Product Catalog

™ CSAA Air Handlers

Performance Climate Changer™
Application and Performance Information

April 2019 CLCH-PRC022F-EN

Introduction
Performance Climate Changer™ air handlers combine the Trane tradition of engineering
excellence with the latest in manufacturing technology to give you an energy efficient air handler
with superior performance, the highest quality and reliability, and the lowest installed cost in the
industry. This air handler was designed to incorporate such features as component flexibility,
integrated control options, and proven performance to give you the optimal system to clean,
filter, dehumidify, heat, and cool your building.

Superior Performance
• ASHRAE 111 Class 6 low-leak casing design
• Less than L/240 @ +/- 8 inches w.g. panel and door deflection
• 2-inch R13 foam-insulated, mid-span thermal break panels and thermal break doors
• Casing thermal resistance ratio TR-value of 0.6
• New filter technology that exceeds LEED requirements and reduces filter pressure drops up
to 50 percent versus previous designs

Industry-Leading Energy Efficiency

• AMCA 611-certified Traq™ airflow monitoring station
• Economizer section meets or exceeds all mandatory requirements prescribed by California
Building Energy Efficiency Standard Title 24.
• Total energy-recovery wheels
• Cool Dry Quiet (CDQ™) desiccant dehumidification wheels
• Discharge plenums and plenum fan sections available with variable size, type, and location of
openings to reduce static pressure loss and lower energy consumption
• 50,000 hour LED service lights
• Low-leak, high thermal performance casing design
• All airfoil-bladed and Traq dampers meet ASHRAE 90.1 lowest specified leakage
requirements
• High-efficiency coil fins deliver superior heat transfer while allowing face velocities in excess
of 625 fpm without moisture carryover

System Optimization
• Optimal design to meet the Trane EarthWise™ design philosophy incorporating high-
efficiency air handlers and water chillers with low flow rates and low temperatures.
• Factory-engineered, -mounted, and -tested control packages with properly sealed casing
openings.
• Variety of coil types with high-efficiency coil fins allow lower coil approach temperature and
reduce chance of moisture carryover
• Ability to choose the exact number of fins per foot of coil surface to enhance heat transfer and
air pressure performance
• Wide array of fan options including motorized impellers, direct-drive plenum fans, belt-drive
plenum fans, and housed fans
• Control options to easily incorporate fan pressurization and demand control ventilation
strategies.
• Design and analysis tools provide whole building analysis, acoustical design guidance,
equipment performance data, and suggested control strategies to help achieve optimum
system design with tailored energy, IAQ, and project budget solutions.

©2019 Ingersoll Rand CLCH-PRC022F-EN

 Introduction

Highest Quality
• UL/CUL listed
• AHRI Standard 430-certified air-handling unit
• AHRI Standard 410-certified coils are all factory tested
• AHRI Standard 1060-certified energy wheels
• All fans are dynamically balanced in the horizontal and vertical planes
• All fans with VFDs undergo inverter balancing
• Formulated panels and integral base frame minimize seams that could introduce air leak
paths
• Integrated raceway for wiring protection
• Integrated, fully-enclosed control panel for starters, VFDs, and unit-mounted controllers
• Pre-engineered, factory-mounted controls, including end devices, motor controllers, VFDs,
unit-mounted DDC controllers, Traq damper ventilation control section, UL-listed turnkey
control packages

Lowest Installed Cost

• Lifting lugs included on the integral base frame
• Indoor units ship with skid designed for forklift transport
• Variable height, size, type, and location of openings on discharge plenums minimize duct
transitions
• Factory-installed interoperable controls shorten construction cycles, simplify job-site
coordination, reduce installation time and expense, and provide single-source responsibility
for warranty and service issues
• Single-point power is available with high-voltage distribution block
• External service module with 15 amp GFCI receptacle, light switch
• Controller display and communications port
• Quick-connect wiring minimizes installation costs and provides wiring integrity between
sections
• Factory-installed conduit connectors eliminate penetrations in the wrong location
• Motor leads can be run through flexible metal conduits to external motor junction box.
• Building Information Modeling (BIM) drawings to minimize jobsite ductwork, electrical,
piping and structural interference
• Duct supports designed into factory roof curbs for pre-connection of ductwork

Copyright
This document and the information in it are the property of Trane, and may not be used or
reproduced in whole or in part without written permission. Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any
person of such revision or change.

Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.

Revision History
• New section added for electric heat coil section- blow through and SSR-full modulating
control.
• Added electric heat blow through heater and electric heat draw through heater information.

CLCH-PRC022F-EN 3
Introduction

• Miscellaneous corrections and clarifications.

4 CLCH-PRC022F-EN
Table of Contents
Features and Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Form, Function and Flexibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Construction and Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engineered for Good IAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sound-Sensitive Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Increase Operating Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Turnkey Control Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Proven Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HVAC Design Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Provide Proper Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintain Building Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Protect Coils from Freezing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Filter Contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Minimize Microbial Growth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Provide Quiet Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Air Handler Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Standard AHU Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Arrangements for Specific Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Energy Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CLCH-PRC022F-EN 5
Table of Contents

Components and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Access/Blank/Turning Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Blender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CDQ™ Desiccant Dehumidification Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Discharge Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Energy Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Filtration and Air Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Gas Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Inlet Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mixing Box and Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Multizone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Silencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6 CLCH-PRC022F-EN
 Table of Contents

General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Unit Size 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Unit Size 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Unit Size 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Unit Size 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Unit Size 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Unit Size 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Unit Size 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Unit Size 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Unit Size 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Unit Size 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Unit Size 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Unit Size 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Unit Size 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Unit Size 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Unit Size 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Unit Size 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Unit Size 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Unit Size 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Unit Size 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Coil Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Coil Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Coil Circuiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Face-Velocity Limits for Moisture Carryover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

CLCH-PRC022F-EN 7
Table of Contents

Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Air-to-Air Plate Frame Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Discharge Plenums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Economizer for Outdoor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Electric Heat - Draw Through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Humidifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Multizone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Silencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Trane Catalytic Air Cleaning Systems (TCACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

8 CLCH-PRC022F-EN
 Table of Contents

Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Unit Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Marine Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Fan Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Fan Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Fan Section Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Fan Modulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Energy Recovery Wheel Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Cool Dry Quiet (CDQ™) Desiccant Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Humidifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Filters and Air Cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Filter Section Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Mixing Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Drum and Tube Gas Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Inshot Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Air-to-Air Plate Frame Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Multizone Sections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Paint Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Pipe Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Outdoor Unit Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Silencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Other Sections and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Ultraviolet (UV-C) Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

CLCH-PRC022F-EN 9
Features and Benefits
Figure 1. Trane performance climate changer air handler

Form, Function and Flexibility

Flexibility and versatility are standard in the Performance air handler. As a customizable
cataloged air handler, standard components can be arranged to meet most commercial,
institutional and industrial applications for the indoor air handler market. Pre-engineered custom
options expand that flexibility while ensuring proven, tested performance and dependability, and
reducing the costs and long lead times associated with most custom units. Some projects call for
an air handler that incorporates new, emerging technologies or a job-specific requirement.
Trane’s experienced team of professionals can tailor the Performance air handler to meet these
requirements.
The Performance CSAA air handler design adopts a “building-block” approach that allows you to
design a unit specifically for your project. Choose the “blocks” you need from the wide range of
standard and custom-engineered sections, and arrange them to satisfy the air-handling
requirements of the application.

Reduces Footprint when Stacked

The Performance CSAA air handler design makes it easy to stack sections - even coil sections.
Reducing the unit footprint is very advantageous, especially in tight mechanical rooms or limited
roof space. The structural integrity remains intact, even when panels are removed for service or
maintenance activities.

Eases Retrofit, Renovation, and Replacement

Buildings age, usage changes, loads change, new technology emerges, codes and standards are
revised. Change is inevitable. The Performance air handler readily lends itself to the special
needs of the renovation, retrofit, and replacement markets. The Performance air handler can be
shipped in small segments that can easily be moved into tight spaces of existing buildings.

10 CLCH-PRC022F-EN
 Features and Benefits

Standard Airside Options

Many standard options are available for specific applications, including:

• Exhaust and return fan economizers • Positional controls section

• Direct space pressurization control • Multiple base frame heights/multiple curb
• Thermal break double-wall access doors heights

• Thermal break casing • Single-handle, multiple latch doors

• Factory-mounted and run-tested controls • External motor junction box

• Versatile access section lengths to meet • Low-flow Traq dampers

specific needs • Silencers
• Multiple belt drives • Gas heat
• Full array of pre- and final filter sections • Flush-mounted dial-type filter gauge
• Extended grease lines • Stainless steel inner liners
• Single-point power • Treadplate floor
• LED service lights • Plenum fan arrays
• Variable sizes, types and opening • Factory mounted VFD per fan
locations for discharge plenums, plenum • Backdraft dampers
fans, and mixing boxes
• Piezo ring included on the fans
• Variable height vertical discharge
plenums
• Variable length horizontal discharge
plenums

Construction and Integrity

Trane engineered panels and doors incorporate mid-span, internal thermal breaks to eliminate
thermal conduction paths from the interior of the air handler to the exterior. Likewise, door
frames also feature thermal breaks to minimizing heat transfer.
The panels and doors are designed to provide extraordinary insulating capabilities for efficient
and cost effective performance. Panels are formulated with interlocking seam features and
integral gasket seals optimized to drive down casing air leakage. The Performance air handler
design is capable of meeting an ASHARE 111 Class 6 leakage level, better than most custom
designs, up to +/-8 inches w.g. Standard double-wall panels and doors include two-inch closed
cell foam insulation providing a minimum R-value of 13, in addition to unsurpassed panel
strength and L/240 deflection at +/- 8 inches w.g.
The no-through-metal panel design and low casing air leakage delivers thermal performance that
assures condensation will not form on the casing exterior even under 55°F supply air
temperature and design conditions on the unit exterior of 81°F dry bulb and 73°F wet bulb. In
addition to the low air leakage, these standard features prevent equipment from unnecessarily
creating slip hazards in the mechanical equipment room or premature corrosion of the casing.
With this level of casing performance and thorough testing of Trane engineers, Trane is able to
deliver predictable thermal performance and key guidance to consulting engineers.
Heavy-duty door handles and hinges are surface-mounted, eliminating a potential leakage path
since they do not pierce the casing. A removable hinge pin allows for easy door removal; the
symmetrical handle and hinge mounting allows for easy field modification if it becomes
necessary to change from a left-hand to a right-hand door.

Engineered for Good IAQ

The building industry is continuously evolving and the rate of change is accelerating. The
Performance air handler is engineered to address today’s multifaceted design issues required to
provide good indoor air quality (IAQ). Building owners must give particular attention to

CLCH-PRC022F-EN 11
Features and Benefits

maintaining and documenting IAQ to ensure occupant comfort and to meet industry and
government regulatory standards.
In Standard 62.1, the American Society of Heating, Refrigerating, and Air Conditioning Engineers
(ASHRAE) provides guidance regarding suitable outside air volume to be brought into the
building, recommended air filtration, and design recommendations and procedures to control
microbial growth. However, applying these principles may lead to greater energy consumption,
larger and noisier units, and increased risk of coil freeze-up. The flexibility of the Performance air
handler enables you to configure a unique, IAQ-ready air-handling system that can address all of
these concerns.

Serviceability/Cleanability
• Full-size access doors and access sections are available for easy
cleaning of internal components
• Fully removable coil and access panels
• Smooth, cleanable interior double-wall surfaces help improve
indoor air quality.
• Coils are raised up out of the drain pan to make all coils
removable from the side and provide easier access to the drain
pan for cleaning.
• Optional antimicrobial treatments for drain pans and filters.

Sound-Sensitive Solutions
Acceptable space sound levels enhance occupant comfort and
productivity. However, system designs that promote good IAQ can
adversely affect acoustics: unlined ductwork, air handlers with solid
double-wall construction, and increased fan static pressures
(resulting from the addition of energy recovery and increased
filtration) can magnify the building’s background noise.
Trane air handlers have unique product flexibility that allow
designers to use them in many low noise criteria (NC) applications.
NC curves define not-to-exceed limits for a noise source to achieve a
level of occupant acceptance. Performance air handlers can be used
successfully in NC 35 offices and schools.

Accurate, Tested Sound Data

Traditionally, ASHRAE algorithms have been used to predict the sound power levels of air-
handling units. Although this method is easy to do, it can be inaccurate. It can produce results
that deviate from tested data by as much as ±15 dB. For more accurate sound data, AHRI has
established Standard 260, which is a method of rating sound data for ducted air-handling
equipment. It is intended to be a guide for the industry, including HVAC manufacturers,
engineers, installers, contractors, and consumers. AHRI Standard 260:
• Strengthens testing and calibration procedures
• Provides repeatable results
• Uses a reverberant-room approach, a mapped sound-rating concept, and reference sound-
source calibration
• Is application driven
• Includes ducted outlet, ducted inlet, and casing (radiated) test configurations
It is important to note that sound data for Trane air handlers is taken per AHRI Standard 260. This
sound power standard covers eight octave bands (63–8000 Hz) and is unweighted (no dB
corrections). AHRI Standard 260-tested sound data can be found in TOPSS.

12 CLCH-PRC022F-EN
 Features and Benefits

Options to Minimize Noise

Trane air handlers have many features to optimize the source sound level for job requirements
while minimizing the cost of the air handler including:

• A variety of fan types to minimize the sound generated by the fan

and to optimize cost no matter the application. Other fan options
to minimize sound include secondary inlet bell, optional blade
counts, and coplanar separation for fan arrays.
• Double-wall perforated insulation helps attenuate high-frequency
noise.
• Two-inch discharge plenums reduce turbulence and create an
end reflection that dampens low-frequency sound. The 2-inch
perforated liner option attenuates higher frequency sound.
• Turning modules used to turn the air and reduce turbulence work
as effective, low-cost silencers.
• Silencers for horizontal or vertical discharge in the plenum fan
section come in 3-ft. and 5-ft lengths. They are dissipative or film-
lined for hospital and clean-room applications.

