Spirometer Schiller Sp1
Spirometer Schiller Sp1
Spirometer Schiller Sp1
7 .
SP=l
Sp irometry
Unit
Service Hundbook
SCHILLER AG
Altgasse 68
CH-6340Baar, Switzerland
Phone: 4 1 41 760 87 87
Fax: A141 761 08 80
Home page: http://www.schiller-ag.ch
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SCHlUER SP-I Spirornetry Unit
SERVICE HANDBOOK Issue 2 July 1998
f
Issue 2 July 1998,Update and revision to incorporate latest hardware and software.
Associated Documents
Guide to SCHILLER Interpretation
and Measurement Rogram E / D / F Article No. 2.510 179
SCHILLER SP-1USER GUIDE - English / German Article No. 2.510 196
SCHILLER SP-1 USER GUIDE - French / Italian Article No. 2.510 197
SCHILLER SP-1 USER GUIDE - Spanish I Portuguese Article No. 2.510 103
11
SCHILLER SP-I Spiromem Unit
SERVICE HANDBOOK Issue 2 July 1998
We, the undersigned, hereby declare that the medical device (class IIa) specified
above conforms with the essential requirement listed in Annex 1 of EC Directive
93/42/EEC.
Certificate of approval No.: 11425-01 IS0 9001 (REV. 1994) EN 46001 by SQS
(€01 2 4
...
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SCHILLER SP-1Spirometry Unit
SERVICE HANDBOOK Issue 2 July 1998
Canada
I
Germany
(EU-Bevollmachtigter))
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SCHILLER Medizintechnik GmbH, Rudolf Diesel Su. 14,
D -85521 Ottobrunn, Germany
Telephone:
F ~ :
089 629 981 0
089 609 50 9 0
~ Hotline: 089 629 981 36
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SCHILLER SP-1Spiromev Unit
SERVICE HANDBOOK issue 2 July 1998
-.
Warranty
&.
Disclaimer
The Information in this guide has been carefully checked for reliability; however no guarantee is
given as to the correcmess of the contents and SCHILLERmakes no representations or warranties
regarding the contents of this manual. We reserve the right to revise this document and make
changes in the specification of the product describedwithin at any time without obligation to notify
any person of such revision or change.
Trademarks
SCHILLERandSP-1areregisteredtrademarksofSCHlLLERAG.Allmdemarksare the property
of their owners.
Copyright Notice
0 Copyright 1998 by SCHILLER AG. All rights reserved. You may not reproduce, transmit,
transcribe, store in a retrieval system or translate into any language, in anyfonn or by any means,
electronic, mechanical, magnetic, optical, chemical, manual or otherwise, any part of this
publication without express written permission of SCHILLER AG.
Terms of Warranty
The SCHILLER SP-1is warranted against defects in material and manufacture for the duration of
one year (asfrom date of purchase). Excluded from this guarantee is damage caused by an accident
or as a result of improper handling. The warranty entitles free replacement of the defective part.
Any liability for subsequent damage is excluded. The warranty is void if unauthorized or
unqualified persons attempt to make repairs.
In case of a defect send the apparatus to your dealer or directly to the manufacturer.
The manufacturer can only be held responsible for the safety, reliability, and performance of the
apparatus if:
' assembly operations, extensions, readjustments, modifications, or repairs are carried out by
persons authorized by him, and
' the unit and approved attached equipment is used in accordance with the manufacturers
instructions.
THEREARE NO EXPRESS OR IMPLIED WARRANTES WHICH EXTEND BEYOND THE
WARRANTES HEFEINABOVE SET FORTH. SCHTLLER MAKES NO WARRANTY OF
MERCHANTABILITY ORFITNESS FOR APARTICULARPURPOSE WITH RESPECTTO
THE PRODUCT OR PARTS THEREOF.
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Safety Notices
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TO PREVENTELECTRICSHOCKDONOTDISASSEMBLETHEUNIT.NOSERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL ONLY.
DO NOT USE THIS UNIT IN AREAS WHERE THEREIS ANY DANGER OF EXPLOSION
OR THE PRESENCE OF FLAMMABLE GASES SUCH AS ANAESTHETIC AGENTS.
IFTHEDISPL.AY IS DAMAGED, ALEAKAGEOFFLUIDMAY OCCUR.DONOTINHALE
THE VAPOUR FROM THIS FLUID AND AVOID CONTACT WITH MOUTH AND SKIN. IF
CONTACT IS MADE, CLEAN CONTAMINATED AREA IMMEDIATELY WITH FRESH
WATER.
THIS PRODUCT IS NOT DESIGNED FOR STERILE USE.
SWITCH THE UNIT OFF BEFORE CLEANING AND DISCONNECT FROM THE MAINS.
DONOT,LJNDERANY CIRCUMSTANCES,JMMERSETHEUNITORCABLEASSEMBLIES
IN LIQUID.
DO NOT OPERATE THE UNIT IF THE EARTH CONNECTION IS SUSPECT OR IF THE
MAINS LEAD IS DAMAGED OR SUSPECTED OF BEING DAMAGED. I
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Safety Notices
THE SP-1 ECG UNIT IS PROVIDED FOR THE EXCLUSIVE USE OF QUALIFIED
PHYSICIANS ORPERSONNEL UNDERTHEIRDIRECTSUPERVISION.THENUMERICAL
AND GRAPHICAL RESULTS AND ANY INTERPRETATION DERIVED FROM A
RECORDING MUST BE EXAMINED WITH RESPECT TO THE PATlENTS OVERALL
CLINICAL CONDITION. THE RECORDING PREPARATION QUALITY AND THE
GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT THE REPORT DATA
ACCURACY, MUST ALSO BE TAKEN INTO ACCOUNT.
IT IS THE PHYSICIANS RESPONSIBILITY TO MAKE THEDIAGNOSIS OR TO OBTAIN
EXPERT OPINION ON THE RESULTS, AND TO INSTITUTE CORRECT TREATMENT IF
INDICATED.
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Chapter 1 Operating Elements
The purpose of this chapter is to provide an easy reference for all the main operator functions and
to give a basic introduction to the SP-1. This chapter gives details of the operator controls with the
operation and function of each key briefly explained. The information in this chapter provides a
background to the operating functions only. Complete o p t i n g information is provided in the
SCHILLER SP-1Operating Manual.
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Chapter 2 Functional Overview 1
7’
This chapter provides a functional overview of the SP-1 The functional description is supported
by functional block diagrams.
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Chapter 3 Fault Diagnosis
This chapter provides a guide to locate a fault to module level. The diagnostics are presented in a
logical sequence of fault finding algorithms and procedures. Illustrations are provided to support
the text where needed.
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Chapter 4 Module Removal and Replacement
This chapter gives an overview of the physical construction of the SP-1 with the main physical
attributes of the unit briefly described. The physical description is supported by illustrations
showing the internal location of all modules. Removal and Replacement instructions for all
replaceable modules are also provided in this chapter. Each procedure is autonomous with details
of tools, jumper settings, adjustments, and settings or special requirements that are required before
and after replacement. Functional checks that must be carriedout after replacing a new module are
also provided.
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Chapter 5 Adjustments
This chapter provides all adjustmentsand settings. Also detailed in this chapter are basic functional
test procedures that can be performed to check the functioning of the unit.
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Chapter 6 Spare Parts
This Chapter provides the part numbers and reordering information for a l l replaceable modules.
Also included in this chapter are details of m y special test equipment or special tools required for
adjustment or fault finding procedures.
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Chapter 7 Technical Data
The full technical specification of the SP-1 is given in this chapter.
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Chapter 8 Glossary
This Chapter explains all the acronyms and signal titles used in this book and in the SP-1 circuit
diagrams.
