07-Series Motor Kabuto Manual PDF
07-Series Motor Kabuto Manual PDF
07-Series Motor Kabuto Manual PDF
V3307-DI-T-E3-B
1ABAHAAAP0140 1ABAHAAAP0010
[V2607-DI-T-E3-B] [V3307-DI-T-E3-B]
1G777-8911-6
ENGLISH
FOREWORD
You are now the proud owner of a KUBOTA Engine. This engine is a
product of KUBOTA quality engineering and manufacturing. It is made
of fine materials and under a rigid quality control system. It will give you
long, satisfactory service. To obtain the best use of your engine, please
read this manual carefully. It will help you become familiar with the
operation of the engine and contains many helpful hints about engine
maintenance. It is KUBOTA’s policy to utilize as quickly as possible every
advance in our research. The immediate use of new techniques in the
manufacture of products may cause some small parts of this manual to be
outdated. KUBOTA distributors and dealers will have the most up-to-date
information. Please do not hesitate to consult with them.
3 SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this
manual and on labels on the machine itself to warn of the possibility of
personal injury. Read these instructions carefully. It is essential that you
read the instructions and safety regulations before you attempt to assemble
or use this unit.
CONTENTS
ENGLISH
SAFE OPERATION .............................................................................................. 1
SERVICING OF THE ENGINE .................................................................................. 1
NAMES OF PARTS ................................................................................................... 2
PRE-OPERATION CHECK........................................................................................ 3
BREAK-IN ............................................................................................................. 3
DAILY CHECK ...................................................................................................... 3
OPERATING THE ENGINE....................................................................................... 4
STARTING THE ENGINE(NORMAL) ................................................................... 4
COLD WEATHER STARTING.............................................................................. 5
STOPPING THE ENGINE .................................................................................... 6
CHECKS DURING OPERATION ......................................................................... 6
Radiator Cooling water(Coolant) ...................................................................................... 6
Oil pressure lamp ............................................................................................................. 7
Charge lamp ..................................................................................................................... 7
Fuel .................................................................................................................................. 7
Color of exhaust ............................................................................................................... 7
Immediately stop the engine if;......................................................................................... 7
REVERSED ENGINE REVOLUTION AND REMEDIES ...................................... 7
How to tell when the engine starts running backwards .................................................... 7
Remedies ......................................................................................................................... 7
MAINTENANCE......................................................................................................... 8
SERVICE INTERVALS ......................................................................................... 9
PERIODIC SERVICE............................................................................................... 11
FUEL................................................................................................................... 11
Fuel level check and refueling ........................................................................................ 11
Air bleeding the fuel system ........................................................................................... 11
Checking the fuel pipes .................................................................................................. 13
Cleaning the fuel filter pot............................................................................................... 13
Fuel filter cartridge replacement ..................................................................................... 14
ENGINE OIL ....................................................................................................... 14
Checking oil level and adding engine oil ........................................................................ 14
Changing engine oil........................................................................................................ 15
Replacing the oil filter cartridge ...................................................................................... 16
RADIATOR ......................................................................................................... 16
Checking coolant level, adding coolant .......................................................................... 17
Changing coolant ........................................................................................................... 18
Remedies for quick decrease of coolant ........................................................................ 18
Checking radiator hoses and clamp bands .................................................................... 18
Precaution at overheating .............................................................................................. 18
Cleaning radiator core(outside) ...................................................................................... 18
Anti-freeze ...................................................................................................................... 19
AIR CLEANER .................................................................................................... 20
Cleaning Primary Air Filter Element ............................................................................... 20
Evacuator valve .............................................................................................................. 20
English.book Page 2 Monday, September 10, 2012 9:09 AM
CONTENTS
SAFE OPERATION 1
SAFE OPERATION
ENGLISH
Careful operation is your best assurance against an accident. Read and understand this
section carefully before operating the engine. All operators, no matter how much
experience they may have, should read this and other related manuals before operating
the engine or any equipment attached to it. It is the owner's obligation to provide all
operators with this information and instruct them on safe operation.