For more information on how to apply these options in your air handler, contact your local Trane
sales representative.

Increase Operating Efficiency

The Trane EarthWise™ system is a design philosophy that uses low flow rate and low
temperature on both the waterside and airside, along with high-efficiency equipment. Along with
reducing emissions, it also reduces first cost, lowers operating costs, and improves the
acoustical characteristics and comfort of the HVAC system. Low-temperature, low-flow systems
can challenge conventional cataloged air-handling units. The flexibility of the Performance air
handler makes it ideally suited for low temperature applications. In addition:
• Trane has developed a unique high-efficiency fin surface that allows face velocities in excess
of 625 fpm without moisture carryover. The fins have been engineered and tested to meet
these higher face velocities at a given set of design conditions. This allows you to utilize the
latest in airside heat transfer to further improve the efficiency of the overall system by
lowering the coil approach temperature.
• The ability to choose the exact number of fins per foot of coil surface allows heat transfer and
air-pressure-drop performance to be tuned to specifically meet project needs.
• The wide array of fan options lets you choose the right fan for the application.
• Factory-engineered, -mounted, and -tested controls provide the added insurance that the
airflow sensors and sequences meet your requirements.
• Further system enhancements can be made by taking advantage of the latest controls
technology with fan pressurization control (required in most variable-air-volume systems per
ASHRAE Standard 90.1) and/or ventilation reset of the outside air damper based upon
occupancy levels in the space.

Turnkey Control Solutions

Trane offers one of the most comprehensive factory-packaged controls system available — from
end devices to total system integration with industry-standard open protocols. Performance air
handler control packages can be used in a stand-alone operation, or can be fully integrated into a
comprehensive control system. The Trane EarthWise™ system incorporates the benefits of
factory-installed controls and links the air handler to the Tracer® SC system controls building
management system. This option is designed to lower installation costs and risk while
dramatically improving the quality of the application and the performance of the air handler. The
entire air handler control system is engineered, mounted, wired, and tested before leaving the
factory. As a result of strict quality manufacturing methods, these control options bring

CLCH-PRC022F-EN 13
Features and Benefits

consistency and reliability to the control-system package and provide single-source

responsibility.
The following control devices are available as standard:
• Trane UC600 controller
• Variable-frequency drives (VFDs)
• Controls interface package
– Fan motor disconnect switch
– Fused transformer(s)
– Fan contactor
– Customer terminal strip for field-provided controls
• Various end device options, including:
– Low limit protection
– Condensate overflow switch
– Fan status switch
– Filter status switch
– Discharge air sensor
– Mixed air sensor
– Damper actuator
– Humidity sensor

Figure 2. Integral controls cabinet for starters, variable frequency Figure 3. Factory-mounting ensures quality installation, as shown with
drives, and unit controllers the low-limit radius bend

Single-Source Responsibility
Equipment and interoperable controls, engineered and provided by a single manufacturer,
provide faster construction cycles and simplify job-site coordination efforts. This simplification
reduces installation time, expense, and risk. Trane equipment and controls package provides the
optimal performance when integrated in a TraneEarthwise ™ system. This is a powerful system
architecture that unifies Trane HVAC equipment, direct digital control, and building management
into a cohesive whole with an assured source of support. This system is managed with the
Tracer® building management system.

Single-Point Power
For air-handling units requiring a supply fan with a return/exhaust fan, electric heat, gas heat or
CDQ, we can supply single-point power. From a single line voltage connection, power is
provided to all components including controls and service lights. Single-point power wiring does
not compromise the UL or ETL certification of the unit.

14 CLCH-PRC022F-EN
 Features and Benefits

Reduced Installation Costs

While the air-handling system is in the factory, trained technicians
install the control end devices and controllers using state-of-the-art
equipment and agency-approved wiring practices. The system is pre-
designed, pre-engineered, and checked out, making jobsite
installation and commissioning fast and easy.
While many of these tasks and procedures could be done in the field,
it is beneficial to do them in the factory due to time and accessibility
constraints. As a result, field expenses for installation costs of
conduit and wire are minimized, additional lead-time is alleviated,
and jobsite coordination is simplified. Casing integrity is also
maintained by minimized penetrations.
Factory wiring minimizes installation costs, too. Quick-connect
wiring ensures integrity between sections without having to identify
or check continuity.

After installation, Tracer controllers enable information-sharing and complex control strategies,
such as ventilation reset, throughout the HVAC system. They also ensure that each subsystem
operates in the most efficient manner possible while continuing to satisfy current loads. The
result is reduced building energy consumption through effective operation of the entire HVAC
system at part-load conditions.
Trane ICS incorporates the latest energy-saving concepts to produce comfort at the lowest
possible cost. In addition, it offers sophisticated building management features, such as after-
hours billing, for commercial properties. This revenue opportunity enables developers and
owners to accurately monitor and bill the cost incurred by a single tenant in after-hours usage of
a facility. An optional DDC variable-air-volume (VAV) capability helps to accurately control each
tenant space so that only an individual tenant’s HVAC systems are activated. This helps minimize
operating costs while providing flexible work hours.

Reliable Operation
Controller end devices, such as low-limit switches and averaging temperature sensors, are
properly sized, selected, laboratory-tested, and mounted for optimal system performance. Trane
engineers its unit-mounted controllers to provide the highest level of useful information
possible. A computer-based test station tests low-voltage end-device functionality and surveys
the input devices. This procedure ensures trouble-free installation and reliable operation when
the Performance air handler reaches the job site. This feature can limit the number of call-backs
and punch-list tasks.
Incorporating a Performance air handler with Trane ICS provides an engineered system of
proven components and comfort concepts that is both state-of-the-art and reliable. Standard
components are used to aid in serviceability and uniformity from building to building. These
components, when tied to a Tracer Summit system, provide a powerful tool for scheduling
preventive maintenance, reducing equipment downtime, and controlling service expense.

Open Protocol
The Tracer® UC600 is a programmable BACnet® unit controller that
is designed to work with the Tracer SC and third-party BACnet MS/TP
systems. The UC600 controller has the I/O and size to meet the
controls needs for air handlers, central plants, and other high-point
count applications.

CLCH-PRC022F-EN 15
Features and Benefits

Service Module
Performance air handlers can be equipped with an easy access
Service Module when service lights are factory mounted. All service
lights are wired to a common switch within the Service Module,
located on the supply fan. The Service Module can also include a 15-
amp ground-fault circuit interrupter (GFCI) receptacle separate from
the load side of the equipment, a National Electrical Code (NEC)
requirement.

Proven Performance
AHRI Standards
Trane combines comprehensive performance certification by AHRI with thorough laboratory
testing and advanced manufacturing methods. Together, these elements help assure that each
Trane air handler operates predictably and reliably throughout the life of the unit.
Unlike other rating methods that check fan performance alone, Trane units are performance-
tested in accordance with AHRI Standard 430. This certification process evaluates the air handler
on the basis of airflow, static pressure, fan speed, and brake horsepower.
Heating and cooling coils are rigorously tested and certified with AHRI Standard 410 to assure
that they, too, deliver published performance.
Trane energy wheels and air-to-air plate frame heat exchangers are certified in accordance with
AHRI Standard 1060.
AHRI Standard 260 is the first ducted air handler sound rating procedure. It is intended to provide
engineers with better, more accurate, ducted sound power levels so that they can design quieter
and more cost-effective comfort systems. Sound ratings for Trane air handlers have been
developed from extensive AHRI Standard 260 testing and laboratory data.

Miami/Dade County Notice of Compliance (NOA)

Performance Climate Changer air handlers size 3-120 are approved and have has been designed
to comply with the High Velocity Hurricane Zone of the Florida Building Code. Each qualified unit
shall bear a permanent label with the Trane name and logo and the statement “Miami-Dade
County Product Control Approved”. Notice of compliance and additional product construction
details can be found at the Miami-Dade County, Building Code Compliance Office Web site,
under:
• NOA number 16-1205.02 (size 3-30)
• NOA number 14-1120.13 (size 35-50)
• NOA number 12-0629.03 (size 57-120)

UL Listing
Trane air handlers are UL-listed to U.S. and Canadian safety standards.

IBC Seismic Certification

Air handling equipment manufactured by Trane is capable of structurally and operationally
withstanding the seismic response criteria as required by the International Building Codes (IBC)
2000,2003, 2006, 2009. Trane has third-party certification for IBC compliance for seismic
applications for unit sizes 3-30. Certification for larger sizes is in process.

AMCA Certification
Trane utilizes AMCA certification for airflow measuring stations. Trane certifies that the Traq™
damper shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests

16 CLCH-PRC022F-EN
 Features and Benefits

and procedures performed in accordance with AMCA Publication 611 and comply with the
requirements of the AMCA Certified Ratings Program.
This certification program provides the engineer and owner assurance that manufacturer-
published performance ratings for airflow measurement stations are accurate and repeatable.
Trane Traq dampers are certified with the integral ventilation control module (VCM) which
converts differential pressure to an electronic signal for control.

Canadian Registration Number (CRN)

Air handling equipment manufactured by Trane is capable of structurally and operationally
withstanding the seismic response criteria as required by the International Building Codes (IBC)
2000,2003, 2006, 2009. Trane has third-party certification for IBC compliance for seismic
applications for unit sizes 3-30. Certification for larger sizes is in process.

ISO Certification
Certification by the International Standardization Organization (ISO) ensures that an organization
can consistently deliver a product or service that meets the customer’s contractual requirements
by following documented processes. The ISO 9001 quality assurance model establishes the
requirements for an organization whose business processes range from design and development
to production. Having the quality management system of our manufacturing plants ISO 9001-
certified directly benefits Trane customers because our continuous process improvements can
reduce business costs, improve product quality, and enable faster ship cycles

CLCH-PRC022F-EN 17
HVAC Design Fundamentals
In essence, an air-handling unit, or AHU, is exactly what its name implies: a device that
“handles” (moves and/or conditions) air. It accomplishes this based on the functions required by
a given application, as well as the arrangement of components necessary for those functions.
Trane air handlers can accommodate an extraordinary degree of design versatility, but in order
to apply that versatility to each unique application, an HVAC designer must:
• Design the air handler in a manner consistent with good HVAC design practices.
• Understand the impact of ASHRAE Standard 62.1, Ventilation for Acceptable Indoor Air
Quality, and ASHRAE Standard 90.1, Energy Standard for Buildings Except Low-Rise
Residential Buildings, on AHU functions and design.
• Know how specific components can address application requirements, with arrangements
optimized for job requirements, thermal performance, and acoustical performance.
• Deliver the performance you have designed with a well-functioning control system.

Provide Proper Ventilation

Ventilation is the process of diluting the build-up of contaminants by introducing clean, fresh
outdoor air into buildings. The lack of proper ventilation is identified as a leading cause of poor
indoor air quality (IAQ) problems. ASHRAE Standard 62.1 sets the minimum ventilation rates and
specifies basic HVAC equipment and system requirements to provide “acceptable indoor air
quality.” ASHRAE Standard 62.1 is considered the standard of care for designers to assure good
IAQ in commercial buildings.
Assuring proper ventilation levels at all operating conditions can be challenging for a designer.
Fixed outdoor-air damper arrangements on variable-air-volume systems can result in severe
under-ventilation of the occupied spaces at part-load conditions. The Performance air handler is
available with the patented Traq™ outdoor airflow measurement and control damper, which can
precisely control the volume of ventilation air entering the system and even dynamically vary the
amount in response to specific operating conditions. With the Traq damper, the amount of
outdoor air can be continuously logged using a Tracer® SC building automation system to
document proper ventilation.

Maintain Building Pressure

An important aspect of establishing outdoor-air requirements is equalizing outdoor-air and
exhaust-air volumes to maintain proper building pressurization. Building pressurization
describes an air-handling strategy that regulates pressure differences across the building
envelope and between zones or rooms by adjusting the amount of air that is supplied and
removed.

18 CLCH-PRC022F-EN
 HVAC Design Fundamentals

Figure 4. Maintain proper building pressurization

The goals of this strategy are to:

• Assure proper distribution of conditioned and ventilation air throughout the occupied space
• Avoid discomfort due to temperature stratification and drafts
• Prevent infiltration of unconditioned air
• Confine odors and contaminants to specific areas within the building
Building-envelope pressurization is typically achieved by incorporating either an exhaust fan and
economizer or a return fan and economizer in the air handler design. Careful analysis is required
to determine which approach best suits the unique requirements of each application. To better
understand the differences between exhaust-fan and return-fan systems, consult your local
Trane sales representative or refer to AM-CON-17 Building Pressurization Control applications
engineering manual.

Protect Coils from Freezing

Figure 5. Protect coils from freezing by addressing air stratification

Cold Air

Outside Mixed Air

Air

Warm Air

Return Air

When bringing more outdoor air into the air handler to satisfy the ventilation requirements of
ASHRAE Standard 62.1, it increases the likelihood of air stratification. If a layer of freezing air
moves through the air handler, it can damage unprotected, hydronic cooling and heating coils.

CLCH-PRC022F-EN 19
HVAC Design Fundamentals

Traditional freeze protection includes a low-limit thermostat,

Figure 6. Low-limit installed on the face of the cooling coil, that trips when it detects a
sensor
dangerously low air temperature. When this happens, it stops the
supply fan, closes the outdoor air damper, and ultimately degrades
the building IAQ.
It is important to design the air handler so that it effectively treats the
required amount of outdoor air—regardless of temperature—without
risking coil damage, tripping the low-limit thermostat, or
compromising indoor air quality. Trane has several means of
providing coil protection. Choose the technique that best suits the
application requirements.
• Drain the coils. This approach necessitates vent and drain
connections on every coil, plus shutoff valves to isolate them
from the chiller(s).
• Add glycol and an inhibitor to the cooling system water. The
glycol lowers the water freezing point, and the inhibitor helps to
resist corrosion.
Figure 7. Blender
• Introduce ventilation air downstream of the cooling coil with
dual-path or bypass techniques.
• Preheat the outdoor air stream. Use a traditional or integral face-
and-bypass steam coil or a hot hydronic coil to raise the air-
stream temperature above freezing.
• Use a blender section. This approach mixes the outdoor and
recirculated air streams to address air stratification.

