Shell Marine Pocketbook V Dec 2017
Shell Marine Pocketbook V Dec 2017
Shell Marine Pocketbook V Dec 2017
POCKETBOOK
FOR SMOOTHER OPERATIONS
www.shell.com/marine
Further details on Shell Marine lubricants and their applications can be obtained
from your Shell Marine representative or visit www.shell.com/marine.
3
CONTENTS
4
CONTENTS
5
CONTENTS
GREASES
Shell Gadus 32
Grease compatibility chart 34
GLOSSARY 44
6
MARINE DIESEL ENGINES
7
CYLINDER OILS
Note: For detailed application advice based on your specific engine type and operating conditions, please refer to
manufacturers’ guidelines.
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SYSTEM OIL
10
MEDIUM-SPEED ENGINE OILS
SHELL ARGINA S
Shell Argina S2 40 (SAE 40, BN20)
A multifunctional crankcase lubricant for highly rated medium-speed diesel engines operating on residual, blended or
distillate fuels with sulphur content <2.0%.
Shell Argina S3 30 (SAE 30, BN30)
Shell Argina S3 40 (SAE 40, BN30)
Multifunctional crankcase lubricants for highly rated medium-speed diesel engines operating on residual fuel with sulphur
content <3.0%.
Shell Argina S4 40 (SAE 40, BN40)
A multifunctional crankcase lubricant for highly rated medium-speed diesel engines operating under high-stress
conditions and on residual fuel with sulphur content >2.0%.
Shell Argina S5 40 (SAE 40, BN55)
A multifunctional crankcase lubricant for highly rated medium-speed diesel engines operating under high-stress
conditions and on residual fuel with sulphur content >3.0%. Designed for the latest high-output, low-oil-consumption
engines.
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MEDIUM-SPEED ENGINE OILS
12
MEDIUM-SPEED ENGINE OILS
13
MEDIUM-SPEED ENGINE OILS
14
HIGH-SPEED DIESEL ENGINE OILS
MULTIGRADE OILS
SHELL RIMULA R4 X 15W-40 (USA, Shell Rotella T Triple Protection 15W-40)
SHELL RIMULA R4 L 15W-40 (LOW-SAPS) (USA, Shell Rotella T3 15W-40)
SHELL RIMULA R6 M 10W-40 (SYNTHETIC) (USA, Shell Rotella T6 5W-40)
High-performance engine oil for highly rated high-speed diesel engines that meet the latest API and ACEA specifications.
Suitable for engines burning distillate fuels with a sulphur content of up to 1.0 %wt.
Outstanding engine cleanliness
Superior wear control
Excellent oxidation resistance
15
HIGH-SPEED DIESEL ENGINE OILS
16
HIGH-SPEED DIESEL ENGINE OILS
MONOGRADE OILS
SHELL RIMULA R3+ 30 (USA, Shell Rotella T1 30)
SHELL ROTELLA DD+ 40
SHELL SIRIUS X 40
Monograde heavy duty diesel engine oils.
Performance specifications
Typical specifications are API CF; ACEA E3-96; MB 228.3;, MAN Diesel & Turbo 3275; Ruston; Wärtsilä; NSD; Volvo
VDS‑2; MTU approved (Type II high-performance category); CWEC approved (Cummins Wärtsilä Engine Company);
MWM Deutz approved (high output, high speed, e.g., TBD 620); meets the requirements of Caterpillar 3600 Series.
18
ENVIRONMENTALLY ACCEPTABLE LUBRICANTS
20
HYDRAULIC OILS
Viscosity, mm²/s
Flash point, Pour Density at
40°C 100°C ºC point,°C 15°C, kg/m³
21
GEAR OILS
MINERAL
SHELL OMALA S2 GX
High-quality, extreme-pressure (EP) oils for the lubrication of heavy-duty marine gearboxes. Their high load
carrying capacity, protection against micropitting and compatibility with seals and paints combine to offer
excellent performance in enclosed gear applications. (Specific grades are approved by Siemens AG for use
in Flender, helical, bevel, planetary and marine gear units.)
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
22
GEAR OILS
SYNTHETIC
SHELL OMALA S4 GXV
Advanced synthetic heavy-duty marine gear oil offering outstanding viscosity index and low-temperature
fluidity, low foaming tendency and extended compatibility with seals and paints.
SHELL OMALA S4 WE 220
An excellent anti-oxidation synthetic polyalkylene glycol gear lubricant for operating temperatures up to
200°C or steel-on-bronze applications.