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SCHILUR SP-ISpiromrry Unit
SERVICE HANDBOOK Issue 2 July I998
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What’s in this Book
Index
Fax 4 1 41 761 03 34
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List qf Symbols
Mains Supply
Battery Operation
FllSe
LCD Contrast
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0 Mains Power Off - mains supply disconnected from unit
I - Mains Power On - mains supply connected to unit
ONlOFF
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SCHILLER SP-1 Spirometry Unit Chapter I
SERVICE HANDBOOK Issue 2 July 1998 Operating Elements
Chapter 1
Operating Elements
Contents
Page 1.1
Chapter I SCHILLER SP-I Spirometry Unit
Operaring Elements SERVICE HANDBOOK Issue 2 July I998
Procedure Overview
.. .,
for every newpafient
- - -7
/ General
Settings I 1 Make Measurements 1
1 Date
Time I I P I
1 Device
Norm values I
1 Contrast I Repeat tests (3 Post-medication
1 Print or more times) tests
User I
1 Memory
L
etc.
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Enter Patient Data
1 Switch ON
2 Make Settings preference if required (remembered when unit switched ofl
Page 1.2
SCHILLER SP-I Spirometry Unit Chapter I
SERVICE HANDBOOK Issue 2 July 1998 Operming Elements
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Introduction
PAPER REEASE CATCH MSPUY
W I N S AN0 POTENTIAL
EauALlSAnONCONNECTORS
RS-232 CONNECTOR
The SCHILLER SPIROVIT SP-1 is a stand-alone pulmonary function sting unit tb features
four modes for the measurement of inspiratory andexpiratory values. The unit incorporates aliquid
crystal display to instantly show the test results. An integral high quality thermal printer provides
clear and comprehensive result analysis in anumber of different formats and an RS-232 interface
is provided for msmission of test results to a PC with the SEMA program. All tests and settings
are initiated via an easy to use keypad with dedicated test keys. Test indicators show the current
test being carried out and function LEDs provide visual indication for functions such as power,
sensor disconnected, paper tray empty and paperjam. Measurements are made with a lightweight
and hygienic open pneumotacho sensor. Two sensors are available. The SP-20 open pneumotacho
sensor incorporates a disposable filter and is easily dismantled for cleaning and sterilisation. The
SP-150 sensor has a disposable, single patient sensor/fdter assembly eliminating the need to clean
the sensor after each use. The SP-1 has the following features:
Direct function keys for measuring the following:
FVC Forced Vital Capacity
SVC Slow Vital Capacity
MVV Maximum Voluntary Ventilation
MV Expired or Minute Ventilation
Low weight and compact dimensions
Built-in rechargeable battery for mains-independent use
Selectable printing formats with integrated quality thermal printer
9 Patient memory for up to 100 measurements (option)
Choice of 6 languages for display and printing
Page 1.3
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Location
As with all medical units, the following general rules are to be not&
The unit should not be stored or operated in a wet, humid or dusty environment.
The unit may not come into contact with acidic steams or liquids.
The unit should not be set up near radiology or diathermic systems, or near Iarge
transformers or electrical motors. Ensure that a minimum distance of 1 meter between the
unit and the mains supply is maintained
Potential Equalisation
A fully charged battery lasts approximately 7 hours of normal use (SP-1R 6 hours). The unit can
remain connected to the mains supply without any danger of damage toeither the battery or the unit.
Switching On and Off
The SPIROVlT SP-1is switched on and off with the ON and OFF keys.
Page 1.4
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Keyboard
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Enter Lung Function Test Menu as designated
.. Indicates the test currently (Commence each measurement with START;end Switch Switch
. .. being carried out each measurement with STOP) unit off unit on
Page I S
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Chapter I SCHILLER SP-I Spirometry Unit
Operating Elements SERVICE HANDBOOK Issue 2 July 1998
Main Menu
Memory The SP-1 has a memory for up to 100 measurements. Select the
memory menu item to:
. Display a previously recorded patient
. To delete a patient record
MTA Ident Enter the name of the person carrying out the test. The MTA name
(medical technical Assistant) is given on printouts. The users name
entered here, is remembered when the unit is switched off; it only
needs updating when a new user takes over. See below. -.
Send When selected all recordings are sent automatically over the RS-232
interface (for example to the SEMA PC storage program). Note that
the RS-232 protocol settings must be defined in the setup menu before
transmission.
Setup See System Setup Menu following
: /
EnI
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When a menu is displayed press this key to
select highlighted menu option. When an enter
field is displayed e.g. h4TA Ideat, use this key
to c o n f m entry and to exit field
Use this key to display the main menu as above. When an enter field is displayed, this key is
. . . . . .... ..c used the same as the ENTER key to c o n f i i entry and to exit field
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Page 1.6
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Setting Screen Contrast and Entering Data
Setting the Contrast
Change the contrast of the screen to your preference as follows:
Press the ALT key and the MENU key together then change the contrast with the cursor keys UP
and DOWN
Entering data in a field
Printed below certain keys on the keyboard are letters. In a data field (e.g. MTA Ident) press the
key once to enter the first character, twice to enter the second character, and three times to enter
the third character.
The character is displayed on the screen as entered. Press the right cursor key to c o n f m the entry
and move to the next character position.
Use the left and right cursor keys at any t h e to select a position to change that character.
Press the ENTER key or the MENU key to confum entry and exit the field.
When an enuy field requires anumericai input e.g. date of birth, the number keys are automatically
selected. When an entry field requires a letter input e.g. patient name, the letter keys are
automatically selected. If a numerical input is required for example in the patient name, or
conversely a letter input required in the date of birth, pressing the ALT key before the character/
number key enables this. Therefore when entering dam
Page 1.7
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This menu option defmes all the general settings. All enaies remain stored (even when the unit is
switched off) until overwritten. The settings are as follows:
User Ident Use this to enter the name of the consultant or department that
operates the unit
Measurement This is how the FVC gmph is displayed and printed. With the ENTER
key toggle the options to set a flow display of one of the following:
Row = f(v0l)
Row=lOop
Vol =f(t)
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Page I.9
Chapter I SCHILLER SP-I Spirometry Unit
Operating Elements SERVICE HANDBOOK Issue 2 July I998
The relevant keyboard lamp lights and the corresponding coordinate presentation appears on the
display as shown in this example for FVC
The coordinates represent the graph on which the curve will be drawn with the respiratory volume
in litres being represented on the vertical axis and the time in seconds on the horizontal axis.
Page 1.10
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The flow sensor must be held quite still and no air should be breathed into the device for at
least one second before and after the START key is pressed
The message "READY FOR MEASUREMENT'appears on the display together with a
volume counter graph for the value. As soon as the patient starts to breathe into the flow
sensor, the unit begins to record the expiratory flow. The corresponding curve is represented on
the display. The break-off point for the expiration measurement is reached automatically (or
the Stop key is pressed).
Following a series of patient measurements the best two results are recorded and stored along with
the last test made (which may or may not be one of the best three). These three results can then be
printed graphical dong with a table of the best individual measurements(from these three results).
The table of the best measurements can also be displayed on the screen.
Definition of Best
In accordance with the ATS Spirometry Standard (11November 19941,the best recordings are
defined as the highest value from the calculation:
Best = FVC + FEVl
The measurement table (on the printout and on the display) gives the highest individual measure-
ments (e.g. FVC, FEV1,SVC, MVV etc.) from the two best recordings as defined above, and the
last recording made. This is true for all parameters except the folIowing which are based soleIy on
the highest FVC + FEVl value:
' FEFo.2. 1.2
EEF,%.75%
FEF,,%.,S%
FEFZ5
' FEF,,
FEF,,%
%?%
Page I.11
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FVC
svc
MV
The display gives the measured values and the predicted values (calculated from the entered patient data).
The predicted values can only be calculated when the patient data has been entered.
The result displayed is in accordance with ATS recommendationsand is the best resultfor each individual
parameter, from the three tests recorded.
When subsequent tests are made, the result with the highest value will always be saved and given in the
measurement column. Press the MENU Key to return to the graphic display.
