Release Notes

RobotStudio
2019.1

Revision:-
The information in this manual is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to persons
or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's written
permission.

Additional copies of this manual may be obtained from ABB.

The original language for this publication is English. Any other languages that are
supplied have been translated from English.

© Copyright 2008 - 2019 ABB All rights reserved.

ABB AB
Robotics Products
SE-721 68 Västerås
Sweden

© Copyright 2019 ABB All rights reserved 2

 Table of Contents

1 Release Information 5

1.1 General 5

1.2 System recommendation 6

2 What’s new in RobotStudio 2019 7

2.1 Changes to naming and licensing 7

2.2 The term ‘System’ replaced by ‘Virtual Controller’ 7

2.3 RobotWare must be installed separately 8

2.4 Other changes 8

3 CAD import formats and versions 9

4 Corrections 10

4.1 Corrections made in 2019.1 10

5 Known Limitations 11

5.1 Visual SafeMove 11

5.2 Online 11
5.2.1 Online – Paint 11
5.2.2 Online – Integrated Vision 12

5.3 Offline 14
5.3.1 Conveyor Tracking 16
5.3.2 MultiMove 17
5.3.3 External Axis 17
5.3.4 Network Drives and UNC Paths 17
5.3.5 RAPID 18
5.3.6 Paint 19
5.3.7 Graphics and Geometry 19

5.4 ScreenMaker Limitations 19

6 RobotWare Compatibility 21

6.1 General 21

6.2 RobotWare 5.05 and 5.06 Compatibility 21

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 Table of Contents
6.3 RobotWare 5.07 Compatibility 21

6.4 RobotWare 5.08 Compatibility 21

6.5 RobotWare 5.10 Compatibility 21

6.6 RobotWare 5.11 Compatibility 21

6.7 RobotWare 5.12 Compatibility 22

6.8 RobotWare 5.13 Compatibility 22

6.9 RobotWare 5.15 Compatibility 23

6.10 RobotWare 6 Compatibility 23

6.11 General Compatibility Limitations 23

6.12 ScreenMaker Compatibility 23

6.13 Support for future RobotWare versions 24

© Copyright 2019 ABB All rights reserved 4

 Release Notes
RobotStudio 2019.1

1 Release Information
1.1 General

Release Name
The release name is RobotStudio 2019.1 and the build number is 7.00.8460.0151. Note that
non-English manuals are of the 6.08 version. The 6.09/2019.1 manuals are not translated
from English.

Release Date
The release date is May 29th, 2019.

Demo stations
The following demo stations are included in this version.
• Demo AW Station
• Demo Solar Simulation
• Demo Exhaust Pipe
• Demo FlexLoader
• SC demo station finished.rspag
• SC demo station start.rspag
They are stored in the Pack & Go format (.rspag) and can be opened with the command
Unpack & Work on the Share section of the RobotStudio menu.

ScreenMaker Demo Station and Project

There is a demo station and associated ScreenMaker project available.
• SCM_ExampleProject (ScreenMaker Project)
• SCM_ExampleStation (RobotStudio station)
These files are found in the ‘Addins/ScreenMaker/Samples’ folder under the RobotStudio
installation folder.

Tutorials
Tutorials are available at the RobotStudio product pages at
http://www.abb.com/roboticssoftware

Documentation

User documentation for RobotStudio is available from the Help button ( ) in the upper-
right corner of RobotStudio.
The complete documentation in PDF for RobotWare including RobotStudio is available from
the Help menu in RobotStudio for Premium users. Internet connection is required.

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 Release Notes
RobotStudio 2019.1

1.2 System recommendation

Recommended Software
Operating System
Microsoft Windows 7 SP1 64-bit edition
Microsoft Windows 10 Anniversary update 64-bit edition
or later
ABB RobotWare 6.x

It is recommended to run Windows Update to get the latest updates to Windows prior to
installing and running RobotStudio. This applies to any of the operating systems above.

Note

The Windows Firewall will try to block features necessary to run RobotStudio. Make sure
to unblock these features when asked (Industrial Robot Discovery Server, RobotStudio
StudioAppFramework module, Virtual RobotController (all published by ABB)). The
blocking state of a certain program can be viewed and changed at Start/Control
Panel/Windows Security Center/Windows Firewall. Read more on
http://www.microsoft.com.

Recommended Hardware
Item Requirement
CPU 2.0 GHz or faster processor, multiple cores recommended
Memory 8 GB minimium
16 GB or more if working with large CAD models
Disk 10+ GB free space, solid state drive (SSD)
Graphics card1 High-performance, DirectX 11 compatible, gaming graphics card from
any of the leading vendors. For the Advanced lightning mode Direct3D
feature level 10_1 or higher is required.
Screen resolution 1920 x 1080 pixels or higher is recommended
DPI Normal size (100% / 96 dpi) up to Large size (150% / 144 dpi)
Only Normal size supported for Integrated Vision.
Mouse Three-button mouse
3D Mouse [optional] Any 3D mouse from 3DConnexion, see http://www.3dconnexion.com.
Virtual Reality Oculus Rift, HTC Vive or any Windows Mixed Reality Headset. Note
Headset that special PC hardware requirements apply when using RobotStudio
with VR, see https://www.oculus.com/oculus-ready-pcs/,
https://www.vive.com/us/ready/, or, https://www.microsoft.com/en-
us/windows/windows-mixed-reality-devices, respectively.

