Manual

FLOWDRIVE FDU
Valid for the following inverter Models:
FDU40-003 to FDU40-1k1
FDU50-018 to FDU50-1k1
FDU69-120 to FDU69-1k1
Software version: 3.XX

F L OW D RI VE ™ FD U

IN STR UCT ION MA NU AL - E nglish

Document number: 01-2232-01

Edition: r3
Date of release: 2002-08-21
© Copyright Emotron AB 2002
Emotron retain the right to change specifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.
 SAFETY INSTRUCTIONS

Instruction manual Condensation

Read the instruction manual first! If the frequency inverter is moved from a cold (storage)
room to a room where it will be installed, condensa-
Software version tion can occur. This can result in sensitive components
Check always that the software version number on the becoming damp. Do not connect the mains voltage
title page of this instruction manual is the same as the until all visible dampnesses has evaporated.
software used in the inverter. This can easily be
checked in the Setup menu in window [920] Software, Incorrect connection
see § 5.10.2, page 64. The frequency inverter is not protected against incor-
rect connection of the main voltage, and in particular
Technically qualified personnel against connection of the mains voltage to the motor
Installation, commissioning, demounting, making outlets U, V, W. The frequency inverter can be
measurements, etc, of or on the frequency inverter may damaged in this way.
only be carried out by personnel technically qualified
for the task. Power factor capacitors for improving cosF
Remove all capacitors from the motor and the motor
Installation outlet.
The installation must be made by authorised personnel
and must be made according to the local standards. Precautions during Autoreset
When the automatic reset is active, the motor will
Opening the frequency inverter restart automatically provided that the cause of the trip
has been removed. If necessary take the appropriate
DANGER! ALWAYS SWITCH OFF THE MAINS precautions. More information on causes of tripping
VOLTAGE BEFORE OPENING THE INVERTER and recovery can be found in chapter 6. page 65.
AND WAIT AT LEAST 5 MINUTES TO ALLOW
THE BUFFER CAPACITORS TO DISCHARGE. Transport
To avoid damage, keep the frequency inverter in its
Always take adequate precautions before opening the
original packaging during transport. This packaging is
frequency inverter. Although the connections for
specially designed to absorb shocks during transport.
the control signals and the jumpers are isolated from
the main voltage, do not touch the control board when
the inverter is switched on. IT Mains supply
Before connecting the inverter to a IT mains supply,
Precautions to be taken with a connected motor (non-earthed neutral), please contact your supplier.
If work must be carried out on a connected motor or
on the driven machine, the mains voltage must always
be disconnected from the frequency inverter first. Wait
at least 5 minutes before starting work.

Earthing
The frequency inverter must always be earthed via the
mains safety earth connection, indicated by “PE”.

EMC Regulations
In order to comply with the EMC directive, it is abso-
lutely necessary to follow the installation instructions.
See § 3.4, page 12.

Mains voltage selection

The frequency inverter is suitable for use with the main
voltages listed in § 8.1, page 72. Adjustment of the
mains voltage is not necessary!

Voltage tests (Megger)

Do not carry out voltage tests (megger) on the motor,
before all the motor cables have been disconnected
from the frequency inverter.

2
TABLE OF CONTENTS

1. GENERAL INFORMATION ...... 7 4.2 Operation of the Run/Stop/Enable/Reset

functions ....................................................... 24
1.1 Introduction..................................................... 7
4.2.1 Default settings of the Run/Stop/Enable/Reset
1.2 Description ...................................................... 7 functions. ...................................................... 24
1.2.1 Users .............................................................. 7 4.2.2 Enable and Stop functions.............................. 24
1.2.2 Motors ............................................................ 7 4.2.3 Run Inputs Level-controlled. ........................... 24
1.2.3 Standards ........................................................ 7 4.2.4 Run Inputs Edge-controlled............................. 25
1.3 Use of the instruction manual........................... 8 4.2.5 Reset and Autoreset operation. ...................... 25
1.4 Delivery and unpacking .................................... 8 4.2.6 Frequency Direction and Rotation................... 26
1.5 Type number .................................................... 8 4.3 Use of the Parameter Sets ............................. 26
1.6 Standards ........................................................ 9 4.4 Use of the Control Panel Memory ................... 27
1.6.1 Product standard for EMC ................................ 9
5. FUNCTIONAL DESCRIPTION OF
1.7 Dismantling and scrapping ............................... 9
SETUP MENU ................... 28
2. HOW TO GET STARTED ....... 10 5.1 Resolution of settings .................................... 28
2.1 Making the first start ..................................... 10 5.2 Start window [100]........................................ 28
2.2 Control via the Control Panel.......................... 10 5.2.1 1st Line [110] ............................................... 28
2.3 Minimum wiring for starting............................ 10 5.2.2 2nd Line [120]............................................... 28
5.3 Main set-up [200].......................................... 29
3. INSTALLATION AND
5.3.1 Operation [210] ............................................. 29
CONNECTION ................... 11
5.3.2 V/Hz Curve [211] .......................................... 29
3.1 Mounting and cooling..................................... 11 5.3.3 Reference control [212]................................. 29
3.2 Flow rates cooling fans .................................. 11 5.3.4 Run/Stop/Reset control [213] ...................... 30
3.3 Mains and motor connections (X1,X2,X3)....... 11 5.3.5 Rotation [214]............................................... 31
3.4 Mains and motor connections in accordance with 5.3.6 Level/Edge control [215]............................... 31
EMC directives .............................................. 12
5.3.7 IxR Compensation [216] ................................ 31
3.5 Stripping lengths for cables............................ 14
5.3.8 Mains [217] .................................................. 31
3.6 Control board................................................. 14
5.3.9 Motor data [220]........................................... 31
3.7 Control signals connections, default settings .. 16
5.3.10 Motor power [221] ........................................ 32
3.8 Control signal connections in accordance with
EMC-directives .............................................. 17 5.3.11 Motor voltage [222] ...................................... 32
3.8.1 Types of control signals ................................. 17 5.3.12 Motor frequency [223] ................................... 32
3.8.2 Single-ended or double-ended connection? ...... 17 5.3.13 Motor current [224]....................................... 32
3.8.3 Current control (0-20mA) ............................... 17 5.3.14 Motor Speed [225] ........................................ 32
3.8.4 Twisted cables............................................... 18 5.3.15 Motor cos PHI [226] ...................................... 32
3.9 Connection example ...................................... 18 5.3.16 Utility [230] .................................................. 32
3.10 Connection options ........................................ 18 5.3.17 Language [231] ............................................. 32
3.11 Inputs/outputs configuration with the jumpers 18 5.3.18 Keyboard (un)lock [232] ................................ 32
3.12 Long motor cables ......................................... 19 5.3.19 Copy Set [233] .............................................. 33
3.13 Switching in motor cables .............................. 19 5.3.20 Select set no. [234] ...................................... 33
3.14 Motors in parallel........................................... 19 5.3.21 Default values [235] ...................................... 33
3.15 Use of a thermal overload and thermistors ...... 19 5.3.22 Copy all settings to Control Panel [236] ......... 33
3.16 Stop categories and emergency stop .............. 19 5.3.23 Load Parameter Sets from Control Panel[237] 33
3.17 Definitions ..................................................... 19 5.3.24 Load the active Parameter Set from Control Panel
[238] ............................................................ 34
4. OPERATION OF THE FREQUENCY 5.3.25 Load all settings from Control Panel [239]...... 34
INVERTER ....................... 20 5.3.26 Autoreset [240]............................................. 34
4.1 Operating the control panel ............................ 20 5.3.27 Number of Trips [241].................................... 34
4.1.1 LCD display ................................................... 20 5.3.28 Selection of Autoreset trips............................ 34
4.1.2 LED indication ............................................... 21 5.3.29 Option: Serial communication [250] ............... 34
4.1.3 The Toggle Key .............................................. 21 5.3.30 PTC [260] ..................................................... 35
4.1.4 Control keys .................................................. 21 5.3.31 PTC [261] ..................................................... 35
4.1.5 Function keys ................................................ 21 5.3.32 Macros [270] ................................................ 35
4.1.6 Menu structure .............................................. 22 5.3.33 Select Macro [271] ....................................... 35
4.1.7 Short description of the setup menu ............... 22 5.3.34 Pump Control [280] ....................................... 37
4.1.8 Programming during operation........................ 22 5.4 Parameter Sets [300] .................................... 38
4.1.9 Programming example.................................... 23 5.4.1 Run/Stop [310]............................................. 38

3
5.4.2 Acceleration time [311] ................................. 38 5.5.17 DigIn 7 [427]................................................. 51
5.4.3 Acceleration time for MotPot [312]................ 38 5.5.18 DigIn 8 [428]................................................. 51
5.4.4 Acceleration time to Min. Frequency [313] ..... 38 5.5.19 Analogue Outputs [430]................................. 51
5.4.5 Acceleration ramp type [314]......................... 38 5.5.20 AnOut 1 function [431] .................................. 51
5.4.6 Deceleration time [315] ................................. 39 5.5.21 AnOut 1 Setup [432] ..................................... 51
5.4.7 Deceleration time for MotPot [316]................ 39 5.5.22 AnOut 1 Offset [433] ..................................... 51
5.4.8 Deceleration time to Min. Frequency [317] ..... 39 5.5.23 AnOut 1 Gain [434] ....................................... 52
5.4.9 Deceleration ramp type [318]......................... 39 5.5.24 AnOut 2 function [435] .................................. 52
5.4.10 Start Mode [319]........................................... 39 5.5.25 AnOut 2 Set-up [436]..................................... 52
5.4.11 Stop Mode [31A] ........................................... 39 5.5.26 AnOut 2 Offset [437] ..................................... 52
5.4.12 Spinstart [31B].............................................. 40 5.5.27 AnOut 2 Gain [438] ....................................... 52
5.4.13 Frequencies [320] ......................................... 40 5.5.28 Digital Outputs [440]..................................... 52
5.4.14 Minimum Frequency [321] ............................. 40 5.5.29 DigOut 1 Function [441] ................................ 52
5.4.15 Maximum Frequency [322] ............................ 40 5.5.30 DigOut 2 Function [442] ................................ 53
5.4.16 Min Freq Mode [323] ..................................... 40 5.5.31 Relays [450] ................................................. 53
5.4.17 Frequency Direction [324].............................. 41 5.5.32 Relay 1 Function [451] .................................. 53
5.4.18 Motor Potentiometer [325] ............................ 41 5.5.33 Relay 2 Function [452] .................................. 53
5.4.19 Preset Frequency 1 [326] to Preset 5.6 Set/View reference value [500] ..................... 54
Frequency 7 [32C] ......................................... 41 5.7 View operation [600] ..................................... 54
5.4.20 Skip Frequency 1 Low [32D] .......................... 42 5.7.1 Speed [610] .................................................. 54
5.4.21 Skip Frequency 1 High[32E] ........................... 42 5.7.2 Load [620] .................................................... 54
5.4.22 Skip Frequency 2 Low [32F]........................... 42 5.7.3 Electrical power [630] ................................... 54
5.4.23 Skip Frequency 2 High [32G].......................... 42 5.7.4 Current [640] ................................................ 54
5.4.24 Jog Frequency [32H] ...................................... 42 5.7.5 Output Voltage [650]..................................... 54
5.4.25 Frequency priority .......................................... 43 5.7.6 VDC-Link voltage [660] .................................. 54
5.4.26 Torque [330] ................................................. 43 5.7.7 Heat sink temperature [670].......................... 54
5.4.27 Torque Limit [331] ......................................... 43 5.7.8 FI status [680] .............................................. 54
5.4.28 Maximum Torque [332].................................. 43 5.7.9 Digital input status [690]............................... 55
5.4.29 Controllers [340] ........................................... 43 5.7.10 Analogue input status [6A0] .......................... 55
5.4.30 Flux optimization [341] .................................. 43 5.7.11 Run time [6B0].............................................. 55
5.4.31 Sound Characteristic [342] ............................ 43 5.7.12 Reset Run time [6B1] .................................... 55
5.4.32 PID Controller [343] ...................................... 44 5.7.13 Mains time [6C0] .......................................... 55
5.4.33 PID P Gain [344] ........................................... 44 5.7.14 Energy [6D0] ................................................. 56
5.4.34 PID I Time [345] ............................................ 44 5.7.15 Reset Energy [6D1] ....................................... 56
5.4.35 PID D Time [346]........................................... 44 5.7.16 Process Speed [6E0] ..................................... 56
5.4.36 Limits/protections [350] ............................... 44 5.7.17 Set Process Unit [6E1] .................................. 56
5.4.37 Low Voltage Override [351]............................ 44 5.7.18 Set Process Scale [6E2] ................................ 57
5.4.38 Rotor locked[352] ......................................... 45 5.7.19 Warning [6FO] ............................................... 57
5.4.39 Motor lost [353] ............................................ 45 5.8 View trip log [700]......................................... 57
5.4.40 Motor I2t Type [354] ..................................... 45 5.8.1 Trip 1 [710] to trip 10 [7A0] .......................... 57
5.4.41 Motor I2t Current [355] ................................. 46 5.8.2 Reset trip log [7B0]....................................... 57
5.5 I/O [400] ...................................................... 47 5.9 Monitor [800]................................................ 58
5.5.1 Analogue Inputs [410] ................................... 47 5.9.1 Alarm functions [810] .................................... 58
5.5.2 AnIn1 Function [411]..................................... 47 5.9.2 Alarm Select[811] ......................................... 58
5.5.3 AnIn 1 Set-up [412] ....................................... 47 5.9.3 Alarm Trip [812] ............................................ 58
5.5.4 AnIn 1 Offset [413]........................................ 48 5.9.4 Ramp Alarm [813] ......................................... 58
5.5.5 AnIn 1 Gain [414] .......................................... 48 5.9.5 Alarm start delay [814].................................. 58
5.5.6 AnIn2 Function [415]..................................... 48 5.9.6 Alarm response delay [815] ........................... 59
5.5.7 AnIn 2 Set-up [416] ....................................... 48 5.9.7 Auto set function[816] .................................. 59
5.5.8 AnIn 2 Offset [417]........................................ 49 5.9.8 Max Alarm level (Overload) [817]................... 59
5.5.9 AnIn 2 Gain [418] .......................................... 49 5.9.9 Max Pre-alarm level (Overload) [818] ............. 59
5.5.10 Digital Inputs [420] ....................................... 49 5.9.10 Min Alarm level (Underload) [819].................. 59
5.5.11 DigIn 1 [421]................................................. 49 5.9.11 Min Pre-alarm level (Underload) [81A] ............ 59
5.5.12 DigIn 2 [422]................................................. 50 5.9.12 Comparators [820] ........................................ 61
5.5.13 DigIn 3 [423]................................................. 50 5.9.13 Analogue Comparator 1 value [821] ............... 61
5.5.14 DigIn 4 [424]................................................. 50 5.9.14 Analogue Comparator 1 constant [822].......... 61
5.5.15 DigIn 5 [425]................................................. 50 5.9.15 Analogue Comparator 2 value [823] ............... 61
5.5.16 DigIn 6 [426]................................................. 50 5.9.16 Analogue Comparator 2 constant [824].......... 61

4
5.9.17 Digital Comparator 1 [825] ............................ 62 L I ST O F T AB L ES
5.9.18 Digital Comparator 2 [826] ............................ 62 Table 1 Standards................................................... 9
5.9.19 Logic Output Y [830] ..................................... 62 Table 2 Mounting and cooling ............................... 11
5.9.20 Y Comp 1 [831] ............................................. 63 Table 3 Flow rates cooling fans ............................. 11
5.9.21 Y Operator 1 [832] ........................................ 63 Table 4 Mains and motor connection ..................... 11
5.9.22 Y Comp 2 [833] ............................................. 63 Table 5 Stripping lengths for mains cables............. 14
5.9.23 Y Operator 2 [834] ........................................ 63 Table 6 Stripping lengths for motor cables............. 14
5.9.24 Y Comp 3 [835] ............................................. 63 Table 9 Definitions................................................ 19
5.9.25 Logic function Z [840] ................................... 63 Table 10 LED indication .......................................... 21
5.9.26 Z Comp 1 [841]............................................. 64 Table 11 Control keys ............................................. 21
5.9.27 Z Operator 1 [842] ........................................ 64 Table 12 Function keys........................................... 21
5.9.28 Z Comp 2 [843]............................................. 64 Table 13 Parameter Set .......................................... 26
5.9.29 Z Operator 2 [844] ........................................ 64 Table 14 Parameter Set functions ........................... 27
5.9.30 Z Comp 3 [845]............................................. 64 Table 15 Resolutions of settings ............................. 28
5.10 View system data [900] ................................. 64 Table 16 PTC card .................................................. 35
5.10.1 Type [910] .................................................... 64 Table 17 Macro Loc/Rem Ana ................................ 35
5.10.2 Software [920] .............................................. 64 Table 18 Macro Loc/Rem Comm............................. 36
6. FAULT INDICATION, DIAGNOSES Table 19 Macro PID ................................................ 36
AND MAINTENANCE ........... 65 Table 20 Macro Preset Frequency ........................... 37
Table 21 Macro MotPot .......................................... 37
6.1 Trips, warnings and limits............................... 65
Table 22 Preset ...................................................... 41
6.2 Trip conditions, causes and remedy ................ 66
Table 23 Frequency priority ..................................... 43
6.2.1 Technically qualified personnel ....................... 66
Table 24 Set/view reference value .......................... 54
6.2.2 Opening the frequency inverter ....................... 66
Table 25 FI status .................................................. 55
6.2.3 Precautions to be taken with a connected
motor ............................................................ 66 Table 26 Truth table for the logical operators .......... 63
6.2.4 Autoreset Trip................................................ 66 Table 27 Trips, warnings and limits. ........................ 65
6.3 Maintenance ................................................. 68 Table 28 Trip condition ........................................... 67
Table 29 Options .................................................... 69
7. OPTIONS ........................ 69 Table 30 Brake resistor 400V type .......................... 70
7.1 Protection class IP23 and IP54 ...................... 69 Table 31 Brake resistors 500V types....................... 71
7.2 External Control Panel (ECP).......................... 70 Table 32 Brake resistors 690V types....................... 71
7.3 Handheld Control Panel (HCP) ........................ 70 Table 33 General electrical specifications ............... 72
7.4 Brake chopper ............................................... 70 Table 34 Electrical specifications related to type
7.5 Pump Control................................................. 71 400V/500V.............................................. 73
7.6 Relay Card..................................................... 71 Table 35 Electrical specifications related to type
690V........................................................ 73
7.7 Output coils................................................... 71
Table 36 Ambient temperature and derating 400-500V
7.8 Overvoltage clamp ......................................... 71 types........................................................ 74
7.9 Serial communication, fieldbus ....................... 71 Table 37 Ambient temperature and derating 690V type.
74
8. TECHNICAL DATA .............. 72 Table 38 Mechanical specifications......................... 75
8.1 General electrical specifications..................... 72 Table 39 Environmental conditions .......................... 75
8.2 Electrical specifications related to type ......... 73 Table 40 Fuses, cable cross-sections and glands
8.3 Derating at higher temperature....................... 74 400/500V types....................................... 76
8.4 Mechanical specifications .............................. 75 Table 41 Fuses, cable cross-sections and glands
690V type ................................................ 76
8.5 Environmental conditions ............................... 75
8.6 Fuses, cable cross-sections and glands .......... 76

9. SETUP MENU LIST ............ 79

10. PARAMETER SET LIST ........ 81

REPRESENTATION ............. 86

5
LIS T O F DR AW ING S Fig. 63 AnOut 4-20mA. ............................................ 51
Fig. 1 Type number .................................................. 8 Fig. 64 AnOut Gain setting. ...................................... 52
Fig. 2 Minimum control wiring. ............................... 10 Fig. 65 Drive status. ................................................ 54
Fig. 3 Frequency inverter mounting size X1 to X5.... 11 Fig. 66 Digital input status example. ........................ 55
Fig. 4 Mains and motor connections. ...................... 11 Fig. 67 Analogue input status .................................. 55
Fig. 5 Frequency inverter in a cabinet on a mounting Fig. 68 Trip 3........................................................... 57
plate. ........................................................... 12 Fig. 69 Alarm functions ............................................ 60
Fig. 6 Frequency inverter as stand alone. ................ 12 Fig. 70 Analogue Comparator ................................... 61
Fig. 7 Big size inverter in cabinet............................ 13 Fig. 71 Digital comparator........................................ 62
Fig. 8 Stripping lengths for cables - FDU. ................ 14 Fig. 72 Example Type............................................... 64
Fig. 9 Control board layout ..................................... 15 Fig. 73 Example software version ............................. 64
Fig. 10 Electro Magnetic (EM) screening of control Fig. 74 Autoreset trip............................................... 66
signal cables................................................ 17 Fig. 75 ECP ............................................................. 70
Fig. 11 Connection example. .................................... 18 Fig. 76 HCP ............................................................. 70
Fig. 12 Location of connectors and jumpers. ............. 18 Fig. 77 Connection of a serial link. ........................... 71
Fig. 13 Control Panel. .............................................. 20 Fig. 78 FDU size X1 ................................................. 77
Fig. 14 The Display .................................................. 20 Fig. 79 FDU size X2 ................................................. 77
Fig. 15 Example upper level menu (Main Menu) ........ 20 Fig. 80 FDU size X3 ................................................. 77
Fig. 16 Example mid level menu (Submenu tens) ...... 20 Fig. 81 FDU size X4 ................................................. 78
Fig. 17 Example lower level menu (Submenu units) ... 20 Fig. 82 FDU size X5 ................................................. 78
Fig. 18 LED indications ............................................ 21 Fig. 83 FDU size X10, Example in cabinet................. 78
Fig. 19 Toggle memory............................................. 21 Fig. 84 FDU size X15, Example in cabinet................. 78
Fig. 20 Menu structure. ........................................... 22
Fig. 21 Programming example .................................. 23
Fig. 22 Default setting Run/Reset commands........... 24
Fig. 23 Functionality of the Stop and Enable input..... 24
Fig. 24 Wiring example Run/Stop/Enable/Reset
inputs. ......................................................... 25
Fig. 25 Input and output status for level control. ....... 25
Fig. 26 Input and output status for edge control........ 25
Fig. 27 Selecting the Parameter Sets. ...................... 26
Fig. 28 Copy: - Complete Set-up................................ 27
Fig. 29 Load: - Complete Set-up
- All Parameter Sets
- Active Parameter Set.................................. 27
Fig. 30 Display functions. ......................................... 28
Fig. 31 V/Hz curves ................................................. 29
Fig. 32 Reference Control = Rem/DigIn 2. ................ 29
Fig. 33 Reference Control =Comm/DigIn 2. .............. 30
Fig. 34 Run/stp Control = Rem/DigIn 2.................... 30
Fig. 35 Run/Stp Control =Comm/DigIn 2.................. 30
Fig. 36 IxR Comp at Linear V/Hz curve ..................... 31
Fig. 37 IxR Comp at Square V/Hz curve.................... 31
Fig. 38 Connection of the motor thermistor (PTC). .... 35
Fig. 39 Local / Remote Ana macro ........................... 36
Fig. 40 Local/Remote Comm macro ......................... 36
Fig. 41 PID Macro.................................................... 36
Fig. 42 Preset Frequency ......................................... 37
Fig. 43 MotPot macro .............................................. 37
Fig. 44 Acceleration time and maximum frequency.... 38
Fig. 45 Acceleration and deceleration times. ............ 38
Fig. 46 S-curve acceleration ramp............................. 39
Fig. 47 S-curve deceleration ramp............................. 39
Fig. 48 Min Frq Mode = Scale................................... 40
Fig. 49 Min Frq Mode = Limit. .................................. 40
Fig. 50 Min Frq Mode = Stop. ................................... 41
Fig. 51 Skip Frequency............................................. 42
Fig. 52 Jog command. .............................................. 42
Fig. 53 Flux Optimizing............................................. 43
Fig. 54 Closed loop PID control. ............................... 44
Fig. 55 Low Voltage Override.................................... 45
Fig. 56 I2t function .................................................. 46
Fig. 57 Normal full-scale configuration. ..................... 47
Fig. 58 2-10V/4-20mA (Live Zero)............................ 47
Fig. 59 Function of the AnIn Offset setting................ 48
Fig. 60 Function of the AnIn Gain setting. ................. 48
Fig. 61 Inverted reference ........................................ 48
Fig. 62 MotPot function. .......................................... 49

6
1. GENERAL INFORMATION

1.1 Introduction 1.2 Description

The frequency inverter is intended for controlling This instruction manual describes the installation and
pump and fan loads with quadratic characteristics and use of the frequency inverters with the following type
many other applications which require low dynamic codes:
performance. The inverter is equipped with a sophisti- FDU40-003 to FDU40-1k1
cated vector modulator which uses a modern DSP FDU50-018 to FDU50-1k1
(Digital Signals Processor). The modulation principle is FDU69-120 to FDU69-810
based on the so-called V/Hz method. Various features
and option cards make the inverter flexible to operate 1.2.1 Users
in many different applications. This instruction manual is intended for:
- installation engineers
Read this instruction manual carefully before - maintenance engineers
starting installation, connection or working with - operators
the frequency inverter. - designers
- service engineers
The following indications can appear in this man-
ual. Always read these first before continuing: 1.2.2 Motors
The frequency inverter is suitable for use with standard
3-phase asynchronous motors. In certain conditions it
NOTE! Additional information as an aid to is possible that other types of motors may be used.
avoiding problems. Contact your supplier for details.

1.2.3 Standards
CAUTION Failure to follow these
For the applicable standards, see § 1.6, page 9.
! instructions can result in
malfunction or damage to CAUTION! In order to comply fully with the
the frequency inverter. ! standards stated in the Manufacturer’s
Declaration, the installation instructions detailed
in this instruction manual must be strictly
followed.
WARNING Failure to follow these
instructions can result in serious
injury to the user in addition
to serious damage to the
frequency inverter.

DANGER The life of the user is in danger.

GENERAL INFORMATION 7
1.3 Use of the instruction manual 1.5 Type number
Within this instruction manual the word “inverter” is Fig. 1 gives an example of the type code numbering
used to indicate the complete frequency inverter as a used on all inverters.
single unit.
Check that the software version number on the first
page of this manual complies with the software version Example:
in the frequency inverter. See § 5.10.2, page 64. FDU 40 -146 20 C E B
• Chapter 2. page 10 explains how to get started eas-
ily. It explaines what is absolutely necessary to do
before the inverter can be started.
• Chapter 3. page 11 describes the installation of the Brake chopper
inverter with regard to the EMC Directives. Used "B"= Brake chopper fitted
together with the Setup Menu List and the Quick EMC kit
"E"= EMC kit fitted
Setup Card this chapter makes setting up of the fre-
quency inverter quick and easy. Control Panel
• Chapter 4. page 20 explains the operation of the "C"= Control Panel Fitted
frequency inverter. Ingress protection
• Chapter 5. page 28 is the main “data base” for all "20"=IP20
the functions. They appear in this chapter in the "23"=IP23
"54"=IP54
same order as they appear in the Setup Menu.
With help of the Index and the Contents it is easy to Rated current (A)
track individual functions and to find out how to use continous
and set them. Supply voltage
• Chapter 6. page 65 gives information about trou- "40" = 380-415V
bleshooting, fault finding and diagnoses. "50" = 440-525V
"69" = 550-690V
• Chapter 7. page 69 gives information about the use
of optional cards and functions. For some options, Inverter FDU
(06-F91)
reference is made to the separate instruction manual
for that option. Fig. 1 Type number
• Chapter 8. page 72 lists all technical data concer-
ning the complete power range.
• Chapter 9. page 79 and chapter 10. page 81 are lists
to fill in the customer settings for all parameters.
The Quick Setup Card can be put in a cabinet door, so
that it is always easy to access in case of emergency.