Filter Contaminants
Particulate Filter Guidelines
The Environmental Protection Agency (EPA) and ASHRAE recommend that the concentration of
particulates in the air not exceed 0.05 mg/m3 (measured as an annual mean). This guideline is
established in an EPA PM-10 standard which focuses on smaller particulates (<10 microns) that
are likely responsible for adverse health effects because of their ability to reach the lower regions
of the respiratory tract.
ASHRAE Standard 62.1 and the U.S. Green Building Council LEED rating system emphasize the
importance of including appropriate filters in the air handling system to effectively control
particulate contaminants. Both establish minimum requirements for filter performance applied
within a commercial building based on ASHRAE Standard 52.2, Method of Testing General
Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size. This standard
establishes a test procedure for evaluating the performance of air-cleaning devices as a function
of particle size (0.3 to 10 microns). A minimum efficiency reporting value (MERV) is assigned to a
filter based on its efficiency in three different particle-size ranges (0.3 to 1 microns, 1 to 3
microns, and 3 to 10 microns). A higher MERV rating indicates a greater ability to remove high
quantities of small particles from air.
ASHRAE Standard 62.1 recommends a minimum MERV 6 filter, while the USGBC LEED rating
system recommends a minimum MERV 8 during the construction cycle and MERV 13 during
normal operation. National, state, or local codes established by government bodies or
occupational groups may dictate more specific or stringent filtration requirements.
Selecting the appropriate filter relies on understanding the particles that need to be filtered and
their size. The following table provides design guidance for which filter option should be applied
in your air handler.

20 CLCH-PRC022F-EN
 HVAC Design Fundamentals

Table 1. MERV ratings versus particle size efficiencies

Group 1 Avg. Eff.% Group 2 Avg. Eff.% Group 3 Avg. Eff.%

MERV Value 0.3 to 1.0 microns 1.0 to 3.0 microns 3.0 to 10.0 microns General Applications

1 n/a n/a E3<20

2 n/a n/a E3<20 Residential

Light commercial
3 n/a n/a E3<20

4 n/a n/a E3<20

5 n/a n/a 20<35

6 n/a n/a 35<50 Commercial

Industrial
7 n/a n/a 50<70 Better residential

8 n/a n/a 70

9 n/a E2<50 85

10 n/a 50<65 85 Commercial

Telecommunications
11 n/a 65<80 85 Industrial

12 n/a 80 90

13 E1<75 90 90
Superior commercial
14 75<85 90 90 Health care
Hospitals
15 85<95 90 90
General surgery
16 95 95 95

Surgery
17 99.7 n/a n/a Pharmaceutical
manufacturing

Gases and Vapors

The presence of various undesirable gases and vapors (particularly
formaldehyde, radon, oxidants, and volatile organic compounds, or
Figure 8. Use proper VOCs) indoors can be detrimental to building occupants, materials,
filtration and contents. Controlling VOC concentrations is particularly
challenging—hundreds of them are present, few are unique to any
one source, and there are many potential sources, some of which
emit several VOCs.
A common way to control gaseous contaminants is to dilute them
with outdoor air. This approach is appealing because many VOCs
defy individual treatment. However, it is only practical if the quality
of the outdoor air is suitable and if the resulting supply airflow is
consistent and appropriate and if it mixes effectively with the air in
the occupied space.
Another approach is to neutralize the contaminants in the air. This
can be done through air cleaning mechanisms UVc/PCO technology
to reduce volatile organic compounds (VOCs) through photocatalytic
oxidation without the creation of ozone or by-products.

CLCH-PRC022F-EN 21
HVAC Design Fundamentals

Minimize Microbial Growth

Although filtration effectively removes a number of common
particulate and gaseous contaminants from the building
environment, microbiological, or microbial, contaminants such as
fungi (mold and mildew) and bacteria are sometimes too small to be
Figure 9. Keep filtered entirely from the air stream. To help control microbial
surfaces clean growth, design the air handler to include:
• Non-porous, cleanable interior wet surfaces
• Easy access to all areas of the air handler for inspection, service,
and cleaning.
• Use of ultraviolet (UV) germicidal irradiation lights
Regular cleaning and disinfecting with nonpolluting cleansers and
antimicrobial coatings also helps, but none of these measures totally
eliminates the growth of ever-present microorganisms.
Consequently, moisture control becomes another important means
of combating microbial contaminants.

Water Management
Cooling coils collect water from the passing air stream as they cool and dehumidify it. If not
properly addressed, this condensed moisture encourages mold, mildew, and other
microorganisms to colonize and breed. To reduce the likelihood of microbial growth:
• Reduce moisture carryover by sizing the cooling coils for proper airflow velocities. Trane coils
can be sized for velocities in excess of 625 fpm without moisture carryover, depending on air
conditions, coil size, and coil-fin type and spacing. See “Face-Velocity Limits for Moisture
Carryover,” p. 120.
• Specify drain pans sloped in two planes to eliminate stagnant water conditions and to
promote positive drainage.
• Locate coils on the second level of a stacked air handler to provide adequate trapping height.
• Properly size condensate traps to ensure proper drainage. See figure below.
• Promote cleanability by providing adequate space around the unit, easily removable access
panels, and a solid steel liner to isolate insulation from the air stream and to facilitate
cleaning. Also, provide extended drain pans to allow for periodic cleaning.
• Condition the mechanical equipment room to prevent condensation on piping, ductwork,
mechanical equipment, and other surfaces.

22 CLCH-PRC022F-EN
 HVAC Design Fundamentals

Figure 10. Drain pan trapping for positive and negative pressure applications

Section under negative pressure Section under positive pressure

L = H + J + pipe diameter where: L = H + J + pipe diameter where:

H = 1 inch for each inch of negative H = 1/2 inch (minimum)
pressure plus 1 inch with loaded filters J = 1/2 inch plus the unit positive static
J = 1/2 H pressure at coil discharge (loaded filters)

Dehumidification
ASHRAE Standard 62.1 observes that “high humidities can support the growth of pathogenic or
allergenic organisms” and suggests that the relative humidity of the occupied space not exceed
60 percent. Higher humidities also require lower supply-air temperatures for thermal comfort.
Most climates require dehumidification to achieve this design goal. Dehumidification can be
accomplished by removing moisture from the air, that is, condensing the water vapor on cooling
coils.
However, cooling coils can over cool the occupied space when dehumidifying at sensible part-
load conditions. There are several ways to control to both humidity and temperature at part load
conditions.
• Use a VAV air handler versus a constant volume air handler. This can improve part load
dehumidification.
• Use desiccant dehumidification systems to dehumidify and control humidity to very tight
tolerances.
• Use a split dehumidification unit (SDU) to improve dehumidification by treating the
ventilation air separately.
• Use a dedicated outside air system (DOAS) to dehumidify the ventilation air.
• Use a reheat coil, which can be accomplished using recovered condenser heat energy or with
standard electric or hot water coils.

Humidification
Low relative humidity - below 30 percent - in an occupied space is also undesirable because it
requires higher supply-air temperatures for thermal comfort and promotes static electricity.
Raising the space humidity to an appropriate level requires a humidifier to inject water particles
into the passing air stream. To avoid promoting microbial growth, the unit design must assure
that the injected water is fully absorbed within the air handler without collecting on its walls or
components.
Three types of commercial humidifiers are generally used in central-station air-handling systems:
wetted media, atomized water, and steam. Of these types, ASHRAE Standard 62.1 prefers steam

CLCH-PRC022F-EN 23
HVAC Design Fundamentals

“as the moisture source for humidifiers.” The temperature and pressure properties of steam
make it easy to introduce directly into the passing air stream and encourages complete
absorption in a short distance. Trane standard humidifier sections incorporate all the distance
required for absorption to occur.
• Never position the humidification section immediately downstream of a housed fan or blow-
thru coil section.
• Extra dispersion distance may be needed if the humidification section is placed upstream of a
final filter or electric heat coil.
• Vertical airflow turns immediately upstream and downstream of the humidification section
necessitate a large section.

Provide Quiet Comfort

Acceptable sound levels inside a building can improve occupant
comfort and productivity. In fact, achieving an acceptable acoustical
environment today is almost as important as simply conditioning it.
To meet space sound levels, be sure to optimize the noise source
(the air handler) using path attenuation (ducts, wall, and room
Figure 11. Trane
acousticians collect carpeting).
and text sound data The sound source can be projected using Trane TOPSS selection
program or with the Trane CLCHLw program. The sound path can be
projected using the Trane Acoustical Program (TAP). Compare the
resulting NC projection with the designed value. If the NC projection
is too high, the air handler can be made quieter with a selection
focused on acoustics, or the path attenuation can be increased—or
both strategies can be combined. In the end, the projection should
meet the NC requirements for your job.
Creating quiet spaces is increasingly difficult because of the trend
toward “IAQ-hardened” systems. “IAQ hardening” involves
removing fiberglass insulation, which acts as a sound absorber, from
inside the ducts and even the units. Without this insulation, the air
handler makes too much noise.
With Trane’s acoustic options and the TOPSS selection program, you
can create the unit you need for your quiet application. With these
options, you can select an air handler that is more than 20 dB quieter
than a conventional unit. The starting point is the Trane AHRI
Standard 260 sound database.

Trane sound power ratings cover eight octave bands (63–8000 Hz). Data is collected in one of
Trane’s ANSI 12.32-qualified reverberant rooms.
To determine the most cost-effective acoustical solution for a given application:
• Select the unit and predict the unit sound power using the TOPSS selection program.
• Project the sound to the space using TAP.
Optimize the unit sound (fan, plenums) with the path attenuation (ductwork and ceiling) for the
lowest first cost that meets the sound requirements.
Table 2, p. 25 summarizes the noise reduction ideas accumulated by Trane engineers during four
decades of experience with central-station air handlers. Use the TOPSS program to predict the
effect of each idea.
However, for acoustically sensitive applications, we strongly recommend that you work with
your local Trane sales representative to find the most cost-effective solution that meets your job
requirements.

24 CLCH-PRC022F-EN
 HVAC Design Fundamentals

Table 2. Noise reduction suggestions

Targeted Sound Suggestions

• In VAV systems, use variable-frequency drives for fan modulation.

• Change fan types.
Overall unit sound power (Lw)
• Increase the fan size.
• Use a central exhaust fan rather than a return fan.

• Use discharge plenums.

• Use outlet silencers.
Discharge sound power • Use perforated walls.
• Use multiple-discharge plenum outlet ducts.
• Use discharge plenums with side openings.

• Use a large inlet plenum.

Inlet sound power • Use inlet silencers.
• Stack the inlet sections.

CLCH-PRC022F-EN 25
Application Considerations
The first things to consider when selecting an air handler for any given application include:
• Design. Which overall system design best suits the required function?
• Arrangements. What is the best section arrangement for the specified function and layout?
• Components. Which components should be selected to support the function, layout, and
arrangement of the application?

Air Handler Design

Which design best suites the application? After determining the required airflows and functions
for a particular application, the HVAC designer must determine which one of two path layouts for
outdoor air best serves the application: single-path or dual-path.

Single-Path Design
Single-path AHUs rely on one outdoor air path. Depending on application requirements, that
path may provide ventilation air only or both ventilation air and economizing air for natural, non-
mechanical cooling. Components for filtering and tempering the air are arranged in series. The
single-path layout can accommodate passive or powered return- and/or exhaust-air paths as well
as energy recovery.
Figure 12. Single-path design
Standard Air Handler

Outside air Supply air

Return air

Supply
air VAV

Conditioned Space

26 CLCH-PRC022F-EN
 Application Considerations

Dual-Path Design
Dual-path AHU layouts provide two air paths. Like a single-path design, dual-path designs can
incorporate basic outdoor air, recirculation, exhaust-air, and energy-recovery functions.
However, one path is dedicated to handling ventilation air to specifically address ASHRAE
Standard 62.1 requirements.
The typical dual path air handler configuration consist of the top air path sized for the minimum
ventilation requirement for the system; the bottom half of the air handler is sized for the full
system flow which primarily treats the return air. The two airstreams are mixed before being
delivered to the space prior to entering the supply fan. This arrangement is used for constant
volume or VAV systems that at design require the supply air to be 25-50 percent outdoor air.Each
path is provided with its own air treatment components such as filters and heating and cooling
coils.
Figure 13. Dual-path design

Outside air

Outdoor Air Economizer (if used)

Outside air Supply air

Standard Air Handler

Return air

Supply
air
VAV

Conditioned Space

For more design options, see SYS-APM004–EN Dehumidification in HVAC Systems Applications
Engineering Manual.
Application considerations:
• Reduces or eliminates reheat requirements, while providing an effective means of
dehumidification for loads with low sensible-heat ratios (high latent cooling requirements)
• Avoids increasing supply-fan static pressure due to high pressure drop components in the
ventilation air stream (increases latent cooling and filtration capacity without increasing fan
size)
• Permits downsizing of the ventilation-path components
• Enables compliance with the ASHRAE Standard 62.1 requirement for measuring outdoor
airflow without significantly increasing the first cost of the air handler

CLCH-PRC022F-EN 27
Application Considerations

• Provides a cost-effective means to increase ventilation airflow in an existing system

• Reduces cost by reducing the number of units (dedicated outdoor-air units can be
eliminated).