It can happen that the bestlVC value is taken from Measurement 1 and the best FEVl value is taken from
Measurement 2.
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Page 1.12
SCHILLER SP-I Spiromtry Unit Chapter I
SERVICE HANDBOOKIssue 2 July 1998 Operaring Elements
Obtaining a Printout
Page 1.13
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Before initiating a printout of the FVC Test, ensure that the seuings are correct as detailed
previously. Press the PRINT key to obtain if printout as defined.
Slow Vital Capacity (SVC) Test
The patient should breathe normally 3 times and then inhale maximally to total lung capacity and
then exhale maximally. Make sure that the patient understands what is required of him.
MVV Test
The patient should breathe as deeply and as rapidly as possible over a period of 6 to 12 seconds so
make sure that he understands what is required of him.
,
WARNING
EXTREMECARESHOULDBEEXERCISEDWHENPERFORMINGTHIS~TAS THERE
IS A DANGER OF HYPERVENTILATION. ENSURE THAT THE PATIENT IS SITTING
DOWN.
MV Test
The patient should breathe as normally as possible for up to 60 seconds, but for at least 20 seconds.
Make sure that the patient understands what is required of him.
Page 1.14
SCHILLER SP-I Spiromrry Unit- Chapter I
SERVICE HANDBOOK Issue 2 July I998 Operating Elements
Post-Medication Tests
In order to cany out post-medication tests for comparison, press the PEWPOST key and "POST"
Lamp lights
The post-medication tests are carried out in the same way as the premedication tests (three
measurements stored). The printout following post-medication tests will give the curves of both
pre and post-medication tests (the premedication curve is bold). The measurement results are
shown as the best results (pre/post), results as a percentage of those predicted, (bothpre and post)
and the percentage change (i.e. difference) between pre and post-medication results.
The diagnosis resulting from the premedicarion fest is also given on this printout.
Sending
Measurements can be sent to the SEMA data management system. Make sure that the communi-
cation parameters, ie baud rate, parity etc. are set the Same on the transmitting and the receiving
side. See Chapter 3 (RS-232 Check) forfurtherdetails. To send ameasurement proceed as follows:
Connect the PC to the RS-232 connector on the right hand side of the unit.
Carry out the measurement(s) as descriid previously.
When the transmission is complete a message is displayed showing that successful transmission
has been completed. If an error message is displayed e.g. 'serial link time-out' check settings in the
PC and on the unit. Check the cable connection. Ensure that the Baud rate and the parity settings
are the same in both the PC and the unit (SETUP menu).
Page 1.15
Chuprer I SCHILLER SP-1 Spirometry Unit
Operating Elements SERVICE HANDBOOKIssue 2 July 1998
Flow Sensors
Flow Sensor SP-150
1. Remove disposable mouthpiece (1) by gently but firmly pulling it away from the handle d'
(2).
1
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2. Discard the complete assembly.
3. Position new disposable mouthpiece (Part No. 2.100077) and gently but f d y click it in
position.
NOTE: The disposable mouthpiece can only be positioned in one direction and no force is
necessary to insert it on the handle.
1. Slide out the combined filter/mouthpiece assembly (1).This is only possible in one
direction.
2. Unscrew the assembly.
3. Remove and discard Nter (2).
4. Clean and disinfect the assembly after every patient.
7. Push the combined filtedmouthpiece assembly gently but f m l y into the outer tube until it
makes contact on the outside edge of the outer tube. The assembly can only go in one
direction.
Page 1.16
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Chapter 2
Functional Overview
Contents
Introduction 2.2
SPll- 1 2.4
Page 2. I
Chapter 2 SCHILLER SP-I Spiromtv Unit
Functional Overview SERVICE HANDBOOK Issue 2 July I998
Introduction
..
This Chapter provides a functional overview of the SP-1electronics.The aim of this overview is
to enable the service engineer to identify processing paths in order to help iden@ possible faulty
modules. A functional block diagram supports the text.
Page 2.2
SCHILLZR SP-I Spirometry Unit Chapter 2
SERVICE HANDBOOK Issue 2 July 1998 Functional Overview
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Page 2.3
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SPll-1
Power Supply
The mains supply is full wave rectified to produce an unregulated dc supply (+Wof between
approximately 15V and 28 V depending on mains voltage. This voltage is used by a switched
voltage generator to produce +UD (13.5V). +mc h g e s the battery when mains is connected.
When mains is not connected, +UD is the b a t t q voltage.
An ON/OFF control logic switches +UD to three voltage regulators. The unit is switched on
directly from the keyboard and then held on from the CPU (signal WE).Detection of
overvoltage on either the 5.2V or 24V supplies directly switches the unit off. Similarly when an
undervoltage is detected on +US (indicating over current) the unit is directly switched off.
The mains LED is lit directly when mains is connected. The same circuit also monitors the switched
dc supply (+US) and activates signal +BAIT when the unit is switched on and mains is not
connected (i.e. the unit is running on battery power).
A Battery low signal (BLOW)is generated when battexy voltage (+US) falls to 11.3V. A circuit -\
compensates for voltage drop when the printer stepper motor is active and the Blow signal is active
only at 1O.W.
Note: The battery voltage is also monitored directly by the CPU which switches the unit
off (WFF)when the voltage falls below approxhately 9.4V.
Memory
Program Memory
An EPROM contains the unit software. The EPROM has 128kByte of memory.
Page 2.4
SCHILLER SP-ISpiroinetry Unit Chapter 2
SERVICE HANDBOOK Issue 2 July 1998 Functional Overview
SPII I -
Thermal Print Head Controller
The Thermal Print Head is controlled by a print head controller and timer circuit The print head
controller serialises the data for the print head and the timer circuit controls how long current is
applied to the head, and thus the intensity of the printout.
Printer Timing
Strobe generation is aiggered by signal TPS when one complete pixel line of data is ready to be
written. The first output from 4bit binary counters trigger a monostable multivibrator (U37) at a
pulse 1ength.definedby the tempexam and resistance of the print-head (TPHT). The pulse is
passed through a decoder to set STROBE 1 signal.
Paper Mark
The Paper Mark signal from the printer is fed to a comparator. The paper mark detection voltage
input to the comparator between a p p r o h t e l y 2.5 V and 3.5V and when this is present the
PMARK signal is logic 1.
Power On Reset
The Power on reset circuit controls the master reset of the CPU. This circuit has two functions as
follows:
To provide a delay on initial switch-on to ensure that the power supply is fully stabilized
and give the 20Oms reset time required by the processor.
To disable the unit if the +5V rail drops below 4 . 7 5 V .
The purpose of the stepper motor controIIer circuit is to ensure that the motor speed requested by
the Microprocessor is achieved and maintained.
2 5 d s 1.4kHz
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Page 2.6
SCHILLER SP-I Spiromm Unit Chapter 3
SERVICE HAMlBOOK Issue 2 July 1998 Fault Diagnosis
Chapter 3
Fault Diagnosis
Contents
Introduction 3.2
Fault Dingnosis Chart 3.3
General Check Procedures 3.4
Calibrat5on 3.5
Service Screen 3.7
LCD Check 3.8
EEPROM Check 3.8
RS-232 Check 3.8
Prinrer Check 3.13
Sensor Flow Check 3.13
Page 3.1
Chapter 3 SCHILLER SP-1 Spirometry Unit
Fault Diagnosis SERVICE HANDBOOK Issue 2 Jury 1998
Introduction
The SP-1is designed to be simple to use and simple to service: the service phiIosophy of the SP-
1ismodulereplacementandnotboardrepakThepurposeofthischapteris toprovide fault-finding
procedures that will quickly and efficiently identify a fault to a specific module. Fault-finding
procedures are designed so that test equipment is kept to a minimum.
