Peb Monograph PDF
Peb Monograph PDF
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K. S. VIVEK
P. VYSHNAVI
PRE-ENGINEERED STEEL BUILDING
By
Page Number
ABSTRACT i
1. INTRODUCTION 1
3. LOADS 19
3.1 Dead load 19
3.2 Live load 19
3.3 Wind load 19
3.4 Earthquake load 19
6. CONCLUSION 71
REFERENCES 72
ABSTRACT
Steel pre-engineered single storey industrial building is analyzed and designed in this thesis.
The location of the building is assumed to be Chennai, India. The dimension of the building is assumed
to be 30m x 54m. The building consists of eight intermediate frames and two end frames. The soil is
assumed to be rocky in nature. Dead load, roof - live load, wind load considering cyclone effect and
earthquake loads are considered. Analysis and design of primary members (frames) are done using
STAAD software. Manual design of a critical taper member is presented considering Indian, British,
Australian codes and special literature. Secondary members namely purlins, girts, roof and wall bracings
are manually analyzed and designed. Cold-formed steel is used for purlins and girts. All other members
are of hot rolled steel. Base plate design is also presented. This study presents the basic design of
structural members of pre-engineered building using software as well as manual.
(i)
1. INTRODUCTION
enhancement of quality of life through various new products and services. One such
revolution was the pre engineered buildings. Through its origin can be traced back to
survey by the Metal Building Associations (MBMA) shows that about 60% of the non
residential low rises building in USA are pre engineered buildings. Although PEB
systems are extensively used in industrial and many other non residential
economy and a number of multi nationals setting up their projects. The market
building manufacturing capacity is 3.5 million tonnes per annum. The industry is
With respect to design of the structure and aesthetic appearance India is way
EHKLQG ,QGLDQ PDQXIDFWXUHUV DUH WU\LQJ WR FDWFK XS FRPSDUDWLYHO\ 3(%¶V LV D QHZ
concept in India. Beside, in fabrication and other areas of PEB India is very good. As
compared to other countries Indian codes for building design are stringent but safer.
IS standards are upgraded continuously. In India, American codes are also followed.
Pre engineered steel buildings can be fitted with different structural accessories
including mezzanine floors, canopies, fascias, interior partitions etc. and the building
is made water proof by use of special mastic beads, filler strips and trims. This is very
ϭ
versatile buildings systems and can be finished internally to serve any functions and
advantageous over the conventional buildings and is really helpful in the low rise
building design.
Pre engineered buildings are generally low rise buildings however the maximum
eave height can go up to 25 to 30 meters. Low rise buildings are ideal for offices,
houses, showrooms, shop fronts etc. The application of pre engineered buildings
concept to low rise buildings is very economical and speedy. Buildings can be
constructed in less than half the normal time especially when complemented with the
The most common and economical type of low rise buildings is a building with
ground floor and two intermediate floors plus roof. The roof of low rise buildings may
be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine
systems. Single storied houses for living take minimum time for construction and can
be built in any type of geographical location like extreme cold hilly areas, high rain
prone areas, plain land obviously and extreme hot climatic zones as well
1. Warehouses
2. Factories
3. Workshops
4. Offices
5. Gas stations
7. Showrooms
Ϯ
8. Aircraft hangars
9. Metro stations
1) Reduced construction time: Buildings are typically delivered in just a few weeks
after approval of drawings. Foundation and anchor bolts are cast parallel with
finishing, ready for the site bolting. Our study shows that in India the use of PEB will
reduce total construction time of the project by at least 50%. This also allows faster
2) Lower cost: Due to the systems approach, there is a significant saving in design,
manufacturing and on site erection cost. The secondary members and cladding nest
additional bays. Also expansion in width and height is possible by pre designing for
future expansion.
6) Low maintenance: Buildings are supplied with high quality paint systems for
cladding and steel to suit ambient conditions at the site, which results in long
ϯ
7) Energy efficient roofing and wall systems: Buildings can be supplied with
canopies, and curved eaves and are designed to receive pre cast concrete wall panels,
single vendor, compatibility of all the building components and accessories is assured.
This is one of the major benefits of the pre engineered building systems.
