0% found this document useful (0 votes)
65 views26 pages

Serie-K EN 03 PDF

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 26

K series

Cost-effective, robust cable carrier –


suitable for large additional loads

Subject to change.

Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH


as a national or international registration in the following countries:
tsubaki-kabelschlepp.com/Trademarks
K series
K series  | Overview

8 7 6 5 4 3 2 1

Inner
heights
38

58

Inner
widths
11 68

12 700

9 10 13

tsubaki-kabelschlepp.com/k
1 A luminum stays avail- 4 Aluminum hole stays 8 Fixable dividers 13 U niversal end connec-
able in 1 mm width 5 M ounting frame stays 9 Molded slide runners tors (UMB)
sections
6 P lastic stays available 10 Slide discs
2 Aluminum stays in in 8 or 16 mm width
reinforced version
11 C-rail for strain relief
sections elements
3 Aluminum stays with 7 Can
 be opened quickly
4 screw-fixing points
12 Strain relief elements
on the inside and the
for extreme loads outside for cable laying

Features
■■ Stable sidebands through robust link plate design ■■ Large selection of vertical and horizontal stay separa-
■■ Encapsulated, dirt-resistant stroke system tion options for your cables
■■ Long service due to minimized hinge wear owing to the
“life extending 2 disc principle“ 1 mm
■■ Versions with aluminum stays available in 1 mm width
sections up to 700 mm inner width
■■ Versions with plastic stays available in 8 or 16 mm
width sections

Minimized hinge wear owing Slide discs for long service Molded slide runners for Many separation options for
to the “life extending 2 disc life for applications where long service life in sliding the cables
Subject to change.

principle“ the carrier is rotated arrangement


through 90°

243
K series K series  | Overview

Addi-

Type

Opening variant

Stay variant
Bi- Cable-
hi hG Bi Bk t KR tional
grid dmax
[mm] [mm] [mm] [mm] [mm] [mm] load
[mm] [mm]
≤ [kg/m]
Key for abbreviations

X mm
on page 12

K0650
RS 38 57.5 75 – 400 103 – 428 1 65 75 – 300 20 30

LG 40 57.5 75 – 600 103 – 628 1 65 75 – 300 20 32

RMA 200 224 200 – 400 234 – 428 1 65 75 – 300 20 160

RE 42 57.5 68 – 268 96 – 296 8 65 75 – 300 20 33

K0900
Design guidelines

RS 58 78.5 100 – 400 131 – 431 1 90 130 – 385 30 46


from page 60

RV 58 78.5 100 – 500 131 – 531 1 90 130 – 385 30 46

RM 54 78.5 100 – 600 131 – 631 1 90 130 – 385 30 43

LG 53 78.5 100 – 700 131 – 731 1 90 130 – 385 30 42

RMA 200 224 200 – 500 231 – 531 1 90 130 – 385 30 160

RMR 51 78.5 100 – 600 131 – 631 1 90 130 – 385 30 41


technik@kabelschlepp.de
Technical support:

RE 58 78.5 81 – 561 112 – 592 16 90 130 – 385 30 46

* Further information on request.

244 Subject to change.


K series
K series  | Overview

Unsupported arrangement Gliding arrangement Inner distribution Installation variants

Page
Travel Travel

vertical hanging
or standing
lying on the
side
rotating
arrangement
vmax amax vmax amax Inner
length length TS0 TS1 TS2 TS3
≤ [m/s] ≤ [m/s2] ≤ [m/s] ≤ [m/s2] heights
≤ [m] ≤ [m]
38