An initial fault diagnosis chan is provided derailing all the general fault indications. Use the fault
finding charts and procedureson the following pages to indicate a faulty area or module. In most
cases the fault finding charts should indicate the most likely faulty area. When more than one
module is stated,the first module given is the one most likely to contain the fault. Other modules
given should .bchecked in the order given. When a module has been replaced specific test
parameters and setfinpup of the module may be applicable. The removal and replacement
instructions for all replaceable modules. along with any setup or check procedures required, are
given in Chapters 4 and 5.
If the initial fault-finding chart does notindicate the area where the fault exists, re-check all the
settings and parameters that have been entered. If these are correct, check the software.
Page 3.2
SCHILLER SP-I Spirometry Unit Chapter 3
SERVICE HANDBOOKIssue 2 July I998 Fault Diagnosis
Page 3.3
Chapter 3 SCHILLER SP-I Spiromtry Unit
Fault Diagnosis SERVICE HANDBOOK Issue 2 Julv I998
Page 3.4
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SCHILLER SP-I Spirometry Unit Chapter 3
SERVICE HtWDBOOK Issue 2 July I998 Fault Diagnosis
IMPORTANT
THE UNIT MUST BE CALIBRATED WITH THE FIRST PULMONARY FUNCTION TEST
OF THE DAY, AFTER EVERY SIGNIFICANT TEMPERATURE CHANGE OR AFTER
CHANGING THE SENSOR.
Last Calibration date of last calibration
BTPS Factory calculated BTPS (=> Body Temperature, Ambient Pressure,
Saturated with water vapour) value. This value compensates for the
difference in inhaled and exhaled humidity. The unit is set for
measuring exhaled volume (100%humidity, Temp 36.8"), and so
when inhaled volume is measured this factor is applied. The SP- 1 uses
ambient temperature to calculate the BTPS factor. This is sufficient
for accurate FIVC calculation. The formula used is as follow:
273.15 + 36.8
BTPS = 0.033 + 273.15 Tu +
Calibration Factor calculated value between measured and effective calibration air
volume
Temperature ambient temperature in "C (or OF) dependent on device setting
Measured Volume air volume measured by the system from the calibration pump
Syringe Volume entered air volume depending on the size of the calibration pump and
times the air was pumped through the sensor, e.g. pumping 2 litres 3
times amounts to 6 litres (the recommended volume with a 2 litre
pump is 4 litres; with 3 litre pump, 6 litres)
Page 3.5
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Calibration (cont.)
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Calibration Procedure
To calibrate the unit proceed as follows:
Connect the calibration pump to the sensor. Ensure that there are no air leaks
Press the C A L key - the menu is displayed as shown on the previous page
The cursor is positioned at temperaaxe. Enter the ambient temperature
Press ENTER when the correct temperature entered
Wait 1 second.
Press the START key
Pump 4 to 6 litres of air through the'sensor
Note: Make sure that thejlow sensor is kept still during the pumping operation.
While pumping, the unit records the volume being pumped through the flow sensor and indicates
it on the display.
Press the STOP key when finished pumping.
Enter the pumped air volume at syringe volume prompt (depending on the size of
the calibration pump and times of pumping; i.e. a 2 lirre pump pumped 3 times = 6
litres).
Press ENTER.
The message "Calibration completed" appears on the display, press the PRINT key
to obtain a printout of the calibration report with the following information:
Ifthe message 'EXCESSNE DEVMTION! 'appearson the screen after a calibration, it indicates
that the difference between the measured volume andthe entered volume is too big (>25%). Check
the temperature sening, the syringe volume andthe entered syringe volume. rfthese are all correct
change the screedfilter and recalibrate
Page 3.6
SCHILLER SP-I Spiromtry Unit Chapter 3
SERVICE HANDBOOK Issue 2 July I998 Fault Diagnosis
Service Screen
To check the printer and to emure that every pixel is operational,a built-in printer test is provided.
To carry out the printer check press:
MENU key then select <SETUP, <DEVICE>
then press the following keys simultaneously, in the order given:
-
ALT MENU -PRE/POST
The following Menu options are given:
LCD
EEPROM
RS-232
PRINTER
SENSOR
Page 3.7
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EEPROM Check
Select EEPROM from the service manu (page 7)
The message 'EEPROM Working' is displayed.
On successful completion of the test the message 'EEPROM okay' is displayed \
Page 3.8
SCHILLER SP-1 Spirometry Unit Chapter 3
SERVICE HANDBOOK Issue 2 July 1998 Fault Diagnosis
The test uansmission I test reception options enables a test sequenceto be generated and received.
Use these test options to ensure that the receiving and transmitting units can communicate and that
the cable assemblies, connectors etc. between the communicating units are good.
The test message generated is asuing of a l l ASCII characters - ABCD.... 1234....abcd... etc. When
the test transmission I reception option is selected, the string of characters sent by the transmitting
unit are displayed on the LCD in the receiving unit. In the transmitting unit amessage is displayed
indicating that a test transmission is in progress.
To perform these tests, you will need a second SP-1 unit, or the SP-1 RS-232 interface has to be
connected to an active terminal, for example the Hyperterminal, which is available under Windows
95TM. The following equipment is needed:
A personal computer (PC) with Windows 95TM Hyperterminal installed.
An RS-232 cable assembly, Art. No. 2.310 159. for connecting the RS-232 interface on the
SP-1 with the COM port of the PC.This assembly consists of a cable, Art. No. 2.310 094
and an adapter DB 9 I DB 25, Art. No. 2.100 552.
1. Start from Windows 95 desktop. Click on START. Select Programs I Accessories I
Hyperterminal.
2. Double-click on Hypertrm(.exe). Enter the name SP-1 for the new connection and click on
OK.
Page 3.9
Chapter 3 SCHILLER SP-I Spirometry Unit
Fault Diagnosis SERVICE HANDBOOK lssue 2 July 1998
3. Set the direct connection to the proper COM-port and click OK.
4. Enter the port settings 19200,8, N, 1, Hardware and cont-irm with OK..
5 . You are now in the SP-1 Hyperterminal window. Click on File and select Properties.
6. Go to tab Settings and set Terminal keys. Auto detect and 500 buffer lines.
7. Click on ASCII Setup.
Page 3.10
SCHILLER SP-I Spirometry Unit Chapter 3
SERVICE HANDBOOK Issue 2 July I998 Fault Diagnosis
--.
1 Service Screen (cont.)
8. Check the boxes for "Send line ends with line feeds", "Echo typed characters locally" and
"Wrap lines that exceed terminal width". Confum with OK. Click once more on OK to get
back to the open Hyperterminal window.
You are now ready to start the input and output tests.
Test Output
On the SP-1, select the RS-232 screen, and make sure that the settings are 19200 bps, parity
N, stopbit 1.
The SP-1 now sends a suing of alphanumerical characters, which are echoed in the
Hyperterminal window on the PC.
!"#$~6'()*+,-./0123456789:;<=~?dABCDEFG~JOP~RsT~Z[\]A~'abcdefghijk~o
pqrstuvwxyz( I )-I3 ! " # $ 8 6 * ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; ~ > 7 9 A B C D E P G H I ~ O P 9 R 3 T ~ Z [ \ ] * _
'absdsfghijkknnopqrttuvwxyr( 1 1 - 0 1"#$OC'()*+,-./0123456789:;~~>?BABCDEPGHI~O
POR3TUWXYZ[\]A'_'abcdefghijkLnnopqrstuvrxy
Page 3.11
Chapter 3 SCHILLER SP-1 Spirometry Unit
Fault Diagnosis SERVICE HANDBOOK Issue 2 July 1998
I,- -
4. Leave the Rs-232 test window by pressing the MENU key twice.
Page 3.12
S C H I . . SP-1 Spirometry Unit Chapter 3
SERMCE W D B O O K Issue 2 July 1998 Fault Diagnosis
-?
Printer Check
Select PRINTER from the service manu @age 7)
Various printer dam is given. Ensure that the temperature reading is ambient k 5 degrees.
Press the PRINT Key (when still in the Printer service screen) - a test printout is given.
