FILE NO.

330-200805GR
Rev.00

SERVICE MANUAL

DLP PROJECTOR
TDP-SP1
TDP-XP1
TDP-XP2

The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.

© TOSHIBA CORPORATION Published in Japan, August 2008 GREEN

(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product ⎯ especially
when soldering large components, through-hole pins, and on PCBs ⎯ as the level of heat
required to melt lead-free solder is high.
Table of Content

Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-3

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-2
Disassemble Top Cover Module 2-3
Disassemble Keypad Board 2-3
Disassemble Dust Proff Holder 2-4
Disassemble Top Shielding 2-5
Disassemble Main Board Module 2-5
Disassemble Right/Front/Left/Back Cover 2-6
Disassemble Fan Module 2-7
Disassemble Engine Module 2-8
Disassemble IR Sensor Module 2-9
Disassemble Color Wheel Module 2-9
Disassemble Focus Ring 2-10
Disassemble Zoom Ring Holder 2-10
Disassemble DMD Chip 2-11
Disassemble Interrupt Switch 2-12
Disassemble LVPS Module 2-14
Disassemble Blower Module 2-15
Disassemble Bottom Shielding 2-16
Disassemble Speaker Module 2-17

TDP-SP1/XP1/XP2 Confidential
 Disassemble Elevator Module 2-17
Rod Adjustment 2-18
Re-write Lamp Usage Hour 2-19

Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-2

Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-1
Test Condition 4-2
Defect specification table 4-3
Test Inspection Procedure 4-4
PC Mode 4-4
Calibration 4-8
Video Performance 4-10
Optical Performance Measure 4-11
Others 4-12

Chapter 5 Firmware Upgrade

Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-2
Firmware Upgrade Procedure 5-4

TDP-SP1/XP1/XP2 Confidential
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure (VGA) 6-3
EDID Key-In Procedure 6-4

Chapter 7 Speare Parts

Spear Parts List 7-1

Appendix (Exploaded Image) 1

TDP-SP1/XP1/XP2 Confidential
Chapter 1

Introduction
1-1 Highlight

No Item Description
1 Dimensions (W x H x D) - 270*87*187 mm
2 Weight - <5 Ibs
3 Tilt Angle - 7 degrees with elevator mechanism
- Universal AC 100--240V ~ 50 / 60 Hz with PFC input
- 180W Lamp @ normal operation (SP1)
4 Power Supply - 200W Lamp @ normal operation (XP1/XP2)
- Variance FAN speed control
(Depend on temperature variance)
- Advanced air flow
- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive voltage control
5 Cooling system fan speed
- High altitude cooling mode
- Maximum touch temperature follows the UL60950-1
regulation
- 1980 ANSI Lumens (Typical) (SP1/XP1)
- 1760 ANSI Lumens (Minimum) (SP1/XP1)
6 Brightness
- 2250 ANSI Lumens ( Typical ) (XP2)
- 2000 ANSI Lumens ( Minimum ) (XP2)
- 1700:1 Typical (Full on / full off) (SP1)
- 1000:1 Minimum (Full on / full off) (SP1)
- 600:1 Typical (Full on / full off) (XP1)
7 Contrast
- 400:1 Minimum (Full on / full off) (XP1)
- 1800:1 Typical (Full on / full off) (XP2)
- 1400:1 Minimum (Full on / full off) (XP2)
- 80% Typical JBMA
8 Uniformity
- 65% Minimum JBMA
- 1.95 ~ 2.15:1 distance/width @2.366m (SP1)
9 Throw ratio
- 1.96 ~ 2.13:1 distance/width @2~3 m (XP1/XP2)

TDP-SP1/XP1/XP2 Confidential 1-1

No Item Description
10 Projection lens - F# 2.41 – 2.55 , 1.10X Mechanical Zoom Lens
- 3500 hours at typical full power mode (SP1)
- 3000 hours at typical full power mode (XP1/XP2)
11 Lamp life - 4000 hours at Eco mode
(more than 50% of lamp population have light output>50%
of initial min Lumen output at the lamp life time)
- One D-Sub 15-pin female connector for VGA input
and component video input
- One Mini DIN 4-pin for S-Video Input
- One RCA Jack for Composite Video Input
- One D-Sub 9-pin male RS232 port for FW update
12 Therminal
- One Audio in
- One Audio out
- One D-Sub 15-pin female connector for VGA output
(VGA out is loop through from VGA input on standby mode
and normal operation)
- Computer analog input
- Video
- Analog RGB 0.7Vp-p, 75ohm
- Sync
Hsync Freq. 31.35~68.7kHz
Vsync Freq. 56~85Hz
13 Input Signal - Separate Sync :(H V) TTL level (bi-polarity)
- Composite Sync: TTL level (bi-polarity)
- Sync-on-green: negative sync. 0.3Vp-p
- Analog Video
Composite video 75ohm
S-video (Y/C) 75ohm
Component video (Y/Pb/Pr) 75ohm
- One panel 0.55” DMD SVGA projection system (SP1)
14 DMD Chip
- One panel 0.55” DMD XGA projection system (XP1/XP2)
15 System controller - TI DDP2230
- 800(H) x 600(V) (SP1)
16 Number of active dots
- 1024(H) x 768(V) (XP1/XP2)
17 Keystone correction - +/ -15 degree Vertical

