Enclosure 98

Barapullah Bridge, India

Basic Data

Project: Barapullah Bridge, India

Cable No.: RR2 S1(L)-DN
Cable Type: DG-P 31
Strand: EN 10337-Y1860S7+Z-15.7-B
No. of Strands: n= 29
Cross-Section of Strand: A= 150 mm²
Modulus of Elasticity of Strands: E= 195000 N/mm²
Weight of Strand: gS = 1.30 kg/m
Weight of PE-Tube: gT = 2.97 kg/m
Weight of Winch Rope (if necessary): gW = 0.00 kg/m

Coordinate System

Coordinates of Bearing Plate Global

Chord
Stressing
at Deck at Pylon Tensile
Step per
X XAP1 ZAP1 XAP2 ZAP2 Force
Pylon
[m] [m] [m] [m] [kN]
Before first Stressing 0.000 0.000 14.778 9.413 0.0
1
After first Stressing 0.000 0.000 14.777 9.410 1214.0
Before second Stressing 0.000 0.000 14.777 9.412 1243.0
2
After second Stressing 0.000 0.000 14.777 9.409 2427.0
Before third Stressing 0.000 0.000 14.774 9.414 2394.0
13
After third Stressing 0.000 0.000 14.773 9.412 3398.0
Before fourth Stressing 0.000 0.000 14.767 9.402 2922.0
19
After fourth Stressing 0.000 0.000 14.767 9.401 3803.0

Rev.: 0 Date: 15-Mar-19 Doc.-No.: 15 05 01 - 220 Page 1 of 5

 Enclosure 98

Calculation of Strand Elongation and Stressing Force for ConTen Method

Barapullah Bridge, India RR2 S1(L)-DN Type DG-P 31

Strand Type: EN 10337-Y1860S7+Z-15.7-B Weight of Monostrand: gS = 1.30 kg/m s: No. of stressed Strands

Modulus of Elasticity of Strands: E = 195000 N/mm² Weight of PE - Tube: gT = 2.97 kg/m u: No. of unstressed Strands

Cross-Section of Monostrand: A= 150 mm² Weight of winch rope: gW = 0.00 kg/m w: No. of winch ropes

Cable-
Deck Coordinates Deck Coordinates Pylon Chord Tensile Force unl. Cable Chord Elongation max Sag Stressing Force
Chord

s u w XAP1 ZAP1 XAP2 ZAP2 Z Z/s Lcab=Lx-L1 Lch L1 L2 d Sdeck Spylon

[m] [m] [m] [kN] [kN] [m] [m] [mm] [mm] [m] [kN] [kN]

29 0 0 0.000 0.000 14.777 9.410 1214.0 41.9 17.49418 17.519 25 0.0 0.011 41.8 41.9

0 0 0 0.000 0.000 14.778 9.413 0.0 17.521 0.0 0.000 0.0 0.0

1 0 0 0.000 0.000 14.778 9.413 45.1 45.1 17.49418 17.521 27 0.1 0.031 45.0 45.1

2 0 0 0.000 0.000 14.778 9.413 89.6 44.8 17.49418 17.521 27 0.1 0.020 44.8 44.9

3 0 0 0.000 0.000 14.778 9.413 134.0 44.7 17.49418 17.521 27 0.0 0.017 44.6 44.7

4 0 0 0.000 0.000 14.778 9.413 178.2 44.5 17.49418 17.521 27 0.0 0.015 44.5 44.6

5 0 0 0.000 0.000 14.778 9.413 222.1 44.4 17.49418 17.521 27 0.0 0.014 44.4 44.5

6 0 0 0.000 0.000 14.778 9.412 265.8 44.3 17.49418 17.521 27 0.0 0.013 44.2 44.4

7 0 0 0.000 0.000 14.778 9.412 309.3 44.2 17.49418 17.521 26 0.0 0.013 44.1 44.2

8 0 0 0.000 0.000 14.778 9.412 352.6 44.1 17.49418 17.521 26 0.0 0.012 44.0 44.1

9 0 0 0.000 0.000 14.778 9.412 395.7 44.0 17.49418 17.520 26 0.0 0.012 43.9 44.0

10 0 0 0.000 0.000 14.778 9.412 438.5 43.9 17.49418 17.520 26 0.0 0.012 43.8 43.9

11 0 0 0.000 0.000 14.778 9.412 481.2 43.7 17.49418 17.520 26 0.0 0.012 43.7 43.8