Return to the service menu by pressing the MEMJ key
Carefully examine the printout and ensure that a l l the lines are even and uninterrupted. Any faulty print-head
pixeis wiU be seen as a horizontal white line. Examine the printout for evenness of print.
Page 3.13
*” .
Page 3.14
SCHILLER SP-I Spirometry Unit Chapter 4
SERVICE HANDBOOK Issue 2 July I998 Module Removal and Replacement
Chapter 4
Module Removal and Replacement
Contents
Introduction 4.3
Safety Notices 4.4
Page 4.1
- -
Chapter 4 SCHILLER SP-I Spirometry Unit
Module Removal and Replacement SERVICE HANDBOOK Issue 2 July 1998
Note: The Program EPROM is mounted on the Control and Power Supply board SP 11-1.
Page 4.2
.- ~
Introduction
This chapterprovides an overview of the procedures to remove and replace the modules that are
spared at service level. The insmctions given in this chapter are autonomous, with each module
containing the following:
The prerequisites that must be fulfiued before removing of the module
Tools and equipment that are requited to remove and replace the module and to carry out
the functional checks and adjustments
Removal Procedures
Replacement Procedures
Checks and Tests that must be carried out after replacement
In-text diagrams support the text where required and provide location details of connectors, test
points and adjustment potentiometers.
Specific warnings and cautions are given where applicable.Warnings indicate potential danger that
could cause personal injury. Cautions indicate areas that could cause damage to the equipment.
If a key operation or menu selection is required, the key sequence required is given in parenthesis
.o’. The character (or character string) given in parenthesis is the actual character that is printed
on the key. When a key sequence is provided it must be followed in the order given.
Page 4.3
Chapter 4 SCHILLER SP-1Spirometry Unit
Module Removal and Replacement SERVICE HANDBOOK Issue 2 July 1998
Safety Notices
WARNINGS
BEFORE COMMENCING ANY REMOVAL OR REPLACEMENTPROCEDURES ENSURE
THATTHE MAINS POWER SUPPLY IS SWITCHEDOFF AND THAT THE MAINS CABLE
IS REMOVED.
CERTAIN CHECKS AND ADJUS"TS CAN ONLY BE CARRIED OUT WITH THE TOP
ASSEMBLY REMOVED AND WITH MAINS CONNECTED. WHEN CARRYING OUT
THESE PROCEDURES BEWARE THAT POTENTIALLY LETHAL VOLTAGES ARE
PRESENT.
CAUTIONS
THE SP-1CONTAINS STATICSENSITIVECMOS COMPONENTS; OBSERVE ANTISTATIC
PRECAUTIONS:
0 WHEN CARRYINGOUT ANY MAINTENANCEPROCEDURES ALWAYS PLACE THE
UNIT ON AN EARTHED ANTISTATIC MAT.
0 PERSONNEL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR
COMPONENTS
0 ALWAYS USE AN ANTISTATIC BAG WHEN TRANSPORTING BOARDS OR
c0MPo"Ts
THE UNIT IS SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT SCRATCHING,
ALWAYS PLACE THE UNIT ON A SOFT, NON-ABRASIVE CLOTH WHEN CARRYING
OUT MAINTENANCE PROCEDURES.
TAKE CARE NOT TO PLACE ANY STRAIN ON THE CONNECTING RIBBON CABLE
WHEN REMOVING THE TOP ASSEMBLY. ENSURE THAT THE CABLE ASSEMBLY IS
NOTCRIMPED ORTWISTED ANDTHATTHETOP ASSEMBLY IS NOTPLACEDONTHE
CABLE ASSEMBLY.
CARE MUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER
USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES.
THE PROCEDURAL STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN THE
ORDER GIVEN.
Page 4.4
- -
SCHILLER SP-I Spirometry
Unit Chapter 4
SERVICE HANDBOOK Issue 2 July I998 Module Removal and Replacement
Physical Overview
The SP-1unit is enclosed in a two part, medical standard, moulded plastic case.
The top part contains the keyboard with the base section containing all the electronics of the uniL
the thermal printer, the paper tray, the battery and mains aansfomer.
The electronics of the unit are containedon two printed circuit board (control and power supply
board SP 11-1and Flow sensor and RS board SP 114).The K B s are securedon spacersmoulded
in the base section.
The battery is secured in position with double sided tape and the mains transformeris secured on
spacers. '
The thermai printer is mounted on a papex trayhhermalprinter assembly which is secured in the
base section complete.
Because of the plastic constructionof the case,threaded metal inserts are used throughout for all
screw fixings.
Page 4.5
. -. ...
?
.c
The following list details the tools, test equipment and accessories required to carry out all
functional tests, calibrationprocedures and adjustmentsthat can be carried out on the SP-1.The
test equipment given here is general. If specifc recommendation for test equipment is required,
please contact the SCHILLER service department.
Digital Voltmeter
oscilloscope
Frequency Counter
Selection of &oss-bladed, posi-drive and flat-bladedscrewdrivers
Cleaning agent such as Tricoetholine
Selection of spanners
Double-sidedtape
Page 4.6
SCHILLER SP-I Spirometry Unit Chuprer 4
SERVICE HANDBOOK Issue 2 July I998 Module Removal and Replacement
Tools
Posi-drive screwdriver
Test Equipment
The following test equipment is required to carry out the functional test after unit assembly
flowsensor
calibrationpump
Top Assembly Removal
The Top Assembly is mounted on the Base Assembly and is secured to the Base Assembly with
six screws; access to the screws is gained from the underside of the unit. To remove the Top
Assembly, proceed as follows
WA W I N G :
ENSURE THAT THE MAINS CABLE IS REMOVED.
1. Turn the unit upsidedown and rest on a soft antistatic cloth.
I l
2. Unscrew and remove the six countersunk retaining screws and washers situated in the
extreme comers and edges of the unit.
4. Grasping the top and bottom of the unit to ensure that the two assemblies cannot p a h
carefully return the unit to the standing position.
5. Gently lift the Top Assembly sufficiently to gain access to the interconnecting cables, and
disconnect the cable assemblies between the flow sensor board SP 11-4and the keyboard,
and between the flow sensor board SP 114 and the LCD.
6. Gently lift the Top Assembly away from the Base Assembly and place on a soft cloth.
Page 4.7
.. .. ... . - _ I
I.
I
2. Inspect a l l the internal cable assemblies and ensure that they are in good condition and that
no visible damage can be seen. Ensure that no cable assemblies are strained, crushed or ,
i .
Caught.
Exploded View
See Circuit Diagrams and Board Layouts Section.
Page 4.8
SCHILLER SP-I Spirometry Unit
- Chapter 4
SERVICE HANDBOOK Issue 2 July 1998 Module Removal and Replacement
Prerequisite
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed and aU external cable assemblies disconnected.
Parts
Row sensor / RS Interface board Part number as detailed in Chapter 6.
Board Removal
CAUTION
THE FLOW SENSOR / RS INTERFACE BOARD CONTAINS STATIC SENSlTIVE CMOS
COMPONENTS. OBSERVE ANTISTATIC PRECAUTIONS.
Board Replacement
1. Place the flow sensor and RS board component side down over the six spacers and connect
the cable assembly to the Control board SP 11-1. Place the board so that the flow sensor
connector and the RS connector are positioned in the cutouts on the side panels.
2. Secure the board to the six spacer supports with the retaining screws.
Page 4.9
E
I
Prerequisite
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed and all external cable assemblies d i s c ~ ~ e ~ t e d .
Parts
The part numbers of all replaceable items are given in Chapter 6.
WARNING
THE MAINS SUPPLY MUST BE DISCONNECTED DURING THIS PROCEDURE
Page 4.10
SCHLLLER SP-I Spirometry Unit Chapter 4
SERVICE HANDBOOK Issue 2 July I998 Module Removal a d Replacement
Tools
Cross-bladed screwdriver
Flat-bladed screwdriver
Flat ended pliers
Part Numbers
The part numbers for the Thermal Printer Assembly, the print head and the motor are given in
Chapter 6.