TDP-SP1/XP1/XP2 Confidential 1-2

 No Item Description
- Standards:
NTSC: M (3.58MHz), 4.43 MHz
18 Video compatibility PAL: B, D, G, H, I, M, N
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i
19 Color wheel - R80Y30G84W90B76(5 segments)&7200rpm
- 180W Lamp(Osram E20.6n) (SP1)
20 Lamp
- 200W Lamp (Osram E20.6n) (XP1/XP2)

- Operating: 5 - 35°C
21 Temperature
- Storage: -20- - 60°C

1-2 Compatible Mode

Analog
Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
640x350 70 31.5
640x350 85 37.9
640x400 85 37.9
640x480 60 31.5
VGA 640x480 72 37.9
640x480 75 37.5
640x480 85 43.3
720x400 70 31.5
720x400 85 37.9
800x600 56 35.2
800x600 60 37.9
SVGA 800x600 72 48.1
800x600 75 46.9
800x600 85 53.7

TDP-SP1/XP1/XP2 Confidential 1-3

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
1024x768 60 48.4
1024x768 70 56.5
XGA
1024x768 75 60.0
1024x768 85 68.7
1152x864 70 63.8
1152x864 75 67.5
SXGA
1280x960 60 60
1280x1024 60 63.98
MAC 16’’ 832x624 74.55 49.725
MAC 19’’ 1024x768 75 60.24
MAC 1152x870 75.06 68.68
MAC G4 640x480 60 31.35
i MAC DV 1024x768 75 60
i MAC DV 1152x870 75 68.49

TDP-SP1/XP1/XP2 Confidential 1-4

Chapter 2

Disassembly & Assembly Process

2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107
2. Hex Sleeves 5mm
3. Screw Bit (+) :102
4. Screw Bit (-) :102
5. Long Nose Nipper
6. Tweezers
7. TDP-SP1 unit

* Before you start: This process is protective level II. Operators should wear electrostatic chains.

* Note: If you need to replace the main board, you have to get into service mode and record the

lamp usage hour. please refer to section 2-25.

* Note: The disassemble procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1

as an example.

TDP-SP1/XP1/XP2 Confidential 2-1

2-2 Disassemble Lamp
Cover Module

1. Unscrew 2 screws on Lamp Cover

Module (as red circle)

2. Disassemble Lamp Cover Module

Lamp Cover Module

2-3 Disassemble Lamp

Module

1. Unscrew 2 screws on Lamp Module

(as red circle)

2. Disassemble Lamp Module

Lamp Module

TDP-SP1/XP1/XP2 Confidential 2-2

2-4 Disassemble Top Cover
Module

1. Unscrew 2 screws on the unit base

(as red circle)

2. Unplug 1 FPC cable (as red square)

3. Disassemble Top Cover Module

Top Cover Module

2-5 Disassemble Keypad

Board

1. Unscrew 4 screws on the Keypad

(as red circle)
2. Take off 1 Mylar
3. Disassemble Keypad Board

TDP-SP1/XP1/XP2 Confidential 2-3

4. Take off Return Button Key and Keypad.

Return Button Key Keypad

2-6 Disassemble Dust Proff

Holder

1. Unscrew 3 screws (as red circle)

2. Disassemble Dust Proff Holder

TDP-SP1/XP1/XP2 Confidential 2-4

2-7 Disassemble Top
Shielding

1. Unscrew 7 screws (as red circle)

2. Disassemble Top Shielding

2-8 Disassemble Main Board

Module

1. Take off the black tape (as yellow square)

2. Unplug 8 connectors (as red square)
3. Unplug 1 FPC cable (as green square)
4. Unscrew 2 screws (as red circle)
5. Unscrew 6 hex screws (as blue circle)
6. Take off Main Board Module

TDP-SP1/XP1/XP2 Confidential 2-5

7. Unscrew 2 screws (as red circle)
8. Disassemble Main Board and Main
Board Shielding.

2-9 Disassemble Right/Front/

Left/Back Cover

1. Unscrew 4 screws (as red circle)

2. Disassemble Right/Front/Left/Back Cover

Right Cover

Front Cover

TDP-SP1/XP1/XP2 Confidential 2-6

 Left Cover

Back Cover

2-10 Disassemble Fan

Module

1. Unplug 1 connector (as red square)

2. Unscrew 4 screws (as red circle)

3. Take off Fan Module

TDP-SP1/XP1/XP2 Confidential 2-7

4. Unscrew 1 screw (as red circle)
5. Disassemble Thermal Switch

6. Unscrew 4 screws (as red circle)

7. Take off 1 mylar (as red square)

8. Disassemble Fan Module

2-11 Disassemble Engine

Module

1. Take off 1 Mylar (as yellow square)

2. Unscrew 4 screws (as red circle)

3. Disassemble Engine Module

TDP-SP1/XP1/XP2 Confidential 2-8

2-12 Disassemble IR Sensor
Module

1. Tear the black tape (as red square)

2. Take off IR Sensor Module

3. Separate IR Lens Holder and IR Sensor

Board.