58

4.8 8 40 220 2 3 • • • • • • • 248 Inner


widths
4.8 8 40 220 2 3 – – – – • • • * 68

700
4.8 8 40 220 2 3 • – – – • • – *

4.8 8 40 220 2 3 • • • • • • • 252

tsubaki-kabelschlepp.com/k
8.4 6 30 260 2 3 • • • – • • • 258

8.4 6 30 260 2 3 • • • • • • • 260

8.4 6 30 260 2 3 • • – – • • • *

8.4 6 30 260 2 3 – – – – • • • *

8.4 6 30 260 2 3 • – – – • • – *

8.4 6 30 260 2 3 • – – – • • • *

8.4 6 30 260 2 3 • • • • • • • 264

Subject to change. 245


K series K0650  | Stay variants | Overview

K0650
Key for abbreviations
on page 12

Pitch Inner heights Inner widths Bending radii


65 mm 38 – 42 mm 68 – 400 mm 75 – 300 mm

Stay variants
Aluminum stay RS................................................... page 248
Frame stay, narrow "The standard"
■■ Aluminum profile bars for light to medium loads.
Assembly without screws.
Design guidelines
from page 60

■■ Outside/inside: to open by rotating 90°.

Plastic stay RE........................................................... page 252


Frame screw-in stay
■■ Plastic profile bars for light to medium loads. Assembly
without screws.
■■ Outside/inside: to open by rotating 90°.
technik@kabelschlepp.de
Technical support:

Additional stay variants on request


Subject to change.

Aluminum stay LG Aluminum stay RMA


Optimum cable routing in For guiding very large
246 the neutral bending line. cable diameters.
K series
K0650  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H Hz LB UB Inner
Lf [mm] [mm] [mm] [mm] [mm] heights
UB LS/2
 75 205 245  366 168
38
115 285 325  492 208 –
42
LB H Hz 145 345 385  586 238
175 405 445  680 268
t
KR 220 495 535  822 313 Inner
Fixed point Driver
300 655 695 1073 393 widths
68

400
Load diagram for unsupported length depending on 20.0
additional load. 15.0
Sagging of the cable carrier is technically permitted

tsubaki-kabelschlepp.com/k
10.0
for extended travel lengths, depending on the specific
application.
Intrinsic cable carrier weight qk = 2.5 kg/m. For other  5.0
additional load qz in kg/m

inner widths, the maximum additional load changes.

Speed Acceleration
up to 8 m/s up to 40 m/s2
 1.0
Lf in m 0.5 1.0 1.5 2.0 2.5 3.0
Travel length Additional load
up to 4.8 m up to 20 kg/m
LS in m 1.0 2.0 3.0 4.0 5.0

Gliding arrangement
LS
LS
UB
2
RKR
LB H
t
KR Fixed point Driver

Speed Acceleration The gliding cable carrier must be guided in a


up to 2 m/s up to 3 m/s2 c­ hannel. See p. 702.
If the cable carrier is positioned so it is rotated by 90°
(gliding on the outside of the side band), slide discs
Travel length Additional load
snapped onto the side optimize the friction and wear
up to 220 m up to 20 kg/m
situation.
Subject to change.

247
K series KC0650 RS  | Dimensions · Technical Data

Aluminum stay RS – 
frame stay narrow
■■ Extremely quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


Assembly without screws.
on page 12

■■ Available customized in 1 mm width sections.


■■ Outside/inside: to open by rotating 90°.

Stay arrangement on every Stay arrangement on each 1 mm Bi 75 – 400 mm


2nd chain link, standard (HS: chain link (VS: fully-stayed) in 1 mm width sections
half-stayed)
Design guidelines

The maximum cable diam-


from page 60

eter strongly depends on


the bending radius and the
desired cable type.
27.5 Please contact us.
Recom­
mended 57.5
38

max. KR
Ø 30 mm
Calculating the cable
carrier length

Cable carrier length Lk


technik@kabelschlepp.de

LS
Bi 14 Lk ≈ ––– + LB
2
Technical support:

Bk
Cable carrier length Lk
BEF rounded to pitch t

hi hG Bi Bk BEF KR qk
[mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
38 57.5 75 – 400 Bi + 28 Bi + 36 75 115 145 175 220 300 1.87 – 3.60
* in 1 mm width sections

Order example
KC0650 . 176 . RS . 115 - 1430 HS
Type Bi [mm] Stay variant KR [mm] Lk [mm] Stay arrangement
Subject to change.