ϰ
Quick and efficient: since 3(%¶VDUH Each conventional steel
mainly formed by standard sections and structure is designed
connections design, time is significantly form scratch with fewer
reduced. Basic design based on design aids available to
international design codes are used over the engineer.
and over.
Specialized computer analysis design Substantial engineering
programs optimize material required. and detailing work is
DESIGN Drafting is also computerized using required from the very
standard detail that minimize the use of basic is required by the
project custom details. consultant with fewer
design aids.
Design shop detail sketches and erection Extensive amount of
drawings are supplied free of cost by the consultant time is
manufacturer. Approval drawing is devoted to the
usually prepared within in 2 weeks. alterations that have to
be done.
PEB designers design and detail PEB As each project is a new
buildings almost every day of the year project engineers need
resulting in improving the quality of more time to develop
designs every time they work. the designs and details
of the unique structure.
ϱ
provided at the site by the manufacturer. erection is provided at
the site by the
manufacturer
Both costs and time of erection are Typically, conventional
accurately known based upon extensive steel buildings are 20%
experience with similar buildings. more expensive than
PEB in most of the
cases, the erection costs
ERECTION and time are not
COST AND TIME estimated accurately.
The erection process is faster and much Erection process is slow
easier with very less requirement for and extensive field
equipment. labour is required.
Heavy equipment is
also needed.
The low weight flexible frames offer Rigid heavy frames do
SEISMIC
higher resistance to seismic forces. not perform well in
RESISTANCE
seismic zones.
OVER ALL Price per square meter may be as low as Higher price per square
PRICE by 30 % than the conventional building. meter.
Outstanding architectural design can be Special architectural
achieved at low cost using standard design and features
architectural details and interfaces. must be developed for
ARCHITECTURE each project which
often require research
and thus resulting in
higher cost.
Building is supplied complete with all Many sources of supply
SOURCING AND accessories including erection for a are there so it becomes
COORDINATION single ³21(67236285&(´ difficult to co ordinate
and handle the things.
COST OF PEB manufactures usually stock a large Substitution of hot
CHARGE amount of that can be flexibly used in rolled sections in
ϲ
ORDER many types of PEB projects. frequently rolled by
mills is expensive and
time consuming.
Little or no material is wasted even if a Change orders that are
change order is made after -fabrication made after the dispatch
starts. of hot rolled sections
result in increasing the
time and cost involved
in the project.
Designed to fit the system with Every project requires
standardized and inter changeable parts. different and special
Including pre designed flashing and design fro accessories
BUILDING
trims. Building accessories are mass and special sourcing for
ACCESSORIES
produced for economy and are available each item. Flashing and
with the building. trims must be uniquely
designed and fabricated.
ϳ
perform particularly at
the supplier/contractor
interface.
All components have been specified and Components are custom
designed specially to act together as a designed for a specific
system for maximum efficiency, precise application on a specific
fir and peak performance in the field. job. Design and
PERFORMANCE detailing errors are
possible when
assembling the diverse
components into unique
buildings.
Experience with similar buildings, in Each building design is
actual field conditions world wide, has unique, so predication,
resulted in design improvements over of how components will
time, which allow dependable prediction perform together is
of performance. uncertain. Materials
which have performed
well in some climates
may not do
well in other conditions.
ϴ
2. PRE ENGINEERED BUILDING
sections, hot rolled sections and cold formed elements which provide the
basic steel frame work with a choice of single skin sheeting with added
insulation or insulated sandwich panels for roofing and wall cladding. The
is air tight, energy efficient, optimum in weight and cost and, above all,
below.
ϵ
2.1 Major Components
¾ Crane system
¾ Mezzanine system
¾ Bracing system
¾ Miscellaneous services
Main framing basically includes the rigid steel frames of the building. The PEB
rigid frame comprises of tapered columns and tapered rafters (the fabricated tapered
sections are referred to as built-up members). The tapered sections are fabricated using
the state of art technology wherein the flanges are welded to the web. Splice plates are
welded to the ends of the tapered sections. The frame is erected by bolting the splice
rigid frame (i.e. similar to the interior frame) or as a post and beam frame. The
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ϭϬ
for access). The post and beam end wall system of framing consists of columns
(posts) with pinned ends, supporting horizontal beams known as end wall rafters.