Standard AHU Arrangements

To complete the air-handling system, the sections must be physically arranged in a way that fits
the available space. Conventional descriptions of air handler arrangements, draw-thru and blow-
thru, reflect the means of establishing airflow through the coil based on the position of the coil
relative to the fan: the fan either draws air through a coil located upstream or blows air through a
downstream coil.
Trane adds another dimension to air handler arrangements, letting you combine sections by
stacking them on top of each other in space-saving configurations, by coupling them together
with transition panels, or by combining both techniques. Careful evaluation of the merits of each
arrangement is a critical part of the design process.

Draw-Thru Arrangements
A draw-thru AHU arrangement places the coils and filters upstream of a ducted supply fan. It can
be single- or dual-path.

Horizontal Draw-Thru
Accepted system design practices are generally the only restrictions in a horizontal draw-thru
application. However, certain application rules must be followed to promote proper airflow
through filters and coils.
Figure 14. Horizontal draw-thru arrangement

Supply air

Supply fan Access Cooling Access Heating Filter and mixing box
coil coil

Vertical Draw-Thru
Trane air handlers in a vertical draw-thru arrangement typically result in a shorter footprint than
horizontal draw-thru units. This arrangement stacks a fan on top of a vertical coil section. When
designing an air handler in this configuration:
• The bottom deck must be equal to or longer than the fan section to avoid creating a
“cantilever” effect.
• A vertical draw-thru fan performance curve should be used to account for the airflow
impingement by a coil installed in a vertical coil section.

28 CLCH-PRC022F-EN
 Application Considerations

Figure 15. Vertical draw-thru arrangement

Supply
air

Return air
Supply fan

Outside air

Vertical Heating Filter and mixing box

cooling coil coil

Blow-Thru Arrangements
This type of AHU arrangement places the cooling coil downstream of the supply fan.

Single-Zone Blow-Thru
This type of arrangement can provide only one supply-air temperature from the unit. To promote
proper air distribution through each section and to reduce the risk of moisture carryover, certain
application considerations apply based on the fan type.
Figure 16. Single-zone blow-thru arrangement

Supply air Outside air

Access Coil Diffuser Supply fan Filter and mixing box

Stacked Units
A stacked AHU arrangement can be either draw-thru or blow-thru. It places the air handler
sections on top of each other. This strategy can significantly reduce the length of the unit and
provide better acoustical performance, yet has very little effect on unit static pressure drops.
Application considerations:
• Stacked section weight must not exceed the maximum stacking weight of the casing.
• Ductwork and dampers must not interfere with stacked sections.
• Upper-deck sections cannot overhang lower sections.

CLCH-PRC022F-EN 29
Application Considerations

• Intermediate support brackets should be used if the width of the upper deck is less than that
of the bottom deck.

Arrangements for Specific Applications

Draw-thru and blow-thru arrangements for Trane air handlers can be engineered for specific
applications, including those to maintain proper building pressure, dehumidify, and recover
energy.

Building Pressurization
Return fans and exhaust fans are used to maintain building pressurization. A Trane air handler
can include either of these components. To better understand the differences between exhaust-
fan and return-fan systems, consult your local Trane sales engineer or refer to the Trane
applications engineering manual, Building Pressurization Control (AM-CON-17).

Building Pressurization with Return Fan and Economizer

The following graphic depicts a standard air handler with a return fan and an economizer for
outdoor air. The return fan typically runs continuously to balance the amount of air supplied to
and removed from the occupied space. Although this approach makes precise space
pressurization control more difficult, it is better suited to applications with high return static
pressures than the exhaust-fan alternative. If the supply fan is unable to handle system static
pressure, the return fan is sized to overcome the external static pressure of the return duct. Of
course, the larger size and constant operation of the return fan also means higher first and
operating costs.
Figure 17. Return fan and economizer arrangement for outdoor units

Exhaust
Ex hood
ha
u st
a
ir

Motorized impeller
return fan
Return air

Supply fan

Outside air hood

Ou
tsi
d
ea
ir
Supply air

Filter
Heating
Cooling coil
coil

Application Considerations:
• Size the supply fan to handle the static pressure requirements of a 100 percent economizer
operation, including outdoor air ductwork, dampers, filters, coils, other accessories in the
outdoor airstream, and supply duct static pressure.
• Size the return fan to handle the static pressure requirements of a 100 percent return air
operation, including return duct, exhaust duct, and exhaust damper.

30 CLCH-PRC022F-EN
 Application Considerations

• Control the return fan to keep the outdoor/indoor static pressure differential within design
limits.
• Control the mixing box dampers to prevent all of them from closing simultaneously;
otherwise, serious equipment damage could result.

Building Pressurization with Exhaust Fan and Economizer

The following graphic depicts a standard air handler with an exhaust fan and an economizer for
outdoor air. To balance the amount of air exhausted from the building with the amount of air
brought into the building, the exhaust fan modulates, running at full capacity only when the
economizer brings in 100 percent outdoor air. When the economizer is at minimum and the
exhaust fan is idle, dampers on the mixing box close to prevent outdoor air from being drawn
into the air handler through the exhaust section.
Figure 18. Exhaust fan and economizer arrangement
Outside air Return air

Cooling
coil

Supply Exhaust
air air

Supply Fan Inspection Heating Filter Mixing Mixing Exhaust fan

coil box 2 box 1

The exhaust-fan-and-economizer combination provides strict space pressurization control,

provided that the supply fan is sized to handle total system static pressure. Its first cost and
operating cost are usually lower than the return-fan-and-economizer alternative, too. (An exhaust
fan requires less capacity than a return fan and runs less often.)
Application considerations:
• Size the supply fan to handle the static pressure requirements of the higher of either a 100
percent economizer operation or 100 percent return-air operation.
• Size the exhaust fan to handle the static pressure requirements of a 100 percent return-air
operation, including return duct, exhaust duct, and shutoff damper, when the unit is in full
economizer mode.
• Control exhaust airflow to keep the outdoor/indoor static-pressure differential within design
limits.
• Control the mixing box dampers to prevent all of them from closing simultaneously;
otherwise, serious equipment damage could result.

Building Pressurization with Barometric Relief Economizer

The following graphic depicts a typical air handler with a barometric relief economizer.
Barometric relief offers some positive space pressure control. The equipment consists of an
economizer section with a damper in the return air path that opens upon an increase in pressure
difference between the space and the outside.
The supply fan must over-pressurize the space to allow for proper operation of the barometric
damper. It should only be used in systems that have extremely low return air static requirements.
In other systems, it is recommended that a powered system such as return fan or exhaust fan
economizer be used instead of barometric relief.

CLCH-PRC022F-EN 31
Application Considerations

Figure 19. Building pressurization with a barometric relief economizer arrangement

O
ut
s
id
e
ai
Mixing section

r
(Return air opening)

Heating Angled Barometric

coil filter relief economizer
Exhaust
Cooling
air
coil
Supply fan

air
ply
Sup

Application Considerations:
• Size the supply fan to handle 100 percent outside air operation (i.e. OA hood, OA dampers,
filters, coil(s) and other accessories, plus supply air ductwork).
• Set up system for maximum delivery at 100 percent OA economizer mode. Turn on all remote
exhaust fans. Measure the space static pressure, and adjust barometric relief damper to
produce a slight positive space pressure.
• Only when the unit is at or near 100 percent OA (return air damper is closed) will the exhaust
section become sufficiently pressurized to open the barometric damper.

Dehumidification
Excessive humidity in buildings can encourage mold and mildew growth and thermal
discomfort. To cost effectively address these issues, first isolate the conditioned space from the
unconditioned space. (See Trane applications engineering manual, Managing Building Moisture,
SYS-AM-15.) Next, remove the humidity.
The two primary humidity sources in most buildings are people and outdoor air. In any coil-
based HVAC system, it is the cooling coil that dehumidifies the air. This coil must be on and air
must pass through it for dehumidification to occur. In Trane air handler enhanced
dehumidification units, the priority for the cooling coil is humidity control. Temperature control is
secondary and is generally provided by a separate reheat source.
Dehumidification can be obtained using:
• CDQ™ (Cool, Dry, Quiet) units with desiccant dehumidification wheels
• Series, coil run-around loops
• Split dehumidification units (SDU)
Free reheat options with dehumidification include:
• Hot water heat-recovery coils
• Refrigerant heat-recovery H coils

32 CLCH-PRC022F-EN
 Application Considerations

™ (Cool, Dry, Quiet) Desiccant Wheels

Dehumidification with CDQ™
The addition of the CDQ desiccant wheel to the system enhances the dehumidification
performance of the traditional cooling coil. The CDQ wheel transfers water vapor and the cooling
coil does all the dehumidification work in the system. The latent capacity of the cooling coil
increases without increasing its total cooling capacity. The system can achieve a lower supply air
dew point without lowering the coil temperature. Unlike a system with a cooling coil alone, the
dew point of the air leaving the coil can be lower than the dry bulb temperature leaving the coil.
Figure 20. Dehumidification with CDQ (Cool, Dry, Quiet) desiccant dehumidification unit

r
Outside ai
Pre-heat coil
(optional) Entering
Leaving
Traq dampers regeneration
regeneration
air
air

Supply fan
Filter
Return air

CDQ

Final filter Cooling coil

Supply air

Leaving Leaving cooling Condensate

supply air coil air drain

Figure 21. Humidity levels during the dehumidification process

Humidity during the CDQ process

Regeneration
V
Humidity level

Condensation
V

Leaving
Adsorption
V

air

Entering Leaving Leaving Leaving

regeneration regeneration cooling coil supply
air air air air
Stage of process

Application Considerations:

CLCH-PRC022F-EN 33
Application Considerations

• Increased cooling coil latent (dehumidification) capacity

• Lower achievable supply-air dew points.
• Decreased need for reheat
• Lower unit cooling sensible heat ratios.
• Warmer required chilled water temperatures.
• Improved energy efficiency for dehumidification.
• Decreased required cooling capacity when dehumidifying.
• Eliminates exhaust air as a requirement
For application guidelines concerning CDQ, refer to Trane engineering bulletin CLCH-PRB020-EN.

Dehumidification with Coil Runaround Loops

Series, coil run-around loops consist of finned-tube water coils connected in a closed loop that is
“wrapped” around an active cooling coil. Operation is psychrometrically similar to the air-to-air,
fixed-plate heat exchanger. The first coil in the loop precools the incoming outdoor air. The active
cooling coil absorbs more heat from the air stream and further dehumidifies the air to the design
point. The second coil in the loop is placed after the active cooling coil and reheats the air with
the heat absorbed by the first coil. Loop components include a pump to move the fluid within the
loop and an expansion tank.
Series, coil runaround loops occupy little space and have a relatively low first cost. Like the series
air-to-air, fixed-plate heat exchangers, series coil loops are only effective during the cooling
season. Additional heating may be required on cool, humid or cold days.
Figure 22. Series dehumidification with coil run-around loops
Pump
Expansion tank

Outside air

Supply air

Filter
Pre-cool
Coil Cooling
coil
Re-heat
coil

Application Considerations:
• Provide free reheat at design conditions
• Allow downsizing of new energy cooling and reheat coils
• Add a minimal pressure drop through each coil (only 0.3 to 0.6 in. wg)
• Are available in all Trane units
• Can be fully modulated by varying water flow

34 CLCH-PRC022F-EN
 Application Considerations

Dehumidification with a Split Dehumidification Unit (SDU)

The SDU is a dual-path, return-air-bypass air handler. It consists of two units that are stacked
together in a draw-thru arrangement that share one supply fan. All of the ventilation (outdoor) air
is ducted to the upper unit where it is dehumidified, typically down to 50ºF or lower.
The lower unit is sized to handle the return air needed to achieve the desired air-change rate in
the space. The warmer return air in the lower unit mixes with the cooler, drier air from the upper
unit. The resulting mixed air provides humidity control by achieving a sensible heat ratio (SHR)
of down to 0.4, but also provides sensible reheat without using any new energy.
A vertical unit stacks the supply fan on top of a vertical coil module; the outdoor air enters the
back of the fan module. This unit is shorter than the horizontal SDU.
Outdoor air economizers can also be used with an SDU. Simply add a mixing module to the
return-air unit and bring outdoor air into this mixing module when conditions permit
economizing.
This configuration, sometimes called a “winterizer,” uses a combination of two different-sized
air-handling units configured to allow the outdoor air to be introduced downstream of the
cooling coil whenever the outdoor air is colder than 32°F (0°C). The smaller air-handling unit,
sized for the minimum required ventilation airflow, contains filters and possibly a small preheat
coil.
This “winterizer” configuration removes the length and pressure drop associated with a preheat
coil from the main air path, resulting in a shorter air-handling unit than if a conventional preheat
coil, air-mixing baffles, or an energy-recovery device is used. And, since it adds no static pressure
drop to the design of the supply fan, it has less impact on fan energy than these other
approaches. However, the cost of the second, smaller air-handling unit is typically higher than an
air-mixing baffles, and it requires a second, smaller set of filters that need to be replaced
periodically.
Figure 23. Horizontal indoor SDU

Dehumidification Minimum ventilation

cooling coil intake section with back
Winterizer
Traq dampers and filter
Turning heating coil
section

Outside air

Filter
Outside air

Supply
air

Supply fan
Mixing
section Return ai
r

Spacer
(as required)
Sensible
cooling
coil
Return intake section
- Back damper for return air
- Top damper for economizer
- Filter

Application Considerations:
• Provides excellent humidity control in recirculating units, achieving SHR down to 0.4 without
using new energy for reheat.
• Can offer significantly lower operating costs and a low first cost.

CLCH-PRC022F-EN 35
Application Considerations

• Can be used in retrofits.