2-13 Disassemble Color

Wheel Module

1. Unscrew 2 screws to disassemble Color

Wheel Module (as red circle)

2. Unscrew 1 screw to disassemble Photo

Sensor Board from Color Wheel Module

(as yellow circle)

TDP-SP1/XP1/XP2 Confidential 2-9

2-14 Disassemble Focus
Ring

1. Unscrew 3 screws to disassemble Focus

Ring (as red circle)

2-15 Disassemble Zoom

Ring Holder

1. Unscrew 1 screw to disassemble Zoom

Ring (as red circle)

TDP-SP1/XP1/XP2 Confidential 2-10

2. Unscrew 2 screws to disassemble Zoom
Ring Holder (as red circle)

2-16 Disassemble DMD Chip

1. Unscrew 2 screws to disassemble

Heatsink (as red circle)

TDP-SP1/XP1/XP2 Confidential 2-11

2. Separate DMD Board and DMD Chip.

Note: Rotate the Lock counterclockwise

(as red arrow) when you separate

DMD Chip

2-17 Disassemble Interrupt

Switch

1. Unplug 2 connectors (as yellow square)

2. Unscrew 1 screw (as red circle)
3. Take off the yellow tape (as red square)

4. Disassemble Interrupt Switch

TDP-SP1/XP1/XP2 Confidential 2-12

5. Use tweezers to loose 2 tenons
(as green circle) and disassemble the

Interrupt Switch from the Holder.

Interrupt Switch

2-18 Disassemble Lamp

Driver Module

1. Unscrew 1 screw to take off Lamp Driver

Module (as red circle)
2. Unscrew 2 screws (as red circle)
3. Unplug 3 connectors (as red square)

TDP-SP1/XP1/XP2 Confidential 2-13

4. Unscrew 4 screws (as red circle)
5. Disassemble Lamp Driver Module

2-19 Disassemble LVPS

Module

1. Take off the Mylar (as yellow square)

2. Unscrew 8 screws (as red circle)

3. Disassemble LVPS Module

TDP-SP1/XP1/XP2 Confidential 2-14

2-20 Disassemble Blower
Module

1. Unscrew 3 screws (as red circle)

2. Disassemble Blower Module

TDP-SP1/XP1/XP2 Confidential 2-15

Note : Avoid to press the Blower with great
strenth.

2-21 Disassemble Bottom

Shielding

1. Use Tweezers to loose 2 tenons and

disassemble Rod Duct (as blue square)
2. Take off 1 Mylar (as red square)
3. Unscrew 4 screws (as red circle)

4. Disassemble Bottom Shielding

Rod Duct

TDP-SP1/XP1/XP2 Confidential 2-16

2-22 Disassemble Speaker
Module

1. Unscrew 2 screws (as red circle)

2. Disassemble Speaker Module
3. Use Tweezers to loose 2 tenons
(as yellow circle) and separate Speaker

and Speaker Holder.

2-23 Disassemble Elevator

Module

1. Unscrew 1 screw (as blue circle)

2. Take off Elevator foot
3. Unscrew 2 screws (as red circle)

4. Take off Elevator Module

TDP-SP1/XP1/XP2 Confidential 2-17

2-24 Rod Adjustment

1. Environment adjustment
screw 2
- The distance between the engine and the

screen is 2.62 M screw 1

- This process should be done at a dark

environment. (under 5 Lux)

2. Procedure adjustment

- Change the screen to “white screen.”

- Adjust the screws by using the rod on

the engine module to readjust the image.

(adjust until the yellowish or bluish parts

disappeared.)
3. Abnormal image inspection

- It should not have any abnormal color at

the rim of the image by estimating through

the eyes.

Note: - To avoid over adjust the rod.

- “Screw 1” should be adjusted first, and

then adjust the “Screw2”.After the

adjustment, use the glue to fix the

screws.

TDP-SP1/XP1/XP2 Confidential 2-18

Chapter 3

Troubleshooting
3-1 LED Lighting Message

Message Temp LED Power LED Lamp LED

Stand by OFF ON (O) OFF

Normal (Power ON) OFF ON (G) OFF

Powering Up OFF Blink (G) OFF

Cooling (Stage 1) OFF Blink (G) OFF

Cooling (Stage 2) OFF Blink (O) OFF

Programming ON (R) Blink (O) ON (R)

ON (R)
Warning Lamp (not lit) OFF ON (R) after 5sec go to
stand by

Over Temp ON (R) ON (R) OFF

Fan Lock Blink (R) ON (R) OFF

C/W failure during

Blink (R) ON (R) Blink (R)
operation

C/W failure when

OFF ON (O) OFF
starting up
(R) - RED
(O) - ORANGE
(G) - GREEN
TDP-SP1/XP1/XP2 Confidential 3-1
3-2 Main Procedure

No Symptom Procedure
• Ensure the Power Cord and AC Power Outlet are securely
connected
• Check Lamp Cover and Interrupt Switch
• Ensure all connectors are securely connected and aren’t
1 No Power
broken
• Check Lamp Driver
• Check LVPS

• Check Main Board

• Check LED Status
a. Lamp ON(R), Power ON(R), Temp LED OFF
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Lamp OFF, Power ON(R), Temp LED ON(R) or Blink(R)
- Check Thermal Switch
2 Auto Shut Down
- Check Fan
c. Lamp Blink(R), Power ON(R), Temp LED Blink(R)
- Check Color Wheel