1
A note on graphics cards and PC hardware. RobotStudio will not benefit from the
additional features of so-called ‘Professional’ or ‘Workstation’ graphics cards. The price level
of these are at a much higher range than gaming graphics cards with comparable
performance. High-end gaming PCs are very suitable for offline programming with
RobotStudio. Such a PC will provide good performance for a limited budget.

© Copyright 2019 ABB All rights reserved 6

 Release Notes
RobotStudio 2019.1

2 What’s new in RobotStudio 2019

2.1 Changes to naming and licensing

Changes in version naming

Starting this year, we will introduce a new version naming scheme for RobotStudio. It will be
based on the current year and remove any reference to RobotWare. This will facilitate
communication with our support teams and be more readable both for us and for you. This
new naming does not change the fact that RobotStudio will continue to support all released
versions of RobotWare 5, 6 or 7. It will also allow us to release RobotStudio independently
of RobotWare for more frequent quality and feature updates.

Changes in licensing
With RobotStudio 2019 we need to upgrade a vital part of our licensing system in order to:
• Reduce illegal use of our trial licenses
• Prepare our systems for new features
• Ensure a modern and maintainable architecture
Current licenses will continue to run as usual on RobotStudio up to version 6.08 until their
expiry. Any future licenses purchased will only be compatible with RobotStudio 2019 and
up. On renewal we will ask you to update RobotStudio to its latest version. Finally, current
users will be receiving an email in the next few days with new license keys compatible with
RobotStudio 2019. If you wish to work immediately on the latest version of RobotStudio
2019, you can! Once again, these new license keys will not affect your current work or
existing licenses that will continue to run as usual.
You can always contact ABB Robotics software licensing support via e-mail:
softwarefactory_support@se.abb.com, or, your local ABB Robotics Service representative
for assistance with this transition process.

2.2 The term ‘System’ replaced by ‘Virtual Controller’

Overview
In previous versions of RobotStudio, the term System was used to denote the set of
RobotWare files that defined the virtual controller setup for the currently used robot and its
RobotWare options. This term has been replaced by Virtual Controller whenever possible.
The function as such is the same.

This applies to several places in the user interface and the user documentation. Also the
folders named System in the user documents location and in Solution folders have been
renamed.

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 Release Notes
RobotStudio 2019.1

2.3 RobotWare must be installed separately

Overview
RobotWare is no longer installed with RobotStudio, but have to be installed separately.
RobotWare can be downloaded and installed from the RobotApps page in RobotStudio, see
screenshot below.

2.4 Other changes

Overview
The linked document describes all new features and changes to RobotStudio 2019.1
https://robotstudiocdn.azureedge.net/documentation/RobotStudio_2019.1_News.pdf

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 Release Notes
RobotStudio 2019.1

3 CAD import formats and versions

Overview
This section describes the supported CAD formats and versions.

CAD formats
The table below lists all formats and versions supported by RobotStudio

Format File extensions Option required

3DStudio .3ds -
ACIS, reads versions R1 - 2019 1.0, writes .sat, .sab, .asat, .asab -
versions R18 - 2019 1.0

CATIA V4, reads versions 4.1.9 to 4.2.4* .model, .exp, .session CATIA
CATIA V5/V6, .CATPart, .CATProduct, CATIA
reads versions V5R8 – V5/V6R2019 .CGR, .3DXML
writes V5R15 – V5/V6R2019*
COLLADA 1.4.1 .dae -
DirectX writes 2.0 .x -
*
DXF/DWG, reads versions 2.5 - 2019 .dxf, .dwg AutoCAD
FBX writes version 7.5 .fbx -
IGES, reads up to version 5.3, writes version .igs, .iges IGES
5.3*
Inventor, reads V6 – V2019* .ipt, .iam Inventor
JT, reads versions 8.x, 9.x and 10 and 10,2* .jt JT
LDraw, reads version 1.0.2 .ldr, .ldraw, .mpd -
NX, reads versions NX 11 – NX 12.0.0* .prt NX
OBJ .obj -
Parasolid, reads versions 9.0.* – 31.0.x. *
.x_t, .xmt_txt, .x_b, Parasolid
.xmt_bin
Pro/E / Creo, reads versions 16 – Creo 5.0* .prt, .prt.*, .asm, .asm.* Creo
Solid Edge, reads versions V18 – ST11 *
.par, .asm, .psm SolidEdge
SolidWorks, reads versions 2003 – 2019 *
.sldprt, .sldasm SolidWorks
STEP, reads versions AP203, AP214, stp, step, p21 STEP
AP242, writes version AP214 *
STL stl -
*
VDA-FS, reads 1.0 and 2.0, writes 2.0 vda, vdafs VDA-FS
VRML, reads VRML2 (VRML1 not supported) wrl, vrml, vrml2 -
* Supported only in the 64-bit version of RobotStudio.

