Company name: Al-WABEL TRADING & MAINTENANCE CO.

Created by:
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Date: 21/05/2019
Qty. Description
1 TP 150-480/4 A-F-B-BAQE

Product No.: 97927128

Single-stage, close-coupled, volute pump with in-line suction and discharge ports of identical diameter. The pump
is of the top-pull-out design, i.e. the power head (motor, pump head and impeller) can be removed for
maintenance or service while the pump housing remains in the pipework.
The pump is fitted with an unbalanced rubber bellows seal. The shaft seal is according to EN 12756. Pipework
connection is via PN 16 DIN flanges (EN 1092-2 and ISO 7005-2).
The pump is fitted with a fan-cooled asynchronous motor.

Further product details

The product's minimum efficiency index (MEI) is greater or equal to 0.70. This is by the Commission Regulation
(EU) considered as an indicative benchmark for best-performing water pump available on the market as from 1
January 2013.
Pump
Pump housing and pump head are electrocoated to improve the corrosion resistance.
Electrocoating includes:
1) Alkaline-based cleaning.
2) Pretreatment with zinc phosphate coating.
3) Cathodic electrocoating (epoxy).
4) Curing of paint film at 200-250 °C.

1: Pump housing
2: Impeller
3: Stub shaft
4: Pump head/motor stool
5: Wear rings

The pump housing is provided with a replaceable brass neck ring to reduce the amount of liquid running from the
outlet side of the impeller to the inlet side. The impeller is secured to the shaft with a nut.

The pump is fitted with an unbalanced rubber bellows seal with torque transmission across the spring and around
the bellows. Due to the bellows, the seal does not wear the shaft, and the axial movement is not prevented by
deposits on the shaft.
Primary seal:
• Rotating seal ring material: carbon graphite, metal-impregnated
• Stationary seat material: silicon carbide (SiC)

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
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Date: 21/05/2019

This material pairing has a very good corrosion resistance and is especially suitable for water up to 120 °C. However, seal life
will be reduced at temperatures above 90 °C. The material pairing is not recommended for liquids containing particles as this will
result in heavy wear on the SiC face.

Secondary seal material: EPDM (ethylene-propylene rubber)

EPDM has excellent resistance to hot water. EPDM is not suitable for mineral oils.

A circulation of liquid through the duct of the air vent screw ensures lubrication and cooling of the shaft seal.
The flanges have tappings for mounting of pressure gauges.

The motor stool forms connection between the pump housing and the motor, and is equipped with a manual air
vent screw for venting of the pump housing and the shaft seal chamber. The sealing between motor stool and
pump housing is an O-ring.
The central part of the motor stool is provided with guards for protection against the shaft and coupling. The pump
shaft is fastened directly on the motor shaft with key and set screws.

Motor
The motor is a totally enclosed, fan-cooled motor with principal dimensions to IEC and DIN standards. Electrical
tolerances comply with IEC 60034.

The motor is flange-mounted with free-hole flange (FF).

Motor-mounting designation in accordance with IEC 60034-7: IM B 5, IM V 1 (Code I) / IM 3001, IM 3011 (Code
II).

The motor efficiency is classified as high efficiency in accordance with EISA2007.

The motor has thermistors (PTC sensors) in the windings in accordance with DIN 44081/DIN 44082. The
protection reacts to both slow- and quick-rising temperatures, e.g. constant overload and stalled conditions.
Thermal switches must be connected to an external control circuit in a way which ensures that the automatic reset
cannot cause accidents. The motors must be connected to a motor-protective circuit breaker according to local
regulations.

A variable speed drive makes adjustment of pump performance to any duty point possible. If the motor is to be
connected to a variable speed drive, the pump must be ordered with an electrically insulated motor bearing.

Technical data

Liquid:
Pumped liquid: Water
Liquid temperature range: 0 .. 120 °C
Selected liquid temperature: 20 °C
Density at selected liquid temperature: 998.2 kg/m³

Technical:
Pump speed on which pump data are based: 1780 rpm
Actual calculated flow: 1120 US GPM
Resulting head of the pump: 153 ft
Actual impeller diameter: 306 mm
Primary shaft seal: BAQE
Curve tolerance: ISO9906:2012 3B

Materials:
Pump housing: Cast iron
EN-JL1040
ASTM A48-40 B
Impeller: Bronze(CuSn10)
DIN W.-Nr. 2.1096.01
ASTM B584-C83600

Installation:
Range of ambient temperature: -20 .. 55 °C
Maximum operating pressure: 16 bar

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
Created by:
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Date: 21/05/2019
Qty. Description
Flange standard: DIN
Pipe connection: DN 150
Pump inlet: DN 150
Pump outlet: DN 150
Pressure rating: PN 16
Port-to-port length: 1000 mm
Flange size for motor: FF500

Electrical data:
Motor type: SIEMENS
IE Efficiency class: NEMA Energy / IE2 60Hz / NRC
Rated power - P2: 55 kW
Power (P2) required by pump: 55 kW
Mains frequency: 60 Hz
Rated voltage: 3 x 380-420D/660-725Y V
Rated current: 102-92,0/59,0-53,0 A
Starting current: 540-540 %
Cos phi - power factor: 0.87
Rated speed: 1780 rpm
Efficiency: IE2 94,7%
Motor efficiency at full load: 94.7-94.7 %
Motor efficiency at 3/4 load: 94.9-94.9 %
Motor efficiency at 1/2 load: 94.4-94.4 %
Number of poles: 4
Enclosure class (IEC 34-5): 55 Dust/Jetting
Insulation class (IEC 85): F
Motor No: 99032127

