Engineering Materials and Metallurgy
Engineering Materials and Metallurgy
Engineering Materials and Metallurgy
UNIT I
1. Define an alloy.
2. What is a solid solution?
3. Differentiate substitutional and interstitial solid solution with examples?
4. What are the effects of crystal structure and atomic radii on formation of solid solution
between two metallic elements?
5. What are intermediate phases or compounds?
6. Define the term phase.
7. What is a phase diagram?
8. Write the equation for Gibbs phase rule and define each of the term.
9. What is a binary isomorphous alloy systems?
10. Write the equation for eutectic and peritectic reactions.
11. Write the equation for eutectoid and peritectoid reactions.
12. Distinguish eutectic and eutectoid transformations.
13. Define -ferrite.
14. Define austenite.
15. Define cementite.
16. What feature in the iron-iron carbide diagram is used to distinguish between steels and
cast irons?
17. What is the eutectoid in the iron-iron carbide system called? What is its structure and
carbon content?
18. Distinguish between hypoeutectoid and hypereutectoid steels.
19. What is the eutectic in the iron-iron carbide system called and what is its carbon
content?
20. Distinguish between hypoeutectic and hypereutectic Cast irons.
21. Mention few applications of the (a) Low carbon steel (b) Medium carbon steel (c) High
carbon steel.
22. Define Peritectic and Eutectoid reaction. (AU Dec 2008)
23. Define peritectoid reaction. (AU May 2007)
24. State the conditions under which two metallic elements will exhibit unlimited solid
solubility.
25. What are cooling curves?
26. What are intermediate phases or compounds?
27. What are the different types of solid solutions?
28. What are the effects of crystal structure and atomic radii on formation of solid solution
between two metallic elements?
29. Give an example of eutectoid reaction. (AU Dec 07)
30. What are various allotropic forms of iron? (AU Dec 2008)
8 MARKS QUESTIONS
1. How are solid solutions classified? Give example for each. [MARKS 8] (AU Dec 2008)
2. Draw the phase diagram between A and B, if the two metals completely soluble in solid and
liquid state. [MARKS 8] (AU Dec 2008)
3. Draw the iron-carbon equilibrium diagram. [MARKS 8] (AU Dec 2008)
4. Discuss the similarities and differences between substitutional and interstitial solid
solution? (8)
5. What is cooling curve? How does the time temperature cooling curve of an alloy of eutectic
composition different from that of a pure metal? (8)
6. Explain:
1. Eutectic reaction (4)
2. Eutectoid reaction (4)
7. Explain
a. Peritectic reaction (4)
b. Peritectoid reaction (4)
8. (i)Give the classification of steel. (2)
(ii)Desirable properties and application of low, medium and high carbon steel. (6)
9. What is an alloy steel? How are alloy steel classified? Explain them. (8)
10. Explain the classification of steel. (8)
11. Differentiate between grey-cast iron and spheroidal graphite cast iron.
12. Elements A and B melt at 700° C and 1000°C respectively. Draw a typical isomorphous
phase diagram between the elements A and B.
13. Elements A and B melt at 700° C and 1000°C respectively. They form an eutectic at 35% A
at temperature 500°C. Draw a typical phase diagram between A and B.
14. What are different equilibrium phase reactions that occur in phase diagram? Describe
them. Draw a peritectic phase diagram and mark all points and lines. (PTU May 2005)
15. Explain and draw the equilibrium diagram of binary components when the two
components are completely soluble in liquid state and insoluble in solid state. Label all
points, lines and areas. Write the reaction occurring in this diagram.
16 MARKS QUESTIONS
1. Draw Iron -Carbide equilibrium diagram and mark on it all salient temperature and
composition fields. (16)
2. Metal A has melting point at 10000°C . Metal B has melting point of 5000°C. Draw one
phase diagram (between the elements A & B) for each of the following conditions.
(i)The two elements exhibit unlimited solid solubility.
(ii)The alloy systems show formation of two terminal solid solution and a
eutectic point at 50%A and at 7000°C. (16)
3. Desirable properties and application of GrayC.I, NodularC.I, WhiteC.I, MalleableC.I. (16)
4. Describe, iron-carbon phase diagram. State how to use the diagram to understand
solidification of 0.4% C steel and 4.3% C steel.
5. i. Draw an iron-carbon diagram neatly.
ii. Using the iron-carbon diagram, predict the microstructure at room temperature of a
carbon steel that contains 0.4% carbon when cooled in furnace.
6. Draw Iron Iron-Carbide Equilibrium Diagram? Label all areas, points and lines. Write the
reactions occurring in the diagram.
7. Draw equilibrium diagram of two component system Pb-Sn when these components are
completely soluble in liquid state and partly soluble in solid state. Label all areas, points
and lines and explain the 85-15 composition alloy with the help of microstructures.