© Copyright 2019 ABB All rights reserved 9

 Release Notes
RobotStudio 2019.1

4 Corrections
Overview
This section lists the corrections made.

4.1 Corrections made in 2019.1

PDDs
ID Title
9276 Visual SafeMove: The function to automatically generate a zone fails if two
geometries are used for the upper arm.
9671 Signal Analyzer: Cannot distinguish joint “J1” from different mechanical units in
Excel report.
9672 Signal Analyzer Online: Initial values of motion signas not visualized in beginning of
recording.
9824 The function Move Along Path fails for paths defined as LOCAL
10147 Online Monitor: Zoom in / Zoom out commands does not work in Online Monitor.
10192 Failed to save station, when saving to StationBackups folder.
10360 Unable to open HOME folder for virtual controllers
10719 Station Viewer: Unable move forward in simulation with arrow keys
10736 Physics cable creation not working
10913 3D attachment jumps when simulations stopped manually
11021 Mirror Path: Exception if “Receiveing Robot” is not set.
11093 RAPID Editor / Modify Position: External axis value are deleted
11094 Joint jog: Lock TCP not using correct tooldata for IRB 5350
11133 Create backup: Fails for long file paths
11141 Problems when using RobotWare 5.13 or lower.
11204 Physics cable is getting longer instead of shorter by using the “Shorter” function
11215 Smart Components / Station Logic: Fatal error when connecting output of LogicGate
11228 to I/O input
11219 Pack & Go / Unpack & Work: File size very large if RobotWare Add-In
MotorsAndGearUnits added to virtual controller
11226 Jobs / Backup: Fails if white-space included if white space added to beginning or
end of name string
11270 RAPID Path Editor: Unable to edit SpotL instructions
11322 Visual SafeMove: Unable to restore safety configuration if LockInfo and
ValidationInfo was in wrong order in safety configuration file.
11332 Smart Component Design View / Signals and Connection: Missing child Signals in
Expose Child Signal dialog
11335 YuMi AbsAcc Recovery routine is missing in RW6.08.01
11385 Visual SafeMove: SafeMove Report shows internal Function Mappings which are not
configured by the user
11391 Physics: Exception when opening station if physics joints are configured between
parts of a component group.
11411 Collision avoidance configuration tool: Bad performance when adding many large
objects

© Copyright 2019 ABB All rights reserved 10

 Release Notes
RobotStudio 2019.1

5 Known Limitations
Overview
This section describes known limitations in RobotStudio.

5.1 Visual SafeMove

Protected checksum may change when upgrading RW from 6.04.0x to 6.05 or 6.06
The protected checksum will change if the input and output modules of the internal device is
protected. The reason is that two attributes change order.

No visualization of Safe Range for external axes in Visual SafeMove for SafeMove Basic or Pro
When Safe Range is used to limit the axis range of an external axis such as a track motion,
there will be no visual indication of the actual range in the graphic view.

Visual SafeMove windows can be re-opened from the Quick Access Toolbar menu
Any windows that are closed can be re-opened using the Quick Access Toolbar menu, as
the command Default Layout does not recover these windows.

SafeMove Tool Zone visualization in Online Monitor for robots with external axes
Only TCP robots and track mounted robots will be visualized in the Online Monitor, no other
external axes or positioners.
As a consequence, the Online Monitor may show the robot in a non-violating position, even
though the safety controller has detected a safety violation and stopped the robot.

5.2 Online

Individual RAPID tasks cannot be stopped for RobotWare 5.60 and later
When running multitasking systems, it is not possible to start and stop individual tasks with
the dropdown menu of the task node in the Controller browser. This is due a restriction
introduced with RobotWare 5.60 and later.
However, from RobotWare 6.03 onwards, then RAPID tasks to execute or to stop can be
selected from RobotStudio RAPID tab.

FlexPendant Viewer running with automatic reloading

When having FlexPendant Viewer running with automatic reloading of the screens and at
the same time jogging the robot with the joystick the robot jogging might halt when the
FlexPendant Viewer reloads.

5.2.1 Online – Paint

Backup for Paint systems does not create backup of the PIB for IRC5P with RobotWare 5.xx
The Backup function of RobotStudio does not create a backup of the PIB board of the
IRC5P system when running RobotWare 5.xx.
Workaround: Create the backup of the PIB board with the FlexPaint Pendant using an
USB-stick.

Go Offline does not work for Paint systems

The Go offline function will not create a working Virtual controller system for Paint system
unless the Paint package I/O option is set to Simulated.

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 Release Notes
RobotStudio 2019.1

5.2.2 Online – Integrated Vision

*RobotStudio may hang for up to 60 seconds when configuring jobs with PatMax 1-50
The user interface of RobotStudio may freeze for up to 60 seconds when configuration
Integrated Vision jobs with the tool PatMax 1-50.
Workaround: Use PatMax 1-10 instead.