2 SAFE OPERATION
ENGLISH
SAFE OPERATION 3
ENGLISH
6. EXHAUST GASES & FIRE PREVENTION
7. ESCAPING FLUID
A Relieve all pressure in the air, the oil and the cooling
systems before disconnecting any lines, fittings or
related items.
A Be cautious of possible pressure relief when
disconnecting any device from a pressurized system
that utilizes pressure. DO NOT check for pressure
leaks with your hand. High pressure oil or fuel can
cause personal injury.
A Escaping fluid under pressure has sufficient force to
penetrate skin causing serious personal injury.
A Fluid escaping from pinholes may be invisible. Use a
piece of cardboard or wood to search for suspected
leaks: do not use hands and body. Use safety goggles
or other eye protection when checking for leaks.
A If injured by escaping fluid, see a medical doctor
immediately. This fluid can produce gangrene or
severe allergic reaction.
English.book Page 4 Monday, September 10, 2012 9:09 AM
4 SAFE OPERATION
ENGLISH
SAFE OPERATION 5
ENGLISH
10.ANTI-FREEZE & DISPOSAL OF FLUIDS
6 SAFE OPERATION
ENGLISH
Your dealer is interested in your new engine and has the [V2607-DI-T-E3-B]
desire to help you get the most value from it. After
reading this manual thoroughly, you will find that you
can do some of the regular maintenance yourself.
However, when in need of parts or major service, be
sure to see your KUBOTA dealer.
For service, contact the KUBOTA Dealership from
which you purchased your engine or your local
KUBOTA dealer.
When in need of parts, be prepared to give your dealer
the engine serial number.
Locate the serial number now and record them in the
space provided.
Engine [V3307-DI-T-E3-B]
Date of
Purchase
Name of Dealer
2 NAMES OF PARTS
NAMES OF PARTS
ENGLISH
[V2607-DI-T-E3-B]
[V3307-DI-T-E3-B]
PRE-OPERATION CHECK 3
PRE-OPERATION CHECK
ENGLISH
BREAK-IN
During the engine break-in period, observe the following by all means:
1. Change engine oil and oil filter cartridge after the first 50 hours of operation (See "ENGINE OIL" in "PERIODIC
SERVICE" Section).
2. When ambient temperature is low, operate the machine after the engine has been completely warmed up.
DAILY CHECK
To prevent trouble from occurring, it is important to know the conditions of the engine well. Check it before starting.
CAUTION
To avoid personal injury:
A Be sure to install shields and safeguards attached to the engine when operating.
A Stop the engine at a flat and wide space when checking.
A Keep dust or fuel away from the battery, wiring, muffler and engine to prevent a fire.
Check and clear them before operating everyday. Pay attention to the heat of the
exhaust pipe or exhaust gas so that it can not ignite trash.
Item Ref. page
3. By inserting the key into the starter (1) Proper functions of meters and pilot lamps; no stains on
-
switch these parts
STARTING THE ENGINE(NORMAL) 1. Set the fuel lever to the "ON" position.
CAUTION
To avoid personal injury:
A Do not allow children to approach
the machine while the engine is
running.
A Be sure to install the machine on
which the engine is installed, on a
flat place.
A Do not run the engine on gradients.
A Do not run the engine in an enclosed
area. Exhaust gas can cause air
pollution and exhaust gas
poisoning.
A Keep your hands away from rotating
parts (such as fan, pulley, belt, (1) Fuel lever (A) "ON"
(B) "OFF"
flywheel etc.) during operation.
A Do not operate the machine while
under the influence of alcohol or 2. Place the engine stop lever to the
drugs. "START" position.
A Do not wear loose, torn or bulky
clothing around the machine. It may 3. Place the speed control lever at more
catch on moving parts or controls, than half "OPERATION".
leading to the risk of accident. Use
additional safety items, e.g. hard
[V2607-DI-T-E3-B]
hat, safety boots or shoes, eye and
hearing protection, gloves, etc., as
appropriate or required.