1.4 Delivery and unpacking

Check for any visible signs of damage. Inform your
supplier immediately of any damage found. Do not
install the inverter if damage is found.
The inverters are delivered with a template for posi-
tioning the fixing holes on a flat surface. Check that all
items are present and that the type number is correct.
See § 1.5.
If the inverter is temporarily stored before being
connected, see § 8.5, page 75. If the inverter is moved
from a cold storage room to the room where it is to be
installed, condensation can form on it. Allow the
inverter to become fully acclimatised and wait until any
visible condensation has evaporated before connecting
the mains voltage.

8 GENERAL INFORMATION
1.6 Standards
The inverters described in this instruction manual
comply with the standards as listed in Table 1: Machine
Directive, EMC Directive and the Low Voltage Direc-
tive. See the declarations of conformity and manufac-
turers certificate. Contact your supplier for more
information.

1.6.1 Product standard for EMC

The product standard EN 61800-3 defines the
First Environment as environment that includes
domestic premises. It also includes establishments
directly connected without intermediate transformers
to a low voltage power supply network that supplies
buildings used for domestic purposes.
Second Environment includes all other establisments.
The FDU frequency inverter complies with the prod-
uct standard EN 61800-3 including amendment A11.
The standard FDU frequency inverter is designed to
meet the requirements for the Second Environment
WARNING! This is a product of the restricted
sales distribution class according to EN
61800-3. In a domestic environment this
product may cuase radio interference in
which case the user may be requierd to take
adequate measures.

Table 1 Standards

Standard Description

Safety of machinery - Electrical equipment of machines

Part 1: General requirements.
EN60204-1
Machine Directive: Manufacturer’s certificate
acc. to Appendix IIB
Adjustable frequency electrical power drive systems
EN61800-3 Part 3: EMC product standard including specific test
A11 2nd methods.
Environment EMC Directive: Declaration of Conformity and
CE-marking
Electronic equipment for use in power installations.
EN50178 Low Voltage Directive: Declaration of Conformity and
CE-marking

1.7 Dismantling and scrapping

The enclosures of the inverters are made of recyclable
material as aluminium, iron and plastic. The inverter
contains a number of components demanding special
treatment, for example electrolytic capacitors. The cir-
cuit boards contain small amounts of tin and lead. Any
local or national regulations in force for disposal and
recycling of these materials must be complied with.

GENERAL INFORMATION 9
2. HOW TO GET STARTED

This chapter describes in the shortest way the mini- 2.3 Minimum wiring for starting
mum efforts needed to get the motor shaft turning. It is Fig. 2 shows the minimum control wiring needed to
based on the default settings for I/O, etc. For other get started. The input AnIn1 is used with a 2 kW
I/O settings, controller functions, etc., please refer to potentiometer. A Run command can be given on
chapter 5. page 28. inputs (DigIn1) to start the inverter. The potentiome-
ter will work as a Frequency Reference (default).
2.1 Making the first start
• Check that the mains and motor wiring are correct Controlboard
according to chapter 3. page 11.
X1
• The motor data (taken from the motor name plate) 1 +10VDC
should be entered in menu 220, see § 5.3.9, page 2 AnIn 1 X1
31. 3 AnIn 2 AnOut 1 13
• To run the motor, there must be a reference value 7 Common 12
and a start command present. See also Fig. 2. 8 DigIn 1 (Run)
9 DigIn 2
• The default for a frequency reference value is input Relais 1 X2
10 DigIn 3 31
AnIn1 on terminal 2, 0-10VDC. Connect a poten- DigIn 4 (Reset)
16 32
tiometer or a 0-10V variable signal between inputs 11 +24VDC 33
2 and 7 (a +10V reference for the potentiometer is
available on terminal 1).
• The reference value coming into the inverter can be
viewed in window 500, see § 5.6, page 54.
• The run command (RunR) is given by making (06-F109_1)

input terminal 8 high, i.e. a closed contact between Fig. 2 Minimum control wiring.
terminals 8 and 11.
• Set the reference value to a low value (about 10% of
nominal frequency) and start the motor as indicated
above. The motor will now run, the reference value
can be changed up and down, and the operational
data can be viewed in menu 600, see § 5.7, page 54.
• This operation will indicate that the main connec-
tions are OK that the motor runs the load. The
next step will be to adjust other settings to optimize
the system for the application, please refer to chap-
ter 5. page 28.

2.2 Control via the Control Panel

The test run can also be performed via the Control
Panel. The procedure differs from that described in
§ 2.1 as follows:
• Set the Reference control in window [212] (see
§ 5.3.3, page 29) and the Run/Stop control in win-
dow [213] (§ 5.3.4, page 30) to “Keyboard”.
• The reference value is entered directly in window
[500] see § 5.6, page 54.
• The drive can be started by pressing one of the Run
keys (RunL and RunR available) on the Control
Panel.

10 HOW TO GET STARTED

3. INSTALLATION AND CONNECTION

WARNING! Always switch off the mains vol- 3.2 Flow rates cooling fans
tage before opening the inverter and wait at
least 5 minutes to allow the DC-link If the frequency inverter is installed in a cabinet,
capacitors to discharge. account must be taken of the rate of airflow supplied by
the cooling fans.
Although the connections for the control signals and
the jumpers are isolated from the main voltage, always Table 3 Flow rates cooling fans
take adequate precautions before opening the fre- Size: Flow rate [m3/hour]
quency inverter.
X1 40
NOTE! The size X10 to X15 (cabinets) inverters are mainly
built to customer specification, detailed connection infor- X2 165
mation comes with the enclosed project documentation of
X3 510
these inverters.
X4 800
3.1 Mounting and cooling X5 975
The inverter must be mounted vertically against a flat
surface. Use the template to mark out the position of
the fixing holes. 3.3 Mains and motor connections
(X1,X2,X3)
Fig. 4 shows the positions of the mains connectors
(X1) and the motor connectors (X2). The size X1 to
X4 can be opened with the supplied key. The front
panel is hinged on one side. The sizes X5 to X15 can
be opened by removing the front plate completely.

OPTION
OPTIE

L1 L2 L3 PE DC R U V W
+

Fig. 4 Mains and motor connections.

Fig. 3 Frequency inverter mounting size X1 to X5
WARNING! In order to work safe the mains
Fig. 3 show the minimum free space required around earth must be connected to PE and the motor
earth to .
the inverter of the sizes X1 to X5 in order to guarantee
adequate cooling. Because the fans blow the air from
the bottom to the top it is advisable not to position an
air inlet immediately above an air outlet. Table 4 Mains and motor connection
The following minimum separation between two
frequency inverters, an inverter and a non-dissipating L1,L2,L3 Mains supply, 3 -phase
X1:
wall must be maintained: PE Safety earth
Motor earth
Table 2 Mounting and cooling X2:
U, V, W Motor output, 3-phase
FDU-FDU FDU-wall
Brake resistor, DC-link
a 200 mm 100 mm X3: (DC-),DC+,R
connections (optional)
b 200 mm 100 mm
c 30 mm 30 mm NOTE! The Brake and DC-link Terminals are only fitted if the
d 30 mm 30 mm Brake Chopper Option is built-in.

WARNING! The Brake Resistor must be

FDU: size X1 to X5 connected between terminals DC+ and R.
Fig. 73, page 64 - Fig. 84, page 78 give the size and
fixing sizes of the inverters. For the other sizes up to
size 5 the enclosed template can be used to easily deter-
mine the position of the fixing holes.

INSTALLATION AND CONNECTION 11

3.4 Mains and motor connections
in accordance with EMC
directives
CAUTION! In order to comply with the EMC Frequency inverter

! directive, it is absolutely necessary to follow the

installation instructions as described in this
RFI-Filter

manual. For further detailed information about Mains

EMC directives and frequency inverters please
refer to the installation instructions “EMC
directive and frequency inverters”. Please contact
your supplier. Metal cable glands

To comply to the EMC emission standards the fre- Screened cables

quency inverter has been provided with an RFI mains
filter. The motor cables must also be screened and con- Metal housing
nected on both sides to the housing of the motor and
the housing of the frequency inverter. In this way a so-
called “Faraday cage” is created around the inverter, Brake Output
resistor coils
motor cables and motor. The RFI currents are now fed (option) (option)
back to their source (the IGBTs) so the system stays
within the emission levels. Metal connector housing
If the motor cables are to be interrupted by main-
tenance switches, output coils etc., it is necessary that
the screening is continued by using metal housing,
Motor
metal mounting plates etc. as shown in the Fig. 5 and Metal cable gland

Fig. 6. Mains

Frequency inverter built into cabinet

Frequency inverter
RFI-Filter
(option)
Mains Motor Fig. 6 Frequency inverter as stand alone.

Fig. 6 shows an example when there is no metal

Metal coupling nuts mounting plate used (e.g.: if IP54 inverters are used). It
is important to keep the “circuit” closed, by using
Litze Output coil (option) metal housing and cable glands.
Screened cables

Unpainted mounting
plate

Metal connector housing

Mains Metal coupling nut

(L1,L2,L3,PE) Motor

Brake resistor
(option)

Fig. 5 Frequency inverter in a cabinet on a mounting plate.

Fig. 5 shows an example of how to connect a fre-

quency inverter on a mounting plate. The litze con-
nection is only necessary if the mounting plate is
painted. All the inverters have an unpainted back side
and are therefore suitable for mounting on an
unpainted mounting plate.

12 INSTALLATION AND CONNECTION

Pay special attention to the following points: • If paint must be removed, steps must be taken to
• The screened cable must have a plaited copper prevent subsequent corrosion. Repaint after making
screen. Metal screening as used for mechanical pro- connections!
tection is thus not suitable, as the transfer imped- • The fastening of the whole frequency inverter
ance is too high in most applications. housing must be electrically connected with the
• Although it is possible to comply to the emission mounting plate over an area as large as possible. For
standard using plaited metal screening for cable this purpose the removal of paint is necessary. An
lengths under 5 meter, we strongly advise to use alternative method is to connect the frequency
plaited copper screening, or cables which are deve- inverter housing to the mounting plate with an
loped especially for use with frequency inverters. length of litze wire as short as possible.
• All cable screening must be properly connected • Try to avoid interruptions in the screening wher-
(360°) at both ends to the metal casing. When ever possible.
painted mounting plates are used, do not be afraid • The power supply cable doesn’t need to be
to scrape away the paint to obtain as large contact screened.
surface as possible at all mounting points for items The inverters of the size X5 (IP23/IP54), X10 and up
such as saddles and the bare cable screening. Rely- are mounted in a standard Rittal cabinet. The internal
ing just on the connection made by the screw wiring complies with the EMC standard. Fig. 7 shows
thread is not sufficient. an example of a large size inverter built in a cabinet.

Unpainted mounting plate

Output coil (option)

Screened cables

Metal cable gland Metal connector housing

Motor

Fig. 7 Big size inverter in cabinet.

INSTALLATION AND CONNECTION 13

3.5 Stripping lengths for cables 3.6 Control board
Fig. 8 indicates the recommended stripping lengths for Fig. 9 shows the layout of the control board where the
motor and power supply cables. most important parts for the user are located. Although
the control board is galvanically isolated from the
Table 5 Stripping lengths for mains cables mains, for safety reasons do not make changes while
the mains supply is on!
Size a (mm) b (mm)
WARNING! If the frequency inverter must be
X1 60 8
opened, for example, to make connections or
X2 130 11 change the positions of the jumpers, always
switch off the mains voltage and wait at
X3 160 16 least 5 minutes to allow the buffer capa-
citors to discharge. Although the
X4 excl.-175 170 24
connections for the control signals and the
X4 -175 170 33 jumpers are isolated from the main voltage.
Always take adequate precautions before
X5 _ 40 opening the frequency inverter.

Standard control board

- Jumpers S1 to S6: These are used to set the
Table 6 Stripping lengths for motor cables
analogue inputs and outputs to
Size a (mm) b (mm) c (mm) voltage or current.
- X1 connector: Incoming and outgoing
X1 60 8 31 analogue and digital control
signals
X2 130 11 34
- X2 connector: Relay output
X3 160 16 41 - X3 connector Relay output
- X4 connector: Communication connector.
X4 excl.-175 170 24 46
Only used if communication
X4 -175 170 33 46 options like RS485, fieldbus
etc. are built in.
X5 _ 40 _
- X5, X5a connector: Option connector, only used
if options are built in.
- X8 connector: Control Panel connection.

Fig. 8 Stripping lengths for cables - FDU.

14 INSTALLATION AND CONNECTION

 X4 X5

X5a

X8

S1 S2 S3 S4 S5 S6

X1
12 22

X2 X3
1 11 31 32 33 41 42 43

(06-F130_2)

Fig. 9 Control board layout

INSTALLATION AND CONNECTION 15

3.7 Control signals connections, NOTE! The function of the inputs and outputs described in
Table 7 are the default settings. Please refer to chapter 5.
default settings page 28 for the other functions of each in and output.
The connections for the control signals are accessible
after opening the front panel. See Fig. 77-Fig. 83. NOTE! The maximum total combined current for outputs
The Standard control signal connections are suitable for X1:10, X1:20 and X1:21 is 100mA.
stranded flexible wire up to 1.5 mm 2 and for solid wire
up to 2.5 mm2.
Table 7 Control signals connections, default settings

X1 Name: Function (Default): Signal: Type:

1 +10V +10VDC Supply voltage +10VDC, max 10mA output
Frequency reference,
2 AnIn 1 0 -10VDC or 0/4 - 20mA analogue input
positive signal
Off
3 AnIn 2 0 -10VDC or 0/4 - 20mA analogue input
positive signal
4 PTC + According to DIN44081/
PTC motor thermistor input analogue input
5 PTC - 44082

6 -10V -10VDC Supply voltage -10VDC, max 10mA output

7 Common Signal ground 0V output
Run; rotation according to win-
8 DigIn 1 0-8/24VDC digital input
dow [324] (default: right)
9 DigIn 2 Off 0-8/24VDC digital input
10 DigIn 3 Off 0-8/24VDC digital input
11 +24V +24VDC Supply voltage +24VDC, 100 mA, see note output
12 Common Signal ground 0V output
13 AnOut 1 0 - 200% fMOT 0 ±10VDC or 0/4 - +20mA analogue output
14 AnOut 2 0 - 200% IMOT 0 ±10VDC or 0/4 - +20mA analogue output
15 Common Signal ground 0V output
16 DigIn 4 RESET 0-8/24VDC digital input
17 DigIn 5 Off 0-8/24VDC digital input
18 DigIn 6 Off 0-8/24VDC digital input
19 DigIn 7 Off 0-8/24VDC digital input
20 DigOut 1 Run, active if motor runs 24VDC, 100mA, see note digital output
21 DigOut 2 NOTRIP, no Trip active 24VDC, 100mA, see note digital output
22 DigIn 8 Off 0-8/24VDC digital input
X2
31 N/C 1
Relay 1 output
potential free change over
32 COM 1 Ready, active when the relay output
2A/250VAC/AC1
inverter is ready to start
33 N/O 1
X3
41 N/C 2
Relay 2 Output
potential free change over
42 COM 2 Trip, active when the relay output
2A/250VAC/AC1
inverter is in a TRIP condition
43 N/O 2

16 INSTALLATION AND CONNECTION

3.8 Control signal connections in
accordance with EMC-
directives
Pressure
sensor
CAUTION! In order to comply with the EMC (example)

! directive (see § 1.6, page 9) it is absolutely

necessary that the installation instructions, as
Control board

described in this manual, are followed correctly.

For further detailed information about EMC
Directives and frequency inverters please refer to
the installation instructions “EMC Directive and
frequency inverters”. Please contact your supplier.

The screening of control signal cables is necessary to

comply with the immunity levels given in the EMC
Directive.

3.8.1 Types of control signals

Always make a distinction between the different types
of signals. Because the different types of signals can
adversely affect each other, use a separate cable for each External control
type. This is often more practical because, for example, (e.g. in metal housing)

the cable from a pressure sensor may be connected

directly to the frequency inverter.

We can distinguish the following types of control sig-

nals:
• Analogue: Voltage or current signals, (0-10V, Control consol
0/4-20mA) which change slowly or only occasion-
ally in value. In general, these are control or mea-
surement signals.
• Digital: Voltage or current signals (0-10V, 0-24V,
0/4-20mA) which can have only two values (high
or low) and only occasionally change in value. Fig. 10 Electro Magnetic (EM) screening of control signal cables.
• Data: Usually voltage signals (0-5V, 0-10V) which
change rapidly and at a high frequency, generally In practice it is not always possible to screen control
data signals such as RS232, RS485, Profibus, etc. signal cables in a consistent manner.
• Relay: Relay contacts (0-250VAC) can switch If long control cables are used, the wavelength (¼l)
highly inductive loads (auxiliary relay, lamp, valve, of the noise signal can be shorter than the cable length.
brake, etc.). If the screening is connected at one end only, the noise
frequency can be coupled to the signal wires.
Example: For all signal cables as mentioned in § 3.8.1 the best
The relay output from a frequency inverter which results are obtained if the screening is connected to
controls an auxiliary relay can, at the moment of both ends. See Fig. 10.
switching, form a source of interference (emission)
for a measurement signal from, for example, a pres- NOTE! Each installation must be examined carefully before
sure sensor. applying the proper EMC measurements.

3.8.2 Single-ended or double-ended 3.8.3 Current control (0-20mA)

connection? A current signal like 0-20mA is less sensitive to distur-
In principle, the same measures as applied to power bances than a 0-10V signal, because it has a low imped-
supply cables must be applied to all control signal ance (250W) compared with a voltage signal (20kW). It
cables, in accordance with EMC-Directives, see § 3.4, is therefore strongly advised to use current controlled
page 12. signals if the cables are longer than a few meters.

INSTALLATION AND CONNECTION 17

3.8.4 Twisted cables 3.11 Inputs/outputs configuration
Analogue and digital signals are less sensitive to inter-
ference if the cables carrying them are “twisted”. This
with the jumpers
is certainly to be recommended if no screening can be The jumpers S1 to S4 are used to set the input and
used as described in § 3.8.2, page 17. By twisting the output configuration for the 2 analogue inputs AnIn1
wires the exposed areas are minimised. This means that and AnIn2 and the 2 analogue outputs AnOut1 and
in the current circuit for any possible High Frequency AnOut2 as described in Table 7. See Fig. 12 for loca-
(HF) interference fields, no voltage can be induced. For tion of the Jumpers (S5 and S6 for future use).
a PLC it is therefore important that the return wire
Table 8 Jumper settings
remains in proximity to the signal wire. It is important
that the pair of wires is fully twisted over 360°. Input/Output Type Jumper
S1
0-10V (default)
3.9 Connection example AnOut1
Fig. 11 gives an overall view of a connection example S1
0-20mA
of the inverter.
S2
0 -10V(default)
AnOut2
S2
FDU 0-20mA
L1 U S3
L2 RFI V MOTOR 0 -10V (default)
Filter PTC
L3 W +
AnIn1
PE
S3
0-20mA
Brake- DC+ BRAKE RESISTOR
chopper
X1 option R S4
1 +10VDC X1 0 -10V (default)
0-10VDC 2 AnIn1 PTC 4
0(4)-20mA AnIn2
3 AnIn2 PTC 5 S4
6 -10VDC Common 12 0-20mA
7 Common AnOut1 13
8 DigIn 1:Run AnOut2 21
14 S5
9 DigIn 2 DigOut1 20 PTC (default)
10 DigIn 3 DigOut2 21
11 +24VDC
Relais 1 X2
15 Common
31 S5
16 DigIn 4:Reset
32 PTC 1 No function
17 DigIn 5 33
18 DigIn 6
19 DigIn 7 Relais 2 X3
41
S5
22 DigIn 8
42
No function
43
S6
2x 16 char
PTC (default)

S6
PREV NEXT ESC
PTC 2 No function
PC/FBO Options
ENTER

S6
No function
Fieldbus
Option Option card
or PC

06-F27_2

Fig. 11 Connection example.

3.10 Connection options

S6
The option cards are connected by the optional con- S5
S4
nectors X4, X5 or X5a and mounted above or beside S3
S2
the control board depending on the version and size of S1

the inverter. For the inputs and outputs of the option

cards the same measures with regard to the EMC direc-
tives must be taken as mentioned in § 3.8, page 17.
See also chapter 7. page 69.
(06-F31_2)

Fig. 12 Location of connectors and jumpers.

18 INSTALLATION AND CONNECTION

3.12 Long motor cables 3.16 Stop categories and
If the connection to the motor is longer than 100 m emergency stop
(40 m for size 1), it is possible that capacitive current The following information is important if emergency
peaks will cause the inverter over-current trip to oper- circuits are used or needed in the installation where a
ate. Using output coils can prevent this. Contact the frequency inverter is used. EN 60204-1 defines 3 stop
supplier for appropriate coils. categories:
• Category 0: Uncontrolled STOP:
3.13 Switching in motor cables Stopping by switching off the supply voltage. A
Switching in the motor connections is not advisable. In mechanical stop must be activated. This STOP may
the case that it cannot be avoided (e.g. emergency or not be realised with the help of a frequency inverter
maintenance switches) only switch if the current is or its inputs or output signals.
zero. If this is not done, the inverter can trip as a result • Category 1: Controlled STOP:
of current peaks. Stopping until the motor has come to rest, after
which the power supply is switched off. This STOP
may not be realised with the help of a frequency
3.14 Motors in parallel inverter or its input or output signals.
Paralleling motors is possible as long as the total current • Category 2: Controlled STOP:
does not exceed the nominal value of the inverter. The Stopping while the supply voltage is still present.
following has to be taken into account with regard to This STOP can be implemented with every STOP
command of the frequency inverter.
the values of motor data (see also § 5.3.9, page 31)
Window 211 Motor Power: must be added. WARNING! EN 60204-1 specifies that every
Window 222 Motor Voltage: must be equal. machine must be provided with a category 0
Window 223 Motor Frequency: must be equal. stop. If the application prevents this from
Window 224 Motor Current: must be added. being implemented, this must be explicitly
stated. In addition, every machine must be
Window 225 Motor Speed: must be averaged.
provided with an Emergency Stop function. This emergency
Window 226 Motor Cos PHI: must be averaged. stop must ensure that the voltage at the machine
contacts, which could be dangerous, is removed as quickly
as possible, without resulting in any other dangers. In such
3.15 Use of a thermal overload and an Emergency Stop situation, a category 0 or 1 stop may
thermistors be used. The choice will be decided on the basis of the
Standard motors are normally fitted with an internal possible risks to the machine.
fan. The cooling capacity of this built in fan is depend-
ent on the frequency of the motor. At low frequency, 3.17 Definitions
the cooling capacity will be insufficient for nominal
In this manual the following definitions for current,
loads. Please contact the motor supplier for the cooling
torque and frequency are used.
characteristics of the motor at lower frequency.
Table 9 Definitions
WARNING! Depending on the cooling
characteristics of the motor, the application,
Name Description Quantity
the speed and the load it may be necessary
to use forced cooling on the motor. IIN Nominal input current of inverter A, RMS

Motor thermistors offer better thermal protection for INOM Nominal output current of inverter A, RMS
the motor. Depending on the type of motor thermistor IMOT Nominal motor current A, RMS
fitted the PTC input (see § 5.3.30, page 35) may be
used. The motor thermistor gives a thermal protection PNOM Nominal power of inverter kW
independent of the speed of the motor, thus of the PMOT Motor power kW
speed of the motor fan. See the functions, I2t type
[354] § 5.4.40, page 45 and I2t current [355] § 5.4.41, TNOM Nominal torque of motor Nm
page 46. TMOT Motor torque Nm
fOUT Output frequency of inverter Hz
fMOT Nominal frequency of motor Hz
nMOT Nominal speed of motor rpm
ICL 120% INOM, 60s A, RMS
ITRIP Peak motor current 280% INOM A
Speed Actual motor speed rpm
Torque Actual motor torque Nm

INSTALLATION AND CONNECTION 19

4. OPERATION OF THE FREQUENCY INVERTER

When the mains voltage is applied, all settings will be

loaded from a non-volatile memory (E2PROM). After A B
charging of the DC-link capacitors and the initialisa-
tion of the inverter, the LCD-display will show the
322 Max Freq
Start Window [100]. (See also § 5.2, page 28).
Depending on the size of the inverter this will take a Stp A: 50 Hz
few seconds.
C D
The default Start Window will appear as follows:
Fig. 14 The Display
100 0Hz
Stp 0.0A Area A: Shows the actual window number
3 positions).
Area B: Shows the heading of the active window.
4.1 Operating the control panel Area C: Shows the status of the inverter (3 positions).
Fig. 13 shows the Control Panel (CP). The Control
Panel displays the status of the inverter and is used to The following status indications are possible:
program all the settings. It is also possible to control the Acc : Acceleration
motor directly from the Control Panel. Dec: : Deceleration
I2t: : Active I2t protection (see § 5.2)
NOTE! The inverter can run without the CP connected. Run : Motor runs
However the programming must be such, that all control Trp : Tripped
signals are programmed for external use. Stp : Motor is stopped
VL : Voltage limit
The inverter can be ordered without the CP. Instead of FL : Frequency limit
the CP there will be a 3 LED indication on the Blank CL : Current limit
Control Panel. See also § 4.1.2, page 21 and § 7.2, page TL : Torque limit
70. OT : Overtemperature warning
OVG : Overvoltage G warning (Generator)
OVD : Overvoltage D warning (Deceleration)
OVL : Overvoltage L warning (Line)
LV : Low Voltage warning

LCD Display Area D: Shows the setting or selection in the active

window. This area is empty at the 1st level
LED´s (hundreds) and 2nd level (tens) menu.

Control Keys
300 PARAM SETS
Toggle Key Stp

Fig. 15 Example upper level menu (Main Menu)

Function Keys
320 Frequencies
Stp

Fig. 16 Example mid level menu (Submenu tens)

Fig. 13 Control Panel.