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
23
AIR COMPRESSOR OILS
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
25
GAS COMPRESSOR OILS
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
SHELL GAS COMPRESSOR OIL S4 PV 190 190 36.0 262 –30 1,056
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BEARING AND CIRCULATING OILS
MINERAL SYNTHETIC
SHELL MORLINA S2 B 150 SHELL MORLINA S4 B
A mineral bearing oil giving excellent water shedding A fully synthetic anti-wear bearing oil approved for Alfa
and corrosion protection. Laval separators (ISO 220).
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
27
TURBINE OILS
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
28
TRANSMISSION OILS
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
29
HEAT TRANSFER FLUID
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
30
OUTBOARD 2-STROKE ENGINE OIL
Viscosity, mm²/s
Flash point, Pour point, Density at
40°C 100°C ºC °C 15°C, kg/m³
31
GREASES
SHELL GADUS S2 V220 0 Extreme-pressure grease for highly loaded centralised systems.
SHELL GADUS S2 V220 1 Extreme-pressure grease for highly loaded centralised systems.
SHELL GADUS S2 V220 2 High-viscosity base oil multipurpose grease for high loads.
SHELL GADUS S2 A320 2 Extreme-pressure grease withstands water washout while retaining protection.
SHELL GADUS S2 V220AD 2 High-viscosity base oil and mixed lithium–calcium thickener with
molybdenum disulphate.
SHELL GADUS S2 V220AC 2 High-viscosity base oil and mixed lithium–calcium thickener.
SHELL GADUS S2 V100 3 General-purpose grease for use in large electric motors.
SHELL GADUS S3 HIGH Special grease for flexible gear couplings.
SPEED COUPLING GREASE
SHELL GADUS S3 V220C 2 High-viscosity base oil multipurpose grease for high loads.
SHELL GADUS S3 T220 2 Top-performing, high-temperature, extreme-pressure multipurpose grease.
SHELL GADUS S5 V100 2 Synthetic, lithium complex extreme-pressure grease with a wide operating
temperature range.
SHELL GADUS S2 OG 40 Superior performance open-gear grease.
SHELL GADUS S2 OG 50 Superior performance open-gear grease.
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GREASES
33
GREASE COMPATIBILITY CHART
ALUMINIUM – ● ● ● ● ● ●
COMPLEX
CALCIUM ● – ● ● ● ● ●
CALCIUM ● ● – ● ● ● ●
COMPLEX
CLAY ● ● ● – ● ● ●
LITHIUM ● ● ● ● – ● ●
LITHIUM ● ● ● ● ● – ●
COMPLEX
POLYUREA ● ● ● ● ● ● –
34
SHELL RAPID LUBRICANT ANALYSIS (RLA)
Shell RLA is the oil condition monitoring service that Check test suites are suitable for most equipment with a
helps you to keep your vessels running smoothly by medium impact of failure.
identifying potential oil or equipment failures before Check Plus test suites offer advanced diagnosis at
they become critical. It acts as an early-warning system equipment level and an enhanced test sequence
that aims to give you peace of mind knowing that your suitable for equipment that is critical to the safe
equipment and lubricants are in optimum working order. operation of a vessel.
The Shell RLA service is available to all Shell Marine
customers worldwide.
Shell RLA offers the simplified test suites shown in the table
overleaf. This arrangement provides good flexibility and
enables you to select best test suites for your machinery:
Test provides cost-effective condition monitoring tests for
all vessel equipment types.
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SHELL RLA TEST SUITES
Engine test ✔ ✔ ✔ ✔ ✔ ✔
System test ✔ ✔ ✔ ✔
Engine check ✔ ✔ ✔ ✔ ✔ ✔ ✔
System check ✔ ✔ ✔ ✔ ✔
Hydraulic check ✔ ✔ ✔ ✔ ✔
(1) Also includes heptane insolubles; (2) ICP with nickel; (3) includes degas; (4) includes oxidation and nitration; (5) Ca in ppm; (6) Zn in ppm;
(7) Zn and P in ppm
36
SHELL RLA TEST SUITES CONT.