A Do not wear radio or music
headphones while operating engine.
A Check to see if it is safe around the
engine before starting.
A Reinstall safeguards and shields
securely and clear all maintenance
tools when starting the engine after
maintenance.
[V3307-DI-T-E3-B]
6. Turn the key to the "STARTING"
ENGLISH
position and the engine should start.
Release the key immediately when the
engine starts.
7. Check to see that the oil pressure lamp
and charge lamp are off. If the lamps are
still on, immediately stop the engine,
and determine the cause.
(See "CHECKS DURING OPERATION" in
"OPERATING THE ENGINE" Section)
[V2607-DI-T-E3-B]
6. Turn the key to the "ST (STARTING)"
ENGLISH
1. Check to see if the coolant runs short or if there is any BColor of exhaust
ENGLISH
coolant leak; While the engine is run within the rated output range:
2. Check to see if there is any obstacle around the A The color of exhaust remains colorless.
cooling air inlet or outlet; A If the output slightly exceeds the rated level, exhaust
3. Check to see if there is any dirt or dust between may become a little colored with the output level kept
radiator fins and tube; constant.
4. Check to see if the fan belt is too loose; and A If the engine is run continuously with dark exhaust
5. Check to see if radiator water pipe is clogged. emission, it may lead to trouble with the engine.
Be careful not to empty the fuel tank. Otherwise air may BRemedies
enter the fuel system, requiring fuel system bleeding.
1. Immediately set the engine stop lever to the "STOP"
(See "FUEL" in Periodic service Section).
position to stop the engine.
2. After stopping the engine, check the air cleaner,
intake rubber tube and other parts, and then replace
parts as needed.
English.book Page 8 Monday, September 10, 2012 9:09 AM
8 MAINTENANCE
MAINTENANCE
ENGLISH
CAUTION
To avoid personal injury:
A Be sure to conduct daily checks,
periodic maintenance, refueling or
cleaning on a level surface with the
engine shut off and remove the key.
A Before allowing other people to use
your engine, explain how to operate,
and have them read this manual
before operation.
A When cleaning any parts, do not use
gasoline but use regular cleanser.
A Always use proper tools, that are in
good condition. Make sure you
understand how to use them, before
performing any service work.
A When installing, be sure to tighten
all bolts lest they should be loose.
Tighten the bolts by the specified
torque.
A Do not put any tools on the battery,
or battery terminals may short out.
Severe burns or fire could result.
Detach the battery from the engine
before maintenance.
A Do not touch muffler or exhaust
pipes while they are hot; Severe
burns could result.
English.book Page 9 Monday, September 10, 2012 9:09 AM
MAINTENANCE 9
SERVICE INTERVALS
ENGLISH
Observe the following for service and maintenance.
Interval
No. Item Ref.page
100 200 250 300 400 500
1 Check of fuel pipes and clamp bands 13 @
2 Cleaning of air cleaner element 20 *1 @
3 Cleaning of fuel filter 13
4 Check of fan belt tightness 21
5 Check of radiator hoses and clamp bands 18
6 Check of intake air line - @
7 Replacing the oil filter cartridge 16
8 Replacement of fuel filter cartridge 14 @
9 Removal of sediment in fuel tank -
10 Cleaning of water jacket (radiator interior) 17
11 Replacement of fan belt 21
12 Check of valve clearance Every 1000 hours 23
Check of fuel injection nozzle injection
13 Every 1500 hours - *3 @
pressure
14 Check of turbo charger Every 3000 hours - *3 @
15 Check of injection pump Every 3000 hours - *3 @
16 Replacement of air cleaner element Every one years 20 *2 @
17 Change of radiator coolant (L.L.C.) Every two years 17
Replacement of radiator hoses and clamp
18 Every two years 18
bands
19 Replacement of fuel pipes and clamp bands Every two years 13 *3 @
20 Replacement of intake air line Every two years - *4 @
21 Changing engine oil See NOTE 15
A The jobs indicated by must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
*2 After 6 times of cleaning.
