PT.

KAYABA INDONESIA DOCUMENT NUMBER : FR-1116-O-001

PCM DEPT. ISSUE DATE : 10-01-2019
N0 DATE ITEM REASON START DONE BY TECH. ADV QA PROD. PROCESS ENG & MAINT
APPROVED BY APPROVED BY APPROVED BY APPROVED BY EVALUATED BY PREPARED BY

REVISION
FACILITY REQUIREMENT & EVALUATION SHEET
Sawano Andi K Edu A Andy MD Harijawan W Zainal A

For new product STANDARD AND RULES Drawings of related products REQUIRED DIMENSIONS OF EQUIPMENT NO DETAILED SPECIFICATION CHECK
EQUIPMENT NAME Marking MC
For production increase Water Pollution Control Law Process ＦＭＥＡ sheet General View Machine GENERAL

REFERENCE
Increase of efficiency Air Pollution Prevention Act Process plan sheet 1 Use COUTH brand for marking machine
INSTALLATION PLACE Line Under Bracket Complete 2 Easy to change jig marking when changing models

PURPOSE INSTALLATION

ENVIRONMENT
Quality improvement Noise Control Law Experienced fault table 3 Easy to operate the controller of marking machine
Labor shortage Vibration Registration Law Standard work combination sheet 4 One push button for start operation
MANUFACTURE QTY 1 Unit
In-house manufacture Fire Protection Law Layout drawing 5 Equiped wheels on machine feet (portable)
BUDGET Thousand-yen Environmental improvement High-pressure regulation Machining condition table 6 Equipped with a jig marking rack
RESULT (As specified in completion report) Thousand-yen Safety measures Equipment accuracy table 7 Painting use Kayaba cream

DOCUMENT
INSTALLATION DATE Date: August 1, 2019 Process way change Operation Manual of Parameter 8 Equipped interlock program
MANUFACTURE NO. Date: Update Operation Manual of Machine U/B Complete

MACHINE NO. Used outside company Industrial Safety and Health Law Dayli Check Sheet

SAFETY
INVESTMENT NO. Space saving Robot Safety Standard Process Facility Requirement
Description of system

REQUIRED VALUE <<Evaluation>> Checked by： Check date： ／ Layout Line U/B Comp

CHARACT JUDGEMENT RESULT Data No.

REQUIRED QUALITY SPECIFICATION VALUE Ppk MESURING METHOD JUDGEMENT Press
.CLASS CRITERIA n x Ppk Servo
Marking Type Dot marking styluss - -
MACHINING ACCURACY

Height of font 2.5 - 3 - -

CO2
Welding

Rotary
Transfer

Marking

Work environment
Noise <85 dB

REQUIRED VALUE RESULT VALUE EXPLANATORY DRAWING OF PRODUCTS

EVALUATION ITEM
MIN MAX MIN MAX
PROCESS RANGE

Upper limit of width 500 mm

PROCESS CAPABILITY

Upper limit of height 1300 mm

Upper limit of depth 850 mm
1) Equipment size, control panel, Starting
Switch position

2) Motion of operator, work flow

Marking area
3) Location of the divided equipment

Machine processing time 7 Sec Sec 4) Poistion of related equipment in arround

Manual work time 10 Sec Sec

Total time (including walking time) 17 Sec/pcs Sec REQUIREMENT ITEM OF QUALITY ASSURANCE/SAFETY AND CHECKING OF THESE ITEM Checked by: Check date: ／

Tact Time 31,8 sec No QUALITY ASSURANCE ITEM CONTENTS OF EQUIPMENT CHECK CONTENT (IJIWARU TEST) OPERATIONAL CONDITION JUDGMENT

Abnormal pressure control Sec Sec Machine stop, Alarm red Tower ligth, buzer
60 1 Protection for operator Area sensor Something part in area proces
& information no alarm
Change Jig Sec Sec
SETUP

Sec Sec 2 Emergency Stop

Sec Sec
Total time 60 Sec Sec

ITEM CONDITION VALUE MODEL NAME PRODUCT NAME PART NO

First side electricity voltage 2 phase 220 V ±10%

MACHINING CONDITION

WORKING EQIPMENT SPECIFICATION Note (know-how, etc.)

Power capacity 2 φAC 220 V KVA

EXPANATORY DRAWING

Air consumption 0,5-0,6 Mpa

Hydraulic source KW kgf/c㎡ L
Capacity
Width ㎜
<Requirements about durability/reliability> * Operation without fault is kept for 2 years after the equipment has been installed. (Primary target) Height ㎜
Depth ㎜
Weight ton