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    So, You Think You Know Shuttle Valves?

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    Akilesh
    The document discusses shuttle valves, which allow fluid flow from either of two inlet ports to a single outlet port. Though regarded as simple components, shuttle valves are more versatile than commonly understood. They can be used for applications like switching systems, pilot control with dual inputs, maintaining pressure in circuits, and allowing fluid flow in both directions between inlet and outlet ports. Shuttle valves essentially act as logical OR elements in hydraulic and pneumatic circuits.

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    So, You Think You Know Shuttle Valves?

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    Akilesh
    289 views6 pages
    The document discusses shuttle valves, which allow fluid flow from either of two inlet ports to a single outlet port. Though regarded as simple components, shuttle valves are more versatile than commonly understood. They can be used for applications like switching systems, pilot control with dual inputs, maintaining pressure in circuits, and allowing fluid flow in both directions between inlet and outlet ports. Shuttle valves essentially act as logical OR elements in hydraulic and pneumatic circuits.

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    Shuttle Valves

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    The document discusses shuttle valves, which allow fluid flow from either of two inlet ports to a single outlet port. Though regarded as simple components, shuttle valves are more versatile than commonly understood. They can be used for applications like switching systems, pilot control with dual inputs, maintaining pressure in circuits, and allowing fluid flow in both directions between inlet and outlet ports. Shuttle valves essentially act as logical OR elements in hydraulic and pneumatic circuits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    289 views6 pages

    So, You Think You Know Shuttle Valves?

    Uploaded by

    Akilesh
    The document discusses shuttle valves, which allow fluid flow from either of two inlet ports to a single outlet port. Though regarded as simple components, shuttle valves are more versatile than commonly understood. They can be used for applications like switching systems, pilot control with dual inputs, maintaining pressure in circuits, and allowing fluid flow in both directions between inlet and outlet ports. Shuttle valves essentially act as logical OR elements in hydraulic and pneumatic circuits.

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    1/14/2019 So, You Think You Know Shuttle Valves?

    TECHNOLOGIES > HYDRAULIC VALVES

    So, You Think You Know Shuttle Valves?


    Though regarded as one of the simplest components, shuttle valves are
    probably much more versatile than you ever imagined.
    David Broschka, Kepner Products | Nov 02, 2016
    Download this article in .PDF format
    This le type includes high-resolution graphics and schematics when
    applicable.

    In the world of fluid power, one of the least-complex components is the shuttle
    valve. Operating on that premise, you may think you know all there is to know
    about them. Shuttle valves perform the simple function of allowing flow from an
    outlet port from either of two inlet ports while blocking flow to the other. A
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    1/14/2019 So, You Think You Know Shuttle Valves?

    shuttle valve may look like two check valves mounted back-to-back, but that isn’t
    the case. While opposed check valves allow flow from one of two ports to a third,
    they block flow from the outlet to both inlets.

    Non-biased shuttle valves have two inlet ports and a single outlet port with flow
    direction controlled by fluid pressure. The inlet port with the higher pressure
    passes flow to the outlet port, while flow is blocked from the other inlet port. A
    biased shuttle valve incorporates a spring that acts against inlet pressure at one of
    the ports. Fluid from that port cannot flow unless its pressure exceeds pressure at
    the opposing inlet port plus the pressure to overcome the spring force.

    Shuttle valves also allow reverse flow—fluid from the outlet port flows back
    through either of the inlet ports. This important characteristic distinguishes
    shuttle valves from check valves placed back-to-back. In dead-ended circuits,
    such as pilot and brake circuits, system pressure must be able to relieve when the
    input pressure drops, which occurs with the shuttle valve.

    Shuttle-Valve Function

    The shuttle valve is essentially an OR logic element (see above). One input or the
    other becomes the output, usually a pilot signal that controls a normally open or

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    1/14/2019 So, You Think You Know Shuttle Valves?

    normally closed valve. The circuit shown is an OR circuit, with the OR elements
    (shuttle valves) connected to a normally closed valve. Substituting a normally
    open valve, the circuit becomes a NOR circuit, where any input stops the output.

    Shuttle valves are naturals for switching alternate, standby, emergency, pressure,
    or power systems, and are essential for dual-input pilot control. A free-ball shuttle
    valve with leak-tight sealing on the closed port, short ball travel, and low-pressure
    shifting (such as Kepner’s 2450 series) provides reliable performance at pressures
    to 3,000 psi (see also "Flexible Seal Seat Ensures Bubble-Tight Performance ").

    Clamping and bending—Valve A above applies air to the up end of the clamp
    cylinder through shuttle valve B. The operator then actuates valve C to extend the
    bend cylinder and reset valve A. Shuttle valve B maintains pressure in the clamp
    cylinder. When the operator releases valve C, low-pressure air from reducing
    valve D retracts the clamp cylinder. The pilot line of valve A is vented, and the
    system is ready for the next operation.

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    1/14/2019 So, You Think You Know Shuttle Valves?

    Winch brake—The shuttle valve provides brake control in this hydraulic winch
    application shown above. When the hydraulic motor is energized in either
    direction, the shuttle valve directs fluid to open the brake shoes. When the control
    valve is centered, the brake cylinder vents through the shuttle valve, allowing the
    brake shoes to close.

    Alternate power inputs—Above, the shuttle valve allows instant change of


    control from one station (or master cylinder) to the other. Many vehicles and
    systems are equipped with alternate control stations or two driving stations with
    separate hydraulic inputs. The shuttle valve directs these to the required output.

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    1/14/2019 So, You Think You Know Shuttle Valves?

    Fluid motor crossover—The shuttle valve in the brake and crossover circuit
    shown above separates the high- and low-pressure circuit branches and directs
    fluid to the relief valve. Here, the shuttle valve replaces back-to back check valves.

    Air pilot control—Converting from air to oil can lock a cylinder in place.
    Shifting the 4-way valve to either extreme position applies pilot air through the
    shuttle valve to hold the two air-operated valves open and apply oil under air
    pressure to the corresponding end of the cylinder (see above). Positioning the

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    1/14/2019 So, You Think You Know Shuttle Valves?

    directional valve to neutral lets pilot pressure exhaust. The 2-way valve then
    closes and traps oil on both sides of the cylinder to lock it in position.

    Standby and emergency systems—Pressure control of multiple compressors


    requiring standby or purge gas capability can be accomplished simply by using a
    shuttle valve. Examples include instrumentation, pressurized cables, or any
    system requiring continuous pneumatic input. If the compressor fails, the
    standby bank (regulated to slightly lower than compressor supply) will shift the
    shuttle valve and take over the function. The shuttle valve will close the
    compressor inlet port to prevent losing system pressure. When compressor
    pressure is reestablished, the shuttle valve shifts back and seals off the standby
    system until needed again.

    David Broschka is assistant general manager at Kepner Products Co., Villa


    Park, Ill. For more information on shuttle valves and Kepner’s other line-
    mounted and cartridge valves incorporating Flexible Seal Seat technology, call
    (630) 279-1550, e-mail kepner@kepner.com , or visit www.kepner.com .

    Source URL: https://www.hydraulicspneumatics.com/hydraulic-valves/so-you-think-you-know-shuttle-valves

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