*3 Consult your local KUBOTA Dealer for this service.
*4 Replace only if necessary.
A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S. EPA
nonroad emission regulation. As the engine owner, you are responsible for the performance of the required
maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.
English.book Page 10 Monday, September 10, 2012 9:09 AM
10 MAINTENANCE
ENGLISH
Initial 50 Hrs
Lubricating oil
With the emission control now in effect, the CF-4 and CI-4 lubricating oils have been developed for use of a low-
sulfur fuel on on-road vehicle engines.
A Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed.
: Recommendable - : Not recommendable
Fuel
Lubricating
oil class Remarks
Low sulfur High sulfur
CF - *TBN 10
CI-4 -
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown below:
Above 25°C
SAE30, SAE10W-30 or 15W-40
(77°F)
-10°C to 25°C
SAE10W-30 or 15W-40
(14°F to 77°F)
Below -10°C
SAE10W-30
(14°F)
CF or CI-4
Ultra Low Sulfur
(Class CF-4, CG-4 and CH-4
Fuel
engine, oils cannot be used on
(< 15 ppm)
EGR type engines)
PERIODIC SERVICE 11
PERIODIC SERVICE
ENGLISH
FUEL Distillation
Viscosity
Viscosity
Sul- Cop-
Fuel is flammable and can be dangerous. You should Tempera- Saybolt, per Cetane
Kinematic fur,
tures, SUS at Strip Num-
handle fuel with care. cSt or mm2/s weight Corro-
°C(°F) at 40°C 37.8°C ber
90% Point (100°F) % sion
CAUTION Min Max Min Max Min Max Max Max Min
To avoid personal injury:
A Do not mix gasoline or alcohol with 282 338
1.9 4.1 32.6 40.1 0.50 No. 3 40
diesel fuel. This mixture can cause (540) (640)
an explosion.
A Be careful not to spill fuel during
refueling. If fuel should spill, wipe it A Cetane number of 45 minimum. Cetane number
off at once, or it may cause a fire. greater than 50 is preferred, especially for
A Do not fail to stop the engine before temperatures below -20°C (-4°F) or elevations
refueling. Keep the engine away above 1500 m (5000 ft).
from the fire. A If diesel fuel with sulfur content greater than 0.5 %
A Be sure to stop the engine while sulfur content is used, reduce the service interval for
refueling or bleeding and when engine oil and filter by 50%.
cleaning or changing fuel filter or A DO NOT use diesel fuel with sulfur content greater
fuel pipes. Do not smoke when than 1.0%.
working around the battery or when A This engine conforms to EPA Tier 4 and Interim Tier 4.
refueling. The law specifies the use of ultra low sulfur fuel at EPA
regulated area (North America). To comply with this law,
A Check the above fuel systems at a
use No.1-D S15 diesel fuel as an alternative to No.1-D
well ventilated and wide place. when the temperature is below -10°C (-14°F).
A When fuel and lubricant are spilled,
refuel after letting the engine cool
off.
A Be sure to use a strainer when filling the fuel tank, or
A Always keep spilled fuel and
dirt or sand in the fuel may cause trouble in the fuel
lubricant away from engine. injection pump.
A For fuel, always use diesel fuel. You are required not
BFuel level check and refueling to use alternative fuel, because its quality is
1. Check to see that the fuel level is above the lower unknown or it may be inferior in quality. Kerosene,
limit of the fuel level gauge. which is very low in cetane rating, adversely affects
2. If the fuel is too low, add fuel to the upper limit. Do the engine. Diesel fuel differs in grades depending
not overfill. on the temperature.
A Be careful not to let the fuel tank become empty, or
A No.2-D is a distillate fuel oil of lower volatility for air can enter the fuel system, necessitating bleeding
engines in industrial and heavy mobile service. before next engine start.
(SAE J313 JUN87)
A Diesel fuels specified to EN 590 or ASTM D975 are BAir bleeding the fuel system
recommended.
