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    Sincronizacion de Motores Ssangyong d20dt d27dt PDF

    Uploaded by

    Mynor Witt
    This document provides information about the timing chain assembly for D20DT and D27DT engines. It details the layout of the chain drive system including sprockets, guide rails, tensioner, and oil pump. Specifications for the timing chain such as pitch, load limits, and replacement criteria are given. Procedures for setting timing marks and removing or installing the timing chain assembly are outlined in bullet points.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Sincronizacion de Motores Ssangyong d20dt d27dt PDF

    Uploaded by

    Mynor Witt
    2K views4 pages
    This document provides information about the timing chain assembly for D20DT and D27DT engines. It details the layout of the chain drive system including sprockets, guide rails, tensioner, and oil pump. Specifications for the timing chain such as pitch, load limits, and replacement criteria are given. Procedures for setting timing marks and removing or installing the timing chain assembly are outlined in bullet points.

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    This document provides information about the timing chain assembly for D20DT and D27DT engines. It details the layout of the chain drive system including sprockets, guide rails, tensioner, and oil pump. Specifications for the timing chain such as pitch, load limits, and replacement criteria are given. Procedures for setting timing marks and removing or installing the timing chain assembly are outlined in bullet points.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views4 pages

    Sincronizacion de Motores Ssangyong d20dt d27dt PDF

    Uploaded by

    Mynor Witt
    This document provides information about the timing chain assembly for D20DT and D27DT engines. It details the layout of the chain drive system including sprockets, guide rails, tensioner, and oil pump. Specifications for the timing chain such as pitch, load limits, and replacement criteria are given. Procedures for setting timing marks and removing or installing the timing chain assembly are outlined in bullet points.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    38 02

    TIMING CHAIN ASSEMBLY


    Chain Drive System
    System Layout

    D20DT D27DT

    Oil injecting direction

    Oil injecting direction

    1. Exhaust camshaft sprocket 7. Oil pump tensioner


    2. Upper guide rail 8. Oil pump sprocket
    3. Intake camshaft sprocket 9. Crankshaft sprocket
    4. Clamping guide rail 10. Oil nozzle
    5. HP pump sprocket 11. Tensioner guide rail
    6. Lower guide rail 12. Chain tensioner

    ENGINE HOUSING CHANGED BY


    KYRON SM - 2005.09 EFFECTIVE DATE
    AFFECTED VIN
    02 39

    Chain

    GENERAL
    1. Chain type: Double Bush
    2. Pitch: 9.525 mm
    3. Load limits: 19,000 N

    ASSY
    4. No. of links: 148 EA (D20DT), 144 EA (D27DT)
    5. Overall length: 1409.7 mm (D20DT), 1371.6 mm (D27DT)
    6. Replace when the chain is extended by 0.5 % from overall length (Replace if extended by over 7.0485 mm

    HOUSING
    (D20DT), 6.858 mm (D27DT))

    Chain Tensioner

    EXHAUST I N T A K E
    Check valve

    LUB
    COOLING
    * Check valve opening pressure: 0.2 ~ 0.5 bar

    FUEL
    The major function of tensioner is optimizing the movement of chain drive system by using spring constant and oil
    pressure in the tensioner.

    CONTROL
    The tensioner performs function of adjusting chain tension to be always tight, not loose, while engine running. By
    doing so, can reduce wears of each guide rail and sprocket.

    65 ± 5.0 Nm
    Tightening torque

    SENSOR
    (Installed on the cylinder head)

    Guide Rail
    Guide rail is used to optimize the movement of chain drive system like tensioner.
    Guide rail can prevent chain slap when chain is extended and reduce chain wears.
    Guide rail is needed especially when the distance between the sprockets are too long.
    The material is plastic.

    1. Location of guide rail


    1) Tensioner guide rail: Between crankshaft sprocket and exhaust camshaft sprocket
    2) Upper guide rail: Between exhaust camshaft sprocket and intake camshaft sprocket
    3) Clamping guide rail: Between intake camshaft sprocket and HP pump sprocket
    4) Lower guide rail: Between HP pump sprocket and crankshaft sprocket

    CHANGED BY ENGINE HOUSING


    EFFECTIVE DATE KYRON SM - 2005.09
    AFFECTED VIN
    40 02

    Timing Setting

    D20DT D27DT

    Sprocket
    marking:
    Sprocket
    4 points
    marking:
    (Gold marking) 4 points
    (Gold marking)

    <Timing Marking Points on Chain>

    1. Check marking links on the chain (Gold marking)


    2. Locate a point with two continuous marking links and align it to a marking on crankshaft sprocket ( )
    3. Align respective marking link to each camshaft sprocket (intake and exhaust) marking ( )
    4. Align another marking link to HP pump sprocket marking ( )

    ENGINE HOUSING CHANGED BY


    KYRON SM - 2005.09 EFFECTIVE DATE
    AFFECTED VIN
    02 41

    GENERAL
    Removal and Installation

    1. Remove the cylinder head assembly.


    2. Remove the oil pan.

    ASSY
    3. Remove the chain guide rail with a sliding hammer.
    4. Remove the chain cover.

    HOUSING
    EXHAUST I N T A K E
    5. Remove the oil pump drive chain.
    D20DT
    6. Remove the upper guide rail while pushing the
    retaining spring with a screwdriver.
    7. Remove the lower guide rail.
    8. Remove the oil pump drive chain.

    LUB
    COOLING
    FUEL
    D27DT

    9. Remove the tensioner guide rail. CONTROL


    SENSOR

    10. Remove the timing chain.


    11. Install in the reverse order of removal.

    NOTICE
    • Thoroughly clean the removed components before
    installing.

    CHANGED BY ENGINE HOUSING


    EFFECTIVE DATE KYRON SM - 2005.09
    AFFECTED VIN

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