• Uses standard components.
• Does not require field-installed structural bracing.
• Has a small foot print.
• Available in sizes 3-50; upper unit sized between 20 to 50 percent of the lower unit.
Dehumidifying with outdoor units can also be achieved with an outdoor air pre-treating SDU or
by using two units.
Figure 24. Dehumidifying with an outdoor air pre-treating SDU

Hood

Outside air
Supply air

Return air
Dehumidification
cooling coil
Supply fan Sensible Filter/mixing Access Filter/mixing section
cooling coil section (outdoor air only)

Figure 25. Dehumidifying with two outdoor SDUs

Supply fan Mixing section Coil Filter mixing section

Economizing
Supply air outside air

Hood
Return air

Discharge plenum Dehumidification Filter mixing section

cooling coil
Field-supplied
ductwork
Hood

Minimum ventilation
outside air

Dehumidification with Hot Water Heat Recovery Coils

Using waste condenser heat from the chiller or compressor is a simple way to provide
dehumidification reheat. With this dehumidification strategy, a hot-water coil is installed after the
active cooling coil. Hot water from the chiller—or from an auxiliary condenser on the chiller—is
piped to this coil. Free reheat is available any time the chiller is on.
Application Considerations:
• Work with recirculating or 100 percent makeup-air units.
• Provide excellent humidity control at any sensible heat ratio condition without using new
energy reheat.
• Can reduce operating costs significantly.
• Can be used in retrofits.
• Use standard Trane components.

36 CLCH-PRC022F-EN
 Application Considerations

• Provide proven, low-cost technology.

Energy Recovery
Trane air handlers offer high-performance solutions for airside energy recovery:
• Total energy recovery wheels
• Run-around coil loops
• Air-to-Air plate frame heat exchangers
These technologies transfer energy between the exhaust and outdoor air streams. Total energy
recovery wheels transfer both sensible and latent energy between the air streams, while the coil
loop transfers sensible energy.
Energy-recovery arrangements:
• Reduce operating costs.
• Can reduce first cost by allowing downsizing of chillers and boilers.
Energy-recovery systems can offer excellent energy savings when properly applied. Economic
considerations must be carefully evaluated to determine the payback period of any energy-
recovery system.
For more information, refer to Trane applications engineering manual Air-to-Air Energy Recovery
in HVAC Systems SYS-APM003-EN.

Energy Recovery with a Total Energy Wheel

This type of application is used to recover energy and moisture from the exhaust air stream. The
wheel preheats and humidifies the supply air during the winter season and precools and
dehumidifies the supply air during the summer season. The following graphics show an air
handler arrangement with an exhaust fan, an economizer, and a total-energy wheel for indoor
and outdoor units.
Figure 26. Energy-recovery with a total energy wheel in indoor unit

Exhaust fan

Exhaust air
bypass damper Exhaust
Return air air
Energy wheel

Recirculation
air damper
Blender (optional)

Supply
air Outside air

Traq
damper

Supply fan Cooling Heating Outside air

coil coil bypass damper

CLCH-PRC022F-EN 37
Application Considerations

Figure 27. Energy-recovery with a total energy wheel in outdoor unit

Outside air
bypass damper
Filter Traq dampers

Outside air

Recirculation

Energy Wheel
air damper

Cooling
Supply Fan coil Exhaust fan

Hood

Exhaust air
Supply air

Return air
Heating Exhaust air
coil bypass damper

As the return air enters the unit, a portion is recirculated through the recirculation air damper and
the remainder goes through the wheel and is exhausted to maintain the required building
pressure. Outdoor air enters an outdoor-air damper, then goes through the wheel and mixes with
return air. During the economizing mode, the energy wheel is not used, and both wheel bypass
dampers are open to allow up to 100-percent outdoor and exhaust airflow.
If the energy wheel module is used in a VAV system or in a unit that supplies cold supply air,
modulating the exhaust-air bypass damper at the wheel can prevent the air from overheating
during onset of the heating mode. If frosting conditions exist, modulating the outdoor-air bypass
damper at the wheel can prevent vapor in the exhaust air from freezing on the wheel. If bypass
frost control is used as freeze protection for the wheel, add a blender module to adequately mix
the outdoor and exhaust air streams. If bypass frost control is not used, add outdoor-air preheat
or return-air reheat.

Energy Recovery with Coil Runaround Loops

Outdoor-air and exhaust-air coil runaround loops recover energy that would normally be
exhausted. They precool the outdoor air during the cooling season and preheat the outdoor air
during the heating season. With coil loops, the outdoor and exhaust air streams do not need to
be adjacent. This provides design flexibility for building renovations and new construction—at a
first cost that is often lower than other methods of energy recovery.
Multiple exhaust and outdoor-air coils can be piped together with relative ease. Coil runaround
loops use finned-tube hydronic coils in a closed loop to transfer energy. The heat-transfer fluid
pumped within the loop is usually an inhibited solution of ethylene glycol and water to avoid
freeze up.

38 CLCH-PRC022F-EN
 Application Considerations

Figure 28. Energy recovery with a runaround coil loop

Outside
air coil

Filter Sensor
Supply fan
Oustide air

Supply air

Exhaust
air coil
Exhaust fan
Return ai Filter
r

Exhaust air

Expansion
tank
Pump

V
V V

3-way valve Sensor

Coil loops offer complete separation of the air streams, thus eliminating any risk of cross-
contamination. Loop components include the coils, a pump, expansion tank, and a three-way
valve or variable-frequency drive (VFD). The expansion tank accommodates expansion and
contraction of the internal fluid. The three-way valve or VFD modulates coil capacity. To prevent
moisture in the exhaust air from freezing on the exhaust coil, the three-way valve can divert the
warm fluid returning from the exhaust coil to the supply side of the coil.
Application considerations:
• Typical coil-loop effectiveness ranges from 45 to 65 percent with equal airflow and no
condensation. Adhere to standard guidelines regarding coil construction, based on
conditions. (See Trane catalog COIL-DS-1 and engineering bulletin COIL-EB-19 for more
information.)
• Coil performance and airside pressure drops can be determined using Trane selection tools.

Energy Recovery with Air-to-Air Plate Frame Heat Exchangers

This type of application is used to recover energy from the exhaust air stream using cross-flow
aluminum plates. The air-to-air (ATA) plate frame heat exchanger preheats the supply air during
the winter season and precools the supply air during the summer season.
As the return air enters the unit, a portion is recirculated through the return-air damper in the
mixing box and the remainder goes through the air-to-air plate frame heat exchanger and is
exhausted to maintain the required building pressure. Outdoor air enters an outdoor-air damper,

CLCH-PRC022F-EN 39
Application Considerations

then goes through the ATA heat exchanger and mixes with return air. During the economizing
mode, the ATA heat exchanger is not used, and bypass dampers are open to allow up to 100
percent outdoor and exhaust airflow. The center bypass dampers can be selected for either the
outside air or exhaust air path, but not both.
If the ATA heat exchanger is used in a VAV system or in a unit that supplies cold supply air,
modulating the exhaust-air bypass damper at the ATA heat exchanger can prevent the air from
overheating during onset of the heating mode. If frosting conditions exist, frost avoidance
dampers that block part of the outdoor air face of the exchangers close to minimize frosting
potential. Frost control can also be achieved by modulating bypass dampers placed on the
outside air side versus the exhaust side. If outside air bypass is used, freeze protection needs to
be applied to any downstream hydronic coils.
Figure 29. Energy recovery with air-to-air (ATA) plate frame heat exchanger
Frost avoidance
dampers

Bypass dampers
Angled filter side air
Out

Exhaust fan
Outside air
hood

Exhaust hood

ATA
Flat filter
Exhaust Supply fan
air

Return air
Cooling
Supp

coil
ly
air

Acoustics
Designers are often challenged to select and arrange the air handler components so that the
inlet, discharge and casing-radiated fan generated sound power levels help create a quiet space.
To accomplish this, the designer must choose the right fan and determine whether additional
unit attenuation is necessary.

Choosing the Right Fan

Obviously, the quieter the noise source (in this case, the fan), the less attenuation is needed
along sound transmission paths. Selecting a quieter fan often increases the initial cost of the air
handler, but can be a cost-effective system solution because it:
• Reduces the need for path attenuation (e.g., silencers) by diminishing the sound level along
all transmission paths
• Reduces energy consumption (i.e., a fan is normally quietest when running at the most
efficient point on its operating curve), providing operating cost savings to offset the initial
cost.
Trane acoustical tests have shown that a fan’s sound power (Lw) level depends on three factors:
• Type/design

40 CLCH-PRC022F-EN
 Application Considerations

• Operating point on the fan curve

• Application requirements (e.g., critical octave band frequency)
The following charts compare the inlet and outlet sound power levels of four different fans.
Together, these charts demonstrate that fan inlet sound is not equivalent to fan outlet sound.
More importantly, they underscore the need to obtain accurate, AHRI 260 tested sound data from
the manufacturer so that appropriate source and/or path attenuation methods can be applied.
Trane gives designers a choice of many different fan types. See Components and Options, Fans
section, for a summary of different fan application considerations and acoustical characteristics.

Figure 30. Comparison of discharge sound power by fan type Figure 31. Comparison of inlet plus casing sound power by fan type

Ducted Discharge Inlet+Casing

110 110
22.375" Housed FC (898 RPM, 10.9 22.375" Housed FC (898 RPM, 10.9
BHP) BHP)

22" Housed AF (1642 RPM, 10.9 22" Housed AF (1642 RPM, 10.9
BHP) BHP)
100 100
32" Belt-Drive Plenum (1190 RPM, 32" Belt-Drive Plenum (1190 RPM,
12.1 BHP) 12.1 BHP)

30" Direct-Drive Plenum (1282 30" Direct-Drive Plenum (1282

Sound Power (Lw), dB

Sound Power (Lw), dB

RPM, 11.72 BHP) RPM, 11.72 BHP)

90 90

80 80
NOTE: Sound power data is NOTE: Sound power data is
based on a draw-thru unit, front based on a draw-thru unit, front
discharge, and 2 in. double wall discharge, and 2 in. double wall
perforated liner in the fan perforated liner in the fan
section. Fan delivery is 12,500 section. Fan delivery is 12,500
70 CFM at 4 in. wg Plenum Fan 70 CFM at 4 in. wg Plenum Fan
TSP. TSP.

60 60
63 125 250 500 1K 2K 4K 8K 63 125 250 500 1K 2K 4K 8K
Frequency, Hz NOTE: 3.4 plus a 0.6 duct discharge loss = 4.0 TSP. Frequency, Hz NOTE: 3.4 plus a 0.6 duct discharge loss = 4.0 TSP.

CLCH-PRC022F-EN 41
Components and Options
Performance air handlers adopt a ‘building-block’ approach to air-handling design. Each
‘building block’ or section contains one or more components that serve a specific purpose
unique to each application. The required function, layout, and arrangement of the air-handling
system determines which sections must be included for a particular application.

Access/Blank/Turning Section
Access or blank sections can provide access to internal components for cleaning, maintenance,
and service or to promote proper airflow through the unit.
A turning section is a blank section that alters the direction of airflow and reduces turbulence. It
can also serve as an effective sound attenuator. When compared to a field-mounted, rectangular
duct silencer, the turning section is less expensive to install, has a lower pressure drop, and
provides more predictable performance. Perforated lining in the turning module attenuates mid-
to high-frequency sound.
N o t e : Only large and extra-large blank sections can be selected as turning sections.

Blender
Blender sections contain air-mixing baffles, or blenders, that rotate the passing air streams,
boosting their velocity for improved mixing. It is usually placed immediately downstream of a
mixing box section, and should always be positioned upstream of filters and coils. The following
chart documents blender performance at a downstream coil entering air temperature of 55ºF and
return-air temperatures of 70ºF and 75ºF.

Figure 32. Use blenders for coil protection Figure 33. Blender performance with 55ºF leaving air temperature

Application considerations:
• Blender face velocity should be in the range of 500 to 2000 fpm for proper mixing.
• When operated at temperatures within its design range, a blender may eliminate the need for
preheat.
• Space is required both upstream and downstream of the blender to allow complete air
mixing. The standard design of the blender section satisfies these spacial requirements.
• Select the mixing box such that the dampers are positioned at the top, back, or bottom when
used with a blender.

42 CLCH-PRC022F-EN
 Components and Options

™ Desiccant Dehumidification Wheel

CDQ™
The CDQ wheel section is a used to enhance the dehumidification performance of a traditional
cooling coil. It utilizes a Type III desiccant (activated alumina) chosen specifically for air-handling
applications. The wheel is configured in series with a cooling coil, and requires only one air
stream. The CDQ wheel rotates between the entering and leaving sides of the cooling coil. CDQ
wheels are sized based on supply fan airflow. Unlike conventional equipment, the dew point of
the supply air is not equal to the dew point of the air leaving the cooling coil. The required
cooling coil capacity and air temperature leaving the coil are determined by the CDQ wheel
performance.
For more application information, refer to engineering bulletin CLCH-PRB020*-EN.