Carbon
CAUTION
Flash Point,
Water and
Residue on, Ash, To avoid personal injury;
Sediment,
°C
volume
10 percent weight A Do not bleed a hot engine as this
(°F)
%
Residuum, % could cause fuel to spill onto a hot
% exhaust manifold creating a danger
Min Max Max Max of fire.
52
0.05 0.35 0.01
(125)
English.book Page 12 Monday, September 10, 2012 9:09 AM
12 PERIODIC SERVICE
Air bleeding of the fuel system is required if; [PROCEDURE ] (fuel tanks lower than injection
ENGLISH
A after the fuel filter and pipes have been detached pump)
and refitted; 1. For fuel tanks that are lower than the injection pump.
A after the fuel tank has become empty; or The fuel system must be pressurized by the fuel
A before the engine is to be used after a long storage. system electric fuel pump.
2. If an electric fuel pump is not used, you must
[PROCEDURE ] (gravity feed fuel tanks only) manually actuate the pump by lever to bleed.
1. Fill the fuel tank to the fullest extent. Open the fuel 3. The primary fuel filter must be on the pressure side
filter lever. of the pump if the fuel tank is lower than the injection
2. Open the joint bolt on top of the fuel injection pump. pump.
3. Turn the engine, continue it for about 10 seconds 4. To bleed, follow (2) through (4) above.
and then stop it, or move the fuel feed pump lever by
hand (optional).
4. Close the joint bolt on top of the fuel injection pump. A Tighten air vent plug of the fuel injection pump
except when bleeding, or it may stop the engine
suddenly.
A Always keep the air vent cock on the fuel injection
pump closed except when air is vented, or it may [TANK BELOW INJECTION PUMP SYSTEM]
cause the engine to stop.
PERIODIC SERVICE 13
ENGLISH
Every 250 hours of operation, clean the fuel filter in a
clean place to prevent dust intrusion.
CAUTION 1. Close the fuel filter lever.
To avoid personal injury;
A Check or replace the fuel pipes after
stopping the engine. Broken fuel
pipes can cause fires.
Check the fuel pipes every 50 hours of operation. When
if;
1. If the clamp band is loose, apply oil to the screw of
the band, and tighten the band securely.
2. If the fuel pipes, made of rubber, become worn out,
replace them and clamp bands every 2 years.
3. If the fuel pipes and clamp bands are found worn or
damaged before 2 years' pass, replace or repair
them at once.
4. After replacement of the pipes and bands, air-bleed
the fuel system.
(1) Fuel filter lever (A) "OFF"
(2) Fuel filter pot (B) "ON"
A When the fuel pipes are not installed, plug them at 2. Remove the top cap, and rinse the inside with diesel
both ends with clean cloth or paper to prevent dirt fuel.
from entering. Dirt in the pipes can cause fuel 3. Take out the element, and rinse it with diesel fuel.
injection pump malfunction. 4. After cleaning, reinstall the fuel filter, keeping out of
dust and dirt.
[V2607-DI-T-E3-B] 5. Air-bleed the injection pump.
[V3307-DI-T-E3-B]
(1) O ring
(2) Filter element
(3) Spring
(4) Filter bowl
(5) Screw ring
14 PERIODIC SERVICE
1. Replace the fuel filter cartridge with a new one every A Do not operate a diesel engine when engine oil is
500 operating hours. overfilled. This oil can drain through the air intake
2. Apply fuel oil thinly over the gasket and tighten the system, which cause engine disacceleration and oil
cartridge into position by hand-tightening only. leaks from breather pipings. It could result in a over-
3. Finally, vent the air. running or oil hammering of engine in case of the
engine with suction blow-by gases breathed in.
A Replace the fuel filter cartridge periodically to BChecking oil level and adding engine oil
prevent wear of the fuel injection pump plunger or 1. Check the engine oil level before starting or more
the injection nozzle, due to dirt in the fuel. than 5 minutes after stopping the engine.
2. Remove the oil level gauge, wipe it clean and
reinstall it.
3. Take the oil level gauge out again, and check the oil
level.
