M5M

Watertube Boiler
2000-6000 MBTU

Dimensions and Ratings

CB-8533
Dime ns io ns and Rating s M5M

Figure 1. M5M Dimension Diagram - Steam

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M5M Dime ns io ns and Rating s

Table 1. M5M Steam Dimensions Inches

Boiler Size
DIMENSIONS (inches) 2000 2500 3000 3500 4000 4500 5000 6000
Lengths
A Overall 79 94.5 94.5 110 110 126 126 141.5
B Pressure Vessel w/casing 52.25 68.38 68.38 84 84 100.63 100.63 116.25
C Base Frame 45.5 61.13 61.13 76.75 76.75 92.38 92.38 108
D Base Frame Anchor Holes 43 58.5 58.5 74.5 74.5 90 90 105.5
E Blower Extension 19 19 20.5 20.5 24.5 24.5 24.5 24.5
F Rear Casing to Steam Nozzle 16.38 24.38 24.38 30.13 30.13 36.75 36.75 44.63

G Steam Nozzle to Safety Valve 15# 7 12 12 11.5 11.5 17 17 17

Steam Nozzle to Safety Valve 150# 8 12 12 17 17 13 13 17
H Front Casing to Stack Connection 18.19 18.69 18.69 18.69 18.69 22.81 22.81 22.81
J Front Clearance for Burner Removal 20 20 24.5 24.5 30.5 30.5 39 39
Widths
K Overall 57.5 57.5 57.5 57.5 57.5 57.5 57.5 57.5
L Casing 33 33 33 33 33 33 33 33
M Center to water Column 33 33 33 33 33 33 33 33
N Center to Aux. Water Column 24.5 24.5 24.5 24.5 24.5 24.5 24.5 24.5
P Boiler Centerline to Base Centerline 12 12 12 12 12 12 12 12
Q Base Frame Anchor Holes 24 24 24 24 24 24 24 24
R Base Frame Outside 28 28 28 28 28 28 28 28
S Tube Removal Each Side 30 30 30 30 30 30 30 30
Heights
T Overall Base to Stack Connection 78.25 78.25 78.25 78.25 78.25 78.25 78.25 78.25

U Base to Steam Nozzle 15# 73.5 73.5 73.5 76.5 76.5 76.5 76.5 76.5
Base to Steam Nozzle 150# 73.5 73.5 73.5 73.5 73.5 76.5 76.5 76.5
V Base to Top of Control Panel 76.5 76.5 76.5 76.5 76.5 76.5 76.5 76.5
W Drum Centerline Spacing 54 54 54 54 54 54 54 54
X Base to Lower Drum Center 8.25 8.25 8.25 8.25 8.25 8.25 8.25 8.25
Connections
AA O.D. Stack Sleeve Connection 12 12 12 12 12 16 16 16

BB Steam Nozzle 15# 4 4 4 6 6 6 6 6

Steam Nozzle 150# 2 1/2 3 3 3 3 4 4 4
CC Surface Blowoff 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
DD Feedwater 1 1 1 1 1 1 1 1

EE Bottom Blowdown 15# 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2
Bottom Blowdown 150# 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

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Dime ns io ns and Rating s M5M

Table 2. M5M Steam Dimensions Millimeters

Boiler Size
DIMENSIONS (millimeters) 2000 2500 3000 3500 4000 4500 5000 6000
Lengths
A Overall 2007 2400 2400 2794 2794 3200 3200 3594
B Pressure Vessel w/casing 1327 1737 1737 2134 2134 2556 2556 2953
C Base Frame 1156 1553 1553 1949 1949 2346 2346 2743
D Base Frame Anchor Holes 1092 1486 1486 1892 1892 2286 2286 2680
E Blower Extension 483 483 521 521 622 622 622 622
F Rear Casing to Steam Nozzle 416 619 619 765 765 933 933 1134
G Steam Nozzle to Safety Valve 15# 178 305 305 292 292 432 432 432
Steam Nozzle to Safety Valve 150# 203 305 305 432 432 330 330 432
H Front Casing to Stack Connection 462 475 475 475 475 579 579 579
J Front Clearance for Burner Removal 508 508 622 622 775 775 991 991
Widths
K Overall 1461 1461 1461 1461 1461 1461 1461 1461
L Casing 838 838 838 838 838 838 838 838
M Center to water Column 838 838 838 838 838 838 838 838
N Center to Aux. Water Column 622 622 622 622 622 622 622 622
P Boiler Centerline to Base Centerline 305 305 305 305 305 305 305 305
Q Base Frame Anchor Holes 610 610 610 610 610 610 610 610
R Base Frame Outside 711 711 711 711 711 711 711 711
S Tube Removal Each Side 762 762 762 762 762 762 762 762
Heights
T Overall Base to Stack Connection 1988 1988 1988 1988 1988 1988 1988 1988
U Base to Steam Nozzle 15# 1867 1867 1867 1943 1943 1943 1943 1943
Base to Steam Nozzle 150# 1867 1867 1867 1867 1867 1943 1943 1943
V Base to Top of Control Panel 1943 1943 1943 1943 1943 1943 1943 1943
W Drum Centerline Spacing 1372 1372 1372 1372 1372 1372 1372 1372
X Base to Lower Drum Center 210 210 210 210 210 210 210 210