CAUTION
THE THERMAL PRINTER CONTAINS IS STATIC SENSITIVE; OBSERVE ANTISTATIC
PRECAUTIONS
MOTOR 4.330019
PRINTER PIVOT AND
SECURING WASHER
Page 4.1 I
Chapter 4 SCHILLER SP-1 Spirometry Unit
Module Removal and Replacement SERVICE HANDBOOK Issue 2 July I998
Page 4.12
SCHILLER SP-I Spirometry Unit Chapter 4
SERVICE HANDBOOK Issue 2 July I998 Moahle Removal and Replacement
Prerequisite
The Warnings and Cautions at the beginning of the Chapter must be observed.
The Top Assembly must be removed and all external cable assemblies disconnected.
The Flow sensor and RS board SP 114 must be removed.
The Printer Tray Assembly must be removed.
Board Removal
WARNING
ENSURE THAT THE MAINS CABLE IS DISCONNECTED BEFORE COMMEFJCING
To remove the Control and Power Supply board SP 11-1 proceed as follows:
1. Disconnect the following connectors:
live and the neutral bayonet connectors to the battery
data connector to the thermal printer
paper mark connector
earth connector to the printer
printer motor connector
live and the neutral bayonet connectors to the mains connector
Tip ! It may be easier to remove the mains connector togethr with the control board. In
this case disconnect the ground lead from the potential equalisation stud.
Note: The two connectors to the flow sensor and RS board will already have been removed
as detailed in the previous paragraph.
2. Unscrew the nine spacer fmtions (four on the mains transformer) and remove the board.
T&emains transformer is fured to the board with double-sided tape.
Page 4.13
Chapter 4 SCHILLER SP-1 Spirometry Unit
-
Module Removal and Replacement SERVICE HANDBOOK Issue 2 July I998
$ 0
i
Control and Power Supply board SP 11-1 (cont.) 3
Board Replacement
To replace the Control and Power Supply board SP 11-1 proceed as follows:
1. Position the board and secure at the nine fixing points ( four on the mains transformer)
2. Connect the following:
live and the neutral bayonet connectors to the mains connector (or the ground
connector to the potential equaIisation stud)
live Bnd the neutral bayonet connectors to the battery
data connector to the thermal printer
paper mark connector -
earth connector
\
printer motor connector
7
3. Replace the Flow Sensor / RS Interface SP 11-4 (detailed in the previous paragraph) and
reassemble the unit.
Page 4.14
.- ,, . - . - .. ....
Keyboard
The keyboard comes as acomplete assembly with the top casing. The parts numbers of the various
keyboards are given in Chapter 6.
. -.
Page 4.15
-
Chapter 4 SCHILLER SP-ISpiromtv Unit
Module Removal and Replacement SERVICE HANDBOOK Issue 2 July 1998
.:
Page 4.16
L
.*;...j..
3-c.
' : ,. j
Chapter 5
Adjustments
Contents
Introduction 5.2
Safety Notices 5.3
Conditions 5.3
Test Equipment 5.4
Proprietary Test Equipmenflools 5.4
Test Setup 5.5
Con&ol Board SP 11-1 Component Location 5.6
Page 5.1
Chapter 5 SCHILLER SP-I Spirometry Unit
Adjustments SERVICE HANDBOOK Issue 2 July 1998
Introduction
This Chapter provides the prccedures necessary to check and adjust a l l service settings. Every
procedure is self-contained and details the m l s required to carry out adjustments, and the test
equipmentnecessary. Any adjustments,jumper settings, special checks or functionaltests that are
required on the module,or on associated modules or software, are also detailed
In-text diagrams support the text where required and provide location details of connectors, test
points and adjustmentpotentiometers.
Specific warnings and cautions are given in the text where applicable.
The part numbers for all replaceable modules are given in Chapter 6.
Page 5.2
SCHILLER SP-I Spirometry Unit Chapter 5
SERVICE HANOBOOK Issue 2 July 1998 Adjustments
-,....,
Safety Notices
.... .
WARNING
-
MAINS POWER IS POTENTWLY LETHAL DISCONNECT THE MAINS BEFORE
DISASSEMBLING THE UNIT. ADDITIONALLY ENSURE THAT THE MAINS IS
DISCONNECTED BEFORE CARRYING OUT ANY MAINTENANCE, CALIBRATION,
CHECKS, OR ADJUSTMENTS.
CAUTIONS
THE SP-1CONTAINS STATICSENSITIVECMOS C0MPO"TS;OBSERVEANTISTAllC
PRECAUTIONS.WHEN CARRYINGOUT ANYMAINTENANCE PROCEDURES ALWAYS
PLACE THE UNIT ON AN EARTHED ANTISTATIC MAT. PERSONNEL MUST BE
EARTHED WHEN HANDLING ANY BOARDS OR COMPONENTS. ALWAYS USE AN
ANTISTATIC BAG WHEN TRANSPORTING BOARDS OR COMPONENTS
CARE iMUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER
USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES.
THE PROCEDUR4L STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN THE
ORDER GIVEN.
THEOUTERSURFACES OFTHE SP-1 ARESUSCEFTIBLETOABRASIONDAMAGE.TO
PREVENT SCRATCHING, ALWAYS PLACE ON A SOFT, NON-ABRASIVE CLOTH.
Conditions
The unit must be placed on an antistatic mat and antistatic precautions observed when any
maintenance is carried out on the SP-1.
Page 5.3
- - I -
The following proprietary and dedicated test equipment is required to fault find and cany out all
board checks and adjustmentson the SP-1.
Page 5.4
SCHILLER SP-1Spirometry Unit
---.
-
Chapter 5
SERVICE HANDBOOK Issue 2 July I998 Adjustments
Test Setup
SCHILLER
SPmVrsPI
Page 5.5
Chapter 5 SCHILLER SP-1 Spiromny Unit
Adjustments SERVICE HANDBOOK Issue 2 July 1998
, ..
r- - I
S12 BAlTERY
-CHARGEFUSE
1.5Aslow
"\ SPACERS
0/
SIl 1.5As s13 1Af
+U FUSE + 5.2V
Page 5.6
SCHiLUR SP-ISpirometry Unit Chapter 5
SERVICE HANDBOOK issue 2 July I998 Adjustments
Procedure
The battery charge voltage is nominally 13.W (withanominalmaximum current of approximately
5mA). Adjust and check as follows:
DISCONNECT THE MAINS SUPPLY
Disassemble the unit as detailed in Chapter 4 and remove the flow sensor / R S interface SP
11-4.
Remove the two battexy connectors and connect a 2.7 kOhm 25GmW resistor across the two
connectors (TPI and TP2) to simulate a discharged battery. Connect the digital multimeter
across the resistor.
Connect the Mains supply.
WARNING
EXERCISE CARE - BE AWARE THAT POTENTIALLY LETHAL VOLTAGES ARE
PRESENT
Page 5.7
. .. .... . .- . .
Procedure
To adjust the paper-mark Schmitt trigger sensitivity proceed as follows:
DISCONNECT THE MAINS SUPPLY
Open the paper tray Lid and clean the photocell (situated on the opposite side to the dc
motor) with a 70% alcohol solution. Allow to completely dry.
Disassemble the unit as detailed in Chapter 4 and remove the flow sensor /RS interface SP
114.
Pull the paper slowly through the roller and paper mark detector).
Measure the voltage at U4 pin 3. Adjust VR2 to achieve the following:
no paper-mark (white paper) 0.5V kO.1 V
papermark (black paper) > 2.5V
Reassemble the unit as detailed in Chapter 4.
Page 5.8
SCHILLER SP-I Spirometry Unit Chapter 6
SERVICE HANDBOOK Issue 2 July I998 Spare Parts
!
F-.
!
- _I
Chapter 6
. .
