3126 SN - 3TR1-Up Industrial Engines

3126
HEUI Industrial Engine

Introduction
Date Created: ### Serial Number: 3TR1-UP
This work book contains service tooling information compiled from Service Manual SENR1155 for the
3126 HEUI Industrial Engine.
The last worksheet is a summary document of all tools listed and maximum quantities required with
duplicates removed.
This document was created from the original documents in SIS and contain all the entries. Dealers can
cut and paste from this document to customize the information for their own use.
gine
SENR1155 for the
ties required with
entries. Dealers can

3126
Service Tools
Testing and Adjusting Serial Number: 3TR1-UP

3126 HEUI Industrial Engine
Media Number -SENR1158-01 Publication Date -01/07/1998
Date Updated -09/10/2001
Troubleshooting
SMCS - 1000 i00912265
The Engine Is Misfiring Or The Engine Is Running Rough
Tool Part Number Part Description
- 1U-5470 Engine Pressure Group
Coolant Is In The Lubrication Oil
- 127-3458 Sleeve Replacement Tool
The Engine Is Losing Coolant
- 9S-8140 Pressurizing Pump
Fuel System
SMCS - 1250 i00864940
Fuel Pressure
- 3Y-2888 Connector
- 3J-1907 O-Ring Seal
- 5P-2720 Probe Adapter Group
- 5P-2718 Pressure Probe
Finding The Top Center Position For No. 1 Piston
- 8T-0292 Bolt
Engine Speed Measurement
- 1U-6602 or 9U-7400 Photo-Tach Group (1) or Multitach
Air Inlet And Exhaust System
SMCS - 1050 i00890438
Measurement Of Pressure In Inlet Manifold
- 8J-7844 Adapter Fitting
- 3K-0360 O-Ring Seal
- 4M-5317 Terminal Bushing
Measurement Of Exhaust Temperature
- 123-6700 Infrared Thermometer
Air-to-Air Aftercooled Systems
- FT-1984 Aftercooler Testing Group
- FT-1438 Dynamometer Testing Aftercooler
Crankcase (Crankshaft Compartment)
- 8T-2700 Blowby/Air Flow Indicator
Lubrication System
SMCS - 1300 i00860926
Measuring Engine Oil Pressure
- 4M-5317 or 5P-2720 Terminal Bushing or Probe Adapter Group
Indicators For Oil Pressure
Cooling System
SMCS - 1350 i00862317
Testing The Cooling System
- 4C-6500 Digital Thermometer
- 8T-2700 Blowby/Air Flow Indicator
- 9U-7400 or 1U-6602 Multitach or Tachometer Group
Checking the Filler Cap
Test For The Water Temperature Gauge
- 4C-6500 or 2F-7112 Digital Thermometer or Thermometer
- 4M-5317 or 5P-2720 (1) Terminal Bushing or Probe Adapter Group
Water Pump Pressure Check
- 6V-7775 Air Pressure Gauge
- 5P- 4487 Adapter
Basic Block
SMCS - 1200 i00665658
Cylinder Block
- 1P-3537 Dial Bore Gauge Group
Flywheel And Flywheel Housing
- 8T-5096 Dial Indicator Group
Electrical System
SMCS - 1400 i00665659
Test Tools For The Electrical System
- 4C-4911 Battery Load Tester
- 8T-0900 Ammeter
- 6V-7070 Digital Multimeter
- 6V-6014 Cable
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3126
Service Tools
Disassembly and Assembly Serial Number: 3TR1-UP