Remaining error – New Emulators

New camera models have been added to the camera emulator option in RobotStudio
6.04.01. Some of these new models are not yet fully compatible. Our recommendation is to
choose a camera model from the 7000 series which is fully compatible with Firmware
version 4.10.2.

Emulated cameras not discovered when controller in Motors On

For RobotWare 5.61 onwards, the camera discovery mechanism is disabled when the
controller is in Motors On. As a consequence, the camera nodes will not appear in the
controller browser.
Workaround: Switch to Manual Reduced Speed and use the Refresh command on the
Integrated Vision node in the browser to make the cameras appear.

Information – Camera firmware version and update

The minimum firmware version to be used with Integrated Vision is 4.08. If this version is not
available for a specific camera model, then the newest version available shall be used.
There are two important things to know before upgrading a sensor
• The user must make sure to first backup the files on the camera. This can be done
using the Rapid snippets for camera backup/restore, or the FlexPendant Explorer.
• The latest available firmware version may vary across sensor types. However, when
the firmware update utility presents the latest available version it shows the
firmware with the highest version number which may not apply to the sensor to be
updated. However, the appropriate firmware will be applied.

Information – The spreadsheet view

The spreadsheet view is not enabled when editing in the in the following modes “Add part
location tool”, “Add part inspection tool”. Before entering the spreadsheet mode click for
example “Setup Image” or Output to Rapid.

Information – Calibration board without fiducial

When using the calibration boards, checkerboard or board with dots, the user must select
the preferred origin by clicking and accepting (press enter) three points on the board. Only
after these three points have been selected is it possible to click “calibrate” to execute the
calibration.

Information - Use default camera settings

If the camera is not using default communication settings the result may be that RAPID
instructions return error code “Communication Error”. The safest method to get default
settings is to go to Connect->Add Sensor Right click and select “Show all sensors”. Select
the device to reset and click “Apply factory settings” in the lower right corner. The most
important settings are:
Telnet port: 23
User: “admin”
Password: “”

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 Release Notes
RobotStudio 2019.1

Information – User Credentials

It is now possible to create user profiles with different access levels on the camera. For
detailed information about this, please refer to the Integrated Vision User Manual.

Remaining error – Save image on camera

It is not possible to save an image on the camera using “Save Image”. This is by design, but
the dialog still allows the user to try to do this. The result is that the image is not saved and
no error message is given.

Remaining error - Connect button greyed out for no reason

It may sometimes happen that the “Connect” button is greyed out, with the tooltip saying the
camera is not on the correct subnet although the IP settings are OK.
Workaround: Restart the Integrated Vision Add-In.

Remaining error – VC started from Controller->Add controller does not detect cameras
A VC that is started from Controller->Add controller does not detect cameras on the
network, even if the VC_network_definition.xml is correctly configured and the firewall is
turned off. The reason is that the controller is not able to detect new cameras on the
network when it is in “Motors On” state. When the VC is started stand-alone in RobotStudio
it is automatically set to “Motors On“ when started.
Workaround: To allow it to discover cameras, turn the control panel key to manual mode or
launch the VC as part of a station.

User tip - Removing cameras from configuration

To remove a configured camera from the list of configured cameras, use the configuration
editor. Enter Configuration->Communication->Application Protocols and remove the desired
camera. Perform a warm start to complete the operation.

User tip – Viewing all cameras present on the network

Connect->Add Sensor is normally used for setting the IP addresses of sensors that are not
currently on the correct subnet (192.168.125.X). Since the dialog shows all cameras “seen”
by the PC, this dialog is useful when error tracing camera network problems.
If a camera does not appear on the network using the “Add sensor” dialog as suggested
above, it is advisable to cycle the power of the camera. If the camera receives power from
the controller, then cycle power by turning the mains switch.

User tip – Warm start the controller after changing network settings
Whenever changing the network settings of the camera, either from Connect->Add Sensor
or Connect->Network settings, it is important to warm start the controller. If this is not done,
RAPID instructions will give the error “Communication Error” and the FTP-mounted camera
disk is not accessible. If DHCP address is used and persist, please try a static address
instead.

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RobotStudio 2019.1

5.3 Offline

The robot IRB 1600ID 1.55 m / 6kg replaced by IRB 1660ID1.55 m / 6 kg in RobotWare 6.04
The robot IRB 1600ID 1.55 m / 6 kg is not available in RobotWare 6.04 and later. It has
been renamed to IRB 1660ID 1.55 m / 6 kg. Virtual controller systems for IRB 1600ID 1.55
m / 6 kg based on RobotWare 6.03 cannot upgraded to RobotWare 6.04 and later. This
means that Pack&Go files for this robot based on RobotWare 6.03 cannot be upgraded to
RobotWare 6.04 automatically
Workaround: Re-build or modify the virtual controller system to use IRB 1660ID 1.55 m / 6
kg instead when using RobotWare 6.04 or later.

FlexPendant and RAPID applications run with logged in user rights

A FlexPendant or RAPID application running on the virtual controller runs with the rights of
the logged-in Windows user. RAPID applications running in a background task will start to
execute when the Pack&Go file is opened and FlexPendant applications will start to execute
when the user starts the Virtual FlexPendant.
A warning message has been added to the Unpack&Work wizard to make the user aware
that only Pack&Go files (.rspag) from trusted sources shall be opened.