Spare Parts
Contents
Introduction 6.2
Module Identification 6.3
Spare Parts 6.5
Accessories
6.6
Page 6.I
-. . . . - -. .. .
. .~~. . . . - . .. . .-.
'* )
Introduction
This Chapter gives the part numbers for modules that can be replacedby the service engineer. The
part numbers for disposables, accessories and dedicated test equipment are also included.
When ordering state that the module required is for an SP-1 unit and provide the following:
PartTitle
PartNumber
Software Version *
Serial number of the unit *
Your company address and a contact name
,- -
* The software version and the &rial number of the unit are found on the software
screen (details in Chapter 4).The serial number is especially necessary when
ordering mechanical parts to ensure that the correct version is identified by the 9
processing department
Additionally if you are returning a faulty module the following information,in as much detail as
possible, will speed repair i'
0 the exact nature of the fault ,
.~
0 the circumstances, and function being canied out, when the fault occurred
IT IS RECOMMENDED THAT RETURNED MODULES ARE SENT BY REGISTERED POST.
IMPORTANT
ALLBOARDS ANDSTATICSENSITIVEMODULESMUSTBERE~INASEALED
STATIC S H E D I N G BAG. NO RESPONSIBILITY CAN BE ACCEPTED FOR MODULES
NOT SENT IN THIS WAY
Page 6.2
S C H I U R SP-I Spirometry Unit Chapter 6
SERVICE HANDBOOK Issue 2 July 1998 Spare Parts
:>,
-.... Module Identification
Every module has a unique pan number. The number is either stencilled on the module or printed on an
attached label. The module numbers are amnged as follows:
3.2180Aa / 00001
Article Batch
Number Number
3.2180Aa / 00001
- \
/ \
Module Number Modification Index
When ordering amodule, only the articlenumberhas tobe stated (withoutthe modification index).
The Batch number is amanufacturingidentification number and neednot be stated unless amodule
is suspected of having a manufacturing fault
The documentation associated with a module, is identified by a letter in place of the module build
group number. For example the processor board for the AT-60 ECG unit without the Spirometry
option, has the article number 3.2180Ga.
CIRCUITDIAGRAM S
BLOCK DIAGRAM B Y
!
COMPONENT LAYOUT D
ASSEMBLY DOCUMENTATION F
L.
Note that the Test Documentation and Assembly Documentation is usually available for internal
use only. ;.
i
Page 6.4
SCHILLER SP-I Spirometry Unit Chapter 6
SERVICE HANDBOOK Issue 2 July I998 Spare Pans
Spare Parts
DESCRIPTION PART NUMBER
. .. ~
. .-
Accessories 1
Page 6.6
.. . ... . .-
. ._... . __ .... . L
.. .-...
- 1c
Chapter 7
Technical Data
Contents
Page 7.1
Chapter 7 SCHILLER SP-I Spirometry Unit
Technical Data SERVICE HANDBOOK Issue 2 July I998
.
.-.
* .
-.
. Technical Data
Technical data subject to change without notice.
- ,
.. . ,
Safety standard: BF according to IEC and comnlvinn with the following:
..
. ., CE-0124 Notified Bodv DEKRA
RL 9 3 / 4 m c
EN 60601-1:1990
IEC 601-1
ur EN 1441:1994
IJX 513:1994
Protection class: I according to IEC,VDE,SEV
f
IIa according to RL 93142IEEC \
Dimensions (Ywh): 290 x 210 x 69 mm: 11.4 x 8.3 x 2.7 ins --.
Weight: 2.9 kg: 6.31bs
Mains Supply: 100 to 115 I220 to 240 VAC, 50160 Hz
LCD Liquid crystal, display for graphic and alpha numeric L
remesentation ~~
Page 7.2
SCHILLZR SP-I Spirometry Unit Chapter 7
SERVICE HANDBOOK Issue 2 July I998 Technical Data
..
TechnicalData
Method of Measurement: Pneumotachometer
Measurement Ranges: Flow: 0 to t14 Us: Volume: 0 to 211litres
Measurement Accuracy:
Flow Impedance: Less than 0.2 mbar * s/l at 12 Us
Measured Values:
RS-232(V24)Interface
Protocol: Asvnchronous
~~
Page 7.3
\
..
-, '
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.
Page 7.4
SCHILLER SP-1Spirometry Unit Chapter 8
SERVICE W D B O O K Issue 2 Julv 1998 Glossary
Chapter 8
Glossary
Contents
Introduction 8.2
Acronyms 8.3
Explanation of Measured Values 8.8
Page 8.1
Chapter 8
-
SCHILLER SP-I Spiromeny Unit
Glossary SERVICE M B O O K Issue 2 July 1998
--
.....
. . Introduction ,:%
#
-'.
..
The following list provides a glossary of the imporrant signals and acronyms used in the circuit
diagrams for the SCHILLER instruments. They will not all apply to the SP-1.
Only abbreviationstbat are specific to SCHILLER equipment are included here. General electrical
and electronic abbreviations are not included.
Page 8.2
.. . . .. . . __ .. -~
-
Acronyms
-.
-. -..
..os Offset signal (on the ECG amplifier)
. .
A(l..n) CPU Address Bus.
.: . ALBEEP Alarm beeper signal to the audio amplifier. The frequency of this
signal is about loo0 Hz.
' . I
ANA1, ANA2 Analog input from the experimental inputs DC1 and DC2.
AS Address strobe
BATI' . Signal to CPU indicating banery operation
BA?TLC Analog signal to the processor giving the charge condition of the
battery.
BATI'V -
Battery voltage analog signal from the power supply used by the
processor to assess battery or mains operation.
BLOW Battery less than 11.3V. LCD flashes when this signal is active. When
the battery voltage drops to below approximately 9.4V the unit is
switched off. These values apply to equipment with 12 V battery. For
other equipment the limits are different.
CHAD .. ECG signal multiplexer control signals (on the ECG Amplifier)
CIF(0.. 16) Communication interface. General control signals for the
communication interface circuits.
CI(O..lO) RS interface control lines - input.
CO(O..lO, RS interface control lines - output.
CL 1 19 kHz LCD latch pulse.
CL2 3.11 MHz LCD clock frequency.
CLK.. Clock Signal. The number following the CLK indicates the frequency.
For example CLK 19 indicates a frequency of 19 MHz.
cs.. Chip select The general format of the chip select signals is CS
followed by some characters. The characters indicate the device to
which the chip select signal appertains. For example CSRTC is the
chip select signal for the real time clock and CSEPROM is the select
signal fot the EPROM etc.
CTS Clear to send. General signal used in data commlmication.
D (0..15) Data Bus
DACWR Digital / analog converter wire.
DIO.. Data inpudoutput on the Data YO connector
DMUX Data multiplexer.
DRAM Dynamic RAM
DRC(0..6) Dynamic RAM connol.
DS.. Data strobe.
Page 8.3
4
. . Chapter 8
.. .. S C H U R SP-I Spirometry Unit
Glossary SERVICE HANDBOOK Issue 2 Julv I998
Acronyms f
..
. . DSP.. Digital signal processor (onprogram pack).
DTACK Transfer data acknowledge. Bus signal to acknowledge aansfer of
data
Page 8.4
SCHILLER SP-I Spiromtry Unit Chapter 8
SERVICE HANDBOOK Issue 2 Julv I998 Glossary
Acronyms
LCDKONT -
LCD contrast sets the -18 V voltage level (from which the LCD
backlight power is generated) and thus the contrast of the screen.
LCDW LCD Write.
LD 1,2,3,4 Lower LCD data.
LDS Lower data smk.
LED (0..3) Operate signals to the LED indicators on the keyboard.
LEDB Batmy LED.
LEDMAINS -
Signal indicating mains connected to opeme LED indicator on the
keyboard.
LOE Lower output enable - control signal for static Ram.
LP Line synctronisation.
LS RAM Lower output enable - control signal for static RAM.
LWE -
Lower Write Enable control signal for Static Ram.