3126 HEUI Industrial Engine
Fuel Filter Base - Remove and Install
SMCS - 1262-010 i01929243
Removal Procedure
A 185-3630 Strap Wrench As
Unit Injector - Remove
Removal Procedure
SMCS - 1290-011 i02472410
A 1U-7587 Pry Bar
Unit Injector - Install
SMCS - 1290-012 i02472409
Installation Procedure
164-5927 Wire Brush
9U-6862 Tapered Brush
4C-5552 Large Bore Brush
B 9U-6102 Reamer
C 173-1530 Injector Seating Tool
Unit Injector Sleeve - Remove
SMCS - 1713-011 i01928597
Removal Procedure
A 143-2099 Unit Injector Tool Group
Unit Injector Sleeve - Install
SMCS - 1713-012 i01929260
B 143-2099 Unit Injector Tool Group
- 173 -1530 Injector Seating Tool Group
Injection Actuation Pressure Control Valve - Remove
SMCS - 5051-011 i01929263
A 5P-0333 Crowfoot Flare Nut Wrench
Turbocharger - Install
SMCS - 1052-012 i01928659
A 5P-3931 Anti-Seize Compound
Exhaust Manifold - Remove and Install
SMCS - 1059-010 i01978190
A 2P-2333 High Temperature Sealer
B 5P-3931 Anti-Seize Compound
Air Inlet Heater - Remove and Install
SMCS - 1090-010 i01929515
Removal Procedure
A 169-5464 Quick Cure Primer
B 1U-8846 Gasket Sealant
Air Inlet Elbow - Remove and Install
SMCS - 1087-010 i01377295
- 4C-9500 Quick Cure Primer
- 1U-8846 Sealant
Inlet Manifold - Remove
SMCS - 1058-011 i01627692
A 125-2588 Allen Wrench
Inlet Manifold - Install
SMCS - 1058-012 i01627866
A 125-2588 Allen Wrench
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010 i01943334
Removal Procedure
A 5S-1330 Valve Spring Compressor
A 5S-1330 Valve Spring Compressor
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010 i01929595
Removal Procedure
A 1U-7793 Valve Guide Driver (1)
A 1U-7793 Valve Guide Driver (1)
B 1U-7792 Guide Collar (1)
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010 i01929146
Removal Procedure
A (1) 6V-4194 Valve Seat Extractor
B (1) 165-5647 Valve Seat Extractor
C (1) 6V-4804 Handle
D (1) 6V-4192 Threaded Shaft
E (1) 6V-4199 Lifting Bracket
F 1U-6685 Guide and Insert Tool Group
Engine Oil Filter Base - Remove
SMCS - 1306-011 i02221389
Removal Procedure
A 185-3630 Strap Wrench Assembly
Engine Oil Filter Base - Install
SMCS - 1306-012 i02473092
A 185-3630 Strap Wrench Assembly
Engine Oil Pump - Disassemble
SMCS - 1304-015 i01944046
Disassembly Procedure
A 1P-0510 Driver Gp
B 1P-2320 Combination Puller
Engine Oil Pump - Assemble
SMCS - 1304-016 i01944064
Assembly Procedure
A 1P-0510 Driver Gp
Water Pump - Disassemble
SMCS - 1361-015 i01981274
A 1P-0510 Driver Group
Water Pump - Assemble
SMCS - 1361-016 i01929381
Assembly Procedure
C 5P-9722 Seal Driver
Flywheel - Remove
SMCS - 1156-011 i01631234
Removal Procedure
A 138-7573 Link Bracket
Flywheel - Install
SMCS - 1156-012 i01631237
- 9S-3263 Thread Lock
Crankshaft Rear Seal - Remove
SMCS - 1161-011 i01980554
Removal Procedure
A 1U-8145 Drill Bit
B 1U-7600 Slide Hammer Puller Gp
C 4C-4869 Distorter Ring
D 5P-7312 Seal Distorter
Crankshaft Rear Seal - Install
SMCS - 1161-012 i01980581
E 1U-7598 Seal Installer Gp
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped
SMCS - 1161-011 i01931442
Removal Procedure
A 4C-4869 Distorter Ring
B 5P-7312 Seal Distorter
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012 i01929732
C (1) 132-8772 Seal Locator
D (1) 1U-7596 Bolt
E (1) 1U-7597 Sleeve Ring
F (1) 1U-7594 Seal Installer
G (1) 9S-8858 Nut