321 Min Freq
4.1.1 LCD display Stp A 0Hz
The LCD display consists of a 2 row 16-character dis-
play with backlight. The display is divided in four areas.
Fig. 17 Example lower level menu (Submenu units)
The different areas in the start window are described
below:

20 OPERATION OF THE FREQUENCY INVERTER

4.1.2 LED indication 4.1.4 Control keys
The green and the red LEDs on the Control Panel have The control keys give Run, Stop or Reset commands
the following functions: directly from the Control Panel. As default the keys are
disabled. With function Run/Stop Ctrl [213], the keys
can be activated. If the Enable function is programmed
Control Panel Blank Control Panel (BCP) on one of digital inputs (see § 5.5.11, page 49) this
input must be active to allow Run/Stop commands
from the Control Panel.
Table 11 Control keys
Red Green Green Red Green

Trip Run Power Trip Run gives a start with

RUN L:
rotation left
Fig. 18 LED indications

Table 10 LED indication

STOP/ to stop the motor or
reset the inverter after a
RESET:
Function trip
RESET
LED
ON BLINKING OFF
gives a start with
POWER RUN R:
Power on ---------------- Power off rotation right
(green)

TRIP Inverter
Warning/Limit No trip
(red) tripped NOTE! It is not possible to activate the Run/Stop/Reset
commands from the keyboard and remotely from the
Motor terminal strip (X1) simultaneously.
RUN Motor shaft Motor
shaft
(green) acc/dec stopped
rotates 4.1.5 Function keys
The function keys operates the Setup Menu to pro-
NOTE! If the CP is built in, the backlight of the LCD display gram and read-out all the settings in the menu.
has the same function as the Power LED in Table 10 (Blank
panel LEDs). Table 12 Function keys

4.1.3 The Toggle Key ENTER - to step to a lower

With the Toggle key up to the last four key: menu level
selected windows can be quickly accessed. ENTER - to confirm a
The default window is “100” for one tog- changed setting
gle window. Select a toggle window by ESCAPE - to step to a higher
pressing the toggle key when you are in key: menu level
the selected window. The next toggle window will be ESC - to ignore a changed
displayed automatically. The toggle memory will be setting, without
erased at power-down. If a trip occurs, the trip message confirming
(window [710]) is automatically added to the toggle
list. PREVI- - to step to a previous
OUS key: menu window with-
PREV in the same level
Last item
Toggle NEXT key: - to step to a next
menu window with-
2nd Last item NEXT in the same level
Toggle
Toggle - key: - to decrease a value
3rd Last item - to change a selection

Toggle

4th Last item + key: - to increase a value

- to change a selection

Fig. 19 Toggle memory

OPERATION OF THE FREQUENCY INVERTER 21

4.1.6 Menu structure 400 I/O
The Menu consists of 3 levels. All settings for inputs and outputs are made here.
• Main Menu: This is the upper level
(counts in hundreds) 500 SET/VIEW REFERENCE VALUE
• Submenu 1: This is the mid level Setting or viewing the reference value. If reference
(counts in tens) value setting is programmed for operation via the Con-
• Submenu 2: This is the lower level trol Panel the reference is set in this window (Motor
(counts in units) Potentiometer).
600 VIEW OPERATION
The Main Menu contains the following main func- Viewing all the operational data like frequency, load,
tions: power, current etc.
100 Startup Window
200 Main Setup 700 VIEW TRIP LOG
300 Parameter Sets Viewing the last 10 trips in the trip memory.
400 I/O
500 Set/View Reference Value 800 MONITOR
600 View Operation Alarm functions at over - and underload condition,
700 View Trip Log comparator functions.
800 Monitor
900 View System Data 900 VIEW SYSTEM DATA
Electronic type label for viewing the software version
This structure is consequently independent of the and inverter type.
number of windows per level.
So e.g.: a menu can have only one selectable win- 4.1.8 Programming during operation
dow (window Set/View Reference Value [500]), or it Many functions can be changed during operation,
can have 17 selectable windows (window Frequencies without stopping the inverter. These functions are
[320]). indicated with an asterisk (*) in the Setup Menu List
(chapter 9. page 79) and in chapter 5. page 28.
NOTE! If within one level there are more than 10 windows
the numbering continues in alphabetic order. NOTE! If a function is changed during operation of the
inverter the message “Stop First!” is displayed, to indicate
Example 1: that this function can only be changed when the motor is
Submenu Frequencies [320] stopped.
counts from 321 to 32H.

Example 2:
Main menu View Operation
[600] counts from 610 to 6F0.

Fig. 20 shows that within every level the Enter and the
Escape keys are used to step up or step down from each
level and each menu window within a level can be
selected with the Previous and Next keys.

4.1.7 Short description of the setup menu

The main menu contains the following main functions:
100 STARTUP WINDOW
Displayed at power-up. It displays the actual frequency
and current as default. Programmable for many other
read-outs
200 MAIN SETUP
Main settings to get the inverter operable. Most impor-
tant are the motor data. Further utility and settings for Fig. 20 Menu structure.
the options.
300 PARAMETER SETS
4 sets of parameters like Acc/Dec times, frequency set-
ting, torque limitation, PID control settings etc. Each
Parameter Set can be selected externally via a digital
input. Parameter sets can be changed during operation
and stored in the Control Panel.

22 OPERATION OF THE FREQUENCY INVERTER

4.1.9 Programming example
This example shows how to program a change of the
Acc. Time set from 2.0 s to 4.0 s.
The blinking cursor indicates that a change has
taken place but is not saved yet. If at this moment, the
power fails, the change will not be saved.
Use the ESC, PREV, NEXT or the TOGGLE key
to proceed and to go to other menus.

100 0Hz
Window 100 appears after power-up.
Stp 0.0A

200 MAIN SETUP

Press Next for window 200.
NEXT Stp

300 PARAM SETS

Press Next for window 300.
NEXT Stp

310 Run/Stop
Press Enter for window 310.
ENTER Stp

311 Acc Time

Press Enter for window 311.
ENTER Stp A: 2.00s

311 Acc Time

Stp A: 2.00s Keep key pressed until desired
value has been reached.
Blinking

311 Acc Time Save the changed value by pressing

Stp A: 4.00s Enter.
ENTER

Fig. 21 Programming example

OPERATION OF THE FREQUENCY INVERTER 23

4.2 Operation of the Run/Stop/ Stop
If the input is made active (LO) then the inverter will
Enable/Reset functions stop according to the selected stop mode set in window
As default all the run/stop related commands are pro- [31A] (see § 5.4.11, page 39).
grammed for remote operation via the inputs on the Fig. 23 shows the function of the Enable and the Stop
terminal strip X1 on the control board. With the func- input and the Stop Mode=Decel[31A].
tion Run/Stp Ctrl [213] this can be selected for key- To run the input must be HI.
board or serial communication control, see § 5.3.4,
page 30. NOTE! The Stop Mode=Coast [31A] will give the same
behaviour as the Enable input.
NOTE! The examples in this paragraph do not cover all
possibilities. Only the most relevant combinations are
given. Starting point is always the default setting (factory) STOP
of the inverter. (STOP=DECEL)

4.2.1 Default settings of the Run/Stop/ OUTPUT

Enable/Reset functions. FREQUENCY
The default settings are shown in Fig. 22. In this exam-
ple the inverter is started and stopped with DigIn 1 and t
a reset after trip can be given with DigIn 4.

Controlboard

X1/X10
1 +10VDC ENABLE
2 AnIn 1
3 AnIn 2 OUTPUT
7 Common
FREQUENCY
8 DigIn 1: Run
9 DigIn 2 t
(06-F104new)
(or if Spinstart is selected)
10 DigIn 3
16 DigIn 4: Reset
11 +24VDC Fig. 23 Functionality of the Stop and Enable input

(06-F107_1)
4.2.3 Run Inputs Level-controlled.
Fig. 22 Default setting Run/Reset commands. The inputs are set as default for level-control (see func-
tion Level Edge [215], § 5.3.6, page 31). This means
The inputs are default set for level-control (see § 5.3.6, that an input is activated by making the input continu-
page 31). The input DigIn 1 is programmed for the ously “High”. This way of operation is commonly used
Run command (see § 5.5.11, page 49). The rotation is if, for example, PLCs are used to operate the inverter.
determined by the rotation set according to the active
CAUTION! Level controlled inputs DO NOT comply
Parameter Set.
! with the Machine Directive (see § 1.6, page 9), if
the inputs are directly used to start and stop the
4.2.2 Enable and Stop functions. machine.
Both functions can be used separately or simultane-
ously. The choice of which function is to be used The examples given in this and the following para-
depends on the application and the control mode of graph have the input selecting as shown in Fig. 24.
the inputs (Level/Edge [215], see § 5.3.6, page 31).
NOTE! In the Edge mode, at least one digital input must be
programmed to “stop”, because the Run commands are
then only able to start the inverter.

STOP FUNCTIONS:

Enable
Input must be active (HI) to allow any Run signal. If
the input is made LOW, the output of the inverter is
immediately disabled and the motor will coast.
CAUTION! If the Enable function is not
! programmed to a Digital input, it is considered to
be active internally.

24 OPERATION OF THE FREQUENCY INVERTER

 See Fig. 24. The Enable and Stop input must be active
continuously in order to accept any run-right or run-
Controlboard left command. The last edge (RunR or RunL) is valid.
Fig. 26 gives an example of a possible sequence.
X1
1 +10VDC
2 AnIn 1
INPUTS
3 AnIn 2
7 Com m on ENABLE
8 DigIn 1: Run R
9 DigIn 2: Run L STOP
10 DigIn 3: Enable
16 DigIn 4: Stop RUN R
17 DigIn 5: Reset
11 +24VDC
RUN L

(06-F108_1)

Fig. 24 Wiring example Run/Stop/Enable/Reset inputs. OUTPUT

STATUS
The Enable input must be continuously active in order
to accept any run-right or run-left command. If both
RunR and RunL inputs are active, then the inverter RUN R
stops according to the selected Stop Mode. Fig. 25 RUN L
gives an example of a possible sequence.
STOP (06-F94new_1)

INPUTS
Fig. 26 Input and output status for edge control.
ENABLE
4.2.5 Reset and Autoreset operation.
STOP If the inverter is in the Stop Mode due to a trip condi-
RUN R tion, the inverter can be reset by a pulse (“low” to
RUN L “high” transition) on the Reset input, default on DigIn
4. Depending on the selected control method a restart
takes place (see function Level/Edge [215] § 5.3.6,
page 31):
- Level-control.
OUTPUT If the Run inputs remain in their position the
STATUS inverter will start immediately after the Reset
command is given.
- Edge-control.
RUN R After the Reset command is given a new Run
RUN L command must be applied to start the inverter
again.
STOP
(06-F103new_1)
Autoreset is enabled if the Reset input is continuously
Fig. 25 Input and output status for level control. active. In function Autoreset [240] (see § 5.3.26, page
34) the Autoreset functions are programmed.
4.2.4 Run Inputs Edge-controlled NOTE! If the control commands are programmed for
Window 215 Level/Edge must be set to Edge to acti- Keyboard control, Autoreset is not possible.
vate edge control (§ 5.3.6, page 31) This means that an
input is activated by a “low” to “high” transition. Now
the inputs can be wired as a so-called “3-wire” opera-
tion. 3-wire operation requires 4-wires for two direc-
tions.

NOTE! Edge controlled inputs comply with the Machine

Directive (see § 1.6, page 9), if the inputs are directly used
to start and stop the machine.

OPERATION OF THE FREQUENCY INVERTER 25

4.2.6 Frequency Direction and Rotation. The Parameter Set selection is done with function
The Frequency Direction can be controlled by: Select Set [234] (See § 5.3.20, page 33). Here the
- RunR/RunL commands on the Control Panel. Parameter Sets can be selected via the Control Panel,
- RunR/RunL commands on the terminal strip DigIn 3+4, via DigIn 3 only or via serial communica-
X1. tion. With function Copy Set [233] (see § 5.3.19, page
- Via the serial interface options. 33) it is easy to copy the complete contents of a single
- The Parameter Sets Parameter Set to another Parameter Set. If the Parame-
ter Sets are selected via DigIn 3 and DigIn 4 they are
The function Rotation [214] (§ 5.3.5, page 31) and activated according to Table 13.
Direction [324] (§ 5.4.17, page 41) set the limitations
and priorities to the Frequency Direction of the
inverter. Table 13 Parameter Set
- Overall limitation with function
Parameter Set DigIn 3 DigIn 4
Rotation [214].
This function limits the overall Frequency A 0 0
Direction to either Left or Right direction or
allows both directions. This limit is prior to all B 1 0
other selections. E.g.: if the rotation is limited to C 0 1
Right, a Run-Left command will be ignored.
- Selection per Parameter Set with function D 1 1
Direction [324].
This function sets the Frequency Direction for NOTE! The selection via the digital inputs is immediately
the external RUN command (set to a Digital activated. The new Parameter Settings will be activated on-
Input) in each Parameter Set. The RunL and line, also during Run.
RunR commands will always overrule this
setting. NOTE! The default Parameter Set is Parameter Set A.

With these settings a lot of possibilities are available.

4.3 Use of the Parameter Sets Some ideas are given here:
With the 4 Parameter Sets various control possibilities • Multi frequency selection.
can be made with respect to quickly changing the Within a single Parameter Set the 7 preset fre-
inverter’s behaviour. It is possible to adapt the inverter quency are selectable via the digital inputs. In com-
online to altered machine behaviour. The way the bination with the Parameter Sets, 28 preset
Parameter Sets are implemented and controlled gives frequencies can be selected using all 4 digital inputs
an enormous flexibility to the overall possibilities with DigIn1 and 2 for selecting preset frequency within
regard to settings like Frequency, Max Torque, Acc/ one Parameter Set and DigIn 3 and DigIn 4 for
Dec times, PID control, etc. This is based on the fact selecting the Parameter Sets.
that at any desired moment any one of the four Param- • Bottling machine with 3 different products.
eter Sets can be activated during Run or Stop, via the Use 3 Parameter Sets for 3 different Jog frequencies,
digital inputs. Because each Parameter Set contains when the machine needs to be set up. The 4th
more than 30 different functions (parameters), a great Parameter Set can be used for “normal” analogue
many different configurations and combinations can be frequency control when the machine is running in
made. Fig. 27 shows the way the Parameter Sets are full production.
activated via the digital inputs DigIn 3 and DigIn 4. • Product changing on winding machines.
If a machine has to change between 2 or 3 different
Parameter Set A products e.g. winding machine with different
Run/Stop
- Set B
gauges of thread. For each gauge of thread it is
- important that acceleration, deceleration times,
-Frequencies Set C
-
Max Frequency and Max Torque are adapted to
- Set D each thread gauge. For each thread size a different
Torques
-
Parameter Set can be used.
-
Controllers
-
Table 14 shows the functions (parameters) that can be
- set in each Parameter Set. The number behind each
Limits/Prot.
function is the window number.

11 +24V

10 DIGIN3

16 DIGIN4
{
(06-F03_1)

Fig. 27 Selecting the Parameter Sets.

26 OPERATION OF THE FREQUENCY INVERTER

 4.4 Use of the Control Panel
Table 14 Parameter Set functions Memory
The Control Panel (CP) has two memory banks called
Run/Stop[310] Mem1 and Mem2. Normally all the settings, which are
Acceleration time [311]
made or changed, will be stored at power down in an
Acc MotPot [312] Eeprom on the controlboard of the inverter.
Acc time> Min Freq [313] The memory banks in the CP are used to copy the
Acc ramp type [314] settings of an individual inverter via the CP to other
Deceleration time [315] inverters.
Dec MotPot [316] The CP must be disconnected from the original
Dec time < Min Freq [317] inverter (source) and than be connected to the target
Dec ramp type [318] inverter. This can best be done with the option ECP
Start Mode [319] (External Control Panel, see § 7.2, page 70).
Stop Mode [31A] The memory banks can also be used as an tempo-
Spinstart [31B] rary “storage” for a specific inverter setup.
Frequency [320]
The settings can be copied in two different levels:
Minimum Frequency [321] • All Settings
Maximum Frequency [322] The copy and load commands copy or load all set-
Minimum Frequency Mode [323] tings within the entire Setup Menu, so also Motor
Direction [324] Data, Utilities etc. This is done with the functions
Mot Pot function [325] Copy To CP [236] and CP>Settings [239]. See §
Preset Frequency 1 [326] 5.3.22, page 33 and § 5.3.25, page 34.
Preset Frequency 2 [327]
[328]
• Parameter Sets Only
Preset Frequency 3
Preset Frequency 4 [329] With the function CP>All Sets [237] only the con-
Preset Frequency 5 [32A] tents of submenu Parameter Sets [300] are loaded.
Preset Frequency 6 [32B] With the function CP>Act Set [238] only the con-
Preset Frequency 7 [32C] tents of the active Parameter Set is loaded. See §
Skip Frequency 1 Low [32D] 5.3.24, page 34 and § 5.4, page 38.
Skip Frequency 1 High [32E]
Skip Frequency 2 Low [32F] Fig. 28 and Fig. 29 show the options for copying and
Skip Frequency 2 High [32G] locating the settings to and from the memories.
Jog Frequency [32H]

Torque [330]
MEM1
Torque Limit [331]
Maximum Torque [332] Inverter Control Panel
Controllers [340]

Flux Optimization [341] MEM2

Sound Char [342]
PID Controller [343]
PID P Gain [344]
PID I Time [345]
PID D Time [346]
Fig. 28 Copy: - Complete Set-up
Limits/Protections [350]

Low Volt Override [351]

Rotor locked [352]
Motor lost [353] MEM1
Motor I2t Type [354]
Motor I2t Current [355] Inverter
Control Panel

MEM2

Fig. 29 Load: - Complete Set-up

- All Parameter Sets
- Active Parameter Set

OPERATION OF THE FREQUENCY INVERTER 27

5. FUNCTIONAL DESCRIPTION OF SETUP MENU

NOTE! Functions with an asterisk * are also changeable 5.2.1 1st Line [110]
during Run Mode. Sets the content of the first line in the Start
Window [100].
5.1 Resolution of settings
The resolution for all range settings as described in this 110 1st Line
chapter are 3 significant digits. Exceptions are stated. Stp Frequency *
Table 15 shows the resolutions for 3 and 4 significant
digits. Default: Frequency

Table 15 Resolutions of settings Frequency, Load, El Power, Current,

Selection: Output Voltage, DC Voltage, Tempera-
3 Digit Resolution ture, FI Status, Process Speed

0.01-9.99 0.01 Frequency See window 610 § 5.7.1, page 54

10.0-99.9 0.1 Load See window 620 § 5.7.2, page 54

100-999 1 El Power See window 630 § 5.7.3, page 54
1000-9990 10
Current See window 640 § 5.7.4, page 54
10000-99900 100
Output
See window 650 § 5.7.5, page 54
Voltage
5.2 Start window [100]
This window is displayed at every power-up and is nor- DC Voltage See window 660 § 5.7.6, page 54
mally displayed during operation. As default it displays
Temperature See window 670 § 5.7.7, page 54
the actual frequency and torque.
FI Status See window 680 § 5.7.8, page 54
100 0Hz
Stp 0.0A Process
See window 6E0 § 5.7.16, page 56
Speed
Other read-outs are programmable with the function
1st Line [110] and 2nd Line [120]. 5.2.2 2nd Line [120]
The display function sets the content of the Start Same function as 1st Line [110].
window [100].
In Fig. 30 it is shows that the display value 1st line
[110] is on the upper row and display value 2nd line
120 2nd Line
[120] is on the lower row. Stp Current *
Default: Current
100 (1st Line)
Stp (2nd Line) Frequency, Load, El Power, Current,
Selection: Output Voltage, DC Voltage, Tem-
Fig. 30 Display functions. perature, FI Status, Process Speed

28 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3 Main set-up [200] 5.3.3 Reference control [212]
Main menu with the most important settings to get the Selection of the source of the reference signal.
inverter operational, e.g. motor data, drive data, utili- 212 Ref Control
ties and options.
Stp Remote
5.3.1 Operation [210] Default: Remote
Submenu to set the V/Hz mode, Reference Control,
Run/Stop Control. Remote, Keyboard, Comm,
Selection: Rem/DigIn 2, Comm/DigIn 2,
Comm/RemDI2, Option
5.3.2 V/Hz Curve [211]
Setting of the V/Hz curve. Fig. 31 shows the difference The reference signal comes from the
Remote analogue inputs of the terminal strip X1
between to 2 selections.
(see § 5.5.2, page 47).
Reference is set with the + and - keys
211 V/Hz curve on the Control Panel. Can only be done
Stp Linear * Keyboard in window Set/View Ref [500], (see §
5.6, page 54). Now the + and - keys will
Default: Linear set the reference value.
Selection: Linear, Square The reference is set via the serial com-
Comm munication (RS 485, Fieldbus,
The V/Hz ratio is constant over the see § 5.3.29, page 34)
whole frequency range, giving the nom-
inal magnetic field to the motor. The The reference signal is selectable using
inverter is able to give nominal field Rem/ DigIn 2. See Fig. 32.
Linear over the full frequency range 0 to DigIn 2 DigIn2=High:Ref via Keys
50Hz. The 50Hz is automatically set by DigIn2=Low:Ref via Remote
the motor data (see § 5.3.10, page The reference signal is selectable with
32). This curve is suitable for all appli- Comm/ DigIn 2. See Fig. 33
cations. DigIn 2 DigIn2=High:Ref via Keys
The square curve lowers the V/Hz ratio DigIn2=Low:Ref via Communication
in the lower load area and thus the The reference signal is selectable with
magnetic field in the motor. This Comm/ DigIn 2.
reduces the motor losses and the extra Rem DI2 DigIn2=High:Ref via Remote
Square
modulation noise of the motor. This DigIn2=Low:Ref via Communication
curve is suitable for applications with a
quadratic load curve. In general these The reference signal is set via the
are centrifugal pumps and fans. option connector, depending on the
Option
option used (only visible if option is
connected). See chapter 7. page 69.
NOTE! Be sure the application is designed to be used at a
low V/Hz ratio. If not the inverter can trip on Overload or NOTE! If the reference is switched from Remote to Control
Overcurrent trips due to low voltage on the motor. (See Panel, the reference value is also taken over by the new
chapter 6. page 65). reference.

Reference via keys on CP

V
%
100
Reference

Reference via Analogue

inputs AnIn1 or AnIn2

0-10V
V/Hz=Linear 0-20mA
9 DIGIN2

(06-F04_1)

Fig. 32 Reference Control = Rem/DigIn 2.

V/Hz=Square

f
50 Hz

(06-F110)

Fig. 31 V/Hz curves

FUNCTIONAL DESCRIPTION OF SETUP MENU 29

 5.3.4 Run/Stop/Reset control [213]
Selection of the source for run, stop and reset com-
Reference via keys on CP mands. See § 4.2, page 24 for the functional descrip-
tion.
Reference
213 Run/Stp Ctrl
Reference via serial
Stp Remote
Communication RS485,
Fieldbus, etc. Default: Remote
Remote, Keyboard, Comm,
9 DIGIN2 Selection Rem/DigIn 2, Comm/DigIn 2,
(06-F05_1)
Comm/RemDI2, Option
Fig. 33 Reference Control =Comm/DigIn 2. The commands come from the inputs
Remote
of the terminal strip X1
NOTE! The programmable input DigIn 2 will not be
programmable from the I/O menu [400] when “Rem/DigIn The commands come from the com-
2” Or “Comm/DigIn 2” has been selected. (See § 5.5, page Keyboard mand keys of the Control Panel. See
47). § 4.1.4, page 21.
The commands come from the serial
NOTE! The functions “Rem/DigIn 2” and “Comm/DigIn 2” Comm communication (RS 485, Fieldbus,
can be used to make a local/remote control. See also
§ 5.3.4, page 30 and § 5.5.2, page 47. see § 5.3.29, page 34).
With DigIn2 the commands are
selectable between remote and the
Rem/
Control Commands via keyboard. See Fig. 34.
keys on CP DigIn 2
DigIn2=High:Control via Keys
RESET
DigIn2=Low:Control via Remote
Control
With DigIn2 the commands are
selectable between comm and the
Control Commands via Comm/ keyboard. See Fig. 35.
Terminal inputs: RunL, DigIn 2 DigIn2=High: Control via Keys
RunR, Enable, Reset.
DigIn2=Low: Control via serial
communication
9 DIGIN2
(06-F06_1)
With DigIn2 the commands are
selectable between comm and
Fig. 34 Run/stp Control = Rem/DigIn 2. Comm/ remote.
Rem DI2 DigIn2=High: Control via Remote
DigIn2=Low: Control via serial
communication
Control Commands via The commands are set via the option
keys on CP connector, depending on the option
Option
used (only visible if option is con-
Control
RESET
nected). See chapter 7. page 69.

NOTE! The programmable input DigIn 2 will not be

Control Commands via
serial Communication programmable from the I/O menu [400] when “Rem/DigIn
RS485, Fieldbus, etc. 2” or “Comm/DigIn 2” has been selected. (see § 5.5.11,
page 49).
9 DIGIN2
NOTE! The functions “Rem/DigIn 2” and “Comm/DigIn 2”
(06-F07_1)
can be used to make a local/remote control (see § 5.3.3,
Fig. 35 Run/Stp Control =Comm/DigIn 2. page 29).

30 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.5 Rotation [214]
Sets the general rotation for the motor. See also § V
4.2.6, page 26. %
100

214 Rotation
Stp R+L IxR Comp=25%

Default: R+L
Selection: R+L, R, L IxR Comp=0%

R+L Both frequency directions allowed. 25

Frequency direction is limited to

R right direction (clockwise). The input f
and key RunL are disabled.
10 20 30 40 50 Hz
Frequency direction is limited to left
(06-F112)
L direction (counter-clockwise). The
input and key RunR are disabled. Fig. 36 IxR Comp at Linear V/Hz curve

NOTE! If the functions “R” or “L” are selected the window

Direction [324] invisible.
V
%
5.3.6 Level/Edge control [215] 100
Sets the way of input control for the inputs RunR and
RunL. See also § 4.2, page 24 for the functional
description.

IxR Comp=25%
215 Level/Edge
Stp Level
25
Default: Level IxR Comp=0%

Selection: Level, Edge

f
The inputs are activated or deacti- 10 20 30 40 50 Hz
Level vated by a continuous high or low
signal. (06-F111)
The inputs are activated or deacti- Fig. 37 IxR Comp at Square V/Hz curve
Edge
vated by a “low” to “high” transition.
5.3.8 Mains [217]
5.3.7 IxR Compensation [216] To select 230V mains voltage input for the inverter.
Compensates the voltage drop over the stator resistance
of the motor by increasing the output voltage at con- NOTE! Only to be selected if 230V main supply is used. This
window is only visible in FDU 40 inverters.
stant frequency. IxR Compensation is most important
at low frequencies and is used to obtain a higher start-
ing torque. The maximum voltage increase is 25% of 217 Mains
the nominal output voltage. See Fig. 36. Stp 400V
The IxR Compensation can be used in combina-
tion with Linear V/Hz curve as well as with Square Default: 400V
V/Hz curves although the combination with Square
Selection: 230V, 400V
V/Hz curves has little use. See Fig. 37.

5.3.9 Motor data [220]

216 IxR Comp
Stp 0.0% * Submenus to set the motor data. Input of name plate
data to adapt the inverter to the connected motor.
Default: 0.0%
Items can only be changed when the motor is stopped,
otherwise read only. The motor data are not affected by
Range: 0-25% x UNOM the Load Default command (§ 5.3.21, page 33).
Resolution 0.1% NOTE! The default settings are for a standard 4-pole motor
according to the nominal power of the inverter.

FUNCTIONAL DESCRIPTION OF SETUP MENU 31

5.3.10 Motor power [221] 5.3.15 Motor cos PHI [226]
Setting of the nominal motor power Setting of the nominal Motor cosphi (power factor).

221 Motor Power 226 Motor Cosphi

Stp (PNOM)kW Stp
Default: Pnom (see note§ 5.3.9, page 31) Default: (see note§ 5.3.9, page 31)
Range: 1W-120% x Pnom Range: 0.50 - 1.00
Resolution 2 significant digits for values <100
5.3.16 Utility [230]
Pnom is the nominal inverter power. Submenu to set common inverter settings like display
language, locking Control Panel, loading defaults, cop-
5.3.11 Motor voltage [222] ying and selecting Parameter Sets, copying settings
Setting of the nominal motor voltage. between inverters.