Viscosity Water
Clean ISO Flash point, IC/DP/
TBN TAN ICP WPI
4406 °C MD
40°C 100°C %vol ppm
Gear check ✔ ✔ ✔ ✔ ✔
Thruster check ✔ ✔ ✔ ✔ ✔
Thermal check ✔ ✔ ✔ ✔ ✔ ✔
Grease check ✔ ✔
(1) Also includes heptane insolubles; (2) ICP with nickel; (3) includes degas; (4) includes oxidation and nitration; (5) Ca in ppm; (6) Zn in ppm;
(7) Zn and P in ppm; (8) includes oxidation; (9) includes direct reading ferrography
37
LUBRICANT VISCOSITY CLASSIFICATIONS
38
LUBRICANT VISCOSITY CLASSIFICATIONS
39
LUBRICANT VISCOSITY CLASSIFICATIONS
40
LUBRICANT VISCOSITY CLASSIFICATIONS
41
LUBRICANT VISCOSITY CLASSIFICATIONS
NLGI GREASE CLASSIFICATION Grade No. ASTM worked penetration at 25°C, dmm
The commonly used grease consistency classification is that 000 445–475
established in the USA many years ago by the National 00 400–430
Lubricating Grease Institute (NLGI). This classifies greases
0 355–385
solely in terms of their hardness or softness; no other
property or performance level is taken into consideration. 1 310–340
The classification consists of a series of consistency ranges, 2 265–295
each of which is defined by a number (or numbers) from 3 220–250
000 to 6. The consistency is defined by the distance in
4 175–205
tenths of a millimetre that a standard cone penetrates a
sample of the grease under standard conditions at 25°C. 5 130–160
6 85–115
15
10 10 60
ISO AGMA SAE SAE
VG grade crankcase gear
43
GLOSSARY
Al Aluminium P Phosphorous
B Boron K Potassium
Ba Barium Pb Lead
Ca Calcium S Sulphur
Cr Chrome Sb Antimony
Cu Copper Si Silicon
Fe Iron Sn Tin
Mg Magnesium Ti Titanium
Mn Manganese V Vanadium
Ma Molybdenum Zn Zinc
Na Sodium
44
GLOSSARY
A ANTI-SCUFFING ADDITIVE
An additive included in some lubricant formulations
ABRASION that is absorbed on to metal surfaces to prevent
In gears, a type of wear caused when hard particles direct metal-to-metal contact.
are trapped between the gear teeth.
ANTI-WEAR ADDITIVE
ACID An additive included in some lubricant formulations
Any substance capable of producing hydrogen ions to reduce friction and wear.
in solution. An acid will be neutralised by a base.
APPARENT VISCOSITY (OF A GREASE)
ACIDITY The observed viscosity of a grease that varies with
In lubricants, the acidity denotes the presence of both temperature and flow rate.
acidic constituents whose concentration is usually
defined in terms of an acid number. AROMATIC
An organic chemical compound built mainly of
ADDITIVE carbon and hydrogen atoms, and containing one or
A substance added to a lubricant to improve its more rings of carbon atoms in which there are some
properties or impart new characteristics. double bonds between adjacent carbon atoms.
AIR RELEASE ASPHALTENE
The ability of a fluid to allow the escape of air Large and complex chemical compounds in which
entrained within it. Anti-foaming additives are included sulphur, nitrogen, vanadium and nickel are built into
in some lubricant formulations to suppress foam aromatic structures. They occur predominantly in
formation. heavy residues such as residual fuel and bitumen.
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GLOSSARY
ASH BLEEDING
Some additives, particularly metallic detergent Separation of oil from grease. Some bleeding
additives, leave behind a powdery residue after is desirable because it provides continuous oil
combustion. This residue is known as ash and it can lubrication to bearings.
cause engine malfunction if allowed to build up in
the combustion chamber. BORE POLISHING
A condition that may occur in the cylinders of
ASH (SULPHATED) turbocharged engines when the cylinder walls
The ash content of an oil, determined by charring appear highly polished. Bore polishing often leads
the oil and breaking down the residue with sulphuric to an increase in oil consumption and wear, and to
acid and evaporating to dryness. Expressed as a decrease in engine efficiency.
percentage by mass.
BOUNDARY LUBRICATION
B A lubrication regime in which the film of lubricant
is so thin that surface-to-surface contact takes place
BASE STOCK (BASE OIL) over a large area and the load is carried by a very
Refined petroleum oil used in the production of thin film of lubricant.
lubricants and other products. The base stock may be
used alone or blended with other base stocks and/or C
additives to manufacture a finished lubricant.
CALCIUM BASE GREASE
BIODEGRADABILITY A grease made from a lubrication fluid thickened
The capacity of a substance to be broken down by with calcium soap. Calcium base grease is highly
the biological action of living organisms. resistant to water but unstable at high temperatures.