248
K series
KC0650 RS  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral acceleration and rotated by Inner
standard – on every 2nd chain link for stay mounting 90°, the dividers can be attached by simply clipping on a heights
(HS – half-stayed). socket (available as an accessory).
As a standard, dividers or the complete divider system This socket additionally acts as a spacer between the 38
(dividers with height separations) are movable in the dividers and is available in a 1 mm grid between
cross section (version A). 3 – 50 mm, as well as 16.5 and 21.5 mm (version B).

Inner
widths
75

Divider system TS0 without height separation 400

Vers. aT min ax min ac min nT min


[mm] [mm] [mm]
Incre-
38
A 6.5 13 10 – ments
The dividers can be moved in the cross KR 1 mm
section.
aT ax ac 13 3 aT

tsubaki-kabelschlepp.com/k
Divider system TS1 with continuous height separation
VD1 VD2 VD3 VD23 VD12 VD13
Vers. aT min aT max ax min ac min nT
[mm] [mm] [mm] [mm] min
9.5 9.5 9.5
A 7.5 25 13 10 2 17
24.5
17 2
3.5
11 1
3.5
The dividers can be moved in the cross 17
24.5
17 3
9.5 9.5 9.5 4
section.
KR

aT ax ac 13 3 aT

Divider system TS2 with partial height separation


VR0 VR1 VR2 VR3 VR23 VR12 VR13
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
9.5 9.5 9.5
A 1,5 13 15 2 17
24.5
17 2
3.5
38 11 1
3.5
With grid distribution (1 mm grid). The 17
24.5
17 3
9.5 9.5 9.5 4
dividers are attached by the height sepa- KR
ration, the grid can be moved in the cross
section. aT ax ac 13 6 aT

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

249
K series KC0650 RS  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
VR0 VR1 VR2 VR3 VR145 VR23
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
3 10
10
Key for abbreviations

A 4 16 / 42* 8 2 17 24 10
4
2
* For aluminum partitions 38 10 1
24 10 3
on page 12

17
10 10 4 5
3
The dividers are fixed by the partitions, KR
the complete divider system is movable in
the cross section. aT ax ac 8 aT

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
1 mm increments with  70  72  80  88 104 120 136 152 168 184 200
Design guidelines

ax > 42 mm are also


from page 60

available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
retrofitting in the partition system.

Order example
TS3 . A . 3 . K1 . 34 - VR1


technik@kabelschlepp.de

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation
Technical support:

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
If using divider systems with height separation (TS1 – TS3), please also state the positions (e.g. VD23)
viewed from the left driver belt. You are welcome to add a sketch to your order.

TOTALTRAX® complete systems


Benefit from the advantages of the TOTALTRAX® complete system.
A complete delivery from one source – with a warranty certificate
on request! Learn more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

250
Subject to change.


75

tsubaki-kabelschlepp.com/k
38

K series
400

251
Inner
Inner

Incre-
ments
1 mm
widths
heights
K series KE0650 RE  | Dimensions · Technical Data

Plastic stay RE – 
screw-in frame stay
■■ Plastic profile bars for light and medium loads.
Key for abbreviations

Assembly without screws.


■■ Available customized in 8 mm grid.
on page 12

■■ Outside/inside: to open by rotating 90°.

Stay arrangement on every Stay arrangement on each 8 mm Bi 68 – 260 mm


2nd chain link, standard (HS: chain link (VS: fully-stayed) in 8 mm width sections
half-stayed)
Design guidelines

The maximum cable diam-


from page 60

eter strongly depends on


the bending radius and the
desired cable type.
27.5 Please contact us.
Recom­
mended 57.5
42

max. KR
Ø 33 mm
Calculating the cable
carrier length

Cable carrier length Lk


technik@kabelschlepp.de

LS
Bi 14 Lk ≈ ––– + LB
2
Technical support:

Bk
Cable carrier length Lk
BEF rounded to pitch t

hi hG Bi Bk BEF KR qk
[mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
42 57.5 68 – 260 Bi + 28 Bi + 36 75 115 145 175 220 300 1.75 – 2.71
* in 8 mm width sections

Order example
KE0650 . 140 . RE . 115 - 2600 HS
Type Bi [mm] Stay variant KR [mm] Lk [mm] Stay arrangement
Subject to change.

