Marine Propulsion Systems

ZF 12 M
Vertical offset, direct mount marine transmission.

Maximum Input**
Duty kW hp RPM
Pleasure 55 73 5000
Light 50 67 5000
Medium 46 61 5000
Continuous 40 53 5000
** Must not be exceeded

Description

Reverse reduction marine transmission with mechanically actuated multi-disc clutches .

Suitable for high performance applications in luxury sailboats, motoryachts, fishing boats, etc. .

Robust design also withstands continuous duty in workboat applications .

Fully works tested, reliable and simple to install .

Design, manufacture and quality control standards comply with ISO 9001 .
Features

Lightweight and robust aluminum alloy casing (sea water resistant) .

Case hardened and precisely ground gear teeth for long life and smooth running .

Output shaft thrust bearing designed to take maximum propeller thrust .

Compact, space saving design .
Options

Engine-matched torsional coupling .

BW, SAE 4 or SAE 5 bell housings .

Oil cooler. To be used when input power exceeds following values:- Pos. «A» 40 kW - Pos. «B» 25 kW .

Control cable bracket for mounting of push-pull cable to the control lever .

Classification by all major Classification Societies on request .

Last Updated:09:01 PM GMT - 25-Aug-08

 ZF 12 M
Ratings
Pleasure Duty
RATIOS MAX. TORQUE POWER/RPM MAXIMUM RATED POWER MAX.
'A' Pos 'B' Pos Nm ftlb kW hp kW hp kW hp kW hp RPM
2800 rpm 3000 rpm 3600 rpm
2.136 1.955 125 92 0.0131 0.0176 37 49 39 53 47 63 5000
2.632 1.955 106 78 0.0111 0.0149 31 42 33 45 40 54 5000
Max input power 55 kW

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.
Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors:
1 cylinder engine ÷ 1.25, 2 cylinder engine ÷ 1.20, 3 cylinder engine ÷ 1.15

Last Updated:09:01 PM GMT - 25-Aug-08 * Special Order Ratio

 ZF 12 M
Ratings
Light Duty
RATIOS MAX. TORQUE POWER/RPM MAXIMUM RATED POWER MAX.
'A' Pos 'B' Pos Nm ftlb kW hp kW hp kW hp kW hp RPM
2800 rpm 3000 rpm 3600 rpm
2.136 1.955 113 83 0.0118 0.0159 33 44 35 48 43 57 5000
2.632 1.955 95 70 0.0099 0.0133 28 37 30 40 36 48 5000
Max input power 50 kW

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.
Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors:
1 cylinder engine ÷ 1.25, 2 cylinder engine ÷ 1.20, 3 cylinder engine ÷ 1.15

Last Updated:09:01 PM GMT - 25-Aug-08 * Special Order Ratio

 ZF 12 M
Ratings
Medium Duty
RATIOS MAX. TORQUE POWER/RPM MAXIMUM RATED POWER MAX.
'A' Pos 'B' Pos Nm ftlb kW hp kW hp kW hp kW hp RPM
2100 rpm 2500 rpm 2800 rpm
2.136 1.955 106 78 0.0111 0.0149 23 31 28 37 31 42 5000
2.632 1.955 93 69 0.0097 0.0131 20 27 24 33 27 37 5000
Max input power 46 kW

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.
Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors:
1 cylinder engine ÷ 1.25, 2 cylinder engine ÷ 1.20, 3 cylinder engine ÷ 1.15

Last Updated:09:01 PM GMT - 25-Aug-08 * Special Order Ratio

 ZF 12 M
Ratings
Continuous Duty
RATIOS MAX. TORQUE POWER/RPM MAXIMUM RATED POWER MAX.
'A' Pos 'B' Pos Nm ftlb kW hp kW hp kW hp kW hp RPM
1800 rpm 2300 rpm 2600 rpm
2.136 1.955 100 74 0.0105 0.0140 19 25 24 32 27 37 5000
2.632 1.955 90 66 0.0094 0.0126 17 23 22 29 25 33 5000
Max input power 40 kW

"A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor.
Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors:
1 cylinder engine ÷ 1.25, 2 cylinder engine ÷ 1.20, 3 cylinder engine ÷ 1.15

Last Updated:09:01 PM GMT - 25-Aug-08 * Special Order Ratio

 ZF 12 M
Dimensions

mm (inches)
A B1 B2 C H1 H2 L L2 L3 Bell Hsg.
72.0 (2.83) 80.0 (3.15) 134 (5.25) - 122 (4.80) 89.0 (3.50) 192 (7.56) 60.0 (2.36) 15.0 (0.59) B/W
Weight kg (lb) Oil Capacity Litre (US qt)
13.0 (29.0) 0.60 (0.66)

