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Group 2 Tightening Torque: 1. Major Components

The document provides torque specifications for tightening various components on an engine. It lists 24 component descriptions and their recommended bolt size and torque range in both metric and imperial units. It then provides charts with standard torque specifications for metric bolts, pipes/hoses, and fittings in both coarse and fine thread sizes. The charts list the recommended torque range for each bolt/fitting diameter to ensure components are securely fastened but not overtightened.

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andres
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74 views3 pages

Group 2 Tightening Torque: 1. Major Components

The document provides torque specifications for tightening various components on an engine. It lists 24 component descriptions and their recommended bolt size and torque range in both metric and imperial units. It then provides charts with standard torque specifications for metric bolts, pipes/hoses, and fittings in both coarse and fine thread sizes. The charts list the recommended torque range for each bolt/fitting diameter to ensure components are securely fastened but not overtightened.

Uploaded by

andres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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GROUP 2 TIGHTENING TORQUE

1. MAJOR COMPONENTS
Torque
No. Descriptions Bolt size
kgfşm lbfşft
1 Engine mounting bolt(Engine-Bracket) M12 ź 1.75 10.0Ź0.5 72.3Ź3.6
2 Engine mounting bolt(Bracket-Frame) M22 ź 2.5 48.0Ź2.0 347Ź14.4
Engine
3 Radiator mounting bolt, nut M12 ź 1.75 9.3Ź1.9 67.3Ź13.7
4 Coupling mounting bolt M16 ź 2.0 22.1Ź2.4 159Ź17.3
5 Main pump mounting bolt M20 ź 2.5 42.0Ź4.5 304Ź32.5
Hydraulic
6 Main control valve mounting bolt M12 ź 1.75 12.2Ź1.3 88.2Ź9.4
system
7 Fuel tank mounting bolt M20 ź 2.5 46.0Ź5.1 333Ź36.9
8 Hydraulic oil tank mounting bolt M20 ź 2.5 46.0Ź5.1 333Ź36.9
9 Turning joint mounting bolt, nut M16 ź 2.0 29.6Ź1.3 214Ź23.1
10 Swing motor mounting bolt M20 ź 2.5 57.9Ź8.7 419Ź62.9
11 Swing bearing upper mounting bolt M20 ź 2.5 57.8Ź6.4 418Ź46.3
12 Swing bearing lower mounting bolt M20 ź 2.5 57.8Ź6.4 418Ź46.3
13 Front axle mounting bolt, nut M16 ź 2.5 29.6Ź3.2 214Ź23.1
15 Front M24 ź 3.0 100Ź10 723Ź72.3
Power Rear axle mounting bolt, nut
16 Rear M24 ź 2.0 107Ź10.7 774Ź77.4
train
17 system Transmission mounting bolt M20 ź 2.5 39.0Ź4.2 282Ź30.4
18 Oscillating cylinder mounting bolt M22 ź 1.5 69.4 502
19 Oscillating cylinder support bolt M16 ź 2.0 29.6Ź3.2 214Ź23
20 Wheel nut M20 ź 1.5 50.0Ź0.5 362Ź3.6
21 Front drive shaft mounting bolt, nut M10 ź 1.0 5.9Ź0.6 42.7Ź4.3
22 Rear drive shaft mounting bolt, nut M10 ź 1.0 5.9Ź0.6 42.7Ź4.3
23 Counter weight mounting bolt M30 ź 3.5 199Ź29 1440Ź210
24 Others Cab mounting bolt, nut M12 ź 1.75 12.2Ź1.3 88.2Ź9.4
25 Operator's seat mounting bolt M 8 ź 1.25 1.17Ź0.1 8.5Ź0.7
Ɠ For tightening torque of engine and hydraulic components, see each components disassembly and
assembly.

8-4
2. TORQUE CHART
The torques given are standard figures. Any figures specifically described in this manual has priority.
1) METRIC BOLT-coarse thread
8T 10T
Bolt size
kgşm lbşft kgşm lbşft
M 6ź1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8ź1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.73 ~ 4.12 19.7 ~ 29.8
M10ź1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60
M12ź1.75 7.4 ~ 11.2 53.5 ~ 79.5 9.8 ~ 15.8 71 ~ 114
M14ź2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 167
M16ź2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18ź2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 343
M20ź2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22ź2.5 48.3 ~ 63.3 350 ~ 457 65.8 ~ 98.0 476 ~ 709
M24ź3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30ź3.5 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1655
M36ź4.0 174 ~ 236 1261 ~ 1703 250 ~ 310 1808 ~ 2242

2) METRIC BOLT-Fine thread


8T 10T
Bolt size
kgşm lbşft kgşm lbşft
M 8ź1.0 2.17 ~ 3.37 15.7 ~ 24.3 3.04 ~ 4.44 22.0 ~ 32.0
M10ź1.25 4.46 ~ 6.66 32.3 ~ 48.2 5.93 ~ 8.93 42.9 ~ 64.6
M12ź1.25 7.78 ~ 11.58 76.3 ~ 83.7 10.6 ~ 16.0 76.6 ~ 115
M14ź1.5 13.3 ~ 18.1 96.2 ~ 130 17.9 ~ 24.1 130 ~ 174
M16ź1.5 19.9 ~ 26.9 144 ~ 194 26.6 ~ 36.0 193 ~ 260
M18ź1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20ź1.5 40.0 ~ 54.0 289 ~ 390 53.4 ~ 72.2 386 ~ 522
M22ź1.5 52.7 ~ 71.3 381 ~ 515 70.7 ~ 95.7 512 ~ 692
M24ź2.0 68 ~ 92 491 ~ 664 90.9 ~ 123 658 ~ 890
M30ź2.0 137 ~ 185 990 ~ 1338 182 ~ 248 1314 ~ 1795
M36ź3.0 192 ~ 260 1389 ~ 1879 262 ~ 354 1893 ~ 2561

8-5
3) PIPE & HOSE

Thread size Width across flat(mm) kgfşm lbfşft

1/4" 19 3 21.7
3/8" 22 4 28.9
1/2" 27 5 36.2
3/4" 36 12 86.8
1" 41 14 101

4) FITTING

Thread size Width across flat(mm) kgfşm lbfşft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 6 43.4
3/4" 36 13 94.0
1" 41 15 109

8-6

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