Application considerations:
• Available in 14 unit sizes, ranging from 1000 to 25,000 cfm
• Single wheel for unit sizes 3 to 50 with up to two wheels available per unit size
• Can be applied in mixed air and dedicated outdoor air systems
• Required cooling coil capacity is decreased when dehumidifying
• Entering water temperatures to the coil can be increased
• Section includes required space upstream and downstream of the wheel
• Required access and doors in section
• Variable effectiveness control using bypass dampers

Additional dehumidification options

• Dual-path split dehumidification units (SDUs)
• Low sensible-heat ratio coil selections
• Series recovery supply air tempering 100 percent outdoor air units in conjunction with other
Trane airside products

CLCH-PRC022F-EN 43
Components and Options

Coils
3/8-inch,1/2-inch, and 5/8-inch Coils

Figure 34. Coil with copper header Figure 35. Coil with cast iron header

Trane offers 3/8–inch, 1/2–inch, and 5/8–inch coils in a variety of sizes, arrangements, and
materials that allows the coil to be optimized for pressure drop and capacity requirements.
Published coil performance is certified in accordance with AHRI Standard 410 and meets CRN
(Canadian Registration Number) standards.
Trane is at the leading edge of coil technology. Through extensive laboratory testing and
numerous job-site installations, Trane has developed unique fin surfaces for its coil offerings.
These enhanced fin surfaces have superior heat transfer characteristics and allow greater
velocities of air to move through the cooling coil without causing moisture carryover.
The industry is familiar with the 500-fpm limit through a cooling coil as a “rule of thumb” to
safeguard against moisture carryover. However, some applications have tight dimensional
constraints that require high coil face velocities. Trane fin designs extend this limit in excess of
625 fpm, depending upon air conditions, coil size, and coil-fin type, and spacing. Tested data for
moisture carryover is incorporated in the Trane Official Product Selection System (TOPSS™). In
cases where moisture carryover is possible, the TOPSS program alerts you to this fact with a
moisture carryover warning. See “Face-Velocity Limits for Moisture Carryover,” p. 120 for
moisture carryover curves.
Coil options include but are not limited to the following:
• Two- to eight-row, 1/2-inch OD (outside diameter) chilled water or refrigerant coils
• Two- to 10-row, 5/8-inch OD chilled water or refrigerant coils
• One- or two-row 5/8-inch OD hot water coils
• One- to eight-row, 3/8-inch OD water coils
• Four, six, and eight-row, 3/8-inch refrigerant coils
• Two-row, 1/2-inch OD hot water coils
• One-row, 1-inch OD distributing-type steam coils
• Half, full, and dual-serpentine, circuited water coils
• Full face, split face, and intertwined circuited refrigerant coils
A variety of fin surfaces are also available, with the following options:
• Variable fin spacing on all fin types to fine-tune coil capacity and air-pressure drop
• Aluminum Delta-Flo™ H and Prima-Flo™ H fins that maximize the heat transfer and moisture
carryover limits of the coils
• Aluminum Delta-Flo E and Prima-Flo E fins that minimize the coil air-pressure drop
• Aluminum Omega-Flo™ H fins
• Copper 5/8-inch Prima-Flo and 1-inch Sigma-Flo™ fins for corrosion protection

44 CLCH-PRC022F-EN
 Components and Options

For additional information on coils, see COIL-PRC002*-EN Air Heating and Cooling Coils Quick
Select.

Staggered Coils
Staggered coils are coil sections where the coil is roughly split in half, then offset and slightly
overlapped. This creates two shorter coils with about 20 percent more overall face area available,
all housed in a single section.
Staggered coils offer certain advantages over conventional coils. In applications with space
restrictions, a staggered arrangement gives significantly more favorable coil pull. The reduction
in required service area is about 40 percent of the original distance needed. (For Service
Clearance Recommendations, see CLCH-SVX07*-EN Performance Climate Changer™ Air
Handlers Installation, Operation and Maintenance manual.) Perhaps the largest benefit is a 20
percent increase in face area when compared to conventional coil sizes for the same unit size. For
jobs where coil face velocity is a limiting factor, this allows the entire unit to be sized smaller for
significant cost and footprint savings.
Staggered coils are available as standard with the following:
• Indoor or outdoor Performance CSAA air handlers
• Unit sizes 21 through 120
• Heating and cooling applications
• Coil types: 5W, D1, D2, W, WD, 5D (5/8-inch tube diameter water coils)
• Removable service panels on both sides for both coils
• Doors on both sides
• Marine lights
• Pipe cabinets
• Extended drain and vent
• No drain pan for heating application
N o t e : Like conventional coils, all piping is to be supplied by the contractor. Staggered coils
require some internal unit piping to reach the air leaving side coil. Also, any piping
inside the unit airstream needs to have insulation to prevent condensate buildup and
carryover. Consult CLCH-SVX07*-EN Performance CSSA IOM for more detailed
information.

CLCH-PRC022F-EN 45
Components and Options

Electric Heat
An electric heat coil is a relatively inexpensive first cost
Figure 36. Typical draw through heating option compared to central plant boiler systems.
heater
Electric heat is a factory-installed, UL-listed option for
unit sizes 3-66 draw-thru arrangements and 3-30 blow-
thru arrangements in constant-volume or VAV
applications.

Figure 37. Typical blow through

heater

Integral Face-and-Bypass Coils

Conventional preheat systems are subject to coil freeze-up, stratification, and air-volume
variation. An integral face-and-bypass (IFB) coil is specifically designed to minimize these
problems, alternating heating and bypass channels with face-and-bypass dampers before and
after the coil. If heat is needed, both dampers modulate open; otherwise, they remain closed to
prevent “coil wiping” on the leaving side of the coil and to avoid unwanted heat pickup. This
design effectively provides good freeze protection, constant airflow, and uniformly mixed and
unstratified air. The IFB coil comes as a complete package (including heating coil, linkage, and
dampers), thus assuring maximum system reliability. The section uses horizontal coil-tube
arrangements in unit sizes 6 to 40 and vertical coil-tube arrangements in unit sizes 50 to 100.
These coils are capable of maintaining a constant heating discharge air temperature regardless
of variations in entering air temperatures, with full steam pressure of hot water flow on the coils
at all times. IFB coils consist of rectangular aluminum fin (0.010-inch thick) elements, with 5/8-
inch O.D. 0.035 thick copper tubes completely enclosed in a 14-gauge galvanized steel casing,
with 16-gauge dampers. Dampers are arranged to completely enclose and isolate the heating coil
elements when no temperature rise is required. Holes in the unit casing for supply and return
connections are factory provided to facilitate field piping of the coils. Factory-mounted electronic
actuators are available when specified.
The following table list the sections required to house the integral face-and-bypass coil, and the
downstream section required for proper air mixing space. External piping cabinets are required
on both sections. An optional access door can be added to the downstream section on units with
an integral face-and-bypass coil. On units with a vertical integral face-and-bypass coil, an access
door must be included in the downstream section, on the opposite side of the coil connection, to
facilitate field piping of the supply and return connections on the coil.

46 CLCH-PRC022F-EN
 Components and Options

Table 3. Requirements for horizontal IFB coils

Unit size 3 6 8 10 12 14 17 21 25

IFB section size n/a Large Large Large Large Large Large Large Large

Down-stream
n/a Med Med Med Med Med Med Med Med
section size

Unit size 30 35 40 50 57 66 80 100

IFB section size Large Med-Large Med-Large Med-Large Med-Large Med-Large Med-Large Med-Large

Down-stream
Med Med Med Med Med Med Med Med
section size

External piping cabinets are required on both the IFB coil and the section immediately
downstream of the coil. An optional access door can be added to the downstream section. On
units with vertical IFB coils, an access door must be included in the downstream section to
facilitate field piping of the supply and return connections on the coil.
It is recommended that a factory selection of a coil be made based on scheduled performance
prior to configuring a unit with an IFB coil, so as to determine whether the unit should be
configured around an integral face-and-bypass coil or a vertical integral face-and-bypass coils.

Drain Pans
• G40 galvanized or 201 stainless steel drain pans sloped
in two directions to assure positive drainage helps
prevent corrosion.
• Drain pans that can extend beyond the cooling coil for
periodic cleaning are standard options.
• A variety of cooling coil fin options, including the high-
efficiency H-fin design, are available. These fins allow
for coil selections with face velocities in excess of
625 fpm without moisture carryover.
• UV-C lights help preventing mold, bacteria and viruses
from reproducing and also maintains or improve the
system efficiency. Factory engineering and
UV-C lights installation allows us to maximize the
benefits of UV technology without jeopardizing the
expected reliability and safety of the equipment.

Dampers
Face-and-Bypass Dampers
Designed to divert airflow around a coil, the face-and-bypass damper can be used to control
humidity or provide freeze protection for hydronic coils. Face-and-bypass dampers are available
in two module configurations, internal and external.

CLCH-PRC022F-EN 47
Components and Options

Internal Face-and-Bypass Dampers

Typically used immediately upstream of a modified-size (less than
100 percent airflow) coil, this arrangement enables temperature
control while operating the preheat coil at full flow. The dampers
modulate to bypass air around the heating coil when the outdoor air
temperature is warm enough to preclude freezing.

Fan Medium Access Internal Filter mixing box

coil or face-and-bypass
blank

Application considerations:
• To ensure full airflow coverage across downstream coil banks, provide extra distance after
the modified-size coil section.
• Consider the effect of reduced bypass area, higher velocities, and higher pressure drops
when designing internal face-and-bypass configurations that require 100-percent bypass.
External face-and-bypass dampers may be better suited for these configurations.
Table 4. Recommended distance between coils to ensure full airflow coverage

Unit size Distance between coils (inches)

3, 6 12.00

8, 10 18.00

12, 14 24.00

17 30.00

21 33.00

25-40 36.00

50 48.00

57, 66 57.00

80 69.00

100, 120 78.00

External Face-and-Bypass Dampers

Fan H L External face-and-bypass dampers perform the same function as their

Bypass internal counterpart. However, they are used upstream of a full-face
airflow
coil, and they route air around the coil through an external bypass
duct. Duct placement varies with each air handler arrangement.
Ensure that the external bypass duct does not interfere with stacked
modules.

Table 5. Recommended bypass duct sizes (inches) that permit 100 percent bypass

Unit size H W L

3 16.00 20.00 14.00

4 18.00 33.00 16.00

6 18.00 33.00 16.00

48 CLCH-PRC022F-EN
 Components and Options

Table 5. Recommended bypass duct sizes (inches) that permit 100 percent bypass (continued)

Unit size H W L

8 18.00 39.00 16.00

10 18.00 50.00 16.00

12 22.00 55.00 20.00

14 22.00 61.00 20.00

17 22.00 61.00 20.00

21 28.00 69.00 26.00

25 28.00 69.00 26.00

30 28.00 82.00 26.00

35 45.00 80.00 36.00

40 45.00 93.00 36.00

50 45.00 106.00 36.00

57 47.00 106.00 40.00

66 48.00 121.00 40.00

80 56.00 121.00 48.00

100 56.00 135.00 48.00

120 56.00 162.00 48.00

CLCH-PRC022F-EN 49
Components and Options

Figure 38. Configuration A Table 6. Size for access section in

External face-and-bypass
Configuration A
with bypass between two coils
Unit Size Access Size

3-12 Extended Medium

14-17 Medium- Large

21-120 Large

Fan Medium Access Small External

coil or blank coil face-and-
bypass

Figure 39. Configuration B Table 7. Size for access section

for Configuration B
External face-and-bypass with
bypass between a coil and a top-discharge
housed fan or a plenum fan Unit Size Access Size

3-57 Extended Medium

66–100 Large

Fan Access Medium Small External

or blank coil coil face-and-
bypass

Area of opening in fan module

Figure 40. Configuration C should be equal to “H” and “W”
dimensions from Table 5, p. 48.
Fan

Vertical coil module Coil External

face-and-
bypass

50 CLCH-PRC022F-EN
 Components and Options

Traq Dampers and Low-Flow Traq Dampers

The Trane AMCA 611-certified Traq™ airflow-monitoring solution
allows direct measurement and control of outdoor and/or return
airflow and is rated for a maximum leakage rate of 4 cfm/ft2 at 1 inch
w.g. complying with ASHRAE Standard 90.1 maximum damper
leakage. The low-flow Traq option can be used as a key part of a
demand control ventilation strategy to help drive down energy costs.
When applied as part of the Tracer SC system controls building
management system, ventilation airflow can be controlled
dynamically and documented to verify compliance with ASHRAE
Standard 62.1. (See Trane product catalog BAS-PRC001-EN for more
information on Tracer Summit systems.) Factory-mounted and
tested to reduce installation and startup costs, the Traq damper also
requires significantly less straight duct than traditional airflow-
monitoring stations and does not require upstream straightening
vanes for proper operation that could become clogged with debris.

The bell-mouth inlet of each damper guides air uniformly through a flow-sensing ring that
accurately measures total and static pressure from 100 percent of nominal airflow down to 300
fpm through the damper. The damper assembly’s ventilation control module (VCM) produces a
2-to-10-Vdc signal that is proportional to airflow, recalibrates itself once every 60 seconds, and
automatically adjusts for temperature variations. Depending on unit size and controls
configurations Traq dampers can measure from 100 percent of design CFM, down to five percent
design CFM.
Application considerations:
• The Traq damper mixing box requires only one duct diameter of straight inlet duct (as much
as 80 percent less than other airflow monitoring techniques).
• Connecting a Traq damper equipped air handler to a building automation system, such as a
Tracer building management system, permits:
– Dynamic calculation of the outdoor air needed to adequately ventilate a multispace VAV
system and reset the outdoor-air setpoint accordingly to save energy.
– Trend logs and custom reports to document compliance with ASHRAE Standard 62.1.

Diffuser
A diffuser consists of pressure-equalizing baffles that are designed to
provide even airflow across components downstream of a fan. The
diffuser section is typically used immediately downstream of a
centrifugal fan in a blow-thru filter, coil application.

CLCH-PRC022F-EN 51
Components and Options

Discharge Plenum
Before leaving the air handler, supply air can be ducted to a
discharge plenum section. The rapid air-stream expansion as it
passes into the plenum reduces turbulence and creates an acoustical
end reflection that dampens low-frequency sound. Perforated panels
can be selected as an additional attenuation option. Two
configurations enable supply-duct connections from any side:
• Vertical-mounted plenum sections mount atop an adjacent
section and can be increased 1.5 times or reduced 0.5 times to
standard height minimizing field duct transitions. Openings can
be factory- or field-cut.
• Horizontal-mounted plenum sections mount on the front of an
adjacent section. Openings can be factory- or field-cut.
Vertical and horizontal discharge plenum openings can be tailored to
the size, type and location to best fit the velocity and static pressure
requirements, improving energy efficiency and sound. Round,
rectangular, and bell mouth openings are all available.