Compatibility of RobotStudio Library and Stations with older RobotStudio versions

RobotStudio is generally not forwards compatible, i.e. it is not possible to load stations or
libraries created in RobotStudio 6.04 into an earlier version of RobotStudio such as e.g.
RobotStudio 5.x, 6.03.02 or earlier. However, RobotStudio is backwards compatible,
which means stations and libraries created in versions 5.x, 6.03.02 or earlier can be opened
in RobotStudio 6.04

TrueMove path visualization fails for customized zone data.

The TrueMove path visualization function only supports predefined zonedata. It will not work
for user defined zonedata.

Backup fails for RobotStudio solutions with SafeMove or Electronic Position Switches
Backups are automatically created for virtual controller systems that are part of a
RobotStudio solution when saving the station. For virtual controller systems with the
RobotWare options SafeMove or Electronic Positioning Switches the backup will fail since
these systems contain files that are read-only. As a result, an error message is presented in
the output window: “<System name>: Backup failed”. The station will be successfully saved
but there will be no backup created.
Workaround: Ignore the error message “<System name>: Backup failed” and create a
manual backup whenever needed. The RobotStudio Option “Enable automatic backup of

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RobotStudio 2019.1

controllers in solution” that is available in” RobotStudio Options -> Robotics -> Virtual
Controller” can be de-selected to disable the backup function.

IRB 14000 cannot be combined with any other robot

The function system from layout fails if trying to create a MultiMove system where one robot
is an IRB 14000. The reason is that the IRB 14000 cannot be combined with any other
robot.
Workaround: Create a separate system for the IRB 14000.

The Work Envelope function does not support IRB 14000

The function is disabled for the IRB 14000 and cannot be activated.

The 2D work envelope fails for certain robot models

As a result, the generated work envelop may appear distorted.

Update of current selection in the 3D graphics window may be delayed

A problem related to the graphics driver has been observed on certain PCs. The problem is
that the update of the current selection in the 3D graphics is delayed until the next redraw.
Workaround: Add or uncomment the following line in the file RobotStudio.exe.config
<add key=”DoublePresentWorkaround” value=”true” />

Failure to open Pack&Go file to same folder the second time

RobotStudio will prevent Pack&Go files to be opened to the same folder a second time if the
station contains VC systems with the EPS or SafeMove option. This is by design to prevent
the safety controller configuration file to be accidentally overwritten.
Workaround: Remove the write protection manually using Windows Explorer.

Updates of instruction template and code snippets

RobotStudio will not automatically update the user files for instruction templates and code
snippets files in the folders:
…\My Documents\RobotStudio\Instruction Templates
…\My Documents\RobotStudio\Code snippets
Workaround: The user has to manually copy the latest files from
%ProgramFiles%\ABB Industrial IT\Robotics IT\RobotStudio 5.xx\Instruction
Templates,
and
%ProgramFiles%\ABB Industrial IT\Robotics IT\RobotStudio 5.xx\Code
Snippets
to the data folder.

IO signals configured with access level ‘DEFAULT’

When IO signals are configured with access level ‘DEFAULT’, only input signals are
possible to set/reset from the I/O Simulator and I/O Window. To be able to affect also output
signals, set the access level to ‘ALL’ for them in the Configuration Editor.

VC does not start with RRI option and GSI folder structure missing.
The VC will hang when started with a system containing the RobotWare option RRI (Robot
Reference Interface) if the GSI folder structure is missing.

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RobotStudio 2019.1

Workaround: create GSI Folder before starting the VC inside the HOME directory of the
system. See the Application Manual for Robot Reference interface for more information.

System in Guard Stop state in Automatic mode after run-time error

Certain run-time errors may cause the controller system to enter Guard Stop state in
Automatic mode. This is the same behavior as in a physical robot controller system. This
typically happens when a run-time error related to Conveyor Tracking occurs. A simulation
cannot be started when the controller is in this state.
Workaround: To reset the controller state, open the Control Panel window and first switch
to Manual mode, and then back to Automatic mode.

Path handling of instructions with multiple joint targets

The path functions Rotate, Translate, and Mirror do not work as expected with instructions
containing via points as jointtargets. The functions will leave the jointtargets as is.
Interpolate Path gives an Unknown Error and Tool Compensation reports an error message

Event Manager: Simulation cannot be triggered by analog system signals

The event manager only supports analog station signals, not analog system signals
Conveyor Tracking

*Conveyor objects must be re-added for stations created prior to RS 6.05.

When opening stations with conveyor tracking created prior to RobotStudio 6.05, conveyor
objects must be re-added.

Incorrect default values for c1Position and c1Speed for RobotWare 5 with the PaintWare option
The default values for the parameters c1Position and c1Speed may become incorrect for a
virtual controller system. The symptom is that its attribute values are all zero, see snapshot
below.

Incorrect values

Workaround: Save the following lines to a CFG file named ‘TEMP.CFG’ or similar and load
in the virtual controller followed by a restart.

