 60.0 3 5 271⁄4 (692) 85 (39) FPR727E3XS RS FPR727E3XW RS
480 60.0 1 3 271⁄4 (692) 85 (39) FPR727E11XS RS FPR727E11XW RS
480 60.0 3 5 27 ⁄4
1
(692) 85 (39) FPR727E5XS RS FPR727E5XW RS
240 75.0 3 5 323⁄4 (832) 90 (41) FPR732N3XS RS FPR732N3XW RS
480 75.0 1 5 323⁄4 (832) 90 (41) FPR732N11XS RS FPR732N11XW RS
480 75.0 3 5 323⁄4 (832) 90 (41) FPR732N5XS RS FPR732N5XW RS
240 90.0 3 5 381⁄4 (972) 98 (45) FPR738E3XS RS FPR738E3XW RS
480 90.0 3 5 38 ⁄4
1
(972) 98 (45) FPR738E5XS RS FPR738E5XW RS
480 125.0 3 5 511⁄4 (1302) 108 (49) FPR751E5XS RS FPR751E5XW RS
480 150.0 3 5 603⁄4 (1543) 120 (55) FPR760N5XS RS FPR760N5XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 275
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
3"-150# FLANGE General Purpose
Application: Process Water
3"-150# FLANGE ¾ in. NPT Knockout
• 3 inch - 150 lb ANSI flange 0.475 (12.1 mm)
Thermowell Dia. Element
• WATROD elements
45⁄8 in.
• Without thermostat 1 (117.5 mm)
2¾ in. O.D.
• General purpose or 1 (70 mm)
4 in. (102 mm) Cold (Ref.)
moisture-resistant enclosures
“B”
• Single circuit 35⁄8 in. Dia.
(92.1 mm)
3"-150# FLANGE
Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
0.475 (12.1 mm)
Thermowell Dia. Element
2 53⁄8 in.
(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 6 240 4.5 1 131⁄2 (343) 22 (10) FMN713J10S RS FMN713J10W RS
Steel Flange
240 4.5 3 13 ⁄2
1
(343) 22 (10) FMN713J3S RS FMN713J3W RS
3-Incoloy Elements
(7.5 W/cm2) 480 4.5 1 131⁄2 (343) 22 (10) FMN713J11S RS FMN713J11W RS
480 4.5 3 131⁄2 (343) 22 (10) FMN713J5S RS FMN713J5W RS
240 6.0 1 18 (457) 23 (11) FMN718A10S RS FMN718A10W RS
240 6.0 3 18 (457) 23 (11) FMN718A3S RS FMN718A3W RS
480 6.0 1 18 (457) 23 (11) FMN718A11S RS FMN718A11W RS
480 6.0 3 18 (457) 23 (11) FMN718A5S RS FMN718A5W RS
240 7.5 1 201⁄2 (521) 25 (12) FMN720J10S RS FMN720J10W RS
240 7.5 3 201⁄2 (521) 25 (12) FMN720J3S RS FMN720J3W RS
480 7.5 1 201⁄2 (521) 25 (12) FMN720J11S RS FMN720J11W RS
480 7.5 3 201⁄2 (521) 25 (12) FMN720J5S RS FMN720J5W RS
240 9.0 1 25 ⁄2
1
(648) 27 (13) FMN725J10S RS FMN725J10W RS
240 9.0 3 251⁄2 (648) 27 (13) FMN725J3S RS FMN725J3W RS
480 9.0 1 251⁄2 (648) 27 (13) FMN725J11S RS FMN725J11W RS
480 9.0 3 251⁄2 (648) 27 (13) FMN725J5S RS FMN725J5W RS
240 12.0 3 33 (838) 28 (13) FMN733A3S RS FMN733A3W RS
480 12.0 1 33 (838) 28 (13) FMN733A11S RS FMN733A11W RS
480 12.0 3 33 (838) 28 (13) FMN733A5S RS FMN733A5W RS
240 15.0 3 401⁄2 (1029) 30 (14) FMN740J3S RS FMN740J3W RS
480 15.0 1 401⁄2 (1029) 30 (14) FMN740J11S RS FMN740J11W RS
480 15.0 3 401⁄2 (1029) 30 (14) FMN740J5S RS FMN740J5W RS
240 18.0 3 48 (1219) 32 (15) FMN748A3S RS FMN748A3W RS
480 18.0 1 48 (1219) 32 (15) FMN748A11S RS FMN748A11W RS
480 18.0 3 48 (1219) 32 (15) FMN748A5S RS FMN748A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)

276 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®
4"-150# FLANGE
Application: Process Water General Purpose and
Moisture Resistant
• 4 inch - 150 lb ANSI flange
①
• WATROD elements
0.475 (12.1 mm) Dia. Element
• Without thermostat Thermowell

• General purpose or 5½ in. 37⁄8 in. O.D.

moisture-resistant enclosures
3 (140 mm) (98.4 mm)

4 in. (102 mm) Cold (Ref.)

8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 6 240 9.0 1 1 131⁄2 (343) 29 (14) FON713J10S RS FON713J10W RS
Steel Flange 240 9.0 3 1
4
131⁄2 (343) 29 (14) FON713J3S RS FON713J3W RS
6-Incoloy® Elements
(7.5 W/cm2) 480 9.0 1 1 131⁄2 (343) 29 (14) FON713J11S RS FON713J11W RS
480 9.0 3 1 131⁄2 (343) 29 (14) FON713J5S RS FON713J5W RS
240 12.0 1 2 18 (457) 32 (15) FON718A10S RS FON718A10W RS
240 12.0 3 1 18 (457) 32 (15) FON718A3S RS FON718A3W RS
480 12.0 1 1 18 (457) 32 (15) FON718A11S RS FON718A11W RS
480 12.0 3 1 18 (457) 32 (15) FON718A5S RS FON718A5W RS
240 15.0 1 2 201⁄2 (521) 34 (16) FON720J10S RS FON720J10W RS
240 15.0 3 1 201⁄2 (521) 34 (16) FON720J3S RS FON720J3W RS
480 15.0 1 1 201⁄2 (521) 34 (16) FON720J11S RS FON720J11W RS
480 15.0 3 1 201⁄2 (521) 34 (16) FON720J5S RS FON720J5W RS
240 18.0 1 2 251⁄2 (648) 36 (17) FON725J10S RS FON725J10W RS
240 18.0 3 1 251⁄2 (648) 36 (17) FON725J3S RS FON725J3W RS
480 18.0 1 1 251⁄2 (648) 36 (17) FON725J11S RS FON725J11W RS
480 18.0 3 1 251⁄2 (648) 36 (17) FON725J5S RS FON725J5W RS
240 24.0 1 2 33 (838) 39 (18) FON733A10S RS FON733A10W RS
240 24.0 3 2 33 (838) 39 (18) FON733A3S RS FON733A3W RS
480 24.0 1 1 33 (838) 39 (18) FON733A11S RS FON733A11W RS
480 24.0 3 1 33 (838) 39 (18) FON733A5S RS FON733A5W RS
240 30.0 3 2 401⁄2 (1029) 43 (20) FON740J3S RS FON740J3W RS
480 30.0 1 2 401⁄2 (1029) 43 (20) FON740J11S RS FON740J11W RS
480 30.0 3 1 401⁄2 (1029) 43 (20) FON740J5S RS FON740J5W RS
240 36.0 3 2 48 (1219) 48 (22) FON748A3S RS FON748A3W RS
480 36.0 1 2 48 (1219) 48 (22) FON748A11S RS FON748A11W RS
480 36.0 3 1 48 (1219) 48 (22) FON748A5S RS FON748A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)

WATLOW® 277
 4"-150# FLANGE

Immersion Heaters
3
WATROD and FIREBAR ANSI Flange ®
®
Immersion Heaters

Application: Process Water General Purpose and

4"-150# FIREBAR FLANGE
Moisture Resistant
• 4 inch - 150 lb ANSI flange
• FIREBAR elements ①
Thermowell
1 in. (25 mm)
• Without thermostat FIREBAR Element
• General purpose or 4 5½ in.
(140 mm)
37⁄8 in. O.D.
(98.4 mm)
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
45 W/in2 240 12.0 3 1 133⁄8 (339.7) 32 (15) FONF13G27S RS FONF13G27W RS
304 SS Flange 240 15.0 3 1 16 (406.0) 35 (16) FONF16A27S RS FONF16A27W RS
6-Incoloy® Elements
(7 W/cm2) 240 18.0 3 1 183⁄8 (466.7) 38 (17) FONF18G27S RS FONF18G27W RS
240 24.0 3 2 227⁄8 (581.0) 41 (19) FONF22R27S RS FONF22R27W RS
480 24.0 3 1 227⁄8 (581.0) 41 (19) FONF22R28S RS FONF22R28W RS
240 30.0 3 2 277⁄8 (708.0) 44 (20) FONF27R27S RS FONF27R27W RS
480 30.0 3 1 277⁄8 (708.0) 44 (20) FONF27R28S RS FONF27R28W RS
240 36.0 3 2 327⁄8 (835.0) 46 (21) FONF32R27S RS FONF32R27W RS
480 36.0 3 1 327⁄8 (835.0) 46 (21) FONF32R28S RS FONF32R28W RS
480 48.0 3 2 423⁄8 (1076.3) 50 (23) FONF42G28S RS FONF42G28W RS
480 60.0 3 2 517⁄8 (1317.6) 54 (25) FONF51R28S RS FONF51R28W RS

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

278 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Process Water 5"-150# FLANGE General Purpose and

Moisture Resistant
• 5 inch - 150 lb ANSI flange
• WATROD elements ①
Thermowell
• Without thermostat 0.475 (12.1 mm) Dia. Element
• General purpose or 4¾ in. O.D.
moisture-resistant enclosures
5 7 in.
(178 mm) (121 mm)

4 in. (102 mm) Cold (Ref.)

“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 240 9.0 1 1 131⁄2 (343) 33 (15) FNN713J10S RS FNN713J10W RS
Steel Flange 240 9.0 63 1 131⁄2 (343) 33 (15) FNN713J3S RS FNN713J3W RS
6-Incoloy® Elements
(7.5 W/cm2) 480 9.0 1 1 131⁄2 (343) 33 (15) FNN713J11S RS FNN713J11W RS
480 9.0 3 1 131⁄2 (343) 33 (15) FNN713J5S RS FNN713J5W RS
240 12.0 1 2 18 (457) 36 (17) FNN718A10S RS FNN718A10W RS
240 12.0 3 1 18 (457) 36 (17) FNN718A3S RS FNN718A3W RS
480 12.0 1 1 18 (457) 36 (17) FNN718A11S RS FNN718A11W RS
480 12.0 3 1 18 (457) 36 (17) FNN718A5S RS FNN718A5W RS
240 15.0 1 2 201⁄2 (521) 38 (18) FNN720J10S RS FNN720J10W RS
240 15.0 3 1 201⁄2 (521) 38 (18) FNN720J3S RS FNN720J3W RS
480 15.0 1 1 201⁄2 (521) 38 (18) FNN720J11S RS FNN720J11W RS
480 15.0 3 1 201⁄2 (521) 38 (18) FNN720J5S RS FNN720J5W RS
240 18.0 1 2 251⁄2 (648) 40 (19) FNN725J10S RS FNN725J10W RS
240 18.0 3 1 251⁄2 (648) 40 (19) FNN725J3S RS FNN725J3W RS
480 18.0 1 1 251⁄2 (648) 40 (19) FNN725J11S RS FNN725J11W RS
480 18.0 3 1 251⁄2 (648) 40 (19) FNN725J5S RS FNN725J5W RS
240 24.0 1 3 33 (838) 43 (20) FNN733A10S RS FNN733A10W RS
240 24.0 3 2 33 (838) 43 (20) FNN733A3S RS FNN733A3W RS
480 24.0 1 1 33 (838) 43 (20) FNN733A11S RS FNN733A11W RS
480 24.0 3 1 33 (838) 43 (20) FNN733A5S RS FNN733A5W RS
240 30.0 3 2 401⁄2 (1029) 47 (22) FNN740J3S RS FNN740J3W RS
480 30.0 1 2 401⁄2 (1029) 47 (22) FNN740J11S RS FNN740J11W RS
480 30.0 3 1 401⁄2 (1029) 47 (22) FNN740J5S RS FNN740J5W RS
240 36.0 3 2 48 (1219) 52 (24) FNN748A3S RS FNN748A3W RS
480 36.0 1 2 48 (1219) 52 (24) FNN748A11S RS FNN748A11W RS
480 36.0 3 1 48 (1219) 52 (24) FNN748A5S RS FNN748A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

WATLOW® 279
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Process Water5"-150# FLANGE General Purpose and

Moisture Resistant
• 5 inch - 150 lb ANSI flange
• WATROD elements ①
Thermowell
• Without thermostat 0.475 (12.1 mm) Dia. Element
• General purpose or 4¾ in. O.D.
moisture-resistant enclosures
5 7 in.
(178 mm) (121 mm)

4 in. (102 mm) Cold (Ref.)

“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 240 14.0 1 3 131⁄2 (343) 35 (16) FNN713J10XS RS FNN713J10XW RS
Steel Flange
240 14.0 63 1 131⁄2 (343) 35 (16) FNN713J3XS RS FNN713J3XW RS
9-Incoloy® Elements
(7.5 W/cm )
2 480 14.0 1 1 13 ⁄21
(343) 35 (16) FNN713J11XS RS FNN713J11XW RS
480 14.0 3 1 131⁄2 (343) 35 (16) FNN713J5XS RS FNN713J5XW RS
240 18.0 1 3 18 (457) 39 (18) FNN718A10XS RS FNN718A10XW RS
240 18.0 3 1 18 (457) 39 (18) FNN718A3XS RS FNN718A3XW RS
480 18.0 1 1 18 (457) 39 (18) FNN718A11XS RS FNN718A11XW RS
480 18.0 3 1 18 (457) 39 (18) FNN718A5XS RS FNN718A5XW RS
240 23.0 1 3 201⁄2 (521) 42 (19) FNN720J10XS RS FNN720J10XW RS
240 23.0 3 3 201⁄2 (521) 42 (19) FNN720J3XS RS FNN720J3XW RS
480 23.0 1 1 201⁄2 (521) 42 (19) FNN720J11XS RS FNN720J11XW RS
480 23.0 3 1 201⁄2 (521) 42 (19) FNN720J5XS RS FNN720J5XW RS
240 27.0 1 3 25 ⁄21
(648) 45 (21) FNN725J10XS RS FNN725J10XW RS
240 27.0 3 3 251⁄2 (648) 45 (21) FNN725J3XS RS FNN725J3XW RS
480 27.0 1 3 251⁄2 (648) 45 (21) FNN725J11XS RS FNN725J11XW RS
480 27.0 3 1 251⁄2 (648) 45 (21) FNN725J5XS RS FNN725J5XW RS
240 36.0 3 3 33 (838) 48 (22) FNN733A3XS RS FNN733A3XW RS
480 36.0 1 3 33 (838) 48 (22) FNN733A11XS RS FNN733A11XW RS
480 36.0 3 1 33 (838) 48 (22) FNN733A5XS RS FNN733A5XW RS
240 45.0 3 3 401⁄2 (1029) 53 (24) FNN740J3XS RS FNN740J3XW RS
480 45.0 1 3 401⁄2 (1029) 53 (24) FNN740J11XS RS FNN740J11XW RS
480 45.0 3 3 401⁄2 (1029) 53 (24) FNN740J5XS RS FNN740J5XW RS
240 54.0 3 3 48 (1219) 60 (28) FNN748A3XS RS FNN748A3XW RS
480 54.0 1 3 48 (1219) 60 (28) FNN748A11XS RS FNN748A11XW RS
480 54.0 3 3 48 (1219) 60 (28) FNN748A5XS RS FNN748A5XW RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

280 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Process Water 6"-150# FLANGE General Purpose and

Moisture Resistant
• 6 inch - 150 lb ANSI flange
①
• WATROD elements 0.475 (12.1 mm) Dia. Element
Thermowell
• Without thermostat
• General purpose or 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
moisture-resistant enclosures

4 in. (102 mm) Cold (Ref.)

“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 240 18.0 1 2 133⁄8 (339.7) 73 (33) FPN713G10S RS FPN713G10W RS
Steel Flange
240 18.0 3 1 13 ⁄8
3
(339.7) 73 (33) FPN713G3S RS FPN713G3W RS
12-Incoloy® Elements
(7.5 W/cm2) 480 18.0 1 1 133⁄8 (339.7) 73 (33) FPN713G11S RS FPN713G11W RS
480 18.0 3 1 133⁄8 (339.7) 73 (33) FPN713G5S RS FPN713G5W RS
240 24.0 1 3 177⁄8 (454.0) 75 (34) FPN717R10S RS FPN717R10W RS
240 24.0 3 2 177⁄8 (454.0) 75 (34) FPN717R3S RS FPN717R3W RS
480 24.0 1 2 17 ⁄8
7
(454.0) 75 (34) FPN717R11S RS FPN717R11W RS
480 24.0 3 1 177⁄8 (454.0) 75 (34) FPN717R5S RS FPN717R5W RS
240 30.0 1 3 203⁄8 (517.5) 78 (36) FPN720G10S RS FPN720G10W RS
240 30.0 3 2 203⁄8 (517.5) 78 (36) FPN720G3S RS FPN720G3W RS
480 30.0 1 2 203⁄8 (517.5) 78 (36) FPN720G11S RS FPN720G11W RS
480 30.0 3 1 203⁄8 (517.5) 78 (36) FPN720G5S RS FPN720G5W RS
240 36.0 1 4 25 ⁄8
3
(644.5) 81 (37) FPN725G10S RS FPN725G10W RS
240 36.0 3 2 253⁄8 (644.5) 81 (37) FPN725G3S RS FPN725G3W RS
480 36.0 1 2 253⁄8 (644.5) 81 (37) FPN725G11S RS FPN725G11W RS
480 36.0 3 1 253⁄8 (644.5) 81 (37) FPN725G5S RS FPN725G5W RS
240 48.0 3 4 327⁄8 (835.0) 85 (39) FPN732R3S RS FPN732R3W RS
480 48.0 1 3 32 ⁄8
7
(835.0) 85 (39) FPN732R11S RS FPN732R11W RS
480 48.0 3 2 327⁄8 (835.0) 85 (39) FPN732R5S RS FPN732R5W RS
240 60.0 3 4 403⁄8 (1025.5) 92 (42) FPN740G3S RS FPN740G3W RS
480 60.0 1 3 403⁄8 (1025.5) 92 (42) FPN740G11S RS FPN740G11W RS
480 60.0 3 2 403⁄8 (1025.5) 92 (42) FPN740G5S RS FPN740G5W RS
240 72.0 3 4 47 ⁄8
7
(1216.0) 100 (46) FPN747R3S RS FPN747R3W RS
480 72.0 3 2 477⁄8 (1216.0) 100 (46) FPN747R5S RS FPN747R5W RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 281
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Process Water6"-150# FLANGE General Purpose and

Moisture Resistant
• 6 inch - 150 lb ANSI flange
• WATROD elements ①
0.475 (12.1 mm) Dia. Element
• Without thermostat Thermowell

• General purpose or 6 8 in. 57⁄8 in. O.D.

moisture-resistant enclosures (203 mm) (149.2 mm)

4 in. (102 mm) Cold (Ref.)

“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 240 23.0 1 3 133⁄8 (339.7) 76 (35) FPN713G10XS RS FPN713G10XW RS
Steel Flange
15-Incoloy® 240 23.0 3 5 133⁄8 (339.7) 76 (35) FPN713G3XS RS FPN713G3XW RS
Elements 480 23.0 1 1 13 ⁄8
3
(339.7) 76 (35) FPN713G11XS RS FPN713G11XW RS
(7.5 W/cm2) 480 23.0 3 1 133⁄8 (339.7) 76 (35) FPN713G5XS RS FPN713G5XW RS
240 30.0 1 3 177⁄8 (441.3) 78 (36) FPN717R10XS RS FPN717R10XW RS
240 30.0 3 5 177⁄8 (441.3) 78 (36) FPN717R3XS RS FPN717R3XW RS
480 30.0 1 3 177⁄8 (441.3) 78 (36) FPN717R11XS RS FPN717R11XW RS
480 30.0 3 1 17 ⁄8
7
(441.3) 78 (36) FPN717R5XS RS FPN717R5XW RS
240 38.0 1 5 203⁄8 (517.5) 82 (38) FPN720G10XS RS FPN720G10XW RS
240 38.0 3 5 203⁄8 (517.5) 82 (38) FPN720G3XS RS FPN720G3XW RS
480 38.0 1 3 203⁄8 (517.5) 82 (38) FPN720G11XS RS FPN720G11XW RS
480 38.0 3 1 203⁄8 (517.5) 82 (38) FPN720G5XS RS FPN720G5XW RS
240 45.0 1 5 253⁄8 (644.5) 85 (39) FPN725G10XS RS FPN725G10XW RS
240 45.0 3 5 25 ⁄8
3
(644.5) 85 (39) FPN725G3XS RS FPN725G3XW RS
480 45.0 1 3 253⁄8 (644.5) 85 (39) FPN725G11XS RS FPN725G11XW RS
480 45.0 3 5 253⁄8 (644.5) 85 (39) FPN725G5XS RS FPN725G5XW RS
240 60.0 3 5 327⁄8 (835.0) 90 (41) FPN732R3XS RS FPN732R3XW RS
480 60.0 1 3 327⁄8 (835.0) 90 (41) FPN732R11XS RS FPN732R11XW RS
480 60.0 3 5 32 ⁄8
7
(835.0) 90 (41) FPN732R5XS RS FPN732R5XW RS
240 75.0 3 5 403⁄8 (1025.5) 98 (45) FPN740G3XS RS FPN740G3XW RS
480 75.0 1 5 403⁄8 (1025.5) 98 (45) FPN740G11XS RS FPN740G11XW RS
480 75.0 3 5 403⁄8 (1025.5) 98 (45) FPN740G5XS RS FPN740G5XW RS
240 90.0 3 5 477⁄8 (1216.0) 108 (49) FPN747R3XS RS FPN747R3XW RS
480 90.0 3 5 477⁄8 (1216.0) 108 (49) FPN747R5XS RS FPN747R5XW RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

282 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

6"-150# FIREBAR FLANGE

Application: Process Water General Purpose and
Moisture Resistant
• 6 inch - 150 lb ANSI flange
①
• FIREBAR elements Thermowell 1 in. (25 mm) FIREBAR Element
• Without thermostat
• General purpose or 7 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
moisture-resistant enclosures

4 in. (102 mm) Cold (Ref.)

“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
8"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
45 W/in2 240 30.0 3 5 133⁄8 (339.7) 78 (36) FPNF13G27S RS FPNF13G27W RS
304 SS Flange
15-Incoloy® Elements
240 37.5 3 5 16 8 (406.0) 81 (37) FPNF16A27S RS FPNF16A27W RS
(7 W/cm2) 240 45.0 3 5 183⁄8 (466.7) 84 (38) FPNF18G27S RS FPNF18G27W RS
240 60.0 3 5 227⁄8 (581.0) 87 (40) FPNF22R27S RS FPNF22R27W RS
480 60.0 3 5 227⁄8 (581.0) 87 (40) FPNF22R28S RS FPNF22R28W RS
240 75.0 3 5 27 ⁄8
7
(708.0) 91 (42) FPNF27R27S RS FPNF27R27W RS
480 75.0 3 5 277⁄8 (708.0) 91 (42) FPNF27R28S RS FPNF27R28W RS
240 90.0 3 5 327⁄8 (835.0) 95 (43) FPNF32R27S RS FPNF32R27W RS
480 90.0 3 5 327⁄8 (835.0) 95 (43) FPNF32R28S RS FPNF32R28W RS
480 120.0 3 5 423⁄8 (1076.3) 106 (48) FPNF42G28S RS FPNF42G28W RS
480 150.0 3 5 51 ⁄8
7
(1317.6) 116 (53) FPNF51R28S RS FPNF51R28W RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 283
 6"-150# FIREBAR FLANGE

7
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Process Water General Purpose and

8"-150# FLANGEMoisture Resistant
• 8 inch - 150 lb ANSI flange
• WATROD elements ①
0.475 (12.1 mm) Dia. Element
• Without thermostat
• General purpose or
7¾ in. O.D.
moisture-resistant enclosures 8 10 in.
(254 mm) (197 mm)

6 in. (152 mm) Cold (Ref.)

“B”
83⁄16 in.
(208 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 240 50.0 3 3 253⁄4 (654.0) 121 (55) FRN725N3S RS FRN725N3W RS
Steel Flange 480 50.0 1 3 253⁄4 (654.0) 121 (55) FRN725N11S RS FRN725N11W RS
18-Incoloy® Elements
(7.5 W/cm2) 480 50.0 3 2 253⁄4 (654.0) 121 (55) FRN725N5S RS FRN725N5W RS
240 75.0 3 6 353⁄4 (908.0) 130 (59) FRN735N3S RS FRN735N3W RS
480 75.0 3 2 353⁄4 (908.0) 130 (59) FRN735N5S RS FRN735N5W RS
240 100.0 3 6 441⁄4 (1124.0) 132 (60) FRN744E3S RS FRN744E3W RS
480 100.0 3 3 441⁄4 (1124.0) 132 (60) FRN744E5S RS FRN744E5W RS
240 125.0 3 6 5411⁄16 (1389.1) 140 (64) FRN754M3S RS FRN754M3W RS
480 125.0 3 6 5411⁄16 (1389.1) 140 (64) FRN754M5S RS FRN754M5W RS
480 150.0 3 6 6311⁄16 (1617.6) 145 (66) FRN763M5S RS FRN763M5W RS
480 175.0 3 6 733⁄16 (1859.0) 151 (69) FRN773D5S RS FRN773D5W RS
480 200.0 3 6 8211⁄16 (2100.3) 157 (72) FRN782M5S RS FRN782M5W RS
48 W/in2 240 67.0 3 4 263⁄16 (665.2) 129 (59) FRN726D3XS RS FRN726D3XW RS
Steel Flange 480 67.0 1 3 263⁄16 (665.2) 129 (59) FRN726D11XS RS FRN726D11XW RS
24-Incoloy® Elements
(7.5 W/cm2) 480 67.0 3 2 263⁄16 (665.2) 129 (59) FRN726D5XS RS FRN726D5XW RS
240 100.0 3 8 363⁄16 (919.2) 142 (65) FRN736D3XS RS FRN736D3XW RS
480 100.0 3 4 363⁄16 (919.2) 142 (65) FRN736D5XS RS FRN736D5XW RS
240 133.0 3 8 4411⁄16 (1135.1) 147 (67) FRN744M3XS RS FRN744M3XW RS
480 133.0 3 4 4411⁄16 (1135.1) 147 (67) FRN744M5XS RS FRN744M5XW RS
240 167.0 3 8 5411⁄16 (1389.1) 158 (72) FRN754M3XS RS FRN754M3XW RS
480 167.0 3 8 5411⁄16 (1389.1) 158 (72) FRN754M5XS RS FRN754M5XW RS
480 200.0 3 8 6311⁄16 (1617.6) 166 (76) FRN763M5XS RS FRN763M5XW RS
480 233.0 3 8 733⁄16 (1859.0) 175 (80) FRN773D5XS RS FRN773D5XW RS
480 267.0 3 8 8211⁄16 (2100.3) 184 (84) FRN782M5XS RS FRN782M5XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

284 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®
10"-150# FLANGE General Purpose
10"-150# FLANGE ①
0.475 (12.1 mm) Dia. Element
Application: Process Water 9
• 10 inch - 150 lb ANSI flange 9 115⁄8 in.
(295.3 mm)
9¼ in. O.D.
(235 mm)
• WATROD elements
• Without thermostat
• General purpose or 6 in. (152 mm) Cold (Ref.)
8¼ in. “B”
moisture-resistant enclosures (210 mm)
Moisture Resistant
10"-150# FLANGE ①
10"-150# FLANGE 0.475 (12.1 mm) Dia. Element

13¾ in. 9¼ in. O.D.

(235 mm)
10 (349 mm)

10
① The number and size of the conduit opening 6 in. (152 mm) Cold (Ref.)
will comply with the National Electrical Code®
“B”
standards. 9 in.
(229 mm)

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 480 190.0 3 9 543⁄4 (1391) 240 (109) FSN754N5S S FSN754N5W S
Steel Flange
480 262.0 3 9 73 ⁄4
1
(1861) 260 (118) FSN773E5S S FSN773E5W S
27-Incoloy® Elements
(7.5 W/cm2)

Application: Process Water

11 General Purpose
①
• 12 inch - 150 lb ANSI flange. 0.475 (12.1 mm) Dia. Element
• WATROD elements 11 13½ in. 103⁄8 in. O.D.
• Without thermostat (343 mm) (263.5 mm)
• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

12"-150# FLANGE Moisture Resistant

①
0.475 (12.1 mm) Dia. Element

12"-150# FLANGE 157⁄8 in. 103⁄8 in. O.D.

12 (403.2 mm) (263.5 mm)

① The number and size of the conduit opening 6 in. (152 mm) Cold (Ref.)
will comply with the National Electrical Code® 9 in. “B”
standards. 12 (229 mm)

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 480 250.0 3 6 545⁄8 (1387.5) 280 (127) FTN754L5S S FTN754L5W S
Steel Flange
480 350.0 3 12 731⁄8 (1857.4) 291 (132) FTN773C5S S FTN773C5W S
36-Incoloy® Elements
(7.5 W/cm2)
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only
WATLOW® 285
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

14"-150# FLANGE ®
Immersion Heaters
14"-150# FLANGE
General Purpose
Application: Process Water 13 ①
• 14 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
• WATROD elements
• Without thermostat
13 151⁄8 in. 12¼ in. O.D.
(384.2 mm) (311 mm)
• General purpose or
moisture-resistant enclosures
6 in. (152 mm) Cold (Ref.)
“B”
8½ in.
(216 mm)

Moisture Resistant
14"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
1414"-150# FLANGE
17¼ in. 12¼ in. O.D.
(438 mm) (311 mm)
14
6 in. (152 mm) Cold (Ref.)
“B”
91⁄8 in.
(231.8 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
48 W/in2 480 315.0 3 15 541⁄2 (1384) 300 (136) FWN754J5S S FWN754J5W S
Steel Flange
480 375.0 3 15 631⁄2 (1613) 310 (141) FWN763J5S S FWN763J5W S
45-Incoloy® Elements
(7.5 W/cm2)
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

286 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
3"-150# FLANGE General Purpose
¾ in. NPT Knockout
Application: Forced Air and
3"-150# FLANGE Thermowell
0.475 (12.1 mm)
Dia. Element
Caustic Solutions 45⁄8 in.
1 (117.5 mm)
• 3 inch - 150 lb ANSI flange 2¾ in. O.D.
(70 mm)
• WATROD elements 4 in. (102 mm) Cold (Ref.)
1 “B”
• Without thermostat 35⁄8 in. Dia.
(92.1 mm)
• General purpose or
3"-150# FLANGE
moisture-resistant enclosures
• Single circuit Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
2 Thermowell
0.475 (12.1 mm)
Dia. Element
53⁄8 in.
(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 3.0 1 18 (457) 23 (11) FMNA18A10S RS FMNA18A10W RS
Steel Flange 240 3.0 3 18 (457) 23 (11) FMNA18A3S RS FMNA18A3W RS
3-Incoloy® Elements
(3.6 W/cm2) 480 3.0 1 18 (457) 23 (11) FMNA18A11S RS FMNA18A11W RS
480 3.0 3 18 (457) 23 (11) FMNA18A5S RS FMNA18A5W RS
240 4.5 1 251⁄2 (648) 27 (13) FMNA25J10S RS FMNA25J10W RS
240 4.5 3 251⁄2 (648) 27 (13) FMNA25J3S RS FMNA25J3W RS
480 4.5 1 251⁄2 (648) 27 (13) FMNA25J11S RS FMNA25J11W RS
480 4.5 3 251⁄2 (648) 27 (13) FMNA25J5S RS FMNA25J5W RS
240 6.0 1 33 (838) 28 (13) FMNA33A10S RS FMNA33A10W RS
240 6.0 3 33 (838) 28 (13) FMNA33A3S RS FMNA33A3W RS
480 6.0 1 33 (838) 28 (13) FMNA33A11S RS FMNA33A11W RS
480 6.0 3 33 (838) 28 (13) FMNA33A5S RS FMNA33A5W RS
240 7.5 1 401⁄2 (1029) 30 (14) FMNA40J10S RS FMNA40J10W RS
240 7.5 3 401⁄2 (1029) 30 (14) FMNA40J3S RS FMNA40J3W RS
480 7.5 1 401⁄2 (1029) 30 (14) FMNA40J11S RS FMNA40J11W RS
480 7.5 3 401⁄2 (1029) 30 (14) FMNA40J5S RS FMNA40J5W RS
240 9.0 1 48 (1219) 32 (15) FMNA48A10S RS FMNA48A10W RS
240 9.0 3 48 (1219) 32 (15) FMNA48A3S RS FMNA48A3W RS
480 9.0 1 48 (1219) 32 (15) FMNA48A11S RS FMNA48A11W RS
480 9.0 3 48 (1219) 32 (15) FMNA48A5S RS FMNA48A5W RS
240 12.5 3 641⁄2 (1638) 37 (17) FMNA64J3S RS FMNA64J3W RS
480 12.5 1 641⁄2 (1638) 37 (17) FMNA64J11S RS FMNA64J11W RS
480 12.5 3 641⁄2 (1638) 37 (17) FMNA64J5S RS FMNA64J5W RS
240 15.0 3 77 (1956) 42 (19) FMNA77A3S RS FMNA77A3W RS
480 15.0 1 77 (1956) 42 (19) FMNA77A11S RS FMNA77A11W RS
480 15.0 3 77 (1956) 42 (19) FMNA77A5S RS FMNA77A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)
WATLOW® 287
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
4"-150# FLANGE
Application: Forced Air and General Purpose and
Moisture Resistant
Caustic Solutions
①
• 4 inch - 150 lb ANSI flange
0.475 (12.1 mm) Dia. Element
• WATROD elements Thermowell

• Without thermostat 5½ in. 37⁄8 in. O.D.

• General purpose or
3 (140 mm) (98.4 mm)

moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)

8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6
Steel Flange
240 6.0 1 1 418 (457) 32 (15) FONA18A10S RS FONA18A10W RS
240 6.0 3 1 18 (457) 32 (15) FONA18A3S RS FONA18A3W RS
6-Incoloy®
Elements 480 6.0 1 1 18 (457) 32 (15) FONA18A11S RS FONA18A11W RS
(3.6 W/cm2) 480 6.0 3 1 18 (457) 32 (15) FONA18A5S RS FONA18A5W RS
240 9.0 1 1 251⁄2 (648) 36 (17) FONA25J10S RS FONA25J10W RS
240 9.0 3 1 25 ⁄2
1
(648) 36 (17) FONA25J3S RS FONA25J3W RS
480 9.0 1 1 251⁄2 (648) 36 (17) FONA25J11S RS FONA25J11W RS
480 9.0 3 1 251⁄2 (648) 36 (17) FONA25J5S RS FONA25J5W RS
240 12.0 1 2 33 (838) 39 (18) FONA33A10S RS FONA33A10W RS
240 12.0 3 1 33 (838) 39 (18) FONA33A3S RS FONA33A3W RS
480 12.0 1 1 33 (838) 39 (18) FONA33A11S RS FONA33A11W RS
480 12.0 3 1 33 (838) 39 (18) FONA33A5S RS FONA33A5W RS
240 15.0 1 2 401⁄2 (1029) 43 (20) FONA40J10S RS FONA40J10W RS
240 15.0 3 1 40 ⁄2
1
(1029) 43 (20) FONA40J3S RS FONA40J3W RS
480 15.0 1 1 401⁄2 (1029) 43 (20) FONA40J11S RS FONA40J11W RS
480 15.0 3 1 401⁄2 (1029) 43 (20) FONA40J5S RS FONA40J5W RS
240 18.0 1 2 48 (1219) 48 (22) FONA48A10S RS FONA48A10W RS
240 18.0 3 1 48 (1219) 48 (22) FONA48A3S RS FONA48A3W RS
480 18.0 1 1 48 (1219) 48 (22) FONA48A11S RS FONA48A11W RS
480 18.0 3 1 48 (1219) 48 (22) FONA48A5S RS FONA48A5W RS
240 25.0 3 2 641⁄2 (1638) 53 (24) FONA64J3S RS FONA64J3W RS
480 25.0 1 2 641⁄2 (1638) 53 (24) FONA64J11S RS FONA64J11W RS
480 25.0 3 1 641⁄2 (1638) 53 (24) FONA64J5S RS FONA64J5W RS
240 30.0 3 2 77 (1956) 61 (28) FONA77A3S RS FONA77A3W RS
480 30.0 1 2 77 (1956) 61 (28) FONA77A11S RS FONA77A11W RS
480 30.0 3 1 77 (1956) 61 (28) FONA77A5S RS FONA77A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)

288 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and5"-150# FLANGE General Purpose and

Moisture Resistant
Caustic Solutions
①
• 5 inch - 150 lb ANSI flange Thermowell
• WATROD elements 0.475 (12.1 mm) Dia. Element

• Without thermostat 4¾ in. O.D.

• General purpose or
5 7 in.
(178 mm) (121 mm)

moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 6.0 1 1 18 (457) 36 (17) FNNA18A10S RS FNNA18A10W RS
Steel Flange
240 6.0
63 1 18 (457) 36 (17) FNNA18A3S RS FNNA18A3W RS
6-Incoloy® Elements
(3.6 W/cm2) 480 6.0 1 1 18 (457) 36 (17) FNNA18A11S RS FNNA18A11W RS
480 6.0 3 1 18 (457) 36 (17) FNNA18A5S RS FNNA18A5W RS
240 9.0 1 1 251⁄2 (648) 40 (19) FNNA25J10S RS FNNA25J10W RS
240 9.0 3 1 251⁄2 (648) 40 (19) FNNA25J3S RS FNNA25J3W RS
480 9.0 1 1 25 ⁄2
1
(648) 40 (19) FNNA25J11S RS FNNA25J11W RS
480 9.0 3 1 251⁄2 (648) 40 (19) FNNA25J5S RS FNNA25J5W RS
240 12.0 1 2 33 (838) 43 (20) FNNA33A10S RS FNNA33A10W RS
240 12.0 3 1 33 (838) 43 (20) FNNA33A3S RS FNNA33A3W RS
480 12.0 1 1 33 (838) 43 (20) FNNA33A11S RS FNNA33A11W RS
480 12.0 3 1 33 (838) 43 (20) FNNA33A5S RS FNNA33A5W RS
240 15.0 1 2 40 ⁄2
1
(1029) 47 (22) FNNA40J10S RS FNNA40J10W RS
240 15.0 3 1 401⁄2 (1029) 47 (22) FNNA40J3S RS FNNA40J3W RS
480 15.0 1 1 401⁄2 (1029) 47 (22) FNNA40J11S RS FNNA40J11W RS
480 15.0 3 1 401⁄2 (1029) 47 (22) FNNA40J5S RS FNNA40J5W RS
240 18.0 1 2 48 (1219) 52 (24) FNNA48A10S RS FNNA48A10W RS
240 18.0 3 1 48 (1219) 52 (24) FNNA48A3S RS FNNA48A3W RS
480 18.0 1 1 48 (1219) 52 (24) FNNA48A11S RS FNNA48A11W RS
480 18.0 3 1 48 (1219) 52 (24) FNNA48A5S RS FNNA48A5W RS
240 25.0 3 2 641⁄2 (1638) 57 (26) FNNA64J3S RS FNNA64J3W RS
480 25.0 1 2 641⁄2 (1638) 57 (26) FNNA64J11S RS FNNA64J11W RS
480 25.0 3 1 641⁄2 (1638) 57 (26) FNNA64J5S RS FNNA64J5W RS
240 30.0 3 2 77 (1956) 65 (30) FNNA77A3S RS FNNA77A3W RS
480 30.0 1 2 77 (1956) 65 (30) FNNA77A11S RS FNNA77A11W RS
480 30.0 3 1 77 (1956) 65 (30) FNNA77A5S RS FNNA77A5W RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Same day shipment up to 5 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)

WATLOW® 289
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and5"-150# FLANGE General Purpose and

Moisture Resistant
Caustic Solutions
①
• 5 inch - 150 lb ANSI flange Thermowell
• WATROD elements 0.475 (12.1 mm) Dia. Element

4¾ in. O.D.
• Without thermostat 5 7 in.
(178 mm) (121 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 9.0
Steel Flange
240 9.0
613 1
1
18
18
(457)
(457)
39
39
(18) FNNA18A10XS
(18) FNNA18A3XS
RS
RS
FNNA18A10XW
FNNA18A3XW
RS
RS
9-Incoloy® Elements
(3.6 W/cm2) 480 9.0 1 1 18 (457) 39 (18) FNNA18A11XS RS FNNA18A11XW RS
480 9.0 3 1 18 (457) 39 (18) FNNA18A5XS RS FNNA18A5XW RS
240 14.0 1 3 25 ⁄21
(648) 45 (21) FNNA25J10XS RS FNNA25J10XW RS
240 14.0 3 1 251⁄2 (648) 45 (21) FNNA25J3XS RS FNNA25J3XW RS
480 14.0 1 1 251⁄2 (648) 45 (21) FNNA25J11XS RS FNNA25J11XW RS
480 14.0 3 1 251⁄2 (648) 45 (21) FNNA25J5XS RS FNNA25J5XW RS
240 18.0 1 3 33 (838) 48 (22) FNNA33A10XS RS FNNA33A10XW RS
240 18.0 3 1 33 (838) 48 (22) FNNA33A3XS RS FNNA33A3XW RS
480 18.0 1 1 33 (838) 48 (22) FNNA33A11XS RS FNNA33A11XW RS
480 18.0 3 1 33 (838) 48 (22) FNNA33A5XS RS FNNA33A5XW RS
240 23.0 1 3 401⁄2 (1029) 53 (24) FNNA40J10XS RS FNNA40J10XW RS
240 23.0 3 3 401⁄2 (1029) 53 (24) FNNA40J3XS RS FNNA40J3XW RS
480 23.0 1 1 401⁄2 (1029) 53 (24) FNNA40J11XS RS FNNA40J11XW RS
480 23.0 3 1 40 ⁄21
(1029) 53 (24) FNNA40J5XS RS FNNA40J5XW RS
240 27.0 1 3 48 (1219) 60 (28) FNNA48A10XS RS FNNA48A10XW RS
240 27.0 3 3 48 (1219) 60 (28) FNNA48A3XS RS FNNA48A3XW RS
480 27.0 1 3 48 (1219) 60 (28) FNNA48A11XS RS FNNA48A11XW RS
480 27.0 3 1 48 (1219) 60 (28) FNNA48A5XS RS FNNA48A5XW RS
240 38.0 3 3 64 ⁄21
(1638) 68 (31) FNNA64J3XS RS FNNA64J3XW RS
480 38.0 1 3 641⁄2 (1638) 68 (31) FNNA64J11XS RS FNNA64J11XW RS
480 38.0 3 1 641⁄2 (1638) 68 (31) FNNA64J5XS RS FNNA64J5XW RS
240 45.0 3 3 77 (1956) 78 (36) FNNA77A3XS RS FNNA77A3XW RS
480 45.0 1 3 77 (1956) 78 (36) FNNA77A11XS RS FNNA77A11XW RS
480 45.0 3 3 77 (1956) 78 (36) FNNA77A5XS RS FNNA77A5XW RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)
Truck Shipment only

290 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and 6"-150# FLANGE General Purpose and

Moisture Resistant
Caustic Solutions
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements
• Without thermostat 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 12.0 1 2 177⁄8 (454.0) 75 (34) FPNA17R10S RS FPNA17R10W RS
Steel Flange
240 12.0 3 1 177⁄8 (454.0) 75 (34) FPNA17R3S RS FPNA17R3W RS
12-Incoloy®
Elements 480 12.0 1 1 177⁄8 (454.0) 75 (34) FPNA17R11S RS FPNA17R11W RS
(3.6 W/cm2) 480 12.0 3 1 17 ⁄8
7
(454.0) 75 (34) FPNA17R5S RS FPNA17R5W RS
240 18.0 1 2 253⁄8 (644.5) 81 (37) FPNA25G10S RS FPNA25G10W RS
240 18.0 3 1 253⁄8 (644.5) 81 (37) FPNA25G3S RS FPNA25G3W RS
480 18.0 1 1 253⁄8 (644.5) 81 (37) FPNA25G11S RS FPNA25G11W RS
480 18.0 3 1 253⁄8 (644.5) 81 (37) FPNA25G5S RS FPNA25G5W RS
240 24.0 1 3 327⁄8 (835.0) 85 (39) FPNA32R10S RS FPNA32R10W RS
240 24.0 3 2 32 ⁄8
7
(835.0) 85 (39) FPNA32R3S RS FPNA32R3W RS
480 24.0 1 2 327⁄8 (835.0) 85 (39) FPNA32R11S RS FPNA32R11W RS
480 24.0 3 1 327⁄8 (835.0) 85 (39) FPNA32R5S RS FPNA32R5W RS
240 30.0 1 3 403⁄8 (1025.5) 92 (42) FPNA40G10S RS FPNA40G10W RS
240 30.0 3 2 403⁄8 (1025.5) 92 (42) FPNA40G3S RS FPNA40G3W RS
480 30.0 1 2 40 ⁄8
3
(1025.5) 92 (42) FPNA40G11S RS FPNA40G11W RS
480 30.0 3 1 403⁄8 (1025.5) 92 (42) FPNA40G5S RS FPNA40G5W RS
240 36.0 1 4 477⁄8 (1216.0) 100 (46) FPNA47R10S RS FPNA47R10W RS
240 36.0 3 2 477⁄8 (1216.0) 100 (46) FPNA47R3S RS FPNA47R3W RS
480 36.0 1 2 477⁄8 (1216.0) 100 (46) FPNA47R11S RS FPNA47R11W RS
480 36.0 3 1 47 ⁄8
7
(1216.0) 100 (46) FPNA47R5S RS FPNA47R5W RS
240 50.0 3 4 643⁄8 (1635.1) 110 (50) FPNA64G3S RS FPNA64G3W RS
480 50.0 1 3 643⁄8 (1635.1) 110 (50) FPNA64G11S RS FPNA64G11W RS
480 50.0 3 2 643⁄8 (1635.1) 110 (50) FPNA64G5S RS FPNA64G5W RS
240 60.0 3 4 767⁄8 (1952.4) 118 (54) FPNA76R3S RS FPNA76R3W RS
480 60.0 1 3 767⁄8 (1952.4) 118 (54) FPNA76R11S RS FPNA76R11W RS
480 60.0 3 2 767⁄8 (1952.4) 118 (54) FPNA76R5S RS FPNA76R5W RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)
Truck Shipment only

WATLOW® 291
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
6"-150# FLANGE
Application: Forced Air and General Purpose and
Moisture Resistant
Caustic Solutions ①
0.475 (12.1 mm) Dia. Element
• 6 inch - 150 lb ANSI flange Thermowell
• WATROD elements 6
• Without thermostat 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 15.0 1 3 177⁄8 (454.0) 78 (36) FPNA17R10XS RS FPNA17R10XW RS
Steel Flange
240 15.0 3 1 177⁄8 (454.0) 78 (36) FPNA17R3XS RS FPNA17R3XW RS
15-Incoloy® Elements
(3.6 W/cm2) 480 15.0 1 1 177⁄8 (454.0) 78 (36) FPNA17R11XS RS FPNA17R11XW RS
480 15.0 3 1 17 ⁄8
7
(454.0) 78 (36) FPNA17R5XS RS FPNA17R5XW RS
240 23.0 1 3 253⁄8 (644.5) 85 (39) FPNA25G10XS RS FPNA25G10XW RS
240 23.0 3 5 253⁄8 (644.5) 85 (39) FPNA25G3XS RS FPNA25G3XW RS
480 23.0 1 1 253⁄8 (644.5) 85 (39) FPNA25G11XS RS FPNA25G11XW RS
480 23.0 3 1 253⁄8 (644.5) 85 (39) FPNA25G5XS RS FPNA25G5XW RS
240 30.0 1 3 32 ⁄8
7
(835.0) 90 (41) FPNA32R10XS RS FPNA32R10XW RS
240 30.0 3 5 327⁄8 (835.0) 90 (41) FPNA32R3XS RS FPNA32R3XW RS
480 30.0 1 3 327⁄8 (835.0) 90 (41) FPNA32R11XS RS FPNA32R11XW RS
480 30.0 3 1 327⁄8 (835.0) 90 (41) FPNA32R5XS RS FPNA32R5XW RS
240 38.0 1 5 403⁄8 (1025.5) 98 (45) FPNA40G10XS RS FPNA40G10XW RS
240 38.0 3 5 40 ⁄8
3
(1025.5) 98 (45) FPNA40G3XS RS FPNA40G3XW RS
480 38.0 1 3 403⁄8 (1025.5) 98 (45) FPNA40G11XS RS FPNA40G11XW RS
480 38.0 3 1 403⁄8 (1025.5) 98 (45) FPNA40G5XS RS FPNA40G5XW RS
240 45.0 1 5 477⁄8 (1216.0) 108 (49) FPNA47R10XS RS FPNA47R10XW RS
240 45.0 3 5 477⁄8 (1216.0) 108 (49) FPNA47R3XS RS FPNA47R3XW RS
480 45.0 1 3 477⁄8 (1216.0) 108 (49) FPNA47R11XS RS FPNA47R11XW RS
480 45.0 3 5 47 ⁄8
7
(1216.0) 108 (49) FPNA47R5XS RS FPNA47R5XW RS
240 63.0 3 5 643⁄8 (1635.1) 120 (55) FPNA64G3XS RS FPNA64G3XW RS
480 63.0 1 3 643⁄8 (1635.1) 120 (55) FPNA64G11XS RS FPNA64G11XW RS
480 63.0 3 5 643⁄8 (1635.1) 120 (55) FPNA64G5XS RS FPNA64G5XW RS
240 75.0 3 5 767⁄8 (1952.4) 131 (60) FPNA76R3XS RS FPNA76R3XW RS
480 75.0 1 5 76 ⁄8
7
(1952.4) 131 (60) FPNA76R11XS RS FPNA76R11XW RS
480 75.0 3 5 767⁄8 (1952.4) 131 (60) FPNA76R5XS RS FPNA76R5XW RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)
Truck Shipment only

292 WATLOW®
 6"-150# FIREBAR FLANGE

7
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and General Purpose and

Moisture Resistant
8"-150# FLANGE
Caustic Solutions
①
• 8 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element

• WATROD elements
• Without thermostat
7¾ in. O.D.
• General purpose or 8 10 in.
(254 mm) (197 mm)
moisture-resistant enclosures

6 in. (152 mm) Cold (Ref.)

“B”
83⁄16 in.
(208 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 6 240 30.0 1 3 323⁄4 (832.0) 130 (59) FRNA32N10S RS FRNA32N10W RS
Steel Flange
240 30.0 3 2 323⁄4 (832.0) 130 (59) FRNA32N3S RS FRNA32N3W RS
18-Incoloy® Elements
(3.6 W/cm )
2 480 30.0 1 2 323⁄4 (832.0) 130 (59) FRNA32N11S RS FRNA32N11W RS
480 30.0 3 1 32 ⁄4
3
(832.0) 130 (59) FRNA32N5S RS FRNA32N5W RS
240 40.0 3 3 431⁄4 (1099.0) 132 (60) FRNA43E3S RS FRNA43E3W RS
480 40.0 1 2 431⁄4 (1099.0) 132 (60) FRNA43E11S RS FRNA43E11W RS
480 40.0 3 3 431⁄4 (1099.0) 132 (60) FRNA43E5S RS FRNA43E5W RS
240 50.0 3 3 5111⁄16 (1312.9) 137 (63) FRNA51M3S RS FRNA51M3W RS
480 50.0 1 3 51 ⁄16
11
(1312.9) 137 (63) FRNA51M11S RS FRNA51M11W RS
480 50.0 3 2 5111⁄16 (1312.9) 137 (63) FRNA51M5S RS FRNA51M5W RS
23 W/in2 6 240 40.0 1 4 333⁄16 (843.0) 142 (65) FRNA33D10XS RS FRNA33D10XW RS
Steel Flange
240 40.0 3 4 333⁄16 (843.0) 142 (65) FRNA33D3XS RS FRNA33D3XW RS
24-Incoloy Elements
®

(3.6 W/cm )
2 480 40.0 1 2 333⁄16 (843.0) 142 (65) FRNA33D11XS RS FRNA33D11XW RS
480 40.0 3 2 333⁄16 (843.0) 142 (65) FRNA33D5XS RS FRNA33D5XW RS
240 53.0 3 4 43 ⁄16
11
(1109.7) 147 (67) FRNA43M3XS RS FRNA43M3XW RS
480 53.0 1 3 4311⁄16 (1109.7) 147 (67) FRNA43M11XS RS FRNA43M11XW RS
480 53.0 3 2 4311⁄16 (1109.7) 147 (67) FRNA43M5XS RS FRNA43M5XW RS
240 67.0 3 4 5111⁄16 (1312.9) 154 (70) FRNA51M3XS RS FRNA51M3XW RS
480 67.0 1 3 5111⁄16 (1312.9) 154 (70) FRNA51M11XS RS FRNA51M11XW RS
480 67.0 3 2 51 ⁄16
11
(1312.9) 154 (70) FRNA51M5XS RS FRNA51M5XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
6 Can be rewired wye to produce 1⁄3 of the original kW and
watt density (3-phase only)
Truck Shipment only

WATLOW® 293
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and General Purpose

Caustic Solutions 10"-150#FLANGE

10"-150# FLANGE ①
0.475 (12.1 mm) Dia. Element
• 10 inch - 150 lb ANSI flange
•
•
WATROD elements
Without thermostat
99 115⁄8 in.
(295.3 mm)
9¼ in. O.D.
(235 mm)

• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
8¼ in. “B”
(210 mm)

Moisture Resistant
10"-150#FLANGE
10"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element

13¾ in. 9¼ in. O.D.

10
10 (349 mm) (235 mm)

6 in. (152 mm) Cold (Ref.)

“B”
9 in.
(229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 45.0 3 3 331⁄4 (845) 165 (75) FSNA33E3S S FSNA33E3W S
Steel Flange
480 45.0 3 3 331⁄4 (845) 165 (75) FSNA33E5S S FSNA33E5W S
27-Incoloy® Elements
(3.6 W/cm )
2 240 60.0 3 3 43 ⁄4
3
(1111) 195 (89) FSNA43N3S S FSNA43N3W S
480 60.0 3 3 433⁄4 (1111) 195 (89) FSNA43N5S S FSNA43N5W S
240 75.0 3 9 513⁄4 (1314) 230 (105) FSNA51N3S S FSNA51N3W S
480 75.0 3 3 513⁄4 (1314) 230 (105) FSNA51N5S S FSNA51N5W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

294 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Forced Air and 11 General Purpose

Caustic Solutions ①
0.475 (12.1 mm) Dia. Element
• 12 inch - 150 lb ANSI flange 11 13½ in. 103⁄8 in. O.D.
• WATROD elements (343 mm) (263.5 mm)
• Without thermostat
• General purpose or 6 in. (152 mm) Cold (Ref.)
moisture-resistant enclosures 83⁄8 in.
“B”
(212.7 mm)

12"-150# FLANGE Moisture Resistant

①
0.475 (12.1 mm) Dia. Element

12"-150# FLANGE 157⁄8 in. 103⁄8 in. O.D.

12 (403.2 mm) (263.5 mm)

6 in. (152 mm) Cold (Ref.)

9 in. “B”
12 (229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 480 60.0 3 3 331⁄8 (841.4) 205 (93) FTNA33C5S S FTNA33C5W S
Steel Flange
480 80.0 3 3 435⁄8 (1108.1) 240 (109) FTNA43L5S S FTNA43L5W S
36-Incoloy Elements
®

(3.6 W/cm2) 480 100.0 3 3 515⁄8 (1311.3) 280 (127) FTNA51L5S S FTNA51L5W S

• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 295
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

14"-150# FLANGE ®
Immersion Heaters
14"-150# FLANGE
Application: Forced Air and General Purpose

Caustic Solutions
13
①
0.475 (12.1 mm) Dia. Element
• 14 inch - 150 lb ANSI flange
• WATROD elements 13 151⁄8 in. 12¼ in. O.D.
(384.2 mm)
• Without thermostat (311 mm)

• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
“B”
8½ in.
(216 mm)

Moisture Resistant
14"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
1414"-150# FLANGE
17¼ in. 12¼ in. O.D.
(438 mm) (311 mm)

14
6 in. (152 mm) Cold (Ref.)
“B”
91⁄8 in.
(231.8 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 480 75.0 3 3 33 (838) 225 (102) FWNA33A5S S FWNA33A5W S
Steel Flange
480 100.0 3 3 431⁄2 (1105) 255 (116) FWNA43J5S S FWNA43J5W S
45-Incoloy® Elements
(3.6 W/cm )
2 480 125.0 3 5 51 ⁄2
1
(1308) 300 (136) FWNA51J5S S FWNA51J5W S

• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

296 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Lightweight Oils and

3"-150# FLANGE General Purpose

Heat Transfer Oils 3"-150# FLANGE ¾ in. NPT Knockout 0.475 (12.1 mm)
Thermowell Dia. Element
• 3 inch - 150 lb ANSI flange 45⁄8 in.
• WATROD elements 1 (117.5 mm)
2¾ in. O.D.
• Without thermostat 1 (70 mm)
4 in. (102 mm) Cold (Ref.)
• General purpose or
“B”
moisture-resistant enclosures 35⁄8 in. Dia.
(92.1 mm)
• Single circuit 3"-150# FLANGE
Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
0.475 (12.1 mm)
Thermowell Dia. Element
2 53⁄8 in.
(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 3.0 1 18 (457) 23 (11) FMS718A10S RS FMS718A10W RS
Steel Flange 240 3.0 3 18 (457) 23 (11) FMS718A3S RS FMS718A3W RS
3-Steel Elements
(3.6 W/cm2) 480 3.0 1 18 (457) 23 (11) FMS718A11S RS FMS718A11W RS
480 3.0 3 18 (457) 23 (11) FMS718A5S RS FMS718A5W RS
240 4.5 1 251⁄2 (648) 27 (13) FMS725J10S RS FMS725J10W RS
240 4.5 3 251⁄2 (648) 27 (13) FMS725J3S RS FMS725J3W RS
480 4.5 1 251⁄2 (648) 27 (13) FMS725J11S RS FMS725J11W RS
480 4.5 3 251⁄2 (648) 27 (13) FMS725J5S RS FMS725J5W RS
240 6.0 1 33 (838) 28 (13) FMS733A10S RS FMS733A10W RS
240 6.0 3 33 (838) 28 (13) FMS733A3S RS FMS733A3W RS
480 6.0 1 33 (838) 28 (13) FMS733A11S RS FMS733A11W RS
480 6.0 3 33 (838) 28 (13) FMS733A5S RS FMS733A5W RS
240 7.5 1 401⁄2 (1029) 30 (14) FMS740J10S RS FMS740J10W RS
240 7.5 3 401⁄2 (1029) 30 (14) FMS740J3S RS FMS740J3W RS
480 7.5 1 401⁄2 (1029) 30 (14) FMS740J11S RS FMS740J11W RS
480 7.5 3 401⁄2 (1029) 30 (14) FMS740J5S RS FMS740J5W RS
240 9.0 1 48 (1219) 32 (15) FMS748A10S RS FMS748A10W RS
240 9.0 3 48 (1219) 32 (15) FMS748A3S RS FMS748A3W RS
480 9.0 1 48 (1219) 32 (15) FMS748A11S RS FMS748A11W RS
480 9.0 3 48 (1219) 32 (15) FMS748A5S RS FMS748A5W RS
240 12.5 3 641⁄2 (1638) 37 (17) FMS764J3S RS FMS764J3W RS
480 12.5 1 641⁄2 (1638) 37 (17) FMS764J11S RS FMS764J11W RS
480 12.5 3 641⁄2 (1638) 37 (17) FMS764J5S RS FMS764J5W RS
240 15.0 3 77 (1956) 42 (19) FMS777A3S RS FMS777A3W RS
480 15.0 1 77 (1956) 42 (19) FMS777A11S RS FMS777A11W RS
480 15.0 3 77 (1956) 42 (19) FMS777A5S RS FMS777A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

WATLOW® 297
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
4"-150# FLANGE
Application: Lightweight Oils and General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 4 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements
5½ in. 37⁄8 in. O.D.
• Without thermostat 3 (140 mm) (98.4 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 6.0 1 1 4 18 (457) 32 (15) FOS718A10S RS FOS718A10W RS
Steel Flange
240 6.0 3 1 18 (457) 32 (15) FOS718A3S RS FOS718A3W RS
6-Steel Elements
(3.6 W/cm2) 480 6.0 1 1 18 (457) 32 (15) FOS718A11S RS FOS718A11W RS
480 6.0 3 1 18 (457) 32 (15) FOS718A5S RS FOS718A5W RS
240 9.0 1 1 251⁄2 (648) 36 (17) FOS725J10S RS FOS725J10W RS
240 9.0 3 1 25 ⁄2
1
(648) 36 (17) FOS725J3S RS FOS725J3W RS
480 9.0 1 1 251⁄2 (648) 36 (17) FOS725J11S RS FOS725J11W RS
480 9.0 3 1 251⁄2 (648) 36 (17) FOS725J5S RS FOS725J5W RS
240 12.0 1 2 33 (838) 39 (18) FOS733A10S RS FOS733A10W RS
240 12.0 3 1 33 (838) 39 (18) FOS733A3S RS FOS733A3W RS
480 12.0 1 1 33 (838) 39 (18) FOS733A11S RS FOS733A11W RS
480 12.0 3 1 33 (838) 39 (18) FOS733A5S RS FOS733A5W RS
240 15.0 1 2 401⁄2 (1029) 43 (20) FOS740J10S RS FOS740J10W RS
240 15.0 3 1 401⁄2 (1029) 43 (20) FOS740J3S RS FOS740J3W RS
480 15.0 1 1 401⁄2 (1029) 43 (20) FOS740J11S RS FOS740J11W RS
480 15.0 3 1 401⁄2 (1029) 43 (20) FOS740J5S RS FOS740J5W RS
240 18.0 1 2 48 (1219) 48 (22) FOS748A10S RS FOS748A10W RS
240 18.0 3 1 48 (1219) 48 (22) FOS748A3S RS FOS748A3W RS
480 18.0 1 1 48 (1219) 48 (22) FOS748A11S RS FOS748A11W RS
480 18.0 3 1 48 (1219) 48 (22) FOS748A5S RS FOS748A5W RS
240 25.0 3 2 641⁄2 (1638) 53 (24) FOS764J3S RS FOS764J3W RS
480 25.0 1 2 641⁄2 (1638) 53 (24) FOS764J11S RS FOS764J11W RS
480 25.0 3 1 64 ⁄2
1
(1638) 53 (24) FOS764J5S RS FOS764J5W RS
240 30.0 3 2 77 (1956) 61 (28) FOS777A3S RS FOS777A3W RS
480 30.0 1 2 77 (1956) 61 (28) FOS777A11S RS FOS777A11W RS
480 30.0 3 1 77 (1956) 61 (28) FOS777A5S RS FOS777A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

298 WATLOW®
 4"-150# FLANGE

Immersion Heaters
3
WATROD and FIREBAR ANSI Flange ®
Immersion Heaters ®

General Purpose and

Application: Lightweight Oils and
4"-150# FIREBAR FLANGE
Moisture Resistant
Heat Transfer Oils
①
• 4 inch - 150 lb ANSI flange Thermowell
1 in. (25 mm)
FIREBAR Element
• FIREBAR elements
• Without thermostat
4 5½ in.
(140 mm)
37⁄8 in. O.D.
(98.4 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
30 W/in2 3 240 10.0 3 1 161⁄2 (420) 35 (16) FONF16J12S RS FONF16J12W RS
304 SS Flange
480 10.0 3 1 161⁄2 (420) 35 (16) FONF16J13S RS FONF16J13W RS
6-Incoloy Elements
®

(4.7 W/cm2) 240 13.0 3 1 191⁄2 (495) 38 (17) FONF19J12S RS FONF19J12W RS

480 13.0 3 1 191⁄2 (495) 38 (17) FONF19J13S RS FONF19J13W RS
240 17.0 3 1 241⁄2 (622) 41 (19) FONF24J12S RS FONF24J12W RS
480 17.0 3 1 24 ⁄2
1
(622) 41 (19) FONF24J13S RS FONF24J13W RS
240 21.0 3 2 30 (762) 44 (20) FONF30A12S RS FONF30A12W RS
480 21.0 3 1 30 (762) 44 (20) FONF30A13S RS FONF30A13W RS
240 25.5 3 2 35 (889) 46 (21) FONF35A12S RS FONF35A12W RS
480 25.5 3 1 35 (889) 46 (21) FONF35A13S RS FONF35A13W RS
240 34.0 3 2 45 ⁄2
1
(1156) 50 (23) FONF45J12S RS FONF45J12W RS
480 34.0 3 1 451⁄2 (1156) 50 (23) FONF45J13S RS FONF45J13W RS
480 43.0 3 2 56 (1422) 54 (25) FONF56A13S RS FONF56A13W RS
23 W/in2 8 240 7.5 3 1 161⁄2 (420) 35 (16) FONF16J20S RS FONF16J20W RS
304 SS Flange
240 10.0 3 1 191⁄2 (495) 38 (17) FONF19J20S RS FONF19J20W RS
6-Incoloy® Elements
(3.6 W/cm )
2 240 12.8 3 1 241⁄2 (622) 41 (19) FONF24J20S RS FONF24J20W RS
480 12.8 3 1 24 ⁄2
1
(622) 41 (19) FONF24J19S RS FONF24J19W RS
240 15.8 3 1 30 (762) 44 (20) FONF30A20S RS FONF30A20W RS
480 15.8 3 1 30 (762) 44 (20) FONF30A19S RS FONF30A19W RS
240 19.0 3 1 35 (889) 46 (21) FONF35A20S RS FONF35A20W RS
480 19.0 3 1 35 (889) 46 (21) FONF35A19S RS FONF35A19W RS
240 25.0 3 2 45 ⁄2
1
(1156) 50 (23) FONF45J20S RS FONF45J20W RS
480 25.0 3 1 451⁄2 (1156) 50 (23) FONF45J19S RS FONF45J19W RS
240 32.3 3 2 56 (1422) 54 (25) FONF56A20S RS FONF56A20W RS
480 32.3 3 1 56 (1422) 54 (25) FONF56A19S RS FONF56A19W RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 5 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
8 Can be rewired for 1-phase

WATLOW® 299
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Lightweight Oils and

5"-150# FLANGE General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 5 inch - 150 lb ANSI flange Thermowell
0.475 (12.1 mm) Dia. Element
• WATROD elements
4¾ in. O.D.
• Without thermostat 5 7 in.
(178 mm) (121 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 6.0
Steel Flange
240 6.0
613 1
1
18
18
(457)
(457)
36
36
(17) FNS718A10S
(17) FNS718A3S
RS
RS
FNS718A10W
FNS718A3W
RS
RS
6-Steel Elements
(3.6 W/cm2) 480 6.0 1 1 18 (457) 36 (17) FNS718A11S RS FNS718A11W RS
480 6.0 3 1 18 (457) 36 (17) FNS718A5S RS FNS718A5W RS
240 9.0 1 1 251⁄2 (648) 40 (19) FNS725J10S RS FNS725J10W RS
240 9.0 3 1 251⁄2 (648) 40 (19) FNS725J3S RS FNS725J3W RS
480 9.0 1 1 25 ⁄2 1
(648) 40 (19) FNS725J11S RS FNS725J11W RS
480 9.0 3 1 251⁄2 (648) 40 (19) FNS725J5S RS FNS725J5W RS
240 12.0 1 2 33 (838) 43 (20) FNS733A10S RS FNS733A10W RS
240 12.0 3 1 33 (838) 43 (20) FNS733A3S RS FNS733A3W RS
480 12.0 1 1 33 (838) 43 (20) FNS733A11S RS FNS733A11W RS
480 12.0 3 1 33 (838) 43 (20) FNS733A5S RS FNS733A5W RS
240 15.0 1 2 40 ⁄2 1
(1029) 47 (22) FNS740J10S RS FNS740J10W RS
240 15.0 3 1 401⁄2 (1029) 47 (22) FNS740J3S RS FNS740J3W RS
480 15.0 1 1 401⁄2 (1029) 47 (22) FNS740J11S RS FNS740J11W RS
480 15.0 3 1 401⁄2 (1029) 47 (22) FNS740J5S RS FNS740J5W RS
240 18.0 1 2 48 (1219) 52 (24) FNS748A10S RS FNS748A10W RS
240 18.0 3 1 48 (1219) 52 (24) FNS748A3S RS FNS748A3W RS
480 18.0 1 1 48 (1219) 52 (24) FNS748A11S RS FNS748A11W RS
480 18.0 3 1 48 (1219) 52 (24) FNS748A5S RS FNS748A5W RS
240 25.0 3 2 641⁄2 (1638) 57 (26) FNS764J3S RS FNS764J3W RS
480 25.0 1 2 641⁄2 (1638) 57 (26) FNS764J11S RS FNS764J11W RS
480 25.0 3 1 641⁄2 (1638) 57 (26) FNS764J5S RS FNS764J5W RS
240 30.0 3 2 77 (1956) 65 (30) FNS777A3S RS FNS777A3W RS
480 30.0 1 2 77 (1956) 65 (30) FNS777A11S RS FNS777A11W RS
480 30.0 3 1 77 (1956) 65 (30) FNS777A5S RS FNS777A5W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

300 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Lightweight Oils and General Purpose and

5"-150# FLANGE
Moisture Resistant
Heat Transfer Oils
①
• 5 inch - 150 lb ANSI flange Thermowell
• WATROD elements 0.475 (12.1 mm) Dia. Element

• Without thermostat 4¾ in. O.D.

• General purpose or
5 7 in.
(178 mm) (121 mm)

moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 9.0 1 1 18 (457) 39 (18) FNS718A10XS RS FNS718A10XW RS
Steel Flange
240 9.0
6
3 1 18 (457) 39 (18) FNS718A3XS RS FNS718A3XW RS
9-Steel Elements
(3.6 W/cm2) 480 9.0 1 1 18 (457) 39 (18) FNS718A11XS RS FNS718A11XW RS
480 9.0 3 1 18 (457) 39 (18) FNS718A5XS RS FNS718A5XW RS
240 14.0 1 3 251⁄2 (648) 45 (21) FNS725J10XS RS FNS725J10XW RS
240 14.0 3 1 251⁄2 (648) 45 (21) FNS725J3XS RS FNS725J3XW RS
480 14.0 1 1 25 ⁄2
1
(648) 45 (21) FNS725J11XS RS FNS725J11XW RS
480 14.0 3 1 251⁄2 (648) 45 (21) FNS725J5XS RS FNS725J5XW RS
240 18.0 1 3 33 (838) 48 (22) FNS733A10XS RS FNS733A10XW RS
240 18.0 3 1 33 (838) 48 (22) FNS733A3XS RS FNS733A3XW RS
480 18.0 1 1 33 (838) 48 (22) FNS733A11XS RS FNS733A11XW RS
480 18.0 3 1 33 (838) 48 (22) FNS733A5XS RS FNS733A5XW RS
240 23.0 1 3 401⁄2 (1029) 53 (24) FNS740J10XS RS FNS740J10XW RS
240 23.0 3 3 401⁄2 (1029) 53 (24) FNS740J3XS RS FNS740J3XW RS
480 23.0 1 1 401⁄2 (1029) 53 (24) FNS740J11XS RS FNS740J11XW RS
480 23.0 3 1 401⁄2 (1029) 53 (24) FNS740J5XS RS FNS740J5XW RS
240 27.0 1 3 48 (1219) 60 (28) FNS748A10XS RS FNS748A10XW RS
240 27.0 3 3 48 (1219) 60 (28) FNS748A3XS RS FNS748A3XW RS
480 27.0 1 3 48 (1219) 60 (28) FNS748A11XS RS FNS748A11XW RS
480 27.0 3 1 48 (1219) 60 (28) FNS748A5XS RS FNS748A5XW RS
240 38.0 3 3 641⁄2 (1638) 68 (31) FNS764J3XS RS FNS764J3XW RS
480 38.0 1 3 641⁄2 (1638) 68 (31) FNS764J11XS RS FNS764J11XW RS
480 38.0 3 1 64 ⁄2
1
(1638) 68 (31) FNS764J5XS RS FNS764J5XW RS
240 45.0 3 3 77 (1956) 78 (36) FNS777A3XS RS FNS777A3XW RS
480 45.0 1 3 77 (1956) 78 (36) FNS777A11XS RS FNS777A11XW RS
480 45.0 3 3 77 (1956) 78 (36) FNS777A5XS RS FNS777A5XW RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 301
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Lightweight Oils and

6"-150# FLANGE General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements
• Without thermostat 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 12.0 1 2 177⁄8 (454.0) 75 (34) FPS717R10S RS FPS717R10W RS
Steel Flange
240 12.0 3 1 177⁄8 (454.0) 75 (34) FPS717R3S RS FPS717R3W RS
12-Steel Elements
(3.6 W/cm2) 480 12.0 1 1 177⁄8 (454.0) 75 (34) FPS717R11S RS FPS717R11W RS
480 12.0 3 1 177⁄8 (454.0) 75 (34) FPS717R5S RS FPS717R5W RS
240 18.0 1 2 253⁄8 (644.5) 81 (37) FPS725G10S RS FPS725G10W RS
240 18.0 3 1 25 ⁄8
3
(644.5) 81 (37) FPS725G3S RS FPS725G3W RS
480 18.0 1 1 253⁄8 (644.5) 81 (37) FPS725G11S RS FPS725G11W RS
480 18.0 3 1 253⁄8 (644.5) 81 (37) FPS725G5S RS FPS725G5W RS
240 24.0 1 3 327⁄8 (835.0) 85 (39) FPS732R10S RS FPS732R10W RS
240 24.0 3 2 327⁄8 (835.0) 85 (39) FPS732R3S RS FPS732R3W RS
480 24.0 1 2 32 ⁄8
7
(835.0) 85 (39) FPS732R11S RS FPS732R11W RS
480 24.0 3 1 327⁄8 (835.0) 85 (39) FPS732R5S RS FPS732R5W RS
240 30.0 1 3 403⁄8 (1025.5) 92 (42) FPS740G10S RS FPS740G10W RS
240 30.0 3 2 403⁄8 (1025.5) 92 (42) FPS740G3S RS FPS740G3W RS
480 30.0 1 2 403⁄8 (1025.5) 92 (42) FPS740G11S RS FPS740G11W RS
480 30.0 3 1 40 ⁄8
3
(1025.5) 92 (42) FPS740G5S RS FPS740G5W RS
240 36.0 1 4 477⁄8 (1216.0) 100 (46) FPS747R10S RS FPS747R10W RS
240 36.0 3 2 477⁄8 (1216.0) 100 (46) FPS747R3S RS FPS747R3W RS
480 36.0 1 2 477⁄8 (1216.0) 100 (46) FPS747R11S RS FPS747R11W RS
480 36.0 3 1 477⁄8 (1216.0) 100 (46) FPS747R5S RS FPS747R5W RS
240 50.0 3 4 643⁄8 (1635.1) 110 (50) FPS764G3S RS FPS764G3W RS
480 50.0 1 3 64 ⁄8
3
(1635.1) 110 (50) FPS764G11S RS FPS764G11W RS
480 50.0 3 2 643⁄8 (1635.1) 110 (50) FPS764G5S RS FPS764G5W RS
240 60.0 3 4 767⁄8 (1952.4) 118 (54) FPS776R3S RS FPS776R3W RS
480 60.0 1 3 767⁄8 (1952.4) 118 (54) FPS776R11S RS FPS776R11W RS
480 60.0 3 2 767⁄8 (1952.4) 118 (54) FPS776R5S RS FPS776R5W RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

302 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Lightweight Oils and

6"-150# FLANGE General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements
• Without thermostat 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 15.0 1 3 177⁄8 (454.0) 78 (36) FPS717R10XS RS FPS717R10XW RS
Steel Flange 240 15.0 3 1 177⁄8 (454.0) 78 (36) FPS717R3XS RS FPS717R3XW RS
15-Steel Elements
(3.6 W/cm2) 480 15.0 1 1 177⁄8 (454.0) 78 (36) FPS717R11XS RS FPS717R11XW RS
480 15.0 3 1 177⁄8 (454.0) 78 (36) FPS717R5XS RS FPS717R5XW RS
240 23.0 1 3 253⁄8 (644.5) 85 (39) FPS725G10XS RS FPS725G10XW RS
240 23.0 3 5 253⁄8 (644.5) 85 (39) FPS725G3XS RS FPS725G3XW RS
480 23.0 1 1 253⁄8 (644.5) 85 (39) FPS725G11XS RS FPS725G11XW RS
480 23.0 3 1 253⁄8 (644.5) 85 (39) FPS725G5XS RS FPS725G5XW RS
240 30.0 1 3 327⁄8 (835.0) 90 (41) FPS732R10XS RS FPS732R10XW RS
240 30.0 3 5 327⁄8 (835.0) 90 (41) FPS732R3XS RS FPS732R3XW RS
480 30.0 1 3 327⁄8 (835.0) 90 (41) FPS732R11XS RS FPS732R11XW RS
480 30.0 3 1 327⁄8 (835.0) 90 (41) FPS732R5XS RS FPS732R5XW RS
240 38.0 1 5 403⁄8 (1025.5) 98 (45) FPS740G10XS RS FPS740G10XW RS
240 38.0 3 5 403⁄8 (1025.5) 98 (45) FPS740G3XS RS FPS740G3XW RS
480 38.0 1 3 403⁄8 (1025.5) 98 (45) FPS740G11XS RS FPS740G11XW RS
480 38.0 3 1 403⁄8 (1025.5) 98 (45) FPS740G5XS RS FPS740G5XW RS
240 45.0 1 5 477⁄8 (1216.0) 108 (49) FPS747R10XS RS FPS747R10XW RS
240 45.0 3 5 477⁄8 (1216.0) 108 (49) FPS747R3XS RS FPS747R3XW RS
480 45.0 1 3 477⁄8 (1216.0) 108 (49) FPS747R11XS RS FPS747R11XW RS
480 45.0 3 5 477⁄8 (1216.0) 108 (49) FPS747R5XS RS FPS747R5XW RS
240 63.0 3 5 643⁄8 (1635.1) 120 (55) FPS764G3XS RS FPS764G3XW RS
480 63.0 1 3 643⁄8 (1635.1) 120 (55) FPS764G11XS RS FPS764G11XW RS
480 63.0 3 5 643⁄8 (1635.1) 120 (55) FPS764G5XS RS FPS764G5XW RS
240 75.0 3 5 767⁄8 (1952.4) 131 (60) FPS776R3XS RS FPS776R3XW RS
480 75.0 1 5 767⁄8 (1952.4) 131 (60) FPS776R11XS RS FPS776R11XW RS
480 75.0 3 5 767⁄8 (1952.4) 131 (60) FPS776R5XS RS FPS776R5XW RS

RAPID SHIP
• RS - Same day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 303
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

6"-150# FIREBAR FLANGE

Application: Lightweight Oils and General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 6 inch - 150 lb ANSI flange Thermowell 1 in. (25 mm) FIREBAR Element
• FIREBAR elements 7
• Without thermostat 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
8"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
30 W/in2 3 240 25.0 3 5 161⁄2 (419) 81 (37) FPNF16J12S RS FPNF16J12W RS
304 SS Flange
480 25.0 3 5 161⁄2 (419) 81 (37) FPNF16J13S RS FPNF16J13W RS
15-Incoloy Elements
®
8
(4.7 W/cm2) 240 32.0 3 5 191⁄2 (495) 84 (38) FPNF19J12S RS FPNF19J12W RS
480 32.0 3 5 191⁄2 (495) 84 (38) FPNF19J13S RS FPNF19J13W RS
240 42.0 3 5 24 ⁄2
1
(622) 87 (40) FPNF24J12S RS FPNF24J12W RS
480 42.0 3 5 241⁄2 (622) 87 (40) FPNF24J13S RS FPNF24J13W RS
240 52.0 3 5 30 (762) 91 (42) FPNF30A12S RS FPNF30A12W RS
480 52.0 3 5 30 (762) 91 (42) FPNF30A13S RS FPNF30A13W RS
240 64.0 3 5 35 (889) 95 (43) FPNF35A12S RS FPNF35A12W RS
480 64.0 3 5 35 (889) 95 (43) FPNF35A13S RS FPNF35A13W RS
240 85.0 3 5 45 ⁄2
1
(1156) 106 (48) FPNF45J12S RS FPNF45J12W RS
480 85.0 3 5 451⁄2 (1156) 106 (48) FPNF45J13S RS FPNF45J13W RS
480 110.0 3 5 56 (1422) 116 (53) FPNF56A13S RS FPNF56A13W RS
23 W/in2 240 19.0 3 5 161⁄2 (419) 81 (37) FPNF16J20S RS FPNF16J20W RS
304 SS Flange
240 24.0 3 5 191⁄2 (495) 84 (38) FPNF19J20S RS FPNF19J20W RS
15-Incoloy® Elements
(3.6 W/cm )
2 240 32.0 3 5 24 ⁄2
1
(622) 87 (40) FPNF24J20S RS FPNF24J20W RS
480 32.0 3 5 241⁄2 (622) 87 (40) FPNF24J19S RS FPNF24J19W RS
240 40.0 3 5 30 (762) 91 (42) FPNF30A20S RS FPNF30A20W RS
480 40.0 3 5 30 (762) 91 (42) FPNF30A19S RS FPNF30A19W RS
240 48.0 3 5 35 (889) 95 (43) FPNF35A20S RS FPNF35A20W RS
480 48.0 3 5 35 (889) 95 (43) FPNF35A19S RS FPNF35A19W RS
240 64.0 3 5 45 ⁄2
1
(1156) 106 (48) FPNF45J20S RS FPNF45J20W RS
480 64.0 3 5 451⁄2 (1156) 106 (48) FPNF45J19S RS FPNF45J19W RS
240 80.0 3 5 56 (1422) 116 (53) FPNF56A20S RS FPNF56A20W RS
480 80.0 3 5 56 (1422) 116 (53) FPNF56A19S RS FPNF56A19W RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

304 WATLOW®
 6"-150# FIREBAR FLANGE

7
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Lightweight Oils and General Purpose and

8"-150# FLANGE
Moisture Resistant
Heat Transfer Oils ①
0.475 (12.1 mm) Dia. Element
• 8 inch - 150 lb ANSI flange
• WATROD elements
• Without thermostat 7¾ in. O.D.
• General purpose or
8 10 in.
(254 mm) (197 mm)

moisture-resistant enclosures
① The number and size of the conduit opening 6 in. (152 mm) Cold (Ref.)
will comply with the National Electrical “B”
83⁄16 in.
Code® standards. (208 mm)
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 30.0 1 3 323⁄4 (832.0) 130 (59) FRS732N10S RS FRS732N10W RS
Steel Flange 240 30.0 3 2 323⁄4 (832.0) 130 (59) FRS732N3S RS FRS732N3W RS
18-Steel Elements
480 30.0 1 2 323⁄4 (832.0) 130 (59) FRS732N11S RS FRS732N11W RS
(3.6 W/cm2)
480 30.0 3 1 323⁄4 (832.0) 130 (59) FRS732N5S RS FRS732N5W RS
240 40.0 3 3 431⁄4 (1099.0) 132 (60) FRS743E3S RS FRS743E3W RS
480 40.0 1 2 431⁄4 (1099.0) 132 (60) FRS743E11S RS FRS743E11W RS
480 40.0 3 2 431⁄4 (1099.0) 132 (60) FRS743E5S RS FRS743E5W RS
240 50.0 3 3 5111⁄16 (1312.9) 137 (63) FRS751M3S RS FRS751M3W RS
480 50.0 1 3 5111⁄16 (1312.9) 137 (63) FRS751M11S RS FRS751M11W RS
480 50.0 3 2 5111⁄16 (1312.9) 137 (63) FRS751M5S RS FRS751M5W RS
240 60.0 3 6 623⁄16 (1579.6) 154 (70) FRS762D3S RS FRS762D3W RS
480 60.0 1 3 623⁄16 (1579.6) 154 (70) FRS762D11S RS FRS762D11W RS
480 60.0 3 2 623⁄16 (1579.6) 154 (70) FRS762D5S RS FRS762D5W RS
240 70.0 3 6 7011⁄16 (1795.5) 160 (73) FRS770M3S RS FRS770M3W RS
480 70.0 1 6 7011⁄16 (1795.5) 160 (73) FRS770M11S RS FRS770M11W RS
480 70.0 3 2 7011⁄16 (1795.5) 160 (73) FRS770M5S RS FRS770M5W RS
240 80.0 3 6 7911⁄16 (2024.1) 172 (78) FRS779M3S RS FRS779M3W RS
480 80.0 3 3 7911⁄16 (2024.1) 172 (78) FRS779M5S RS FRS779M5W RS
23 W/in2 240 40.0 1 4 333⁄16 (843.0) 142 (65) FRS733D10XS RS FRS733D10XW RS
Steel Flange 240 40.0 3 4 333⁄16 (843.0) 142 (65) FRS733D3XS RS FRS733D3XW RS
24-Steel Elements
480 40.0 1 2 333⁄16 (843.0) 142 (65) FRS733D11XS RS FRS733D11XW RS
(3.6 W/cm2)
480 40.0 3 2 333⁄16 (843.0) 142 (65) FRS733D5XS RS FRS733D5XW RS
240 53.0 3 4 4311⁄16 (1109.7) 147 (67) FRS743M3XS RS FRS743M3XW RS
480 53.0 1 3 4311⁄16 (1109.7) 147 (67) FRS743M11XS RS FRS743M11XW RS
480 53.0 3 2 4311⁄16 (1109.7) 147 (67) FRS743M5XS RS FRS743M5XW RS
240 67.0 3 4 5111⁄16 (1312.9) 154 (70) FRS751M3XS RS FRS751M3XW RS
480 67.0 1 3 5111⁄16 (1312.9) 154 (70) FRS751M11XS RS FRS751M11XW RS
480 67.0 3 2 5111⁄16 (1312.9) 154 (70) FRS751M5XS RS FRS751M5XW RS
240 80.0 3 8 623⁄16 (1579.6) 166 (76) FRS762D3XS RS FRS762D3XW RS
480 80.0 1 4 623⁄16 (1579.6) 166 (76) FRS762D11XS RS FRS762D11XW RS
480 80.0 3 4 623⁄16 (1579.6) 166 (76) FRS762D5XS RS FRS762D5XW RS
240 93.0 3 8 7011⁄16 (1795.5) 175 (80) FRS770M3XS RS FRS770M3XW RS
480 93.0 1 6 7011⁄16 (1795.5) 175 (80) FRS770M11XS RS FRS770M11XW RS
480 93.0 3 4 7011⁄16 (1795.5) 175 (80) FRS770M5XS RS FRS770M5XW RS
240 107.0 3 8 7911⁄16 (2024.1) 181 (82) FRS779M3XS RS FRS779M3XW RS
480 107.0 3 4 7911⁄16 (2024.1) 181 (82) FRS779M5XS RS FRS779M5XW RS
Truck Shipment only Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 2 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263

WATLOW® 305
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Light Weight Oils and General Purpose

Heat Transfer Oils 10"-150# FLANGE ①

10"-150# FLANGE
0.475 (12.1 mm) Dia. Element
• 10 inch - 150 lb ANSI flange
• WATROD elements 99 115⁄8 in. 9¼ in. O.D.
• Without thermostat (295.3 mm) (235 mm)

• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
8¼ in. “B”
(210 mm)

Moisture Resistant
10"-150# FLANGE
10"-150# FLANGE ①
0.475 (12.1 mm) Dia. Element

13¾ in. 9¼ in. O.D.

10
10 (349 mm) (235 mm)

6 in. (152 mm) Cold (Ref.)

“B”
9 in.
(229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 240 45.0 3 3 331⁄4 (845) 165 (75) FSS733E3S S FSS733E3W S
Steel Flange
480 45.0 3 3 331⁄4 (845) 165 (75) FSS733E5S S FSS733E5W S
27-Steel Elements
(3.6 W/cm2) 240 60.0 3 3 433⁄4 (1111) 195 (89) FSS743N3S S FSS743N3W S
480 60.0 3 3 433⁄4 (1111) 195 (89) FSS743N5S S FSS743N5W S
240 75.0 3 9 513⁄4 (1314) 230 (105) FSS751N3S S FSS751N3W S
480 75.0 3 3 51 ⁄4
3
(1314) 230 (105) FSS751N5S S FSS751N5W S
480 90.0 3 3 621⁄4 (1581) 250 (114) FSS762E5S S FSS762E5W S
480 105.0 3 3 703⁄4 (1797) 258 (117) FSS770N5S S FSS770N5W S
480 120.0 3 3 783⁄4 (2000) 265 (121) FSS778N5S S FSS778N5W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

306 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
11 General Purpose
Application: Light Weight Oils and
Heat Transfer Oils ①
0.475 (12.1 mm) Dia. Element
• 12 inch - 150 lb ANSI flange 11 13½ in. 103⁄8 in. O.D.
• WATROD elements (343 mm) (263.5 mm)
• Without thermostat
• General purpose or 6 in. (152 mm) Cold (Ref.)
moisture-resistant enclosures 83⁄8 in.
“B”
(212.7 mm)

12"-150# FLANGE
Moisture Resistant
①
0.475 (12.1 mm) Dia. Element

12"-150# FLANGE 157⁄8 in. 103⁄8 in. O.D.

12 (403.2 mm) (263.5 mm)

6 in. (152 mm) Cold (Ref.)

9 in. “B”

12 (229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 480 60.0 3 3 331⁄8 (841.4) 205 (93) FTS733C5S S FTS733C5W S
Steel Flange
480 80.0 3 3 435⁄8 (1108.1) 240 (109) FTS743L5S S FTS743L5W S
36-Steel Elements
(3.6 W/cm2) 480 100.0 3 3 515⁄8 (1311.3) 280 (127) FTS751L5S S FTS751L5W S
480 120.0 3 3 621⁄8 (1578.0) 285 (130) FTS762C5S S FTS762C5W S
480 140.0 3 4 705⁄8 (1793.9) 290 (132) FTS770L5S S FTS770L5W S
480 160.0 3 4 78 ⁄8
5
(1997.1) 300 (136) FTS778L5S S FTS778L5W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

WATLOW® 307
Immersion Heaters

WATROD and FIREBAR ANSI Flange

14"-150# FLANGE
®
®
Immersion Heaters
14"-150# FLANGE
Application: Light Weight Oils and
13
General Purpose

Heat Transfer Oils ①

0.475 (12.1 mm) Dia. Element
• 14 inch - 150 lb ANSI flange
13 151⁄8 in.
• WATROD elements 12¼ in. O.D.
(384.2 mm) (311 mm)
• Without thermostat
• General purpose or
6 in. (152 mm) Cold (Ref.)
moisture-resistant enclosures “B”
8½ in.
(216 mm)

Moisture Resistant
14"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
1414"-150# FLANGE
17¼ in. 12¼ in. O.D.
(438 mm) (311 mm)

14
6 in. (152 mm) Cold (Ref.)
“B”
91⁄8 in.
(231.8 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
23 W/in2 480 75.0 3 3 33 (838) 225 (102) FWS733A5S S FWS733A5W S
Steel Flange
480 100.0 3 3 431⁄2 (1105) 255 (116) FWS743J5S S FWS743J5W S
45-Steel Elements
(3.6 W/cm2) 480 125.0 3 5 511⁄2 (1308) 300 (136) FWS751J5S S FWS751J5W S
480 150.0 3 5 62 (1575) 310 (141) FWS762A5S S FWS762A5W S
480 175.0 3 5 70 ⁄2 1
(1791) 318 (145) FWS770J5S S FWS770J5W S
480 200.0 3 5 781⁄2 (1994) 330 (150) FWS778J5S S FWS778J5W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
Truck Shipment only

308 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Medium Weight

3"-150#Oils
FLANGEand
General Purpose

Heat Transfer Oils ¾ in. NPT Knockout 0.475 (12.1 mm)

3"-150# FLANGE
Thermowell Dia. Element
• 3 inch - 150 lb ANSI flange
45⁄8 in.
• WATROD elements 1 (117.5 mm)
• Without thermostat 2¾ in. O.D.
(70 mm)
• General purpose or 1 4 in. (102 mm) Cold (Ref.)
“B”
moisture-resistant enclosures 35⁄8 in. Dia.
(92.1 mm)
• Single circuit
3"-150# FLANGE
Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
0.475 (12.1 mm)
2 Thermowell Dia. Element
53⁄8 in.
(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 240 1.5 3 131⁄2 (343) 22 (10) FMN713J12S RS FMN713J12W RS
Steel Flange 480 1.5 3 131⁄2 (343) 22 (10) FMN713J13S RS FMN713J13W RS
3-Incoloy® Elements
(2.5 W/cm2) 240 2.0 3 18 (457) 23 (11) FMN718A12S RS FMN718A12W RS
480 2.0 3 18 (457) 23 (11) FMN718A13S RS FMN718A13W RS
240 2.5 3 201⁄2 (521) 25 (12) FMN720J12S RS FMN720J12W RS
480 2.5 3 201⁄2 (521) 25 (12) FMN720J13S RS FMN720J13W RS
240 3.0 3 251⁄2 (648) 27 (13) FMN725J12S RS FMN725J12W RS
480 3.0 3 251⁄2 (648) 27 (13) FMN725J13S RS FMN725J13W RS
240 4.0 3 33 (838) 28 (13) FMN733A12S RS FMN733A12W RS
480 4.0 3 33 (838) 28 (13) FMN733A13S RS FMN733A13W RS
240 5.0 3 401⁄2 (1029) 30 (14) FMN740J12S RS FMN740J12W RS
480 5.0 3 401⁄2 (1029) 30 (14) FMN740J13S RS FMN740J13W RS
240 6.0 3 48 (1219) 32 (15) FMN748A12S RS FMN748A12W RS
480 6.0 3 48 (1219) 32 (15) FMN748A13S RS FMN748A13W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

WATLOW® 309
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
4"-150# FLANGE
Application: Medium Weight Oils and General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 4 inch - 150 lb ANSI flange
0.475 (12.1 mm) Dia. Element
• WATROD elements Thermowell
5½ in. 37⁄8 in. O.D.
• Without thermostat 3 (140 mm) (98.4 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3
Steel Flange
240 3.0 3 1
4 13 ⁄ 1
2 (343) 29 (14) FON713J12S RS FON713J12W RS
480 3.0 3 1 13 ⁄2
1
(343) 29 (14) FON713J13S RS FON713J13W RS
6-Incoloy® Elements
(2.5 W/cm2) 240 4.0 3 1 18 (457) 32 (15) FON718A12S RS FON718A12W RS
480 4.0 3 1 18 (457) 32 (15) FON718A13S RS FON718A13W RS
240 5.0 3 1 201⁄2 (521) 34 (16) FON720J12S RS FON720J12W RS
480 5.0 3 1 201⁄2 (521) 34 (16) FON720J13S RS FON720J13W RS
240 6.0 3 1 251⁄2 (648) 36 (17) FON725J12S RS FON725J12W RS
480 6.0 3 1 25 ⁄2
1
(648) 36 (17) FON725J13S RS FON725J13W RS
240 8.0 3 1 33 (838) 39 (18) FON733A12S RS FON733A12W RS
480 8.0 3 1 33 (838) 39 (18) FON733A13S RS FON733A13W RS
240 10.0 3 1 401⁄2 (1029) 43 (20) FON740J12S RS FON740J12W RS
480 10.0 3 1 401⁄2 (1029) 43 (20) FON740J13S RS FON740J13W RS
240 12.0 3 1 48 (1219) 48 (22) FON748A12S RS FON748A12W RS
480 12.0 3 1 48 (1219) 48 (22) FON748A13S RS FON748A13W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

310 WATLOW®
 4"-150# FLANGE

Immersion Heaters
3
WATROD and FIREBAR ANSI Flange ®
®
Immersion Heaters

Application: Medium Weight Oils and General Purpose and

4"-150# FIREBAR FLANGE
Moisture Resistant
Heat Transfer Oils
①
• 4 inch - 150 lb ANSI flange Thermowell
1 in. (25 mm)
• FIREBAR elements FIREBAR Element

• Without thermostat 4 5½ in.

(140 mm)
37⁄8 in. O.D.
(98.4 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
15 W/in2 3 240 4.0 3 1 133⁄8 (339.7) 32 (15) FONF13G29S RS FONF13G29W RS
304 SS Flange 240 5.0 3 1 16 (406.0) 35 (16) FONF16A29S RS FONF16A29W RS
6-Incoloy Elements
®

(2.3 W/cm )
2 240 6.0 3 1 183⁄8 (466.7) 38 (17) FONF18G29S RS FONF18G29W RS
240 8.0 3 1 227⁄8 (581.0) 41 (19) FONF22R29S RS FONF22R29W RS
480 8.0 3 1 227⁄8 (581.0) 41 (19) FONF22R30S RS FONF22R30W RS
240 10.0 3 1 277⁄8 (708.0) 44 (20) FONF27R29S RS FONF27R29W RS
480 10.0 3 1 277⁄8 (708.0) 44 (20) FONF27R30S RS FONF27R30W RS
240 12.0 3 1 327⁄8 (835.0) 46 (21) FONF32R29S RS FONF32R29W RS
480 12.0 3 1 327⁄8 (835.0) 46 (21) FONF32R30S RS FONF32R30W RS
240 16.0 3 1 423⁄8 (1076.3) 50 (23) FONF42G29S RS FONF42G29W RS
480 16.0 3 1 423⁄8 (1076.3) 50 (23) FONF42G30S RS FONF42G30W RS
240 20.0 3 1 517⁄8 (1317.6) 54 (25) FONF51R29S RS FONF51R29W RS
480 20.0 3 1 517⁄8 (1317.6) 54 (25) FONF51R30S RS FONF51R30W RS

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

WATLOW® 311
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Medium Weight Oils

5"-150# and
FLANGE General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 5 inch - 150 lb ANSI flange Thermowell
0.475 (12.1 mm) Dia. Element
• WATROD elements
4¾ in. O.D.
• Without thermostat 5 7 in.
(178 mm) (121 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 240 3.0 3 1 131⁄2 (343) 36 (17) FNN713J12S RS FNN713J12W RS
Steel Flange
480 3.0 63 1 131⁄2 (343) 36 (17) FNN713J13S RS FNN713J13W RS
6-Incoloy® Elements
(2.5 W/cm2) 240 4.0 3 1 18 (457) 40 (19) FNN718A12S RS FNN718A12W RS
480 4.0 3 1 18 (457) 40 (19) FNN718A13S RS FNN718A13W RS
240 5.0 3 1 201⁄2 (521) 43 (20) FNN720J12S RS FNN720J12W RS
480 5.0 3 1 201⁄2 (521) 43 (20) FNN720J13S RS FNN720J13W RS
240 6.0 3 1 251⁄2 (648) 47 (22) FNN725J12S RS FNN725J12W RS
480 6.0 3 1 251⁄2 (648) 47 (22) FNN725J13S RS FNN725J13W RS
240 8.0 3 1 33 (838) 52 (24) FNN733A12S RS FNN733A12W RS
480 8.0 3 1 33 (838) 52 (24) FNN733A13S RS FNN733A13W RS
240 10.0 3 1 401⁄2 (1029) 57 (26) FNN740J12S RS FNN740J12W RS
480 10.0 3 1 401⁄2 (1029) 57 (26) FNN740J13S RS FNN740J13W RS
240 12.0 3 1 48 (1219) 65 (30) FNN748A12S RS FNN748A12W RS
480 12.0 3 1 48 (1219) 65 (30) FNN748A13S RS FNN748A13W RS
16 W/in2 3 240 4.5 3 1 131⁄2 (343) 39 (18) FNN713J12XS RS FNN713J12XW RS
Steel Flange
480 4.5 3 1 131⁄2 (343) 39 (18) FNN713J13XS RS FNN713J13XW RS
9-Incoloy® Elements
(2.5 W/cm2) 240 6.0 3 1 18 (457) 45 (21) FNN718A12XS RS FNN718A12XW RS
480 6.0 3 1 18 (457) 45 (21) FNN718A13XS RS FNN718A13XW RS
240 7.5 3 1 201⁄2 (521) 48 (22) FNN720J12XS RS FNN720J12XW RS
480 7.5 3 1 20 ⁄2
1
(521) 48 (22) FNN720J13XS RS FNN720J13XW RS
240 9.0 3 1 251⁄2 (648) 53 (24) FNN725J12XS RS FNN725J12XW RS
480 9.0 3 1 251⁄2 (648) 53 (24) FNN725J13XS RS FNN725J13XW RS
240 12.0 3 1 33 (838) 60 (28) FNN733A12XS RS FNN733A12XW RS
480 12.0 3 1 33 (838) 60 (28) FNN733A13XS RS FNN733A13XW RS
240 15.0 3 1 40 ⁄2
1
(1029) 68 (31) FNN740J12XS RS FNN740J12XW RS
480 15.0 3 1 401⁄2 (1029) 68 (31) FNN740J13XS RS FNN740J13XW RS
240 18.0 3 1 48 (1219) 78 (36) FNN748A12XS RS FNN748A12XW RS
480 18.0 3 1 48 (1219) 78 (36) FNN748A13XS RS FNN748A13XW RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

312 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Medium Weight6"-150#

OilsFLANGE
and General Purpose and
Moisture Resistant
Heat Transfer Oils
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements 6
• Without thermostat 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 240 6.0 3 1 133⁄8 (339.7) 73 (33) FPN713G12S RS FPN713G12W RS
Steel Flange
480 6.0 3 1 133⁄8 (339.7) 73 (33) FPN713G13S RS FPN713G13W RS
12-Incoloy Elements
®

(2.5 W/cm2) 240 8.0 3 1 177⁄8 (454.0) 75 (34) FPN717R12S RS FPN717R12W RS

480 8.0 3 1 177⁄8 (454.0) 75 (34) FPN717R13S RS FPN717R13W RS
240 10.0 3 1 203⁄8 (517.5) 78 (36) FPN720G12S RS FPN720G12W RS
480 10.0 3 1 20 ⁄8
3
(517.5) 78 (36) FPN720G13S RS FPN720G13W RS
240 12.0 3 1 253⁄8 (644.5) 81 (37) FPN725G12S RS FPN725G12W RS
480 12.0 3 1 253⁄8 (644.5) 81 (37) FPN725G13S RS FPN725G13W RS
240 16.0 3 1 327⁄8 (835.0) 85 (39) FPN732R12S RS FPN732R12W RS
480 16.0 3 1 327⁄8 (835.0) 85 (39) FPN732R13S RS FPN732R13W RS
240 20.0 3 2 403⁄8 (1025.5) 92 (42) FPN740G12S RS FPN740G12W RS
480 20.0 3 1 40 ⁄8
3
(1025.5) 92 (42) FPN740G13S RS FPN740G13W RS
240 24.0 3 2 477⁄8 (1216.0) 100 (46) FPN747R12S RS FPN747R12W RS
480 24.0 3 1 477⁄8 (1216.0) 100 (46) FPN747R13S RS FPN747R13W RS
16 W/in2 3 240 7.5 3 1 133⁄8 (339.7) 76 (35) FPN713G12XS RS FPN713G12XW RS
Steel Flange
480 7.5 3 1 133⁄8 (339.7) 76 (35) FPN713G13XS RS FPN713G13XW RS
15-Incoloy® Elements
(2.5 W/cm )
2 240 10.0 3 1 17 ⁄8
7
(454.0) 78 (36) FPN717R12XS RS FPN717R12XW RS
480 10.0 3 1 177⁄8 (454.0) 78 (36) FPN717R13XS RS FPN717R13XW RS
240 12.5 3 1 203⁄8 (517.5) 82 (38) FPN720G12XS RS FPN720G12XW RS
480 12.5 3 1 203⁄8 (517.5) 82 (38) FPN720G13XS RS FPN720G13XW RS
240 15.0 3 1 253⁄8 (644.5) 85 (39) FPN725G12XS RS FPN725G12XW RS
480 15.0 3 1 25 ⁄8
3
(644.5) 85 (39) FPN725G13XS RS FPN725G13XW RS
240 20.0 3 5 327⁄8 (835.0) 90 (41) FPN732R12XS RS FPN732R12XW RS
480 20.0 3 1 327⁄8 (835.0) 90 (41) FPN732R13XS RS FPN732R13XW RS
240 25.0 3 5 403⁄8 (1025.5) 98 (45) FPN740G12XS RS FPN740G12XW RS
480 25.0 3 1 403⁄8 (1025.5) 98 (45) FPN740G13XS RS FPN740G13XW RS
240 30.0 3 5 477⁄8 (1216.0) 108 (49) FPN747R12XS RS FPN747R12XW RS
480 30.0 3 1 47 ⁄8
7
(1216.0) 108 (49) FPN747R13XS RS FPN747R13XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 313
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

6"-150# FIREBAR FLANGE

Application: Medium Weight Oils and General Purpose and
Moisture Resistant
Heat Transfer Oils ①
• 6 inch - 150 lb ANSI flange Thermowell 1 in. (25 mm) FIREBAR Element
• FIREBAR elements 7 8 in. 57⁄8 in. O.D.
• Without thermostat (203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

8"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
15 W/in2 3 240 10.0 3 5 133⁄8 (339.7) 78 (36) FPNF13G29S RS FPNF13G29W RS
304 SS Flange
15-Incoloy®
240 12.5 3 5 16 8 (406.0) 81 (37) FPNF16A29S RS FPNF16A29W RS
Elements 240 15.0 3 5 18 ⁄8
3
(466.7) 84 (38) FPNF18G29S RS FPNF18G29W RS
(2.3 W/cm2) 240 20.0 3 5 227⁄8 (581.0) 87 (40) FPNF22R29S RS FPNF22R29W RS
480 20.0 3 5 227⁄8 (581.0) 87 (40) FPNF22R30S RS FPNF22R30W RS
240 25.0 3 5 277⁄8 (708.0) 91 (42) FPNF27R29S RS FPNF27R29W RS
480 25.0 3 5 277⁄8 (708.0) 91 (42) FPNF27R30S RS FPNF27R30W RS
240 30.0 3 5 327⁄8 (835.0) 95 (43) FPNF32R29S RS FPNF32R29W RS
480 30.0 3 5 32 ⁄8
7
(835.0) 95 (43) FPNF32R30S RS FPNF32R30W RS
240 40.0 3 5 423⁄8 (1076.3) 106 (48) FPNF42G29S RS FPNF42G29W RS
480 40.0 3 5 423⁄8 (1076.3) 106 (48) FPNF42G30S RS FPNF42G30W RS
240 50.0 3 5 517⁄8 (1317.6) 116 (53) FPNF51R29S RS FPNF51R29W RS
480 50.0 3 5 517⁄8 (1317.6) 116 (53) FPNF51R30S RS FPNF51R30W RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

314 WATLOW®
 6"-150# FIREBAR FLANGE

7
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Medium Weight Oils and General Purpose and

Moisture Resistant
8"-150# FLANGE
Heat Transfer Oils
①
• 8 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element

• WATROD elements
• Without thermostat 7¾ in. O.D.
• General purpose or 8 10 in.
(254 mm) (197 mm)

moisture-resistant enclosures

6 in. (152 mm) Cold (Ref.)