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010 i01987820
A 138-8440 Component Cleaner
B 169-5464 Quick Cure Primer
C 1U-8846 Gasket Sealant
D 9S-3263 Thread Lock Compound
Flywheel Housing - Remove and Install
SMCS - 1157-010 i01929753
Removal Procedure
- 8C-3091 O-Ring Seal
Crankshaft Front Seal - Remove
SMCS - 1160-011 i01982085
Removal Procedure
A 1U-7600 Slide Hammer Puller
B 1U-8145 Drill Bit
Crankshaft Front Seal - Install
SMCS - 1160-012 i01982092
C 1U-7430 Front Seal Installer
Gear Group (Front) - Remove
SMCS - 1206-011 i01929983
Removal Procedure
A 1P-0520 Driver Gp
Gear Group (Front) - Install
SMCS - 1206-012 i01930002
A 1P-0520 Driver Gp
Housing (Front) - Install
SMCS - 1151-012 i01944143
A 138-8440 Component Cleaner
B 169-5464 Quick Cure Primer
C 1U-8846 Gasket Sealant
Camshaft Idler Gear - Remove and Install
SMCS - 1206-010 i02375078
Removal Procedure
A 1P-0520 Driver Gp
A 1P-0520 Driver Gp
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010 i01931241
A 4C-9612 Silicone Sealant
Rocker Shaft - Disassemble
SMCS - 1102-015 i01930139
A 6V-0083 Emery Polishing Paper
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012 i02736495
A 146-2597 Pushrod Holder
Lifter Group - Remove and Install
SMCS - 1209-010 i01982727
A 9S-3263 Thread Lock Compound
Engine Oil Pan - Remove and Install
SMCS - 1302-010 i02173704
A 4C-9612 Silicone Sealant
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015 i01983492
A 1U-6683 Ring Expander
B 1P-1861 Retaining Ring Pliers
Pistons and Connecting Rods - Assemble
SMCS - 1225-016 i01930128
Assembly Procedure
A 1U-6683 Ring Expander
Pistons and Connecting Rods - Install
SMCS - 1225-012 i01983531
A 173-5529 Ring Compressor
B 4C-5593 Anti-Seize Compound
Crankshaft Main Bearings - Remove
SMCS - 1203-011 i01983695
Removal Procedure
A 2P-5518 Main Bearing Tool
Crankshaft Main Bearings - Install
SMCS - 1203-012 i01983718
A 2P-5518 Main Bearing Tool
B 6V-4876 Lubricant
C 8T-5096 Dial Indicator Group
Crankshaft - Install
SMCS - 1202-012 i02374834
A 8T-5096 Dial Indicator Group
Bearing Clearance - Check
SMCS - 1203-535; 1219-535 i02717761
Measurement Procedure
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
A 198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
Idler Pulley - Disassemble
SMCS - 1358-015 i01931509
A 1P-0510 Driver Gp
Idler Pulley - Assemble
SMCS - 1358-016 i01930234
Assembly Procedure
A 1P-0510 Driver Gp
Belt Tightener - Disassemble
SMCS - 1358-015 i01984307
A 1P-1855 Retaining Ring Pliers
B 1P-0510 Driver Gp
Belt Tightener - Assemble
SMCS - 1358-016 i01984343
Assembly Procedure
A 1P-1855 Retaining Ring Pliers
B 1P-0510 Driver Gp
C 9S-3263 Thread Lock Compound
Fan Drive - Assemble
SMCS - 1359-016 i01930306
Fan Drive Assembly
A 2S-3230 Bearing Lubricant - 30 g (1 oz)
Alternator - Remove and Install
SMCS - 1405-010 i01930386
Removal Procedure
A 168-0383 Circuit Breaker Bar
A 168-0383 Circuit Breaker Bar
Air Compressor - Remove and Install
SMCS - 1803-010 i01425202
Removal Procedure
- 9S-3263 Thread Lock Compound
Air Compressor Drive Gear - Remove and Install
SMCS - 1803-011 i02182544
Removal Procedure
A 132-5451 Holding Fixture
Air Compressor Drive Gear - Install
SMCS - 1803-012 i01930313
B 138-8440 Component Cleaner
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3126
Service Tools
Troubleshooting Serial Number: 3TR1-UP

3126 HEUI INDUSTRIAL ENGINES ENGINES EQUIPPED WIT
Section 1: Electronic System Overview
- 8T-8697 (1) Electronic Control Analyzer and Programmer
- 8C-9801 (3) PWM Signal Adapter Group
- 8T-5275 Connector Cable
- 7X-1412 Connector Cable
- 1U-5805 Pin Removal Tool
- 121-9587 Pin Removal Tool
- 121-9588 Pin Removal Tool
- 9U-7246 Service Kit-Conn
- 1U-5804 Crimp Tool
- 7X-6370 Cable As-Adapter
- 124-5643 Cable As-Adapter
- 7X-1715 Cable As
- 122-8842 Injector Actuation Pressure Control Valve
- 122-8840 Engine Speed Timing Sensors Harness Section
- 7X-1710 Signal Reading Probes
- 6V-7070 Heavy Duty Digital Multimeter
- 6V-2197 Engine Timing Probe
- 7X-1171 Timing Probe Adapter
- 7X-1695 Cable As
- 5P-7277 Voltage Test Lamp
- 9U-5103 Slotted Socket
- 9S-9082 Turning Tool
- 6V-9130 Temperature Adapter Group
- 127-5096 Test Orifice replacement for Injection Actuation
- 125-2589 Injection Actuation Pressure Sensor T Diagnostic Fitting
- 9S-8007 Straight Thread O-ring Plug
- 7J-0204 Plug O-ring Seal
- 3J-7352 Straight Thread O-ring
- 3J-7354 O-ring Seal.
- 8T-0852 Pressure Gauge
- 8S-7169 Coupling 1/4 NPTF
- 3B-6768 Adapter-STR 1/4 x 1/8 NPTF
- 1U-5757 Diagnostic Hose Assembly
- 8C-7310 O-Ring Face Seal
- 5P-5008 Reducer-Flared
- 6V-9508 O-Ring Face Seal Plug
- 6V-8397 O-Ring Face Seal Plug O-Ring Seal
- 9U-7554 Rechargeable Portable Printer
- 7X-1180 Internal Expansion Board
- 7X-1714 Connector Adapter Harness Assly ALDL
- 7X-1686 Adapter Harness Assy
- 7X-1700 Communication Adapter
- 7X-1688 Cable RS232
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Operation and Maintenance Manual
3126 HEUI INDUSTRIAL ENGINE ENGINES EQUIPPED WIT
Media Number -SEBU7013-00
Engine Starting
Starting From An External Power Source
Tool Part Number
- 6V-2150
Cooling System Specifications
Tool Part Number
- 1U-7297 or 1U-7298
- 8C-3684
- 8C-3686
Lubricant Specifications
Tool Part Number
- 2S-3230
- 5P-0960
- 1P-0808
- 4C-4774
- 6V-4876
- 5P-3931
Every 3000 Hours
Tool Part Number
- 9S-8140
Every 6000 Hours
Tool Part Number
- 9S-8140
Overhaul
Tool Part Number
- 1U-8812
- 1U-5490
- 8T-7570
- 1U-8804
- 1U-5492
- 8T-7571
3126
Service Tools
Serial Number: 3TR1-UP

NGINE ENGINES EQUIPPED WIT
Publication Date -30/04/1996
Part Description Qty

Starting/Charging Analyzer Group -

Coolant Tester -
Antifreeze 3.8 L (1 US gal) -
Antifreeze 208 L (55 US gal) -

Bearing Lubricant 411g (14.5 oz) -
Molybdenum Grease 411g (14.5 oz) -
All Purpose Lubricant 411g (14.5 oz) -
Water & Temperature Resistant Grease 454g (16 oz) -
Molycote Paste Lubricant 500g (17.6 oz) -
High Temperature Anti-Seize 150g (5.3 oz_ -

Pressurized Pump Group -

Pressurized Pump Group -

Hydrosolv 4165 - 4 L (1 US gal) -
3126
Service Tools
Tool Summary
Serial Number: 3TR1-UP
Part Number Part Description
121-9587 Pin Removal Tool
121-9588 Pin Removal Tool
122-8840 Engine Speed Timing Sensors Harness Section
122-8842 Injector Actuation Pressure Control Valve
123-6700 Infrared Thermometer
124-5643 Cable As-Adapter
125-2588 Allen Wrench
125-2589 Injection Actuation Pressure Sensor T Diagnostic Fitting
127-3458 Sleeve Replacement Tool
127-5096 Test Orifice replacement for Injection Actuation
132-5451 Holding Fixture
132-8772 Seal Locator
138-7573 Link Bracket
138-8440 Component Cleaner
143-2099 Unit Injector Tool Group
146-2597 Pushrod Holder
164-5927 Wire Brush
165-5647 Valve Seat Extractor
168-0383 Circuit Breaker Bar
169-5464 Quick Cure Primer
173-1530 Injector Seating Tool
173-5529 Ring Compressor
185-3630 Strap Wrench As
198-9142 Plastic Gauge (Green) 0.025 to 0.076 mm
198-9143 Plastic Gauge (Red) 0.051 to 0.152 mm
198-9144 Plastic Gauge (Blue) 0.102 to 0.229 mm
198-9145 Plastic Gauge (Yellow) 0.230 to 0.510 mm
1P-0510 Driver Gp
1P-0520 Driver Gp
1P-0808 All Purpose Lubricant 411g (14.5 oz)
1P-1855 Retaining Ring Pliers
1P-1861 Retaining Ring Pliers
1P-2320 Combination Puller
1P-3537 Dial Bore Gauge Group
1U-5470 Engine Pressure Group
1U-5490 Hydrosolv 4165 - 19 L (5 US gal)
1U-5757 Diagnostic Hose Assembly
1U-5804 Crimp Tool
1U-5805 Pin Removal Tool
1U-6602 or 9U-7400 Photo-Tach Group or Multitach
1U-6683 Ring Expander
1U-6685 Guide and Insert Tool Group
1U-7297 or 1U-7298 Coolant Tester
1U-7430 Front Seal Installer
1U-7587 Pry Bar
1U-7594 Seal Installer
1U-7596 Bolt
1U-7597 Sleeve Ring
1U-7598 Seal Installer Gp
1U-7600 Slide Hammer Puller
1U-7792 Guide Collar
1U-7793 Valve Guide Driver
1U-8145 Drill Bit
1U-8846 Gasket Sealant
2P-2333 High Temperature Sealer
2P-5518 Main Bearing Tool
2S-3230 Bearing Lubricant - 30 g (1 oz)
3B-6768 Adapter-STR 1/4 x 1/8 NPTF
3J-1907 O-Ring Seal
3J-7352 Straight Thread O-ring
3J-7354 O-ring Seal.
3K-0360 O-Ring Seal
3Y-2888 Connector
4C-4774 Water & Temperature Resistant Grease 454g (16 oz)
4C-4869 Distorter Ring
4C-4911 Battery Load Tester
4C-5552 Large Bore Brush
4C-5593 Anti-Seize Compound
4C-6500 Digital Thermometer
4C-6500 or 2F-7112 Digital Thermometer or Thermometer
4C-9500 Quick Cure Primer
4C-9612 Silicone Sealant
4M-5317 Terminal Bushing
4M-5317 or 5P-2720 Terminal Bushing or Probe Adapter Group
5P- 4487 Adapter
5P-0333 Crowfoot Flare Nut Wrench
5P-0960 Molybdenum Grease 411g (14.5 oz)
5P-2718 Pressure Probe
5P-2720 Probe Adapter Group
5P-2725 Probe Adapter Group
5P-3931 Anti-Seize Compound
5P-5008 Reducer-Flared
5P-7277 Voltage Test Lamp
5P-7312 Seal Distorter
5P-9722 Seal Driver
5S-1330 Valve Spring Compressor
6V-0083 Emery Polishing Paper
6V-2150 Starting/Charging Analyzer Group
6V-2197 Engine Timing Probe
6V-4192 Threaded Shaft
6V-4194 Valve Seat Extractor
6V-4199 Lifting Bracket
6V-4804 Handle
6V-4876 Lubricant
6V-6014 Cable
6V-7070 Digital Multimeter
6V-7775 Air Pressure Gauge
6V-8397 O-Ring Face Seal Plug O-Ring Seal
6V-9130 Temperature Adapter Group
6V-9508 O-Ring Face Seal Plug
7J-0204 Plug O-ring Seal
7X-1171 Timing Probe Adapter
7X-1180 Internal Expansion Board
7X-1412 Connector Cable
7X-1686 Adapter Harness Assy
7X-1688 Cable RS232
7X-1695 Cable As
7X-1700 Communication Adapter
7X-1710 Signal Reading Probes
7X-1714 Connector Adapter Harness Assly ALDL
7X-1715 Cable As
7X-6370 Cable As-Adapter
8C-3091 O-Ring Seal
8C-3684 Antifreeze 3.8 L (1 US gal)
8C-3686 Antifreeze 208 L (55 US gal)
8C-7310 O-Ring Face Seal
8C-9801 PWM Signal Adapter Group
8J-7844 Adapter Fitting
8S-7169 Coupling 1/4 NPTF
8T-0292 Bolt
8T-0852 Pressure Gauge
8T-0900 Ammeter
8T-2700 Blowby/Air Flow Indicator
8T-5096 Dial Indicator Group
8T-5275 Connector Cable
8T-7570 Hydrosolv 4165 - 208 L (55 US gal)
8T-7571 Hydrosolv 100 - 208 L (55 US gal)
8T-8697 Electronic Control Analyzer and Programmer
9S-3263 Thread Lock Compound
9S-8007 Straight Thread O-ring Plug
9S-8140 Pressurizing Pump
9S-8858 Nut
9S-9082 Turning Tool
9U-5103 Slotted Socket
9U-6102 Reamer
9U-6862 Tapered Brush
9U-7246 Service Kit-Conn
9U-7400 or 1U-6602 Multitach or Tachometer Group
9U-7554 Rechargeable Portable Printer
FT-1438 Dynamometer Testing Aftercooler
FT-1984 Aftercooler Testing Group
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3126 SN - 3TR1-Up Industrial Engines

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3126

HEUI Industrial Engine

SENR1155 for the

ties required with

entries. Dealers can

Testing and Adjusting Serial Number: 3TR1-UP

Disassembly and Assembly Serial Number: 3TR1-UP

Troubleshooting Serial Number: 3TR1-UP

Serial Number: 3TR1-UP

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