252
K series
KE0650 RE  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral accelerations and applica- Inner
standard – on every 2nd chain link for stay mounting tions with the cable carrier rotated by 90°, the dividers heights
(HS – half-stayed). can easily be fixed by turning the frame stay by 180°.
As a standard, dividers or the complete divider system The arresting cams click into place in the locking grids in
42
(dividers with height separations) are movable in the the crossbar (version B).
cross section (version A). The groove in the frame stay faces outwards.

Inner
widths
Divider system TS0 without height separation 68

Vers. aT min ax min ac min ax grid nT 260
[mm] [mm] [mm] [mm] min
42
A 6.5 13 8.8 – 2
B 13 16 11.8 8 2 Incre-
KR ments
The dividers can be moved in the cross
8 mm
section. aT ax ac 13 4.2 aT

Divider system TS1 with continuous height separation

tsubaki-kabelschlepp.com/k
VD1 VD4 VD5 VD45 VD14 VD15
Vers. aT min ax min ac min ax grid nT
[mm] [mm] [mm] [mm] min
8 8 8
A 6.5 13 8.8 – 2 19
7
19 4
30 2
18 1
The dividers can be moved in the cross 30 7 3
19 19 4 5
8 8 8
section. KR

aT ax ac 13 4.2 aT

Divider system TS2 with partial height separation


VR0 VR2 VR3 VR23
Vers. aT min ax min ac min ax grid nT
[mm] [mm] [mm] [mm] min
A 6.5 13 8.8 – 2 14
24
14 4
2
B 13 16 11.8 16 2 42 6
3
1
24 4 5
14 14
KR
With grid distribution (16 mm grid). The
dividers are fixed by the height separation, aT ax ac 13 4.2 aT
the complete divider system is movable in
the cross section

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

253
K series KE0650 RE  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
VR0 VR1 VR2 VR3 VR145 VR23
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
5 12
12 4
Key for abbreviations

A 4 16 / 42* 8 2 19 26 10 2
* For aluminum partitions 42 10 1
26 10 3
on page 12

19 4 5
12 12
5
The dividers are fixed with the partitions. KR
The entire divider system can be moved in
the cross section. aT ax ac 8 aT

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
1 mm increments with  70  72  80  88 104 120 136 152 168 184 200
Design guidelines

ax > 42 mm are also


from page 60

available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
retrofitting in the partition system.

Order example
TS3 . A . 3 . K1 . 34 - VR1


technik@kabelschlepp.de

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation
Technical support:

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
If using divider systems with height separation (TS1 – TS3), please also state the positions (e.g. VD23)
viewed from the left driver belt. You are welcome to add a sketch to your order.

TOTALTRAX® complete systems


Benefit from the advantages of the TOTALTRAX® complete system.
A complete delivery from one source – with a warranty certificate
on request! Learn more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

254
K series
K0650 | End connectors
Universal end connectors UMB – plastic (standard)
The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom
or face on. Inner
heights
38

6.5
42

22.5
Inner
57.5
widths

Bk = Bi + 28
Art. no. 3931

Bi + 14
68

C-rail

Bi
400
Lk l1 = 95

tsubaki-kabelschlepp.com/k
s Assembly options 35.5
41
40 18.5

MU Connection point Connection type


Driver F – fixed point U – universal mounting
M – driver bracket
Fixed point
FU

Order example
We recommend the use of
UMB . F U strain reliefs before driver
UMB . M U and fixed point. See from p. 756.
End connector Connection point Connection
type

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

255
K series K0900  | Stay variants | Overview

K0900
Key for abbreviations
on page 12

Pitch Inner heights Inner widths Bending radii


90 mm 58 mm 81 – 561 mm 130 – 385 mm

Stay variants
Aluminum stay RS................................................... page 258
Frame stay, narrow “The standard”
■■ Aluminum profile bars for light to medium loads.
Assembly without screws.
Design guidelines
from page 60

■■ Outside/inside: to open by rotating 90°.