“B”
83⁄16 in.
(208 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 240 17.0 3 1 253⁄4 (654.0) 121 (55) FRN725N12S RS FRN725N12W RS
Steel Flange
480 17.0 3 1 253⁄4 (654.0) 121 (55) FRN725N13S RS FRN725N13W RS
18-Incoloy®
Elements 240 25.0 3 2 353⁄4 (908.0) 130 (59) FRN735N12S RS FRN735N12W RS
(2.5 W/cm2) 480 25.0 3 1 353⁄4 (908.0) 130 (59) FRN735N13S RS FRN735N13W RS
240 33.0 3 2 441⁄4 (1124.0) 132 (60) FRN744E12S RS FRN744E12W RS
480 33.0 3 1 44 ⁄4
1
(1124.0) 132 (60) FRN744E13S RS FRN744E13W RS
240 42.0 3 3 5411⁄16 (1389.1) 140 (64) FRN754M12S RS FRN754M12W RS
480 42.0 3 2 5411⁄16 (1389.1) 140 (64) FRN754M13S RS FRN754M13W RS
480 50.0 3 2 6311⁄16 (1617.6) 145 (66) FRN763M13S RS FRN763M13W RS
480 58.0 3 2 733⁄16 (1859.0) 151 (69) FRN773D13S RS FRN773D13W RS
480 67.0 3 2 8211⁄16 (2100.3) 157 (72) FRN782M13S RS FRN782M13W RS
16 W/in2 3 240 23.0 3 2 26 ⁄16
3
(665.2) 129 (59) FRN726D12XS RS FRN726D12XW RS
Steel Flange
480 23.0 3 1 263⁄16 (665.2) 129 (59) FRN726D13XS RS FRN726D13XW RS
24-Incoloy®
Elements 240 33.0 3 2 363⁄16 (919.2) 142 (65) FRN736D12XS RS FRN736D12XW RS
(2.5 W/cm2) 480 33.0 3 1 363⁄16 (919.2) 142 (65) FRN736D13XS RS FRN736D13XW RS
240 44.0 3 4 4411⁄16 (1135.1) 147 (67) FRN744M12XS RS FRN744M12XW RS
480 44.0 3 2 44 ⁄16
11
(1135.1) 147 (67) FRN744M13XS RS FRN744M13XW RS
240 56.0 3 4 5411⁄16 (1389.1) 158 (72) FRN754M12XS RS FRN754M12XW RS
480 56.0 3 2 5411⁄16 (1389.1) 158 (72) FRN754M13XS RS FRN754M13XW RS
480 67.0 3 2 6311⁄16 (1617.6) 166 (76) FRN763M13XS RS FRN763M13XW RS
480 77.0 3 2 733⁄16 (1859.0) 175 (80) FRN773D13XS RS FRN773D13XW RS
480 89.0 3 4 8211⁄16 (2100.3) 184 (84) FRN782M13XS RS FRN782M13XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 315
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Medium Weight Oils and General Purpose

Heat Transfer Oils 10"-150# FLANGE ①

10"-150# FLANGE 0.475 (12.1 mm) Dia. Element
• 10 inch - 150 lb ANSI flange
99
• WATROD elements 115⁄8 in. 9¼ in. O.D.
(295.3 mm) (235 mm)
• Without thermostat
• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
8¼ in. “B”
(210 mm)

Moisture Resistant
10"-150# FLANGE
10"-150# FLANGE ①
0.475 (12.1 mm) Dia. Element

13¾ in. 9¼ in. O.D.

10
10 (349 mm) (235 mm)

6 in. (152 mm) Cold (Ref.)

“B”
9 in.
(229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 480 63.0 3 3 543⁄4 (1391) 240 (109) FSN754N13S S FSN754N13W S
Steel Flange 480 75.0 3 3 633⁄4 (1619) 250 (114) FSN763N13S S FSN763N13W S
27-Incoloy® Elements
(2.5 W/cm2) 480 87.0 3 3 731⁄4 (1861) 260 (118) FSN773E13S S FSN773E13W S

• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

316 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Medium Weight11

Oils and General Purpose

Heat Transfer Oils ①

0.475 (12.1 mm) Dia. Element
• 12 inch - 150 lb ANSI flange
• WATROD elements
11 13½ in. 103⁄8 in. O.D.
(343 mm) (263.5 mm)
• Without thermostat
• General purpose or 6 in. (152 mm) Cold (Ref.)
moisture-resistant enclosures “B”
83⁄8 in.
(212.7 mm)

12"-150# FLANGE Moisture Resistant

①
0.475 (12.1 mm) Dia. Element
12"-150# FLANGE
157⁄8 in. 103⁄8 in. O.D.
12 (403.2 mm) (263.5 mm)

6 in. (152 mm) Cold (Ref.)

12 9 in.
(229 mm)
“B”

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 W/in2 3 480 83.0 3 3 545⁄8 (1387.5) 280 (127) FTN754L13S RS FTN754L13W S
Steel Flange
480 117.0 3 3 731⁄8 (1857.4) 291 (132) FTN773C13S RS FTN773C13W S
36-Incoloy® Elements
(2.5 W/cm )
2

• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 317
Immersion Heaters

WATROD and FIREBAR ANSI Flange

14"-150# FLANGE
®
®
Immersion Heaters
14"-150# FLANGE
Application: Medium Weight Oils
13and
General Purpose

Heat Transfer Oils ①

0.475 (12.1 mm) Dia. Element
• 14 inch - 150 lb ANSI flange
• WATROD elements 13 151⁄8 in. 12¼ in. O.D.
• Without thermostat (384.2 mm) (311 mm)

• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
“B”
8½ in.
(216 mm)

Moisture Resistant
14"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
1414"-150# FLANGE
17¼ in. 12¼ in. O.D.
(438 mm) (311 mm)

14
6 in. (152 mm) Cold (Ref.)
“B”
91⁄8 in.
(231.8 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
16 Win2 3 480 105.0 3 3 541⁄2 (1384) 300 (136) FWN754J13S S FWN754J13W S
Steel Flange
480 125.0 3 5 631⁄2 (1613) 310 (141) FWN763J13S S FWN763J13W S
45-Incoloy® Elements
(2.5 W/cm )
2

• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

318 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Bunker C, Asphalt and

3"-150# FLANGE General Purpose

#6 Fuel Oil ¾ in. NPT Knockout 0.475 (12.1 mm)

3"-150# FLANGE Thermowell Dia. Element
• 3 inch - 150 lb ANSI flange 45⁄8 in.
• WATROD elements 1 (117.5 mm)
2¾ in. O.D.
• Without thermostat (70 mm)
• General purpose or 1 4 in. (102 mm) Cold (Ref.)
“B”
35⁄8 in. Dia.
moisture-resistant enclosures (92.1 mm)
• Single circuit 3"-150# FLANGE
Moisture Resistant
3"-150# FLANGE (2) ¾ in. NPT Hubs
0.475 (12.1 mm)
2 Thermowell Dia. Element
53⁄8 in.
(136.5 mm)
2 2¾ in. O.D.
(70 mm)
4 in. (102 mm) Cold (Ref.)
31⁄8 in. Dia. “B”
(79.4 mm)

"B" Dim. Ship Wt. Code Code

Description Volts kW Ph in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 2.0 3 33 (838) 28 (13) FMS733A12S RS FMS733A12W RS
Steel Flange 480 2.0 3 33 (838) 28 (13) FMS733A13S RS FMS733A13W RS
3-Steel Elements
(1.3 W/cm2) 240 3.0 3 48 (1219) 32 (15) FMS748A12S RS FMS748A12W RS
480 3.0 3 48 (1219) 32 (15) FMS748A13S RS FMS748A13W RS
240 4.0 3 641⁄2 (1638) 37 (17) FMS764J12S RS FMS764J12W RS
480 4.0 3 641⁄2 (1638) 37 (17) FMS764J13S RS FMS764J13W RS
240 5.0 3 77 (1956) 42 (19) FMS777A12S RS FMS777A12W RS
480 5.0 3 77 (1956) 42 (19) FMS777A13S RS FMS777A13W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

WATLOW® 319
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

4"-150# FLANGE
Application: Bunker C, Asphalt and General Purpose and
Moisture Resistant
#6 Fuel Oil
①
• 4 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements 5½ in. 37⁄8 in. O.D.
• Without thermostat 3 (140 mm) (98.4 mm)

• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
8 in. “B”
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
4"-150# FIREBAR FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 5.0 3 1 440 ⁄ 1
2 (1029) 43 (20) FOS740J12S RS FOS740J12W RS
Steel Flange
480 5.0 3 1 401⁄2 (1029) 43 (20) FOS740J13S RS FOS740J13W RS
6-Steel Elements
(1.3 W/cm2) 240 6.0 3 1 48 (1219) 48 (22) FOS748A12S RS FOS748A12W RS
480 6.0 3 1 48 (1219) 48 (22) FOS748A13S RS FOS748A13W RS
240 8.0 3 1 64 ⁄21
(1638) 53 (24) FOS764J12S RS FOS764J12W RS
480 8.0 3 1 641⁄2 (1638) 53 (24) FOS764J13S RS FOS764J13W RS
240 10.0 3 1 77 (1956) 61 (28) FOS777A12S RS FOS777A12W RS
480 10.0 3 1 77 (1956) 61 (28) FOS777A13S RS FOS777A13W RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

320 WATLOW®
 4"-150# FLANGE

Immersion Heaters
3
WATROD and FIREBAR ANSI Flange ®
Immersion Heaters ®

Application: Bunker C, Asphalt4"-150#

and General Purpose and
FIREBAR FLANGE
Moisture Resistant
#6 Fuel Oil
①
• 4 inch - 150 lb ANSI flange Thermowell
1 in. (25 mm)
• FIREBAR elements FIREBAR Element

• Without thermostat 4 5½ in.

(140 mm)
37⁄8 in. O.D.
(98.4 mm)
• General purpose or
moisture-resistant enclosures 4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 2.50 3 1 161⁄2 (420) 35 (16) FONF16J22S RS FONF16J22W RS
304 SS Flange
240 3.25 3 1 191⁄2 (495) 38 (17) FONF19J22S RS FONF19J22W RS
6-Incoloy Elements
®

(1.3 W/cm2) 240 4.25 3 1 241⁄2 (622) 41 (19) FONF24J22S RS FONF24J22W RS

480 4.25 3 1 241⁄2 (622) 41 (19) FONF24J21S RS FONF24J21W RS
240 5.25 3 1 30 (762) 44 (20) FONF30A22S RS FONF30A22W RS
480 5.25 3 1 30 (762) 44 (20) FONF30A21S RS FONF30A21W RS
240 6.38 3 1 35 (889) 46 (21) FONF35A22S RS FONF35A22W RS
480 6.38 3 1 35 (889) 46 (21) FONF35A21S RS FONF35A21W RS
240 8.50 3 1 451⁄2 (1156) 50 (23) FONF45J22S RS FONF45J22W RS
480 8.50 3 1 451⁄2 (1156) 50 (23) FONF45J21S RS FONF45J21W RS
240 10.75 3 1 56 (1422) 54 (25) FONF56A22S RS FONF56A22W RS
480 10.75 3 1 56 (1422) 54 (25) FONF56A21S RS FONF56A21W RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 5 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only

WATLOW® 321
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters

Application: Bunker C, Asphalt and

5"-150# FLANGE General Purpose and
Moisture Resistant
#6 Fuel Oil
①
• 5 inch - 150 lb ANSI flange Thermowell
• WATROD elements 0.475 (12.1 mm) Dia. Element

• Without thermostat 4¾ in. O.D.

5 7 in.
(178 mm) (121 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in. O.D.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
6"-150# FLANGE

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3
Steel Flange
240 5.0 6
3 1 401⁄2 (1029) 47 (22) FNS740J12S RS FNS740J12W RS
480 5.0 3 1 401⁄2 (1029) 47 (22) FNS740J13S RS FNS740J13W RS
6-Steel
Elements 240 6.0 3 1 48 (1219) 52 (24) FNS748A12S RS FNS748A12W RS
(1.3 W/cm2) 480 6.0 3 1 48 (1219) 52 (24) FNS748A13S RS FNS748A13W RS
240 8.0 3 1 641⁄2 (1638) 57 (26) FNS764J12S RS FNS764J12W RS
480 8.0 3 1 641⁄2 (1638) 57 (26) FNS764J13S RS FNS764J13W RS
240 10.0 3 1 77 (1956) 65 (28) FNS777A12S RS FNS777A12W RS
480 10.0 3 1 77 (1956) 65 (28) FNS777A13S RS FNS777A13W RS
8 W/in2 3 240 7.5 3 1 40 ⁄2
1
(1029) 53 (24) FNS740J12XS RS FNS740J12XW RS
Steel Flange
480 7.5 3 1 401⁄2 (1029) 53 (24) FNS740J13XS RS FNS740J13XW RS
9-Steel
Elements 240 9.0 3 1 48 (1219) 60 (28) FNS748A12XS RS FNS748A12XW RS
(1.3 W/cm2) 480 9.0 3 1 48 (1219) 60 (28) FNS748A13XS RS FNS748A13XW RS
240 12.0 3 1 641⁄2 (1638) 68 (31) FNS764J12XS RS FNS764J12XW RS
480 12.0 3 1 641⁄2 (1638) 68 (31) FNS764J13XS RS FNS764J13XW RS
240 15.0 3 1 77 (1956) 78 (36) FNS777A12XS RS FNS777A12XW RS
480 15.0 3 1 77 (1956) 78 (36) FNS777A13XS RS FNS777A13XW RS

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

322 WATLOW®
 5"-150# FLANGE

5
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Bunker C, Asphalt and

6"-150# FLANGE General Purpose and
Moisture Resistant
#6 Fuel Oil
①
• 6 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element
Thermowell
• WATROD elements
• Without thermostat 6 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
8 in.
(203 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 8.0 3 1 327⁄8 (835.0) 85 (39) FPS732R12S RS FPS732R12W RS
Steel Flange
480 8.0 3 1 327⁄8 (835.0) 85 (39) FPS732R13S RS FPS732R13W RS
12-Steel Elements
(1.3 W/cm2) 240 10.0 3 1 403⁄8 (1025.5) 92 (42) FPS740G12S RS FPS740G12W RS
480 10.0 3 1 403⁄8 (1025.5) 92 (42) FPS740G13S RS FPS740G13W RS
240 12.0 3 1 47 ⁄8
7
(1216.0) 100 (46) FPS747R12S RS FPS747R12W RS
480 12.0 3 1 477⁄8 (1216.0) 100 (46) FPS747R13S RS FPS747R13W RS
240 16.5 3 1 643⁄8 (1635.1) 110 (50) FPS764G12S RS FPS764G12W RS
480 16.5 3 1 643⁄8 (1635.1) 110 (50) FPS764G13S RS FPS764G13W RS
240 20.0 3 2 767⁄8 (1952.4) 118 (54) FPS776R12S RS FPS776R12W RS
480 20.0 3 1 76 ⁄8
7
(1952.4) 118 (54) FPS776R13S RS FPS776R13W RS
8 W/in2 3 240 10.0 3 1 327⁄8 (835.0) 90 (41) FPS732R12XS RS FPS732R12XW RS
Steel Flange
480 10.0 3 1 327⁄8 (835.0) 90 (41) FPS732R13XS RS FPS732R13XW RS
15-Steel Elements
(1.3 W/cm2) 240 12.5 3 1 403⁄8 (1025.5) 98 (45) FPS740G12XS RS FPS740G12XW RS
480 12.5 3 1 403⁄8 (1025.5) 98 (45) FPS740G13XS RS FPS740G13XW RS
240 15.0 3 1 477⁄8 (1216.0) 108 (49) FPS747R12XS RS FPS747R12XW RS
480 15.0 3 1 47 ⁄8
7
(1216.0) 108 (49) FPS747R13XS RS FPS747R13XW RS
240 21.0 3 5 643⁄8 (1635.1) 120 (55) FPS764G12XS RS FPS764G12XW RS
480 21.0 3 1 643⁄8 (1635.1) 120 (55) FPS764G13XS RS FPS764G13XW RS
240 25.0 3 5 767⁄8 (1952.4) 131 (60) FPS776R12XS RS FPS776R12XW RS
480 25.0 3 1 767⁄8 (1952.4) 131 (60) FPS776R13XS RS FPS776R13XW RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 2 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 323
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

®
Immersion Heaters
6"-150# FIREBAR FLANGE
Application: Bunker C, Asphalt and General Purpose and
Moisture Resistant
#6 Fuel Oil
①
• 6 inch - 150 lb ANSI flange Thermowell 1 in. (25 mm) FIREBAR Element
• FIREBAR elements
• Without thermostat 7 8 in. 57⁄8 in. O.D.
(203 mm) (149.2 mm)
• General purpose or
moisture-resistant enclosures
4 in. (102 mm) Cold (Ref.)
“B”
83⁄8 in.
(212.7 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.
8"-150# FLANGE
# "B" Dim. Ship Wt. Code Code
Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 6.3 3 5 161⁄2 (419) 81 (37) FPNF16J22S RS FPNF16J22W RS
304 SS Flange
15-Incoloy® Elements
240 8.1 3 5 8
191⁄2 (495) 84 (38) FPNF19J22S RS FPNF19J22W RS
(1.3 W/cm2) 240 10.6 3 5 241⁄2 (622) 87 (40) FPNF24J22S RS FPNF24J22W RS
480 10.6 3 5 24 ⁄2
1
(622) 87 (40) FPNF24J21S RS FPNF24J21W RS
240 13.1 3 5 30 (762) 91 (42) FPNF30A22S RS FPNF30A22W RS
480 13.1 3 5 30 (762) 91 (42) FPNF30A21S RS FPNF30A21W RS
240 16.0 3 5 35 (889) 95 (43) FPNF35A22S RS FPNF35A22W RS
480 16.0 3 5 35 (889) 95 (43) FPNF35A21S RS FPNF35A21W RS
240 21.3 3 5 45 ⁄2
1
(1156) 106 (48) FPNF45J22S RS FPNF45J22W RS
480 21.3 3 5 451⁄2 (1156) 106 (48) FPNF45J21S RS FPNF45J21W RS
240 26.0 3 5 56 (1422) 116 (53) FPNF56A22S RS FPNF56A22W RS
480 26.0 3 5 56 (1422) 116 (53) FPNF56A21S RS FPNF56A21W RS
Notes: • All flange bundles are designed to fit the inside diameter
RAPID SHIP
• RS - Next day shipment up to 2 pieces
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

324 WATLOW®
 6"-150# FIREBAR FLANGE

Immersion Heaters 7

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Bunker C, Asphalt and General Purpose and

Moisture Resistant
8"-150# FLANGE
#6 Fuel Oil
①
• 8 inch - 150 lb ANSI flange 0.475 (12.1 mm) Dia. Element

• WATROD elements
• Without thermostat 7¾ in. O.D.
• General purpose or 8 10 in.
(254 mm) (197 mm)

moisture-resistant enclosures

6 in. (152 mm) Cold (Ref.)

“B”
83⁄16 in.
(208 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 12.5 3 1 431⁄4 (1099.0) 132 (60) FRS743E12S RS FRS743E12W RS
Steel Flange
480 12.5 3 1 431⁄4 (1099.0) 132 (60) FRS743E13S RS FRS743E13W RS
18-Steel Elements
(1.3 W/cm2) 240 16.5 3 1 5111⁄16 (1312.9) 137 (63) FRS751M12S RS FRS751M12W RS
480 16.5 3 1 5111⁄16 (1312.9) 137 (63) FRS751M13S RS FRS751M13W RS
240 20.0 3 2 623⁄16 (1579.6) 154 (70) FRS762D12S RS FRS762D12W RS
480 20.0 3 1 62 ⁄16
3
(1579.6) 154 (70) FRS762D13S RS FRS762D13W RS
240 24.0 3 2 7011⁄16 (1795.5) 160 (73) FRS770M12S RS FRS770M12W RS
480 24.0 3 1 7011⁄16 (1795.5) 160 (73) FRS770M13S RS FRS770M13W RS
240 27.0 3 2 7911⁄16 (2024.1) 172 (78) FRS779M12S RS FRS779M12W RS
480 27.0 3 1 7911⁄16 (2024.1) 172 (78) FRS779M13S RS FRS779M13W RS
8 W/in2 3 240 17.0 3 1 43 ⁄16
11
(1109.7) 147 (67) FRS743M12XS RS FRS743M12XW RS
Steel Flange
480 17.0 3 1 4311⁄16 (1109.7) 147 (67) FRS743M13XS RS FRS743M13XW RS
24-Steel Elements
(1.3 W/cm2) 240 22.0 3 2 5111⁄16 (1312.9) 154 (70) FRS751M12XS RS FRS751M12XW RS
480 22.0 3 1 5111⁄16 (1312.9) 154 (70) FRS751M13XS RS FRS751M13XW RS
240 27.0 3 2 623⁄16 (1579.6) 166 (76) FRS762D12XS RS FRS762D12XW RS
480 27.0 3 1 62 ⁄16
3
(1579.6) 166 (76) FRS762D13XS RS FRS762D13XW RS
240 32.0 3 2 7011⁄16 (1795.5) 175 (80) FRS770M12XS RS FRS770M12XW RS
480 32.0 3 1 7011⁄16 (1795.5) 175 (80) FRS770M13XS RS FRS770M13XW RS
240 36.0 3 2 7911⁄16 (2024.1) 181 (82) FRS779M12XS RS FRS779M12XW RS
480 36.0 3 1 7911⁄16 (2024.1) 181 (82) FRS779M13XS RS FRS779M13XW RS

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 325
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters ®

Application: Bunker C, Asphalt and General Purpose

#6 Fuel Oil 10"-150# FLANGE

10"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
• 10 inch - 150 lb ANSI flange
• WATROD elements 99 115⁄8 in.
(295.3 mm)
9¼ in. O.D.
(235 mm)
• Without thermostat
• General purpose or
6 in. (152 mm) Cold (Ref.)
moisture-resistant enclosures
8¼ in. “B”
(210 mm)

Moisture Resistant
10"-150# FLANGE
10"-150# FLANGE ①
0.475 (12.1 mm) Dia. Element

13¾ in. 9¼ in. O.D.

10
10 (349 mm) (235 mm)

6 in. (152 mm) Cold (Ref.)

“B”
9 in.
(229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 25.0 3 3 513⁄4 (1314) 230 (105) FSS751N12S S FSS751N12W S
Steel Flange
480 25.0 3 1 513⁄4 (1314) 230 (105) FSS751N13S S FSS751N13W S
27-Steel Elements
(1.3 W/cm2) 240 30.0 3 3 621⁄4 (1581) 250 (114) FSS762E12S S FSS762E12W S
480 30.0 3 1 621⁄4 (1581) 250 (114) FSS762E13S S FSS762E13W S
240 35.0 3 3 70 ⁄4
3
(1797) 258 (117) FSS770N12S S FSS770N12W S
480 35.0 3 1 703⁄4 (1797) 258 (117) FSS770N13S S FSS770N13W S
240 40.0 3 3 783⁄4 (2000) 265 (121) FSS778N12S S FSS778N12W S
480 40.0 3 1 783⁄4 (2000) 265 (121) FSS778N13S S FSS778N13W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

326 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters
11 General Purpose
Application: Bunker C, Asphalt and
①
#6 Fuel Oil 0.475 (12.1 mm) Dia. Element

• 12 inch - 150 lb ANSI flange 11 13½ in. 103⁄8 in. O.D.

• WATROD elements (343 mm) (263.5 mm)

• Without thermostat
• General purpose or 6 in. (152 mm) Cold (Ref.)

moisture-resistant enclosures “B”

83⁄8 in.
(212.7 mm)

12"-150# FLANGE Moisture Resistant

①
0.475 (12.1 mm) Dia. Element

12"-150# FLANGE 157⁄8 in. 103⁄8 in. O.D.

12 (403.2 mm) (263.5 mm)

6 in. (152 mm) Cold (Ref.)

9 in. “B”
12 (229 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 34.0 3 2 515⁄8 (1311.3) 280 (127) FTS751L12S S FTS751L12W S
Steel Flange
480 34.0 3 1 51 ⁄8
5
(1311.3) 280 (127) FTS751L13S S FTS751L13W S
27-Steel Elements
(1.3 W/cm2) 240 40.0 3 2 621⁄8 (1578.0) 285 (130) FTS762C12S S FTS762C12W S
480 40.0 3 1 621⁄8 (1578.0) 285 (130) FTS762C13S S FTS762C13W S
240 47.0 3 3 705⁄8 (1793.9) 290 (132) FTS770L12S S FTS770L12W S
480 47.0 3 2 705⁄8 (1793.9) 290 (132) FTS770L13S S FTS770L13W S
240 54.0 3 3 785⁄8 (1997.1) 300 (136) FTS778L12S S FTS778L12W S
480 54.0 3 2 78 ⁄8
5
(1997.1) 300 (136) FTS778L13S S FTS778L13W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

WATLOW® 327
Immersion Heaters

WATROD and FIREBAR ANSI Flange ®

Immersion Heaters
14"-150# FLANGE ®

14"-150# FLANGE
Application: Bunker C, Asphalt 13
and General Purpose

#6 Fuel Oil ①
0.475 (12.1 mm) Dia. Element
• 14 inch - 150 lb ANSI flange
• WATROD elements 13 151⁄8 in. 12¼ in. O.D.
(384.2 mm)
• Without thermostat (311 mm)

• General purpose or
moisture-resistant enclosures 6 in. (152 mm) Cold (Ref.)
“B”
8½ in.
(216 mm)

Moisture Resistant
14"-150# FLANGE
①
0.475 (12.1 mm) Dia. Element
1414"-150# FLANGE
17¼ in. 12¼ in. O.D.
(438 mm) (311 mm)

14
6 in. (152 mm) Cold (Ref.)
“B”
91⁄8 in.
(231.8 mm)

① The number and size of the conduit opening will comply with the
National Electrical Code® standards.

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
8 W/in2 3 240 42.0 3 3 511⁄2 (1308) 300 (136) FWS751J12S S FWS751J12W S
Steel Flange
480 42.0 3 3 511⁄2 (1308) 300 (136) FWS751J13S S FWS751J13W S
27-Steel Elements
(1.3 W/cm2) 240 50.0 3 3 62 (1575) 310 (141) FWS762A12S S FWS762A12W S
480 50.0 3 3 62 (1575) 310 (141) FWS762A13S S FWS762A13W S
240 60.0 3 3 701⁄2 (1791) 318 (145) FWS770J12S S FWS770J12W S
480 60.0 3 3 701⁄2 (1791) 318 (145) FWS770J13S S FWS770J13W S
240 67.0 3 5 781⁄2 (1994) 330 (150) FWS778J12S S FWS778J12W S
480 67.0 3 3 78 ⁄2 (1994)
1
330 (150) FWS778J13S S FWS778J13W S
• S - 10 day lead time Notes: • All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe
• For ANSI flange dimensions, reference chart on page 263
3 Wired for 3-phase operation only
Truck Shipment only

328 WATLOW®
Immersion Heaters

WATROD and FIREBAR ANSI Flange

Immersion Heaters
Build-a-Code

Ordering Information
To order, complete the code number
to the right with the information below: Example: FPS732R12 S 2 HJ

Stock ANSI Flange Code Number a

Optional Terminal Enclosures 2

S = General purpose enclosure
W = Moisture resistant enclosure
E = Explosion resistant enclosure
C = Moisture/explosion resistant enclosure
Optional Process Sensor 4
1 = 30 to 110°F, (-1 to 43°C) SPST
2 = 30 to 250°F, (-1 to 121°C) SPST
3 = 175 to 550°F, (79 to 288°C) SPST
4 = 40 to 110°F, (-1 to 43°C) DPST
5A = 60 to 250°F, (16 to 121°C) DPST (FIREBAR)
7A = 100 to 550°F, (38 to 288°C) DPST (FIREBAR)
PJ = Type J process thermocouple in thermowell
PK = Type K process thermocouple in thermowell
Sheath Limit Sensor 3
HJ = Type J high-limit thermocouple, horizontal mount
TJ = Type J high-limit thermocouple, vertical/housing at top
BJ = Type J high-limit thermocouple, vertical/housing at bottom
HK = Type K high-limit thermocouple, horizontal mount
TK = Type K high-limit thermocouple, vertical/housing at top
BK = Type K high-limit thermocouple, vertical/housing at bottom

a Catalog part numbers include optional enclosures and process sensors. To order optional enclosures or sensors, substitute
the appropriate suffix.

b Catalog listings include either a general purpose enclosure or moisture/explosion resistant enclosure.
Substitute enclosure options are noted.

3 Heater orientation is critical to accurate sensing of limit conditions. Use the appropriate code to indicate heater
mounting orientation.
4 Thermostat part numbers are shown in the Thermostat Chart on page 581.

WATLOW® 329
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Watlow plate flange heaters are easy to install and

maintain. These products are designed for heating heat
transfer fluids, medium and lightweight oils and water in
tanks and pressure vessels. Plate flange heaters are ideal
for applications requiring low to medium wattage
requirements.
Watlow plate flange heaters are made with WATROD
tubular elements that are brazed or welded to the flange.
Stock plate flange heaters are supplied with general
purpose or moisture-resistant terminal enclosures.

Performance Capabilities
• Watt densities to 100 W/in2 (15.5 W/cm2)
• Wattages to 18 kilowatts
• Incoloy® sheath temperatures to 1600°F (870°C)
• 304 stainless steel sheath temperatures to 1200°F
(650°C)
• Steel sheath temperatures to 750°F (400°C)
• Copper sheath temperatures to 350°F (175°C)

Features and Benefits

Rapid ship program
• Minimizes downtime
Direct replacement for many OEM mold
temperature control units
• Provides a single source supplier for many
OEM applications
ANSI compatible 2 and 21⁄2 inch flanges
• Provides appropriate heater size-to-application fit
Standard general purpose or moisture resistant
terminal enclosures
• Offers easy access to wiring
• Limits accidental contact with termination
• Denies access to wiring connection in local
environment

330 WATLOW®
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Application: Clean Water General Purpose

3⁄8 in.
• 21⁄2 inch plate flange (bolt pattern matches (9.5 mm)
21⁄2 inch - 150 lb ANSI flange) 7 in. 0.430 in. (10.9 mm) Dia. Elements
• WATROD elements (178 mm)
4 in. Ref. 17⁄8 in. O.D.
• Not available with thermowell or thermostat (102 mm) (47.6 mm)
• General purpose or
moisture-resistant enclosures 3 in. (76 mm) Cold (Ref.)
29⁄16 in. O.D.
(65.1 mm) “B”

Moisture Resistant
3⁄8 in.
(9.5 mm)

0.430 in. (10.9 mm) Dia. Elements

7 in.
(178 mm)
4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)

3 in. (76 mm) Cold (Ref.)

27⁄16 in. O.D.
(61.9 mm) “B”

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
100 W/in2 240 12.0 1 3 18 (457) 22 (10) FLN18A10S S FLN18A10W S
Steel Flange
240 12.0 3 1 18 (457) 22 (10) FLN18A3S S FLN18A3W S
3-304 SS Elements
(15.5 W/cm2) 480 12.0 1 1 18 (457) 22 (10) FLN18A11S S FLN18A11W S
480 12.0 3 1 18 (457) 22 (10) FLN18A5S RS FLN18A5W RS
80 W/in2 240 9.0 1 1 173⁄4 (451) 22 (10) FLN17N10S S FLN17N10W S
Steel Flange
240 9.0 3 1 173⁄4 (451) 22 (10) FLN17N3S RS FLN17N3W RS
3-304 SS Elements
(12.4 W/cm2) 480 9.0 1 1 173⁄4 (451) 22 (10) FLN17N11S S FLN17N11W S
480 9.0 3 1 173⁄4 (451) 22 (10) FLN17N5S S FLN17N5W S
240 18.0 1 3 30 (762) 27 (13) FLN30A10S S FLN30A10W S
240 18.0 3 1 30 (762) 27 (13) FLN30A3S RS FLN30A3W RS
480 18.0 1 1 30 (762) 27 (13) FLN30A11S S FLN30A11W S
480 18.0 3 1 30 (762) 27 (13) FLN30A5S S FLN30A5W S
60 W/in2 240 4.5 1 1 121⁄2 (318) 21 (10) FLN12J10S S FLN12J10W S
Steel Flange
240 4.5 3 1 121⁄2 (318) 21 (10) FLN12J3S RS FLN12J3W RS
3-Incoloy®
Elements 480 4.5 1 1 121⁄2 (318) 21 (10) FLN12J11S S FLN12J11W S
(9.3 W/cm2) 480 4.5 3 1 121⁄2 (318) 21 (10) FLN12J5S S FLN12J5W S

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Note: All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe

• S - 10 day lead time

WATLOW® 331
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Application: Process Water General Purpose

9⁄16 in.
• 2 inch flange (bolt pattern matches (14.3 mm)
2 inch - 150 lb ANSI flange) 0.430 in. (10.9 mm) Dia. Elements
6 in.
• WATROD elements (152 mm)
17⁄8 in. O.D.
4 in. Ref.
• Not available with thermowell (102 mm) (47.6 mm)
or thermostat
• General purpose or 2¾ in. O.D.
2 in. (51 mm) Cold (Ref.)
moisture-resistant enclosures (70 mm) “B”

Moisture Resistant
9⁄16 in.
(14.3 mm)
0.430 in. (10.9 mm) Dia. Elements
6 in.
(152 mm)
4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)

2 in. (51 mm) Cold (Ref.)

4½ in. O.D. “B”
(114 mm)

# "B" Dim. Ship Wt. Code Code

Description Volts kW PH Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
45 W/in2 240 4.5 1 1 16 (406) 22 (10) FKC16A10S S FKC16A10W S
Steel Flange
240 4.5 3 1 16 (406) 22 (10) FKC16A3S S FKC16A3W S
3-Copper Elements
(7 W/cm2) 480 4.5 1 1 16 (406) 22 (10) FKC16A11S S FKC16A11W S
480 4.5 3 1 16 (406) 22 (10) FKC16A5S RS FKC16A5W RS
240 9.0 1 1 29 (737) 27 (13) FKC29A10S S FKC29A10W S
240 9.0 3 1 29 (737) 27 (13) FKC29A3S RS FKC29A3W RS
480 9.0 1 1 29 (737) 27 (13) FKC29A11S S FKC29A11W S
480 9.0 3 1 29 (737) 27 (13) FKC29A5S RS FKC29A5W RS
45 W/in2 240 9.0 1 1 28 (711) 27 (13) FKN28A10S S FKN28A10W S
Steel Flange
240 9.0 3 1 28 (711) 27 (13) FKN28A3S S FKN28A3W S
3-Incoloy® Elements
(7 W/cm )2 480 9.0 1 1 28 (711) 27 (13) FKN28A11S S FKN28A11W S
480 9.0 3 1 28 (711) 27 (13) FKN28A5S RS FKN28A5W RS

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Note: All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe

• S - 10 day lead time

332 WATLOW®
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Application: Forced Air and General Purpose

3⁄8 in.
Caustic Solutions (9.5 mm)

• 21⁄2 inch flange (bolt pattern matches 7 in. 0.430 in. (10.9 mm) Dia. Elements
(178 mm)
21⁄2 inch - 150 lb ANSI flange) 17⁄8 in. O.D.
4 in. Ref.
• WATROD elements (102 mm) (47.6 mm)

• Not available with thermowell

or thermostat 29⁄16 in. O.D.
3 in. (76 mm) Cold (Ref.)
• General purpose or (65.1 mm) “B”
moisture-resistant enclosures
Moisture Resistant
3⁄8 in.
(9.5 mm)

0.430 in. (10.9 mm) Dia. Elements

7 in.
(178 mm)
4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)

3 in. (76 mm) Cold (Ref.)

27⁄16 in. O.D.
(61.9 mm) “B”

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
30 W/in2 240 3.0 3 1 173⁄4 (451) 22 (10) FLN17N12S RS FLN17N12W RS
Steel Flange
480 3.0 3 1 173⁄4 (451) 22 (10) FLN17N13S RS FLN17N13W RS
3-Incoloy® Elements
(4.7 W/cm2) 240 4.0 3 1 18 (457) 22 (10) FLN18A12S RS FLN18A12W RS
480 4.0 3 1 18 (457) 22 (10) FLN18A13S S FLN18A13W S
240 6.0 3 1 30 (762) 27 (13) FLN30A12S S FLN30A12W S
480 6.0 3 1 30 (762) 27 (13) FLN30A13S S FLN30A13W S

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Note: All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe

• S - 10 day lead time

WATLOW® 333
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Application: Lightweight Oils and General Purpose

9⁄16 in.
Ethylene Glycol (100%) (14.3 mm)
0.430 in. (10.9 mm) Dia. Elements
• 2 inch flange (bolt pattern matches 6 in.
(152 mm)
2 inch - 150 lb ANSI flange) 4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)
• WATROD elements
• Not available with thermowell 2 in. (51 mm) Cold (Ref.)
2¾ in. O.D.
or thermostat (70 mm) “B”
• General purpose or
moisture-resistant enclosures Moisture Resistant
9⁄16 in.
(14.3 mm)
0.430 in. (10.9 mm) Dia. Elements
6 in.
(152 mm)
4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)

2 in. (51 mm) Cold (Ref.)

4½ in. O.D. “B”
(114 mm)

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
30 W/in2 240 6.0 1 1 29 (737) 27 (13) FKS29A10S RS FKS29A10W RS
Steel Flange
240 6.0 3 1 29 (737) 27 (13) FKS29A3S RS FKS29A3W RS
3-Steel Elements
(4.7 W/cm2) 480 6.0 1 1 29 (737) 27 (13) FKS29A11S RS FKS29A11W RS
480 6.0 3 1 29 (737) 27 (13) FKS29A5S S FKS29A5W S

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Note: All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe

• S - 10 day lead time

334 WATLOW®
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Plate Flange Immersion Heaters

Application: Medium Weight Oils and General Purpose

Heat Transfer Oils 9⁄16 in.

(14.3 mm)
• 2 inch flange (bolt pattern matches 6 in.
0.430 in. (10.9 mm) Dia. Elements

2 inch - 150 lb ANSI flange) (152 mm)

4 in. Ref. 17⁄8 in. O.D.
(47.6 mm)
• WATROD elements (102 mm)

• Not available with thermowell

2 in. (51 mm) Cold (Ref.)
or thermostat 2¾ in. O.D.
(70 mm) “B”
• General purpose or
moisture-resistant enclosures Moisture Resistant
9⁄16 in.
(14.3 mm)
0.430 in. (10.9 mm) Dia. Elements
6 in.
(152 mm)
4 in. Ref. 17⁄8 in. O.D.
(102 mm) (47.6 mm)

2 in. (51 mm) Cold (Ref.)

4½ in. O.D. “B”
(114 mm)

# "B" Dim. Ship Wt. Code Code

Description Volts kW Ph Circ. in. (mm) lbs (kg) Number Del. Number Del.
General Purpose Enclosure Moisture-Resistant Enclosure
15 W/in2 240 3.0 3 1 28 (711) 27 (13) FKN28A12S S FKN28A12W S
Steel Flange
3-Incoloy Elements 480 3.0 3 1 28 (711) 27 (13) FKN28A13S S FKN28A13W S
(2.3 W/cm2)

10 W/in2 240 2.0 3 1 29 (737) 27 (13) FKS29A12S S FKS29A12W S

Steel Flange
3-Steel Elements 480 2.0 3 1 29 (737) 27 (13) FKS29A13S S FKS29A13W S
(1.6 W/cm2)

RAPID SHIP
• S - 10 day lead time
Note: All flange bundles are designed to fit the inside diameter
of the equivalent standard schedule pipe

WATLOW® 335
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Square Flange Immersion Heaters

Designed for use in boilers and industrial storage tanks,

the square flange immersion heater from Watlow offers
an energy efficient solution to heating water, oils and
degreasing solutions.
Consisting of WATROD or FIREBAR elements brazed,
staked or welded to a four- or six-bolt flange, these
heaters mount directly to a mating flange that is welded
to a tank wall or nozzle.
Installation and maintenance is easy. Heater change-out
is also simple-unbolt the flange and replace it with
another-without extensive equipment downtime.

Performance Capabilities Mating Pressure Tight

Construction
• Watt densities to 100 W/in2 (15.5 W/cm2) Flange

• Wattages to 24 kilowatts WATROD

Heating Element
• Voltages to 480VAC
• Incoloy® sheath temperatures to 1600°F (870°C)
Threaded Terminals
Features and Benefits
21⁄2, 31⁄8 and 41⁄2 inch square flanges
• Adapts easily to application needs Flange Materials
Asbestos-free gaskets WATROD Steel
• Come wire-tied to each flange. Spare gaskets also 304 SS
available FIREBAR Steel
Epoxy or silicone resin seals rated to 250°F (120°C) Brass
or 390°F (200°C)
• Protects elements against moisture and other Available on Request
contaminants • Sheath materials in copper, steel, 304 and 316
WATROD hairpins are repressed (recompacted) stainless steel and titanium
• Helps maintain MgO density, dielectric strength, • Flange materials in titanium and 316 stainless steel
heat transfer and life
• Flange sizes to meet specific application needs
UL® and CSA component recognition under file
numbers E52951 and 31388 • External finishes such as passivation, belt polishing
and glass beading
• Meets industry safety standards
• Other voltage and wattage ratings
Typical Applications Contact your Watlow representative for details
• Water
• Boiler equipment
• Vapor degreasers
• Fuel oils
• Heat transfer fluids
• Caustic solutions

336 WATLOW®
Immersion Heaters

WATROD and FIREBAR Flange • Mount WATROD and FIREBAR square flange heaters
horizontally and low in the tank, but above sludge level.
Immersion Heaters • Periodically remove heaters to inspect and clean the
Square Flange Immersion Heaters elements.
• Keep terminations clean, dry and tight.
Application Hints • Minimize problems associated with low liquid level
• Determine recommended sheath materials and watt conditions by using a low liquid level sensor.
densities by using the Element and Assembly Selection
Guide on pages 598 to 599. If wattage is not known, 1 in. (25 mm)
contact your Watlow representative. Minimum No-Heat Section

• Extend the element’s no-heat section completely in

the fluid at all times to prevent premature heater failure. OR
See the accompanying illustration for proper
placement of the no-heat section.

0.315 in. or 0.430 in.

Heater Dimension in. (mm) (8 or 10.9 mm)
(4)13/32 in. Dia. 1 4
/ in. (6 mm)
C WATROD Element
A 1 1⁄2 (38)
(10 mm)
C 2 1⁄2 (64)
H Bundle
D 2 1⁄2 (64) O.D.
E 1 (25)
A
H 1 1⁄2 (38)
D No-Heat Section
E
B
21⁄2 inch Square Flange—WATROD Element Immersed Length
WATROD Immersed Code Number Est. Ship.
Description kW B Dimension 240VAC 240VAC 480VAC 480VAC Wt.
in. (mm) 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
100 W/in2 8.0 11 3⁄4 (298.0) FHN11N10➁ FHN11N3➁ FHN11N11➁ FHN11N5 18 (9)
Steel Flange
3-Incoloy®
(15.5 W/cm2)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
30 W/in2 3.0 18 1⁄2 (470.0) FHN18J10➀ FHN18J3 FHN18J11➁ FHN18J5➁ 19 (9)
304 SS Flange 3.75 23 1⁄16 (585.8) FHN23B10➀ FHN23B3➀ FHN23B11➁ FHN23B5➁ 20 (9)
3-Incoloy®
(4.7 W/cm2)
25 W/in2 1.5 12 (305.0) FHN12A10➀ FHN12A3 FHN12A11➁ FHN12A5➁ 18 (8)
304 SS Flange
3-Incoloy®
(3.9 W/cm2)
Applications: Bunker C and #6 Fuel Oils
10 W/in2 1.0 18 1⁄2 (470.0) FHN18J12➀ FHN18J13➁ 19 (9)
304 SS Flange 1.25 23 1⁄16 (585.8) FHN23B12➀ FHN23B13➁ 20 (9)
3-Incoloy®
(1.6 W/cm2)
8 W/in2 0.5 12 (305.0) FHN12A12➀ FHN12A13➁ 18 (8)
304 SS Flange
3-Incoloy®
(1.3 W/cm2)
• Available on all elements unless otherwise noted
RAPID SHIP • Same day shipment
➀ Delivery 5 to 7 working days
➁ Delivery 6 weeks

WATLOW® 337
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Square Flange Immersion Heaters
1/4 in.
(4) 13/32 in. dia. C 1 in. (25 mm) FIREBAR Element
Heater Dimension in. (mm) (6 mm)
(10 mm)
A 11⁄2 (38)
H Bundle O.D.
C 21⁄2 (64)
D 21⁄2 (64)
E 13⁄4 (44) A
D No-Heat Section
H 15⁄16 (33)
E B
Immersed Length

21⁄2 inch Square Flange—FIREBAR Element

FIREBAR Immersed Code Number Est. Ship.
Description kW B Dimension 208VAC 240VAC 240VAC 480VAC 480VAC Wt.
in. (mm) 3-Phase 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
100 W/in2 5 11 1⁄2 (292) FHNFA11J26Nb FHNFA11J10Na FHNFA11J3Na FHNFA11J11Nb FHNFA11J5Nb 5 (3)
Steel Flange 8 20 3⁄4 (527) FHNFA20N26Nb FHNFA20N10Na FHNFA20N3Na FHNFA20N11Nb FHNFA20N5Na 7 (4)
1-Incoloy® 10 24 3⁄8 (619) FHNFA24G26Nb FHNFA24G10Na FHNFA24G3Nb FHNFA24G11Nb FHNFA24G5Na 8 (4)
(15.5 W/cm2) 15 33 15⁄16 (862) FHNFA33S26Nb FHNFA33S3Nb FHNFA33S11Nb FHNFA33S5Na 9 (5)
80 W/in2 16 22 5⁄8 (575) FHNFB22L26Jb FHNFB22L10Jb FHNFB22L3Jb FHNFB22L11Jb FHNFB22L5Jb 10 (5)
Steel Flange
1-Incoloy®
(12.4 W/cm2)

Heater Dimension in. (mm)

E
A 1 9⁄16 (39.7) (4) 3/8 in. Dia. C
1 in. (25 mm) FIREBAR Element
C 3 17⁄32 (89.7) (10 mm)
D 3 1⁄8 (79.4) H Bundle
E 1 9⁄16 (39.7) O.D.
H 2 1⁄8 (54.0)
1/4 in.
A
D (6 mm)
No-Heat Section
B
31⁄8 inch Square Flange—FIREBAR Element Immersed Length

FIREBAR Immersed Code Number Est. Ship.

Description kW B Dimension 208VAC 240VAC 480VAC Wt.
in. (mm) 3-Phase 3-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
80 W/in2 18 241⁄2 (622) FENFB24J26Ja FENFB24J3Jb FENFB24J5Ja 12 (6)
Brass Flange
1-Incoloy®
(12.4 W/cm2)
Applications: Process Water, Ethylene Glycol (50%)
40 W/in2 9 24 1⁄2 (622) FENFB24J26Kb FENFB24J3Kb FENFB24J5Kb 12 (6)
Brass Flange
1-Incoloy®
(6.2 W/cm2)

RAPID SHIP • Available on all elements unless otherwise noted

• Same day shipment
➀ Delivery 5 to 7 working days
➁ Delivery 6 weeks

338 WATLOW®
Immersion Heaters

WATROD and FIREBAR Flange

Immersion Heaters
Square Flange Immersion Heaters
(6) 3/8 in. dia. (10 mm) Holes Equally Spaced
On a "C" dia. Bolt Circle
A
Heater Dimension in. (mm) No-Heat 1 in. (25 mm) FIREBAR Element
Section
A 1 (25.0)
C 3 13⁄16 (96.8)
H
D 4 1⁄2 (114.0) Bundle
E 2 1⁄4 (57.0)
H 3 7⁄32 (81.8)

1/4 in.
B
D (6 mm) Immersed Length

41⁄2 in. Square Flange—FIREBAR Element

FIREBAR Immersed Code Number Est. Ship.
Description kW B Dimension 208VAC 240VAC 480VAC Wt.
in. (mm) 3-Phase 3-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
100 W/in2 18 101⁄2 (267) FGNFB10J26Nb FGNFB10J3Nb FGNFB10J5Na 16 (8)
Steel Flange
2-Incoloy®
(15.5 W/cm2)
70 W/in2 12 101⁄2 (267) FGNFB10J26Pa FGNFB10J3Pb FGNFB10J5Pa 16 (8)
Steel Flange
2-Incoloy®
(10.9 W/cm2)

RAPID SHIP • Available on all elements unless otherwise noted

• Same day shipment
➀ Delivery 5 to 7 working days
➁ Delivery 6 weeks

WATLOW® 339
 D ED Y
T
T EN ILI
B
Immersion Heaters EXAPA
C

WATROD and FIREBAR Flange

Immersion Heaters
Extended Capabilities For
Bayonet/Pipe Insert Immersion Heaters
Bayonet/Pipe insert immersion heaters permit removing
and servicing the heater bundle without draining the liquid
being heated.
Heating is accomplished by mounting a flange or screw
plug immersion heater inside a pressure-tight bayonet
pipe vessel. The pipe vessel then mates to a flange
connection on a storage tank’s side. Heat transfer
between element(s) and tank contents is accomplished
by heating the air or heat transfer fluid inside the bayonet
pipe for conduction to the tank’s contents.

Performance Capabilities
• Wattages to 100 killowatts
Storage Tank
• Voltages to 600VAC
• Ratings to 600 lb pressure class
• Incoloy® sheath temperatures to 1400°F (760°C)
• Stainless steel sheath temperatures to 1200°F (650°C)
• Steel sheath temperatures to 750°F (400°C)

Features and Benefits Flange

Heater
Low watt density screw plug or flange heaters No-Heat Bayonet Vessel

mounted in the bayonet vessel

• Provides long life
Carbon steel, 304 and 316 stainless steel
bayonet vessels
• Offers compatibility with a wide range of liquids
Welded flange on pipe vessel
• Ensures pressure seal
Heating elements support(s)
• Ensures proper element spacing and maximum heater
performance

Typical Applications
• Indirect heating of viscous fluids:
• Asphalt
• Tar
• Molasses
• Syrup
• Glue
• Corrosive liquids
• Degreasing fluids

340 WATLOW®
 D ED Y
T
T EN ILI
B
Immersion Heaters EXAPA
C

WATROD and FIREBAR Flange

Immersion Heaters
Extended Capabilities For
Bayonet/Pipe Insert Immersion Heaters
Options Application Hints
Pipe insert heaters can be supplied with a variety of • Mount pipe insert heater horizontally
options, including: • Locate pipe insert heaters low in the tank, but above
• Appropriate gasket materials the sludge level
• Passivation cleaning on pipe insert • Consider a low liquid level sensor to protect against
• European screw plug to flange adapters low liquid level conditions
• CSA certified terminal enclosures • Select a watt density that is compatible with the heat
• Stand-off terminal enclosures transfer media being used
• Thermocouple temperature sensors • Insulate the pipe insert heater’s exterior to minimize
heat loss
• Thermostats
• Customer specified materials, sizes and pressure
class ratings
For descriptions and ordering information about these Caution:
options, please refer to Flange Immersion Heaters, pages
259 to 329, or Screw Plug Immersion Heaters, pages Do not insulate the terminal enclosure.
187 to 256.

Flanges
Flanges to 24 in. (610 mm) nominal pipe size are
available in materials compatible with specific application
needs. For information on flange materials and ratings,
consult your Watlow representative.

Bayonet Vessels
Bayonet vessels are available up to 14 in. (356 mm)
nominal pipe size and 20 feet long. Vessel size is
dependent upon the killowatt requirement and element
watt density. For more information, contact your Watlow
representative.

WATLOW® 341
Immersion Heaters

Over-the-Side Heaters
L and O Shaped Immersion Heaters

Over-the-side heaters are ideal for heating water, oils,

solvents, salts and acids. Application versatility is
enhanced with optional sheath materials, kilowatt
ratings, terminal enclosures and mounting methods.
The L and O shaped “installed-from-the-top” heaters slide
easily into tanks, with the heated portion immersed along
the side or at the bottom. The drum immersion heaters
are designed for direct immersion in a standard 55 gallon
steel drum. Watlow® vertical loop immersion heaters are
well-suited for open tank applications.

L and O Shaped Performance Capabilities

• Incoloy® sheath element watt densities to
60 W/in2 (9.3 W/cm2)
• Steel sheath element watt densities to 23 W/in2
(3.6 W/cm2)
• Wattages to 50 killowatts
• Voltages to 600VAC
1 in. NEMA 4 Terminal
Features and Benefits (25 mm) Enclosure
Conduit
Rugged, light-weight construction Opening Terminal Block
• Resists damage during installation or removal
Flexible
0.475 in. (12 mm) diameter WATROD Lead Wires Thermowell
heating elements Riser
• Offers one- or three-phase operation
WATROD Element
WATROD hairpins are repressed (recompacted)
• Maintains MgO density, dielectric strength, heat
transfer and heater life Sludge Legs
Four inch (100 mm) sludge legs
• Keeps heating elements off the tank’s bottom to help
avoid being covered with sediment Moisture resistant (NEMA 4)
RTV riser seal • Standardizes enclosures
• Prevents moisture from infiltrating electrical areas UL® and CSA component recognition
Standardized size 1 in. (25 mm) conduit openings • 480 and 600VAC maximum under file numbers
• Facilitates wiring E52951 and 31388 respectively
SRG insulated flexible lead wires, rated to Typical Applications
390°F (200°C)
• Water heating • Solvents
• Allows factory or field wiring for three- or one-phase
operation • Freeze protection • Salts
Riser materials are compatible with element sheath • Viscous oils • Caustic solutions
materials such as stainless steel with Incoloy® • Storage tanks • Paraffin
sheath and steel with steel sheath • Degreasing tanks
• Meets varying application needs
• Ensures ease of use
Integral thermowells RAPID SHIP
• Provides convenient temperature sensor insertion and • RS - Same day shipment up to 3 pieces
replacement without draining the fluid being heated

342 WATLOW®
Immersion Heaters

Over-the-Side Heaters Sludge Legs

Four inch (100 mm) sludge legs are supplied on all stock
L and O Shaped Immersion Heaters units to keep elements above sediments. Shorter or
Options longer sludge legs are available upon request.
To order, specify sludge legs and height.
Terminal Enclosures
Moisture resistant (NEMA 4) terminal enclosures, Sheath Material
without thermostats, are standard on all Watlow L
Stock O and L shaped over-the-side heaters come with
and O shaped over-the-side heaters. Optional
Incoloy® or steel sheaths.
terminal enclosures meet application requirements with:
To order, specify the sheath material.
• Corrosion resistant (NEMA 4X). Available with or
without a single- or double-pole thermostat.
• Explosion/moisture resistant (NEMA 4/7) Class 1,
Div. I and II, Groups B, C and D. Available with or
without a single- or double- pole thermostat. Caution
Explosion-resistant terminal enclosures are intended
Thermostats to provide explosion containment in the electrical
Optional single- and double-pole thermostats are also termination/wiring enclosure only. No portion of the
available separately. assembly outside of this enclosure is covered under
this rating. Rating effectiveness may be compromised
For details on thermostats, see Thermostats, pages 578 by abuse or misapplication.
to 581.

Thermocouples
Wattages and Voltages
ASTM Type J or K thermocouples offer more accurate
Watlow routinely supplies over-the-side heaters with
sensing of process and/or sheath temperatures.
240 to 480VAC as well as wattages from 3 to 18
A thermocouple may be inserted into the thermowell
kilowatts.
or attached to the heater’s sheath.
Thermocouples are supplied with 120 in. (3050 mm) leads
Multiple Elements (longer lead lengths available). Unless otherwise specified,
Over-the-side immersion heaters are configured with three thermocouples are supplied with temperature ranges
WATROD heating elements. detailed on the Thermocouple Types chart.
To achieve a specific kilowatt rating, Watlow can configure Thermocouples require an appropriate temperature and
units with up to six heating elements. power controller. These must be purchased separately.
To order, specify multiple elements, the number of Watlow offers a wide variety of temperature and power
elements, volts, watts, phase and maximum bundle controllers to meet virtually all applications. Temperature
height and width. controllers can be configured to accept process variable
inputs, too. Contact your Watlow representative for details.
To order, specify Type J or K thermocouple, lead length,
Riser and indicate if it is for measuring process temperature or
A stainless steel or steel riser is supplied to keep terminal as a high-limit sensing device.
enclosures out of the heated solution. Stock heights are Thermocouple Types
395⁄16 or 515⁄16 in. (1000 or 1320 mm). Upon request, riser Recommended
height up to 60 ft (18.3 m) can be provided. ASTM Conductor Characteristics Temperature Range
To order, specify riser material and height. Type Positive Negative °F (°C) ➀
J Iron Constantan 0 to 1000 (-20 to 540)
Right Angle Riser (Magnetic) (Non-magnetic)
Riser may be right angle formed to move the terminal K Chromel® Alumel® 0 to 2000 (-20 to 1100)
enclosure away from over the tank. (Non-magnetic) (Magnetic)
To order, specify right angle riser and dimensions. ➀
Type J and Type K thermocouples are rated 32 to 1382°F and 32 to
2282°F (0-750°C and 0-1250°C), respectively. Watlow does not
recommend exceeding temperature ranges shown on this chart
for the tubular product line.

WATLOW® 343
 D ED Y
T
T EN ILI
B
Immersion Heaters EXAPA
C

Over-the-Side Heaters
Extended Capabilities For
L and O Shaped Immersion Heaters
Options
Wattages and Voltages Passivation
Watlow routinely supplies over-the-side heaters with During the manufacturing process, particles of iron or tool
240 to 480VAC as well as wattages from 3 to 18 steel may become embedded in the stainless steel or
kilowatts. If required, Watlow can configure heaters with alloy sheath. If not removed, these particles may corrode,
voltages and wattages outside these parameters. produce rust spots and/or contaminate the process.
For more information about this option, contact your For critical applications, passivation will remove free iron
Watlow representative. from the sheath and other wetted surfaces.
To order, specify passivation.
Sheath Material
Stock O and L shaped over-the-side heaters come with Man Hole Cover
Incoloy® or steel sheaths. 304 or 316 stainless steel and A man hole cover seals the tank and provides heater
titanium sheaths are available upon request. mounting. Man hole covers are pre-assembled to the
For more information about this option, contact your riser. Standard man hole covers are made from steel with
Watlow representative. other materials available upon request.
To order, specify man hole construction, diameter
Multiple Elements and material.
Over-the-side immersion heaters are configured with three
WATROD heating elements.
To achieve a specific kilowatt rating, Watlow can
configure units with up to 36 heating elements.
To order, specify multiple elements, the number of
elements, volts, watts, phase and maximum bundle
height and width.

344 WATLOW®
Immersion Heaters

Over-the-Side Heaters “L” Shaped “O” Shaped 6 in.

(150 mm)
L and O Shaped Immersion Heaters 1 in. (25 mm) Conduit Hole
4 in. (102 mm)
NEMA 4
Terminal
6 in. Enclosure
Ordering Information (152 mm)
4 in.
NEMA 4
(102 mm)
Terminal Enclosure

Thermowell
for 0.375 in.
(10 mm) Bulb
Thermowell for A
A 0.375 in. (9.52 mm) Bulb

0.475 in. (12.1 mm) Diameter

33/8 in.
(85.7 mm) 61/4 in.
61/4 in. (159 mm)
(159 mm)

“L” Shaped B B

WATROD A B Code No. Est. Ship.

Description kW Dimension Dimension 240VAC 480VAC Wt.
in. (mm) in. (mm) 3-Phase 3-Phase Del. lbs (kg)
Applications: Process Water, Mild Caustic Solutions (2% Max), Clean Water
48 W/in2 3 395⁄16 (998.5) 145⁄8 (371.5) OLN714L3W OLN714L13Wa RS 30 (14)
Incoloy® 6 395⁄16 (998.5) 225⁄8 (574.7) OLN722L3W OLN722L5W RS 40 (19)
(7.5 W/cm2) 9 395⁄16 (998.5) 301⁄8 (765.2) OLN730C3W OLN730C5W RS 45 (21)
12 515⁄16 (1303.3) 375⁄8 (955.7) OLN737L3W OLN737L5W RS 50 (23)
15 515⁄16 (1303.3) 451⁄8 (1146.2) OLN745C3W OLN745C5W RS 65 (30)
18 515⁄16 (1303.3) 525⁄8 (1336.7) OLN752L3W OLN752L5W RS 75 (34)
Applications: Citric and Phosphoric Acid Solutions, Caustic Solutions, Water Based Solutions
23 W/in2 3 395⁄16 (998.5) 225⁄8 (574.7) OLNA22L3W OLNA22L5W RS 40 (19)
Incoloy® 6 515⁄16 (1303.3) 375⁄8 (955.7) OLNA37L3W OLNA37L5W RS 50 (23)
(3.6 W/cm2) 9 515⁄16 (1303.3) 525⁄8 (1336.7) OLNA52L3W OLNA52L5W RS 75 (34)
Applications: Lightweight Oils, Degreasing Solutions, Mineral Oil
23 W/in2 3 395⁄16 (998.5) 225⁄8 (574.7) OLS722L3W OLS722L5W RS 40 (19)
Steel 6 515⁄16 (1303.3) 375⁄8 (955.7) OLS737L3W OLS737L5W RS 50 (23)
(3.6 W/cm2) 9 515⁄16 (1303.3) 525⁄8 (1336.7) OLS752L3W OLS752L5W RS 75 (34)

“O” Shaped
WATROD A B Code No. Est. Ship.
Description kW Dimension Dimension 240VAC 480VAC Wt.
in. (mm) in. (mm) 3-Phase 3-Phase Del. lbs (kg)
Applications: Process Water, Mild Caustic Solutions (2% Max), Clean Water
48 W/in2 3 395⁄16 (998.5) 103⁄4 (273) ORN710N3W ORN710N13Wa RS 30 (14)
Incoloy® 6 395⁄16 (998.5) 131⁄2 (343) ORN713J3W ORN713J5W RS 40 (19)
(7.5 W/cm2) 9 395⁄16 (998.5) 16 (406) ORN716A3W ORN716A5W RS 45 (21)
12 515⁄16 (1303.3) 181⁄2 (470) ORN718J3W ORN718J5W RS 50 (23)
15 515⁄16 (1303.3) 211⁄2 (546) ORN721E3W ORN721E5W RS 65 (30)
18 515⁄16 (1303.3) 231⁄2 (597) ORN723J3W ORN723J5W RS 75 (34)
Applications: Citric and Phosphoric Acid Solutions, Caustic Solutions, Water Based Solutions
23 W/in2 3 395⁄16 (998.5) 131⁄2 (343) ORNA13J3W ORNA13J5W RS 40 (19)
Incoloy® 6 515⁄16 (1303.3) 181⁄2 (470) ORNA18J3W ORNA18J5W RS 50 (23)
(3.6 W/cm2) 9 515⁄16 (1303.3) 231⁄2 (597) ORNA23J3W ORNA23J5W RS 75 (34)
Applications: Lightweight Oils, Degreasing Solutions, Mineral Oil
23 W/in2 3 395⁄16 (998.5) 131⁄2 (343) ORS713J3W ORS713J5W RS 40 (19)
Steel 6 515⁄16 (1303.3) 181⁄2 (470) ORS718J3W ORS718J5W RS 50 (23)
(3.6 W/cm2) 9 515⁄16 (1303.3) 231⁄2 (597) ORS723J3W ORS723J5W RS 75 (34)

RAPID SHIP
• RS - Same day shipment up to 2 pieces
a
Truck Shipment only
Must be operated 3-phase only.

WATLOW® 345
Immersion Heaters

Over-the-Side Heaters
L and O Shaped Immersion Heaters
Build-a-Code
Ordering Information
To order, complete the code number
to the right with the information below: Example: OLN714L3 W 2A TK

Stock Over-the-side Code Number a

Optional Terminal Enclosures 2

W = Moisture resistant enclosure
C = Moisture/explosion resistant enclosure
Optional Process Sensor 4
2A = 30 to 250°F, (-1 to 121°C) SPST
3A = 175 to 550°F, (79 to 288°C) SPST
5A = 60 to 250°F, (16 to 121°C) DPST
7A = 100 to 550°F, (38 to 288°C) DPST
PJ = Type J process thermocouple in thermowell
PK = Type K process thermocouple in thermowell
Sheath Limit Sensor 3
TJ = Type J high-limit thermocouple, vertical/housing at top
TK = Type K high-limit thermocouple, vertical/housing at top

a Catalog part numbers include optional enclosures and process sensors. To order optional enclosures or sensors, substitute
the appropriate suffix.

b Catalog listings include moisture resistant enclosure. Substitute enclosure options are noted.

3 Heater orientation is critical to accurate sensing of limit conditions. Use the appropriate code to indicate heater
mounting orientation.
4 Thermostat part numbers are shown in the Thermostat Chart on page 581.

346 WATLOW®
Immersion Heaters

Over-the-Side Heaters
Vertical Loop Immersion Heaters

These light weight, thin-profile vertical loop heaters are

well-suited for open tank applications.
A WATROD tubular element, formed into spiral loops,
hugs the tank wall to maximize tank work space.
Available with four different sheath materials, vertical
loop heaters come with options to meet application
requirements.
Versatility is further enhanced with optional three-prong,
Twist-Lock® plug and adjustable mounting brackets.

Performance Capabilities
• Incoloy® sheath watt densities to 60 W/in2 (9.3 W/cm2)
• Titanium sheath watt densities to 45 W/in2 (7 W/cm2)
• Steel sheath watt densities to 23 W/in2 (3.5 W/cm2)
• Wattages to 9 killowatts
• Voltages to 600VAC

Features and Benefits

WATROD element
• Filled with compacted MgO insulation to maximize
dielectric strength, heat transfer and life
Long no-heat ends 3
/4 in. (19 mm)
Conduit
• Leaves only the element’s looped portion submerged Opening
and heated
• Forms a right angle to move the terminal enclosure
away from over the tank NEMA 4
Optional
Mounting
Moisture resistant (NEMA 4) Terminal Bracket
Enclosure
• Offers easy access to terminal wiring Optional
Three-
Terminal enclosure materials prong
• Includes cast iron used on products with Incoloy®, steel Twist-Lock®
and 316 stainless steel sheath Plug with
Cord
• Includes PVC used on products with Titanium sheath
Conduit openings WATROD
• Accepts 3⁄4 inch conduit fittings to facilitate wiring Element

Screw lug terminals

• Accepts customer supplied ring-type wire terminals Typical Applications
Supplied ground terminals • Water heating
• Facilitates equipment grounding
• Lightweight oils
Adjustable mounting brackets
• Salt baths
• Accomodates varying tank wall thicknesses
• Mild acid baths
• Stainless steel mounting brackets adjust from
0 to 43⁄4 in. (0 to 120 mm) • Cleaning solutions
• Plating solutions

WATLOW® 347
Immersion Heaters

Over-the-Side Heaters
Vertical Loop Immersion Heaters
Options

Three-prong, Twist-Lock® Plug Passivation

An optional flexible cord, with three-prong, Twist-lock®
During the manufacturing process, particles of iron or tool
plug, provides easy connection to standard 220VAC steel may become embedded in the stainless steel or
outlets. The 70 in. (1780 mm) cord is rubber insulated alloy sheath. If not removed, these particles may corrode,
to resist oil, ozone, grease, chemicals, acids, solvents, produce rust spots and/or contaminate the process.
weather and temperature extremes to 195°F (90°C). For critical applications, passivation will remove free iron
To order, add the suffix letter C to the heater’s base from the sheath.
code number. To order, specify passivation.

Wattages and Voltages

Watlow supplies stock vertical loop heaters as 240VAC,
with wattages from 5 to 8 kilowatts. To meet specific
application needs, Watlow can configure heaters with
voltages and wattages outside these parameters.
For more information about this option, contact your
Watlow representative.

Technical Information

Application Hints
• Determine recommended sheath material and watt
density by using the Supplemental Applications chart
on pages 599 to 604. If unable to determine the
appropriate sheath material and watt density for the
fluid being heated, contact your Watlow representative.
• Ensure conduit openings and fittings are compatible
with the environment around the heater enclosure.
• Use optional mounting brackets to position the heating
element so there is ample space between the tank wall
and the heating element.
• Ensure the liquid level stays above the heater’s looped
section. If not submerged, it will overheat or create a
hazardous situation.
• Remove the heater periodically to inspect and clean
the element. This maintenance procedure will prolong
the heater’s life.

348 WATLOW®
Immersion Heaters

Over-the-Side Heaters
Vertical Loop Immersion Heaters
Technical Information (Continued)
6 in.
(150 mm)
3 4 in.
/ NPT
(19 mm)

26 ± 3/4 in.
(660 ± 19 mm)

15 3/4 in.
7 8 in.
(400.1 mm)
14 /
0.475 in. Ref.
(377.8 mm)
(12.1 mm) Heated
Diameter Section

2 in.
(50 mm)

Vertical Loop Heaters

Code Number Est. Ship.
WATROD 240VAC Wt.
Applications Description kW 1-Phase lbs (kg)
➀
Conventional plating baths such as copper plating, cyanide type; 43 W/in2
8 VLT10W8B 28 (13)
tin plating, alkaline stannate type; brass and bronze; nickel, Titanium
chrome, gold and silver plating and iron chromide, nitrites, (6.7 W/cm2)
permanganates, persulfates and dichromates
Water heating and mild acids 40 W/in2 8 VLN10W8B 28 (13)
Incoloy®
(6.2 W/cm2)
Mild acid baths 40 W/in2 8 VLR10W8B 28 (13)
316 SS
(6.2 W/cm2)
➀
Alkaline solutions that do not contain fluorides, 27 W/in2 5 VLT10W5B 28 (13)
fluoroborates or fluorosilicates, pyrophosphate copper, Titanium
ferric chloride, iron chloride; bright dips and pickles (4.2 W/cm2)
containing nitric, phosphoric, and chromic acids
Water heating, corrosive liquids and 23 W/in2 5 VLN10W5B 26 (12)
salt baths Incoloy®
(3.6 W/cm2)
Citrus juices, mild acid baths and 23 W/in2 5 VLR10W5B 26 (12)
other fluids normally corrosive to steel 316 SS
(3.6 W/cm2)
Oil tempering baths, salt baths, alkaline 23 W/in2 5 VLS10W5B 26 (12)
cleaning solutions, cyanide cleaning Steel 8 VLS10W8B 26 (12)
solutions (3.6 W/cm2)

Availability
• RAPID SHIP program is available for all assemblies unless otherwise noted
• Same day shipment up to 3 pieces
a Delivery 25 working days

WATLOW® 349
Immersion Heaters

Over-the-Side Heaters
Drum Immersion Heaters

Designed for direct immersion in a standard 55 gallon

steel drum, these heaters install easily through the
2 in. (50 mm) bung hole.
These 1 to 4 kilowatt WATROD heaters come prewired
with a thermostat, manual reset button and pilot light in a
general purpose (NEMA 1) terminal enclosure. This inter-
nal tank temperature sensing feature protects against
overheating.

Performance Capabilities
• Incoloy® sheath watt densities to 60 W/in2 (9.3 W/cm2)
• Wattages to 9 killowatts
• Voltages to 600VAC

Features and Benefits

Light weight, rugged construction
• Resists damage during installation or removal
Stainless steel mounting bracket
• Adjusts to varying immersion depths to keep the
heating element above settled sludge
0.475 in. (12 mm) diameter Incoloy® WATROD Reset
element OFF Button

• Hairpins repressed (recompacted) after bending to Thermostat

Pilot Knob
assure MgO density, dielectric strength, heat transfer Light
and life NEMA 1 Terminal Enclosure
Integral, on-off, manual reset, Type 8 thermostat with Thermostat

rated from 60 to 250°F (15 to 120°C)

• Senses process temperature and helps protect against
overheating
Mounting
Pilot light Bracket
• Indicates if heater is cycled on or off
30 in. (760 mm) long no-heat ends
• Leaves only the elements heated portion submerged
• Forms the heaters riser
General purpose (NEMA 1) terminal enclosure
• 1 inch (25 mm) conduit openings to facilitate wiring
UL® and CSA component recognition WATROD
Heating
• 480 and 600VAC maximum under file numbers Element
E52951 and 31388 respectively
Thermowell

Typical Applications
• Melting heat sensitive materials such as wax, lard,
grease and coconuts oil
• Water and water-based solution heating
• Freeze protection

350 WATLOW®
Immersion Heaters

Over-the-Side Heaters
Drum Immersion Heaters
Options

Terminal Enclosures Three-prong, Twist-Lock® Plug

A general purpose (NEMA 1) terminal enclosure, with An optional flexible cord, with three-prong, Twist-lock®
integral thermostat, is supplied on all Watlow drum plug, provides easy connection to standard 220VAC
heaters. As an option, moisture resistant (NEMA 4) and outlets. The 70 in. (1780 mm) cord is rubber insulated to
explosion resistant (NEMA 7) terminal enclosures are resist oil, ozone, grease, chemicals, acids, solvents,
available to protect both wiring and the thermostat. weather and temperature extremes to 195°F (90°C).

Wattages and Voltages

Watlow routinely supplies drum heaters in 120, 240 and
480VAC in one or four kilowatt versions. Watlow will
configure heaters with voltages and wattages outside
these parameters.
For more information about this option, contact your
Watlow representative.

Technical Information

Drum Heater
Code Number Est. Ship.
WATROD kW 120VAC 240VAC 480VAC Wt.
Description 1-Phase 1-Phase 1-Phase lbs (kg)
Applications: Solvents, Water and Water Based Solutions
32 W/in2 4 OLDN10S4 OLDN10S11 35 (16)
Incoloy®
36 in. (5 W/cm2)
(914 mm) Applications: Melting Oils, Lard, Fats, Tar
30 in.
(762 mm) 8 W/in2 1 OLDN1S1 OLDN10S1 35 (16)
Unheated Incoloy®
(1.3 W/cm2)

Availability
• RAPID SHIP program is available for all assemblies unless
otherwise noted
• Same day shipment up to 3 pieces

19 in.
(483 mm)

WATLOW® 351
Immersion Heaters

Over-the-Side Heaters
Drum Immersion Heaters

Application Hints

• Determine recommended sheath material and watt • Ensure that conduit openings and fittings are
density by using the Supplemental Applications chart compatible with the environment around the
on pages 599 to 604. If unable to determine the heater enclosure.
correct sheath material and watt density, contact your • Use the adjustable mounting bracket to raise the
Watlow representative. heating element above the drum’s sludge level.
• Ensure that the element’s heated portion is fully • Periodically remove the heater to inspect and clean the
immersed at all times. If the element is not sufficiently element. This maintenance procedure will prolong the
submerged, it will overheat and become damaged. heater’s life.
• Use drum heaters only in metal drums.
• Do not use the thermostat as an on-off switch. Use a
disconnect switch or circuit breaker to cut power prior
to servicing.

352 WATLOW®
Immersion Heaters

FIREROD® Immersion Heaters

FIREROD® immersion heaters are ideal for replacing large

screw-plug immersion heaters. The heater packages up
to 300 W/in2 (46.5 W/cm2) in a compact unit, thus the
product can be very versatile when designed into a
heating system.
These heaters come complete with a brass 3⁄4 inch
National Pipe Thread Taper (NPT) double threaded fitting,
which allows you to add conduit boxes. Also, FIREROD
immersion heaters are sealed at the lead end with a
silicone rubber seal.
Solid copper leads, with silicone rubber sleeves,
are provided for unconfined wiring. These units are
recommended for immersion in water or 90+ percent
water soluble solutions.

Performance Capabilities
• Maximum operating temperature in water to 212°F
(100°C) at atmospheric pressure
• Maximum watt density to 300 W/in2 (46.5 W/cm2)
• Maximum voltage to 480VAC

Features and Benefits

Nickel-chromium resistance wire precisely centered
in the unit
• Ensures even, efficient distribution of heat to the sheath
)
mm
MgO insulation compacted to the proper density (102 Incoloy®
4 in. -Heat Sheath
N o
• Results in high dielectric strength and contributes to
faster heat-up Nickel-Chromium
Resistance Wire
Incoloy® sheath
• Resists corrosion from water MgO Insulation

Metallurgically-bonded conductor pins Double Threaded 3⁄4 in.

• Overlaps the resistance wire inside the core, ensuring 6 in. (152 mm) Solid NPT 13⁄8 in. (34.9 mm) long
Pins with Silicone
trouble-free electrical continuity Rubber Boots
Lead end with silicone rubber seal
• Protects the heater against moisture contamination
Optional stainless steel fittings
• Offers availability for use in corrosive applications
Horizontal through the wall tank mounting
• Provides faster set-up
240 and 480VAC
• Allows flexibility in wiring the heater for use in your
particular application
Typical Applications
• Plastic reclamation
• Food preparation
• Lab equipment

WATLOW® 353
Immersion Heaters

FIREROD Immersion Heaters

Applications and Technical Data

The small size and big capacity of FIREROD cartridge outweigh the usual economic considerations. As in all
heating units make them ideal immersion heaters immersion applications, scale build-up on the sheath
in cramped quarters. When heating liquids of low and sludge on the bottom of the tank must be carefully
viscosity, FIRERODs have the high watt density to pack controlled to ensure long heater life.
more heat into tight spots. For water heating applications, Equipped with smaller threaded fittings than conventional
a rating of 150 to 300 W/in2 is recommended. (Laboratory immersion heaters, FIRERODs leave room for more units
tests show that under certain conditions ratings as high in the same space. Replacement of single FIREROD units
as 700 W/in2 are safe.) For longer life at high watt in multiheater assemblies is fast and easy, and avoids
densities: discarding the complete assembly.
• The FIREROD unit should be in the main body of the Moisture resistant seals are available to give protection
liquid and not in a restricted space from damp atmospheres outside the tank.
• The FIREROD heater should be covered with liquid at Threaded fittings are furnished in either stainless steel or
all times brass. FIRERODs are designed with Incoloy® sheaths, but
• The heater should not be allowed to cycle on and off other sheath materials can be provided on made-to-order
too frequently FIRERODs.
• Scale should not form on the FIREROD heater Fittings and sheath material should be appropriate for the
When heating viscous liquids, such as oils, watt densities specific liquid material being heated.
must be kept low to prevent carbonization at the heater
sheath. FIREROD cartridges offer advantages for heating
viscous materials where long life and high quality

Sheath Material Compositions

Sheath Chemical Composition
Material Al C Co Cr Cu Fe Mn Mo Ni P S Si Ta Ti V W
Stainless Steels
304 0.08➀ 18-20 Bal 2➀ 8-12 1➀
316 0.08➀ 16-18 Bal 2➀ 2-3 10-14 1➀
Nickel Alloys
Incoloy® 800 0.15-0.6 0.1 19-23 0.75 Bal 1.5 30-35 0.015 1.0 0.15-0.6
➀ Maximum
See application guide for additional sheath material composition.

354 WATLOW®
Immersion Heaters

FIREROD Immersion Heaters

Heater Code Numbers

Overall Approx.
Diameter Length Watt Density Fittings Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) Type lbs (kg) Delivery Number
5
⁄8 61⁄4 (159) 120 500 127 (19.7) Brass 0.58 (0.26) Stock L6EX12A
61⁄4 (159) 120 500 127 (19.7) SS 0.58 (0.26) Stock L6EX12B
61⁄4 (159) 240 500 127 (19.7) Brass 0.58 (0.26) Stock L6EX13A
61⁄4 (159) 240 500 127 (19.7) SS 0.58 (0.26) Standard L6EX13B
61⁄4 (159) 120 750 191 (29.6) Brass 0.58 (0.26) Standard L6EX14A
61⁄4 (159) 120 750 191 (29.6) SS 0.58 (0.26) Stock L6EX14B
61⁄4 (159) 240 750 191 (29.6) Brass 0.58 (0.26) Standard L6EX15A
61⁄4 (159) 240 750 191 (29.6) SS 0.58 (0.26) Stock L6EX15B
61⁄4 (159) 120 1000 254 (39.4) Brass 0.58 (0.26) Standard L6EX16A
61⁄4 (159) 120 1000 254 (39.4) SS 0.58 (0.26) Stock L6EX16B
61⁄4 (159) 240 1000 254 (39.4) Brass 0.58 (0.26) Standard L6EX17A
61⁄4 (159) 240 1000 254 (39.4) SS 0.58 (0.26) Stock L6EX17B
63⁄4 (172) 240 1500 300 (46.5) Brass 0.60 (0.27) Standard L6NX7A
63⁄4 (172) 240 1500 300 (46.5) SS 0.60 (0.27) Stock L6NX7B
63⁄4 (172) 480 1500 300 (46.5) Brass 0.60 (0.27) Stock L6NX8A
63⁄4 (172) 480 1500 300 (46.5) SS 0.60 (0.27) Standard L6NX8B
73⁄4 (197) 240 2000 291 (45.1) Brass 0.66 (0.30) Standard L7NX5A
73⁄4 (197) 240 2000 291 (45.1) SS 0.66 (0.30) Stock L7NX5B
73⁄4 (197) 480 2000 291 (45.1) Brass 0.66 (0.30) Stock L7NX6A
73⁄4 (197) 480 2000 291 (45.1) SS 0.66 (0.30) Standard L7NX6B
81⁄2 (216) 240 2500 300 (46.5) Brass 0.68 (0.31) Standard L8JX16A
81⁄2 (216) 240 2500 300 (46.5) SS 0.68 (0.31) Stock L8JX16B
81⁄2 (216) 480 2500 300 (46.5) Brass 0.68 (0.31) Standard L8JX17A
81⁄2 (216) 480 2500 300 (46.5) SS 0.68 (0.31) Standard L8JX17B
91⁄4 (235) 240 3000 300 (46.5) Brass 0.72 (0.33) Stock L9EX11A
91⁄4 (235) 240 3000 300 (46.5) SS 0.72 (0.33) Stock L9EX11B
91⁄4 (235) 480 3000 300 (46.5) Brass 0.72 (0.33) Stock L9EX12A
91⁄4 (235) 480 3000 300 (46.5) SS 0.72 (0.33) Stock L9EX12B
11 (279) 240 4000 300 (46.5) Brass 0.80 (0.36) Stock L11AX59A
11 (279) 240 4000 300 (46.5) SS 0.80 (0.36) Stock L11AX59B
11 (279) 480 4000 300 (46.5) Brass 0.80 (0.36) Stock L11AX60A
11 (279) 480 4000 300 (46.5) SS 0.80 (0.36) Stock L11AX60B
123⁄4 (324) 240 5000 300 (46.5) Brass 0.89 (0.41) Stock L12NX4A
123⁄4 (324) 240 5000 300 (46.5) SS 0.89 (0.41) Stock L12NX4B
123⁄4 (324) 480 5000 300 (46.5) Brass 0.89 (0.41) Standard L12NX5A
123⁄4 (324) 480 5000 300 (46.5) SS 0.89 (0.41) Stock L12NX5B
141⁄2 (368) 240 6000 300 (46.5) Brass 0.95 (0.43) Stock L14JX8A
141⁄2 (368) 240 6000 300 (46.5) SS 0.95 (0.43) Stock L14JX8B
141⁄2 (368) 480 6000 300 (46.5) Brass 0.95 (0.43) Stock L14JX9A
141⁄2 (368) 480 6000 300 (46.5) SS 0.95 (0.43) Standard L14JX9B
CONTINUED

• Stock delivery, same day shipment

• Standard delivery, 10 working days

WATLOW® 355
Immersion Heaters

FIREROD Immersion Heaters

Heater Code Numbers (Continued)

Overall Approx
Diameter Length Watt Density Fittings Net Wt. Code
in. in. (mm) Volts Watts W/in2 (W/cm2) Type lbs (kg) Delivery Number

⁄8
5
18 (457) 240 8000 295 (45.7) Brass 1.14 (0.52) Standard L18AX43A
18 (457) 240 8000 295 (45.7) SS 1.14 (0.52) Stock L18AX43B
18 (457) 480 8000 295 (45.7) Brass 1.14 (0.52) Stock L18AX44A
18 (457) 480 8000 295 (45.7) SS 1.14 (0.52) Standard L18AX44B
211⁄4 (540) 240 10,000 300 (46.5) Brass 1.3 (0.59) Standard L21EX1A
211⁄4 (540) 240 10,000 300 (46.5) SS 1.3 (0.59) Stock L21EX1B
211⁄4 (540) 480 10,000 300 (46.5) Brass 1.3 (0.59) Stock L21EX2A
211⁄4 (540) 480 10,000 300 (46.5) SS 1.3 (0.59) Standard L21EX2B
243⁄4 (629) 480 12,000 300 (46.5) Brass 1.5 (0.68) Standard L24NX1A
243⁄4 (629) 480 12,000 300 (46.5) SS 1.5 (0.68) Standard L24NX1B
293⁄4 (756) 480 15,000 300 (46.5) Brass 1.8 (0.82) Stock L29NX5A
293⁄4 (756) 480 15,000 300 (46.5) SS 1.8 (0.82) Standard L29NX5B
35 (889) 480 18,000 300 (46.5) Brass 2.0 (0.91) Standard L35AX5A
35 (889) 480 18,000 300 (46.5) SS 2.0 (0.91) Stock L35AX5B
• Stock delivery, same day shipment
• Standard delivery, 10 working days

356 WATLOW®
Circulation Heaters

Max. Operating Typical Max.

Temperatures Watt Densities

Circulation Heaters
Circulation Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Ultra-Pure Thick Film Quartz 302 150 100 15.4 359
Quartz Modules
STARFLOW™ 316L stainless steel 1000 537 30 4.6 365
WATROD™ and FIREBAR ®
Incoloy ®
1600 870 120 18.6
Stainless steel 1200 650 120 18.6
367
Steel 750 400 120 18.6
Copper 350 175 120 18.6
Booster Copper 350 175 60 9.3
413
Steel 750 400 23 3.6
Engine Preheaters Alloy 800 1600 870 90 13.9 415

WATLOW® 357
358 WATLOW®
Circulation Heaters

Ultra-Pure Thick Film Quartz

Heater Modules

Watlow® thick film quartz heater modules are intended for

use in deionized (DI) water and aggressive chemical
heating applications. The quartz heater modules employ
Watlow’s patented thick film on quartz technology.
These superior thick film heaters can be applied in areas
where space is at a premium or where conventional
heaters cannot be used because the voltage and wattage
combination precludes using other types of resistive
heaters. The heater’s optimum watt density assures high
reliability and long life. Due to the unique nature of a thick
film circuit, these heaters can be designed to vary heat
output across the entire surface. This quartz module
provides superior performance under variable and low
Heater Power Lead
flow conditions. 2.5 in. (64 mm)
0.75 in. (19 mm)
The primary benefits of thick film heating include: FLARETEK®
4.5 in. (114 mm)
• Reduction in size of the heater modules over other Compatible
Quartz Fitting
heating technologies, therefore saving space in 4 in. (102 mm) (both ends)
expensive tools, cleanrooms and wafer fabricators 2.75 in. (70 mm)
0.63 in. (16 mm)
• Elimination of the need for clean-dry-air (CDA) purge
required in most infrared (IR) heating systems
• Reduction of the possibility of quartz devitrification that
can occur in high-temperature IR heating systems
• Elimination of potential metal contamination associated
with Teflon® (PFA) heating systems
• Reduction of preventative maintenance and increased
tool uptime
• Reduced cost of ownership Leak
Sensor
4.75 in.
(121 mm) Ref.
Performance Capabilities
• Application temperatures up to 302°F (150°C), or 90%
of the boiling point, whichever is lower M6 (0.25 in.) mounting
bolts (4) plcs. suggested
• Watt densities up to 100 W/in2 (15.5 W/cm2) on
the substrate Power ratings up to 11kW
• Single- and multi-phase power forms 120 to 480VAC • Assures fast recovery due to direct heater contact
Features and Benefits • Enables fast response
Up to 100W/in2 substrate Low element temperature up to 842°F (450°C)
• Extends product life • Assures no CDA purge required at 8 gallons (30 liters)
• Provides higher product reliability per minute, maximum flow rate and 0.25 gallons
• Reduces cost of ownership (0.95 liters) per minute, minimum flow rate
High purity semiconductor grade GE 214 quartz • Assures maximum efficiency in differing flow conditions
• Minimizes risk of metal contamination • Reduces preventative maintenance cycles
Primary element over-temperature sensor available Redundant mechanical over-temperature snap switch
as an RTD or thermocouple • Assures product safety
• Provides standard sensor product offering

WATLOW® 359
Circulation Heaters

Ultra-Pure Thick Film Quartz

Heater Modules

Features and Benefits (Continued) Optional Features

Single- and multi-phase power forms 120 to 480VAC Quartz heater modules can be stand-alone units or
• Works with the power available for heaters that do not interconnected to form systems for DI water or acid
require transformers applications.
Options including enclosure materials Depending upon the process need, the design of the
• Provides extra chemical resistance quartz module allows application requirements to drive
not only the electrical and thermal solution, but also the
*Note: Refer to Flaretek® or Flarelock® II for manufacturer’s physical size of the equipment.
pressure versus temperature rating charts on external
fittings. Use a surge suppressor and/or pressure regulator • Single-phase voltage
in applications exceeding manufacturer’s ratings. • Quartz end fittings compatible with standard 0.75 in.
(19 mm) Flaretek® and Flarelock® II fittings
Typical Applications
• 6 ft (1828 mm long Teflon® lead wires within flexible
• Ammonium chloride
Teflon® sleeve
• Deionized water (DI)
• Redundant safety high limit — Pilot duty (dry contact
• Hydrobromic acid mechanical switch)
• Hydrochloric acid • High-limit sensor — Type J or K thermocouple (set limit
• Hydrogen peroxide control for 482°F (250°C)
• Nitric acid Options
• Phosphoric acid • Quartz end fitting compatible with standard 19 mm
• Piranha etch (sulfuric acid + hydrogen peroxide) pillar-style fitting available
• RCA standard clean 1 (SC1) (DI + ammonium • Three-phase voltage
hydroxide + hydrogen peroxide) • Leak detector — non-contact electro-optical switch
• RCA standard clean 2 (SC2) (DI + hydrochloric acid + (open collector)
hydrogen peroxide) • Teflon® (PFA) interconnects for arrays
• Sulfuric acid • Kynar® 740 (PVDF) rated 266°F (130°C), recommended
• TMAH (Tetra Methyl Ammonium Hydroxide) for acid applications other than hot phosphoric
• Semiconductor grade cleaning
• Downstream process sensor assembly
• Fitting assembly also available
• High-limit sensor — 100 RTD for dry-fire condition
(set limit control for 482°F (250°C)

360 WATLOW®
 Circulation Heaters

Ultra-Pure Thick Film Quartz

Heater Modules
Technical Information

Performance Testing Performance Comparison

167°F
Watlow's quartz heater module was tested in direct (75°C)
comparison to an IR heater to provide evidence of
149°F
the performance and efficiency advantages of thick (65°C)
film technology.
131°F
Testing was performed on a wet bench heating DI water. (55°C)
The normalized performance comparison graph illustrates
113°F
the thermal response of the system using each heater. (45°C)
The thermal load consisted of 4 gallons (15.1 liters) of
water circulating through a diaphragm pump, the in-line 95°F Watlow Heater Outlet
(35°C) IR Heater Outlet
heater, a diverter valve and back to a holding tank
(reservoir). Temperatures were sensed at the outlet of 77°F
(25°C)
the in-line heater and the bulk tank. The Watlow heater
provided a faster heat up time. It outperformed the IR 59°F
(15°C)
heater by achieving the process set point of 149°F (65°C) 0 1 2 3 4 5 6 7 8 9 10
in 6.5 minutes; whereas, the IR heater required 7.25 Elaspsed Time Since Cold Start Initiation (Minutes)
minutes.
This efficiency comparison was created by normalizing
Efficiency Comparison
the nominal power outputs of the respective heaters and 100%
calculating the efficiency based upon the work performed
90%
at the reservoir. Elapsed time for the efficiency test
was equal for both systems at which both were at 80%
Normalized Efficiency
(4 Gallon Reservoir)

100 percent power. 70%

As shown in the efficiency comparison graph the Watlow 60%
heater demonstrated a five to 10 percent improvement
50%
in efficiency.
40%

Resistance Change Versus Number of Cycles 30% Watlow Heater

30 Efficiency
20% IR Heater Efficiency
10%
25
Percent Resistance Change

0%
0 1 2 3 4 5 6 7
20
Elaspsed Time (Minutes)

15

10 Note: Thermal cycling test conducted by Watlow

using water at outlet temperature of 176°F (80°C),
5 10 seconds ON and 10 seconds OFF per cycle.
Water back pressure at 50psi with flow rate at
0 around 0.5 GPM failure predicted at 25 percent
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 resistance change or approximately 1.9 million
cycles.

WATLOW® 361
Circulation Heaters

Ultra-Pure Thick Film Quartz

Heater Modules
Technical Information

Quick Estimates of Wattage Requirements (for Deionized Water)

60.5 ∆ 40ºC 64.0

55.5 ∆ 30ºC ∆ 20ºC ∆ 80ºF ∆ 40ºF ∆ 20ºF
∆ 50ºC 60.5
53.0
55.5
50.5
53.0
48.0
45.5 ∆ 60ºC 50.5
∆ 60ºF
43.0 48.0
40.5 45.5
38.0
43.0
35.5 ∆ 100ºF
40.5
33.0
30.5 38.0
28.0 35.5
25.5 33.0
kW
kW

23.0
30.5
20.5
18.0 28.0
15.5 25.5
13.0 23.0
10.5 20.5
9.0
18.0
8.0
7.0 15.5
6.0 13.0
5.0 10.5
4.0 9.0
2.5
8.0
2.0
1.0 1.0

2.5 5 10 15 20 25 30 35 40 2.5 5 10 15 20 25

Flow Rate - Liters Per Minute Flow Rate - Gallons Per Minute

Note: Locate the application flow rate on x-axis of the appropriate chart and follow the vertical line upward until it intersects the target
temperature rise. At that point move left, horizontally, to the y-axis to capture the approximated wattage requirement.

Quick Estimates of Wattage Requirements

For heating flowing water, simply calculate: For heating recirculation applications in baths, simply
calculate:
kW = GPM x temperature rise (˚F) x 0.16
kW = Gallons x temperature rise (˚F)
or
375 x heat up time (hours)
kW = Liters/minute x temperature rise (˚C) x 0.076
or
kW = Liters x temperature rise (˚C)
790 x heat up time (hours)

362 WATLOW®
 D
N DE ITY
E IL
XT AB
Circulation Heaters E AP
C

Extended Capabilities For Ultra-Pure

Thick Film Quartz Heater Modules
Technical Information

Maximum Available Power (kW)

Minimum Overall Fluid Path Length
Flaretek® A
Lf Lf
in. (mm) Power (kW) in. (mm)
12 (305) 2.4 10 (254)
15 (381) 3.8 13 (330)
18 (457) 5.2 16 (406)
21 (533) 6.6 19 (483)
24 (610) 8.0 22 (559)
27 (686) 9.4 25 (635)
30 (762) 10.8 28 (711)

Notes: aFluid path length includes a 0.75 in. (19 mm) Flaretek — compatible all-PFA tube union.
®

Minimum flow rate: 0.25 GPM (0.95 LPM). Contact your Watlow representative for available voltage forms.

WATLOW® 363
Circulation Heaters

Ultra-Pure Thick Film Quartz

Heater Modules
Technical Information

Thick Film Quartz In-Line Heater Modules

Code Number Module Size Wattage Voltage Fitting Style Lead Length
TQ-117-8-1 18 in. 5.2kW 208, 1-ph ⁄4 in. Flaretek
3 ®
72 in.
TQ-117-13-1 24 in. 6.8kW 480, 3-ph wye ⁄4 in. Flaretek®
3
72 in.
TQ-117-10-1 30 in. 9.2kW 480, 3-ph wye ⁄4 in. Flaretek®
3
72 in.

Includes leak detector

364 WATLOW®
Circulation Heaters

STARFLOW™ Heaters

The STARFLOW™ circulation heater is engineered to heat

a flowing gas stream to 1000°F (537°C). The 316L
stainless steel chamber houses a small diameter
sheathed element, which allows for quick response to
both heat-up and cool down cycles.
Watlow’s starwound, coiled cable heater provides
extremely efficient and reliable heating by maximizing the
contact area of the gas or fluid with the element. Because
the element is sheathed, the unit can operate in gas
streams requiring a clean environment as well as
atmospheres containing contaminants and moisture.
This provides superior performance compared to units
with internally exposed or open element wires.