Economizer
An economizer section, for outdoor use only, provides an exhaust
path for return air, allowing the system to provide natural, non-
mechanical cooling when outdoor air conditions are suitable.

Energy Recovery
Increased ventilation airflow requires more energy to heat or cool and can significantly affect
operating costs. Bringing in more fresh air when it is cold outside also increases the risk of coil
freeze-up. Trane airside energy-recovery solutions address both energy consumption and coil
protection by recovering heat from the exhaust air stream to pre-condition outdoor air entering
the building. Trane has many factory-packaged energy-recovery solutions including:
• Total energy recovery wheels to recover both sensible and latent energy.
• Coil-runaround loops to recover sensible energy.
• Air-to-air plate frame heat exchangers recover sensible energy.

Energy Wheels
The energy wheel section is a total-energy-recovery device; it
recovers both sensible and latent energy. It consists of a rotating
wheel that contains heat exchange media surfaces. A desiccant
material specifically designed for adsorption and desorption of water
vapor is permanently bonded into the heat exchanger matrix. The
wheel rotates between the outdoor- and return-air paths, whose air
streams are counter-flow.
Energy wheels are sized based on the ventilation air requirement and
can be applied in a 100 percent outdoor air unit or a recirculation
unit. Internal wheel-bypass dampers vary the effectiveness of the
wheel.
For more application information on energy recovery, refer to: SYS-
APM003-EN Trane applications manual.

Application considerations:

52 CLCH-PRC022F-EN
 Components and Options

• Certified in accordance to AHRI Standard 1060

• Available in 18 sizes, depending on ventilation requirements ranging from 900 to 25,000 cfm
• Single wheels for sizes 3-50 with up to seven wheels available per unit size
• Greater than 70 percent total effectiveness at a pressure drop of 1–in. to 1.15–in. w.g. and
nominal airflow through the wheel
• Bypass dampers are standard for partial-flow energy wheel sections
• Standard, built-in return damper for partial-flow, recirculating wheels for sizes 6-50
• Section includes required space upstream and downstream of the wheel
• Required access and doors in the section
• Variable effectiveness control using air bypass
• Frost protection using an air bypass damper or a separate pre-heat module

Coil Runaround Loop

A runaround loop, used to recover sensible energy,
consists of two finned-tube coils (air-to-water heat
exchangers) piped together; one coil resides in the
outdoor airstream and the other in the exhaust
airstream. An expansion tank, pump, three-way
temperature control valve and working fluid (usually
an inhibited solution of ethylene glycol and water)
complete the recovery system.
Since the outdoor and exhaust airstreams need not
be adjacent, the runaround loop provides design
versatility well-suited to building renovations – at a
lower first cost than other methods of energy
recovery. Complete separation of the airstreams also
eliminates the risk of cross-contamination.

Application Considerations:
• Recovery is limited to sensible energy with effectiveness that typically ranges from 60-65
percent.
• Together, the two finned-tube coils may contribute approximately 0.3 to 0.6 in. w.g. to system
static pressure.

Air-to-Air Plate Frame Heat Exchanger

Air-to-air plate frame heat exchangers is a sensible-energy-recovery
device. The exchanger consists of aluminum plates that are stamped
into a dimpled or channeled shape. The plates are stacked on each
other with the alternate edges crimped and sealed to prevent cross
leakage.
These can handle high pressure differentials, some up to 10 inches
between the exhaust and outdoor air side. They also can handle
higher temperatures and can be coated for corrosion protection.

Application Considerations:
• Certified in accordance to AHRI Standard 1060.
• Three plate spacings available.
• Bypass options available for variable effectiveness and frost prevention.
• Up to 70 percent total effectiveness with close spacing.
• Drain pans always required.

CLCH-PRC022F-EN 53
Components and Options

• Can be used in a series arrangement for dehumidification.

• Anti-corrosion coating available for corrosive environment application.

Fans
An extensive array of fan types and options, including variable-frequency drives (VFDs) for
modulation in variable-air-volume systems, lets you optimize the fan to best fit not only the
airflow and static pressure requirements, but also the acoustical, efficiency, and discharge
requirements.

Fan types include:

• Double-width/double-inlet (DWDI) centrifugal fans with front, top,
or bottom discharges in the following available types:
– Forward-curved (FC)
– Backward-curved (BC)
– Airfoil (AF)
• Single-width/single-inlet (SWSI) plenum fans with multiple or
single discharges on the front, top, bottom, or sides of the section
– Direct-drive plenum fans
– Belt-drive plenum fans
– Motorized impellers
• Motorized impeller fans

Plenum fan openings can be tailored to the size, type and location to best fit your velocity and
static pressure requirements improving energy and sound. Round, rectangular, and bell mouth
openings are all available.
Each fan is rated in accordance with Standard 430 of the Air Conditioning Heating and
Refrigeration Institute (AHRI) and all DWDI fans are AHRI Standard 430-certified to assure
published performance.
The following table summarizes and compares the characteristics and application considerations
of these fans. When evaluating the merits of each fan type for a given application, consider the
volumetric rate of airflow, static pressure, required sound characteristics, and space.
Table 8. Fan summary information

Backward- Motorized
curved Airfoil Belt-Drive Direct-Drive Impeller (MI)
Type FC Fan (BC) Fan (AF) Fan Plenum Fan Plenum fan Plenum Fan

Fan type Centrifugal, Centrifugal, Centrifugal,

Unhoused Unhoused Unhoused
housed housed housed

Inlet Double Double Double Single Single Single

Pressurized, all Pressurized, all Pressurized, all

Airflow direction Radial Radial Radial
directions directions directions

Optimal pressure Medium-high Medium- high

Low (0-5 in. wg) High (4-8 in. wg) High (4-8 in. wg) Low (0-5 in. wg)
range (2-8 in. wg) (2-8 in. wg)

First cost
Low Medium Medium High High High
(relative)

Operating cost
Medium Medium-high Medium-high Medium Medium Medium
(relative)

Range of
600-2900 4650-5000 1100-4350 1700-5200 1780-5750 1380-3100
maximum speed

Blade shape Curved Curved Airfoil Airfoil Airfoil Backward curved

54 CLCH-PRC022F-EN
 Components and Options

Table 8. Fan summary information (continued)

Backward- Motorized
curved Airfoil Belt-Drive Direct-Drive Impeller (MI)
Type FC Fan (BC) Fan (AF) Fan Plenum Fan Plenum fan Plenum Fan

Significant air Significant air Significant air Discharge sound Discharge sound Discharge sound
turbulence that turbulence; turbulence; is attenuated but is attenuated but is attenuated but
Acoustical
quickly abates; strong blade strong blade higher inlet noise higher inlet noise higher inlet noise
characteristics
little blade-tone tones in 250 Hz tones in 250 Hz than housed fans than housed fans than housed fans
noise octave band octave band (a) (a) (a)

Include fiberglass Include fiberglass Include fiberglass

lining in the fan lining in the fan lining in the fan
Use fiberglass- Use fiberglass-
Add a fiberglass- section, add section, add section, add
Suggested source lined discharge lined discharge
lined discharge fiberglass-lined fiberglass-lined fiberglass-lined
attenuation plenums and/or plenums and/or
plenum discharge plenum discharge plenum discharge plenum
silencers silencers
or outlet/inlet or outlet/inlet or outlet/inlet
silencer. silencer. silencer.

Direct upstream
space required in
None None None Medium module Medium module Medium module
draw-thru
arrangements

Direct
downstream
Medium blank or Medium blank or Medium blank or Medium blank Medium blank Medium blank
space required in
diffuser module diffuser module diffuser module module module module
blow-thru
arrangements

Multiple-duct Multiple-duct
Low-pressure High-pressure High-pressure arrangement, arrangement, Low-pressure
When to use
applications applications applications blow-thru blow-thru applications
applications(b) applications(b)

Kt loss, abrupt
1.8 1 1 n/a n/a n/a
discharge(c)
(a) Add duct takeoff losses from the plenum fan module to external static pressure; see Trane fan performance catalog CLCH-PRC008-EN for details.
(b) Same as previous note; the uniform discharge velocity of the plenum fan may eliminate the need for turns in supply-air ductwork and diffusers, suiting it
for installations with limited equipment room space.
(c) In draw-thru applications, fan curves assume three diameters of straight duct downstream of the fan. Refer to AMCA 201-02, Fans and Systems, for more
information when this assumption is not valid.

To verify that fan performance will satisfy design requirements, use the TOPSS™ selection
program. The AHRI Standard 430-certified fan curves include the fan section casing effect.
TOPSS also takes into account ductwork connections, air density, fan and motor heat, drive
losses, and use of high-performance (MERV 11 and higher) filters affect fan performance.

Constant Volume vs. VAV Systems

Depending on the fan-control method used, the fan can provide either a constant or variable
volume of supply air. In a constant-volume system, the fan delivers a consistent amount of air
and cooling and heating devices adjust the air temperature for occupant comfort. Because the
fan runs at constant horsepower under all load conditions, system operating costs are higher
than those of a VAV system.
A VAV system provides occupant comfort by delivering a modulated amount of constant-
temperature air. Usually, supply-duct static pressure determines how much air the fan provides.
Varying fan horsepower with building load can offer substantial energy savings and do a better
job of controlling space humidity.
Fan modulation is accomplished with a variable-frequency drive (VFD) that adjusts fan speed and
airflow by varying motor speed. VFD modulation is quiet and energy efficient; it can also prolong
the life of the fan motor by “soft starting” it.

CLCH-PRC022F-EN 55
Components and Options

Airflow Measuring Systems

A fan inlet airflow measuring system with a piezometer ring is also
available on many centrifugal and plenum fans. Each system comes
with a differential pressure transmitter. The piezometer ring is
connected to the LO port of the transmitter and the reference
pressure point is connected to the HI port of the transmitter.

Filtration and Air Cleaning

Effectively controlling particulate and gaseous contaminants by reducing their concentrations or
removing them from the air stream altogether is key to good IAQ. That necessitates proper filter
selection. Filtration and cleaning options include:
• Pleated media (MERV 8 to 15 based on ASHRAE Standard 52.2)
• Bag or cartridge filters (MERV 11 to 15 based on ASHRAE Standard 52.2)
• HEPA filters (MERV 17 based on ASHRAE Standard 52.2)
• Trane Catalytic Air Cleaners (TCACS) reduce microorganisms to a non-viable state
• Antimicrobial treatments for filters inhibiting microbial growth (MERV 7 based on ASHRAE
Standard 52.2)

Filtration Options
Bag filter-entering side Bag filter — leaving side HEPA filter section

Air handlers can be equipped with a variety of filtration options, all tested in accordance with
ASHRAE Standard 52.2. The continuous operating range of both the high-efficiency filters and
the disposable prefilter is typically 0ºF to 150ºF, but can be as high as 200ºF. Available filters and
minimum efficiency reporting values (MERV) are:
• Two-inch permanent-MERV 2
• Two-inch disposable-MERV 5
• Two-inch and four-inch pleated media-MERV 8-15
• Eighteen-inch and 30-inch bag or 12-inch cartridge filters-MERV 11-15
• Two-inch and four-inch antimicrobial-treated filters-MERV 7
• HEPA
• Multiple side-loading and front-loading filter options
Application Considerations:
• Higher filter efficiencies cost more, but provide cleaner air and better system performance.
National, state, and local codes may also specify filter performance.
• Operating resistance to airflow (i.e. pressure drops). Filter resistance and first cost may
increase with efficiency.

56 CLCH-PRC022F-EN
 Components and Options

• High filtration efficiencies sometimes require more space, which lowers velocity, and may
enlarge the air handler footprint.
• A high degree of filtration can lower cleaning costs in the occupied space.
• Exceeding the face velocity limit of the filter increases its resistance (as well as fan energy
consumption) and necessitates more frequent maintenance or replacement.
• Exercise special care to avoid moisture carryover whenever final filters are used. Never place
a blow-thru final filter section directly downstream of a cooling coil without providing an
intervening source of reheat (such as fan motor). Tests have shown that certain entering-coil
conditions can create water vapor that will collect on the final filter. The only known solution
for this intermittent application issue is two degrees of reheat.
• Treating filter media with an antimicrobial coating can reduce the likelihood of microbial
contamination. Trane coated pleated media filters can be treated with an antimicrobial
coating.
• Install bag filters with the pleats vertical to the floor of the unit.
• Provide easy access to encourage regular filter maintenance.
• High-efficiency filters and disposable pre-filters may be operated near 100 percent relative
humidity; however, they may not come in direct contact with water droplets.
• Keep filters dry.

Trane Catalytic Air Cleaning System

The Trane Catalytic Air Cleaning System (TCACS) is a factory
engineered and installed combination of three air cleaning
technologies: MERV 8 or MERV 13 particle collection, high-
intensity UVc light, and photo-catalytic oxidation (PCO). The
high efficiency MERV 8 or MERV 13 filters are very effective
at removing small, respirable particles from the airstream.
The UVc/PCO combination reduces volatile organic
compounds (VOCs) through photocatalytic oxidation without
the creation of ozone or by-products. The combination of the
three technologies also has a signification capability to
reduce the spread of airborne biological containments
including viruses, bacteria and fungi/mold.
The UV energy in the TCACS creates hydroxyl radicals on the
surface of the titanium dioxide which oxidizes contaminants
that they contact. All reactions occur within the air cleaner
and no by-products leave the unit. The factory installed
system comes complete with appropriate safety
mechanisms protecting the owners and operators of the
system. These safeties include an external disconnect with
lock-out/tag-out capabilities, door interlock switches, and
UVc viewport.