Aluminum stay RV.................................................... page 260


Frame stay, reinforced
■■ Aluminum profile bars plastic adapter for medium to high
loads and large cable carrier widths. Assembly without
screws.
■■ Outside/inside: to open by rotating 90°.
technik@kabelschlepp.de

Plastic stay RE........................................................... page 264


Frame screw-in stay
Technical support:

■■ Plastic profile bars for light to medium loads. Assembly


without screws.
■■ Outside/inside: to open by rotating 90°.

Additional stay variants on request


Subject to change.

Aluminum stay RM Aluminum stay LG Aluminum stay RMA Aluminum stay RMR
Aluminum profile bars for Optimum cable routing in For guiding very large Gentle cable guiding with
256 high loads. the neutral bending line. cable diameters. rollers.
K series
K0900  | Installation dim. | Unsupported · Gliding
Unsupported arrangement
LS KR H Hz LB UB Inner
Lf [mm] [mm] [mm] [mm] [mm] heights
UB LS/2
130 336 386 589 258
54
150 376 426 652 278 –
58
LB H Hz 190 456 506 777 318
245 566 616 950 373
t
KR 300 676 726 1123 428 Inner
Fixed point Driver
385 846 896 1390 513 widths
81

600
Load diagram for unsupported length depending on 30.0
the additional load.
20.0
Sagging of the cable carrier is technically permitted 15.0

tsubaki-kabelschlepp.com/k
for extended travel lengths, depending on the specific
application. 10.0

Intrinsic cable carrier weight qk = 4.05 kg/m. For other


additional load qz in kg/m

inner widths, the maximum additional load changes.  5.0

Speed Acceleration
up to 6 m/s up to 30 m/s2
 1.0
Lf in m 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Travel length Additional load
up to 8.4 m up to 30 kg/m
LS in m 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0

Gliding arrangement
LS
LS
UB
2
RKR
LB
H
t
KR Fixed point Driver

Speed Acceleration The gliding cable carrier must be guided in a chan-


up to 2 m/s up to 3 m/s2 nel. See p. 702.
If the cable carrier is positioned so it is rotated by 90°
(gliding on the outside of the side band), slide discs
Travel length Additional load
snapped onto the side optimize the friction and wear
up to 260 m up to 30 kg/m
situation.
Subject to change.

257
K series KC0900 RS  | Dimensions · Technical Data

Aluminum stay RS –
frame stay narrow
■■ Extremely quick to open and close
Key for abbreviations

■■ Aluminum profile bars for light to medium loads.


Assembly without screws.
on page 12

■■ Available customized in 1 mm width sections.


■■ Outside/inside: to open by rotating 90°.

Stay arrangement on every Stay arrangement on each 1 mm Bi 100 – 400 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)
Design guidelines

The maximum cable diam-


from page 60

eter strongly depends on


the bending radius and the
desired cable type.
38 Please contact us.
Recom­
mended 78.5
58

max. KR
Ø 46 mm
Calculating the cable
carrier length

Cable carrier length Lk


technik@kabelschlepp.de

LS
Lk ≈ ––– + LB
Bi 15.5 2
Technical support:

Bk Cable carrier length Lk


BEF rounded to pitch t

hi hG Bi Bk BEF KR qk
[mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
58 78.5 100 – 400 Bi + 31 Bi + 45 130 150 190 245 300 385 2.8 – 5.8
* in 1 mm width sections

Order example
KC0900 . 300 . RS . 150 - 1890 HS
Type Bi [mm] Stay variant KR [mm] Lk [mm] Stay arrangement
Subject to change.