46
GLOSSARY
CALCULATED CARBON AROMATICITY INDEX (CCAI) range and is a measurement of the combustion
The CCAI is a number calculated from an quality of diesel fuel during compression ignition.
empirical formula indicating the ignition quality of
a residual fuel. Only the fuel’s density and viscosity COMPATIBILITY
are required. The formula was derived by Shell The ability of substances to exist together without
Research. The higher the CCAI value, the worse the damaging each other.
ignition quality. CORROSION INHIBITOR
CARBON RESIDUE An additive included in some lubricant formulations
Coked materials remaining after an oil has been to help the lubricant protect against corrosion.
exposed to high temperatures under controlled
conditions. D
DEMULSIFICATION
CAVITATION The separation of an emulsion into its component
The formation of pockets of air or vapour in a fluid liquids.
when the pressure on the fluid is reduced.
DENSITY
CCAI Mass per unit volume. Standard units are
See calculated carbon aromaticity index. kilogrammes per cubic metre (kg/m3) or grammes
CETANE INDEX per cubic centimetre (g/cm3).
48
GLOSSARY
49
GLOSSARY
GREASE
A lubricant with a semi-solid consistency produced by
I
dispersing a thickening agent in a base oil. IMMISCIBLE
Incapable of being mixed to form a homogeneous
H fluid (or mixture), e.g., oil plus water.
HIGH VISCOSITY INDEX (HVI) INCOMPATIBILITY
An HVI oil is one having a viscosity index of between Incompatibility occurs when a mixture of two lubricants
about 85 and 115. results in physical properties or performance being
markedly inferior to those of both individual products.
HYDROCARBONS Performance or properties inferior to one of the products
Chemical compounds that consist entirely of carbon but superior to the other may be due to simple mixing
and hydrogen. They form the basic components of all and is not considered evidence of incompatibility.
fuels and lubricants derived from petroleum.
INHIBITOR
HYDRODYNAMIC LUBRICATION A substance that is added in a small proportion to a
The lubrication regime that provides the best lubricant to prevent or retard undesirable changes in
lubricating conditions and exists when two moving the quality of the lubricant or in the condition of the
surfaces are completely separated by a relatively equipment in which the lubricant is used.
thick film of lubricant.
INSOLUBLES
Contaminants found in used oils such dust, dirt, wear
particles and/or oxidation products, which are
often measured as pentane or benzene insolubles to
distinguish the different types of insoluble matter.
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GLOSSARY
ISO 8217
The international standard Petroleum products – Fuels
L
(Class F) – Specification for marine fuels defines LACQUER
a range of fuel grades that meet the requirements A hard, shiny, transparent surface coating usually
for marine fuels supplied on a worldwide basis for found in engines and derived from the breakdown
consumption on board ships. The standard sets out products of fuel and lubricant.
the required properties of the fuels at the time and LITHIUM BASE GREASE
place of custody transfer. The current version of the A product prepared from a lubricating fluid thickened
standard was published in 2012. with lithium soap. Lithium base grease resists both
ISO VISCOSITY GRADE (ISO 3104) heat and moisture.
A measure of the viscosity of a lubricant at 40°C, as LOW VISCOSITY INDEX (LVI)
specified in the viscosity grading system laid down by Low viscosity index oils have a viscosity index of less
International Standards Organization. than about 30.
K M
KINEMATIC VISCOSITY MECHANICAL STABILITY
A definition of viscosity commonly used by lubricant The ability of a grease to resist structural breakdown
manufacturers. It is equal to the dynamic viscosity of a when mechanically worked.
liquid divided by its density.
MINERAL OIL
Oil derived from fractionating and purifying crude oil.
51
GLOSSARY
MISCIBLE NITRATION
Descriptive of substances, usually liquids, that mix The process whereby nitrogen oxides attack
together to form a homogeneous fluid. petroleum fluids at high temperature, often resulting in
viscosity increases and deposit formation.
MIXED BASE GREASE (MIXED SOAP GREASE)
A grease made by co-crystallisation of two or more NLGI NUMBER
metallic soaps, usually lithium and calcium. A numerical scale for classifying the consistency or
stiffness range of lubricating greases.
MONOGRADE
An oil with a viscosity that satisfies the requirements of NON-SOAP THICKENER
only one grade of the SAE grading system. A substance such as clay, silica gel, carbon black or
any of several specially treated or synthetic materials
MULTIGRADE that can be either thermally or mechanically
A term used to describe an oil for which the dispersed in liquid lubricants to form lubricating
viscosity/temperature characteristics are such that its grease. Also called synthetic thickener. Certain types
low- and high-temperature viscosities fall within the are called inorganic thickeners.
limits of two different SAE grades.