Others:
Minimum efficiency index, MEI ≥: 0.70
ErP status: EuP Standalone/Prod.
Net weight: 769 kg
Gross weight: 813 kg
Shipping volume: 3.13 m³

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
Created by:
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Date: 21/05/2019

97927128 TP 150-480/4 A-F-B-BAQE 60 Hz

H TP 150-480/4, 60Hz eta
[ft] [%]
Q = 1120 US GPM
H = 153 ft
Pumped liquid = Water
Liquid temperature during operation = 20 °C
Density = 998.2 kg/m³

160

140

120

100 100

80 80

60 60

40 40

20 20

Eta pump = 74.7 %

Eta pump+motor = 70.8 %
0 0
0 200 400 600 800 1,000 1,200 1,400 1,600 Q [US GPM]
P NPSH
[kW] [ft]

60 P1 60

P2
50 50

40 40

30 30

20 20

10 10
P1 = 45.51 kW
P2 = 43.17 kW
NPSH = 17.58 ft
0 0

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
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Date: 21/05/2019
H TP 150-480/4, 60Hz eta
Description Value [ft] [%]
General information:
TP 150-480/4 A-F-B-BAQE
Product name:
160
Product No: 97927128
EAN number: 5710626546510 140
Technical:
Pump speed on which pump data are 120
based: 1780 rpm
Actual calculated flow: 1120 US GPM 100 100
Resulting head of the pump: 153 ft
Head max: 480 dm 80 80

Actual impeller diameter: 306 mm

Primary shaft seal: BAQE 60 60

Curve tolerance: ISO9906:2012 3B

40 40
Pump version: A
Q = 1120 US GPM
Model: A H = 153 ft
20 Pumped liquid = Water 20
Materials: Liquid temperature during operation =Eta
20pump
°C = 74.7 %
Pump housing: Cast iron Density = 998.2 kg/m³ Eta pump+motor = 70.8 %
0 0
EN-JL1040 0 500 1,000 Q [US GPM]
ASTM A48-40 B P NPSH
[kW] [ft]
Impeller: Bronze(CuSn10) P1

DIN W.-Nr. 2.1096.01 50

P2
50
ASTM B584-C83600
Material code: B 40 40

Installation: 30 30
Range of ambient temperature: -20 .. 55 °C
20 20
Maximum operating pressure: 16 bar
P1 = 45.51 kW
Flange standard: DIN 10
P2 = 43.17 kW
10
Pipe connection: DN 150 NPSH = 17.58 ft
0 0
Pump inlet: DN 150 Rp 1/4
5x
18
285
287

150
1000
373
333

410
497

410
550

Pump outlet: DN 150 410 550

410 497
Pressure rating: PN 16
Port-to-port length: 1000 mm
Flange size for motor: FF500
Connect code: F
1349

Rp 1/4
352

Liquid:
Pumped liquid: Water
250

Liquid temperature range: 0 .. 120 °C 150 1000

Selected liquid temperature: 20 °C 333 373

Density at selected liquid temperature:

998.2 kg/m³
111

Electrical data:
300

Motor type: SIEMENS

340

111

NEMA Energy / IE2 60Hz /

IE Efficiency class: NRC 285 287 5x 18

Rated power - P2: 55 kW

Power (P2) required by pump: 55 kW
Mains frequency: 60 Hz
Rated voltage: 3 x 380-420D/660-725Y V +T +T +T

Rated current: 102-92,0/59,0-53,0 A

Starting current: 540-540 %
CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY
IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE

Cos phi - power factor: 0.87 TO AMPLIFIER

RELAY

Rated speed: 1780 rpm L1 L2 L3

Efficiency: IE2 94,7%

THERMISTORS PTC ACCORDING TO DIN 44082

Motor efficiency at full load: 94.7-94.7 %

Motor efficiency at 3/4 load: 94.9-94.9 % +T +T +T

Motor efficiency at 1/2 load: 94.4-94.4 %

Number of poles: 4
Enclosure class (IEC 34-5): 55 Dust/Jetting TO AMPLIFIER
RELAY
L1 L2 L3
Insulation class (IEC 85): F

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
Created by:
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Date: 21/05/2019
Description Value
Motor protec: PTC
Motor No: 99032127
Others:
Minimum efficiency index, MEI ≥: 0.70
ErP status: EuP Standalone/Prod.
Net weight: 769 kg
Gross weight: 813 kg
Shipping volume: 3.13 m³

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
Created by:
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Date: 21/05/2019

97927128 TP 150-480/4 A-F-B-BAQE 60 Hz

410 550

410 497

1349
Rp 1/4

352
250
150 1000

333 373
111
300
340

111

285 287 5x 18

Note! All units are in [mm] unless others are stated.

Disclaimer: This simplified dimensional drawing does not show all details.

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 Company name: Al-WABEL TRADING & MAINTENANCE CO.
Created by:
Phone:

Date: 21/05/2019

97927128 TP 150-480/4 A-F-B-BAQE 60 Hz

+T +T +T

CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY

IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE
TO AMPLIFIER
RELAY
L1 L2 L3

THERMISTORS PTC ACCORDING TO DIN 44082

+T +T +T

TO AMPLIFIER
RELAY
L1 L2 L3

Note! All units are in [mm] unless others are stated.

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