12 0 0 0.000 0.000 14.778 9.412 523.6 43.6 17.49418 17.520 26 0.0 0.011 43.6 43.7

13 0 0 0.000 0.000 14.778 9.412 565.8 43.5 17.49418 17.520 26 0.0 0.011 43.5 43.6

14 0 0 0.000 0.000 14.778 9.412 607.8 43.4 17.49418 17.520 26 0.0 0.011 43.4 43.5

15 0 0 0.000 0.000 14.778 9.411 649.6 43.3 17.49418 17.520 26 0.0 0.011 43.2 43.4

16 0 0 0.000 0.000 14.778 9.411 691.2 43.2 17.49418 17.520 26 0.0 0.011 43.1 43.3

17 0 0 0.000 0.000 14.778 9.411 732.6 43.1 17.49418 17.520 26 0.0 0.011 43.0 43.2

18 0 0 0.000 0.000 14.778 9.411 773.8 43.0 17.49418 17.520 26 0.0 0.011 42.9 43.1

19 0 0 0.000 0.000 14.778 9.411 814.8 42.9 17.49418 17.520 26 0.0 0.011 42.8 42.9

20 0 0 0.000 0.000 14.778 9.411 855.6 42.8 17.49418 17.520 26 0.0 0.011 42.7 42.8

21 0 0 0.000 0.000 14.778 9.411 896.2 42.7 17.49418 17.520 26 0.0 0.011 42.6 42.7

22 0 0 0.000 0.000 14.778 9.411 936.6 42.6 17.49418 17.520 25 0.0 0.011 42.5 42.6

23 0 0 0.000 0.000 14.778 9.411 976.8 42.5 17.49418 17.520 25 0.0 0.011 42.4 42.5

24 0 0 0.000 0.000 14.778 9.411 1016.8 42.4 17.49418 17.520 25 0.0 0.011 42.3 42.4

25 0 0 0.000 0.000 14.778 9.410 1056.6 42.3 17.49418 17.519 25 0.0 0.011 42.2 42.3

26 0 0 0.000 0.000 14.778 9.410 1096.2 42.2 17.49418 17.519 25 0.0 0.011 42.1 42.2

27 0 0 0.000 0.000 14.778 9.410 1135.7 42.1 17.49418 17.519 25 0.0 0.011 42.0 42.1

28 0 0 0.000 0.000 14.778 9.410 1174.9 42.0 17.49418 17.519 25 0.0 0.011 41.9 42.0

29 0 0 0.000 0.000 14.777 9.410 1214.0 41.9 17.49418 17.519 25 0.0 0.011 41.8 41.9

Rev.: 0 Date: 15-Mar-19 Doc.-No.: 15 05 01 - 220 Page 2 of 5

 Enclosure 98

st
STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 1 STRESSING

Project: Barapullah Bridge, India Page

Cable no. RR2 S1(L)-DN Cable type DG-P 31 Length of cable 17.519 m No. of strands 29
Construction stage Length of jack 900 mm Relieve 8 mm Slip 3 mm
Jack type ConTen 210 kN Jack no. CJ-2016-12 Piston area 31 cm² Friction 1.6%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- Working Controll force at theoretical actual theoretical at pressure at final actual theoretical Remark
quence jack Unit anchorage before of 50 pressure
after relieve relieve kg/cm²
[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]
1 23 - 45.0 189 - -