Girts are flush framed between posts to provide lateral stability and a neat appearance.
Post and beam end walls are assumed to be laterally stiff due to the diaphragm effect
of the wall sheeting. The diaphragm action is proven to be sufficient enough to resist
the transverse wind force acting on the small tributary area of the end wall. For single
Purlins, girts and eave struts are also known as secondary cold-formed
just bending the steel coil giving it the desired shape (Z-shape for purlins and girts,
Purlins are secondary members supporting the roof panels. Z-shaped purlins
are adopted for pre-engineered buildings that provide a great advantage of being
lapped at support points and nested together to increase the stiffness. This capability
provides additional strength and reduces deflection. On the other hand C-shaped
purlins lack this capability and thus are not used as purlins or girt.
Girts are used to provide framework for wall cladding for sidewalls and end
walls. Generally, for side walls by-framed (by-pass) construction is employed for
taking advantage of lapped girts and flush construction is employed for end wall girts
in order to use diaphragm action effectively. All flush end wall girts are simply
ϭϭ
All eave struts are cold formed C sections. These are simply supported
members (180mm in depth and 2.0mm or 2.5mm in thickness). Eave struts are well
Single skin profile steel sheets are used as roof and wall sheeting, roof and
wall liners, partition and soffit sheeting. The steel sheets are generally made from
steel coils and aluminium coils. Minimum thickness of steel coils used is 0.5mm high
tensile steel. The profiles depends upon the stiffness required, the governing loads
(dead/live/wind) etc. The strength of the sheets depends on its profile, and the depth
and number of ribs. The steel sheets are normally zincalume or galvanized profiled
sheets permanently color coated either plain or the sheets can be coated with special
/ rolls of non- combustible Rockwool, Aluminium foil laminated, placed over a metal
mesh bed created between the purlins, and then the roofing steel sheet fixed over it.
The siding walls can also be insulated by providing a double skin profile steel sheet
wall cladding having Rockwool Insulation slab sandwiched in between and held in
Liner panels are used to conceal the roof purlins, wall girts and the Rockwool
insulation on the inside of the building when neat finished appearance is required. If
thicknesses can be provided below the panels. Another alternative is to provide pre-
fabricated insulated panels, which comprises of two single skin panels (plain steel
ϭϮ
sheets zincalume color coated) with polyurethane foam insulation in between. These
panels are intended for use as thermally efficient roof and wall claddings for buildings
For normal housing the wall panels comprises of outside profiled steel sheet
fixed on to the columns and purlins. Rockwool insulation placed between the purlins
and then the inner sheet of a particle / rigid board type again fixed on to the columns
and purlins thereby totally concealing the steel structure. The roof is of profile steel
sheet with insulation fixed underneath. False Ceiling of particle / rigid board is fixed
to a steel frame work hung from the trusses. Insulation can also placed over the false
ceiling packed in polythene. Here a 2 ft. high brick wall is required to be given on the
outside for protection. For walls a second alternative can be by way of welding metal
mesh on to the columns and purlins on both sides with insulation sandwiched in
between and spraying 50mm thick cement plaster on to the mesh with spray gun.
eliminating traffic due to forklifts etc. The crane runway beams are simply supported
built-XS VHFWLRQV ZLWK FDS FKDQQHOV $OVR VLQFH LW¶V D EXLOW-up member, it can be
columns for lateral, stability. Mezzanine beams and joists are analyzed and designed
(that may be tapered for large spans or heavy loads) that support built-up, hot-rolled
designed to carry the floor live loads, it is intended only to carry the reinforced
concrete slab during pouring. The reinforced concrete slab must be designed to carry
the floor loads. Interior mezzanine stub columns are hot rolled tube sections or built-
up sections.
used. Sometimes, a structural framing system is mounted on top of the roof and is
designed to support heavy roof accessories, such as HVAC units, water tanks and
other miscellaneous roof equipment. These we call as roof platforms. Also, a narrow
Catwalk are usually mounted alongside crane beams, suspended under rigid frame
against wind, seismic or other forces, comprises of 7-strand twisted galvanized cables
with an eye bolt and an adjusting nut at both ends, located near the outer flange of
columns or rafters and attached at the web of the rigid frame. In buildings supporting
cranes, crane longitudinal loads will be transferred to the foundation using smooth
round bars or hot rolled angles in lieu of cables. Also, when the sidewall has to be
open for access etc., portal bracing is provided. For narrow width buildings with low
eave heights, the fixed base column can be designed in the minor axis direction to
resist the lateral forces applied along the length of the building, thus saving the
ϭϰ
additional bracings. Bracings are usually provided in large roof area industrial sheds.