[V2607-DI-T-E3-B]
[V3307-DI-T-E3-B]
A The fuel filter cartridge and water separator should
be replaced more earlier according to the fuel
classification in use.
ENGINE OIL
CAUTION
To avoid personal injury:
A Be sure to stop the engine before
checking and changing the engine
oil and the oil filter cartridge.
A Do not touch muffler or exhaust pipes
while they are hot; Severe burns (1) Oil level gauge [Lower end of oil level gauge]
(2) Oil filler plug (A) Engine oil level within this
could result. Always stop the engine range is proper.
and allow it to cool before conducting
inspections, maintenance, or for a
cleaning procedure. 4. If the oil level is too low, remove the oil filler plug, and
A Contact with engine oil can damage add new oil to the prescribed level.
your skin. Put on gloves when using 5. After adding oil, wait more than 5 minutes and check
engine oil. If you come in contact the oil level again. It takes some time for the oil to
with engine oil, wash it off drain down to the oil pan.
immediately.
English.book Page 15 Monday, September 10, 2012 9:09 AM
PERIODIC SERVICE 15
[V2607-DI-T-E3-B]
ENGLISH
Models Engine oil quantity
SAE10W-30 or
-10°C to 25°C (14°F to 77°F)
SAE15W-40
16 PERIODIC SERVICE
Coolant will last for one day's work if filled all the way up
CAUTION before operation start. Make it a rule to check the
coolant level before every operation.
To avoid personal injury:
A Be sure to stop the engine before
changing the oil filter cartridge. WARNING
A Allow engine to cool down sufficiently, To avoid personal injury:
oil can be hot and cause burns. A Do not stop the engine suddenly,
stop it after about 5 minutes of
1. Replace the oil filter cartridge. Oil filter cartridge unloaded idling.
should be replaced, after the initial 50 hours of A Work only after letting the engine
operation and every 500 hours thereafter. and radiator cool off completely
2. Remove the old oil filter cartridge.
(more than 30 minutes after it has
3. Apply a film of oil to the gasket for the new cartridge.
4. Screw in the cartridge by hand. When the gasket
been stopped).
contacts the seal surface, tighten the cartridge A Do not remove the radiator cap
enough by hand. Because, if you tighten the while coolant is hot. When cool to
cartridge with a wrench, it will be tightened too much. the touch, rotate cap to the first stop
to allow excess pressure to escape.
[V2607-DI-T-E3-B] Then remove cap completely.
If overheats should occur, steam
may gush out from the radiator or
recovery tank; Severe burns could
result.
[V3307-DI-T-E3-B]
PERIODIC SERVICE 17
BChecking coolant level, adding coolant 3. When the coolant level drops due to evaporation,
ENGLISH
1. Remove the radiator cap, after the engine has add water only up to the full level.
completely cooled, and check to see that coolant 4. Check to see the drain cock; which is at the lower
reaches the supply port. part of the radiator as figures below.
18 PERIODIC SERVICE
PERIODIC SERVICE 19
BAnti-freeze
ENGLISH
Freezing Point Boiling Point *
Vol %
CAUTION Anti-freeze
°C °F °C °F
To avoid personal injury:
50 -37 -34 108 226
A When using anti-freeze, put on some
protection such as rubber gloves (Anti-
*At 1.013 × 10 Pa (760 mmHg) pressure
freeze contains poison.). (atmospheric). A higher boiling point is obtained by
A If should drink anti-freeze, throw up at using a radiator pressure cap which permits the
once and take medical attention. development of pressure within the cooling system.
A When anti-freeze comes in contact
5. Adding the LLC
with the skin or clothing, wash it off (1) Add only water if the coolant level reduces in the
immediately. cooling system by evaporation.
A Do not mix different types of anti- (2) If there is a coolant leak, add the LLC of the
same manufacturer and type in the same cool-
freeze. The mixture can produce ant percentage.
chemical reaction causing harmful *Never add any long-life coolant of different manu-
substances. facturer. (Different brands may have different addi-
tive components, and the engine may fail to perform
A Anti-freeze is extremely flammable and as specified.)
explosive under certain conditions. 6. When the LLC is mixed, do not employ any radiator
Keep fire and children away from anti- cleaning agent. The LLC contains anti-corrosive
agent. If mixed with the cleaning agent, sludge may
freeze. build up, adversely affecting the engine parts.