2 22 - 44.8 188 39.4 28.9

3 15 - 44.6 187 39.2 28.8

4 21 23 44.5 187 39.1 28.7

5 20 23 44.4 187 39.0 28.6

6 8 23 44.2 186 39.0 28.5

7 24 20 44.1 186 38.9 28.4

8 16 20 44.0 186 38.8 28.4

9 9 20 43.9 185 38.8 28.3

10 25 20 43.8 185 38.7 28.2

11 10 20 43.7 184 38.6 28.1

12 4 20 43.6 184 38.5 28.1

13 17 20 43.5 184 38.5 28.0

14 5 20 43.4 183 38.4 27.9

15 3 24 43.2 183 38.3 27.9

16 14 24 43.1 183 38.3 27.8

17 2 24 43.0 182 38.2 27.7

18 1 24 42.9 182 38.1 27.7

19 31 24 42.8 182 38.1 27.6

20 13 24 42.7 181 38.0 27.5

21 7 24 42.6 181 37.9 27.5

22 26 24 42.5 181 37.9 27.4

23 11 24 42.4 180 37.8 27.3

24 6 24 42.3 180 37.7 27.3

25 30 24 42.2 180 37.7 27.2

26 19 24 42.1 179 37.6 27.1

27 12 24 42.0 179 37.5 27.1

28 27 24 41.9 179 37.5 27.0

29 18 24 41.8 178 37.4 26.9

Rev.: 0 Date: 15-Mar-19 Doc.-No.: 15 05 01 - 220 Page 3 of 5

 Enclosure 98

Calculation of Strand Elongation and Stressing Force for

ConTen Method
2. Stressing
Barapullah Bridge, India

RR2 S1(L)-DN

Cable Type: DG-P 31

Strand Type: EN 10337-Y1860S7+Z-15.7-B
Modulus of Elasticity of Strands: E= 195,000 N/mm²
Cross-Section of Mon Deck A= 150 mm²
No. of strands n= 29
Weight of Monostrand: gS = 1.30
Weight of PE - Tube: gT = 2.97 kg/m

Coordinates Deck Coordinates Pylon Chord Tensile Force

XAP1 ZAP1 XAP2 ZAP2 Z Z/n
[m] [m] [m] [m] [kN] [kN]
Before 2. stressing 0.000 0.000 14.777 9.412 1243.0 42.86
After 2. stressing 0.000 0.000 14.777 9.409 2427.0 83.69

unl. Cable Chord Elongation Cable-Chord max Sag Stressing Force

Lcab Lch L1 L2 d Sdeck Spylon

[m] [m] [mm] [mm] [m] [kN] [kN]
Before 2. stressing 17.49424 17.520 25.7 0.0 0.011 42.80 42.92
After 2. stressing 17.46813 17.518 50.1 0.0 0.005 83.63 83.75

Elongation Chord Stressing Force

Tensile
total additional Force Sdeck Spylon
[mm] [mm] [kN] [kN] [kN]
First strand: 51.8 26.1 86.46 86.33 86.59
Last strand: 50.1 26.1 83.69 83.63 83.75

Rev.: 0 Date: 15-Mar-19 Doc.-No.: 15 05 01 - 220 Page 4 of 5

 Enclosure 98

STRESSING RECORD FOR STAY CABLES WITH CONTEN METHOD 2nd STRESSING

Project: Barapullah Bridge, India Page

Cable no. RR2 S1(L)-DN Cable type DG-P 31 Length of cable 17.520 m No. of strands 29
Construction stage Length of jack 900 mm Relieve 8 mm Slip 1 mm
Jack type ConTen 210 kN Jack no. CJ-2016-12 Piston area 31 cm² Friction 1.0%
Tensioning side Deck Date of tensioning Person resp. for tensioning works Owner's representative
Temperature of 1st strand

Gauge pressure
Strand number for Required Elongation Strand protrusion Partial elongation
before relieve
Se- force at theoretical
Remark
quence Working Controll anchorage theoretical actual before before at final actual theoretical
jack Unit after relieve relieve stressing pressure

[kN] [bar] [bar] [mm] [mm] [mm] [mm] [mm]

1 21 - 86.3 320 37.8 37.8

2 23 21 86.2 320 37.8 37.8

3 24 21 86.1 320 37.8 37.8

4 16 21 86.0 320 37.8 37.8

5 25 21 85.9 319 37.8 37.8

6 10 21 85.8 319 37.8 37.8

7 4 21 85.8 319 37.8 37.8

8 17 21 85.7 318 37.7 37.7

9 5 21 85.6 318 37.7 37.7

10 26 21 85.5 318 37.7 37.7

11 11 21 85.4 317 37.7 37.7

12 22 25 85.3 317 37.7 37.7

13 9 25 85.2 317 37.7 37.7

14 15 25 85.1 316 37.7 37.7

15 3 25 85.0 316 37.7 37.7

16 8 25 84.9 316 37.7 37.7

17 20 25 84.8 315 37.7 37.7

18 1 25 84.7 315 37.7 37.7

19 2 25 84.6 315 37.7 37.7

20 14 25 84.5 315 37.7 37.7

21 31 25 84.4 314 37.7 37.7

22 13 25 84.3 314 37.7 37.7

23 7 25 84.2 314 37.7 37.7

24 6 25 84.1 313 37.7 37.7

25 30 25 84.0 313 37.7 37.7

26 19 25 83.9 313 37.7 37.7

27 12 25 83.8 312 37.7 37.7

28 18 25 83.7 312 37.7 37.7

29 27 25 83.6 312 37.7 37.7

Rev.: 0 Date: 15-Mar-19 Doc.-No.: 15 05 01 - 220 Page 5 of 5