Performance Capabilities
• Temperatures up to 1000°F (537°C), 316L stainless
steel sheath Process
Thermocouple
• Maximum watt densities to 30 W/in2 (4.7 W/cm2) Outlet Fitting
Tube
• Maximum voltage to 240V

Features and Benefits Inlet Tube

Small diameter heater
• Allows for quick response time
Internal starwound element Cable
Circulation
• Provides fast, efficient heating Heater
Sheathed element O-Ring Groove
Heater Adapter
• Provides the ability to heat in clean or impure streams Exit
Flexibility in configurations
• Allows for adaptability to any process
316L stainless steel Typical Applications
• Provides a rugged and corrosion resistant construction • Semiconductor processing
Electropolishing available on all wetted surface • Curing and drying
• Reduces particulate contamination • Electronics
Note: contact factory for ultra-high purity applications
• Heat shrinking
Low pressure loss
• Thermal forming/sealing
• Minimal flow restriction
Note: not suitable for use as a pressure vessel
Type J or K thermocouples RAPID SHIP
• Provides precise control and high-limit safety • 1 to 3 day shipment
Replaceable heater and thermocouple
• Reduces replacement cost
Shipment from stock
• Reduces downtime

WATLOW® 365
Circulation Heaters

STARFLOW Heaters
10 in. (254 mm)

9.25 in. (235 mm)

ø.3.5 in.
(89 mm)
ø.2.5 in.
(64 mm) 1.26 in. Ref.
(32 mm) Process T/C Fitting
4 in. (102 mm)
2 in. (51 mm)

Inlet Tube
Outlet Tube

Heater Adapter Exit

O-Ring Groove
1.32 in. Ref.
(34 mm)
0.25 in. ø3 in. (76 mm) B.C.
(6 mm) (8) : ¼-20 Threads

Ordering Information
To order, complete the code number
to the right with the information below:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
C H _ _ _ _ _ _ _ _ _ _ _ _

3-4. Type of Inlet

ET = 1⁄4 in. (6 mm) O.D. tube
JT = 1⁄2 in. (13 mm) O.D. tube
5-6. Type of Outlet
ET = 1⁄4 in. (6 mm) O.D. tube
JT = 1⁄2 in. (13 mm) O.D. tube
7-10. Heater Wattage
0375 = 120V, 375 W
0500 = 120V, 500 W
0750 = 120V, 750 W
1500 = 240V, 1500 W
2000 = 240V, 2000 W
3000 = 240V, 3000 W
11. Internal Thermocouple Calibration (Heater)
J = Type J
K = Type K
12. Surface Finish of Assembly and Heater
X = Unfinished
E = Electropolished
13. Process Thermocouple Calibration (Assembly)
J = Type J
K = Type K
14. O-Ring Material
A = Viton® 500°F (260°C)
M = Alloy X750® 1300°F (704°C)
T = Teflon® encapsulated Viton® 392°F (200°C)

366 WATLOW®
Circulation Heaters

WATROD™ and FIREBAR®

Circulation Heaters

Circulation heaters provide a ready-made means to

install electric heating with a minimal amount of time
and labor. This is accomplished by combining heating
elements, vessel, insulation, terminal enclosure,
mounting brackets and inlet and outlet connections
into a complete assembly.
Made from NPT screw plug or ANSI flange heater
assemblies mated with a pressure vessel (tank),
circulation heaters are designed to heat forced-circulation
air, gases or liquids. Ideal for either in-line or side-arm
operations, these assemblies direct fluids past FIREBAR®
or WATROD™ heating elements, to deliver fast response Flange
Assembly
and even heat distribution. Gasket

Watlow® meets virtually all your circulation heater

assembly needs with made-to-order units. These units Threaded
Pipe Outlet
can be made from a wide range of heating element
sheath materials, wattages, vessel sizes and materials,
pressure ratings, terminal enclosures and controls. Jacket
Mounting
Lugs
Performance Capabilities 1 in. (25 mm)
Insulation
• Watt densities to 120 W/in (18.6 W/cm )
2 2 Pressure
Vessel
• Wattages to three megawatts
Threaded
• UL® and CSA component recognition to 600VAC Pipe Inlet
• Ratings to ANSI Class 600 pressure class
• Incoloy® sheath temperatures to 1600°F (870°C)
• Passivated 316 stainless steel sheath temperatures to FIREBAR assemblies pack more wattage in a
1200°F (650°C) smaller heater bundle
• Steel sheath temperatures to 750°F (400°C) • Replaces larger flanges with round tubular elements,
with a smaller package
• Copper sheath temperatures to 350°F (175°C)
Compacted MgO insulation filled elements
Features and Benefits • Maximizes dielectric strength, heat transfer and life
Catalog screw plug and flange part numbers 1 inch (25 mm) thermal insulation rated to
• Provides a wide selection of WATROD and FIREBAR 750°F (400°C)
elements to meet specific application requirements • Reduces heat loss from the vessel
Type Sizes (in.) Heavy-guage steel jacket (shroud)
• Protects thermal insulation and heating vessel and
NPT Screw Plugs 11⁄4, 21⁄2
comes with protective primer coating
ANSI flanges 3, 4, 5, 6, 8, 10, 12, 14

ANSI B16.5 Class 150 on 4 or 6 inch FIREBAR

element flanges and 3 to 14 inch WATROD
element flanges
RAPID SHIP
• 1 ⁄ to 5 in. NPS assemblies will ship same day up to 5 pieces
1
4

• Meets recognized agency standards • 4 in. NPS, 316 SS assemblies will ship next day up to 5 pieces
• 6 in. NPS assemblies will ship same day up to 2 pieces
• 6 in. NPS, 316 SS assemblies will ship next day up to 2 pieces
• 8 to 14 in. NPS assemblies will ship next day up to 2 pieces

WATLOW® 367
Circulation Heaters

WATROD and FIREBAR

Circulation Heaters

Features and Benefits (Continued) Flange mounting holes

All catalog units rated to ANSI pressure Class 150 • Straddles centerline to comply with industry standards
• Provides pressure vessels (tanks) that are either carbon UL® and CSA component recognition under file
or 316 stainless steel numbers E52951 and 31388 respectively
Standard offering includes units rated for up to and • Meets industry safety standards
including ANSI pressure class 600 (application review Typical Applications
required)
Water:
• Provides pressure vessels (tanks) available in carbon
steel, 304 or 316 stainless steel materials • Deionized
• Includes schedule 40, standard and 80 pipe used in the • Demineralized
pressure vessel construction • Clean
Catalog units provided with NPT or ANSI Class 150 • Potable
nozzle connection • Process
• Makes installation easy. Inlet and outlet nozzle • Industrial water rinse tanks
connections are threaded MNPT on 8 in. (203 mm) and
• Hydraulic oil, crude, asphalt
smaller tanks. Class 150 flanged connections on
10 in. (254 mm) and larger tanks • Lubricating oils at API specified watt densities
Mounting lugs are welded onto the tank wall of all • Heat transfer oil
21⁄2 in. (64 mm) NPT and larger units • Paraffin
• Provides mounting support • Caustic cleaners
General purpose (NEMA 1), moisture resistant • Nitrogen, hydrogen and other air/gas systems
(NEMA 4), moisture/explosion resistant (NEMA 4/7)
enclosures available • Superheating steam
• Offers easy access to terminal wiring

Options
Terminal Enclosures Certified Enclosures
General purpose (NEMA 1) terminal enclosures, without CSA, ATEX or IECEx certified moisture and/or explosion
thermostats, are supplied on all Watlow circulation resistant terminal enclosures protect wiring in hazardous
heaters. Moisture and explosion resistant ratings are gas environments. These terminal enclosures, covered
available to meet specific application needs. For screw under CSA file number 61707, ATEX certificate # KEMA
plug terminal enclosures, refer to page 193. 07ATEX0172X or IECEx certificate # IECEx CSA 09.0010
For flange terminal enclosures, refer to page 265. are available on WATROD flange heaters. For additional
information, see page 611 and 612 or contact your
Stand-off Terminal Enclosures Watlow representative.
Stand-off terminal enclosures help protect terminal To order, specify CSA or ATEX or IECEx certified
enclosures against excessive temperatures. For details, enclosure, process temperature (°F), maximum
refer to page 261. ambient temperature, maximum working pressure of
application (psig), media being heated and heater
ASME Pressure Vessel Code Welding mounting orientation (horizontal or vertical) and
Flange or screw plug assemblies can be provided with an flange size.
ASME Section VIII, Div. I pressure vessel stamp upon
Thermostats
request.
To provide process temperature control, Watlow offers
optional single- and double-pole thermostats.
Branch Circuits Thermostats are typically mounted in the terminal
Branch circuits are designed for 48 amperes per circuit enclosure. Optional side mounting on vessel also
maximum. Contact your Watlow representative for circuit available.
requirements other than those listed in the stock charts. See Screw Plug Immersion Heaters, page 189 and
Flange Immersion Heaters, on page 261 for details.

368 WATLOW®
Circulation Heaters

WATROD and FIREBAR

Circulation Heaters
Options (Continued)

Baffles Sheath Materials

The following sheath materials are available on WATROD
Direction of Flow and FIREBAR heating elements:
Standard Sheath Materials
WATROD Incoloy®
316 SS
Steel
Copper
Baffles mounted on the heating element bundle enhance
and/or modify liquid or gas flow for better heat transfer. FIREBAR Incoloy®

For critical sheath temperature and low flow conditions,

baffles may be required. Made-to-Order Sheath Materials
Contact your Watlow representative for details. WATROD 304 SS
Monel®
FIREBAR 304 stainless steel

Thermocouples
To sense process or element sheath temperature, ASTM
Type J or K thermocouples are available.
Wattages and Voltages
Watlow routinely supplies circulation heaters with
See Screw Plug Immersion Heaters, page 190 and
120 to 480VAC as well as wattages from 500 watts
Flange Immersion Heaters, on page 261 for details.
to one megawatt. If required, Watlow will configure
circulation heaters with voltages and wattages outside
these parameters.
Process Thermocouple in Nozzle For more information on special voltage and wattage
(Must specify which nozzle) configurations, contact your Watlow representative.

Ref
T

Ref. Ref. Dimension

Tank Size Nozzle Size "A"
11⁄4 3
⁄4 NPT 83⁄16
21⁄2 1 NPT 83⁄16
3 1 NPT 83⁄16
4 11⁄2 NPT 103⁄8
5 2 NPT 111⁄16
6 21⁄2 NPT 133⁄8
8 21⁄2 NPT 143⁄8
For 10 in. (254 mm) and larger tanks contact your Watlow representative
for dimension.

WATLOW® 369
Circulation Heaters

WATROD and FIREBAR

Circulation Heaters
Options (Continued)

Pressure Vessels Inlet and Outlet Nozzle Connections

All catalog pressure vessel (tank) materials consist of All inlet and outlet materials are compatible with the
schedule 40 pipe and 150# class forged fittings and are pressure vessel material and pressure class rating.
made from one of the following materials: Vessel sizes from 11⁄4 to 8 inches are typically
• Carbon steel configured with MNPT (Male National Pipe Thread)
nozzles. Optional NPT and flange sizes can be supplied
• 316 stainless steel
to mate with existing piping.
All catalog pressure vessels (tanks) are steel unless
10 inch and larger vessels are supplied with Class 150
otherwise noted.
inlet and outlet flanges. Optional Class 300 or Class 600
316 stainless steel pressure vessels (tanks) are can be provided to mate with existing piping.
passivated on all wetted surfaces. Available from
To order, specify type, size and pressure class rating
Assembly Stock on 21⁄2 inch NPT and 4 or 6 inch ANSI
for both inlet and outlet nozzle/flange connections.
flange circulation heaters.

Passivated Finish Protective Steel Jacket (Shroud)

For critical applications, passivation will remove free iron To protect circulation heaters from weather or
from all wetted surfaces. wash-down conditions, fully welded (weatherproof) or
Contact your Watlow representative for details. partially welded (standard) outer protective steel jackets
are available. Standard steel, or made-to-order 304 or
316 stainless steel can be supplied. Jacket diameter is
Gaskets dependent upon thermal insulation thickness.
Rubber, asbestos-free and spiral wound gaskets are To order, specify protective steel jacket, material type
available for all heater flange, and inlet and outlet and weatherproof, if desired.
flange sizes.
Watlow recommends ordering spares in case replacement
becomes necessary.
To order, specify gasket type, flange size/rating and
process operating temperature.
For details on gasket materials and temperature ratings,
see page 262.

370 WATLOW®
Circulation Heaters

WATROD and FIREBAR

Circulation Heaters
Technical Data

Maximum Velocities Application Hints

The rate at which a gas or liquid flows through inlet and • Select the recommended heating element sheath
outlet pipes is critical to maintaining the desired output material and watt density for the substance being
temperature. Pressure drop through the circulation heater heated. Use the Supplemental Applications Chart on
must be considered to properly size blowers or pumps. pages 599 to 604. If unable to determine the correct
The Maximum Velocity to Avoid Excessive Pressure Drop heating element type and material, contact your
chart gives recommended maximum velocities, in feet per Watlow representative.
second and meters per second of gas or liquid being • Assure selecting proper vessel by considering the
heated and nominal pipe size. pressure or flow rate, process temperature and
Maximum Velocity to Avoid Excessive Pressure Drop corrosiveness of the media being heated. If assistance
with vessel selection is required, contact your Watlow
Nominal Pipe Size Maximum Velocity
Fluid in. ft/sec (m/sec)
representative.
Gases All 200 (61.0) • For maintenance/replacement procedures, retain an
Liquid 4 and smaller 10 (3.0) area twice the circulation heater’s overall length to
Liquid 6-8 15 (5.0) permit easy removal and inspection of screw plug
Liquid 10-12 19 (6.0) or flange heater assemblies.
Liquid 14-16 21 (6.4)
Liquid 18-20 23 (7.0)
• Choose a FIREBAR assembly when you require:
Liquid 24 24 (7.3) • A smaller package
• More kilowatts or lower watt density in an equally
sized WATROD circulation tank.
Vessel Orientation Guidelines • Minimize problems associated with low flow or low liquid
Correctly orienting the heating vessel assures lower
level conditions with a low liquid level sensor and/or
terminal enclosure temperatures and element immersion.
sheath high-limit control.
Detailed instructions on vessel orientation are contained
in the Installation and Maintenance Instructions that • Ensure wiring integrity by making sure terminal enclosure
accompanies all circulation heaters. temperature does not exceed 400°F (205°C).
The following are guidelines for vessel orientation in liquid • Size power feeder wires in accordance with national
and gas heating applications. electrical code guidelines and other applicable codes
Liquids • Protect against electrical shock by properly grounding
the unit per NEC requirements.
Orient circulation heater:
• One or more circulation heaters may be connected in
• Horizontally with inlet and outlet pipes pointing up
series to achieve the desired total kilowatt or
• Vertically with the terminal enclosure up and the inlet temperature output.
pipe on the bottom
These orientations ensure the heating elements will be
immersed at all times and help prevent premature failure.
Air or Gases
Orient circulation heater:
• Horizontally with the inlet nozzle closest to the terminal
enclosure
• Vertically with terminal enclosure at the bottom of the
tank. Use the nozzle nearest the bottom as the inlet
connection
If installation constraints do not allow mounting in
accordance with these guidelines, contact your
Watlow representative.
WATLOW® 371
 D ED Y
T
T EN ILI
B
Circulation Heaters EXAPA
C

WATROD and FIREBAR

Circulation Heaters

Performance Capabilities Options

• Up to 3000psi design pressure Exotic Sheath Materials
Contact your Watlow representative for details and
Features and Benefits availability.
Offering includes units rated above ANSI pressure
class 600 Pressure Vessels
• Pressure vessel tanks are available in “H” series stainless Made-to-order units can be made in a variety of materials,
steel, Titanium, Incoloy®, Alloy 600, Chrome Moly, Monel, flange sizes and pressure classes.
Duplex and 321 stainless steel To order, specify pressure vessel (tank) size, material
and pressure class.
Ratings to ANSI class 2500 pressure class are available
for high-pressure applications.

High-Temperature Thermal Insulation

To further minimize heat loss, the pressure vessel’s
standard one inch thermal insulation wrap may be
replaced with thicker or higher temperature insulation.
For more information, contact your Watlow representative.
To order, specify insulation thickness, standard or
high temperature insulation and temperature rating.
Vessels may be supplied with a primer coating
without insulation.
To order, specify no insulation.

Support Saddles
To mate with an existing installation, customized support
saddle(s) and/or mounting lugs are available.
To order, specify mounting lugs or support saddles
and supply a dimensional drawing.

372 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Clean Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
Ship Wt. "A" Dim. "B" Dim. "C" Dim. 1 ⁄4 inch NPT Screw Plug
1
# Code
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (WATROD) 67⁄16 in. Ref.
60 W/in2 4 120/240 3.0 1 1 CBEC15A6S RS 23 (11) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) (163.5 mm)
Steel Tank
240 4.0 1 1 CBEC19A10S RS 29 (14) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
2-Copper
Elements 240 5.0 1 1 CBEC23J10S RS 29 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4)
¾ in.
(9.3 W/cm2) 240 6.0 1 1 CBEC27J10S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) NPT Inlet
and Outlet
A Ref.
11⁄4 inch NPT Screw Plug (FIREBAR) B
90 W/in2 240 1.5 1 1 CBDNF7R10S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
Steel Tank
480 1.5 1 1 CBDNF7R11S RS 26 (12) 24 ⁄8 (625.5) 15
5
(381) 31⁄8 (79.4)
1-Incoloy ®

Elements 240 3.0 1 1 CBDNF11G10S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
(14 W/cm2) 480 3.0 1 1 CBDNF11G11S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
C Ref.
240 5.0 3 1 CBDNF16G3S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
480 5.0 3 1 CBDNF16G5S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) ½ in.
4 in. NPT
240 6.5 3 1 CBDNF19G3S RS 30 (14) 32 ⁄8 (828.7) 23
5
(584) 3 ⁄8
1
(79.4) (102 mm) Drain
480 6.5 3 1 CBDNF19G5S RS 30 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
240 8.5 3 1 CBDNF24L3S RS 31 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4)
480 8.5 3 1 CBDNF24L5S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) 3¾ in.
(95 mm)
240 10.5 3 1 CBDNF29R3S RS 43 (20) 42 ⁄8 (1082.7) 32
5
(813) 4 ⁄8 (111.1)
3

480 10.5 3 1 CBDNF29R5S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)

240 12.7 3 1 CBDNF34R3S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1) 21⁄2 inch NPT Screw Plug
480 12.7 3 1 CBDNF34R5S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
240 17.0 3 1 CBDNF45G3S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) 73⁄16 in. Ref.
(182.6 mm) 113⁄16 in.
480 17.0 3 1 CBDNF45G5S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) (284.2 mm)
480 21.5 3 1 CBDNF55R5S RS 71 (33) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) 1 in.
NPT Inlet
and Outlet
21⁄2 inch NPT Screw Plug (WATROD)
60 W/in2 A Ref.
240 6.0 3 1 CBLC714L3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) B
Steel Tank C
480 6.0 3 1 CBLC714L5S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
3-Copper
240 7.5 3 1 CBLC717L3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 1¼ in.
Elements (32 mm)
(9.3 W/cm2) 480 7.5 3 1 CBLC717L5S RS 24 (11) 34 ⁄4 (881) 22 ⁄2 (572) 16 ⁄2 (419)
3 1 1

240 9.0 3 1 CBLC720L3S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
415⁄16 in.
480 9.0 3 1 CBLC720L5S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (125.4 mm) Ref.
240 12.0 3 1 CBLC726C3S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) ½ in.
55⁄8 in. NPT Drain
480 12.0 3 1 CBLC726C5S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 3⁄8(Threads
-16 UNC
(142.9 mm)
(4 Places)
240 15.0 3 1 CBLC731L3S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 31⁄8 in.
(79.4 mm)
480 15.0 3 1 CBLC731L5S RS 29 (14) 44 ⁄4 (1135) 32 ⁄2 (1129) 26 ⁄2 (673)
3 1 1

240 18.0 3 1 CBLC737C3S RS 30 (14) 571⁄4 (1453) 45 (1143) 39 (991) 43⁄8 in.
480 18.0 3 1 CBLC737C5S RS 30 (14) 571⁄4 (1453) 45 (1143) 39 (991) (111.1 mm)

4 Wired for higher voltage

RAPID SHIP
• RS - Same day shipment up to 5 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media

WATLOW® 373
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Clean Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
"C" Dim. 2 ⁄2 inch NPT Screw Plug
1
# Code Ship Wt. "A" Dim. "B" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
21⁄2 inch NPT Screw Plug (FIREBAR) 73⁄16 in. Ref.
90 W/in2 8 (182.6 mm) 113⁄16 in.
240 15.0 3 1 CBLNF15C3S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank (284.2 mm)
480 15.0 3 1 CBLNF15C5S RS 22 (10) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 16 ⁄2 (419)
1
1 in.
3-Incoloy®
240 20.0 3 1 CBLNF18C3S RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) NPT Inlet
Elements and Outlet
(14 W/cm2) 480 20.0 3 1 CBLNF18C5S 3 RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
480 25.0 3 1 CBLNF23C5S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) A Ref.
B C
480 32.0 3 1 CBLNF28L5S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 38.0 3 1 CBLNF33L5S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 1¼ in.
(32 mm)

3 inch - 150 lb ANSI Flange (WATROD)

60 W/in2 415⁄16 in.
120 6.0 1 1 CFMC715J10S RS 66 (30) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (125.4 mm)
Steel Tank Ref.
240 6.0 3 1 CFMC715J3S RS 66 (30) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) ½ in.
3-Copper
55⁄8 in. NPT Drain
Elements 480 6.0 1 1 CFMC715J11S RS 66 (30) 35 ⁄4
1
(894) 221⁄2 (573) 161⁄2 (419) 3⁄8-16 UNC
(Threads (142.9 mm)
(9.3 W/cm2) 480 6.0 3 1 CFMC715J5S RS 66 (30) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (4 Places)
31⁄8 in.
120 9.0 1 1 CFMC721J10S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (79.4 mm)
240 9.0 3 1 CFMC721J3S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
43⁄8 in.
480 9.0 1 1 CFMC721J11S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (111.1 mm)
480 9.0 3 1 CFMC721J5S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
3 inch - 150 lb ANSI Flange
240 12.0 3 1 CFMC727A3S RS 80 (37) 45 ⁄4
1
(1148) 32 ⁄2
1
(826) 261⁄2 (673) 43⁄8 in.
(111.1 mm)
480 12.0 1 1 CFMC727A11S RS 80 (37) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
480 12.0 3 1 CFMC727A5S RS 80 (37) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
½ in.
240 15.0 3 1 CFMC732J3S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) NPT Drain
480 15.0 1 1 CFMC732J11S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
711⁄16 in. Ref.
480 15.0 3 1 CFMC732J5S RS 96 (44) 45 ⁄4
1
(1148) 32 ⁄2
1
(826) 261⁄2 (673) (195.3 mm) 11½ in. Ref.
(292 mm)
240 18.0 3 1 CFMC738A3S RS 98 (45) 57 ⁄4
3
(1465) 45 (1143) 39 (991)
1 in.
480 18.0 1 1 CFMC738A11S RS 98 (45) 573⁄4 (1465) 45 (1143) 39 (991) NPT Inlet
A Ref. & Outlet
480 18.0 3 1 CFMC738A5S RS 98 (45) 573⁄4 (1465) 45 (1143) 39 (991) B C

3 Wired for 3-phase operation only

RAPID SHIP
• RS - Same day shipment up to 5 pieces
5 When steel vessel materials are used in this
1¼ in.
(32 mm)
(2 Places)
application, some rust may be present in the 3⁄8-16 UNC 55⁄8 in. Ref.
process media (Threads (142.9 mm)
(4 Places)
8 Can be wired for 1-phase operation ½ in.
31⁄8 in. Dia. NPT
Truck Shipment only (79.4 mm) Ref. Drain

374 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

®
Circulation Heaters

Application: Clean Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 4 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 513⁄16 in.
(147.6 mm)
4 inch - 150 lb ANSI Flange (WATROD)
60 W/in2 240 12.0 1 2 CFOC715J10S RS 124 (57) 39 (989) 201⁄2 (521) 17 (432)
Steel Tank ½ in.
240 12.0 3 1 CFOC715J3S RS 124 (57) 39 (989) 20 ⁄2
1
(521) 17 (432)
6-Copper NPT Drain
Elements 480 12.0 1 1 CFOC715J11S RS 124 (57) 39 (989) 20 ⁄2
1
(521) 17 (432)
(9.3 W/cm2) 480 12.0 3 1 CFOC715J5S RS 124 (57) 39 (989) 201⁄2 (521) 17 (432) 125⁄8 in. Ref. 143⁄8 in. Ref.
(320.7 mm) (365.1 mm)
240 18.0 1 2 CFOC721J10S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
240 18.0 3 1 CFOC721J3S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) 1½ in.
A Ref. NPT Inlet
480 18.0 1 1 CFOC721J11S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) and Outlet
B C
480 18.0 3 1 CFOC721J5S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
240 24.0 1 2 CFOC727A10S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1¼ in.
240 24.0 3 2 CFOC727A3S RS 160 (73) 49 ⁄2 1
(1256) 31 (787) 271⁄2 (699) (32 mm)
(2 Places)
480 24.0 1 1 CFOC727A11S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699) 3⁄8(Threads
-16 UNC 65⁄8 in.
(168.3 mm)
(4 Places)
480 24.0 3 1 CFOC727A5S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699) ½ in.
311⁄16 in. NPT
240 30.0 3 2 CFOC732J3S RS 163 (74) 49 ⁄2 1
(1256) 31 (787) 27 ⁄2
1
(699) (93.7 mm) Drain

480 30.0 1 2 CFOC732J11S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 30.0 3 1 CFOC732J5S RS 163 (74) 49 ⁄2 1
(1256) 31 (787) 271⁄2 (699)
240 36.0 3 2 CFOC738A3S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 36.0 1 2 CFOC738A11S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 36.0 3 1 CFOC738A5S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 50.0 3 2 CFOC751A5S RS 234 (107) 70 ⁄21
(1789) 52 (1321) 481⁄2 (1232)
480 60.0 3 2 CFOC760J5S S 297 (135) 91 ⁄2
1
(2326) 73 (1854) 66 (1676)
5 When steel vessel materials are used in this
RAPID SHIP
• RS - Same day shipment up to 5 pieces
application, some rust may be present in the
process media
• S - 10 day lead time
Truck Shipment only

WATLOW® 375
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Clean Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 5 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del lbs (kg) in. (mm) in. (mm) in. (mm) 59⁄16 in. Ref.
5 inch - 150 lb ANSI Flange (WATROD) (141.3 mm)
60 W/in2 240 24.0 1 3 CFNC727A10S RS 140 (64) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8)
½ in.
Steel Tank 240 24.0 3 2 CFNC727A3S RS 140 (64) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) NPT Drain
6-Copper 480 24.0 1 3 CFNC727A11S RS 140 (64) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8)
Elements 480 24.0 3 1 CFNC727A5S RS 140 (64) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8)
(9.3 W/cm )2 125⁄8 in. Ref.
240 30.0 3 2 CFNC732J3S RS 142 (65) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) (320.7 mm)
C
480 30.0 1 2 CFNC732J11S RS 142 (65) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8)
480 30.0 3 1 CFNC732J5S RS 142 (65) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) 2 in.
240 36.0 3 2 CFNC738A3S RS 160 (73) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1) NPT Inlet
A Ref. and Outlet 25 in.
480 36.0 1 2 CFNC738A11S RS 160 (73) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1) B
(635 mm)
480 36.0 3 1 CFNC738A5S RS 160 (73) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1)
480 50.0 3 2 CFNC751A5S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232) 25 (633.0) 1¼ in.
480 60.0 3 2 CFNC760J5S S 190 (87) 811⁄8 (2060.6) 617⁄8 (1572) 307⁄8 (784.2) (32 mm)
(2 Places)

5 inch - 150 lb ANSI Flange (WATROD) 3⁄8-16 UNC 75⁄8 in.

(193.7 mm)
60 W/in2 240 36.0 3 3 CFNC727A3XS RS 145 (66) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) (Threads
(4 Places)
Steel Tank 480 36.0 1 3 CFNC727A11XS RS 145 (66) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) ½ in.
NPT
9-Copper 480 36.0 3 1 CFNC727A5XS RS 145 (66) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) Drain
Elements 240 45.0 3 3 CFNC732J3XS RS 147 (67) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) 4¼ in.
(9.3 W/cm2)
480 45.0 1 3 CFNC732J11XS RS 147 (67) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8) (108 mm)
480 45.0 3 3 CFNC732J5XS RS 147 (67) 491⁄4 (1249.0) 30 (762) 147⁄8 (378.8)
240 54.0 3 3 CFNC738A3XS RS 166 (76) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1)
480 54.0 1 3 CFNC738A11XS RS 166 (76) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1) 6 inch - 150 lb ANSI Flange
480 54.0 3 3 CFNC738A5XS RS 166 (76) 561⁄4 (1427.0) 37 (940) 185⁄8 (473.1)
65⁄8 in. Ref.
480 75.0 3 3 CFNC751A5XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232) 25 (633.0) (168.3 mm)
480 90.0 3 3 CFNC760J5XS S 200 (91) 811⁄8 (2060.6) 617⁄8 (1572) 307⁄8 (784.2)
½ in.
NPT Drain
6 inch - 150 lb ANSI Flange (WATROD)
60 W/in2 240 24.0 1 3 CFPC715G10S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
1211⁄16 in. Ref. 147⁄16 in. Ref.
Steel Tank 240 24.0 3 2 CFPC715G3S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) (322.3 mm) (366.7 mm)
12-Copper 480 24.0 1 2 CFPC715G11S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Elements 480 24.0 3 1 CFPC715G5S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) 2½ in.
(9.3 W/cm2) NPT Inlet
240 36.0 1 4 CFPC721G10S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
A Ref. and Outlet
240 36.0 3 2 CFPC721G3S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) B C
480 36.0 1 2 CFPC721G11S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 36.0 3 1 CFPC721G5S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 48.0 3 4 CFPC726R3S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699) 3½ in.
480 48.0 1 3 CFPC726R11S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699) (89 mm)
(2 Places)
480 48.0 3 2 CFPC726R5S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699) 8¾ in.
¾-10 UNC 2B
240 60.0 3 4 CFPC732G3S RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) (Threads (222 mm)
(4 Places)
480 60.0 1 3 CFPC732G11S RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) ½ in.
480 60.0 3 2 CFPC732G5S RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) NPT
Drain
240 72.0 3 4 CFPC737R3S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) 4¾ in.
480 72.0 3 2 CFPC737R5S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (121 mm)
480 100.0 3 4 CFPC750R5S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 120.0 3 4 CFPC760G5S S 360 (164) 93 (2361) 73 (1854) 66 (1676)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
• S - 10 day lead time
Truck Shipment only
376 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

®
Circulation Heaters

Application: Clean Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
6 inch - 150 lb ANSI Flange
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.
Description Volts kW Ph Circ. Number Del lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
(168.3 mm)
6 inch - 150 lb ANSI Flange (WATROD)
60 W/in2 240 30.0 1 3 CFPC715G10XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
Steel Tank NPT Drain
240 30.0 3 5 CFPC715G3XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-Copper
Elements 480 30.0 1 3 CFPC715G11XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
1211⁄16 in. Ref. 147⁄16 in. Ref.
(9.3 W/cm2) 480 30.0 3 1 CFPC715G5XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432) (322.3 mm) (366.7 mm)
240 45.0 1 5 CFPC721G10XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
2½ in.
240 45.0 3 5 CFPC721G3XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Inlet
and Outlet
480 45.0 1 3 CFPC721G11XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432) A Ref.B C
480 45.0 3 5 CFPC721G5XS RS 223 (102) 40 ⁄2 (1027) 20 ⁄2
1 1
(521) 17 (432)
240 60.0 3 5 CFPC726R3XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
480 60.0 1 3 CFPC726R11XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) 3½ in.
(89 mm)
480 60.0 3 5 CFPC726R5XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) (2 Places)
8¾ in.
240 75.0 3 5 CFPC732G3XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) ¾-10 UNC 2B
(Threads (222 mm)
480 75.0 1 5 CFPC732G11XS RS 288 (131) 51 (1294) 31 (787) 27 ⁄2
1
(699) (4 Places)
½ in.
NPT
480 75.0 3 5 CFPC732G5XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) Drain
240 90.0 3 5 CFPC737R3XS RS 296 (134) 72 (1827) 52 (1321) 48 ⁄2 (1232)
1
4¾ in.
(121 mm)
480 90.0 3 5 CFPC737R5XS RS 296 (134) 72 (1827) 52 (1321) 481⁄2 (1232)
480 125.0 3 5 CFPC750R5XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
480 150.0 3 5 CFPC760G5XS S 370 (168) 93 (2361) 73 (1854) 66 (1676)
8 inch - 150 lb ANSI Flange
8 inch - 150 lb ANSI Flange (WATROD) 75⁄8 in.
60 W/in2 (193.7 mm)
240 50.0 3 3 CFRC721N3S RS 340 (155) 471⁄4 (1199.0) 243⁄4 (627.0) 211⁄4 (538.0)
Steel Tank
480 50.0 1 3 CFRC721N11S RS 340 (155) 471⁄4 (1199.0) 243⁄4 (627.0) 211⁄4 (538.0)
18-Copper ½ in.
Elements 480 50.0 3 2 CFRC721N5S RS 340 (155) 471⁄4 (1199.0) 243⁄4 (627.0) 211⁄4 (538.0) NPT Drain
(7.5 W/cm2) 240 75.0 3 6 CFRC729N3S RS 360 (164) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
480 75.0 3 2 CFRC729N5S RS 360 (164) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) 1411⁄16 in. Ref. 14½ in. Ref.
(373.1 mm) (368 mm)
240 100.0 3 6 CFRC737E3S RS 385 (175) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
480 100.0 3 3 CFRC737E5S RS 385 (175) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
2½ in.
240 125.0 3 6 CFRC745E3S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) A Ref. NPT Inlet C
B and Outlet
480 125.0 3 6 CFRC745E5S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 150.0 3 6 CFRC752N5S RS 440 (200) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
3½ in.
480 175.0 3 6 CFRC760N5S RS 465 (211) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) (89 mm)
(2 Places)
480 200.0 3 6 CFRC768E5S RS 510 (232) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) ¾-10 UNC 2B 10¾ in.
(Threads (273 mm)
5 When steel vessel materials are used in this
RAPID SHIP
• RS - Next day shipment up to 2 pieces
application, some rust may be present in the
(4 Places)
½ in.
NPT
process media
Drain
• S - 10 day lead time Truck Shipment only
5¾ in.
(146 mm)

WATLOW® 377
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Deionized or Demineralized Water

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 21⁄2 inch NPT Screw Plug
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
21⁄2 inch NPT Screw Plug (WATROD) 73⁄16 in. Ref.
60 W/in2 (182.6 mm) 113⁄16 in.
240 6.0 3 1 CBLR714L3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
316 SS (284.2 mm)
480 6.0 3 1 CBLR714L5S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Tank 1 in.
3-316 SS 240 7.5 3 1 CBLR717L3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) NPT Inlet
and Outlet
Elements 480 7.5 3 1 CBLR717L5S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
(9.3 W/cm2)
240 9.0 3 1 CBLR720L3S RS 26 (12) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 161⁄2 (419) A Ref.
Passivated B C
480 9.0 3 1 CBLR720L5S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 12.0 3 1 CBLR726C3S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 1¼ in.
(32 mm)
480 12.0 3 1 CBLR726C5S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 15.0 3 1 CBLR731L3S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
415⁄16 in.
480 15.0 3 1 CBLR731L5S RS 29 (14) 44 ⁄4
3
(1135) 321⁄2 (1129) 261⁄2 (673) (125.4 mm)
Ref.
240 18.0 3 1 CBLR737C3S RS 30 (14) 57 ⁄4
1
(1453) 45 (1143) 39 (991) ½ in.
55⁄8 in. NPT Drain
480 18.0 3 1 CBLR737C5S RS 30 (14) 571⁄4 (1453) 45 (1143) 39 (991) 3⁄8-16 UNC
(Threads (142.9 mm)
(4 Places)
31⁄8 in.
4 inch - 150 lb ANSI Flange (WATROD) (79.4 mm)
60 W/in2 240 12.0 1 2 CFOR716A10S RS 124 (57) 39 (989) 201⁄2 (521) 17 (432)
316 SS 43⁄8 in.
240 12.0 3 1 CFOR716A3S RS 124 (57) 39 (989) 201⁄2 (521) 17 (432) (111.1 mm)
Tank
6-316 SS 480 12.0 1 1 CFOR716A11S RS 124 (57) 39 (989) 20 ⁄2
1
(521) 17 (432)
Elements 4 inch - 150 lb ANSI Flange
480 12.0 3 1 CFOR716A5S RS 124 (57) 39 (989) 201⁄2 (521) 17 (432)
(9.3 W/cm2) 513⁄16 in.
240 18.0 1 2 CFOR722A10S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
Passivated (147.6 mm)
240 18.0 3 1 CFOR722A3S RS 127 (58) 39 (989) 20 ⁄2
1
(521) 17 (432)
480 18.0 1 1 CFOR722A11S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
½ in.
480 18.0 3 1 CFOR722A5S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) NPT Drain

240 24.0 1 2 CFOR727J10S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699)
125⁄8 in. Ref. 143⁄8 in. Ref.
240 24.0 3 2 CFOR727J3S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699) (320.7 mm) (365.1 mm)
480 24.0 1 1 CFOR727J11S RS 160 (73) 49 ⁄2 1
(1256) 31 (787) 27 ⁄2
1
(699)
480 24.0 3 1 CFOR727J5S RS 160 (73) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1½ in.
A Ref. NPT Inlet
and Outlet
240 30.0 3 2 CFOR733A3S RS 163 (74) 49 ⁄2 1
(1256) 31 (787) 27 ⁄2
1
(699) B C
480 30.0 1 2 CFOR733A11S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 30.0 3 1 CFOR733A5S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1¼ in.
(32 mm)
240 36.0 3 2 CFOR738J3S RS 229 (104) 70 ⁄21
(1789) 52 (1321) 48 ⁄2
1
(1232) (2 Places)
3⁄8-16 UNC 65⁄8 in.
480 36.0 1 2 CFOR738J11S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (Threads (168.3 mm)
(4 Places)
½ in.
480 36.0 3 1 CFOR738J5S RS 229 (104) 70 ⁄21
(1789) 52 (1321) 48 ⁄2
1
(1232) 311⁄16 in. NPT
(93.7 mm) Drain
480 50.0 3 2 CFOR751J5S RS 234 (107) 70 ⁄21
(1789) 52 (1321) 48 ⁄2
1
(1232)
480 60.0 3 2 CFOR761A5S RS 297 (135) 911⁄2 (2326) 73 (1854) 66 (1676)

RAPID SHIP
• RS - Next day shipment up to 5 pieces
Truck Shipment only

378 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Deionized or Demineralized Water

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
(168.3 mm)
6 inch - 150 lb ANSI Flange (WATROD)
60 W/in2 240 24.0 1 3 CFPR715N10S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
316 SS Tank 240 24.0 3 2 CFPR715N3S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
12-316 SS
Elements 480 24.0 1 2 CFPR715N11S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
1211⁄16 in. Ref. 147⁄16 in. Ref.
(9.3 W/cm2) 480 24.0 3 1 CFPR715N5S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) (322.3 mm) (366.7 mm)
Passivated 240 36.0 1 4 CFPR721N10S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 36.0 3 2 CFPR721N3S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) 2½ in.
NPT Inlet
480 36.0 1 2 CFPR721N11S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) A Ref. and Outlet
B C
480 36.0 3 1 CFPR721N5S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 48.0 3 4 CFPR727E3S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699)
480 48.0 1 3 CFPR727E11S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699)
3½ in.
480 48.0 3 2 CFPR727E5S RS 222 (101) 51 (1294) 31 (787) 271⁄2 (699) (89 mm)
(2 Places)
240 60.0 3 4 CFPR732N3S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) 8¾ in.
¾-10 UNC 2B
480 60.0 1 3 CFPR732N11S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) (Threads (222 mm)
(4 Places)
480 60.0 3 2 CFPR732N5S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) ½ in.
NPT
240 72.0 3 4 CFPR738E3S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) Drain
480 72.0 3 2 CFPR738E5S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) 4¾ in.
(121 mm)
480 100.0 3 4 CFPR751E5S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 120.0 3 4 CFPR760N5S RS 360 (164) 93 (2361) 73 (1854) 66 (1676)

6 inch - 150 lb ANSI Flange (WATROD)

60 W/in2 240 30.0 1 3 CFPR715N10XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
316 SS Tank 240 30.0 3 5 CFPR715N3XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-316 SS
Elements 480 30.0 1 3 CFPR715N11XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(9.3 W/cm )2
480 30.0 3 1 CFPR715N5XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Passivated 240 45.0 1 5 CFPR721N10XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 45.0 3 5 CFPR721N3XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 45.0 1 3 CFPR721N11XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 45.0 3 5 CFPR721N5XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 60.0 3 5 CFPR727E3XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
480 60.0 1 3 CFPR727E11XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
480 60.0 3 5 CFPR727E5XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
240 75.0 3 5 CFPR732N3XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 75.0 1 5 CFPR732N11XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 75.0 3 5 CFPR732N5XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
240 90.0 3 5 CFPR738E3XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
480 90.0 3 5 CFPR738E5XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
480 125.0 3 5 CFPR751E5XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
480 150.0 3 5 CFPR760N5XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Truck Shipment only

WATLOW® 379
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 11⁄4 inch NPT Screw Plug
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (FIREBAR) 67⁄16 in. Ref.
45 W/in2 8 240 2.0 3 1 CBDNF13A27S RS 25 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) (163.5 mm)
Steel Tank 240 2.5 3 1 CBDNF15J27S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
1-Incoloy®
Element 240 3.0 3 1 CBDNF18A27S RS 30 (14) 32 ⁄8
5
(828.7) 23 (584) 31⁄8 (79.4)
¾ in.
(7 W/cm2) 240 4.0 3 1 CBDNF22J27S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) NPT Inlet
and Outlet
480 4.0 3 1 CBDNF22J28S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) A Ref.
240 5.0 3 1 CBDNF27J27S RS 43 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1) B
480 5.0 3 1 CBDNF27J28S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)
240 6.0 3 1 CBDNF32J27S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
480 6.0 3 1 CBDNF32J28S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
240 8.0 3 1 CBDNF42A27S RS 69 (32) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
480 8.0 3 1 CBDNF42A28S RS 69 (32) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1) C Ref.
240 10.0 3 1 CBDNF51J27S RS 71 (33) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
½ in.
480 10.0 3 1 CBDNF51J28S RS 71 (33) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) 4 in. NPT
(102 mm) Drain

21⁄2 inch NPT Screw Plug (WATROD)

48 W/in2 8 240 6.0 3 1 CBLN717G3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank 480 6.0 3 1 CBLN717G5S RS 24 (11) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 161⁄2 (419) 3¾ in.
3-Incoloy® (95 mm)
Elements 240 7.5 3 1 CBLN719R3S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
(7.5 W/cm2) 480 7.5 3 1 CBLN719R5S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 9.0 3 1 CBLN724R3S RS 27 (13) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 161⁄2 (419) 21⁄2 inch NPT Screw Plug
480 9.0 3 1 CBLN724R5S RS 27 (13) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 12.0 3 1 CBLN732G3S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
73⁄16 in. Ref.
480 12.0 3 1 CBLN732G5S RS 29 (14) 44 ⁄4
3
(1135) 32 ⁄2
1
(1129) 261⁄2 (673) (182.6 mm) 113⁄16 in.
(284.2 mm)
240 15.0 3 1 CBLN739R3S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991)
1 in.
480 15.0 3 1 CBLN739R5S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991) NPT Inlet
240 18.0 3 1 CBLN747G3S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991) and Outlet

480 18.0 3 1 CBLN747G5S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991)

A Ref.
B C
2 ⁄2 inch NPT
1
Screw Plug (FIREBAR)
45 W/in2 8 240 6.0 3 1 CBLNF12A27S RS 21 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 1¼ in.
(32 mm)
Steel Tank 240 7.5 3 1 CBLNF14J27S RS 22 (10) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 16 ⁄2
1
(419)
3-Incoloy
(7 W/cm2) 240 9.0 3 1 CBLNF17A27S RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
415⁄16 in.
240 12.0 3 1 CBLNF21J27S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (125.4 mm)
Ref.
480 12.0 3 1 CBLNF21J28S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) ½ in.
55⁄8 in. NPT Drain
240 15.0 3 1 CBLNF26J27S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 3⁄8-16 UNC
(Threads (142.9 mm)
480 15.0 3 1 CBLNF26J28S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (4 Places)
31⁄8 in.
240 18.0 3 1 CBLNF31J27S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (79.4 mm)
480 18.0 3 1 CBLNF31J28S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 24.0 3 1 CBLNF41A28S RS 44 (20) 57 ⁄4
1
(1453) 45 (1143) 39 (991) 43⁄8 in.
(111.1 mm)
480 30.0 3 1 CBLNF50J28S RS 52 (24) 63 ⁄4
3
(1618) 51 ⁄2
1
(1308) 46 ⁄2 (1181)
1

8 Can be wired for 1-phase operation

RAPID SHIP
• RS - Same day shipment up to 5 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
380 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 3 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 43⁄8 in.
3 inch - 150 lb ANSI Flange (WATROD) (111.1 mm)

48 W/in2 240 6.0 1 1 CFMN718A10S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
Steel Tank 240 6.0 3 1 CFMN718A3S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) ½ in.
3-Incoloy® 480 6.0 1 1 CFMN718A11S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) NPT Drain
Elements 480 6.0 3 1 CFMN718A5S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
(7.5 W/cm2) 240 7.5 1 1 CFMN720J10S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) 711⁄16 in. Ref.
(195.3 mm) 11½ in. Ref.
240 7.5 3 1 CFMN720J3S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (292 mm)
480 7.5 1 1 CFMN720J11S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) 1 in.
480 7.5 3 1 CFMN720J5S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) NPT Inlet
A Ref. & Outlet
240 9.0 1 1 CFMN725J10S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) B C
240 9.0 3 1 CFMN725J3S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
480 9.0 1 1 CFMN725J11S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 1¼ in.
(32 mm)
480 9.0 3 1 CFMN725J5S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (2 Places)
240 12.0 3 1 CFMN733A3S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 3⁄8-16 UNC 55⁄8 in. Ref.
480 12.0 1 1 CFMN733A11S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (Threads (142.9 mm)
(4 Places)
480 12.0 3 1 CFMN733A5S RS 96 (44) 451⁄4 (1148) 321⁄2 826) 261⁄2 (673) ½ in.
240 15.0 3 1 CFMN740J3S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) 31⁄8 in. Dia. NPT
(79.4 mm) Ref. Drain
480 15.0 1 1 CFMN740J11S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991)
480 15.0 3 1 CFMN740J5S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991)
240 18.0 3 1 CFMN748A3S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 18.0 1 1 CFMN748A11S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 18.0 3 1 CFMN748A5S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)

4 inch - 150 lb ANSI Flange (WATROD) 4 inch - 150 lb ANSI Flange

48 W/in2 240 9.0 1 1 CFON713J10S RS 122 (56) 39 (989) 201⁄2 (521) 17 (432)
513⁄16 in.
Steel Tank 240 9.0 3 1 CFON713J3S RS 122 (56) 39 (989) 201⁄2 (521) 17 (432) (147.6 mm)
6-Incoloy® 480 9.0 1 1 CFON713J11S RS 122 (56) 39 (989) 201⁄2 (521) 17 (432)
Elements 480 9.0 3 1 CFON713J5S RS 122 (56) 39 (989) 201⁄2 (521) 17 (432)
(7.5 W/cm2) 240 12.0 1 2 CFON718A10S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) ½ in.
NPT Drain
240 12.0 3 1 CFON718A3S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
480 12.0 1 1 CFON718A11S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
125⁄8 in. Ref. 143⁄8 in. Ref.
480 12.0 3 1 CFON718A5S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) (320.7 mm) (365.1 mm)
240 15.0 1 2 CFON720J10S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
240 15.0 3 1 CFON720J3S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) 1½ in.
480 15.0 1 1 CFON720J11S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) A Ref. NPT Inlet
and Outlet
480 15.0 3 1 CFON720J5S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) B C
240 18.0 1 2 CFON725J10S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432)
240 18.0 3 1 CFON725J3S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432)
1¼ in.
480 18.0 1 1 CFON725J11S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) (32 mm)
(2 Places)
480 18.0 3 1 CFON725J5S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) 3⁄8-16 UNC 65⁄8 in.
240 24.0 1 2 CFON733A10S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) (Threads (168.3 mm)
(4 Places)
240 24.0 3 2 CFON733A3S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) ½ in.
311⁄16 in. NPT
480 24.0 1 1 CFON733A11S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) (93.7 mm) Drain
480 24.0 3 1 CFON733A5S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
240 30.0 3 2 CFON740J3S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 30.0 1 2 CFON740J11S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 30.0 3 1 CFON740J5S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 36.0 3 2 CFON748A3S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 36.0 1 2 CFON748A11S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 36.0 3 1 CFON748A5S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
Truck Shipment only
WATLOW® 381
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 4 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 513⁄16 in.
(147.6 mm)
4 inch - 150 lb ANSI Flange (FIREBAR)
45 W/in2 240 12.0 3 1 CFONF13G27S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
Steel Tank ½ in.
240 15.0 3 1 CFONF16A27S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432) NPT Drain
6-Incoloy®
Elements 240 18.0 3 1 CFONF18G27S RS 130 (59) 39 (989) 20 ⁄2
1
(521) 17 (432)
(7 W/cm2) 240 24.0 3 2 CFONF22R27S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) 125⁄8 in. Ref. 143⁄8 in. Ref.
(320.7 mm) (365.1 mm)
480 24.0 3 1 CFONF22R28S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432)
240 30.0 3 2 CFONF27R27S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1½ in.
A Ref. NPT Inlet
480 30.0 3 1 CFONF27R28S RS 168 (77) 49 ⁄2 (1256) 31
1
(787) 271⁄2 (699) and Outlet
B C
240 36.0 3 2 CFONF32R27S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 36.0 3 1 CFONF32R28S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1¼ in.
(32 mm)
480 48.0 3 2 CFONF42G28S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (2 Places)
3⁄8-16 UNC 65⁄8 in.
480 60.0 3 2 CFONF51R28S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (Threads (168.3 mm)
(4 Places)
½ in.
311⁄16 in. NPT
5 inch - 150 lb ANSI Flange (WATROD) (93.7 mm) Drain
48 W/in2 240 24.0 1 3 CFNN733A10S RS 145 (66) 491⁄4 (1249) 30 (762) 147⁄8 (377.8)
Steel Tank
240 24.0 3 2 CFNN733A3S RS 145 (66) 491⁄4 (1249) 30 (762) 147⁄8 (377.8)
6-Incoloy®
Elements 480 24.0 1 2 CFNN733A11S RS 145 (66) 49 ⁄4 (1249) 30
1
(762) 147⁄8 (377.8)
(7.5 W/cm2) 480 24.0 3 1 CFNN733A5S RS 145 (66) 49 ⁄4 (1249) 30
1
(762) 147⁄8 (377.8) 5 inch - 150 lb ANSI Flange
240 30.0 3 2 CFNN740J3S RS 167 (76) 56 ⁄4 (1427) 37
1
(940) 18 ⁄8 (473.1)
5
59⁄16 in. Ref.
(141.3 mm)
480 30.0 1 2 CFNN740J11S RS 167 (76) 561⁄4 (1427) 37 (940) 185⁄8 (473.1)
480 30.0 3 1 CFNN740J5S RS 167 (76) 561⁄4 (1427) 37 (940) 185⁄8 (473.1) ½ in.
NPT Drain
240 36.0 3 2 CFNN748A3S RS 180 (82) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0)
480 36.0 1 2 CFNN748A11S RS 180 (82) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0)
125⁄8 in. Ref.
480 36.0 3 1 CFNN748A5S RS 180 (82) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0) (320.7 mm)
C

2 in.
5 inch - 150 lb ANSI Flange (WATROD) NPT Inlet
48 W/in2 A Ref. and Outlet
240 36.0 3 3 CFNN733A3XS RS 150 (68) 491⁄4 (1249) 30 (762) 147⁄8 (377.8) 25 in.
Steel Tank B
(635 mm)
480 36.0 1 3 CFNN733A11XS RS 150 (68) 49 ⁄4 (1249) 30
1
(762) 14 ⁄8 (377.8)
7
9-Incoloy®
Elements 480 36.0 3 1 CFNN733A5XS RS 150 (68) 491⁄4 (1249) 30 (762) 147⁄8 (377.8) 1¼ in.
(7.5 W/cm2) (32 mm)
240 45.0 3 3 CFNN740J3XS RS 173 (79) 56 ⁄4 (1427) 37
1
(940) 185⁄8 (473.1) (2 Places)
480 45.0 1 3 CFNN740J11XS RS 173 (79) 561⁄4 (1427) 37 (940) 185⁄8 (473.1)
3⁄8-16 UNC 75⁄8 in.
480 45.0 3 3 CFNN740J5XS RS 173 (79) 561⁄4 (1427) 37 (940) 185⁄8 (473.1) (Threads (193.7 mm)
(4 Places)
240 54.0 3 3 CFNN748A3XS RS 188 (86) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0) ½ in.
NPT
480 54.0 1 3 CFNN748A11XS RS 188 (86) 67 ⁄4 (1719) 48 ⁄2 (1232) 25
3 1
(633.0) Drain

480 54.0 3 3 CFNN748A5XS RS 188 (86) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0) 4¼ in.
(108 mm)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
Truck Shipment only

382 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
6 inch - 150 lb ANSI Flange (WATROD) (168.3 mm)
48 W/in2 240 18.0 1 2 CFPN713G10S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank 240 18.0 3 1 CFPN713G3S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
NPT Drain
12-Incoloy® 480 18.0 1 1 CFPN713G11S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Elements 480 18.0 3 1 CFPN713G5S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(7.5 W/cm2) 240 24.0 1 1211⁄16 in. Ref. 147⁄16 in. Ref.
3 CFPN717R10S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) (322.3 mm) (366.7 mm)
240 24.0 3 2 CFPN717R3S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 24.0 1 2 CFPN717R11S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
2½ in.
480 24.0 3 1 CFPN717R5S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Inlet
240 30.0 1 3 CFPN720G10S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) A Ref. and Outlet
B C
240 30.0 3 2 CFPN720G3S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 30.0 1 2 CFPN720G11S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 30.0 3 1 CFPN720G5S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 36.0 1 4 CFPN725G10S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) 3½ in.
240 36.0 3 2 CFPN725G3S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) (89 mm)
(2 Places)
480 36.0 1 2 CFPN725G11S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) 8¾ in.
¾-10 UNC 2B
480 36.0 3 1 CFPN725G5S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) (Threads (222 mm)
240 48.0 3 4 CFPN732R3S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) (4 Places) ½ in.
480 48.0 1 3 CFPN732R11S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) NPT
Drain
480 48.0 3 2 CFPN732R5S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
4¾ in.
240 60.0 3 4 CFPN740G3S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (121 mm)
480 60.0 1 3 CFPN740G11S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
480 60.0 3 2 CFPN740G5S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
240 72.0 3 4 CFPN747R3S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 72.0 3 2 CFPN747R5S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)

6 inch - 150 lb ANSI Flange (WATROD)

48 W/in2 240 23.0 1 3 CFPN713G10XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank 240 23.0 3 5 CFPN713G3XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-Incoloy® 480 23.0 1 1 CFPN713G11XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Elements 480 23.0 3 1 CFPN713G5XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(7.5 W/cm2) 240 30.0 1 3 CFPN717R10XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 30.0 3 5 CFPN717R3XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 30.0 1 3 CFPN717R11XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 30.0 3 1 CFPN717R5XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 38.0 1 5 CFPN720G10XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 38.0 3 5 CFPN720G3XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 38.0 1 3 CFPN720G11XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 38.0 3 1 CFPN720G5XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 45.0 1 5 CFPN725G10XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 45.0 3 5 CFPN725G3XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 45.0 1 3 CFPN725G11XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 45.0 3 5 CFPN725G5XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 60.0 3 5 CFPN732R3XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 60.0 1 3 CFPN732R11XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 60.0 3 5 CFPN732R5XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
240 75.0 3 5 CFPN740G3XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
480 75.0 1 5 CFPN740G11XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
480 75.0 3 5 CFPN740G5XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
240 90.0 3 5 CFPN747R3XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
480 90.0 3 5 CFPN747R5XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
• RS - Same day shipment up to 2 pieces
RAPID SHIP Truck Shipment only
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
WATLOW® 383
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
6 inch - 150 lb ANSI Flange (FIREBAR) (168.3 mm)
45 W/in2 240 30.0 3 5 CFPNF13G27S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank ½ in.
240 37.5 3 5 CFPNF16A27S RS 220 (100) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
15-Incoloy®
Elements 240 45.0 3 5 CFPNF18G27S RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(7 W/cm2) 240 60.0 3 5 CFPNF22R27S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(322.3 mm) (366.7 mm)
480 60.0 3 5 CFPNF22R28S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 75.0 3 5 CFPNF27R27S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699) 2½ in.
NPT Inlet
480 75.0 3 5 CFPNF27R28S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
A Ref. and Outlet
240 90.0 3 5 CFPNF32R27S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699) B C

480 90.0 3 5 CFPNF32R28S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)

480 120.0 3 5 CFPNF42G28S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
3½ in.
480 150.0 3 5 CFPNF51R28S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232) (89 mm)
(2 Places)
¾-10 UNC 2B 8¾ in.
8 inch - 150 lb ANSI Flange (WATROD) (Threads (222 mm)
48 W/in2 (4 Places)
240 50.0 3 3 CFRN725N3S RS 350 (159) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1
½ in.
Steel Tank 480 50.0 1 3 CFRN725N11S RS 350 (159) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
NPT
Drain
18-Incoloy®
Elements 480 50.0 3 2 CFRN725N5S RS 350 (159) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1
4¾ in.
(121 mm)
(7.5 W/cm2) 240 75.0 3 6 CFRN735N3S RS 380 (173) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
480 75.0 3 2 CFRN735N5S RS 380 (173) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
8 inch - 150 lb ANSI Flange
240 100.0 3 6 CFRN744E3S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 100.0 3 3 CFRN744E5S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) 75⁄8 in.
(193.7 mm)
240 125.0 3 6 CFRN754M3S RS 445 (202) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
480 125.0 3 6 CFRN754M5S RS 445 (202) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
½ in.
480 150.0 3 6 CFRN763M5S RS 490 (223) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) NPT Drain
480 175.0 3 6 CFRN773D5S RS 530 (241) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
480 200.0 3 6 CFRN782M5S RS 560 (254) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) 1411⁄16 in. Ref. 14½ in. Ref.
(373.1 mm) (368 mm)

8 inch - 150 lb ANSI Flange (WATROD)

2½ in.
48 W/in2 240 67.0 3 4 CFRN726D3XS RS 358 (163) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) A Ref. NPT Inlet C
Steel Tank B and Outlet
480 67.0 1 3 CFRN726D11XS RS 358 (163) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
24-Incoloy®
Elements 480 67.0 3 2 CFRN726D5XS RS 358 (163) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
3½ in.
(7.5 W/cm2) 240 100.0 3 8 CFRN736D3XS RS 392 (178) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) (89 mm)
480 100.0 3 4 CFRN736D5XS RS 392 (178) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) ¾-10 UNC 2B (2 Places)
10¾ in.
240 133.0 3 8 CFRN744M3XS RS 425 (193) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) (Threads (273 mm)
(4 Places)
480 133.0 3 4 CFRN744M5XS RS 425 (193) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) ½ in.
NPT
240 167.0 3 8 CFRN754M3XS RS 463 (210) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) Drain
480 167.0 3 8 CFRN754M5XS RS 463 (210) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
5¾ in.
480 200.0 3 8 CFRN763M5XS RS 511 (232) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) (146 mm)
480 233.0 3 8 CFRN773D5XS RS 554 (252) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
480 267.0 3 8 CFRN782M5XS RS 587 (267) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
5 When steel vessel materials are used in this
application, some rust may be present in the
process media
Truck Shipment only

384 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Process Water 5

• WATROD or FIREBAR elements

• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
10 inch - 150 lb ANSI Flange (WATROD)
48 W/in2 8 480 262.0 3 9 CFSN773E5S S 600 (273) 1065⁄8 (2708.3) 907⁄8 (2308.2) 975⁄16 (2471.7)
Steel Tank
27-Incoloy®
Elements
(7.5 W/cm2)

12 inch, 150 lb ANSI Flange (WATROD)

48 W/in2 480 350.0 3 12 CFTN773C5S S 650 (295) 1061⁄2 (2705) 903⁄8 (2295.5) 971⁄8 (2467.0)
Steel Tank
36-Incoloy ®

Elements
(7.5 W/cm2)

14 inch - 150 lb ANSI Flange (WATROD)

48 W/in2 480 315.0 3 15 CFWN754J5S S 600 (273) 831⁄4 (2115) 67 (1700) 7311⁄16 (1871.7)
Steel Tank
480 375.0 3 15 CFWN763J5S S 650 (295) 90 ⁄4 3
(2305) 74 ⁄2 (1891) 813⁄16 (2062.2)
1

45-Incoloy ®

Elements
(7.5 W/cm2)
• S - 10 day lead time 5 When steel vessel materials are used in this application,
Truck Shipment only some rust may be present in the process media
8 Can be wired for 1-phase operation

10 inch - 150 lb ANSI Flange 12 inch - 150 lb ANSI Flange 14 inch - 150 lb ANSI Flange
15 in.
14 in. (381 mm)
1215⁄16 in. (356 mm)
(328.6 mm)
(2) ¾ -10 (2) ¾ -10 (2) ¾ -10
3 in. UNC 2B UNC 2B UNC 2B
Flange Holes Holes
Holes
Inlet & 5 in. Flange 6 in. Flange
Outlet Inlet & Outlet Inlet & Outlet
11½ in.
(292 mm) 11½ in.
9 in. Ref. 91⁄16 in. Ref. (292 mm)
15¾ in. Ref. (229 mm) 163⁄16 in. Ref. (230.2 mm) 9¼ in. Ref.
(400 mm) (411.2 mm) 165⁄16 in. Ref. (235 mm)
(414.3 mm)
½ in. ½ in.
NPT Drain NPT Drain ½ in.
NPT Drain
A Ref.
C A Ref.
A Ref.
B C
B C
B

½ in.
(13 mm) ½ in. 3½ in.
(13 mm) (89 mm)
½ in.
(13 mm)
127⁄8 in.
(327 mm) 147⁄8 in.
7⁄8 in. (22.2 mm) X (377.8 mm) 161⁄8 in.
2 in. (51 mm) Slot 7⁄8 in. (22.2 mm) X (410 mm) 7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot 2 in. (51 mm) Slot
4
4 4

12½ in. 12½ in.

(318 mm) 12½ in.
(318 mm) (318 mm)

WATLOW® 385
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
"C" Dim. 1 ⁄4 inch NPT Screw Plug
1
# Code Ship Wt. "A" Dim. "B" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (WATROD)
67⁄16 in. Ref.
23 W/in2 4 120/240 1.0 1 1 CBEN13G6S RS 21 (10) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) (163.5 mm)
Steel Tank
120/240 1.5 1 1 CBEN19A6S RS 29 (14) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
2-Incoloy®
Elements 120/240 2.0 1 1 CBEN24G6S RS 29 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4)
(3.6 W/cm2) ¾ in.
NPT Inlet
and Outlet
A Ref.
B
21⁄2 inch NPT Screw Plug (WATROD)
23 W/in2 240 3.0 3 1 CBLNA17G3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank
480 3.0 3 1 CBLNA17G5S RS 24 (11) 34 ⁄4
3
(881) 22 ⁄2
1
(572) 161⁄2 (419)
3-Incoloy®
Elements 240 4.5 3 1 CBLNA24R3S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
(3.6 W/cm2) C Ref.
480 4.5 3 1 CBLNA24R5S RS 27 (13) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 6.0 3 1 CBLNA32G3S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) ½ in.
4 in. NPT
480 6.0 3 1 CBLNA32G5S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (102 mm) Drain
240 7.5 3 1 CBLNA39R3S RS 31 (14) 57 ⁄4 (1453) 45
1
(1143) 39 (991)
480 7.5 3 1 CBLNA39R5S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991)
240 9.0 3 1 CBLNA47G3S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991)
3¾ in.
480 9.0 3 1 CBLNA47G5S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991) (95 mm)

4 Wired for higher voltage

RAPID SHIP
• RS - Same day shipment up to 5 pieces
21⁄2 inch NPT Screw Plug

73⁄16 in. Ref.

(182.6 mm) 113⁄16 in.
(284.2 mm)
1 in.
NPT Inlet
and Outlet

A Ref.
B C

1¼ in.
(32 mm)

415⁄16 in.
(125.4 mm)
Ref.
½ in.
55⁄8 in. NPT Drain
3⁄8-16 UNC
(Threads (142.9 mm)
(4 Places)
31⁄8 in.
(79.4 mm)

43⁄8 in.
(111.1 mm)

386 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 3 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 43⁄8 in.
(111.1 mm)
3 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 240 3.0 1 1 CFMNA18A10S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
Steel Tank ½ in.
240 3.0 3 1 CFMNA18A3S RS 68 (31) 35 ⁄4
1
(894) 22 ⁄2
1
(573) 161⁄2 (419) NPT Drain
3-Incoloy ®

Elements 480 3.0 1 1 CFMNA18A11S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
711⁄16 in. Ref.
(3.6 W/cm2) 480 3.0 3 1 CFMNA18A5S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (195.3 mm) 11½ in. Ref.
(292 mm)
240 4.5 1 1 CFMNA25J10S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 1 in.
NPT Inlet
240 4.5 3 1 CFMNA25J3S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) A Ref. & Outlet
B C
480 4.5 1 1 CFMNA25J11S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
480 4.5 3 1 CFMNA25J5S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 1¼ in.
(32 mm)
240 6.0 1 1 CFMNA33A10S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (2 Places)
240 6.0 3 1 CFMNA33A3S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 3⁄8-16 UNC 55⁄8 in. Ref.
(Threads (142.9 mm)
480 6.0 1 1 CFMNA33A11S RS 96 (44) 45 ⁄4 (1148) 32 ⁄2
1 1
(826) 26 ⁄2
1
(673) (4 Places)
½ in.
480 6.0 3 1 CFMNA33A5S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 31⁄8 in. Dia. NPT
(79.4 mm) Ref. Drain
240 7.5 1 1 CFMNA40J10S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991)
240 7.5 3 1 CFMNA40J3S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991)
480 7.5 1 1 CFMNA40J11S RS 100 (46) 57 ⁄4 (1465) 45
3
(1143) 39 (991)
480 7.5 3 1 CFMNA40J5S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991)
240 9.0 1 1 CFMNA48A10S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
240 9.0 3 1 CFMNA48A3S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 9.0 1 1 CFMNA48A11S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 9.0 3 1 CFMNA48A5S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
Truck Shipment only
RAPID SHIP
• RS - Same day shipment up to 5 pieces

WATLOW® 387
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 4 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 513⁄16 in.
4 inch - 150 lb ANSI Flange (WATROD) (147.6 mm)

23 W/in2 6 240 6.0 1 1 CFONA18A10S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
Steel Tank 240 6.0 3 1 CFONA18A3S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
½ in.
6-Incoloy® 480 6.0 1 1 CFONA18A11S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) NPT Drain
Elements 480 6.0 3 1 CFONA18A5S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
(3.6 W/cm2) 240 9.0 1 1 CFONA25J10S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) 125⁄8 in. Ref. 143⁄8 in. Ref.
240 9.0 3 1 CFONA25J3S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) (320.7 mm) (365.1 mm)
480 9.0 1 1 CFONA25J11S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432)
480 9.0 3 1 CFONA25J5S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) 1½ in.
240 12.0 1 2 CFONA33A10S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) A Ref. and NPT Inlet
Outlet
240 12.0 3 1 CFONA33A3S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) B C
480 12.0 1 1 CFONA33A11S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 12.0 3 1 CFONA33A5S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1¼ in.
240 15.0 1 2 CFONA40J10S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (32 mm)
(2 Places)
240 15.0 3 1 CFONA40J3S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 3⁄8-16 UNC 65⁄8 in.
480 15.0 1 1 CFONA40J11S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (4(Threads
Places)
(168.3 mm)
480 15.0 3 1 CFONA40J5S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) ½ in.
311⁄16 in. NPT
240 18.0 1 2 CFONA48A10S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (93.7 mm) Drain
240 18.0 3 1 CFONA48A3S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 18.0 1 1 CFONA48A11S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 18.0 3 1 CFONA48A5S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 25.0 3 2 CFONA64J3S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676)
480 25.0 1 2 CFONA64J11S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676) 5 inch - 150 lb ANSI Flange
480 25.0 3 1 CFONA64J5S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676)
240 30.0 3 2 CFONA77A3S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676) 59⁄16 in. Ref.
(141.3 mm)
480 30.0 1 2 CFONA77A11S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676)
480 30.0 3 1 CFONA77A5S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676) ½ in.
NPT Drain
5 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 6 240 9.0 1 1 CFNNA25J10S RS 140 (64) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8)
125⁄8 in. Ref.
Steel Tank 240 9.0 3 1 CFNNA25J3S RS 140 (64) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8) (320.7 mm)
C
6-Incoloy® 480 9.0 1 1 CFNNA25J11S RS 140 (64) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8)
Elements 480 9.0 3 1 CFNNA25J5S RS 140 (64) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8) 2 in.
(3.6 W/cm2) 240 12.0 1 2 CFNNA33A10S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) NPT Inlet
240 12.0 3 1 CFNNA33A3S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) A Ref. and Outlet
25 in.
B
480 12.0 1 1 CFNNA33A11S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) (635 mm)
480 12.0 3 1 CFNNA33A5S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
240 15.0 1 2 CFNNA40J10S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 1¼ in.
(32 mm)
240 15.0 3 1 CFNNA40J3S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) (2 Places)
480 15.0 1 1 CFNNA40J11S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
480 15.0 3 1 CFNNA40J5S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 3⁄8-16 UNC 75⁄8 in.
(Threads (193.7 mm)
240 18.0 1 2 CFNNA48A10S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) (4 Places)
240 18.0 3 1 CFNNA48A3S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) ½ in.
NPT
480 18.0 1 1 CFNNA48A11S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) Drain
480 18.0 3 1 CFNNA48A5S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0)
4¼ in.
240 25.0 3 2 CFNNA64J3S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) (108 mm)
480 25.0 1 2 CFNNA64J11S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0)
480 25.0 3 1 CFNNA64J5S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0)
240 30.0 3 2 CFNNA77A3S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 30.0 1 2 CFNNA77A11S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 30.0 3 1 CFNNA77A5S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
6 Can be wired 3-phase wye to produce
RAPID SHIP
• RS - Same day shipment up to 5 pieces
⁄3 of the rated kW and watt density
1

Truck Shipment only

388 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 5 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 59⁄16 in. Ref.
5 inch - 150 lb ANSI Flange (WATROD) (141.3 mm)
23 W/in2 6 240 14.0 1 3 CFNNA25J10XS RS 145 (66) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8)
Steel Tank 240 14.0 3 1 CFNNA25J3XS RS 145 (66) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8) ½ in.
NPT Drain
9-Incoloy® 480 14.0 1 1 CFNNA25J11XS RS 145 (66) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8)
Elements 480 14.0 3 1 CFNNA25J5XS RS 145 (66) 491⁄4 (1249.0) 30 (762.0) 147⁄8 (377.8)
(3.6 W/cm2) 240 18.0 1 3 CFNNA33A10XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 125⁄8 in. Ref.
240 18.0 3 1 CFNNA33A3XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) (320.7 mm)
C
480 18.0 1 1 CFNNA33A11XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
480 18.0 3 1 CFNNA33A5XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 2 in.
NPT Inlet
240 23.0 1 3 CFNNA40J10XS RS 174 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) A Ref. and Outlet
240 23.0 3 3 CFNNA40J3XS RS 174 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 25 in.
B
(635 mm)
480 23.0 1 1 CFNNA40J11XS RS 174 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
480 23.0 3 1 CFNNA40J5XS RS 174 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 1¼ in.
240 27.0 1 3 CFNNA48A10XS RS 189 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) (32 mm)
(2 Places)
240 27.0 3 3 CFNNA48A3XS RS 189 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0)
480 27.0 1 3 CFNNA48A11XS RS 189 (86) 67 ⁄4 (1719.0) 48 ⁄2 (1232.0) 25 (633.0)
3 1
75⁄8 in.
3⁄8-16 UNC
480 27.0 3 1 CFNNA48A5XS RS 189 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) (Threads (193.7 mm)
240 38.0 3 3 CFNNA64J3XS RS 207 (94) 81 ⁄8 (2060.6) 61 ⁄8 (1571.6) 25 (633.0)
1 7 (4 Places)
½ in.
480 38.0 1 3 CFNNA64J11XS RS 207 (94) 811⁄8 (2059.0) 617⁄8 (1571.6) 25 (633.0) NPT
Drain
480 38.0 3 1 CFNNA64J5XS RS 207 (94) 811⁄8 (2059.0) 617⁄8 (1571.6) 25 (633.0)
240 45.0 3 3 CFNNA77A3XS RS 233 (106) 941⁄8 (2389.0) 75 (1902.0) 25 (633.0) 4¼ in.
(108 mm)
480 45.0 1 3 CFNNA77A11XS RS 233 (106) 941⁄8 (2389.0) 75 (1902.0) 25 (633.0)
480 45.0 3 3 CFNNA77A5XS RS 233 (106) 941⁄8 (2389.0) 75 (1902.0) 25 (633.0)
6 inch - 150 lb ANSI Flange
6 inch - 150 lb ANSI Flange (WATROD)
65⁄8 in. Ref.
23 W/in2 6 240 12.0 1 2 CFPNA17R10S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) (168.3 mm)
Steel Tank 240 12.0 3 1 CFPNA17R3S RS 214 (97) 40 ⁄2 (1027) 20 ⁄2 (521) 17
1 1
(432)
12-Incoloy® 480 12.0 1 1 CFPNA17R11S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
Elements 480 12.0 3 1 CFPNA17R5S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
(3.6 W/cm ) 240 18.0 1
2
2 CFPNA25G10S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 18.0 3 1 CFPNA25G3S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
480 18.0 1 1 CFPNA25G11S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) (322.3 mm) (366.7 mm)
480 18.0 3 1 CFPNA25G5S RS 222 (101) 40 ⁄2 (1027) 20 ⁄2 (521) 17
1 1
(432)
240 24.0 1 3 CFPNA32R10S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) 2½ in.
240 24.0 3 2 CFPNA32R3S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) NPT Inlet
A Ref. and Outlet
480 24.0 1 2 CFPNA32R11S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) B C
480 24.0 3 1 CFPNA32R5S RS 226 (103) 51 (1294) 31 (787) 27 ⁄2 (699)
1

240 30.0 1 3 CFPNA40G10S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)

240 30.0 3 2 CFPNA40G3S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
3½ in.
480 30.0 1 2 CFPNA40G11S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (89 mm)
480 30.0 3 1 CFPNA40G5S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (2 Places)
240 36.0 1 4 CFPNA47R10S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B 8¾ in.
(Threads (222 mm)
240 36.0 3 2 CFPNA47R3S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) (4 Places)
480 36.0 1 2 CFPNA47R11S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) ½ in.
NPT
480 36.0 3 1 CFPNA47R5S RS 298 (136) 72 (1827) 52 (1321) 48 ⁄2 (1232) 1
Drain
240 50.0 3 4 CFPNA64G3S RS 360 (164) 93 (2361) 73 (1854) 66 (1676) 4¾ in.
480 50.0 1 3 CFPNA64G11S RS 360 (164) 93 (2361) 73 (1854) 66 (1676) (121 mm)
480 50.0 3 2 CFPNA64G5S RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
240 60.0 3 4 CFPNA76R3S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 60.0 1 3 CFPNA76R11S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 60.0 3 2 CFPNA76R5S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
6 Can be wired 3-phase wye to produce
RAPID SHIP
• RS - Same day shipment up to 5 pieces
1
⁄3 of the rated kW and watt density
Truck Shipment only
WATLOW® 389
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
6 inch - 150 lb ANSI Flange (WATROD) (168.3 mm)
23 W/in2 240 15.0 1 3 CFPNA17R10XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank 240 15.0 3 1 CFPNA17R3XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
NPT Drain
15-Incoloy® 480 15.0 1 1 CFPNA17R11XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Elements 480 15.0 3 1 CFPNA17R5XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(3.6 W/cm2) 240 23.0 1 3 CFPNA25G10XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(322.3 mm) (366.7 mm)
240 23.0 3 5 CFPNA25G3XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 23.0 1 1 CFPNA25G11XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
2½ in.
480 23.0 3 1 CFPNA25G5XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Inlet
240 30.0 1 3 CFPNA32R10XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) A Ref. and Outlet
B C
240 30.0 3 5 CFPNA32R3XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 30.0 1 3 CFPNA32R11XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
480 30.0 3 1 CFPNA32R5XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699)
240 38.0 1 5 CFPNA40G10XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) 3½ in.
(89 mm)
240 38.0 3 5 CFPNA40G3XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) (2 Places)
480 38.0 1 3 CFPNA40G11XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B 8¾ in.
480 38.0 3 1 CFPNA40G5XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) (Threads (222 mm)
(4 Places)
240 45.0 1 5 CFPNA47R10XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232) ½ in.
240 45.0 3 5 CFPNA47R3XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232) NPT
Drain
480 45.0 1 3 CFPNA47R11XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
4¾ in.
480 45.0 3 5 CFPNA47R5XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232) (121 mm)
240 63.0 3 5 CFPNA64G3XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676)
480 63.0 1 3 CFPNA64G11XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676)
480 63.0 3 5 CFPNA64G5XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676) 8 inch - 150 lb ANSI Flange
240 75.0 3 5 CFPNA76R3XS RS 381 (173) 93 (2361) 73 (1854) 66 (1676) 75⁄8 in.
480 75.0 1 5 CFPNA76R11XS RS 381 (173) 93 (2361) 73 (1854) 66 (1676) (193.7 mm)
480 75.0 3 5 CFPNA76R5XS RS 381 (173) 93 (2361) 73 (1854) 66 (1676)
½ in.
8 inch - 150 lb ANSI Flange (WATROD) NPT Drain
23 W/in2 240 30.0 1 3 CFRNA32N10S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
Steel Tank 240 30.0 3 2 CFRNA32N3S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
1411⁄16 in. Ref. 14½ in. Ref.
18-Incoloy® 480 30.0 1 2 CFRNA32N11S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) (373.1 mm) (368 mm)
Elements 480 30.0 3 1 CFRNA32N5S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
(3.6 W/cm2) 240 40.0 3 3 CFRNA43E3S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
2½ in.
480 40.0 1 2 CFRNA43E11S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) A Ref. NPT Inlet C
480 40.0 3 3 CFRNA43E5S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) B and Outlet
240 50.0 3 3 CFRNA51M3S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 50.0 1 3 CFRNA51M11S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
3½ in.
480 50.0 3 2 CFRNA51M5S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) (89 mm)
(2 Places)
¾-10 UNC 2B 10¾ in.
8 inch - 150 lb ANSI Flange (WATROD) (Threads (273 mm)
240 40.0 1 4 CFRNA33D10XS RS 382 (174) 55 ⁄4
1
(1402.0) 32 ⁄4
3
(830.0) 29 ⁄4
1
(741.0) (4 Places)
23 W/in2
240 40.0 3 4 CFRNA33D3XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) ½ in.
Steel Tank NPT
24-Incoloy® 480 40.0 1 2 CFRNA33D11XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) Drain
Elements 480 40.0 3 2 CFRNA33D5XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
(3.6 W/cm2) 240 53.0 3 4 CFRNA43M3XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) 5¾ in.
(146 mm)
480 53.0 1 3 CFRNA43M11XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
480 53.0 3 2 CFRNA43M5XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
240 67.0 3 4 CFRNA51M3XS RS 457 (207) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 67.0 1 3 CFRNA51M11XS RS 457 (207) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 67.0 3 2 CFRNA51M5XS RS 457 (207) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Truck Shipment only

390 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Forced Air and Caustic Solutions

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
10 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 240 60.0 3 3 CFSNA43N3S S 515 (234) 765⁄8 (1946.3) 607⁄8 (1546.2) 675⁄16 (1709.7)
Steel Tank 480 60.0 3 3 CFSNA43N5S S 515 (234) 765⁄8 (1946.3) 607⁄8 (1546.2) 675⁄16 (1709.7)
27-Incoloy®
Elements 240 75.0 3 9 CFSNA51N3S S 530 (241) 841⁄8 (2136.8) 683⁄8 (1736.2) 7413⁄16(1900.2)
(3.6 W/cm ) 480 75.0 3
2 3 CFSNA51N5S S 530 (241) 841⁄8 (2136.8) 683⁄8 (1736.2) 7413⁄16(1900.2)

12 inch - 150 lb ANSI Flange (WATROD)

23 W/in2 480 80.0 3 3 CFTNA43L5S S 565 (257) 767⁄8 (1952.6) 603⁄4 (1541) 671⁄2 (1714.0)
Steel Tank 480 100.0 3 3 CFTNA51L5S S 585 (266) 843⁄8 (2143.1) 681⁄4 (1732) 75 (1905.0)
36-Incoloy ®

Elements
(3.6 W/cm2)

14 inch - 150 lb ANSI Flange (WATROD)

23 W/in2 480 100.0 3 3 CFWNA43J5S S 570 (259) 753⁄4 (1924) 591⁄2 (1510) 663⁄16 (1681.2)
Steel Tank 480 125.0 3 5 CFWNA51J5S S 590 (268) 831⁄4 (2115) 67 (1700) 7311⁄16 (1871.7)
45-Incoloy®
Elements
(3.6 W/cm2)
• S - 10 day lead time Truck Shipment only
10 inch - 150 lb ANSI Flange 12 inch - 150 lb ANSI Flange 14 inch - 150 lb ANSI Flange
14 in. 15 in.
1215⁄16 in. (356 mm) (381 mm)
(328.6 mm)
(2) ¾ -10
(2) ¾ -10 UNC 2B
3 in. UNC 2B (2) ¾ -10
Flange Holes UNC 2B
Holes 5 in. Flange
Inlet & Holes
Outlet Inlet & Outlet 6 in. Flange
11½ in. Inlet & Outlet
(292 mm)
9 in. Ref. 11½ in.
91⁄16 in. Ref.
15¾ in. Ref. (229 mm) 163⁄16 in. Ref. (230.2 mm) (292 mm)
(400 mm) (411.2 mm) 9¼ in. Ref.
165⁄16 in. Ref. (235 mm)
(414.3 mm)
½ in. ½ in.
NPT Drain NPT Drain
½ in.
A Ref. NPT Drain
C A Ref.
B C A Ref.
B
C
B
½ in.
(13 mm) ½ in.
(13 mm) 3½ in.
(89 mm)
½ in.
127⁄8 in. (13 mm)
(327 mm) 147⁄8 in.
7⁄8 in. (22.2 mm) X (377.8 mm)
2 in. (51 mm) Slot 7⁄8 in. (22.2 mm) X 161⁄8 in.
2 in. (51 mm) Slot (410 mm) 7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot
4
4
4

12½ in. 12½ in.

(318 mm) (318 mm) 12½ in.
(318 mm)

WATLOW® 391
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

"C" Dim. 1 ⁄4 inch NPT Screw Plug

1
# Code Ship Wt. "A" Dim. "B" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (WATROD)
67⁄16 in. Ref.
23 W/in2 4 120/240 1.5 1 1 CBES19G6S RS 29 (14) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) (163.5 mm)
Steel Tank
120/240 2.0 1 1 CBES25G6S RS 29 (14) 325⁄8 (828.7) 23 (584) 3 (76.0)
2-Steel
Element
(3.6 W/cm2) ¾ in.
NPT Inlet
and Outlet
A Ref.
B
11⁄4 inch NPT Screw Plug (FIREBAR)
30 W/in2 240 1.7 3 1 CBDNF16G12S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
Steel Tank
480 1.7 3 1 CBDNF16G13S RS 26 (12) 24 ⁄8 (625.5) 15
5
(381) 31⁄8 (79.4)
1-Incoloy ®

Elements 240 2.2 3 1 CBDNF19G12S RS 30 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
(4.7 W/cm2) C Ref.
480 2.2 3 1 CBDNF19G13S RS 30 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
240 2.8 3 1 CBDNF24L12S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) ½ in.
4 in. NPT
480 2.8 3 1 CBDNF24L13S RS 31 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4) (102 mm) Drain
240 3.5 3 1 CBDNF29R12S RS 43 (20) 42 ⁄8 (1082.7) 32
5
(813) 4 ⁄8 (111.1)
3

480 3.5 3 1 CBDNF29R13S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)

240 4.3 3 1 CBDNF34R12S RS 44 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1) 3¾ in.
480 4.3 3 1 CBDNF34R13S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1) (95 mm)

240 5.7 3 1 CBDNF45G12S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)

480 5.7 3 1 CBDNF45G13S RS 69 (32) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
240 7.2 3 1 CBDNF55R12S RS 71 (33) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
480 7.2 3 1 CBDNF55R13S RS 71 (33) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)

11⁄4 inch NPT Screw Plug (FIREBAR)

23 W/in2 240 1.25 3 1 CBDNF16G20S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
Steel Tank
240 1.65 3 1 CBDNF19G20S RS 30 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4)
1-Incoloy ®

(3.6 W/cm ) 2 240 2.15 3 1 CBDNF24L20S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
480 2.15 3 1 CBDNF24L19S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
240 2.65 3 1 CBDNF29R20S RS 43 (20) 42 ⁄8 (1082.7) 32
5
(813) 4 ⁄8 (111.1)
3

480 2.65 3 1 CBDNF29R19S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)

240 3.20 3 1 CBDNF34R20S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
480 3.20 3 1 CBDNF34R19S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
240 4.25 3 1 CBDNF45G20S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
480 4.25 3 1 CBDNF45G19S RS 69 (32) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
240 5.40 3 1 CBDNF55R20S RS 71 (33) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
480 5.40 3 1 CBDNF55R19S RS 71 (33) 63 ⁄8 (1616.1) 53
5
(1346) 43⁄8 (111.1)
4 Wired for higher voltage
RAPID SHIP
• RS - Same day shipment up to 5 pieces

392 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

"C" Dim. 2 ⁄2 inch NPT Screw Plug

1
# Code Ship Wt. "A" Dim. "B" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
21⁄2 inch NPT Screw Plug (WATROD) 73⁄16 in. Ref.
23 W/in2 240 3.0 3 1 CBLS717E3S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (182.6 mm) 113⁄16 in.
Steel Tank (284.2 mm)
480 3.0 3 1 CBLS717E5S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
3-Steel 1 in.
240 4.5 3 1 CBLS724N3S RS 27 (13) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) NPT Inlet
(3.6 W/cm2) and Outlet
480 4.5 3 1 CBLS724N5S RS 27 (13) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 6.0 3 1 CBLS732E3S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
A Ref.
480 6.0 3 1 CBLS732E5S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) B C
240 7.5 3 1 CBLS739N3S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991)
480 7.5 3 1 CBLS739N5S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991) 1¼ in.
(32 mm)
240 9.0 3 1 CBLS747E3S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991)
480 9.0 3 1 CBLS747E5S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991)
415⁄16 in.
(125.4 mm)
Ref.
21⁄2 inch NPT Screw Plug (FIREBAR) ½ in.
30 W/in2 3 240 5.0 3 1 CBLNF15C12S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 3⁄8-16 UNC 55⁄8 in. NPT Drain
Steel Tank (Threads (142.9 mm)
480 5.0 3 1 CBLNF15C13S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (4 Places)
3-Incoloy® 31⁄8 in.
240 6.5 3 1 CBLNF18C12S RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Elements (79.4 mm)
(4.7 W/cm2) 480 6.5 3 1 CBLNF18C13S RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 8.5 3 1 CBLNF23C12S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 43⁄8 in.
(111.1 mm)
480 8.5 3 1 CBLNF23C13S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 10.5 3 1 CBLNF28L12S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 10.5 3 1 CBLNF28L13S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 12.8 3 1 CBLNF33L12S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 12.8 3 1 CBLNF33L13S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 17.0 3 1 CBLNF44C12S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
480 17.0 3 1 CBLNF44C13S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
480 21.5 3 1 CBLNF54L13S RS 52 (24) 633⁄4 (1618) 511⁄2 (1308) 461⁄2 (1181)

21⁄2 inch NPT Screw Plug (FIREBAR)

23 W/in2 8 240 3.80 3 1 CBLNF15C20S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank 240 4.90 3 1 CBLNF18C20S RS 23 (11) 34 ⁄4 (881) 22 ⁄2
3 1
(572) 161⁄2 (419)
3-Incoloy®
240 6.40 3 1 CBLNF23C20S RS 31 (14) 34 ⁄4 (881) 22 ⁄2
3 1
(572) 161⁄2 (419)
(3.6 W/cm2)
480 6.40 3 1 CBLNF23C19S RS 31 (14) 34 ⁄4 (881) 22 ⁄2
3 1
(572) 161⁄2 (419)
240 7.90 3 1 CBLNF28L20S RS 34 (16) 44 ⁄4 (1135) 32 ⁄2 (1129) 261⁄2 (673)
3 1

480 7.90 3 1 CBLNF28L19S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 9.60 3 1 CBLNF33L20S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 9.60 3 1 CBLNF33L19S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
240 12.80 3 1 CBLNF44C20S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
480 12.80 3 1 CBLNF44C19S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
240 16.10 3 1 CBLNF54L20S RS 52 (24) 633⁄4 (1618) 511⁄2 (1308) 461⁄2 (1181)
480 16.10 3 1 CBLNF54L19S RS 52 (24) 633⁄4 (1618) 511⁄2 (1308) 461⁄2 (1181)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
8 Can be wired for 1-phase operation

WATLOW® 393
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 3 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
43⁄8 in.
3 inch - 150 lb ANSI Flange (WATROD) (111.1 mm)
23 W/in2 240 3.0 1 1 CFMS718A10S RS 68 (31) 35 ⁄4
1
(894) 22 ⁄2
1
(573) 16 ⁄2
1
(419)
Steel Tank 240 3.0 3 1 CFMS718A3S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
½ in.
3-Steel 480 3.0 1 1 CFMS718A11S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) NPT Drain
Elements 480 3.0 3 1 CFMS718A5S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
(3.6 W/cm2) 240 4.5 1 1 CFMS725J10S RS 78 (36) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) 711⁄16 in. Ref.
(195.3 mm) 11½ in. Ref.
240 4.5 3 1 CFMS725J3S RS 78 (36) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) (292 mm)
480 4.5 1 1 CFMS725J11S RS 78 (36) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) 1 in.
NPT Inlet
480 4.5 3 1 CFMS725J5S RS 78 (36) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) A Ref. & Outlet
B
240 6.0 1 2 CFMS733A10S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) C
240 6.0 3 1 CFMS733A3S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
1¼ in.
480 6.0 1 1 CFMS733A11S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (32 mm)
480 6.0 3 1 CFMS733A5S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (2 Places)
3⁄8-16 UNC 55⁄8 in. Ref.
240 7.5 1 2 CFMS740J10S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) (Threads (142.9 mm)
240 7.5 3 1 CFMS740J3S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) (4 Places)
480 7.5 1 1 CFMS740J11S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) ½ in.
31⁄8 in. Dia. NPT
480 7.5 3 1 CFMS740J5S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) (79.4 mm) Ref. Drain
240 9.0 1 2 CFMS748A10S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
240 9.0 3 1 CFMS748A3S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 9.0 1 1 CFMS748A11S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)
480 9.0 3 1 CFMS748A5S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991)

4 inch - 150 lb ANSI Flange (WATROD)

23 W/in2 240 6.0 1 1 CFOS718A10S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) 4 inch - 150 lb ANSI Flange
Steel Tank 240 6.0 3 1 CFOS718A3S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) 513⁄16 in.
6-Steel 480 6.0 1 1 CFOS718A11S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432) (147.6 mm)
Elements 480 6.0 3 1 CFOS718A5S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
(3.6 W/cm2) 240 9.0 1 1 CFOS725J10S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) ½ in.
240 9.0 3 1 CFOS725J3S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) NPT Drain
480 9.0 1 1 CFOS725J11S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432)
480 9.0 3 1 CFOS725J5S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) 125⁄8 in. Ref. 143⁄8 in. Ref.
240 12.0 1 2 CFOS733A10S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) (320.7 mm) (365.1 mm)
240 12.0 3 1 CFOS733A3S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 12.0 1 1 CFOS733A11S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1½ in.
A Ref. NPT Inlet
480 12.0 3 1 CFOS733A5S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) and Outlet
B C
240 15.0 1 2 CFOS740J10S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 15.0 3 1 CFOS740J3S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 15.0 1 1 CFOS740J11S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 1¼ in.
(32 mm)
480 15.0 3 1 CFOS740J5S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (2 Places)
3⁄8-16 UNC 65⁄8 in.
240 18.0 1 2 CFOS748A10S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (Threads (168.3 mm)
240 18.0 3 1 CFOS748A3S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (4 Places) ½ in.
480 18.0 1 1 CFOS748A11S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 311⁄16 in. NPT
(93.7 mm) Drain
480 18.0 3 1 CFOS748A5S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 25.0 3 2 CFOS764J3S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676)
480 25.0 1 2 CFOS764J11S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676)
480 25.0 3 1 CFOS764J5S RS 298 (136) 911⁄2 (2326) 73 (1854) 66 (1676)
240 30.0 3 2 CFOS777A3S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676)
480 30.0 1 2 CFOS777A11S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676)
480 30.0 3 1 CFOS777A5S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676)

RAPID SHIP • RS - Same day shipment up to 5 pieces Truck Shipment only

394 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 4 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 513⁄16 in.
4 inch - 150 lb ANSI Flange (FIREBAR) (147.6 mm)
30 W/in2 240 10.0 3 1 CFONF16J12S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432)
Steel Tank 480 10.0 3 1 CFONF16J13S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432)
½ in.
6-Incoloy® 240 13.0 3 1 CFONF19J12S RS 130 (59) 39 (989) 201⁄2 (521) 17 (432) NPT Drain
(4.7 W/cm2) 480 13.0 3 1 CFONF19J13S RS 130 (59) 39 (989) 201⁄2 (521) 17 (432)
240 17.0 3 1 CFONF24J12S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) 125⁄8 in. Ref. 143⁄8 in. Ref.
480 17.0 3 1 CFONF24J13S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) (320.7 mm) (365.1 mm)
240 21.0 3 2 CFONF30A12S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 21.0 3 1 CFONF30A13S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) 1½ in.
A Ref. NPT Inlet
240 25.5 3 2 CFONF35A12S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699) and Outlet
B C
480 25.5 3 1 CFONF35A13S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699)
240 34.0 3 2 CFONF45J12S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 34.0 3 1 CFONF45J13S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 1¼ in.
(32 mm)
480 43.0 3 2 CFONF56A13S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) (2 Places)
3⁄8-16 UNC 65⁄8 in.
(Threads (168.3 mm)
4 inch - 150 lb ANSI Flange (FIREBAR) (4 Places)
½ in.
23 W/in2 240 7.5 3 1 CFONF16J20S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432) 311⁄16 in. NPT
(93.7 mm) Drain
Steel Tank 240 10.0 3 1 CFONF19J20S RS 130 (59) 39 (989) 201⁄2 (521) 17 (432)
6-Incoloy® 240 12.8 3 1 CFONF24J20S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432)
Elements 480 12.8 3 1 CFONF24J19S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432)
(3.6 W/cm2) 240 15.8 3 1 CFONF30A20S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 15.8 3 1 CFONF30A19S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) 5 inch - 150 lb ANSI Flange
240 19.0 3 1 CFONF35A20S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 19.0 3 1 CFONF35A19S RS 170 (78) 491⁄2 (1256) 31 (787) 271⁄2 (699) 59⁄16 in. Ref.
(141.3 mm)
240 25.0 3 2 CFONF45J20S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 25.0 3 1 CFONF45J19S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) ½ in.
240 32.3 3 2 CFONF56A20S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) NPT Drain
480 32.3 3 1 CFONF56A19S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
125⁄8 in. Ref.
5 inch - 150 lb ANSI Flange (WATROD) (320.7 mm)
C
23 W/in2 240 12.00 1 2 CFNS733A10S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
Steel Tank 240 12.00 3 1 CFNS733A3S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 2 in.
6-Steel 480 12.00 1 1 CFNS733A11S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) NPT Inlet
A Ref. and Outlet
(3.6 W/cm2) 480 12.00 3 1 CFNS733A5S RS 145 (66) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) 25 in.
B
(635 mm)
240 15.00 1 2 CFNS740J10S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
240 15.00 3 1 CFNS740J3S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1)
1¼ in.
480 15.00 1 1 CFNS740J11S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) (32 mm)
480 15.00 3 1 CFNS740J5S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (473.1) (2 Places)
240 18.00 1 2 CFNS748A10S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 185⁄8 (473.1) 75⁄8 in.
3⁄8-16 UNC
240 18.00 3 1 CFNS748A3S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 185⁄8 (473.1) (Threads (193.7 mm)
480 18.00 1 1 CFNS748A11S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 185⁄8 (473.1) (4 Places)
½ in.
480 18.00 3 1 CFNS748A5S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 185⁄8 (473.1) NPT
Drain
240 25.00 3 2 CFNS764J3S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0)
480 25.00 1 2 CFNS764J11S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) 4¼ in.
(108 mm)
480 25.00 3 1 CFNS764J5S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0)
240 30.00 3 2 CFNS777A3S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 30.00 1 2 CFNS777A11S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 30.00 3 1 CFNS777A5S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only

WATLOW® 395
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 5 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 59⁄16 in. Ref.
5 inch - 150 lb ANSI Flange (WATROD) (141.3 mm)
23 W/in2 240 18.0 1 3 CFNS733A10XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1)
½ in.
Steel Tank 240 18.0 3 1 CFNS733A3XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1) NPT Drain
9-Steel 480 18.0 1 1 CFNS733A11XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1)
Elements 480 18.0 3 1 CFNS733A5XS RS 150 (68) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1)
(3.6 W/cm2) 125⁄8 in. Ref.
240 23.0 1 3 CFNS740J10XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1) (320.7 mm)
C
240 23.0 3 3 CFNS740J3XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 18 ⁄8 (471.1)
5

480 23.0 1 1 CFNS740J11XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1) 2 in.
480 23.0 3 1 CFNS740J5XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 185⁄8 (471.1) NPT Inlet
A Ref. and Outlet
240 27.0 1 3 CFNS748A10XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) 25 in.
B
240 27.0 3 3 CFNS748A3XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) (635 mm)

480 27.0 1 3 CFNS748A11XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0)
1¼ in.
480 27.0 3 1 CFNS748A5XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) (32 mm)
240 38.0 3 3 CFNS764J3XS RS 206 (94) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) (2 Places)

480 38.0 1 3 CFNS764J11XS RS 206 (94) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) 75⁄8 in.
3⁄8-16 UNC
480 38.0 3 1 CFNS764J5XS RS 206 (94) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) (Threads (193.7 mm)
240 45.0 3 3 CFNS777A3XS RS 233 (106) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0) (4 Places) ½ in.
NPT
480 45.0 1 3 CFNS777A11XS RS 233 (106) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0) Drain
480 45.0 3 3 CFNS777A5XS RS 233 (106) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
4¼ in.
(108 mm)
6 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 240 12.0 1 2 CFPS717R10S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) 6 inch - 150 lb ANSI Flange
Steel Tank 240 12.0 3 1 CFPS717R3S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
12-Steel 480 12.0 1 1 CFPS717R11S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) 65⁄8 in. Ref.
(168.3 mm)
Elements 480 12.0 3 1 CFPS717R5S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(3.6 W/cm2)
240 18.0 1 2 CFPS725G10S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
240 18.0 3 1 CFPS725G3S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
480 18.0 1 1 CFPS725G11S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432)
480 18.0 3 1 CFPS725G5S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(322.3 mm) (366.7 mm)
240 24.0 1 3 CFPS732R10S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
240 24.0 3 2 CFPS732R3S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
2½ in.
480 24.0 1 2 CFPS732R11S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) NPT Inlet
480 24.0 3 1 CFPS732R5S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) A Ref. and Outlet
B C
240 30.0 1 3 CFPS740G10S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
240 30.0 3 2 CFPS740G3S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
480 30.0 1 2 CFPS740G11S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
480 30.0 3 1 CFPS740G5S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) 3½ in.
(89 mm)
240 36.0 1 4 CFPS747R10S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) (2 Places)
240 36.0 3 2 CFPS747R3S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B 8¾ in.
(Threads (222 mm)
480 36.0 1 2 CFPS747R11S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) (4 Places)
480 36.0 3 1 CFPS747R5S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) ½ in.
NPT
240 50.0 3 4 CFPS764G3S RS 360 (164) 93 (2361) 73 (1854) 66 (1676) Drain
480 50.0 1 3 CFPS764G11S RS 360 (164) 93 (2361) 73 (1854) 66 (1676) 4¾ in.
(121 mm)
480 50.0 3 2 CFPS764G5S RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
240 60.0 3 4 CFPS776R3S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 60.0 1 3 CFPS776R11S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 60.0 3 2 CFPS776R5S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)

RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only

396 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
6 inch - 150 lb ANSI Flange
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
(168.3 mm)
6 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 240 15.0 1 3 CFPS717R10XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) ½ in.
Steel Tank 240 15.0 3 1 CFPS717R3XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
15-Steel
480 15.0 1 1 CFPS717R11XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Elements
480 15.0 3 1 CFPS717R5XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(3.6 W/cm2) (322.3 mm) (366.7 mm)
240 23.0 1 3 CFPS725G10XS RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 23.0 3 5 CFPS725G3XS RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) 2½ in.
480 23.0 1 1 CFPS725G11XS RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Inlet
A Ref. and Outlet
480 23.0 3 1 CFPS725G5XS RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) B C
240 30.0 1 3 CFPS732R10XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
240 30.0 3 5 CFPS732R3XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
480 30.0 1 3 CFPS732R11XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) 3½ in.
(89 mm)
480 30.0 3 1 CFPS732R5XS RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) (2 Places)
240 38.0 1 5 CFPS740G10XS RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B 8¾ in.
(Threads (222 mm)
240 38.0 3 5 CFPS740G3XS RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (4 Places)
½ in.
480 38.0 1 3 CFPS740G11XS RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) NPT
480 38.0 3 1 CFPS740G5XS RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) Drain
4¾ in.
240 45.0 1 5 CFPS747R10XS RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) (121 mm)
240 45.0 3 5 CFPS747R3XS RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 45.0 1 3 CFPS747R11XS RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 45.0 3 5 CFPS747R5XS RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
240 63.0 3 5 CFPS764G3XS RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
480 63.0 1 3 CFPS764G11XS RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
480 63.0 3 5 CFPS764G5XS RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
240 75.0 3 5 CFPS776R3XS RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 75.0 1 5 CFPS776R11XS RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
480 75.0 3 5 CFPS776R5XS RS 368 (167) 93 (2361) 73 (1854) 66 (1676)

6 inch - 150 lb ANSI Flange (FIREBAR)

30 W/in2 3 240 25.0 3 5 CFPNF16J12S RS 220 (100) 401⁄2(1027) 201⁄2 (521) 17 (432)
Steel Tank 480 25.0 3 5 CFPNF16J13S RS 220 (100) 401⁄2(1027) 201⁄2 (521) 17 (432)
15-Incoloy®
240 32.0 3 5 CFPNF19J12S RS 223 (102) 401⁄2(1027) 201⁄2 (521) 17 (432)
Elements
(4.7 W/cm2) 480 32.0 3 5 CFPNF19J13S RS 223 (102) 401⁄2(1027) 201⁄2 (521) 17 (432)
240 42.0 3 5 CFPNF24J12S RS 226 (103) 401⁄2(1027) 201⁄2 (521) 17 (432)
480 42.0 3 5 CFPNF24J13S RS 226 (103) 401⁄2(1027) 201⁄2 (521) 17 (432)
240 52.0 3 5 CFPNF30A12S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
480 52.0 3 5 CFPNF30A13S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
240 64.0 3 5 CFPNF35A12S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)
480 64.0 3 5 CFPNF35A13S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)
240 85.0 3 5 CFPNF45J12S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
480 85.0 3 5 CFPNF45J13S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
480 110.0 3 5 CFPNF56A13S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 2 pieces
Truck Shipment only

WATLOW® 397
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
(168.3 mm)
6 inch - 150 lb ANSI Flange (FIREBAR)
23 W/in2 240 19.0 3 5 CFPNF16J20S RS 220 (100) 40 ⁄2 (1027) 20 ⁄2
1 1
(521) 17 (432) ½ in.
Steel Tank NPT Drain
240 24.0 3 5 CFPNF19J20S RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-Incoloy®
(3.6 W/cm2) 240 32.0 3 5 CFPNF24J20S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
1211⁄16 in. Ref. 147⁄16 in. Ref.
480 32.0 3 5 CFPNF24J19S RS 226 (103) 40 ⁄2 (1027) 20 ⁄2
1 1
(521) 17 (432) (322.3 mm) (366.7 mm)
240 40.0 3 5 CFPNF30A20S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
2½ in.
480 40.0 3 5 CFPNF30A19S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699) NPT Inlet
240 48.0 3 5 CFPNF35A20S RS 236 (107) 51 (1294) 31 (787) 27 ⁄2
1
(699) A Ref. and Outlet
B C
480 48.0 3 5 CFPNF35A19S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)
240 64.0 3 5 CFPNF45J20S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
480 64.0 3 5 CFPNF45J19S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232) 3½ in.
(89 mm)
240 80.0 3 5 CFPNF56A20S RS 314 (143) 72 (1827) 52 (1321) 48 ⁄2 (1232)
1
(2 Places)
8¾ in.
480 80.0 3 5 CFPNF56A19S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B
(Threads (222 mm)
(4 Places)
½ in.
NPT
8 inch - 150 lb ANSI Flange (WATROD) Drain
23 W/in2 240 30.0 1 3 CFRS732N10S RS 370 (168) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1
4¾ in.
Steel Tank (121 mm)
240 30.0 3 2 CFRS732N3S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
18-Steel
Elements 480 30.0 1 2 CFRS732N11S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
(3.6 W/cm2) 8 inch - 150 lb ANSI Flange
480 30.0 3 1 CFRS732N5S RS 370 (168) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
240 40.0 3 3 CFRS743E3S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) 75⁄8 in.
(193.7 mm)
480 40.0 1 2 CFRS743E11S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
480 40.0 3 2 CFRS743E5S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
½ in.
240 50.0 3 3 CFRS751M3S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) NPT Drain
480 50.0 1 3 CFRS751M11S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 50.0 3 2 CFRS751M5S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) 1411⁄16 in. Ref. 14½ in. Ref.
(373.1 mm) (368 mm)
240 60.0 3 6 CFRS762D3S RS 480 (218) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
480 60.0 1 3 CFRS762D11S RS 480 (218) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) 2½ in.
A Ref. NPT Inlet
480 60.0 3 2 CFRS762D5S RS 480 (218) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) B and Outlet
C

240 70.0 3 6 CFRS770M3S RS 530 (241) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3)
480 70.0 1 6 CFRS770M11S RS 530 (241) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) 3½ in.
480 70.0 3 2 CFRS770M5S RS 530 (241) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) (89 mm)
(2 Places)
240 80.0 3 6 CFRS779M3S RS 610 (277) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) ¾-10 UNC 2B
(Threads
10¾ in.
(273 mm)
480 80.0 3 3 CFRS779M5S RS 610 (277) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) (4 Places)
½ in.
RAPID SHIP
• RS - Next day shipment up to 2 pieces
Truck Shipment only NPT
Drain

5¾ in.
(146 mm)

398 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 8 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
75⁄8 in.
8 inch - 150 lb ANSI Flange (WATROD) (193.7 mm)
23 W/in2 240 40.0 1 4 CFRS733D10XS RS 382 (174) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1

Steel Tank
240 40.0 3 4 CFRS733D3XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) ½ in.
24-Steel
NPT Drain
(3.6 W/cm ) 480 40.0 1
2 2 CFRS733D11XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
480 40.0 3 2 CFRS733D5XS RS 382 (174) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
1411⁄16 in. Ref. 14½ in. Ref.
240 53.0 3 4 CFRS743M3XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) (373.1 mm) (368 mm)
480 53.0 1 3 CFRS743M11XS RS 425 (193) 62 ⁄4 (1580.0) 39 ⁄4 (1008.0) 36 ⁄4 (919.0)
1 3 1

480 53.0 3 2 CFRS743M5XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) 2½ in.
A Ref. NPT Inlet C
240 67.0 3 4 CFRS751M3XS RS 457 (208) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) B and Outlet

480 67.0 1 3 CFRS751M11XS RS 457 (208) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
480 67.0 3 2 CFRS751M5XS RS 457 (208) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) 3½ in.
(89 mm)
240 80.0 3 8 CFRS762D3XS RS 461 (209) 79 ⁄8 (2016.1) 56 ⁄8 (1444.6) 53 ⁄8 (1355.7)
3 7 3 (2 Places)
¾-10 UNC 2B 10¾ in.
480 80.0 1 4 CFRS762D11XS RS 461 (209) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) (Threads (273 mm)
(4 Places)
480 80.0 3 4 CFRS762D5XS RS 461 (209) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) ½ in.
NPT
240 93.0 3 8 CFRS770M3XS RS 554 (252) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) Drain
480 93.0 1 6 CFRS770M11XS RS 554 (252) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3)
5¾ in.
480 93.0 3 4 CFRS770M5XS RS 554 (252) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) (146 mm)

240 107.0 3 8 CFRS779M3XS RS 636 (289) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
480 107.0 3 4 CFRS779M5XS RS 636 (289) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
Truck Shipment only
RAPID SHIP
• RS - Next day shipment up to 2 pieces

WATLOW® 399
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Lightweight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.

Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
10 inch - 150 lb ANSI Flange (WATROD)
23 W/in2 480 90.0 3 3 CFSS762E5S S 540 (245) 911⁄4 (2316.0) 751⁄2 (1916.0) 8115⁄16 (2081.2)
Steel Tank
480 105.0 3 3 CFSS770N5S S 600 (645) 991⁄8 (2517.8) 833⁄8 (2117.7) 8913⁄16 (2281.2)
27-Steel
Elements 480 120.0 3 3 CFSS778N5S S 645 (293) 1065⁄8 (2708.3) 907⁄8 (2308.2) 975⁄16 (2471.7)
(3.6 W/cm2)

12 inch - 150 lb ANSI Flange (WATROD)

23 W/in2 480 140.0 3 4 CFTS770L5S S 650 (295) 99 (2515) 827⁄8 (2105.0) 895⁄8 (2276.5)
Steel Tank
480 160.0 3 4 CFTS778L5S S 700 (318) 1061⁄2 (2705) 903⁄8 (2295.5) 971⁄8 (2467.0)
36-Steel
Elements
(3.6 W/cm2)

14 inch - 150 lb ANSI Flange (WATROD)

23 W/in2 480 150.0 3 5 CFWS762A5S S 650 (295) 903⁄4 (2305) 741⁄2 (1891) 813⁄16 (2062.2)
Steel Tank
480 175.0 3 5 CFWS770J5S S 700 (318) 981⁄4 (2496) 82 (2081) 8811⁄16 (2252.7)
45-Steel
Elements 480 200.0 3 5 CFWS778J5S S 780 (354) 105 ⁄4 (2686) 89 ⁄2 (2272) 963⁄16 (2443.2)
3 1

(3.6 W/cm2)

• S - 10 day lead time Truck Shipment only

10 inch - 150 lb ANSI Flange 12 inch - 150 lb ANSI Flange 14 inch - 150 lb ANSI Flange
14 in. 15 in.
1215⁄16 in. (356 mm) (381 mm)
(328.6 mm)
(2) ¾ -10 (2) ¾ -10
3 in. UNC 2B (2) ¾ -10
UNC 2B UNC 2B
Flange Holes Holes
Inlet & 5 in. Flange Holes
Inlet & Outlet 6 in. Flange
Outlet Inlet & Outlet
11½ in.
(292 mm)
11½ in.
9 in. Ref. 91⁄16 in. Ref.
15¾ in. Ref. (292 mm)
(229 mm) 163⁄16 in. Ref. (230.2 mm)
(400 mm) (411.2 mm) 9¼ in. Ref.
165⁄16 in. Ref. (235 mm)
(414.3 mm)
½ in. ½ in.
NPT Drain NPT Drain
½ in.
A Ref. NPT Drain
C A Ref.
B C A Ref.
B C
B
½ in.
(13 mm) ½ in.
(13 mm) 3½ in. ½ in.
(89 mm) (13 mm)
127⁄8 in.
(327 mm) 147⁄8 in.
7⁄8 in. (22.2 mm) X (377.8 mm)
2 in. (51 mm) Slot 7⁄8 in. (22.2 mm) X 161⁄8 in.
2 in. (51 mm) Slot (410 mm) 7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot
4
4
4

12½ in.
(318 mm) 12½ in.
(318 mm) 12½ in.
(318 mm)

400 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Medium Weight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 11⁄4 inch NPT Screw Plug
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (FIREBAR)
15 W/in2 3 240 0.67 3 1 CBDNF13A29S RS 25 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4) 67⁄16 in. Ref.
(163.5 mm)
Steel Tank 240 0.83 3 1 CBDNF15J29S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
1-Incoloy®
240 1.00 3 1 CBDNF18A29S RS 30 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
Element
(2.3 W/cm ) 240 1.33
2 3 1 CBDNF22J29S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) ¾ in.
480 1.33 3 1 CBDNF22J30S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) NPT Inlet
and Outlet
240 1.67 3 1 CBDNF27J29S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1) A Ref.
480 1.67 3 1 CBDNF27J30S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1) B
240 2.00 3 1 CBDNF32J29S RS 44 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)
480 2.00 3 1 CBDNF32J30S RS 44 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)
240 2.67 3 1 CBDNF42A29S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
480 2.67 3 1 CBDNF42A30S RS 69 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
240 3.33 3 1 CBDNF51J29S RS 71 (33) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) C Ref.
480 3.33 3 1 CBDNF51J30S RS 71 (33) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
½ in.
4 in. NPT
2 ⁄2 inch NPT
1
Screw Plug (WATROD) (102 mm) Drain
16 W/in2 3 240 2.0 3 1 CBLN717G12S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank 480 2.0 3 1 CBLN717G13S RS 24 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
3-Incoloy®
240 2.5 3 1 CBLN719R12S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Elements 3¾ in.
(2.5 W/cm2) 480 2.5 3 1 CBLN719R13S RS 26 (12) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (95 mm)
240 3.0 3 1 CBLN724R12S RS 27 (13) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
480 3.0 3 1 CBLN724R13S RS 27 (13) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 21⁄2 inch NPT Screw Plug
240 4.0 3 1 CBLN732G12S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
480 4.0 3 1 CBLN732G13S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
73⁄16 in. Ref.
240 5.0 3 1 CBLN739R12S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991) (182.6 mm) 113⁄16 in.
480 5.0 3 1 CBLN739R13S RS 31 (14) 571⁄4 (1453) 45 (1143) 39 (991) (284.2 mm)
240 6.0 3 1 CBLN747G12S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991) 1 in.
NPT Inlet
480 6.0 3 1 CBLN747G13S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991) and Outlet

21⁄2 inch NPT Screw Plug (FIREBAR) A Ref.

B
15 W/in2 3 240 2.00 3 1 CBLNF12A29S RS 21 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) C
Steel Tank 240 2.50 3 1 CBLNF14J29S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
3-Incoloy® 1¼ in.
240 3.00 3 1 CBLNF17A29S RS 23 (11) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) (32 mm)
(2.3 W/cm2)
240 4.00 3 1 CBLNF21J29S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
480 4.00 3 1 CBLNF21J30S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) 415⁄16 in.
240 5.00 3 1 CBLNF26J29S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (125.4 mm) Ref.
480 5.00 3 1 CBLNF26J30S RS 34 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) ½ in.
55⁄8 in. NPT Drain
240 6.00 3 1 CBLNF31J29S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 3⁄8-16 UNC (142.9 mm)
(Threads
480 6.00 3 1 CBLNF31J30S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (4 Places)
31⁄8 in.
240 8.00 3 1 CBLNF41A29S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991) (79.4 mm)
480 8.00 3 1 CBLNF41A30S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
240 10.00 3 1 CBLNF50J29S RS 52 (24) 633⁄4 (1618) 511⁄2 (1308) 461⁄2 (1181) 43⁄8 in.
(111.1 mm)
480 10.00 3 CBLNF50J30S RS 52 (24) 633⁄4 (1618) 511⁄2 (1308) 461⁄2 (1181)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces

WATLOW® 401
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Medium Weight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 3 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 43⁄8 in.
3 inch - 150 lb ANSI Flange (WATROD) (111.1 mm)

16 W/in2 3 240 2.00 3 1 CFMN718A12S RS 68 (31) 35 ⁄4

1
(894) 22 ⁄2
1
(573) 16 ⁄2
1
(419)
Steel Tank 480 2.00 3 1 CFMN718A13S RS 68 (31) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) ½ in.
NPT Drain
3-Incoloy®
240 2.50 3 1 CFMN720J12S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419)
Element
(2.6 W/cm2) 480 2.50 3 1 CFMN720J13S RS 70 (32) 351⁄4 (894) 221⁄2 (573) 161⁄2 (419) 711⁄16 in. Ref.
(195.3 mm) 11½ in. Ref.
240 3.00 3 1 CFMN725J12S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (292 mm)
480 3.00 3 1 CFMN725J13S RS 78 (36) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) 1 in.
NPT Inlet
240 4.00 3 1 CFMN733A12S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) A Ref. & Outlet
B C
480 4.00 3 1 CFMN733A13S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
240 5.00 3 1 CFMN740J12S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) 1¼ in.
480 5.00 3 1 CFMN740J13S RS 100 (46) 573⁄4 (1465) 45 (1143) 39 (991) (32 mm)
(2 Places)
240 6.00 3 1 CFMN748A12S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991) 3⁄8-16 UNC 55⁄8 in. Ref.
(Threads (142.9 mm)
480 6.00 3 1 CFMN748A13S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991) (4 Places)
½ in.
31⁄8 in. Dia. NPT
4 inch - 150 lb ANSI Flange (WATROD) (79.4 mm) Ref. Drain
16 W/in2 3 240 3.0 3 1 CFON713J12S RS 122 (56) 39 (989) 20 ⁄2
1
(521) 17 (432)
Steel Tank 480 3.0 3 1 CFON713J13S RS 122 (56) 39 (989) 201⁄2 (521) 17 (432)
6-Incoloy®
240 4.0 3 1 CFON718A12S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
Elements
(2.5 W/cm2) 480 4.0 3 1 CFON718A13S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
240 5.0 3 1 CFON720J12S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432)
480 5.0 3 1 CFON720J13S RS 127 (58) 39 (989) 201⁄2 (521) 17 (432) 4 inch - 150 lb ANSI Flange
240 6.0 3 1 CFON725J12S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432)
513⁄16 in.
480 6.0 3 1 CFON725J13S RS 160 (73) 39 (989) 201⁄2 (521) 17 (432) (147.6 mm)

240 8.0 3 1 CFON733A12S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 8.0 3 1 CFON733A13S RS 163 (74) 491⁄2 (1256) 31 (787) 271⁄2 (699) ½ in.
240 10.0 3 1 CFON740J12S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) NPT Drain

480 10.0 3 1 CFON740J13S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 12.0 3 1 CFON748A12S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 125⁄8 in. Ref. 143⁄8 in. Ref.
(320.7 mm) (365.1 mm)
480 12.0 3 1 CFON748A13S RS 234 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
1½ in.
A Ref. NPT Inlet
4 inch - 150 lb ANSI Flange (FIREBAR) and Outlet
B C
15 W/in2 3 240 4.00 3 1 CFONF13G29S RS 125 (57) 39 (989) 201⁄2 (521) 17 (432)
Steel Tank 240 5.00 3 1 CFONF16A29S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432)
6-Incoloy® 1¼ in.
240 6.00 3 1 CFONF18G29S RS 130 (59) 39 (989) 201⁄2 (521) 17 (432) (32 mm)
(2.3 W/cm2) (2 Places)
240 8.00 3 1 CFONF22R29S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) 3⁄8-16 UNC
65⁄8 in.
480 8.00 3 1 CFONF22R30S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) (Threads (168.3 mm)
(4 Places)
240 10.00 3 1 CFONF27R29S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) ½ in.
311⁄16 in. NPT
480 10.00 3 1 CFONF27R30S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) (93.7 mm) Drain

240 12.00 3 1 CFONF32R29S RS 170 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 12.00 3 1 CFONF32R30S RS 170 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
240 16.00 3 1 CFONF42G29S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 16.00 3 1 CFONF42G30S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 20.00 3 1 CFONF51R29S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 20.00 3 1 CFONF51R30S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only

402 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

®
Circulation Heaters

Application: Medium Weight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 5 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 59⁄16 in. Ref.
5 inch - 150 lb ANSI Flange (WATROD) (141.3 mm)

16 W/in2 3 240 8.0 3 1 CFNN733A12S RS 145 (66) 491⁄4 (1249) 30 (762) 25 (633.0) ½ in.
Steel Tank 480 8.0 3 1 CFNN733A13S RS 145 (66) 491⁄4 (1249) 30 (762) 25 (633.0) NPT Drain
6-Incoloy 240 10.0 3 1 CFNN740J12S RS 167 (76) 561⁄4 (1427) 37 (940) 25 (633.0)
Element 480 10.0 3 1 CFNN740J13S RS 167 (76) 561⁄4 (1427) 37 (940) 25 (633.0) 125⁄8 in. Ref.
(2.6 W/cm2)
240 12.0 3 1 CFNN748A12S RS 180 (82) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0) (320.7 mm)
C
480 12.0 3 1 CFNN748A13S RS 180 (82) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0)
2 in.
NPT Inlet
5 inch - 150 lb ANSI Flange (WATROD) and Outlet
A Ref. 25 in.
16 W/in2 3 240 12.0 3 1 CFNN733A12XS RS 150 (68) 491⁄4 (1249) 30 (762) 25 (633.0) B
(635 mm)
Steel Tank 480 12.0 3 1 CFNN733A13XS RS 150 (68) 491⁄4 (1249) 30 (762) 25 (633.0)
9-Incoloy® 240 15.0 3 1 CFNN740J12XS RS 173 (79) 561⁄4 (1427) 37 (940) 25 (633.0) 1¼ in.
Element 480 15.0 3 1 CFNN740J13XS RS 173 (79) 561⁄4 (1427) 37 (940) 25 (633.0) (32 mm)
(2.6 W/cm2) (2 Places)
240 18.0 3 1 CFNN748A12XS RS 188 (86) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0)
480 18.0 3 1 CFNN748A13XS RS 188 (86) 673⁄4 (1719) 481⁄2 (1232) 25 (633.0) 3⁄8-16 UNC 75⁄8 in.
(Threads (193.7 mm)
(4 Places)
6 inch - 150 lb ANSI Flange (WATROD) ½ in.
NPT
16 W/in2 3 240 6.0 3 1 CFPN713G12S RS 212 (97) 40 ⁄2
1
(1027) 20 ⁄2
1
(521) 17 (432) Drain
Steel Tank 480 6.0 3 1 CFPN713G13S RS 212 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) 4¼ in.
12-Incoloy® 240 8.0 3 1 CFPN717R12S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432) (108 mm)
Elements 480 8.0 3 1 CFPN717R13S RS 214 (97) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(2.6 W/cm2)
240 10.0 3 1 CFPN720G12S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) 6 inch - 150 lb ANSI Flange
480 10.0 3 1 CFPN720G13S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
65⁄8 in. Ref.
240 12.0 3 1 CFPN725G12S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432) (168.3 mm)
480 12.0 3 1 CFPN725G13S RS 222 (101) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 16.0 3 1 CFPN732R12S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) ½ in.
NPT Drain
480 16.0 3 1 CFPN732R13S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
240 20.0 3 2 CFPN740G12S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
480 20.0 3 1 CFPN740G13S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(322.3 mm) (366.7 mm)
240 24.0 3 2 CFPN747R12S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
480 24.0 3 1 CFPN747R13S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232)
2½ in.
NPT Inlet
6 inch - 150 lb ANSI Flange (WATROD) A Ref. and Outlet
B C
16 W/in2 3 240 7.50 3 1 CFPN713G12XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank 480 7.50 3 1 CFPN713G13XS RS 215 (98) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-Incoloy® 240 10.0 3 1 CFPN717R12XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(2.6 W/cm2) 3½ in.
480 10.0 3 1 CFPN717R13XS RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432) (89 mm)
240 12.5 3 1 CFPN720G12XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432) (2 Places)
480 12.5 3 1 CFPN720G13XS RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432) ¾-10 UNC 2B 8¾ in.
(Threads (222 mm)
240 15.0 3 1 CFPN725G12XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) (4 Places)
½ in.
480 15.0 3 1 CFPN725G13XS RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT
240 20.0 3 5 CFPN732R12XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) Drain
480 20.0 3 1 CFPN732R13XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) 4¾ in.
(121 mm)
240 25.0 3 5 CFPN740G12XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
480 25.0 3 1 CFPN740G13XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232)
240 30.0 3 5 CFPN747R12XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
480 30.0 3 1 CFPN747R13XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only

WATLOW® 403
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Medium Weight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 65⁄8 in. Ref.
6 inch - 150 lb ANSI Flange (FIREBAR) (168.3 mm)
15 W/in2 3 240 10.00 3 5 CFPNF13G29S RS 217 (99) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank ½ in.
240 12.50 3 5 CFPNF16A29S RS 220 (100) 401⁄2 (1027) 201⁄2 (521) 17 (432) NPT Drain
15-Incoloy®
Element 240 15.00 3 5 CFPNF18G29S RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(2.3 W/cm2) 240 20.00 3 5 CFPNF22R29S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432) 1211⁄16 in. Ref. 147⁄16 in. Ref.
(322.3 mm) (366.7 mm)
480 20.00 3 5 CFPNF22R30S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 25.00 3 5 CFPNF27R29S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699) 2½ in.
480 25.00 3 5 CFPNF27R30S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699) NPT Inlet
A Ref. and Outlet
240 30.00 3 5 CFPNF32R29S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699) B C
480 30.00 3 5 CFPNF32R30S RS 236 (107) 51 (1294) 31 (787) 27 ⁄2
1
(699)
240 40.00 3 5 CFPNF42G29S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
480 40.00 3 5 CFPNF42G30S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232) 3½ in.
(89 mm)
240 50.00 3 5 CFPNF51R29S RS 314 (143) 72 (1827) 52 (1321) 48 ⁄2 (1232)
1
(2 Places)
8¾ in.
480 50.00 3 5 CFPNF51R30S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232) ¾-10 UNC 2B (222 mm)
(Threads
(4 Places)
½ in.
8 inch - 150 lb ANSI Flange (WATROD) NPT
Drain
16 W/in2 3 240 17.00 3 1 CFRN725N12S RS 350 (159) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1
4¾ in.
Steel Tank 480 17.00 3 1 CFRN725N13S RS 350 (159) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0) (121 mm)
18-Incoloy®
Element 240 25.00 3 2 CFRN735N12S RS 380 (173) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
8 inch - 150 lb ANSI Flange
(2.6 W/cm2) 480 25.00 3 1 CFRN735N13S RS 380 (173) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
75⁄8 in.
240 33.00 3 2 CFRN744E12S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) (193.7 mm)
480 33.00 3 1 CFRN744E13S RS 410 (186) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
240 42.00 3 3 CFRN754M12S RS 445 (202) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) ½ in.
NPT Drain
480 42.00 3 2 CFRN754M13S RS 445 (202) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
480 50.00 3 2 CFRN763M13S RS 490 (223) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3)
1411⁄16 in. Ref. 14½ in. Ref.
480 58.00 3 2 CFRN773D13S RS 530 (241) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) (373.1 mm) (368 mm)
480 67.00 3 2 CFRN782M13S RS 560 (254) 98 ⁄8 (2498.7) 75 ⁄8 (1927.2) 72 ⁄8 (1838.3)
3 7 3

2½ in.
A Ref. NPT Inlet
8 inch - 150 lb ANSI Flange (WATROD) C
B and Outlet
16 W/in2 3 240 23.0 3 2 CFRN726D12XS RS 358 (163) 55 ⁄4 (1402.0) 32 ⁄4 (830.0) 29 ⁄4 (741.0)
1 3 1

Steel Tank 480 23.0 3 1 CFRN726D13XS RS 358 (163) 551⁄4 (1402.0) 323⁄4 (830.0) 291⁄4 (741.0)
24-Incoloy® 3½ in.
Elements 240 33.0 3 2 CFRN736D12XS RS 392 (178) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) (89 mm)
(2 Places)
(2.6 W/cm2) 480 33.0 3 1 CFRN736D13XS RS 392 (178) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) ¾-10 UNC 2B 10¾ in.
(Threads (273 mm)
240 44.0 3 4 CFRN744M12XS RS 425 (193) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) (4 Places)
480 44.0 3 2 CFRN744M13XS RS 425 (193) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) ½ in.
NPT
240 56.0 3 4 CFRN754M12XS RS 463 (210) 79 ⁄8 (2016.1) 56 ⁄8 (1444.6) 53 ⁄8 (1355.7)
3 7 3
Drain

480 56.0 3 2 CFRN754M13XS RS 463 (210) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
5¾ in.
480 67.0 3 2 CFRN763M13XS RS 511 (232) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) (146 mm)

480 77.0 3 2 CFRN773D13XS RS 554 (252) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
480 89.0 3 4 CFRN782M13XS RS 587 (267) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Next day shipment up to 2 pieces
Truck Shipment only

404 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Medium Weight Oils and Heat Transfer Oils

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.

Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
10 inch - 150 lb ANSI Flange (WATROD)
16 W/in2 3 480 75.0 3 3 CFSN763N13S S 540 (245) 913⁄16 (2316) 757⁄16 (1916) 8115⁄16 (2081)
Steel Tank
480 87.0 3 3 CFSN773E13S S 600 (273) 1069⁄16 (2707) 9013⁄16(1037) 975⁄16 (2471)
27-Incoloy®
Elements
(2.6 W/cm2)

12 inch - 150 lb ANSI Flange (WATROD)

16 W/in2 3 480 117.0 3 3 CFTN773C13S S 650 (295) 1061⁄2 (2705) 903⁄8 (2295.5) 973⁄16 (2468.6)
Steel Tank
36-Incoloy ®

Elements
(2.6 W/cm2)

14 inch - 150 lb ANSI Flange (WATROD)

16 W/in2 3 480 105.0 3 3 CFWN754J13S S 600 (273) 831⁄4 (2115) 67 (1700) 7311⁄16 (1872)
Steel Tank
480 125.0 3 5 CFWN763J13S S 650 (295) 90 ⁄4 (2305) 74 ⁄2 (1891) 813⁄16 (2062)
3 1
45-Incoloy®
Elements
(2.6 W/cm2)
• S - 10 day lead time 3 Wired for 3-phase operation only Truck Shipment only

10 inch - 150 lb ANSI Flange 12 inch - 150 lb ANSI Flange 14 inch - 150 lb ANSI Flange
14 in. 15 in.
1215⁄16 in. (356 mm) (381 mm)
(328.6 mm)
(2) ¾ -10 (2) ¾ -10
3 in. UNC 2B (2) ¾ -10
UNC 2B UNC 2B
Flange Holes Holes
Inlet & 5 in. Flange Holes
Inlet & Outlet 6 in. Flange
Outlet Inlet & Outlet
11½ in.
(292 mm)
11½ in.
9 in. Ref. 91⁄16 in. Ref. (292 mm)
15¾ in. Ref. (229 mm) 163⁄16 in. Ref. (230.2 mm)
(400 mm) (411.2 mm) 9¼ in. Ref.
165⁄16 in. Ref. (235 mm)
(414.3 mm)
½ in. ½ in.
NPT Drain NPT Drain
½ in.
A Ref. NPT Drain
C A Ref.
B C A Ref.
B C
B
½ in.
(13 mm) ½ in.
(13 mm) 3½ in. ½ in.
(89 mm) (13 mm)
127⁄8 in.
(327 mm) 147⁄8 in.
7⁄8 in. (22.2 mm) X (377.8 mm)
2 in. (51 mm) Slot 7⁄8 in. (22.2 mm) X 161⁄8 in.
2 in. (51 mm) Slot (410 mm) 7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot
4
4 4

12½ in.
(318 mm) 12½ in.
(318 mm) 12½ in.
(318 mm)

WATLOW® 405
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
"B" Dim. "C" Dim. 1 ⁄4 inch NPT Screw Plug
1
# Code Ship Wt. "A" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
11⁄4 inch NPT Screw Plug (FIREBAR) 67⁄16 in. Ref.
8 W/in2 3 (163.5 mm)
240 0.43 3 1 CBDNF16G22S RS 26 (12) 245⁄8 (625.5) 15 (381) 31⁄8 (79.4)
Steel Tank
240 0.55 3 1 CBDNF19G22S RS 30 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4)
1-Incoloy®
Elements 240 0.70 3 1 CBDNF24L22S RS 31 (14) 32 ⁄8 (828.7) 23
5
(584) 31⁄8 (79.4) ¾ in.
(1.3 W/cm2) 480 0.70 3 1 CBDNF24L21S RS 31 (14) 325⁄8 (828.7) 23 (584) 31⁄8 (79.4) NPT Inlet
and Outlet
240 0.88 3 1 CBDNF29R22S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1) A Ref.
480 0.88 3 1 CBDNF29R21S RS 43 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1) B
240 1.08 3 1 CBDNF34R22S RS 44 (20) 425⁄8 (1082.7) 32 (813) 43⁄8 (111.1)
480 1.08 3 1 CBDNF34R21S RS 44 (20) 42 ⁄8 (1082.7) 32
5
(813) 43⁄8 (111.1)
240 1.40 3 1 CBDNF45G22S RS 69 (31) 63 ⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
5

480 1.40 3 1 CBDNF45G21S RS 69 (31) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)

C Ref.
240 1.80 3 1 CBDNF55R22S RS 71 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1)
480 1.80 3 1 CBDNF55R21S RS 71 (32) 635⁄8 (1616.1) 53 (1346) 43⁄8 (111.1) ½ in.
4 in. NPT
(102 mm) Drain

21⁄2 inch NPT Screw Plug (WATROD)

8 W/in2 3 240 2.0 3 1 CBLS732E12S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
Steel Tank
480 2.0 3 1 CBLS732E13S RS 29 (14) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) 3¾ in.
3-Steel (95 mm)
Elements 240 3.0 3 1 CBLS747E12S RS 32 (15) 57 ⁄4 (1453) 45 (1143) 39
1
(991)
(1.3 W/cm2) 480 3.0 3 1 CBLS747E13S RS 32 (15) 571⁄4 (1453) 45 (1143) 39 (991)
21⁄2 inch NPT Screw Plug
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
73⁄16 in. Ref.
(182.6 mm) 113⁄16 in.
(284.2 mm)
1 in.
NPT Inlet
and Outlet

A Ref.
B C

1¼ in.
(32 mm)

415⁄16 in.
(125.4 mm)
Ref.
½ in.
55⁄8 in. NPT Drain
3⁄8-16 UNC
(Threads (142.9 mm)
(4 Places)
31⁄8 in.
(79.4 mm)

43⁄8 in.
(111.1 mm)

406 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
"B" Dim. "C" Dim. 2 ⁄2 inch NPT Screw Plug
1
# Code Ship Wt. "A" Dim.
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
21⁄2 inch NPT Screw Plug (FIREBAR) 73⁄16 in. Ref.
8 W/in2 3 (182.6 mm) 113⁄16 in.
240 1.25 3 1 CBLNF15C22S RS 22 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
Steel Tank (284.2 mm)
240 1.63 3 1 CBLNF18C22S RS 23 (10) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
3-Incoloy® 1 in.
240 2.13 3 1 CBLNF23C22S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419) NPT Inlet
Elements and Outlet
(1.3 W/cm2) 480 2.13 3 1 CBLNF23C21S RS 31 (14) 343⁄4 (881) 221⁄2 (572) 161⁄2 (419)
240 2.63 3 1 CBLNF28L22S RS 34 (15) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) A Ref.
B
480 2.63 3 1 CBLNF28L21S RS 34 (15) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) C
240 3.19 3 1 CBLNF33L22S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673)
1¼ in.
480 3.19 3 1 CBLNF33L21S RS 35 (16) 443⁄4 (1135) 321⁄2 (1129) 261⁄2 (673) (32 mm)
240 4.25 3 1 CBLNF44C22S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991)
480 4.25 3 1 CBLNF44C21S RS 44 (20) 571⁄4 (1453) 45 (1143) 39 (991) 415⁄16 in.
240 5.38 3 1 CBLNF54L22S RS 52 (24) 633⁄4 (1453) 511⁄2 (1308) 461⁄2 (1181) (125.4 mm) Ref.
480 5.38 3 1 CBLNF54L21S RS 52 (24) 633⁄4 (1453) 511⁄2 (1308) 461⁄2 (1181) ½ in.
55⁄8 in. NPT Drain
3⁄8-16 UNC
(Threads (142.9 mm)
3 inch - 150 lb ANSI Flange (WATROD) (4 Places)
31⁄8 in.
8 W/in2 3 240 2.0 3 1 CFMS733A12S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673) (79.4 mm)
Steel Tank 480 2.0 3 1 CFMS733A13S RS 96 (44) 451⁄4 (1148) 321⁄2 (826) 261⁄2 (673)
3-Steel 43⁄8 in.
240 3.0 3 1 CFMS748A12S RS 107 (49) 573⁄4 (1465) 45 (1143) 39 (991) (111.1 mm)
Elements
(1.3 W/cm2) 480 3.0 3 1 CFMS748A13S RS 107 (49) 57 ⁄4 (1465) 45 (1143) 39
3
(991)
3 inch - 150 lb ANSI Flange
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only
43⁄8 in.
(111.1 mm)

½ in.
NPT Drain

711⁄16 in. Ref.

(195.3 mm) 11½ in. Ref.
(292 mm)
1 in.
NPT Inlet
A Ref. & Outlet
B C

1¼ in.
(32 mm)
(2 Places)
3⁄8-16 UNC 55⁄8 in. Ref.
(Threads (142.9 mm)
(4 Places)
½ in.
31⁄8 in. Dia. NPT
(79.4 mm) Ref. Drain

WATLOW® 407
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 4 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in (mm) in. (mm)
513⁄16 in.
4 inch - 150 lb ANSI Flange (WATROD) (147.6 mm)
8 W/in2 3 240 5.00 3 1 CFOS740J12S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
Steel Tank 480 5.00 3 1 CFOS740J13S RS 229 (104) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
6-Steel ½ in.
240 6.00 3 1 CFOS748A12S RS 234 (106) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) NPT Drain
Elements
(1.3 W/cm2) 480 6.00 3 1 CFOS748A13S RS 234 (106) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
240 8.00 3 1 CFOS764J12S RS 298 (135) 911⁄2 (2326) 73 (1854) 66 (1676) 125⁄8 in. Ref. 143⁄8 in. Ref.
(320.7 mm) (365.1 mm)
480 8.00 3 1 CFOS764J13S RS 298 (135) 911⁄2 (2326) 73 (1854) 66 (1676)
240 10.00 3 1 CFOS777A12S RS 306 (139) 911⁄2 2326) 73 (1854) 66 (1676) 1½ in.
480 10.00 3 1 CFOS777A13S RS 306 (139) 911⁄2 (2326) 73 (1854) 66 (1676) A Ref. NPT Inlet
and Outlet
B C
4 inch - 150 lb ANSI Flange (FIREBAR)
8 W/in2 3 240 2.50 3 1 CFONF16J22S RS 128 (58) 39 (989) 201⁄2 (521) 17 (432) 1¼ in.
Steel Tank (32 mm)
240 3.25 3 1 CFONF19J22S RS 130 (59) 39 (989) 201⁄2 (521) 17 (432) (2 Places)
6-Incoloy®
240 4.25 3 1 CFONF24J22S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) 3⁄8(Threads
-16 UNC 65⁄8 in.
(168.3 mm)
Elements
(1.3 W/cm2) 480 4.25 3 1 CFONF24J21S RS 133 (61) 39 (989) 201⁄2 (521) 17 (432) (4 Places) ½ in.
240 5.25 3 1 CFONF30A22S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699) 311⁄16 in. NPT
(93.7 mm) Drain
480 5.25 3 1 CFONF30A21S RS 168 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
240 6.38 3 1 CFONF35A22S RS 170 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
480 6.38 3 1 CFONF35A21S RS 170 (77) 491⁄2 (1256) 31 (787) 271⁄2 (699)
240 8.50 3 1 CFONF45J22S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
480 8.50 3 1 CFONF45J21S RS 236 (107) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 5 inch - 150 lb ANSI Flange
240 10.75 3 1 CFONF56A22S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232) 59⁄16 in. Ref.
(141.3 mm)
480 10.75 3 1 CFONF56A21S RS 240 (109) 701⁄2 (1789) 52 (1321) 481⁄2 (1232)
½ in.
NPT Drain
5 inch - 150 lb ANSI Flange (WATROD)
8 W/in2 3 240 5.00 3 1 CFNS740J12S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 25 (633.0)
Steel Tank 480 5.00 3 1 CFNS740J13S RS 167 (76) 561⁄4 (1427.0) 37 (940.0) 25 (633.0) 125⁄8 in. Ref.
6-Steel (320.7 mm)
240 6.00 3 1 CFNS748A12S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) C
Elements
(1.3 W/cm2) 480 6.00 3 1 CFNS748A13S RS 180 (82) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0) 2 in.
240 8.00 3 1 CFNS764J12S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) NPT Inlet
A Ref. and Outlet 25 in.
480 8.00 3 1 CFNS764J13S RS 195 (89) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) B
(635 mm)
240 10.00 3 1 CFNS777A12S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 10.00 3 1 CFNS777A13S RS 220 (100) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0) 1¼ in.
(32 mm)
(2 Places)
5 inch - 150 lb ANSI Flange (WATROD)
75⁄8 in.
8 W/in2 3 240 7.5 3 1 CFNS740J12XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 25 (633.0) 3⁄8(Threads
-16 UNC
(193.7 mm)
Steel Tank 480 7.5 3 1 CFNS740J13XS RS 173 (79) 561⁄4 (1427.0) 37 (940.0) 25 (633.0) (4 Places) ½ in.
9-Steel NPT
240 9.0 3 1 CFNS748A12XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0)
Elements Drain
(1.3 W/cm2) 480 9.0 3 1 CFNS748A13XS RS 188 (86) 673⁄4 (1719.0) 481⁄2 (1232.0) 25 (633.0)
4¼ in.
240 12.0 3 1 CFNS764J12XS RS 206 (94) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0) (108 mm)
480 12.0 3 1 CFNS764J13XS RS 206 (94) 811⁄8 (2060.6) 617⁄8 (1571.6) 25 (633.0)
240 15.0 3 1 CFNS777A12XS RS 233 (106) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
480 15.0 3 1 CFNS777A13XS RS 233 (106) 941⁄8 (2390.8) 75 (1902.0) 25 (633.0)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 5 pieces
Truck Shipment only

408 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 6 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
65⁄8 in. Ref.
6 inch - 150 lb ANSI Flange (WATROD) (168.3 mm)
8 W/in2 3 240 8.00 3 1 CFPS732R12S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699)
Steel Tank ½ in.
480 8.00 3 1 CFPS732R13S RS 226 (103) 51 (1294) 31 (787) 271⁄2 (699) NPT Drain
12-Steel
Element 240 10.00 3 1 CFPS740G12S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232)
(1.3 W/cm2) 480 10.00 3 1211⁄16 in. Ref. 147⁄16 in. Ref.
1 CFPS740G13S RS 290 (132) 72 (1827) 52 (1321) 481⁄2 (1232) (322.3 mm) (366.7 mm)
240 12.00 3 1 CFPS747R12S RS 298 (136) 72 (1827) 52 (1321) 48 ⁄2 (1232)
1

480 12.00 3 1 CFPS747R13S RS 298 (136) 72 (1827) 52 (1321) 481⁄2 (1232) 2½ in.
NPT Inlet
240 16.50 3 1 CFPS764G12S RS 360 (164) 93 (2361) 73 (1854) 66 (1676) A Ref. and Outlet
B C
480 16.50 3 1 CFPS764G13S RS 360 (164) 93 (2361) 73 (1854) 66 (1676)
480 20.00 3 1 CFPS776R13S RS 368 (167) 93 (2361) 73 (1854) 66 (1676)
3½ in.
(89 mm)
6 inch - 150 lb ANSI Flange (WATROD) (2 Places)
8 W/in2 3 240 10.00 3 1 CFPS732R12XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) ¾-10 UNC 2B 8¾ in.
Steel Tank (Threads (222 mm)
480 10.00 3 1 CFPS732R13XS RS 288 (131) 51 (1294) 31 (787) 271⁄2 (699) (4 Places)
15-Steel ½ in.
Element 240 12.50 3 1 CFPS740G12XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) NPT
Drain
(1.3 W/cm2) 480 12.50 3 1 CFPS740G13XS RS 296 (135) 72 (1827) 52 (1321) 481⁄2 (1232) 4¾ in.
240 15.00 3 1 CFPS747R12XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232) (121 mm)

480 15.00 3 1 CFPS747R13XS RS 306 (139) 72 (1827) 52 (1321) 481⁄2 (1232)

240 21.00 3 5 CFPS764G12XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676)
480 21.00 3 1 CFPS764G13XS RS 370 (168) 93 (2361) 73 (1854) 66 (1676)
240 25.00 3 5 CFPS776R12XS RS 381 (173) 93 (2361) 73 (1854) 66 (1676)
480 25.00 3 1 CFPS776R13XS RS 381 (173) 93 (2361) 73 (1854) 66 (1676)

6 inch - 150 lb ANSI Flange (FIREBAR)

8 W/in2 3 240 6.3 3 5 CFPNF16J22S RS 220 (100) 401⁄2 (1027) 201⁄2 (521) 17 (432)
Steel Tank
240 8.1 3 5 CFPNF19J22S RS 223 (102) 401⁄2 (1027) 201⁄2 (521) 17 (432)
15-Incoloy ®

Elements 240 10.6 3 5 CFPNF24J22S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
(1.3 W/cm2) 480 10.6 3 5 CFPNF24J21S RS 226 (103) 401⁄2 (1027) 201⁄2 (521) 17 (432)
240 13.1 3 5 CFPNF30A22S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
480 13.1 3 5 CFPNF30A21S RS 232 (106) 51 (1294) 31 (787) 271⁄2 (699)
240 16.0 3 5 CFPNF35A22S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)
480 16.0 3 5 CFPNF35A21S RS 236 (107) 51 (1294) 31 (787) 271⁄2 (699)
240 21.3 3 5 CFPNF45J22S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
480 21.3 3 5 CFPNF45J21S RS 304 (138) 72 (1827) 52 (1321) 481⁄2 (1232)
240 26.0 3 5 CFPNF56A22S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232)
480 26.0 3 5 CFPNF56A21S RS 314 (143) 72 (1827) 52 (1321) 481⁄2 (1232)
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Same day shipment up to 2 pieces
Truck Shipment only

WATLOW® 409
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure
# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. 8 inch - 150 lb ANSI Flange
Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) 75⁄8 in.
(193.7 mm)
8 inch - 150 lb ANSI Flange (WATROD)
8 W/in2 3 240 12.5 3 1 CFRS743E12S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0)
Steel Tank ½ in.
480 12.5 3 1 CFRS743E13S RS 410 (186) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) NPT Drain
18-Steel
Elements 240 16.5 3 1 CFRS751M12S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4)
(1.3 W/cm2) 480 16.5 3 1 CFRS751M13S RS 440 (200) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) 1411⁄16 in. Ref. 14½ in. Ref.
(373.1 mm) (368 mm)
240 20.0 3 2 CFRS762D12S RS 480 (218) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
480 20.0 3 1 CFRS762D13S RS 480 (218) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) 2½ in.
A Ref. NPT Inlet
240 24.0 3 2 CFRS770M12S RS 530 (241) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3) B and Outlet
C

480 24.0 3 1 CFRS770M13S RS 530 (241) 88 ⁄8 (2244.7) 65 ⁄8 (1673.2) 62 ⁄8 (1584.3)

3 7 3

240 27.0 3 2 CFRS779M12S RS 610 (277) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) 3½ in.
480 27.0 3 1 CFRS779M13S RS 610 (277) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) (89 mm)
(2 Places)
¾-10 UNC 2B 10¾ in.
(Threads (273 mm)
8 inch - 150 lb ANSI Flange (WATROD) (4 Places)
½ in.
8 W/in2 3 240 17.0 3 1 CFRS743M12XS RS 425 (193) 621⁄4 (1580.0) 393⁄4 (1008.0) 361⁄4 (919.0) NPT
Steel Tank Drain
480 17.0 3 1 CFRS743M13XS RS 425 (193) 62 ⁄4 (1580.0) 39 ⁄4 (1008.0) 36 ⁄4 (919.0)
1 3 1
24-Steel
Elements 240 22.0 3 2 CFRS751M12XS RS 457 (208) 697⁄8 (1774.8) 473⁄8 (1203.3) 437⁄8 (1114.4) 5¾ in.
(146 mm)
(1.3 W/cm2) 480 22.0 3 1 CFRS751M13XS RS 457 (208) 69 ⁄8 (1774.8) 47 ⁄8 (1203.3) 43 ⁄8 (1114.4)
7 3 7

240 27.0 3 2 CFRS762D12XS RS 461 (209) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7)
480 27.0 3 1 CFRS762D13XS RS 461 (209) 793⁄8 (2016.1) 567⁄8 (1444.6) 533⁄8 (1355.7) 10 inch - 150 lb ANSI Flange
240 32.0 3 2 CFRS770M12XS RS 554 (252) 88 ⁄8 (2244.7) 65 ⁄8 (1673.2) 62 ⁄8 (1584.3)
3 7 3
1215⁄16 in.
(328.6 mm)
480 32.0 3 1 CFRS770M13XS RS 554 (252) 883⁄8 (2244.7) 657⁄8 (1673.2) 623⁄8 (1584.3)
(2) ¾ -10
240 36.0 3 2 CFRS779M12XS RS 636 (289) 983⁄8 (2498.7) 757⁄8 (1927.2) 723⁄8 (1838.3) 3 in. UNC 2B
Flange Holes
480 36.0 3 1 CFRS779M13XS RS 636 (289) 98 ⁄8 (2498.7) 75 ⁄8 (1927.2) 72 ⁄8 (1838.3)
3 7 3 Inlet &
Outlet
11½ in.
(292 mm)
10 inch - 150 lb ANSI Flange (WATROD) 9 in. Ref.
15¾ in. Ref. (229 mm)
8 W/in2 3 240 30.0 3 3 CFSS762E12S S 540 (245) 91 ⁄4 (2316.0) 75 ⁄2 (1916.0) 82 ⁄4 (2088.0)
1 1 1 (400 mm)
Steel Tank
480 30.0 3 1 CFSS762E13S S 540 (245) 911⁄4 (2316.0) 751⁄2 (1916.0) 821⁄4 (2088.0) ½ in.
27-Steel
NPT Drain
Elements 240 35.0 3 3 CFSS770N12S S 600 (273) 991⁄8 (2517.8) 833⁄8 (2117.7) 8913⁄16 (2281.2)
(1.3 W/cm2) 480 35.0 3 1 CFSS770N13S S 600 (273) 991⁄8 (2517.8) 833⁄8 (2117.7) 8913⁄16 (2281.2) A Ref.
C
240 40.0 3 3 CFSS778N12S S 645 (293) 1065⁄8 (2708.3) 907⁄8 (2308.2) 975⁄16 (2471.7) B

480 40.0 3 1 CFSS778N13S S 645 (293) 1065⁄8 (2708.3) 907⁄8 (2308.2) 975⁄16 (2471.7)
½ in.
3 Wired for 3-phase operation only
RAPID SHIP
• RS - Next day shipment up to 2 pieces
Truck Shipment only
127⁄8 in.
(13 mm)

(327 mm)
• S - 10 day lead time
7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot

12½ in.
(318 mm)

410 WATLOW®
Circulation Heaters

WATROD and FIREBAR ®

Circulation Heaters ®

Application: Bunker C, Asphalt and #6 Fuel Oil

• WATROD or FIREBAR elements
• Without thermostat
• General purpose enclosure

# Code Ship Wt. "A" Dim. "B" Dim. "C" Dim.

Description Volts kW Ph Circ. Number Del. lbs (kg) in. (mm) in. (mm) in. (mm)
12 inch - 150 lb ANSI Flange (WATROD)
8 W/in2 3 240 47.0 3 3 CFTS770L12S S 700 (318) 99 (2515) 827⁄8 (2105.0) 895⁄8 (2277)
Steel Tank
480 47.0 3 2 CFTS770L13S S 700 (318) 99 (2515) 827⁄8 (2105.0) 895⁄8 (2277)
36-Steel
Elements 240 54.0 3 3 CFTS778L12S S 750 (341) 1061⁄2 (2705) 903⁄8 (2295.5) 971⁄8 (2467)
(1.3 W/cm2) 480 54.0 3 2 CFTS778L13S S 750 (341) 1061⁄2 (2705) 903⁄8 (2295.5) 971⁄8 (2467)

14 inch - 150 lb ANSI Flange (WATROD)

8 W/in2 3 240 60.0 3 3 CFWS770J12S S 700 (318) 981⁄4 (2496) 82 (2081) 8811⁄16 (2253)
Steel Tank
480 60.0 3 3 CFWS770J13S S 700 (318) 98 ⁄4 (2496) 82
1
(2081) 8811⁄16 (2253)
45-Steel
Elements 240 67.0 3 5 CFWS778J12S S 780 (354) 105 ⁄4 (2686) 89 ⁄2 (2272) 963⁄16 (2443)
3 1

(1.3 W/cm2) 480 67.0 3 3 CFWS778J13S S 780 (354) 1053⁄4 (2686) 891⁄2 (2272) 963⁄16 (2443)

3 Wired for 3-phase operation only

RAPID SHIP
• S - 10 day lead time
Truck Shipment only

12 inch - 150 lb ANSI Flange 14 inch - 150 lb ANSI Flange

14 in. 15 in.
(356 mm) (381 mm)
(2) ¾ -10
UNC 2B (2) ¾ -10
Holes UNC 2B
5 in. Flange Holes
Inlet & Outlet 6 in. Flange
Inlet & Outlet

11½ in.
91⁄16 in. Ref. (292 mm)
163⁄16 in. Ref. (230.2 mm)
(411.2 mm) 9¼ in. Ref.
165⁄16 in. Ref. (235 mm)
(414.3 mm)
½ in.
NPT Drain
½ in.
NPT Drain
A Ref.
C A Ref.
B C
B

½ in.
(13 mm) 3½ in. ½ in.
(89 mm) (13 mm)
147⁄8 in.
(377.8 mm)
7⁄8 in. (22.2 mm) X 161⁄8 in.
2 in. (51 mm) Slot (410 mm) 7⁄8 in. (22.2 mm) X
2 in. (51 mm) Slot
4 4

12½ in.
(318 mm) 12½ in.
(318 mm)

WATLOW® 411
Circulation Heaters

WATROD and FIREBAR

Circulation Heaters
Build-a-Code

Ordering Information
To order, complete the code number
to the right with the information below: Example: CFONA18A10 S 5 HJ

Stock Plug or ANSI Flange Code Number a

Optional Terminal Enclosures 2

S = General purpose enclosure
W = Moisture resistant enclosure
E = Explosion resistant enclosure
C = Moisture/explosion resistant enclosure
Optional Process Sensor 4
1 = 30 to 110°F (-1 to 43°C), SPST
2 = 30 to 250°F (-1 to 121°C), SPST
3 = 175 to 550°F (79 to 288°C), SPST
4 = 40 to 110°F (-1 to 43°C), DPST
5A = 60 to 250°F (16 to 121°C), DPST (FIREBAR)
7A = 100 to 550°F (38 to 288°C), DPST (FIREBAR)
J = Type J process thermocouple in thermowell
K = Type K process thermocouple in thermowell
Sheath Limit Sensor 3
HJ = Type J high-limit thermocouple, horizontal mount
TJ = Type J high-limit thermocouple, vertical/housing at top
BJ = Type J high-limit thermocouple, vertical/housing at bottom
HK = Type K high-limit thermocouple, horizontal mount
TK = Type K high-limit thermocouple, vertical/housing at top
BK = Type K high-limit thermocouple, vertical/housing at bottom

aCatalog part numbers include optional enclosures and process sensors. To order optional enclosures or sensors, substitute the
appropriate suffix.

bCatalog listings include either a general purpose enclosure or moisture/explosion resistant enclosure. Substitute enclosure options
are noted.

3Heater orientation is critical to accurate sensing of limit conditioners. Use the appropriate code to indicate heater
mounting orientation.
4Thermostat part numbers are shown in the Thermostat Chart on page 581.

412 WATLOW®
Circulation Heaters

WATROD and FIREBAR Heaters

Booster Heaters

Booster heaters are ideal for circulating applications

requiring less kilowatts, including engine preheating.
Booster heaters are made from a steel or brass
11⁄4 in. (32 mm) NPT screw plug heater and insulated
pressure vessel with 1 in. (25 mm) FNPT inlet and outlet.
This assembly also contains an integral thermostat.

Performance Capabilities
• Watt densities to 60 W/in2 (9.3 W/cm2)
• Wattages to 3 kilowatts
• Voltages to 480VAC
• Steel sheath temperatures to 750°F (400°C)
• Copper sheath temperatures to 350°F (175°C)

Features and Benefits

Dual voltages
• Simplifies stocking and wiring
Carbon steel, standard pipe wall vessel
• Assures compatibility with many applications
One inch thick (25 mm) fiberglass thermal insulation
rated to 750°F (400°C) NEMA 1
Terminal
• Reduces heat loss Conduit
Enclosure
Opening
with Integral
Steel jacket (shroud) Thermostat
• Provides a fully welded and painted shroud to protect 1 in. (25 mm)
4 in. (100 mm)
thermal insulation O.D. Jacket FNPT Outlet Pipe

Inlet and outlet nozzle connections

Vessel
• Includes threaded FNPT connections to meet Insulation
OEM standards
General purpose (NEMA 1) terminal enclosures
• Protects terminals and thermostat
1 in. (25 mm) WATROD
Integral thermostat controls process temperatures FNPT Element
Inlet Pipe
from: 60 to 160°F (15 to 70°C) on copper sheath
elements and 175 to 550°F (80 to 290°C) on steel
sheath elements
• Minimizes the amount of time that the heater operates
while the engine is running

Typical Applications
• Stand by generators
• Peak power trimming generators
• Mobile generator sets
• Earth moving equipment
• Water heaters
• Lightweight oils

WATLOW® 413
Circulation Heaters

WATROD and FIREBAR Heaters

Booster Heaters
Options 45⁄8 in.
¾ in. NPT
Conduit Opening (117.5 mm)
Terminal Enclosure
Removable 313⁄16 in.
General purpose (NEMA 1) terminal enclosures with Terminal Cover (96.8mm)
integral thermostats are supplied on all Watlow booster 615⁄16 in.
heaters. Optional moisture resistant (NEMA 4) terminal (176.2 mm)
enclosures protect wiring and thermostat from liquid
Outlet
contaminants. To order, request the moisture resistant 1 in. (25 mm)
enclosure option. FNPT
4 in. (102 mm)
For explosion resistant (NEMA 7) and explosion/moisture Outside Diameter 2015⁄16 in.
resistant (NEMA 7/4) terminal enclosures, request the (531.8 mm)
explosion/moisture resistant option. 14 in.
(356 mm)

Code Est. Ship.

Number Wt.
Description kW Phase 120/240VAC lbs (kg)
Application: Aqueous Solutions Inlet 1 in. (25 mm) FNPT

60 W/in 2
1.50 1 CBEC8G6 18 (8.2)
Brass Plug 2.00 1 CBEC10F6 18 (8.2)
2-Copper 2.50 1 CBEC12F6 18 (8.2)
(9.3 W/cm2) 3.00 1 CBEC15A6X 18 (8.2)
Application: Lightweight Oils
23 W/in2 0.50 1 CBES7G6 18 (8.2)
Steel Plug 0.75 1 CBES10B6 18 (8.2)
2- Steel 1.00 1 CBES12P6 18 (8.2)
(3.6 W/cm2)
For optional housing adders, use circulation heater adders.

414 WATLOW®
Circulation Heaters

WATROD and FIREBAR Heaters

Engine Preheaters

Watlow engine preheaters help maintain a desired

minimum engine temperature to make starting fast and
easy. They also reduce engine wear caused by cold
engine starting.
Engine preheaters mount conveniently on an engine or
rail. The internal thermostat constantly adjusts to ambient
temperature changes to keep engine coolant warm at
all times.
An internal tank temperature sensor protects Watlow
engine preheaters from dry fire conditions caused by low
coolant levels or blocked flow.
Installation is easy with just two mounting bolts and inlet
and outlet hose connections.

Performance Capabilities
• Watt densities from 45 to 90 W/in2 (7 to 14 W/cm2) Integral check valve
• Assures proper coolant flow and correct thermostat
• Wattages to 6 kilowatts
operation. Check valve will not interfere with adequate
• UL® and CSA component recognition to 480VAC and thermo-siphoning
600VAC respectively.
• UL® and CSA component
• Thermostatically controlled from 60 to 160°F Recognition under file numbers E52951 and 31388
(15 to 70°C) respectively.
• Incoloy® sheath temperatures to 1600°F (870°C)
Typical Applications
Features and Benefits • Stand by generators
Incoloy® sheath • Primary power generators
• Minimizes the risk of premature failure in the event of a
• Firepump engines
dry-fire condition
Integral, prewired adjustable thermostat mounted in Options
a general purpose (NEMA 1) terminal enclosure Terminal Enclosure
• Provides a ready to install unit
The following terminal enclosures are available:
Easy installation with standard 1 in. (25 mm)
• Standard, general purpose (NEMA 1)
diameter beaded inlet and outlet nozzles
• Provides rubber hose connections eliminating the need • Moisture resistant (NEMA 4)
for threaded fittings and adapters • Explosion resistant (NEMA 7) Class 1, groups B, C
120/240VAC or 240/480VAC dual voltages and D.
• Makes field wiring flexible
• Minimizes stocking multiple voltages
Mounting bracket
• Isolates harmful engine vibration
Heavy-duty welded carbon steel tank
• Resists corrosion and extends life
Optional oil pressure interconnect switch
• Disrupts power during engine operation

WATLOW® 415
Circulation Heaters

WATROD and FIREBAR Heaters

Engine Preheaters
Application Hints
• Mount engine preheaters in horizontal position only • Estimate kilowatt requirements with the following
(as shown in Figures 1, 2 and 3). Contact your Watlow formula. First determine the engine displacement,
representative if vertical mounting is unavoidable. then multiply:
• Mount the heater near or below the lowest point on English
the engine block. Keep outlet nozzle pointed up, as
Cubic inches X 3 = estimated wattage
indicated on the tank.
Metric
Liters X 183 = estimated wattage

Outlet Nozzle / in.- 20 Mounting Bolts

1 4
Sized for Vibration
1 in. (25 mm) Isolator Bushings
I.D. hose Mounting Slots
(2) Mounting Studs

WATROD Heating Element Check Valve Inlet Nozzle Sized for

Thermowell 1 in. (25 mm) I.D. hose
Drain
NEMA 1 Terminal Enclosure

(4) Mounting Slots 9/32 x 3/4 in. 33/4 in.

Figure 1 (7.1 X 19 mm) (95 mm)
63/8 in. 31/8 in. 63/16 in. 2 in. (51 mm)
(161.9 mm) (79.4mm) (157.2 mm)

23/16 in. (55.6 mm) 1 in. (25 mm)

Up Outlet 21 4 in.
/ (57 mm)
Ref. Diameter
(4) 1/4-20
Bolts, 5/8 in.
45 8 in.
/ 11/2 in. (38 mm) (15.9 mm) 45/8 in.
(117.4 mm) Threaded (117.5 mm)
Overall Length ±3/8 in. (9.5 mm) Length

Overall Code Number Est. Ship.

kW Length 120/240VAC 208VAC 240/480VAC Wt.
in. (mm) 1-Phase 1-Phase 1-Phase lbs (kg)
Application: Ethylene Glycol/Engine Coolant
1.13 20 7⁄8 (530.2) CPBPL2S12➀ 12 (6)
1.50 20 7⁄8 (530.2) CPBPB6S12 CPBPB2S12➀ 12 (6)
1.69 20 7⁄8 (530.2) CPBPM2S12➀ 12 (6)
1.88 20 7⁄8 (530.2) CPBPN2S12➀ 12 (6)
2.00 20 7⁄8 (530.2) CPBPC6S12 12 (6)
2.25 20 7⁄8 (530.2) CPBPD6S12 12 (6)
2.25 26 11⁄16 (677.9) CPBPD2S12➀ 15 (7)
2.50 20 7⁄8 (530.2) CPBPE6S12 12 (6)
3.00 26 11⁄16 (677.9) CPBPF2S12➀ CPBPF7S12 15 (7)
RAPID SHIP
3.75 26 11⁄16 (677.9) CPBPG2S12➀ 15 (7) • Available on all elements unless otherwise noted
• Same day shipment
4.00 26 11⁄16 (677.9) CPBPH7S12 15 (7)
➀ Delivery 4 weeks
5.00 26 11⁄16 (677.9) CPBPJ7S12➀ 15 (7)

416 WATLOW®
Circulation Heaters

WATROD and FIREBAR Heaters

Engine Preheaters
(4) Mounting Slots 9/32 x 3/4 in.
Figure 2 (7.1 x 19 mm) 33/4 in.
63/8 in. 31/8 in. 63/16 in. (95.3 mm)
(161.9 mm) (79.4 mm) (157.2 mm) 2 in. (51 mm)

215/16 in. (74.6 mm) 1 in. (25 mm)

Up Outlet Inlet 31/2 in. (75 mm)

Ref. Diameter (4) 1/4-20
Bolts, 5/8 in.
(15.9 mm)
Threaded
45/8 in. Length 45/8 in.
(117.5 mm) (117.5 mm)
11/2 in. (38 mm)
Overall Length ±3/8 in. (9.5 mm)

Overall Code Number Est. Ship.

kW Length 277VAC 480VAC Wt.
in. (mm) 1-Phase 3-Phase lbs (kg)
Application: Ethylene Glycol/Engine Coolant
1.50 20 7⁄8 (530.2) CPCPB4S12➀ CPCPB13S12➀ 12 (6)
2.00 20 7⁄8 (530.2) CPCPC4S12➀ CPCPC13S12➀ 12 (6)
2.50 20 7⁄8 (530.2) CPCPE4S12➀ CPCPE13S12➀ 12 (6) RAPID SHIP
3.75 20 ⁄8
7
(530.2) CPCPG4S12➀ CPCPG13S12➀ 12 (6) • Available on all elements unless otherwise noted
4.00 20 7⁄8 (530.2) CPCPH4S12➀ CPCPH13S12 12 (6) • Same day shipment
➀ Delivery 4 weeks
5.00 20 7⁄8 (530.2) CPCPJ4S12➀ CPCPJ13S12 12 (6)

Figure 3 (4) Mounting Slots 9/32 x 3/4 in.

63/8 in. 31/8 in. (7.1 x 19 mm) 43/8 in.
(161.9 mm) (79.4mm) 11/2 in.
2 in. (51 mm) (111.1 mm) (38 mm)

21/4 in. 1 in. (25 mm)

Up Outlet Inlet (57.2 mm)
Ref. Diameter

4 5/8 in. 11/2 in. (38 mm) (4) 1/4-20 Bolts,

(117.5 mm) 5 8
/ in. (15.9 mm)
Overall Length ±3/8 in. (9.5 mm) 45/8 in.
Threaded Length (117.5 mm)

Overall Code Number Est. Ship.

kW Length 120/240VAC 208VAC Wt.
in. (mm) 1-Phase 1-Phase lbs (kg) RAPID SHIP
Application: Ethylene Glycol/Engine Coolant • Available on all elements unless otherwise noted
0.75 15 5⁄8 (396.9) CPBPK2S12➀ 9 (4) • Same day shipment
➀ Delivery 4 weeks
1.00 15 5⁄8 (396.9) CPBPA6S12➀ 9 (4)

WATLOW® 417
418 WATLOW®
Fluid Delivery Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Fluid Delivery Heaters Sheath Materials °F °C W/in2 W/cm2 Page
FREEFLEX ®
Polymeric 212 100 10 1.5 421
Syringe Polycarbonate 185 85 2 0.3 424
laminate

Fluid Delivery Heaters

WATLOW® 419
420 WATLOW®
 D ED Y
T
T EN ILI
B
Fluid Delivery Heaters EXAPA
C
Extended Capabilities For
FREEFLEX® Heaters
The miniature heated polymeric tubing assemblies from
Watlow® provide a flexible heat-up and transport system
for moving fluids in tubing as small as 1⁄32 in. (0.8 mm)
inside diameter. FREEFLEX® heats fluids up to 212°F
(100°C) and maintains temperature during transfer from
a reservoir to a point of use. In some applications, the
tubing can actually serve as the reservoir for limited
volumes of fluid, helping to reduce start-up times.
For higher temperatures contact your Watlow
representative.
Watlow’s innovative design places the heating element
and sensor directly in contact with the perimeter of the
tubing to produce efficient, responsive heating and
temperature control of the tube contents. The element is
evenly wound to ensure reliable, close contact for uniform
heating along a portion or the entire length of the line. Integral sensors
A flexible, durable jacket covers the wound element and • Maintains close control of heater and fluid
lets the tubing flex and move in a dynamic system. This temperatures
allows for fluid delivery to multiple locations from a single
Low voltage design
supply source. In stationary applications, the FREEFLEX
• Promotes safety
heated tubing is conveniently routed through available
space or around other system components. This saves Miniature sizes as small as 1⁄32 in. (0.8 mm) inside
space and provides for an uncomplicated retrofit in diameter
existing systems. • Transports and heats fluids in even the smallest
spaces
The superior construction employs an efficient heating
element design with the ability to incorporate optional Convenient retrofit
thermocouple, thermistor or RTD temperature sensors • Allows for routing flexible tubing around system
into the thermal package. Users can select leads to exit components and using existing control system
one or both ends of the assembly. Typical standard UL® recognition
Teflon® tubing comes in 1⁄32, 1⁄16, 1⁄8 or 3⁄16 in. (0.8, 1.6, 3.2, • Available on qualified designs by request
4.8 mm) inside diameters, although other sizes and
materials are available.
Typical Applications
• Medical: automated clinical analyzers, tissue
Features and Benefits processing equipment
Flexible heat-up and transport system • Analytical: sample preheating for LC and HPLC
• Eliminates the need for heated reservoir systems in systems, breathalyzers
many applications • Semiconductor processing: wafer drying
Heating element directly contacts tubing equipment, DI water heating
• Provides fast, efficient more responsive heating • Printing: Ink jet printers, rapid prototyping systems,
Available in three configurations photo lithography
• FREEFLEX design - allows tubing to flex, coil or bend • General process: wax/paraffin processing and
around system components non-combustible gas heating
• Pre-formed design - allows longer tube length in • Water purification systems
smaller volume • Precision cleaning equipment
• Molded design - provides a compact heating assembly • Aerospace
for easy installation • Military

WATLOW® 421
 D
N DE ITY
E IL
XT AB
Fluid Delivery Heaters E AP
C
Extended Capabilities For
FREEFLEX® Heaters
Technical Data
Water Temperature Rise/Length Versus Flow Rate Versus Watt Density
Water Temperature Rise/Foot vs. Flow Rate vs. Watt Density (1⁄16 in. (1.6 mm) I.D. Tube) Water Temperature Rise °F/Foot
90 164 Flow Rate (mL/minute)
80 146 W/ft 10 30 50 100
Water Temperature Rise

Water Temperature Rise

70 128 50.0 82 29 19 10
37.5 64 22 14 7
60 109
W/ft W/m 25.0 41 16 10 5
(˚F/Foot)

(˚C/Meter)
50 50.0 164 91 12.5 22 8 5 3
40 37.5 123 73

30
25.0 82 55 Water Temperature Rise °C/Meter
12.5 41
36
Flow Rate (mL/minute)
20
W/m 10 30 50 100
10 18
164 149 52 35 18
0 0 123 116 40 26 13
10 20 30 40 50 60 70 80 90 100 82 75 29 18 9
Flow Rate of Water (mL/Minute) 41 40 15 9 5

FREEFLEX Outside Diameter Temperature Versus Watts/Length

O.D. Temperature vs. Watts/Meter
1.5 3.0 4.6 6.1 7.6 W/ft W/m O.D. Temperature
350 177
°C (°F) (Ambient)
0 0 70 (21)
300 149
5 1.5 140 (60)
10 3.0 210 (99)
250 15 4.6 265 (129)
O.D. Temperature (˚F)

121
O.D. Temperature (˚C)

20 6.1 310 (154)

200 93
25 7.6 340 (171)

150 66
O.D. Temperature vs. Watts/Unit Length
Dry Tube - No Flow
100 38

50 10

0
0 5 10 15 20 25 30
O.D. Temperature vs. Watts/Foot

422 WATLOW®
 D ED Y
T
T EN ILI
B
Fluid Delivery Heaters EXAPA
C
Extended Capabilities For
FREEFLEX® Heaters
Typical Application Requirements
When requesting a quote please specify: Heater Lead Exit Direction
• Fluid Type • Inboard/outboard
• Inlet Temperature Temperature Sensor
• Outlet Temperature • Thermocouple (#30 AWG Teflon® - Type J)
• Flow Rate • Thermistor (specify) 10KΩ at 72˚F (25˚C) standard
• Voltage - Typically less than 36V • Other temperature sensors size/types (specify)
• Watts/ft - See chart on previous page for typical values • Sense heater element or tube temperature
• Maximum Allowable Outside Surface Sensor Lead Exit Direction
Temperature • Inboard/outboard
• Tube Size Temperature Sensor Lead Length
• 1⁄32 in. (0.8 mm) I.D. x 1⁄16 in. (1.6 mm) O.D. • 12 in. (305 mm)
• 1⁄16 in. (1.6 mm) I.D. x 1⁄8 in. (3.2 mm) O.D. • Other (specify)
• 1⁄8 in. (3.2 mm) I.D. x 3⁄16 in. (4.8 mm) O.D.
• 3⁄16 in. (4.8 mm) I.D. x 1⁄4 in. (6 mm) O.D. Typical FREEFLEX Layout
• Other (specify size)
• Tube Material
Fluid Flow Direction Typ. Sensor
• Teflon® (PTFE standard) Power Leads
Placement
• Silicone rubber
Inlet Outlet
• Others upon request
• Tube Length - 12 to 120 in. (305 to 3048 mm) typical
• Total Lead Orientation
• Heated
Heated Center
• Unheated (specify) Outboard Outboard
• Tube Fittings
• No fittings (1 in. [25 mm] bare tubing each end)
Lead
Direction { Inboard Inboard {
• Other (specify) Each End
• Tube Flexing
1 in. (25 mm)
• Static (to route around components in system) Bare Tube Typ.

• Dynamic (subject to more continuous flexing) 5⁄8 in. (15.9 mm)

No Heat Typ.
• Occasional, frequent or continuous
Note: Min. recommended flexing radius
• 1⁄32 in. (0.8 mm) I.D. x 1⁄16 in. (1.6 mm) O.D. Teflon® Lead Location
1 in. (25 mm)
• 1⁄16 in. (1.6 mm) I.D. x 1⁄8 in. (3.2 mm) O.D. Teflon®
11⁄2 in. (38 mm)
Power Leads at Power Leads Exit
• 1⁄8 in. (3.2 mm) I.D. x 3⁄16 in. (4.8 mm) O.D. Teflon® End of Heater From Body of Heater
2 in. (51 mm)
D in.
• 3⁄16 in. (4.8 mm) I.D. x 1⁄4 in. (6 mm) O.D. Teflon® Outset (Standard) Inset
3 in. (76 mm)
• Heater Leads
• One at each end Sensor Location/Mounting Description
• Both at one end
Sense Tube
• Standard lead insulation (UL® Style 1180 CSA Sense Jacket (Tube Contact in
(External to Jacket; Non-Heated Area)
white Teflon®) Separate Boot)
• Other insulation (specify)
Heater Lead Length Inlet Outlet
• Standard 12 in. (305 mm) w/customer end Sense Heater S in.
(Under Jacket, Between
stripped/tinned 1⁄2 in. (13 mm) Elements in Heated Area)

• Other (specify)

WATLOW® 423
 D ED Y
T
T EN ILI
B
Fluid Delivery Heaters EXAPA
C

Extended Capabilities for

Syringe Heaters
The syringe heater from Watlow produces consistent
results by reducing temperature and viscosity variations.
These heaters provide a heated fluid and drug delivery
solution that maximizes patient comfort while
reducing risk.
The versatile Watlow heater system was developed for
the unique needs of medical injection applications.
Heater configurations include silicone/wire or
polycarbonate/foil configurations to deliver flexibility
and convenience. Both heater forms are designed to
“snap” on to the syringe with one hand and hold firmly
during the procedure.
Constructed utilizing a clear polycarbonate laminate, this
design allows technicians to view fluid levels and monitor
for air bubbles. Smooth outer surfaces and a radius on
all inside corners facilitate cleaning. The syringe heaters
also house an overmold containing an electronic
controller and/or sensor to deliver years of accurate,
trouble free service and warm solutions to precise
specifications. Redundant controller may also be
incorporated if required.
Precise fluid temperatures greatly increase patients’
comfort levels. Body temperature injections are more
easily introduced to patients and have reduced viscosity.
Heated contrast media minimizes patient risk and is
particularly beneficial for patients in a frail or distressed
condition. Specifications
Features and Benefits Silicone/Wire and Polycarbonate/Foil
• Length: 5 in. (127 mm) max.
Long operational life
• Improves system reliability • Formed heater diameter: formed to fit syringe.
Typical diameter is 2 in. (50 mm) to 6 in. (150 mm)*
• Reduces equipment down time—minimizes the need
to reschedule procedures • Voltage: dependent on application, over 48V may
impact agency approvals
Two heater configurations provide flexibility and
adaptability • Control accuracy: 5.4°F (±3°C)
• Provides maximum flexibility to accommodate various • Max. operating surface temperature: 185°F (85°C)
syringe sizes (silicon wire) • Approximate control pod dimensions: 1 x 1 x 2.75 in.
• Provides high tech look and functionality (25 x 25 x 70 mm)*
(polycarbonate/foil) • Cord pull strength: Up to 20 lbs*
Customizable to most OEM requirements * Dependent on design requirements.
• Allows over-mold to be modified and color matched for
a seamless, integrated appearance
Optional precise, repeatable temperature sensing
control
• Maximizes patient comfort
• Minimizes patient risk
• Increases the consistency of test results by eliminating
temperature and viscosity variations
• Improves product life versus bimetal thermostats
424 WATLOW®
Air Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Air Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Duct Heaters
LDH SERIES and D SERIES Incoloy® 1200 650 30 4.7 427
MDH SERIES Incoloy ®
1200 650 26 4.0 441
Finned
375 Finned Strip Aluminized steel 1100 595 33 5.1 445
FINBAR™ Single/ 304 stainless steel 1200 650 50 7.7 451
Double-Ended
FIREROD® Cartridge Incoloy® Application Specific 100 15.5 452
Enclosure Heaters
WATROD™ Incoloy® 390 200 15 2.3 453
Silicone Rubber Fiberglass reinforced 500 260 5 0.8 455
silicone rubber

Air Heaters

WATLOW® 425
426 WATLOW®
Air Heaters

Duct Heaters
LDH SERIES and D SERIES

Constructed of sturdy 0.430 in. (11 mm) diameter

LDH SERIES
WATROD™ heating elements mounted to a 1⁄4 in. (6 mm)
thick steel flange, duct heaters are easily adapted to
many non-pressurized air-heating systems.
They are easily installed in applications requiring a wide
range of temperature versus air flow combinations.
The modular duct heater offers increased reliability. The
individual modules are removable through the housing of
the assembly, which eliminates the need to pull the
complete heater from the ductwork. This reduces
downtime costs because the heating elements can be D SERIES
replaced individually. Performance improvements include
quicker response time and reduced infiltration from the air
stream being heated into the electrical enclosure.
Watlow® duct heaters offer advantages over gas or oil Threaded
Bussing Hole
fired and open coil electric units with:
• Installation flexibility—no flues or fuel lines
• 100 percent energy efficient—no energy loss up
the flue Mineral
Insulation
• Universal availability of electricity
• Resistance coil in Incoloy® sheath is protected from Single
corrosive environments Screw
Clamp
Performance Capabilities
• Watt densities to 40 W/in2 (6.2 W/cm2)
1
⁄4 in. (6 mm) inside diameter thermowell
• Accepts an optional Type J or K thermocouple for
• Recommended process temperatures from accurate sheath temperature sensing (D SERIES only)
-20 to 1200°F (-7 to 650°C)
Rigid stainless steel supports
• Catalog P/N wattages to 225kW • Prevents element sagging or deformation in various
• Voltages to 600VAC mounting positions
1
⁄4 in. (6 mm) thick steel flange with 3⁄8 in. (9.5 mm)
Features and Benefits diameter mounting holes
Long life Incoloy® sheath • Easily bolts to the duct wall
• Resists corrosion/oxidation while protecting resistance
WATROD hairpins are repressed (recompacted)
coils against contamination
after bending to assure MgO density
MgO insulation filled elements compacted to rock • Eliminates hot spots and electrical insulation voids
hard density
Stock heaters feature from 3 to 60 elements
• Maximizes dielectric strength, heat transfer and life
• Meets a wide variety of kilowatt demands
Field replaceable heating elements
One or three phase voltages
• Permits easy service and reduces downtime. Element • Meets local power supplies
change-out is made simple by a single screw clamp
(D SERIES only) Maximum 48 amperes per circuit
• Complies with National Electrical Code (NEC)
3 ⁄2 in. (90 mm) thick mineral insulation
1
Duct heaters with general purpose enclosures meet
• Keeps wiring cooler and reduces heat loss
UL® and CSA component recognition to 480 and
Silicone resin seals rated to 221°F (105°C) 600VAC maximum respectively—UL® and CSA file
• Protects elements against moisture and other numbers are E52951 and 31388
contaminents
General purpose terminal enclosure RAPID SHIP
• Offers easy access to wiring • Same day shipment up to two pieces

WATLOW® 427
Air Heaters

Duct Heaters
LDH SERIES and D SERIES

Typical Applications Required Application Information

• Drying ovens • Desired outlet air temperature
• Autoclaves • Inlet air temperature
• Furnaces • Delta T—the temperature difference between inlet and
• Load banks desired outlet temperature
• Heat treating • Air volume (CFM/CMM) measured at both inlet
temperature and pressure
• Reheating
• HVAC • Air velocity in feet per minute (FPM); meters per minute
(MPM) which equals:
• Paint drying
English
Choosing a Duct Heater CFM measured at standard conditions
FPM =
The English and metric graphs, shown on the following Duct cross section area at heater in ft2
pages will help you to select the correct duct heater. Metric
These graphs include: Watt Density vs. Air CMM measured at normal conditions
MPM =
Temperature/Velocity, Watt Density vs. Sheath Duct cross section area at heater in m2
Temperature and Pressure Drop vs. Air Velocity.
These graphs, with the quick formulas on this page,
along with information specific to your application, will • Minimum duct heater wattage (kW). This can be
determine the correct duct heater specifications. determined by:
However, if engineering assistance is needed, contact English
your Watlow representative. CFM x Delta T (°F) x 1.1 (safety factor)
kW =
3000
Metric
CMM x Delta T (°C) x 1.1 (safety factor)
kW =
48

Note: The duct heater, or combination of duct heaters,

used for the process should be equal to or exceed the
minimum wattage calculation.

428 WATLOW®
 Air Heaters

Duct Heaters
LDH SERIES and D SERIES

Watt Density vs. Air Temperature/Velocity

To decide watt density requirements, first determine the intersecting point. This shows the recommended watt
desired outlet air temperature and velocity in feet per density based on a maximum sheath temperature of
minute. Then, follow the lines on the graph for velocity 1400°F (760°C). For longer heater life, lower watt
and process temperature to the watt density curve’s densities should be chosen.

WATROD
WATROD DuctDuctHeater
Heater WATROD
WATRODDuctDuct Heater
Heater
Watt Density
Watt DensityVs. AirTemperature/Velocity
vs. Air Temperature Velocity Watt Watt
Density Vs.vs.Air
Density AirTemperature Velocity
Temperature/Velocity
1600 500
/in 2

/in 2

in 2
in 2

in 2

/in 2

m2

2
cm 2

m2

m2
1500

cm
W/
W/

W/

/c

/c
W

W/c

W/c
8W
1400

W/
W/
W

5W
40

30

20
23

16

6.2

3.1
3.5

2.5

1.25
4.6
1300 400
1200

1100

Air Velocity—MPM
s

rs
Air Velocity—FPM

er

rs
te

er
1000
at

e
300
ea

at

at
He

He
tH

He
900
ct

ct

ct
Du

Du

800

Du

Du
og

log

log
700

lo
l
ta

ta

200

ta
Ca

ta
Ca

Ca
600

Ca
500

400
100
300
200
100

100 200 300 400 500 600 70

100 200 300 400 500 600 700 800 900 1000 1100 1200
Process Temperature—°C
Process Temperature—°F
Estimated Sheath Temperature = 760°C
Estimated Sheath Temperature = 1400°F

Watt Density vs. Sheath Temperature

The Watt Density vs. Sheath Temperature graph shows WATROD
WATRODDuct Heater
Duct Heater
Watt DensityVs.
vs. Sheath
Sheath Temperature
the air velocity (FPM or MPM) required to operate a 10
Watt Density Temperature

WATROD duct heater at specific watt densities or sheath

9
temperatures. Also depicted is the appropriate watt Inlet Temperature at 25°C
density vs. sheath temperature at a specified air flow. 8

7
Watt Density—W/cm2

PM PM
PM

PM

WATROD
WATRODDuct Duct Heater
Heater M M
M

6 5 0
23 18
5

WattWatt Density
Density Vs.vs.Sheath
Sheath Temperature
Temperature
47

36

60
5
56
PM
Inlet Temperature at 4 M
52
75° F 90
48
3 n
ectio
44 onv
tur al C
PM PM PM FP
M 2 r Na
Watt Density—W/in2

40 F F F o
0 0 0 0 PM
5 0 76 68 18 M
36 15 12 1
32
28 PM 100 200 300 400 500 600 700 800 900 1000
0F
24 30 Sheath Temperature—°C
20
ion
vect
16 Con
Na tural
12 P M or
60 F
8
4

0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
Sheath Temperature—°F

WATLOW® 429
Air Heaters

Duct Heaters
LDH SERIES and D SERIES
Air Flow for ≥ 24kW
Air flow for
Pressure Drop vs. Air Velocity 6 to 18kW

The rate at which pressure drops through the duct heater

is critical for properly sizing blowers and pumps. The
Pressure Drop vs. Air Velocity graph gives recommended
Thermowell
maximum velocities in feet per minute and meters per 6kW
minute according to the air velocity and duct heater size. 9kW
12kW
To determine the pressure drop through the duct heater, 18kW
follow the air velocity (FPM or MPM) over to the >18kW
appropriate curve, which identifies the duct heater
Note: Viewing from the element ends—the
size. Then, take the intersecting point down to the recommended air flow direction through
approximate pressure drop value. element bundle changes at >18kW.

Round andand
Round FIREBAR
FIREBAR Tubular Duct
Tubular Duct Heaters
Heaters Round andand
Round FIREBAR TubularDuct
FIREBAR Tubular Duct Heaters
Heaters
Pressure
Pressure Drop vs.
Drop vs. Air
AirVelocity
Velocity PressureDrop
Pressure Drop vs.
vs. Air
AirVelocity
Velocity
2000 800
1900 750 6
1800 D 12 rD
er 700 te
1700 ea
t ea
ct
H 650 tH
1600
Du 8 uc
r r D1 D D1
2
1500
ula ate 125
600 ar r
ul ate
r D6

b e -D
1400 Tu ct
H
D24 550 ub tH
e
d Du c 18
un ater T Du
ate

1300
Ro ula
r
t He nd lar er D
Air Velocity—MPM
Air Velocity—FPM

ub Duc 500
ou bu eat
t He

r u H
1200 dT bula R dT uct
un d Tu un lar
D D125
Ro oun
450 24 -
Duc

1100 R Ro ubu ter D

1000 400 u n dT
D u c t Hea
Ro bular
ular

d Tu
Roun
900 350
Tub

800
300
nd

700
250
Rou

600
500 200
400 150
300 ®
FIREBAR®Duct Heater of Equivalent kW is 30%
100
200
FIREBAR Duct Heater of Equivalent kW is 30% the Pressure Drop of a Round Tubular Duct Heater ➀
the Pressure Drop of a Round Tubular Duct Heater ➀ 50
100

0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050

Approximate Pressure Drop—Inches of Water Approximate Pressure Drop—Kilopascals

➀ FIREBAR® flat tubular element duct heaters are available as extended capabilities to enhance your application output or performance. Although duct
heaters are not normally constructed with FIREBAR elements, the pressure drop reduction using FIREBAR as a distinct advantage is shown above.

Options
Wattages/Voltages
To meet specific application needs, voltage and wattage
combinations outside stock product parameters
are available.
For more information about this option, contact your
Watlow representative.

430 WATLOW®
Air Heaters

Duct Heaters
LDH SERIES and D SERIES
Options (Continued)
Thermocouple Types
Terminal Enclosures
Recommended ➀
In addition to the standard, general purpose (NEMA 1) ASTM Conductor Characteristics Temperature Range
terminal enclosure, Watlow offers the following optional Type Positive Negative °F (°C)
terminal enclosures to meet specific application J Iron Constantan 0 to 1000 (-20 to 540)
requirements: (Magnetic) (Non-magnetic)
• Moisture resistant (NEMA 4) K Chromel® Alumel® 0 to 2000 (-20 to 1100)
(Non-magnetic) (Magnetic)
• Stainless steel corrosion resistant (NEMA 4X—contact
your Watlow representative) ➀ Type J and Type K thermocouples are rated 32 to 1382°F and 32
to 2282°F (0-750°C and 0-1250°C), respectively. Watlow does not
• Dust resistant (NEMA 12) recommend exceeding temperature ranges shown on this chart for
the tubular product line.
Thermocouples
Type J or K thermocouples, inserted in the thermowell, Application Hints
accurately sense element sheath temperature for
• Mount duct heaters horizontally to lower enclosure
over-temperature conditions.
temperatures and promote unit life.
To sense process temperature, the sensing element
• Orient heating elements as per the air flow illustration
should be located downstream from the duct heater. This
on page 430.
will eliminate incorrect sensing caused by radiant heat.
• Promote heater life by keeping sheath temperature
Thermocouples are supplied with 120 in. (3050 mm)
below the 1400°F (760°C) maximum.
leads, longer lead lengths are available (this applies to “D”
SERIES only). Unless otherwise specified, thermocouples • Measure process temperature in the outlet stream,
are supplied with temperature ranges detailed on the away from the heater.
Thermocouple Types chart. • Maintain wiring integrity by keeping enclosure
Using a thermocouple requires an appropriate temperature below 400°F (205°C).
temperature and power controller. These must be • Thermal cycling can cause terminations to loosen.
purchased separately. Watlow offers a wide variety of Periodically check and tighten all electrical
temperature and power controllers to meet virtually all connections.
applications. Temperature controllers can be configured • Size power feeder wires in accordance with NEC and
to accept process variable inputs, too. Contact your other applicable codes.
Watlow representative for details.
• Protect employees against electrical shock by properly
To order a thermocouple, add the appropriate suffix letter grounding the unit per NEC specifications.
to the duct heater’s base code number, as indicated on
the Build-a-Code chart on page 440.

Thermowell

Thermocouple

Duct heater thermowell holds thermocouple for sensing

sheath temperature.

WATLOW® 431
 D ED Y
T
T EN ILI
B
Air Heaters EXAPA
C

Extended Capabilities For Duct Heaters

LDH SERIES and D SERIES

Performance Capabilities Options

• Wattages to 2.2 megawatts Sheath Material
Features and Benefits Watlow duct heaters can be made with the following
Ceramic fiber insulation available sheath materials:
• Keeps wiring cooler and reduces heat loss • 316 SS
Greater than 1⁄4 in. (6 mm) with 304 or 316 • Alloy 400 and 600
stainless steel flange material • Laminated Alloy 600 (hi-temp)
• Easily bolts to the duct wall
• Hastelloy C276
60 plus element designs available
Contact your Watlow representative for details and
• Meets a wide variety of kilowatt demands
availability.
Terminal Enclosures
In addition to the standard, general purpose (NEMA 1)
terminal enclosure, Watlow offers the following optional
terminal enclosures to meet specific application
requirements:
• Explosion resistant (NEMA 7—contact your Watlow
representative)
• High-temperature stand-off enclosures

432 WATLOW®
Air Heaters

Duct Heaters ®
3½ in.
(89 mm)
G ®
LDH SERIES Typical
Typical

2 D C

Application: High Temperature Air

800°F (427°C)
E
10½ in.
• Welded Incoloy® WATROD elements (267 mm)

• Without thermostat
• General purpose enclosure 9 in.
(229 mm)
• Steel flange F
10½ in.
1 3 and 6 element heaters have (1) 1 inch NPT conduit opening; 1 (267 mm)
9, 12 and 15 element heaters have (2) 1 inch NPT conduit 8¾ in.
(222 mm)
openings; 18 element heaters have (2) 11⁄2 inch NPT conduit Ø 3⁄8 in.
¼ in. 3½ in.
openings; 21 element (B= 201⁄4 in.) heaters have (2) 11⁄2 inch (10 mm)
(6 mm)
(89 mm) B
NPT conduit openings; remaining 21 and 24 element heaters 8 in.
have (3) 11⁄2 inch NPT conduit openings (203 mm) A

2 All flanges are 12 inches wide

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem Volts kW Ph Circ Number Del. lbs (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
20 W/in2 (3.1 W/cm2)
3 240 9.0 1 1 LDH9S10S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 240 9.0 3 1 LDH9S3S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 480 9.0 1 1 LDH9S11S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 480 9.0 3 1 LDH9S5S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
6 240 18.0 1 2 LDH18S10S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 240 18.0 3 1 LDH18S3S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 480 18.0 1 1 LDH18S11S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 480 18.0 3 1 LDH18S5S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
9 240 27.0 1 3 LDH27S10S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
9 240 27.0 3 3 LDH27S3S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
9 480 27.0 1 3 LDH27S11S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
9 480 27.0 3 1 LDH27S5S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
12 240 36.0 1 4 LDH36S10S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
12 240 36.0 3 2 LDH36S3S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
12 480 36.0 1 2 LDH36S11S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
12 480 36.0 3 1 LDH36S5S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
15 240 45.0 3 5 LDH45S3S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
15 480 45.0 1 3 LDH45S11S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
15 480 45.0 3 5 LDH45S5S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
18 240 54.0 3 3 LDH54S3S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
18 480 54.0 1 3 LDH54S11S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
18 480 54.0 3 2 LDH54S5S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
21 240 63.0 3 7 LDH63S3S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 63.0 1 3 LDH63S11S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 63.0 3 7 LDH63S5S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 240 79.0 3 7 LDH79S3S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 79.0 1 7 LDH79S11S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 79.0 3 7 LDH79S5S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 240 105.0 3 7 LDH105S3S S 290 (132) 401⁄2 (1029) 321⁄2 (826) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 105.0 1 7 LDH105S11S RS 290 (132) 401⁄2 (1029) 321⁄2 (826) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 105.0 3 7 LDH105S5S RS 290 (132) 401⁄2 (1029) 321⁄2 (826) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 131.0 3 7 LDH131S5S S 310 (141) 491⁄2 (1257) 411⁄2 (1054) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
24 480 150.0 3 4 LDH150S5S S 330 (150) 491⁄2 (1257) 411⁄2 (1054) 243⁄4 (629) 281⁄2 (724) 25 (635) 267⁄8 (682.6) 3 (76)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes:
• See Watt Density vs. Air Temperature/Velocity charts on
page 429 to confirm suitability in the application.
• S - 10 days lead time Truck Shipment only
WATLOW® 433
Air Heaters

Duct Heaters ®
®
LDH SERIES
3½ in. G
(89 mm) Typical
Typical
Application: Medium Temperature Air 2 D C

750°F (399°C)
• Welded Incoloy® WATROD elements
E
• Without thermostat 10½ in.
(267 mm)
• General purpose enclosure
• Steel flange 9 in.
(229 mm)
1 3 and 6 element heaters have (1) 1 inch NPT conduit opening; F
9, 12 and 15 element heaters have (2) 1 inch NPT conduit 10½ in.
1 (267 mm)
openings; 18 element heaters have (2) 11⁄2 inch NPT conduit 8¾ in.
openings; 21 element (B= 201⁄4 in.) heaters have (2) 11⁄2 inch (222 mm)
Ø 3⁄8 in.
NPT conduit openings; remaining 21 and 24 element heaters (10 mm)
¼ in. 3½ in.
(6 mm)
have (3) 11⁄2 inch NPT conduit openings (89 mm) B
8 in.
2 All flanges are 12 inches wide (203 mm) A

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem Volts kW Ph Circ Number Del. lbs. (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
30 W/in2 (4.7 W/cm2)
3 240 14.0 1 3 LDH14SX10S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 240 14.0 3 1 LDH14SX3S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 480 14.0 1 1 LDH14SX11S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
3 480 14.0 3 1 LDH14SX5S RS 55 (25) 281⁄4 (718) 201⁄4 (514) 33⁄4 (95) 71⁄2 (191) 4 (102) 45⁄8 (117.5) 3 (76)
6 240 27.0 1 3 LDH27SX10S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 240 27.0 3 2 LDH27SX3X RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 480 27.0 1 2 LDH27SX11S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
6 480 27.0 3 1 LDH27SX5S RS 65 (30) 281⁄4 (718) 201⁄4 (514) 63⁄4 (171) 101⁄2 (267) 7 (178) 75⁄8 (193.7) 3 (76)
9 240 41.0 3 3 LDH41SX3S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
9 480 41.0 1 3 LDH41SX11S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
9 480 41.0 3 3 LDH41SX5S RS 120 (55) 281⁄4 (718) 201⁄4 (514) 93⁄4 (248) 131⁄2 (343) 10 (254) 105⁄8 (269.9) 3 (76)
12 240 54.0 3 4 LDH54SX3S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
12 480 54.0 1 3 LDH54SX11S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
12 480 54.0 3 2 LDH54SX5S RS 135 (62) 281⁄4 (718) 201⁄4 (514) 123⁄4 (324) 161⁄2 (419) 13 (330) 135⁄8 (346.1) 3 (76)
15 240 68.0 3 5 LDH68SX3S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
15 480 68.0 1 3 LDH68SX11S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
15 480 68.0 3 5 LDH68SX5S RS 195 (89) 281⁄4 (718) 201⁄4 (514) 153⁄4 (400) 191⁄2 (495) 16 (406) 177⁄8 (454.0) 3 (76)
18 240 80.0 3 6 LDH80SX3S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
18 480 80.0 1 6 LDH80SX11S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
18 480 80.0 3 3 LDH80SX5S RS 205 (93) 281⁄4 (718) 201⁄4 (514) 183⁄4 (476) 221⁄2 (572) 19 (483) 207⁄8 (530.2) 3 (76)
21 240 95.0 3 7 LDH95SX3S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 95.0 1 7 LDH95SX11S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 95.0 3 7 LDH95SX5S RS 235 (107) 281⁄4 (718) 201⁄4 (514) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 240 120.0 3 7 LDH120SX3S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 120.0 1 7 LDH120SX11S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 120.0 3 7 LDH120SX5S RS 260 (118) 33 (838) 25 (635) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 160.0 3 7 LDH160SX5S RS 290 (132) 401⁄2 (1029) 321⁄2 (826) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
21 480 200.0 3 7 LDH200SX5S S 310 (141) 491⁄2 (1257) 411⁄2 (1054) 213⁄4 (552) 251⁄2 (848) 22 (559) 237⁄8 (606.4) 3 (76)
24 480 225.0 3 8 LDH225SX5S S 330 (150) 491⁄2 (1257) 411⁄2 (1054) 243⁄4 (629) 281⁄2 (724) 25 (635) 267⁄8 (682.6) 3 (76)

RAPID SHIP
• RS - Next day shipment up to 2 pieces
Notes:
• See Watt Density vs. Air Temperature/Velocity charts on
page 429 to confirm suitability in the application.
• S - 10 days lead time
Truck Shipment only

434 WATLOW®
Air Heaters

Duct Heaters ®
®
D SERIES

Application: High Temperature Air a b

D
C
3½ in.
G
Typical

800°F (427°C) (89 mm)

Typical

• Removable Incoloy® WATROD elements

• Without thermostat 115⁄8 in. E
(295 mm)
• General purpose enclosure 9 in.
(229 mm)
• Steel flange
10½ in.
1 6 and 12 element heaters have (1) 1 inch NPT conduit (267 mm)

opening; 18, 24, 30 and 42 element heaters have 8¾ in.

F
(2) 1 inch NPT conduit openings; 36, 48, 54 and 60 3½ in.
(222 mm)
B
element heaters have (2) 1 inch NPT and (2) 11⁄4 inch 3⁄8 in. (89 mm)
A
(10 mm)
conduit openings Diameter 77⁄8 in. (200 mm)
¼ in.
2 All flanges are 12 inches wide (6 mm)

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem. Volts kW Ph Circ Number Del. lbs. (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
20 W/in2 (3.1 W/cm2)
6 240 6.0 1 1 D6S10S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
6 240 6.0 3 1 D6S3S RS 50 (23) 27 ⁄8 (708)
7
20 (508) 2 ⁄4
3
(70) 6 ⁄2 (165)
1
3 (76) 5 ⁄4 (146)
3
21⁄2 (64)
6 480 6.0 1 1 D6S11S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
6 480 6.0 3 1 D6S5S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
12 240 12.0 1 1 D12S10S RS 55 (25) 27 ⁄8 (708)
7
20 (508) 4 ⁄4 (121)
3
8 ⁄2 (215)
1
5 (127) 7 ⁄4 (197)
3
3 ⁄2
1
(89)
12 240 12.0 3 1 D12S3S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
12 480 12.0 1 1 D12S11S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
12 480 12.0 3 1 D12S5S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
18 240 18.0 1 2 D18S10S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
18 240 18.0 3 1 D18S3S RS 65 (30) 27 ⁄8 (708)
7
20 (508) 6 ⁄4 (171) 10 ⁄2 (267)
3 1
7 (178) 9 ⁄4 (248)
3
3 ⁄2
1
(89)
18 480 18.0 1 1 D18S11S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
18 480 18.0 3 1 D18S5S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
24 240 24.0 1 2 D24S10S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 240 24.0 3 2 D24S3S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 480 24.0 1 1 D24S11S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 480 24.0 3 1 D24S5S RS 95 (43) 27 ⁄8 (708)
7
20 (508) 8 ⁄4 (222) 12 ⁄2 (318)
3 1
9 (229) 11 ⁄4 (298)
3
2 ⁄4
3
(70)
30 240 30.0 3 2 D30S3S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
30 480 30.0 1 2 D30S11S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
30 480 30.0 3 1 D30S5S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
CONTINUED
Notes:
RAPID SHIP
• RS - Next day shipment up to 2 pieces
• See Watt Density vs. Air Temperature/Velocity charts on page 429 to
confirm suitability in the application.
• S - 10 days lead time Truck Shipment only

WATLOW® 435
Air Heaters

Duct Heaters ®
®
D SERIES

Application: High Temperature Air D G

a
800°F (427°C) b C
3½ in.
(89 mm)
Typical

Typical
• Removable Incoloy® WATROD elements
• Without thermostat
115⁄8 in. E
• General purpose enclosure (295 mm)
9 in.
• Steel flange (229 mm)

10½ in.
1 6 and 12 element heaters have (1) 1 inch NPT conduit (267 mm)
opening; 18, 24, 30 and 42 element heaters have
8¾ in.
(2) 1 inch NPT conduit openings; 36, 48, 54, and 60 F
(222 mm)
3½ in.
element heaters have (2) 1 inch NPT and (2) 11⁄4 inch (89 mm)
B
3⁄8 in. A
conduit openings (10 mm)
Diameter 77⁄8 in. (200 mm)
2 All flanges are 12 inches wide ¼ in.
(6 mm)

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem. Volts kW Ph Circ Number Del. lbs. (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
20 W/in2 (3.1 W/cm2)
36 240 36.0 3 2 D36S3S RS 135 (62) 277⁄8 (708.0) 20 (508) 123⁄4 (324) 161⁄2 (419) 13 (330) 153⁄4 (400) 33⁄4 (95)
36 480 36.0 1 2 D36S11S RS 135 (62) 27 ⁄8 (708.0) 20
7
(508) 12 ⁄4 (324) 16 ⁄2 (419)
3 1
13 (330) 15 ⁄4 (400)
3
3 ⁄4 3
(95)
36 480 36.0 3 1 D36S5S RS 135 (62) 277⁄8 (708.0) 20 (508) 123⁄4 (324) 161⁄2 (419) 13 (330) 153⁄4 (400) 33⁄4 (95)
42 240 42.0 3 2 D42S3S RS 155 (71) 277⁄8 (708.0) 20 (508) 143⁄4 (375) 181⁄2 (470) 15 (381) 173⁄4 (451) 41⁄4 (108)
42 480 42.0 1 2 D42S11S RS 155 (71) 277⁄8 (708.0) 20 (508) 143⁄4 (375) 181⁄2 (470) 15 (381) 173⁄4 (451) 41⁄4 (108)
42 480 42.0 3 2 D42S5S RS 155 (71) 277⁄8 (708.0) 20 (508) 143⁄4 (375) 181⁄2 (470) 15 (381) 173⁄4 (451) 41⁄4 (108)
48 240 48.0 3 4 D48S3S RS 195 (89) 27 ⁄8 (708.0) 20
7
(508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
48 480 48.0 1 2 D48S11S RS 195 (89) 27 ⁄8 (708.0) 20
7
(508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
48 480 48.0 3 2 D48S5S RS 195 (89) 27 ⁄8 (708.0) 20
7
(508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
54 240 54.0 3 3 D54S3S RS 205 (93) 27 ⁄8 (708.0) 20
7
(508) 18 ⁄4 (476) 22 ⁄2 (572)
3 1
19 (483) 21 ⁄4 (552)
3
51⁄4 (133)
54 480 54.0 1 3 D54S11S RS 205 (93) 277⁄8 (708.0) 20 (508) 183⁄4 (476) 221⁄2 (572) 19 (483) 213⁄4 (552) 51⁄4 (133)
54 480 54.0 3 2 D54S5S RS 205 (93) 277⁄8 (708.0) 20 (508) 183⁄4 (476) 221⁄2 (572) 19 (483) 213⁄4 (552) 51⁄4 (133)
60 240 60.0 3 4 D60S3S RS 235 (107) 27 ⁄8 (708.0) 20
7
(508) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 60.0 1 4 D60S11S RS 235 (107) 27 ⁄8 (708.0) 20
7
(508) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 60.0 3 2 D60S5S RS 235 (107) 27 ⁄8 (708.0) 20
7
(508) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 240 75.0 3 4 D75S3S RS 260 (118) 32 ⁄8 (835.0) 25
7
(635) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 75.0 1 4 D75S11S RS 260 (118) 327⁄8 (835.0) 25 (635) 203⁄4 (527) 241⁄2 (622) 21 (533) 233⁄4 (603) 53⁄4 (146)
60 480 75.0 3 2 D75S5S RS 260 (118) 32 ⁄8 (835.0) 25
7
(635) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 100.0 3 4 D100S5S S 290 (132) 40 ⁄8 (1025.5) 32 ⁄2
3 1
(826) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 125.0 3 4 D125S5S S 310 (141) 49 ⁄8 (1254.1) 41 ⁄2 (1054) 20 ⁄4 (527) 24 ⁄2 (622) 21 (533) 23 ⁄4 (603) 53⁄4 (146)
3 1 3 1 3

Notes:
RAPID SHIP
• RS - Next day shipment up to 2 pieces
• See Watt Density vs. Air Temperature/Velocity charts on page 429 to
confirm suitability in the application.
• S - 10 days lead time Truck Shipment only

436 WATLOW®
Air Heaters

Duct Heaters ®
®
D SERIES
D G
a b C
3½ in.
Typical
Application: Medium Temperature Air (89 mm)
Typical
750°F (399°C)
• Removable Incoloy® WATROD elements
115⁄8 in. E
• Without thermostat (295 mm)
9 in.
• General purpose enclosure (229 mm)

• Steel flange 10½ in.