258
K series
KC0900 RS  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (dividers with height separations) are movable in the heights
(HS – half-stayed). cross section (version A).
58

Divider system TS0 without height separation


Vers. aT min ax min ac min nT Inner
[mm] [mm] [mm] min widths
58
A 7 14 10 – 100

The dividers can be moved in the cross 400
KR
section.
aT ax ac 14 4 aT
Incre-
ments
Divider system TS1 with continuous height separation 1 mm
VD1 VD2 VD3 VD4 VD5 VD23 VD45 VD415
Vers. aT min aT max ax min ac min nT
[mm] [mm] [mm] [mm] min
12 12 12
A 7 25 14 10 2 27 19
35
19 4
42 11 2

tsubaki-kabelschlepp.com/k
12 26 1
The dividers can be moved in the cross 35 42 11 3
27 19 19 5
12 12 12 4
section.
KR

aT ax ac 14 4 aT

Divider system TS2 with partial height separation


VR0 VR1 VR2 VR3 VR4 VR5 VR23 VR45 VR415
Vers. aT min ax min ac min nT
[mm] [mm] [mm] min
12 12 12
A 7 14 10 2 27 19
35
19 4
42 11 2
58 12 26 1
42 11 3
With grid distribution (1 mm grid). The 27 35
19 19 4
5
12 12 12
dividers are fixed by the height separation, KR
the complete divider system is movable in
the cross section. aT ax ac 14 4 aT

Order example
TS1 . A . 3 . K1 . 34 - VD1

. K4 . 38 - VD3
Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
If using divider systems with height separation (TS1 – TS2), please also state the positions (e.g. VD23)
Subject to change.

viewed from the left driver belt. You are welcome to add a sketch to your order.

259
K series KC0900 RV  | Dimensions · Technical Data

Aluminum stay RV –
frame stay reinforced
■■ Aluminum profile bars plastic adapter for medium
Key for abbreviations

to high loads and large cable carrier widths.


Assembly without screws.
on page 12

■■ Available customized in 1 mm grid.


■■ Outside/inside: to open by rotating 90°.

Stay arrangement on every Stay arrangement on each 1 mm Bi 100 – 500 mm


2nd chain link, standard chain link (VS: fully-stayed) in 1 mm width sections
(HS: half-stayed)
Design guidelines

The maximum cable diam-


from page 60

eter strongly depends on


the bending radius and the
desired cable type.
38 Please contact us.
Recom­
mended 78.5
58

max. KR
Ø 46 mm
Calculating the cable
carrier length

Cable carrier length Lk


technik@kabelschlepp.de

LS
Lk ≈ ––– + LB
Bi 15.5 2
Technical support:

Bk Cable carrier length Lk


BEF rounded to pitch t

hi hG Bi Bk BEF KR qk
[mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
58 78.5 100 – 500 Bi + 31 Bi + 45 130 150 190 245 300 385 3.2 – 7.0
* in 1 mm width sections

Order example
KC0900 . 400 . RV . 150 - 1890 HS
Type Bi [mm] Stay variant KR [mm] Lk [mm] Stay arrangement
Subject to change.

260
K series
KC0900 RV  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a As a standard, dividers or the complete divider system Inner
standard – on every 2nd chain link for stay mounting (dividers with height separations) are movable in the heights
(HS – half-stayed). cross section (version A).
58
Divider system TS0 without height separation
Vers. aT min ax min ac min nT Inner
[mm] [mm] [mm] min widths
58
A 4.5 14 10 – 100

The dividers can be moved in the cross 500
KR
section.
aT ax ac 14 4 aT
Incre-
ments
Divider system TS1 with continuous height separation 1 mm
VD1 VD2 VD3 VD4 VD5 VD23 VD45 VD415
Vers. aT min aT max ax min ac min nT
[mm] [mm] [mm] [mm] min
12 12 12
A 4.5 25 14 10 2 27 19.5
34.5
19.5 4
42 11 2

tsubaki-kabelschlepp.com/k
11 26 1
The dividers can be moved in the cross 27 34.5 42 11 3
5
19.5 19.5 12 4
section. 12 12
KR

aT ax ac 14 4 aT

Divider system TS2 with partial height separation


VR0 VR1 VR2 VR3 VR4 VR5 VR23 VR45 VR415
Vers. aT min ax min ac min nT
[mm] [mm] [mm] min
12 12 12
A 4.5 14 10 2 27 19.5
34.5
19.5 4
42 11 2
58 11 26 1
42 11 3
With grid distribution (1 mm grid). The 27 34.5
19.5 19.5 4 5
12 12 12
dividers are fixed by the height separation, KR
the complete divider system is movable in
the cross section. aT ax ac 14 6 aT
Sliding dividers are optionally available
(thickness of divider = 4 mm)