M LCD connol signal derived from FLM.
MCLK Motor Clock - speed control for the printer motor.
MOD Control signal from the battexy charging circuit
MOFF Motor off.
MON Motor On - Printer motor enable signal.
Nw?z Mains supply.
NMI Non-maskable interrupt - interrupt for U47 (Schiller gate array)
activated by the reset button.
OFF Off signal from the OFF key to switch off the power supply.
PDS Control signal derived from FLM (unity waveform 1/2 FLM
frequency).
PM Paper mark signal.
PMAFX Paper mark detection signal.
PMPON Pacemaker detection pulse.
PMNEG -
Pacemaker negative indicates the W i n g edge of a pacemaker pulse.
PMPOS Pacemaker positive - indicates the leading edge of a pacemaker pulse.
PWM Pulse Width Modulation
Q m G QRS trigger - output signal.
RA Right Arm.
RAS Row address strobe.
RES Reset.
Page 8.5
F ’
Acronyms
-.
RESLCDI Resets / darkens the LCD.
RESP Error reset signal to inactivatethe LCD.
RTS Ready to send - ougoing serial data, handshake with CTS.
RXD -
Receive data incoming serial data
RIW Read I Write
SC(0..8) -
System control bus CPU control signals.
SCINV Screen inversion.
SI Serial in.
so Serial output from the CPU to the ECG ampmer via opto isolators.
SP.. Spirometry control and data signals.
SRAM Static RAM memory. c
Page 8.6
SCHLLLER SP-I Spirometry Unit Chupter 8
SERVICE W B O O K Issue 2 Julv I998 Glossary
Acronyms
ClPoFF Off control signal. Logic 1 keeps the unit switched on, Logic 0
switches the unit off. Note that the unit is initially switched on
directly from the ON key on the keyboard.
U123.4 upper LCD data
+uB Battery voltage.
UCAS Upper column address strobe (for dynamic RAM).
UDl, uD2 -
Upper data strobe used for generating UOE and UWE.
UDS Upper Data Strobe - used on the SCHILLER gate array.
UOE, USRAM Upper output enable - for static RAM.
+up Voltage recrifed from the mains input and regulated to approximately
+ 15 V.
UWE Upper Write Enable - for static RAM.
+U Unregulated dc supply from mains (approximately 30 V).
+UBU Back-up voltage for the real time clock and static RAM.
+uD Unswitched regulated dc voltage used as power source for the
switched supply +US. The voltage is 13.5V when mains is connected,
or battery voltage when mains is not connected. When mains is
connected, this supply charges the battery.
-ULCD Contrast voltage to LCD.
+us Switched dc voltage of 13.W when mains is connected or battery
voltage when working from the battery. Input voltage for all PSUs on
the power supply board.
vcc +5 v.
VMA Valid memory address.
VPA Valid peripheral address.
VSYNC -
Vertical synchronisation (video / VGA output).
WPO and WP1 -
ECG In the serial multiplexed ECG serial data to the CPU sent over
the optical interface, from the ECG Amplifier.
xDo..;yD3 Pixel information.
XSCL Shift clock for XDn.
YD Frame synchronisation.
YDISI LCD off.
ZEROSET Baseline reset (on the ECG amplifier) from the processor.
Page 8.7
c
Chapter 8
-
SCHILLER SP-I Spiromeny Unit
Glossary SERVICE HANDBOOK Issue 2 Juiv I998
Page 8.8
S C H U R SP-I Spirometry Unit Chapter 8
SERVICE HAM)BOOK Issue 2 July I998 Glossary
z..
- 3 7
\
-
Explanation of Measured Values (cont.)
1
ml
.0
forced inspiratory air volume in litres measured in the first second
FIV ,/FIVC forced inspiratory air volume measured in the first second as a
percentage of forced inspiratory vital capacity
FIV ,,/FvC forced inspiratoryair volume measured in the first second as a
percentage of forced expiratory vital capacity
PIF Peak Inspiratory Flow. Maximum inspiratory flow speed in litres /
second
Maximum Inspiratory Flow. Maximum inspiratory flow in litres
flow speed by 50 % of the forced inspiratory vital capacity
Page 8.9
Chapter 8 SCNILLER SP-I Spirometry Unit
Glossary SERVICE W D B O O K Issue 2 Julv 1998
Page 8.10
SCHILLER SP-I Spiromtry Unit
SERVICE HANDBOOK Issue 2 July I998 Index
Index
- - f’.
Index ’. ,\
A
Acronyms usedin the AT-1 8.3, 8.4, 8.5, 8.6, 8.7
B
Battery Charge Voltage 5.7
BatteryPack 4.10
Best 1.11
Board Removal & Replacement MK 11-1 4.13
BTPS 3.5
C
Calibration Factor 3.5
Calibration Procedure 3.6
Changing the filter SP-20 Flow Sensor 1.16
Changing the Flow Sensor SP-150 1.16
CheckRocedures 3.4
Clock 1.9
Component Location MK 11-1 5.6
CPU and Processing Circuits 2.4
D I _
Index
0
Openingthecase 4.7
Output 1.6
P
PaperMark 2.5
Paper Mark Detector Adjustment 5.8
PartNumbers 6.5, 6.6
Parts List 6.1
Physical Overview 4.5
Post-MedicationTests 1.15
Potential Equalisation 1.4
Power On Reset 2.5
Power Supply 1.4,2.4
Print 1.9
Print Head Alignment and Print Head Tension 3.13
Printer Removal & Replacement 4.11
PrinterTbing 2.5
ProgramMemory 2.4
Proprietary Test Equipmentltools 5.4
Protection class 7.2
Pulmonary Function Test Procedure 1.10
R
Race 1.9
Removal and Replacement 4.1
RS-232 1.9
S
Safety standards 7.2
Sensor SP-150 1.16
Sensor SP-20 1.16
SerialEEPROM 2.4
SP 11-1 Component Location 5.6
SP-I Exploded View 4.8
Spareparts 6.1
Static RAM Memory 2.4
Stepper Motor Controller 2.5
Switching On and Off 1.4
T
Temperature 3.5
Test Equipment 4.6, 5.4
Thermal Print Head Controller 2.5
Thermal Printer Removal & Replacement 4.11
Tools 4.6
U
User Ident 1.8
SCHILLER SP-1 Spiromtry Unit
Index SERMCE HANDBOOK Issue 2 July 1998
L ,
Service Ilmdbook Document History SP-1
Service Handbook Issue 2 July 1998 Art. No. 2. 540 01 I Delivery date: 16.07.98
Receipt Acknowledl d
hit Detail Article Drawing Description Delivery DE AU IT CAN CI1D
Nuinber date date
SP-1 SPADI REV-Aa 03.04.95 PROM-Adapter
SP-I MKI 1-51 2423Aa 20.06.94 PM-Detector AT-1/4/104 SP-
2423Ba 13.12.94 I 16.07.98
SP- 1 SPI 1-1 2285Aa 30.03.95 MicroprocessorlPower
2285Ba 16.05.95 3UPPlY
2285Bb 18.07.95
2285Bc 07. I 1.95
2285Ca 18.07.95
2285Cb 1 I .09.95
2285Cc 07.1 I .95
2285Cd 07.1 I .95
2285Da 02.08.96
2285DB 23.0 I .97
2285EA 17.03.98
2285EB 09.07.98 16.07.98
3P- I MKI 1-3 2422Aa 1 I .07.94 Keyboard Print AT- I SP- 1
2422Ba 08. I I .95 16.07.98
3P- 1 SPI 1-4 2286Aa 28.02.95 RS-2321FlowSens. Interface
2286Ba 09.05.95
2286Bb 06.1 1.95
2286Bc 07.1 1.95
2286Ca 28.02.96
2286Da 20.08.96 16.07.98
SP-l R SPI 1-4 2287Da 20.08.96 RS-2321FlowSens. Interface 16.07.98
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