Normally the primary and secondary steel are coated with one coat (35
microns) of red oxide paint without any special treatment to steel. However, if some
special paint has to be applied to steel in order to give better anti-corrosion properties
etc. then the steel members have to be shot-blasted and then coated with the special
paints. Also, the other option is for going in for galvanized secondary steel and hot-
dip galvanize the primary steel for better steel properties. For houses inside painting
Steel or aluminium framed doors and windows are fixed to the purlins either
by welding or bolted to the flanges already fixed to the purlins. proper flashings are
work is hung from the ceiling and false ceiling of rigid boards are either bolted or
2.1.11 Flooring
ϭϱ
2.2Types of Frames / Primary Members
ϭϲ
Figure 2: Main Frames
ϭϳ
2.3 Secondary members
ϭϴ
3. LOADS
dead load. The intensity of load is assumed in accordance with IS 875 (Part I):1987.
The basic wind speed, design wind speed and design wind pressure are
The design wind pressure obtained is modified to include the effect of cyclone
ϭϵ
4. ANALYSIS & DESIGN
software works on matrix stiffness method. Tapered members can be analyzed and
designed efficiently. The forces in the members are found and limit state design of
design equations on tapered beams in British and Australian codes are used.
ϮϬ
5. DESIGN OF SINGLE STOREY PEB
Plan area : 30 m x 54 m
Ϯϭ
5.1 Plan of the building
ϮϮ
5.2 Load Calculation for intermediate frame
3) Wind Load (IS 875 Part III : 1987 and IS 15498: 2004)
= 1008 m2
Ϯϯ
From tables 4 and 5of IS 875 part III ,
For Wall
Cpe
ș
A B
0 0.7 -0.25
For Roof
C
pe
Slope of
ș = 0 ș = 90
URRIĮ
Ϯϰ
For Cpi = +0.5
)RUFHVIRUș
Figure 6
Ϯϱ
)RUFHVIRUș
Figure 6.1
Ϯϲ
For Cpi = -0.5
)RUFHVIRUș
Figure 6.2
Ϯϳ
)RUFHVIRUș 90°
Figure 6.3
Ϯϴ
EQ DEFINITION
Figure 7
Figure 7.1
Ϯϵ
EQ+X
EQ ±X
ϯϬ
DL
RL
ϯϭ
WL 0.5 0DEG
WL 0.5 90 DEG
ϯϮ
WL 0.5 180 DEG
WL -0.5 0 DEG
ϯϯ
WL -0.5 90 DEG
ϯϰ
LOAD COMBINATIONS FOR LSD ACCORDING TO IS 800: 2007
6.) 1.2 DEAD LOAD + 1.2 LIVE LOAD + 1.2 WIND LOAD
4.) 1.0 DEAD LOAD + 0.8 LIVE LOAD + 0.8 WIND LOAD
ϯϱ
5.3 STAAD MODEL OF INTERMEDIATE FRAME
ϯϲ
5.5 DESIGN PARAMETERS
PARAMETER 1
BEAM 1 ALL
FU 490000 ALL
LZ 6 MEMB 1 3 5 6
LZ 15.13 MEMB 2 4 7 TO 14
PARAMETER 2
PARAMETER 3
ϯϳ
5.6 MAXIMUM FORCES
Member Axial Force (Fx) Shear Force (Fy) Bending Moment (Mz)
(kN) (kN) (kN-m)
ϯϴ
5.7 TAPER SECTIONS PROVIDED IN STAAD
1) Taper section - R1
2) Taper section ± R2
