Inspection Test Plan (Itp) at Shop: Remark No Description

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Contract No.

: XXXX
Main Contractor : XXXXX
Project Owner : WMTI
NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU
Document No. : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop


Legend
Discipline Rev.
H : Hold Point A : Approval M : Monitoring
W : 100% Witness R : Review P : Perform / Prepare

PIPELINE 1 SW : Spot/Random Witness V : Verification I : Information


CON : CONTRACTOR PMC : Project Management Consultan CLIENT : WMTI

RESPONSIBILITY
ACCEPTANCE CRITERIA/
No DESCRIPTION INSPECTION METHODE VERIFYING DOCUMENT REMARK
REFFERENCE DOCUMENT CON WMTI PJIT MIGAS
1.0 Pipe
1.1 Carbon Steel Pipe
Material Requisition and
a. Material Specification / Mill Certificate Review Mill Certificate P R
Specification
b. Visual and Dimensional Inspection Visual Pipe Specification Inspection Report P/M SW
c. Identification & Marking Check Visual Material Specification Inspection Report P/M SW
1.2 PQT (Pre Qualification Test)
a. Tensile Test Test Manufacture Specification Vendor Document / Test Report W W
b. Charpy Impact Test Test Manufacture Specification Vendor Document / Test Report W W
c. Hardness Test Test Manufacture Specification Vendor Document / Test Report W W
d. Micrographic Examination Test Manufacture Specification Vendor Document / Test Report W W
e. Chemical Analysis Test Manufacture Specification Vendor Document / Test Report W W
1.3 Flexible /Victaulic Pipe
Material Requisition and
a. Material Specification / Mill Certificate Review Mill Certificate P R
Specification
b. Visual and Dimensional Inspection Visual Material Specification Inspection Report P/M SW
c. Identification & Marking Check Visual Material Specification Inspection Report P/M SW

2.0 PROCUREMENT DOCUMENT


2.1 FAT
a. FAT for Valves Review and Visual Mfr. Spec & Project Spec FAT Document P W/A
b. FAT for Insulating Joint Review and Visual Mfr. Spec & Project Spec FAT Document P W/A
2.2 Subcontracting Plan Review Subcontracting Plan Procedure Subcontracting Plan P R/A
2.3 Vendor List Review Vendor list Procedure Vendor list P R/A

3.0 Valves ( Gate, Check & Ball )


3.1 Gate,Check & Ball
Material Requisition and
a. Material Specification/Mill Certificate (Body, bonnet/ cover, stem, disc) Review Mill Certificate P R
Specification
b. WPS & PQR Review ASME IX & API 1104 WPS/PQR P R
c. Material Identification for Alloy (if specified) Test Material Specification Inspection Report P/M R
( Using Checking devices such as Metascope )
d. NDT (if specified) Test ASME V Test Report P/M R
e. Hydrostatic Test for body Test Vendor's Procedure Test Report P/M R/SW
f. Seat Leakage Test
- Low Pressure Closure Test Test Vendor's Procedure Test Report P/M R/SW
- High Pressure Closure Test Test Vendor's Procedure Test Report P/M R/SW
- Back Seat Test Test Vendor's Procedure Test Report P/M R/SW
g. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M R
Contract No. : XXXX
Main Contractor : XXXXX
Project Owner : WMTI
NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU
Document No. : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop


Legend
Discipline Rev.
H : Hold Point A : Approval M : Monitoring
W : 100% Witness R : Review P : Perform / Prepare

PIPELINE 1 SW : Spot/Random Witness V : Verification I : Information


CON : CONTRACTOR PMC : Project Management Consultan CLIENT : WMTI

RESPONSIBILITY
ACCEPTANCE CRITERIA/
No DESCRIPTION INSPECTION METHODE VERIFYING DOCUMENT REMARK
REFFERENCE DOCUMENT CON WMTI PJIT MIGAS
h. Stem Test (when specified) Test Vendor's Procedure Test Report P/M R
i. Low Temperature Test ( when specified ) Test Vendor's Procedure Test Report P/M R
j. Operation/Function Test Test Vendor's Procedure Test Report P/M R
k. Identification & Marking Check Visual Material Specification Inspection Report P/M R/SW

4.0 Fitting and Flange


Material Requisition and
a. Material Specification / Mill Certificate ( press test, mill test, etc) Review Mill Certificate P R
Specification
b. Heat Treatment (if specified) Visual ASME IX & API 1104 Inspection Report P R
c. NDT (if specified) Test ASME V Test Report P R
d. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P SW
e. Identification & Marking Check Visual Material Specification Inspection Report P R/SW

5.0 Bolts, Nuts & Gasket


Material Requestion and
a. Material specification / Certificates Material Review Mill Certificate P R
Specification
b. Visual and Dimensional Check Visual Material specification Inspection Report P/M R

6.0 Final Shop Documentation (reporting, etc) Review Document Procedure Document Report P R

Prepared By Reviewed/Approved By,


CONTRACTOR WMTI

Name : Date : Name : Date :

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