CA 134 144 Workshop Manual W3012EN1

DYNAPAC
CA134/144
WORKSHOP MANUAL
CONVERTING DRUM
D TO PD
W3012EN1
Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 306000, Fax: +46 455 306030
www.dynapac.com
ILF015WO1 19
Vibratory roller
CA134/144
Workshop Manual,
Converting drum D to PD
W3012EN1, February 2007
These instructions apply from:

CA134 PIN (S/N) *81270134*-
CA144 PIN (S/N) *83270144*-
We reserve the right to change specifications without notice.

Printed in Sweden
CONTENTS
Page
Fitting ............................................................................ 3-6
Dismantling ...................................................................... 6
Drawing (378960) ............................................................ 7
Tools, hexagonal socket wrench (385504) .................... 8
WARNING SYMBOLS
Safety instructions — Personal safety
Special caution — Machine or component

damage
GENERAL
Ensure that ventilation (extraction) is

adequate if the engine is run indoors.
The machine must be cared for properly to ensure

satisfactory operation. Keep the machine clean to facilitate
quick and timely detection of any leakage, loose bolts and
loose connections.
TAKE CARE OF THE ENVIRONMENT!

Do not leave behind any oil, fuel or other substances that are
detrimental to the environment.
- Make yourself familiar with the equipment of the
machine.
- Only operate the machine if your are completely

familiar with the operating and control elements as well
as the functioning of the machine.
- Use your safety equipment like helmet, safety shoes

and hearing protection.
- Make yourself familiar with your working field.
- Only operate the machine for its intended purpose.
Please observe the guidelines of the

machine manufacturer and safety manual.
2 CA134/144 W3012EN1
FITTING
Before modifying Fitting must be done in a workshop environment, on a

clean, level base and with lifting capabilities for at
least 300 kg (660 lbs). Ensure at least 3 meters
(120") of free space in front of the machine (see
overleaf).
Make sure the drum is well cleaned outside.
Estimated time for this retrofitting is about 6 hours.
The following tools are required:

- Lift, at least 300 kg (660 lbs)
- Screw clamps
- Drilling machine
- Drill, 18 mm (3/4")
- Hexagonal socket wrench 385504
- Torque wrench
- Socket wrenches
Lift the first pad half (1) and place it on top of the
drum. Align the pad half with the outer edges of the
drum. Fix the pad half with screw clamps against the
1 drum shell.
Keep well clear of the hoisted object.

Ensure that hoisting hooks are securely
anchored.
Fig. 1 Fitting the pad half

1. Pad half
Drill two 18 mm (3/4") holes through the pad shell and

the drum shell. Use the two 8 mm pre-drilled holes as
position guides.
Fig. 2 Drilling through holes
CA134/144 W3012EN1 3
FITTING
Fit the two M16x60 bolts

(items 4, 5 and 6 in drawing 378960).
Fig. 3 Fitted M16x60 bolts
Run the roller slowly forward until the drum is located

with the first fitted drum shell at the bottom.
Two wooden joists 50x70 mm (2x3") with bevelled

ends.
The space required for this operation is 3 meters

(120"). The pad half nearest to the platform/cab must
be about 100 mm (4") to the upper edge of the drum
frame.
Make sure that no one is inside the

working range of the machine when you
Fig. 4 Drum drive it forward.
Lift the second pad half in place and align it against the
outer edges of the drum.

anchored.
Fig. 5 Fitting the second pad half
4 CA134/144 W3012EN1
FITTING
Distribute the clearance between the pad shells. This is

to ensure that the bolts fit properly.
Fig. 6 Clearance between pad halves
Lubricate the four fitting bolts (15) and fit them with
the head upward in the outer positioned pads on
both sides.
Tighten the two pad halves together. Ensure that the

clearance is evenly distributed, about 25 mm (1"),
between the halves when you tighten the bolts (use
tool 385504 as a counter-support).
15 Drill two 18 mm (3/4") holes through the pad shell and

the drum shell. Fit the two M16 bolts (M16x150).
Fig. 7 Pad halves

15. Fitting bolts x4 (M16x150)
Fit the two middle bolts (3) with the head upwards and
torque-tighten them (item 3 in drawing 378960). Then
unscrew the outer fitting bolts and replace them with
M16x90.
When all four bolts are torque-tightened according to

3
drawing 378960, reverse the machine half a turn of
the drum to gain access to the second joint. Repeat
according to the above.
Ensure that clearance is equal between the

pad shells. Use tool 385504.
3
Fig. 8 Fitting the pad half Save the tool and the four tightening bolts for future
3. Bolts use.
CA134/144 W3012EN1 5
FITTING
Fit the PD scraper 378523 (CA134), 391266 (CA144),

(item 2 in drawing 378960). Adjust the scraper to 25
mm (1 in) between the teeth and drum.

anchored.
The pad shell is now fitted and the roller is ready for
operation.
After a short test-run of about 1/2–1 hour,

retighten all of the bolts that have been fitted,
Fig. 9 Fitting the PD scraper and again after another 4 hours of operation.
This is necessary to compensate certain
settling of the drum shell. If retightening is
neglected, the shell may rotate on the drum
and result in serious damage to the pad shell.
DISMANTLING
Before dismantling the pad shell, mark the halves in

some permanent way to show how they are positioned
in relation to each other.
The hole pattern and any wear to the shell necessitate

refitting the shell to its initial position.
Fig. 10 Marking the pad halves
6 CA134/144 W3012EN1
DRAWING 378960
CA134/144 W3012EN1 7
TOOLS, HEXAGONAL SOCKET WRENCH 385504
8 CA134/144 W3012EN1
ILF015WO1 19

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What are the steps involved in converting the drum?

What are the steps involved in converting the drum?

What tools are required for the conversion?

What tools are required for the conversion?

DYNAPAC

Box 504, SE-371 23 Karlskrona, Sweden

These instructions apply from:

We reserve the right to change specifications without notice.

Safety instructions — Personal safety

Special caution — Machine or component

Ensure that ventilation (extraction) is

The machine must be cared for properly to ensure

TAKE CARE OF THE ENVIRONMENT!

- Only operate the machine if your are completely

- Use your safety equipment like helmet, safety shoes

- Make yourself familiar with your working field.

- Only operate the machine for its intended purpose.

Please observe the guidelines of the

Before modifying Fitting must be done in a workshop environment, on a

Make sure the drum is well cleaned outside.

Estimated time for this retrofitting is about 6 hours.

The following tools are required:

Keep well clear of the hoisted object.

Fig. 1 Fitting the pad half

Drill two 18 mm (3/4") holes through the pad shell and

Fig. 2 Drilling through holes

Fit the two M16x60 bolts

Fig. 3 Fitted M16x60 bolts

Run the roller slowly forward until the drum is located

Two wooden joists 50x70 mm (2x3") with bevelled

The space required for this operation is 3 meters

Make sure that no one is inside the

Keep well clear of the hoisted object.

Fig. 5 Fitting the second pad half

Distribute the clearance between the pad shells. This is

Fig. 6 Clearance between pad halves

Tighten the two pad halves together. Ensure that the

15 Drill two 18 mm (3/4") holes through the pad shell and

Fig. 7 Pad halves

When all four bolts are torque-tightened according to

Ensure that clearance is equal between the

Fit the PD scraper 378523 (CA134), 391266 (CA144),

Keep well clear of the hoisted object.

After a short test-run of about 1/2–1 hour,

Before dismantling the pad shell, mark the halves in

The hole pattern and any wear to the shell necessitate

Fig. 10 Marking the pad halves

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