For connection sizes (inches) see Table 1

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M5M Dime ns io ns and Rating s

Table 3. M5M Ratings Steam

Boiler Size
Description Units 2000 2500 3000 3500 4000 4500 5000 6000

Input Max. BTU/Hr. 2,000,000 2,500,000 3,000,000 3,500,000 4,000,000 4,500,000 5,000,000 6,000,000
KCAL/Hr. 504,000 630,000 756,000 882,000 1,008,000 1,134,000 1,260,000 1,512,000
Natural Gas (1000 Btu/ FT3/Hr 2000 2500 3000 3500 4000 4500 5000 6000
ft3)
Natural Gas M3/Hr 57 71 85 99 113 127 142 170

BTU/Hr. 1,600,000 2,000,000 2,400,000 2,800,000 3,200,000 3,600,000 4,000,000 4,800,000

Output at 100% Firing KCAL/Hr. 403,200 504,000 604,800 705,600 806,400 907,200 1,008,000 1,209,600
BHP 48 60 72 84 96 108 119 143
KW 469 586 703 821 938 1055 1172 1407

Steam Capacity (from lb/hr 1656 2070 2484 2898 3312 3726 4105 4933
and at 212 deg F) kg/hr 751 939 1127 1315 1502 1690 1862 2238

MAWP PSI 15/150 15/150 15/150 15/150 15/150 15/150 15/150 15/150
BAR 1.0/10.3 1.0/10.3 1.0/10.3 1.0/10.3 1.0/10.3 1.0/10.3 1.0/10.3 1.0/10.3

Water Content (Stan- Gallons (U.S.) 65.3 90.0 90.0 112.9 112.9 139.4 139.4 163.0
dard) Gallons (Imp.) 54.4 74.9 74.9 94.0 94.0 116.1 116.1 135.7
Liters 247.3 340.5 340.5 427.3 427.3 527.8 527.8 616.9

Water Content (Low Gallons (U.S.) 31.9 43.8 43.8 54.6 54.6 68.0 68.0 74.7
Water Volume) Gallons (Imp.) 26.6 36.5 36.5 45.5 45.5 56.6 56.6 62.2
Liters 120.9 165.9 165.9 206.8 206.8 257.3 257.3 282.8

Weight w/o Water Pounds 3,100 3,700 3,700 4,100 4,100 4,700 4,700 5,400
(Shipping) Kg 1406 1678 1678 1860 1860 2132 2132 2449

Operating Weight (Stan- Pounds 3,644 4,450 4,450 5,041 5,041 5,862 5,862 6,758
dard) Kg 1653 2018 2018 2287 2287 2659 2659 3066

Operating Weight (Low Pounds 3,366 4,065 4,065 4,555 4,555 5,266 5,266 6,023
Water Volume) Kg 1527 1844 1844 2066 2066 2389 2389 2732

Fan Motor Size HP 2 2 3 3 5 5 5 7.5

Operating Voltage, Fan Volts/Ph/Hz 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60
Control Circuit Volts/Ph/Hz 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60

Flue Gas Mass Flow @ lb/hr 2266 2832.5 3399 3965.5 4532 5098.5 5665 6798
100% Firing (Natural kg/h 1028 1285 1542 1799 2056 2313 2570 3084
Gas)

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Dime ns io ns and Rating s M5M

Figure 2. M5M Dimension Diagram - Hot Water

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M5M Dime ns io ns and Rating s

Table 4. M5M Hot Water Dimensions Inches

Boiler Size
DIMENSIONS (inches) 2000 2500 3000 3500 4000 4500 5000 6000
Lengths
A Overall 79 94.5 94.5 110 110 126 126 141.5
B Pressure Vessel w/casing 51.25 67.38 67.38 83 83 99.63 99.63 115.25
C Base Frame 45.5 61.13 61.13 76.75 76.75 92.38 92.38 108
D Base Frame Anchor Holes 43 58.5 58.5 74.5 74.5 90 90 105.5
E Blower Extension 19 19 20.5 20.5 24.5 24.5 24.5 24.5
F Rear Casing to Supply Nozzle 16.38 24.38 24.38 30.13 30.13 36.75 36.75 44.63
G Supply Nozzle to Relief Valve 7 12 12 10.75 10.75 13 13 14
H Front Casing to Stack Connection 17.19 17.69 17.69 17.69 17.69 21.81 21.81 21.81
J Front Clearance for Burner Removal 20 20 24.5 24.5 30.5 30.5 39 39
Widths
K Overall 50 50 50 54 54 54 54 54
L Casing 33 33 33 33 33 33 33 33
M Boiler Centerline to Base Centerline 12 12 12 12 12 12 12 12
N Base Frame Anchor Holes 24 24 24 24 24 24 24 24
P Base Frame Outside 28 28 28 28 28 28 28 28
Q Tube Removal Each Side 30 30 30 30 30 30 30 30
Heights
R Overall Base to Stack Connection 78.25 78.25 78.25 78.25 78.25 78.25 78.25 78.25
S Base to Supply Nozzle 76.25 76.25 76.25 76.25 76.25 76.25 76.25 76.25
T Base to Top of Control Panel 76.5 76.5 76.5 76.5 76.5 76.5 76.5 76.5
U Drum Centerline Spacing 54 54 54 54 54 54 54 54
V Base to Lower Drum Center 8.25 8.25 8.25 8.25 8.25 8.25 8.25 8.25
Connections
W O.D. Stack Sleeve Connection 12 12 12 12 12 16 16 16
X Supply Nozzle 3 3 3 4 4 4 4 4
Y Return Nozzle 3 3 3 4 4 4 4 4
Z Drain 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2