3) Taper section ± R3
ϯϵ
4) Taper section ± R4
5) Taper section ± R5
6) Taper section ± R6
ϰϬ
7) Taper section ± R7
ϰϭ
5.9 FRAME OUTLINE
ϰϮ
5.11 STEEL TAKE OFF
Weight
Member Profile Length (m)
(kN)
1 R1 3.00 3.509
2 R3 3.13 4.391
3 R1 3.00 3.509
4 R3 3.13 4.391
5 R2 3.00 4.016
6 R2 3.00 4.016
7 R4 3.00 3.520
8 R5 3.00 2.936
9 R6 3.00 2.435
10 R7 3.00 2.257
11 R4 3.00 3.521
12 R5 3.00 2.937
13 R6 3.00 2.435
14 R7 3.00 2.257
Total
46.130
Weight
ϰϯ
5.12 MANUAL DESIGN OF INTERMEDIATE FRAME
Beam ± Column
The section provided for BEAM 5 is Taper section ± R2. The details are:
Figure 17
ϰϰ
Zez = Izz / ymax = 6244*103 mm3
hf = 893+16 = 909 mm
ୠ =1329.945/1760.84 = 0.75
for k1 = 0, c1 = 1.141
[1+1/20((1500/83)/(909/16)2)]0.5
dc = 893 mm, dm =718 mm , Afc = 365*16 = 5840 mm2 ,Afm =365 *16 =5840 mm2
Afm / Afc = 1
= 1.0-1.2((1500/L)/1500)*[1-(0.6+(0.4*0.804))*1]
Ȥ LT = 1/(0.583+[0.583-0.178]0.5
ϰϱ
= 1884.15 kN-m > 1760.84 kN-m OK
ȕ1 = 1.0
kZ 1 = 3.9
dl = d0 Ȗ
dl / d0 Ȗ
Ȗ Gl / d0 ) - 1
Ȗ ± 1 = 1.466
= 0.593
J§
= 26902404.67+312248253.3 = 339.15*106 mm 4
= 0.59*6 = 3.54 m
ry = 94.8 mm
ϰϲ
As thickness of welded section is 16 mm < 40 mm, buckling curve about z-z axis is
µE¶
Į
About y-\D[LVFXUYHµF¶VKRXOGEHIROORZHG
Ky 1= 1.0
CMLT ȥ
= 0.6+0.4(0.75) = 0.9
ϰϳ
Figure 18 : Detailing of intermediate frame
ϰϴ
5.14 STAAD MODEL OF END WALL FRAME
ϰϵ
5.16 DESIGN PARAMETERS
x PARAMETER 1
BEAM 1 ALL
FU 490000 ALL
LZ 6 MEMB 1 3 5 6
LZ 15.13 MEMB 2 4 7 TO 14
TRACK 2 ALL
x PARAMETER 2
x PARAMETER 3
ϱϬ
5.17 MEMBER FORCES
ϱϭ
5.18 TAPER SECTIONS PROVIDED IN STAAD
1) Taper section - R1
2) Taper section ± R2
3) Taper section ± R3
ϱϮ
4) Taper section ± R4
5) Taper section ± R5
6) Taper section ± R6
ϱϯ
7) Taper section ± R7
ϱϰ
5.20 FRAME OUTLINE
ϱϱ
5.22 STEEL TAKE OFF
1 R1 3.00 2.205
2 R3 3.13 2.902
3 R1 3.00 2.205
4 R3 3.13 2.902
5 R2 3.00 2.638
6 R2 3.00 2.638
7 R4 3.00 1.846
8 R5 3.00 1.558
9 R6 3.00 1.503
10 R7 3.00 1.452
11 R4 3.00 1.846
12 R5 3.00 1.558
13 R6 3.00 1.503
14 R7 3.00 1.452
Total Weight
28.207
(kN)
ϱϲ
5.23 STAAD MODEL OF END WALL WIND COLUMN
ϱϳ
5.25 DESIGN PARAMETERS
x PARAMETER 1
BEAM 1 ALL
FU 490000 ALL
LZ 8 ALL
TRACK 2 ALL
x PARAMETER 2
x PARAMETER 3
ϱϴ
5.26 MEMBER FORCES
Bending Moment
Axial Force (Fx) Shear Force (Fy)
Member (Mz)
(kN) (kN)
(kN-m)
1 1.35 56 112
2 1.35 56 112
ϱϵ
5.27 TAPER SECTIONS PROVIDED
1) Taper section - R1
2) Taper section ± R2
ϲϬ
5.28 MEMBER SECTION DETAILS
ϲϭ
5.30 STEEL TAKEOFF
1 R1 4.00 1.348
2 R3 4.00 1.348
Total Weight