- Check Photo Sensor

d. Temp OFF, Power ON (O), Lamp OFF

- Check Color Wheel

TDP-SP1/XP1/XP2
/XP1/XP2 Confidential 3-2
No Symptom Procedure
• Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
“Source” button on the control panel to switch)
• Ensure all connectors are securely connected and aren’t bro-
ken
3 No Image • Check Main Board
• Check DMD Board
• Check Colour Wheel
• Check DMD Chip

• Check Engine Module

• Ensure all connectors are securely connected and aren’t
broken
• Check Lamp Module
4 No Light On
• Check Lamp Driver
• Check LVPS

• Check Main Board

• Check Colour Wheel
5 Mechanical Noise
• Check Fan Module
• Check if the Main Board and the DMD Board are

assembled properly

6 Line Bar/Line Defect • Check Main Board

• Check DMD Board

• Check DMD Chip

• Do “Reset (All data)” of the OSD Menu
• Ensure that the signal cables and source are work as well-
7 Image Flicker Check Lamp Module
• Check Colour Wheel- Check DMD Board
• Check Main Board

TDP-SP1/XP1/XP2
/XP1/XP2 Confidential 3-3
No Symptom Procedure
• Do “Reset (All data)” of the OSD Menu
• Adjust Colour Wheel Index
8 Colour Abnormal
• Check Main Board- Check DMD Board
• Check Colour Wheel

• Ensure the projection screen without dirt

• Ensure the projection lens is clean
Poor Uniformity/
9 • Ensure the Brightness is within spec
Shadow
• Check rod alignment
• Check Engine Module
• Ensure the projection screen without dirt
• Ensure the projection lens is clean
Dead Pixel/Dust
10
(Out of spec.) • Clean DMD Chip and Engine Module
• Check DMD Chip- Check Engine Module

• Ensure that the signal cables and source work as well.

11 Garbage Image • Check Main Board
• Check DMD Board
• Remote Control
a. Check Battery
b. Check Remote Controller
c. IR receiver
Remote Control/
12 d. Check Main Board
Control Panel Failed
• Control Panel
a. Check FPC
b. Check key pad
c. Check Main Board
• Do “Reset (All data)” of the OSD Menu
13 Function Abnormal • Check Main Board
• Check DMD Board

TDP-SP1/XP1/XP2
/XP1/XP2 Confidential 3-4
No Symptom Procedure
- Ensure that the signal cables and source are work as well

- Check Speaker Module

14 Audio Abnonrmal
- Check Main Board

TDP-SP1/XP1/XP2
/XP1/XP2 Confidential 3-5
Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed

- IBM PC with SVGA/XGA resolution
- DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video”
, “Composite” and "HDMI".
- HDTV Source (480P, 720P, 1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
- After changing parts, check the information below.

4-2 Service Mode

1. Turn on the projector and input the signal
2. Do the following actions sequentially to enter service mode menu
(1) Press "Power→Left→Left→Menu".
(2) Service mode will be shown.
(3) After confirming the configuration, press "Exit" to exit.

4-3 OSD Reset

1. After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) To execute "Reset" function.

TDP-SP1/XP1/XP2 Confidential 4-1

4-4 Test Condition
- Circumstance brightness: Dark room less than 5.0 lux.
- Inspection distance: 1.8m~2.8m functional inspection.
- Screen size: 60 inches diagonal

- After repairing TDP-SP1, the unit should be run-in (refer to the table below)

Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shut down 6 hours
- Enter Burn-In Mode
* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

Press power > Enter > Enter > Menu

Choose Burn-In Test > enter
Lamp On (Min) Press right key to adjust the time (50)
Lamp Off (Min) Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose Burn-In mode and hit enter

Screen Defects (While replacing DMD Chip, DMD BD and MB)

< Figure: Zone A &B Definition >

TDP-SP1/XP1/XP2 Confidential 4-2

Defect specification table

Order Symptom Pattern Criteria

Black pattern
1 Bright pixel ( dots) A+B=0
( IRE=O)
A+B=6
2 Dark pixel(dots) White pattern

A+B=1
3 Unstable pixel (dots) Any pattern

Adjacent dark pixel A+B=0

4 Any pattern
(dots)
A+B=3
5 Dark blemish (Dirty) Blue 60 pattern
(diameter <1/2 inch)
A+B=3
6 Bright blemish (Dirty) Gary 30 pattern
(diameter <1/2 inch)

7 Bright dot on frame Black pattern 2

TDP-SP1/XP1/XP2 Confidential 4-3

4-5 Test Inspection Procedure

Charge parts/
M/B FW Color Wheel Engine
Update
Version Update v v
Color Wheel index v v
P
v v
Calibration
YPbPr
v v
Calibration
OSD Reset v v
EDID v
Re-write Lamp
v
Hour Usage
Check ROD
Position and v
Adjust

4-6 PC MODE

1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog 800 x 600@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well-
performed.
General-1
- If not re-adjust by the following steps:
(1) Select "Frequency" function to adjust the
total pixel number of pixel clock in one line
period.
(2) Select "Tracking" function and use right or
left arrow key to adjust the value to minimize
video flicker.
Master

TDP-SP1/XP1/XP2 Confidential 4-4

 - Adjust Resync or Frequency/Tracking/H.
Position/V. Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Rsync, Frequen-
cy or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video
should be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is
considered as failure product.
- If there is noise on the screen, use auto or
manual “frequency” function or “tracking” func-
tion to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.