8. Draw iron carbon equilibrium diagram showing different zones of liquid and solid solution
with their temperature and percentage of carbon content range. Explain the iron-carbon
diagram in detail. Write its importance in the processing of ferrous materials.
(PTU Dec. 2006)
9. Two elements A and B have melting points 800"C and 600'C respectively
(i) Draw a phase diagram between A and B if they exhibit unlimited solid solubility. Draw
a phase diagram between A and B if they exhibit unlimited (6)
(ii) Draw a phase diagram between A and B if a eutectic reaction occurs at composition
40%B and at temperature 400°C. Assume that the maximum solid solubility in either
case is 5% and the room temperature solubility in either case is 1%. (10) (AU
May 2007)
10. (i) Draw the iron-carbon equilibrium diagram. (10)
(ii) what will be the microstructure of a 0.25%C steel at room temperature? (6) (AU May
2007)
11. Draw a hypothetical phase diagram A-B with the help of following data: (PTU May 2005)
(a) Melting point of A = 1100°C
(b) Melting point of B = 1300°C
(c) Eutectic reaction occurs at 1000°C at 40% B composition.
(d) maximum solubility of B in A and A in B at eutectic temperature in 10% and
5% respectively which drops down to zero at 0°C.
Mark each line and area. How the structure of alloy will change if alloy
containing 10% B composition is cooled from liquid state?
12. Metals A and B having melting points respectively 270°C and 320°C are assumed to be
completely soluble in the liquid state and completely insoluble in solid state. They form
eutectic at 140 °C containing 40% B.
(i) Draw the equilibrium diagram and label all lines and areas and (8) (AU Dec 07)
(ii) For an alloy containing 30% A give the temperature of initial and final solidification
and relative amounts of phases present at 180°C. (8) (AU Dec 07)
13. With the help of the Fe-C equilibrium diagram describe completely the changes that take
place during the slow cooling of a 0.5% carbon steel from liquid state. (16) (AU Dec 07)
UNIT 2
1. Explain how Jominy end quench test is used for determining the hardenability of steels.
[MARKS 8] (AU Dec 2008)
2. Explain the annealing heat treatment process used for steel interms of temperature of
heating, method of cooling and structural transformation. [MARKS 8] (AU Dec 2008).
3. Explain:
1. Annealing (4)
2. Spheroidising (4)
4. Explain’
1. Normalizing (4)
2. Hardening (4)
5. What are austempering and martempering ?What are their purpose? (8)
6. Explain the steps in Case carburizing of steel. (8)
7. Write short notes on:
1. Carburizing (4)
2.Nitriding (4)
8. Write short notes on:
1. Cyaniding (4)
2. Carbonitriding.(4)
9. Write short notes on (a) Flame hardening (b) Induction hardening.
10. Draw the schematic isothermal transformation diagram corresponding to 0.8% of
carbon steel.
11. Explain hardening and tempering process.
12. What do you understand by heat treatment? Mention the various stages of heat
treatment procedure.
13. Outline the principle of high frequency induction hardening. How induction hardening is
carried out. Mention its advantages, disadvantages and applications.
14. Explain how Jominy end quench test is used for determining the hardenability of steels.
15. Explain the steps in case carburising of steels.
16 MARKS QUESTIONS
1. Draw a schematic CCT diagram for a carbon steel containing 0.8% carbon. Using this
diagram, explain how different cooling curves lead to (i) annealing heat treatment, (ii)
normalizing heat treatment, and (iii) hardening heat treatment.
2. Define isothermal cooling. Draw and explain TTT diagram for steel. [MARKS 16] (AU Dec
2008)
3. Define hardenability of steel .Explain the jominy end quench test used to determine
hardenability of steel. How will you draw hardenability curves this sheet? (16)
4. Explain the principles of Flame Hardening and Induction Hardening.
5. Explain TTT diagram. What information it gives and how do we get this diagram? Draw
it.
6. Explain in brief cooling curves in TTT diagram. Why this diagram is called as an
isothermal temperature diagram and what products do we get?
7. Define Heat treatment and explain different heat treatment processes.
8. What is annealing? Discuss types of annealing.
9. Explain Jominy End Quench Method to determine the harden ability of given steel.
10. Name the Case hardening Processes and explain Flame hardening and Induction
Hardening with the help of diagrams.
11. Explain time temperature transformation curve with the help of a diagram showing
temperature and transformation time range. [PTU Dec. 2006)
12. Explain the following with the help of graph showing temperature and percentage of
carbon range: (i) Tempering process, and (ii) Hardening process.
13. Define and explain heat treatment process. (16)(PTU Dec. 2006)
14. (i) Explain the Jominy end quench test used for determining the hardenability of steels.
(10)
(ii) what are austempering and martempering treatments? what are their purposes? (6)
(AU May 2007)
15. What are annealing and normalizing treatments? Explain why hypereutectoid steel is not
given full annealing treatment?