5.3.17 Language [231]

222 Motor Volts Selection of the language of the LCD Display. The lan-
Stp UNOMVAC guage selection is not affected by the Load Default
400V for FDU40 command (see § 5.3.21, page 33)
Default: 500V for FDU50
690V for FDU69 231 Language
Range: 100-800V Stp English
Resolution 1V
Default: English

5.3.12 Motor frequency [223] English, Deutsch, Svenska,

Selection:
Nederlands, Français, Español.
Setting of the nominal motor frequency.

5.3.18 Keyboard (un)lock [232]

223 Motor Freq If the keyboard is not locked (default) than the selec-
Stp 50Hz tion “Lock Code ?” will appear. If the keyboard is
already locked, then the selection “Unlock Code ?”
Default: 50Hz will appear. The keyboard can be locked with a pass-
Range: 50 -400Hz word to prevent unauthorised personnel from changing
parameters. When the keyboard is locked, parameters
Resolution 1Hz can be viewed but not changed. The reference value
can be changed, the inverter can be started, stopped
5.3.13 Motor current [224] and reversed if these functions are set to be controlled
Setting of the nominal motor current. from the keyboard. The code = 291.

224 Motor Curr 232 Lock Code?

Stp (INOM)A Stp 0 *
Default: INOM (see note§ 5.3.9, page 31) Default: 0

Range: 25 - 120% x INOM Range: 0 - 9999

Inom is the nominal inverter current. NOTE! The message “CP locked!” will appear for as long as
the “+” or “-” keys are pressed if an attempt to change a
parameter is made while the system is locked. The value in
5.3.14 Motor Speed [225] 232 will revert to “0” after “Enter” is pressed.
Setting of the nominal Motor Speed.

225 Motor Speed

Stp (nMOT)rpm

Default: nMOT(see note§ 5.3.9, page 31)

Range: 400 -24000 rpm
Resolution 1 rpm

32 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.19 Copy Set [233] 5.3.21 Default values [235]
Copies the content of a Parameter Set into another Load default values on 3 different levels (factory set-
Parameter Set. A Parameter Set consists of all parame- tings).
ters in the submenu Parameter Sets [300], see § 4.3,
page 26.
235 Load Default
Stp A
233 Copy Set
Stp A> B Default: A
Selection: A, B, C, D, All, Factory
Default: A>B
Only the selected Parameter Set will
A>B, A>C, A>D, B>A, B>C, B>D, A, B, C, D
Selection: be reverted to its default settings.
C>A, C>B, C>D, D>A, D>B, D>C
All 4 Parameter Sets (the complete
All menu 300) will be reverted to the
5.3.20 Select set no. [234] default settings.
Select a Parameter Set. A Parameter Set consists of all
parameters in the submenu Parameter Sets [300]. Every All 4 Parameter Sets and the menu´s
function in the submenu Parameter Sets has an indica- 100, 200 (except 220 and 231), 300,
Factory
tion A, B, C or D depending on the active Parameter 400 and 800 will be reverted to the
Set. Parameter Sets can be selected from the keyboard default settings.
or via the programmable digital inputs 3 and/or 4.
Parameter Sets can be changed during run, see § 4.3, NOTE! Trip log hour counter and other VIEW ONLY windows
page 26 for further explanation. are not regarded as settings and will be unaffected.

NOTE! The message “Sure?” when selecting “Factory”

must be confirmed by “Yes”.
234 Select Set
Stp A * 5.3.22 Copy all settings to Control Panel [236]
All the settings (the complete Setup Menu) are copied
Default: A into the Control Panel. Two separate memory banks
Selection: A, B, C, D, DigIn 3, DigIn 3+4, Comm Mem1 to Mem2 are available in the CP. In one Con-
trol Panel 2 complete sets of inverter settings can be
Fixed selection of one of the 4 Para- stored, to be loaded into other inverters. (See also §
A, B, C, D
meter Sets A, B, C or D 4.4, page 27).
Selection of Parameter Set A or B with
DigIn 3 input DigIn 3. See § 4.3, page 26 for 236 Copy to CP
the selection table.
Stp CP MEMORY 1 *
Selection of Parameter Set A, B, C or
DigIn 3+4 D with input DigIn 3 and DigIn 4. See Default: CP MEMORY 1
§ 4.3, page 26 for the selection table.
Selection: CP MEMORY 1 - CP MEMORY 2
Selection of the Parameter Set via
Comm serial communication. (RS 485, field-
bus, see § 5.3.29, page 34) 5.3.23 Load Parameter Sets from Control
Panel[237]
All 4 Parameter Sets sets from the Control Panel are
The active set can be viewed with function 680 FI sta-
loaded. Parameter Sets from the source inverter are
tus. (See § 5.7.8, page 54).
copied to all Parameter Sets in the target inverter, i.e. A
NOTE! The programmable input DigIn 3 or DigIn 4 will not to A, B to B, C to C and D to D. (See § 4.4, page 27).
be programmable from the I/O menu when DigIn 3 or DigIn
4 has been selected.
237 CP>All Sets
NOTE! A filter (50ms) will prevent contact bounces etc. Stp CP MEMORY 1
from activating the wrong set when DigIn 3 or DigIn 4 is
selected. Default: CP MEMORY 1
Selection: CP MEMORY 1 - CP MEMORY 2

FUNCTIONAL DESCRIPTION OF SETUP MENU 33

5.3.24 Load the active Parameter Set from Example:
Control Panel [238] • Autoreset = 5
Only the active Parameter Set is loaded from the Con- • Within 10 minutes 6 trips occur
trol Panel. • At the 6th Trip there is no Autoreset, because the
Autoreset Trip Log contains 5 trips already.
Example: • To reset, apply a normal reset: input High to Low
If the active Parameter Set in the target inverter is and High again to maintain the Autoreset function.
“B”, then Parameter Set “B” from the selected The counter is reset.
memory bank will be loaded.
241 No of Trips
238 CP>Act Set Stp 0
Stp CP MEMORY 1
Default: 0 (no Autoreset)
Default: CP MEMORY 1 Range: 0 - 10 attempts
Selection: CP MEMORY 1-CP MEMORY 2
NOTE! An Autoreset is delayed by the remaining ramp time.
5.3.25 Load all settings from Control Panel
[239] 5.3.28 Selection of Autoreset trips
All the settings from the Control Panel are loaded. The The windows [242] to [24E] select for each individual
complete setup (including Motor Data) of the source trip the Autoreset function. As default no trips are
inverter is copied to the target inverter. (See § 4.4, page selected. Selection is On or Off.
27).
Window Default
239 CP>Settings
242 Overtemp Off
Stp CP MEMORY 1
243 Overcurrent Off
Default: CP MEMORY 1
244 Overvolt D Off
Selection: CP MEMORY 1-CP MEMORY 2
245 Overvolt G Off

5.3.26 Autoreset [240] 246 Overvolt L Off

The Autoreset must be enabled first by making the 247 Motor Temp Off
Autoreset input continuously high. See § 4.2.5, page
25. With function Number of trips [241] the Autoreset 248 Ext Trip Off
is activated. Select from window [242] to [24E] the rel- 249 Motor Lost Off
evant Trip condition for the Autoreset.
24A Alarm Off
5.3.27 Number of Trips [241] 24B Locked Rotor Off
Any number set above 0 activates the Autoreset. This
24C Power Fault Off
means that after a trip, the inverter will restart automat-
ically according to the number of attempts selected. No 24D Undervoltage Off
restart attempts will take place unless all conditions are
24E Comm Error Off
normal.
If the Autoreset counter (not visible) contains more
trips than the selected number of attempts, the Autore- 5.3.29 Option: Serial communication [250]
set cycle will be interrupted. No Autoreset will then Settings of the optional serial input. See the Serial
take place. The Autoreset counter is subtracted by one Communication instruction manual for description of
every 10 minutes. the windows Baudrate [251], Address [252] and Inter-
If the maximum number of Trips has been reached, rupt [253].
the trip message hour counter is marked with an “A”.
See also § 5.8, page 57 and § 6.2, page 66. If the
Autoreset is full then the inverter must be reset by a
normal Reset.

34 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.3.30 PTC [260] 5.3.32 Macros [270]
Settings of the PTC input. Figure 35a shows the con- Macro’s pre set a selected number of windows, so only
nection of the PTC input. The motor thermistors small adjustment are needed to set up the inverter for a
(PTC) must comply to DIN 44081/44082. The speci- particular application. The Macro’s will mainly pre set
fication of the input: Input and Output selections. After selecting a Macro all
Windows still can be changed.
Table 16 PTC card NOTE! When a macro is selected, only the used parameters
are changed. Previous settings, manually or via macro´s,
Assumed thermistor 1, 3 or 6 thermistors in are not changed. The description of the macro´s in this
network series user manual is based on the default settings of the inverter.

Sense voltage 2.0V ±10% 5.3.33 Select Macro [271]

Short circuit current limit 1.0 mA ±10%
When the selecting a Macro, the message "Sure?" must
be confirmed by "Yes" to activate the selected Macro.
No trip to trip threshold 2825 W ±10%
271 Select macro
Switch back threshold 1500 W ±10% Stp Loc/Rem Ana *
Default: Loc/Rem/Ana
Loc/Rem Ana, Loc/Rem Comm, PID,
Selection:
Preset, MotPot
FDU
L1 U
L2 RFI
Filter
V MOTOR
PTC
Loc/Rem Ana
L3 W
PE
+
Local/Remote control with analogue signal:
- DigIn 2 selects between:
Brake-
chopper
DC+
- Run/Stop control via the Control Panel
option R
X1
1 +10VDC X1
- Remote Run/Stop control.
2 AnIn1 PTC 4 - DigIn 3 selects between:
3 AnIn2 PTC 5 - Analogue Input 1 (4-20mA)
6 -10VDC Common 12
7 Common AnOut1 13
- Analogue input 2 (0-10V)
8 DigIn 1:Run AnOut2 14
21
9 DigIn 2 DigOut1 20 By operating DigIn2 and 3 simultaneously, a switch-
10 DigIn 3 DigOut2 21
11 +24VDC over is made between:
Relais 1 X2
15 Common
31 Local (both HI) Run/Stop/Reset via Control Panel
16 DigIn 4:Reset
17 DigIn 5
32 Reference via AnIn2 (0-10V for
33
18 DigIn 6 potentiometer)
Relais 2 X3
19 DigIn 7
41 or
22 DigIn 8
42 Remote (both LO) Run/Stop/Reset via User Interface
43
Reference via AnIn1 (4-20mA)
06-F113_1
The following settings are made:

Fig. 38 Connection of the motor thermistor (PTC). Table 17 Macro Loc/Rem Ana

Window Selection/Range
5.3.31 PTC [261]
To enable or disable the PTC input. 212 Ref Control Remote
213 Run/Stop Control Rem/DigIn 2
261 PTC 411 AnIn 1 Funct Frequency
Stp Off * 412 AnIn 1 Setup 2-10V/4-20mA
Default: Off
415 AnIn 2 Funct Frequency
Selection: Off, On
416 AnIn 2 Setup 0-10V/0-20mA
Off PTC input disabled 423 DigIn 3 AnIn Select
On PTC input enabled
NOTE! Jumper S3 must be set for "current". See § 3.10,
page 18. See Fig. 39 for a connection example.

FUNCTIONAL DESCRIPTION OF SETUP MENU 35

 Controlboard Controlboard
Set
reference + X1 X1
signal: - 1 +10VDC
1 +10VDC
4-20mA
2 AnIn 1
2 AnIn 1
Set
reference + 3 AnIn 2
Selection 3 AnIn 2
Run/Stop: signal: - 7 Common
0-10V 7 Common
- remote 8 DigIn 1 : Run
- Control Panel 8 DigIn 1 : Run
9 DigIn 2 : Local/Rem Selection
Selection 9 DigIn 2 : Local/Rem
Run/Stop and
analogue 10 DigIn 3 : AnIn select
Reference: 10 DigIn 3 :
reference: 16 DigIn 4 : Reset - Control Panel DigIn 4 : Reset
- AnIn 1: 4-20mA
- Serial 16
- AnIn 2: 0-10V 11 +24VDC
Communication 11 +24VDC
2x 16 char
2x 16 char PC/FBO

PREV NEXT ESC

PREV

ENTER
NEXT ESC
Fieldbus
Option
(06-F120_1) ENTER

or PC

(06-F119_1)

Fig. 39 Local / Remote Ana macro

Fig. 40 Local/Remote Comm macro
Loc/Rem Comm
Local/Remote control with serial communication.: PID
Setup for PID operation:
NOTE! A serial communication option must be connected - Analogue reference is on AnIn 1(0-10V)
and set: - Feedback reference is on AnIn 2 (0-10V)
- Run /Stop control is remote.
- DigIn 2 selects between:
The following settings are made:
- Run/Stop control with reference (+,- keys) both
via the Control Panel
- Remote Run/Stop control with remote analogue Table 19 Macro PID
reference via the serial option.
The following settings are made: Window Selection/Range

Table 18 Macro Loc/Rem Comm 212 Ref Control Remote

Window Selection/Range 213 Run/Stop Control Remote

343 PID Control On
212 Ref Control Comm/DigIn 2
411 AnIn 1 Funct PID control
213 Run/Stop Control Comm/DigIn 2
412 AnIn1 Setup 0-10V/0-20mA
411 AnIn1 Funct Off
416 AnIn2 Setup 0-10V/0-20mA
415 AnIn2 Funct Frequency
416 AnIn2 Setup 0-10V/0-20mA See Fig. 41 for a connection example.

See Fig. 40 for a connection example.

Controlboard
Set + X1
reference
signal - 1 +10VDC
2 AnIn 1
Process + 3 AnIn 2
Feedback
signal - 7 Common
8 DigIn 1 : Run
9 DigIn 2
10 DigIn 3
16 DigIn 4 : Reset
11 +24VDC

(06-F122_1)

Fig. 41 PID Macro

36 FUNCTIONAL DESCRIPTION OF SETUP MENU

Preset Frequency MotPot
Selecting 3 preset frequencies with digital inputs DigIn Local/Remote control with the Motor Potentiometer
2 and DigIn 3.: function:
- DigIn 2 and 3 selects the preset frequencies - DigIn 2 selects between:
according to the truth table: - Run/Stop control with Analogue reference (+,-
keys) both via the Control Panel.
DigIn 3 DigIn 2 Preset - Remote Run/Stop control with remote reference
MotPot function on DigIn 5 and DigIn 6.
LO LO No preset
LO HI Preset 1
The following settings are made:

HI LO Preset 2 Table 21 Macro MotPot

HI HI Preset 3 Window Selection/Range

212 Ref Control Rem/DigIn 2

The following settings are made:
213 Run/Stop Control Rem/DigIn 2
Table 20 Macro Preset Frequency
425 DigIn 5 MotPot Up
Window Selection/Range
426 DigIn 6 MotPot Down
212 Ref Control Remote
213 Run/Stop Control Remote
See Fig. 43 for a connection example.

411 AnIn 1 Funct Off

2x 16 char
422 DigIn 2 Pres Ref 1
Controlboard
423 DigIn 3 Pres Ref 2 X1
1 +10VDC
2 AnIn 1
See Fig. 42 for a connection example. PREV NEXT ESC

ENTER 3 AnIn 2
7 Common
Selection 8 DigIn 1 : Run
Controlboard Run/Stop and
DigIn 2 : Local/Rem
Analogue 9
X1 reference: 10 DigIn 3
1 +10VDC - Control Panel DigIn 4 : Reset
- Remote 16
2 AnIn 1
11 +24VDC
3 AnIn 2 Analog
17 DigIn 5 : MotPot Up
reference with
7 Common
MotPot Up 18 DigIn 6 : MotPot Down
Selection Preset 8 DigIn 1 : Run
Frequencies 1 to 4: and Down
DigIn 3 DigIn 2 Preset 9 DigIn 2 : Pres Ref 1 command
LO LO No preset
LO HI Preset 1
10 DigIn 3 : Pres Ref 2
HI LO Preset 2 16 DigIn 4 : Reset (06-F121_1)
HI HI Preset 3
11 +24VDC

Fig. 43 MotPot macro

(06-F123_1)

5.3.34 Pump Control [280]

Fig. 42 Preset Frequency
Settings for the Pump Control option. See § 7.5, page
71 and the Pump Control instruction manual.
NOTE! This submenu is only visible if the Pump/Fan control
option is fitted.

FUNCTIONAL DESCRIPTION OF SETUP MENU 37

5.4 Parameter Sets [300]
The parameters in this main menu are regarded as a
Parameter Set. These parameters are mainly of the type
which are often adjusted to obtain optimum machine f

performance. Up to four sets (A, B, C and D) can be

stored. They can be selected (also during run) via the Nom. Frequency

keyboard, the terminals (DigIn 3 and 4) or via the

serial communications. The name of the active set is
indicated by a letter in front of each parameter value. It
can also be read in the FI Status [6A0] (see § 5.7.8,
page 54). See for further explanation § 4.3, page 26.
Acc Time [311] Dec Time [313]
5.4.1 Run/Stop [310] (06-F11)

Submenu with the all the functions regarding accelera-

tion, deceleration, starting, stopping, etc.

5.4.2 Acceleration time [311] Fig. 45 Acceleration and deceleration times.

The acceleration time is defined as the time it takes to
go from 0rpm to nominal motor frequency. 5.4.3 Acceleration time for MotPot [312]
If the MotPot function is selected, this is the accelera-
NOTE! If the Acc Time is too short, the motor is tion time for the MotPot Up command. See § 5.5.11,
accelerated according to the Torque Limit. The actual page 49.
Acceleration Time may be higher than set.

312 Acc MotPot

311 Acc Time Stp 16.00s *
Stp A: 2.00s *
Default: 16.00
Default: 2.00s (10.0s for size 4 and up)
Range: 0.50-3600s
Range: 0.50 - 3600s
5.4.4 Acceleration time to Min. Frequency
Fig. 44 shows the relationship between nominal motor [313]
frequency/Max Frequency and the Acceleration Time. If a Minimum frequency is programmed this is acceler-
The same is valid for the Deceleration Time. ation time from 0Hz to the Minimum Frequency at a
Run command.
f

313 Acc>Min Freq

Nominal
Frequency 50 Hz
Stp 2.00s *
Default: 2.00s (10.0s for size 4 and up)
Max 40 Hz Range: 0.50-3600s
Frequency

5.4.5 Acceleration ramp type [314]

Sets the type of all the acceleration ramps. See Fig. 46.

314 Acc Rmp Type

(06-F12)
8s 10s t Stp A: Linear *
Default: Linear
Fig. 44 Acceleration time and maximum frequency.
Selection: Linear, S-Curve
Fig. 45 shows the settings of the Acceleration and Linear Linear acceleration ramp
Deceleration Times with respect to the nominal motor
frequency. S-Curve S-shape acceleration ramp

38 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.4.9 Deceleration ramp type [318]
f Sets the type of all the acceleration ramps Fig. 47.
S-curve

318 Dec Rmp Type

Stp A: Linear *
Default: Linear
Selection: Linear, S-Curve

Linear Linear deceleration ramp

S-Curve S-shape deceleration ramp

t
(06-F08)
f
Fig. 46 S-curve acceleration ramp.
S-Curve
5.4.6 Deceleration time [315]
The deceleration time is defined as the time it takes to
go from nominal motor frequency to 0Hz.

315 Dec Time

Stp A: 2.00s *
Default: 2.00s (10.0s for size 4 and up)
Range: 0.50 - 3600s

(06-F09) t
NOTE! If the Dec Time is too short and the generator
energy cannot be dissipated in a brake resistor, the motor
is decelerated according to the overvoltage limit. The Fig. 47 S-curve deceleration ramp.
actual deceleration time may be higher than set.
5.4.10 Start Mode [319]
5.4.7 Deceleration time for MotPot [316] Sets the way of starting the motor when a run com-
If the MotPot function is selected, this is the decelera- mand is given.
tion time for the MotPot Down command. See §
5.5.11, page 49. 319 Start Mode
Stp A: Fast *
316 Dec MotPot
Stp 16.00s * Default: Fast
Selection: Fast (fixed setting)
Default: 16.00s
The motor flux increases gradually.
Range: 0.50-3600s Fast The motor starts rotating immedi-
ately after the Run command is given.
5.4.8 Deceleration time to Min. Frequency
[317] 5.4.11 Stop Mode [31A]
If a Minimum frequency is programmed this is deceler- Sets the way of stopping the motor when a STOP
ation time from the Minimum Frequency to 0Hz at a command is given.
Stop command.
31A Stop Mode
317 Dec<Min Freq Stp A: Decel *
Stp 2.00s * Default: Decel
Default: 2.00s (10.0s for size 4 and up) Selection: Decel, Coast
Range: 0.50-3600s The motor decelerates to 0Hz accord-
Decel
ing to the set deceleration time.
The motor freewheels naturally to
Coast
0Hz.

FUNCTIONAL DESCRIPTION OF SETUP MENU 39

5.4.12 Spinstart [31B] 5.4.16 Min Freq Mode [323]
The Spinstart will start a motor which is already run- To select the behaviour of the inverter at minimum fre-
ning, without tripping or generating high current quency.
peaks. With the Spinstart=On the actual rotation of the
motor is delayed depending on motor size, running
conditions of the motor before the Spinstart, inertia of
323 Min Frq Mode
the application etc. Stp A: Scale *
Default: Scale
31B Spinstart
Range: Scale, Limit, Stop
Stp A: Off * Minimum Frequency = Zero refer-
Scale
Default: Off ence. See Fig. 48.
Selection: Off, On Minimum Frequency = Zero refer-
Limit ence, but with a dead band according
No Spinstart. If the motor is already to Fig. 49.
Off running the inverter can trip or will
start with high current. The inverter will ramp to zero fre-
quency when the frequency reference
Spinstart will allow to start a running Stop is lower than the minimum frequency.
On motor without tripping or high inrush If the reference signal comes back it
currents. will ramp up again. See Fig. 50.

5.4.13 Frequencies [320]

Submenu with all settings regarding to frequencies, as f

Min/Max frequencies, Jog frequencies, Preset frequen-

cies, Skip frequencies.
Max
5.4.14 Minimum Frequency [321] Frequency

Sets the Minimum Frequency. See the function Min

Frq Mode § 5.4.16, page 40 for the behaviour at Mini-
mum Frequency. The Minimum Frequency will oper-
ate as an absolute lower limit.
Min
Frequency

321 Min Freq

Stp A: 0Hz * 0 10 V/20mA t

Default: 0 Hz 4 20mA t

Range: 0 - Max Frequency (06-F15)

Fig. 48 Min Frq Mode = Scale.

NOTE! The Jog function and the Preset Frequencies ignore
the Minimum Frequency setting. See also § 5.4.25, page
43, § 5.5.11, page 49 and § 5.4.19, page 41.
f

5.4.15 Maximum Frequency [322]

Sets the maximum frequency at 10V/20mA, unless a
Max
user defined characteristic of the analogue input is pro- Frequency
grammed (see § 5.5.4, page 48, § 5.5.5, page 48, §
5.5.8, page 49 and § 5.5.9, page 49). The nominal
motor frequency is determined by the parameter
Motor frequency [225] (see § 5.3.14, page 32). The
Maximum Frequency will operate as an absolute maxi- Min
mum limit. Frequency

322 Max Freq

*
0 10 V/20mA t
Stp A: fMOTHz
4 20mA t

Default: fMOT (06-F13)

Range: Min Freq - 2x fMOT Fig. 49 Min Frq Mode = Limit.

NOTE! It is not possible to set the Max frequency lower

than the Minimum frequency.

40 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.4.19 Preset Frequency 1 [326] to Preset
f
Frequency 7 [32C]
Preset Frequencies are activated by the digital inputs,
see § 5.5.11, page 49 - § 5.5.14, page 50. The digital
Max inputs must be set to the function Pres. Ref 1, Pres.
Frequency
Ref 2 or Pres. Ref 4.
Depending on the number of digital inputs used up
to 7 preset frequencies can be activated per Parameter
Set. Using all the Parameter Sets, up to 28 preset fre-
Min quencies are possible. (see § 4.3, page 26).
Frequency

326 Preset Frq 1

0 10 V/20mA t Stp A: 10Hz *
4 20mA t
Default: 10Hz
(06-F14)

Fig. 50 Min Frq Mode = Stop. Range: 0 - Max Frequency

5.4.17 Frequency Direction [324] The same settings are valid for the windows:
Sets the rotation for the active Parameter Set. See § [327 Preset Freq 2], with default 20Hz
4.2.6, page 26. [328 Preset Freq 3], with default 30Hz
[329 Preset Freq 4], with default 35Hz
[32A Preset Freq 5], with default 40Hz
324 Direction [32B Preset Freq 6], with default 45Hz
Stp A: R [32C Preset Freq 7], with default 50Hz
The selection of the presets is according to Table 22.
Default: R
Range: R, L
Table 22 Preset
Direction is set to right direction
R
(clockwise). Preset Preset Preset
Output Frequency
Direction is set to left direction Ref 4 Ref 2 Ref 1
L
(counter-clockwise).
Analogue reference as
0 0 0
NOTE! This window is only visible if Rotation=R+L (see § programmed
5.3.5, page 31). 0 0 11) Preset Freq 1

This function is only useful when a RUN command is 0 11) 0 Preset Freq 2
set to one of the Digital inputs. The RunL and RunR 0 1 1 Preset Freq 3
commands will always overrule this setting.
11) 0 0 Preset Freq 4
5.4.18 Motor Potentiometer [325] 1 0 1 Preset Freq 5
Sets the properties of the Motor Potentiometer func-
tion. See the parameter DigIn1 [421] § 5.5.11, page 49 1 1 0 Preset Freq 6
for the selection of the Motor Potentiometer function. 1 1 1 Preset Freq 7

1)= selected if only one Preset Ref is active

325 Motorpot
Stp A: Non Vola * 1 = active input
0 = non active input
Default: Non Vola
Selection: Non Vola, Volatile Preset Frequencies have priority over the analogue
inputs.
Non Volatile. After a stop, trip or
power down of the inverter the active NOTE! If only preset Ref 4 is active, then the Preset Freq 4
output frequency at the moment of can be selected. If Preset Ref 2 and 4 are active, then the
Non vola the stop will be memorized. After a Preset Frequencies 2, 4 and 6 can be selected.
new start command the output fre-
quency will resume to this saved
value.
After a stop, trip or power down, the
inverter will start always from zero
Volatile
frequency (or minimum frequency, if
selected).

FUNCTIONAL DESCRIPTION OF SETUP MENU 41

5.4.20 Skip Frequency 1 Low [32D] 5.4.22 Skip Frequency 2 Low [32F]
Within the range Skip Freq high to low the output fre- See § 5.4.20, page 42.
quency cannot be constant to avoid mechanical reso-
nance in the drive system.
When Skip Frequency Low £ Ref Frequency £ Skip
32F Skipfrq 2 LO
Frequency High, then Output Frequency=Skip Fre- Stp A: 0.0Hz *
quency HI during dec and Output Frequency=Skip
Default: 0.0 Hz
Frequency LO during acc. Fig. 51 shows the function
of Skip Frequency Hi and Low. Range: 0 - fMAX
Between Skip Frequency HI and LO, the frequency
changes with the set acceleration and deceleration 5.4.23 Skip Frequency 2 High [32G]
times.
See § 5.4.20, page 42.

