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    Anil

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    anil kumar
    This document contains proposed welding procedure specifications for welding work on the Lusaka City Decongestion Project in Zambia. It includes specifications for steel plate girder welding with thicknesses ranging from 16mm to 36mm using gas metal arc welding in the 2F position. Parameters are provided for welding current, voltage, wire feed speed, travel speed and gas flow rate. Requirements are outlined for joint preparation, preheating, inspection, and qualification of welders according to international codes and standards. The purpose is to guide fabrication and erection of permanent steel structures, including main girders and intermediate stiffeners, for the Makeni Flyover part of the project.

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    © All Rights Reserved
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    Anil

    Uploaded by

    anil kumar
    148 views7 pages
    This document contains proposed welding procedure specifications for welding work on the Lusaka City Decongestion Project in Zambia. It includes specifications for steel plate girder welding with thicknesses ranging from 16mm to 36mm using gas metal arc welding in the 2F position. Parameters are provided for welding current, voltage, wire feed speed, travel speed and gas flow rate. Requirements are outlined for joint preparation, preheating, inspection, and qualification of welders according to international codes and standards. The purpose is to guide fabrication and erection of permanent steel structures, including main girders and intermediate stiffeners, for the Makeni Flyover part of the project.

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    This document contains proposed welding procedure specifications for welding work on the Lusaka City Decongestion Project in Zambia. It includes specifications for steel plate girder welding with thicknesses ranging from 16mm to 36mm using gas metal arc welding in the 2F position. Parameters are provided for welding current, voltage, wire feed speed, travel speed and gas flow rate. Requirements are outlined for joint preparation, preheating, inspection, and qualification of welders according to international codes and standards. The purpose is to guide fabrication and erection of permanent steel structures, including main girders and intermediate stiffeners, for the Makeni Flyover part of the project.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    148 views7 pages

    Anil

    Uploaded by

    anil kumar
    This document contains proposed welding procedure specifications for welding work on the Lusaka City Decongestion Project in Zambia. It includes specifications for steel plate girder welding with thicknesses ranging from 16mm to 36mm using gas metal arc welding in the 2F position. Parameters are provided for welding current, voltage, wire feed speed, travel speed and gas flow rate. Requirements are outlined for joint preparation, preheating, inspection, and qualification of welders according to international codes and standards. The purpose is to guide fabrication and erection of permanent steel structures, including main girders and intermediate stiffeners, for the Makeni Flyover part of the project.

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    © All Rights Reserved
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    DESIGN AND CONSTRUCTION OF LUSAKA CITY

    DECONGESTION PROJECT ON ENGINEERING


    PROCUREMENT AND CONSTRUCTION BASIS,
    ZAMBIA
    PROJECT :ZAMBIA STEEL PLATE GIRDER (20.0 M SPAN)-MAKENI FLYOVER

    Welding Procedure Specification


    WPS No.: AFCONS/GIL/WPS/ GMAW / FILLET/ 2F/16mm. /09 Date : 12/ 04/2019
    CONTRACT AGREEMENT: 9925/PUR/GAP/AZ/MFO/01 Dated :28/02/2019
    CODE AND SPECIFICATION: IRS –B1, IS 9595, IS 2062-2011,IS 822,WELDED BRIDGE CODE(WBC), IS 7307,IS 4353.
    DRAWING NO: AF-LUS-7502-CDSC-JNCB-PG-001
    APPLICABLE FOR: FABRICATION/ ERECTION WORK OF PERMANENT STRUCTURE.-MAIN GIRDER INTERMEDIATE STIFFENER

    1. Weld Joint description: Fillet.


    2.Base Metal: E-350 Grade-BR(IS 2062-2011).
    3.Welding Process: GMAW.
    4.Welding Position: 2F.
    5.Thickness: 25mm # 16mm.
    6.Welding Consumables :
    6.1 Wire –
    GMAW
    i) Class: (AWS/SFA 5.18 ER 70S-6)
    ii) Diameter: 1.2mm.
    iii) Drying Method: N/A
    iv) Trade name/Make: ADOR, ESAB, Lincoln and also
    other RDSO approved brands.
    6.2 Flux -
    i) Class: N/A
    ii) Type: N/A.
    iii) Drying Method: N/A
    7.Shielding Gas: AR (20%)+CO2(80%)
    8.Base Material Preparation: By flame cutting /Beveling machine & Grinding.
    9.Joint design details:

    Joint Design Welding Sequence

    RG=0,RF=0
    10.Welding Current :
    i) Type: DC ii) Polarity: DCEP.
    11.Welder Qualification: As per IS:7310,IS:7307
    12.Range of Thickness: 12 mm to 24 mm.