16. What is T-T-T diagram? Describe how it is obtained. Mention its importance. (10) (PTU
May 2005)
17. Write short notes on any two of the following:
(a) surface hardening processes
(b) Hardenability and its measurement (16) (PTU May 2005)
18. (i) With the help of a TTT diagram explain the following heat treatments applied to an
eutectoid steel Austempering, Martempering and Hardening. (12) (AU Dec 07)
(ii) What is Spheroidize annealing process? State its applications. (4) (AU Dec 07)
19. (i) What is meant by hardenability? Describe a method of measuring hardenability of
alloy steel. (10) (AU Dec 07)
(ii) Distinguish between diffusion and thermal surface hardening treatments. (6) (AU
Dec 07)
UNIT 3
1. Define creep
2. Define endurance limit in fatigue test. (AU Dec 2008)
3. Define fatigue.
4. Define fracture and classify the fracture modes.
5. Define slip.
6. Define true stress. (PTU May 2005)
7. Define twinning.
8. Distinguish between ductile and brittle fracture.
9. Distinguish between slip and twinning. (AU May 2007)
10. How may one distinguish between slip and twinning if the width of the twin band is of
the same order as a slip line? (AU Dec 07)
11. How will you express the deformation characteristics of a material through tension test?
(AU May 2007)
12. In general, HCP metals are hard and brittle while FCC metals are soft and ductile. Why?
13. List the steps of fatigue failure in metals.
14. Name the mechanisms of plastic deformation in metals.
15. What are slip systems?
16. What are the basic purposes for conducting the tensile test on engineering materials?
17. What are the properties are determined from tension testing machine of metallic
products? (AU Dec 2008)
18. What are the stages of ductile fracture?
19. What do you understand by work hardening?
20. What is a fracture?
21. What is micro hardness?
22. What is the use of S-N curve?
23. What properties are determined from tension testing of metallic products?
24. Why are aluminium and its alloys more ductile than magnesium and its alloys?
25. Why are impact specimens notched? (AU Dec 07)
26. Why ductile fracture is more preferred than brittle fracture?
27. Write down the various mechanical test.
28. Write types of fractures.
29. Explain any four differences between slip and twinning
30. Explain any four differences between ductile and brittle fracture
8 MARKS QUESTIONS
1. Explain the mechanisms of plastic deformation on metals by slip and twinning. [MARKS
8] (AU Dec 2008)
2. List the types of fractures and factors influencing them. [MARKS 8] (AU Dec 2008)
3. Explain the different types of important technological properties of metal.
4. Explain the characteristics of ductile fracture and brittle fracture.
5. Explain the testing procedure for Vickers Hardness testing.
6. Explain the testing procedure for Charpy impact testing.
7. What are slip and twinning? What are their characteristics? (8)
8. Discuss characteristics of ductile fracture and brittle fracture. (8)
9. Explain the procedures for preparing Charpy specimen for impact testing and also
explain how testing is performed. [MARKS 8] (AU Dec 2008)
10. Explain the testing procedure of lzod impact test (8)
11. How can we test materials? Explain tensile test.
12. How can we check the hardness of materials? Explain any one test with diagram.
13. Explain the mechanism of plastic deformation of single crystals. Give brief with
diagrams.
14. Write sort notes on the following: (i) Twinning (ii) Slip
15. Explain fatigue testing
16 MARKS QUESTIONS
1. How will you classify the brasses based on the composition of zinc? Explain the properties
and application of the main types of brasses. [MARKS 8] (AU Dec 2008)
2. Explain the steps involved in precipitation hardening treatment. [MARKS 8] (AU Dec 2008)
3. How will you classify brass based on the composition of zinc? Explain the properties and
applications of the main types of brass.
4. Explain the steps involved in precipitation hardening treatment.
5. Using the Al-Cu alloy system as example, explain the concept of precipitation heat
treatment. (8)
6. Explain how a malleabilising heat treatment will convert a white cast iron to a malleable
cast iron (8) (AU May 2007)
7. What are ALPHA brass and ALPHA/BETA brass? (8)
8. Discuss step involved in precipitation hardening treatment anyone aluminum alloy as
example. (8)
9. How will you classify brasses based on the composition of zinc Explain the properties &
application of the main type of brasses. (8)
10. Discuss the composition, properties & typical application of any four copper alloys. (8)
11. Discuss the composition, properties & typical application of some aluminum alloys. (8)
12. Discuss the effects of various alloying elements on the properties of metals. What is red
hardness and how it is useful for cutting tools?(8)
13. What is bearing metal? Give its classification, composition, properties and uses.(8)
14. Write short notes on:
(i) High speed steel (4)
(ii) HSLA steel (4)
15. Explain
(i) Marageing steel (4)
(ii) Tool steel (4)
16 MARKS QUESTIONS