2. Light Leak
Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: gray 30 patterns
- Check if the light leaks.
* Light leak on reflective edge, eyecatcher, bond-
Gray 30
wires and exposed metal.
Inspection item - Light leak check.
- Bright blemish (dirty).
Criteria - The pattern cannot accept the color level of the
leakage is brighter than the gray 30 pattern.
- Ref. below table
Note: The defect criteria follows TI specification.

3. Blemish (Dark)
Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz.
@60Hz. (SP1)
analog 1024x 768@60Hz (XP1/XP2) Blue 60
- Test Pattern: blue 60

TDP-SP1/XP1/XP2 Confidential 4-5

Inspection item - Dark blemish check.(dirty)
Criteria - The bright blemish is unacceptable when it ap-
pears on blue 60 pattern.

4. Dead Pixel (Bright pixel)

Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz.
@60Hz. (SP1) Full black
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: full black
Inspection item - Bright pixel check.
Note: Frame dimension under operative zone1
inch
Criteria - Bright pixel is unacceptable.
- Ref. below table
Note: The defect criteria follows TI specification.

5. Dead Pixel (Dark pixel)

Procedure - Test equipment: video generator.
Full white
- Test signal: analog 800x600@60Hz.
@60Hz. (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100)
- Adjacent dark pixel.
Criteria - The number of the dead pixels should be less or
equal to 6 pixels.
- Adjacent pixel with each other is unacceptable.
- Ref. below table
Note: The defect criteria follows TI specification.
Full screen

6. Focus test
Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz
@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
MEME Sony

TDP-SP1/XP1/XP2 Confidential 4-6

 - Test Pattern: full screen or MEME Sony
Inspection item - Focus check

Criteria - From screen 2.62 M

via visual to check the focus, look at the entire
screen, focus shall be clear, crisp, and sharp
over the entire surface of the display
pattern.(Blur word on one of the corner after
adjustment is acceptable. However, the word
should at least be recognizable.)

Master
7. Color performance
Procedure - Test equipment: video generator.
- Test signal: DVI (HDMI) 720p,1080i
- Test Pattern: Master, In focus II or SMPTE RP-
133
* Please refer to 4-2 to enter service mode.
Use 720P & 1080i signal, master pattern to do
HDTV test. Color cannot discolor to purple and InFocus II
blue. If the test result is discoloration or flicker- / 64 gray RGBW

ing, please return the unit back to repair

centers.
Inspection item - Check if each color level is well-functioned.
- color saturations

Criteria - Screen appears normal. It should not have any

abnormal condition, such as lines appear on the
screen and so on.
SMPTE RP-133
- Color appears normal.
- It is acceptable to have few lines flashing at the
center and on the edge of 1080i image. How-
ever, rest of the image should appears stable.
- RGBW should all appear normal on the screen
and sort from R -G-B-W.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color or
heavy lines.

TDP-SP1/XP1/XP2 Confidential 4-7

 - The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable

4-7 Calibration

SMPTE BAR
1. YPbPr calibration
Procedure - Test equipment: video generator.
- Once main board is changed, YPbPr calibration
should be done as well.
(1) Test signal: 480i
(2) Test Pattern: SMPTE BAR
- Note
(1) Calibration pattern should be in fill screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access YPbPr Calibration for
correction in service mode. Choose “menu” In focus II / 64 Gray
to leave the service mode after all. RGBW

Check pattern - Test signal: 480i

- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item - Color situations
Criteria - There should not have any lack of RGBW. The
color should appear normal and sort in right
order.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color ot
heavy lines

TDP-SP1/XP1/XP2 Confidential 4-8

2. PC calibration
Procedure - Test equipment: video generator
- Once main board is changed, PC calibration should
be done as well.
(1) Test signal analog: 800x600@60Hz
@60Hz (SP1)
1024x 768@60Hz (XP1/XP2)
(2) Test Pattern: White(up) Black(down)
White / Black
- Note
(1) Caibration pattern should be in fill screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access PC Calibration for correc-
tion in service mode. Choose “menu” to leave the
service mode after all.

Check pattern - Test signal: analog 800x600@60Hz

@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
In focus 2 / 64 gray
Inspection item - Color sturations RGBW
Criteria - There should not have any lack of RGBW. The color
should appear normal and sort in right order.
- Color levels should be sufficient and normal. (the
unidentified color levels on both left and right sides
should not over 8 color levels.)
- Grey level should not have abnormal color ot heavy
lines.

TDP-SP1/XP1/XP2 Confidential 4-9

4-8 Video Performance
Motion video

1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speakers.

2. S-Video
Procedure - Test equipment: DVD player
- Test signal: S-Video

Inspection item - Video performance test

Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speakers.