32D Skipfrq 1 LO
32G Skipfrq 2 HI
Stp A: 0.0Hz * Stp A: 0.0Hz *
Default: 0.0 Hz
Default: 0.0 Hz
Range: 0 - fMAX
Range: 0 - fMAX

5.4.24 Jog Frequency [32H]

f
The Jog Frequency command is activated by one of the
digital inputs, see § 5.5.11, page 49 - § 5.5.14, page 50.
The digital input must be set to the function Jog.
The Jog command will automatically give a run
command as long as the Jog command is active. The
rotation is determined by the polarity of the set Jog
Skip
Frequency HI Frequency.
Example:
Skip
If Jog Frequency = -10, this will give Run Left
Frequency LO command at 10 Hz regardless of RunL or RunR
commands. Fig. 52 shows the function of the Jog
command.

32H Jogfrequency

(06-F17) Freq Reference

Stp A: 2.0Hz *
Default: 2.0 Hz
Fig. 51 Skip Frequency.
Range: 0 - +2x fMOT
NOTE! The 2 Skip Frequency ranges may be overlapped.

f
5.4.21 Skip Frequency 1 High[32E]
See § 5.4.20, page 42.
Jog
Freq
32E Skipfrq 1 HI
Stp A: 0.0Hz *
t

Default: 0.0 Hz
Jog
Range: 0 - fMAX com-
mand
t

(06-F18)

Fig. 52 Jog command.

42 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.4.25 Frequency priority 5.4.30 Flux optimization [341]
The active frequency reference signal can be pro- Flux Optimization reduces the energy consumption
grammed coming from several sources and functions. and the motor noise, at low or no load conditions.
The table below shows the priority of the different
functions with regards to the frequency reference.
341 Flux Optimiz
Stp A: Off *
Table 23 Frequency priority
Default: Off
Jog Preset Motor
Ref. Signal Selection: Off, On
Mode Frequency Pot
Option cards The Flux Optimization automatically decreases the
On X X Jog Frequency V/Hz ratio, depending on the actual load of the motor.
Fig. 53 shows the area within the Flux Optimization is
Off On X Preset Frequency
active.
Off Off On Motor pot Commands V
%
100
Off Off Off AnIn1, AnIn2

(x=On or Off)
Flux Optimizing
area
5.4.26 Torque [330]
Submenu with all settings regarding to torque.
f
5.4.27 Torque Limit [331] 50 Hz

Enables the Torque limit control loop. Fig. 53 Flux Optimizing

331 Torque Limit NOTE! The Flux Optimizing is NOT active when [211] V/Hz

*
Curve=Square, see § 5.3.2, page 29.
Stp A: Off
Default: Off, (window 332 invisible) 5.4.31 Sound Characteristic [342]
Sets the sound characteristic of the inverter output
Range: Off, on stage by changing the switching frequency and/or pat-
tern.
5.4.28 Maximum Torque [332]
Sets the maximum torque. This Maximum Torque 342 Sound Char
operates as an upper torque limit. A Frequency Refer-
ence is always necessary to run the motor.
Stp A: F *
Default: F
P MOT ( w )x60
TMOT ( Nm ) = ----------------------------------------
- Selection: E, F, G, H
n MOT ( rpm )x2P
E Switching frequency 1,5Khz
332 Max Torque F Switching frequency 3 Khz
Stp A: 120% *
G Switching frequency 6 Khz
Default: 120%
Switching frequency 6 Khz, random
Range: 0 - 200% H
modulation. (+750Hz)

NOTE! 100% Torque means: INOM= IMOT. Maximum depends NOTE! At switching frequencies>1,5Khz derating may
on setting of Motor Current and inverter max current (see § become necessary. For size 5 and up, the switching
5.3.13, page 32), but absolute maximum adjustment is frequency is always 1.5 kHz.
200%

5.4.29 Controllers [340]

Submenu with all the setting regarding to the internal
PI and external PID controller and the Flux optimiza-
tion function and the Sound Characteristic.

FUNCTIONAL DESCRIPTION OF SETUP MENU 43

5.4.32 PID Controller [343] 5.4.34 PID I Time [345]
The PID controller is used to control an external pro- Setting the integration time for the PID controller. See
cess via a feedback signal. The reference value can be § 5.4.32, page 44.
set via analogue input AnIn1, at the Control Panel
[500], or via serial communication. The feedback sig-
nal should be connected to analogue input AnIn2,
345 PID I Time
which is locked to the setting “PID control” when the Stp A: 1.00s *
PID Controller is selected to “On” (or “Invert”).
Default: 1.00 s
Selection: 0.01 - 300 s
343 PID Control
Stp A: Off * NOTE! This window is not visible if the PID Controller = Off.

Default: Off 5.4.35 PID D Time [346]

Setting the differentiation time for the PID controller.
Selection: Off, On, Invert
See also § 5.4.32, page 44.
Off PID control deactivated.
The frequency increases when the 346 PID D Time
feedback value decreases. PID set- Stp A: 0.00s *
On tings according to windows [345] to
[348] (see § 5.4.32, page 44 to Default: 0.00 s
§ 5.4.35, page 44).
Selection: 0.00 - 30 s
The frequency decreases when the
feedback value decreases. PID set- NOTE! This window is not visible if the PID Controller = Off.
Invert tings according to windows [345] to
[348] (see § 5.4.32, page 44 to
§ 5.4.35, page 44). 5.4.36 Limits/protections [350]
Submenu with all the settings regarding protection
NOTE! If the PID Control = On or Invert, the input AnIn2 is functions and limiting values for the inverter and the
automatically set as feedback input. The reference value is motor.
according to setting of window [212]. Other function
settings for AnIn1 and AnIn2 will be neglected. 5.4.37 Low Voltage Override [351]
If a dip on the mains supply occurs, the inverter will
5.4.33 PID P Gain [344] automatically ramp down the frequency until the volt-
Setting the P Gain for the PID controller. See also § age rises again. The rotating energy in the motor/load
5.4.32, page 44. will keep the DC-link voltage level at the override
level, as long as it can or until the motor stops. This is
dependent on the inertia of the motor/load combina-
344 PID P Gain tion and the load of the motor at the time the dip
Stp A: 1.0 * occurs, Fig. 55.
Default: 1.0
351 Low Volt OR
Selection: 0.0 - 30.0
Stp A: Off *
NOTE! This window is not visible if the PID Controller = Off Default: Off
Selection: Off, On
Normal operation, at a voltage dip the
Process Off
reference low voltage trip will protect.
Process Inverter M
+

- PID At mains dip, inverter ramps down

Process On
feedback until voltage rises.

The override level depends on the inverter type:

Process
- FDU40:450VDC
- FDU50:520VDC
06-F95
- FDU69:650VDC

Fig. 54 Closed loop PID control.

44 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.4.39 Motor lost [353]
DC-Link voltage
Detects a disconnected motor, or phase loss at the
motor (1, 2 or 3 phases) after 5 seconds.

353 Motor lost

Override
level Stp A: Off *
Default: Off
Low Volt. Selection: Off, Resume, Trip
level
Function switched off to be used if no
Off
motor or very small motor connected.
Frequency t Operation is resumed when the motor
Resume is reconnected Spin Start must be on
§ 5.4.12, page 40.
Inverter will trip when the motor is
Trip disconnected. Trip message “Motor
t
(06-F60new)
Lost”. See also chapter 6. page 65.

Fig. 55 Low Voltage Override. 5.4.40 Motor I2t Type [354]

Select the behaviour of the I2t protection. The I2t trip
NOTE! During the Low voltage override the LED trip/limits
blinks.
time is calculated with the formula:
t=60 x 0.44/((Iout/II2t[355])2-1)s.
5.4.38 Rotor locked[352]
Detects a locked rotor. This is when the Torque Limit 354 Mot I2t Type
has been active at very low frequency for more than 5 Stp Trip *
seconds.
Default: Trip
352 Rotor locked Selection: Off, Trip, Limit
Stp A: Off * I2t motor protection is not active. The
I2t protection of the inverter remains
Default: Off
always active, even if the motor I2t is
Off
Selection: Off, On set to Off. The inverter I2t protection
has a fixed I2t current level of 110%
Off No detection INOM.
Inverter will trip when locked rotor is When the I2t time is exceeded, the
On detected. Trip message “Locked Trip inverter will trip on “Overload”. See
Rotor”. See also chapter 6. page 65. also chapter 6. page 65.
When the I2t time is exceeded, the
inverters lowers the Current Limit
Limit
level (CL) to the same value as the I2t
current level in window [355].

Fig. 56 gives an example if the rated motor current is

50% and 100% of the nominal inverter current. If the
limit is at maximum the inverter will trip at “I2t”, see
chapter 6. page 65.
NOTE! During the limit the LED trip/limits is blinking.

FUNCTIONAL DESCRIPTION OF SETUP MENU 45

 2
FDU I t Function

120,0

110,0

100,0

90,0
Imot in % of Inom
80,0

70,0 I2t=100% Inom

I2t=50% Inom
60,0

50,0

40,0

30,0

20,0

10,0

0,0
1 100 200 300 400 500

T in s
(06-F124)

2
Fig. 56 I t function

5.4.41 Motor I2t Current [355]

Sets the current limit for the motor I2t calculation.
This level is independent from the torque limit. A
smaller motor can still use the overcurrent capacity
(torque) of a bigger inverter, at a lower I2t level.

355 Mot I2t I

Stp (IMOT)A *
Default: IMOT
0.1A - 120% x IMOT with absolute
Range:
maximum of 110% x INOM

NOTE! This window is not visible when Motor I2T Type = Off
(see § 5.4.40, page 45)

46 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.5 I/O [400] 5.5.3 AnIn 1 Set-up [412]
Main menu with all the settings of the standard inputs Preset scaling and offset of the input configuration.
and outputs of the inverter. The input is unipolar.

5.5.1 Analogue Inputs [410] 412 AnIn 1 Setup

Submenu with all settings regarding the analogue Stp 0-10V/0-20mA
inputs.
Default: 0-10V/0-20mA
5.5.2 AnIn1 Function [411]
0-10V/0-20mA, 2-10V/4-20mA,
Setting the function for Analogue input 1. Selection:
User defined

0-10V/ Normal full scale configuration of the

411 AnIn 1 Funct 0-20mA input. See Fig. 57.
Stp Frequency
2 - 10V/ The input has a fixed offset=20% and
Default: Frequency 4 - 20mA Gain=1.25 (Live Zero). See Fig. 58.
Selection: Off, Frequency, Torque
The input can be set to a user defined
Off Input is not active offset and scaling. Now the functions
AnIn 1 Offset [413] and AnIn 1 Gain
Reference value is set for Frequency
Frequency User defined [414] will appear to set the user
Control
defined configuration of the input.
The input acts as an upper torque (Windows [417] and [418] for AnIn 2).
limit. The Maximum Torque is set in Output=(Input - Offset) x Gain
Torque
window Max Torque [332], see
§ 5.4.27, page 43.

NOTE! PID Controller = on the message “PID Controller” is

f
displayed here. If the reference signal comes from an
option card, then the message “Option” is displayed here. 100 %

Depends on reference selection. Standard

Gain=1.00
NOTE! The windows 412, 413, and 414 are not visible if Offset=0%
AnIn1 Func=Off.

Special functions:
• Adding AnIn1 and AnIn2. Ref
If AnIn1 and AnIn2 are both set the values of the 0 10 V
20mA
inputs are added.
(06-F21)
• Local /Remote control.
If a digital input (see § 5.5.11, page 49) is set to the
function “AnIn Select”, This digital input can be Fig. 57 Normal full-scale configuration.
used to switch between AnIn1 and AnIn2.
NOTE! If a digital input e.g. DigIn3=AnIn Select, then the
analogue inputs are not added. f
Gain=1.25
100 %
Offset=+20%
Example:
- AnIn 1 is set for speed control and 0-10V (local
potentiometer).
4-20mA
- AnIn 2 is set for speed control and 4-20mA
(remote control system)
- DigIn 3 = AnIn Select
Now with DigIn 3 the reference signal can be switched
between AnIn 1 (potentiometer local) and AnIn 2 0 2V 10 V
Ref

(current control remote). 4mA 20mA

NOTE! See also function Reference Control [212] § 5.3.3, (06-F24)

page 29 for other possibilities with Local/Remote control
of the reference signal. Fig. 58 2-10V/4-20mA (Live Zero).

FUNCTIONAL DESCRIPTION OF SETUP MENU 47

5.5.4 AnIn 1 Offset [413] NOTE! This window is only visible if the function AnIn1
Setup = User Defined [412], see § 5.5.3, page 47 and
§ 5.5.6, page 48.
413 AnIn 1 Offst
Stp 0% * Special function: Inverted reference signal
If the Offset is -100% and the Gain is -1.00 the input
Default: 0% will act as inverted reference input, see Fig. 61.
Range: -100% to +100%
f

100 %
Adds or subtracts an offset to the value of AnIn1. See
Invert
Fig. 59. Gain=-1.00
Offset=100%

f
Offset -50%
100 %

Ref
0 10 V
Offset +50% (06-F25)

Fig. 61 Inverted reference

5.5.6 AnIn2 Function [415]

Ref Setting the function for Analogue Input 2.
0 5V 10 V Same function as AnIn 1 Func [411] see § 5.5.2,
10mA 20mA
page 47.
(06-F23)

Fig. 59 Function of the AnIn Offset setting. 415 AnIn 2 Funct

Stp Off
NOTE! This window is only visible if the function AnIn 1
Setup = User Defined [412]. Default: Off
See also; AnIn 2 [416]
§ 5.5.6, page 48 Selection: Off, Frequency, Torque
and Rotation = R+L
§ 5.3.5, page 31. Off See § 5.5.2, page 47

Frequency See § 5.5.2, page 47

5.5.5 AnIn 1 Gain [414]
The input acts as an upper torque
414 AnIn 1 Gain limit. The Maximum Torque is set in
Torque
window Max Torque [332], see
Stp 1.00 * § 5.4.27, page 43.
Default: 1.00
5.5.7 AnIn 2 Set-up [416]
Range: -8.00 to +8.00 Same functions as AnIn 1 Setup [412] see § 5.5.3, page
47.
Multiplies AnIn1 with the Gain, see Fig. 60.
416 AnIn 2 Setup
f Stp 0-10V/0-20mA
Gain=2.00
100 %
Gain=1.00
Default: 0-10V/0-20mA
0-10V/0-20mA, 2-10V, 4-20mA,
Selection:
user defined
Gain=0.50

Ref
0 5V 10 V
10mA 20mA

(06-F22)

Fig. 60 Function of the AnIn Gain setting.

48 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.5.8 AnIn 2 Offset [417] Run Right command. The output of the
Same function as AnIn 1 Offset [413] see § 5.5.4, page RunR inverter will be a clockwise rotary
48. field, see § 4.2, page 24.
Run Left command. The output of the
RunL inverter will be a counter-clockwise
417 AnIn 2 Offst rotary field, see § 4.2, page 24.
Stp 0% * Run command. The direction of the
rotary field is determined by the set-
Default: 0%
ting of window Rotation [214] (see §
Run
Range: -100% to +100% 5.3.4, page 30) and window Direction
[324] (see § 5.4.17, page 41), see §
4.2, page 24 for more information.
5.5.9 AnIn 2 Gain [418]
Reset command. To reset a Trip condi-
Same functions as AnIn 1 Gain [414] see § 5.5.5, page Reset tion and to enable the Autoreset func-
48. tion. See § 4.2, page 24.
Selects AnIn2 or 1 if they have the
418 AnIn 2 Gain same function. Can be used for local/
AnIn Select
Stp 1.00 * Remote control. See § 5.5.2, page 47.
Low: AnIn1 active High: AnIn2 active.
Default: 1.00 To select the Preset Frequency Refer-
Preset Ref 1
ence. See § 5.4.19, page 41.
Range: -8.00 to +8.00
To select the Preset Frequency Refer-
Preset Ref 2
ence. See § 5.4.19, page 41.
5.5.10 Digital Inputs [420] To select the Preset Frequency Refer-
Submenu with all the settings regarding the digital Preset Ref 4
ence. See § 5.4.19, page 41.
inputs. Increases the internal reference value
acc. to the set acceleration time with
5.5.11 DigIn 1 [421] MotPot Up a min. of 16 s. Has the same function
To select the function of the digital input. as a “real” motor potentiometer see
On the standard controlboard there are 8 digital inputs. Fig. 62.
If the same function is programmed for more than one Decreases the internal reference value
input that function will be activated according to ’OR’ MotPot according to the set deceleration time
logic. Down with a minimum of 16s. See MotPot
Up
To activate the Jog function. Gives a
421 DigIn 1 Jog Run command with the set Jog Freq.
Stp Run and Direction, § 5.4.24, page 42.
Default: Run
Off, Ext trip, Stop, Enable, RunR,
RunL, Run, Reset, AnIn select, Pres n
Selection:
Ref1, Pres Ref2, Pres Ref4, MotPot
Up, MotPot Down, Jog
Off The input is not active.
NOTE! The External Trip is active low. Be
aware that if there is nothing connected to
Ext. Trip
the input, the inverter will trip at “External
trip” immediately.
Stop command according to the t
selected Stop mode in window [31A] §
Stop
5.4.11, page 39, see § 4.2, page 24.
Motpot
NOTE! The Stop command is active low. UP
Enable command. General start condi- t

tion to run the inverter. If made low

during running the output of the Motpot
DOWN
inverter is cut off immediately, causing
the motor to coast to zero speed, see t
Enable (06-F19)

§ 4.2, page 24 for detailed informa-

tion.
NOTE! If none of the DigIns are pro- Fig. 62 MotPot function.
grammed to “Enable”, the internal Enable
signal is active.

FUNCTIONAL DESCRIPTION OF SETUP MENU 49

The MotPot function is as default volatile, this means 5.5.14 DigIn 4 [424]
that the reference value is 0rpm after a power down or
after stop or trip, see § 5.4.18, page 41. Same function as DigIn 1 [421]. See § 5.5.11, page 49.
The Motpot command has priority over the ana-
logue inputs. If an analogue reference is active and at
the same time the Motpot UP/DOWN is activated, 424 DigIn 4
the reference will increase/decrease from that point on. Stp Reset
The analogue reference is not in use when the Motpot
function is active. Default: Reset
Off, Ext trip, Stop, RunR, RunL, Run,
5.5.12 DigIn 2 [422] Reset, Enable, AnIn Select, Pres Ref1,
Selection:
Same function as DigIn 1 [421]. See § 5.5.11, page 49. Pres Ref2, Pres Ref4, MotPot Up, Mot-
Pot Down, Jog
422 DigIn 2
NOTE! If the function Select set no [234] (§ 5.3.20, page
Stp Off 33) is set to DigIn 3 or DigIn 3+4 the digital input cannot
be programmed. The message “PS Selected” is displayed.
Default: Off
Off, Ext trip, Stop, RunR, RunL, Run, 5.5.15 DigIn 5 [425]
Reset, Enable, AnIn Select, Pres Ref1, Same function as DigIn 1 [421]. See § 5.5.13, page 50.
Selection:
Pres Ref2, Pres Ref4, MotPot Up, Mot-
Pot Down, Jog
425 DigIn 5
NOTE! If either the function Reference Control [212] (§ Stp Off
5.3.3, page 29) or Run/Stop Control [213] (§ 5.3.4, page
30) are set to Rem/DigIn2 or Comm/DigIn2, the digital Default: Off
input cannot be programmed. The following message is
displayed: “Local/Rem”. Off, Ext trip, Stop, RunR, RunL, Run,
Reset, Enable, AnIn Select, Pres Ref1,
Selection:
Pres Ref2, Pres Ref4, MotPot Up, Mot-
5.5.13 DigIn 3 [423] Pot Down, Jog
Same function as DigIn 1 [421]. See § 5.5.11, page 49.
5.5.16 DigIn 6 [426]
423 DigIn 3 Same function as DigIn 1 [421]. See § 5.5.13, page 50.
Stp Off
Default: Off 426 DigIn 6
Stp Off
Off, Ext trip, Stop, RunR, RunL, Run,
Reset, Enable, AnIn Select, Pres Ref1, Default: Off
Selection:
Pres Ref2, Pres Ref4, MotPot Up, Mot-
Pot Down, Jog Off, Ext trip, Stop, RunR, RunL, Run,
Reset, Enable, AnIn Select, Pres Ref1,
Selection:
NOTE! If the function Select set no [234] (§ 5.3.20, page Pres Ref2, Pres Ref4, MotPot Up, Mot-
33) is set to DigIn 3 or DigIn 3+4 the digital input cannot Pot Down, Jog
be programmed. The message “PS Selected” is displayed.

50 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.5.17 DigIn 7 [427] 5.5.21 AnOut 1 Setup [432]
Same function as DigIn 1 [421]. See § 5.5.13, page 50. Preset scaling and offset of the output configuration.

427 DigIn 7 432 AnOut1 Setup

Stp Off Stp 0-10V/0-20mA *
Default: Off Default: 0-10V/0-20mA
Off, Ext trip, Stop, RunR, RunL, Run, 0-10V/0-20mA, 2-10V/4-20mA, user
Selection:
Reset, Enable, AnIn Select, Pres Ref1, defined
Selection:
Pres Ref2, Pres Ref4, MotPot Up, Mot-
Pot Down, Jog 0-10V/ Normal full scale configuration of the
0-20mA output
5.5.18 DigIn 8 [428] The output has a fixed 20% offset
2-10V/
Same function as DigIn 1 [421]. See § 5.5.11, page 49. (Live Zero configuration) and 0.8x
4-20mA
gain. See Fig. 63 and Fig. 64.

428 DigIn 8 The output can be set to a user de-

fined offset and scaling. Now the
Stp Off functions AnOut1 Offset [423] and
User defined AnOut1 Gain [424] will appear to set
Default: Off the user defined configuration of the
Off, Ext trip, Stop, RunR, RunL, Run, output. (Windows [428] and [429]
Reset, Enable, AnIn Select, Pres Ref1, for AnOut2)
Selection:
Pres Ref2, Pres Ref4, MotPot Up, Mot-
Pot Down, Jog The gain on an Analogue output works inverted com-
pared to the input. See Fig. 63, Fig. 64 and Fig. 60.
5.5.19 Analogue Outputs [430]
Submenu with all settings regarding the analogue out-
puts. f

100 % Gain=0.8
Offset=+20%
5.5.20 AnOut 1 function [431]
Sets the function for the optional Analogue Output 1.
The output is unipolar.

431 AnOut1 Funct

Stp Frequency * Ref
Default: Frequency 0 2V 10 V
4mA 20mA
Frequency, Load, El power, Current,
Selection:
Outp Voltage
(06-F24)

Frequency 0 to 200% of fMOT

Fig. 63 AnOut 4-20mA.
Load 0 to 200% of nominal inverter load
5.5.22 AnOut 1 Offset [433]
El power 0 to 200% of PNOM Adds or subtracts an offset to the value of AnOut 1.
Current 0 to 200% of INOM
433 AnOut1 Offst
Outp
Voltage
0 - 100% of Max. Output Voltage
(= Mains)
Stp 0% *
Default: 0%
Range: -100% to +100%

NOTE! This window is only visible if the function AnOut1

Setup = User Defined [422] see § 5.5.25, page 52.

FUNCTIONAL DESCRIPTION OF SETUP MENU 51

5.5.23 AnOut 1 Gain [434] 5.5.27 AnOut 2 Gain [438]
Multiplies a gain level to the value of AnOut 1. Same function as AnOut1 Gain [434]. See § 5.5.23,
The gain on an Analogue output works inverted com- page 52.
pared with the input. See Fig. 63, Fig. 64 and Fig. 60.
5.5.28 Digital Outputs [440]
434 AnOut1 Gain Submenu with all the settings regarding the digital out-
Stp 1.00 * puts.

Default: 1.00 5.5.29 DigOut 1 Function [441]

Sets the function of the digital output 1.
Range: -8.00 to +8.00
NOTE! The definitions as described here are valid for the
NOTE! This window is only visible if the function AnOut1 active output condition.
Setup = User Defined [422]. See § 5.5.25, page 52.
441 DigOut 1
Stp Run *
f
Gain=0.5 Default: Run
100 % Gain=1.00
Run, Stop, 0Hz, Acc/Dec, At Freq,
At Max Freq, No Trip, Trip, Autorst Trip,
Limit, Warning, Ready, T=T Lim, I>Inom,
Selection: Sgnl<Offset, Alarm, Pre-alarm,
Gain=2.00 Max Alarm, Max Pre-alarm, Min Alarm,
Min Pre-alarm, LY, !LY, LZ, !LZ, CA1, !A1,
CA2, !A2, CD1, !D1, CD2, !D2
Ref Run The inverter output is active.
0 5V 10 V
10mA 20mA Stop The inverter output is not active.
(06-F22) The output frequency=0+-0.1Hz
0Hz
when in Run condition.
Fig. 64 AnOut Gain setting.
Acc/Dec The freq is increasing or decreasing.
5.5.24 AnOut 2 function [435]
At Freq The Output Freq = Reference Frequency.
Sets the function for the Analogue Output 2.
At Max The frequency is limited by the Maximum
Freq Freq, see § 5.4.15, page 40
435 AnOut2 Funct
Stp Current * No Trip
No Trip condition active, see chapter 6.
page 65.
Default: Current A Trip condition is active, see chapter 6.
Trip
Frequency, Load, El power, Current, page 65.
Selection:
Outp Voltage Autorst Autoreset trip condition active, see §
Trip 6.2.4, page 66.
Frequency 0 to 200% of fMOT
A Limit condition is active, see chapter 6.
Limit
Load 0 to 200% of nominal inverter load page 65.
A warning condition is active, see chapter
El power 0 to 200% of PNOM Warning
6. page 65.
Current 0 to 200% of INOM The inverter is ready for operation. This
Ready means that the inverter is powered up and
Outp 0 - 100% of Max. Output Voltage healthy.
Voltage (= Mains) The Torque is limited by the Torque Limit
T= Tlim function. See Torque Limit [331] § 5.4.27,
page 43.
5.5.25 AnOut 2 Set-up [436]
Same function as AnOut1 Setup [432]. See § 5.5.21, The Output current is higher than the
I>Inom
page 51. rated inverter current.
Sgnl< One of the AnIn input signals is lower than
5.5.26 AnOut 2 Offset [437] Offset 75% of the offset level.
Same function as AnOut1 Offset [433]. See § 5.5.22, The Max or Min Alarm Level has been
page 51. Alarm
reached. See § 5.9, page 58.