N O
OIL-IMMERSED BRAKES
NAPHTHENIC BASE STOCK An automotive braking system installed in the vehicle
A type of base stock prepared from naphthenic gearbox or rear axle rather than at the wheels.
crudes containing a high percentage of ring-type
asphaltic hydrocarbons. They are characterised by
high specific gravity and a low viscosity index.
52
GLOSSARY
53
GLOSSARY
R S
REFINING SAE SYSTEM
A series of processes for converting crude oil to A system devised by the Society of Automotive
finished petroleum products, including thermal Engineers for classifying engine and automotive gear
cracking, catalytic cracking, polymerisation, lubricants according primarily to their viscosity.
alkylation, reforming hydrocracking, hydroforming,
hydrogenation, hydrogen treating, solvent extraction, SAPONIFICATION
dewaxing, deoiling, acid treating, clay filtration and The chemical conversion of a fatty acid and base
deasphalting. or alkali into a soap. A common process in grease
manufacture.
RESIDUAL FUEL OIL
Very heavy fuel oils produced from the residue of the SCUFFING
fractional distillation process rather than from the distilled In gears, a type of wear which develops when direct
fractions. This is a term for fuel oil mainly comprising the metal-to-metal contact takes place between gear teeth.
residues remaining after refining crude oil. Shell marine SHEAR STABILITY
residual fuels oils are called Shell MFO. The ability of a liquid to resist being degraded by
RING STICKING mechanical shearing forces. Also refers to the ability
The situation when the piston grooves become of a grease to resist changes in consistency.
sufficiently full of deposits to prevent the piston rings SILICONE
from moving freely. A complex synthetic polymer composed of repeated
RUST INHIBITOR silicon containing units and often used where a
An additive in some lubricant formulations to restrict chemically inert lubricant is required.
rust formation on lubricated surfaces.
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GLOSSARY
SLUDGE SOLVENT EXTRACTION
A black sooty deposit that usually forms in engines as Refining process used to separate reactive
a result of oil oxidation and ineffective dispersancy. components (unsaturated hydrocarbons) from lubricant
distillates to improve the oxidation stability, viscosity
SOAP index and response to additives.
A compound formed by the reaction between a metal
hydroxide (such as lime) and a fatty acid (an organic SPARK IGNITION
acid derived from natural fats), e.g., lithium, calcium The system of ignition used in a petrol engine
soaps in grease. whereby a fuel–air mixture is ignited by an electric
spark.
SODIUM BASE GREASE (SODA GREASE)
A grease prepared from a lubricating fluid thickened SPECTROGRAPHIC OIL ANALYSIS
with sodium soap, stable at high temperatures but A sophisticated analytical technique for determining
washing out in moist conditions. the types and quantities of elements in an oil sample.
SOLID LUBRICANT SPLASH LUBRICATION
Any class of lubricants in which the reduction of A system of lubrication in which a machine part
friction and wear during sliding is caused by making travels through an oil bath and, in so doing, splashes
the shearing take place within the crystal structure of lubricant onto nearby surfaces requiring lubrication.
a material with low shear strength in one particular
plane. Examples include graphite, molybdenum SPRAY LUBRICATION
disulphide and certain soaps. Lubricating grease is A system of lubrication in which the lubricant is
not a solid lubricant, but may contain solid lubricants sprayed directly on to the surfaces to be lubricated.
as additives.
55
GLOSSARY
56
GLOSSARY
V W
VARNISH WATER RESISTANCE
A hard, shiny, transparent surface coating sometimes The ability of a lubricant to withstand the addition of
found in engines and derived from the breakdown water to the lubricant system without adverse effects.
products of fuel and lubricant.
WATER SEPARABILITY
VISCOSITY The ability of a lubricating oil to shed any water with
Resistance to flow relating to the thickness of the fluid. which it has become intimately mixed.
VISCOSITY INDEX (VI) X
An arbitrary number that indicates how the viscosity XHVI
of a fluid varies with changes in temperature. A fluid A registered trademark used to describe Shell
with a viscosity that is relatively sensitive to changes in manufactured synthetic base oils with an exceptionally
temperature has a low viscosity index. high viscosity index.
VISCOSITY INDEX IMPROVER (VII) Y
An additive that may be added to some lubricating
oils to make their viscosity less sensitive to changes YIELD POINT
in temperature. The point at which a grease just begins to flow when
pressure is applied to it.
VOLATILITY
The tendency of an oil to evaporate on heating. Z
ZDDP
Commonly used name for zinc dithiophosphate, an
anti-wear/oxidation inhibitor additive.
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TEST METHOD BODIES
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Shell Marine