EIO:CFG_1.0:5:0::
#

EIO_SIGNAL:

-Name "c1Position" -SignalType "AI" -Unit "CnvIf"\

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-SignalLabel "ctPosition" -UnitMap "0-31" -Access "ALL"\

-MaxLog 21474.8 -MaxPhys 1 -MaxPhysLimit 1\
-MaxBitVal 2147483647 -MinLog -21474.8 -MinPhys -1 -MinPhysLimit -1\
-MinBitVal -2147483647

-Name "c1Speed" -SignalType "AI" -Unit "CnvIf" -SignalLabel "ctSpeed"\

-UnitMap "32-63" -Access "ALL"\
-MaxLog 21474.8 -MaxPhys 1 -MaxPhysLimit 1\
-MaxBitVal 2147483647 -MinLog -21474.8 -MinPhys -1 -MinPhysLimit -1\
-MinBitVal -2147483647

5.3.2 MultiMove

MultiMove error: ‘Object reference not set to an instance of an object’

When the Test Play button is pressed in the MultiMove tool, the following error message
may be displayed: ‘Object reference not set to an instance of an object’, but the robot moves
and the Status ‘Calculation OK’ is displayed. In addition, when ‘Create Paths‘ is pressed the
following message is displayed: ‘Can't create paths : Value cannot be null’, and no paths are
created. In the ‘Create Paths Settings’, is the WP TCP drop down empty.
Reason: Workobject is not set for the current task

5.3.3 External Axis

Error 50091: ‘Restart not possible’ after warm start of a system with external axis
When restarting a system with activated mechanical units the activation state is lost. Then
the program can no longer be started from the Virtual FlexPendant, the RAPID Editor or the
RAPID Tasks window.
Workaround: Reset the program pointer (‘Program Pointer to Main’) before starting the
program from the Virtual FlexPendant, the RAPID Editor or the RAPID Tasks window, or,
start the program from the Simulation Play button.

5.3.4 Network Drives and UNC Paths

RobotStudio on computers with roaming user profiles

RobotStudio may fail on PC configurations with roaming user profiles, i.e. when the users’
documents folder resides on a server and not on the local disk.
Workaround: Redefine the ’User Project Folder’ to a folder on the local disk (File →
Options → General → Files&Folders → User Project Folder).

Virtual Controller does not support UNC paths

UNC paths cannot be used to locate Virtual Controller systems. Using UNC paths for VC
systems will cause the log message ‘Failed to initialize FW upgrade framework’ to appear
when the system starts. Subsequent attempts to work with the VC such as synchronizing
RAPID data will fail.

Creating and starting systems located on a network drive

When using a network drive to store RobotStudio data such as RobotWare systems or the
RobotWare mediapool, the following problems may occur
• Virtual controller does not start
• Not possible to open Virtual FlexPendant
Cause: By default, the .NET Framework does not allow execution of code from a remote
file system. This means the application may behave unexpectedly if the media used by the
system or the system itself resides on a network share.

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Workaround: To resolve this, the user must explicitly grant the required permissions:
1. Open the file Virtual FlexPendant.exe.config located in
C:\Program Files (x86)\ABB Industrial IT\Robotics IT\RobotStudio 5.61\Bin
2. Add the following lines
<?xml version="1.0"?>
<configuration>
<startup useLegacyV2RuntimeActivationPolicy="true">
<supportedRuntime version="v4.0" sku=".NETFramework,Version=v4.0"/></startup>
<runtime> <!-- THIS IS ONE OF THE NEW LINES!!! -->
<loadFromRemoteSources enabled="true"/> <!-- THIS IS ONE OF THE NEW LINES!!! -->
</runtime> <!-- THIS IS ONE OF THE NEW LINES!!! -->
</configuration>

The Virtual FlexPendant must be restarted for the changes to take effect.
For further information, see
http://msdn.microsoft.com/en-us/library/dd409252(v=vs.100).aspx

Note

Windows security settings may prevent the file from being directly edited in the default
location. Copy the file to your local Documents folder to edit it. Upon completion, you
need to manual copy the file back to its original location.

5.3.5 RAPID

Robtargets that are LOCAL to a PROCEDURE cannot be synchronized with RobotStudio

The RobotStudio synchronization engine that translates 3D data of the station to RAPID
code and vice versa does not support robtargets that are declared locally to a procedure.
Workaround: Declare the robtargets as global or local to a module instead.

Robtarget names must be unique in RAPID even if they are LOCAL

RobotStudio requires that robtarget names are unique for the RAPID synchronization to
work properly, i.e. you cannot have a global robtarget named pMyTarget1 in module A and
a local robtarget with the same name in Module B.

Global robtargets cannot be made local through Synchronization to VC

Global robtargets cannot be changed to local through Synchronization to VC, the option is
disabled (PDD 3140).
Workaround: Change the robtargets to module local in the RAPID Editor and Synchronize
to station.