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

261
K series KC0900 RV  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
VR0 VR1 VR2 VR3 VR4 VR5 VR6 VR7 VR415
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
13 6 13 6
Key for abbreviations

A 4 16 / 42* 8 2 27 20
34 41 10 2
4
58 48 1
* For aluminum partitions 41 48 10 3
34
on page 12

27 20 5
13 6 13 4 7
The dividers are fixed by the partitions, KR
the complete divider system is movable
in the cross section. aT ax ac 8 aT

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
1 mm increments with  70  72  80  88 104 120 136 152 168 184 200
Design guidelines

ax > 42 mm are also


from page 60

available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
retrofitting in the partition system.

Order example
TS3 . A . 3 . K1 . 34 - VR1
technik@kabelschlepp.de

. K4 . 38 - …
VR3
Technical support:

Divider system Version nT Chamber ax Height separation

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
If using divider systems with height separation (TS1 – TS3), please also state the positions (e.g. VD23)
viewed from the left driver belt. You are welcome to add a sketch to your order.

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

262
Subject to change.

tsubaki-kabelschlepp.com/k
58

K series
500
100

263
Inner
Inner

Incre-
ments
1 mm
widths
heights
K series KE0900 RE  | Dimensions · Technical Data

Plastic stay RE – frame


screw-in stay
■■ Plastic profile bars for light to medium loads.
Key for abbreviations

Assembly without screws.


■■ Available customized in 16 mm grid.
on page 12

■■ Outside/inside: to open by rotating 90°.

Stay arrangement on every Stay arrangement on each 16 mm Bi 81 – 561 mm


2nd chain link, standard chain link (VS: fully-stayed) in 16 mm width sections
(HS: half-stayed)
Design guidelines

The maximum cable diam-


from page 60

eter strongly depends on


the bending radius and the
desired cable type.
38 Please contact us.
Recom­ 78.5
mended
58

max. KR
Ø 46 mm
Calculating the cable
carrier length

Cable carrier length Lk


technik@kabelschlepp.de

LS
Lk ≈ ––– + LB
Bi 15.5 2
Technical support:

Bk Cable carrier length Lk


BEF rounded to pitch t

hi hG Bi Bk BEF KR qk
[mm] [mm] [mm]* [mm] [mm] [mm] [kg/m]
58 78.5 81 – 561 Bi + 31 Bi + 45 130 150 190 245 300 385 2.95 – 5.95
* in 16 mm width sections

Order example
KE0900 . 209 . RE . 150 - 1890 HS
Type Bi [mm] Stay variant KR [mm] Lk [mm] Stay arrangement
Subject to change.

264
K series
KE0900 RE  | Inner distribution | TS0 · TS1 · TS2
Divider systems
The divider system is mounted on each crossbar as a For applications with lateral accelerations and applica- Inner
standard – on every 2nd chain link for stay mounting tions with the cable carrier rotated by 90°, the dividers heights
(HS – half-stayed). can easily be fixed by turning the frame stay by 180°.
As a standard, dividers or the complete divider system The arresting cams click into place in the locking grids in
58
(dividers with height separations) are movable in the the crossbar (version B).
cross section (version A). The groove in the frame stay faces outwards.

Inner
widths
Divider system TS0 without height separation 81

Vers. aT min ax min ac min ax grid nT 561
[mm] [mm] [mm] [mm] min
A 7.5 14.5 8.5 – – 58
B 8.5 16 10 16 – Incre-
KR ments
The dividers can be moved in the cross
16 mm
section. aT ax ac 14.5 4 aT

Divider system TS1 with continuous height separation

tsubaki-kabelschlepp.com/k
VD1 VD4 VD5 VD45 VD41 VD15 VD415
Vers. aT min ax min ac min ax grid nT
[mm] [mm] [mm] [mm] min
16 16 16 16
A – 14.5 8.5 – 2 27
38
27 4
6
7 7 2
B 24.5 16 10 16 2 38
18
7 7
1 3
27 27 5
16 16 16 4 7
16
The dividers can be moved in the cross
section. KR
aT ax ac 14.5 6 aT