52 FUNCTIONAL DESCRIPTION OF SETUP MENU

 The Max or Min Pre-alarm Level has been 5.5.31 Relays [450]
Pre-Alarm
reached. See § 5.9, page 58. Submenu with all the settings for the relay outputs.
Max The Max Alarm level has been reached.
Alarm See § 5.9, page 58. 5.5.32 Relay 1 Function [451]
Sets the function of the relay output 1.
Max Pre- The Max Pre-alarm level has been Same function as DigOut 1 [441] § 5.5.29, page 52.
Alrm reached. See § 5.9, page 58.
The Min Alarm Level has been reached. 451 Relay 1 Func
Min Alarm
See § 5.9, page 58.
Stp Trip *
Min Pre- The Min Pre-alarm Level has been
Alrm reached. See § 5.9, page 58. Default: Trip
LY Logic output Y. See § 5.9.19, page 62 Run, Stop, 0Hz, Acc/Dec, At Freq,
At Max Freq, No Trip, Trip,
Logic output Y inverted. See § 5.9.19, Autorst Trip, Limit, Warning, Ready,
!LY
page 62 T=T Lim, I>INOM, Sgnl<Offset, Alarm,
Selection:
LZ Logic output Z. See § 5.9.19, page 62 Pre-alarm, Max Alarm,
Max Pre-alarm, Min Alarm,
Logic output Zinverted. See § 5.9.19, Min Pre-alarm, LY, !LY, LZ, !LZ, CA1,
!LZ
page 62 !A1, CA2, !A2, CD1, !D1, CD2, !D2
Analogue comparator 1 output, see
CA 1
§ 5.9.12, page 61 5.5.33 Relay 2 Function [452]
Analogue comp 1 inverted output, see
!A1 NOTE! The definitions as described here are valid for the
§ 5.9.12, page 61
active output condition.
Analogue comparator 2 output, see
CA 2
§ 5.9.12, page 61
Sets the function of the relay output 2.
Analogue comp 2 inverted output, see Same function as DigOut 1 [441] § 5.5.29, page 52.
!A2
§ 5.9.12, page 61
Digital comparator 1 output, see § 5.9.12,
CD 1 452 Relay 2 Func
page 61
Digital comp 1 inverted output, see
Stp Ready *
!D1
§ 5.9.12, page 61
Default: Ready
Digital comparator 2 output, see § 5.9.12,
CD 2 Run, Stop, 0Hz, Acc/Dec, At Freq,
page 61
At Max Freq, No Trip, Trip,
Digital comp 2 inverted output, see Autorst Trip, Limit, Warning, Ready,
!D2
§ 5.9.12, page 61 T=T Lim, I>Inom, Sgnl<Offset, Alarm,
Selection:
Pre-alarm, Max Alarm,
5.5.30 DigOut 2 Function [442] Max Pre-alarm, Min Alarm,
Min Pre-alarm, LY, !LY, LZ, !LZ, CA1,
NOTE! The definitions as described here are valid for the !A1, CA2, !A2, CD1, !D1, CD2, !D2
active output condition.

Sets the function of the digital output 2. Same function

as DigOut 1 [441] (§ 5.5.29, page 52).

442 DigOut 2
Stp No Trip *
Default: No trip
Run, Stop, 0Hz, Acc/Dec, At Freq,
At Max Freq, No Trip, Trip,
Autorst Trip, Limit, Warning, Ready,
T=T Lim, I>INOM, Sgnl<Offset, Alarm,
Selection: Pre-alarm, Max Alarm,
Max Pre-alarm, Min Alarm,
Min Pre-alarm, LY, !LY, LZ, !LZ, CA1,
!A1, CA2, !A2, CD1, !D1, CD2, !D2

FUNCTIONAL DESCRIPTION OF SETUP MENU 53

5.6 Set/View reference value 5.7.4 Current [640]
Displays the actual Output Current.
[500]
Main menu to view or set the reference value. The
read-out depends on the selected controller mode: 640 Current
Stp A
Table 24 Set/view reference value
Unit: A
Resolution (see
Mode Read-out: Resolution: 0.1 A
§ 5.1, page 28):

Frequency Mode Hz 3 digit

5.7.5 Output Voltage [650]
PID Controller % 3 digit Displays the actual Output Voltage.

View reference value 650 Outp.Voltage

As default the window 500 is in view operation.
The value of the active frequency reference signal is Stp V
displayed.
Unit: V
Set reference value
If the function Reference Control [212] (§ 5.3.3, Resolution: 0.1V
page 29) is programmed: Ref Control = Keyboard,
then the reference value must be set in window 500
with the + and - keys on the control panel. Win- 5.7.6 VDC-Link voltage [660]
dow 500 displays on-line the actual reference value Displays the actual DC-link Voltage.
according to the Mode Settings in Table 24.
660 DC Voltage
5.7 View operation [600] Stp V
Main menu for viewing all actual operational data, like Unit: V
speed, torque, power, etc.
Resolution: 1V
5.7.1 Speed [610]
Displays the actual Output Frequency. 5.7.7 Heat sink temperature [670]
Displays the actual Heat Sink Temperature.
610 Frequency
Stp Hz 670 Temperature
Stp °C
Unit: Hz
Resolution: 0.1 Hz Unit: °C
Resolution: 0.1°C
5.7.2 Load [620]
Displays the actual Torque. 5.7.8 FI status [680]
Indicates the overall status of the frequency inverter.
620 Load See Fig. 65.
Stp %
680 FI Status
Unit: % Stp 1/222/333/44
Resolution: 1%
Fig. 65 Drive status.
5.7.3 Electrical power [630]
Displays the actual Electrical Output Power.

630 El Power
Stp kW
Unit: kW
Resolution: 1W

54 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.7.10 Analogue input status [6A0]
Indicates the status of the Analogue inputs. Fig. 67.
Table 25 FI status

Display
status value
6AO AI: 1 2
position Stp 100% 65%
1 Parameter Set A,B,C,D
-Key (keyboard) Fig. 67 Analogue input status
Source of refer- -Rem (remote)
222
ence value -Com (Serial comm.) The first row indicates the Analogue inputs.
-Opt (option) 1: AnIn 1
2: AnIn 2
-Key (keyboard)
Source of Run/ -Rem (remote)
333 Stop/Reset Reading downwards from the first row to the second
-Com (Serial comm.)
command row the status of the belonging input is shown in %:
-Opt (option)
100% AnIn1 has a 100% input value
-TL (Torque Limit) 65% AnIn2 has a 65% input value
-SL (Speed Limit) So the example in Fig. 67 indicates that both the Ana-
44 Limit functions -CL (Current Limit) logue inputs are active.
-VL (Voltage Limit)
- - - -No limit active
5.7.11 Run time [6B0]
Displays the total time that the inverter has been in the
Example: “A/Key/Rem/TL”
This means: Run Mode.
- A: Parameter Set A is active.
- Key: Reference value comes from the 6BO Run Time
keyboard (CP) Stp h: m
- Rem: Run/Stop commands come from
terminals X1 Unit: h: m (hours: minutes)
- TL: Torque Limit active.
Range: 0h: 0m - 65535h: 59m
5.7.9 Digital input status [690]
Indicates the status of the Digital inputs. See Fig. 66. 5.7.12 Reset Run time [6B1]
To reset the Run Time counter, see function Run
The first row indicates the digital inputs. [6D0] § 5.7.11, page 55.
-1 DigIn 1
-2 DigIn 2
6B1 Reset Run Tm
-3 DigIn 3
-4 DigIn 4 Stp No *
-5 DigIn 5
Default: No
-6 DigIn 6
-7 DigIn 7 Selection: No, Yes
-8 DigIn 8
NOTE! After the reset the setting automatically reverts to
Reading downwards from the first row to the second “No”.
row the status of the associated input is shown:
5.7.13 Mains time [6C0]
-H High Displays the total time that the inverter has been con-
-L Low nected to the mains supply. This timer cannot be reset.
So the example in Fig. 66 indicates that DigIn 1,
DigIn 3 and DigIn 6 are active at this moment. 6CO Mains Time
Stp h: m
690 DI: 1234 5678 Unit: h: m (hours: minutes)
Run HLHL LHLL
Range: 0h: 0m - 65535h: 59m

Fig. 66 Digital input status example. NOTE! At 65535 h: 59 m the counter stops. It will not
revert to 0h: 0m.

FUNCTIONAL DESCRIPTION OF SETUP MENU 55

5.7.14 Energy [6D0] psi Pounds per square inch
Displays the total energy consumption since the last
Reset Energy [6F1] has taken place (see § 5.7.15, page Nm Torque
56). Hz Frequency
/s Per second
6D0 Energy
Stp kWh cyc/s Cycles per second

Unit: kWh U/s Units per second

Range: 0.0 - 999999.9kWh m/s Metres per second

ft/s Feet per second
5.7.15 Reset Energy [6D1]
L/s Litres per second
To reset the kWh counter see § 5.7.14, page 56.
m3/s Cubic meters per second
6D1 Reset Energy gal/s Gallons per second
Stp No * ft3/s Cubic feet per second
Default: No kg/s Kilograms per second
Selection: No, Yes lbs/s Pounds per second

NOTE! After reset the setting automatically goes back to rpm Revolutions per minute
“No”. /min Per minute

5.7.16 Process Speed [6E0] cyc/min Cycles per minute

The Process Speed is a display function which can be U/min Units per minute
programmed according to several quantities and units
with regard to the frequency, which is programmed m/min Metres per minute
with the functions Set Process Unit [6E1] and Set ft/min Feet per minute
Process Scale [6E2] in this menu.
L/min Litres per minute
6E0 Process Spd m3/min Cubic metres per minute
Stp
gal/min Gallons per minute
ft3/min Cubic feet per minute
5.7.17 Set Process Unit [6E1]
Selection of the process unit with regard to the speed. kg/min Kilograms per minute

6E1 Set Prc Unit lbs/min Pounds per minute

Stp OFF * /h per hour
Default: OFF cyc/h Cycles per hour
Off, %, °C, °F, bar, Pa, kPa, psi, Nm,
Hz, /s, cyc/s, U/s, m/s, ft/s, m3/s, U/h Units per hour
gal/s, ft3/s, kg/s, lbs/s, rpm, /min, m/h Metres per hour
Selection: cyc/m, U/m, m/min, ft/m, L/m,
m3/m, gal/m, ft3/m, kg/m, lbs/m, ft/h Feet per hour
/h, cyc/h, U/h, m/h, ft/h, L/h, m3/
h, gal/h, ft3/h, kg/h, lbs/h, tons/h L/h Litres per min
Off No unit selection m3/h Cubic meters per hour
% Percentage of Maximum Frequency gal/h Gallons per hour
°C Degree Centigrade ft3/h Cubic feet per hour
°F Degree Fahrenheit kg/h Kilograms per hour
bar bar lbs/h Pounds per hour
Pa Pascal tons/h Tons per hour
kPa Kilopascal

56 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.7.18 Set Process Scale [6E2] 5.8 View trip log [700]
Scales the process value with reference to the Motor Main menu for viewing all the logged trip data. In total
Shaft Speed. the inverter saves the last 10 trips in the trip memory.
Example: The trip memory refreshes on the FIFO principle
A pump has at 40Hz a flow of 3.6 litres per second.
(First In, First Out). Every trip in the memory is
Set the Process Unit = L/s. The process scale is
logged on the time of the Run Time [6B0] counter.
3.6:40=0.09. So if the Process Scale = 0.09, then
the read-out at 40Hz will be 3.6L/s.
5.8.1 Trip 1 [710] to trip 10 [7A0]
The trip message can be any message as described in §
6.2, page 66.
6E2 Set Prc Scal
Stp 1.000 * 7x0 Trip message
Default: 1.000 Stp h:m
Range: 0.000 - 10.000 Unit: h: m (hours: minutes)
Resolution 4 significant digits (§ 5.1, page 28) Range: 0h: 0m - 65355h: 59m

5.7.19 Warning [6FO]

Display the actual or last warning condition. A warning
occurs if the inverter is close to a trip condition, but
still in operation. During a warning condition the red
730 OVERCURRENT
trip LED will start to blink as long as the warning is Stp 1396h: 13m
active (see § 4.1.2, page 21).
Fig. 68 Trip 3

6F0 Warnings Example:

Fig. 68 shows the third trip memory window 730:
Stp warn.msg
Overcurrent trip occurred after 1396 hours and 13
minutes in Run time.
The active warning message is displayed here. See §
6.1, page 65. 5.8.2 Reset trip log [7B0]
If no warning is active the message “No Warning” is To reset the content of the 10 trip memories. See §
displayed. 5.8.1, page 57.
The following warnings are possible;
- Overtemp
- Overvolt G
7B0 Reset Trip
- Overcurrent (I2t) Stp No *
- Low voltage
Default: No
- Min Pre-Alarm
- Max Pre-Alarm Selection: No, Yes
- Comm Error
See also chapter 6. page 65. NOTE! After the reset the setting goes automatically back
to “NO”. The message “OK” is displayed for 2 sec.

FUNCTIONAL DESCRIPTION OF SETUP MENU 57

5.9 Monitor [800] 5.9.3 Alarm Trip [812]
Main menu for setting the Monitor functions. Selects which alarm must cause a Trip to the inverter.

5.9.1 Alarm functions [810] 812 Alarm trip

The monitor functions enable the inverter to be used as
a Load monitor. Load monitors are used to protect
Stp Off *
machines against mechanical overload. E.g. jamming of Default: Off
a conveyer belt, screw conveyer, belt failure on a fan,
Selection: Off, Min, Max, Max+Min
dry running on a pump. The load is measured in the
inverter by the calculated motor torque. There is an No trip if an alarm is active. The
Overload alarm (Max Alarm and Max Pre-Alarm) and Alarms can be monitored on the
Off
an Underload (Min Alarm and Min Pre-Alarm). Digital or Relay outputs. See
The Max- and Min-alarm can be set for a trip condi- § 5.5.28, page 52.
tion. The pre-alarms act as a warning condition. All The Max alarm will trip the inverter.
the alarms can be monitored on the Digital or Relay Max
See also Chapter 6. page 65.
outputs. See also:
• § 5.5.28, page 52, The Min Alarm will Trip the inverter.
Min
• § 6.1, page 65, See also Chapter 6. page 65.
• § 5.7.19, page 57, Both a Min or Max Alarm will trip the
• Table 28, page 67. Max+Min
inverter. See Chapter 6. page 65.

The Autoset function determines automatically during 5.9.4 Ramp Alarm [813]
running the 4 alarm levels: Maximum alarm, Max.
Selects that the (pre)alarm signals are inhibited during
Pre-Alarm, Minimum Alarm and Min. Pre-alarm.
acceleration/deceleration of the motor to avoid false
alarms.
Fig. 69, page 60 gives an example of the monitor func-
tions.
813 Ramp Alarm
5.9.2 Alarm Select[811] Stp Off *
Selects the types of alarms that are active.
Default: Off
811 Alarm Select Selection: Off, On
Stp Off * On
(Pre-) alarms active during accelera-
tion/deceleration.
Default: Off
(Pre-) alarms are inhibited during
Selection: Off, Max, Min, Max+Min Off
acceleration/deceleration.
No alarm functions active.
Off NOTE! The windows [813-815] are not 5.9.5 Alarm start delay [814]
visible. Sets the delay time after a Run command, after which
Max Alarm active. The alarm output the alarm may be given.
functions as an Overload alarm. - If Ramp Enable=On (see § 5.9.4, page 58) The
Max
NOTE! The windows [819-81A] are not start delay begins after a RUN command.
visible. - If Ramp Enable=Off (see par.5.8.2) The start
delay begins after the acceleration ramp.
Min Alarm active. The alarm output
functions as an Underload alarm.
Min
NOTE! The windows [817-818] are not 814 Start Delay
visible.
Stp 2s *
Both Max and MIN alarm are active.
Max+Min The alarm outputs function as over- Default: 0
load and underload alarms.
Range: 0-3600s

58 FUNCTIONAL DESCRIPTION OF SETUP MENU

5.9.6 Alarm response delay [815] 5.9.9 Max Pre-alarm level (Overload) [818]
Sets the delay time between the first occurrence of an Sets the Max Pre-alarm level (Overload).
alarm condition and after which the alarm is given.
818 Max Pre-Alrm
815 Response Dly Stp 110% *
Stp 0.1s * Default: 110%
Default: 0.1s
Range: 0-200%
Range: 0-90s
The Pre-alarm level is given in % of the nominal
5.9.7 Auto set function[816] torque TNOM. Normal setting: 110%. The Pre-Alarm
Sets the actual load level at 100% and automatically the is activated if the set value has been reached.
accompanying alarm levels.
5.9.10 Min Alarm level (Underload) [819]
Sets the Max Alarm level (Underload).
816 Auto Set
Stp No * 819 Min Alarm
Default: No Stp 0% *
Selection: No, Yes
Default: 0%

The set levels for the (pre)alarms are: Range: 0-200%

Max Alarm 1.15xActual Load The alarm level is given in % of the nominal load.
Overload Normal setting: 0%. The Alarm is activated if the set
Max pre-alarm 1.10xActual Load value has been reached.
Min pre-alarm 0.90xActual Load
Underload 5.9.11 Min Pre-alarm level (Underload) [81A]
Min alarm 0.85xActual Load
Sets the Min Pre-alarm level (Underload).

After execution the message “Autoset OK!” is dis-

played for 1s and the selection reverts to “No”. 81A Min Pre-Alrm
Stp 90% *
5.9.8 Max Alarm level (Overload) [817]
Default: 90%
Sets the Max Alarm level (Overload).
Range: 0-200%
817 Max Alarm
Stp 120% * The alarm level is given in % of the nominal load.
Normal setting: 90%. The Pre-alarm is activated if the
Default: 120% set value has been reached.
Range: 0-200%

The alarm level is given in % of the nominal load.

Normal setting: 150%. The Alarm is activated if the set
value has been reached.

FUNCTIONAL DESCRIPTION OF SETUP MENU 59

60
Ramp-up phase Stationary phase Stationary phase Ramp-down phase

813 Ramp Enable=On 813 Ramp Enable=On or Off 813 Ramp Enable=On or Off 813 Ramp Enable=On

Fig. 69 Alarm functions

811 Alarm Select=Max or Max+Min 811 alarm Select=Min or Max+Mi 811 Alarm Select=Max or Max+Min 811 alarm Select=Min or Max+Min

817 Max Alarm (115%)

818 Max Pre-alarm (110%)
100%
Default:TNOM or
Autoset:TMOMENTARY
81A Min Pre-alarm (90%)
819 Min Alarm (85%)

FUNCTIONAL DESCRIPTION OF SETUP MENU

Max Alarm
815 Response Delay (0.1s) 815 Response Delay (0.1s) Must be <t (or t´) otherwise no (pre)alarm
Max Pre-alarm

Min Pre-alarm
815 Response Delay (0.1s) Must be <t (or t´) otherwise no (pre)alarm 815 Response Delay (0.1s)
Min Alarm
814 Start Delay(0.2s)
Must be elapsed before first (pre)alarm
5.9.12 Comparators [820] 5.9.14 Analogue Comparator 1 constant [822]
There are 2 analogue comparators that compare any Selects the analogue comparator constant level accord-
available analogue value (including the analogue refer- ing to the selected value in window [821].
ence inputs) with an adjustable constant. The default value is always 0.
There are 2 digital comparators that compare any
available digital signal.
The output signals of these comparators can be log-
ically tied together to yield a logical output signal. 822 CA1 Constant
All the output signals can be programmed to the digital Stp 0Hz *
or relay outputs. See par 5.5.28 page 52.
Default: 0Hz
5.9.13 Analogue Comparator 1 value [821] Selection is made automatically
Selection:
Selection of the analogue value for Analogue Compa- according to window [821].
rator 1 (CA1). Frequency 0 - 400Hz
Analogue comparator 1 compares the in window
[821] selectable analogue value with the in window Load % 0-200%
[822] adjustable constant. When the value exceeds the
constant, the output signal CA1 becomes High and El Power 0-200%, PNOM in kW
!A1 Low, see Fig. 70.
The output signal can be programmed to the digital or Current 0-200%, INOM in A
relay outputs. See par 5.5.28 page 52.
Voltage 0-Mains in V

DC Voltage 0-Mains. Ö2 in VDC DC Voltage

Analogue value: +
Window [821] Temperature 0-100°C
Acomp 1 Signal:CA1
Signal:!A1
Adjustable constant:
Window [822] - Energy 0-1,000,000kWh
(06-F125)

Run Time 0-65500hr

Fig. 70 Analogue Comparator
Mains Time 0-65500hr

821 CA1 Value AnIn1 0-100%

Stp Frequency * AnIn2 0-100%
Default: Frequency
Frequency, Load, El Power, 5.9.15 Analogue Comparator 2 value [823]
Selection:
Current, Outp. Voltage, DC Voltage, Function is identical to Analogue Comparator 1 Value,
Temperature, Energy, Run Time, see § 5.9.13, page 61.
Mains Time, AnIn 1, AnIn 2

Frequency Hz 823 CA2 Value

Load %
Stp AnIn 1 *
Default: AnIn 1
El Power kW
Frequency, Load, El Power, Current,
Current A Outp. Voltage, DC Voltage,
Selection:
Temperature, Energy, Run Time,
Voltage V Mains Time, AnIn 1, AnIn 2

DC Voltage VDC
5.9.16 Analogue Comparator 2 constant [824]
Temperature °C Function is identical to Analogue Comparator 1 level
see § 5.9.14, page 61.
Energy kWh

Run Time h 824 CA2 Constant

Stp 0% *
Mains Time h
Default: 0%
AnIn1 %
Selection is made automatically
Selection:
AnIn2 % according to window [823].

FUNCTIONAL DESCRIPTION OF SETUP MENU 61

5.9.17 Digital Comparator 1 [825] F-Limit Frequency limit
Selection of the input signal for Digital Comparator 1
(CD1). C-Limit Current limit
This output signal CD1 becomes High if the
selected input signal is active. See Fig. 71. T-Limit Torque limit
The output signal can be programmed to the digital
or relay outputs. See par 5.5.28 page 52. Overtemp Over temperature warning

Overvolt G Over voltage Generating warning

+
Overvolt D Over voltage Decelerating warning
Digital signal: Signal:CD1
DComp 1 Signal:!D1
Window [825]
Overcurrent Over current warning
-
(06-F126)
Low Voltage Low Voltage warning

Fig. 71 Digital comparator Max Pre-

Max Pre-Alarm warning
Alarm

825 CD1 Min Pre-

Stp Run * Alarm
Min Pre-Alarm warning

Default: Run
5.9.18 Digital Comparator 2 [826]
DigIn 1, DigIn 2, DigIn 3, DigIn 4, Function is identical to Digital Comparator 1 see §
DigIn 5, DigIn 6, DigIn 7, DigIn 8, 5.9.17, page 62. Selection of the input signal for Dig-
Acc, Dec, I2t, Run, Stop, Trip, ital Comparator 2 (CD2).
Max Alarm, Min Alarm, V-Limit,
Selection:
F-Limit, C-Limit, T-Limit, Overtemp,
Overvolt G, Overvolt D, Overcurrent, 826 CD 2
Low Voltage, Max Pre-Alarm,
Min Pre-Alarm
Stp DigIn 1 *
Default: DigIn 1
DigIn 1 Digital input 1
DigIn 1, DigIn 2, DigIn 3, DigIn 4,
DigIn 2 Digital input 2 DigIn 5, DigIn 6, DigIn 7, DigIn 8,
Acc, Dec, I2t, Run, Stop, Trip, Max
DigIn 3 Digital input 3 Selection: Alarm, Min Alarm, V-Limit, F-Limit,
C-Limit, T-Limit, Overtemp, Overvolt
DigIn 4 Digital input 4 G, Overvolt D, Overcurrent, Low Volt-
age, Max Pre-Alarm, Min Pre-Alarm
DigIn 5 Digital input 5

DigIn 6 Digital input 6 5.9.19 Logic Output Y [830]

By means of an expression editor, the comparator sig-
DigIn 7 Digital input 7 nals can be logically combined into the Logic Y func-
tion.
DigIn 8 Digital input 8 The expression editor has the following features:
- Up to 3 comparator outputs can be used:
Acc Acceleration status CA1, CA2, CD1, CD2 or LZ. (or LY)
- The comparator outputs can be inverted:
Dec Deceleration status
!A1, !A2, !D1, !D2, or !LZ. (or !LY)
I2 t I2t overload status - The following logical operators are available:
"+" : OR operator
Run Run status "&" : AND operator
"^" : EXOR operator
Stop Stop status Expressions according to the following truth table
can be made:
Trip Trip status

Max Alarm Max Alarm status

Min Alarm Min Alarm status

V-Limit Voltage Limit

62 FUNCTIONAL DESCRIPTION OF SETUP MENU

 5.9.21 Y Operator 1 [832]
Select the first operator for the Logic Y function.
Table 26 Truth table for the logical operators

A B & (AND) + (OR) ^(EXOR) 832 Y Operator 1

0 0 0 0 0
Stp & *
0 1 0 1 1 Default: &
1 0 0 1 1 &, +, ^
Selection:
&=AND, +=OR, ^=EXOR
1 1 1 1 0

5.9.22 Y Comp 2 [833]

- The output signal can be programmed to the Selects the second comparator for the Logic Y func-
digital or relay outputs. See § 5.5.28, page 52. tion.

830 LOGIC Y 833 Y Comp 2

Stp CA1&!A2&CD1 Stp !A1 *
The expression must be programmed by means of the Default: !A1
menu's 831 to 835. CA1, !A1, CA2, !A2, CD1, !D1, CD2,
Selection:
Example: Broken belt detection for Logic Y: !D2, LZ, !LZ
This example describes the Programming for a so
called “broken belt detection” for fan applications. 5.9.23 Y Operator 2 [834]
Select the second operator for the Logic Y function.
The comparator CA1 is set for:
- Frequency>10Hz
The comparator !A2 is set for:
834 Y Operator 2
- load < 20% Stp & *
The comparator CD1 is set for:
Default: &
- Run active
The 3 comparator are all AND-ed, given the &, +, ^, ·
“broken belt detection”. &=AND, +=OR, ^=EXOR
Selection: When · (dot) is selected, the Logic Y
In window 830, the in windows 831-835 entered expression is finished (in case only
expression for Logic Y is visible. two comparators are tied together).
Set window 831 to CA1
Set window 832 to & 5.9.24 Y Comp 3 [835]
Set window 833 to !A2 Selects the third comparator for the Logic Y function.
Set window 834 to &
Set window 835 to CD1
835 Y Comp 3
Window 830 now holds the expression for Logic Y: Stp CD1 *
CA1&!A2&CD1
which is to be read as: Default: CD1
(CA1&!A2)&CD1 CA1, !A1, CA2, !A2, CD1, !D1, CD2,
Selection:
!D2, LZ, !LZ
NOTE! Set window 834 to "·" to finish the expression when
only two comparators are required for Logic Y.
5.9.25 Logic function Z [840]
5.9.20 Y Comp 1 [831]
Selects the first comparator for the Logic Y function. 840 LOGIC Z
Stp CA1&!A2&CD1
831 Y Comp 1
Stp CA1 * The expression must be programmed by means of the
Default: CA! menu's 841 to 845.

CA1, !A1, CA2, !A2, CD1, !D1, CD2,

Selection:
!D2, LZ, !LZ

FUNCTIONAL DESCRIPTION OF SETUP MENU 63

5.9.26 Z Comp 1 [841] 5.10 View system data [900]
Selects the first comparator for the Logic Z function. Main menu for viewing all the inverter system data.

841 Z Comp 1 5.10.1 Type [910]

Stp CA1 * Shows the inverter type according to the type number.
See § 1.5, page 8.
Default: CA! The other options are indicated on the type plate of
the inverter. See Fig. 72.
CA1, !A1, CA2, !A2, CD1, !D1, CD2,
Selection:
!D2, LY, !LY
910 FI Type
5.9.27 Z Operator 1 [842] Stp FDU40-074
Select the first operator for the Logic Z function. Fig. 72 Example Type

Examples:
842 Z Operator 1 - FDU40-074 FDU 400 volt, 37 kW, 74A
Stp & * 5.10.2 Software [920]
Default: & Shows the software version number of the inverter.
Fig. 73 gives an example of the version number.
&, +, ^
Selection:
&=AND, +=OR, ^=EXOR
920 Software
Stp V 1.23
5.9.28 Z Comp 2 [843]
Selects the second comparator for the Logic Z func- Fig. 73 Example software version
tion.
V 1.23 = Version of the Software
843 Z Comp 2 NOTE! It is important that the software version displayed in
Stp !A1 * window [920] is the same software version number as the
software version number written on the title page of this
Default: !A! instruction manual. If not, the functionality as described in
this manual may differ from the functionality of the inverter.
CA1, !A1, CA2, !A2, CD1, !D1, CD2,
Selection:
!D2, LY, !LY

5.9.29 Z Operator 2 [844]

Select the second operator for the Logic Z function.

