104740-1022 ZEXEL test values diesel fuel-injection equipment 25.07.

14 17:29:27 Page 1

ZEXEL Ass'y No. 104740-1022

Bosch Ass'y No. 9 460 610 127
Bosch Typecode
Engine Type C223-T
Manufacturer ISUZU
Edition date 25.03.10 (1)

1 Adjustment conditions
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO4113orSAEJ967
d
1404 Test oil
P Test oil temperature degC 45 45 50
Nozzle 105000-2010
Bosch type code NP-DN12SD12TT
Nozzle holder 105780-2080
P Opening pressure MPa 14.7 14.7 15.19
P Opening pressure kgf/cm2 150 150 155
P Injection pipe mm 2-6-840
Inside diameter - outside diameter - length (mm)
P Transfer pump pressure kPa 20 20 20
P Transfer pump pressure kgf/cm2 0.2 0.2 0.2
Direction of rotation (viewed from drive side) R
Right

2 Adjustment specification
2.1 Full load delivery
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
S Average injection quantity mm3/st. 48.3 47.8 48.8
S Difference in delivery mm3/st. 4 4
P Basic *
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2550 2550 2550
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
C Average injection quantity mm3/st. 22.9 19.4 26.4
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2175 2175 2175
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
C Average injection quantity mm3/st. 39.2 36.7 41.7
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2000 2000 2000
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610

C = Check value)
OT = Outside Tolerance (X is set)
104740-1022 ZEXEL test values diesel fuel-injection equipment 25.07.14 17:29:27 Page 2

C Average injection quantity mm3/st. 40.9 38.4 43.4

CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
C Average injection quantity mm3/st. 48.3 47.3 49.3
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 36.6 34.1 39.1
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1150 1150 1150
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
C Average injection quantity mm3/st. 49 46.5 51.5
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 900 900 900
P Boost pressure kPa 40 38.7 41.3
P Boost pressure mmHg 300 290 310
C Average injection quantity mm3/st. 43.7 42.7 44.7
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 600 600 600
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 36.6 34.1 39.1
2.2 Governing
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2550 2550 2550
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
S Average injection quantity mm3/st. 22.9 19.9 25.9
S Difference in delivery mm3/st. 7 7
P Basic *
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2800 2800 2800
P Boost pressure kPa 79.95 78.6 81.3
P Boost pressure mmHg 600 590 610
C Average injection quantity mm3/st. 7 7
2.3 Idle
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 375 375 375
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
S Average injection quantity mm3/st. 11.3 9.3 13.3
S Difference in delivery mm3/st. 2 2
P Basic *

C = Check value)
OT = Outside Tolerance (X is set)
104740-1022 ZEXEL test values diesel fuel-injection equipment 25.07.14 17:29:27 Page 3

CAT Designation Unit Set value min. max. Actual values OT

P Pump speed r/min 375 375 375
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 11.3 9.3 13.3
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 450 450 450
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 3 3
2.4 Start
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 100 100 100
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
S Average injection quantity mm3/st. 60 60
P Basic *
2.5 Stop
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 375 375 375
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 0 0 0
Remarks
Magnet OFF
2.6 Overflow
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1000 1000 1000
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Overflow quantity cm3/min 375 244.8 505.2
2.7 Pump chamber pressure
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
S Pressure kPa 470.5 451 490
S Pressure kgf/cm2 4.8 4.6 5
P Basic *
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 250 250 250
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Pressure kPa 186.5 157 216
C Pressure kgf/cm2 1.9 1.6 2.2
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 0 0 0
C = Check value)
OT = Outside Tolerance (X is set)
104740-1022 ZEXEL test values diesel fuel-injection equipment 25.07.14 17:29:27 Page 4

P Boost pressure mmHg 0 0 0

C Pressure kPa 470.5 451 490
C Pressure kgf/cm2 4.8 4.6 5
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2000 2000 2000
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Pressure kPa 627.5 598 657
C Pressure kgf/cm2 6.4 6.1 6.7
2.8 Timer
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
S Timer stroke mm 3.7 3.5 3.9
P Basic *
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Timer stroke mm 3.7 3.4 4
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1700 1700 1700
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Timer stroke mm 6.3 5.8 6.8
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2150 2150 2150
P Boost pressure kPa 0 0 0
P Boost pressure mmHg 0 0 0
C Timer stroke mm 9.05 8.7 9.4
2.9 Magnet
CAT Designation Unit Set value min. max. Actual values OT
C Max. applied voltage V 8 8 8
P Test voltage V 13 12 14

3 Assembly dimension
CAT Designation Unit Set value min. max. Actual values OT
S K dimension mm 3.3 3.2 3.4
S KF dimension mm 5.8 5.7 5.9
S MS dimension mm 1.6 1.5 1.7
S BCS stroke mm 3.5 3.4 3.6
S Control lever angle alpha deg. 24 21 27
S Control lever angle beta deg. 42 37 47

C = Check value)
OT = Outside Tolerance (X is set)