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Prequalified X Qualified by Testing Procedure Qualification Records (PQR) YES .

This document summarizes a welding procedure specification (WPS) for shielded metal arc welding (SMAW) of 3/8-inch thick ASTM A36 steel in the 3G position. The WPS uses E-7018 electrodes in multiple passes with a root opening of 1/4-inch and a 45-degree groove angle. Post-weld heat treatment is not required. The WPS was qualified by ATC Qatar and authorized on October 25, 2018.

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Midhun K Chandrabose
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265 views2 pages

Prequalified X Qualified by Testing Procedure Qualification Records (PQR) YES .

This document summarizes a welding procedure specification (WPS) for shielded metal arc welding (SMAW) of 3/8-inch thick ASTM A36 steel in the 3G position. The WPS uses E-7018 electrodes in multiple passes with a root opening of 1/4-inch and a 45-degree groove angle. Post-weld heat treatment is not required. The WPS was qualified by ATC Qatar and authorized on October 25, 2018.

Uploaded by

Midhun K Chandrabose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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(AWS D1.1/1.1M)WELDING PROCEDURE QUALIFICATION (WPS) YES…X...

PREQUALIFIED…………X………… QUALIFIED BY TESTING…………………


PROCEDURE QUALIFICATION RECORDS (PQR) YES…..
Identification # ATC/WPS/001
Revision # 00 Date: 25/10/2018 By: Contractor QC person
Company Name: ATC Qatar Authorized by: Imam Hussain Date: 25/10/2018
Welding Process(es): SMAW Type: Manual: Yes Semi-Automatic: NA
Supporting PQR No(s): Pre qualified B-U2a Mechanized: NA Automatic: NA
JOINT DESIGN USED POSITION
Type: Butt Position Of Groove: 3G Fillet: -
Single weld: Yes Double-Weld: NA Vertical Progression: Up: Yes Down: -
Backing: Yes: Yes
Backing Material: ASTM A36 ELECTRICAL CHARACTERSTICS
Root Opening: ¼’’ Root Face Dimension: - Transfer Mode(GMAW)
Groove Angle: 45° Radius(J-U): - Short Circuiting: NA
Back Gouging: No Method: NA Globular: NA Spray: - NA
Current: AC: - DCEP: Yes DCEN: NA
BASE METALS Pulsed: NA
Material Spec: ASTM A36 Power Source:
Group No #, P #: Group 1 , P1 CC: Yes CV: NA
Thickness: 3/8’’ Groove: Yes Fillet: NA Others: NA
Diameter (Pipe): NA

FILLER MATERIALS TECHNIQUE


AWS Specification: A 5.1 Stringer or Weave Bead: Stringer or Weave
AWS Classification: E-7018 Multi pass or Single pass(per side): Multiple
F No # , A No : F4 , A-1 Number of Electrode(s): 01
SHEILDING Electrode Spacing: NA Longitudinal: NA
Flux: NA Gas: NA Lateral: NA
Composition: NA Angle: NA
Electrode Flux (Class): NA Contact tube to Work Distance: NA
Flow Rate: NA Peening: NO
Gas Cup Size: NA Inter-pass Cleaning: Chipping, Grinding

PREHEAT POST WELD HEAT TREATMENT


Preheat Temp. Min: 50° Temperature: NA
Interpass Temp. Min: 50° Max: 350° Time: NA
WELDING PROCEDURE
Pass/Weld Process Filler Filler Current Current Volts Travel Joint
Layers Class Dia Type & Amps/Wire Speed(mm/Min) Details
Polarity Feed Speed
Root SMAW E- 3/32’’ DCEP 70-110 9-12 40-100 See
7018 below
Hot SMAW E- 3/32’’ DCEP 70-110 9-12 40-100 picture
7018
Fill SMAW E- 1/8’’ DCEP 90-130 8-11 40-100
7018
Cap SMAW E- 1/8’’ DCEP 90-130 8-11 40-100
7018

45°

5 6 7
3 4
t 2
1

¼’’

Prepared by, Reviewed and Approved by,


Contractor QA/QC TPI Inspector:
Name & Signature: Date:
Date:

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