844 Z Operator 2
Stp & *
Default: &
&, +, ^, ·
&=AND, +=OR, ^=EXOR
Selection: When · (dot) is selected, the Logic Z
expression is finished (in case only
two comparators are tied together).

5.9.30 Z Comp 3 [845]

Selects the third comparator for the Logic Z function.

845 Z Comp 3
Stp CD1 *
Default: CD1
CA1, !A1, CA2, !A2, CD1, !D1, CD2,
Selection:
!D2, LY, !LY

64 FUNCTIONAL DESCRIPTION OF SETUP MENU

6. FAULT INDICATION, DIAGNOSES AND MAINTENANCE

6.1 Trips, warnings and limits Apart from the TRIP indicators there are 2 more indi-
In order to protect the inverter the principal operating cators to show that the inverter is in an “abnormal” sit-
variables are continuously monitored by the DSPs. If uation. These indicators can be programmed to operate
one of these variables exceeds the safety limit an error a relay or digital output (see § 5.5.32, page 53).
“Limits”
message is displayed. In order to avoid any possible - the inverter is limiting torque and/or frequency
dangerous situations, the inverter sets itself into a stop to avoid a trip.
Mode called Trip and the cause of the trip is shown in - the Limit relay or output (if selected) is active
the display. - the trip LED is blinking
Trips will always stop the inverter. - one of the Limit status indication in the LCD
“Trip”
- the inverter stops immediately, the motor coasts display is on (area C of the LCD display, see
naturally to standstill. § 4.1.1, page 20)
“Warning”
- the trip relay or output is active (if selected) - the inverter is close to a trip limit.
- the trip LED is on - the Warning relay or output (if selected) is active
- the accompanying trip message is displayed in - the trip LED is blinking
the LCD display - the warning message is displayed in window[6F0]
- the “TRP” status indication in the LCD-display is and the lower left corner of the display.
on (area C of the LCD display, § 4.1.1, page 20)

Table 27 Trips, warnings and limits.

Trip Selection Trip (Instant) Limit Warning

Rotor locked Off - - -

On X X X
Motor lost Resume - X X
Trip X - -
Motor I2t Off - - -
Trip X - X
Limit - X X
Off - - -
Comm Error
Trip X - X
(Interrupt [253])
Warning - - X
Off - - -
Low volt override
On - X X
Low voltage - X - X
Overvoltage Line - X - X
Overvoltage Gen/Dec - X - -
Overcurrent - X - -
Overtemperature - X - X
Power Fault - X - -
External trip - X - -
Motor temperature (PTC) Off - - -
Trip X - X
Alarm Max/Alarm Min - - -
X - -
Pre-Alarm Max/Pre-Alarm Min - - X

NOTE! The trip events Rotor locked, Motor I2t, Low voltage NOTE! The trip indication “Motor temperature” is only
override and Comm Error can be set individually please see active if the option PTC is built in. See chapter 7. page 69.
§ 5.4.36, page 44.

FAULT INDICATION, DIAGNOSES AND MAINTENANCE 65

6.2 Trip conditions, causes and 6.2.2 Opening the frequency inverter
remedy DANGER! Always switch the mains voltage
The table in this paragraph must be considered as a off if it is necessary to open the inverter and
basic help to find the cause of a failure in the system wait at least 5 minutes to allow the buffer
and to find a way to solve a problem. A frequency capacitors to discharge.
inverter is mostly just a small part of a complete drive
system. Sometimes it is difficult to determine the cause If the frequency inverter must be opened, for example
of the failure, although the frequency inverter gives a to make connections or change the positions of the
certain trip message it is not always easy to find the jumpers, always switch off the mains voltage and wait at
right cause of the failure. Good knowledge of the com- least 5 minutes to allow the buffer capacitors to dis-
plete drive system is therefore necessary. Contact your charge. The connections for the control signals and the
supplier if there are any questions. jumpers are isolated from the mains voltage. Always
The inverter is designed in such a way that it tries to take adequate precautions before opening the fre-
avoid trips by limiting torque, overvolt etc. quency inverter.
Failures occurring while commissioning, or shortly
after commissioning are most likely to be caused by 6.2.3 Precautions to be taken with a
incorrect settings or even bad connections. connected motor
Failures or problems occurring after a reasonable If work must be carried out on a connected motor or
period of failure-free operation can be caused by on the driven machine, the mains voltage must always
changes in the system or in the environment of the sys- first be disconnected from the frequency inverter. Wait
tem (e.g. wear). at least 5 minutes before continuing.
Failures that occur regularly for no obvious reasons,
can be caused in general by Electro Magnetic Interfer- 6.2.4 Autoreset Trip
ence. Be sure that the installation fulfils the demands If the maximum number of Trips during Autoreset has
for installation according to the EMC directives. See been reached, the trip message hour counter is marked
chapter 3. page 11. with a “A”. (See § 5.8.1, page 57 and § 5.3.26, page
Sometimes the so-called “Trial and error” method 34).
is a quicker way to determine the cause of the failure.
This method can be done at any level, from changing 730 OVERVOLT G
settings and functions to disconnecting single control
cables or exchanging the complete inverters. Trp A 345h: 45m
The Trip Log (see § 5.8, page 57) can be useful to Fig. 74 Autoreset trip
determine whether certain trips occur at certain
moments. The Trip Log also records the time of the Fig. 74 shows the 3rd trip memory window 730:
trip related to the run time counter. Overvoltage G trip after the maximum Autoreset
DANGER! If it is necessary to open the attempts taken place after 345 hours and 45 minutes of
inverter or any part of the system (motor run time.
cable housing, conduits, electrical panels,
cabinets, etc.) to inspect or take measure-
ments as suggested in this instruction
manual, it is absolutely necessary to read
and follow the following safety instructions
as well as the safety instructions on page 2.

6.2.1 Technically qualified personnel

Installation, commissioning, demounting, making
measurements, etc., of or at the frequency inverter may
only be carried out by personnel technically qualified
for the task.

66 FAULT INDICATION, DIAGNOSES AND MAINTENANCE

Table 28 Trip condition

Trip Condition Possible Cause Remedy

- Make sure all three phases are properly
connected and that the terminal screws
Too low DC-Link voltage: are tightened.
- Too low or no supply voltage - Check that the mains supply voltage is
Low voltage within the limits of the inverter.
“LV” - Mains voltage dip due to starting other
major power consuming machines on - Try to use other mains supply lines if dip is
the same line. caused by other machinery
- Use the function low voltage override
[352] see § 5.4.38, page 45

Overvoltage - Check the main supply voltage

Too high DC Link voltage; due to too high
L(ine) - Try to take away the interference cause
mains voltage
“OVL” or use other main supply lines.

Overvoltage
G(enerator) Too high DC Link voltage: - Check the deceleration time settings and
“OVG” - Too short deceleration time with make them longer if necessary.
respect to motor/machine inertia. - Check the dimensions of the brake
Overvoltage - Too small brake resistor mal- resistor and the functionality of the Brake
D(eceleration) functioning Brake chopper chopper (if used)
“OVD”

Motor current exceeds the Peak motor

current (ITRIP): - Check the acceleration time settings and
make them longer if necessary.
- Too short acceleration time
- Check the motor load.
- Too high motor load
- Check on bad motor cable connections
- Excessive load change
- Check on bad earth cable connection
- Soft short-circuit between phases or
- Check on water or moisture in the motor
phase to earth
Power fault housing and cables connections
- Poor or loose motor cable connections
Overload condition in the DC-link:
- Hard short-circuit between phases or - Check on bad motor cable connections
phase to earth - Check on bad earth cable connection
- Saturation of current measurement - Check on water or moisture in the motor
circuiting housing and cables connections
- Earth fault - Check that rating plate data of the motor
- Desaturation of IGBT´s is correctly entered
- Peak voltage on DC-link - See Overvoltage trips

- Check on mechanical overload on the

I2t value is exceeded. motor or the machinery (bearings,
Overcurrent - Overload on the motor according to the gearboxes, chains, belts, etc.)
“I2t” programmed I2t settings. See - Change the Motor I2t Current setting
§ 5.4.41, page 46. see § 5.4.41, page 46

- Check the cooling of the inverter cabinet.

Heat sink temperature exceeds See also § 8.5, page 75.
80°C (warning at 75°C): - Check the functionality of the built-in
- Too high ambient temperature of the fans. The fans must switch on auto-
Overtemperature inverter matically if the heat sink temperature
“OT” exceeds 60°C. At power up the fans are
- Insufficient cooling
- Too high current brieftly switched on.
- Blocked or stuffed fans - Check inverter and motor rating
- Clean fans

FAULT INDICATION, DIAGNOSES AND MAINTENANCE 67

Table 28 Trip condition

Trip Condition Possible Cause Remedy

- Check the motor voltage on all phases.

- Check for loose or poor motor cable
connections
Phase loss or too great an imbalance on
Motor lost - If all connections are OK, contact your
the motor phases
supplier
- Set motor lost alarm to OFF. See
§ 5.4.39, page 45
- Check the equipment that initiates the
External input (DigIn 1-8) active: external input
External Error
- active low function on the input. - Check the programming of the digital
inputs DigIn 1-8 (see § 5.5.11, page 49)

Internal trip Error in the microprocessor system - If trip remains, contact your supplier.

- Check for mechanical problems at the

motor or the machinery connected to the
Torque limit at motor standstill:
Rotor locked motor
- Mechanical blocking of the rotor.
- Set locked rotor alarm to OFF. See
§ 5.4.38, page 45.
- Check on mechanical overload on the
Motor thermistor exceeds maximum level motor or the machinery (bearings,
Motor gearboxes, chains, belts, etc.)
temperature NOTE! Only valid if the optional PTC input is - Check the motor cooling system.
used. See § 5.3.30, page 35. - Self-cooled motor at low speed, too high
load.
- Check cables and connection of the serial
communication.
Comm Error - Check all settings with regard to the
Error on serial communication (option)
(Interrupt [253]) serial communication
- Restart the equipment including the
inverter
- Check the load condition of the machine
Max alarm level (overload) has been
Max Alarm - Check the monitor setting in
reached. See § 5.9, page 58.
§ 5.9, page 58.
- Check the load condition of the machine
Min alarm level (underload) has been
Min Alarm - Check the monitor setting in
reached. See § 5.9, page 58.
§ 5.9, page 58.

6.3 Maintenance
The frequency inverter is designed to require no ser-
vicing or maintenance. There are however some points
which must be checked regularly.
All inverters have built in fans which are automati-
cally switched on if the heat sink temperature reaches
60°C. This means that the fans are only running if the
inverter is running and loaded. The design of the heat
sinks is such that the fan is not blowing the cooling air
through the interior of the inverter, but only across the
outer surface of the heat sink. However, running fans
will always attract dust. Depending on the environment
the fan and the heat sink will collect dust. Check this
and clean the heat sink and the fans when necessary.
If inverters are built into cabinets, also check and
clean the dust filters of the cabinet regularly.
Check external wiring, connections and control
signals. Tighten terminal screws if necessary.

68 FAULT INDICATION, DIAGNOSES AND MAINTENANCE

7. OPTIONS

The standard available options are described here 7.1 Protection class IP23 and IP54
briefly. Some of the options have their own instruction The inverter sizes X5 to X15 are available in protection
or installation manual. For more information please class IP23 and inverter sizes X1 to X15 are available in
contact your supplier. class IP54, according to the standards IEC 529.
The table below shows the versions with respect to
the standard version IP20.
See chapter 8.6 page 76 for the dimensions and
weights.
Table 29 Options

Type
Size 400V/ IP20 IP23 IP54
500V

FDU40-003
FDU40-004
FDU40-006
1 Standard unit Not available Standard unit, same size as IP 20
FDU40-008
FDU40-010
FDU40-013
FDU**-018 Standard unit, same size as IP 20
FDU**-026 Standard unit, same size as IP 20
FDU**-031 Standard unit, same size as IP 20
2 FDU**-037 Standard unit Not available Standard unit, same size as IP 20
FDU**-046 Standard unit, same size as IP 20
FDU**-060 Standard unit, same size as IP 20
FDU40-073 Standard unit, same size as IP 20
FDU**-074 Standard unit, same size as IP 20
3 FDU**-090 Standard unit Not available Standard unit, same size as IP 20
FDU40-108 Not available
FDU**-109
4 FDU**-146 Standard unit Not available Single unit, same size as IP 20
FDU**-175
FDU**-210
FDU**-250 Please, contact your
5 Standard unit Please, contact your supplier
FDU**-300 supplier.
FDU**-375
2 Standard units size
FDU**-500 5, delivered with the
Please, contact your
10 FDU**-600 required electrical con- Please, contact your supplier
supplier
FDU**-750 nection material for
parallel connection
3 Standard units size
5, delivered with the
FDU**-900 Please, contact your
15 required electrical con- Please, contact your supplier
FDU**-1k1 supplier
nection material for
parallel connection

OPTIONS 69
7.2 External Control Panel (ECP) 7.4 Brake chopper
The external Control Panel can be used to be built into All inverter sizes can be fitted with an optional built-in
any cabinet door or panel. The inverter must be brake chopper. The brake resistor must be mounted
ordered without the built-in Control Panel but Blank outside the inverter. The choice of the resistor depends
Control Panel instead. The Control Panel can also be on the application switch-on duration and duty-cycle.
used to read data from one inverter and copy it to an
other inverter. See chapter 5.3.16 page 32. WARNING! The table gives the minimum
values of the brake resistors. Do not use
resistors lower than this value. The inverter
can trip or even be damaged due to high
braking currents.

Table 30 Brake resistor 400V type

400V Type P in kW R in Ohm

FDU40-003 0.75 227

FDU40-004 1.5 142
FDU40-006 2.2 94.4
FDU40-008 3 75.6
FDU40-010 4 59.7
FDU40-013 5.5 43.6
(06-F116)
FDU40-018 7.5 31.5

Fig. 75 ECP FDU40-026 11 19.4

FDU40-031 15 19.4
7.3 Handheld Control Panel (HCP) FDU40-037 18.5 19.4
The Handheld Control Panel can be used as an exter- FDU40-046 22 19.4
nal handheld remote control. The inverter must be
ordered without the built-in Control Panel but Blank FDU40-060 30 9.7
Control Panel instead. The Handheld Control Panel FDU40-073 37 9.7
can also be used to read data from one inverter and
copy it to an other inverter. See § 5.3.16, page 32. FDU40-074 37 7.7
The option comes complete with the required con- FDU40-090 45 6.3
nection material and installation instructions.
FDU40-108 55 5.2
FDU40-109 55 5.2
FDU40-146 75 3.9
FDU40-175 90 3.2
FDU40-210 110 2.7
FDU40-250 132 2.27
FDU40-300 160 1.89
FDU40-375 200 1.51
FDU40-500 250 2x 2.27
FDU40-600 315 2x 1.89
FDU40-750 400 2x 1.51

(06-F117) FDU40-900 500 3x 1.89

FDU40-1k1 630 3x 1.51

Fig. 76 HCP

70 OPTIONS
 The brake chopper option is built-in by the manufac-
Table 31 Brake resistors 500V types turer and must be specified when the inverter is
ordered.
500V Type P in kW R in Ohm
FDU50-018 11 40.5 7.5 Pump Control
FDU50-026 15 25 Software option to control maximum 6 pumps with
FDU50-031 18.5 25 one frequency inverter. This option is only available in
combination with the Relay Card.
FDU50-037 22 25
FDU50-046 30 25 7.6 Relay Card
FDU50-060 37 12 Extension card with 6 extra relay outputs. The Relay
Card works in combination with the Pump/Fan Con-
trol option, but can also be used as a separate option.
FDU50-074 45 9.9
FDU50-090 55 8.1 7.7 Output coils
Above about 40m length of screened motor cable for
FDU50-109 75 6.7 FDU40-003 to -013 and about 100m for all other
FDU inverters, output coils are recommended, which
FDU50-146 90 5.0 are supplied separately. Because of the fast switching of
FDU50-175 110 4.2 the motor voltage and the capacity of the motor cable
both line to line and line to earth screen, large switch-
FDU50-210 132 3.5 ing currents can be generated with long lengths of
FDU50-250 160 2.92 motor cable. Output coils prevent the inverter from
tripping and should be installed as close as possible to
FDU50-300 200 2.43 the inverter.
FDU50-375 250 1.94
FDU50-500 315 2x 2.92 7.8 Overvoltage clamp
FDU50-600 400 2x 2.43 Together with output coils the output voltage is
clamped to +100VDC above the prevailing DC-Link
FDU50-750 500 2x 1.94 voltage and the slew rate is limited to 500V/µs.
FDU50-900 630 3x 2.43
FDU50-1k1 710 3x 1.94 7.9 Serial communication, fieldbus
There are several option card for serial communication
Table 32 Brake resistors 690V types depending on the bus system. See Fig. 77 for the con-
nection of the serial link.
690V Type P in kW R in Ohm
FDU69-120 110 7.9 FDU

FDU69-140 132 6.7 L1 RFI U

Filter 3~
L2 V
M
FDU69-170 160 5.5 L3 W
PE
FDU69-215 200 4.4 Brake -
chopper +
FDU69-270 250 3.5 option
R

FDU69-340 315 2x 5.5

Options
FDU69-430 400 2x 4.2
FDU69-540 500 2x 3.5
FDU69-645 630 3x 4.2
Option Card: PC/PLC
Serial Communication
FDU69-810 800 3x 3.5
See also chapter 3.3 page 11. (06-F36)

NOTE! Although the inverter will detect a failure in the Fig. 77 Connection of a serial link.
brake electronics it is strongly recommended to use
resistors with a thermal overload which will cut off the
Option cards for several bus systems are available:
power at overload.
RS485, Profibus etc. See § 5.3.29, page 34.

OPTIONS 71
8. TECHNICAL DATA

8.1 General electrical specifications

Table 33 General electrical specifications

General

Mains voltage: 380-415V +10%/-15% (FDU40)

440-525V +10/-15% (FDU50)
550-690V +10%/-15% (FDU69)
Mains frequency: 50/60Hz
Input power factor: 0.95
Output voltage: 0- Mains supply voltage:
Output frequency: 0-400Hz
Output switching frequency: FDU40/FDU50 size 1-4: 6kHz
FDU69 and size 5, 10, 15: 1.5 kHz
Efficiency at nominal load: 97% for size X1
97.5% for size X2
98% for size X3 and bigger
Control signal inputs:
Analogue (differential)

Analogue Voltage/current: 0-10V/0-20mA via jumper

Max. input voltage: +30V
Input impedance: 20kW (voltage)
250W (current)
Resolution: 10 bits
Hardware accuracy: 0.5% typ + 1 ½ LSB fsd
Non-linearity 1½LSB
Digital:
Input voltage: High>7VDC Low<4VDC
Max. input voltage: +30VDC
Input impedance: <12.8VDC: 5kW ³12.8VDC: 3kW
Signal delay: £8ms

Control signal outputs

Analogue

Output voltage/current: 0-10V/0-20mA via jumper

Max. output voltage: +15V @5mA cont.
Short-circuit current (¥): +15mA (voltage) +140mA (current)
Output impedance: 10W (voltage)
Resolution: 10 bit
Hardware accuracy: 1.9% typ fsd (voltage), 2.4%typ fsd (current)
Offset: 3LSB
Non-linearity: 2LSB
Digital
Output voltage: High>20VDC @50mA, >23VDC open
Low<1VDC @50mA
Shortcircuit current(¥): 100mA max (together with +24VDC)
Relays
Contacts 2A/250V˜/AC1

References

+10VDC @10mA Shortcircuit current +30mA max

+10VDC
-10VDC @10mA
-10VDC
+24VDC Short-circuit current +100mA max
+24VDC
(together with Digital Outputs)

72 TECHNICAL DATA
8.2 Electrical specifications
related to type
Table 34 Electrical specifications related to type 400V/500V

Nominal
Nominal Nominal Current limit
Nominal input
400V power 500V power Icl during
Size output current current
Type (400V) type (500V) 60s
I [A,RMS] IIN
PNOM [kW] PNOM [kW] NOM ICL,[A,RMS]
[A,RMS]

FDU40-003 0.75 2.5 3 2.2

X1
FDU40-004 1.5 - - 4 4.8 3.5
FDU40-006 2.2 - - 6 7.2 5.2
FDU40-008 3 - - 7.5 9 6.5
FDU40-010 4 - - 9.5 11.4 8.2
FDU40-013 5.5 - - 13 15.6 11.4
FDU40-018 7.5 FDU50-018 11 18 22 16
X2 FDU40-026 11 FDU50-026 15 26 31 23
FDU40-031 15 FDU50-031 18.5 31 37 28
FDU40-037 18.5 FDU50-037 22 37 44 35
FDU40-046 22 FDU50-046 30 46 55 42
FDU40-060 30 FDU50-060 37 61 73 57
FDU40-073 37 - - 74 89 69
X3 FDU40-074 37 FDU50-074 45 74 89 69
FDU40-090 45 FDU50-090 55 90 108 85
FDU40-108 55 - - 109 131 102
X4 FDU40-109 55 FDU50-109 75 109 131 102
FDU40-146 75 FDU50-146 90 146 175 137
FDU40-175 90 FDU50-175 110 175 210 164
FDU40-210 110 FDU50-210 132 210 252 197
FDU40-250 132 FDU50-250 160 250 300 235
X5
FDU40-300 160 FDU50-300 200 300 360 282
FDU40-375 200 FDU40-375 250 375 450 352
FDU40-500 250 FDU50-500 315 500 600 470
X10 FDU40-600 315 FDU50-600 400 600 720 564
FDU40-750 400 FDU40-750 500 750 900 704
FDU40-900 500 FDU50-900 630 900 1080 865
X15
FDU40-1k1 630 FDU50-1k1 710 1125 1350 1081

Table 35 Electrical specifications related to type 690V

Nominal power Nominal output Current limit Icl Nominal input

Size 690V type (690V) PNOM current during 60s current IIN
[kW] INOM [A,RMS] ICL [A,RMS] [A,RMS]

FDU69-120 110 121 145 116

FDU69-140 132 144 173 138
X5 FDU69-170 160 173 208 166
FDU69-215 200 217 260 208
FDU69-270 250 274 329 263
FDU69-340 315 340 408 326
X10 FDU69-430 400 430 516 413
FDU69-540 500 540 648 519
FDU69-645 630 645 774 619
X15
FDU69-810 800 810 972 778

TECHNICAL DATA 73
8.3 Derating at higher temperature
The Table 39 shows the necessary derating if a higher
ambient temperature is necessary. For example: If a
size X2 FDU40-026 has a maximum ambient tempera-
ture of 50°C, there is no derating necessary. But with a
size 2 FDU40-046 derating of 25% (10 x 2,5%) it is
possible to operate at an ambient temperature of 50°C.

Table 36 Ambient temperature and derating 400-500V types

Type IP20 IP23/IP54

Size
400/500V Max temp. Derating: possible to 50°C Max temp. Derating: possible to 45°C
FDU40-003 50°C No 45°C No
FDU40-004 50°C No 45°C No
FDU40-006 50°C No 45°C No
X1
FDU40-008 50°C No 45°C No
FDU40-010 50°C No 45°C No
FDU40-013 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-018 50°C No 45°C No
FDU**-026 50°C No 45°C No
FDU**-031 50°C No 45°C No
X2 FDU**-037 50°C No 45°C No
FDU**-046 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-060 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU40-073 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-074 47°C Yes, -2.5%/°C to max +3°C 42°C Yes, -2.5%/°C to max +3°C
X3 FDU**-090 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU40-108 40°C Yes, -2.5%/°C to max +10°C -
FDU**-109 50°C No 45°C No
X4 FDU**-146 46,5°C Yes, -2.5%/°C to max +3.5°C 41.5°C Yes, -2.5%/°C to max +3.5°C
FDU**-175 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-210 50°C No 45°C No
FDU**-250 47°C Yes, -2.5%/°C to max +3°C 42°C Yes, -2.5%/°C to max +3°C
X5
FDU**-300 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-375 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-500 40°C 35°C
X10 FDU**-600 40°C Yes, -2.5%/°C to max +10°C 35°C Yes, -2.5%/°C to max +10°C
FDU**-750 40°C 35°C
FDU**-900 40°C 35°C
X15 Yes, -2.5%/°C to max +10°C Yes, -2.5%/°C to max +10°C
FDU**-1k1 40°C 35°C

Table 37 Ambient temperature and derating 690V type

IP20 IP23/IP54
Size 690V type Derating: Derating:
Max temp. Max temp.
-2.5%/°C to max +10°C -2.5%/°C to max +10°C
FDU69-120
FDU69-140
X5 FDU69-170 35°C Yes 35°C Yes
FDU69-215
FDU69-270
FDU69-340
X10 FDU69-430 35°C Yes 35°C Yes
FDU69-540
FDU69-645
X15 35°C Yes 35°C Yes
FDU69-810

74 TECHNICAL DATA
8.4 Mechanical specifications
The table below gives an overview of the dimensions
and weights. The sizes X10 and X15 consist of 2 or 3
parallelled inverters built in a standard Rittal cabinet.
Table 38 Mechanical specifications

Weight Weight
Dim. HxWxD [mm]
Type Size Dim. HxWxD [mm] IP20 IP20 IP23/IP54
IP23/IP54
[kg] [kg]
X1 350(400)x 220 x 150 350(400)x 220 x 150 10 10
X2 530(590) x 220 x 270 530(590) x 220 x 270 26 26
X3 650(750) x 340 x 295 650(750) x 340 x 295 55 55
FDU X4 800(900) x 450 x 330 800(900) x 450 x 330 85 85
X5 1100(1145) x 500 x 420 * 160 *
X10 2 x X5 * 320 *
X15 3 x X5 * 480 *

* Contact your supplier

8.5 Environmental conditions

Table 39 Environmental conditions

Normal operation
0 - See table,
Temperature:
page 74
Atmospheric pressure: 86 - 106 kPa
Relative humidity, non condensing: 0 - 90%
Storage
Temperature: -20 - +60 °C
Atmospheric pressure: 86 - 106 kPa
Relative humidity, non condensing: 0 - 90%

TECHNICAL DATA 75
8.6 Fuses, cable cross-sections NOTE! Cable cross-section is dependent on the application
and must be determined in accordance with local
and glands regulations.
Use mains fuses of the type gL/gG conforming to
IEC269 or installation cut-outs with similar character- NOTE! The dimensions of the power terminals used in the
istics. sizes X10 and X15 can differ, depending on customer
specification. Please check the enclosed project
PG glands will be replaced with metric glands accord-
documentation for detailed information.
ing to EN50262. Check the equipment first before
installing the glands. In due time only metric glands
will be used.