3. HDTV/ Component
Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speakers.

TDP-SP1/XP1/XP2 Confidential 4-10

4. Audio Test
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Audio performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check the sound from speakers.
- Check “Volume” is normal
- Check “Mute” is normal

4-9 Optical Performance Measure

Inspection Condition
- Environment luminance: 5 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 2.38 M
- Screen Size: 60 inches diagonal
- Reset to default before measurement

1. Test equipment
Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz
@60Hz (SP1)
analog 1024x768@60Hz (XP1/XP2)
Full white pattern
2. Brightness
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg.(P1~ P9)x1.1m2
Full black pattern

TDP-SP1/XP1/XP2 Confidential 4-11

Criteria - 1000 lumens (SP1/XP1)
1100 lumens (XP2)

3. Ful On/Full Off Contrast

Procedure - Full white pattern & full black pattern
- Use CL100 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see im-
age: full white)
- Follow Contrast formula to calculate contrast
values.
☼ Contrast Formula
P5/B5
Note: P5=center of white image
B5=center of black image.
Criteria - 1000:1 (SP1)
- 400:1 (XP1)
- 1400:1 (XP2)

4. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula
ANSI Uniformity = Avg. (P1, P3, P7, P9)
x 100%
P5
Criteria - 65%

4-10 Others

1. Functional Inspection
Keypad button - All keypad buttons must operate
smoothly.

TDP-SP1/XP1/XP2 Confidential 4-12

General - All OSD functions must be checked for
functionality. When OSD menu is displayed,
there shall be no visible peaking, ring-
ing, streaking, or smearing artifacts on the
screen.

Factory Default - The factory settings (with appropriate center-

ing, size, geometry distortion, etc.) shall be
displayed upon “Recall” is selected from
OSD

Display Size - All preset modes shall expand to full screen

size using OSD Horizontal and Vertical Size
controls

Display Data Channel (DDC) - The purpose of the DDC test is to verify the
DDC1/DDC2B operation of the projector and
to verify Plug & Play function.

Acoustic - High pitch sound from cooling fan and color

wheel is unacceptable.

2. Check points for exterior and print pattern

Check item Check point
Missing letters & pattern or blurry prints are
Text & Pattern
unacceptable.
Dirt, scrape, water ripples and uneven color are
Exterior
unacceptable.
Buttons Stuck buttons are unacceptable.
Focus ring Focus ring is functioning smoothly.
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Screw All screw sure be fixed and in right type.
Pedestal Well-functioned
Lamp Cover It should be locked in the correct place.
Plastic Parts All plastic parts can not be broken and damaged.
Safety or warning All safety and warning label should be visible,
label including all contents.
All interface connector should be complete and
Connector
workable.
TDP-SP1/XP1/XP2 Confidential 4-13
Chapter 5

Firmware Upgrade
5-1 Equipment Needed

Software : (DDP 2230- RS232)

- DLP Composer
- Firmware
- Library V7.1 0330 (library file has to put in PC and set right path in 5-3 step 4)
Note: The FW upgrade procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1

as an example.

Hardware :
- Projector
- Power cord
- RS232 Cable
- PC or Laptop

Note: FW upgrade procedure should use special RS232 Cable.

TDP-SP1/XP1/XP2 Confidential 5-1

5-2 DLP Composer Lite Setup
Procedure

1. Choose "DLP Composer Lite V7.1 Setup"

Program.

2. Click "Next" button.

3. Read "License Agreement".

- Choose "I accept and agree to be bound

by all the terms and conditions of this

License Agreement".
4. Click "Next".

5. Click "Next".

TDP-SP1/XP1/XP2 Confidential 5-2

6. Click "Next".

7. Click "Next".

8. Writing system registry values.

9. Click "Finish".

TDP-SP1/XP1/XP2 Confidential 5-3

5-3 Firmware Upgrade
Procedure

1. Set-up
- Hold on "menu" and "input" buttons and

plug in power cord.

- Once the Power LED blink in Yellow & Red

at the same time, plug in RS232 cable into

the projector and link to the RS232 port of

a PC.
Note: The system fan and the light will not

operated.

2. Execute the "DLP ComposeTM" file.

3. Click "edit" and "perferences".

4. Click “Library.”
- Click the “browse” button and navigate to
the directory where you put the library file

in.

TDP-SP1/XP1/XP2 Confidential 5-4

5. Select "Edit\preferences\Communications"
- Choose "Serial Port".

- Choose "COM2" then click “Configure”

Note: Choose the COM Port which you are

using.

- Choose “Disable” in “RTS” and “CTS”

item.

- Key in “4000” in “Read” and “Write” box

- Click “OK”

- Click “OK”

6. Choose "Flash Loader".

- Click "Browse" to search the firmware file.

7. Selete the item "skip Boot Loader Area"

(select 32KB).
- Click "Reset Bus" to erase the flash

memory.

TDP-SP1/XP1/XP2 Confidential 5-5

8. Click "start download" to process the
firmware upgrade.
- Click "Yes" to erase the flash memory.

9. When firmware upgrade process is

finished, the unit return to stand-by status.

- Unplug RS232 cable and power cord and

replug in power cable.

10. Restart the unit and enter the service

mode to check the firmware version.

(To enter service mode, please refer to

Chapter 4 Function Test and Alignment

Procedure.)

TDP-SP1/XP1/XP2 Confidential 5-6

Chapter 6

EDID Upgrade (Factory only)

6-1 EDID Introduction

Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,

maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.

The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the

PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.

Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.

TDP-SP1/XP1/XP2 Confidential 6-1

6-2 Equipment Needed

Software
- EDID Program (Generic V0.51)
- EDID File (Toshiba_TDP-SP1_EDID_V02.ini)

Hardware
- Projector
- Generic Fixture for EDID Key-in (Fixture: JP3 must be closed)
- Power cord for Projector
- RS-232 9 Pin Cable (pin to pin, F-M)
- Monitor
- PC
- VGA cable
- Power adapter and power cord for fixture

Note: The EDID upgrade procedure for TDP-SP1/XP1/XP2 is the same.

