HGL10 Operation Service Manual
HGL10 Operation Service Manual
HGL10 Operation Service Manual
HGL 10
Gearless Machine
HGL10
TORINDRIVE International
1
TORINDRIVE HGL10 Operation And Service Manual
Content
1 General-usage to intended purpose................................4
1.1 Safety declaration ..................................................4
1.2 Checking before usage ..........................................7
1.3 Operating conditions .............................................8
1.4 Installation .............................................................9
1.5 Type code.............................................................10
1.6 Nameplate ............................................................ 11
1.7 Product description ..............................................12
1.8 Usage regulation ..................................................12
1.9 Transport and storage ..........................................14
2 Electrical connection .....................................................17
2.1 General ................................................................17
2.2 Motor connection.................................................17
2.3 Thermal resistance connection ............................18
2.4 Brake connection .................................................19
2.5 Microswitch connection ......................................21
2.6 Encoder connection .............................................21
2.7 Earthing ...............................................................23
3 Operation and maintenance .........................................24
3.1 General ................................................................24
3.2 Maintenance intervals ..........................................25
3.3 Maintenance regulation .......................................26
3.4 Brake operation device ........................................26
3.5 Trouble shooting ..................................................28
4 Brake system ..................................................................31
2
TORINDRIVE HGL10 Operation And Service Manual
3
TORINDRIVE HGL10 Operation And Service Manual
be trained for the job and must be familiar with the installation,
4
TORINDRIVE HGL10 Operation And Service Manual
5
TORINDRIVE HGL10 Operation And Service Manual
observed.
taken.
strictly.
6
TORINDRIVE HGL10 Operation And Service Manual
Before you start to use the machine, you should check the
desires;
7
TORINDRIVE HGL10 Operation And Service Manual
effective or no.
condensation);
8
TORINDRIVE HGL10 Operation And Service Manual
regulations.
1.1.4 Installation
that the distance between the rope and the rope slip-off guard
9
TORINDRIVE HGL10 Operation And Service Manual
41. Make sure that the cable entries to the terminal boxes are
home lifts”.
10
TORINDRIVE HGL10 Operation And Service Manual
rated speed is 0.4m/s, and rated voltage is 220V, the data of the
rated load and speed is in the case of the traction 2:1 ratio.
machine by rated load, rated speed and series code (you can
for detail).
1.1.6 Nameplate
11
TORINDRIVE HGL10 Operation And Service Manual
7. Brake release
12
TORINDRIVE HGL10 Operation And Service Manual
be provided, if required.
13
TORINDRIVE HGL10 Operation And Service Manual
14
TORINDRIVE HGL10 Operation And Service Manual
MAX 30 cm
15
TORINDRIVE HGL10 Operation And Service Manual
16
TORINDRIVE HGL10 Operation And Service Manual
2 Electrical connection
2.1 General
technician.
shock.
17
TORINDRIVE HGL10 Operation And Service Manual
manual).
after connection.
factory use:
18
TORINDRIVE HGL10 Operation And Service Manual
Resistance at T=25ºC±1ºC
R 25 ℃ ≤300 Ω
(V≤2.5V)
Tk acting time TD <5 s
2.2 Brake
connection
19
TORINDRIVE HGL10 Operation And Service Manual
brake:
20
TORINDRIVE HGL10 Operation And Service Manual
the “NC”.
21
TORINDRIVE HGL10 Operation And Service Manual
following page).
reference, and you can see the detail in the encoder instruction
manual.
Electric parameter:
22
TORINDRIVE HGL10 Operation And Service Manual
Yuheng ZKD-25
Electric parameter:
2.3.2 Earthing
earthed.
23
TORINDRIVE HGL10 Operation And Service Manual
as specified respectively.
3.1.1 General
schedules.
24
TORINDRIVE HGL10 Operation And Service Manual
be strictly observed.
be performed:
Stator-winding insulation
≥3MΩ Six months
resistance
25
TORINDRIVE HGL10 Operation And Service Manual
who do the maintenance work must take care due to some work
26
TORINDRIVE HGL10 Operation And Service Manual
work!
millimeters.
27
TORINDRIVE HGL10 Operation And Service Manual
28
TORINDRIVE HGL10 Operation And Service Manual
29
TORINDRIVE HGL10 Operation And Service Manual
30
TORINDRIVE HGL10 Operation And Service Manual
4 Brake system
4.1.1 General
operating conditions:
31
TORINDRIVE HGL10 Operation And Service Manual
motor;
motor is cancelled;
32
TORINDRIVE HGL10 Operation And Service Manual
33
TORINDRIVE HGL10 Operation And Service Manual
about 1 turn;
Microswitch
Bolt M10x90
between 0.20~0.25mm ;
34
TORINDRIVE HGL10 Operation And Service Manual
(7mm).
maintenance work!
Loctite 243.
35
TORINDRIVE HGL10 Operation And Service Manual
Methods of disassembly:
then install the long blot M10 into the hole (M10);
Methods of assemble:
36
TORINDRIVE HGL10 Operation And Service Manual
cotton fabric;
evenly;
37
TORINDRIVE HGL10 Operation And Service Manual
contact has two types, one is normal closed contract and the
38
TORINDRIVE HGL10 Operation And Service Manual
5.1.1 General
technician.
Check the power capability and the earthing cable are correct.
39
TORINDRIVE HGL10 Operation And Service Manual
process.
the inverter:
parameter. You can see the detail of the motor learning method
40
TORINDRIVE HGL10 Operation And Service Manual
method
work, and it will have much matter with the traction machine
self-learning work:
correct;
use.
41
TORINDRIVE HGL10 Operation And Service Manual
is normal.
42
TORINDRIVE HGL10 Operation And Service Manual
6 Encoder installation
6.1.1 General
who performs the replacement work must make sure that the
machine power is off and that the elevator will not move
unexpectedly.
replacement procedure.
43
TORINDRIVE HGL10 Operation And Service Manual
44
TORINDRIVE HGL10 Operation And Service Manual
45
TORINDRIVE HGL10 Operation And Service Manual
4mm;
b. Install the encoder to the encoder shaft. Use the bolt M5
to fix the encoder to the encoder shaft by hex wrench
4mm. Use 4mm socket Allen and torque wrench to
tighten the bolt to 5~5.5Nm, make sure the encoder can
turn nimble;Encoder shaft
46
TORINDRIVE HGL10 Operation And Service Manual
The types of the Yuhen encoder using for the HGL10 series
traction machine are ZKD-25.
Required Tools and Materials: Phillips screwdriver, hex
Phillips screwdriver;
wrench 3mm;
47
TORINDRIVE HGL10 Operation And Service Manual
Methods of assemble:
a. Clean the encoder shaft by clean cotton fabric;
b. Install the encoder to the encoder shaft, tighten the holding
screw M4x6 (2) and M3x4 (2) by hen wrench, cover the
end cover of the encoder;
c. Fixed the reed of the encoder and the back cover of the
traction by bolt;
d. Power supply for the machine, and test the machine.
48
TORINDRIVE HGL10 Operation And Service Manual
7 Technical data
49