(267 mm)

1 6 and 12 element heaters have (1) 1 inch NPT conduit 8¾ in.

F
opening; 18, 24, 30 and 42 element heaters have 3½ in.
(222 mm)
B
(2) 1 inch NPT conduit openings; 36, 48, 54, and 60 3⁄8 in. (89 mm)
A
element heaters have (2) 1 inch NPT and (2) 11⁄4 inch (10 mm)
Diameter 77⁄8 in. (200 mm)
conduit openings ¼ in.
(6 mm)
2 All flanges are 12 inches wide

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem. Volts kW Ph Circ Number Del. lbs. (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
30 W/in2 (4.7 W/cm2)
6 240 9.0 1 1 D6SX10S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
6 240 9.0 3 1 D6SX3S RS 50 (23) 27 ⁄8 (708)
7
20 (508) 2 ⁄4
3
(70) 6 ⁄2 (165)
1
3 (76) 5 ⁄4 (146)
3
21⁄2 (64)
6 480 9.0 1 1 D6SX11S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
6 480 9.0 3 1 D6SX5S RS 50 (23) 277⁄8 (708) 20 (508) 23⁄4 (70) 61⁄2 (165) 3 (76) 53⁄4 (146) 21⁄2 (64)
12 240 18.0 1 2 D12SX10S RS 55 (25) 27 ⁄8 (708)
7
20 (508) 4 ⁄4 (121)
3
8 ⁄2 (215)
1
5 (127) 7 ⁄4 (197)
3
3 ⁄2
1
(89)
12 240 18.0 3 1 D12SX3S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
12 480 18.0 1 1 D12SX11S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
12 480 18.0 3 1 D12SX5S RS 55 (25) 277⁄8 (708) 20 (508) 43⁄4 (121) 81⁄2 (215) 5 (127) 73⁄4 (197) 31⁄2 (89)
18 240 27.0 1 3 D18SX10S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
18 240 27.0 3 2 D18SX3S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
18 480 27.0 1 2 D18SX11S RS 65 (30) 27 ⁄8 (708)
7
20 (508) 6 ⁄4 (171) 10 ⁄2 (267)
3 1
7 (178) 9 ⁄4 (248)
3
3 ⁄2
1
(89)
18 480 27.0 3 1 D18SX5S RS 65 (30) 277⁄8 (708) 20 (508) 63⁄4 (171) 101⁄2 (267) 7 (178) 93⁄4 (248) 31⁄2 (89)
24 240 36.0 1 4 D24SX10S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 240 36.0 3 2 D24SX3S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 480 36.0 1 2 D24SX11S RS 95 (43) 277⁄8 (708) 20 (508) 83⁄4 (222) 121⁄2 (318) 9 (229) 113⁄4 (298) 23⁄4 (70)
24 480 36.0 3 1 D24SX5S RS 95 (43) 27 ⁄8 (708)
7
20 (508) 8 ⁄4 (222) 12 ⁄2 (318)
3 1
9 (229) 11 ⁄4 (298)
3
2 ⁄4
3
(70)
30 240 45.0 3 5 D30SX3S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
30 480 45.0 1 2 D30SX11S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
30 480 45.0 3 2 D30SX5S RS 120 (55) 277⁄8 (708) 20 (508) 103⁄4 (273) 141⁄2 (368) 11 (279) 133⁄4 (349) 31⁄4 (83)
CONTINUED
Notes:
RAPID SHIP
• RS - Next day shipment up to 2 pieces
• See Watt Density vs. Air Temperature/Velocity charts on page 429 to
confirm suitability in the application.
• S - 10 days lead time Truck Shipment only

WATLOW® 437
Air Heaters

Duct Heaters ®
®
D SERIES
D G
a b C
3½ in.
Typical
Application: Medium Temperature Air (89 mm)
Typical
750°F (399°C)
• Removable Incoloy® WATROD elements E
115⁄8 in.
• Without thermostat (295 mm)
9 in.
• General purpose enclosure (229 mm)

• Steel flange 10½ in.

(267 mm)

1 6 and 12 element heaters have (1) 1 inch NPT conduit 8¾ in.

F
opening; 18, 24, 30 and 42 element heaters have 3½ in.
(222 mm)
B
(2) 1 inch NPT conduit openings; 36, 48, 54, and 60 3⁄8 in. (89 mm)
A
element heaters have (2) 1 inch. NPT and (2) 11⁄4 inch (10 mm)
Diameter 77⁄8 in. (200 mm)
conduit openings ¼ in.
(6 mm)
2 All flanges are 12 inches. wide

# of # Code Ship Wt. "A" Dim. "B" Dim. "C" Dim. "D" Dim. "E" Dim. "F" Dim. "G" Dim.
Elem. Volts kW Ph Circ Number Del. lbs. (kg) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
30 W/in2 (4.7 W/cm2)
36 240 54.0 3 3 D36SX3S RS 135 (62) 277⁄8 (708.0) 20 (508) 123⁄4 (324) 161⁄2 (419) 13 (330) 153⁄4 (400) 33⁄4 (95)
36 480 54.0 1 3 D36SX11S RS 135 (62) 27 ⁄8 (708.0)
7
20 (508) 12 ⁄4 (324) 16 ⁄2 (419)
3 1
13 (330) 15 ⁄4 (400)
3
33⁄4 (95)
36 480 54.0 3 2 D36SX5S RS 135 (62) 277⁄8 (708.0) 20 (508) 123⁄4 (324) 161⁄2 (419) 13 (330) 153⁄4 (400) 33⁄4 (95)
42 240 63.0 3 7 D42SX3S RS 155 (71) 277⁄8 (708.0) 20 (508) 143⁄4 (375) 181⁄2 (470) 15 (381) 173⁄4 (451) 41⁄4 (108)
42 480 63.0 1 3 D42SX11S RS 155 (71) 277⁄8 (708.0) 20 (508) 143⁄4 (375) 181⁄2 (470) 15 (381) 173⁄4 (451) 41⁄4 (108)
42 480 63.0 3 2 D42SX5S RS 155 (71) 27 ⁄8 (708.0)
7
20 (508) 14 ⁄4 (375) 18 ⁄2 (470)
3 1
15 (381) 17 ⁄4 (451)
3
41⁄4 (108)
48 240 72.0 3 4 D48SX3S RS 195 (89) 27 ⁄8 (708.0)
7
20 (508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
48 480 72.0 1 4 D48SX11S RS 195 (89) 27 ⁄8 (708.0)
7
20 (508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
48 480 72.0 3 2 D48SX5S RS 195 (89) 27 ⁄8 (708.0)
7
20 (508) 16 ⁄4 (425) 20 ⁄2 (521)
3 1
17 (432) 19 ⁄4 (502)
3
43⁄4 (121)
54 240 81.0 3 6 D54SX3S RS 205 (93) 277⁄8 (708.0) 20 (508) 183⁄4 (476) 221⁄2 (572) 19 (483) 213⁄4 (552) 51⁄4 (133)
54 480 81.0 1 6 D54SX11S RS 205 (93) 277⁄8 (708.0) 20 (508) 183⁄4 (476) 221⁄2 (572) 19 (483) 213⁄4 (552) 51⁄4 (133)
54 480 81.0 3 3 D54SX5S RS 205 (93) 27 ⁄8 (708.0)
7
20 (508) 18 ⁄4 (476) 22 ⁄2 (572)
3 1
19 (483) 21 ⁄4 (552)
3
51⁄4 (133)
60 240 90.0 3 5 D60SX3S RS 235 (107) 27 ⁄8 (708.0)
7
20 (508) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 90.0 1 4 D60SX11S RS 235 (107) 27 ⁄8 (708.0)
7
20 (508) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 90.0 3 4 D60SX5S RS 235 (107) 277⁄8 (708.0) 20 (508) 203⁄4 (527) 241⁄2 (622) 21 (533) 233⁄4 (603) 53⁄4 (146)
60 240 115.0 3 10 D75SX3S RS 260 (118) 327⁄8 (835.0) 25 (635) 203⁄4 (527) 241⁄2 (622) 21 (533) 233⁄4 (603) 53⁄4 (146)
60 480 115.0 1 5 D75SX11S RS 260 (118) 32 ⁄8 (835.0)
7
25 (635) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 115.0 3 4 D75SX5S RS 260 (118) 32 ⁄8 (835.0)
7
25 (635) 20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 150.0 3 4 D100SX5S RS 290 (132) 40 ⁄8 (1025.5) 32 ⁄2 (826)
3 1
20 ⁄4 (527) 24 ⁄2 (622)
3 1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
60 480 190.0 3 5 D125SX5S RS 310 (141) 49 ⁄8 (1254.1) 41 ⁄2 (1054)
3 1
20 ⁄4 (527)
3
24 ⁄2 (622)
1
21 (533) 23 ⁄4 (603)
3
53⁄4 (146)
Notes:
RAPID SHIP
• RS - Next day shipment up to 2 pieces
• See Watt Density vs. Air Temperature/Velocity charts on page 429 to
confirm suitability in the application.
• S - 10 days lead time Truck Shipment only

438 WATLOW®
Air Heaters

Duct Heaters
LDH SERIES and D SERIES

Replacement Elements
Replaceable heating elements provide easy field service To order replacement elements, specify the replacement
and reduce downtime. Element change-out is made element code number (from the table) that corresponds
simple by a single screw clamp. to the original Watlow duct heater code number. Then,
specify quantity.

Replacement Elements
Original Replacement A Replacement
Duct Heater Element Dimension Element Est. Net Wt.
Code Numbers Volts Watts in. (mm) Code Number Delivery lbs (kg)
20 W/in2 (3.1 W/cm2)
D6S3 to D60S3 240 1000 277⁄8 (708.0) D6240 RS 1.0 (0.5)
D6S5 to D60S5 480 1000 27 ⁄8
7
(708.0) D6480 RS 1.0 (0.5)
D75S3 240 1250 32 ⁄8
7
(835.0) D75240 RS 1.0 (0.5)
D75S5 480 1250 327⁄8 (835.0) D75480 RS 1.0 (0.5)
D100S5 480 1667 40 ⁄8
3
(1025.5) D100480 RS 1.4 (0.7)
D125S5 480 2083 49 ⁄8
3
(1254.1) D125480 RS 1.7 (0.8)
30 W/in2 (4.7 W/cm2)
D6SX3 to D60SX3 240 1500 277⁄8 (708.0) D6X240 RS 1.0 (0.5)
D6SX5 to D60SX5 480 1500 27 ⁄8
7
(708.0) D6X480 RS 1.0 (0.5)
D75SX3 240 1917 32 ⁄8
7
(835.0) D75X240 RS 1.0 (0.5)
D75SX5 480 1917 327⁄8 (835.0) D75X480 RS 1.0 (0.5)
D100SX5 480 2500 40 ⁄8
3
(1025.5) D100X480 RS 1.4 (0.7)
D125SX5 480 3167 49 ⁄8
3
(1254.1) D125X480 RS 1.7 (0.8)

RAPID SHIP
• RS - Same day shipment up to 15 pieces

WATLOW® 439
Air Heaters

Duct Heaters
LDH SERIES and D SERIES

Ordering Information
To order, complete the code number
to the right with the information below: Example: D6SX10 S J HJ

______ _ _ __

Stock Duct Code Number 1

Optional Terminal Enclosures 2
S = General purpose enclosure
W = Moisture resistant enclosure
Optional Process Sensor
PJ = Type J process thermocouple in thermowell
PK = Type K process thermocouple in thermowell
Sheath Limit Sensor
HJ = Type J high-limit thermocouple
HK = Type K high-limit thermocouple

1 Catalog code numbers include optional enclosures. To order optional enclosures or sensors, substitute the appropriate suffix.
2 Catalog listing is a general purpose enclosure. Substitute enclosure options are noted.

440 WATLOW®
Air Heaters

Duct Heaters
MDH SERIES

Watlow has developed a line of process air heaters

offering improved performance and increased versatility
in medium to low temperature applications.
The duct heaters are modular and consist of two parts.
The first is a 6 kilowatts heater available in either 240 or
480 volts, single- or three-phase.
The second part of the heater consists of the electrical
housing protecting each module’s termination area and a
main flange that bolts into the user’s ductwork. The
heater modules are installed in the housing and main
flange via rectangular slots in the main flange. The range
of modules that can be accommodated in various duct
heater assemblies, range from 1-10 modules. A range
of 6 to 60 kilowatts, in 6 kilowatt increments is achieved.
The new design of the modular duct heater offers Typical Applications
increased reliability. The individual modules are removable
• Low temperature ovens
through the housing of the assembly, which eliminates
the need to pull the complete heater from the ductwork. • Parts drying
This reduces downtime and costs because the heating • Semiconductor clean room environmental heating
elements can be replaced individually. • Plastic curing
Performance improvements include quicker response • Load banks
time and reduced infiltration from the air stream being • Heated air knives
heated into the electrical enclosure.
• Food dehydration
Features and Benefits • Heat shrink tunnels
Individual modules removable through housing
• Reduces downtime for replacement of module
27 percent reduction in heat-up time as compared RAPID SHIP
to traditional 0.430 inch diameter duct heater • Same day shipment up to 2 pieces
elements
• Results in faster response time
Smaller diameter elements (0.315 inch)
• Results in a 25 percent lower energy usage on
initial heat-up
31 percent lighter weight than traditional tubular
duct heaters
• Reduces shipping costs and increases worker safety
Greater free cross sectional area
• Results in lower pressure drop
Improved seal between element and electrical
housing
• Results in lower electrical housing temperature
Flexible module wiring
• Allows user to sequentially stage modules

WATLOW® 441
Air Heaters

Duct Heaters
MDH SERIES

Velocity vs. Process Temperature

Modular Duct Heater – Velocity vs. Process Temperature

40 W/in2 30 W/in2 26 W/in2 23 W/in2 18 W/in2

1600
1500
1400
1300
1200
Velocity – Feet/Min

1100
1000 8 W/in2
900
800
700
600
500
400

300
200
100
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200

Process Temperature (°F)

Based on 70°F Inlet
Air Temperature

Modular Duct Heater – Watt Density vs. Sheath Temperature

Watt Density vs. Sheath Temperature
1550 FPM 1200 FPM 760 FPM 600 FPM
50

40
Watt Density-W/in2

300 FPM
30

60 FPM
20 Natural
Convection

10

0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

Sheath Temperature (°F)

442 WATLOW®
 Air Heaters

Duct Heaters ®
D
Typ.
A ®
31 2
/ in.
MDH SERIES Typ.

B
115/8 in.

8 in.
101/2 in.

C
213/4 in.
12 in. 1 4
/ in.
261/16 in. 3/8 in.

Diameter

Application: Air Heating – Maximum outlet temperature – 750°F (399°C)

Watt Est. Dimensions
Density No. of No. of Shipping Wt. Code in.
W/in2 kW Volts Phase Circuits Modules lbs Del. Number A B C D
26 6 240 1 1 1 35 RS MDH6Sl0 6.50 2.50 5.75 2.50
26 6 240 3 1 1 35 RS MDH6S3 6.50 2.50 5.75 2.50
26 6 480 1 1 1 35 RS MDH6S11 6.50 2.50 5.75 2.50
26 6 480 3 1 1 35 RS MDH6S5 6.50 2.50 5.75 2.50
26 12 240 1 2 2 39 RS MDH12Sl0 8.50 4.75 7.75 3.50
26 12 240 3 1 2 39 RS MDH12S3 8.50 4.75 7.75 3.50
26 12 480 1 1 2 39 RS MDH12S11 8.50 4.75 7.75 3.50
26 12 480 3 1 2 39 RS MDH12S5 8.50 4.75 7.75 3.50
26 18 240 1 3 3 46 RS MDH18Sl0 10.50 7.00 9.75 3.00
26 18 240 3 1 3 46 RS MDH18S3 10.50 7.00 9.75 3.00
26 18 480 1 1 3 46 RS MDH18S11 10.50 7.00 9.75 3.00
26 18 480 3 1 3 46 RS MDH18S5 10.50 7.00 9.75 3.00
26 24 240 1 4 4 67 RS MDH24S10 12.50 9.25 11.75 2.75
26 24 240 3 2 4 67 RS MDH24S3 12.50 9.25 11.75 2.75
26 24 480 1 2 4 67 RS MDH24S11 12.50 9.25 11.75 2.75
26 24 480 3 1 4 67 RS MDH24S5 12.50 9.25 11.75 2.75
26 30 240 3 2 5 84 RS MDH30S3 15.75 11.50 15.00 3.56
26 30 480 1 2 5 84 RS MDH30S11 15.75 11.50 15.00 3.56
26 30 480 3 1 5 84 RS MDH30S5 15.75 11.50 15.00 3.56
26 36 240 3 2 6 95 RS MDH36S3 18.00 13.75 17.25 4.13
26 36 480 1 2 6 95 RS MDH36S11 18.00 13.75 17.25 4.13
26 36 480 3 1 6 95 RS MDH36S5 18.00 13.75 17.25 4.13
26 42 240 3 3 7 109 RS MDH42S3 20.25 16.00 19.50 4.69
26 42 480 1 3 7 109 RS MDH42S11 20.25 16.00 19.50 4.69
26 42 480 3 2 7 109 RS MDH42S5 20.25 16.00 19.50 4.69
26 48 240 3 4 8 137 RS MDH48S3 22.50 18.25 21.75 5.25
26 48 480 1 3 8 137 RS MDH48S11 22.50 18.25 21.75 5.25
26 48 480 3 2 8 137 RS MDH48S5 22.50 18.25 21.75 5.25
26 54 240 3 3 9 144 RS MDH54S3 24.75 20.50 24.00 5.81
26 54 480 1 3 9 144 RS MDH54S11 24.75 20.50 24.00 5.81
26 54 480 3 2 9 144 RS MDH54S5 24.75 20.50 24.00 5.81
26 60 240 3 4 10 165 RS MDH60S3 27.00 22.75 26.25 6.38
26 60 480 1 4 10 165 RS MDH6OS11 27.00 22.75 26.25 6.38
26 60 480 3 2 10 165 RS MDH60S5 27.00 22.75 26.25 6.38
Options include individual modules with optional NEMA 1 housing, high-temperature thermocouple kit and blank flange modules.
Modular duct heaters with 1 and 2 modules have conduit openings for one, 1 inch NPT fitting.
Modular duct heaters with 3, 4, 5, and 7 modules have conduit openings for two, 1 inch NPT fittings.
Modular duct heaters with 6, 8, 9, and 10 modules have conduit openings for two, 11⁄4 inch NPT and two, 1 inch NPT fittings.
Truck Shipment only

RAPID SHIP
• RS - Same day shipment up to 2 pieces

WATLOW® 443
Air Heaters

Duct Heaters
MDH SERIES
Individual Module Dimensions
Specifications 2¼ in.
(57 mm)
• Module rating - 240 or 480VAC, 6kW, three-phase
or one-phase TOP

• Watt Density - 26 W/in2 8¼ in.

(210 mm)
• Elements - 0.315 inch dia. Incoloy® elements
+
• High-limit thermocouple installed by drilling

Watlow Modular Duct Heater

6000 W. 480 V, 3PH, XXXX

7½ in.

PN XXXXXXXXX
(191
premarked hole in flange mm)

• 6-60kW range when mounted in duct heater

assembly 22"

Application Information
• Maximum sheath temperature = 1200˚F (649°C)
• Maximum outlet temperature = 750˚F (399°C)

Options Watlow
Code Number Description
Terminal Enclosures
Replacement Modules
Terminal enclosures are available in NEMA 1 and 4 M63 6kW, 240V, 3 phase
configurations. M610 6kW, 240V, 1 phase
M65 6kW, 480V, 3 phase
High-Limit Thermocouples M611 6kW, 480V, 1 phase
High-limit thermocouples can be supplied on specified High Limit Thermocouple Kits
modules or shipped as a kit. Available thermocouples are
MTCJ Type J (0-1000°F)
Types J and K.
MTCK Type K (0-2000°F)
Blank Module Covers Blank Module Covers

Module covers are available for covering blank slots on MBLK Cover slots in main flange
the main flange. This allows for adding heater module at
a later time to allow higher wattage outputs.

444 WATLOW®
Air Heaters

Finned Heaters
375 Finned Strip Heaters

Watlow’s 375 finned strip is constructed of highly-

compacted MgO-based insulation, which conducts heat
efficiently from the nickel chromium element wire to the
sheath. Two-inch wide (51 mm) aluminized steel fins are
attached in a way that maximizes surface contact so
heat is transferred into the air faster. Lower sheath
temperature and element life are all maximized by this
finned construction.

Performance Capabilities
• Aluminized steel sheath temperatures to 1100°F
(595°C)
• Watt density up to 33 W/in2 (5.1 W/cm2)
• UL® approved to 240VAC (File No. E52951)
• CSA approved to 600VAC (File No. LR7392) Aluminized Steel Sheath
(Optional 430 SS Sheath)

Features and Benefits Aluminized

Steel Fins
Nickel chromium element wire is centered in the (Optional
430 SS Sheath)
heater Nickel Chromium
• Heats the strip uniformly Resistance Wire

Aluminized steel sheath MgO Insulation

• Operates at higher temperatures
• Resists corrosion better than iron-sheathed heaters
Optional 430 SS sheath Welded 10-24
• Provides a solution for more corrosive environments Threaded Post Terminals

Welded post terminals

• Produces strong, trouble-free connections
Available lengths from 51⁄2 to 48 in. (140 to 1220 mm)

Typical Applications
• Enclosure heating
• Load bank resistors
• Shrink tunnels
• Duct heaters
• Space heaters
• Drying ovens
• Incubators
• Air heating
• Heat curing
• Ink drying
• Food warmers
• Moisture protection
• Dehumidifiers
• Stress relieving ovens

WATLOW® 445
Air Heaters

Finned Heaters
375 Finned Strip Heaters
Applications and Technical Data

Calculating Watt Density

Formulas
Use the graph and formulas to make certain the
Wattage
maximum allowable watt density for the heater will Watt Density =
not be exceeded in the application. Heated Area
Open air watt density is calculated for total heated Heated Area
surface area. (Offset Terminals) = [Overall Length (A) - 4 in.]
x 3.75 in.
= [Overall Length (A) - 102 mm]
x 95.3 mm
Heated Area
(Parallel Terminals) = [Overall Length (A) - 3.12 in.]
x 3.75 in.
= [Overall Length (A) - 79.3 mm]
x 95.3 mm
Heated Area
(One-on-One Terminals) = [Overall Length (A) - 4.25 in.]
x 3.75 in.
= [Overall Length (A) - 108 mm]
x 95.3 mm

Maximum Allowable Watt Density

Watt Density—W/cm2
1 2 3 4 5
600
300
15 ft/sec (4.6 m/sec) Air Speed
500 10 ft/sec (3.0 m/sec) Air Speed
5 ft/sec (1.5 m/sec) Air Speed
Ambient Air Temperature—°F

Ambient Air Temperature—°C

400 Still Air 200

300

200 100

100

0
0 5 10 15 20 26 30
Watt Density—W/in2

446 WATLOW®
Air Heaters

Finned Heaters
375 Finned Strip Heaters
Termination Options
Offset Terminals
Two, 10-24 threaded post terminals are offset from each
other on the same end.

0.020 Tk. 5 Fins Per Inch

11/2 in. 7/8 in.
(38 mm) (22.2 mm)

/ in. (9.5 mm)

3 8

11/2 in. 3 2 in.

(38 mm)(19/4mm)
in.
(51 mm)

1 2 in. (13 mm)

/
5 16 x 1 2 in.
/ / Typ.
(7.9 x 13 mm)
Mtg. Holes 2 3/4 in. Heated Length 11/4 in.
(70 mm) (32 mm)
Typ.
A

10-24 Threaded Terminals

1.18 in.
(30 mm)
13/8 in.
3 8 in.
(34.9 mm)
/
7/8 in. (9.5 mm)
(22.2 mm)
Typ.

Parallel Terminals
Two, 10-24 threaded post terminals are used; both
terminals on one end.
11/2 in. 0.020 Tk. 5 Fins Per Inch
(38.mm)

/ in. (9.5 mm)

3 8

11 2 in.
/ 3/4 in.
2 in.
(38 mm) (19 mm) (51 mm)

5/16 x 1/2 in. 1 2 in.

/ (13 mm)
(7.9 x 13 mm) Typ.
Mtg. Holes 1 7/8 in. 11/4 in.
Heated Length
(47.6 mm) (32 mm)
Typ.
A

10-24 Threaded Terminals

1.18 in.
(30 mm) 13/8 in.
3 8 in.
(34.9 mm)
3 8 in.
/ /
(9.5 mm) (9.5 mm)
7/8 in.
(22.2 mm)
Typ.

WATLOW® 447
Air Heaters

Finned Heaters
375 Finned Strip Heaters
Termination Options (Continued)
One-on-One Terminals
Two, 10-24 threaded post terminals are used; one
terminal on each end.
15/8 in. 0.020 Tk. 5 Fins Per Inch
(41.3 mm)

3/4 in. (19 mm)

1 1/2 in. 2 in.

(38 mm) (51 mm)

5/16 x 1/2 in.

1/2 in. (13 mm)
(7.9 x 13 mm)
Typ.
Mtg. Holes 2 1/8 in.
2 1/8 in.
Heated Length
(54 mm) (54 mm)
A

10-24 Threaded Terminals

1.18 in.
(30 mm) 13/8 in.
(34.9 mm)
3 8 in.
/
3 8 in.
/
(9.5 mm) 7/8 in.
(9.5 mm)
(22.2 mm)
Typ.

Accessories
Secondary Insulation Bushings Ceramic Terminal Covers

15/8 in.
3 8
/ in. (9.5 mm)
(41.3 mm)

1 4 in.-20
/ x 11/2 in. Threaded Length Screw
1 8 in.
/ (3.2 mm)
3 8 in.
/ (9.5 mm)

A convenient and economical way to insulate post

terminals. Sized for standard length posts. 10-24 screw
Insulators are suitable for use when air heating and/or thread size. These are supplied as an accessory item and
voltage to ground is a concern. Secondary insulation shipped separately. Specify Z-4918 and quantity.
bushing kit part number Z-5230 contains one set of
bushings for one heater. To accommodate the
bushings, 17⁄32 x 11⁄16 inch diameter mounting holes
must be specified when ordering.

448 WATLOW®
Air Heaters

Finned Heaters
375 Finned Strip Heaters

Heater Code Numbers

Width Length Power W/in2 Approx. Net Wt. Code
in. (mm) Termination in. (mm) Volts (Watts) (W/cm2) lbs (kg) Delivery Number
11⁄2 (38) Parallel 51⁄2 (140) 120 125 14 (2.1) 0.5 (0.23) Assy. Stock SGA1J5JY2
Parallel 51⁄2 (140) 120 250 28 (4.3) 0.5 (0.23) Assy. Stock SGA1J5JY3
Parallel 61⁄2 (152) 120 150 14 (2.1) 0.5 (0.23) Assy. Stock SGA1J6AY1
Parallel 61⁄2 (152) 240 150 14 (2.1) 0.5 (0.23) Assy. Stock SGA1J6AY2
Parallel 61⁄2 (152) 120 300 28 (4.3) 0.5 (0.23) Assy. Stock SGA1J6AY3
Parallel 61⁄2 (152) 240 300 28 (4.3) 0.5 (0.23) Assy. Stock SGA1J6AY4
Offset 71⁄2 (191) 120 150 12 (1.8) 0.7 (0.32) Assy. Stock SGA1J7JW1
Offset 71⁄2 (191) 240 150 12 (1.8) 0.7 (0.32) Standard SGA1J7JW2
Offset 71⁄2 (191) 240 200 15 (2.3) 0.7 (0.32) Assy. Stock SGA1J7JW3
Offset 81⁄2 (203) 120 150 10 (1.5) 0.7 (0.32) Assy. Stock SGA1J8AW2
Offset 81⁄2 (203) 240 150 10 (1.5) 0.7 (0.32) Assy. Stock SGA1J8AW3
Offset 81⁄2 (203) 120 175 12 (1.8) 0.7 (0.32) Assy. Stock SGA1J8AW4
Offset 81⁄2 (203) 240 175 12 (1.8) 0.7 (0.32) Standard SGA1J8AW5
Offset 81⁄2 (203) 120 250 17 (2.6) 0.7 (0.32) Assy. Stock SGA1J8AW6
Offset 81⁄2 (203) 240 250 17 (2.6) 0.7 (0.32) Assy. Stock SGA1J8AW7
Offset 81⁄2 (203) 120 400 27 (4.2) 0.7 (0.32) Assy. Stock SGA1J8AW8
Offset 81⁄2 (203) 240 400 27 (4.2) 0.7 (0.32) Assy. Stock SGA1J8AW9
Offset 81⁄2 (203) 120 500 33 (5.1) 0.7 (0.32) Assy. Stock SGA1J8AW10
Offset 81⁄2 (203) 240 500 33 (5.1) 0.7 (0.32) Assy. Stock SGA1J8AW11
Offset 101⁄2 (267) 120 250 10 (1.5) 0.9 (0.40) Assy. Stock SGA1J10JW1
Offset 101⁄2 (267) 240 250 10 (1.5) 0.9 (0.40) Assy. Stock SGA1J10JW2
Offset 101⁄2 (267) 120 350 14 (2.1) 0.9 (0.40) Assy. Stock SGA1J10JW3
Offset 101⁄2 (267) 240 350 14 (2.1) 0.9 (0.40) Assy. Stock SGA1J10JW4
Offset 101⁄2 (267) 120 400 16 (2.5) 0.9 (0.40) Assy. Stock SGA1J10JW5
Offset 101⁄2 (267) 240 400 16 (2.5) 0.9 (0.40) Assy. Stock SGA1J10JW6
Offset 121⁄2 (305) 120 250 8 (1.2) 1.0 (0.45) Assy. Stock SGA1J12AW1
Offset 121⁄2 (305) 240 250 8 (1.2) 1.0 (0.45) Assy. Stock SGA1J12AW2
Offset 121⁄2 (305) 120 350 12 (1.8) 1.0 (0.45) Assy. Stock SGA1J12AW3
Offset 121⁄2 (305) 240 350 12 (1.8) 1.0 (0.45) Assy. Stock SGA1J12AW4
Offset 121⁄2 (305) 120 500 17 (2.6) 1.0 (0.45) Assy. Stock SGA1J12AW5
Offset 121⁄2 (305) 240 500 17 (2.6) 1.0 (0.45) Assy. Stock SGA1J12AW6
Offset 141⁄2 (356) 120 300 8 (1.2) 1.2 (0.54) Assy. Stock SGA1J14AW1
Offset 141⁄2 (356) 240 300 8 (1.2) 1.2 (0.54) Assy. Stock SGA1J14AW2
Offset 141⁄2 (356) 120 500 13 (2.0) 1.2 (0.54) Assy. Stock SGA1J14AW3
Offset 141⁄2 (356) 240 500 13 (2.0) 1.2 (0.54) Assy. Stock SGA1J14AW4
Offset 151⁄4 (387) 120 325 8 (1.2) 1.4 (0.64) Assy. Stock SGA1J15EW1
Offset 151⁄4 (387) 240 325 8 (1.2) 1.4 (0.64) Assy. Stock SGA1J15EW2
Offset 151⁄4 (387) 240 500 12 (1.8) 1.4 (0.64) Assy. Stock SGA1J15EW3
CONTINUED
• Assembly stock delivery, 3 working days
• Standard stock delivery, 1 working day
Note: 375 finned strip heaters with one-on-one terminations are available only as a manufactured item. Please contact your Watlow representative
for additional information.
Note: 5⁄16 x 1⁄2 in. (7.9 x 13 mm) mounting slots are supplied on all 375 finned strip heaters. Tabs can be removed upon request.

WATLOW® 449
Air Heaters

Finned Heaters
375 Finned Strip Heaters
Heater Code Numbers (Continued)
Width Length Power W/in2 Approx. Net Wt. Code
in. (mm) Termination in. (mm) Volts (Watts) (W/cm2) lbs (kg) Delivery Number
11⁄2 (38) Offset 177⁄8 (454) 120 350 8 (1.2) 1.6 (0.73) Assy. Stock SGA1J17RW1
Offset 177⁄8 (454) 240 350 8 (1.2) 1.6 (0.73) Standard SGA1J17RW2
Offset 177⁄8 (454) 120 375 9 (1.4) 1.6 (0.73) Standard SGA1J17RW3
Offset 177⁄8 (454) 240 375 9 (1.4) 1.6 (0.73) Assy. Stock SGA1J17RW4
Offset 177⁄8 (454) 120 500 12 (1.8) 1.6 (0.73) Assy. Stock SGA1J17RW5
Offset 177⁄8 (454) 240 500 12 (1.8) 1.6 (0.73) Assy. Stock SGA1J17RW6
Offset 177⁄8 (454) 120 750 18 (2.8) 1.6 (0.73) Assy. Stock SGA1J17RW7
Offset 177⁄8 (454) 240 750 18 (2.8) 1.6 (0.73) Assy. Stock SGA1J17RW8
Offset 177⁄8 (454) 120 1000 24 (3.7) 1.6 (0.73) Assy. Stock SGA1J17RW9
Offset 177⁄8 (454) 240 1000 24 (3.7) 1.6 (0.73) Assy. Stock SGA1J17RW10
Offset 191⁄2 (495) 240 350 6 (.9) 1.7 (0.77) Assy. Stock SGA1J19JW2
Offset 191⁄2 (495) 120 500 9 (1.4) 1.7 (0.77) Standard SGA1J19JW3
Offset 191⁄2 (495) 240 500 9 (1.4) 1.7 (0.77) Assy. Stock SGA1J19JW4
Offset 191⁄2 (495) 240 750 13 (2.0) 1.7 (0.77) Assy. Stock SGA1J19JW5
Offset 191⁄2 (495) 240 1000 17 (2.6) 1.7 (0.77) Assy. Stock SGA1J19JW6
Offset 211⁄2 (533) 120 500 8 (1.2) 1.9 (0.86) Standard SGA1J21AW3
Offset 211⁄2 (533) 240 500 8 (1.2) 1.9 (0.86) Assy. Stock SGA1J21AW4
Offset 211⁄2 (533) 120 750 12 (1.8) 1.9 (0.86) Assy. Stock SGA1J21AW5
Offset 211⁄2 (533) 240 750 12 (1.8) 1.9 (0.86) Assy. Stock SGA1J21AW6
Offset 233⁄4 (603) 240 500 7 (1.0) 2.1 (0.95) Assy. Stock SGA1J23NW3
Offset 233⁄4 (603) 240 750 10 (1.5) 2.1 (0.95) Standard SGA1J23NW5
Offset 233⁄4 (603) 120 1000 14 (2.1) 2.1 (0.95) Assy. Stock SGA1J23NW6
Offset 233⁄4 (603) 240 1000 14 (2.1) 2.1 (0.95) Assy. Stock SGA1J23NW7
Offset 233⁄4 (603) 240 1500 20 (3.1) 2.1 (0.95) Assy. Stock SGA1J23NW8
Offset 251⁄2 (648) 120 500 6 (0.9) 2.3 (1.00) Assy. Stock SGA1J25JW2
Offset 251⁄2 (648) 240 500 6 (0.9) 2.3 (1.00) Assy. Stock SGA1J25JW3
Offset 251⁄2 (648) 120 750 9 (1.4) 2.3 (1.00) Standard SGA1J25JW4
Offset 251⁄2 (648) 240 750 9 (1.4) 2.3 (1.00) Assy. Stock SGA1J25JW5
Offset 251⁄2 (648) 240 1000 12 (1.8) 2.3 (1.00) Assy. Stock SGA1J25JW6
Offset 263⁄4 (680) 240 700 8 (1.2) 2.4 (1.10) Assy. Stock SGA1J26NW2
Offset 261⁄4 (680) 240 1000 12 (1.8) 2.4 (1.10) Assy. Stock SGA1J26NW3
Offset 301⁄2 (775) 120 750 8 (1.2) 2.7 (1.20) Standard SGA1J30JW1
Offset 301⁄2 (775) 240 750 8 (1.2) 2.7 (1.20) Assy. Stock SGA1J30JW2
Offset 331⁄2 (851) 240 750 7 (1.0) 3.0 (1.40) Assy. Stock SGA1J33JW1
Offset 357⁄8 (911) 120 1000 8 (1.2) 3.2 (1.50) Standard SGA1J35RW1
Offset 357⁄8 (911) 240 1000 8 (1.2) 3.2 (1.50) Assy. Stock SGA1J35RW2
Offset 357⁄8 (911) 240 1500 13 (2.0) 3.2 (1.50) Assy. Stock SGA1J35RW3
Offset 381⁄2 (978) 120 1000 8 (1.2) 3.4 (1.50) Standard SGA1J38JW2
Offset 381⁄2 (978) 240 1500 11 (1.7) 3.4 (1.50) Assy. Stock SGA1J38JW3
Offset 421⁄2 (1080) 240 1500 10 (1.5) 3.8 (1.70) Assy. Stock SGA1J42JW1
Offset 477⁄8 (1216) 240 2250 16 (2.4) 4.3 (2.00) Assy. Stock SGA1J47RW2
• Assembly stock delivery, 3 working days
• Standard stock delivery, 1 working day
Note: 375 finned strip heaters with one-on-one terminations are available only as a manufactured item. Please contact your Watlow representative
for additional information.
Note: 5⁄16 x 1⁄2 in. (7.9 x 13 mm) mounting slots are supplied on all 375 finned strip heaters. Tabs can be removed upon request.

450 WATLOW®
Air Heaters

Finned Heaters
FINBAR Single/Double-Ended Heaters
Composed of aluminized steel fins press fitted to a
one-inch single-ended FIREBAR® element. The FINBAR is
designed to improve heat transfer to the air and permits
putting more power in tighter spaces—like forced air
ducts, dryers, ovens and load bank resistors.
Heat transfer, lower sheath temperature and element life
are all maximized by its finned construction.
Installation is simplified by terminations exiting at one end
and mounting accommodations on both ends.

Features and Benefits

Rugged aluminized steel fins
• Provides an increase in surface area to approximately
16 square inches for every linear inch of element Flexible Lead Wires

length. Fins press fitted to the heating element

Aluminized Steel Fins
improve heat transfer to the air
SS Mounting Bracket
Single-ended termination
Slotted End 304 SS Sheath
• Simplifies wiring and installation
Stainless steel mounting bracket, welded to the
terminal end, supplied with a slotted end
• Allows ease of installation
Lavacone seals
• Provides protection against humid storage
conditions, moisture retardant to 392°F (200°C)

For detailed product and ordering

information, see the full FINBAR product
section located on pages 110 through 112.

WATLOW® 451
Air Heaters

FIREROD® Cartridge Heaters

Watlow FIREROD® cartridge heaters revolutionized the

heating element industry in 1954 when it was patented
as the first swaged cartridge heater. The mechanical
procedure of swaging reduces the diameter of the heater
by compacting the unit; this directly improves the heat
transfer and efficiency of the heater.
FIREROD cartridge heaters are built using only the finest
materials and construction methods and are backed
with extensive quality assurance programs. With
premium materials and tight manufacturing controls,
the FIREROD heater provides superior heat transfer,
uniform temperatures, resistance to oxidation and
corrosion and a long life even at high temperatures.
FIREROD offers many delivery programs to meet
your needs.
Performance Capabilities
• Watt densities up to 100 W/in2 (15.5 W/cm2)
• Maximum voltage up to 480V
• Contact Watlow for maximum part temperatures

Features and Benefits Incoloy®

Nickel-chromium resistance wire Sheath

• Assures even and efficient distribution of heat to Nickel-Chromium

the sheath Resistance Wire

Conductor pins Magnesium

Oxide Insulation
• Provides a metallurgical bond to the resistance wire
• Ensures a trouble-free electrical connection Conductor Pins

Magnesium oxide insulation of specific grain and

purity
• Results in high dielectric strength and contributes to
faster heat-up
Incoloy® sheath Patented lead adapter (LA) method
• Resists oxidation and corrosion from many chemicals, • Allows same day shipment on more than 150,000
heat and atmospheres configurations of stock FIREROD heaters and lead
Minimal spacing between the element wire and combinations
sheath
• Results in lower internal temperature
• Accomodates a design with fewer or smaller heaters
operating at higher watt densities
UL® and CSA approved flexible stranded wires
• Lead insulation rated to temperatures of 480°F (250°C)

For detailed product and ordering

information, see the full FIREROD® product
section located on pages 9 through 45.
452 WATLOW®
Air Heaters

Enclosure Heaters
WATROD Heaters

Designed to prevent freezing and condensation in

electrical and mechanical housings, the WATROD
element is enclosed in a perforated, aluminized-steel
bracket.

Performance Capabilities
• Watt densities to 15 W/in2 (2.3 W/cm2)
• Wattages to 1000 watts
• UL® and CSA component recognition to 250VAC

Features and Benefits

Stainless steel sheath wall
• Resists corrosion and protects the heating coil
from exposure
Silicone resin seal
• Provides protection against humid storage conditions
and is effective to 390°F (200°C)
0.315 in. (8 mm) Dia. Main Bracket
Perforated aluminized-steel mounting bracket Element

• Eases installation and helps prevent direct contact

with the heating element
Stock straight projection Type B #10-32 screw lug
terminals 3½ in.
(89 mm)

• Provides easy electrical connection

Made-to-order threaded stud
• Provides quick connect and flexible lead wire
1 in.
termination options. (25 mm)
7 in.
(178 mm)
7⁄16 in.
1½ in. (11.1 mm)
85⁄16 in.
Typical Applications (38 mm) (211.1 mm)

• Control panels
• Traffic signal boxes
• Automated teller machines RAPID SHIP
• Switch gear • Same day shipment up to 15 pieces
• Electronic equipment

Application Hints
• Locate heater(s) in the lowest portion of the enclosure
to maximize convection heating
• Place thermostat(s) in the upper half of the enclosure,
away from the heater(s)

WATLOW® 453
Air Heaters

Enclosure Heaters
WATROD Heaters
Technical Information
Watt
Density Code Number Est. Net Wt.
Watts W/in 2
(W/cm )
2
125VAC 250VAC Delivery lbs (kg)
95 4 (0.6) EN951 RS 1.5 (0.7)
100 4 (0.6) EN10010 RS 1.5 (0.7)
250 10 (1.6) EN2501 EN25010 RS 1.5 (0.7)
375 15 (2.3) EN3751 EN37510 RS 1.5 (0.7)

RAPID SHIP
• RS - Same day shipment up to 5 pieces

454 WATLOW®
Air Heaters

Enclosure Heaters
Silicone Rubber Heaters

Designed for freeze and condensation protection, Watlow’s

enclosure heaters are rugged, reliable and safe to operate.
These rectangular-shaped, wire-wound silicone rubber
heaters can be ordered by themselves with adhesive or
vulcanized to an aluminum mounting plate. A thermostat
can be attached to the heater or mounted separately.
Pictured are units with thermostat on heater in foreground
and heater with remote thermostat in background.

Performance Capabilities
• Watt density rating of 5 W/in2 (0.8 W/cm2)
• Temperature to 150°F (66°C)

Features and Benefits

Pressure sensitive adhesive, mounting to aluminum
plate or customer cementing
Element Vulcanized
• Reduces installation time Between Two Layers of
Silicone Rubber/Fiberglass
• Creates easy installation
Several standard thermostat set points
0.055 in. (1.4 mm)
• Ensures protection against freezing with minimal Thick Heater With
energy consumption Wire-Wound
Element
Variety of installation options Optional Mounting Plate
• Provides the customer the option to utilize cement Teflon®, Silicone, or With Heater On Side
Opposite Flange
installation ensuring permanent attachment of heater Neoprene-Insulated
Leads Available Optional Thermostat
• Saves assembly time choosing the pressure sensitive Mounted to Heater
adhesive installation option
• Facilitates assembly and disassembly with factory
installed aluminum plate mount Typical Applications
Remote thermostat option Freeze or condensation prevention in housings
• Provides optimal choice of heater location versus containing electronic equipment. Examples include:
temperature control location
• Traffic signal boxes
Lead options
• Automated teller machines
• Allows for a variety of applications
• Temperature control panels
• Allows for different lead lengths for a variety of wiring
requirements • Gas or liquid control valve housings
Factory pre-wired heater and thermostat
• Ensures safety and reliability due to no exposed
electrical connections
No exposed electrical connections
• Creates a safe and reliable operation

WATLOW® 455
Air Heaters

Enclosure Heaters
Silicone Rubber Heaters
Options
Aluminum Mounting Plate
Heater
Both vertical and horizontal mounting can be Width
accomplished with enclosure heaters. The mounting 1/2"
plates are 0.040 in. (1.02 mm) thick, specified as #3003 (13 mm) 7/32" X 1/2"
H14 aluminum. The preferred orientation is vertical, with a (5 X 13 mm)
Slot Typ.
thermostat attached at the lower end (as shown in the
drawing).
For horizontal mounting, a remote thermostat is
recommended. An enclosure heater can be ordered by
itself, with PSAS or vulcanized to an aluminum mounting
plate. See Thermostats below for more information.

Heater Length

5" (127 mm) Typ.

Note ➀
SeeNote 1
0.040" (1.0 mm)

See
Aluminum

0.065" (1.7 mm) 1/2" (13 mm)

Heater 0.53" (13.5 mm)

(63.5 mm) Typ.

0.75" (19 mm)

Note 2➁
0.75" 1.25"

See Note
(19 mm) (32 mm)

2.5"

See
1 2"/ ➀ 4 in. (102 mm) on
(13 mm)
5 in. (127 mm) unit.
➁ 0.5 in. (13 mm) on
5 in. (127 mm) unit.

Thermostats
Mounted on Heater Notes:
Built-in snap action thermostats from Watlow are • On both integral and remote sensors, the thermostat’s
designed to sense air temperature. See the ordering exposed metal cap is vulnerable to impact. This could
chart on the following page for available settings. defeat the thermostat’s switching action and cause
heater malfunction.
Remote From Heater
• T-10 thermostats are not recommended for enclosure
For an air sensing thermostat separate from the heater, heating applications.
the ST-207E is ideal. This is a modified ST-207 mounted
on a 1⁄32 in. (0.8 mm) thick G-10 circuit board with the
thermostat’s metal cap exposed to sense air temperature.
The thermostat is placed at the midpoint of the lead
length. The sensor can be preset at the temperatures
listed for integral sensors.

456 WATLOW®
Air Heaters

Enclosure Heaters
Silicone Rubber Heaters
Technical Data
Determining Minimum Wattage Requirements
For Enclosures
This chart is an excellent guide for determining total For windy conditions, add an additional 50 percent to
wattage requirements for both insulated and uninsulated the wattage requirement listed.
enclosures, assuming the box is relatively airtight.

Total Enclosure Surface Area — Square Feet (Square Meters)

2 3 4 5 6 7.5 9 10 15 20 25 30 40 50
(0.2) (0.3) (0.4) (0.5) (0.6) (0.7) (0.8) (0.9) (1.4) (1.9) (2.3) (2.8) (3.7) (4.7)

20 30 40 55 70 80 100 120 135 205 270 335 405 540 670

Temperature Rise from Ambient °F (°C)

(11) 10 10 15 20 20 25 30 35 50 65 80 100 130 160

40 55 80 110 135 160 200 245 270 405 540 670 805 1075 1340
(22) 15 20 30 35 40 50 60 65 100 130 160 195 260 320
60 90 120 160 205 245 300 365 405 605 805 1005 1210 1610 2010
(33) 20 30 55 50 60 75 90 100 145 195 240 290 385 480
80 110 160 215 270 325 400 485 540 805 1075 1340 1610 2145 2680
(44) 30 40 55 65 80 100 115 130 195 260 320 385 515 640
100 135 200 270 335 405 500 605 670 1005 1340 1675 2010 2680 3350
(56) 35 50 65 80 100 125 145 160 240 320 400 480 640 800
120 165 240 320 405 485 600 725 805 1210 1610 2010 2415 3220 4020
(67) 40 60 80 100 115 150 175 195 290 385 480 580 770 960
140 190 280 375 470 565 700 845 940 1410 1880 2345 2815 3755 4690
(78) 45 70 90 115 135 175 205 225 340 450 560 675 900 1120

Uninsulated boxes Insulated boxes

Silicone Rubber Enclosure Heaters Offering

For a complete list of silicone rubber product offerings
available for use as an enclosure heater with a thermostat,
please refer to RAPID SHIP offering on page 123.

WATLOW® 457
458 WATLOW®
High-Temperature Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
High-Temperature Heaters Sheath Materials °F °C W/in2 W/cm2 Page
MULTICELL™ Alloy 2050 1120 30 4.6 461
High-Temperature FIREROD ®
Platen 1800 982 100 15.5 467
High-Temperature Tubular Inconel® 600 1800 983 30 4.6 468
Ceramic Fiber Ceramic fiber 2200 1204 30 4.6 469

High-Temperature Heaters

WATLOW® 459
460 WATLOW®
High-Temperature Heaters

MULTICELL™ Heaters
The advanced design of the MULTICELL™ insertion
heater from Watlow® offers three major advantages:
extreme process temperature capability, independent
zone control for precise temperature uniformity and loose
fit design for easy insertion and removal.

Performance Capabilities
• Engineered to achieve sheath temperatures up to
2050°F (1120°C)
• Up to eight independently controllable zones

High Grade MgO Insulation

Zone 1
Features and Benefits
High Temperature Alloy Resistance
Multiple, independently controllable zones for Outer Sheath Wire
• Allows process temperature uniformity not possible
with any other single sheathed heater
Radiant design of heater
• Allows for loose insertion in boiling holes and Cross Section
Zone 3 Zone 2
piping holes
Independently Controllable
• Permits easy removal and replacement with minimal Heated Zones
down time since it will not bind or seize in the hole
Oxidized sheath
• Provides high emissivity and improves the heater’s Typical Applications
performance as oxidation increases • Hot isothermal forming
Individually metal-sheathed coils swaged into a • Soil remediation
larger, high-temperature alloy outer sheath
• Hot forging dies
• Provides maximum protection against element
burnout through the outer sheath • Heated platens
Quick disconnect plug and jack • Super plastic forming
• Permits fast replacement of individual elements while • Heated platens (single and multiple zones)
the press stays at operating temperature • Heat treating processes
Special bending capabilities • Super plastic forming with diffusion bonding
• Solves unusual machinery needs and keeps leads
away from heated zones
Flexible leads up to 842°F (450°C)
• Protects termination from high temperature environment

WATLOW® 461
High-Temperature Heaters

MULTICELL Heaters
Applications and Technical Data

Definition of Terms Maximum Allowable Watt Density Single Zone a

Cold Toe: A physical minimum requirement of Platen Or Oven Temperature In Air (°C )
15⁄8 ± 5⁄16 inch 70
200 400 600 800 1000
10
A
Independent Zone: Up to three, separately controlled
B
zones, which can be of varying lengths and wattages 60
C

Max. W/cm2 On Heater Element

8

Max. W/in2 On Heater Element

Heated Length: The combined sum of all independent
50
zones
6
Wattage: Ratings are the combined sum of all 40

independent zones
30
Sheath Length
Terminations

Heated Length ±2%

Lead 20
Wire No-Heat Independently Independently Independently
Length Section Controlled Controlled Controlled 2
Zone Zone Zone
10

Cold
Toe 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1.6 ± 5/16
Process Temperature In Air (°F X 100)

MULTICELL Heaters: Maximum Allowable Watt Density Three Zone a

The High Temperature Choice Platen Or Oven Temperature In Air (°C )
200 400 600 800 1000
70
A
10
B
2050°F 60
C

Max. W/cm2 On Heater Element

Max. W/in2 On Heater Element

8
50
1850°F
1800°F
40
6

1650°F 1600°F 1600°F 30

4
1450°F 1450°F 20
High-Temperature Tubular Heater

2
Sheath Temperature

10
Watlow MULTICELL Heater

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Process Temperature In Air (°F X 100)
Typical Cartridge Heater
Typical Tubular Heater

A = 6 cell, 0.935 in. diameter, 240VAC, 3-phase

B = 6 cell, 0.685 in. diameter, 240VAC, 3-phase
C = 6 cell, 0.935 in. diameter, 480VAC, 3-phase
Note: Shaded area represents the Watlow offering, non-shaded area
contact your Watlow representative.
a Other designs and voltages with higher temperature capabilities are
available, Contact your Watlow representative.

Hatched area represents typical use range. Unhatched area

represents capable range. Contact your Watlow representative
for use in unhatched range.

462 WATLOW®
High-Temperature Heaters

MULTICELL Heaters
Applications and Technical Data (Continued)

Physical Design Parameters 0.935 Inch Diameter MULTICELL Heater

All bending of a MULTICELL heater is restricted to the Sheath Min. Total Heated
Length No-Heat Length
cold area of the heater. All bend radii points must be
Diameter Bending Min./Max. Length Min./Max.
1 in. (25 mm) from the hot/cold junction.
in. Style in. (mm) in. (mm) in. (mm)

“L” 0.935 Straight 14 (356) Contact Watlow 6 (152.0)

225 (5715) Contact Watlow 160 (4064.0)
Straight Length
90° Heated Length 0.935 Angle 17 (432) Contact Watlow 6 (152.0)
No-Heat •
225 (5715) Contact Watlow 1721⁄2 (4382.0)
E R 0.935 L 18 (457) Contact Watlow 6 (152.0)
1 in. (25 mm) 225 (5715) Contact Watlow 1701⁄4 (4324.4)
Min.
l 0.935 Crank 23 (584) Contact Watlow 6 (152.0)
225 (5715) Contact Watlow 163 (4140.0)
0.935 Droop 18 (457) Contact Watlow 6 (152.0)
225 (5715) Contact Watlow 168 (4267.0)
Droop
Straight Length
Symbol E r X R l
No-Heat Heated Length
• Min. Length 4 21⁄2 11⁄2 21⁄2 12
X in. (mm) (102) (38) (38) (38) (305)

R
Zones 1 2 3
E r 1 in. (25 mm) Min.
Min. Heated 6 6 6
in. (mm) (152) (152) (152)
l

0.685 Inch Diameter MULTICELL Heater

Sheath Min. Total Heated
Straight Length No-Heat Length
Straight Length Diameter Bending Min./Max. Length Min./Max.
l
Heated Length in. Style in. (mm) in. (mm) in. (mm)
0.685 Straight 14 (356) Contact Watlow 6 (152)
2 in. 225 (5715) Contact Watlow 178 (4521)
(51 mm)
0.685 Angle 17 (432) Contact Watlow 6 (152)
Min. No-Heat
225 (5715) Contact Watlow 1731⁄2 (4407)

Angle 0.685 L 18 (457) Contact Watlow 6 (152)

225 (5715) Contact Watlow 172 (4369)
Straight Length
No-Heat Heated Length 0.685 Crank 18 (457) Contact Watlow 6 (152)
225 (5715) Contact Watlow 163 (4267)
l
1 in.
0.685 Droop 151⁄2 (394) Contact Watlow 6 (152)
(25 mm) 225 (5715) Contact Watlow 170 (4331)
Min.

Symbol E r X R l
Crank Min. Length 4 11⁄2 11⁄2 11⁄2 12
in. (mm) (102) (38) (38) (38) (305)
Straight Length
Heated Length
r • Zones 1 2 3

R
Min. Heated 6 6 6
X
in. (mm) (152) (152) (152)
1 in. (25 mm)
L Min.
E
No-Heat

WATLOW® 463
High-Temperature Heaters

MULTICELL Heaters
Applications and Technical Data (Continued)

Tab Styles

Weldments to the MULTICELL Heater Element

1 in.
(25 mm)
Min.

1 in.
)M in.
(25 mm
e a t
No-H No-Heat HTD Section
Hot Cold
Full View Junction

5⁄8 in. 1 in.

(15.9 mm) (25 mm)
½ in. ¾ in.
(13 mm) Slot* (19.1 mm)
Slot*

15⁄8 in. 15⁄8 in.

(41.3 mm) 15⁄8 in.
(41.3 mm) (41.3 mm)
11⁄8 in. 11⁄8 in.
(28.6 mm) 5⁄8 in.
(28.6 mm) (15.88 mm)

3⁄8 in. R
½ in. R (9.5 mm)
3⁄8 in. R (13 mm)
(9.5 mm) * 5⁄16 in. (7.9 mm) x 7⁄16 in. (11.1 mm)
* 5⁄16 in. (7.9 mm) x ¾ in. (19 mm)
Style S1 Style S2 Style S3

Tabs and rings are used to hold the heater in place and keep it
from creeping. Available in carbon steel, 304 and 316 SS.

Ring Styles

in.
1 in. Mm)
(25 m
at
No-He

Full View

O.D.
I.D.
90° 180°

R Dia.
Dia. R
Style S4 Style S5 Style H1

464 WATLOW®
High-Temperature Heaters

MULTICELL Heaters
Termination Standards

Potting Sleeves Ceramic Wedge with 10-32 Threaded

B
Terminals
B

A
A

Heater O.D. Dimension A Dimension B

in. in. (mm) in. (mm) Zone Phase Type No.
0.685 3
⁄4 (19) 11⁄2 (38) 1 1 61L
0.935 11⁄16 (27) 11⁄2 (38) 1 1 91L
0.935 11⁄16 (27) 11⁄2 (38) 1 3➀ 91L Heater O.D. Dimension A Dimension B
➀ 3 wire only in. in. (mm) in. (mm) Zone Phase Type No.
0.685 11⁄4 (32.0) 11⁄4 (32.0) 1 1 61T
0.935 15⁄8 (41.3) 15⁄8 (41.3) 1 1 91T

Potting Cups Potting Cup for Right Angle Exit

B
B

A
A

Lead Wires
Heater O.D. Dimension A Dimension B
in. in. (mm) in. (mm) Zone Phase Type No.
Heater O.D. Dimension A Dimension B
0.685 13⁄8 (34.9) 13⁄8 (34.9) 2 1 62L in. in. (mm) in. (mm) Zone Phase Type No.
0.685 13⁄8 (34.9) 13⁄8 (34.9) 3 1 62L
0.685 3
⁄4 (19) 11⁄2 (38) 1 1 or 3 RAE1
0.685 13⁄8 (34.9) 13⁄8 (34.9) 1 3 62L
0.935 1 ⁄16
1
(27) 11⁄2 (38) 1 1 or 3 RAE2
0.685 13⁄8 (34.9) 13⁄8 (34.9) 2 3 62L
0.935 13⁄8 (34.9) 13⁄8 (34.9) 2 1 92L
0.935 13⁄8 (34.9) 13⁄8 (34.9) 3 1 92L
0.935 13⁄8 (34.9) 13⁄8 (34.9) 1 3 92L
0.935 13⁄8 (34.9) 13⁄8 (34.9) 2 3 92L

WATLOW® 465
High-Temperature Heaters

MULTICELL Heaters
Termination Assemblies

All termination assemblies are available with

potting sleeves or cups, with or without
armorflex lead wire protection. Please specify
potting vessel and lead cover option
when ordering.

Omitted Ring Spade Female Male Twist-Lock® Plug and

Connectors Connector Connector Faston Faston Plug Socket
Connector
Termination illustrations shown with armorflex covering.

Options
Plug and Socket and Twist-Lock® Plug Male Plug Zones Type Voltage Amperage Blade Type
Variations P406-CCT 3 6 wire 600 30 Straight
Three zone heaters requiring a quick disconnect plug 4570C 1 3 wire 250 15 Twist-Lock®
will typically be supplied with a six contact plug and 4720C 1 3 wire 125 15 Twist-Lock®
socket. Twist-Lock® plug variations are typically supplied 5266C 1 3 wire 125 15 Straight
with single zone MULTICELL heaters. When ordering a 5666C 1 3 wire 250 15 Straight
Twist-Lock® plug, please specify the NEMA type as 7102C 1 2 wire 250 20 Twist-Lock®
shown below. 7545C 1 2 wire 250 15 Twist-Lock®
7567C 1 3 wire 125 10 Twist-Lock®
For any other plug variations, please contact your Watlow
representative.
Note: Mating connectors are also available for plug Twist-Lock®
terminations listed. Contact your Watlow representative. X Y

Plug and Socket W

G
F W W W

4720C 4570C 7567C 7102C 7545C

1 in.
(25 mm) Straight

1.44 in.
(36.6 mm)
W
6 Contacts

5266C 5666C

466 WATLOW®
 D ED Y
T
T EN ILI
B
High-Temperature Heaters EXAPA
C

Extended Capabilities For

High-Temperature (HT) FIREROD®
Heaters
The Watlow HT FIREROD® heater is especially designed
for high temperature platen applications up to 1800°F
(980°C). The HT FIREROD utilizes the same industry
leading design principals used on all of Watlow’s
FIREROD products. Taking the cartridge heater one step
further enables the HT FIREROD to withstand application
temperatures up to 400°F (204°C) higher than standard
cartridge heaters.
There are certain differences in the HT FIREROD design
which are important in high temperature applications:
• HT FIRERODS are specially constructed with an end
seal that is virtually airtight to reduce the effects of
resistance wire oxidation
• The high temperature sheath is treated to improve its
emissivity for better heat transfer

Performance Capabilities
• Platen temperatures to 1800°F (980°C)
• Maximum watt density to 100 W/in2 (15.5 W/cm2)
• Maximum voltage 277VAC to ground High
Temperature Nickel-chromium
• Length tolerance: +0, -4 percent standard diameters; Seal* Resistance Wire
+0, -8 percent for special diameter Optional
Fiberglass Insulated Ceramic
Made-to-Order Availability Crimped-on Leads Beads
Nominal Actual
MgO Insulation
Diameter Diameter Max.
in. in. Amperes
Incoloy® Sheath
1
⁄2 0.496 ± 0.004 10
5
⁄8 0.580 ± 0.004 23
0.621 ± 0.004 23
Insulation Conductor 3 in. (76 mm)
3
⁄4 0.710 ± 0.004 46 Boots Pins Min. No-Heat Section
0.746 ± 0.004 46
1 0.960 ± 0.004 46
0.996 ± 0.006 46
* First 2 in. (51 mm) at lead end must be kept below 1000°F (538°C)
Contact your Watlow representative, for special diameter requests.
Incoloy® sheath
Features and Benefits • Transfers heat more efficiently
High temperature seal High emissivity sheath
• Reduces exposure to the atmosphere which minimizes • Provides better heat transfer and longer life
oxidation of the winding wires, resulting in longer life of
the element Typical Applications
• Thermo plastic
Note: First 2 in. (51 mm) must be outside the platen
in free air. • Super plastic forming of titanium aircraft parts
• Diffusion bonding to laminate and shape titanium

For detailed product and ordering

information, see the full High-Temperature FIREROD
product section located on pages 31 through 32.
WATLOW® 467
High-Temperature Heaters

High-Temperature Tubular Heaters

Watlow manufactures high-temperature tubular heaters to

bridge the gap between standard tubular heaters and
Watlow MULTICELL™ heaters. This tubular is well suited
for process air heating applications in excess of 1300˚F
(704˚C), resulting in a maximum sheath temperature of
1800˚F (983˚C). Controlled lab testing between the new
design and current tubular designs show an increase in
life of approximately 50 percent.
The high-temperature tubular consists of an engineered
tubing with an outer sheath of Inconel® 600 and a special
internal construction. The outer sheath offers high
temperature capabilities, reduced oxidation as well as
corrosion resistance.
The tubular offering is available in 0.430 and 0.375 inch
diameters that are configurable either as formed tubulars
or process heaters. The heaters can also be welded to
flanges and plates for mounting purposes. Maximum
sheath length available is 275 inches for the 0.430 inch Typical Applications
and 0.375 inch diameters. The factory should be • High-temperature ovens and furnaces
contacted for longer sheath lengths. • Radiant heating
Features and Benefits • Drying
Inconel® 600 sheath material and a special internal • Environmental—VOC abatement
construction • Process air heating: duct heaters, circulation heaters
• Assures high temperature performance and corrosion
• Vacuum applications
protection in tough applications
• Flue gas cleaning (desulphurization)
0.430 inch diameters*
• Allows heater to be configured to existing tubular • Fluidized beds
designs that may be experiencing short life
*Note: 0.375 diameters are available in Watlow’s
extended capabilities, contact your Watlow
representative for details.
Dual-ended termination
• Installs into flanges and screw plugs similarly
to standard product configurations
Bendable in standard formations
• Makes the heater easy to apply in a wide variety
of applications

For detailed product and ordering

information, see the full High-Temperature Tubular
product section located on pages 85 through 86.

468 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Ceramic fiber heaters offer some of the highest
temperature heating element capabilities in the Watlow
family of heaters. Heating units constructed of ceramic
fiber insulation isolate the heating chamber from the
outside. Ceramic fiber heaters are extremely low mass,
high insulation value units with self-supported heating
elements. Many applications can benefit from the
convenience of the heating element and insulation
combined into one package. It’s lightweight, low-density
properties make it ideally suited for high temperature
applications requiring low thermal mass.

Performance Capabilities
• Operating temperatures up to 2200°F (1204°C)
• Watt densities from 5 to 30 W/in2 (0.8 to 4.6 W/cm2)
• Uses “radiant” heat transfer exclusively

Features and Benefits High

Temperature
High temperature ICA resistance elements ICA Heating
• Bounds integrally into required position Element

• Allows five element configurations Lightweight

Alumina-
Lightweight, low-density alumina-silica composition Silica Fiber
molded into shape Composition

• Acts as an insulation to isolate the heating chamber

Ductile Alloy
from the outside Strip Leads
Additional
• Provides low shrinkage fiber and inorganic binder Coating for
Added Strength
• Assures a firm, thermal shock resistant, self-supporting and Surface Thin, Tough, High Temperature Ceramic
unit at all operating temperatures Hardness Coating over Embedded Elements, plus
Optional High Emissivity Coating
Operating temperatures up to 2200°F (1204°C)
• Provides high temperature performance not possible
with many other heater types (See page 472 for
detailed limits) Typical Applications
Low mass ceramic fiber insulation of 10 to 15 lb/ft3 • High temperature furnaces
(160 to 240 kg/m3) • Metal melting, holding and transfer
• Allows the heater to reach process temperature quickly
• Semiconductor processing
• Allows the energy to heat the load instead of wasting
energy on itself • Glass, ceramic and wire processing
Works directly off common power line voltages • Analytical instrumentation
• Eliminates the need for expensive transformers or
complex power control systems
• Allows compatibility with the full range of Watlow
temperature controllers and power switching devices

WATLOW® 469
High-Temperature Heaters

Ceramic Fiber Heaters

Options

Embedded Sinuated Elements Exposed Sinuated Elements

Flat Sinuated
Flat Sinuated

V-Sinuated V-Sinuated

• Available in either flat or V-sinuated element • Available in either flat or V-sinuated element
configurations configurations
• Advanced V-sinuated element configuration allows • Advanced V-sinuated element configuration allows up
up to 27 percent additional watt density over to 20 percent additional watt density over that of
embedded flat sinuated elements exposed flat sinuated elements
• Performs best at medium to high temperatures at • Offers the lowest possible wire-to-chamber
medium watt density power requirements temperature difference for maximum heater life
• Use in partially enclosed to fully enclosed applications • Provides the optimum heat-up/cool-down and
• Especially well suited for large, flat units; recovery times as well as maximum efficiency of
semi-cylindrical units above 5 in. (125 mm) I.D.; operation
and full cylinders above 4 in. (100 mm) I.D. • Higher current handling capabilities possible
• Offers greater effective insulation thickness than coiled • Minimizes the number of circuits and connections in
element designs large furnaces
• Enhances “heated insulation” concept of operational • Especially well suited for large, flat surface area units
use and large I.D. curved unit
• Features high emissivity coating on new high watt • Exposed elements are available on special order as a
density series units. When ordering, refer to charts on variation of the embedded sinuated element normally
pages 490 to 493. provided on stock and standard units. When ordering,
refer to charts on pages 490 to 493.

470 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Application Hints

Applications • Use low mass thermocouples that are responsive to

• High temperature furnaces rapidly changing radiant energy transfer conditions.
• Metal melting, holding and transfer Without proper temperature control, ceramic fiber
heaters can generate sufficient heat for self destruction.
• Semiconductor processing
• Mount thermocouple junction directly above an element
• Glass, ceramic
and within 1⁄16 in. (1.6 mm) of the heated surface.
and wire
Embedded ceramic mounting tubes are available as
processing
an option to position 0.125 in. (3.2 mm) diameter
• Analytical thermocouples inside the fiber, directly behind and
instrumentation between the elements. Heater wire operating
• Fluidized beds temperatures are the critical factor, and should be
• Laboratory and monitored at the hottest point within the application.
R&D • Electrical connections made in heated portions of the
• Other high Embedded Coil Elements application must be rated for the appropriate currents
temperature and anticipate ambient temperatures. To ensure
process applications good electrical connections, use compression-type
• Optimum performance for high temperature, enclosed connection devices located as far away from the
furnace chambers hottest area of the application. This minimizes the
• Coiled elements readily conform to complex curved possibility of electrical connection degradation caused
surfaces, especially small custom chamber shapes by thermal expansion and contraction and high
temperature oxidation.
• Coiled element design works best in higher voltage,
lower current situations • Ceramic fiber products shrink at high temperatures.
• Use where lower watt density requirements and low During the first 24 hours of operation at temperatures
duty cycle operations are expected between 1600 and 2200°F (870 to 1204°C) shrinkage
of up to 4 percent can occur. Fill all gaps between units
• Available in stock and standard units of medium watt
created by shrinkage with loose ceramic fiber insulation.
density, rated up to 2000°F (1093°C). When ordering,
Watlow offers a “pre-firing” process that
refer to charts on pages 487 to 489.
pre-shrinks and dimensionally stabilizes units before
shipping. Contact your Watlow representative for further
• Never use ceramic fiber heaters for details.
conduction heating applications. These • Use additional back-up insulation for maximum energy
heaters are designed for radiant heat efficiency and appropriate safety considerations. Use
transfer only. only insulation with inorganic fibers and binders to avoid
• Use appropriate mounting methods such as pins, corrosive fumes that could damage heater elements.
washers, clamping straps, overlapping edge clamps, • Handle all units and leads with care. Ceramic fiber
interlocking edges, etc. Generally, these methods are heaters are very resistant to thermal cycling and thermal
better than cementing ceramic fiber heaters, because shock, but are easily subjected to mechanical damage
cementing will not accommodate the expansion and from careless handling.
contraction caused by thermal cycling of the
surrounding metal structures. • Repair of minor mechanical damage, made with
unapproved or unknown cements, could cause damage
• Keep furnace loads free of oils, lubricants and other to the wire elements at high temperatures. If unsure,
contaminants that can vaporize at high temperatures. contact your Watlow representative before making any
Ceramic fiber heaters have a porosity exceeding repairs. Several accessory items are available from the
90 percent and cannot be sealed against contamination factory for repair purposes.
infiltration and possible damage to the heating
element wire.

WATLOW® 471
High-Temperature Heaters

Ceramic Fiber Heaters

Performance Data

Performance Capabilities
The following Performance graph represents the area, then it is in the safe performance area. The further
capabilities of the five heater element configurations. into this safe performance area, the greater will be the life
The curves compare upper temperature limits versus expectations of that heater. If an application requires
permissible design watt densities to achieve a standard temperatures or watt densities that fall into the area to the
heater life expectation of 2,000 hours. right of, and above, the lines, then the application is
As with all Watlow heaters, the major application concern beyond the heater’s typical design or performance
deals with the heater’s surface watt density as it relates to limits. Using a heater required to perform in this area
the application temperature, such as the furnace chamber of the graph may result in shorter life expectancy.
temperature or the radiant surface temperature. When For information specific to an application, contact
evaluating an application for temperature and watt density your Watlow representative.
requirements, it should fall to the left of, and below, the
performance limit lines. If the application falls into this

General Guidelines: Upper Limit Lines for Heater Performance

vs. Maximum Application Temperatures

Hot Face Surface Watt Density—W/cm2

1.0 2.0 3.0 4.0 5.0 6.0
2400 1300

Furnace Chamber or Load Temperature—°C

Furnace Chamber or Load Temperature—°F

Beyond Design/Performance Limits

2200 1200

2000 1100
S

1000
1800 Em Ex
T be p
dd ose
Ex
Em

ed d 900
po

V- V-S
be

1600
se

Si i
dd

nu nua
Si
ed

at te
nu

800
ed d
Si

at

1400
ed
nu
at

700
ed
Co
il

1200
Safe Performance Area "Black Body" Radiant Temperature 600
1000
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38
Hot Face Surface Watt Density—W/in2

472 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Performance Data (Continued)

The following graphs provide technical data to help maintain furnace temperature. This data is the average of
evaluate the performance and select the correct ceramic test results performed for two of the most typical types of
fiber heater for an application. furnace chambers, and should not be used for
These four graphs represent performance data for specification purposes.
heat-up/cool-down rates and power requirements to

Small, Full Cylinder, Heated Chambers

Test conditions for small, full cylinder heated chambers insulation. No additional insulation or metal sheath was
are typical of analytical instrumentation furnaces. Several added to the outside diameter. The temperature was
stock sizes are represented. The units tested were 6 in. measured by a thermocouple located in the geometric
(150 mm) long, mounted in a vertical orientation. Both center of the chamber.
ends were capped with 1 in. (25 mm) of ceramic fiber

Heat-Up and Cool-Down Rates —Small Full Cylinders

2400

Chamber Temperature—°C
2200 1200
Chamber Temperature—°F

2000
1800 1000
13/4 in. (44 mm) I.D. Full Cylinder
1600
Average of 6 Sizes 800
1400 3/4 in. (19 mm) I.D. Full Cylinder
1200
600
1000
800 400
600
400 200
200
0
2 4 6 8 10 12 14 16 18 20 22 24 26
Elapsed Time—Minutes

Power Requirements
Below are the percentages of rated power needed to Thus this represents the efficiency of these heaters in this
achieve and hold specific temperatures inside the full mounting configuration.
cylinder chambers tested.

Power Requirements to Hold Temperature—

Small Full Cylinders
2400
2200 1200
2000
Chamber Temperature—∞C
Chamber Temperature—∞F

1000
1800
1600
800
1400
1200
600
1000
3 4
1 / " (44 mm) I.D. Full Cylinder
800 400
Average of 6 Sizes
600 3/4" (19 mm) I.D. Full Cylinder

400 200
200
0
10 20 30 40 50 60 70 80 90 100
Percent of Rated Power

WATLOW® 473
High-Temperature Heaters

Ceramic Fiber Heaters

Performance Data (Continued)

Medium Sized, Insulated Closed Chambers

Test conditions for medium sized, insulated chambers are Temperature heat-up rates were measured by
typical of pit and box furnaces, large tube furnaces and thermocouples in three places: at the element, on
pipe and reactor heating. Standard embedded coil units the heater surface and at the center-of-chamber. Data for
(Watlow code number VS412A12S) were used, rated for various additional wall thicknesses is also shown. This is
2000°F (1093°C). The test chamber size was 12 in. long typical of how large flat and semi-cylindrical units would
and 12 in. I.D. (305 X 305 mm). The volume was be used. The chamber was oriented vertically with top
approximately 0.75 ft3 (0.02 m3). and bottom disks of ceramic fiber insulation equal to
wall thickness.

Heat-Up and Cool-Down Rates—

Medium Sized, Insulated, Closed Chamber
2400
Controlling Begins
2200 1200
2000
1800 1000

Temperature—°C
Temperature—°F

1600
800
1400
1200
600
Element
1000
800
Heater Hot Face
Chamber
} Heat Up
400
6 in. (152 mm) Wall
600
400
4 in. (102 mm) Wall
2 in. (51 mm) Wall
} Cool Down
200
200
0
2 4 6 8 10 12 14 16 18 20 22 24 26
Elapsed Time—Minutes

Power Requirements
Below are the percentages of rated power needed to sized, insulated chambers. Thus this represents the
achieve and hold specific temperatures inside medium efficiency of these heaters in this mounting configuration.

Power Requirements to Hold Temperature—

Medium Sized Insulated, Closed Chamber
2400
m)
m) 2m
2200 m . (10 m) 1200
52 4 in m
(1 . (51
2000 n. 2 in
6i
Equilibrium Temperature—°C
Equilibrium Temperature—°F

1000
1800
1600
800
1400
1200
600
1000

800 400
600 Element Temperature
Heater Surface Temperature
400 (3 Wall Thicknesses Shown) 200
200
0
5 10 15 20 25 30 35 40
Percent of Rated Power—100% = 5000 W

474 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Performance Data (Continued)

Insulation Effectiveness Heat Loss and Energy Transfer

The graphs below demonstrate the effectiveness of For general calculations of heat loss and energy transfer,
adding 6 lb/ft3 (96 kg/m3) blanket insulation to the the Insulation K-Factors and Emissivity graphs are helpful.
backside of standard 2 in. (50 mm) thick ceramic fiber The K-Factors graph is for ceramic fiber heaters and the
heaters. Total wall thickness of up to 6 in. (152 mm) is ceramic fiber insulation blanket, which is typically used
shown. Data is for vertical sides, without metal sheathing. with the heaters. This blanket is offered as an accessory
Top and bottom surfaces, and surfaces with metal sheaths by Watlow.
over the ceramic fiber insulation will be different.
Insulation K-Factors
External Surface Temperatures (°F) 3.0

Thermal Conductivity
Mean Temp. = Inside + TOutside
450 T
2.5
2 ket
External Temperature—°F

2200°F Chamber lan

2.0 ft3 B
400 6 lb/

hr-ft2-°F
BTU-in
2000°F Chamber r
350 1.5 ed Fibe
1800°F Chamber ow Mold
1.0 ange for Watl
300 1600°F Chamber Typical R
0.5
250 1400°F Chamber
1200°F Chamber 600 800 1000 1200 1400 1600 1800 2000
200 1050°F Chamber Mean Temperature—°F
150 0850°F Chamber

100 Insulation K-Factors

1 2 3 4 5 6
Total Wall Thickness—inches (Includes Standard 2 in. Heater Thickness) Mean Temp. =TInside
+ TOutside
40
2
Thermal Conductivity

35
et
External Surface Temperatures (°C) nk
30 3 Bla
225 k g/m
W-cm
m2-C

1200°C Chamber 25 96
r
External Temperature—°C

200 1100°C Chamber d Fibe

20
M olde
175 1000°C Chamber tlow
15 r Wa
e fo
900°C Chamber lRang
150 10 pica
Ty
125 800°C Chamber
5
700°C Chamber 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 100010501100
100 Mean Temperature—°C
600°C Chamber
75

50
25 50 75 100 125 150
Total Wall Thickness—mm (Includes Standard 50 mm Heater Thickness)

Application Hints
For wall thicknesses (T) in cylindrical situations use the
“equivalent thickness” conversion.
rout
Tcyl. = rout loge rin ( )
Where rout is outer radius
rin is inner radius

Emissivity of Heater Surface Emissivity Chart

The Emissivity graph details the normalized emittance Surface Temperature—°C

600 700 800 900 1000 1100
values for the four surfaces most likely to be encountered 1.0
Total Normal Emittance

High Emissivity Coating

when planning Watlow ceramic fiber heater applications. 0.8 Oxidized Wire
Ceramic Fi
0.6 ber Blanke
t
Std. Hot Face
Coating
0.4 Unc
oate
d Un
0.2 it Su
rfac
es
0
1000 1200 1400 1600 1800 2000 2200
Surface Temperature—°F

WATLOW® 475
High-Temperature Heaters

Ceramic Fiber Heaters

Termination Options

Watlow has many variations of electric leads to meet Flat Units

particular wiring requirements. To understand the
Strip Lead
termination options available, it’s necessary to understand (add-on)
the different ways electrical leads can be applied. Cold
Ceramic fiber heater electrical leads are welded to Pocket Face

stubs – the metal parts that interface between the Stub

heating element wire and the add-on electrical leads.
These stubs exit the heater at the lead pockets. Pockets
are small cavities, below the cold face plane (outside
surface) and generally located at or near the corners. Wi th Style A (Type 6) Style A (Type 8)
dth ng
Le
Watlow ceramic fiber heaters come with either strip leads
Style A Lead (Type 5)
or double twisted wire leads. Strip leads are the most
commonly used, unless otherwise specified. The various
lead styles refer to the lead’s exit orientation, relative
to the pocket used on a given type of heater. See
illustrations for specific details.
Style B (Type 5) Style B (Type 6) Style B (Type 8)
Strip Leads
Flat and semi-cylindrical ceramic fiber heaters are
available with the termination options shown here.
When ordering termination options for catalog units, the
specific strip lead Style must be specified. To determine
the desired style, refer to the following illustrations.
Otherwise, Style A leads will be provided and the length Style C (Type 5) Style C (Type 6) Style C (Type 8)
will be 12 in. (305 mm). Additional lengths are possible C ld
using add-on leads which are priced per pair, per inch, for
the three different widths. See ordering charts for which Semi-Cylindrical Units
lead width is used on a specific heater. Cold
Face Pocket
Strip leads are shipped with a 13⁄64 in. (5 mm) hole at the Stub
end of the lead. Use #10-24 screws, nuts and washers,
or other wiring connections. Caution should be exercised
when making connections. Leads are susceptible to Style A
(Type 3 or 4)
loosening due to thermal expansion and contraction as Vestibule
Strip Lead
(add-on)
the heater cycles. Style A Lead
(Type 1 or 2 Unit)

Important Style B Lead

(Type 1 or 2)
Style B
(Type 3 or 4)
Inspect the carton and its contents for damage prior to
discarding packaging material. If there is any damage,
contact your Watlow representative immediately for a
Returned Material Authorization (RMA) number.
All damaged goods are to be returned in the original
packaging to reduce the possibility of further damage
to the product.

476 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Termination Options (Continued)

Special Lead Orientation

If the various standard strip lead orientations and pocket
configurations are not suitable, special designs are Stub on
Heater
possible. When ordering, please include drawings that in Pocket
show proposed locations. (Typ.)

Leads Bent 90 Degrees

The double twisted leads of full cylinder heaters can be
bent 90 degrees to lay into slots and exit to the sides of
the unit.
Special Add-On Lead Configurations Flexible Solid NiCr
Stranded Wire
The two options illustrated can be welded onto the stub MGT Insulated
at the heater pocket, or for a better installation, welded on Nickel Lead Wire
(450°C Rated)
at the end of a specified length of the regular strip lead.
The strip lead length can vary from zero to the value
necessary to get away from the hot zone. The length of
the add-on lead option eliminates the need for a custom
product and satisfies a greater range of wiring
requirements. Contact your Watlow representative
for technical details and price.

Accessories
Ceramic fiber heater orders can also include the following Ceramic Tubes
accessory items, as detailed on this and following pages. Ceramic tubes are available in four nominal sizes: 1⁄8, 1⁄4, 3⁄8
Please specify the Watlow code number when ordering. and 1⁄2 in. (3.2, 6, 9.5 and 13 mm) I.D. and lengths of
Rigidizer 0.9 in. (22 mm) and 1.9 in. (48 mm) long. Ceramic tubes
have several uses, including thermocouple mounting
Rigidizer is primarily used to recoat soft, cut edges of holes, mounting pin sleeves and lead coverings. The table
ceramic fiber heaters and ceramic fiber insulation panels. below lists code numbers and exact sizes.
Various degrees of hardening can be achieved with
additional applications. Rigidizer can be ordered by Inside Diameter Length Code
the pint (0.47 L) by specifying code number CFRGDPT in. (mm) in. (mm) Number
or gallon (3.78 L), code number CFRGDGAL. 0.140 (3.6) 0.90 (22) CC405-1
0.265 (6.7) 0.90 (22) CC405-2
0.390 (9.9) 0.74 (19) CC405-3
B.T.E. Closed-End Thermocouple Tubes 0.515 (13.1) 0.90 (22) CC405-9
Also available is a horizontal thermocouple tube between 0.140 (3.6) 1.90 (48) CC405-4
the elements. Two sizes are available: 0.140 in. (3.6 mm) 0.265 (6.7) 1.90 (48) CC405-5
and 0.265 in. (6.7 mm), both 6 in. (152 mm) long with 0.390 (9.9) 1.60 (41) CC405-6
closed end. 0.515 (13.1) 1.90 (48) CC405-8

Black Surface Coat

Black high emissivity coating is used to raise the emissivity
closer to 1.0. The container size is 4 ounces. Order CFBSC.

WATLOW® 477
High-Temperature Heaters

Ceramic Fiber Heaters

Accessories (Continued)

Dry Heating Surface Mix High Temperature Coating and Electrical

Dry heating surface mix is used to make the hot face of all Potting Cement
heaters, including those with the high emissivity coating. Two different high purity, high temperature cements have
It can also be used with rigidizer to make a very high multiple uses: mount thermocouple tubes, provide extra
temperature paste for touch ups of the hot face area. surface hardening, bond ceramic fiber gaskets and affix
Order by the pint (0.47 L), code number CFHTGSURMX, lightweight ceramic fiber insulation blanket to panels, as
or gallon (3.78 L), code number CFHTGMXGAL. well as attach edge-spacer blocks and custom vestibules.
Potting cement comes in a 1⁄4 pint (116 mL) jar, and may be
Patch Kit ordered by specifying code number CFPTGCMT. The high
To easily repair small breaks or cracks the patch kit contains temperature coating cement is available in pints or gallons,
one pint (0.47 L) of powered ceramic fiber, four ounces and can be ordered by the code numbers CFCTGCMTPT,
(0.118 L) of black surface coat. Order CFPATCHKIT. CFCTGCMTGAL.

Ceramic Fiber Insulation Blanket Strip Lead Porcelain Bushings

Additional insulation value for ceramic fiber heaters is Strip lead porcelain bushings are primarily used to protect
available with ceramic fiber insulation blanket. This 6 lb/ft3 heater power leads when passing through the metal walls
(96 kg/m3) ceramic fiber blanket contains no organic binders. and furnace structures. Bushings are available with inside
Suitable for applications up to 2300°F (1260°C). Sold in full diameters, listed below, for use with double twisted leads
rolls or cut by the square foot, these blankets are available in and the three standard strip lead widths. To select the
the following sizes: appropriate inside diameter lead bushing, see the heater
selection tables on pages 485 through 493. The strip lead
Size (U.S.) Size (metric) Code No.
width for each heater is listed therein.
24 in. X 25 ft X 1⁄4 in. 610 mm X 7.6 m X 6 mm CFBLKT1/4①
Overall O.D. Head
24 in. X 25 ft X 1⁄2 in. 610 mm X 7.6 m X 13 mm CFBLKT1/2①
24 in. X 25 ft X 1 in. 610 mm X 7.6 m X 25 mm CFBLKT-1①
① Add ...R to end of code number for full roll.
Overall
Length
Powdered Ceramic Fiber Shank

Powdered ceramic fiber is used primarily to improve surface

finish in critical areas. It can also be used to repair damaged Wire Dia. = (See Table)
Int.
units by filling voids, cracks and broken corners. Use Ext.
powdered ceramic fiber with rigidizer to make an easily
applied paste. Standard container is one pint (0.47 L).
Order code number CFPDRFPT. Strip Leads Double Twisted
and Flexible Leads

Inside

Outside
Metal Wall
or Shroud

Porcelain Bushings Specifications

Conduit Shank Dia. without Wire Nut Wire Nut Shank Overall Overall Head
K.O. Size Int. Ext. Dia. Length Length O.D. (Ref.) Code
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Use With: Number
3
⁄8 (9.5) 3
⁄8 (9.5) ⁄32
21
(16.7) 0.080 (2.032) ⁄16
9
(14.3) ⁄8
7
(22.2) ⁄8
7
(22.2) All double twist CS45-11
1
⁄2 (13.0) 7
⁄16 (11.1) ⁄16
13
(20.6) 0.080 (2.032) 3
⁄4 (19.0) 11⁄8 (28.6) 11⁄8 (28.6) 3
⁄8 (9.5 mm) Strip CS45-20
3
⁄4 (19.0) 9
⁄16 (14.3) 1 (25.0) 0.106 (2.692) 7
⁄8 (22.2) 15⁄16 (33.3) 15⁄16 (33.3) 1
⁄2 (13.0 mm) Strip CS45-30

478 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Mounting Methods

The Watlow ceramic fiber heater presents a wide range 4. Flat Panels, with One Panel on Each Side
of heater shapes and configurations for solving high
temperature process applications. The modularity and
range of sizes and wattages provides the greatest
possible flexibility when using these heaters.
At the same time, this requires many different mounting
solutions. Watlow has developed or can recommend
many appropriate specific and generalized mounting
systems for solving your mounting problem. Watlow has
arranged the ceramic fiber heaters into seven major
mounting categories or heater system configurations,
shown in the following illustrations. The MODULE-MOUNT ®

system, due to its importance, is treated in the most detail 5. Flat Wall Array with Minimum
on the following pages. Two-by-Two Units per Wall
1. Full Cylinder Heaters

6. Made-to-Order Molded Shapes with up to

2. Semi-Cylindrical (180° section) Heaters Five Sides of a Box Molded as One Piece,
Including Complex Curves

3. Arc-Section Arrays of Heaters (3 or more

units of 120° or less each)

WATLOW® 479
High-Temperature Heaters

Ceramic Fiber Heaters

Mounting Methods (Continued)

7. MODULE-MOUNT® System Performance Capabilities

The Watlow MODULE-MOUNT® system a design solution • Holds ceramic fiber heaters capable of operating up to
that integrates ceramic fiber heaters with a shell for 2200°F (1205°C)
mounting on an optional steel “space-frame” structure. • Watt densities up to 25 W/in2 (4 W/cm2)
Combining the heaters and mounting assembly in one Features and Benefits
unique package provides ease of installation—and makes
Hot-change feature
the heater more accessible for maintenance—minimizing
• Allows individual heater replacement without total system
downtime.
shutdown or disassembly
Spaceframe structure
• Allows designs that hold from 4 to more than 18 heaters.
• Accommodates heater sizes from as small as 4 to 12 in.
(102-305 mm) wide and up to 48 in. (1220 mm) tall
• Holds any heaters that conform with size, shape and
electrical rating limitations
Design flexibility
• Fits flat and curved wall heaters
Operates off power line sources from 120 to 600VAC,
single or three-phase. NEMA 1 terminal boxes are
provided as standard
• Meets safety requirements

System Designs
The MODULE-MOUNT system examples presented here as aluminum crucible furnaces, retorts, vacuum tanks,
are for crucible and retort furnaces. Also represented here fluidized beds, lead pots and more. The cross-sectional
are floor and leg mounted configurations. Together this illustration is to help visualize the MODULE-MOUNT
represents an overview of how the MODULE-MOUNT system concept.
system can be used in several typical applications, such

Steel Plate

Structural Molded Ceramic

C-Channel Fiber Insulation
Ring Board
C-Channel Flanges for
Uprights Crucible MODULE-MOUNT
Ceramic Attachment
Fiber Heater Retort Ceramic
Fiber Heater
Ceramic Fiber
Insulation Ceramic Fiber
Blanket Insulation
Blanket
Sheet Metal Sheet Metal
Shell Shell
(LEG MOUNTED)
Steel Plate Bottom
(FLOOR MOUNTED)
Silicon Carbide
Crucible Base Block
Leveling Feet Molded Ceramic Fiber Leveling Screws
Insulation Board

480 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Mounting Methods (Continued)

MODULE-MOUNT System
Construction Details
The MODULE-MOUNT system consists of four basic Sheet Metal Shell with
NEMA Box Ceramic Fiber Heater
components: the ceramic fiber heater, additional For Leads
insulation blanket and a sheet metal shell to hold the
Spaceframe
heater and insulation blanket. The spaceframe would
be made by the furnace builder to meet custom
application design.
The back side of the ceramic fiber heater is slotted to
accept cemented-in tubes for connecting the heater to
the shell. The reusable shell can be made of the most
Insulation
appropriate sheet metal (aluminized steel is used as the Blanket for Added
standard) to meet operating environment conditions. Insulation Value
Several layers of reusable ceramic fiber blanket are
placed between the shell and heater, adding insulation Flat and arc-section panels, used in one-by-multiple
unit arrays. This is the MODULE-MOUNT system.
value [typically the heater is 2 in. (51 mm) thick, with
3 in. (76 mm) of blanket.

Sizes and Specifications of

MODULE-MOUNT System Designs
The specification chart is to help understand the range of if necessary for vertical zoning, can be arranged in stacked
systems possible. Basic considerations include: total size, vertical rings. The MODULE-MOUNT system concept can be
load to be heated, heater configuration and power applied to virtually any size object for which a suitable
requirements. The MODULE-MOUNT system is very flexible Spaceframe can be constructed. Since almost any size
in terms of both range of sizes and the types of loads that object can be accommodated, there are no available
can be heated. Since the number of heaters around an standard or stock sizes in the MODULE-MOUNT system.
object could range from four to any number, MODULE- Instead, stock and standard ceramic fiber heaters are
MOUNT heaters can be assembled to meet virtually any available to adapt for use in a MODULE-MOUNT system.
application. Typically, MODULE-MOUNT assemblies are Watlow can also provide made-to-order ceramic fiber
divisible by three to accommodate three-phase power and, heaters to meet exact application requirements.

Typical MODULE-MOUNT System Designs

The chart below lists the different specifications for typical applications of the MODULE-MOUNT heating system.
Fluidized Aluminum Aluminum
Load Type Lead Pot Bed Retort Crucible* Crucible*
Load Weight—lbs (kg) 1000 (455) 400 (180) 1100 (500) 620 (280) 2400 (1090)
Load Size Top O.D.—in. (mm) 14.0 (355) 22 (560) 28 (710) 28.25 (715) 40 (1015)
Load Size Height—in. (mm) 20 (510) 28 (710) 48 (1220) 22.75 (580) 27.5 (700)
Total System Power—kW 16 38.7 60 46.8 84
Number of Heaters 6 9 9 12 12
Heater Array I.D.—in. (mm) 17 (430) 28 (710) 34 (865) 34 (865) 48 (1220)
Chamber Height—in. (mm) 20 (510) 26 (660) 46 (1170) 26 (660) 30 (760)
Heater Size Width—in. (mm) 9.8 (250) 10 (255) 12.5 (315) 8.9 (225) 12.6 (320)
Heater Size Height—in. (mm) 18 (455) 24 (610) 44 (1115) 23 (585) 27 (685)
Heater Rating—Volts 139 240 277 139 277
Heater Rating—Watts 2667 4300 6675 3900 7000
* Watlow also offers, from stock, non-MODULE-MOUNT flat sinuated element replacement heaters for aluminum crucible furnaces used in the
non-ferrous foundry and die-casting market.

WATLOW® 481
High-Temperature Heaters

Ceramic Fiber Heaters

Molded Ceramic Fiber Insulation Modules

For heating applications requiring insulation panels,

Watlow makes available many shapes and sizes of
molded ceramic fiber insulation modules. These
insulation modules are made of the same high quality,
high temperature, low mass ceramic fiber material used
in our heaters.
As a complement to the overall product line, these
modules offer additional avenues to solve high
temperature industrial insulation problems. Furthermore,
without heating elements, molded ceramic fiber insulation
modules can come in more complex shapes to conform
to application requirements.
Molded-to-shape insulation modules also make handling
and installation easier compared to other insulation
methods. Since these are molded to shape, sanding, Application and Technical Data
cutting and grinding of blocks to achieve the desired
The same insulation performance and technical data of
configuration is not required.
ceramic fiber heaters applies to molded ceramic fiber
Highly resistant to thermal shock and chemical attack, insulation modules. For specific information of insulation
except for hydrofluoric and phosphoric acids, and strong performance properties, see the Heat Loss and Energy
alkalies, insulation modules are unaffected by oil and Transfer portion of the ceramic fiber heaters section on
water. If the insulation becomes wet, physical and thermal page 475.
properties can be fully restored when dried.
Note: If using molded ceramic fiber insulation modules
Accessories
along with other Watlow ceramic fiber heaters, oil, water Where appropriate, many of the same accessories for
and other contaminants can and will negatively affect the ceramic fiber heaters are available for use with molded
heating element portion of the ceramic fiber heater. ceramic fiber insulation modules. These accessories can
be used to modify, provide mounting options, and effect
Molded insulation modules are rated for up to 2300°F
minor repairs and maintenance.
(1260°C) continuous duty. The inorganic binder eliminates
smoke or combustion during initial heating to 300°F Ordering Information
(150°C) and above. Vacuum molded density is Molded ceramic fiber insulation modules are available in
10 to 15 lbs/ft3 (160 to 240 kg/m3), same as the ceramic exactly the same sizes and shapes as the ceramic fiber
fiber heaters. heaters listed in the ordering tables. In general, the
Size Limits: Maximum flat size is 34 x 52 in. ordering code numbers of these insulation modules are
(860 x 1320 mm) with a molded thickness of more derived by replacing the second alpha character in the
than 4 in. (102 mm). Maximum inside diameter for heater code number (i.e., F, S, C, R, etc.) with N to
semi-cylindrical modules is 24 in. (610 mm). For designate no-element.
applications requiring curved insulation pieces in excess Extended Capabilities: Watlow representatives can
of 180 degrees, consider using multiple arc-section work with your customers to design and manufacture
modules or an array system of multiple flat units. modules to meet specific insulation needs.

482 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Molded Ceramic Fiber Insulation Modules

Ordering Information
VN - No-Heat Panels
To order, complete the code number
to the right with the information below:
1 2 3 4 5 6 7 8 9 * 10 11 12 13 14
V N 5 1 2 A 1 2 A- 0 0 0 0

Base Code Number

Modification Options
0 = None
A = 0.430 thermocouple tube I.D. center on unit
B = 0.265 thermocouple tube I.D. center on unit
E = Black surface coat one side
F = Black surface coat 140 thermocouple tube I.D. center on unit
G = Black surface coat 265 thermocouple tube I.D. center on unit

WATLOW® 483
High-Temperature Heaters

Ceramic Fiber Heaters

Modifications

It is possible to order certain special modifications to Notches or long slots in no-heat areas of units:
catalog units prior to shipment. Some of these are listed Rectangular and semi-circular notches can be cut into
below, with a brief description. no-heat areas and vestibules on most units. Normally, a
Beveled and trimmed edges: The unheated edges of sketch or drawing that specifies exact location must be
Type 6, 7 and 8 units can be factory modified to provide included with your order. Fax numbers to send drawings
in-between overall sizes, and can also be angle cut to to are available.
form regular polygon shapes around objects. Angles Shortened vestibule lengths: Modified vestibule
between zero degrees and 45 degrees can be lengths require retaining at least 1⁄2 in. (13 mm) of
accommodated. insulation for adequate strength, or completely removed
Black surface coating: Improves the emissivity of the (“0” length) to make Type 1 units into left vestibule (i.e.,
heater’s hotface, see graph on page 475 for emissivity Type 2) or right vestibule (i.e., Type 3) units.
values and consult factory for pricing adders.
Leads: Besides length and orientations, see page 477 for
other “Special Add-On Lead” configurations.
Thermocouple holes: Ceramic tubes on page 477 are
used to make electrically isolated holes through heaters.
To order, the inside diameter and location must be
specified. Also, a special “behind-the-element” horizontal
thermocouple tube is available, to very closely track
element temperature for over-temperature protection and
improved heater life.

Lead Times
RAPID SHIP: Same or next working day shipment,
subject to current inventory (contact your Watlow
representative for latest status). No set up charges.
Orders must be placed before 11:00 a.m.,
CST/CDT, USA.
RAPID SHIP with modifications: Two to three working
days shipment. Nominal set up charges only for specific
modifications, not for the basic heater.
Standard delivery: Shipment normally within three
weeks, but check with factory for latest lead time status.
No set up charges.

Warning
This product contains refractory ceramic
fibers (RCF) which have been identified by
the International Agency for Research on
Cancer (IRAC) as a possible human carcinogen (class
2B). Before using the products, read the MSDS which
contains the detailed precautionary measures and
handling instructions.

484 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

A
Full Cylinder
Double-Twisted Leads
Full Cylinder Units
Dimensions, in. (mm)
Heated Area Overall Electrical Ratings
I.D. (A) Length (B) O.D. (C) Power Surface Approx.
in. (mm) in. (mm) in. (mm) (Watts) Loading ➀ Net Wt. Code
±1⁄16 (±1.6) ±1⁄16 (±1.6) ±1⁄8 (±3.2) Volts ±5% W/in2 (W/cm2) Lead Width oz (kg) Delivery Number 2
⁄2
1
(13) 6 (152) 2 (51) 60 175 18.6 (2.9) 5 (0.14) RS VC400J06A
⁄2
1
(13) 12 (305) 2 (51) 120 350 18.6 (2.9) 10 (0.28) RS VC400J12A
3
⁄4 (19) 6 (152) 3 (76) 60 200 14.2
B (2.2) 8 (0.23) RS VC400N06A
3
⁄4 (19) 12 (305) 3 (76) 120 400 14.2 (2.2) 13 (0.37) RS VC400N12A
1 (25) 6 (152) 3 (76) C 60 220 11.7 (1.8) 9 (0.26) RS VC401A06A
1 (25) 12 (305) 3 (76) 120 440 A 11.7 (1.8) 13 (0.37) RS B VC401A12A
Full Cylinders
11⁄4 (32) 6 (152) 3 1⁄2 (89) 60 275 Full11.7
Cylinder(1.8) Double 11 C (0.31) RS VC401E06A
(“Round Radiants”) C
Double-Twisted Leads Style VC401E12A
A Leads Illustrated
11⁄4 (32) 12 (305) 3 1⁄2 (89) 120 550 11.7 (1.8) Twisted 18 (0.51) RS
A (Default Lead Style)
11⁄2 (38) 6 (152) 3 1⁄2 (89) 60 300 10.6 (1.6) Leads 12 (0.34) RS VC401J06A
11⁄2 (38) 12 (305) 3 1⁄2 (89) 120 600 10.6 (1.6) 20 (0.57) RS VC401J12A
13⁄4 (45) 6 (152) 4 (102) 120 350 10.6 (1.6) 12 (0.34) RS VC401N06A
13⁄4 (45) 12 (305) 4 (102) 120 700 10.6 (1.6) 23 (0.65) RS VC401N12A
2 (51) 6 (152) 4 (102) 120 425 11.3 (1.8) 13 (0.37) RS VC402A06A
2 (51) 12 (305) 4 (102) 120 850 11.3 (1.8) 25 (0.71) RS VC402A12A

B B
Full Cylinders Full Cylinders
C (“Round Radiants”) C (“Round Radiants”)
Style A Leads Illustrated Style B Leads Illustrated
A (Default Lead Style) A

Full Cylinder Units

Dimensions, in. (mm)
Heated Area Overall Electrical Ratings
I.D. (A) Length (B) O.D. (C) Power Surface Approx.
in. (mm) in. (mm) in. (mm) (Watts) Loading ➀ Lead Width Net Wt. Code
±1⁄16 (±1.6) ±1⁄16 (±1.6) ±1⁄8 (±3.2) Volts ±5% W/in2 (W/cm2) in. (mm) lbs (kg) Delivery Number 2
3 (76) 6 (152) 7 (178) 120 650 11.5 (1.8) 3
⁄8 (10) 2.5 (1.1) RS VC403A06A
4 (102) 6 (152) 8 (203) 120 900 11.9 (1.8) 1
⁄2 (13) 3.1 (1.4) RS VC404A06A
4 (102) 6 (152) 8 (203) 120 1100 14.6 (2.3) 3
⁄8 (10) 3.1 (1.4) RS VC404A06T
5 (127) 6 (152) 9 (229) 120 1250 13.7 (2.1) 1
⁄2 (13) 3.5 (1.6) RS VC405A06A
5 (127) 6 (152) 9 (229) 120 1400 14.9 (2.3) 3
⁄8 (10) 3.6 (1.6) RS VC405A06T
61⁄2 (165) 6 (152) 10 1⁄2 (267) 120 1500 12.2 (1.9) 3
⁄4 (19) 4.9 (2.2) RS VC406J06A
61⁄2 (165) 6 (152) 10 1⁄2 (267) 120 2000 16.3 (2.5) 1
⁄2 (13) 4.9 (2.2) RS VC406J06T
8 (203) 6 (152) 12 (305) 120 1800 11.9 (1.8) 3
⁄4 (19) 5.7 (2.6) RS VC408A06A
8 (203) 6 (152) 12 (305) 120 2600 17.2 (2.7) 3
⁄4 (19) 5.8 (2.6) RS VC408A06T

RAPID SHIP
• RS - 2 to 5 day shipment
1 Units with code numbers ending in ...0A, watt densities between 10.6 to 14.2 W/in2 (1.6 to 2.2 W/cm2), are coil designs that are suitable for use up
to 2000°F (1093°C) maximum surface temperature. Units with code numbers ending in ...T, watt densities between 14.6 to 17.2 W/in2 (2.3 to 2.7
W/cm2 ), are “round radiants” with sinuated element designs and the high emissivity coating, and are suitable for use to 1800°F (982°C) maximum
surface temperature.
2 For unheated insulation tubes, substitute “VN” for “VC” in the code number of the appropriate size unit. No heats are non-stock.

WATLOW® 485
High-Temperature Heaters

Ceramic Fiber Heaters

Ordering Information
VC - Full Cylindrical
To order, complete the code number
to the right with the information below:
1 2 3 4 5 6 7 8 9 * 10 11 12 13 14
V C 4 0 5 A 0 6 A- 0 0

Base Code Number

Modification Options
0 = None
A = 0.140 thermocouple tube I.D. opposite leads, centered on height
B = 0.140 thermocouple tube I.D. lead side, centered on height
E = Black surface coat
F = Black surface coat 0.140 thermocouple tube I.D. opposite leads, centered on height
G = Black surface coat 0.140 thermocouple tube I.D. lead side, centered on height
Lead Options
0 = Fixed (built-in) standard double-twisted
1 = 601 Inconel® strip A style
2 = 601 Inconel® strip B style
9 = Flex NI, MGT A style*
A = Flex NI, MGT B style
E = Chromel® A / NI, A style*
F = Chromel® A / NI, B style*
Lead Length
A = 0 in. T = 14 in.
B = 1 in. U= 15 in.
E = 2 in. V = 16 in.
F = 3 in. W= 17 in.
G = 4 in. X = 18 in.
H = 5 in. Y = 19 in.
J = 6 in. 1 = 20 in.
K = 7 in. 2 = 21 in.
L = 8 in. 3 = 22 in.
M = 9 in. 4 = 23 in.
N = 10 in. 6 = 24 in.
P = 11 in. 7 = 30 in.
R = 12 in. 8 = 36 in.
S = 13 in. 9 = 42 in.

*If the order is placed before 11:00 AM CST, Heaters with standard leads (...1R or ...2R) ship same day. Heaters with non-standard leads
ship next day.

Note: the BTE (between-the-element) is NOT covered in this system yet. (Must go through Engineering.)

486 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

A C A C
A A

B B
B B L L
All units: T =
2 ±1⁄4 inches T T T T
(51 ±6 mm)

Type 5 Type 6 Type 7 Type 8

Fully Heated Insulated Sides Insulated Ends Insulated All Edges
(Style A Leads Illustrated) (Style B Leads Illustrated) (Style C Leads Illustrated) (Style C Leads Illustrated)
(Default Lead Style)
(Style A, B or C leads available on any type unit. Please specify.)

Flat Units — Embedded Coiled Elements (see page 471)

Dimensions, in. (mm)
Type 5 Heated Size Type 6 & 8 Type 7 & 8 Electrical Rating Strip Approximate Net Wt.
Width (A) Length (B) Width (C) Length (L) Power Surface Lead Type Type Type
in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Width 5 6&7 8 Code
+ ⁄16 - ⁄8 (1.6-3.2) + ⁄16 - ⁄8 (1.6-3.2) + ⁄16 - ⁄8 (1.6-3.2) + ⁄16 - ⁄8 (1.6-3.2) Volts ±5% W/in (W/cm ) in. (mm) lbs (kg) lbs (kg) lbs (kg)
1 1 1 1 1 1 1 1 2 2
Delivery Number

4 (102) 6 (152) 8 (203) 10 (254) 60 275 11.5 (1.8) 3

⁄8 (10) 0.6 (0.3) 1.1 (0.5) 1.7 (0.8) RS VFa04A06S
12 (305) 8 (203) 16 (406) 60 550 11.5 (1.8) 1
⁄2 (13) 1.2 (0.5) 2.2 (1.0) 2.8 (1.3) RS VFa04A12S
18 (457) 8 (203) 22 (559) 120 750 10.4 (1.6) 3
⁄8 (10) 1.9 (0.9) 3.4 (1.5) 4.5 (2.0) Standard VFa04A18S
24 (610) 8 (203) 28 (711) 120 1100 11.5 (1.8) 1
⁄2 (13) 2.4 (1.1) 4.4 (2.0) 5.6 (2.5) RS VFa04A24S
6 (152) 6 (152) 10 (254) 10 (254) 60 375 10.4 (1.6) 3
⁄8 (10) 0.9 (0.4) 1.5 (0.7) 2.4 (1.1) RS VFa06A06S
12 (305) 10 (254) 16 (406) 120 750 10.4 (1.6) 3
⁄8 (10) 1.8 (0.8) 2.8 (1.3) 3.7 (1.7) RS VFa06A12S
18 (457) 10 (254) 22 (559) 120 1250 11.6 (1.8) 1
⁄2 (13) 3.0 (1.4) 4.1 (1.9) 5.0 (2.3) RS VFa06A18S
24 (610) 10 (254) 28 (711) 240 1500 10.4 (1.6) 3
⁄8 (10) 3.5 (1.6) 5.3 (2.4) 6.2 (2.8) RS VFa06A24S
30 (762) 10 (254) 34 (864) 240 2000 11.2 (1.7) 1
⁄2 (13) 4.5 (2.0) 6.6 (3.0) 8.4 (3.8) Standard VFa06A30S
36 (914) 10 (254) 40 (1016) 240 2500 11.6 (1.8) 1
⁄2 (13) 6.1 (2.8) 8.3 (3.8) 10.2 (4.6) Standard VFa06A36S
8 (203) 12 (305) 12 (305) 16 (406) 120 1100 11.5 (1.8) 1
⁄2 (13) 2.5 (1.1) 3.2 (1.5) 4.1 (1.9) RS VFa08A12S
18 (457) 12 (305) 22 (559) 240 1500 10.4 (1.6) 3
⁄8 (10) 3.6 (1.6) 4.7 (2.1) 5.6 (2.5) Standard VFa08A18S
24 (610) 12 (305) 28 (711) 240 2200 11.5 (1.8) 1
⁄2 (13) 4.8 (2.2) 6.5 (2.9) 7.4 (3.4) RS VFa08A24S
30 (762) 12 (305) 34 (864) 240 2500 10.4 (1.6) 1
⁄2 (13) 6.2 (2.8) 8.0 (3.6) 9.7 (4.4) Standard VFa08A30S
36 (914) 12 (305) 40 (1016) 240 3000 10.4 (1.6) 3
⁄4 (19) 7.8 (3.5) 10.0 (4.5) 11.8 (5.4) Standard VFa08A36S
10 (254) 12 (305) 14 (356) 16 (406) 240 1250 10.4 (1.6) 3
⁄8 (10) 2.6 (1.2) 3.9 (1.8) 5.0 (2.3) RS VFa10A12S
18 (457) 14 (356) 22 (559) 240 1800 10.0 (1.6) 1
⁄2 (13) 4.2 (1.9) 5.4 (2.4) 6.5 (2.9) RS VFa10A18S
24 (610) 14 (356) 28 (711) 240 2500 10.4 (1.6) 1
⁄2 (13) 5.2 (2.4) 7.7 (3.5) 8.8 (4.0) Standard VFa10A24S
30 (762) 14 (356) 34 (864) 240 3000 10.0 (1.6) 3
⁄4 (19) 7.0 (3.2) 9.5 (4.3) 11.7 (5.3) Standard VFa10A30S
36 (914) 14 (356) 40 (1016) 240 3600 10.0 (1.6) 3
⁄4 (19) 9.1 (4.1) 11.5 (5.2) 13.7 (6.2) Standard VFa10A36S
12 (305) 12 (305) 16 (406) 16 (406) 240 1500 10.4 (1.6) 3
⁄8 (10) 3.2 (1.5) 4.6 (2.1) 5.8 (2.6) RS VFa12A12S
18 (457) 16 (406) 22 (559) 240 2200 10.2 (1.6) 1
⁄2 (13) 4.9 (2.2) 6.5 (2.9) 7.7 (3.5) Standard VFa12A18S
24 (610) 16 (406) 28 (711) 240 3000 10.4 (1.6) 3
⁄4 (19) 7.5 (3.4) 9.5 (4.3) 10.7 (4.9) RS VFa12A24S
30 (762) 16 (406) 34 (864) 240 3600 10.0 (1.6) 3
⁄4 (19) 9.1 (4.1) 11.7 (5.3) 12.9 (5.9) Standard VFa12A30S
36 (914) 16 (406) 40 (1016) 240 4400 10.2 (1.6) 3
⁄4 (19) 12.4 (5.6) 15.5 (7.0) 16.7 (7.6) Standard VFa12A36S
14 (356) 12 (305) 18 (457) 16 (406) 240 1750 10.4 (1.6) 1
⁄2 (13) 4.7 (2.1) 6.1 (2.8) 7.6 (3.4) Standard VFa14A12S
18 (457) 18 (457) 22 (559) 240 2550 10.6 (1.6) 1
⁄2 (13) 6.8 (3.1) 8.5 (3.9) 10.0 (4.5) Standard VFa14A18S
24 (610) 18 (457) 28 (711) 240 3500 10.4 (1.6) 3
⁄4 (19) 10.0 (4.5) 11.9 (5.4) 13.4 (6.1) Standard VFa14A24S
30 (762) 18 (457) 34 (864) 240 4300 10.2 (1.6) 3
⁄4 (19) 12.5 (5.7) 15.0 (6.8) 16.5 (7.5) Standard VFa14A30S
36 (914) 18 (457) 40 (1016) 240/240 5200 10.3 (1.6) 1
⁄2 (13) 14.2 (6.4) 17.2 (7.8) 18.7 (8.5) Standard VFa14A36Sb
16 (406) 12 (305) 20 (508) 16 (406) 240 2100 10.9 (1.7) 1
⁄2 (13) 5.2 (2.4) 6.7 (3.0) 8.4 (3.8) Standard VFa16A12S
18 (457) 20 (508) 22 (559) 240 3000 10.4 (1.6) 3
⁄4 (19) 8.2 (3.7) 9.9 (4.5) 11.6 (5.3) Standard VFa16A18S
24 (610) 20 (508) 28 (711) 240 4200 10.9 (1.7) 3
⁄4 (19) 11.9 (5.4) 13.8 (6.3) 15.5 (7.0) Standard VFa16A24S
30 (762) 20 (508) 34 (864) 240/240 5000 10.4 (1.6) 1
⁄2 (13) 15.2 (6.9) 17.7 (8.0) 19.4 (8.8) Standard VFa16A30Sb
36 (914) 20 (508) 40 (1016) 240/240 6000 10.4 (1.6) 3
⁄4 (19) 17.9 (8.1) 20.9 (9.5) 22.6 (10.3) Standard VFa16A36Sb

RAPID SHIP All units in this table are suitable for use up to 2000°F (1093°C) maximum surface temperature.
1 Add Type number (Type 5 - 8) in the blank position in the code number, example: VS704A06S.
• RS - 2 to 5 day shipment For unheated units, see catalog page 482.
• Standard delivery, consult 2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for
factory 480V, 277V and three-phase (internally wired). Contact your Watlow representative.
WATLOW® 487
High-Temperature Heaters

Ceramic Fiber Heaters

C C C C
D
E E

L B B
B B
A A
A A
D D
E

Type 1 Type 2 Type 3 Type 4

Full Vestibule Left Vestibule Right Vestibule No Vestibule
(Style A Leads Illustrated) (Style B Leads Illustrated) (Style A Leads Illustrated) (Style B Leads Illustrated)
(Default Lead Style)
(Style A or B leads available on any type unit. Please specify.)

Semi-Cylindrical Units — Embedded Coiled Elements (see page 471)

Dimensions, in. (mm)
Type 4 Heater Size Type 1, 2, & 3 Sizes Electrical Ratings Approx. Net Wt.
Vestibule Sizes
I.D. (A) Length (B) O.D. (C) Length (L) Dia. (D) Length (E) Power Surface Strip Type 1 Type 4
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Lead Full No
±1⁄8 (+3.2) +1⁄16 -1⁄8 (Ref) +1⁄16 - 1⁄8 ±1⁄8 (+3.2) +1⁄16 - 1⁄8 ±5% W/in (W/cm ) Width
2 2
Vest. Vest. Code
(+1.6 - 3.2) (+1.6 - 3.2) (+1.6 - 3.2) Volts in. (mm) lbs (kg) lbs (kg) Delivery Number

2 (51) 6 (152) 16 (152) 78 (203) 1 (25) 1 (25) 60 275 14.6 (2.3) 3

⁄8 (10) 1.1 (0.5) 1.1 (0.5) RS VSa02A06S
12 (305) 16 (152) 14 (356) 1 (25) 1 (25) 120 550 14.6 (2.3) 3
⁄8 (10) 1.8 (0.8) 1.8 (0.8) RS VSa02A12S
18 (457) 16 (152) 20 (508) 1 (25) 1 (25) 120 750 13.3 (2.1) 3
⁄8 (10) 2.3 (1.0) 2.3 (1.0) RS VSa02A18S
24 (610) 16 (152) 26 (660) 1 (25) 1 (25) 240 1100 14.6 (2.3) 3
⁄8 (10) 3.5 (1.6) 3.5 (1.6) RS VSa02A24S
31⁄2 (89) 6 (152) 171⁄2 (191) 791⁄2 (241) 2 (51) 13⁄4 (45) 60 450 13.6 (2.1) 1
⁄2 (13) 2.0 (0.9) 1.5 (0.7) RS VSa03J06S
12 (305) 171⁄2 (191) 151⁄2 (394) 2 (51) 13⁄4 (45) 120 900 13.6 (2.1) 1
⁄2 (13) 3.1 (1.4) 2.6 (1.2) RS VSa03J12S
18 (457) 171⁄2 (191) 211⁄2 (546) 2 (51) 13⁄4 (45) 120 1250 12.6 (2.0) 1
⁄2 (13) 4.5 (2.0) 4.0 (1.8) RS VSa03J18S
24 (610) 171⁄2 (191) 271⁄2 (699) 2 (51) 13⁄4 (45) 240 1800 13.6 (2.1) 1
⁄2 (13) 5.4 (2.4) 4.9 (2.2) RS VSa03J24S
5 (127) 6 (152) 19 (229) 11 (279) 31⁄2 (89) 21⁄2 (64) 60 625 13.3 (2.1) 1
⁄2 (13) 3.4 (1.5) 2.5 (1.1) RS VSa05A06S
12 (305) 19 (229) 17 (432) 31⁄2 (89) 21⁄2 (64) 120 1250 13.3 (2.1) 1
⁄2 (13) 4.9 (2.2) 4.0 (1.8) RS VSa05A12S
18 (457) 19 (229) 23 (584) 31⁄2 (89) 21⁄2 (64) 240 1775 12.6 (2.0) 1
⁄2 (13) 5.7 (2.6) 4.8 (2.2) RS VSa05A18S
24 (610) 19 (229) 29 (737) 31⁄2 (89) 21⁄2 (64) 240 2500 13.3 (2.1) 1
⁄2 (13) 7.9 (3.6) 6.9 (3.1) RS VSa05A24S
30 (762) 19 (229) 35 (889) 31⁄2 (89) 21⁄2 (64) 240 3100 13.2 (2.0) 3
⁄4 (19) 10.9 (4.9) 9.2 (4.2) RS VSa05A30S
36 (914) 19 (229) 41 (1041) 31⁄2 (89) 21⁄2 (64) 240 3550 12.6 (2.0) 3
⁄4 (19) 13.2 (6.0) 11.5 (5.2) Standard VSa05A36S
61⁄2 (165) 6 (152) 101⁄2 (267) 12 (305) 5 (127) 3 (76) 120 750 12.2 (1.9) 3
⁄8 (10) 3.8 (1.7) 2.6 (1.2) RS VSa06J06S
12 (305) 101⁄2 (267) 18 (457) 5 (127) 3 (76) 240 1500 12.2 (1.9) 3
⁄8 (10) 5.4 (2.4) 4.2 (1.9) RS VSa06J12S
18 (457) 101⁄2 (267) 24 (610) 5 (127) 3 (76) 240 2100 11.4 (1.8) 1
⁄2 (13) 7.5 (3.4) 6.2 (2.8) RS VSa06J18S
24 (610) 101⁄2 (267) 30 (762) 5 (127) 3 (76) 240 3000 12.2 (1.9) 3
⁄4 (19) 10.9 (4.9) 8.9 (4.0) RS VSa06J24S
30 (762) 101⁄2 (267) 36 (914) 5 (127) 3 (76) 240 3750 12.2 (1.9) 3
⁄4 (19) 13.5 (6.1) 11.4 (5.2) Standard VSa06J30S
36 (914) 101⁄2 (267) 42 (1067) 5 (127) 3 (76) 240 4200 11.4 (1.8) 3
⁄4 (19) 16.4 (7.4) 14.3 (6.5) Standard VSa06J36S
8 (203) 6 (152) 12 (305) 12 (305) 61⁄2 (165) 3 (76) 120 900 11.6 (1.8) 1
⁄2 (13) 5.0 (2.3) 2.8 (1.3) Standard VSa08A06S
12 (305) 12 (305) 18 (457) 61⁄2 (165) 3 (76) 240 1800 11.6 (1.8) 1
⁄2 (13) 7.6 (3.4) 5.0 (2.3) RS VSa08A12S
18 (457) 12 (305) 24 (610) 61⁄2 (165) 3 (76) 240 2500 11.1 (1.7) 1
⁄2 (13) 10.5 (4.8) 8.1 (3.7) RS VSa08A18S
24 (610) 12 (305) 30 (762) 61⁄2 (165) 3 (76) 240 3500 11.6 (1.8) 3
⁄4 (19) 13.9 (6.3) 12.4 (5.6) Standard VSa08A24S
30 (762) 12 (305) 36 (914) 61⁄2 (165) 3 (76) 240 4200 11.1 (1.7) 3
⁄4 (19) 16.6 (7.5) 14.1 (6.4) Standard VSa08A30S
36 (914) 12 (305) 42 (1067) 61⁄2 (165) 3 (76) 240/240 5000 11.1 (1.7) 1
⁄2 (13) 18.0 (8.2) 15.6 (7.1) Standard VSa08A36Sb
CONTINUED
All units have 2 ±1⁄4 inch thick walls.
RAPID SHIP All units in this table are suitable for use up to 2000°F (1093°C) maximum surface temperature.
• RS - 2 to 5 day shipment 1 Add Type number (Type 1 - 4) in the blank position in the code number, example: VS102A06S. For unheated
• Standard delivery, consult units, see catalog page 482.
factory Overall length applies only to the full vestibule (Type 1) units. Types 2 and 3 are shorter by one vestibule length.
Type 4 length equals (B).
Type 2 (left vestibule) and Type 3 (right vestibule) style units are not stocked. They are, however, still standard
units and designs are kept on file.
2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for 480V,
277V and three-phase (internally wired). Contact your Watlow representative.
488 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

C C C C
D
E E

L B B
B B
A A
A A
D D
E

Type 1 Type 2 Type 3 Type 4

Full Vestibule Left Vestibule Right Vestibule No Vestibule
(Style A Leads Illustrated) (Style B Leads Illustrated) (Style A Leads Illustrated) (Style B Leads Illustrated)
(Default Lead Style)

(Style A or B leads available on any type unit. Please specify.)

Semi-Cylindrical Units — Embedded Coiled Elements (see page 471)

Dimensions, in. (mm)
Type 4 Heater Size Type 1, 2, & 3 Sizes Electrical Ratings Approx. Net Wt.
Vestibule Sizes
I.D. (A) Length (B) O.D. (C) Length (L) Dia. (D) Length (E) Power Surface Strip Type 1 Type 4
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Lead Full No
±1⁄8 (+3.2) +1⁄16 -1⁄8 (Ref) +1⁄16 - 1⁄8 ±1⁄8 (+3.2) +1⁄16 - 1⁄8 ±5% W/in2 (W/cm2) Width Vest. Vest. Code
(+1.6 - 3.2) (+1.6 - 3.2) (+1.6 - 3.2) Volts in. (mm) lbs (kg) lbs (kg) Delivery Number
10 (254) 12 (305) 14 (356) 18 (457) 18 (203) 3 (76) 240 2100 11.1 (1.7) 1
⁄2 (13) 9.2 (4.2) 6.5 (2.9) Standard VSa10A12S
18 (457) 14 (356) 24 (610) 18 (203) 3 (76) 240 3000 10.6 (1.6) 3
⁄4 (19) 13.3 (6.0) 10.6 (4.8) Standard VSa10A18S
24 (610) 14 (356) 30 (762) 18 (203) 3 (76) 240 4200 11.1 (1.7) 3
⁄4 (19) 15.5 (7.0) 12.8 (5.8) Standard VSa10A24S
30 (762) 14 (356) 36 (914) 18 (203) 3 (76) 240/240 5000 10.6 (1.6) 1
⁄2 (13) 18.7 (8.5) 15.4 (7.0) Standard VSa10A30Sb
36 (914) 14 (356) 42 (1067) 18 (203) 3 (76) 240/240 6000 10.6 (1.6) 3
⁄4 (19) 22.6 (10.3) 19.3 (8.8) Standard VSa10A36Sb
12 (305) 12 (305) 16 (406) 18 (457) 10 (254) 3 (76) 240 2500 11.1 (1.7) 1
⁄2 (13) 9.9 (4.5) 6.8 (3.1) RS VSa12A12S
18 (457) 16 (406) 24 (610) 10 (254) 3 (76) 240 3500 10.3 (1.6) 3
⁄4 (19) 13.0 (5.9) 9.9 (4.5) RS VSa12A18S
24 (610) 16 (406) 30 (762) 10 (254) 3 (76) 240 4200 9.3 (1.4) 3
⁄4 (19) 18.5 (8.4) 15.4 (7.0) RS VSa12A24S
30 (762) 16 (406) 36 (914) 10 (254) 3 (76) 240/240 6000 10.6 (1.6) 3
⁄4 (19) 22.5 (10.2) 18.6 (8.4) Standard VSa12A30Sb
36 (914) 16 (406) 42 (1067) 10 (254) 3 (76) 240/240 7000 10.3 (1.6) 3
⁄4 (19) 26.9 (12.2) 23.1 (10.5) Standard VSa12A36Sb
14 (356) 12 (305) 18 (457) 18 (457) 12 (305) 3 (76) 240 3000 11.4 (1.8) 3
⁄4 (19) 12.6 (5.7) 9.0 (4.1) Standard VSa14A12S
18 (457) 18 (457) 24 (610) 12 (305) 3 (76) 240 4200 10.6 (1.6) 3
⁄4 (19) 15.3 (6.9) 11.7 (5.3) Standard VSa14A18S
24 (610) 18 (457) 30 (762) 12 (305) 3 (76) 240/240 6000 11.4 (1.8) 3
⁄4 (19) 18.8 (8.5) 15.2 (6.9) Standard VSa14A24Sb
30 (762) 18 (457) 36 (914) 12 (305) 3 (76) 240/240 7000 10.6 (1.6) 3
⁄4 (19) 26.7 (12.1) 22.2 (10.1) Standard VSa14A30Sb
36 (914) 18 (457) 42 (1067) 12 (305) 3 (76) 240/240 8400 10.6 (1.6) 3
⁄4 (19) 31.8 (14.4) 27.3 (12.4) Standard VSa14A36Sb
16 (406) 12 (305) 20 (508) 18 (457) 14 (356) 3 (76) 240 3500 11.6 (1.8) 3
⁄4 (19) 14.0 (6.4) 10.2 (4.6) Standard VSa16A12S
18 (457) 20 (508) 24 (610) 14 (356) 3 (76) 240 4200 9.3 (1.4) 3
⁄4 (19) 16.9 (7.7) 13.1 (5.9) Standard VSa16A18S
24 (610) 20 (508) 30 (762) 14 (356) 3 (76) 240/240 7000 11.6 (1.8) 3
⁄4 (19) 20.8 (9.4) 17.0 (7.7) Standard VSa16A24Sb
30 (762) 20 (508) 36 (914) 14 (356) 3 (76) 240/240 7600 10.1 (1.6) 3
⁄4 (19) 30.1 (13.7) 24.2 (11.0) Standard VSa16A30Sb
36 (914) 20 (508) 42 (1067) 14 (356) 3 (76) 240/240 9000 9.9 (1.5) 3
⁄4 (19) 34.4 (15.6) 28.5 (12.9) Standard VSa16A36Sb

All units in this table have 2 ±1⁄4 inch thick walls.

RAPID SHIP All units in this table are suitable for use up to 2000°F (1093°C) maximum surface temperature.
• RS - 2 to 5 day shipment 1 Add Type number (Type 1 - 4) in the blank position in the code number, example: VS102A06S. For unheated
• Standard delivery, consult units, see catalog page 482.
factory Overall length applies only to the full vestibule (Type 1) Units. Types 2 and 3 are shorter by one vestibule length.
Type 4 length equals (B).
Type 2 (left vestibule) and Type 3 (right vestibule) style units are not stocked. They are, however, still standard
units and designs are kept on file.
2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for
480V, 277V and three-phase (internally wired). Contact your Watlow representative.

WATLOW® 489
High-Temperature Heaters

Ceramic Fiber Heaters

A C A C
All units: T = A A
2 ±1⁄4 inches
(51 ±6 mm)
B B
B B L L
T T T T

Type 5 Type 6 Type 7 Type 8

Fully Heated Insulated Sides Insulated Ends Insulated All Edges
(Style A Leads Illustrated) (Style B Leads Illustrated) (Style C Leads Illustrated) (Style C Leads Illustrated)
(Default Lead Style)
(Style A, B or C leads available on any type unit. Please specify.)

Flat Units—High Watt Density Sinuated Elements (see page 470)

Dimensions, in. (mm)
Type 5 Heated Size Type 6 & 8 Type 7 & 8 Electrical Rating Strip Approximate Net Wt.
Width (A) Length (B) Width (C) Length (L) Power Surface Lead Type Type Type
in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Width 5 6&7 8
+1⁄16 - 1⁄8 (1.6-3.2) +1⁄16 - 1⁄8 (1.6-3.2) +1⁄16 - 1⁄8 (1.6-3.2) +1⁄16 - 1⁄8 (1.6-3.2) Volts ±5% W/in (W/cm ) in. (mm) lbs (kg) lbs (kg) lbs (kg)
2 2
Delivery Code No.
6 (152) 12 (305) 10 (254) 16 (406) 60 1250 17.4 (2.7) 1
⁄2 (13) 1.7 (0.8) 2.7 (1.6) 3.6 (1.2) Standard VFa06A12T
18 (457) 10 (254) 22 (559) 120 2000 18.5 (2.9) 1
⁄2 (13) 2.6 (1.2) 3.7 (2.1) 4.6 (1.7) Standard VFa06A18T
24 (610) 10 (254) 28 (711) 120 2500 17.4 (2.7) 1
⁄2 (13) 3.2 (1.5) 5.0 (2.7) 5.9 (2.3) Standard VFa06A24T
24 (610) 10 (254) 28 (711) 240 2500 17.4 (2.7) 1
⁄2 (13) 3.2 (1.5) 5.0 (2.7) 5.9 (2.3) RS VFa06A24U
30 (762) 10 (254) 34 (864) 240 3400 18.9 (2.9) 1
⁄2 (13) 4.5 (2.0) 7.1 (3.6) 7.9 (3.2) RS VFa06A30T
36 (914) 10 (254) 40 (1016) 240 4000 18.5 (2.9) 1
⁄2 (13) 5.5 (2.5) 8.5 (4.2) 9.3 (3.9) Standard VFa06A36T
8 (203) 12 (305) 12 (305) 16 (406) 60 1800 18.7 (2.9) 3
⁄4 (19) 2.3 (1.0) 3.0 (1.8) 3.9 (1.4) RS VFa08A12T
18 (457) 12 (305) 22 (559) 120 3000 20.8 (3.2) 3
⁄4 (19) 3.5 (1.6) 4.6 (2.5) 5.5 (2.1) RS VFa08A18T
24 (610) 12 (305) 28 (711) 120 3600 18.7 (2.9) 3
⁄4 (19) 4.4 (2.0) 6.1 (3.2) 7.0 (2.8) Standard VFa08A24T
30 (762) 12 (305) 34 (864) 240 5000 20.8 (3.2) 1
⁄2 (13) 6.1 (2.8) 8.7 (4.4) 9.7 (4.0) Standard VFa08A30T
36 (914) 12 (305) 40 (1016) 240 6000 20.8 (3.2) 3
⁄4 (19) 7.0 (3.2) 10.0 (5.0) 11.0 (4.5) Standard VFa08A36T
10 (254) 12 (305) 14 (356) 16 (406) 120 2000 16.7 (2.6) 1
⁄2 (13) 2.4 (1.1) 3.7 (2.2) 4.8 (1.7) Standard VFa10A12T
18 (457) 14 (356) 22 (559) 120 3600 20.0 (3.1) 3
⁄4 (19) 4.0 (1.8) 5.2 (2.9) 6.3 (2.4) RS VFa10A18T
24 (610) 14 (356) 28 (711) 240 4500 17.9 (2.8) 3
⁄4 (19) 4.7 (2.1) 7.2 (3.8) 8.3 (3.3) Standard VFa10A24T
30 (762) 14 (356) 34 (864) 240 6000 20.0 (3.1) 3
⁄4 (19) 6.7 (3.0) 9.3 (4.8) 10.5 (4.2) Standard VFa10A30T
36 (914) 14 (356) 40 (1016) 240 7200 20.0 (3.1) 3
⁄4 (19) 8.5 (3.9) 11.5 (5.8) 12.7 (5.2) Standard VFa10A36T
12 (305) 12 (305) 16 (406) 16 (406) 120 2500 17.4 (2.7) 1
⁄2 (13) 2.9 (1.3) 4.3 (2.5) 5.5 (2.0) RS VFa12A12T
12 (305) 16 (406) 16 (406) 240 2500 17.4 (2.7) 3
⁄8 (10) 2.9 (1.3) 4.3 (2.5) 5.5 (2.0) RS VFa12A12U
18 (457) 16 (406) 22 (559) 240 4000 18.5 (2.9) 1
⁄2 (13) 4.5 (2.0) 6.1 (3.3) 7.3 (2.8) Standard VFa12A18T
24 (610) 16 (406) 28 (711) 240 6000 20.8 (3.2) 3
⁄4 (19) 6.6 (3.0) 8.6 (4.4) 9.8 (3.9) RS VFa12A24T
30 (762) 16 (406) 34 (864) 240 7200 20.0 (3.1) 3
⁄4 (19) 8.6 (3.9) 11.2 (5.7) 12.6 (5.1) Standard VFa12A30T
36 (914) 16 (406) 40 (1016) 240/240 8400 19.4 (3.0) 3
⁄4 (19) 10.2 (4.6) 13.2 (6.6) 14.6 (6.0) Standard VFa12A36Tb
14 (356) 12 (305) 18 (457) 16 (406) 120 3500 20.8 (3.2) 3
⁄4 (19) 4.2 (1.9) 5.3 (3.0) 6.7 (2.4) Standard VFa14A12T
18 (457) 18 (457) 22 (559) 240 4900 19.4 (3.0) 1
⁄2 (13) 6.1 (2.8) 7.6 (4.1) 9.1 (3.4) Standard VFa14A18T
24 (610) 18 (457) 28 (711) 240 7000 20.8 (3.2) 3
⁄4 (19) 8.5 (3.9) 10.5 (5.4) 11.9 (4.8) Standard VFa14A24T
30 (762) 18 (457) 34 (864) 240/240 8400 20.0 (3.1) 3
⁄4 (19) 10.7 (4.9) 13.2 (6.6) 14.6 (6.0) Standard VFa14A30Tb
36 (914) 18 (457) 40 (1016) 240/240 9800 19.4 (3.0) 1
⁄2 (13) 12.2 (5.5) 15.2 (7.5) 16.6 (6.9) Standard VFa14A36Tb
16 (406) 12 (305) 20 (508) 16 (406) 120 3550 18.5 (2.9) 3
⁄4 (19) 4.7 (2.1) 5.7 (3.4) 7.4 (2.6) Standard VFa16A12T
18 (457) 20 (508) 22 (559) 240 5750 20.0 (3.1) 3
⁄4 (19) 7.1 (3.2) 8.6 (4.7) 10.3 (3.9) Standard VFa16A18T
24 (610) 20 (508) 28 (711) 240 7100 18.5 (2.9) 3
⁄4 (19) 9.5 (4.3) 11.5 (6.0) 13.2 (5.2) Standard VFa16A24T
30 (762) 20 (508) 34 (864) 240/240 9600 20.0 (3.1) 1
⁄2 (13) 11.7 (5.3) 14.2 (7.2) 15.9 (6.4) Standard VFa16A30Tb
36 (914) 20 (508) 40 (1016) 240/240 11,500 20.0 (3.1) 3
⁄4 (19) 14.2 (6.4) 17.2 (8.6) 18.9 (7.8) Standard VFa16A36Tb
All units in this table are suitable for use up to 1800°F (982°C) maximum surface temperature.
RAPID SHIP 1 Add Type number (Type 5 - 8) in the blank position in the code number, example: VF806A12T. For unheated
• RS - 2 to 5 day shipment units, see catalog page 482.
• Standard delivery, consult Sinuated wire, high watt density units are provided with embedded sinuated elements and high emissivity
factory coating, unless exposed sinuated is specified when manufactured. (These are not stocked.) Contact your
Watlow representative.
2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for
480V, 277V and three-phase (internally wired). Contact your Watlow representative.

490 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

C C C C
D
E E

A
A A A
B B
L B
B

D D
E E

Type 1 Type 2 Type 3 Type 4

Full Vestibule Left Vestibule Right Vestibule No Vestibule
(Style A Leads Illustrated) (Style A Leads Illustrated) (Style A Leads Illustrated) (Style A Leads Illustrated)
(Default Lead Style)

Semi-Cylindrical Units—High Watt Density Sinuated Elements (see page 470)

Dimensions, in. (mm)
Type 4 Heater Size Type 1, 2, & 3 Sizes Electrical Ratings Approx. Net Wt.
Vestibule Sizes
I.D. (A) Length (B) O.D. (C) Length (L) Dia. (D) Length (E) Power Surface Strip Type 1 Type 4
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Lead Full No
±1⁄8 (±3.2) +1⁄16 -1 ⁄8 (Ref) +1⁄16 - 1⁄8 ±1⁄8 (±3.2) +1⁄16 - 1⁄8 ±5% W/in2 (W/cm2) Width Vest. Vest. Code
(+1.6 - 3.2) (+1.6 - 3.2) (+1.6 - 3.2) Volts in. (mm) lbs (kg) lbs (kg) Delivery Number

5 (127) 6 (152) 19 (229) 11 (279) 31⁄2 (89) 21⁄2 (64) 60 750 15.9 (2.5) 3
⁄8 (10) 3.1 (1.4) 2.3 (1.0) Standard VSa05A06T
12 (305) 19 (229) 17 (432) 31⁄2 (89) 21⁄2 (64) 60 1400 14.9 (2.3) 3
⁄4 (19) 4.5 (2.0) 3.6 (1.6) Standard VSa05A12T
18 (457) 19 (229) 23 (584) 31⁄2 (89) 21⁄2 (64) 120 2100 14.9 (2.3) 1
⁄2 (13) 5.2 (2.4) 4.3 (2.0) Standard VSa05A18T
24 (610) 19 (229) 29 (737) 31⁄2 (89) 21⁄2 (64) 120 2800 14.9 (2.3) 3
⁄4 (19) 6.9 (3.1) 6.0 (2.7) Standard VSa05A24T
30 (762) 19 (229) 35 (889) 31⁄2 (89) 21⁄2 (64) 240 3500 14.9 (2.3) 1
⁄2 (13) 8.3 (3.8) 7.4 (3.4) Standard VSa05A30T
36 (914) 19 (229) 41 (102) 31⁄2 (89) 21⁄2 (64) 240 4200 14.9 (2.3) 1
⁄2 (13) 9.6 (4.4) 8.7 (3.9) Standard VSa05A36T
61⁄2 (165) 6 (152) 101⁄2 (267) 12 (305) 5 (127) 3 (76) 60 1000 16.3 (2.5) 1
⁄2 (13) 3.6 (1.6) 2.4 (1.1) Standard VSa06J06T
12 (305) 101⁄2 (267) 18 (457) 5 (127) 3 (76) 120 2000 16.3 (2.5) 1
⁄2 (13) 5.1 (2.3) 3.9 (1.8) Standard VSa06J12T
18 (457) 101⁄2 (267) 24 (610) 5 (127) 3 (76) 120 3000 16.3 (2.5) 3
⁄4 (19) 6.8 (3.1) 5.6 (2.5) Standard VSa06J18T
24 (610) 101⁄2 (267) 30 (762) 5 (127) 3 (76) 240 4000 16.3 (2.5) 1
⁄2 (13) 9.5 (4.3) 7.4 (3.4) Standard VSa06J24T
30 (762) 101⁄2 (267) 36 (914) 5 (127) 3 (76) 240 5000 16.3 (2.5) 1
⁄2 (13) 11.0 (5.0) 9.3 (4.2) Standard VSa06J30T
36 (914) 101⁄2 (267) 42 (1067) 5 (127) 3 (76) 240 6000 16.3 (2.5) 3
⁄4 (19) 12.4 (5.6) 11.2 (5.1) Standard VSa06J36T
8 (203) 6 (152) 12 (305) 12 (305) 61⁄2 (165) 3 (76) 60 1300 17.2 (2.7) 1
⁄2 (13) 4.1 (1.9) 2.6 (1.2) Standard VSa08A06T
12 (305) 12 (305) 18 (457) 61⁄2 (165) 3 (76) 120 2600 17.2 (2.7) 1
⁄2 (13) 6.9 (3.1) 5.4 (2.4) Standard VSa08A12T
18 (457) 12 (305) 24 (610) 61⁄2 (165) 3 (76) 240 3900 17.2 (2.7) 1
⁄2 (13) 8.5 (3.9) 7.0 (3.2) Standard VSa08A18T
24 (610) 12 (305) 30 (762) 61⁄2 (165) 3 (76) 240 5200 17.2 (2.7) 1
⁄2 (13) 12.0 (5.4) 10.5 (4.8) Standard VSa08A24T
30 (762) 12 (305) 36 (914) 61⁄2 (165) 3 (76) 240 6250 16.7 (2.6) 3
⁄4 (19) 13.8 (6.3) 12.3 (5.6) Standard VSa08A30T
36 (914) 12 (305) 42 (1067) 61⁄2 (165) 3 (76) 240/240 7800 17.2 (2.7) 3
⁄4 (19) 15.6 (7.1) 14.1 (6.4) Standard VSa08A36Tb

CONTINUED
1
All units in this table have 2 ± ⁄4 inch thick walls.
RAPID SHIP All units in this table are suitable for use up to 1800°F (982°C) maximum surface temperature.
• RS - 2 to 5 day shipment 1 Add Type number (Type 1 - 4) in the blank position in the code number, example: VS106J06T. For unheated
• Standard delivery, consult units, see catalog page 482.
factory Sinuated wire, high watt density units are provided with embedded sinuated elements and high emissivity
coating, unless exposed sinuated isspecified when manufactured. (These are not stocked.) Contact your
Watlow representative.
Overall length applies only to the full vestibule (Type 1) units. Types 2 and 3 are shorter by one vestibule length.
Type 4 length equals (B).
Type 2 (left vestibule) and Type 3 (right vestibule) style units are not stocked. They are, however, still standard
units and designs are kept on file.
2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for
480V, 277V and three-phase (internally wired). Contact your Watlow representative.

WATLOW® 491
High-Temperature Heaters

Ceramic Fiber Heaters

C C C C
D
E E

0V
A

24
A A A
L B B
B
B
Leads on dual

0V
D D circuit units

24
only. See
E E ratings below.

Type 1 Type 2 Type 3 Type 4

Full Vestibule Left Vestibule Right Vestibule No Vestibule
(Style A Leads Illustrated) (Style A Leads Illustrated) (Style A Leads Illustrated) (Style A Leads Illustrated)
(Default Lead Style)

Semi-Cylindrical Units—High Watt Density Sinuated Elements (see page 470)

Dimensions, in. (mm)
Type 4 Heater Size Type 1, 2, & 3 Sizes Electrical Ratings Approx. Net Wt.
Vestibule Sizes
I.D. (A) Length (B) O.D. (C) Length (L) Dia. (D) Length (E) Power Surface Strip Type 1 Type 4
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) (Watts) Loading Lead Full No
± ⁄8 (±3.2) + ⁄16 - ⁄8
1 1 1
(Ref) + ⁄16 - ⁄8
1 1
± ⁄8 (±3.2) + ⁄16 - ⁄8
1 1 1
±5% W/in (W/cm ) Width
2 2
Vest. Vest. Code
(+1.6 - 3.2) (+1.6 - 3.2) (+1.6 - 3.2) Volts in. (mm) lbs (kg) lbs (kg) Delivery Number
10 (254) 12 (305) 14 (356) 18 (457) 18 (203) 3 (76) 240 3200 17.0 (2.6) 1
⁄2 (13) 8.5 (3.9) 5.8 (2.6) Standard VSa10A12T
18 (457) 14 (356) 24 (610) 18 (203) 3 (76) 240 4800 17.0 (2.6) 1
⁄2 (13) 12.0 (5.4) 9.3 (4.2) Standard VSa10A18T
24 (610) 14 (356) 30 (762) 18 (203) 3 (76) 240 6400 17.0 (2.6) 3
⁄4 (19) 13.8 (6.3) 11.1 (5.0) Standard VSa10A24T
30 (762) 14 (356) 36 (914) 18 (203) 3 (76) 240/240 8000 17.0 (2.6) 3
⁄4 (19) 17.6 (8.0) 14.9 (6.8) Standard VSa10A30Tb
36 (914) 14 (356) 42 (1067) 18 (203) 3 (76) 240/240 9600 17.0 (2.6) 1
⁄2 (13) 21.3 (9.7) 18.6 (8.4) Standard VSa10A36Tb
12 (305) 12 (305) 16 (406) 18 (457) 10 (254) 3 (76) 240 3800 16.8 (2.6) 1
⁄2 (13) 8.9 (4.0) 5.9 (2.7) Standard VSa12A12T
18 (457) 16 (406) 24 (610) 10 (254) 3 (76) 240 5700 16.8 (2.6) 3
⁄4 (19) 11.2 (5.1) 8.1 (3.7) Standard VSa12A18T
24 (610) 16 (406) 30 (762) 10 (254) 3 (76) 240 7600 16.8 (2.6) 3
⁄4 (19) 16.7 (7.6) 13.6 (6.2) Standard VSa12A24T
30 (762) 16 (406) 36 (914) 10 (254) 3 (76) 240/240 9600 17.0 (2.6) 1
⁄2 (13) 18.0 (8.2) 14.9 (6.8) Standard VSa12A30Tb
36 (914) 16 (406) 42 (1067) 10 (254) 3 (76) 240/240 11400 16.8 (2.6) 3
⁄4 (19) 19.2 (8.7) 16.1 (7.3) Standard VSa12A36Tb
14 (356) 12 (305) 18 (457) 18 (457) 12 (305) 3 (76) 240 4400 16.7 (2.6) 1
⁄2 (13) 11.4 (5.2) 7.7 (3.5) Standard VSa14A12T
18 (457) 18 (457) 24 (610) 12 (305) 3 (76) 240 6600 16.7 (2.6) 3
⁄4 (19) 12.9 (5.9) 9.4 (4.3) Standard VSa14A18T
24 (610) 18 (457) 30 (762) 12 (305) 3 (76) 240/240 8800 16.7 (2.6) 1
⁄2 (13) 16.3 (7.4) 12.7 (5.8) Standard VSa14A24Tb
30 (762) 18 (457) 36 (914) 12 (305) 3 (76) 240/240 11400 17.3 (2.7) 3
⁄4 (19) 19.4 (8.8) 15.8 (7.2) Standard VSa14A30Tb
36 (914) 18 (457) 42 (1067) 12 (305) 3 (76) 240/240 13200 16.7 (2.6) 3
⁄4 (19) 22.4 (10.2) 18.8 (8.5) Standard VSa14A36Tb
16 (406) 12 (305) 20 (508) 18 (457) 14 (356) 3 (76) 240 5000 16.6 (2.6) 1
⁄2 (13) 11.8 (5.4) 8.0 (3.6) Standard VSa16A12T
18 (457) 20 (508) 24 (610) 14 (356) 3 (76) 240/240 7500 16.6 (2.6) 3
⁄4 (19) 15.1 (6.8) 11.3 (5.1) Standard VSa16A18T
24 (610) 20 (508) 30 (762) 14 (356) 3 (76) 240/240 10,000 16.6 (2.6) 1
⁄2 (13) 18.1 (8.2) 14.3 (6.5) Standard VSa16A24Tb
30 (762) 20 (508) 36 (914) 14 (356) 3 (76) 240/240 12,800 16.8 (2.6) 3
⁄4 (19) 22.3 (10.1) 18.5 (8.4) Standard VSa16A30Tb
36 (914) 20 (508) 42 (1067) 14 (356) 3 (76) 240/240 15,000 16.6 (2.6) 3
⁄4 (19) 26.4 (12.0) 22.6 (10.3) Standard VSa16A36Tb

All units in this table have 2 ±1⁄4 inch thick walls.

RAPID SHIP All units in this table are suitable for use up to 1800°F (982°C) maximum surface temperature.
• RS - 2 to 5 day shipment 1 Add Type number (Type 1 through 4) in the blank position in the code number, example VS106J06T.
• Standard delivery, consult For unheated units, see catalog page 482.
factory Sinuated wire, high watt density units are provided with embedded sinuated elements and high emissivity
coating, unless exposed sinuated is specified when manufactured. (These are not stocked.) Contact your
Watlow representative.
Overall length applies only to the full vestibule (Type 1) units. Types 2 and 3 are shorter by one Vestibule
length. Type 4 length equals (B).
Type 2 (left vestibule) and Type 3 (right vestibule) style units are not stocked. They are, however, still standard
units and designs are kept on file.
2 These units have dual elements, to be used in “parallel” for 240V usage. Alternate designs are available for
480V, 277V and three-phase (internally wired). Contact your Watlow representative.

492 WATLOW®
High-Temperature Heaters

Ceramic Fiber Heaters

Ordering Information
VF - Flat
VS - Semi-Cylindrical
To order, complete the code number
to the right with the information below:
1 2 3 4 5 6 7 8 9 * 10 11 12 13 14
V F 5 1 2 A 1 2 S- 0 0

Base Code Number

Modification Options
0 = None
A = 0.140 thermocouple tube I.D. center of heated length of unit
B = 0.265 thermocouple tube I.D. center of heated length of unit
E = Black surface coat
F = Black surface coat 0.140 thermocouple tube I.D. center of heated length of unit
G = Black surface coat 0.265 thermocouple tube I.D. center of heated length of unit
Lead Options
0 = None
1 = 601 Inconel® strip A style
2 = 601 Inconel® strip B style
3 = 601 Inconel® strip C style
9 = Flex NI, MGT A style*
A = Flex NI, MGT B style
B = Flex NI, MGT C style
E = Chromel® -A / NI, A style*
F = Chromel® -A / NI, B style*
G = Chromel® -A / NI, C style
Lead Length
A = 0 in. T = 14 in.
B = 1 in. U= 15 in.
E = 2 in. V = 16 in.
F = 3 in. W= 17 in.
G = 4 in. X = 18 in.
H = 5 in. Y = 19 in.
J = 6 in. 1 = 20 in.
K = 7 in. 2 = 21 in.
L = 8 in. 3 = 22 in.
M = 9 in. 4 = 23 in.
N = 10 in. 6 = 24 in.
P = 11 in. 7 = 30 in.
R = 12 in. 8 = 36 in.
S = 13 in. 9 = 42 in.

*If the order is placed before 11:00 AM CST, Heaters with standard leads (...1R or ...2R) ship same day. Heaters with non-standard leads
ship next day.

Note: the BTE (between-the-element) is NOT covered in this system yet. (Must go through Engineering.)

WATLOW® 493
High-Temperature Heaters

Ceramic Fiber Heaters

How to Order
Made-to-Order Units

Ordering Information Ordering Hints

Quantity: When ordering, specify quantity of units Ordering ceramic fiber heaters is easy. However, it’s very
desired. Semi-cylindrical units are sold as “each half.” Two important to pay attention to code numbers and special
to make the pair are usually required. Please include the modifications details.
number of desired spares or extras in the total quantity. • Always fill in the “..._...” (blank) code position with the
Code number: Use code number if an exact reorder of a correct Type number (see illustrations above the charts).
previously designed made-to-order unit is needed. Please • Always provide the correct Lead Style letter.
reconfirm volts and watts, and lead orientation and (See suggested illustrations above the charts, but
length. Most heaters allow selection of several stock remember, the Style A-12 will be the default lead if
modifications (see page 484) and also termination options not otherwise specified.)
(see pages 476 and 477).
• Supply drawing or sketches whenever possible.
Dimensions for made-to-order units: Include drawing These reduce confusion.
if possible. Specify heated area, width and length, overall
width/length, thickness, electrical ratings, etc. • When ordering Type 6, 7, 8 units, be certain of the
heated area and no-heat area orientations desired.
Wattage: 6.5 to 25 W/in2 (1.0 - 3.9 W/cm2) on the
heating surface is the recommended watt density range, • When planning to order Type 2 and/or Type 3 units
for operation in the 1500 to 2200°F (815 - 1204°C) (left or right vestibule), there are three options to
range. (Note: At the higher temperatures, lower watt consider, two of which could be used on the Type 1
densities must be employed.) Please provide operating items:
temperatures and conditions. Contact your Watlow 1. Order the appropriate full vestibule unit and the
representative for higher watt densities at other customer carefully removes the unneeded vestibule
temperatures. Generally, for higher operating temperature themselves.
limits, lower watt densities will have to be used. 2. Order the full vestibule unit and, prior to shipping,
Voltage: 60, 120 and 240VAC are offered on units, but have Watlow remove the unneeded vestibule, as a
up to 600 volts is possible with extended capabilities. stock modification. There is a small additional charge
Internally connected three-lead, three-phase units are also for this.
possible on made-to-order units (these are normally 3. Special order the desired Type 2 or 3 unit. This
internally wye-connected). Contact your Watlow requires extended manufacturing of the heater and
representative on special voltage requirements. will increase delivery time, but will keep costs to
Leads: Lead length and orientation (i.e. Style A, B a minimum.
or C). Lead Style A, 12 in. (305 mm) long.
Shipping weight: The product listing tables show net
weights per unit. To estimate gross shipping weight, add
another 30 percent to the total. Additional shipping/
packaging charges may be incurred for certain large
orders. Due to the light weight but large sizes of these
heaters, dimensional box weights (DIM) weighting may
occur on expedited air shipments.

494 WATLOW®
Specialty Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Specialty Heaters Sheath Materials °F °C W/in2 W/cm2 Page

Specialty Heaters
®
ULTRAMIC Advanced Aluminum nitride 752 400 1000 155 497
Ceramic
Thick Film Conduction 430 stainless steel 1025 550 75 11.6 501
Coil and Cable 304 stainless steel or 1200 650 30 4.6 505
Inconel® 600

WATLOW® 495
496 WATLOW®
Specialty Heaters

ULTRAMIC® Advanced Ceramic Heaters

The ULTRAMIC® heaters from Watlow® are designed for
thermal applications where the high performance
of an advanced ceramic heater is required to ensure
optimal effectiveness of the equipment and process.
ULTRAMIC heaters are constructed of aluminum nitride
(AIN) and incorporate a thermally matched proprietary
heating element that provides maximum performance in
challenging applications. AIN is especially suitable for
applications requiring a clean, non-contaminating heat
source. Additionally, the excellent geometric stability
ensures consistent part-to-part thermal contact during
heating cycles.
Watlow AIN heaters can operate up to 400°C (752°F)
with an ultra-fast ramp rate of up to 150°C (270°F) per
second depending on the application, heater design and
process parameters. In addition to excellent thermal
characteristics, the ULTRAMIC has high electrical High thermal conductivity
isolation and typically provides superior chemical • Makes for an ultra-fast temperature ramp rate of up to
resistance as compared to traditional metal heaters. 150°C (270°F) per second (depending on application
parameters
Performance Capabilities
• Allows for quick cool-down
• Operating temperature up to 400°C (752°F)
• Provides extremely uniform temperatures over the
• Watt densities to 155 W/cm2 (1000 W/in2) heater’s surface
• Temperature ramp rate up to 150°C (270°F) Type K thermocouple integrated into assembly
per second (depending on application parameters) • Ensures reliability of heater/sensor interface
Features and Benefits • Improves accuracy with optimized temperature sensing
Robust AIN ceramic • Provides high response rate in ramping applications
• Creates a homogeneous assembly for atmospheric UL® and CE agency compliance
and vacuum applications • Meets global safety standards
• Provides durable heater construction and thermal • Includes RoHS compliance
transfer necessary for high temperature and long
heater life Typical Applications
• Permits the design of a high watt density, fast • Wire and die bonding
responding heater in a very small package • Integrated circuit (IC) chip testing
• Ensures geometric stability due to low coefficient of • Mass spectrometry
thermal expansion (CTE)
• Medical devices
• Provides process temperatures up to 400°C (752°F)
• Plastic welding/sealing
depending on application parameters, contact your
Watlow representative for applications between • Respiratory therapy equipment
400 and 600°C (752 and 1112°F)
Superior electrical performance
• Assures low leakage current
• Enables high breakdown voltage

WATLOW® 497
Specialty Heaters

ULTRAMIC Advanced Ceramic Heaters

Technical Data
Mounting Guidelines Lead Wire and Terminations
• Temperature <200°C (392°F): bond with • Power terminals exit locations — extended from side
high-temperature epoxy adhesive edge or top face
• Clamp using single or multiple-point fasteners • Teflon® insulated silver-plated copper lead extension
Optional Thermocouple • Lead extension length — standard length 305 mm
(12 in.)
• Bonded Type K thermocouple for <400°C (752°F)
• Optional length of ceramic beads
Specifications and Tolerances
Surface Finish
• Flatness: <0.05 mm (0.002 in.)
• Parallelism: <0.05 mm (0.002 in.)
• Surface roughness (Ra): <1.5 µm
Electrical Properties
• TCR: 0.0015/°C
• Resistance tolerance: ±25%

Side Lead Exit

Top Lead Exit

498 WATLOW®
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Specialty Heaters EXAPA
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Extended Capabilities For

ULTRAMIC Advanced Ceramic Heaters
Features and Benefits
Rapid prototyping with finite element analysis (FEA)
• Provides rapid “virtual prototyping” of heater
performance prior to the manufacturing process
• Allows custom prototype delivery in weeks rather than
months with innovative design and manufacturing
practices
Mounting Guidelines
• In addition to the options listed on the previous page,
a screw hole can be provided on custom designs
(recommend insulation buffer such as mica spacer)

Optional Thermocouple
• In addition to, or in place of the standard bonded
thermocouple, a drilled hole or slot can be provided
for installing an externally mounted sensor

Configurations and Dimensions

Maximum Area 4032 mm2 (6.25 in2)

Length Width Thickness Aspect Ratio

Min: 10 mm (0.393 in) Min: 2.5 mm (0.098 in.)

Flat Square 1
Max: 63.5 mm (2.5 in.) Max: 5 mm (0.196 in.)

Min: 2.5 mm (0.098 in.)

Rectangular Max: 100 mm (3.94 in.) Min: 8 mm (0.315 in.) <10
Max: 5 mm (0.196 in.)
Inside Diameter Outside Diameter
Thickness Ring Wall Thickness
I.D. O.D.

Min: 2.5 mm (0.098 in.) Min wall thickness:

Ring Min: 0 Max: O.D. 77.5 mm (3.05 in.)
Max: 5 mm (0.196 in.) 3 mm (0.118 in.)

Machined Features
Straight Groove Hole Size
Custom Feature Round Diameter

Depth: 0.5 mm min. (0.019 in.) Min: 1 mm (0.039 in.)

Width: 1 to 2 mm (0.039 to 0.078 in.)

Electrical Properties

Voltage

12 to 480V

WATLOW® 499
Specialty Heaters

ULTRAMIC Advanced Ceramic Heaters

Technical Data
Product Ordering Information
Code Dimensions Thickness Watt Lead Area
Number mm (in.) mm (in.) Density Watts Volts Exit mm (in.)
Square
CER-1-01-00002 25 mm x 25 mm 2.5 mm High 967 240 Side 625 mm2
(0.98 in. x 0.98 in.) (0.10 in.) (0.96 in2)
CER-1-01-00374 50 mm x 50 mm 3.0 mm Medium 1938 240 Side 2500 mm2
(1.97 in. x 1.97 in.) (0.12 in.) (3.88 in2)
CER-1-01-00093 25 mm x 25 mm 2.5 mm Low 150 120 Side 625 mm2
(0.98 in. x 0.98 in.) (0.10 in.) (0.96 in2)
CER-1-01-00097 19 mm x 19 mm 2.5 mm Low 200 120 Side 360 mm2
(0.75 in. x 0.75 in.) (0.10 in.) (0.56 in2)
CER-1-01-00333 15 mm x 15 mm 2.5 mm Medium 150 48 Side 225 mm2
(0.59 in. x 0.59 in.) (0.10 in.) (0.35 in2)
CER-1-01-00334 12 mm x 12 mm 2.5 mm High 200 48 Side 144 mm2
(0.47 in. x 0.47 in.) (0.10 in.) (0.22 in2)
CER-1-01-00335 8 mm x 8 mm 3.0 mm Low 21.5 12 Top 64 mm2
(0.31 in. x 0.31 in.) (0.12 in.) (0.099 in2)

Rectangular
CER-1-01-00001 25 mm x 15 mm 2.5 mm High 580 120 Side 375 mm2
(0.98 in. x 0.6 in.) (0.10 in.) (0.59 in2)
CER-1-01-00003 50 mm x 10 mm 2.5 mm Medium 582 120 Side 500 mm2
(1.97 in. x 0.39 in.) (0.10 in.) (0.77 in2)
CER-1-01-00004 50 mm x 10 mm 2.5 mm High 770 240 Side 500 mm2
(1.97 in. x 0.39 in.) (0.10 in.) (0.77 in2)
CER-1-01-00005 50 mm x 25 mm 2.5 mm Medium 1453 240 Side 1250 mm2
(1.97 in. x 0.98 in.) (0.10 in.) (1.93 in2)
CER-1-01-00007 75 mm x 25 mm 2.5 mm Medium 1455 240 Side 1875 mm2
(2.95 in. x 0.98 in.) (0.10 in.) (2.89 in2)
CER-1-01-00098 25 mm x 15 mm 2.5 mm Low 180 120 Side 375 mm2
(0.98 in. x 0.6 in.) (0.10 in.) (0.59 in2)
CER-1-01-00105 50 mm x 25 mm 2.5 mm Low 100 120 Side 1250 mm2
(1.97 in. x 0.98 in.) (0.10 in.) (1.93 in2)

Ring
CER-1-02-00001 38 mm x 29 mm 3.0 mm High 733 120 Top 473 mm2
(1.50 in. x 1.14 in.) (0.12 in.) (0.74 in2)
CER-1-02-00002 77.5 mm x 59 mm 3.0 mm Medium 770 240 Top 1982 mm2
(3.05 in. x 2.32 in.) (0.12 in.) (3.08 in2)
CER-1-02-00074 25.4 mm solid disk 2.5 mm Medium 300 120 Side 507 mm2
(1 in.) (0.10 in.) (0.79 in2)

Delivery 1 to 3 working days

See page 498 for lead exit details (full drawings available upon request, contact your Watlow representative).
Configurations include:
• Power lead wires with 305 mm (12 in.) of Teflon® insulation
• Bonded Type K thermocouple with 305 mm (12 in.) Teflon® insulated lead wires
• Surface finish (Ra) <1.5 µm (60 µ-in.)
Note: Maximum temperature is 400°C. Lead wires are rated to 205°C.
If ceramic beads are required, please contact your Watlow representative for a quote.

500 WATLOW®
Specialty Heaters

Thick Film Conduction Heaters

Watlow’s 430 stainless steel thick film conduction heaters
are ideal for use in many applications where fast response
and uniformity are essential. A clamp-on thick film heater
provides the best possible combination of heat transfer,
thermal efficiency and temperature uniformity.
These high performance heaters use thick film technology
to provide maximum temperature response in a low profile
package. This technology can be applied in areas where
space is at a premium or where conventional heaters
cannot be used because of limited voltage and wattage
combinations.
Thick film conduction heaters provide a low-profile
heater in a variety of shapes. These shapes include
two-dimensional circular and rectangular forms. Due to
the direct surface contact, thick film heaters ensure
efficient heat transfer through thermally stable
substrates and precise resistance trace patterns. Dielectric
Glass
Layers
Performance Capabilities
• Maximum substrate temperature up to 1025°F (550°C),
contact your Watlow representative for applications
over 842°F (450°C)
Resistor Circuit Trace 430 SS
• Watt densities up to 75 W/in2 (11.6 W/cm2) Substrate

• Maximum voltage up to 240V

Features and Benefits Typical Applications
Watt densities up to 75 W/in (11.6 W/cm ) for
2 2
• Food warming cabinets
clamp-on applications • Load dump resistors
• Allows for precise, repeatable wattage distribution and
• Seal bars
uniform temperature distribution
• Deposition chamber lids
Threaded stud termination
• Produces strong, trouble-free connections, see
Termination Assembly drawing on page 502.
UR® File #E52951 CSA available on certain
constructions

WATLOW® 501
Specialty Heaters

Thick Film Conduction Heaters

Technical Information

Specifications Construction
Min. Length: 4 in. (102 mm) Mating Part

Max. Length: 10 in. (254 mm) Heater (Trace)

Max. Voltage: 240VAC

Max. Amperage: 25A
Terminations: Stud terminals
Substrate: 14 ga.
Features: Holes/slots up to 15% of area
Mica Insulator

Termination Assembly Clamping Plate

Clamping Plate
18 in. 2.6 mm (12 Ga.) Thick film conduction heaters, designed for clamp-on
(457 mm)
applications, are supplied as a multi-part assembly:
Mica heater, mica insulator, clamping plate and mounting
Insulator
0.040 in. hardware.
(1 mm)
0.487 in. The mica insulator acts as a thermal barrier to more
(12.4 mm)
Heater effectively force the heat into the part being heated as
1.9 mm well as an additional protective layer for the heater.
(14 Ga.)
The clamping plate distributes the pressure loading
evenly across the entire surface of the heater to promote
To install, mount the heater to the surface being intimate contact between the thick film heater and the
heated and assemble mounting hardware. Standard part being heated.
measurements of assembly hardware are illustrated in
the Termination Assembly drawing above. Please refer to The mounting hardware has been designed to provide
the Installation and Maintenance Manual (316-42-32-1) the most effective means to clamp the heater to the part
that is supplied with the heater for proper mounting being heated, based on the size of the heater.
instructions.

502 WATLOW®
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Specialty Heaters E AP
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Extended Capabilities For

Thick Film Conduction Heaters
Technical Information

Specifications
Min. Length: 2.25 in. (57 mm)
Max. Length: 24 in. (610 mm) 1

Max. Voltage: 240VAC

Max. Amperage: 25A
Terminations: Stud terminals
Soldered leads 480°F (250°C)
Rubber molded flexible leads 480°F (250°C)
Substrate: 10 to 18 ga. 430 SS, Alumina
Features: Holes/slots up to 15% of area
Sensor: Bolted ring-style thermocouple

1 Larger than 24 in. (610 mm) sizes available but require significant
engineering and tooling

WATLOW® 503
Specialty Heaters

Thick Film Conduction Heaters

Technical Information

Heater Code Numbers

Approximate
Heater Size Assembly Wt. Watlow
1 2
in. (mm) Voltage Wattage W/in2 W/cm2 lbs (kg) Code Number
Round
4.5 dia. (114) 120 325 20.4 (3.2) 1.10 (0.50) TFA004JA03EL18B 3
6.0 dia. (152) 120 850 30.1 (4.7) 2.74 (1.24) TFA006AA08KL18C
6.0 dia. (152) 240 1125 39.8 (6.2) 2.74 (1.24) TFA006AE11EL18C 3
8.0 dia. (203) 240 2000 39.8 (6.2) 4.91 (2.23) TFA008AE200L18C 3
10.0 dia. (254) 240 3000 38.2 (5.9) 7.24 (3.28) TFA010AE300L18C

Square
2.25 x 2.25 (57 x 57) 120 100 19.8 (3.1) 0.27 (0.12) TFA2E2EA010L18B 3
3.00 x 3.00 (76 x 76) 120 225 25.0 (3.9) 0.50 (0.23) TFA3A3AA02EL18B 3
4.00 x 4.00 (102 x 102) 120 400 25.0 (3.8) 1.61 (0.73) TFA4A4AA040L18C
6.00 x 6.00 (152 x 152) 120 1250 34.7 (5.4) 3.74 (1.70) TFA6A6AA12KL18C
6.00 x 6.00 (152 x152) 240 1450 40.3 (6.3) 3.74 (1.70) TFA6A6AE14KL18C
8.00 x 8.00 (203 x 203) 240 2500 39.1 (6.1) 6.36 (2.88) TFA8A8AE250L18C

Rectangle
2.0 X 4.0 (51 x 102) 120 240 30.0 (4.6) 0.47 (0.21) TFA2A4AA02HL18B
4.0 X 6.0 (102 x 152) 120 725 30.2 (4.7) 2.46 (1.12) TFA4A6AA07EL18C
6.0 X 8.0 (152 x 203) 240 1920 40.0 (6.2) 5.01 (2.27) TFA6A8AE19DL18C 3

1
Wattage output at 77°F (25°C).
2
Includes clamping plate, mica insulator and mounting hardware. Replace the last letter of the part number with “O” for heater only.
3
Delivery 1 to 3 working days

504 WATLOW®
Specialty Heaters

Coil/Cable Heaters

The versatile Watlow cable and coil heater can be

formed to a variety of shapes. Cable heaters are small
diameter, high-performance units, fully annealed and
readily bent to a multitude of configurations.
The heater can be formed into a compact, coiled
nozzle heater supplying a full 360° of heat with optional
distributed wattage. A straight cable heater can
snake through an equipment application. Flat spiral
configurations can be used in high-tech manufacturing
while a star wound cable can be used for air and
gas heating.
Different applications require different construction
methods, including one, two or four resistance wires;
parallel coil or straight wire; drawn or swaged sheaths;
with or without internal thermocouples; leads exiting from
one or both ends, and round, rectangular or square cable
cross sectionals.
Whatever the application, the Watlow coil and cable
heater can be shaped to fit.

Performance Capabilities
• Continuous operating temperatures to 1200°F (650°C)
with intermittent operating periods achieving up to
1500°F (815°C) dependent on the type of element With or Without a No-Heat Tail Section
Straight Resistance Wire
wire used OR Swaged Adapter
• Sheath watt densities on the cable to 30 W/in2 Crimp Ring
(4.65 W/cm2), and as high as 75 W/in2 (11.62 W/cm2)
subject to factory approval
• Maximum voltage to 240V Optional SS Hose Lead Wires
Parallel Coiled Lead Protection
Welded
Resistance Wire
Features and Benefits End Cap
Sheath
High ductility
Compacted MgO by
• Allows the heater to be cold-formed into almost Swaging or Drawing
any shape
Low mass
• Allows for quick response in both heating and cooling Ranging from 0.040 in. (1.02 mm) to 0.188 in.
Constructed with no open seams (4.8 mm) diameter
• Provides the capability of operating in unusual • Delivers a lot of heat into a tiny space
environments, including cryogenic and sub-freezing Internal construction options
temperatures, high vacuum, gaseous and liquid • Allows for internal thermocouples and no-heat sections
immersion heaters (not available in all sizes)
• Decreases opportunity for corrosion
Constructed of standard 304 stainless steel or
optional 316 stainless steel or Inconel® 600
• Provides high temperature corrosion and oxidation
resistance along with ideal expansion properties
Heater sheath can be brazed
• Allows the permanent attachment of mounted fittings
to the heater, contact your Watlow representative

WATLOW® 505
Specialty Heaters

Coil/Cable Heaters

Typical Applications • Restaurant and food processing equipment

• Plastic injection molding nozzles • Cast-in heaters
• Semiconductor manufacturing and wafer processing • Laminating and printing presses
• Hot metal forming dies and punches • Air heating
• Sealing and cutting bars • Textile manufacturing
• Medical, analytical and scientific instruments • Heating in a vacuum environment

Electrical Data and Coiling Limits

Sheath Surface Area Per Min. Bend Min. Coiled
Diameter Max. Linear Foot Radius Inside Diameter
in. (mm) Voltage in. (cm) in. (mm) in. (mm)
0.040 ± 0.002 (1.016 ± 0.051) 48 1.51 (9.740) 1
⁄16 (1.6) 1
⁄8 (3.2)
0.062 ± 0.002 (1.575 ± 0.051) 120 2.34 (15.098) ⁄81
(3.2) 1
⁄4 (6.0)
0.058 ± 0.002 (1.473 ± 0.051) 240 2.18 (14.065) 1
⁄8 (3.2) 1
⁄4 (6.0)
0.094 + 0.002 - 0.003 (2.388 + 0.051 - 0.076) 240 3.54 (22.840) 3
⁄16 (4.8) 3
⁄8 (9.5)
0.102 square ± 0.003 (2.591 ± 0.076) 240 4.90 (31.615) 1
⁄4 (6.0) 1
⁄2 (13.0)
0.102 ± 0.003 x (2.591 ± 0.076) x
0.156 ± 0.005 rectangular (3.962 ± 0.127) 240 6.19 (39.938) 1
⁄4 (6.0) 1
⁄2 (13.0)
0.125 ± 0.003 (3.175 ± 0.076) 240 4.71 (30.389) 1
⁄4 (6.0) 1
⁄2 (13.0)
0.157 ± 0.004 (3.998 ± 0.102) 240 5.92 (38.196) ⁄16
5
(7.9) 5
⁄8 (15.9)
0.188 + 0.003 - 0.006 (4.775 + 0.076 - 0.152) 240 7.09 (45.745) 3
⁄8 (9.5) 3
⁄4 (19.0)
0.128 square ± 0.003 (3.353 ± 0.076) 240 6.31 (40.712) 1
⁄4 (6.0) 1
⁄2 (13.0)
In most cases 30 W/in2 (4.65 W/cm2) is the safe allowable limit for cable watt density. Please contact your Watlow representative before
ordering >30 W/in2 cables.
Resistance/Wattage Tolerance ±10%.
Cable heaters can run on both ac and dc, 50 or 60Hz. Contact your Watlow representative for amperage limitations.

Coiling Tolerances
Coiled Width Tolerances Coiled I.D. Tolerances
Cable Coiled Width Tolerances Coil I.D. Range Tolerances
Diameters in. (mm) in. (mm) in. (mm) in. (mm)

All Diameters Below 6 (152) + 0 - 1⁄8 (+0.00 - 3.18) Below 0.625 (Below 15.88) +0.000 - 0.015 (+0 - 0.38)
6 to 10 (152 to 254) + 1⁄8 - 3⁄8 (+3.18 - 9.53) 0.625 to 0.999 (15.88 to 25.38) +0.000 - 0.030 (+0 - 0.76)
Over 10 (Over 254) + 1⁄4 - 1⁄4 (+6.35 - 6.35) 1.000 to 1.999 (25 to 50.78) +0.000 - 0.062 (+0 - 1.58)
2.000 to 2.999 (51 to 76.18) +0.000 - 0.125 (+0 - 3.18)
3.000 to 3.999 (76 to 101.58) +0.000 - 0.250 (+0 - 6.35)
4.000 to 4.999 (102 to 126.98) +0.000 - 0.375 (+0 - 9.53)
5.000 and Over (127 and Over) +0.000 - 0.500 (+0 - 13.00)
When the O.D. of the coil is required to be the critical dimension, this fact must be specified at the time of ordering so that proper coiling procedures
can be determined. I.D. and O.D. dimensions cannot be held on the same unit. Please contact your Watlow representative before ordering coiled
cable heaters requiring other than standard tolerances.

≤ 24 in. >24 in. ≤ 60 in. >60 in. ≤ 100 in.

Cable Straight Length Tolerances Length >100 in.
±3⁄8 in. ±1⁄2 in. ±1 in. ±1%

506 WATLOW®
Specialty Heaters

Coil/Cable Heaters
Formation Options

Coil Heaters Closed Coil without Distributed Wattage

The coil heater can be tight wound, open pitch or
anything in between.
Lead Orientation Options for Coiled Cable Heaters

Width Closed Coil with Distributed Wattage

I.D.

1/8 ± 1/8 in.

(3 ± 3 mm)

Tail Section
Flat Spiral

Nom. 3/8 in.

(9.5 mm) O.D.

Option 2A

Flat spiral formations are used to heat flat circular

Width surfaces. This information is often used in semiconductor
and medical applications.
I.D.
45°

Tail 1 ± 1/8 in.

Section (25 ± 3 mm)

Option 2B
Flat Spiral with Flat Spiral with 2C Flat Spiral with
2A Type Lead Type Lead Orientation 2F Type Lead
Width Orientation Orientation

90°

I.D.
Star Wound

1 ± 1/8 in.
(25 ± 3 mm)
Tail Section

Option 2C

Width

Star wound formations are usually inserted into pipes or

I.D. ducts and are used to heat moving air or liquids. The
Tail offset coils increase/induce turbulent flow. This allows the
90° Section
flowing material to have better contact with the heater
1 4
/ in. (6 mm) R
3 8
/ ± 1/8 in. surface, resulting in a more efficient heat transfer.
(10 ± 3 mm)

Option 2F

WATLOW® 507
Specialty Heaters

Coil/Cable Heaters
Internal Construction

Sheath with Coiled Internal Sheath with Straight (Uncoiled)

Resistance Wire Resistance Wire
Heated Length
72 in. (1829 mm) Maximum Length Compacted MgO Oxide
Heated No-Heat from Drawing Process
Section Section Sheath
Sheath Swaged to Size Sheath
High Density
MgO Oxide
Mate with
Mate with Adapter
Adapter Sheath Drawn to Size
No Junction in the Resistance Wires Junctioned
Resistance Wire after Sheath is Drawn to Size
End Disk Welded End Disk Welded after Straight Resistance Wire
Prior to Swaging Coiled Resistance Wire No-Heat Pins
Resistance Wires are Junctioned from End to End

Parallel Coil Construction Drawn Cable Construction

Resistance wire, wound into a small coil, is loaded Uncoiled resistance wires are positioned inside a large
into insulating cores, then into metal tubing and diameter metal tube. The tube assembly is repeatedly
swaged to final size. This method of construction is pulled through draw dies until the desired diameter is
called parallel coil. achieved. Though limited to fixed incremental ohms/foot
The parallel coil method allows for a no-heat section in and without no-heat sections, this drawn cable
the sheath. The length of either the heated section or construction method does allow:
no-heat section is variable as long as the combined • Essentially no limit on cable length
length does not exceed 72 in. (1829 mm). Other features • Thermocouple junction only at the disk end of the
of this construction method include: sheath
• Variable ohms/foot within a minimum and • Grounded or ungrounded thermocouple junction
maximum range
• Sheath heated from end to end
• Variable location of the thermocouple junction
• 304 stainless steel
• Grounded or ungrounded thermocouple junction
• A variety of diameters and shapes:
• No-heat sections
0.040 in. (1.0 mm) round
• 304 stainless steel
0.062 in. (1.6 mm) round
• A variety of diameters and shapes:
0.094 in. (2.4 mm) round
0.058 in. (1.5 mm) round
0.125 in. (3.2 mm) round (minimum diameter with
0.094 in. (2.4 mm) round internal thermocouple)
0.125 in. (3.2 mm) round (minimum diameter with 0.157 in. (4.0 mm) round
internal thermocouple)
0.188 in. (4.8 mm) round
0.102 in. (2.6 mm) square
0.128 in. (3.3 mm) square*
0.128 in. (3.3 mm) square
0.102 in. X 0.156 in.* (2.6 mm X 4 mm)
0.102 in. X 0.156 in. (2.6 mm X 4 mm) rectangular
rectangular
* Maximum length is 140 in. (3556 mm)

508 WATLOW®
Specialty Heaters

Coil/Cable Heaters
Internal Construction

Disk End of Sheath

No Wire Junction in the Junction Cavity is Backfilled
Resistance Wire—Made with MgO after Resistance
from One Continuous Length of Wires are Junctioned
Resistance Wire

End Disk Welded

Prior to Swaging End Disk Welded After
Resistance Wires are Junctioned

Sheath Resistance Wires Junctioned

after Sheath is Drawn to Size
Sheath
Coiled Resistance
Wire Straight Resistance
Wire

High Density
Compacted MgO from
MgO from the
the Drawing Process
Swaging Process

Coiled Internal Straight (Uncoiled)

Resistance Wire Resistance Wire

The end of the heater sheath opposite from the lead end With drawn cable construction, the internal wires, whether
is called the disk end. resistance or thermocouple, must be junctioned before
With parallel coil construction methods, the internal the heater sheath can be finished. Magnesium oxide is
resistance wires form a 180° bend inside the sheath and, removed from the tip of the sheath, exposing the wires
so, do not require a junction. After the end cap has been which are then junctioned by welding. Magnesium oxide
welded in place, the entire area at the end of the sheath is powder is backfilled into the cavity surrounding the
swaged to provide maximum density of the magnesium junctioned wires and lightly compacted. The end cap
oxide. is inserted and welded into place.

Thermocouples Drawn cable:

Internal thermocouples are available in ASTM Type J or K 0.125 in. (3.2 mm) round
calibration with both the parallel coil or drawn cable 0.157 in. (4.0 mm) round
construction methods.
0.188 in. (4.8 mm) round
Parallel coil:
0.128 x 0.128 in. (3.3 x 3.3 mm) square
0.125 in. (3.2 mm) round
0.102 x 0.156 in. (2.6 x 4.0 mm) rectangular
0.128 x 0.128 in. (3.3 x 3.3 mm) square
External thermocouples with Type J or K calibration can
0.102 x 0.156 in. (2.6 x 4.0 mm) rectangular be brazed to the heater sheath. The sheath size must be
a minimum of 0.094 in. (2.4 mm) in diameter.

WATLOW® 509
Specialty Heaters

Coil/Cable Heaters
Options—Internal Construction

Adapters Sheath
Adapters are the transition sections where the lead wires Collar Welded/Brazed to
Adapter Case
are attached to the heater sheaths. The lead wires are Collar Welded to Sheath
connected with the internal wires from the sheath.
The positive connection lap joint brazes or welds
the wire lap joint before the adapter is swaged.
Positive connection is used in all standard applications
and provides added protection in high temperature
environments and other severe and demanding
applications.
An extended length adapter collar, or high temperature Lead Wire
Positive Connection Lap
collar, is used as a heat sink allowing the heater to be Joint Welded/Brazed
operated in high temperature and other demanding High Density MgO
applications. High Temperature Adaptor Collar
Compacted MgO
The positive connection and collar are used in conjunction
with both power leads and thermocouple leads.

External Construction
Lead Wire
100 percent nickel, copper, nickel plated copper or silver
plated copper.
Insulation
®
Teflon , fiberglass, or a high temperature variety such
as MGT or MGE.
Lead Protection
Stainless steel hose, stainless steel braid or
fiberglass braid.
Contact your Watlow representative for details.

510 WATLOW®
Specialty Heaters

Coil/Cable Heaters
Cable Heater Units (Internal thermocouple not available)
Straight Cable No-Heat
Length Watt Density Length Code
in. (mm) Volts Watts W/in2 W/cm2 in. (mm) Lead Wire Lead Protection Number

0.062 in. (1.6 mm) Diameter Round (with ±10% wattage tolerance)
24 (610) 120 240 51 (7.9) 0 (0) 36 in. (914 mm) Lead protection 62H24A6X-1138
36 (914) 120 400 57 (8.8) 0 (0) swaged-in is available 62H36A5X-1015
56 (1422) 120 330 30 (4.7) 0 (0) fiberglass upon request 62H56A4X-942
65 (1651) 120 500 39 (6.0) 0 (0) 62H65A3X-1111

0.094 in. (2.4 mm) Diameter Round (with ±5% wattage tolerance)
30 (762) 230 125 17 (2.6) 5 (127) 36 in. (914 mm) Lead protection 94PC30A1X
30 (762) 230 250 34 (5.3) 5 (127) swaged-in not available 94PC30A2X
Teflon® leads only

0.125 in. (3.2 mm) Diameter Round (with ±10% wattage tolerance)
18 (457) 240 250 35 (5.4) 1.5 (38) 36 in. (914 mm) Lead protection 125CH18A4X-1066
19 (483) 120 165 21 (3.3) 1.5 (38) swaged-in is available 125CH19A1X-879
24 (610) 120 275 29 (4.5) 1.5 (38) fiberglass upon request 125CH24A1X-1049
24 (610) 240 275 29 (4.5) 1.5 (38) 125CH24A14X-806
38 (965) 240 325 21 (3.3) 1.5 (38) 125CH38A1X-631
38 (965) 120 175 12 (1.9) 1.5 (38) 36 in. (914 mm) Lead protection 125CH38A2X-246
47 (1194) 240 260 14 (2.2) 1.5 (38) swaged-in is available 125CH47A1X-108
47 (1194) 120 235 12 (1.9) 1.5 (38) fiberglass upon request 125CH47A2X-182
47 (1194) 120 375 20 (3.1) 1.5 (38) 125CH47A3X-986
47 (1194) 240 345 19 (2.9) 1.5 (38) 125CH47A4X-1081
65 (1651) 240 420 16 (2.5) 1.5 (38) 36 in. (914 mm) Lead protection 125CH65A1X-940
65 (1651) 240 675 27 (4.2) 1.5 (38) swaged-in is available 125CH65A2X-1115
95 (2413) 240 1000 28 (4.3) 0.0 (0) fiberglass upon request 125CH93A1X-1154
126 (3200) 240 1500 30 (4.7) 0 (0) 125H126A4A-969
150 (3810) 240 2000 34 (5.3) 0 (0) 125H150A3A-1168
223 (5664) 240 3000 34 (5.3) 0 (0) 125H223A1A-1057

0.128 in. (3.3 mm) Square Cross-Section (with ±10% wattage tolerance)
12 (305) 120 200 36 (5.6) 1.5 (38) 36 in. (914 mm) Lead protection 125PS12A24A-647
12 (305) 240 200 36 (5.6) 1.5 (38) swaged-in is available 125PS12A23A-155
20 (508) 120 300 31 (4.8) 1.5 (38) fiberglass upon request 125PS20A37A-537
20 (508) 240 300 31 (4.8) 1.5 (38) 125PS20A38A-142
30 (762) 120 450 30 (4.7) 1.5 (38) 125PS30A47A-159
30 (762) 240 450 30 (4.7) 1.5 (38) 125PS30A48A1019
38 (965) 240 600 31 (4.8) 1.5 (38) 125PS38A23A-562

WATLOW® 511
Specialty Heaters

Coil/Cable Heaters

Cable Heater Units (Type J internal thermocouple)

Straight Cable No-Heat
Length Watt Density Length Code
in. (mm) Volts Watts W/in2 (W/cm2) in. (mm) Lead Wire Lead Protection Number

0.125 in. (3.2 mm) Diameter Round (with ±10% wattage tolerance), thermocouple located in center of heated section.
24 (610) 120 275 29 (4.5) 1.5 (38) 48 in. (1219 mm) Lead protection 125CH24A13X
38 (965) 120 175 12 (1.9) 1.5 (38) swaged-in is available 125CH38A18X
47 (1194) 120 235 13 (2.0) 1.5 (38) fiberglass upon request 125CH47A21X
65 (1651) 240 675 26 (4.0) 1.5 (38) 125CH65A26X

0.157 in. (4 mm) Diameter Round (with ±10% wattage tolerance), thermocouple located at the disk end of the cable.
124 (3150) 240 1500 25 (3.9) 0 (0) 48 in. (1219 mm) Lead protection 157CH124AX
150 (3810) 240 2000 27 (4.2) 0 (0) swaged-in is available 157CH150AX
220 (5588) 240 3000 28 (4.3) 0 (0) fiberglass upon request 157CH220AX

0.128 in. (3.3 mm) Square Cross-Section (with ±10% wattage tolerance), thermocouple located in center of heated section.
12 (305) 240 200 36 (5.6) 1.5 (38) 48 in. (1219 mm) Lead protection 125PS12A22A
20 (508) 120 300 31 (4.8) 1.5 (38) swaged-in is available 125PS20A35A
20 (508) 240 300 31 (4.8) 1.5 (38) fiberglass upon request 125PS20A36A
30 (762) 240 450 30 (4.7) 1.5 (38) 125PS30A46A
38 (965) 240 600 31 (4.8) 1.5 (38) 125PS38A24A

512 WATLOW®
Strip/Clamp-On Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Strip/Clamp-On Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Mineral Insulated (MI) 304 stainless steel 1400 760 140 21.7 515
375 High-Temperature Aluminized steel 1100 595 100 15.5 518
FIREBAR® Clamp-On Incoloy® 1400 760 120 18.6
525
304 stainless steel 1200 650 120 18.6
Thick Film Conduction 430 stainless steel 1025 550 75 11.6 526

Strip/Clamp-On Heaters

WATLOW® 513
514 WATLOW®
Strip/Clamp-On Heaters

Mineral Insulated (MI) Strip Heaters

The MI strip heater is a thin, responsive heater setting
unmatched standards for performance and durability.
It makes use of the most advanced heater construction
techniques, including embedding a nickel-chromium
element wire in an exclusive mineral insulation. Watlow’s
exclusive mineral insulation is a material with a much
higher thermal conductivity than the mica and hard
ceramic insulators used in conventional heaters. This thin
layer of insulation brings the element wire closer to the
heater sheath, resulting in easy heat flow from the
element wire to the sheath. This allows the wire to run
cooler than conventional heaters and increases heater life.

Performance Capabilities
• Sheath temperatures to 1400°F (760°C)
• Watt densities to 140 W/in2 (21.7 W/cm2)
• Maximum voltage 480VAC
• UL® component recognition for most 240VAC or less 0.36 in. (9 mm) Dia.
designs (UL® File #E52951) Optional Mounting Holes
304 SS Sheath

Features and Benefits

Nickel Chromium
Higher watt densities more than any other Element Wire
strip heater
• Provides faster heat up
Exclusive mineral insulation Mineral Insulation
• Combines dielectric strength and superior thermal
conductivity
Welded 10-24 Threaded
• Transfers heat rapidly to the sheath Post Terminals
304 stainless steel sheath
• Maintains the high compaction of mineral insulation
• Produces a rigid heater

Typical Applications RAPID SHIP

• Same day shipment on all products with stock delivery
• Solder pots
• Zinc die-casting equipment
• Die and mold heating
• High-temperature resins
• Tank and platen heating
• Ovens
• Packaging equipment

WATLOW® 515
Strip/Clamp-On Heaters

Mineral Insulated (MI) Strip Heaters

Applications and Technical Data

Calculating Watt Density Heated Area = Total Contact Area - No-Heat Area
Watt density is the amount of wattage per square inch of To calculate the heated area:
heated area. To determine watt density, divide the total 1. Locate the no-heat factor from the chart below
wattage by the heated area. corresponding to the type of heater being considered.
2. To use the formula below, insert the no-heat factors,
Watt Density = Total Watts length and width (in inches).
Heated Area
Heated Area = (Heated Length - No-Heat Factor)
To apply this equation, we must define the term “heated x Width
area.” Heated area is the total contact surface of the Type Factor
heater less areas of no-heat found around terminals, (in.)
mounting holes, etc. 1 in. Wide (in.)
1 in. wide post terminal 1 on 1 1.75
1 in. wide post terminal 1 on 1
with mounting holes 3.00
1 in. wide post terminal 2 on 1 1.93
1 in. wide post terminal 2 on 1
with mounting holes 3.93
For all other widths
2 on 1 post terminal 1.18
2 on 1 with mounting holes 3.18

Calculating Watt Density

The drawings on the next page and the graph on this watt density formula and graph to make sure the
page will help select the correct watt density for a maximum watt density of the heater will not be exceeded
particular application. First, refer to the drawings to in the specific application.
determine the heated area of the heater. Then, use the
Wattage
Watt Density =
Heated Area

Maximum Allowable Watt Density

Watt Density - W/cm2
5 10 15 20 25 30

1200 MI strip clamped to a good heat sink,

600
operating in 70°F (21°C) ambient air
1000
Part Temperature - °C
Part Temperature - °F

MI strip clamped to a good heat sink, 500

operating in insulated or enclosed
800 environments
400

600 300

400 200

200 100

40 80 120 160 200

Watt Density—W/in2

516 WATLOW®
 Strip/Clamp-On Heaters

Mineral Insulated (MI) Strip Heaters

Applications and Technical Data (Continued)

Specifications 1 in. (25 mm) Wide

Width TYPE 1
½ in. ½ in.
• 1, 11⁄2 and 2 in. (25, 38, 51 mm), Tolerance ±1⁄32 (13 mm) 10-24 Screw Thread
(13 mm)
Length
• 8 to 30 in. (203 to 762 mm), Tolerance ±1⁄8
7/8 in. Heated Length 7⁄8 in.
Terminations (22.2 mm) (22.2 mm)
TYPE 2
• 1 in. (25 mm) wide—post terminals one-on-one ½ in. ½ in.
(13 mm) 0.36 in. (9 mm) D, 2 Places
11⁄2 to 2 in. (38 to 51 mm)—post terminals two-on-one (13 mm)

1½ in. 1½ in.
All Widths (38 mm) (38 mm)
Heated Length
10-24 Screw Thread 17⁄8 in. 17⁄8 in.
0.715 in. 5⁄32 in. (47.6 mm) (47.6 mm)
(18.2 mm) (3 mm)

11⁄2 in.–2 in. (38 – 51 mm) Wide

TYPE 3
Note: In most applications, mounting holes alone will not ½ in.
(13 mm) 10-24 Screw Thread
provide adequate clamping. A clamp bar should be used
for each 4 in. (102 mm) of heater length. ¾ in. (19 mm)

7⁄8 in. Heated Length 5⁄16 in.

(22.2 mm) (7.9 mm)
½ in. TYPE 4
(13 mm) 0.36 (9 mm) D, 2 Places

¾ in. (19 mm)

½ in.
1½ in. (13 mm)
(38 mm)
Heated Length
17⁄8 in. 15⁄16 in.
(47.6 mm) (33.3 mm)

Heater Code Numbers (Parallel Terminals) Type 3 and 4

Approx.
Width Length Power Watt Density Net Wt. Code
in. (mm) in. (mm) Volts (Watts) W/in2 (W/cm2) lbs. (kg) Type Number
11⁄2 (38) 8 (203) 120 500 48 (7.4) 0.3 (0.15) 3 MS1J8AS1
11⁄2 (38) 8 (203) 240 500 50 (7.8) 0.3 (0.15) 3 MS1J8AS3
11⁄2 (38) 12 (305) 120 350 26 (4.0) 0.5 (0.2) 4 MS1J12AV2➀
11⁄2 (38) 12 (305) 240 350 26 (4.0) 0.5 (0.2) 4 MS1J12AV3➀
11⁄2 (38) 12 (305) 120 800 49 (7.6) 0.5 (0.2) 3 MS1J12AS1
11⁄2 (38) 12 (305) 240 800 49 (7.6) 0.5 (0.2) 3 MS1J12AS2
11⁄2 (38) 18 (457) 120 1000 40 (6.2) 0.8 (0.3) 3 MS1J18AS1
11⁄2 (38) 18 (457) 240 1000 40 (6.2) 0.8 (0.3) 3 MS1J18AS2
➀ Denotes units with mounting holes. Mounting holes are 0.36 in. (9 mm) in diameter and are intended for use with 1⁄4 in. (6 mm) bolts.
Centers of mounting holes are located 1⁄2 in. (13 mm) from the ends of the heater.
Note: Type 1 and 2 are made-to-order only.

WATLOW® 517
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Named for its 0.375 in. (9.5 mm) thickness, the Watlow®
375 strip is a rugged heater capable of both high
temperatures and high watt densities.
Its ruggedness comes from the design and use of choice
materials. Watlow begins construction by accurately
placing a coiled, nickel-chromium element wire in the
center of the heater. The element wire is then embedded
in MgO-based insulation compacted into a solid mass
resulting in excellent heat conductivity and high dielectric
strength. Finally, the heater is enclosed in aluminized
steel sheathing.

Performance Capabilities
• Aluminized steel sheath temperatures to 1100°F
(595°C)
• Stainless steel sheath temperatures to 1200°F (650°C)
• Watt densities to 100 W/in2 (15.5 W/cm2)
• UL® approved to 240VAC (File No. E52951) Aluminized
• CSA approved to 600VAC (File No. LR7392) Steel Sheath

Welded 10-24 Threaded

Features and Benefits Post Terminals
Nickel-chromium element wire is centered in
the heater Mineral Insulation
• Assures uniform heat
Aluminized steel sheath Nickel-Chromium
• Operates at higher temperatures Resistance Wire

• Resists corrosion better than iron-sheathed heaters Mounting

Optional 430 stainless steel sheath Slots

• Meets temperature requirements that reach up to

1200°F (650°C)
Post terminals, welded to the element wire Typical Applications
• Produces strong, trouble-free connections • Food warming
Rigid 3⁄8 in. (9.5 mm) thick design • Freeze and moisture protection
• Enables the heater to fit into many existing applications
• Tank and platen heating
Over 100 in-stock models in popular sizes and
• Packaging
ratings
• Allows next day shipment • Dies and mold heating
Available dimensions are 11⁄2 in. (38 mm) wide and • Autoclaves
51⁄2 to 48 in. (140 to 1219 mm ) long • Ovens
• Fits a variety of application needs • Telecom

RAPID SHIP
• Same day shipment on all products with stock delivery

518 WATLOW®
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Applications and Technical Data

Calculating Watt Density Formulas

Use the Maximum Allowable Watt Density graphs and Wattage
Watt Density =
formulas to ensure the allowable watt density for the Heated Area
heater will not be exceeded in the application. Watt
density is calculated for one side of the heater only. Heated Area
(Offset Terminals) = [Overall Length (A) x 1.5 in] - 6 in2
= [Overall Length (A) x 38 mm] - 38.7 cm2
Heated Area
(Parallel Terminals) = [Overall Length (A) x 1.5 in] - 4.7 in2
= [Overall Length (A) x 38 mm] - 30.3 cm2
Heated Area
(One-on-One Terminals) = [Overall Length (A) x 1.5 in] - 6 in2
= [Overall Length (A) x 38 mm] - 38.7 cm2

Maximum Allowable Watt Density Clamped

Watt Density - W/cm2

2 4 6 8 10 12

1200 375 Strip < 24 in. (610 mm) O.A.L.; bar clamped
operating in 70°F (21°C) ambient air 600

Part Temperature - °C
Part Temperature - °F

1000
375 Strip < 24 in. (610 mm) O.A.L.; bar clamped 500
operating in insulated or enclosed
800 environments
400

600 300

Units 24 in. (610 mm) and longer

400 200
Consult Factory

200 100

20 40 60 80 100
Watt Density - W/in2

Maximum Allowable Watt Density in Air

Watt Density - W/cm2
2 4 6 8 10

1200
600
Sheath Temperature - °C
Sheath Temperature - °F

1000 Sheath Temperature

(Aluminized Steel) 500

800
400
70°F (21°C) ambient
600 operating in still air 300

400 Sheath Temperature 200

(SS)
200 100

20 40 60 80 100
Watt Density - W/in2

WATLOW® 519
 Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Termination Options

Offset Terminals* One-on-One Terminals*

10-24 Threaded Terminals
10-24 Threaded Terminals
1.18 in.
(30 mm) 1.18 in.
(30 mm)
7⁄8 in. 3⁄8 in.
(22.2 mm) 7⁄8 in.
(9.5 mm) (22.2 mm) 3⁄8 in.
A
0.950 in. (9.5 mm)
7⁄8 in. 1⁄2 in. (24.1 mm)
A
(13 mm)
3⁄8 in. 11⁄2 in. (22.2 mm) 5⁄16 in. x 1⁄2 in. (7.94 x 13 mm) 3⁄8 in. Heated Length 5⁄16 in. x 1⁄2 in. (7.9 x 13 mm)
(38 mm)
(9.5 mm) Mounting Slots (9.5 mm) 11⁄2 in. 1⁄2 in.
Mounting Slots
(38 mm) (13 mm)

11⁄2 in. 3⁄4 in.

(38 mm) (19 mm) 11⁄2 in.
(38 mm)

23⁄4 in. Heated Length 11⁄4 in.

(70 mm) (32 mm) C

Typ. B 1⁄2 in.

(13 mm)

Two, 10-24 threaded post terminals are offset from each Two, 10-24 threaded post terminals are placed one on
other on the same end. each end.

Parallel Terminals* In-Line Terminals*

10-24 Threaded Terminals 10-24 Threaded Terminals

1.18 in. 1.18 in.

(30 mm) (30 mm)

7⁄8 in. 7⁄8 in. 3⁄8 in.

3⁄8 in. (22.2 mm)
(22.2 mm)
(9.5 mm) (9.5 mm)
A
A

7⁄8 in. 1⁄2 in.

1⁄2 in. 11⁄2 in.
(38 mm) (22.2 mm) (13 mm)
(13 mm) 3⁄8 in.
3⁄8 in. 11⁄2 in. 5⁄16 in. x 1⁄2 in. (7.9 x 13 mm)
5⁄16 in. x 1⁄2 in. (7.94 x 13 mm)
(9.5 mm) (38 mm) (9.5 mm) Mounting Slots
Mounting Slots
3⁄4 in.
(19
11⁄2 in. 3⁄4 in. mm)
11⁄2 in.
(38 mm) (19 mm) (38 mm)

17⁄8 in. 11⁄4 in. 23⁄4 in. Heated Length 11⁄4 in.
Heated Length (70 mm) (32 mm)
(47.6 mm) (32 mm)
Typ. Typ.

Two, 10-24 threaded post terminals are used; both Two, 10-24 threaded post terminals are in-line with each
terminals on one end. other on the same end.

* Tab removal available from stock or manufactured.

Length without tabs = Length with tabs minus 1.5 in. (38 mm)

520 WATLOW®
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Termination Options (Continued) Accessories

Metallic Terminal Boxes - Variations Ceramic Terminal Covers

1½ in. (38 mm)

2 in. (51 mm)

2 in. (51 mm)

A convenient and economic way to insulate post

terminals. Sized for standard length posts with 10-24
Available on in-line terminals only. screw thread size. These are supplied as an accessory
item and shipped separately. Specify Z-4918
and quantity.

2½ in. (64 mm) 2½ in. (64 mm)

2 in. (51 mm)

Available on offset terminals from stock

and manufactured.

Metallic terminal boxes are available on offset terminals

from stock. Terminal boxes act as a safety feature by
covering the terminals. Conduit may be attached to the
box through 7⁄8 in. (22.2 mm) diameter holes in the ends of
the box. To order, specify terminal box.

WATLOW® 521
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Heater Code Numbers
Watt Approx. Chromalox® Code No. ➀ Wellman® Code No. ➀
Width Length Power Density Net Wt. Code Rust Resist. Chrome Stl. Aluminized Chrome Stl.
in. (mm) in. (mm) Term. Volts (Watts) W/in2 (W/cm2) lbs (kg) Delivery Number Iron Sheath Sheath Steel Sheath Sheath
11⁄2 (38) 51⁄2 (140) Parallel 120 125 35 (5.4) 0.4 (0.18) Stock SGA1J5JP1 PT-512 — — —
51⁄2 (140) Parallel 120 250 70 (10.8) 0.4 (0.18) Stock SGA1J5JP2 — PT-502 — —
61⁄2 (152) Parallel 120 150 35 (5.4) 0.4 (0.18) Stock SGA1J6AP2 PT-615 — — —
61⁄2 (152) Parallel 240 150 35 (5.4) 0.4 (0.18) Stock SGA1J6AP3 PT-615 — — —
61⁄2 (152) Parallel 120 300 70 (10.8) 0.4 (0.18) Stock SGA1J6AP4 — PT-603 — —
61⁄2 (152) Parallel 240 300 70 (10.8) 0.4 (0.18) Stock SGA1J6AP5 — PT-603 — —
71⁄2 (191) Offset 120 150 29 (4.5) 0.5 (0.23) Stock SGA1J7JO1 OT-715 — SS1041 —
71⁄2 (191) Offset 240 150 29 (4.5) 0.5 (0.23) Standard SGA1J7JO2 OT-715 — SS1052 —
71⁄2 (191) Offset 240 200 38 (5.9) 0.5 (0.23) Stock SGA1J7JO3 — OT-702 — SS2052
81⁄2 (203) Offset 120 150 25 (3.9) 0.5 (0.23) Stock SGA1J8AO1 OT-815 — SS1061 —
81⁄2 (203) Offset 240 150 25 (3.9) 0.5 (0.23) Stock SGA1J8AO5 OT-815 — SS1072 —
81⁄2 (203) Offset 120 175 29 (4.5) 0.5 (0.23) Stock SGA1J8AO6 OT-817 — SS1081 —
81⁄2 (203) Offset 240 175 29 (4.5) 0.5 (0.23) Standard SGA1J8AO7 OT-817 — SS1092 —
81⁄2 (203) Offset 120 250 42 (6.5) 0.5 (0.23) Stock SGA1J8AO2 — OT-802 — SS2061
81⁄2 (203) Offset 240 250 42 (6.5) 0.5 (0.23) Stock SGA1J8AO8 — OT-802 — SS2072
81⁄2 (203) Offset 120 400 67 (10.4) 0.5 (0.23) Stock SGA1J8AO9 — OT-804 — SS2081
81⁄2 (203) Offset 240 400 67 (10.4) 0.5 (0.23) Stock SGA1J8AO10 — OT-804 — SS2092
81⁄2 (203) Offset 120 500 83 (12.9) 0.5 (0.23) Stock SGA1J8AO3 — — — —
81⁄2 (203) Offset 240 500 83 (12.9) 0.5 (0.23) Stock SGA1J8AO4 — — — —
81⁄2 (203) 1-on-1 120 150 24 (3.7) 0.5 (0.23) Stock SGA1J8AT1 S-815 — SD1021 —
81⁄2 (203) 1-on-1 240 150 24 (3.7) 0.5 (0.23) Standard SGA1J8AT2 S-815 — SD1032 —
91⁄21⁄2 (241) 1-on-1 120 200 23 (3.6) 0.6 (0.27) Standard SGA1J9JT1 S-920 — SD1041 —
101⁄2 (267) Offset 120 250 26 (4.0) 0.7 (0.32) Stock SGA1J10JO1 OT-1025 — SS1101 —
101⁄2 (267) Offset 240 250 26 (4.0) 0.7 (0.32) Stock SGA1J10JO2 OT-1025 — SS1102 —
101⁄2 (267) Offset 120 350 36 (5.6) 0.7 (0.32) Stock SGA1J10JO8 — OT-1003 — SS2101
101⁄2 (267) Offset 240 350 36 (5.6) 0.7 (0.32) Stock SGA1J10JO5 — OT-1003 — SS2112
101⁄2 (267) Offset 120 400 41 (6.4) 0.7 (0.32) Stock SGA1J10JO6 — OT-1004 — SS2131
101⁄2 (267) Offset 240 400 41 (6.4) 0.7 (0.32) Stock SGA1J10JO7 — OT-1004 — SS2132
121⁄2 (305) Offset 120 250 21 (3.3) 0.8 (0.32) Stock SGA1J12AO1 OT-1225 OT-1202 SS1141 —
121⁄2 (305) Offset 240 250 21 (3.3) 0.8 (0.32) Stock SGA1J12AO2 OT-1225 OT-1202 SS1152 —
121⁄2 (305) Offset 120 350 29 (4.5) 0.8 (0.36) Stock SGA1J12AO5 — OT-1203 — SS2141
121⁄2 (305) Offset 240 350 29 (4.5) 0.8 (0.36) Stock SGA1J12AO6 — OT-1203 — SS2152
121⁄2 (305) Offset 120 500 42 (6.5) 0.8 (0.36) Stock SGA1J12AO3 — OT-1205 — SS2161
121⁄2 (305) Offset 240 500 42 (6.5) 0.8 (0.36) Stock SGA1J12AO4 — OT-1205 — SS2172
121⁄2 (305) 1-on-1 120 250 20 (3.1) 0.8 (0.36) Standard SGA1J12AT1 S-1225 S-1202 SD1061 SD2071
121⁄2 (305) 1-on-1 240 250 20 (3.1) 0.8 (0.36) Stock SGA1J12AT2 S-1225 S-1202 SD1072 SD2082
121⁄2 (305) 1-on-1 240 500 40 (6.2) 0.8 (0.36) Stock SGA1J12AT3 — S-1205 — SD2122
141⁄2 (356) Offset 120 300 20 (3.1) 0.9 (0.41) Stock SGA1J14AO2 OT-1430 — SS1181 —
141⁄2 (356) Offset 240 300 20 (3.1) 0.9 (0.41) Stock SGA1J14AO1 OT-1430 — SS1192 —
141⁄2 (356) Offset 120 500 33 (5.1) 0.9 (0.41) Stock SGA1J14AO3 — OT-1405 — SS2181
141⁄2 (356) Offset 240 500 33 (5.1) 0.9 (0.41) Stock SGA1J14AO4 — OT-1405 — SS2192
141⁄2 (356) 1-on-1 120 300 20 (3.1) 0.9 (0.41) Standard SGA1J14AT1 S-1430 — SD1131 —
151⁄4 (387) Offset 120 325 19 (2.9) 1.0 (0.45) Stock SGA1J15EO2 OT-1532 — SS1201 —
151⁄4 (387) Offset 240 325 19 (2.9) 1.0 (0.45) Stock SGA1J15EO3 OT-1532 — SS1212 —
151⁄4 (387) Offset 240 500 30 (4.6) 1.0 (0.45) Stock SGA1J15EO4 — OT-1505 — SS2212
177⁄8 (454) Offset 120 350 17 (2.6) 1.2 (0.54) Stock SGA1J17RO4 OT-1835 — SS1221 SS2221
177⁄8 (454) Offset 240 350 17 (2.6) 1.2 (0.54) Standard SGA1J17RO5 OT-1835 — SS1232 SS2232
177⁄8 (454) Offset 120 375 18 (2.8) 1.2 (0.54) Standard SGA1J17RO6 OT-1837 —SS1261 SS2241 —

CONTINUED
® ®
➀ Chromalox and Wellman code numbers are used as a cross reference to help in selecting the • Stock delivery, same day
equivalent Watlow code number. Chromalox® sizes 27 in. (686 mm) and longer, and all Wellman® • Standard delivery, 3 working days
sizes, will have mounting slot center to center distances 1⁄8 in. (3.2 mm) less than Watlow spacing.

522 WATLOW®
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Heater Code Numbers (Continued)
Watt Approx. Chromalox® Code No. ➀ Wellman® Code No. ➀
Width Length Power Density Net Wt. Code Rust Resist. Chrome Stl. Aluminized Chrome Stl.
in. (mm) in. (mm) Term. Volts (Watts) W/in2 (W/cm2) lbs (kg) Delivery Number Iron Sheath Sheath Steel Sheath Sheath
11⁄2 (38) 177⁄8 (454) Offset 240 375 18 (2.8) 1.2 (0.54) Stock SGA1J17RO7 OT-1837 — SS1252 —
177⁄8 (454) Offset 120 500 24 (3.7) 1.2 (0.54) Stock SGA1J17RO1 OT-1850 — SS1261 SS2241
177⁄8 (454) Offset 240 500 24 (3.7) 1.2 (0.54) Stock SGA1J17RO2 OT-1850 — SS1272 SS2252
177⁄8 (454) Offset 120 750 36 (5.6) 1.2 (0.54) Stock SGA1J17RO9 — OT-1807 — SS2261
177⁄8 (454) Offset 240 750 36 (5.6) 1.2 (0.54) Stock SGA1J17RO8 — OT-1807 — SS2272
177⁄8 (454) Offset 120 1000 48 (7.4) 1.2 (0.54) Stock SGA1J17RO10 — OT-1801 — SS2281
177⁄8 (454) Offset 240 1000 48 (7.4) 1.2 (0.54) Stock SGA1J17RO3 — OT-1801 — SS2292
177⁄8 (454) 1-on-1 120 500 24 (3.7) 1.2 (0.54) Standard SGA1J17RT1 S-1850 S-1805 SD1211 SD2171
177⁄8 (454) 1-on-1 240 500 24 (3.7) 1.2 (0.54) Stock SGA1J17RT2 S-1850 S-1805 SD1222 SD2182
177⁄8 (454) 1-on-1 240 750 35 (5.4) 1.2 (0.54) Standard SGA1J17RT3 — S-1807 — SD2202
177⁄8 (454) 1-on-1 120 1000 47 (7.3) 1.2 (0.54) Standard SGA1J17RT4 — S-1801 — SD2211
177⁄8 (454) 1-on-1 240 1000 47 (7.3) 1.2 (0.54) Standard SGA1J17RT5 — S-1801 — SD2222
191⁄2 (496) Offset 240 350 15 (2.3) 1.3 (0.59) Stock SGA1J19JO6 OT-1935 — SS1301 —
191⁄2 (496) Offset 120 500 22 (3.4) 1.3 (0.59) Standard SGA1J19JO7 OT-1950 OT-1905 — SS2301
191⁄2 (496) Offset 240 500 22 (3.4) 1.3 (0.59) Stock SGA1J19JO4 OT-1950 OT-1905 — SS2312
191⁄2 (496) Offset 240 750 32 (5.0) 1.3 (0.59) Stock SGA1J19JO8 — OT-1907 — —
191⁄2 (496) Offset 240 1000 43 (6.7) 1.3 (0.59) Stock SGA1J19JO1 — OT-1901 — SS2332
191⁄2 (496) 1-on-1 240 750 32 (5.0) 1.3 (0.59) Standard SGA1J19JT1 — S-1907 — SD2262
211⁄2 (533) Offset 120 500 20 (3.1) 1.4 (0.64) Standard SGA1J21AO1 OT-2150 — SS1341 —
211⁄2 (533) Offset 240 500 20 (3.1) 1.4 (0.64) Stock SGA1J21AO2 OT-2150 — SS1352 —
211⁄2 (533) Offset 120 750 29 (4.5) 1.4 (0.64) Stock SGA1J21AO3 — OT-2107 — SS2341
211⁄2 (533) Offset 240 750 29 (4.5) 1.4 (0.64) Stock SGA1J21AO4 — OT-2107 — SS2352
211⁄2 (533) 1-on-1 120 500 19 (2.9) 1.4 (0.64) Standard SGA1J21AT1 S-2050 S-2005 SD1291 SD2291
233⁄4 (603) Offset 120 500 17 (2.6) 1.5 (0.68) Stock SGA1J23NO5 OT-2450 OT-2405 SS1361 SS2361
233⁄4 (603) Offset 240 500 17 (2.6) 1.5 (0.68) Stock SGA1J23NO6 OT-2450 OT-2405 SS1372 SS2372
233⁄4 (603) Offset 120 750 25 (3.9) 1.5 (0.68) Standard SGA1J23NO1 OT-2475 OT-2407 SS1391 SS2381
233⁄4 (603) Offset 240 750 25 (3.9) 1.5 (0.68) Stock SGA1J23NO2 OT-2475 OT-2407 SS1402 SS2392
233⁄4 (603) Offset 120 1000 34 (5.3) 1.5 (0.68) Stock SGA1J23NO7 — OT-2401 — SS2401
233⁄4 (603) Offset 240 1000 34 (5.3) 1.5 (0.68) Stock SGA1J23NO3 — OT-2401 — SS2412
233⁄4 (603) Offset 240 1500 51 (7.9) 1.5 (0.68) Stock SGA1J23NO4 — OT-2415 — —
233⁄4 (603) 1-on-1 240 250 8 (1.2) 1.5 (0.68) Standard SGA1J23NT1 S-2425 — SD1322 —
233⁄4 (603) 1-on-1 240 500 17 (2.6) 1.5 (0.68) Stock SGA1J23NT3 S-2450 S-2404 SD1342 SD2322
233⁄4 (603) 1-on-1 240 750 25 (3.9) 1.5 (0.68) Stock SGA1J23NT5 — S-2407 — SD2352
233⁄4 (603) 1-on-1 120 1000 33 (5.1) 1.5 (0.68) Stock SGA1J23NT6 — S-2401 — SD2361
233⁄4 (603) 1-on-1 240 1000 33 (5.1) 1.5 (0.68) Standard SGA1J23NT7 — S-2401 — SD2372
233⁄4 (603) 1-on-1 240 1500 50 (7.8) 1.5 (0.68) Standard SGA1J23NT8 — S-2415 — —
251⁄2 (648) Offset 120 500 16 (2.5) 1.7 (0.77) Stock SGA1J25JO1 OT-2550 — SS1421 —
251⁄2 (648) Offset 240 500 16 (2.5) 1.7 (0.77) Stock SGA1J25JO2 OT-2550 — SS1432 —
251⁄2 (648) Offset 120 750 23 (3.6) 1.7 (0.77) Standard SGA1J25JO3 OT-2575 OT2507 SS1441 SS2421
251⁄2 (648) Offset 240 750 23 (3.6) 1.7 (0.77) Stock SGA1J25JO4 OT-2575 OT-2507 SS1452 SS2432
251⁄2 (648) Offset 240 1000 31 (4.8) 1.7 (0.77) Stock SGA1J25JO5 — OT-2501 — SS2452
263⁄4 (680) Offset 240 700 21 (3.3) 1.7 (0.77) Stock SGA1J26NO1 OT-2670 — SS1472 —
263⁄4 (680) Offset 240 1000 29 (4.5) 1.7 (0.77) Stock SGA1J26NO2 — OT-2601 — SS2472
301⁄2 (775) Offset 120 750 19 (2.9) 2.0 (0.91) Standard SGA1J30JO2 OT-3075 OT-3007 SS1481 —
301⁄2 (775) Offset 240 750 19 (2.9) 2.0 (0.91) Stock SGA1J30JO3 OT-3075 OT-3007 SS1492 SS2482
301⁄2 (775) 1-on-1 240 750 19 (2.9) 2.0 (0.91) Stock SGA1J30JT1 S-3075 S-3007 SD1452 —
CONTINUED
® ®
➀ Chromalox and Wellman code numbers are used as a cross reference to help in selecting the • Stock delivery, same day
equivalent Watlow code number. Chromalox® sizes 27 in. (686 mm) and longer, and all Wellman® • Standard delivery, 3 working days
sizes, will have mounting slot center to center distances 1⁄8 in. (3.2 mm) less than Watlow spacing.

WATLOW® 523
Strip/Clamp-On Heaters

375 High-Temperature Strip Heaters

Heater Code Numbers (Continued)
Watt Approx. Chromalox® Code No. ➀ Wellman® Code No. ➀
Width Length Power Density Net Wt. Code Rust Resist. Chrome Stl. Aluminized Chrome Stl.
in. (mm) in. (mm) Term. Volts (Watts) W/in2 (W/cm2) lbs (kg) Delivery Number Iron Sheath Sheath Steel Sheath Sheath
11⁄2 (38) 331⁄2 (851) Offset 240 750 17 (2.6) 2.2 (1.0) Stock SGA1J33J01 OT-3375 OT-3307 SS1522 SS2522
331⁄2 (851) 1-on-1 240 1000 22 (3.4) 2.2 (1.0) Standard SGA1J33JT1 — S-3301 — SD2472
357⁄8 (911) Offset 120 1000 21 (3.3) 2.3 (1.0) Standard SGA1J35R04 OT-3610 — SS1531 —
357⁄8 (911) Offset 240 1000 21 (3.3) 2.3 (1.0) Stock SGA1J35R03 OT-3610 — SS1542 SS2532
357⁄8 (911) Offset 240 1500 31 (4.8) 2.3 (1.0) Stock SGA1J35R01 — OT-3601 SS2552 —
357⁄8 (911) 1-on-1 240 1000 21 (3.3) 2.3 (1.0) Stock SGA1J35RT1 S-3610 S-3601 SD1492 SD2492
381⁄2 (978) Offset 120 1000 19 (2.9) 2.5 (1.1) Standard SGA1J38J02 OT-3810 OT-3801 SS1581 SS2561
381⁄2 (978) Offset 240 1500 29 (4.5) 2.5 (1.1) Stock SGA1J38J03 — OT-3815 — —
421⁄2 (1080) Offset 240 1500 26 (4.0) 2.8 (1.3) Stock SGA1J42J01 — OT-4315 SS1632 SS2632
477⁄8 (1216) Offset 240 2250 34 (5.3) 3.1 (1.4) Stock SGA1J47R01 — OT-4822 — —

➀ Chromalox® and Wellman® code numbers are used as a cross reference to help in selecting the • Stock delivery, same day
equivalent Watlow code number. Chromalox® sizes 27 in. (686 mm) and longer, and all Wellman® • Standard delivery, 3 working days
sizes, will have mounting slot center to center distances 1⁄8 in. (3.2 mm) less than Watlow spacing.
Note: 5⁄16 in. x 1⁄2 in. (7.9 mm x 13 mm) mounting slots are supplied on all 375 strip heaters. Tabs can be removed upon request. Also,
note Watlow code number specifies the 375 strip heater comes with an aluminized steel sheath. If a special sheath material is
required, such as stainless steel, please contact your Watlow representative for material availability.

524 WATLOW®
Strip/Clamp-On Heaters

FIREBAR® Clamp-On Heaters

FIREBAR® heating elements provide added heating

performance over standard round tubular heating
elements—especially for immersion applications in
petroleum based liquids that require high kilowatts.
The FIREBAR’s unique flat surface geometry packs more
power in shorter elements and assemblies, along with a
host of other performance improvements.
These include:
• Minimizing coking and fluid degrading
• Enhancing the flow of fluid past the element’s surface
to carry heat from the sheath
• Improving heat transfer with a significantly larger
Nickel-Chromium
boundary layer allowing much more liquid to flow up Resistance Wire
Metal Sheath
and across the sheath’s surface MgO Insulation
FIREBAR elements are available in single- and
double-ended constructions with one inch or
5
⁄8 inch heights. These two configuration variables make
it possible to use FIREBAR elements instead of round
Wire to Pin 360˚
tubular elements in virtually all applications. Fusion Weld Flexible Lead Wires

One-Inch Double-Ended FIREBAR Element and

Lead Configurations

Nickel-Chromium Metal Sheath

Resistance Wire
MgO Insulation

Wire to Pin 360°

Fusion Weld Flexible Lead Wires

⁄8-Inch Double-Ended FIREBAR Element and

5

Lead Configurations

For detailed product and ordering

information, see the full FIREBAR product
section located on pages 91 through 109.

WATLOW® 525
Strip/Clamp-On Heaters

Thick Film Conduction Heaters

Watlow’s 430 stainless steel thick film conduction heaters
are ideal for use in many applications where fast response
and uniformity are essential. A clamp-on thick film heater
provides the best possible combination of heat transfer,
thermal efficiency and temperature uniformity.
These high performance heaters use thick film technology
to provide maximum temperature response in a low profile
package. This technology can be applied in areas where
space is at a premium or where conventional heaters
cannot be used because of limited voltage and wattage
combinations.
Thick film conduction heaters provide a low-profile
heater in a variety of shapes. These shapes include
two-dimensional circular and rectangular forms. Due to
the direct surface contact, thick film heaters ensure
efficient heat transfer through thermally stable
substrates and precise resistance trace patterns. Dielectric
Glass
Layers
Performance Capabilities
• Maximum substrate temperature up to 1025°F (550°C),
contact your Watlow representative for applications
over 842°F (450°C)
Resistor Circuit Trace 430 SS
• Watt densities up to 75 W/in2 (11.6 W/cm2) Substrate

• Maximum voltage up to 240V

Features and Benefits Typical Applications
Watt densities up to 75 W/in (11.6 W/cm ) for
2 2
• Food warming cabinets
clamp-on applications • Load dump resistors
• Allows for precise, repeatable wattage distribution and
• Seal bars
uniform temperature distribution
• Deposition chamber lids
UR® File #E52951 CSA available
• Conforms with applicable CE directives
Threaded stud termination
• Produces strong, trouble-free connections, see
Termination Assembly drawing on page 502.

For detailed product and ordering

information, see the full Thick Film Conduction
product section located on pages 501 through 502.

526 WATLOW®
Band/Barrel Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Band/Barrel Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Mineral Insulated (MI) Stainless steel 1400 760 100 15.5 529

Band/Barrel Heaters

WATLOW® 527
528 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

The MI band heater from Watlow® is a high-performance
heater. Its performance and name are derived from
Watlow’s exclusive mineral insulation—a material with
much higher thermal conductivity than mica and hard
ceramic insulators used in conventional heaters.
A thin layer of the “high” thermal conductive MI material
is used to electrically insulate the element wire from the
inside diameter of the heater sheath. A thicker, “low”
thermal conductivity layer backs up the element wire
directing the heat inward toward the part being heated.
The result is more efficient heat transfer, which lowers
element wire temperatures and increases heater life.

Performance Capabilities
• Heater operating temperatures to 1400°F (760°C)
• Watt densities to 100 W/in2 (15.5 W/cm2) available on
large diameter barrel bands
• Maximum voltage to 480V

Features and Benefits

High thermal conductivity of MI and low mass
construction
• Gives an almost instant response to temperature
Thick Low Coiled or Sinuated
control Wire Element
Conductivity
• Eliminates thermal lag and temperature overshoot MI Backing
associated with ceramic knuckle heaters
Thin High
Operating temperatures up to 1400°F (760°C) Conductivity
• Allows safe melting of resins such as PEEK™, Teflon®, MI Insulation

Ultem® and Zytel®

SS Sheath
Higher watt densities
• Contributes to faster heat-up and throughput for
increased productivity Element Wire in
Mineral Insulation
Stainless steel cover and side fold design
• Resists contamination from overflow of plastic or other
free-flowing materials
Attached clamp bars
• Eliminates cumbersome clamping straps, making
installation easier
Typical Applications
• Extruders
• Blown film dies
• Injection molding machines
• Other cylinder heating applications

WATLOW® 529
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Applications and Technical Data

The Physical Limitations of Variations table shows the If the application requires a heater exceeding the
availability of widths, inside diameters and terminations limitations shown, contact your Watlow representative.
for Watlow’s MI band and barrel heaters. To make sure
the available terminations will meet the applications
needs, refer to the illustrations of termination variations
in this section.

Physical Limitations of Variations

I.D. Available — in. (mm)
1 pc. Construction Expandable 2 pc. Construction
Width Min. Max. Min. Max. Min. Max.
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Available Terminations

1 (25.0) 1 (25) – 6 (152) 3 (76) – 12 (305) 3 (76) – 12 (305) All

1 3⁄8 (34.9) 1 (25) – 3 (76) 3 (76) – 6 (152) 3 (76) – 6 (152) All - Except SLE
1 1⁄2 (38.0) 1 (25) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
2 (51.0) 11⁄4 (32) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
2 1⁄2 (64.0) 11⁄4 (32) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
3 (76.0) 11⁄2 (38) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
3 1⁄2 (89.0) 13⁄4 (45) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All - Except 90° “B” Leads
4 (102.0) 2 (51) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
4 1⁄2 (114.0) 21⁄4 (57) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
5 (127.0) 21⁄2 (64) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) All - Except 90° “B” Leads
5 1⁄2 (140.0) 23⁄4 (70) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) Post Terminals, SLE only
6 (152.0) 3 (76) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) All
7 (178.0) 4 (102) – 14 (356) Post Terminals, SLE only

General Limitations Gaps

• Maximum width of 1 in. (25 mm) diameter heater is • ≤ 3 in. = 1⁄8 in. nominal
11⁄2 in. (38 mm) • 3 in. ≤ 6 in. = 1⁄4 in. nominal ±1⁄8 in.
• Maximum heater width: 2x heater diameter • 6 in. ≤14 in. = 3⁄8 in. nominal ±1⁄8 in.
• Minimum I.D. for Type B, C, E and H leads: • >14 in. = 1⁄2 in. nominal ±1⁄4 in.
1 in. (25 mm)
• Minimum I.D. for Type B—90° leads: 11⁄8 in. (28.6 mm)
• Maximum lead amperes: 12.5A per pair
• SLE maximum: 17.0A
• Maximum amperes (post terminals): 30A per pair
• Minimum diameter and width for SLE: 4 in. x 11⁄2 in.
(102 mm x 38 mm) width
• 90° leads not available over 250VAC
• Minimum I.D. for post terminals: 11⁄4 in. (32 mm)
• Actual width for 7 in. (178 mm) wide heater:
67⁄8 in. (174.6 mm)

530 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Applications and Technical Data (Continued)

Calculating Watt Density To calculate the heated area:

Watt density is the amount of wattage per square inch of 1. Locate the no-heat factor from the chart below that
heated area. To determine watt density, divide the total corresponds to the type of heater being considered.
wattage by the heated area.
Factor
Watt Density = Total Watts Type in.
Heated Area 1 pc. lead unit Type B, C,
H, E or 90°B 1.37
1 pc. post terminal 1.60
To apply this equation, the term "heated area." must be 1 pc. expandable post term 3.18
defined. Heated area is the total contact surface of the 1 pc. expandable lead unit 3.00
True 2 pc. post term 3.20
heater less areas of no-heat found around terminals, True 2 pc. leads 2.74
mounting holes, etc. SLE 3.68
Heated Area = Total Contact Area - No-Heat Area
2. To use the formula below, insert the no-heat factors,
diameter and width (in inches).
Heated Area =
(3.14 x Diameter - No-Heat Factor) x Width

Maximum Allowable Watt Density • In applications where unusual operating conditions are
The following derating factors apply to the Maximum present, such as irregular mounting surfaces, contact
Allowable Watt Density chart, which are shown in both your Watlow representative for watt density limitations.
inches and millimeters. Please review these factors and • For two-piece units used in vertical applications, refer
the chart to determine the correct watt density curve for to Clamping Matrix Application Guide on page 532.
the application. • For applications where insulating blankets are used,
Derating Factors: multiply watt density by 0.75.
• For units over 2 in. (51 mm) in width, multiply watt
density by 0.80.

Maximum Allowable Watt Density

Watt Density - W/cm2
5 10 15 20 25 30 35

1300
700
1200
Allowable watt density for 11⁄2 in. wide
MI band heaters:
1100 • Moderate cycling 600
Part Temperature - °C
Part Temperature - °F

1000 6i • Heaters properly clamped

n.
(15 • Heaters mounted on a smooth cylinder 500
10
14

900 2m
in

3i
in.

m n.
.(

800 )I (76
25

.D 1 1/2
(35

400
1

. mm
4

700 in. (
2

38 m
m
6m

) I.
i

m
n

D. m) I
. (3

600
)I

.D.
m) I.

300
.D
05 m

500
D. & 2 P

400
200
mm) I.D.

300
iece

200 100

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230

Watt Density - W/in2

WATLOW® 531
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Applications and Technical Data (Continued)

• Review the Watt Density chart to ensure the • Description of guideline letters are at the bottom of
application does not exceed the maximum watt the MI Band Clamping Matrix Application Guide.
density at operating temperature after applying • Note: Upward arrows are up to and not including
derating factors. specified watt density. Downward arrows are greater
• Locate clamping guideline for unit diameter, width and than or equal to specified watt density.
watt density.

MI Band Clamping Matrix Application Guide

Dia. 8 > 10 10 > 12 12 > 14 14 > 16 16 > 18 18 > 20 20 > 22 22 > 24 24 > 26 26 > 28
1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1
1 2" 4 2" 1 2" 4 2" 1 2" 4 2" 1 2" 4 2" 1 2" 44 22" 1 2" 4 2" 1 2" 4 2" 1 2" 4 2" 1 2" 4 2" 1 2" 4 2"
Width
to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7" to 4" to 7"

80
75
70
Watt Density–W/in2

65 B Above Recommended Watt Densities

60 Contact your Watlow Representative
55 B
B
50
45 B B
40
35 B D
D D D D D D
30 A D D D D D D D
25 A
A
20 A A C
A C C C C C C
15 C C C C C C C
10
0
A = Clamp bars, expandable or one piece construction Width Clamp Points at Each Gap
B = Spring clamps, expandable or one piece construction ≥ 5 in. (127 mm) 3
C = Spring clamps, at one gap, welded barrel nuts at other gap ≥ 3 in. (76 mm) 2
D = Spring clamps, spring clamps at both gaps < 3 in. (76 mm) 1

Note: 1 in. (25 mm) wide heaters use welded barrel nuts rather than clamp bars.

532 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Termination Variations
Type B Type B - 180° Rotation
Stock Stock
12 in. 0.81 in.
0.36 in. (305 mm) (21 mm)
(9 mm)
0.16 in.
(4.1 mm)
0.16 in.
(4.1 mm) I.D.

I.D.

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)
Type C
Type B - 90° Rotation Stock
Non-Stock
0.625 in.
(15.9 mm)
Nom.

0.656 in.
(16.7 mm) Dia.
0.36 in.
(9 mm) 0.75 in.
0.191 in.
(4.9 mm) (19 mm) Nom.
0.557 in.
(14.1 mm)

I.D.

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)

Leads Type B, Type B - 90° rotation, Type B - 180° 1.25 in. Width ±0.0625 in.
(1.6 mm)
rotation or Type C: Two fiberglass-insulated lead wires exit (32 mm)

in a single metal braid for good abrasion protection, lead

flexibility and wiring convenience. Leads are 2 in. (51 mm)
longer than braid. Shipped with 12 in. (305 mm) leads,
unless longer length is specified. To order, specify type
and length.

Post Terminals
Stock
0.625 in. (15.9 mm)
Nom.
0.16 in.
0.75 in.
(4.1 mm)
(19 mm)

1.25 in.
(32 mm)

Post terminals provide optimum connections. Screw

thread is 10-24. To order, specify post terminals
(metric threads available).

WATLOW® 533
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Termination Variations (Continued)

Type E Type H
Stock Stock

0.44 in. 0.656 in.

(11.2 mm) Dia.
(16.7 mm) Dia.
0.75 in.
0.191 in.
(19 mm) Nom.
0.656 in. (4.9 mm) 0.635 in.
(16.7 mm) Dia. (16.1 mm)
0.75 in.
0.191 in. (19 mm) Nom.
(4.9 mm) 0.635 in.
(16.1 mm) I.D.

I.D.

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)
1.25 in. Width ±0.0625 in.
(32 mm) (1.6 mm)
Type H: A flexible steel hose encloses the leads for
maximum abrasion protection. Leads are 2 in. (51 mm)
Type E: Loose metal braid encloses two fiberglass leads longer than hose. Shipped with 12 in. (305 mm) leads,
for good abrasion protection, lead flexibility and wiring unless longer length is specified. To order, specify
convenience. Leads are 2 in. (51 mm) longer than braid. Type H and length.
Shipped with 12 in. (305 mm) leads, unless longer length
is specified. To order, specify Type E and length.
Type K
Stock
Type F
Stock

0.656 in.
0.656 in. (16.7 mm) Dia.
(16.7 mm) Dia. 0.75 in.
0.191 in. (19 mm) Nom.
0.75 in.
0.191 in. (4.9 mm) 0.557 in.
(19 mm) Dia.
(4.9 mm) (14.1 mm)
0.635 in.
(16.1 mm)
I.D.
I.D.

1.25 in. Width ±0.0625 in.

1.25 in. Width ±0.0625 in. (32 mm) (1.6 mm)
(32 mm) (1.6 mm)

Type K: Flexible lead wires exit vertically from the heater.

Type F: Loose fiberglass sleeving encloses two fiberglass These leads can be bent adjacent to the heater
leads for additional insulation protection where high for a quick and easy connection. To order, specify
temperature or minor abrasion is present. Leads are Type K and length.
2 in. (51 mm) longer than the sleeving. To order, specify
Type F and length.

534 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Variations

Thermocouple Heavy Duty Strain Relief

0.25 in.
(6 mm)

Heavy duty strain relief is recommended for applications

where there is great stress or continued flexing of the
Spot Welded to leads. The strain relief is available on Type B,
Heater Sheath
Type B - 90° and Type B - 180° leads only. To order,
specify heavy-duty strain relief. Note: not available
with loose braid or fiberglass sleeving.
ASTM Type J or K thermocouples are available on lead
Type B with loose braid and fiberglass sleeving. They are Ground Wire
also available on E, F and H leads. The thermocouple
Insulated ground wire is available, contact your Watlow
junction, spot-welded to the heater sheath, provides a
representative.
signal for measuring relative heater temperature.
A separate thermocouple is available.
Expandable Heaters With Post Terminals
Type SLE or Leads

0.4375 in. Strain Relief

(11.1 mm)

1½ in. (38 mm) wide

and greater

Expandable heaters are two-piece units with a common

top metal allowing the heater to expand open to the full
diameter of the barrel. On expandable bands, each half
Two fiberglass lead wires exit a single, tightly woven metal
will be one half of the total wattage. Plus, on both
braid at a right angle on the expandable construction vs.
expandable and two-piece bands, each half will be rated
two sets of leads. The minimum diameter capability is
at full operating voltage, unless otherwise specified.
4 in. (102 mm). Minimum width capability is 11⁄2 in.
(38 mm). To order, specify Type SLE and length. MI band heaters 11⁄2 in. (38 mm) wide or greater will
have post terminals located next to the expansion joint.
Leads may be located anywhere along the circumference
except near the gap and at the expansion joint. Two sets
of leads required.
On 1 in. (25 mm) wide MI band heaters, post terminals
will be located 90° from the expansion joint. Leads may
be located anywhere along the circumference except
near the gap and at the expansion joint. Two sets of
leads are required. To order, specify expandable.
Expandable heaters are designed to be opened for
new installation only.

WATLOW® 535
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Variations (Continued)

Lead Wire Metallic Terminal Box

Heaters rated at less than 250VAC use UL approved
®
3½ in. for 3½-515⁄16 in. I.D.
lead insulation for operations to 480°F (250°C) as 4 in. for 6-28 in. I.D.
17⁄16 in.
standard. Lead insulation UL® rated for operation to 840°F (36.5 mm)
(450°C) is available for high-temperature applications
where the leads are shrouded or enclosed with the heater. 113⁄16 in.
(46 mm)
These leads are available in any of the Type B with loose
braid as well as Types E, F and H lead configurations. All
heaters rated at more than 250VAC use this wire. When
ordering, specify 850°F (450˚C) wire.

Ceramic Terminal Cover

Metallic terminal boxes are available from stock on 31⁄2 in.

inside diameter x 11⁄2 in. wide (89 mm x 38 mm) or larger
heaters. Terminal boxes, which attach directly to the heater,
Ceramic covers, with openings for leads, are screwed on act as a safety feature by covering the terminals. Conduit
to post terminals, providing a convenient, economical may be attached to the box through 7⁄8 in. (22.2 mm)
insulator. To order, specify code number Z-4918 and diameter holes in the ends of the box. Two-piece heaters
quantity. Ceramic terminal covers are also available in require two boxes. To order, specify terminal box.
metric, specify thread. Note: Ceramic terminal covers will
not fit on some stock expandable MI bands. Contact
your Watlow representative for more information
MI Band Heater with Holes

MI band heaters with holes are available on all widths

except 1 in. (25 mm) wide. Contact your Watlow
representative for hole sizes and location constraints.
To order, specify hole size and location. There is a
3 in. (76 mm) inside diameter minimum.

536 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Clamping Variations

Tig-Welded Barrel Nuts with Spring Tig-Welded Barrel Nuts

Loaded Clamping ¼ in. 2 Screw

5⁄16 in. 18 Screw

5.8 in. (147 mm)

0.75 in. 0.563 in.

(19 mm) (14.3 mm)
Tig Welded

An ideal way to provide access for instrumentation is to

specify an oversized gap between the heater ends. If the
Welded barrel nuts with spring loaded clamping are clamp bar screw interferes with the positioning of the
used during start-up to maintain a tight heater fit on instrumentation device, welded barrel nuts are
large barrels. This clamping variation for all MI band recommended (tig-welded barrel nuts are standard on
heaters greater than 14 in. (356 mm) in diameter and 1 in. (25 mm) wide MI band heaters). To order, specify
11⁄2 in. (38 mm) or greater in width. Refer to MI Band tig-welded barrel nuts and gap dimension
Clamping Matrix Application Guide. For smaller diameter when ordering.
heaters, it is an option and must be ordered separately.
To order, specify spring loaded clamping.
Low-Profile Clamp Bars
Low-Profile Tig-Welded Barrel Nuts
Low-profile barrel nuts are available on all widths.
Low-profile barrel nuts have a clearance of
I.D.
0.406 in. (10.3 mm), this will vary with heater diameter.
To order, specify low-profile tig-welded barrel nuts.
0.45 in.
(11.4 mm)
8-32 Screw

Low-profile clamp bars are available on both

1 in. (25 mm) and 11⁄2 in. (38 mm) wide heaters, for
wider widths contact your Watlow representative. Watlow
recommends not using low-profile clamping on diameters
and widths greater than 3 in. (76 mm) The bars are
1
⁄4 in. (6 mm) diameter with an 8-32 screw. To order,
specify low-profile clamp bars.

WATLOW® 537
 D ED Y
T
T EN ILI
B
Band/Barrel Heaters EXAPA
C

Extended Capabilities For

Mineral Insulated (MI) Band Heaters
Variations

High Temperature “Quick Disconnect” Outside Diameter Heater

European Style Plugs 3 in. (76 mm) min. O.D,
14 in. (356 mm) max.
4 in. 2 in.
(102 mm) (51 mm)

15⁄8 in.
(41.3 mm) 0.420 in.
2 7⁄8 in. (10.7 mm)
(73 mm)

2 ¼ in. 0.875 in.

(57 mm) (22.2 mm)

15⁄16 in.
(33.3 mm)

Two fiberglass-insulated lead wires rated to 840°F (450°C)

Vertical Horizontal exit a metal braid 180° opposite from gap, Type B outside
diameter designed and constructed to mate with inside
They provide the simplest and safest way to apply power
diameter of cylinders. Maximum width for outside
to band heaters. The combination of high-temperature
diameter heaters is 6 in. (152 mm). To order, specify
male and female “quick disconnect” plug assemblies
outside diameter and width of heater.
eliminates all live exposed terminals and electrical wiring
that can be a potential hazard to employees or machine.
Maximum 15 amperes at 240VAC, maximum 240V.
To order, specify vertical or horizontal European plug.

High Temperature “Quick Disconnect”

European Style Female Adapters

Right Angle Straight

Code# N6027AF049 Code# N6027ZZ028

Available as an accessory item that must be used in

conjunction with high-temperature “quick disconnect”
European style plugs. To order, specify code number
N2027AF049 or N6027ZZ028 and quantity.

538 WATLOW®
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Heater Code Numbers
Watt Approx.
I.D. Width Density Net Wt. Code
in. (mm) in. (mm) Construction Volts Watts W/in2 (W/cm2) Termination lbs (kg) Delivery Number
1 (25.0) 1 (25.0) 1 pc 120 150 92 (14.2) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN1
1 (25.0) 1 pc 120 100 61 (9.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN2
1 (25.0) 1 pc 120 200 122 (18.9) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN3
1 (25.0) 1 pc 240 200 122 (18.9) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN4
11⁄2 (38.0) 1 pc 240 300 106 (16.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN1
11⁄2 (38.0) 1 pc 120 300 106 (16.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN2
11⁄2 (38.0) 1 pc 240 200 70 (10.8) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN3
11⁄2 (38.0) 1 pc 120 200 70 (10.8) Type B,C,E, F or H 0.1 (0.05) Standard MB1A1JN4
11⁄2 (38.0) 1 pc 240 400 141 (21.8) Type B,C,E, F or H 0.1 (0.05) Standard MB1A1JN5
1 1⁄4 (32.0) 1 (25.0) 1 pc 240 250 104 (16.1) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN1
1 (25.0) 1 pc 120 250 104 (16.1) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN2
1 (25.0) 1 pc 240 300 124 (19.2) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN3
11⁄2 (38.0) 1 pc 240 350 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN1
11⁄2 (38.0) 1 pc 120 350 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN2
11⁄2 (38.0) 1 pc 240 450 112 (17.3) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN3
11⁄2 (38.0) 1 (25.0) 1 pc 240 300 93 (14.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN1
1 (25.0) 1 pc 120 300 93 (14.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN2
1 (25.0) 1 pc 240 200 62 (9.6) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN3
1 (25.0) 1 pc 120 200 62 (9.6) Type B,C,E, F or H 0.1 (0.05) Standard MB1J1AN4
1 (25.0) 1 pc 240 400 125 (19.3) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN5
11⁄2 (38.0) 1 pc 120 300 62 (9.6) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN1
11⁄2 (38.0) 1 pc 240 450 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN2
11⁄2 (38.0) 1 pc 240 300 62 (9.6) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN3
11⁄2 (38.0) 1 pc 240 600 116 (17.9) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN4
11⁄2 (38.0) 1 pc 240 300 62 (9.6) Post 0.2 (0.09) Standard MB1J1JP4
11⁄2 (38.0) 1 pc 240 450 96 (14.8) Post 0.2 (0.09) Stock MB1J1JP6
2 (51.0) 1 pc 240 450 57 (8.8) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN1
2 (51.0) 1 pc 240 300 42 (6.5) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN2
2 (51.0) 1 pc 240 900 125 (19.3) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN3
3 (76.0) 1 pc 240 500 45 (7.0) Type B,C,E, F or H 0.4 (0.18) Stock MB1J3AN1
3 (76.0) 1 pc 240 350 31 (4.8) Type B,C,E, F or H 0.4 (0.18) Stock MB1J3AN2
3 (76.0) 1 pc 240 1000 104 (16.1) Type B,C,E, F or H 0.4 (0.18) Standard MB1J3AN3
13⁄4 (45.0) 13⁄8 (34.9) 1 pc 240 450 83 (12.9) 36 in. 90° Type B 0.2 (0.09) Stock MB1N1GX3A
braid w/HD strain
relief
11⁄2 (38.0) 1 pc 240 300 47 (7.3) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN1
11⁄2 (38.0) 1 pc 120 300 50 (7.7) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN2
11⁄2 (38.0) 1 pc 240 700 110 (17.0) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN3
2 (51.0) 1 pc 240 750 86 (13.3) Type B,C,E, F or H 0.3 (0.14) Stock MB1N2AN1
2 (51.0) 1 (25.0) 1 pc 240 350 73 (11.3) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN1
1 (25.0) 1 pc 120 350 73 (11.3) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN2
1 (25.0) 1 pc 240 450 94 (14.5) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN3
1 (25.0) 1 pc 240 350 73 (10.3) 36 in. 90° Type B 0.2 (0.09) Stock MB2A1AX6B
braid w/HD strain
relief
CONTINUED

• Stock delivery, same day

• Standard delivery, 10 working days

WATLOW® 539
Band/Barrel Heaters

Mineral Insulated (MI) Band Heaters

Heater Code Numbers (Continued)
Watt Approx.
I.D. Width Density Net Wt. Code
in. (mm) in. (mm) Construction Volts Watts W/in2 (W/cm2) Termination lbs (kg) Delivery Number
2 (51.0) 11⁄2 (38.0) 1pc 240 400 53 (8.2) Type B,C,E, F or H 0.3 (0.14) Stock MB2A1JN1
11⁄2 (38.0) 1pc 240 1000 132 (20.4) Type B,C,E, F or H 0.3 (0.14) Standard MB2A1JN2
2 (51.0) 1pc 240 750 75 (11.6) Type B,C,E, F or H 0.4 (0.18) Stock MB2A2AN1
2 (51.0) 1pc 240 1200 125 (19.3) Type B,C,E, F or H 0.4 (0.18) Stock MB2A2AN2
2 (51.0) 1pc 240 750 75 (11.6) 36 in. 90° Type B 0.2 (0.09) Stock MB2A2AX2A
braid w/HD strain
relief
21⁄4 (57.0) 2 (51.0) 1pc 240 750 63 (9.7) 120 in. 180° Type B 0.2 (0.09) Stock MB2E2AX7
braid w/HD strain
relief
21⁄2 (64.0) 1 pc 240 1000 72 (11.2) Type B,C,E, F or H 0.5 (0.23) Stock MB2E2JN1
21⁄2 (64.0) 1 (25.0) 1 pc 240 400 63 (9.7) Type B,C,E, F or H 0.2 (0.09) Stock MB2J1AN1
11⁄2 (38.0) 1 pc 240 500 50 (7.7) Type B,C,E, F or H 0.4 (0.18) Stock MB2J1JN1
3 (76.0) 1 (25.0) 1 pc 240 400 54 (8.4) Post 0.3 (0.14) Stock MB3A1AP1
11⁄2 (38.0) 1 pc 240 500 40 (6.2) Post 0.4 (0.18) Stock MB3A1JP1
11⁄2 (38.0) 2 pc exp 230/460 525 53 (8.2) Post 0.4 (0.18) Stock ME3A1JP10
31⁄2 (89.0) 2 (51.0) 1 pc 240 800 42 (6.5) Post 0.7 (0.32) Stock MB3J2AP2
35⁄8 (92.1) 11⁄2 (38.0) 2 pc exp 230/460 650 51 (7.9) Post 0.5 (0.23) Stock ME3L1JP5
4 (102.0) 1 (25.0) 1 pc 240 700 62 (9.6) Post 0.4 (0.18) Stock MB4A1AP1
11⁄2 (38.0) 1 pc 240 800 48 (7.4) Post 0.6 (0.27) Stock MB4A1JP2
11⁄2 (38.0) 2 pc exp 230/460 625 43 (6.7) Post 0.6 (0.27) Stock ME4A1JP11
11⁄2 (38.0) 2 pc exp 230/460 725 50 (7.8) Post 0.6 (0.27) Stock ME4A1JP12
41⁄2 (114.0) 21⁄2 (64.0) 1pc 240 1250 40 (6.2) Post 1.0 (0.45) Stock MB4J2JP1
5 (127.0) 11⁄2 (38.0) 2 pc exp 240/480 1000 52 (8.1) Post 0.8 (0.36) Stock ME5A1JP8
51⁄4 (133.0) 11⁄2 (38.0) 2 pc exp 240/480 1000 48 (7.4) Post 0.8 (0.36) Standard ME5E1JP1
11⁄2 (38.0) 2 pc exp 230/460 600 29 (4.5) Post 0.7 (0.32) Stock ME5E1JP9
3 (76.0) 2 pc exp 230/460 1700 40 (6.2) Post 1.5 (0.68) Stock ME5E3AP5
41⁄2 (114.0) 2 pc exp 230/460 2400 38 (5.9) Post 2.2 (1.00) Stock ME5E4JP2
41⁄2 (114.0) 2 pc exp 230/460 2700 43 (6.6) Post 2.2 (1.00) Standard ME5E4JP3
51⁄2 (140.0) 11⁄2 (38.0) 2 pc exp 240/480 1000 46 (7.1) Post 0.9 (0.40) Stock ME5J1JP1
6 (152.0) 11⁄2 (38.0) 2 pc exp 240/480 1000 41 (6.4) Post 0.9 (0.40) Stock ME6A1JP2
61⁄2 (165.0) 11⁄2 (38.0) 2 pc exp 240/480 1250 47 (7.3) Post 1.0 (0.45) Stock ME6J1JP5
63⁄4 (171.0) 11⁄2 (38.0) 2 pc exp 230/460 815 29 (4.5) Post 0.9 (0.40) Standard ME6N1JP6
11⁄2 (38.0) 2 pc exp 230/460 1000 36 (5.6) Post 0.9 (0.40) Standard ME6N1JP7
4 (102.0) 2 pc exp 230/460 2600 35 (5.4) Post 2.5 (1.10) Stock ME6N4AP2
5 (127.0) 2 pc exp 230/460 3700 40 (6.2) Post 3.2 (1.50) Standard ME6N5AP3
6 (152.0) 2 pc exp 230/460 3750 33 (5.1) Post 3.8 (1.70) Standard ME6N6AP5
7 (178.0) 11⁄2 (38.0) 2 pc exp 240/480 1250 43 (6.6) Post 1.1 (0.50) Standard ME7A1JP4
71⁄2 (191.0) 11⁄2 (38.0) 2 pc exp 240/480 1500 47 (7.3) Post 1.1 (0.50) Stock ME7J1JP4
75⁄8 (193.7) 3 (76.0) 2 pc exp 230/460 1800 28 (4.3) Post 2.2 (1.00) Standard ME7L3AP1
8 (203.0) 11⁄2 (38.0) 2 pc exp 240/480 1250 37 (5.7) Post 1.2 (0.54) Stock ME8A1JP4
9 (229.0) 11⁄2 (38.0) 2 pc exp 240/480 1500 39 (6.0) Post 1.4 (0.64) Stock ME9A1JP1
91⁄2 (241.0) 3 (76.0) 2 pc exp 230/460 3000 37 (5.7) Post 2.6 (1.20) Stock ME9J3AP2
111⁄4 (286.0) 3 (76.0) 2 pc exp 230/460 2400 24 (3.7) Post 3.2 (1.50) Standard ME11E3AP2
5 (127.0) 2 pc exp 230/460 5100 31 (4.8) Post 5.2 (2.40) Stock ME11E5AP1

• Stock delivery, same day

• Standard delivery, 10 working days
Notes:
All lead units are available with any length Type B, C, E, F or Type H leads.
Type B 90° rotation not available from stock.

540 WATLOW®
Nozzle Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Nozzle Heaters Sheath Materials °F °C W/in2 W/cm2 Page
Mineral Insulated (MI) Stainless steel 1400 760 230 35.6 543
Thick Film Cylindrical 430 stainless steel 842 450 75 11.6 551
Pre-Coiled Cable Stainless steel 1200 650 152 23.5 553

Nozzle Heaters

WATLOW® 541
542 WATLOW®
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

The MI nozzle heater from Watlow® is a high-performance
heater. Its performance and name are derived from
Watlow’s exclusive mineral insulation—a material with a
much higher thermal conductivity than mica and hard
ceramic insulators used in conventional heaters.
A thin layer of the “high” thermal conductive MI material
is used to electrically insulate the element wire from the
inside diameter of the heater sheath. A thicker, “low”
thermal conductivity layer backs up the element wire,
directing the heat inward toward the heated part. The
result is more efficient heat transfer—a performance
solution lowering element wire temperatures and
increasing heater life.

Performance Capabilities
• Heater operating temperatures to 1400°F (760°C)
• Watt densities to 230 W/in2 (35.6 W/cm2) available on
small diameter nozzle nozzles Typical Applications
• Maximum voltage to 240V • Extruders
• Blown film dies
Features and Benefits
• Injection molding machines
Operating temperatures to 1400°F (760°C)
• Melts resins such as PEEK®, Teflon®, Ultem® • Other cylinder heating applications
and Zytel® safely
Higher watt densities
• Contributes to faster heat-up and throughput for
increased productivity
High thermal conductivity of MI and low mass
construction
• Gives an almost instant response to temperature
control
• Eliminates thermal lag and temperature overshoot
Stainless steel cover and side fold design
• Resists contamination by overflow of plastic or other
free-flowing materials
Permanently attached clamp bars
• Eliminates cumbersome clamping straps, making
installation easier

WATLOW® 543
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Applications and Technical Data

The Physical Limitations of Variations table shows the If the application needs a heater exceeding limitations
availability of widths, inside diameters and terminations shown, contact your Watlow representative.
for Watlow’s MI nozzle and barrel heaters. To make sure
the available terminations will meet the applications
needs, refer to the illustrations of termination variations
in this section.

Physical Limitations of Variations

I.D. Available — in. (mm)
1 pc. Construction Expandable 2 pc. Construction
Widths Min. Max. Min. Max. Min. Max.
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Available Terminations

1 (25.0) 1 (25) – 6 (152) 3 (76) – 12 (305) 3 (76) – 12 (305) All

1 3⁄8 (34.9) 1 (25) – 3 (76) 3 (76) – 6 (152) 3 (76) – 6 (152) All - Except SLE
1 1⁄2 (38.0) 1 (25) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
2 (51.0) 11⁄4 (32) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
2 1⁄2 (64.0) 11⁄4 (32) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
3 (76.0) 11⁄2 (38) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
3 1⁄2 (89.0) 13⁄4 (45) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All - Except 90° “B” Leads
4 (102.0) 2 (51) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
4 1⁄2 (114.0) 21⁄4 (57) – 14 (356) 3 (76) – 14 (356) 3 (76) – 28 (711) All
5 (127.0) 21⁄2 (64) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) All - Except 90° “B” Leads
5 1⁄2 (140.0) 23⁄4 (70) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) Post Terminals, SLE only
6 (152.0) 3 (76) – 14 (356) 3 (76) – 14 (356) 4 (102) – 28 (711) All
7 (178.0) 4 (102) – 14 (356) Post Terminals, SLE only

General Limitations Gaps

• Maximum width of 1 in. (25 mm) diameter heater is • ≤ 3 in. = 1⁄8 in. nominal
11⁄2 in. wide (38 mm). • 3 in. ≤ 6 in. = 1⁄4 in. nominal ±1⁄8 in.
• Maximum heater width: 2x heater diameter • 6 in. ≤14 in. = 3⁄8 in. nominal ±1⁄8 in.
• Minimum I.D. for Type B, C, E and H leads: 1 in. (25 mm) • >14 in. = 1⁄2 in. nominal ±1⁄4 in.
• Minimum I.D. for Type B—90° leads: 11⁄8 in. (28.6 mm)
• Maximum lead amperes: 12.5A per pair
• SLE maximum: 17.0A
• Maximum amperes (post terminals): 30A per pair
• Minimum diameter and width for SLE: 4 in. x 11⁄2 in.
(102 x 38 mm) width
• 90° leads not available over 250VAC
• Minimum I.D. for post terminals: 11⁄4 in. (32 mm)
• Actual width for 7 in. (178 mm) wide heater: 67⁄8 in.
(174.6 mm)

544 WATLOW®
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Applications and Technical Data (Continued)

Calculating Watt Density To calculate the heated area:

Watt density is the amount of wattage per square inch of 1. Locate the no-heat factor from the chart below
heated area. To determine watt density, divide the total corresponding to the type of heater being considered.
wattage by the heated area.
Factor
Watt Density = Total Watts Type in.
Heated Area 1 pc. lead unit Type B, C,
H, E or 90°B 1.37
1 pc. post terminal 1.60
To apply this equation, the term "heated area." must be 1 pc. expandable post term 3.18
1 pc. expandable lead unit 3.00
defined. Heated area is the total contact surface of the
True 2 pc. post term 3.20
heater less areas of no-heat found around terminals, True 2 pc. leads 2.74
mounting holes, etc. SLE 3.68
Heated Area = Total Contact Area - No-Heat Area
2. To use the formula below, insert the no-heat factors,
diameter and width (in inches).
Heated Area =
(3.14 x Diameter - No-Heat Factor) x Width

Maximum Allowable Watt Density • In applications where unusual operating conditions are
The following derating factors apply to the Maximum present, such as irregular mounting surfaces, contact
Allowable Watt Density chart, which are shown in both your Watlow representative for watt density limitations.
inch base and metric for your convenience. Please review • For two-piece units used in vertical applications, refer
these factors and the chart to determine the correct watt to Clamping Matrix Application Guide.
density curve for the application. • For applications where insulating blankets are used,
Derating Factors: multiply W/in2 (W/cm2) by 0.75.
• For units over 2 in. (51 mm) in width, multiply watt
density by 0.80.

Maximum Allowable Watt Density

Watt Density - W/cm2

5 10 15 20 25 30 35

1300
Allowable watt density for 11⁄2 in. (38 mm) wide 700
1200 MI nozzle heaters:
1100 • Moderate cycling 600
Part Temperature - °C
Part Temperature - °F

6i • Heaters properly clamped

1000 n.
(15 • Heaters mounted on a smooth cylinder 500
10
14

900 2m
in

3i
in.

m n.
.(

800 )I (76
25

.D 1 1/2
(35

. 400
mm
4

700 in. (
38 m
m
6m

) I.
12

600 D. m) I
)I

.D.
i n.
m) I.

300
.D
.
(305

500
D. & 2 P

400
200
mm) I.D.

300
iece

200 100

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230

Watt Density - W/in2

WATLOW® 545
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Termination Variations
Leads Type B, Type B - 90° rotation, Type B - 180° Type B—90° Rotation
rotation or Type C: Two fiberglass-insulated lead wires exit Non-Stock
in a single metal braid for good abrasion protection, lead 0.625 in.
(15.9 mm)
flexibility and wiring convenience. Leads are 2 in. (51 mm) Nom.
longer than braid. Shipped with 12 in. (305 mm) leads,
unless longer length is specified. To order, specify type 0.36 in.
and length. (9 mm)

Post Terminals
Stock
0.625 in. (15.9 mm) 1.25 in. Width ±0.0625 in.
Nom. (32 mm) (1.6 mm)
0.16 in.
0.75 in.
(4.1 mm)
(19 mm)

Type B - 180° Rotation

Stock

0.16 in.
(4.1 mm)

1.25 in. Width 0.625 in.

I.D.
(32 mm) (1.6 mm)

Post terminals provide optimum connections. Screw

thread is 10-24. To order, specify post terminals
(metric threads available). Width ±0.0625 in.
1.25 in.
(32 mm) (1.6 mm)

Type B
Stock
12 in. 0.81 in. Type C
0.36 in. (305 mm) (21 mm)
(9 mm)

0.16 in.
(4.1 mm)

I.D.
0.656 in.
(16.7 mm) Dia.

0.191 in. 0.75 in.

(4.9 mm) (19 mm) Nom.
0.557 in.
(14.2 mm)
1.25 in. Width ±0.0625 in.
(32 mm) (1.6 mm) I.D.

Width ±0.0625 in.

1.25 in.
(1.6 mm)
(32 mm)

546 WATLOW®
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Termination Variations (Continued)

Type E Type H
Stock Stock

0.44 in.
(11.2 mm) Dia. 0.656 in.
(16.7 mm) Dia.

0.75 in.
0.191 in. (19 mm) Nom.
0.656 in. (4.9 mm)
(16.7 mm) Dia. 0.635 in.
(16.1 mm)
0.75 in.
0.191 in. (19 mm) Nom.
(4.9 mm) 0.635 in.
(16.1 mm) I.D.

I.D.

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)
Width ±0.0625 in.
1.25 in.
(32 mm) (1.6 mm) Type H: A flexible steel hose encloses the leads for
maximum abrasion protection. Leads are 2 in. (51 mm)
Type E: Loose metal braid encloses two fiberglass leads longer than hose. Shipped with 12 in. (305 mm) leads,
for good abrasion protection, lead flexibility and wiring unless longer length is specified. To order, specify
convenience. Leads are 2 in. (51 mm) longer than braid. Type H and length.
Shipped with 12 in. (305 mm) leads, unless longer length
is specified. To order, specify Type E and length.
Type K
Stock
Type F
Stock

0.656 in.
(16.7 mm) Dia.
0.656 in. 0.75 in.
(16.7 mm) Dia. 0.191 in. (19 mm) Nom.
(4.9 mm) 0.557 in.
0.75 in. (14.2 mm)
0.191 in.
(19 mm) Dia.
(4.9 mm)
0.635 in.
(16.1 mm) I.D.

I.D.

1.25 in. Width ±0.0625 in.

(32 mm) (1.6 mm)
1.25 in. Width ±0.0625 in.
(32 mm) (1.6 mm) Type K: Flexible lead wires exit vertically from the heater.
These leads can be bent adjacent to the heater
Type F: Loose fiberglass sleeving encloses two fiberglass for a quick and easy connection. To order, specify
leads for additional insulation protection where high Type K and length.
temperature or minor abrasion is present. Leads are
2 in. (51 mm) longer than the sleeving. To order, specify
Type F and length.

WATLOW® 547
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Variations

Thermocouple Lead Wire

Heaters rated at less than 250VAC use UL® approved
lead insulation for operations to 480°F (250°C) as
standard. Lead insulation UL® rated for operation to 840°F
(450°C) is available for high-temperature applications
where the leads are shrouded or enclosed with the heater.
These leads are available in any of the Type B with loose
braid as well as Types E, F and H lead configurations. All
heaters rated at more than 250VAC use this wire. When
Spot Welded to
Heater Sheath ordering, specify 850°F (450˚C) wire.

Ground Wire
ASTM Type J or K thermocouples are available on lead Insulated ground wire is available, contact your Watlow
Type B with loose braid and fiberglass sleeving. They are representative.
also available on E, F and H leads. The thermocouple
junction, spot-welded to heater sheath provides a signal
Ceramic Terminal Cover
for measuring relative heater temperature. A separate
thermocouple is available.

Heavy Duty Strain Relief

Ceramic covers, with openings for leads, are screwed on

0.25 in.
to post terminals, providing a convenient, economical
(6 mm) insulator. To order, specify code number Z-4918 and
quantity. Ceramic terminal covers are also available in
Heavy duty strain relief is recommended for applications metric, specify thread. Note: Ceramic terminal covers
where there is great stress or continued flexing of the will not fit on some stock expandable MI nozzles.
leads. The strain relief is available on Type B, Type B— Contact your Watlow representative for more information.
90° and Type B—180° leads only. To order, specify
heavy-duty strain relief. Note: not available with loose
braid or fiberglass sleeving.

548 WATLOW®
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Clamping Variations

Tig-Welded Barrel Nuts Low-Profile Clamp Bars

¼ in. (6 mm) 2 Screw

I.D.

0.563 in.
(14.3 mm)
Tig-Welded 0.45 in.
(11.4 mm)
8-32 Screw

An ideal way to provide access for instrumentation is to Low-profile clamp bars are available on both
specify an oversized gap between the heater ends. If the 1 in. (25 mm) and 11⁄2 in. (38 mm) wide heaters, for wider
clamp bar screw interferes with the positioning of the widths contact your Watlow representative. Watlow
instrumentation device, welded barrel nuts are recommends not using low-profile clamping on diameters
recommended (tig-welded barrel nuts are standard and widths greater than 3 in. (76 mm). The bars are
on 1 in. [25 mm] wide MI nozzle heaters). To order, 1
⁄4 in. (6 mm) diameter with an 8-32 screw. To order,
specify tig-welded barrel nuts and gap dimension specify low-profile clamp bars.
when ordering.

Low-Profile Tig-Welded Barrel Nuts

Low-profile barrel nuts are available on all widths.
Low-profile barrel nuts also have a clearance of
0.406 in. (10.3 mm). This will vary with heater diameter.
To order, specify low-profile tig welded barrel nuts.

WATLOW® 549
Nozzle Heaters

Mineral Insulated (MI) Nozzle Heaters

Heater Code Numbers
Watt Approx.
I.D. Width Density Net Wt. Code
in. (mm) in. (mm) Construction Volts Watts W/in2 (W/cm2) Termination lbs (kg) Delivery Number
1 (25) 1 (25.0) 1 pc 120 150 92 (14.2) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN1
1 1 (25.0) 1 pc 120 100 61 (9.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN2
1 (25.0) 1 pc 120 200 122 (18.9) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN3
1 (25.0) 1 pc 240 200 122 (18.9) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1AN4
11⁄2 (38.0) 1 pc 240 300 106 (16.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN1
1 11⁄2 (38.0) 1 pc 120 300 106 (16.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN2
1 11⁄2 (38.0) 1 pc 240 200 70 (10.8) Type B,C,E, F or H 0.1 (0.05) Stock MB1A1JN3
11⁄4 (32) 1 (25.0) 1 pc 240 250 104 (16.1) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN1
1 1 (25.0) 1 pc 120 250 104 (16.1) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN2
1 (25.0) 1 pc 240 300 124 (19.2) Type B,C,E, F or H 0.1 (0.05) Stock MB1E1AN3
1 11⁄2 (38.0) 1 pc 240 350 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN1
1 11⁄2 (38.0) 1 pc 120 350 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN2
11⁄2 (38.0) 1 pc 240 450 112 (17.3) Type B,C,E, F or H 0.2 (0.09) Stock MB1E1JN3
11⁄2 (38) 1 (25.0) 1 pc 240 300 93 (14.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN1
1 1 (25.0) 1 pc 120 300 93 (14.4) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN2
1 1 (25.0) 1 pc 240 200 62 (9.6) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN3
1 (25.0) 1 pc 240 400 125 (19.3) Type B,C,E, F or H 0.1 (0.05) Stock MB1J1AN5
1 11⁄2 (38.0) 1 pc 120 300 58 (9.0) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN1
11⁄2 (38.0) 1 pc 240 450 87 (13.5) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN2
1 11⁄2 (38.0) 1 pc 240 300 58 (9.0) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN3
11⁄2 (38.0) 1 pc 240 600 116 (17.9) Type B,C,E, F or H 0.2 (0.09) Stock MB1J1JN4
1 11⁄2 (38.0) 1 pc 240 450 96 (14.8) Post 0.2 (0.09) Stock MB1J1JP6
2 (51.0) 1 pc 240 450 57 (8.8) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN1
2 (51.0) 1 pc 240 300 42 (6.5) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN2
2 (51.0) 1 pc 240 900 125 (19.3) Type B,C,E, F or H 0.3 (0.14) Stock MB1J2AN3
1 3 (76.0) 1 pc 240 500 45 (7.0) Type B,C,E, F or H 0.4 (0.18) Stock MB1J3AN1
1 3 (76.0) 1 pc 240 350 31 (4.8) Type B,C,E, F or H 0.4 (0.18) Stock MB1J3AN2
13⁄4 (45) 13⁄8 (34.9) 1 pc 240 450 83 (12.8) 36 in. 90˚ Type B braid 0.2 (0.09) Stock MB1N1GX3A
w/HD strain relief
11⁄2 (38.0) 1 pc 240 300 47 (7.3) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN1
3
1 ⁄4 11⁄2 (38.0) 1 pc 120 300 50 (7.7) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN2
11⁄2 (38.0) 1 pc 240 700 110 (17.0) Type B,C,E, F or H 0.2 (0.09) Stock MB1N1JN3
2 (51.0) 1 pc 240 750 86 (13.3) Type B,C,E, F or H 0.3 (0.14) Stock MB1N2AN1
2 (51) 1 (25.0) 1 pc 240 350 73 (11.3) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN1
2 1 (25.0) 1 pc 120 350 73 (11.3) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN2
1 (25.0) 1 pc 240 450 94 (14.5) Type B,C,E, F or H 0.2 (0.09) Stock MB2A1AN3
1 (25.0) 1 pc 240 350 79 (12.2) 36 in. 90˚ Type B braid 0.2 (0.09) Stock MB2A1AX6B
w/HD strain relief
2 11⁄2 (38.0) 1 pc 240 400 53 (8.2) Type B,C,E, F or H 0.3 (0.14) Stock MB2A1JN1
2 2 (51.0) 1 pc 240 750 73 (11.3) Type B,C,E, F or H 0.4 (0.18) Stock MB2A2AN1
2 (51.0) 1 pc 240 1200 125 (19.3) Type B,C,E, F or H 0.4 (0.18) Stock MB2A2AN2
2 (51.0) 1 pc 240 750 75 (11.6) 36 in. 90˚ Type B braid 0.2 (0.09) Stock MB2A2AX2A
w/HD strain relief
21⁄4 (57) 2 (51.0) 1 pc 240 750 63 (9.7) 120 in. 180˚ Type B 0.2 (0.09) Stock MB2E2AX7
braid w/HD
strain relief
21⁄2 (64.0) 1 pc 240 1000 72 (11.2) Type B,C,E, F or H 0.5 (0.23) Stock MB2E2JN1
2 ⁄2
1
(64) 1 (25.0) 1 pc 240 400 63 (9.7) Type B,C,E, F or H 0.2 (0.09) Stock MB2J1AN1
1
2 ⁄2 11⁄2 (38.0) 1 pc 240 500 50 (7.7) Type B,C,E, F or H 0.4 (0.18) Stock MB2J1JN1
• Stock delivery, same day

550 WATLOW®
 D ED Y
T
T EN ILI
B
Nozzle Heaters EXAPA
C

Extended Capabilities For

Thick Film Cylindrical Heaters

The innovative thick film heating technology from Watlow

provides the injection molding industry with a patented
high-performance, low profile hot runner nozzle heater.
The direct surface contact of the thick film material to the
cylindrical stainless steel sleeve creates optimal heat
transfer while the non-porous glass film prevents
moisture absorption which results in dielectric failure
in coiled heaters.
Thick film resistance heaters consist of a sandwich of
several different materials. These layers include a metal
substrate, a layer of glassy dielectric material, a resistor
layer and a final dielectric layer. Thick film heaters can be
designed to put the heat precisely where it is needed.
The heater also provides greater control over standard Features and Benefits
coiled cable heaters. The heater can have a customized Uniform thermal profile and ability to pattern
nozzle temperature profile. heater layout
Unlike coiled cable heaters, Watlow’s thick film nozzle • Provides uniform melt temperature for equal cavity
heater allows the thermocouple to be immersed directly filling and improved part quality
into the hot runner nozzle. This provides a distinct • Eliminates hot and cold spots
advantage over the design of commonly used coiled Low thermal mass
cable heaters which have internal thermocouples because • Allows quicker heat up and less thermal lag between
the actual nozzle temperature is measured, not the the heater and the nozzle
internal heater temperature.
Extremely low radial profile
US Patent Number 5,973,296 • Allows closer pitch—center-to-center distance—
between nozzles for high nozzle density and more
Performance Capabilities parts per mold
• 430 stainless steel sheath temperatures up to
Moisture-resistant, non-porous glass film
842°F (450°C)
construction
• Watt densities up to 75 W/in2 (11.6 W/cm2) • Eliminates need for soft starting
• Voltages ranging from 100 to 240V are available for • Minimizes current leakage
agency recognition
Agency Approvals
• UL® recognized
• CSA certified and CE mark

Typical Applications
• Hot runner nozzle

WATLOW® 551
 D ED Y
T
T EN ILI
B
Nozzle Heaters EXAPA
C

Extended Capabilities For

Thick Film Cylindrical Heaters
Technical Information

Substrate I.D. Distributed Wattage

Standard substrate I.D.s include: 0.375
No-heat Lead Termination Ring
• 0.296 in. (7.52 mm) 0.031
Typ.
• 0.375 in. (9.52 mm)
• 0.394 in. (10.00 mm)
• 0.454 in. (11.52 mm)
Zone A Zone B
• 0.502 in. (12.75 mm) Wattage Wattage

• 0.551 in. (14.00 mm)

0.375
• 0.627 in. (15.93 mm) No-heat Lead Termination Ring
0.031
• 0.752 in. (19.10 mm)
• 0.877 in. (22.28 mm)
H eater I.D.
• 1.002 in. (25.45 mm) + 0 .30 0 in.
( 7.6 mm)
Zone A Wattage Zone B Wattage Zone C Wattage

• 1.250 in. (31.75 mm)

• 1.539 in. (39.09 mm)
• 1.625 in. (41.27 mm)

Substrate Length Installation

• Lengths available starting from 1 in. (25 mm). Please The thick film nozzle heaters can be designed to provide
contact your Watlow representative for maximum a “sliding clearance fit” with the nozzle to deliver optimal
length. heater performance. This clearance fit allows for easy
insertion and removal of the heater and excellent heat
Voltage transfer without the need for clamping, anti-seize or heat
• Voltages ranging from 100 to 240V are available for sink compound. Do not use anti-seize or heat sink
agency recognition. Higher voltages are also available. compound with the thick film nozzle heater.

Precise Wattage Distribution

Thick film nozzle heaters rated up to 842˚F (450˚C) provide
superior temperature uniformity by putting the energy
exactly where it is needed.
Watlow thick film technology heaters offer distinct
competitive advantages over cable heater technology:
1. Uniform temperature profile
2. No requirement for clamping of the heater
3. High dielectric barrier with agency approvals eliminates
need for soft start
4. Lower heater operating temperatures
5. Precise and repeatable wattage distribution
6. Increased controllability of system
7. Increased productivity through decreased set up time

552 WATLOW®
Nozzle Heaters

Pre-Coiled Cable Nozzle Heaters

The Watlow pre-coiled, cable nozzle heater has been
formed into a compact, tightly wound coil to supply
360 degrees of heat. This heater features a 5 in.
(127 mm) long, no-heat tail section, which eliminates
failures in the adapter area due to overheating.
This cable nozzle heater is manufactured with Watlow’s
swaged compaction process. This process provides a
greater compaction of the MgO insulation than the
competitor’s rolling process. Compacting MgO insulation
into a solid mass results in excellent heat conductivity and
high dielectric strength.

Performance Capabilities
• Watt density up to 100 W/in2 (15.5 W/cm2)
• Possible operating temperature to 1200°F (650°C)
(Dependent on type of element wire used)
• 230 and 240V constructions

Features and Benefits

Low-profile construction
• Provides easy installation in the tight environment of Round or
multiple-gate molds Square Cable
No-Heat Section
No-heat tail section
• Reduces temperature at the adapter eliminating
failures due to overheating 2F Style Lead Orientation
Single tail with dual lead Single Tail
with Dual Lead
• Occupies less space in the wire raceway
430 SS Band Clamp with End
360° circumference heat Rollover to Retain Coil
• Provides even heating
Optional externally welded thermocouple to the
sheath
• Provides temperature measurement capabilities

Typical Applications
• Plastic injection molding equipment
• Hot runner molds

WATLOW® 553
Nozzle Heaters

Pre-Coiled Cable Nozzle Heaters

Technical Data
5 in. (127 mm) 3 16
/ in. (4.67 mm) Dia.
No-Heat Section

1.25 in.
(32 mm)
1 in.
(25 mm)

0.28 in. (7.1 mm)

0.094 in. (2.39 mm)

Dia. 304 SS Sheath

B"
A"

Coiled Nozzle Heaters Mounted on a

64 Cavity Plastic Injection Mold 22 Ga. Type “E”
#6-32 SS Socket Teflon® Leads
Head Cap Screws

Cable Heater Units (Coiled nozzle with clamp strap)

Lead Wire
Coil I.D. Clamp O.D. Clamp Width (Swaged-in)
Volts Watts in. (mm) in. (mm) in. (mm) No-Heat Teflon® Only Code Number

0.094 in. Diameter Round (with ±5% wattage tolerance), no lead protection available.
230 125 0.75 (19.0) 0.98 (24.9) 1.25 (32) 5 in. (127 mm) 36 in. (914 mm) 94PC30A1A
230 125 0.75 (19.0) 0.98 (24.9) 1.25 (32) only 72 in. (1829 mm) 94PC30A1D
230 250 0.75 (19.0) 0.98 (24.9) 1.25 (32) 36 in. (914 mm) 94PC30A2A
230 250 0.75 (19.0) 0.98 (24.9) 1.25 (32) 72 in. (1829 mm) 94PC30A2D
a
230 250 0.75 (19.0) 0.98 (24.9) 1.25 (32) 36 in. (914 mm) 94PC30A4A

0.102 in. Square Cross-Section (with ±5% wattage tolerance), no lead protection available.
230 125 0.75 (19.0) 1 (25.0) 1.25 (32) 5 in. (127 mm) 36 in. (914 mm) 102PS28A2B
230 125 0.75 (19.0) 1 (25.0) 1.25 (32) only 72 in. (1829 mm) 102PS28A2A
230 250 0.75 (19.0) 1 (25.0) 1.25 (32) 36 in. (914 mm) 102PS28A1B
230 250 0.75 (19.0) 1 (25.0) 1.25 (32) 72 in. (1829 mm) 102PS28A4A a
230 250 0.875 (22.2) 1.12 (28.5) 1.25 (32) 36 in. (914 mm) 102PS32A1A
• Delivery, 1 to 3 working days
a
Units have a 36 in. (914 mm) fiberglass insulated Type J thermocouple externally brazed to the heater sheath O.D.

0.058 in. Diameter Round Mini-Cable Nozzle Heater No-Heat Tail Section
(Coiled nozzle with axial clamp)
(with ±5% wattage tolerance)

Axial Access Clamp

0.058 in.
Round Cable

Coil I.D. Lead Length Clamp Width

in. (mm) Volts Watts in. (mm) in. (mm) Cable Type Code No.
0.75 (19) 240 268 72 (1829) 1.25 (32) Round Z5969
0.75 (19) 240 149 72 (1829) 1.25 (32) Round Z5968
• Delivery, 1 to 3 working days
Note: An optional Type J or Type K thermocouple can be externally brazed to the sheath O.D.

554 WATLOW®
Radiant Heaters

Max. Operating Typical Max.

Temperatures Watt Densities
Radiant Heaters Sheath Materials °F °C W/in2 W/cm2 Page

Radiant Heaters
®
RAYMAX Panel Stainless steel 2000 1095 30 4.7 557
Mineral Insulated (MI) Band Stainless steel 1300 700 30 4.7 571
and Strip Emitters

WATLOW® 555
556 WATLOW®
Radiant Heaters

RAYMAX® Panel Heaters

The diverse RAYMAX® radiant panel heater product line
from Watlow® allows for customers to solve virtually any
application requiring radiant heat.
Watlow’s capabilities cover a wide range of needs, from
contamination-resistant surfaces to fast responding
high-temperature panels.
Applying radiant heaters can be complicated. However,
Watlow’s engineering staff has the level of training and
expertise required to meet most application requirements.
Providing a high degree of technical support such as
conducting application testing at Watlow’s facility,
calculating the watt density and temperature requirements
and recommending system components such as sensors
and controllers. Typical Applications
The RAYMAX family of heaters are part of the • Thermoforming
custom capability offering except for stock • Food warming
RAYMAX 1120 heaters.
• Paint and epoxy curing
Performance Capabilities • Heat treating
• Maximum face temperature up to 2000°F (1095°C) • High-temperature furnaces
• Maximum watt densities up to 30 W/in2 (4.7 W/cm2) • Tempering and annealing processes
Features and Benefits
Variety of styles
• Matches the ideal temperature and watt density
requirements of your application Caution: Fire Hazard
Watlow engineering and application support Radiant heaters must not be operated
• Helps projects run smoothly in the presence of flammable vapors,
Custom designs gases or combustible materials
• Adaptable for particular needs such as special without proper ventilation and safety
wattage zoning precautions. Radiant heaters must
Watlow sensors and controllers are completely be properly wired and controlled to
compatible with RAYMAX heaters comply with all applicable electrical
codes.
• Offers a single-source thermal system that is reliable
and designed just for your application

WATLOW® 557
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1010

Designed to resist contamination, the RAYMAX 1010 is

ideal for use in screen printing, food warming and other
low-heat applications. The heater’s “sealed face” keeps
contaminants away from the heating element, and the
metal surface can be easily wiped or brushed clean
whenever needed.
The rugged all-metal construction results in a
shock-proof, shatter-proof heater, which is durable and
long lasting. No fragile glass, ceramic or fiber is used.

Performance Capabilities
• Face temperature: 1000°F (540°C) maximum
• Watt densities: 10 W/in2 (1.5 W/cm2) maximum
• 50 amperes maximum
• Maximum voltage to 480V

Features and Benefits

Uniform full surface heat source
• Provides better, more even heat
No reflectors
• Results in nothing to clean or replace
Convenient ready-to-use package
• Makes installation easier
One-inch thick backside insulation
Thermal Insulation Blanket
• Reduces losses
Optional Mounting Studs
Totally sealed version available
• Suitable for hose down applications
Repeatable temperature sensing options
• Increases accuracy
UL® component recognized versions are available High-
Sinuated
Element
Temperature Wire
Typical Applications Mica

• Drying screen-printed textiles

• Curing process coatings on circuit boards
• Food warming/cooking
Continuous SS Face With High
• Epoxy curing Emissivity Coating

• Thermoforming

558 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1010
Applications and Technical Data Specifications

Sizes and Ratings

Heater Dimensions Min. Max. Increments
Thickness: 13⁄4 in. (45 mm)
Width: in. (mm) 4 (102) 20 (508) 2 (50.8)
Voltage: Customer specified up to 480V.
Length: in. (mm) 10 (254) 68 (1727) 0.06 (1.6)
Note: Small heaters may not be able to be built at high 2 2
Area: in (cm ) 864 (5574) any
voltages. Contact your Watlow representative for specific
application. Note: Less than maximum length x width may exceed
maximum area.
Watt density: Up to 10 W/in2 (1.5 W/cm2), 50A max.
Face temperature: Up to 1000°F (540°C)
Typical peak energy wavelength: 3.5-4 microns

Overall Width =
Heated Width
1¾ in. (45 mm) 1½ in.
(38 mm)

½ in. (13 mm) 1½ in.

(38 mm)
Overall Length =
Heated Length

Options
• Terminal box
• Thermowell (VAT style thermocouple required)
• Thermocouple pocket (thermocouple required)
• Thermocouple welded to hot face
• Mounting studs
• Totally sealed construction
• Food-safe surface treatment

WATLOW® 559
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1120

The RAYMAX 1120 is a lightweight, yet sturdy and

durable radiant heater panel. The emitter sheath is
stainless steel with a black coating, which makes it a
highly efficient radiating surface. In addition, the heater’s
low mass allows rapid start-up and fast response
to controllers.
The patented RAYMAX heater features 1 in. (25 mm) wide
emitter strips, which are individually replaceable for lower
maintenance costs. Weighing only 5.5 lbs/ft2 (26.8 kg/m2),
the heater is easy to mount.

Performance Capabilities
• Face temperature: 1100°F (595°C) maximum
• Watt density: 20 W/in2 (3 W/cm2) maximum
• Maximum voltage to 480V
• UL® component recognized versions are available

Features and Benefits

Replaceable emitters
• Reduces your cost
High temperature mica
• Insulates nickel chromium resistance wire, permitting
longer heater life Aluminized Steel Case
High emissivity coating on emitter strips
• Improves radiant heating efficiency
7
⁄8 in. (22.2 mm) thick thermal insulation
• Backs the emitter strips to reduce backside losses High-Temperature Mica

Uniform full surface heat source

• Provides better, more even heat
Special requirements are easily met Thermal
• Assures availability of custom sizes and ratings Insulation
Blanket
Next day shipment
• Provides quick delivery to meet customer’s needs Sinuated Element Wire

1 in. (25 mm) Wide Replaceable SS

Typical Applications Emitter With High Emissivity Coating
• Thermoforming
• Textile drying
• Paint curing
• Powder coating fusing
• Shrink wrapping
• Circuit board soldering

560 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1120
Applications and Technical Data

Specifications Sizes and Ratings

Heater Dimensions Min. Max. Increments
Face Temperature: 1100°F (595°C) max.
Width: in. (mm) 1 (25) 36 (914) 1 (25.0)
Wattage: Watt densities up to 20 W/in2 (3 W/cm2)
Length: in. (mm) 6 (152) 94 (2388) 0.06 (1.5)
2 2
Area: in (cm ) 6 (38.7) 864 (5574.2) any Voltage: Customer specified up to 480V. Balanced
Note: Less than maximum length x width may exceed
3-phase available on unit widths divisible by three.
maximum area. Note: Small heaters may not be able to be built at high
voltages. Contact your Watlow representative for specific
application.
Terminals: Non-standard locations are available.
Please specify.
Tolerance: ±1⁄16 in. (1.6 mm)
Typical Peak Energy Wavelength: 3-3.5 microns

Overall Width =
Heated Width 19⁄16 in. (39.7 mm)
+ ½ in. (13 mm)

A B

1½ in.
(38 mm)
7⁄8 in. (22.2 mm)
Overall Length =
Heated Length
+ 1¼ in. (32 mm)

1½ in. 13⁄16 in.

(38 mm) (30.2 mm)

Panel Panel Approx.

Overall Size in. (mm) Heated Size in. (mm) Watt Density Net Wt. Code
Width Length Width Length Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
6 1⁄2 (165) 25 1⁄4 (641) 6 (152) 24 (610) 240 2880 20 (3.1) 6 (2.7) Stock P0624AX050
12 1⁄2 (318) 13 1⁄4 (337) 12 (305) 12 (305) 240 2880 20 (3.1) 6 (2.7) Stock P1212AX030
12 1⁄2 (318) 25 1⁄4 (641) 12 (305) 24 (610) 240 5760 20 (3.1) 12 (5.4) Stock P1224AX062
12 1⁄2 (318) 49 1⁄4 (1251) 12 (305) 48 (1219) 480 3-phase 11,520 20 (3.1) 24 (10.8) Stock P1248AX073
• Stock delivery, same day shipment
Note: • Panels are equipped with terminal box, thermocouple well with bayonet adapter and mounting studs.
• Radiant panels must be properly applied for safe operation.
• Please contact your Watlow representative with the application before ordering.

WATLOW® 561
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1220 and 2030

Easy to install and capable of high surface temperatures,

the RAYMAX 1220 and 2030 are ideal for many process
heating applications requiring “hot-face” temperatures
above 1000°F (540°C).
Each unit consists of a ceramic fiber heater mounted in
a 21⁄2 in. (64 mm) deep sheet metal case providing
thermal insulation. The case includes post terminals for
electrical connections and provides a mounting system
that can be used with virtually any flat ceramic fiber unit.
Since any of the flat unit heating element configurations
can be used—exposed sinuated, embedded coil or foil
elements—watt density and temperature capabilities
can be tailored to meet a specific radiant application.

Performance Capabilities
• RAYMAX 2030 (uses sinuated or coil elements):
temperatures up to 2000°F (1095°C); watt densities Heating Element
up to 30 W/in2 (4.7 W/cm2) (Sinuated Wire Shown)

• RAYMAX 1220 (uses an etched foil element): Mounting

temperatures up to 1200°F (650°C); watt densities Legs

up to 20 W/in2 (3 W/cm2)
• Maximum voltage up to 600V

Features and Benefits Thermocouple

Mounting
Lightweight, low mass design Clamp
• Allows fast response to controllers 1
⁄2 in. (13 mm)
2 in. (51 mm)
Ceramic Fiber
Self insulation with 21⁄2 in. (64 mm) thick Insulation
Thick Ceramic
Fiber Heater
mounting case
• Provides high efficiency
Thermocouple mounting clamp
• Makes process system control easier
Aluminized steel case
• Handles temperatures up to 1100°F (595°C)
Special hot-face heating patterns
• Provides a design specifically for an application using
an etched foil RAYMAX 1220

Typical Applications
• Conveyor furnaces
• High-temperature vessel heating
• Tempering and annealing processes for glass, wire,
ceramics and metals
• Coating, curing and drying of inks, paints, plastics
and films

562 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters Specifications

Weight: Under 6.5 lbs/ft2 (31.75 kg/m2)
RAYMAX 1220 and 2030
Voltage and Wattage: Ratings are based on the ceramic
Applications and Technical Data fiber heater module, which is mounted in the case. Up to
600VAC is possible.
Application Hints Terminals: Terminals are 1⁄4-20 threaded studs.
A thermocouple mounting clamp will be provided on one Two terminals plus ground for single-phase, and three
end of the case, with holes on both ends for alternate terminals plus ground for 3-phase. These are located on
locations. The clamp can be used with 1⁄8 in. (3.2 mm) the center line of the length unless otherwise specified.
O.D. sheath thermocouples. The clamp is 3⁄16 in. (4.8 mm) Terminals can be located anywhere along lines A and B
high, but can be removed for flush mounting*. (see illustration below), but not closer than 2 in. (51 mm)
The maximum recommended surface temperature of the to the case ends.
heater is based on the rating of the ceramic fiber heater Mounting Legs: Mounting legs come in either
module. This can vary from 2000°F (1095°C) at lower 1 in. (25 mm) or 3 in. (76 mm) length options. For
watt densities, to higher watt densities at reduced surface made-to-order units, mounting legs can be supplied
temperatures. Note: maximum wattages cannot be in any incremental length L from 1⁄2 in. (13 mm) to
achieved at the maximum temperatures simultaneously. 3 in. (76 mm). No slots are provided in legs less than
* ⁄16 in. (4.8 mm) and 1⁄4 in. (6 mm) are available upon request.
13 1 in. (25 mm) long.

Heater Dimensions Min. Max. Increments

Width: in. (mm) 2 (51) 30 (762) Any

Length: in. (mm) 6 (152) 52 (1320) Any

Note: Units will be 1⁄4 in. (6 mm) wider than the nominal size of the
ceramic fiber heater. Overall length is equal to heater length, but
thermocouple clamp not included in length.

¼ in. (6 mm)
1⁄8 in. (3.2 mm)* T/C Clamp

Overall Width = 9⁄32 in. x ½ in. Slot (7.1 mm X 13 mm)

Heated Width +¼ in. (6 mm) 2½ in.
+1⁄16 in. (1.6 mm) 3⁄8 in. (9.5 mm)
(64 mm)
-1⁄8 in. (3.2 mm) 3⁄8 in.
(9.5 mm)
L 13⁄16 in.
(30.2 mm)

3⁄8 in. A B
(9.5 mm)
7⁄8 in. 1½ in.
(22.2 mm) (38 mm)
Overall Length =
Heated Length
-1⁄16 in. (1.6 mm)

13⁄16 in.
1½ in. (30.2 mm)
(38 mm)

Options
Several options are available with RAYMAX 1220 and • Mounting studs and legs
2030 models. Contact your Watlow representative for • 3-phase construction
more information on any of the options.
• Thermocouple mounting tubes
• Single-phase non-standard location power terminals
• Alternate case materials
• Terminal box
• Zoning
WATLOW® 563
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1220

Ceramic Fiber with Foil Element

Panel Overall Size Panel Approx.
± 1⁄16 in. (1.5 mm) Nominal Heated Size in. (mm) Watt Density Net Wt. Code
Width Length Width Length Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
4 1⁄4 (108) 12 (305) 4 (102) 12 (305) 120 950 19.8 (3.1) 2.8 (1.3) Standard VP504A12F
4 1⁄4 (108) 24 (610) 4 (102) 24 (610) 240 1900 19.8 (3.1) 4.8 (2.2) Standard VP504A24F
8 1⁄4 (210) 12 (305) 8 (203) 12 (305) 240 1900 19.8 (3.1) 4.5 (2.1) Standard VP508A12F
8 1⁄4 (210) 24 (610) 8 (203) 24 (610) 240 3800 19.8 (3.1) 7.7 (3.5) Standard VP508A24F
• Standard delivery, contact your Watlow representative
All units in this table are suitable for use up to 1200°F (650°C) max. surface temperature.
➀ Thermocouple clasp is not included in the length.

RAYMAX 2030
Ceramic Fiber with Sinuated Element
Nominal Nominal
Heated Heated Approx.
Width Length Watt Density Net Wt. Code
in. (mm) in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
4 (102) 6 (152) 30 500 20.8 (3.2) 1.9 (0.9) Standard VP504A06T
1
12 (305) 120 925 19.3 (3.0) 3.1 (1.4) Standard VP504A12T
1
18 (457) 120 1400 19.4 (3.0) 4.1 (1.9) Standard VP504A18T
1
24 (610) 240 1850 19.5 (3.0) 5.2 (2.4) Standard VP504A24T
1
30 (762) 240 2250 19.6 (3.1) 6.3 (2.9) Standard VP504A30T
1
36 (914) 240 3200 22.2 (3.4) 7.4 (3.3) Standard VP504A36T
6 (152) 6 (152) 60 650 18.1 (2.8) 2.4 (1.1) Standard VP506A06T 1
12 (305) 120 1250 17.4 (2.7) 4.1 (1.9) Standard VP506A12T
18 (457) 240 2000 18.5 (2.9) 5.8 (2.6) Standard VP506A18T
24 (610) 120 2500 17.4 (2.7) 7.4 (3.3) Standard VP506A24T
24 (610) 240 2500 17.4 (2.7) 7.4 (3.3) Standard VP506A24U
30 (762) 240 3400 18.9 (2.9) 9.0 (4.1) Standard VP506A30T
36 (914) 240 4000 18.5 (2.9) 10.6 (4.8) Standard VP506A36T
8 (203) 12 (305) 120 1800 18.8 (2.9) 4.7 (2.4) Standard VP508A12T
1
18 (457) 240 3000 20.8 (3.2) 7.4 (3.3) Standard VP508A18U
24 (610) 240 3600 18.8 (2.9) 9.5 (4.3) Standard VP508A24T
30 (762) 240 5000 20.8 (3.2) 11.7 (5.3) Standard VP508A30T
36 (914) 240 6000 20.8 (3.2) 13.9 (6.3) Standard VP508A36T
CONTINUED

• Standard delivery, contact your Watlow representative

All units in this table are suitable for use up to 1800°F (982°C) max. surface temperature.
1
Vee sinuated

564 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 2030 (Continued)

Nominal Nominal
Heated Heated Approx.
Width Length Watt Density Net Wt. Code
in. (mm) in. (mm) Volts Watts W/in2 (W/cm2) lbs (kg) Delivery Number
10 (254) 12 (305) 120 2000 16.7 (2.6) 6.3 (2.9) Standard VP510A12T
18 (457) 120 3600 20.0 (3.1) 9.0 (4.1) Standard VP510A18T
24 (610) 240 4500 17.9 (2.8) 11.7 (5.3) Standard VP510A24T
30 (762) 240 6000 20.0 (3.1) 14.4 (6.5) Standard VP510A30T
36 (914) 240 7200 19.4 (3.0) 17.1 (7.8) Standard VP510A36T
12 (305) 12 (305) 120 2500 17.4 (2.7) 7.4 (3.3) Standard VP512A12T
12 (305) 240 2500 17.4 (2.7) 7.4 (3.3) Standard VP512A12U1
18 (457) 240 4000 18.5 (2.9) 10.6 (4.8) Standard VP512A18T
24 (610) 240 6000 20.8 (3.2) 13.9 (6.3) Standard VP512A24T
30 (762) 240 7200 20.0 (3.1) 17.1 (7.8) Standard VP512A30T
36 (914) 240 8400 19.4 (3.0) 20.3 (9.2) Standard VP512A36T1
14 (356) 12 (305) 240 3500 20.8 (3.2) 8.5 (3.8) Standard VP514A12T
18 (457) 240 4900 19.4 (3.0) 12.2 (5.5) Standard VP514A18T
24 (610) 240 7000 20.8 (3.2) 16.0 (7.3) Standard VP514A24T
30 (762) 240 8400 20.0 (3.1) 19.8 (9.0) Standard VP514A30T1
36 (914) 240/240 9800 19.4 (3.0) 23.6 (10.7) Standard VP514A36T
16 (406) 12 (305) 240 3600 18.8 (2.9) 9.5 (4.3) Standard VP516A12T
18 (457) 240 5700 19.8 (3.1) 13.9 (6.3) Standard VP516A18T
24 (610) 240 7100 18.5 (2.9) 18.2 (8.2) Standard VP516A24T
30 (762) 240/240 9600 20.0 (3.1) 22.5 (10.2) Standard VP516A30T
36 (914) 240/240 11500 20.0 (3.1) 26.8 (12.2) Standard VP516A36T

• Standard delivery, contact your Watlow representative

All units in this table are suitable for use up to 1800°F (982°C) max. surface temperature.
RAYMAX 1220 or 2030 heaters are assembly stock or standard. Delivery of assembly stock products is three working days.
Delivery of standard products is 15 working days.
1
Vee sinuated

Ordering Information
VP - Radiant Panels
To order, complete the code number
to the right with the information below:
1 2 3 4 5 6 7 8 9 * 10 11 12 13 14
V P 5 0 8 A 1 2 T- 0 0 0 0

Base Code Number

Modifications Options
0 = Case only
1 = 3 in. (76 mm) leg height and terminal box
4 = 4/20 mounting studs
5 = 4/20 mounting studs and terminal box
M = 1 in. (25 mm) leg height
R = 1 in. (25 mm) leg height and terminal box
W = Terminal box in standard location
Y = 3 in. (76 mm) leg height

WATLOW® 565
Radiant Heaters

RAYMAX Panel Heaters

RAYMAX 1330

The RAYMAX 1330 is the only radiant heater featuring

specially insulated heater emitter strips for higher
performance. Watlow developed a unique compacted
mineral insulation to electrically insulate the element wire,
with a result of superior heat transfer and higher operating
capabilities.
Because of its rugged stainless steel construction, the
RAYMAX 1330 will last longer. Plus, this heater features
a high emissivity black coating and a uniform, full surface
heat source for better efficiency.

Performance Capabilities
• Maximum face temperature: 1300°F (700°C)
• Maximum watt density: 30 W/in2 (4.7 W/cm2)
• Typical peak energy wavelength: 3-3.6 microns
• Maximum voltage to 480V

Features and Benefits

Field replaceable emitter strips
• Prevents the cost of buying a whole new radiant heater
Rugged metal construction
SS Insulation Cap With Thermal
• Protects heater from contaminants High-Performance
Insulation Blanket
Mineral Insulation
No reflectors
• Eliminates cleaning and replacement
No fragile glass or ceramic elements
• Prevents possible safety hazards
Backside insulation
SS Case
• Results in better heating efficiency Sinuated
Element
Responsive face temperature sensing options Wire
• Increases accuracy
3 in. (76 mm) Wide
High Emissivity Replaceable SS
Typical Applications Coating Emitter
• Thermoforming plastics and composites
• Circuit board soldering
• Heat shrinking of plastic

566 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters

Specifications
RAYMAX 1330
Applications and Technical Data Heater Dimensions Min. Max. Increments

Length: in. (mm) 12 (305) 30.5 (775) 0.06 (1.5)

Sizes and Ratings
Thickness: 2.46 in. (62.5 mm) Number of Heated Width Overall Width
Voltage: Customer specified up to 480V. Balanced Emitters in. (mm) in. (mm)
3-phase available on units with three or six emitters. 1 2.95 (74.9) 3.36 (85.3)
2 6.14 (155.9) 6.54 (166.1)
Note: Small heaters may not be able to be built at high
3 9.33 (236.9) 9.73 (247.1)
voltages. Contact your Watlow representative for specific
4 12.51 (317.8) 12.92 (328.2)
application. 5 15.70 (398.8) 16.11 (409.2)
Maximum Watt Density: 30 W/in2 (4.7 W/cm2) 6 18.89 (479.8) 19.29 (489.9)
Maximum Face Temperature: 1300°F (700°C) 7 22.08 (560.8) 22.48 (570.9)
8 25.26 (641.6) 25.67 (652.0)
Typical Peak Energy Wavelength: 3 microns
Standard Tolerances: ±1⁄16 in. (1.6 mm) Options
• Terminal box
• Thermowell
• Thermocouple welded to hot face
• Mounting studs

See Chart Above

2.464 in. (62.6 mm)

7⁄8 in. (22.2 mm)

1 in.
Overall Length = (25 mm)
Heated Length
+ 1.86 in. (47.2 mm)

WATLOW® 567
Radiant Heaters

RAYMAX Panel Heaters

Mounting Accessories Terminal Accessories

Mounting Studs Terminal Box

Standard ⁄4-20 x 1 ⁄2 in. (38 mm) or (M6-1 x 40) steel
1 1

studs are welded to the case. For best support, studs

should be approximately located on 12 in. (305 mm)
centers. Contact your Watlow representative for exact
locations on specific heaters. 1¾ in.
(45 mm)
Available with RAYMAX 1010, 1120, 1220, 1330
and 2030.

12 in.
(305 mm)
To protect electrical connections, a standard NEMA
Max octagon terminal box is available. The standard size is
39⁄16 x 39⁄16 x 11⁄2 in. (90.5 x 90.5 x 38 mm) with
12 in. knockouts for 1⁄2 in. (13 mm) conduit. Other NEMA
(305 mm)
Max sizes are also available.
Care should be taken to use lead wire capable of
withstanding the ambient temperatures.
Mounting Legs Available with RAYMAX 1010, 1120, 1220, 1330
and 2030.
Mounting legs are extensions of the steel end caps
with mounting slots for bolting directly to field support
members. There is no extra charge for legs. They can
be supplied in half inch increments from 0.5 in. (13 mm)
to 3 in. (76 mm). No slots are provided in legs less than
1 in. (25 mm) long.
For panels over 24 in. (610 mm) long, mounting studs
are recommended for the best panel support.
Available with RAYMAX 1120, 1220 and 2030.

9⁄32 in. x ½ in. Slot

(7.1 x 13 mm)

9⁄16 in.
13⁄16 in. (14.3 mm) Leg
(30.2 mm)
Height

3⁄8 in.
(9.5 mm)

Application note: Allow for some thermal expansion of

the heater case during operation. An expansion of up to
1 percent can occur when the case reaches its normal
maximum limit of 1100°F (595°C). If the equipment has
mounting screws to connect to the slots in the mounting
legs, allow for a small amount of extra length. If mounting
holes are used to interface with the mounting studs on
the back of the RAYMAX case, make sure the
holes are oversized. Also, use washers and avoid
overtightening.

568 WATLOW®
Radiant Heaters

RAYMAX Panel Heaters

Temperature Control

Thermowells Welded Thermocouple

1¼ in. (32 mm)

A thermowell allows for the use of a thermocouple with

a bayonet fitting to monitor heater temperature. The A thermocouple junction is welded to the emitting surface
thermowell is located on the back of the panel to allow to provide optimum temperature sensing accuracy and
easy access for thermocouple replacement. Spring responsiveness. This option permits the actual radiating
tension holds the tip of the thermocouple in contact for face temperature to be precisely monitored and
close control of the heater temperature. Thermocouple is controlled. The standard length of the thermocouple
not included. wire is 12 in. (305 mm).
Available with RAYMAX 1010, 1120 and 1330. Available with RAYMAX 1010, 1120 and 1330.

Thermocouple Clamps Thermocouple Pocket

A thermocouple pocket is welded to the emitting surface.

A thermocouple mounting clamp can be provided on the
The pocket accepts a 0.063 in. (1.6 mm) diameter
end of the heater case. The clamp is suitable for use
thermocouple (not included). This option provides
with 1⁄8 in. (3.2 mm) and 1⁄4 in. (6 mm) O.D. sheath
accurate temperature sensing and easy thermocouple
thermocouples, which should be bent 90° so the sensing
replacement.
tip is just above and lightly touching the hot face at an
element location. Available with RAYMAX 1010, 1120 and 1330.
Available with RAYMAX 1220, 1525 [1⁄8 in. (3.2 mm)
only], 1626 [1⁄8 in. (3.2 mm) only] and 2030.

WATLOW® 569
 D ED Y
T
T EN ILI
B
Radiant Heaters EXAPA
C

Extended Capability For

RAYMAX Panel Heaters
Mounting Accessories

Low Profile Zoning

This design may be required where mounting space is Watt densities can be varied across the entire width of
limited. For example, when converting existing equipment RAYMAX heaters. If desired, each zone can have an
or designs to radiant panels. individually controlled power supply.
Available options may vary from the standard units when Zoning can be very valuable when part of the product
you specify a low-profile design. Contact your Watlow requires more heat, or when it must compensate for heat
representative for further information. losses at the edges. By separately turning off part
Available with RAYMAX 1010, 1120, 1220 and 2030. of the heated width, it can adjust for various widths of
material.
Available with RAYMAX 1010, 1120, 1220, 1330 and
Wiring Raceway 2030.

3 in.
(76 mm)

1¾ in.
(45 mm)

A steel raceway provides electrical and physical protection

for all terminal connections. This can be particularly useful
for multi-zone panels.
Available with RAYMAX 1010, 1120, 1220, 1330
and 2030.

570 WATLOW®
 D ED Y
T
T EN ILI
B
Radiant Heaters EXAPA
C

Extended Capabilities For

Mineral Insulated (MI) Band
and Strip Emitters
These heaters are constructed using Watlow's
exclusive mineral insulation, which has high thermal
conductivity. The band and strip emitters are also
constructed of rugged stainless steel sheath with a
high emissivity coating. These heaters can operate
at temperatures to 1300°F (700°C), and 30 W/in2
(4.7 W/cm2).
Performance Capabilities
• Maximum operating temperature up to 1300°F (704°C)
• Maximum watt densities up to 30 W/in2 (4.7 W/cm2)
Sizes
Strip Emitters
Width: 2 in. (51 mm), 3 in. (76 mm)
Length: 6 in. (152 mm) minimum, 5/32 in. (4 mm)
31 in. (787 mm) maximum 1/2 in. (13 mm)

Band Emitters
9/16 in.
Width: 1 in. (25 mm), 2 in. (51 mm), (14.3 mm) Optional
Type K

2 15/16 in. (74.6 mm)

3 in. (76 mm) maximum T/C
• Segment Length: 6 in. (152 mm) minimum to
3/4 in. (19 mm)
42 in. (1067 mm) maximum
• Partial arcs to full 360° coverage, contact your
Watlow representative.
• High emissivity coating on inside standard. For high
emissivity coating on outside, contact your 1/4 in.
L
Watlow representative. (6 mm)
Overall = Heated + 13/16 in. (30.2 mm)
• Post terminals standard; high-temperature leads
available on bands only.
Options Mounting Clip (Part # MM6063)
• Mounting studs (For 3 in. (76 mm) wide strip heater)

• Mounting clips for 3 in. (76 mm) wide emitter strips,

part #MM6063
• Thermocouple welded to sheath
• Thermocouple pocket welded to sheath
• Bayonet fitting for VAT style thermocouple
Features and Benefits
Exclusive mineral insulation
• Combines dielectric strength and superior thermal Typical Applications
conductivity • Heating rotating drums and rollers
• Transfers heat rapidly to the sheath • Tube ovens
High thermal conductivity of MI • Small spot heating
• Gives an almost instant response to temperature • Heat shrinking and curing wire coatings
control
• Heat laminating wheels
• Eliminates thermal lag and temperature overshoot
associated with other heaters
WATLOW® 571
572 WATLOW®
Thermostats and Accessories

Thermostats
and Accessories Description Page
ST10 and ST207 Pre-set thermostats used with flexible heaters are available mounted to 575
the heater or as a separate device used to control process.
Bulb and Capillary Regulates temperature in non-critical applications within a preset range 578
and cycles heaters on and off.
Protective Wells Provides protection for thermostat bulbs and other sensors while 583
directly immersed in process fluids.

Thermostats and Accessories

WATLOW® 573
574 WATLOW®
Thermostats and Accessories

ST10 and ST207

Temperature Sensors
ST-207E
Watlow® offers several styles of sensors for use with
flexible heaters. These sensors are available as
preset or adjustable thermostats, thermocouples,
thermistors, RTDs or thermal fuses. They can be
integrally mounted (encapsulated in silicone rubber) to
sense the temperature of either the part or the heater
sheath. The thermostats can also be ordered separate
from the heater, allowing direct control of your process
temperature, if desired.
Pre-Set Thermostats ST-207
Several styles of non-adjustable, pre-set thermostats are
available from Watlow. Thermostats separate from the
heater are encapsulated in silicone rubber, and are
available with standard 12 in. (305 mm) leads unless ST-10
otherwise specified.
Thermocouples, thermistors, RTDs and thermal fuses
are usually mounted to the heater under a vulcanized
protective cap of silicone rubber sheath material.
This drawing shows a typical mounting style for a
thermocouple.
Note: Precise part temperature control with preset thermostats
requires prototyping and field testing.

Ref. Ref. 3/16 in.

3 8 in.
/ 11 16
/ in. (4.8 mm)
(9.5 mm) (17.5 mm)
3 4 in.
/ 34/ in.
(19 mm) (19 mm)
3/4 in.
(19 mm)
13/4 in. 11/4 in.
(45 mm) (32 mm)
21/2 in.
(64 mm)

11/2 in. 11/2 in.

(38 mm) (38 mm)

T-10 T-207 Thermocouple

Pre-Set Thermostats (Non-Adjustable)
Thermostat Maximum Volts Temperature Settings Agency Approvals
Model Watts AC Available °F (°C) UR cUR VDE
T-10 600/960 120/240 *125-300±10 (50-149±5) yes yes yes
T-207 1500 120/240 40/55±8 (4/13±4.4) yes yes yes
1500 120/240 60/75±8 (16/24±4.4) yes yes yes
1500 120/240 95/110±8 (35/43±4.4) yes yes yes
1500 120/240 145/160±8 (63/71±4.4) yes yes yes
Notes: • T-10 thermostats are manufactured for specific preset temperatures.
• When ordering a pre-set thermostat separate from the heater, Available in 25°F increments.
simply add the prefix S to the model number. (Example: ST-10) • Other temperature ranges and voltages are available on special order.
See next page. Minimum quantities apply, contact your Watlow representative
• Snap action preset temperatures on the T-207 are close/open settings. before ordering.

WATLOW® 575
Thermostats and Accessories

ST10 and ST207

Temperature Sensors (Continued)

Adjustable Thermostats Adjustable Thermostats Separate

The B-200 thermostat features a maximum rating of From Heater
1500 watts at 120/240VAC. The following temperature 15⁄8 in.
ranges are available: (41.3 mm)

• Model B-200-2: 100 to 500°F (40 to 260°C)

• Model B-200-3: 25 to 330°F (-5 to 165°C)
The B-200 thermostat can be integrally mounted to the 27⁄8 in.
(73 mm)
heater with a bonded protective cap of silicone rubber
sheath material.
⁄16"
11 1
⁄2 in.
Separate Heater Accessories Available — (13 mm)

Pre-Set Thermostats Separate From Heater B-200

These are offered to allow direct control of your process

temperature, so you’re not limited to controlling only the The Model B-200 adjustable thermostat can be ordered
heater temperature when using catalog heaters. Pre-set as a separate item. The same model numbers and
thermostats are encapsulated in silicone rubber with temperature ranges indicated under Adjustable
standard 12 inch leads. Thermostats are available. When ordering, simply note
The same temperature ranges, ratings and sizes are that you want the B-200 separate from the heater.
available on these thermostats. When ordering, add “S”
prefix to the model number to indicate “separate” item.
(Examples: ST-10 and ST-207)
Standard leads are 12 in. (305 mm) 18 gauge UL®1180
black leads.

0.50 in. (13 mm)

0.34 in. (8.6 mm)

2.25 in. (57 mm)

1.75 in. (45 mm)
1.25 in. (32 mm)

0.218 (5.5 mm)

Dia. Typ.

0.50 in. (13 mm)

0.50 in.
(13 mm) 1 in. (25 mm)
Ref.

Note: For direct control of air temperature as is required in enclosure

heating applications, specify thermostat model number ST-207E. This is
a modified ST-207 mounted on 1⁄32 inch thick G-10 circuit board with the
thermostat’s metal cap exposed to sense air temperature.

576 WATLOW®
Thermostats and Accessories

ST10 and ST207

Thermostat Ordering Information

To order, complete the

code number with the
information below: Tstat Part #- 0 0 _ _ _

Tstat Part # Options Sensors T10 Set °F Lead Lead

ST10 0 = None 0 = None A = 125 Insulation Length*
ST207 B = 150 1 = 1180 UL® R/C A = 8 in
ST207E (sense air) E = 175 2 = 1180 C-UL® R/C B = 12 in
B200-2* (100 - 500°F) F = 200 4 = 3134 18 GA E = 18 in
B200-3* (25 - 330°F) G = 225 6 = 1199 CSA F = 24 in
*Will not include any H = 250 9 = Type E Teflon® G = 30 in
lead options. J = 275 A = 1180VDE H = 36 in
K = 300 B = 1199VDE J = 40 in
K = 4 ft
T207 Set °F L = 5 ft
1 = 40/55 M = 6 ft
2 = 60/75 Standard lead for T207 is N = 7 ft
3 = 95/110 16 ga. black. P = 8 ft
4 = 145/160 Standard lead for T10 is 22 R = 9 ft
ga. black. S = 10 ft
T = 12 ft
U = 15 ft
V = 18 ft
W = 20 ft
Y = 22 ft
1 = 25 ft
2 = 30 ft
* Customer
specified length
must be noted in
inches when
ordering.

WATLOW® 577
Thermostats and Accessories

Bulb and Capillary

Thermostats regulate temperature in non-critical
applications. They sense temperature, within a preset
range and cycle heaters on and off to maintain the
set point.
Thermostats may be mounted inside a terminal enclosure
or remote mounted (separate from the heater assembly).
If using a remote mounted thermostat, be sure to order
the sufficient capillary tube length to permit installation.
All Watlow thermostats are normally closed circuit and
either single-pole, single-throw (SPST) or double pole,
single-throw (DPST). They can be used with or without
an enclosure.
Thermostat selection should be based on temperature
range, capillary tube length and sensor bulb size
(diameter/length).
Remote Mount Thermostat Assemblies
Warning
Remote mounted thermostat
assemblies can be supplied with the following enclosures: Do not use thermostats for high-limit sheath protection.
Thermostats fail in a closed circuit mode and will not cut
• General purpose (NEMA 1) power to the heaters. Limit control should be provided by
• Moisture resistant (NEMA 4) an isolated, redundant sensor and control system of the
• Explosion resistant (NEMA 7) appropriate type, design and installation.
• Explosion/moisture resistant (NEMA 7/4) Thermostats are precalibrated at the factory. No
• Dust resistant (NEMA 12) adjustment, other than selecting the desired operating
temperature, is required. All wiring should be performed
Pilot Light by qualified personnel and comply with the National
An optional pilot light gives visual indication whether the Electrical Code and other applicable state and
power supplied to the heating element(s) is on or off. local codes.
To order, please specify suffix code PL11. To help assure the correct thermostat is selected as well
Thermostat Conversion Kits as installed and wired properly, here are a few helpful
Kits are available to convert a heater’s general hints. Schematics are provided for interconnecting
purpose (NEMA 1) terminal enclosure to accept either a thermostats to single- and three-phase heaters.
single- or double-pole thermostat. The kit contains all the
necessary parts to change out the existing terminal
enclosure cover and mount the thermostat inside.
These are hardware and wiring kits only.
Single-pole conversion kit covers 1, 11⁄4 , 2 and 21⁄2
inch NPT screw plugs. To order, specify code
K492-000-35-(thermostat type).
Double-pole conversion kit covers 2 and 21⁄2 inch NPT
screw plugs. To order, specify code K492-000-34-
(thermostat type).
Celsius Dial Scale
Thermostats are shipped with Fahrenheit (°F) dial scales.
If your application requires a Celsius (°C) scale, order the
optional dial face.
To order, specify code CD. Scale will match thermostat
temperature range.

578 WATLOW®
Thermostats and Accessories

Bulb and Capillary

Technical Information

Application Hints Pilot Duty Wiring (Continued)

• Locate the thermostat where ambient temperatures SPST, 3-phase delta
do not exceed 150°F (65°C). 1 L1
• Mount the thermostat in an enclosure that is
compatible with the surrounding environment. 1 L2

• Immerse the entire sensing bulb in the media being 1 L3

heated.
• Make sure the sensing bulb is mounted away from the
SPST
heating element(s) to negate any undue influence on
the sensing bulb’s temperature “reading.” 120VÅ(ac)
P
• Keep the capillary tube insulated from electrical
connections.
• Do not use a thermostat for high-accuracy
SPST, 3-phase wye
temperature sensing. Use an appropriate
1 L1
thermocouple, RTD or thermistor and temperature
control.
• Do not use thermostats as a primary power switching
1 L3
device. Use a disconnect switch or circuit breaker to 1 L2

cut power when servicing.

SPST
• Interconnect the thermostat to the heater only if:
- The heater has one circuit 120VÅ(ac)
P

- The heater’s ampere draw is lower than the

thermostat’s rated ampacity at prescribed voltage.
• Interconnect either a single- or double-pole thermostat
with a single-phase heater when the supply voltage Interconnected Wiring
does not exceed 277VAC for SPST or 480VAC SPST, 1-phase
for DPST. SPST
1 L1
• Only interconnect three-phase delta heaters to DPST
thermostats.
P
• Use a single-pole thermostat for pilot duty where the
1 L2
thermostat is not interconnected with the heater, or
heater exceeds the volt/amp rating. DPST, 1-phase
DPST
1 L1
Pilot Duty Wiring
SPST, 1-phase P
1 L1

1 L2
1 L2

DPST, 3-phase delta

DPST
SPST
1 L1

120VÅ(ac) P
P
1 L2

1 L3

WATLOW® 579
Thermostats and Accessories

Bulb and Capillary

Technical Information (Continued)

Thermostats with Enclosures

General Purpose (NEMA 1) Single- and Double-Pole Explosion Resistant (NEMA 7) Single-Pole
3¼ in. 45⁄8 in.
(83 mm) (117.5 mm)
25⁄32 in. 35⁄16 in.
(54.8 mm) (84.1 mm)
3¼ in.
(2) ½ in. (83 mm)
(13 mm)

23⁄16 in. 55⁄16 in.

(55.6 mm) (134.9 mm)
63⁄8 in.
3 in. (161.9 mm)
(76 mm)

513⁄16 in.
(147.6 mm) Explosion Resistant (NEMA 7) Double-Pole
7¾ in.
(197 mm)

Moisture Resistant (NEMA 4) Single-Pole

7 in.
33⁄16 in. (178 mm)
(81 mm) 6 in.
(152 mm)

2¾ in.
(70 mm) 7⁄16 in.
(88 mm) ½ in. (13 mm)
6½ in.
(165 mm)

43⁄8 in. (2) 0.218 in.

(111.1 mm) (5.5 mm) Dia. Holes

6¼ in.
(164 mm)

215⁄16 in.
(74.6 mm)
8¾ in. 7⁄16 in.
(222 mm) (11.1 mm)

Moisture Resistant (NEMA 4) Double-Pole Cross-Reference For Order With

Replacement Thermostat This Number
69⁄16 in.
(166.7 mm) 202-0-21-1 (small knob) 1
202-0-21-2 (small knob) 202-0-21-2MB
202-0-21-4 2
202-0-21-5 2A
69⁄16 in.
(166.7 mm) 202-0-21-3 3
202-0-21-8 (small knob) 202-0-21-8M
202-0-21-6 3A
202-0-4-2 4
202-0-4-17 5A
202-0-4-16 7A
202-0-3-1 8
4¼ in. 202-0-3-3 9
(108 mm) 202-0-29-2 11
202-0-41-2 (small knob) 12A
6 in.
(152 mm)
If you only have the thermostat code number, use this
cross-reference chart.

580 WATLOW®
Thermostats and Accessories

Bulb and Capillary ®

®
Technical Information (Continued)

Thermostat
Control Temperature Ampacity @ Bulb Bulb Capillary Terminal Code Est. Net
Mode Type Range Differential Line Voltage Diameter Length Length Type No. Wt.
°F (°C) ˚F (˚C) 120 240 277 480 in. (mm) in. (mm) in. (mm) lbs (kg)
On-off Single- 30-110 (0-40) 8 (0) 25 25 22 — 0.250 (6) 43⁄4 (121) 18 (455) 1 1 (0.4)
Temp Pole 30-250 (0-120) 15 (8) 25 25 22 — 0.250 (6) 31⁄4 (85) 18 (455) #12 AWG 2 1 (0.4)
Control Single- 30-250 (0-120) 15 (8) 25 25 22 — 0.250 (6) 31⁄4 (85) 84 (2135) Stranded 2A 1 (0.4)
Throw 175-550 (80-290) 26 (14) 25 25 22 — 0.250 (6) 33⁄8 (85) 18 (455) Leads 3➀ 1 (0.4)
(SPST) 175-550 (80-290) 26 (14) 25 25 22 — 0.250 (6) 23⁄4 (70) 84 (2135) 3A ➀ 1 (0.4)
60-160 (15-70) 19 (10) 30 30 30 20 0.250 (6) 43⁄8 (110) 14 (355) #8-32 12A 1 (0.4)
Double- 40-110 (4-40) 12 (7) 30 30 30 10 0.250 (6) 69⁄16 (167) 36 (915) 4 2 (0.9)
Pole 60-250 (15-120) 12 (7) 30 30 30 10 0.250 (6) 61⁄2 (165) 48 (1220) Screw Lug 5A 2 (0.9)
Single- 100-550 (40-290) 22 (12) 30 30 30 10 0.250 (6) 71⁄16 (179) 48 (1220) 7A 2 (0.9)
Throw
(DPST)
On-off (DPST) 60-250 (15-120) 12 (7) 30 30 30 — 0.250 (6) 61⁄2 (165) 48 (1220) #10-32 8 2 (0.9)
with 100-550 (40-290) 22 (12) 30 30 30 — 0.188 (8) 12 (305) 48 (1220) Screw Lug 9 2 (0.9)
Manual
Reset (SPST) 350 ⑨ (180) — 30 30 20 — 0.250 (6) 31⁄2 (90) 36 (915) #10-32 11 1 (0.4)
Screw Lug

RAPID SHIP
• RS - Same day shipment up to 15 pieces
➀ UL® recognized only
⑨ Fixed temperature setting

WATLOW® 581
Thermostats and Accessories

Bulb and Capillary

Ordering Information

To order, complete the code number

to the right with the information below: Example: 2 W LTB

___ ___ ___

Thermostat Code Number

See chart above
Enclosure (Remote Mount Only)
S = General purpose (NEMA 1)
W = Moisture resistant (NEMA 4)
E = Explosion resistant (NEMA 7)
E/W = Explosion/moisture resistant (NEMA 7/4)
D = Dust resistant (NEMA 12)
Options
CD = Celsius dial scale
CB = Chrome bezel
LTB = Liquid-tight brass fitting (3⁄8 in. - 18 NPT)
PL11 = Pilot light, 120V only available on NEMA 4/7 and 7

582 WATLOW®
Thermostats and Accessories

Protective Wells
Protective wells isolate and protect thermostat bulbs and
other temperature sensors (thermocouples, RTDs or
thermistors). They allow inserting the sensing element
sufficiently into the media being heated without being
damaged.
Steel or stainless steel protective wells are available
in three lengths. They are supplied with 1⁄2 inch NPT
mounting and 3⁄8 inch-18 NPT internal thread for mating
to a liquid-tight bushing (LTB).
To order, specify the appropriate code number from the
table below.

Protective Wells
Plug and Immersed Est. Ship.
Thermowell B Dimension Code Wt. Internal 3/8 in. NPT 0.500 in. O.D.
Material in. (mm) Number lb (kg)
12 (305) PWS12 1 (0.5)
Steel 24 (610) PWS24 2 (1.0) Immersed Length
1/2 in. NPT B ± 1/4 in.(6 mm)
36 (915) PWS36 2 (1.0)
Stainless 12 (305) PWSS12 1 (0.5)
Steel 24 (610) PWSS24 2 (1.0)
36 (915) PWSS36 2 (1.0)

WATLOW® 583
584 WATLOW®
Reference Data

Reference Data
Power Calculations ........................................................................................................................587

Equations.........................................................................................................................................593

Wattage Requirements...................................................................................................................595

Tubular Elements and Assembly

Selection Guide...............................................................................................................................597

Reference Data

WATLOW® 585
586 WATLOW®
Reference Data

Power Calculations
Calculations for Required Heat Energy
The total heat energy (kWH or BTU) required to satisfy Equation for A and B
the system needs will be either of the two values shown (Absorbed watts-raising temperature)
below depending on which calculated result is larger.
lbs x Cp x °F
A. Heat required for start up
hrs x 3.412
B. Heat required to maintain the desired temperature
• lbs = weight of material
The power required (kW) will be the heat energy value
(kWH) divided by the required start up or working cycle • Cp = specific heat of material (BTU/lb x °F)
time. The kW rating of the heater will be the greater of • °F = temperature rise
these values plus a safety factor. • hrs = start-up or cycle time
The calculation of start up and operating requirements
consist of several distinct parts that are best handled Equation for C and D
separately. However, a short method can also be used for (Absorbed watts-melting or vaporizing)
a quick estimate of heat energy required. Both methods lbs x BTU/lb
are defined and then evaluated using the following hrs x 3.412
formulas and methods:
• lbs = weight of material
Short Method • BTU/lb = heat of fusion or vaporization
Start-up watts = A + C + 2⁄3L + safety factor • hrs = start-up or cycle time
Operating watts = B + D + L + safety factor
Equation for L
Safety factor is normally 10 to 35% based on application. (Lost conducted watts)
A = Watts required to raise the temperature of material
and equipment to the operating point, within the k x ft2 x °F
time desired in x 3.412
B = Watts required to maintain temperature of the • k = thermal conductivity (BTU x in./[ft2 x °F x hr])
material during the working cycle • ft2 = surface area
• °F = temperature differential to ambient
C = Watts required to melt or vaporize load material
during start-up period
D = Watts required to melt or vaporize load material
during working cycle

L = Watts lost from surfaces by:

• Conduction-use equation to the right
• Radiation-use heat loss curves
• Convection-use heat loss curves

WATLOW® 
Reference Data

Power Calculations
Conduction and Convection Heating

Absorbed Energy, Heat Required to Raise Heat Required to Melt or Vaporize a

the Temperature of a Material Material
Because substances all heat differently, different amounts In considering adding heat to a substance, it is also
of heat are required in making a temperature change. necessary to anticipate changes in state that might
The specific heat capacity of a substance is the quantity occur during this heating such as melting and vaporizing.
of heat needed to raise the temperature of a unit quantity The heat needed to melt a material is known as the latent
of the substance by one degree. Calling the amount of heat of fusion and represented by Hf. Another state
heat added Q, which will cause a change in temperature change is involved in vaporization and condensation.
∆T to a weight of substance W, at a specific heat of The latent heat of vaporization Hv of the substance is the
material Cp, then Q =w x Cp x ∆T. energy required to change a substance from a liquid to
a vapor. This same amount of energy is released as the
Since all calculations are in watts, an additional
vapor condenses back to a liquid.
conversion of 3.412 BTU = 1 Wh is introduced yielding:
Equation 1 Equation 2
QA or QB = w x Cp x ∆T QC or QD = w x Hf w x Hv
OR
3.412 3.412 3.412

QA = heat required to raise temperature of materials QC = heat required to melt/vaporize materials during
during heat-up (Wh) heat-up (Wh)
QB = heat required to raise temperature of materials QD = heat required to melt/vaporize materials
processed in working cycle (Wh) processed in working cycle (Wh)
w = weight of material (lb) w = weight of material (lb)
Cp = specific heat of material (BTU/Ib x °F) Hf = latent heat of fusion (BTU/Ib)
∆T = temperature rise of material (TFinal - TInitial)(°F) Hv = latent heat of vaporization (BTU/lb)
This equation should be applied to all materials absorbing Example: How much energy is required to melt 50 lbs
heat in the application. Heated media, work being of lead?
processed, vessels, racks, belts and ventilation air
Q = w x Hf
should be included.
= (50 lbs) x (9.8 BTU/Ib)
Example: How much heat energy is needed to change = 144 (Wh)
the temperature of 50 lbs of copper from 10 to 70°F? 3.412 BTU/(Wh)
Q = w x Cp x ∆T Changing state (melting and vaporizing) is a constant
temperature process. The Cp value (from Equation 1) of a
= (50 lbs) x (0.10 BTU/[lb x °F]) x (60°F)
= 88 (Wh) material also changes with a change in state. Separate
3.412 calculations are thus required using Equation 1 for the
material below and above the phase change temperature.

 WATLOW®
Reference Data

Power Calculations
Conduction and Convection Heating

Conduction Heat Losses Radiation Heat Losses

Heat transfer by conduction is the contact exchange of Radiation losses are not dependent on orientation of the
heat from one body at a higher temperature to another surface. Emissivity is used to adjust for a material’s ability
body at a lower temperature, or between portions of the to radiate heat energy.
same body at different temperatures.
Equation 3C—Radiation Losses
Equation 3A—Heat Required to Replace Conduction
Losses QL3 = A x FSL x e
QL1 = k x A x ∆T x te QL3 = radiation heat losses (Wh)
3.412 x L A = surface area (in2)
QL1 = conduction heat losses (Wh) FSL = blackbody radiation loss factor at surface
temperature (W/in2)
k = thermal conductivity
e = emissivity correction factor of material surface
(BTU x in./[ft2 x °F x hour])
A = heat transfer surface area (ft2)
Example:
L = thickness of material (in.)
We find that a blackbody radiator (perfect radiator) at
∆T = temperature difference across material
500°F, has heat losses of 2.5 W/in2. Polished aluminum, in
(T2-T1) °F contrast, (e = 0.09) only has heat losses of 0.22 W/in2 at
te = exposure time (hr) the same temperature (2.5 W/in2 • 0.09 = 0.22 W/in2).

This expression can be used to calculate losses through

insulated walls of containers or other plane surfaces
where the temperature of both surfaces can be Combined Convection and Radiation
determined or estimated. Heat Losses
Some curves combine both radiation and convection
losses. This saves you from having to use both Equations
Convection Heat Losses 3B and 3C. If only the convection component is required,
Convection is a special case of conduction. Convection is then the radiation component must be determined
defined as the transfer of heat from a high temperature separately and subtracted from the combined curve.
region in a gas or liquid as a result of movement of the Equation 3D—Combined Convection and Radiation
masses of the fluid. Heat Losses
Equation 3B—Convection Losses QL4 = A x FSL
QL2 = A x FSL x CF QL4 = surface heat losses combined convection and
QL2 = convection heat losses (Wh) radiation (Wh)
A = surface area (in2) A = surface area (in2)
FSL = vertical surface convection loss factor FSL = combined surface loss factor at surface
temperature (W/in2)
(W/in2) evaluated at surface temperature
CF = surface orientation factor
This equation assumes a constant surface temperature.
heated surface faces up horizontally = 1.29
vertical = 1.00
heated surface faces down horizontally = 0.63

WATLOW® 
 Reference Data

Power Calculations
Conduction and Convection Heating

Total Heat Losses Start-Up and Operating Power Required

The total conduction, convection and radiation heat Both of these equations estimate required energy and
losses are summed together to allow for all losses in the convert it to power. Since power (watts) specifies an
power equations. Depending on the application, heat energy rate, we can use power to select electric heater
losses may make up only a small fraction of total power requirements. Both the start-up power and the operating
required or it may be the largest portion of the total. power must be analyzed before heater selection can take
Therefore, do not ignore heat losses unless previous place.
experience tells you it is alright to do.
Equation 4—Start-Up Power (Watts)
Equation 3E—Total Losses
QA + QC 2
QL = QL1+ QL2 + QL3 If convection and radiation losses Ps = (QL) x (1 + S.F.)
are calculated separately. ts 3
(Surfaces are not uniformly QA = heat absorbed by materials during heat-up (Wh)
insulated and losses must be QC = latent heat absorbed during heat-up (Wh)
calculated separately.) QL = conduction, convection, radiation losses (Wh)
OR S.F. = safety factor
QL = QL1 + QL4 If combined radiation and ts = start-up (heat-up) time required (hr)
convection curves are used.
(Pipes, ducts, uniformly insulated During start up of a system the losses are zero, and
bodies.) rise to 100% at process temperature. A good
approximation of actual losses is obtained when heat
losses (QL) are multiplied by 2⁄3 .

Equation —Operating Power (Watts)

QB + QD
Po = + (QL) x (1 + S.F.)
tc
QB = heat absorbed by processed materials in working
cycle (Wh)
QD = latent heat absorbed by materials heated in
working cycle (Wh)
QL = conduction, convection, radiation losses (Wh)
S.F. = safety factor
tc = cycle time required (hr)

 WATLOW®
Reference Data

Power Calculations
Conduction and Convection Heating

Radiant Heating Emissivity Correction Factor (ef)

When the primary mode of heat transfer is radiation, we
ef = 1 + 1 - 1 plane surfaces
add a step after Equation 5. eS eL
Equation 6 is used to calculate the net radiant heat
transfer between two bodies. We use this to calculate
either the radiant heater temperature required or (if we
D
ef = 1 + S
e S DL ( ) 1 -1
eL
concentric cylinders
inner radiating outward
know the heater temperature, but not the power required)
the maximum power which can be transfered to the load. ef = 1 +
eS
DS
DL ( ) x
1 -1
eL
concentric cylinders
outer radiating inward
Equation 6—Radiation Heat Transfer
Between Infinite Size Parallel Surfaces eS = heater emissivity (from material emissivity tables)
eL = load emissivity (from material emissivity tables)
PR
=
4
S (T - T )
1
4
2 ( e1 )
f F DS = heater diameter
A (144 in2/ft2) (3.412 BTU/Wh) DL = load diameter

PR = power absorbed by the load (watts) - from

equation 4 or 5 Shape Factor for Radiant Application
Shape Factor for Radiant Application
A = area of heater (in2) - known or assumed 1.0 `
10.0
S = Stephan Boltzman constant 0.7
4.0
2.0
= 0.1714 • 10-8 (BTU/hr. sq. ft. °R4) 0.5
0.4 1.0

T1(°R) = emitter temperature (°F + 460) 0.3 0.6

T2(°R) = load temperature (°F + 460) 0.2 0.4 N

Shape Factor F

ef = emissivity correction factor - see Emissivity

0.1 0.2
Correction Factor information to the right
0.07
F = shape factor (0 to 1.0) - see Shape Factor for 0.05 0.1
Radiant Application graph to the right 0.04

0.03

0.02

0.01
0.1 0.2 0.3 0.4 0.5 1 2 3 4 5 10 20 `
M

For Two Facing Panels:

N= ( Heated Length
)
Distance to Material

M = ( Heated Width
)
Distance to Material

WATLOW® 1
Reference Data

Power Calculations
Conduction and Convection Heating

Power Evaluation
After calculating the start up and operating power • Recognize that more heating capacity exists than is
requirements, a comparison must be made and various being utilized. (A short start-up time requirement needs
options evaluated. more wattage than the process in wattage.)
Shown in the graph below are the start up and operating • Identify where most energy is going and redesign or
watts displayed in a graphic format to help you see how add insulation to reduce wattage requirements.
power requirements add up. Having considered the entire system, a reevaluation of
With this graphic aid in mind, the following evaluations start-up time, production capacity and insulating methods
are possible: should be made.
• Compare start up watts to operating watts.
• Evaluate effects of lengthening start-up time such that
start-up watts equals operating watts (use timer to
start system before shift).

Comparison of Start Up and Operating Power Requirements

10
10% Safety Factor
9

8
Losses
2/3 of
{ Conduction
Convection
Radiation
10% Safety Factor S.F.

7
(QL)
Power (Watts)

6 Operating Losses
Conduction
Initial Heat to (QL)
Convection
5 Melt or Vaporize
Radiation

(QC)
3
Process Heat—Melting or Vaporizing (QD)
2 Initial Heat to
Raise Equipment
and Materials Operating Process Heat to
1 Raise Product from T1 to T2 (QB)
(QA)

Start-Up Process
Time (Hours)

2 WATLOW®
Reference Data

Equations

Ohm’s Law

Volts V Amperes
WR R
Volts = Watts x Ohms Amperes = Volts
W W Ohms
Volts = Watts
Amperes
I R Watts
Amperes =
Volts
Volts = Amperes x Ohms
IR V
(Volts)
I
(Amps)
W
V
Amperes = Watts
Ohms

(Ohms) (Watts)
V VI
Ohms
Ohms = Volts
I R W Watts
Watts = Volts
2

Amperes Ohms
W I2R
Volts2 Watts = Amperes2 x Ohms
Ohms = I2 2
Watts V 2 2
V 2
Watts = Volts x Amperes
Ohms = Watts W R
Amperes2

Wattage varies directly as ratio of

voltages squared

()
W2 = W1 x V2
V1
2

Total Watts
3 Phase Amperes =
Volts x 1.732

WATLOW® 593
Reference Data

Equations

Typical 3-Phase Wiring Diagrams and 3-Phase Delta (Balanced Load)

Equations for Resistive Heaters IL
Definitions
For Both Wye and Delta
(Balanced Loads) R1 R2
VP
VP = Phase voltage IP
VL
VL = Line voltage
IP = Phase current R3
IL = Line current
IL
R = R1 = R2 = R3 =
= Resistance of each branch
W = Wattage
Wye and Delta Equivalents Equations For Delta Only
WDELTA = 3 WWYE IP = IL/1.73
VP = VL
WODELTA = 2⁄3 WDELTA WDELTA = 3 (VL2)/R
WDELTA = 1.73 VLIL
WOWYE = 1⁄2 WWYE

3-Phase Wye (Balanced Load) 3-Phase Open Delta

I L01

IP
R2 VP I P01
R1
VP
VL
R1
I P03 VL
R3

IL R3
I L02
I L03

Equations For Wye Only

IP = IL
VP = VL/1.73 Equations For Open Delta Only
WWYE = VL2/R = 3(VP2)/R
WWYE = 1.73 VLIL VP = VL
IPO1 = IPO3 = ILO2
ILO3 = 1.73 IPO1
3-Phase Open Wye (No Neutral) W0DELTA = 2 (VL2/R)

IPO
R2 VPO

VL
R1

ILO

Equations For Open Wye Only

IPO = ILO
VPO = VL/2
W0WYE = 1/2 (VL2/R)
W0WYE = 2 (VPO2/R)
W0WYE = VLILO

594 WATLOW®
Reference Data

Wattage Requirements
The following equations can be used to make quick estimates of wattage requirements.

For Steel For Oil

Use equation: Use equation:
kW = kilograms x temperature rise (°C) kW = gallons x temperature rise (°F)
5040 x heat-up time (hrs.) 800 x heat-up time (hrs.)
OR OR

kW = pounds x temperature rise (°F) kW = liters x temperature rise (°C)

20,000 x heat-up time (hrs.) 1680 x heat-up time (hrs.)

1 cu. ft. = 7.49 gallons

For Heating Water in Tanks

Use equation:
For Heating Flowing Water
kW = gallons x temperature rise (°F)
375 x heat-up time (hrs) Use equation:
OR kW = GPM* x temperature rise (°F) x 0.16

OR
kW = liters x temperature rise (°C)
790 x heat-up time (hrs) kW = liters/min. x temperature rise (°C) x 0.076

1 cu. ft. = 7.49 gallons

For Compressed Air

Use equation:
For Air ② ②
kW = CFM** x density x temperature rise (°F)
Use equation: 228
①
kW = CFM** x temperature rise (°F)
OR
3000
② ②
OR kW = cubic meters/min x temperature rise (°C) x density (kg/m3)
57.5
①
kW = cubic meters/min x temperature rise (°C)
47

** Gallons per minute

*** Cubic feet per minute
①
Measured at normal temperature and pressure
②
Measured at heater system inlet temperature and pressure

WATLOW® 595
Reference Data

Wattage Requirements

Kilowatt-Hours to Superheat Steam

450 400 0
1. Plot points on lines P, Q and S. P represents the inlet 300 10
temperature (and saturation pressure) of the Q

.h.
Saturated Temperature—°F
400 20

Gauge Pressure—lbs/in2

%R
system. 150 85 30

Quality—
Q represents the liquid content of the water vapor. 350
100 90 40
S indicates the outlet temperature minus the saturated 95 50

Heat Content—Watt–hour/lb
temperature. 300 50 100
60

W indicates the heat content of the water vapor. 70

100
25

t—°F
200 80
2. Draw a straight line from P through Q to W. Read W1. 250
10 90

Degrees of Superhea
3. Draw a straight line from P through S to W. Read W2. 300
100
4. Required watts = Weight (lbs.) of steam/hour x (W2-W1) 210 0 400 110
Watt density is critical. Review temperature and velocity 120
prior to heater selection.
P 500
130
600
Reference is 80 percent quality at 20 psig. 140
700 150
160
800 170
180
900

S 190
200

596 WATLOW®
Reference Data

Tubular Elements and Assembly

Selection Guide

Watlow® tubular elements and assemblies are primarily

used for direct immersion in water, oils, viscous materials,
solvents, process solutions and molten materials as well
as air and gases.
Additionally, round and flat surface tubular elements
(WATROD and FIREBAR® heaters respectively) can be
used for surface heating.
WATROD and FIREBAR heating elements may be
purchased separately, or fabricated into process heating
assemblies, including:
• Screw plug
• Flange
• Circulation
• Booster
• Engine preheater
• Over-the-side
• Vertical loop
• Drum Features and Benefits
• Duct 51 standard bend formations
Both elements and assemblies are available from stock. • Enables designing of the heating element around
They can be configured with a variety of watt and volt available space to maximize heating efficiency
ratings, terminations, sheath materials and mounting FIREBAR flat surface geometry
options to satisfy the most demanding applications. • Enhances heat transfer in both immersion and air
If our stock products do not meet your application needs, applications and also surface heating
Watlow can custom engineer the optimum heater. • Increases surface area per linear inch allowing heaters
to run cooler in viscous materials
Performance Capabilities Wattages from 95 watts to 3 megawatts (on
• Sheath temperatures up to 1800°F (983°C) individual elements and assemblies respectively)
• Assembly wattages to 3 megawatts • Makes tubular heaters one of the most versatile
• Process assembly ratings up to 3000psi electric heating sources available
• Watt densities up to 120 W/in2 (18.6 W/cm2) Typical Applications
• Enhanced performance beyond these specifications • Liquids
is available upon request • Air
• Watlow can design thermal systems to meet specific • Gases
performance criteria. Contact your local Watlow
• Molten materials
representative for assistance.
• Contact surface heating
• Radiant surface heating

WATLOW® 597
Reference Data

Tubular Elements and Assembly

Selection Guide

The following two charts will help you select an Assemblies are better suited for large kilowatt applications
appropriate heater based on your application and watt to heat liquids, air or gases.
density restrictions. These charts are application driven. When selecting a heater according to watt density, be
The total wattage required by your application should be sure to consider the following:
known before selecting a specific heater type(s) from the
• Liquid viscosity at start up and at process temperature
stock tables. If your required wattage is not known,
please contact your Watlow representative. • Operating temperature
Once the heater type has been identified, turn to the • Chemical composition
appropriate product section for information on the Under the “Heating Method” column in the Element
element or assembly. and Assembly Selection Guide locate the method that
applies to your application to find the recommended
Element and Assembly Selection Guide “Heater Type.”
To identify the tubular heater type best suited to your After identifying the heater type(s) suitable for your
application, consult the Element and Assembly application, refer to the Supplemental Applications Chart
Selection Guide. for further application data. This chart will assist you in
In most cases Watlow recommends using single tubular selecting the appropriate watt density and sheath material
heating elements for low kilowatt applications. for your specific application. It also presents the
performance characteristics for both WATROD and
FIREBAR elements.
Element and Assembly Selection Guide
Application Heating Method Heater Type
Liquids:
Acids Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, flange, over-the-side,
vertical loop, and pipe insert
Caustic soda Direct immersion (circulating/non-circulating) WATROD, screw plug, square flange, flange,
12% concentrate over-the-side, vertical loop, circulation, and pipe insert
10% concentrate
75% concentrate
Degreasing solutions Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, square flange, flange,
over-the-side, and pipe insert
Electroplating Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, square flange, flange,
over-the-side, drum, vertical loop and pipe insert
Ethylene glycol Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, flange, over-the-side,
50% concentrate circulation, booster, and engine preheater
100% concentrate
Oils Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, square flange,
Asphalt flange, over-the-side, drum, vertical loop, circulation,
Fuel oils booster, and pipe insert
Light grades 1 and 2
Medium grades 4 and 5
Heavy grade 6 and Bunker C
Heat transfer
Lubricating
SAE 10, 20, 30
SAE 40, 50
API STD 614
Vegetable (cooking)
Paraffin or wax Direct immersion (circulating/non-circulating) FIREBAR, WATROD, screw plug, square flange, flange,
over-the-side, drum, and pipe insert

CONTINUED

598 WATLOW®
Reference Data

Tubular Elements and Assembly

Selection Guide

Element and Assembly Selection Guide (Continued)

Application Heating Method Heater Type
Water
Clean Direct immersion (circulating/non-circulating) FIREBAR (non-process water only)
Deionized WATROD, screw plug, screw plug with control assembly,
Demineralized square flange, flange, over-the-side, drum, vertical loop,
Potable circulation, booster, engine preheater and pipe insert
Process
Air: Direct (forced or natural convection) FIREBAR, WATROD, FINBAR, WATROD enclosure heater,
screw plug, flange, circulation, and duct
Gas: Direct (forced) FIREBAR, WATROD, screw plug, flange, and circulation
Hydrocarbons, Nitrogen, Oxygen
Ozone, Steam
Molten Materials:
Aluminum Indirect (radiant) WATROD
Lead Direct (non-circulating) FIREBAR and WATROD
Salt Direct (non-circulating) FIREBAR and WATROD
Solder Direct (non-circulating) FIREBAR and WATROD
Surface Heating:
Dies, griddles, molds, platens Direct FIREBAR and WATROD

Supplemental Applications Chart

This Supplemental Applications Chart is provided in For example, if you are heating vegetable oil, either
addition to the Element and Assembly Selection Guide. WATROD or FIREBAR elements at 30 and 40 W/in2
This chart will help you select watt density and sheath respectively (4.6 and 6.2 W/cm2) with 304 stainless steel,
materials for either WATROD or FIREBAR heating sheath can be used.
elements according to the specific media being heated.

Supplemental Applications Chart

WATROD Element FIREBAR Element
Max. Max. Max.
Operating Watt Watt
Heated Material Temperature Density Sheath Material Density Sheath Material
°F (°C) W/in2 (W/cm2) W/in2 (W/cm2)
Acid Solutions (Mild)
Acetic 180 (82) 40 (6.2) 316 SS 40 (6.2) Incoloy® 800
Boric (30% max.) 257 (125) 40 (6.2) Titanium 40 (6.2) 304 SS
Carbonic 180 (82) 40 (6.2) Inconel® 600 40 (6.2) 304 SS
Chromic 180 (82) 40 (6.2) Titanium N/A N/A N/A
Citric 180 (82) 23 (3.6) Incoloy® 30 (4.6) Incoloy® 800
Fatty Acids 150 (65) 20 (3.1) 316 SS 30 (4.6) Incoloy® 800
Lactic 122 (50) 10 (1.6) 316 SS N/A N/A N/A
Levulinic 180 (82) 40 (6.2) Inconel® 600 40 (6.2) 304 SS
Malic 122 (50) 10 (1.6) 316 SS 16 (2.5) Incoloy® 800
Nitric (30% max.) 167 (75) 20 (3.1) 316 SS 30 (4.6) Incoloy® 800
Phenol—2-4
Disulfonic 180 (82) 40 (6.2) 316 SS 40 (6.2) Incoloy® 800
Phosphoric 180 (82) 23 (3.6) Incoloy® 30 (4.6) Incoloy® 800
Phosphoric (Aerated) 180 (82) 23 (3.6) 304 SS 30 (4.6) 304 SS
CONTINUED

WATLOW® 599
Reference Data

Tubular Elements and Assembly

Selection Guide

Supplemental Applications Chart (Continued)

WATROD Element FIREBAR Element
Max. Max. Max.
Operating Watt Watt
Heated Material Temperature Density Sheath Material Density Sheath Material
°F (°C) W/in2 (W/cm2) W/in2 (W/cm2)
Proponic (10% max.) 180 (82) 40 (6.2) Copper 40 (6.2) 304 SS
Tannic 167/180 (75/82) 23/40 (3.6/6.2) Steel/304 SS 40 (6.2) 304 SS
Tartaric 180 (82) 40 (6.2) 316 SS 40 (6.2) Incoloy® 800
Acetaldehyde 180 (82) 10 (1.6) Copper 16 (2.4) Incoloy® 800
Acetone 130 (54) 10 (1.6) 304 SS 16 (2.4) 304 SS
Air ➀ ➀ ➀ ➀ Incoloy® ➀ ➀ Incoloy® 800
Alcyl alcohol 200 (93) 10 (1.6) Copper 16 (2.4) Incoloy® 800
Alkaline solutions 212 (100) 40 (6.2) Steel 48 (7.4) 304 SS
Aluminum acetate 122 (50) 10 (1.6) 316 SS 16 (2.5) Incoloy® 800
Aluminum potassium
sulfate 212 (100) 40 (6.2) Copper N/A N/A N/A
Ammonia gas ➀ ➀ ➀ ➀ Steel ➀ ➀ 304 SS
Ammonium acetate 167 (75) 23 (3.6) Incoloy® 30 (4.6) Incoloy® 800
Amyl acetate 240 (115) 23 (3.6) Incoloy® 30 (4.6) Incoloy® 800
Amyl alcohol 212 (100) 20 (3.1) 304 SS 30 (4.6) 304 SS
Aniline 350 (176) 23 (3.6) 304 SS 30 (4.6) 304 SS
Asphalt 200-500 (93-260) 4-10 (0.6 - 1.6) Steel 6-12 (0.9 - 1.8) 304 SS
Barium hydroxide 212 (100) 40 (6.2) 316 SS 40 (6.2) Incoloy® 800
Benzene, liquid 150 (65) 10 (1.6) Copper 16 (2.5) 304 SS
Butyl acetate 225 (107) 10 (1.6) 316 SS 16 (2.5) Incoloy® 800
Calcium bisulfate 400 (204) 20 (3.1) 316 SS N/A N/A N/A
Calcium chloride 200 (93) 5-8 (0.8 - 1.2) Inconel® 600 N/A N/A N/A
Carbon monoxide — — ➀ ➀ Incoloy® ➀ ➀ Incoloy®
Carbon tetrachloride 160 (71) 23 (3.6) Incoloy® 30 (4.6) Incoloy®
Caustic soda:
2% 210 (98) 48 (7.4) Incoloy® — — Contact Watlow
10% concentrate 210 (98) 23 (3.6) Incoloy® — — Contact Watlow
75% 180 (82) 23 (3.6) Incoloy® — — Contact Watlow
Citric juices 185 (85) 23 (3.6) Incoloy® 30 (4.6) Incoloy®
Degreasing solution 275 (135) 23 (3.6) Steel 30 (4.6) 304 SS
Dextrose 212 (100) 20 (3.1) 304 SS 30 (4.6) 304 SS
Dyes and pigments 212 (100) 23 (3.6) 304 SS 30 (4.6) 304 SS
Electroplating Baths:
Cadmium 180 (82) 40 (6.2) 304 SS 40 (6.2) 304 SS
Copper 180 (82) 40 (6.2) 316 SS N/A N/A N/A
Dilute cyanide 180 (82) 40 (6.2) 316 SS N/A N/A N/A
Rochelle cyanide 180 (82) 40 (6.2) 316 SS N/A N/A N/A
Sodium cyanide 180 (82) 40 (6.2) 316 SS N/A N/A N/A
Potassium cyanide 180 (82) 40 (6.2) 316 SS 40 (6.2) 304 SS
Ethylene glycol 300 (148) 30 (4.6) Steel 40 (6.2) 304 SS
Formaldehyde 180 (82) 10 (1.6) 304 SS 16 (2.5) 304 SS
Freon® gas 300 (148) 2-5 (0.3 - 0.8) Steel ➀ ➀ 304 SS
Gasoline 300 (148) 23 (3.6) Steel 30 (4.6) 304 SS
CONTINUED
➀ Contact your Watlow representative.

600 WATLOW®
Reference Data

Tubular Elements and Assembly

Selection Guide

Supplemental Applications Chart (Continued)

WATROD Element FIREBAR Element
Max. Max. Max.
Operating Watt Watt
Heated Material Temperature Density Sheath Material Density Sheath Material
°F (°C) W/in2 (W/cm2) W/in2 (W/cm2)
Gelatin liquid 150 (65) 23 (3.6) 304 SS 30 (4.6) 304 SS
Gelatin solid 150 (65) 5 (0.8) 304 SS 7 (1.0) 304 SS
Glycerin 500 (260) 10 (1.6) Incoloy® 12 (1.9) 304 SS
Glycerol 212 (100) 23 (3.6) Incoloy® 30 (4.6) 304 SS
Grease:
Liquid — — 23 (3.6) Steel 30 (4.6) 304 SS
Solid — — 5 (0.8) Steel 7 (1.0) 304 SS
Hydrazine 212 (100) 16 (2.5) 304 SS 20 (3.1) 304 SS
Hydrogen a a — — Incoloy® a a Incoloy® 800
Hydrogen chloride a a — — Inconel® 600 a a N/A
Hydrogen sulfide a a — — 316 SS
(heavy wall) a a N/A
Magnesium chloride 212 (100) 40 (6.2) Inconel® 600 40 (6.2) Incoloy® 800
Magnesium sulfate 212 (100) 40 (6.2) 304 SS 40 (6.2) 304 SS
Magnesium sulfate 212 (100) 40 (6.2) 316 SS 40 (6.2) 304 SS
Methanol gas a a — — 304 SS a a 304 SS
Methylamine 180 (82) 20 (3.1) Inconel® 600 30 (4.6) 304 SS
Methychloride 180 (82) 20 (3.1) Copper N/A N/A N/A
Molasses 100 (37) 4-5 (0.6 - 0.8) 304 SS 5-8 (0.8 - 1.2) 304 SS
Molten salt bath 800-900 (426-482) 25-30 (3.8 - 4.6) Monel® N/A N/A N/A
Naphtha 212 (100) 10 (1.6) Steel 16 (2.5) 304 SS
Oils
Fuel oils:
Grades 1 and 2
(distillate) 200 (93) 23 (3.6) Steel 30 (4.6) 304 SS
Grades 4 and 5
(residual) 200 (93) 13 (2.0) Steel 16 (2.5) 304 SS
Grades 6 and Bunker C
(residual) 160 (71) 8 (1.2) Steel 10 (1.6) 304 SS
Heat transfer oils: b
Static 500 (260) 16 (2.5) Steel 23 (3.6) 304 SS
600 (315) 10 (1.6) Steel 16 (2.5) 304 SS
Circulating 500 (260) 23 (3.6) Steel 30 (4.6) 304 SS
600 (315) 15 (2.3) Steel 20 (3.1) 304 SS
Lubrication oils:
SAE 10, 90-100
SSU @ 130°F 250 (121) 23 (3.6) Steel 30 (4.6) 304 SS
SAE 20, 120-185
SSU @ 130°F 250 (121) 23 (3.6) Steel 30 (4.6) 304 SS
SAE 30, 185-255
SSU @ 130°F 250 (121) 23 (3.6) Steel 30 (4.6) 304 SS
SAE 40, -80
SSU @ 210°F 250 (121) 13 (2.0) Steel 18 (2.7) 304 SS
SAE 50, 80-105
SSU @ 210°F 250 (121) 13 (2.0) Steel 18 (2.7) 304 SS
CONTINUED
➀ Contact your Watlow representative.
b Maximum operating temperatures and watt densities are detailed in Heat Transfer Oil charts on page 604.

WATLOW® 601
Reference Data

Tubular Elements and Assembly

Selection Guide

Supplemental Applications Chart (Continued)

WATROD Element FIREBAR Element
Max. Max. Max.
Operating Watt Watt
Heated Material Temperature Density Sheath Material Density Sheath Material
°F (°C) W/in2 (W/cm2) W/in2 (W/cm2)
Miscellaneous oils:
Draw bath 600 (315) 23 (3.6) Steel 30 (4.6) 304 SS
3
Hydraulic — — 15 (2.3) Steel 153 (2.3) 304 SS
Linseed 150 (65) 50 (7.7) Steel 60 (9.3) 304 SS
Mineral 200 (93) 23 (3.6) Steel 30 (4.6) 304 SS
400 (204) 16 (2.5) Steel 23 (3.6) 304 SS
Vegetable/shortening 400 (204) 30 (4.6) 304 SS 40 (6.2) 304 SS
Paraffin or wax (liquid) 150 (65) 16 (2.4) Steel 20 (3.1) 304 SS
Perchloroethylene 200 (93) 23 (3.6) Steel 30 (4.6) 304 SS
Potassium chlorate 212 (100) 40 (6.2) 316 SS N/A N/A N/A
Potassium chloride 212 (100) 40 (6.2) 316 SS N/A N/A N/A
Potassium hydroxide 160 (71) 23 (3.6) Monel® N/A N/A N/A
Soap, liquid 212 (100) 20 (3.1) 304 SS 30 (4.6) 304 SS
Sodium acetate 212 (100) 40 (6.2) Steel 50 (7.7) 304 SS
Sodium cyanide 140 (60) 40 (6.2) Incoloy® 50 (7.7) Incoloy® 800
Sodium hydride 720 (382) 28 (4.3) Incoloy® 36 (5.5) Incoloy® 800
Sodium hydroxide — — — — See Caustic Soda — — —
Sodium phosphate 212 (100) 40 (6.2) Copper 50 (7.7) 304 SS
Steam, flowing 300 (148) 10 (1.6) Incoloy® a a Incoloy® 800
500 (260) 5-10 (0.8-1.6) Incoloy® a a Incoloy® 800
700 (371) 5 (0.8) Incoloy® a a Incoloy® 800
Sulfur, molten 600 (315) 10 (1.6) Incoloy® 12 (1.8) Incoloy® 800
Toluene 212 (100) 23 (3.6) Steel 30 (4.6) 304 SS
Trichlorethylene 150 (65) 23 (3.6) Steel 30 (4.6) 304 SS
Turpentine 300 (148) 20 (3.1) 304 SS 25 (3.8) 304 SS
Water
Clean 212 (100) 60 (9.3) Incoloy® 45 (7) Incoloy® 800
Deionized 212 (100) 60 (9.3) 316 SS (passivated) 90 (14) Incoloy® 800
Demineralized 212 (100) 60 (9.3) 316 SS (passivated) 90 (14) Incoloy® 800
Potable 212 (100) 60 (9.3) Incoloy® 45 (7) Incoloy® 800
Process 212 (100) 48 (9.3) Incoloy® Contact Watlow
a Contact your Watlow representative.
c Per API standards.

602 WATLOW®
Reference Data

Tubular Elements and Assembly

Selection Guide

Circulation Free Cross Sectional Area in Square Feet

Free Cross Sectional Area of WATROD and
Heater Size (Number of Elements in Parenthesis)
FIREBAR Circulation Heaters
in.
Free cross sectional areas from the chart are in square WATROD
feet. Calculations are based on:
21⁄2 NPT 0.044 (3)
• Flange 12 inches and under, pipes are schedule 40 3 Flange 0.044 (3) 0.037 (6)
• Flanges 14 inches and above, pipes are standard wall 4 Flange 0.074 (6)
thickness 0.375 in. (9.5 mm) 5 Flange 0.124 (6) 0.117 (9)
6 Flange 0.172 (12) 0.164 (15)
• All WATROD heating elements are 0.475 in. (12 mm) 8 Flange 0.303 (18) 0.296 (21) 0.288 (24)
diameter 10 Flange 0.481 (27) 0.460 (36)
12 Flange 0.697 (36) 0.652 (54)
14 Flange 0.848 (45) 0.781 (72)
16 Flange 1.091 (72) 1.054 (87) 1.017 (102)
18 Flange 1.372 (102) 1.357 (108) 1.342 (114)
20 Flange 1.748 (108) 1.733 (114) 1.704 (126)
FIREBAR
21⁄2 NPT 0.0417 (3)
4 Flange 0.0692 (6)
6 Flange 0.1540 (15)

WATLOW® 603
Reference Data

Tubular Elements and Assembly

Selection Guide

Heat Transfer Oil Chart

Recommended Min. Velocity Thru Heater
Max. Temperature °F (°C) Flammability Data °F (°C) in Feet/second at W/in2 (M/second at W/cm2)
Heat Transfer Process Sheath Flash Point Fire Point Autoignition 8 (1.2) 16 (2.8) 23 (3.6) 30 (4.7)
Fluid F (˚C) ˚F (˚C) ˚F (˚C) ˚F (˚C) ˚F (˚C) W/in2 (W/cm2) W/in2 (W/cm2) W/in2 (W/cm2) W/in2 (W/cm2)
Calflo HTF 600 (316) 650 (343) 414 (212) 462 (239) 670 (354) 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Calflo AF 550 (288) 600 (316) 400 (204) 437 (225) 650 (343) 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Dow therm® A 750 (399) 835 (446) 255 (124) 275 (135) 1150 (621) 0.5 (0.15) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9)
Dow therm® G 700 (371) 775 (413) 305 (152) 315 (157) 1150 (621) 0.7 (0.2) 1.5 (0.5) 2.5 (0.75) 3.5 (1.1)
Dow therm® J 575 (302) 650 (343) 145 (63) 155 (68) 806 (430) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.5 (1.37)
Dow therm® LF 600 (316) 675 (357) 260 (127) 280 (138) 1020 (549) 0.7 (0.2) 1.5 (0.5) 2.5 (1.75) 3.5 (1.1)
Dow therm® HT 650 (343) 700 (371) no data no data no data no data no data no data 1.5 (0.5) 2.5 (0.75) 3.5 (1.1) 5.0 (1.52)
Dow therm® Q 625 (329) 700 (371) no data no data no data no data 773 (412) 0.7 (0.2) 1.5 (0.5) 2.5 (0.75) 3.5 (1.1)
Marlotherm S 662 (350) 698 (370) 374 (190) no data no data 932 (500) 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Mobiltherm 603 590 (310) 625 (329) 380 (193) no data no data no data no data 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Multitherm IG-2 600 (316) 650 (343) 440 (227) 500 (260) 700 (371) 0.8 (0.24) 1.7 (0.52) 2.3 (0.7) 3.0 (0.9)
Multitherm PG-1 600 (316) 640 (338) 340 (171) 385 (196) 690 (368) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.0 (1.22)
Para Cymene 600 (316) 650 (343) 117 (47) 152 (72) 817 (438) 0.7 (0.2) 1.5 (0.5) 2.5 (0.75) 3.5 (1.1)
Syltherm 800 750 (399) 800 (427) 350 (177) 380 (193) 725 (385) 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Syltherm XLT 500 (260) 550 (288) 116 (47) 130 (54) 662 (350) 1.5 (0.5) 2.5 (0.75) 4.0 (1.22) 5.0 (1.52)
Texatherm 600 (316) 640 (338) 430 (221) no data no data no data no data 2.0 (0.61) 4.0 (1.22) 6.0 (1.83) 8.0 (2.4)
Thermia 33 600 (316) 650 (343) 455 (235) 495 (257) no data no data 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Therminol 44 400 (204) 475 (246) 405 (207) 438 (228) 705 (374) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.0 (1.22)
Therminol 55 550 (288) 605 (318) 350 (177) 410 (210) 675 (357) 1.5 (0.5) 2.5 (0.75) 3.5 (1.1) 5.0 (1.52)
Therminol 59 600 (316) 650 (343) 302 (150) 335 (168) 770 (410) 1.5 (0.5) 2.5 (0.75) 3.5 (1.1) 5.0 (1.52)
Therminol 60 620 (327) 655 (346) 310 (154) 320 (160) 835 (448) 1.5 (0.5) 3.0 (0.9) 5.0 (1.52) 7.0 (2.1)
Therminol 68 650 (343) 705 (374) 350 (177) 380 (183) 705 (374) 1.5 (0.5) 2.5 (0.75) 3.0 (0.9) 4.5 (1.37)
Therminol 75 750 (399) 805 (429) 390 (199) 440 (227) 1000 (538) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.0 (1.22)
Therminol LT 600 (316) 650 (343) 134 (57) 150 (66) 805 (429) 1.5 (0.5) 2.5 (0.75) 4.0 (1.22) 5.0 (1.52)
Therminol VP-1 750 (399) 800 (427) 255 (124) 280 (127) 1150 (621) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.0 (1.22)
U-Con 500 500 (260) 550 (288) 540 (282) 600 (316) 750 (399) 1.0 (0.3) 2.0 (0.61) 3.0 (0.9) 4.0 (1.22)

604 WATLOW®
Agency Certifications, Recognition and Approvals

Agency Certifications, Recognition and Approvals

WATROD and FIREBAR® Element and Assemblies.....................................................................607

Recognition and Approvals

Agency Certifications,

WATLOW® 605
606 WATLOW®
Agency Certifications, Recognition and Approvals

WATROD and FIREBAR® Element

and Assemblies

Agency Recognition Watlow believes that UL® and CSA recognition information
UL® and CSA recognition information charts are provided is necessary to confirm the reliability of our heating
to ensure: products in relationship to your application. As such, the
accompanying Agency Recognition charts illustrate the
• Safety parameters in relationship to stated voltage and
extent of coverage each heater type provides. Specific
amperage
end use application information is required for each
• Approved sheath materials, end seals and assembly agency marking. Some products carry U.S. and
electrical enclosures Canada approvals.
®
®
UL® Recognition and Listing
File Number E52951 (UL® 499) — Component Recognition
All information for UL® File #E52951 can be found in the UL® Directory, Volume 2 under “Heaters Miscellaneous”
(Classification KSOT2).
Elements (Volume 2, Section 1)
WATROD Allowable Max. Watt Min. Bend Allowable End
Diameter Part Max. Max. Density Radius Sheath Seal
in. (mm) Numbers Volts Amps W/in2 W/cm2 in. (mm) Materials Types
0.210 (6.0) RK series U0-xx 250 15 N/A N/A 1
⁄16 (1.6) Nickel Alloy 400, Epoxy resin,
0.260 (6.6) RA series U1-xx 250 15 N/A N/A 1
⁄16 (1.6) 600, 800, 840, Lavacone,
0.315 (8.0) RB series U3-xx 480 30 N/A N/A 1
⁄16 (1.6) 800H, Silicone resin,
0.332 (8.5) UE-xx 480 30 N/A N/A 3
⁄16 (4.8) 304, 316 SS, Silicone rubber,
0.375 (9.5) RD, RS series U5-xx 480 30 N/A N/A 3
⁄16 (4.8) Steel, ULTRAGARD,
0.430 (10.9) RC series U6-xx 600 40① N/A N/A 5
⁄32 (4.0) Titanium, SF 99,
0.475 (12.0) RG series U7-xx 600 40 N/A N/A 3
⁄16 (4.8) Copper coated Ceramic potting
0.490 (12.4) RJ series U8-xx 600 40 N/A N/A 3
⁄16 (4.8) steel,
0.625 (15.9) RF series U9-xx 600 40 N/A N/A 7
⁄16 (11.1) Hastelloy C22, C276
①
45 in water applications only.
Note: All end seal types apply to all diameter heaters.

Elements (Volume 2, Section 6)

MULTICOIL Allowable Max. Watt Min. Bend Allowable End
Diameter Part Max. Max. Density② Radius Sheath Seal
in. (mm) Numbers Volts Amps W/in2 W/cm2 in. (mm) Materials Types
0.430 (10.9) U6M series 480
③
N/A N/A N/A 1
⁄2 (13.0) Nickel Alloy 800, Epoxy resin,
0.475 (12.0) U7M series 480 N/A N/A N/A 5
⁄8 (15.9) 840, Silicone resin,
0.490 (12.4) U8M series 480 N/A N/A N/A 5
⁄8 (15.9) 304, 316 SS, Silicone rubber,
0.625 (15.9) U9M series 480 N/A N/A N/A 3
⁄4 (19.0) Steel, Lavacone,
Titanium SF-99
Ceramic potting

②
Maximum sheath temperatures apply, contact your Watlow representative
③
U6M2 series up to 250V
Note: All end seal types apply to all diameter heaters

WATLOW® 607
Agency Certifications, Recognition and Approvals

WATROD and FIREBAR Element

and Assemblies
UL® Recognition and Listing (Continued)
Elements (Volume 2, Section 4)
FIREBAR® Allowable Max. Watt Min. Bend Radius Allowable End
Height Part Max. Max. Density Major Axis Minor Axis Sheath Seal
in. (mm) Numbers Volts Amps W/in2 (W/cm2) in. (mm) in. (mm) Materials Types
Air or Immersion Heating
⁄8
5
(15.9) FA, FS series A-xx 480 N/A 50 (5.1) 1 (25) 1
⁄2 (13)③ Nickel Alloy 800, Epoxy resin,
1 (25.0) FB, FS series 480 N/A 50 (5.1) 1 (25) 1
⁄2 (13)③ 840, Lavacone,
304 SS Silicone resin,
Silicone rubber,
SF-99,
Ceramic potting

Liquid Immersion Heating Only

⁄8
5
(16) FA, FS series U-xx 480 N/A 160 (24.7) 1 (25) 1
⁄16 (1.6) Nickel Alloy 800, Epoxy resin,
1 (25) FB, FS series 480 N/A 160 (24.7) 1 (25) 1
⁄16 (1.6) 840, Lavacone,
304 SS Silicone resin,
Silicone rubber,
SF-99,
Ceramic potting

③
1 if >33 W/in2.
Notes: UL® and CSA must be requested at the time the order is placed. All sheath materials and end seal types apply to all diameter heaters.

Assemblies
Refer to applicable WATROD and FIREBAR elements for maximum voltage, watt density and sheath materials.
Heater Type Allowable Part Numbers Electrical Enclosure Options
Screw Plug All catalog models B General purpose or moisture resistant with or without thermostat
Series U1 to U9 (Type "3" thermostat excluded)
Flange All catalog models FE, FG, FH, FK, FL, FM, FN, FO, FP General purpose or moisture resistant with or without thermostat
FR, FS, FT, FW—Series U1 to U9 (Type "3" thermostat excluded)
Circulation All catalog models CB, CF, CP General purpose or moisture resistant with or without thermostat
Series U1 to U9 (Type "3" thermostat excluded)
Over-the-Side All catalog models OL, OR and VL Moisture resistant with or without thermostat
Series U1 to U9, except U2 and U4
Duct All catalog models D6 to D125, MDH6 to MDH60, General purpose enclosure only
LDH9 to LDH225
Series U1 to U9 and U0, UE

608 WATLOW®
 Agency Certifications, Recognition and Approvals

WATROD and FIREBAR Element

and Assemblies
File Number E56488 (UL® 1030)—Water Immersion Only (Classification UBJY2). — Component Recognition
Elements
WATROD Allowable Max. Max. Watt Min. Bend Allowable End
Diameter Part Max. # of Density Radius Sheath Seal
in. (mm) Numbers Volts Bends W/in2 (W/cm2) in. (mm) Materials Types
0.315 (8.0) 480 7 18.5 (120) 1
⁄8 (3.2) Nickel Alloy 800, 840, Epoxy,
0.375 (9.5) 480 7 18.5 (120) 1
⁄8 (3.2) 304, 316 SS Silicone rubber,
0.430 (10.9) T series 575 7 18.5 (120) 5
⁄16 (7.9) Silicone resin
0.475 (12.0) Example: T085CN3S 575 7 18.5 (120) 5
⁄16 (7.9)
0.490 (12.4) 575 7 18.5 (120) 5
⁄16 (7.9)
0.625 (15.9) 575 7 18.5 (120) 5
⁄16 (7.9)

FIREBAR® Allowable Max. Max. Watt Min. Bend Allowable End

Height Part Max. # of Density Major Axis Minor Axis Sheath Seal
in. (mm) Numbers Volts Bends W/in2 (W/cm2) in. (mm) in. (mm) Materials Types
1 (25) T series 250 N/A 80 (12.4) 1 (25) 5
⁄32 (4) Nickel Alloy 800, Epoxy,
Example: T085HN3W 304 SS Silicone rubber,
Silicone resin
Note: All sheath materials and end seal types apply to all diameter heaters.

Assemblies
Refer to applicable WATROD and FIREBAR elements for maximum voltage, watt density and sheath materials.
Heater Type Allowable Part Numbers Electrical Enclosure Options
Screw Plug Models T3, T5, T6, T7, T8, T9 General purpose without thermostat
Example: T336xxxx
Flange Models T3, T5, T6, T7, T8, T9 General purpose without thermostat
Example: T621xxxx

Note: UL® and CSA must be requested at the time the order is placed.

File Number MH26554 (UL® 574)—Electric Oil Heaters (Classification MDST2). — Component Recognition or
Listing (Consult factory if UL® Listed marking is desired)
Elements
For reference only, marking applies only to assemblies noted below.
WATROD Allowable Max. Watt Min. Bend Allowable End
Diameter Part Max. Max. Density Radius Sheath Seal
in. (mm) Numbers Volts Amps W/in2 (W/cm2) in. (mm) Materials Types
0.260 (6.6) Series 1-xx 250 15 23 (3.56) 1
⁄16 (1.6) Steel, Epoxy resin,
0.315 (8.0) Series 3-xx 480 30 23 (3.56) 1
⁄16 (1.6) Nickel Alloy 400, Silicone resin,
0.375 (9.5) Series 5-xx 480 30 23 (3.56) 3
⁄16 (4.8) 600, 800, 840, Silicone rubber,
0.430 (10.9) Series 6-xx 600 40 23 (3.56) 5
⁄32 (4.0) 304, 316 SS, Lavacone
0.475 (12.0) Series 7-xx 600 40 23 (3.56) 3
⁄16 (4.8) Titanium
0.490 (12.4) Series 8-xx 600 40 23 (3.56) 3
⁄16 (4.8)
0.625 (15.8) Series 9-xx 600 40 23 (3.56) 7
⁄16 (11.1)
Note: All sheath materials and end seal types apply to all diameter heaters.

Assemblies
Refer to applicable WATROD elements for maximum voltage, watt density and sheath materials.
Heater Type Allowable Part Numbers Electrical Enclosure Options
Screw Plug Models BCS and BGS Enclosure Types 1 or 4, with or without thermostat.
Series 1-xx thru 9-xx, excluding series 2-xx and 4-xx Thermostat shall be Watlow Type 1, 2, 2A, 4, 5A, 7A, 12, 12A
Note: UL® and CSA must be requested at the time the order is placed.

WATLOW® 609
Agency Certifications, Recognition and Approvals

WATROD and FIREBAR Element

and Assemblies

Declaration of Conformity
The Low Voltage Directive (LVD) (73/23/EEC) states that
electrical and electronic equipment placed on the market
in the European Union (EU) must be safe. The CE
Marketing Directive (93/68/EEC) for the LVD came into
force on January 1, 1995, subject to a two-year transition
period. All heaters operating on a supply voltage of
between 50 and 1000VAC and between 75 and
1500VDC fall within the scope of the LVD.
The Self Declaration of Conformity shown on the right,
backed by our risk assessment and technical file, assure
that the product series shown on the Declaration meet
the EU requirements. The declaration is not applicable
to any of our heaters intended for use in an explosive
atmosphere, or for radiological and medical purposes.
For heaters intended for use in an explosive environment,
see the ATEX section of page 612.

610 WATLOW®
Agency Certifications, Recognition and Approvals

WATROD and FIREBAR Element

and Assemblies

CSA Certification
File Number LR 31388
All information for CSA file LR 31388 can be found in the CSA List of Certified Electrical Equipment catalog,
Volume II, under Heaters—Miscellaneous.
Elements
Heater Type— Allowable Max. Max. Watt Allowable End Seal
Diameter/Height Part Volts Density Sheath Type
④
in. (mm) Numbers W/in2 (W/cm2) Materials (All Diameters)
WATROD:
0.260 (6.6) All catalog models, 1-xx 250 120 (18.5) Nickel Alloy 400, Epoxy resin,
0.315 (8.0) All catalog models, 3-xx 480 120 (18.5) 600, 800, 840, Lavacone,
0.375 (9.5) All catalog models, 5-xx 600 120 (18.5) 304, 316 SS, Silicone resin,
0.430 (10.9) All catalog models, 6-xx 600 120 (18.5) Steel, Silicone rubber,
0.475 (12.0) All catalog models, 7-xx 600 120 (18.5) Copper coated ULTRAGARD,
0.490 (12.4) All catalog models, 8-xx 600 120 (18.5) steel Ceramic,
0.625 (15.9) All catalog models, 9-xx 600 120 (18.5) Silicone fluid
FIREBAR:
5
⁄8 (15.9) FA, FS models, 4-xx 480 120 (18.5) Nickel Alloy 800, 840 Epoxy resin,
1 (25.0) FB, FS models, 2-xx 480 120 (18.5) 304 SS Lavacone,
Silicone resin,
Silicone rubber
Ceramic,
Silicone fluid
MULTICELL: Contact Watlow
④
Some sheath materials not available on all diameters. Contact your Watlow representative.
Note: Heating elements are certified only for use in equipment where the acceptability of the construction combination is determined
by the Canadian Standards Association.
Note: All sheath materials and end seal types apply to all diameter heaters.

Assemblies
Heater Type Allowable Part Numbers Electrical Enclosure Options
Screw Plug Catalog series "B" General purpose with or without thermostat
Series 1-xx to 9-xx Enclosure 4 with or without thermostat
Flange Catalog series "F" General purpose with or without thermostat
Series 1-xx to 9-xx Enclosure 4 with or without thermostat⑤
Circulation Catalog series "C" General purpose with or without thermostat
Series 1-10 to 9-10 Enclosure 4 with or without thermostat⑤
Over-the-Side Catalog series "OL" and "OR" Enclosure 4 with or without thermostat
Series 1-30 to 9-30
Duct Catalog series "D", "LDH" and "MDH" General purpose enclosure only
Series 1-1 to 9-1

⑤
4, 5, 6 and 8 inch flange size only.

File Number LR 61707—Heater Assemblies–Miscellaneous–For Hazardous Locations

Heater Type Allowable Part Numbers Electrical Enclosure Options
Screw Plug Catalog series "B" Class 1, Div. 1 and 2, Groups B, C and D and
Series 1-xx to 9-xx enclosure 4 with or without thermostat
Flange Catalog series "F" Class 1, Div. 1 and 2, Groups B, C and D and
Series 1-xx to 9-xx, 700, 701, 702, 703, 704, 713, 714 enclosure 4 with or without thermostat
Circulation Catalog series "C" Class 1, Div. 1 and 2, Groups B, C and D and
Series 1-10 to 9-10 enclosure 4 with or without thermostat
Note: UL® and CSA must be requested at the time the order is placed.

WATLOW® 611
Agency Certifications, Recognition and Approvals

WATROD and FIREBAR Element

and Assemblies

ATEX Certification
Certificate Number KEMA 07ATEX0172X
Assemblies
Heater Code Number Electrical Enclosure
Type Designation Options
Flange Series FX EX II 2G Ex d IIB + H2 T6....T1
Note: ATEX must be requested at the time that the order is placed.

IECEx Certification
Certificate Number IECEx CSA 09.0010
Assemblies
Heater Code Number Electrical Enclosure
Type Designation Options
Flange Series FX Ex d 11B + H2 T1....T6 Gb;
-40°C <Tamb <40°C

612 WATLOW®
Index

Index

Index
Product Category Index .................................................................................................................615
Code Number Index .......................................................................................................................616

WATLOW® 613
614 WATLOW®
Index

Product Category Index

375 Finned Strip Heaters. . . . . . . . . . . . . . . . . . . . . 445 Plate Flange Immersion Heaters . . . . . . . . . . . . . . . 330
375 Strip Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . 518 Polyimide Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Agency Certifications, Recognition and Approvals . . 607 Pre-Coiled Cable Nozzle Heaters. . . . . . . . . . . . . . . 553
Band and Strip Emitters . . . . . . . . . . . . . . . . . . . . . 571 Protective Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
Bayonet/Pipe Insert Immersion Heaters. . . . . . . . . . 340 RAYMAX Panel Heaters . . . . . . . . . . . . . . . . . . . . . . 557
Booster Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
Bulb and Capillary . . . . . . . . . . . . . . . . . . . . . . . . . . 578 Screw Plug with Control Assembly . . . . . . . . . . . . . 257
Ceramic Fiber Heaters. . . . . . . . . . . . . . . . . . . . . . . 469 SERIES EHG® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Coil and Cable Heaters . . . . . . . . . . . . . . . . . . . . . . 505 SERIES EHG SL10 . . . . . . . . . . . . . . . . . . . . . . . . . 181
Drum Immersion Heaters. . . . . . . . . . . . . . . . . . . . . 350 Silicone Rubber Heaters . . . . . . . . . . . . . . . . . . . . . 117
Duct Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 Square Flange Immersion Heaters . . . . . . . . . . . . . . 336
Enclosure Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . 453 ST10 and ST207 . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
Engine Preheaters . . . . . . . . . . . . . . . . . . . . . . . . . . 415 STARFLOW Heaters . . . . . . . . . . . . . . . . . . . . . . . . 365
FINBAR Single/Double-Ended Heaters . . . . . . . . . . 110 Syringe Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
Finned Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 Terms and Conditions of Sale . . . . . . . . . . . . . . . . . 619
FIREBAR Clamp-On Heaters . . . . . . . . . . . . . . . . . 525
®
Thick Film Conduction Heaters . . . . . . . . . . . . . . . . 501
FIREBAR Single/Double-Ended Heaters . . . . . . . . . . 91 Thick Film Cylindrical Heaters . . . . . . . . . . . . . . . . . 551
FIREROD® Cartridge Heaters. . . . . . . . . . . . . . . . . . . . 9 ULTRAMIC® Advanced Ceramic Heaters . . . . . . . . . 497
FIREROD Immersion Heaters. . . . . . . . . . . . . . . . . . 353 Ultra-Pure Thick Film Quartz Heater Modules . . . . . 359
Flexible Shapes and Geometries . . . . . . . . . . . . . . . 115 Vertical Loop Immersion Heaters . . . . . . . . . . . . . . . 347
FREEFLEX Heaters . . . . . . . . . . . . . . . . . . . . . . . . 421
®
WATROD™ and FIREBAR ANSI Flange
Heater Selection Matrix . . . . . . . . . . . . . . . . . . . . . . . . 3 Immersion Heaters . . . . . . . . . . . . . . . . . . . . . . . . 259

High-Temperature FIREROD Heaters. . . . . . . . . . . . . 31 WATROD and FIREBAR Circulation Heaters . . . . . . 367

High-Temperature Tubular Heaters . . . . . . . . . . . . . . 85 WATROD and FIREBAR Flange

Immersion Heaters . . . . . . . . . . . . . . . . . . . . . . . . 330
L and O Shaped Immersion Heaters . . . . . . . . . . . . 342
WATROD and FIREBAR Screw Plug
LDH SERIES and D SERIES . . . . . . . . . . . . . . . . . . 427 Immersion Heaters . . . . . . . . . . . . . . . . . . . . . . . . 187
Line Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 WATROD Single/Double-Ended Heaters . . . . . . . . . . 59
MDH SERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
Metric FIREROD Cartridge Heaters . . . . . . . . . . . . . . 46
Milled Groove Tubular Heaters. . . . . . . . . . . . . . . . . . 89
Mineral Insulated (MI) Band Heaters . . . . . . . . . . . . 529
Mineral Insulated (MI) Nozzle Heaters . . . . . . . . . . . 543
Mineral Insulated (MI) Strip Heaters . . . . . . . . . . . . . 515
MULTICELL™ Heaters. . . . . . . . . . . . . . . . . . . . . . . 461
MULTICOIL™ Tubular Heaters. . . . . . . . . . . . . . . . . . 87
Over-the-Side Heaters . . . . . . . . . . . . . . . . . . . . . . . 342

WATLOW® 615
Index

Code Number Index

How To Use This Index
This easy cross reference contains the alpha or numeric prefixes for all Watlow product code numbers contained in
this catalog. The spaces (_) shown in some of the following prefixes indicate additional characters.
Note: Some code numbers include a suffix alpha character. This is the last alpha character that appears in the product
code number.
Code Page Code Page
Number Description Number Number Description Number
005_ STRETCH-TO-LENGTH™ line heaters 166 042_ Modular pump line heaters 171
008_ Modular gas line heaters 162 044_ Modular pump line heaters 173
010_ Silicone rubber wire-wound elements 123 045_ Modular pump line heaters 173
01202_ STRETCH-TO-LENGTH line heaters 166 0470_ Modular pump line heaters 171
01203_ STRETCH-TO-LENGTH line heaters 166 04704_ Modular gas line heaters 164
01206_ Modular gas line heaters 162 04706_ Modular gas line heaters 164
01209_ Modular gas line heaters 162 050050_ Silicone rubber wire-wound elements 124
01212_ Modular gas line heaters 162 050055_ Modular pump line heaters 171
0121805_ STRETCH-TO-LENGTH line heaters 166 050100A_ Modular pump line heaters 169
012180C_ Modular gas line heaters 162 050100C_ Silicone rubber wire-wound elements 124
0122_ Modular gas line heaters 162 05015_ Silicone rubber wire-wound elements 124
0123_ Modular gas line heaters 162 0502_ Modular pump line heaters 169
015_ STRETCH-TO-LENGTH line heaters 167 0503_ Modular pump line heaters 169
0160205_ STRETCH-TO-LENGTH line heaters 167 0570_ Modular pump line heaters 171
016020C_ Modular gas line heaters 162 057120_ Silicone rubber conduit heaters 160
01603_ Modular gas line heaters 162 057128A Modular pump line heaters 171
01606_ Modular gas line heaters 162 06_ Modular pump line heaters 171
01608_ Modular gas line heaters 162 062_ Coil and cable heaters 505
01609_ Modular gas line heaters 162 07_ Modular pump line heaters 171
01612_ Modular gas line heaters 162 08_ Modular pump line heaters 171
0161805_ STRETCH-TO-LENGTH line heaters 167 09_ Modular pump line heaters 171
016180C_ Modular gas line heaters 162 094_ Coil and cable heaters 505
0162_ Modular gas line heaters 162 1 Thermostats 581
0163_ Modular gas line heaters 162 100_ Modular pump line heaters 170
017_ Modular gas line heaters 163 102_ Coil and cable heaters 505
018_ Modular pump line heaters 171 104_ Modular pump line heaters 171
02002_ Silicone rubber wire-wound elements 123 11 Thermostats 581
02005_ Silicone rubber wire-wound elements 123 11_ Modular pump line heaters 171
02006_ Modular pump line heaters 173 120_ Modular pump line heaters 172
0201_ Modular pump line heaters 173 125_ Coil and cable heaters (ex: 125CH38A18X) 511
0202_ Modular pump line heaters 173 128_ Coil and cable heaters 505
024_ Modular gas line heaters 163 1281_ Modular pump line heaters 171
0260_ Modular pump line heaters 171 12A Thermostats 581
0265_ Silicone rubber drum heaters 159 14825081 Silicone rubber conduit heaters 160
03003_ Silicone rubber wire-wound elements 123 157_ Coil and cable heaters (ex: 157CH124AX) 512
030050_ Silicone rubber wire-wound elements 123 188_ Coil and cable heaters 505
030056_ Modular pump line heaters 172 2 Thermostats 581
0301_ Modular pump line heaters 172 2A Thermostats 581
031_ Modular gas line heaters 164 3 Thermostats 581
032_ Modular pump line heaters 171 3A Thermostats 581
034_ Modular pump line heaters 173 4 Thermostats 581
035_ Modular pump line heaters 173 5A Thermostats 581
038_ Modular gas line heaters 164 62H_ Stock coil and cable heaters (ex: 62H36A5X) 511
039_ Modular gas line heaters 163 7A Thermostats 581
040_ Coil and cable heaters 505 8 Thermostats 581
04004_ Silicone rubber wire-wound elements 124 9 Thermostats 581
04005_ Silicone rubber wire-wound elements 124 94PC_ Coil and cable heaters (ex: 94PC30A1X) 511
04009_ Modular pump line heaters 170 BCC_ WATROD™ - screw plug Immersion heaters 194-196
0401_ Modular pump line heaters 173 BCS_ WATROD - screw plug immersion heaters 226-227
0403_ Silicone rubber drum heaters 159 BDC_ WATROD - screw plug immersion heaters 197-198
0406_ Silicone rubber drum heaters 159

616 WATLOW®
Index

Code Number Index

Code Page Code Page
Number Description Number Number Description Number
BDNF_ FIREBAR® - screw plug immersion heaters 199-201, CFOR_ WATROD - ANSI flange circulation heaters 378
211-212, CFOS_ WATROD - ANSI flange circulation heaters 394, 408
230-232, CFPC_ WATROD - ANSI flange circulation heaters 376-377
240-241, CFPN_ WATROD - ANSI flange circulation heaters 383, 403
250-251 CFPNA_ WATROD - ANSI flange circulation heaters 389-390
BEC_ WATROD - screw plug immersion heaters 197-198 384, 397,
CFPNF_ FIREBAR - ANSI flange circulation heaters
BEN_ WATROD - screw plug immersion heaters 220-221 398, 404,
BES_ WATROD - screw plug immersion heaters 228-229 409
BGC_ WATROD - screw plug immersion heaters 202-204 CFPR_ WATROD - ANSI flange circulation heaters 379
BGN_ WATROD - screw plug immersion heaters 213-215 CFPS_ WATROD - ANSI flange circulation heaters 396-397,
BGS_ WATROD - screw plug immersion heaters 233-235 409
BHC_ WATROD - screw plug immersion heaters 202-204 CFRC_ WATROD - ANSI flange circulation heaters 377
BHN_ WATROD - screw plug immersion heaters 213-215 CFRN_ WATROD - ANSI flange circulation heaters 384, 404
242-244 CFRNA_ WATROD - ANSI flange circulation heaters 390
BHNA_ WATROD - screw plug immersion heaters 222-223 CFRS_ WATROD - ANSI flange circulation heaters 398-
BHNB_ WATROD - screw plug immersion heaters 258 399, 410
BHS_ WATROD - screw plug immersion heaters 233-235 CFSN_ WATROD - ANSI flange circulation heaters 385,405
BHSS_ WATROD - screw plug immersion heaters 243-244 CFSNA_ WATROD - ANSI flange circulation heaters 391
BLC_ WATROD - screw plug immersion heaters 205-206 CFSS_ WATROD - ANSI flange circulation heaters 400, 410
BLN_ WATROD - screw plug immersion heaters 216-217, CFTN_ WATROD - ANSI flange circulation heaters 385,405
245-247 CFTNA_ WATROD - ANSI flange circulation heaters 391
BLNA_ WATROD - screw plug immersion heaters 224-225 CFTS_ WATROD - ANSI flange circulation heaters 400, 411
BLNF_ FIREBAR - screw plug immersion heaters 207-218, CFWN_ WATROD - ANSI flange circulation heaters 385, 405
219, 238, CFWNA_ WATROD - ANSI flange circulation heaters 391
239, 248, CFWS_ WATROD - ANSI flange circulation heaters 400, 411
249, 254, CH_ STARFLOW™ circulation heaters (ex: CHJTJT3000JXJA) 366
255
CPBP_ WATROD - engine preheaters 416-417
BLR_ WATROD - screw plug immersion heaters 208-210 CPCP_ WATROD - engine preheaters 417
BLS_ WATROD - screw plug immersion heaters 236-237, D_ WATROD - duct heaters 435-438
252-253 E_ 1
⁄4 in. FIREROD® heaters (ex: E3A-12003) 9
C_ ⁄8 in. FIREROD heaters (ex: C1E-921)
1
9 EN_ WATROD - enclosure heaters 454
CBDNF_ FIREBAR - screw plug circulation heaters 380, 401 F01_ Silicone rubber etched foil elements 153
CBEC_ WATROD - screw plug circulation heaters 373 F02_ Silicone rubber etched foil elements 153
CBEN_ WATROD - screw plug circulation heaters 386 F03_ Silicone rubber etched foil elements 153
CBES_ WATROD - screw plug circulation heaters 392 F04_ Silicone rubber etched foil elements 153
CBLC_ WATROD - screw plug circulation heaters 373 F05_ Silicone rubber etched foil elements 153
CBLN_ WATROD - screw plug circulation heaters 380, 401 F06_ Silicone rubber etched foil elements 153
CBLNA_ WATROD - screw plug circulation heaters 386 FAN_ FIREBAR heaters 107
CBLNF_ FIREBAR - screw plug circulation heaters 380, 393, FBN_ FIREBAR heaters 105-106
401, 407 FENFB_ FIREBAR - square flange immersion heaters 338
CBLR_ WATROD - screw plug circulation heaters 378 FGNFB_ FIREBAR - square flange immersion heaters 339
CBLS_ WATROD - screw plug circulation heaters 393, 406 FHN_ WATROD - square flange immersion heaters 337
CER_ ULTRAMIC® heaters (ex: CER-1-01-00002) 500 FHNFA_ FIREBAR - square flange immersion heaters 338
CFBLKT_ Ceramic fiber insulation blanket 478 FHNFB_ FIREBAR - square flange immersion heaters 338
CFMC_ WATROD - ANSI flange circulation heaters 374 FKC_ WATROD - plate flange immersion heaters 332
CFMN_ WATROD - ANSI flange circulation heaters 381, 402 FKN_ WATROD - plate flange immersion heaters 332, 335
CFMNA_ WATROD - ANSI flange circulation heaters 387 FKS_ WATROD - plate flange immersion heaters 334-335
CFMS_ WATROD - ANSI flange circulation heaters 394, 407 FLN_ WATROD - plate flange immersion heaters 331, 333
CFNC_ WATROD - ANSI flange circulation heaters 376 FMC_ WATROD - ANSI flange immersion heaters 266
CFNN_ WATROD - ANSI flange circulation heaters 382, 403 FMN_ WATROD - ANSI flange immersion heaters 276, 309
CFNNA_ WATROD - ANSI flange circulation heaters 388-389 FMNA_ WATROD - ANSI flange immersion heaters 287
CFNS_ WATROD - ANSI flange circulation heaters 395-396, FMS_ WATROD - ANSI flange immersion heaters 297, 319
408 FNC_ WATROD - ANSI flange immersion heaters 268-269
CFOC_ WATROD - ANSI flange circulation heaters 375 FNN_ WATROD - ANSI flange immersion heaters 279-280
CFON_ WATROD - ANSI flange circulation heaters 381,402 312
CFONA_ WATROD - ANSI flange circulation heaters 388
CFONF_ FIREBAR - ANSI flange circulation heaters 382,402

WATLOW® 617
Index

Code Number Index

Code Page Code Page
Number Description Number Number Description Number
FNNA_ WATROD - ANSI flange immersion heaters 289-290 PWS_ Thermowells 583
FNS_ WATROD - ANSI flange immersion heaters 300- RAN_ WATROD heaters 81
301, 322 RBN_ WATROD heaters 81
FOC_ WATROD - ANSI flange immersion heaters 267 RBR_ WATROD heaters 83
FON_ WATROD - ANSI flange immersion heaters 277,310 RBS_ WATROD heaters 80
FONA_ WATROD - ANSI flange immersion heaters 288 RCN_ WATROD heaters 82
FONF_ FIREBAR - ANSI flange immersion heaters 278, 299, RDN_ WATROD heaters 82, 83
311, 321 RGN_ WATROD heaters 83
FOR_ WATROD - ANSI flange immersion heaters 273 RGNA_ WATROD heaters 80
FOS_ WATROD - ANSI flange immersion heaters 298, 320 RGS_ WATROD heaters 81
FPC_ WATROD - ANSI flange immersion heaters 270-271 RGR_ WATROD heaters 83
FPN_ WATROD - ANSI flange immersion heaters 281-282, RGSS_ WATROD heaters 80
313 SF_ RAYMAX 1010 panel heaters (ex: SF0410A0A005) 558
FPNA_ WATROD - ANSI flange immersion heaters 291-292 SGA1J_ 375 strip heaters 518
FPNF_ FIREBAR - ANSI flange immersion heaters SGS1J_ 375 strip heaters 518
283, 304 ST_ 1 in. FIREROD heaters (ex: ST20A-1234) 9
FPR_ WATROD - ANSI flange immersion heaters 274-275 SW_ Flexible heaters 127
FPS_ WATROD - ANSI flange immersion heaters 302-303, TFA_ Thick film - conduction heaters 504
373 TQ_ Thick film - quartz heaters 364
FRC_ WATROD - ANSI flange immersion heaters 272 VC_ Ceramic fiber heaters 485
FRN_ WATROD - ANSI flange immersion heaters 284, 315 VF_S Ceramic fiber heaters 487
FRNA_ WATROD - ANSI flange immersion heaters 293 VF_T Ceramic fiber heaters 490
FSA_ FIREBAR heaters 109 VLN_ WATROD - vertical loop immersion heaters 349
FSN_ WATROD - ANSI flange immersion heaters 285, 305, VLR_ WATROD - vertical loop immersion heaters 349
316, 325 VLS_ WATROD - vertical loop immersion heaters 349
FSNA_ WATROD - ANSI flange immersion heaters 294 VLT_ WATROD - vertical loop immersion heaters 349
FSP_ FIREBAR heaters 108, 112 VP504_F RAYMAX 1220 heaters 562
FSS_ WATROD - ANSI flange immersion heaters 306, 326 VP504_T RAYMAX 2030 heaters 562
FTN_ WATROD - ANSI flange immersion heaters 285, 317 VS_S Ceramic fiber heaters 488
FTNA_ WATROD - ANSI flange immersion heaters 295 VS_T Ceramic fiber heaters 491
FTS_ WATROD - ANSI flange immersion heaters 307, 327
FWN_ WATROD - ANSI flange immersion heaters 286, 318
FWNA_ WATROD - ANSI flange immersion heaters 296
FWS_ WATROD - ANSI flange immersion heaters 308, 328
G_ 3
⁄8 in. FIREROD heaters (ex: G2N-4950) 9
J_ 1
⁄2 in. FIREROD heaters (ex: J10J-10145) 9
K0_ Polyimide heaters 177
L_ 5
⁄8 in. FIREROD heaters (ex: L12A-6489) 9
L0_ Silicone rubber wire-wound elements 156
L10_ Silicone rubber wire-wound elements 156
L20_ Silicone rubber wire-wound elements 156
LDH_ WATROD - duct heaters 433-444
M6_ WATROD - duct replacement modules 444
MB_ MI band heaters (ex: MB2A1JN3) 529
MBLK_ Duct blank module cover 444
MDH_ WATROD - duct heaters 443
ME_ Expandable MI band heaters 529
MR3A_ Radiant MI strip emitters (ex: MR3A10AP1) 571
MS_ MI strip heaters (ex: MS1J8AS1) 515
MT_ Two piece MI band heaters 529
MTC_ Duct thermocouple replacement kits 444
N_ 3
⁄4 in. FIREROD heaters (ex: N8E-3912) 9
OLDN_ WATROD - drum immersion heaters 351
OLN_ WATROD - L-shaped immersion heaters 345
OLS_ WATROD - L-shaped immersion heaters 345
ORN_ WATROD - O-shaped immersion heaters 345
ORS_ WATROD - O-shaped immersion heaters 345
P_ RAYMAX 1120 panel heaters (ex: P1224AX062) 560
618 WATLOW®
Terms and Conditions of Sale
Quantity and Weights: duration of such restriction or alteration or (iii) to have applied
Products purchased and sold hereunder shall be those for to this Order (as of the effective date of such restriction or
which Buyer submits an Order which is accepted by Watlow. alteration) any discounts, prices, points of delivery, service
Watlow’s quantities shall govern unless proved to be in error. allowances or terms of payment governmentally acceptable.
On Orders for Products carried in stock, Watlow will deliver the Any delivery suspended under this Section may be canceled
ordered quantity specified. However, in the manufacture of without liability.
Products it is agreed that Watlow will be allowed production Return Policy:
losses. Watlow shall have the right to manufacture, deliver and Prior approval must be obtained from the relevant Watlow Plant
invoice for partial deliveries of Products as stated below: to return any Product. Watlow will assign a return authorization
Quantity Ordered Delivery Variation number and record the reason for the return. Watlow will exam-
1-4 No variation ine returned Product to determine the actual cause, if any,
5-24 ± 1 unit leading to Buyer’s return. If Product has a manufacturing defect,
25-74 ± 2 units Watlow, in its sole discretion, may issue a credit for the returned
75-99 ± 3 units Product or repair or replace with like Product. If returned
100+ ± 3 percent Product is not subject to Watlow’s warranty, Buyer will be
SERV-RITE® Insulated notified of the estimated cost of repair, if possible. Thereafter,
Wire and Cable ± 10 percent Buyer must advise Watlow whether or not Buyer chooses to
XACTPAK® Sheathed Wire ± 10 percent have Product repaired at Buyer’s expense.
Note: Watlow will deliver exact quantities on Products Order Changes:
with a net price of $100.00 or more. If Buyer expressly Buyer must notify Watlow in writing of requested changes in
requests no variation in delivered quantity of Products the quantity, drawings, designs or specifications for Products
with a total net price under $100.00, a ten percent (10%) which are ordered but not yet in the process of manufacture.
surcharge will be added to the net billing on the invoice After receipt of such notice, Watlow will inform Buyer of any
for such Order. adjustments to be made in price, delivery schedules, etc.
Delivery: resulting from Buyer’s requested changes prior to incorporating
F.O.B. Watlow’s Plant. Risk of loss shall pass to Buyer on requested changes into manufactured Products. Control
delivery at the F.O.B. point. Watlow shall prepay freight, assure Products require written notice of requested changes not less
the shipment and select the means of transportation unless than sixty (60) days prior to last scheduled shipping date.
Buyer provides specific written instructions otherwise with Freight and Taxes:
Buyer’s order. Watlow shall not be bound to tender delivery Prices do not include prepaid freight, federal, state or local
of any quantities for which Buyer has not given shipping taxes. Any increase in freight rates paid by Watlow on deliveries
instructions. Watlow shall be entitled to designate from time covered by this Order and hereafter becoming effective and any
to time the locations from which Buyer may receive or pick tax or governmental charge or increase in same (excluding any
up Products. franchise or income tax or other tax or charge based on income)
Payment Terms: (i) increasing the cost to Watlow of producing, selling or
Terms are net 30 days from date of invoice with approved credit. delivering Products or of procuring Products used therein or,
Prices and discounts are subject to change without notice. All (ii) payable by Watlow because of the production, sale or
quotations are valid for 30 days unless otherwise stated. delivery of Products, such as Sales Tax, Use Tax, Retailer’s
Restocking Charges: Occupational Tax, Gross Receipts Tax, Value Added Tax, and
Stock heaters, controls, sensors and accessories which have Ways Fees may, at Watlow’s option, be added to the prices
not been used or modified may be returned to the relevant herein specified and be added to invoices.
Watlow Plant for a twenty percent (20%) restocking charge. Engineering Charge:
For Watlow’s Hannibal Plant Products only, modified-stock On complex Products, systems or control software
Products may be returned if not permanently modified, for a modifications, an engineering charge shall be applied or
minimum thirty percent (30%) restocking charge. All stock and included in the price of Prototypes. This charge is not subject
modified-stock Products require Watlow’s prior authorization to to discounts.
be returned and must be returned within one hundred twenty Tooling:
(120) days from the date of delivery. Controls may not be All tooling and fixtures are the property of Watlow. Watlow will
returned if the packaging seal is broken. Non-stock (custom) accept Buyer’s special tooling if sent freight prepaid. Watlow
heaters, controls, sensors and accessories are not returnable. will maintain this tooling, exercising reasonable care, in order to
Price Revision: produce Buyer’s Products. Permanent molds for aluminum
Prices are subject to change without advance notice. If Watlow cast-in and Polymer Products shall be the property and
desires to revise the discounts, prices, points of delivery, service responsibility of Buyer.
allowances or terms of payment but is restricted to any extent Cancellation Charges:
against so doing by reason of any governmental request, law, There will be no cancellation charge for non-modified stock
regulation, order or action, or if the discounts, prices, points of Products. Non-stock and modified-stock Products may be
delivery, service allowances or terms of payment then in effect subject to a cancellation charge to be determined by Watlow
are altered by reason of governmental request, law, regulation, depending upon the portion of Product completed at the time of
order or action, Watlow shall have the right (i) to terminate this such cancellation.
Order by notice to Buyer, (ii) to suspend deliveries for the

WATLOW® 619
Terms and Conditions of Sale
Excuse of Performance: provided, at Watlow’s option, at no charge to Buyer or to any
(A) Deliveries may be suspended by either party in the event of: other person or entity to whom Product is transferred during the
Act of God, war, riot, fire, explosion, accident, flood, sabotage; period of this Warranty. Watlow must be notified of the alleged
lack of adequate fuel, power, raw materials, labor, containers or failure of Product within thirty (30) days of such event and
transportation facilities; compliance with Governmental advanced authorization for repair or replacement must be
Requirements (as hereinafter defined); breakage or failure of obtained in writing from Watlow. THIS WARRANTY IS MADE
machinery or apparatus; national defense requirements or any EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
other event, whether or not of the class or kind enumerated EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITA-
herein, beyond the reasonable control of such party; or in the TION, ANY WARRANTY ARISING FROM A COURSE OF
event of labor trouble, strike, lockout or injunction (provided that DEALING OR USAGE OF TRADE, AND ALL OTHER SUCH
neither party shall be required to settle a labor dispute against its WARRANTIES ARE SPECIFICALLY EXCLUDED. THE COR-
own best judgment); which event makes impracticable the man- RECTION OF ANY DEFECT IN OR FAILURE OF PROD-
ufacture, transportation, sale, purchase, acceptance, use or UCTS BY REPAIR OR REPLACEMENT TO THE EXTENT
resale of Products or a material upon which the manufacture of SET FORTH ABOVE, SHALL BE WATLOW’S LIMIT OF LIA-
Products is dependent. BILITY AND THE EXCLUSIVE REMEDY FOR ANY AND ALL
(B) If Watlow determines that its ability to supply the total LOSSES, DELAYS OR DAMAGES RESULTING FROM THE
demand for Products, or obtain any or a sufficient quantity of PURCHASE OR USE OF THE PRODUCTS. IN NO EVENT
any material used directly or indirectly in the manufacture of SHALL WATLOW BE LIABLE FOR SPECIAL, INDIRECT,
Products, is hindered, limited or made impracticable, Watlow INCIDENTAL OR CONSEQUENTIAL DAMAGES. WATLOW
may allocate its available supply of Products or such material SHALL NOT BE LIABLE FOR, AND BUYER AND ANY
(without obligation to acquire other supplies of any such OTHER PERSON OR ENTITY TO WHOM PRODUCTS ARE
Products or material) among itself and its purchasers on such TRANSFERRED DURING THE PERIOD OF THIS WARRAN-
basis as Watlow determines to be equitable without liability for TY ASSUMES RESPONSIBILITY FOR, ALL PERSONAL
any failure of performance which may result therefrom. INJURY AND PROPERTY DAMAGE RESULTING FROM OR
(C) Deliveries suspended or not made by reason of this Section RELATED TO THE HANDLING, POSSESSION OR USE OF
shall be canceled without liability, but this agreement and/or PRODUCTS AND PRODUCTS MANUFACTURED AND
Order shall otherwise remain unaffected. SOLD BY WATLOW HEREUNDER.
Prototypes: Miscellaneous:
If Buyer orders and/or Watlow delivers a Product designated as THE VALIDITY, INTERPRETATION AND PERFORMANCE OF
a “Prototype”, no guarantees, warranties or representations as THIS AGREEMENT AND/OR ORDER AND ANY DISPUTE CON-
to fitness for a particular purpose or merchantability are made NECTED HEREWITH SHALL BE GOVERNED AND CON-
with respect to such Prototype. Buyer shall have the duty and STRUED IN ACCORDANCE WITH THE LAWS OF THE STATE
sole responsibility to test a Prototype prior to acceptance and/or OF MISSOURI. These Terms and Conditions constitute the full
incorporation into end-use applications. Further, a production understanding of the parties, a complete allocation of risks
Product based on a Prototype design may differ in assembly between them and a complete and exclusive statement of the
methods and materials from the Prototype. Buyer, therefore, terms and conditions of their agreement and/or Order relating to
shall have the duty and sole responsibility for testing and the subject matter herein. Except as otherwise expressly provid-
acceptance of production Products which are based on ed herein, no conditions, usage of trade, course of dealing or
Prototype designs. performance, understanding or agreement and/or Order pur-
Warranty and Limitation of Liability: porting to modify, vary, explain or supplement the terms or con-
Watlow warrants its Products against defects in material and ditions of this agreement and/or Order shall be binding unless
workmanship for at least one (1) year (three (3) years on some hereafter made in writing and signed by the party to be bound,
controls) from the date of delivery, provided such Product is and no modification shall be effected by the acknowledgment or
properly applied, used and maintained. Refer to the express acceptance of any purchase order or shipping instruction forms
written warranty time period for each individual Product or con- containing terms or conditions at variance with or in addition to
tact the relevant Watlow plant for such warranty time period those set forth herein. No waiver by either party with respect to
information. Watlow does not warrant any Product against dam- any breach or default or of any right or remedy and no course of
age from corrosion, contamination, misapplication, improper dealing or performance shall be deemed to constitute a continu-
specification or wear and tear and operational conditions ing waiver of any other breach or default or of any other right or
beyond Watlow’s control. The terms of this Warranty are the remedy, unless such waiver be expressed in writing signed by
exclusive terms available to Buyer and to any other person or the party to be bound. If any term, condition or provision of this
entity to whom Products are transferred during the period of this agreement and/or Order or the application thereof is judicially or
Warranty. No person has authority to bind Watlow to a represen- otherwise determined to be invalid or unenforceable, or if the
tation or warranty other than this express Warranty. Watlow shall parties mutually agree in writing to any revision of this agreement
not be liable for incidental or consequential damages resulting and/or Order, the remainder of this agreement and/or Order and
from the use of Products whether a claim for such damages is the application thereof shall not be affected, and this agreement
based upon warranty, contract, negligence or other cause of and/or Order shall otherwise remain in full force and effect.
action. Should any Product fail while subject to this Warranty,
such Product shall be repaired or a substitute Product shall be
082206

620 WATLOW®
Notes

WATLOW® 621
Notes

622 WATLOW®
Notes

WATLOW® 623
Notes

624 WATLOW®