SAE Bell Housing Dimensions

Bolt Holes
A B C
SAE No. Diameter
No.
mm in mm in mm in mm in
4 361.95 14.25 381.0 15.0 403.23 15.875 12 10.32 13/32

Output Coupling Dimensions

Bolt Holes
A B C D
Diameter (E)
No.
mm in mm in mm in mm in mm in
102 4.02 82.5 3.25 63.5 2.50 10.0 0.39 4 10.5 0.41

Last Updated:09:01 PM GMT - 25-Aug-08 Refer to the Installation Drawing for detail.
 ZF 12 M
Technical Notes
Duty Definitions
PLEASURE DUTY DEFINITION Highly intermittent operation with very large variations in engine speed and power
Average engine operating 500 hours/year
hours limit: 300 hours/year for mechanical gearboxes
Typical hull forms: Planing.
Typical applications: Private, non-commercial, non-charter sport/leisure activities.
LIGHT DUTY DEFINITION Intermittent operation with large variations in engine speed and power
Average engine operating 2500 hours/year
hours limit: (for hydraulic gearboxes smaller than the ZF 650 series, 2000 hours/year).
Typical hull forms: Planing and semi-displacement.
Typical applications: Private and charter, sport/leisure activities, naval and police activities.
MEDIUM DUTY DEFINITION Intermittent operation with some variations in engine speed and power
Average engine operating 4000 hours/year.
hours limit: 3500 hours/year for gearboxes smaller than ZF 2000 series and workboat ZF W2700 series.
Typical hull forms: Semi-displacement and displacement
Typical applications: Charter and commercial craft (example: crew boats and fast ferries), and naval and police activities.
CONTINUOUS DUTY DEFINITION Continuous operation with little or no variations in engine speed and power
Average engine operating Unlimited
hours limit:
Typical hull forms: Displacement.
Typical applications: Heavy duty commercial vessels, tugs, fishing boats.

Duty Ratings
Ratings apply to marine diesel engines at the indicated speeds. At other engine speeds, the respective power capacity (kW) of the transmission can be obtained
by multiplying the Power/Speed ratio by the speed.
Approximate conversion factors:
1 kW = 1.36 metric hp

1 kW = 1.34 U.S. hp (SAE)

1 U.S. hp = 1.014 metric hp

1 Nm = 0.74 lb.ft.
Ratings apply to right hand turning engines, i.e. engines having counterclockwise rotating flywheels when viewing the flywheel end of the engine. These ratings
allow full power through forward and reverse gear trains, unless otherwise stated.
Contact your nearest ZF Sales and Service office for ratings applicable to gas turbines, gasoline (petrol) engines, as well as left hand turning engines, and marine
transmissions for large horsepower capacity engines.
Ratings apply to marine transmissions currently in production or in development and are subject to change without prior notice.
NOTE: THE MAXIMUM RATED INPUT POWER MUST NOT BE EXCEEDED (SEE RESPECTIVE RATINGS IN THE TECHNICAL DATA SHEETS)

Safe Operating Notice

The safe operation of ZF products depends upon adherence to technical data presented in our brochures. Safe operation also depends upon proper installation,
operation and routine maintenance and inspection under prevailing conditions and recommendations set forth by ZF. Damage to transmission caused by
repeated or continuous emergency manoeuvres or abnormal operation is not covered under warranty. It is the responsibility of users and not ZF to provide and
install guards and safety devices, which may be required by recognized safety standards of the respective country (e.g. for U.S.A. the Occupational Safety Act of
1970 and its subsequent provisions).

Monitoring Notice
The safe operation of ZF products depends upon adherence to ZF monitoring recommendations presented in our operating manuals, etc. It is the responsibility of
users and not ZF to provide and install monitoring devices and safety interlock systems as may be deemed prudent by ZF. Consult ZF for details and
recommendations.

Torsional Responsibility and Torsional Couplings

The responsibility for ensuring torsional compatibility rests with the assembler of the drive and driven equipment. ZF can accept no liability for gearbox noise
caused by vibrations or for damage to the gearbox, the flexible coupling or to other parts of the drive unit caused by this kind of vibration. Contact ZF for further
information and assistance. ZF recommends the use of a torsional limit stop for single engine powered boats, wherein loss of propulsion power can result in loss
of control. It is the buyer's responsibility to specify this option, which can result in additional cost and a possible increase in installation length.

ZF can accept no liability for personal injury, loss of life, or damage or loss of property due to the failure of the buyer to specify a torsional limit stop. ZF selects
torsional couplings on the basis of nominal input torque ratings and commonly accepted rated engine governed speeds. Consult ZF for details concerning speed
limits of standard offering torsional couplings, which can be less than the transmission limit. Special torsional couplings may be required for Survey Society Ice
Classification requirements.

09:01 PM GMT - 25-Aug-08 Driveline and Chasis Technology