A When draining fluids from the engine, 7. Kubota's genuine long-life coolant has a service life
place some container underneath the of 2 years. Be sure to change the coolant every 2
years.
engine body.
A Do not pour waste onto the grounds,
down a drain, or into any water source. A The above data represent industry standards that
A Also, observe the relevant necessitate a minimum glycol content in the
concentrated anti-freeze.
environmental protection regulations
when disposing of anti-freeze.
20 PERIODIC SERVICE
Since the air cleaner employed on this engine is a dry To clean the element, use clean dry compressed air on
type, never apply oil to it. the inside of the element.Air pressure at the nozzle must
1. Open the evacuator valve once a week under not exceed 205 kPa (2.1 kgf/cm; 30 psi).
ordinary conditions - or daily when used in a dusty Maintain reasonable distance between the nozzle and
place. This will get rid of large particles of dust and the filter.
dirt.
2. Wipe the inside air cleaner clean with cloth if it is dirty
or wet. BEvacuator valve
3. Avoid touching the primary element except when Open the evacuator valve once a week under ordinary
cleaning. conditions - or daily when used in a dusty place - to get
4. When dry dust adheres to the element, blow rid of large particles of dust and dirt.
compressed air from the inside turning the element.
Pressure of compressed air must be under 205kPa
(2.1kgf/cm2, 30psi). BFor the air cleaner with a dust cup
5. Replace the primary element every year or every 6 (optional)
cleanings. If the primary element is stained heavily, Remove and clean out the dust cup before it becomes
replace it soon. At this time, replace the secondary half full with dust; usually once a week, or even every
element too. day if the working surroundings are dusty.
6. The secondary element should be removed only if it Install the air cleaner dust cup with "TOP" indicated on
is to be replaced. the rear of the cup in the upside. (However, it may be
7. To protect the engine, do not remove the secondary installed in either direction when the cover is placed at
element in servicing the primary element. the lower part.)
PERIODIC SERVICE 21
ENGLISH
If the red signal on the dust indicator attached to the air
cleaner is visible, the air cleaner has reached the BAdjusting Fan Belt Tension
service level.
Clean the element immediately, and reset the signal
with the "RESET" button. CAUTION
To avoid personal injury:
A Be sure to stop the engine and
remove the key before checking the
belt tension.
A Be sure to reinstall the detached
safety shield after maintenance or
checking.
A deflection of between 10 to 12 mm
Proper fan belt
(0.39 to 0.47 in.) when the belt is
tension
pressed in the middle of the span.
CAUTION
To avoid personal injury: A If belt is loosen or damaged and the fan is damaged,
C Shorting of electric cable or wiring it could result in overheats or insufficient charging.
may cause a fire. Correct or replace belt.
A Check to see if electric cables
and wiring are swollen,
hardened or cracked.
A Keep dust and water away from
all power connections.
Loose wiring terminal parts,
make bad connections. Be sure
to repair them before starting
the engine.
CARRIAGE STORAGE
CAUTION CAUTION
To avoid personal injury: To avoid personal injury:
A Fix the engine securely not to fall A Do not clean the machine with
during operation. engine running.
A Do not stand near or under the A To avoid the danger of exhaust fume
engine while carrying it. poisoning, do not operate the
A The engine is heavy. In handling it, engine in a closed building without
be very alert not to get your hands proper ventilation.
and body caught in. A When storing the engine just after
running, let the engine cool off.
1. Use carrier such as crane when carrying the engine,
or hurt your waist and yourself. Support the engine Before storing the engine for more than a few months,
securely with rope not to fall while carrying it. remove any dirt on the machine, and:
2. When lifting the engine, put the hook securely to 1. Drain the coolant in the radiator. Open the cock at
metal fittings attached to the engine. Use strong the bottom of the radiator, and remove the pressure
hook and fittings enough to hang the engine. cap to drain water completely. Leave the cock open.