Divider system TS2 with partial height separation


VR0 VR2 VR3 VR6 VR7 VR67 VR27 VR63
Vers. aT min ax min ac min ax grid nT
[mm] [mm] [mm] [mm] min
9.5 9.5 9.5
A 7.5 20* 14* 1 2 22
32
22 6
4
44.5 18.5 2
B 8.5 32* 26* 16 2 58
44.5
31
18.5 3
1
32 5
* not for VD0 22 22 7
9.5 9,5 9.5 4

With grid distribution (16 mm grid). The KR


dividers are fixed by the height separation, aT ax ac 14.5 6 aT
the complete divider system is movable in
the cross section.

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

265
K series KE0900 RE  | Inner distribution | TS3
Divider system TS3 with height separation consisting of plastic partitions
VR0 VR1 VR2 VR3 VR4 VR5 VR6 VR7 VR415
Vers. aT min ax min ac min nT min
[mm] [mm] [mm]
13 6 13 6
Key for abbreviations

A 4 16 / 42* 8 2 27 20
34 41 10 2
4
58 48 1
* For aluminum partitions 41 48 10 3
34
on page 12

27 20 5
13 6 13 4 7
The dividers are fixed by the partitions, KR
the complete divider system is movable
in the cross section. aT ax ac 8 aT

ax (center distance of dividers) [mm]


4 ac (nominal width of inner chamber) [mm]
ax  16  18  23  28  32  33  38  43  48  58  64  68
  8  10  15  20  24  25  30  35  40  50  56  60
Aluminum partitions in  78  80  88  96 112 128 144 160 176 192 208
1 mm increments with  70  72  80  88 104 120 136 152 168 184 200
Design guidelines

ax > 42 mm are also


from page 60

available. When using plastic partitions with ax > 112 mm, we recommend an additional
center support with a twin divider (ST = 4 mm). Twin dividers are also suitable for
retrofitting in the partition system.

Order example
TS3 . A . 3 . K1 . 34 - VR1


technik@kabelschlepp.de

. K4 . 38 - VR3
Divider system Version nT Chamber ax Height separation
Technical support:

Please state the designation of the divider system (TS0, TS1,...), the version, and the number of dividers per
cross section [nT]. In addition, please also enter the chambers [K] from left to right, as well as the assembly
distances [aT/ax].
If using divider systems with height separation (TS1 – TS3), please also state the positions (e.g. VD23)
viewed from the left driver belt. You are welcome to add a sketch to your order.

TOTALTRAX® complete systems


Benefit from the advantages of the TOTALTRAX® complete system.
A complete delivery from one source – with a warranty certificate
on request! Learn more at tsubaki-kabelschlepp.com/totaltrax

TRAXLINE® cables for cable carriers


Hi-flex electric cables which were especially developed, optimized
and tested for use in cable carriers can be found at traxline.de
Subject to change.

266
K series
K0900 | End connectors
Universal end connectors UMB – plastic (standard)
The universal mounting brackets (UMB) are made from plastic and can be mounted from the top, from the bottom,
face on or from the side. Inner
heights
54

6.5
58

Inner

78.5
23

45
widths

Bk = Bi + 31
Bi + 15.5
Art. no. 3935
81

C-rail

Bi
600
Lk l1 = 116.5

tsubaki-kabelschlepp.com/k
s Assembly options 31.5
51.5
50 16.5

MU Connection point Connection type


Driver F – fixed point U – universal mounting
M – driver bracket
Fixed point
FU

Order example
We recommend the use of
UMB . F U strain reliefs before driver
UMB . M U and fixed point. See from p. 756.
End connector Connection point Connection
type

More product information online


Assembly instructions etc.: Configure your cable carrier here:
Additional info via your smartphone onlineengineer.de
or check online at
tsubaki-kabelschlepp.com/
Subject to change.

support

267

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy