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    104748-0230 - Mazda - Kia Ceres 2200 Ayni

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    Baytolga
    This document provides test values and specifications for diesel fuel injection equipment for a Mazda engine. It includes adjustment conditions such as test oil temperature and nozzle details. It also outlines adjustment specifications for full load delivery, governing, idle, start, stop, overflow, pump chamber pressure, and timer settings. Ranges and target values are provided for various engine pump speeds and other parameters.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    104748-0230 - Mazda - Kia Ceres 2200 Ayni

    Uploaded by

    Baytolga
    1K views2 pages
    This document provides test values and specifications for diesel fuel injection equipment for a Mazda engine. It includes adjustment conditions such as test oil temperature and nozzle details. It also outlines adjustment specifications for full load delivery, governing, idle, start, stop, overflow, pump chamber pressure, and timer settings. Ranges and target values are provided for various engine pump speeds and other parameters.

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    MAZDA - KIA CERES 2200

    Original Title

    104748-0230 - MAZDA - KIA CERES 2200 AYNI

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    This document provides test values and specifications for diesel fuel injection equipment for a Mazda engine. It includes adjustment conditions such as test oil temperature and nozzle details. It also outlines adjustment specifications for full load delivery, governing, idle, start, stop, overflow, pump chamber pressure, and timer settings. Ranges and target values are provided for various engine pump speeds and other parameters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views2 pages

    104748-0230 - Mazda - Kia Ceres 2200 Ayni

    Uploaded by

    Baytolga
    This document provides test values and specifications for diesel fuel injection equipment for a Mazda engine. It includes adjustment conditions such as test oil temperature and nozzle details. It also outlines adjustment specifications for full load delivery, governing, idle, start, stop, overflow, pump chamber pressure, and timer settings. Ranges and target values are provided for various engine pump speeds and other parameters.

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    © All Rights Reserved
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    104748-0230 ZEXEL test values diesel fuel-injection equipment 09.11.

    10 10:53:17 Page 1

    ZEXEL Ass'y No. 104748-0230


    Bosch Ass'y No.
    Bosch Typecode
    Engine Type S2
    Manufacturer MAZDA
    Edition date 29.12.03

    1 Adjustment conditions
    CAT Designation Unit Set value min. max. Actual values OT
    Test oil ISO4113orSAEJ967
    d
    1404 Test oil
    P Test oil temperature degC 45 45 50
    Nozzle 105000-2010
    Bosch type code NP-DN12SD12TT
    Nozzle holder 105780-2080
    P Opening pressure MPa 14.7 14.7 15.19
    P Opening pressure kgf/cm2 150 150 155
    P Injection pipe mm 2-6-840
    Inside diameter - outside diameter - length (mm)
    P Transfer pump pressure kPa 20 20 20
    P Transfer pump pressure kgf/cm2 0.2 0.2 0.2
    Direction of rotation (viewed from drive side) L
    Left

    2 Adjustment specification
    2.1 Full load delivery
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    S Average injection quantity mm3/st. 38.5 38 39
    S Difference in delivery mm3/st. 2.5 2.5
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2400 2400 2400
    C Average injection quantity mm3/st. 15.1 12.1 18.1
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2125 2125 2125
    C Average injection quantity mm3/st. 34.2 31.7 36.7
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    C Average injection quantity mm3/st. 38.5 37.5 39.5
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 500 500 500
    C Average injection quantity mm3/st. 34.1 32.1 36.1
    2.2 Governing
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2400 2400 2400
    S Average injection quantity mm3/st. 15.1 13.1 17.1
    S Difference in delivery mm3/st. 4 4
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2500 2500 2500
    C Average injection quantity mm3/st. 10 10
    2.3 Idle
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 325 325 325
    S Average injection quantity mm3/st. 7.2 5.2 9.2
    S Difference in delivery mm3/st. 2.5 2.5
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 325 325 325
    C Average injection quantity mm3/st. 7.2 5.2 9.2
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 470 470 470
    C Average injection quantity mm3/st. 0 0 0
    2.4 Start
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 100 100 100
    S Average injection quantity mm3/st. 40 40
    P Basic *
    2.5 Stop

    S = Setting value, C = Check value)


    OT = Outside Tolerance (X is set)
    104748-0230 ZEXEL test values diesel fuel-injection equipment 09.11.10 10:53:17 Page 2

    CAT Designation Unit Set value min. max. Actual values OT


    P Pump speed r/min 325 325 325
    C Average injection quantity mm3/st. 0 0 0
    Remarks
    Magnet OFF
    2.6 Overflow
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    C Overflow quantity cm3/min 440 308 572
    2.7 Pump chamber pressure
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    S Pressure kPa 460.5 431 490
    S Pressure kgf/cm2 4.7 4.4 5
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 500 500 500
    C Pressure kPa 235.5 206 265
    C Pressure kgf/cm2 2.4 2.1 2.7
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    C Pressure kPa 460.5 431 490
    C Pressure kgf/cm2 4.7 4.4 5
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2125 2125 2125
    C Pressure kPa 706 677 735
    C Pressure kgf/cm2 7.2 6.9 7.5
    2.8 Timer
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    S Timer stroke mm 4.2 4 4.4
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1250 1250 1250
    C Timer stroke mm 4.2 3.9 4.5
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2125 2125 2125
    C Timer stroke mm 9.1 8.5 9.7
    2.9 Magnet
    CAT Designation Unit Set value min. max. Actual values OT
    C Max. applied voltage V 8 8 8
    P Test voltage V 13 12 14

    3 Assembly dimension
    CAT Designation Unit Set value min. max. Actual values OT
    S K dimension mm 3.3 3.2 3.4
    S KF dimension mm 5.8 5.7 5.9
    S MS dimension mm 1.8 1.7 1.9
    S Control lever angle alpha deg. 38 34 42
    S Control lever angle beta deg. 50 45 55

    S = Setting value, C = Check value)


    OT = Outside Tolerance (X is set)

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