    13.Welding Parameter and Technique-

    Weld Electrode/ wire Current Arc Voltage Wire Feed Travel speed Gas flow rate
    Pass. No. Dia.(mm) (Amp) (Volts) Speed (mm/min) (litre/min.)
    (mm/min)

    Pass 1
    1.2 mm 260-290 27-31 180-200 5.5+/-0.5 % 12-19
    (GMAW)

    Pass 2
    1.2mm 260-290 27-31 180-200 5.5+/-0.5 % 12-19
    (GMAW)

    Pass 2
    1.2mm 260-290 27-31 180-200 5.5+/-0.5 % 12-19
    (GMAW)

    Permissible limits of variation for parameters as per IRS welded Bridge code para 19.3 Current=±10%, voltage =±7%, travel, speed=±15%.

    14.Technique: Single run/ Multi layer.


    15.Provision of run in and run off tabs: Yes.
    16.Cleaning of weld bead before laying
    next weld bead: Chipping/Brushing/Grinding Joint to be cleaned and make dust free.
    17.Root Preparation Before Welding
    other side of groove weld: Chipping/Brushing/Grinding & DPT, Joint to be cleaned and
    make dust free.

    18.Preheating: 150°C Min.


    19.Inter Pass Temperature: 250°C Max.
    20.Peening: N/A.
    21.Post Weld Treatment: N/A.
    22.Rectification of Weld defects: Yes.
    23.Inspection of Weld: As Per relevant codes.
    24.Any Other Relevant Details: N/A.

    PREP.BY CHECKED BY
    CLIENT
    GOODLUCK INDIA AFCONS
    MINISTRY OF LOCAL GOVT.ZAMBIA
    LTD.
    DESIGN AND CONSTRUCTION OF
    LUSAKA CITY DECONGESTION
    PROJECT ON ENGINEERING
    PROCUREMENT AND CONSTRUCTION
    PROJECT :ZAMBIA BASIS, ZAMBIA
    STEEL PLATE GIRDER (20.0 &45.0 M SPAN)
    -MAKENI FLYOVER

    Proposed Welding Procedure Specification


    WPS No.: AFCONS/GIL/WPS/ GMAW / FILLET/ 2F/36mm. /10 Date : 12/ 04/2019
    CONTRACT AGREEMENT: 9925/PUR/GAP/AZ/MFO/01 Dated :28/02/2019
    CODE AND SPECIFICATION: BSEN287-1,BSEN 1090-2,BSEN ISO 15609-2004,ISO15614-1,BSEN ISO9692-1,2
    DRAWING NO: AF-LUS-7502-CDSC-JNCB-PG-001
    APPLICABLE FOR: FABRICATION/ ERECTION WORK OF PERMANENT STRUCTURE.-MAIN GIRDER INTERMEDIATE STIFFENER
    1. Weld Joint description: Fillet.
    2.Base Metal: E-350 Grade-BR(IS 2062-2011).
    3.Welding Process: GMAW.
    4.Welding Position: 2F/PB
    5.Thickness: 36mm # 36mm.
    6.Welding Consumables :
    6.1 Wire –
    GMAW
    i) Class: (AWS/SFA 5.18 ER 70S-6)
    ii) Diameter: 1.2mm.
    iii) Drying Method: N/A
    iv) Trade name/Make: GEE,ADOR, ESAB, Lincoln and
    Client approved brands.
    6.2 Flux -
    i) Class: N/A
    ii) Type: N/A.
    iii) Drying Method: N/A
    7.Shielding Gas: AR (20%)+CO2(80%)
    8.Base Material Preparation: By flame cutting /Beveling machine & Grinding.
    9.Joint design details:

    Joint Design Welding Sequence

    RG=0,RF=0
    10.Welding Current :
    i) Type: DC ii) Polarity: DCEP.
    11.Welder Qualification: As per BSEN287-1
    12.Range of Thickness: 5 mm to Unlimited
    13. Welding Parameter

    Weld Electrode/ wire Current Arc Voltage Wire Feed Travel speed Gas flow rate
    Pass. No. Dia.(mm) (Amp) (Volts) Speed (mm/min) (litre/min.)
    (mm/min)

    Pass 1
    1.2 mm 150-220 22-24 2150 120 12-19
    (GMAW)

    Pass 2
    1.2mm 150-220 22-24 2150 124 12-19
    (GMAW)

    Pass 2 22-24
    1.2mm 150-220 2160 124 12-19
    (GMAW)

    14.Technique: Single run/ Multi layer.