Here,we take TDP-SP1 as an example.

TDP-SP1/XP1/XP2 Confidential 6-2

 Power CNN
6-3 Setup Procedure
(VGA)

1. Connect all ports

(1) Connect P1 of Fixture with COM Port of

PC/Laptop by RS232 Cable.

(2) Connect P2 of Fixture with VGA port of

Projector by VGA Cable. P1

P2
(3) Plug Power Adapter to Power CNN.

(4) Plug Power Cord to TDP-SP1 unit.

Note: Confirm JP3 is "Close" status.

VGA

Power Port
VGA Port

TDP-SP1/XP1/XP2 Confidential 6-3

6-4 EDID Key-In Procedure 1

1. Execute EDID Program

2
(1) Click on "EDID" to execute EDID

program.
(2)

2. Process
(1)
(1) Check the COM port is "COM 1"

(Select the COM port which you are

using).

(2) Click the "Model" button.

(3)
(3) Choose the source file

"Toshiba_TDP-SP1_ EDID-V02.ini"
and then open it.

3
3. Process
(2)
(1) In "Write Source Select" item,select
"Analog".
(2) Click "Program" button. (1)

4. Process 4

(1) "Please change the cable to Analog"

will be shown on the screen.

(2) Please press "Ok" button.

TDP-SP1/XP1/XP2 Confidential 6-4

5. Finish 5

(1) "OK" will be shown on the screen.

6. Read EDID information

(1) In the Read item,select "Analog" and

"Trans".

(2) Please press "Read" button. 6

7. Read EDID information

(1) EDID Informations will show the result.

TDP-SP1/XP1/XP2 Confidential 6-5

Chapter 7

Spare Parts List

7.1 Spare parts list GREEN
Loca- Part No
No Description
tion SP1 XP1 XP2
1 A001 FOOT ASSY, REAR, RIGHT 75012010
2 A002 COVER, FRONT 75012011
3 A003 COVER, LEFT 75012012
4 A004 HOLDER, IR LENS 75012013
5 A005 RING, FOCUS 75012014
6 A006 RING, ZOOM 75012015
7 A007 COVER, RIGHT 75012016
8 A008 BUTTON, RETURN 75012017
9 A009 FOOT ASSY, SPACER 23587276
10 A010 RUBBER, FOOT, REAR 23587283
11 A011 COVER ASSY, LAMP 75012029
12 A012 FOOT ASSY, FRONT 75012030
13 A013 COVER ASSY, BOTTOM 75012031
14 A014 COVER ASSY, TOP 75012033 75012703 75013086
15 A015 COVER ASSY, I/O 75012035
16 A016 CAP ASSY, LENS 75012037
17 A017 BUTTON, KEYPAD 75012038
18 E001 CABLE, FFC, 14P P=0.5MM, MAIN TO KEY BOARD 75012003
19 E002 SWITCH ASSY, THERMAL 75012004
20 E003 DMD, TYPE-X 800X600 PIXEL 0.55 75012006 ------ ------
21 E003 DMD, 1024X768 PIXEL .55 XGA 2 ------ 75012696 ------
22 E003 DMD, 1024X768 PIXEL, 0.55", TYPE-X ------ ------ 75013083
23 E004 FAN ASSY, LAMP, 45X20 BLOWER 75012007
24 E005 FAN, EXHAUST, KDE1207PKV1-A, 70X70X20MM 75012008
25 E006 SPEAKER, 2W, 4 OHM, 30MM 75012009
26 E007 THERMAL PAD, DMD 75012018
27 E008 THERMAL PAD, UNDER HEAT SINK 75012019 ------ ------
28 E009 HEAT SINK, TOP 75012022 75012697 75012697
29 E010 MASK, DMD 75012023
30 E011 LIGHT PIPE, OPTICAL 75012024
31 E012 COLOR WHEEL ASSY 75012025 75012698
32 E013 OPTICAL BLOCK, SUB FRAME 75012026 75012699
33 E014 OPTICAL BLOCK 75012027 75012700 75013084
34 E015 SWITCH ASSY, LAMP COVER 75012039
35 P001 PC BOARD ASSY, POWER, MAIN 75012036
36 P002 PC BOARD ASSY, POWER, LAMP 75012032 75012702
37 U001 PC BOARD ASSY, MAIN 75012028 75012701 75013085
38 U001 PC BOARD ASSY, MAIN, CHINA ONLY 75013149 75013150 75013151
39 U002 PC BOARD ASSY, KEYPAD 75012034
40 U003 PC BOARD ASSY, DMD 75012040
41 U004 PC BOARD ASSY, COLOR WHEEL 75012041
42 U005 PC BOARD ASSY, IR SENSOR 75012042
43 Y001 LABEL, SPECIFICATION, FOR USA ------ 75012690 75013082
44 Y001 LABEL, SPECIFICATION, FOR CHINA ------ 75012691 75012691
45 Y001 LABEL, SPECIFICATION, FOR EUROPE 75011999 ------ 75011999

