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WPS-PQR Repair

1. This welding procedure specification is for welding water transmission pipes for a project to transport water to North Jeddah tanks. 2. The welding process will be manual shielded metal arc welding using E6010 and E7018 electrodes on single V-groove joints of API 5L X42 steel pipes with diameters ranging from all sizes. 3. Welding parameters include a preheat temperature of 110°C, an interpass temperature below 170°C, currents ranging from 75 to 138 amps at 24-35 volts, and travel speeds of 80-130 mm/min.

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455 views16 pages

WPS-PQR Repair

1. This welding procedure specification is for welding water transmission pipes for a project to transport water to North Jeddah tanks. 2. The welding process will be manual shielded metal arc welding using E6010 and E7018 electrodes on single V-groove joints of API 5L X42 steel pipes with diameters ranging from all sizes. 3. Welding parameters include a preheat temperature of 110°C, an interpass temperature below 170°C, currents ranging from 75 to 138 amps at 24-35 volts, and travel speeds of 80-130 mm/min.

Uploaded by

mohammedeta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION ( WPS )

WATER TRANSMISSION SYSTEM TO NORTH


JEDDAH TANKS

Company Name :MUTLAQ AL-GHOWAIRI CONTRACTING CO. By: ENG.Mohamed Abdulrhman


WPS No. : RW-01 Rev. 01 Date : 01-12-2021
Project : WATER TRANSMISSION SYSTEM TO NORTH
Supporting PQR No.: PQR-RW-01
JEDDAH TANKS
Welding Process (es ) : SMAW Type(s) : Manual
( Automatic,Manual, Machine or Semi-Auto )
CODE : ASME IX API 1104 X ASME B31.3,B31.4,B31.8 AWS D1.1

JOINTS (QW-402)
Joints Design : Single - Vee Groove
Backing : N/A Type : N/A a

a. 600 - 700
b. 0.188" - 0.750"
c. 3/32" - 1/8" b
d. 1/16" - 3/32"
c d

BASE METALS (QW-403)


P-No. 1 Group No. 2 To P-No. 1 Group No. 2
OR
Specification Type and Grade : API 5L Gr.X 42 or equivalent material
to Specification Type and Grade : API 5L Gr.X 42 or equivalent material
OR
Chem. Analysis and Mech. Prop. As per applicable material specification
to Chm. Analysis and Mech. Prop. As per applicable material specification

Base Metal Thickness Range : Groove Full Thickness Fillet ALL


Pipe Diameter Range : Groove : N/A Fillet ALL
Other : N/A

FILLER METALS (QW-404)


Filler Metal Group No. 1 & 3 Other N /A
A-No. 1 Other N /A
SFA Specification : A5.1 & A5.1
AWS Classification : E6010 & E7018
Size of Filler Metals : 3.2 mm
Electrode - Flux ( Class ) N/A
Flux and/or Electrode Trade Name : ANY
Consumable Insert : N/A
Manufacturer : ANY

TECHNICAL APPROVAL : SWCC/ Consultant Representative

Name : Mohamed Abdulrhman Name:

Signature : Signature :

Page 1 of 2 WATER TRANSMISSION SYSTEM TO NORTH JEDDAH TANKS


WPS NO.: GW-01 Rev. : 01

POSITION (QW-405) PREHEAT (QW-406)


Position(s) of Groove : 5G Fixed Preheat Temp. Min. : 1100C
Interpass Temp. Max. : 1700C
Welding Progression : Up X Down Other : N/A
Position(s) of Fillet : ALL

POSTWELD HEAT TREATMENT (QW-407) GAS (QW-408)


Temperature Range : N /A Percent Composition
Time Range : N /A Gas(es) Mixture Flowrate
Heating Rate : N /A Shielding N/A N/A N/A
Cooling Rate : N /A Trailing N/A N/A N/A
Others : None Backing N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC DC Polarity DCRP&DCSP
Amps ( Range ) 75 -138 Volts (Range ) 24 -35

( Amps and Volts range should be recorded for each electrode size, position and thickness etc.,
This information should be listed in the table form shown below. )
Clamp Type : N/A
Clamp removal Time : N/A
Mode of Metal Transfer for GMAW N/A
( Spray arc, short circuiting arc etc. )

Electrode Wire Feed Speed Range N/A

TECHNIQUE (QW-410)
String or Weave Bead BOTH Max. Weave Width 3 X Electrode Dia
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning ( Brushing, Grinding . Etc ) : Chipping, wire brushing, grinding etc.
Method of Back Gouging None
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass ( per side ) Multiple
Multiple or Single Electrodes Single
Travel Speed ( Range ) 80 - 130 mm/min
Peening None
Other None
Weld Filler Metal Current Travel Speed
Process Volts Other
Layer(s) AWS Class. Size Polarity Amps mm/min
Root SMAW E6010 3.2mm DCSP 75 - 80 24 - 26 85 -100
Hot SMAW E7010-P1 4.8 mm DCRP 110 - 115 26 - 30 115 -125
Fill SMAW E7010-P1 4.8 mm DCRP 125 - 130 28- 32 120 -130
Cap SMAW E7010-P1 4.8 mm DCRP 132 - 136 30 - 33 125- 135
TECHNICAL APPROVAL : SWCC/ Consultant Representative :

Name : Mohamed Abdulrhman Name:

Signature : Signature :
Page 2 of 2 WATER TRANSMISSION SYSTEM TO NORTH JEDDAH TANKS

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