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Dime ns io ns and Rating s M5M

Table 5. M5M Hot Water Dimensions Millimeters

Boiler Size
DIMENSIONS (millimeters) 2000 2500 3000 3500 4000 4500 5000 6000
Lengths
A Overall 2007 2400 2400 2794 2794 3200 3200 3594
B Pressure Vessel w/casing 1302 1711 1711 2108 2108 2531 2531 2927
C Base Frame 1156 1553 1553 1949 1949 2346 2346 2743
D Base Frame Anchor Holes 1092 1486 1486 1892 1892 2286 2286 2680
E Blower Extension 483 483 521 521 622 622 622 622
F Rear Casing to Supply Nozzle 416 619 619 765 765 933 933 1134
G Supply Nozzle to Relief Valve 178 305 305 273 273 330 330 356
H Front Casing to Stack Connection 437 449 449 449 449 554 554 554
J Front Clearance for Burner Removal 508 508 622 622 775 775 991 991
Widths
K Overall 1270 1270 1270 1372 1372 1372 1372 1372
L Casing 838 838 838 838 838 838 838 838
M Boiler Centerline to Base Centerline 305 305 305 305 305 305 305 305
N Base Frame Anchor Holes 610 610 610 610 610 610 610 610
P Base Frame Outside 711 711 711 711 711 711 711 711
Q Tube Removal Each Side 762 762 762 762 762 762 762 762
Heights
R Overall Base to Stack Connection 1988 1988 1988 1988 1988 1988 1988 1988
S Base to Supply Nozzle 1937 1937 1937 1937 1937 1937 1937 1937
T Base to Top of Control Panel 1943 1943 1943 1943 1943 1943 1943 1943
U Drum Centerline Spacing 1372 1372 1372 1372 1372 1372 1372 1372
V Base to Lower Drum Center 210 210 210 210 210 210 210 210

For connection sizes (inches) see Table 4

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M5M Dime ns io ns and Rating s

Table 6. M5M Ratings Hot Water

Boiler Size
Description Units 2000 2500 3000 3500 4000 4500 5000 6000

Input Max. BTU/Hr. 2,000,000 2,500,000 3,000,000 3,500,000 4,000,000 4,500,000 5,000,000 6,000,000
KCAL/Hr. 504,000 630,000 756,000 882,000 1,008,000 1,134,000 1,260,000 1,512,000
Natural Gas (1000 FT3/Hr 2000 2500 3000 3500 4000 4500 5000 6000
Btu/ft3)
Natural Gas M3/Hr 57 71 85 99 113 127 142 170

Output 100% Firing BTU/Hr. 1,630,000 2,037,500 2,445,000 2,852,500 3,260,000 3,667,500 4,075,000 4,890,000
KCAL/Hr. 410,760 513,450 616,140 718,830 821,520 924,210 1,026,900 1,232,280

MAWP PSI 140 140 140 140 140 140 140 140
BAR 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7

Operating Temp., Max. °F 250 250 250 250 250 250 250 250
°C 121 121 121 121 121 121 121 121

Gallons (U.S.) 96 131 131 163 163 200 200 233

Water Content Gallons (Imp.) 79.94 109.08 109.08 135.70 135.70 166.50 166.50 194.01
Liters 363.4 495.9 495.9 616.9 616.9 756.9 756.9 882.0

Weight w/o Water Pounds 3,100 3,700 3,700 4,100 4,100 4,700 4,700 5,400
(Shipping) Kg 1406 1678 1678 1860 1860 2132 2132 2449

Operating Weight Pounds 3,900 4,792 4,792 5,458 5,458 6,366 6,366 7,342
Kg 1769 2174 2174 2476 2476 2888 2888 3330

Standby Heat Loss BTU/Hr 4,000 5,000 6,000 7,000 8,000 9,000 10,000 12,000
Watts 1172 1465 1758 2051 2344 2637 2930 3516

Fan Motor Size HP 2 2 3 3 5 5 5 7.5

Operating Voltage, Fan Volts/Ph/Hz 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60
Control Circuit Volts/Ph/Hz 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60

Flue Gas Mass Flow @ lb/hr 2266 2832.5 3399 3965.5 4532 5098.5 5665 6798
100% Firing (Natural kg/h 1028 1285 1542 1799 2056 2313 2570 3084
Gas)

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Dime ns io ns and Rating s M5M

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