    15.Provision of run in and run off tabs: Yes.
    16.Cleaning of weld bead before laying
    next weld bead: Chipping/Brushing/Grinding Joint to be cleaned and make dust free.
    17.Root Preparation Before Welding
    other side of groove weld: Chipping/Brushing/Grinding & DPT, Joint to be cleaned and
    make dust free.

    18.Preheating: 150°C Min.


    19.Inter Pass Temperature: 250°C Max.
    20.Peening: N/A.
    21.Post Weld Treatment: N/A.
    22.Rectification of Weld defects: Yes.
    23.Inspection of Weld: As Per relevant codes.
    24.Any Other Relevant Details: N/A.

    PREP.BY CHECKED BY
    CLIENT
    GOODLUCK INDIA AFCONS
    MINISTRY OF LOCAL GOVT.ZAMBIA
    LTD.
    DESIGN AND CONSTRUCTION OF
    LUSAKA CITY DECONGESTION
    PROJECT ON ENGINEERING
    PROCUREMENT AND CONSTRUCTION
    PROJECT :ZAMBIA BASIS, ZAMBIA
    STEEL PLATE GIRDER (20.0 &45.0 M SPAN)
    -MAKENI FLYOVER

    Proposed Welding Procedure Specification


    WPS No.: AFCONS/GIL/WPS/ GMAW / FILLET/ 2F/36mm. /11 Date : 12/ 04/2019
    CONTRACT AGREEMENT: 9925/PUR/GAP/AZ/MFO/01 Dated :28/02/2019
    CODE AND SPECIFICATION: BSEN287-1,BSEN 1090-2,BSEN ISO 15609-2004,ISO15614-1,BSEN ISO9692-1,2
    DRAWING NO: AF-LUS-7502-CDSC-JNCB-PG-001
    APPLICABLE FOR: FABRICATION/ ERECTION WORK OF PERMANENT STRUCTURE.-MAIN GIRDER INTERMEDIATE STIFFENER

    1.Weld Joint description: Fillet.


    2.Base Metal: E-350 Grade-BR(IS 2062-2011).
    3.Welding Process: SAW.
    4.Welding Position: 1F/PA
    5.Thickness: 36mm # 36mm.
    6.Welding Consumables :
    6.1-Wire –
    SAW
    i) Class: (AWS/SFA 5.23 EM12K)
    ii) Diameter: 3.15mm & 4.0 mm
    iii) Drying Method: N/A
    iv) Trade name/Make: GEE, ADOR, ESAB, Lincoln and
    Client approved brands.
    6.2 Flux -
    i) Class: AWS SFA 5.28 F7A4
    ii) Type: N/A.
    iii) Drying Method: As per Manufacture Recommendation.
    6.1 Shielding Gas: N/A
    7 Base Material Preparation: By flame cutting /Beveling machine & Grinding.
    8 Joint design details:

    Joint Design Welding Sequence


    9 Welding Current :
    i) Type: DC ii) Polarity: DCEP.
    10 Welder Qualification: As per BSEN287-1
    11 Range of Thickness Qualified: 5 mm to Unlimited

    12 Welding Parameter and Technique-

    Weld Electrode/ wire Current Arc Voltage Wire Feed Travel speed Gas flow rate
    Pass. No. Dia.(mm) (Amp) (Volts) Speed (mm/min) (litre/min.)
    (mm/min)

    Pass 1
    3.15 mm 450-550 27-30 1500 500 N/A
    (Saw)

    Pass 2
    4.0mm 450-550 27-30 1510 470 N/A
    (Saw)

    13 Technique: Single run/ Multi layer.


    14 Provision of run in and run off tabs: Yes.
    15 Cleaning of weld bead before laying
    16 next weld bead: Chipping/Brushing/Grinding Joint to be cleaned and make dust free.
    17 Root Preparation Before Welding
    other side of groove weld: Chipping/Brushing/Grinding & DPT, Joint to be cleaned and
    make dust free.
    18 Preheating: 150°C Min.
    19 Inter Pass Temperature: 250°C Max.
    20 Peening: N/A.
    21 Post Weld Treatment: N/A.
    22 Rectification of Weld defects: Yes.
    23 Inspection of Weld: As Per relevant codes.
    24 Any Other Relevant Details: N/A

    PREP.BY CHECKED BY
    CLIENT
    GOODLUCK INDIA AFCONS
    MINISTRY OF LOCAL GOVT.ZAMBIA
    LTD.

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