Error Message: Sync. to Station completed with errors

Error Message: Sync to Station completed with errors: New data <name> <type> has same
name as existing object in same block <routine>.
When this error message appears, there is a storage type mix-up between data already
stored in RS and in the VC. Because of this, and per design, the data is not considered the
same data.
Workaround: 1. Ensure all data declarations have the same definition in RS as in RAPID
(there is no user interface for this).
2. Sync to station should now work.

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3. Sync back to controller, and remember to change the data declarations back to what you
want.

5.3.6 Paint

The new conveyor tracking module DSQC2000 is not supported for paint robots.
The new conveyor tracking module DSQC2000 is not supported for paint robots.

Lack of Virtual Controller support for the Paint systems

Paint systems that are configured using the Paint package I/O option Discrete, Compact or
Fieldbus, will result in a SysFail state.
Workaround: Re-create the system with the simulated I/O option.

5.3.7 Graphics and Geometry

*First character of part name incorrect when importing assemblies or converting files
The first character of part or assembly names may become incorrect when importing CAD
parts or assemblies into a RobotStudio station. The error only occurs on Windows 7.

Enforce selected graphics device for PCs with multiple graphics cards
For best performance when running RobotStudio on a PC with multiple graphics cards,
RobotStudio can be configured to use a specified device. By this option you can ensure
maximum performance. This is useful for e.g. Lenovo W540 that has both an integrated Intel
graphics device and a discrete NVIDIA card.
Open the file RobotStudio.exe.config that is located in the folders
C:\Program Files (x86)\ABB Industrial IT\Robotics IT\RobotStudio x.y\Bin64
and
C:\Program Files (x86)\ABB Industrial IT\Robotics IT\RobotStudio x.y\Bin
and uncomment the line
<add key="GraphicsDeviceType" value="Discrete"/>
Valid values are 'Discrete', 'Integrated' and 'Warp' (software renderer).
Note that there are two different files, one for the 32-bit version, and another for the 64-bit
version.

Problems when undoing Boolean operations on Geometry

Undoing a Boolean operation might not succeed. To recover from these problems, you need
to delete the items that caused the problem.

5.4 ScreenMaker Limitations

A ScreenMaker application may fail to build if the DPI setting is not set to 100%
Certain UI controls in ScreenMaker may fail to build correctly if the DPI setting is not set to
‘Smaller – 100%’.
Symptom: The error message caused by this problem will read ‘System.Drawing.Font’
does not contain a constructor that takes 2 arguments.
Workaround: Set DPI to 100% on your PC.

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File changes to FlexPendant applications does not load the changes until a FlexPendant reset
With RobotWare 6.0x the controller's restart will no longer reset the FlexPendant memory.
This was part of an effort to improve the restart time of the controller.
This means that after placing a new FlexPendant application file(s) on the FlexPendant unit,
you need to manually reset the FlexPendant for it to reload its assets.
To manually reset the FlexPendant you need to use the reset button on the FlexPendant's
backside. (See Operating Manual – IRC5 with FlexPendant, 3HAC16590)

Running Routine with Movement

RunRoutine Button control does not always work correct when a routine with movements is
called.
As a workaround use instructions like StopMove, StorePath, RestorePath and StartMove to
control the movements of the robot.
A Trap routine could be called with a normal button control and in the Trap the above
instructions can be used to control the movements of the robot.

PictureBox control as a Widget

If a Picture Box control is created as a widget from a Windows 8 operating system, the
control is not shown on the FlexPendant. The behavior is fine with any other operating
system like Windows 7.

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6 RobotWare Compatibility
6.1 General

Supported RobotWare versions

RobotStudio is distributed with the corresponding version of RobotWare and works with
RobotWare 5.07 and later. Please check details below.

6.2 RobotWare 5.05 and 5.06 Compatibility

RobotWare 5.05 and 5.06 including revisions thereof are not supported by RobotStudio 5.15
and later versions. Please use the corresponding version of RobotStudio for managing robot
controllers with any of these RobotWare versions.

6.3 RobotWare 5.07 Compatibility

RobotWare 5.07 and its revisions of are supported with the following limitations:

General
The location of the program pointer is not updated in the RAPID Editor during program
execution.

Offline
A limitation in the versions 5.07.02, 5.07.03, and, 5.07.04 of RobotWare may cause the
Virtual Controller to System Failure state during I-start on certain computers. The problem is
due to the ctrl.bin-file not being correctly created.
Workaround: Create an empty ctrl.bin file in the INTERNAL folder of the controller system,
and then perform a warm start.

Note

The problem will reappear if the system is I-started.

The virtual controller does not support RobotWare 5.07.08 and RobotWare 5.07.07.

Online
FlexPendant Viewer does not work RobotWare 5.07

6.4 RobotWare 5.08 Compatibility

RobotWare 5.08 and its revisions of are supported with the following limitations:

Offline
RobotWare 5.08 is not supported.
Workaround: Use RobotWare 5.08.01 or later.

6.5 RobotWare 5.10 Compatibility

RobotWare 5.10 and its revisions of are supported with the following limitations:

Offline
Starting a controller will generate internal UAS error in controller error log.