Hang a note written "No water" on the pressure cap.
Since water may freeze when the temperature drops
below 0°C (32°F), it is very important that no water is
left in the machine.
2. Remove dirty engine oil, fill with new oil and run the
engine for about 5 minutes to let the oil penetrate to
all the parts.
3. Check all the bolts and nuts, and tighten if
necessary.
4. Remove the battery from the engine, adjust the
electrolyte level, and recharge it. Store the battery in
a dry and dark place.
5. When the engine is not used for a long period of
time, run it for about 5 minutes under no load every
2-3 months to keep it free from rust. If the engine is
stored without any running, moisture in the air may
condense into dew over the sliding parts of the
engine, resulting in rust there.
6. If you forget to run the engine for longer than 5-6
months, apply enough engine oil to the valve guide
and valve stem seal and make sure the valve works
smoothly before starting the engine.
7. Store the engine in a flat place and remove the key
from engine.
8. Do not store the engine in a place where has
flammable materials such as dry grass or straw.
9. When covering the engine for storage, let engine
and muffler cool off completely.
10.Operate the engine after checking and repairing
damaged wirings or pipes, and clearing flammable
materials carried by mouse.
English.book Page 23 Monday, September 10, 2012 9:09 AM
TROUBLESHOOTING 23
TROUBLESHOOTING
ENGLISH
If the engine does not function properly, use the following chart to identify and correct the cause.
A If the cause of trouble can not be found, contact your KUBOTA dealer.
English.book Page 24 Monday, September 10, 2012 9:09 AM
24 TROUBLESHOOTING
SPECIFICATIONS 25
SPECIFICATIONS
ENGLISH
Model V2607-DI-T-E3-B V3307-DI-T-E3-B
Type Vertical, water-cooled, 4-cycle diesel engine
Number of cylinders 4
87 x 110 94 x 120
Bore and stroke mm (in.)
(3.43 x 4.33) (3.70 x 4.72)
2,615 3,331
Total displacement cm3 (cu.in.) (160.04) (203.27)
Combustion type Direct Injection Type (E-CDIS)
SAE NET Intermittent kW / rpm 49.2 / 2700 53.7 / 2600
H.P. (SAEJ1349) (HP / rpm) (66.0 / 2700) (73.0 / 2600)
SAE NET Continuous kW / rpm 42.7 / 2700 45.6 / 2600
H.P. (SAEJ1349) (HP / rpm) (57.2 / 2700) (62.1 / 2600)
Maximum bare speed rpm 2900 2800
Maximum bare idling speed rpm 825 to 875 775 to 825
Order of firing 1-3-4-2
Direction of rotation Counter-clockwise (viewed from flywheel side)
Injection pump Bosch Type mini pump
1st opening pressure 1st opening pressure
18.63 Mpa (190 kgf/cm2) 18.63 Mpa (190 kgf/cm2)
Injection pressure 2nd opening pressure 2nd opening pressure
21.57 Mpa (220 kgf/cm2) 22.56 Mpa (230 kgf/cm2)
Injection timing (T.D.C.) -0.022 rad (-1.25°) 0.023 rad (1.3°)
Compression ratio 19.0 20.0
Fuel Diesel Fuel No.2-D
Lubricant (API classification) above CF grade
Dimension mm (in.) 650 x 475 x 680 674 x 506 x 739
(length x width x height) (25.6 x 18.7 x 26.8) (26.5 x 19.9 x 29.1)
Dry weight (BB Spec.) kg (lbs.) 235 (518) 268 (591)
Starting system Cell starter (with glow plug)
Starting motor 12 V 2.5 kW 12 V 3.0 kW
Charging generator 12 V 720 W 12 V 720 W
Recommended battery capacity 12 V 92 Ah 12 V 108 Ah
26 WIRING DIAGRAMS
WIRING DIAGRAMS
ENGLISH