Table 40 Fuses, cable cross-sections and glands 400/500V types

Max. cable cross-section Clamping range glands [mm]

2
Maximum connector............[mm ] (PG and metric)
Type
Size value fuse
400V/500V Mains cable Motor cable (metal)
[A] Solid Flexible
(plastic) IP 20/23 IP54
FDU40-003 6 6 4
FDU40-004 6 6 4
FDU40-006 10 6 4 PG 13.5(5-12) PG 13.5(14-16.5) PG 13.5(6-12)
X1
FDU40-008 10 6 4 M20 (7-13) M20 (8.5-13) M20 (8.5-13)
FDU40-010 16 6 4
FDU40-013 16 6 4
FDU**-018 20 16 10
FDU**-026 25 16 10
FDU**-031 35 16 10 PG29 (14-25) PG29 (23-31) PG29 (18-25)
X2 FDU**-037 50 16 10
M40 (19-28) M40 (27-34) M40 (27-34)
FDU**-046 50 16 10
FDU**-060 80 25 16
FDU40-073 80 50 35
FDU**-074 80
PG42 (28-38) PG42 (34-50) PG42 (32-38)
X3 FDU**-090 100 50 35
M50 (27-35) M50 (35-43) M50 (35-43)
FDU40-108 125
FDU**-109 125 50
PG48 (34-44) PG48 (39-50) PG48 (37-44)
X4 FDU**-146 160 50
M63 (34-45) M63 (40-47.5) M63 (40-47.5)
FDU**-175 200 95
FDU**-210 250 150
FDU**-250 315 150
X5 - - -
FDU**-300 400 150
FDU**-375 400 240
FDU**-500 - - -
X10 FDU**-600 See note See note
- - -
FDU**-750
FDU**-900
X15 See note See note - - -
FDU**-1k1
PG11 (4-10) PG11 (11-15) PG11 (5-10)
Control signals
M20 (8-12) M20 (8-12) M20 (8-12)

Table 41 Fuses, cable cross-sections and glands 690V type

Maximum cable cross-section

Size 690V type Maximum value fuse [A] connector............[mm2]
FDU69-120 125
FDU69-140 100
X5 FDU69-170 200 150
FDU69-215 250
FDU69-270 300
FDU69-340
X10 FDU69-430 See note See note
FDU69-540
FDU69-645
X15 FDU69-810 See note See note

76 TECHNICAL DATA
 7(4x) 9(8x)

CONTROLBOARD
350
400

385
CONTROLBOARD

700
750
650
X1 X3 X2
L1 L2 L3 PE R R U V W
7.5

+ -

X1 X3 X2

30
180 150
220
(06-F118new_1)

Fig. 78 FDU size X1 90 90 90 295

340
(06-F44new_1)

7(4X)
Fig. 80 FDU size X3

CONTROLBOARD
590
530

570

L1 L2 L3 PE R R U V W
+ -

X1 X3 X2

10

160 270
220
(06-F128new_1)

Fig. 79 FDU size X2

TECHNICAL DATA 77
 9(8x)

2150
850
900

CONTROLBOARD
800

L1 L2 L3 PE R+ R- U V W

X1 X3 X2
30

120 140 120

330 1200 500
450
(06-F133new_1)
(06-F46new_1)

Fig. 81 FDU size X4

Fig. 83 FDU size X10, Example in cabinet

500
450
225 9(8x)
15

2150
1005
1145

CONTROLBOARD

1800 500
L1 L2 L3 PE R+ R- U V W 420 (06-F134new-1)

(06-F58new-1)
X1 X3 X2

Fig. 82 FDU size X5

Fig. 84 FDU size X15, Example in cabinet

78 TECHNICAL DATA
9. SETUP MENU LIST

- Functions with * can be changed during RUN DEFAULT CUSTOM

- Default setting with thick outline are depending
250 Option: Serial Comm.
on Power Board ID and/or Motor Data settings
- If no value as default is filled in, this means it is a 251 Baudrate 9600

View function and can be filled in later for 252 Address 1

diagnoses purposes. 253 Interrupt Trip

260 PTC
261 *PTC Function Off

DEFAULT CUSTOM 270 Macros

271 *Select macro Loc/Rem Ana
100 Start window
280 Pump/Fan Control
110 *1st Line Frequency
300 Parameter Sets
120 *2nd Line Current
310 Run/Stop
200 Main set-up
311 *Acc. time 2.00s
210 Operation
312 *Acc. MotPot 16.00s
211 *V/Hz Curve Linear
313 *Acc>Min Freq 2.00s
212 Reference Control Remote
314 *Acc. ramp type Linear
213 Run/Stop Control Remote
315 *Dec time 2.00s
214 Rotation R+L
316 *Dec MotPot 16.00s
215 Level/Edge Level
317 *Dec<Min Freq 2.00s
216 * IxR Comp 0%
318 *Dec Ramp Type Linear
217 Mains 400V
319 *Start Mode Fast
220 Motor Data
31A *Stop Mode Decel
221 Motor power (PNOM)kW
31B *Spinstart Off
222 Motor voltage UnomVAC
320 Frequencies
223 Motor Frequency 50Hz
321 *Min Frequency 0Hz
224 Motor Current (INOM)A
322 *Max Frequency fMOTHz
225 Motor Speed (nMOT) rpm
323 *Min Freq Mode Scale
Depends on
226 Motor Cosphi Pnom 324 Frequency Direct R
230 Utility 325 *Motor Pot. Non vola
231 Language English 326 *Preset Freq 1 10Hz
232 *Lock Code? 0 327 *Preset Freq 2 20Hz
233 Copy set A>B 328 *Preset Freq 3 30Hz
234 *Select Set No. A 329 *Preset Freq 4 35Hz
235 Load Default A 32A *Preset Freq 5 40Hz
*Copy all settings 32B *Preset Freq 6 45Hz
236 to CP CP MEM1
32C *Preset Freq 7 50Hz
Load all parameter
237 CP MEM1 32D *Skip Freq 1 Low 0Hz
sets from CP
Load active para- 32E *Skip Freq 1 High 0Hz
238 CP MEM1
meter set from CP
32F *Skip Freq 2 Low 0Hz
Load all settings
239 CP MEM1 32G *Skip Freq 2 High 0Hz
from CP
240 Autoreset 32H *Jog Frequency 2Hz

241 Numbers of Trips 0 330 Torques

242 Overtemp Off 331 *Torque limit Off

243 Overcurrent Off 332 *Maximum Torque 120%

244 Overvolt D Off 340 Controllers

245 Overvolt G Off 341 *Flux Optimization Off

246 Overvolt L Off 342 *Sound Char F

247 Motor Temp Off 343 *PID Control Off

248 Ext. Trip Off 344 *PID P Gain 1.0

249 Motor Lost Off 345 *PID i Time 1.00s

24A Alarm Off 346 *PID D Time 0.00s

24B Locked Rotor Off

24C Power Fault Off
24D Undervoltage Off
24E Comm Error Off

SETUP MENU LIST 79

 DEFAULT CUSTOM DEFAULT CUSTOM
350 Limits/Protections 6D0 Energy ...........kWh
351 *Low Volt Override Off 6D1 *Reset Energy No
352 *Rotor locked Off 6E0 Process Frequency h:....m........
353 *Motor lost Off 6E1 *Set Prc Unit Off
354 *Motor I2t Type Trip 6E2 *Set Prc Scale 1.000
355 *Motor I2t I IMOT(A) 6F0 Warning
400 I/O 700 View Trip Log
410 Analogue Inputs 710 Trip 1 h:....m.........
411 AnIn1 Function Frequency 720 Trip 2 h:....m.........
0-10V/ 730 Trip 3 h:....m.........
412 AnIn1 Setup
0-20mA
740 Trip 4 h:....m.........
413 *AnIn1 Offset 0%
750 Trip 5 h:....m.........
414 *AnIn1 Gain 1.00
760 Trip 6 h:....m.........
415 AnIn2 Function Off
770 Trip 7 h:....m.........
0-10V/
416 AnIn2 Setup 780 Trip 8 h:....m.........
0-20mA
417 *AnIn2 Offset 0% 790 Trip 9 h:....m.........

418 *AnIn2 Gain 1.00 7A0 Trip 10 h:....m.........

420 Digital Inputs 7B0 *Reset Trip No

421 Digital Input 1 Run 800 Monitor

422 Digital input 2 Off 810 Alarm Function

423 Digital input 3 Off 811 *Alarm Select Off

424 Digital input 4 Reset 812 *Alarm Trip Off

425 Digital Input 5 Off 813 *Ramp Alarm Off

426 Digital Input 6 Off 814 *Start Delay 2s

427 Digital Input 7 Off 815 *Response Delay 0.1s

428 Digital Input 8 Off 816 *Auto Set No

430 Analogue Outputs 817 *Max Alarm 120%

431 *AnOut1 Function Frequency 818 *Max Pre-Alarm 110%

432 *AnOut1 Setup 0-10V/0-20mA 819 *Min Alarm 0%

433 *AnOut1 Offset 0% 81A *Min Pre-Alarm 90%

434 *AnOut1 Gain 1.00 820 Comparators

435 *AnOut2 Function Current 821 *CA 1 Value Frequency

436 *AnOut2 Set-up 0-10V/0-20mA 822 *CA 1 Constant 10Hz

437 *AnOut2 Offset 0% 823 *CA 2 Value Load

438 *AnOut2 Gain 1.00 824 *CA 2 Constant 20%

440 Digital Outputs 825 *CD 1 Run

441 *DigOut1 Funct Run 826 *CD 2 DigIn 1

442 *DigOut2 Funct No Trip 830 Logisch Y CA1&!A2&CD1

450 Relays 831 *Y Comp 1 CA1

451 *Relay 1 Function Trip 832 *Y Operator 1 &

452 *Relay 2 Function Ready 833 *Y Comp 2 !A2

500 Set/View reference value 834 *Y Operator 2 &

600 View operation 835 *Y Comp 3 CD1

610 Frequency ...............Hz 840 Logisch Z CA1&!A2&CD1

620 Load ..........%Nm 841 *Z Comp 1 CA1

630 Electrical power ............kW 842 *Z Operator 1 &

640 Current ........ARMS 843 *Z Comp 2 !A2

650 Voltage ..........VAC 844 *Z Operator 2 &

660 DC-Voltage ...............V 845 *Z Comp 3 CD1

670 Temperature ..........oC 900 View system data

680 FI-Status .............. 910 FI Type ...............

690 Digital Input status .............. 920 Software ...............

6A0 Analogue Input status 1:.......2:.......

6B0 Run Time h.....m.........
6B1 *Reset Run Time No
6C0 Mains Time ................

80 SETUP MENU LIST

10. PARAMETER SET LIST

Table 42 Parameter Set List

Default A B C D
300 Parameter Sets
310 Run/Stop
311 *Acc. time 2.00s
312 *Acc. MotPot 16.00s
313 *Acc>Min Freq 2.00s
314 *Acc. ramp type Linear
315 *Dec time 2.00s
316 *Dec MotPot 16.00s
317 *Dec<Min Freq 2.00s
318 *Dec Ramp Type Linear
319 *Start Mode Fast
31A *Stop Mode Decel
31B *Spinstart Off
320 Frequency
321 *Min Frequency 0Hz
322 *Max Frequency fMOTHz
323 *Min Freq Mode Scale
324 Frequency Direct R
325 *Motor Pot. Non vola
326 *Preset Freq 1 10Hz
327 *Preset Freq 2 20Hz
328 *Preset Freq 3 30Hz
329 *Preset Freq 4 35Hz
32A *Preset Freq 5 40Hz
32B *Preset Freq 6 45Hz
32C *Preset Freq 7 50Hz
32D *Skip Freq 1 Low 0Hz
32E *Skip Freq 1 High 0Hz
32F *Skip Freq 2 Low 0Hz
32G *Skip Freq 2 High 0Hz
32H *Jog Frequency 2Hz
330 Torques
331 *Torque Limit Off
332 *Maximum Torque 120%
340 Controllers
341 *Flux Optimization Off
342 *Sound Char F
343 *PID Control Off
344 *PID P Gain 1.0
345 *PID I Time 1.00s
346 *PID i Time 1.00s
347 *PID D Time 0.00s
348 *Flux Optimization Off
350 Limits/Protections
351 *Low Volt Override Off
352 *Rotor locked Off
353 *Motor lost Off
354 *Motor I2t Type Trip
355 *Motor I2t I IMOT(A)

PARAMETER SET LIST 81

INDEX

Symbols Motor ..................................... 11 EMC-directives ...................... 17

* .............................................. 22, 28 Motor earth ............................ 11 RFI mains filter ...................... 12
+10VDC Supply voltage ................ 16 Motor output .......................... 11 Screened cable ........................ 13
+24VDC supply voltage ................ 16 connections ....................... 11, 12, 16 Single-ended connection ........ 17
Mains ...................................... 12 Twisted cables ........................ 18
Numerics Mains supply ........................... 11 Emergency stop ............................. 19
0-10V ............................................ 18 Safety earth ............................. 11 EN50178 ......................................... 9
0-20mA ......................................... 18 Control Panel ................................ 20 EN60204-1 ..................................... 9
-10VDC supply voltage ................. 16 External Control Panel ........... 27 EN61800-3 ..................................... 9
4-20mA ......................................... 47 Input configuration ................. 47 Enable ............................... 21, 24, 49
Control Panel memory .................. 27 Environmental conditions .............. 75
A Copy all settings to Control Panel EXOR operator ............................ 62
33 Expression ..................................... 62
Acceleration ................................... 38
Frequency ............................... 47 External Control Panel ............ 27, 70
Acceleration ramp ................... 38
Load all settings from Control External trip ................................... 68
Acceleration time .................... 38
Panel ......................... 34
Ramp type .............................. 38
Control signal connections ............. 16 F
Alarm functions ....................... 58, 60
Control signals ......................... 16, 17 Factory settings .............................. 33
Monitor function .................... 58
Edge-controlled ................ 25, 31 Fans ............................................... 11
Alarm trip ...................................... 58
Level-controlled ............... 24, 31 Fault Indication, Diagnoses and Main-
Ambient temperature and derating . 74
Controlboard ................................. 14 tenance .......................................... 65
Analogue ....................................... 55
Cooling ......................................... 11 Fieldbus ......................................... 71
Analogue comparators .................... 61
Counter-clockwise ........................ 31 Flux optimization .......................... 43
Analogue input .............................. 47
Counter-clockwise rotary field ....... 49 Frequencies .................................... 40
Analogue input status .............. 55
Current .......................................... 22 Frequency ................................ 47, 56
AnIn1 ..................................... 47
Current control (0-20mA) ............. 17 Frequency Direction ............... 41
AnIn2 ..................................... 48
Gain ....................................... 47 Frequency priority .................. 43
D Jog Frequency ......................... 42
Input configuration ................. 47
Offset ...................................... 47 Deceleration .................................. 39 Maximum Frequency .............. 40
Analogue Output ......... 16, 18, 51, 52 Deceleration time ................... 39 Min Freq ................................ 40
AnOut 1 ................................. 51 Ramp type .............................. 39 Minimum Frequency .............. 40
AnOut 2 ................................. 52 Declaration of Conformity ............... 9 Preset Frequency .................... 41
Gain ....................................... 52 Default .......................................... 33 Process Unit ........................... 57
Offset ...................................... 51 Definitions ..................................... 19 Scale ....................................... 57
Output configuration .............. 51 Degree of protection ...................... 74 Skip Frequency ....................... 42
AND operator ............................... 62 Derating ........................................ 74 Frequency Direction ...................... 41
AnIn .............................................. 48 DIAGNOSES ................................ 65 Frequency priority ......................... 43
AnIn1 ............................................ 47 Digital comparators ........................ 61 Fuses, cable cross-sections and glands .
Autoreset ....................... 2, 25, 34, 66 Digital inputs ................................. 14 76
DigIn 1 ................................... 49
B DigIn 2 ................................... 50 G
DigIn 3 ................................... 50 General electrical specifications ...... 72
Brake chopper ............................... 70
DigIn 4 ................................... 50 Glands ........................................... 76
Brake functions
Dismantling and scrapping ............... 9
Frequency ............................... 47
Display .......................................... 20 H
Brake resistors ................................ 70
Double-ended connection ............. 17 Handheld Control Panel ................ 70
Drive mode HCP .............................................. 70
C
Frequency ............................... 47
cable cross-section .......................... 76
Cables ............................................ 14 I
E
CE-marking .....................................9 I2t protection ................................ 45
Earth loops .................................... 18 I2t trip .................................... 45
Clockwise ...................................... 31
ECP ........................................ 27, 70 Motor I2t Current .................. 46
Clockwise rotary field .................... 49
Edge control ............................ 25, 31 Motor I2t Type ...................... 45
Comparators .................................. 61
Electrical specification .............. 72, 73 IEC269 .......................................... 76
Connection example ...................... 18
Electrical specifications related to type Installation and Connection ........... 11
Connections
73 Instant Trip .................................... 65
Brake chopper connections ..... 11
EMC ............................................. 12 Internal trip ................................... 68
Control signal connections 16, 17
Current control (0-20mA) ...... 17 IP20 .............................................. 69
Installation and Connection .... 11
Double-ended connection ...... 17 IP23 .............................................. 69

82 PARAMETER SET LIST

IP54 ............................................... 69 Response delay ....................... 59 PTC input ..................................... 35
IT Mains supply ...............................2 Start delay ............................... 58 Pump/Fan Control ........................ 71
IxR Compensation ........................ 31 Underload .............................. 59
Motor cable ................................... 76 Q
J Motor connection .......................... 11 Quick Setup Card ............................ 8
Jog Frequency ................................ 42 Motor cos phi (power factor) ......... 32
Jumpers .................................... 14, 18 Motor frequency ............................ 32 R
Motor I2t Current ......................... 67 Reference ...................................... 10
K Motor lost ..................................... 68 Frequency ............................... 44
Keys .............................................. 21 Motor Potentiometer ............... 41, 49 Motor potentiometer .............. 49
- Key ...................................... 21 Motor potentiometer ..................... 49 Reference control ................... 29
+ Key ..................................... 21 Motor temperature ........................ 68 Reference signal ..................... 54
Control keys ........................... 21 Motors ............................................. 7 Set reference value .................. 54
ENTER key ........................... 21 Motors in parallel ........................... 19 Set/View reference value ........ 54
ESCAPE key .......................... 21 MotPot .......................................... 39 Torque ................................... 45
Function keys ..................... 9, 21 Mounting ...................................... 11 View reference value .............. 54
NEXT key ............................. 21 reference ........................................ 10
PREVIOUS key ..................... 21 N Reference control .......................... 29
RUN L .................................. 21 Nominal motor frequency ............. 40 Reference signal ............................ 29
RUN R ................................. 21 Relay Card .................................... 71
STOP/RESET ....................... 21 O Relay output ........................... 14, 53
Toggle Key ............................. 21 Operation ...................................... 29 Relay 1 ................................... 53
Options ......................................... 18 Relay 2 ................................... 53
L Brake chopper ........................ 70 Reset command ............................. 49
LCD display ................................... 20 External Control Panel (ECP) . 70 Resolution ..................................... 28
LED .............................................. 20 Protection class IP23 and IP54 69 RFI mains filter ............................. 12
Level control ........................... 24, 31 Serial communication, fieldbus 71 Rotation ........................................ 31
Limits ............................................ 65 OR operator .................................. 62 Rotor locked ................................. 68
Linear V/Hz curve ......................... 31 Output coils ................................... 71 RUN ............................................ 21
Load default ................................... 33 Overcurrent ................................... 67 Run command .................. 21, 24, 49
Load monitor ................................. 58 Overload ....................................... 58 Run Left command ....................... 49
Lock Code ..................................... 32 Overload alarm .............................. 58 Run Right command .................... 49
Logic Output Y ............................. 62 Overtemperature ........................... 67 Running motor ............................. 40
Long motor cables ......................... 19 Overvoltage clamp ......................... 71
Low voltage ................................... 67 Overvoltage D(eceleration) ............ 67 S
Low Voltage Directive .....................9 Overvoltage L(ine) ......................... 67 Scale .............................................. 56
Screened cable ............................... 13
M P Select macro .................................. 35
Machine Directive ...........................9 Parameter sets .......................... 26, 38 Setup menu ................................... 22
Main set-up ................................... 29 Load default values .................. 33 Main Menu ............................ 22
Mains cable .................................... 76 Load parameter sets from Control Menu structure ....................... 22
Mains supply ............................ 11, 14 Panel ......................... 33 Setup Menu List ..................... 79
Maintenance .................................. 68 Load the active PARAMETER Submenu 1 ............................. 22
Manufacturer’s certificate .................9 SET from Control Panel Submenu 2 ............................. 22
Max Alarm .................................... 68 34 Signal ground ................................ 16
Max Frequency ........................ 38, 40 Parameter Set Selection ........... 26 Single-ended connection ............... 17
Mechanical specifications ............... 75 Select a Parameter set .............. 33 Software ........................................ 64
Memory ........................................ 27 PID Controller .............................. 44 Sound characteristic ....................... 43
Min Alarm ..................................... 68 Closed loop PID control ......... 44 Speed ............................................. 56
Min Frequency .............................. 40 Feedback signal ....................... 44 Spinstart ......................................... 40
Minimum Frequency ............... 39, 40 PID D Time ........................... 44 Square V/Hz curve ........................ 31
Minimum wiring ........................... 10 PID I Time ............................. 44 Standards ......................................... 9
Monitor function ........................... 58 PID P Gain ............................. 44 Start Window ................................ 20
Alarm Select ........................... 58 Potentiometer ................................ 10 Status indications ........................... 20
Auto set .................................. 59 POWER LED ............................... 21 Stop categories ............................... 19
Delay time .............................. 58 Power trip ..................................... 67 Stop command .............................. 49
Max Alarm ............................. 58 Pre-alarm ....................................... 59 Stripping lengths ............................ 14
Max Pre-alarm ........................ 59 Priority .......................................... 43 Switching frequency ...................... 43
Min Alarm .............................. 59 Process Unit .................................. 56 Switching in motor cables .............. 19
Min Pre-alarm ........................ 59 Profibus ......................................... 71
Overload ................................. 58 Programming ................................. 22 T
Ramp Enable .......................... 58 Protection class IP23 and IP54 ....... 69 TECHNICAL DATA ................... 72

PARAMETER SET LIST 83

Thermal overload .......................... 19 (24A) ...................................... 34 (414) ....................................... 48
Thermistors ................................... 19 (24B) ...................................... 34 (415) ....................................... 48
Torque .................................... 28, 43 (24C) ...................................... 34 (416) ....................................... 48
TRIP ............................................. 21 (24D) ...................................... 34 (417) ....................................... 49
Trip causes and remedy .................. 66 (24E) ...................................... 34 (420) ....................................... 49
Trips, warnings and limits .............. 65 (250) ....................................... 34 (421) ....................................... 49
Twisted cables ................................ 18 (253) ....................................... 34 (422) ....................................... 50
Type .............................................. 64 (260) ....................................... 35 (423) ....................................... 50
Type number ...................................8 (261) ....................................... 35 (424) ....................................... 50
(270) ....................................... 35 (425) ....................................... 50
U (271) ....................................... 35 (426) ....................................... 50
Underload ..................................... 58 (300) ....................................... 38 (427) ....................................... 51
Underload alarm ............................ 58 (310) ....................................... 38 (428) ....................................... 51
Unlock Code ................................. 32 (311) ....................................... 38 (430) ....................................... 51
(312) ....................................... 38 (431) ....................................... 51
V (313) ....................................... 38 (432) ....................................... 51
V ................................................... 29 (314) ....................................... 38 (433) ....................................... 51
V/Hz curve ............................. 29, 31 (315) ....................................... 39 (434) ....................................... 52
View reference value ...................... 54 (316) ....................................... 39 (435) ....................................... 52
View system data ........................... 64 (317) ....................................... 39 (436) ....................................... 52
(318) ....................................... 39 (437) ....................................... 52
W (319) ....................................... 39 (438) ....................................... 52
(31A) ...................................... 39 (440) ....................................... 52
Warning .................................. 57, 65
(31B) ...................................... 40 (441) ....................................... 52
Window Index
(320) ....................................... 40 (442) ....................................... 53
(100) ....................................... 28
(321) ....................................... 40 (450) ....................................... 53
(110) ....................................... 28
(322) ....................................... 40 (451) ....................................... 53
(120) ....................................... 28
(323) ....................................... 40 (452) ....................................... 53
(200) ....................................... 29
(324) ....................................... 41 (500) ....................................... 54
(210) ....................................... 29
(325) ....................................... 41 (600) ....................................... 54
(211) ....................................... 29
(326) ....................................... 41 (610) ....................................... 54
(212) ....................................... 29
(327) ....................................... 41 (620) ....................................... 54
(213) ....................................... 30
(328) ....................................... 41 (630) ....................................... 54
(214) ....................................... 31
(329) ....................................... 41 (640) ....................................... 54
(215) ....................................... 31
(32A) ...................................... 41 (650) ....................................... 54
(217) ....................................... 31
(32B) ...................................... 41 (660) ....................................... 54
(220) ....................................... 31
(32C) ...................................... 41 (670) ....................................... 54
(221) ....................................... 32
(32D) ...................................... 42 (680) ....................................... 54
(222) ....................................... 32
(32E) ...................................... 42 (690) ....................................... 55
(223) ....................................... 32
(32F) ....................................... 42 (6A0) ...................................... 55
(224) ....................................... 32
(32G) ...................................... 42 (6B0) ...................................... 55
(225) ....................................... 32
(32H) ...................................... 42 (6B1) ...................................... 55
(226) ....................................... 32
(330) ....................................... 43 (6C0) ...................................... 55
(230) ....................................... 32
(331) ....................................... 43 (6D0) ...................................... 56
(231) ....................................... 32
(332) ....................................... 43 (6D1) ...................................... 56
(232) ....................................... 32
(340) ....................................... 43 (6E0) ...................................... 56
(233) ....................................... 33
(341) ....................................... 43 (6E1) ...................................... 56
(234) ....................................... 33
(342) ....................................... 43 (6E2) ...................................... 57
(235) ....................................... 33
(343) ....................................... 44 (6FO) ..................................... 57
(236) ....................................... 33
(344) ....................................... 44 (700) ....................................... 57
(237) ....................................... 33
(345) ....................................... 44 (710) ....................................... 57
(238) ....................................... 34
(346) ....................................... 44 (730) ....................................... 57
(239) ....................................... 34
(350) ....................................... 44 (730-790) .......................... 57, 63
(240) ....................................... 34
(351) ....................................... 44 (7A0) ...................................... 57
(241) ....................................... 34
(352) ....................................... 45 (7B0) ...................................... 57
(242) ....................................... 34
(353) ....................................... 45 (800) ....................................... 58
(243) ....................................... 34
(354) ....................................... 45 (810) ....................................... 58
(244) ....................................... 34
(355) ....................................... 46 (811) ....................................... 58
(245) ....................................... 34
(400) ....................................... 47 (812) ....................................... 58
(246) ....................................... 34
(410) ....................................... 47 (813) ....................................... 58
(247) ....................................... 34
(411) ....................................... 47 (814) ....................................... 58
(248) ....................................... 34
(412) ....................................... 47 (815) ....................................... 59
(249) ....................................... 34
(413) ....................................... 48 (816) ....................................... 59

84 PARAMETER SET LIST

(817) ....................................... 59
(818) ....................................... 59
(819) ....................................... 59
(81A) ...................................... 59
(820) ....................................... 61
(821) ....................................... 61
(822) ....................................... 61
(823) ....................................... 61
(824) ....................................... 61
(825) ....................................... 62
(826) ....................................... 62
(827) ....................................... 62
(830) ....................................... 62
(831) ....................................... 63
(832) ....................................... 63
(833) ....................................... 63
(834) ....................................... 63
(835) ....................................... 63
(840) ....................................... 63
(841) ....................................... 63
(842) ....................................... 64
(843) ....................................... 64
(844) ....................................... 64
(900) ....................................... 64
(910) ....................................... 64
(920) ....................................... 64

PARAMETER SET LIST 85

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D
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