2.695
(kN)
Total weight of end frames = (No: of end frames * weight of one end frame)
ϲϮ
5.31 Design of intermediate purlin (Cold formed section ± Working stress design)
Weight of sheet=1.5*43=64.5N/m
Live load on an intermediate purlin per m length (LL) = 1.5*0.75= 1.125 kN/m
h=6m,w=30 m,h/w=0.2<0.5
Vz= 61.5m/sec
PZ=2.3 kN/m2
The wind load (WL) on an intermediate purlin = (Cpe ± Cpi)* 1.5*2.3 = -1.52*1.5*2
= -5.24 kN/m
For design of purlin, load combinations considered are DL+LL & DL+WL
fy = 360 N/mm2
ϲϯ
=180.53 N/mm2
5.32 Design of eave strut (Cold formed section ± Working stress design)
P =165.6 kN
L=2000 mm
fy =360 Mpa
A=2080mm2 ,ZO =58mm ,ZZ= 148*104 mm4 ,ry =27.3 mm ,Iz =1840*104 mm4
For web
b/t= 671/216[1-(147/216*45)]=35.50
ϲϰ
For flange
w=80-2*5-2*7.5= 55 mm
w/t=55/5=11<30.89mm
For lips
168/fy =8.85
w=25-5-7.5=12.5 mm
w/t=12.5/5=2.5<8.85
QS =1842.5/2080 =0.886
ıt = 1/Ar02>*-ʌ2ECW/(KL)2]
=390.55MPa
=381.083MPa
ϲϱ
= 0.5222*0.886*360- ((0.886*360)2/7.67*(381.03)2 )
=131.75 MPa
Cm = 0.85
3T cos450 =165.6
T= 78.06 KN
fy = 500 MPa
ϲϲ
5.34 Design of rafter bracing
Total net wind force on the end wall eaves level=82.8-27.6 =55.2 kN
The bracing consists of flexible steel rod which can resist only tension
Tan ȕ
ȕ=21.60
6Tsin21.60 =55.2
T=24.99 kN
Wind force per meter length of girt = 1.2 * 1.5 * 2.3 = 4.14 kN /m
ϲϳ
Basic design stress, f = 0.6 fy = 0.6 * 360 = 216 N/mm2
Consider cold formed rectangular channel section with lips @200 * 80 *20 * 3.15
@ 9.22 kg/ m
zz = 71.8 cm3
IY = 93.9 cm4
Wind force per meter length of girt = 0.75 * 1.5 * 2.3 = 2.5875 kN/m
Moment of resistance = zz * fb
ϲϴ
5.36 Design of column base plates and anchor bolts
w = 15 N/mm2
a = 50 mm
b = 50 mm
ts = 18 mm
d = 12 mm , A = 113.097 mm2
d = 20 mm , A = 314.159 mm2
d = 22 mm , A = 380.13 mm2
ϲϵ
d = 25 mm ,A = 490.8 mm2
Net sectional area = Anb = T Ȗmb /0.9*fub = 102*103 * 1.25 / 0.9*500 = 283.3 mm2
h = 843.3 mm
h = 850 mm
ϳϬ
6. CONCLUSION
A Single storey Pre Engineered Steel building was analyzed for dead, live,
wind and earth quake loads. Analysis and Design of primary member was done by
STAAD. Secondary members are manually analyzed and designed. Manual Design of
critical member of primary members is also provided. Finally, our study provides
sufficient information on how to design the structural members of pre engineered steel
buildings (P.E.B) .
ϳϭ
REFERENCES
4. IS 875 : 1987, Part I, II , III - Code of practice for dead , live and wind load.
ϳϮ