6.6 RobotWare 5.11 Compatibility

RobotWare 5.11 and its revisions of are supported with the following limitations:

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Offline
Linear jogging of a robot across joint values that will cause a change of confdata may fail.
For example, if the robot is jogged linearly when joint values is passing 90 degrees for axis
1 may cause the robot to stop or to change configuration.

6.7 RobotWare 5.12 Compatibility

RobotWare 5.12 and its revisions of are supported with the following limitations:
Paint backups from RW 5.12.01 not compatible with RW 5.12.02 or later
Restoring a paint system backup from RobotWare 5.12.01 will cause SysFail for RobotWare
5.12.02 or later
Workaround: Add the following parameters to the configuration files
EIO.CFG:
EIO_SIGNAL:

-Name "doMainInMC" -SignalType "DO" -Unit "SysComm" -UnitMap "44"

-Name "A1HVErrNo" -SignalType "GO" -Unit "SysComm" -UnitMap "150-151"\

-Access "ALL"

-Name "A1HVEn" -SignalType "DO" -Unit "SysComm" -UnitMap "155"\

-Access "ALL"

EIO_CROSS:

-Res "A1HVEn" -Act1 "HVEnabled"

SYS.CFG:
CAB_TASK_MODULES:

-File "INTERNAL:/pntrapid/T_ROB1/cycinfo.sys" -ModName "cycinfo"\

-Task "T_ROB1"

-File "INTERNAL:/pntrapid/csvlkup.sys" -ModName "csvlkup" -AllTask \

-Hidden

6.8 RobotWare 5.13 Compatibility

RobotWare 5.13 and its revisions of are supported with the following limitations:
Paint backups from RW 5.12.02, 5.12.03 or RW 5.13 or 5.13.01 not compatible with RW
5.13.02 or RW 5.13.03
There are several changes in the configuration database for I/O (EIO.CFG) and Controller
(SYS.CFG) that will cause System Failure if an old backup is loaded. There are also
changed in installed RAPID modules. To create a compatible configuration, proceed as
follows:
1. Create and start a VC with a RobotWare 5.13.03 system containing the same
options as your original backup, but do not load the backup.
2. Save the EIO.CFG and SYS.CFG to file.
3. Compare the saved files with the corresponding files of your backup. (You can
use a text file comparison tool for simplification.)
4. Add your system-specific configuration to the general configuration files saved
from the 5.13.01-system using a text editor.
5. Replace the files of the original backup with the corresponding modified
configuration files.
6. Go through the RAPID modules of the backup and remove the default modules
(i.e. those that are not changed by the user).
7. Load the backup and restart the system. You are done.

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6.9 RobotWare 5.15 Compatibility

Signal Analyzer Online

The feature Signal Analyzer Online requires RobotWare 5.15.03 or later.

6.10 RobotWare 6 Compatibility

Overview
RobotWare 6.00 and 6.00.01 systems cannot be directly upgraded to RobotWare 6.01. To
upgrade a system, you need to create backup and migrate it using the tool ‘Migrate Backup
or Folder’, then recreate the system and finally, restore the backup.
For this reason, the functions ‘Unpack&Work’, ‘Go Offline’ and ‘New Solution with Station
and Robot Controller – From backup’ are blocked to prevent upgrade from RobotWare 6.00
or 6.00.01 to RobotWare 6.01.
RobotStudio, however, is compatible with both RobotWare 6.00 / 6.00.01 and 6.01.

6.11 General Compatibility Limitations

Safety Configuration
Safety configuration of a track motion IRC5 system equipped with a safety controller of type
EPS or SafeMove can be done without the need to read track motion parameters manually
when using RobotWare 5.11.01 or later. Encrypted parameters needed by the safety
controller will be automatically read by EPS Wizard and SafeMove Configurator,
respectively.

Configurations
The feature Configurations for selecting the robot arm configuration (confdata) may fail,
or not present all solutions, in some specific circumstances even when the target is
reachable if RobotWare 5.14 or earlier is used.
Workaround: Upgrade to RW5.14.01 or later

6.12 ScreenMaker Compatibility

RobotWare
It is possible to use previous RobotWare versions, but with some limitations.
• ActionTrigger will work only on RobotWare 5.12.02 or later.
• The controls Button, TpsLabel and PictureBox controls was modified in
RobotStudio 5.13. The property ‘Allow MultipleStates’ of these controls can be
accessed from RobotWare 5.13 and later.
• Variant Button will work only on RobotWare 5.14.01 or later
• Conditional Trigger will work only on RobotWare 5.14.01 or later
• Widgets will work only on RobotWare 5.60 or later.

FlexPendant SDK
ScreenMaker should be used with FlexPendant SDK 5.12.02 or later. ScreenMaker allows
selection of FlexPendant SDK version when it is launched. If only one version of
FlexPendant SDK is available in the system, it is loaded by default.

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6.13 Support for future RobotWare versions

RobotStudio 2019.1 supports all future minor revisions of RobotWare 6.09, but no future
major releases. For example, RobotStudio 2019.1 will support RobotWare 6.09.01 (if, and
when available) but not RobotWare 6.10 or later.

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