TDP-SP1/XP1/XP2 Confidential 7-1

 Loca- Part No
No Description
tion SP1 XP1 XP2
46 Y002 OWNER'S MANUAL, CD-ROM 75012000 75012692
47 Y003 OWNER'S MANUAL, 4 LANGUAGE 75012001 75012693
48 Y004 OWNER'S MANUAL, CHINESE 75012002 75012694
49 Y005 CORD, POWER, EU 23587319
50 Y006 CORD, POWER, UK 23587320
51 Y007 CORD, POWER, CHINA 23587322
52 Y008 REMOTE HAND UNIT 75012005
53 Y009 CASE, SOFT 75012020
54 Y010 CARTON BOX 75012021 ------ ------
55 Y011 CORD, POWER, US, 3M SP-305/IS-14 75012695
56 Y012 CABLE, RS232C, 2M 9P FEMALE TO 9P FEMALE 75013148

TDP-SP1/XP1/XP2 Confidential 7-2

Apendix (Exploaded Image)

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㻯㻻㼂㻱㻾㻌㻭㻿㻿㼅㻘㻌㻸㻭㻹㻼

TDP-SP1/XP1/XP2 Confidential 1
ASSY BOTOM MODULE

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㻼㻻㼃㻱㻾㻘㻌㻹㻭㻵㻺

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㻭㻜㻝㻞
㻲㻻㻻㼀㻌㻭㻿㻿㼅㻘㻌㻲㻾㻻㻺㼀

TDP-SP1/XP1/XP2 Confidential 2
ASSY BOTOM COVER MODULE

㻱㻜㻜㻤 㻱㻜㻜㻢
㻴㻱㻭㼀㻌㻿㻵㻺㻷㻘 㻿㻼㻱㻭㻷㻱㻾
㻮㻻㼀㼀㻻㻹

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㻸㻭㻮㻱㻸㻌㻿㻼㻱㻯㻵㻲㻵㻯㻭㼀㻵㻻㻺

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㻭㻜㻝㻜
㻾㼁㻮㻮㻱㻾㻘㻌㻲㻻㻻㼀㻌㻾㻱㻭㻾

TDP-SP1/XP1/XP2 Confidential 3
ASSY TOP COVER MODULE

㼁㻜㻜㻞
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅㻘
㻷㻱㼅㻼㻭㻰

㻭㻜㻜㻤
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㻭㻜㻝㻣
㻮㼁㼀㼀㻻㻺㻌㻘㻌㻷㻱㼅㻼㻭㻰

TDP-SP1/XP1/XP2 Confidential 4
ASSY IR SENSOR MODULE

㻭㻜㻜㻠
㻴㻻㻸㻰㻱㻾㻘
㻵㻾㻌㻾㻱㻺㻿

㼁㻜㻜㻡
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㻵㻾㻌㻿㻱㻺㻿㻻㻾

TDP-SP1/XP1/XP2 Confidential 5
ASSY ENGINE MODULE

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㻸㻵㻺㻳㻘㻌㻲㻻㼁㻯㼁㻿

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㻴㻱㻭㼀㻌㻿㻵㻺㻷㻘㻌㼀㻻㻼

TDP-SP1/XP1/XP2 Confidential 6
ASSY COLOR WHEEL MODULE

㼁㻜㻜㻠
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅㻘
㻯㻻㻸㻻㻾㻌㼃㻴㻱㻱㻸

TDP-SP1/XP1/XP2 Confidential 7
ASSY FAN MODULE

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㻿㼃㻵㼀㻯㻴㻌㻭㻿㻿㼅㻘
㼀㻴㻱㻾㻹㻭㻸

㻱㻜㻜㻡
㻲㻭㻺㻘㻌㻱㼄㻴㼁㻿㼀

TDP-SP1/XP1/XP2 Confidential 8
ASSY LAMP DRIVER MODULE

㻼㻜㻜㻞
㻼㻯㻌㻮㻻㻭㻾㻰㻌㻭㻿㻿㼅㻘
㻼㻻㼃㻱㻾㻘㻌㻸㻭㻹㻼

TDP-SP1/XP1/XP2 Confidential 9
PACKING

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㻔㻺㻻㼀㻌㻿㻱㻾㼂㻵㻯㻱㻕
㼅㻜㻜㻥
㻯㻭㻿㻱㻘㻌㻿㻻㻲㼀 㼅㻜㻜㻡㻙㼅㻜㻜㻣㻘㻌㼅㻜㻝㻝
㻼㻻㼃㻱㻾㻌㻯㻻㻰㻱

㼅㻜㻜㻞㻦㻌㻯㻰㻙㻾㻻㻹
㼅㻜㻜㻟㻦㻌㻻㼃㻺㻱㻾㻿㻌㻹㻭㻺㼁㻭㻸
㼅㻜㻜㻤㻦㻌㻾㻱㻹㻻㼀㻱㻌㻴㻭㻺㻰㻌㼁㻺㻵㼀

㻭㻜㻝㻢
㻯㻭㻼㻌㻭㻿㻿㼅㻘㻌㻸㻱㻺㻿
㼅㻜㻝㻜
㻯㻭㻾㼀㻻㻺㻌㻮㻻㼄

TDP-SP1/XP1/XP2 Confidential 10
REVISION HISTORY

REV Date Model Reason for Change

00 Aug. 28, 2008 TDP-SP1/XP1/XP2 The first edition.
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN