Revision 6.

0 2/11/98
Design FMEA
System Customer Customer Part No. Org. Date Page
Subsystem Chrysler Motors Corporation DC-77323-XYZ 2/11/98 1 of 2

Component Supplier Code Supplier Part No. Dwg. Rev. Key Date FMEA No.
Any Company, Inc. ACI-001 A-9514 8 2/11/98 DFMEA-001
Part Name Design Responsibility Application/Model Year
Filter Brad Anderson Sedan / 1998
Core Team Prepared By Date
Brad Anderson,Jerry Benware,Lisa Brown,Ken Caracci,Bill Cox,Fred Jordan,Ken Kratz Brad A. Anderson 2/11/98

C O D Action Results
Potential
Potential Potential S l c Current e R. Responsibility
Item / Cause(s) / Recommended S O D R.
Failure Effect(s) of e a c Design t P. & Target Actions
Function Mechanisms Action(s) e c e P.
Mode Failure v s u Controls e N. Completion Date Taken
of Failure v c t N.
s r c
Filter for Insufficient wax Deteriorated life of 4 Insufficient wax 4 Supplier certification 1 16 None N/A
assembly with coverage over door leading to: thickness specified 2/11/98
B44 to firewall specified surface Unsatisfactory Inappropriate wax 5 set up 4 80
appearance due to specified set up
rust through paint
over time, Impaired
function of interior Five piece setup, 2 40 None N/A
door hardware in-process, end of 2/11/98
run study
Corroded interior Improper oxide coating 6 Entrapped air 6 Test spray pattern at 5 180 Add team evaluation Engineering and Based on test 6 2 5 60
lower door panels prevents wax from startup and after idle using production Assembly reults (Test
entering corner/edge periods, and ... spray equipment Operations #9989) spray head
access and specified wax 2/18/98 modified to ...
Spray heads 4 Incomming audit per 2 48
clogged: Viscosity 200-16 certification,
too high, SPC Lot/Qtr
Temperature too Laboratory test 3 72 Add laboratory ABC Labs Test results show 6 3 3 54
low, Pressure too low using "worst case" accelerated 2/27/98 specified ...
wax and application corrosion testing
hole size Conduct DOE on Engineering DOE shows 25% 6 2 2 24
wax thickness Associates variation in
2/18/98 specified
thickness is
acceptable
Feeder not 3

properly or

Approved By Date
Brad A. Anderson 2/11/98
Revision 6.0 2/11/98
Design FMEA
System Customer Part Org.
Subsystem Chrysler Motors DC-77323-XYZ 2/11/98 2of 2

Component Supplier Code Supplier Part No. Dwg. Rev. Key Date FMEA No.
Any Company, Inc. ACI-001 A-9514 8 2/11/98 DFMEA-001
Part Name Design Responsibility Application/Model Year
Filter Anderson
Brad Sedan / 1998
Core Team Prepared By Date
Brad Anderson,Jerry Benware,Lisa Brown,Ken Caracci,Bill Cox,Fred Jordan,Ken Kratz Brad A. Anderson 2/11/98

C O D Action Results
Potential
Potential Potential S l c Current e R. Responsibility
Item / Cause(s) / Recommended S O D R.
Failure Effect(s) of e a c Design t P. & Target Actions
Function Mechanisms Action(s) e c e P.
Mode Failure v s u Controls e N. Completion Date Taken
of Failure v c t N.
s r c
Customer complaint, 7 Inappropriate wax 5 aid 4 140 startup engineering
rework specified investigation procedure
non-functioning
spray
Laboratory test 5
"worst case"
and application
size
Laboratory 140
certification
per 200-10
Entrapped air 4 Five piece setup, 4 112
prevents wax from in-process, end of
entering corner/edge run study
access

Approved By Date
Brad A. Anderson 2/11/98