CLCH-PRC022F-EN 57
Components and Options

Gas Heat
Gas heat can be an economical source of heat when compared to
traditional heat sources such as central plant boilers with hot water
or steam coils installed inside air handlers, or electric resistance
heating installed inside air handlers.
Gas heat can be a good heating option for any of the following
applications:
• Climates and applications with large heat loads
• Applications with high outside air requirements to comply with
ASHRAE Standard 62
• Buildings without a central boiler plant
• Remote locations where boiler capacity or water piping expense
is prohibitive
• Areas with relatively inexpensive natural gas or expensive
electricity

Application considerations:
• Gas heater must be applied in a blow-thru configuration to insure that combustion gases will
not enter the airstream due to the positive static pressure.
• Maximum temperature rise is 101° F.
• When reducing airflow, the control system should not allow the temperature rise through the
gas heat section to exceed the nominal at full airflow.
• On high altitude applications, derate the heating capacity (MBh) by 4 percent for every 1,000
feet over 2,000 feet.

Humidifier
ASHRAE Standard 62.1 suggests maintaining a relative humidity of
no less than 30 percent to provide a comfortable, healthy indoor
environment. The humidifier uses low-pressure steam distributors to
add moisture to the air. This can be accomplished by using either
building stream or an atmospheric steam generator. It includes
accessories such as valves, strainers, and traps. Factory mounting
within the air handler lowers the installed cost of the humidifier and
keeps moisture out of the supply duct.

Application considerations:
• Airflow through the humidifier must be horizontal and of relatively uniform velocity
(400 to 700 fpm).
• Do not locate the humidifier upstream of filters, gas heat, electric heat, or active cooling coils.
• Blow-thru applications with housed fans require at least a four-row coil between the fan and
humidifier modules. The diffuser alone is unacceptable.
• To prevent condensate formation, the relative humidity leaving the humidifier should not
exceed 83 percent. Contact your local Trane sales engineer for application-specific guidance.
• The required dispersion distance is designed into the humidifier section.
• Vertical airflow turning immediately upstream and downstream of the humidifier section
requires a large turning section.

58 CLCH-PRC022F-EN
 Components and Options

Inlet Hood
Inlet hoods include a moisture eliminator. Refer to tables in
Performance Data chapter for maximum allowable inlet hood airflow
limits.
Many specifications require that there be a minimum distance
between the point that outside air enters an air handler and the roof
of a building. This distance is to minimize the possible introduction
of contaminants into the conditioned air. ASHRAE 62 recommends
that there be at least 9 inches (or 8 inches above maximum snow
depth) separation from the roof to the outside air intake, however,
some specifications, specifically for units in the health care industry
require at least 36 inches of separation distance. When configuring
and air handler, ensure that the unit in conjunction with a roof curb
will meet the specifications requirements on separation distance.

Mixing Box and Economizer

A mixing box section typically combines the incoming outdoor air
with recirculated return air collected from the occupied space. It is
commonly included in an air handler design to control this mixture.
When equipped with an optional Traq damper, the mixing box
module permits direct measurement of outdoor airflow to assure
compliance with ASHRAE Standard 62.1.

Application considerations:
• The Traq damper mixing box requires only one duct diameter of straight inlet duct (as much
as 80 percent less than other airflow monitoring techniques).
• Connecting a Traq damper equipped air handler to a building automation system, such as a
Tracer building management system, permits:
– Dynamic calculation of the outdoor air needed to adequately ventilate a multispace VAV
system and reset the outdoor-air setpoint accordingly to save energy.
– Trend logs and custom reports to document compliance with ASHRAE Standard 62.1.
• For indoor units, an additional mixing box can be used as an economizer to provide an
exhaust path for return air, allowing the main mixing box to provide natural, non-mechanical
cooling when outdoor air conditions are suitable.
• For outdoor units, and economizer section can be used to provide a path for outside air,
return air and exhaust air in a single section.
• Use freeze protection for coils downstream of the mixing box when incoming outdoor air is
below 35ºF (see “Protect Coils from Freezing,” p. 19).
The economizer meets or exceeds all mandatory requirements prescribed by Title 24,
including but not limited to:
– 5-year parts only warranty
– Successfully tested to 60,000 actuations
– Less than 10 cfm/sq.ft. of damper leakage at one inch w.g. per AMCA 500L

CLCH-PRC022F-EN 59
Components and Options

Multizone
The multizone module can include a cooling coil, heating coil, and
dampers or bypass and dampers with multiple zones. It can be split
into either one deck or two decks, each with a separate air stream.
The “cold” deck cools one air stream and the “hot” deck heats
another air stream. Multizones can be ordered without the hot deck
option to be used for bypass air. The damper then mixes these air
streams to achieve a certain mixed-air temperature. The damper is
divided into segments so that one AHU can deliver multiple supply
air temperatures. Baffles ensure equal pressure drops through each
deck of the unit.
The multizone module is always used in a blow-thru arrangement
and is typically placed directly downstream of the supply fan.
N o t e : The number of zones that one multizone AHU can supply
varies by unit size. Be aware that ASHRAE Standard 90.1 does
not allow for multizone configurations without bypass for new
construction.

Silencers
Controlling noise at its source is the most cost-effective solution for
providing quiet comfort in the space. Source attenuation can
eliminate the need for duct-mounted silencers and thereby lower fan
operating costs. The key to a quiet design is to know which options
and layouts have a sound source that achieves the target noise
criterion (NC) level when reduced by space attenuation. It all starts
with accurate, tested sound data, and Trane has the most complete
sound power data in the industry.
The design process involves predicting the unit sound power and
projecting it into the space, then optimizing the path attenuation
(ductwork, ceilings) and the unit sound (fans, plenums) to get the
lowest cost system that meets the requirements. Designing the right
unit is a matter of experience and solid acoustical data. Obviously,
the quieter the sound source, the less path attenuation is needed in
the sound paths. Minimizing the sound source, using a quieter fan, or
using more source attenuation increases the initial cost of the air
handler, but is generally offset by significant path-reduction cost
savings.

60 CLCH-PRC022F-EN
General Data
This section includes summary information of heaviest weight per unit size, including section
dimensions and weights, coil availability, filter areas and sizes, fan section weights and
application data, and damper areas.
N o t e : For specific dimensional and weight information, refer to the unit submittals. The
dimensions and weights in this manual are approximate. Trane has a policy of continuous
product and product data improvement and reserves the right to change design and
specifications without notice.
Table 9. Dimensions — unit sizes 3–30
Unit size 3 4 6 8 10 12 14 17 21 25 30

Nominal airflow(a) 1500 2000 3000 4000 5000 6000 7000 8500 10,500 12,500 15,000

Airflow at 625 fpm(b) 2169 3475 4338 4581 6075 8331 9025 11,806 13,456 16,944 19,025

Height - indoor unit(c) 29.00 29.00 35.25 37.75 37.75 41.50 41.50 49.00 52.75 61.50 61.50

Width 31.50 44.00 44.00 50.50 61.50 66.50 72.00 72.00 80.00 80.00 93.50

Height for outdoor unit

includes base drip lip(d) 36.25 36.38 42.63 45.13 45.13 49.25 49.25 56.75 60.5 69.25 69.25
(a) Nominal airflow is based on 500 fpm through a nominal coil (i.e. 500xunit size 8=4000 cfm).
(b) Airflow@625 fpm through the flat filter (maximum filter velocity).
(c) Height includes standard 2.5-inch base frame for sizes 3-57 and 6-inch base frame for sizes 66-120.
(d) Height includes 6-inch base frame for sizes 3-120.

Table 10. Dimensions — unit sizes 35–120

Unit size 35 40 50 57 66 80 100 120

Nominal airflow(a) 17,500 20,000 25,000 28,500 33,000 40,000 50,000 60,000

Airflow at 625 fpm(b) 23,263 25,519 34,375 39,581 47,225 53,475 65,106 76,388

Height - indoor unit(c) 67.25 67.25 75.75 85.50 92.50 107.50 119.75 119.75

Width 100.00 112.50 125.50 125.50 140.50 140.50 154.50 182.00

Height for outdoor unit includes base drip lip(d) 75 75 84.38 94.13 97.63 112.63 124.88 124.88
(a) Nominal airflow is based on 500 fpm through a nominal coil (i.e. 500xunit size 8=4000 cfm).
(b) Airflow@625 fpm through the flat filter (maximum filter velocity).
(c) Height includes standard 2.5-inch base frame for sizes 3-57 and 6-inch base frame for sizes 66-120.
(d) Height includes 6-inch base frame for sizes 3-120.

Unit Size 3
Table 11. Filter data for unit size 3
Filter Type Area ft² Qty–Size (in.)

Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media) 3.47 1 - 20x25

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 5.56 2 - 16x25

Side load bag or cartridge 3.33 1 - 20x24

Front load bag or cartridge 2.00 1 - 12x24

Front load HEPA 2.00 1 - 12x24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

CLCH-PRC022F-EN 61
General Data

Table 12. Coil availability - unit size 3

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–4 rows

Table 13. Coil data for unit size 3

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3F 1, 2, 4, 6, 8 Aluminum 2.92 1–20 × 21

1/2-inch unit coils

-UA,UW, UF, UP 2, 4, 6, 8 Aluminum 2.92 1–20 × 21

5/8-inch unit coils

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 2.50 1–18 × 20

-WD, D2 6, 8, 10 Aluminum or Copper 2.38 1–18 × 19

1-inch unit coil

-NS 1 Aluminum or Copper 2.50 1–18 × 20

1/2-inch modified coil

-WL, WP 2, 4, 6, 8 Aluminum 1.74 1–12.50 × 20

5/8-inch modified coils

-W, 5A, 5W, D1, TT, P2, P4 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 1.67 1–12 × 20

1-inch modified coil

-NS 1 Aluminum or Copper 1.67 1–12 × 20

Table 14. Housed fan data for unit size 3

Medium Pressure High Pressure

9-in. FC 9-in. FC 9-in. FC 9-in. FC

Diameter 9-in. FC (partial (partial 9-in. BC 9-in. FC (partial (partial 9-in. BC
width 6-in.) width 4-in.) width 6-in.) width 4-in.)

Max RPM 2250 2215 2250 4375 2900 2900 2900 5000

ODP Nema
Premium motor 0.75-3 0.75-2 0.75-2 0.75-3 0.75-3 0.75-3 0.75-3 0.75-5
hp range

Outlet Area (ft2) 0.84 0.60 0.49 0.84 0.84 0.59 0.49 0.84

Bearing/Shaft
0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.00
size (in.)

62 CLCH-PRC022F-EN
 General Data

Table 15. Plenum fan data for unit size 3

Belt-drive Plenum Fans Direct-Drive Plenum Fans

High Pressure Single fan

Size/type 11-in BC 10-in BC 10.5-in. AF (Full or 80%)

Max RPM 4735 5200 5750

ODP NEMA Premium motor hp

0.75-5 0.75-3 1-5
range

Table 16. Motorized impeller fan data for unit size 3

Fan size Fan Qty Voltage Input kW per fan Max RPM

11.00 in. 1 200-208/230 1 3131

11.00 in. 1 460 1 3116

12.00 in. 1 200-208/230 3 4145

12.00 in. 1 460 3 3919

Unit Size 4
Table 17. Filter data for unit size 4
Filter Type Area ft² Qty–Size (in.)

Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 5.56 2 - 20x20

Angled (2-in. or 4-in.) pleated, permanent, throwaway media 8.89 4 - 16x20

Side load bag or cartridge 5.56 2 - 20x20

Front load bag or cartridge 2.00 1 - 12x24

Front load HEPA 2.00 1 - 12x24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 18. Coil availability - unit size 4

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–4 rows

CLCH-PRC022F-EN 63
General Data

Table 19. Coil data for unit size 4

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3F 1, 2, 4, 6, 8 Aluminum 4.51 1–20 × 32.50

1/2-inch unit coils

-UA, UW, UF, UP 1, 2, 4, 6, 8 Aluminum 4.51 1–20 × 32.50

5/8-inch unit coils

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 4.00 1–18 × 32

-WD, D2 6, 8, 10 Aluminum or Copper 3.88 1–18 × 31

1-inch unit coil

-NS 1 Aluminum or Copper 4.00 1–18 × 32

1/2-inch modified coil

-WL, WP 1, 2, 4, 6, 8 Aluminum 2.78 1–12.50 × 32

5/8-inch modified coils

-W, 5A, 5W, D1, TT, P2, P4 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 2.67 1–12 × 32

1-inch modified coil

-NS 1 Aluminum or Copper 2.67 1–12 × 32

Table 20. Housed fan data for unit size 4

Medium Pressure

9-in. FC Partial
Diameter 10-in. FC 9-in. FC 10-in. BC 9-in. BC
Width (6-in.)

Max RPM 2100 2250 2215 2900 4375

ODP Nema Premium motor hp

0.75-5 0.75-3 0.75-2 0.75-3 0.75-3
range

Outlet Area (ft2) 1.03 0.84 0.59 1.03 0.84

Bearing/Shaft size (in.) 0.75 0.75 0.75 0.75 0.75

High Pressure

9-in. FC Partial
Diameter 10-in. FC 9-in. FC 10-in. BC 9-in. BC
Width (6-in.)

Max RPM 2525 2900 2900 4700 5000

ODP Nema Premium motor hp

0.75-5 0.75-5 0.75-5 0.75-5 0.75-5
range

Outlet Area (ft2) 1.03 0.84 0.59 1.03 0.84

Bearing/Shaft size (in.) 0.75 0.75 0.75 1.00 1.00

Table 21. Fan data for unit size 4

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure Single fan

13.50-in. 12.25-in.
Size/type 12-in. AF 12-in. AF 11-in. BC
(80% or Full) (80% or Full)

Max RPM 4130 4500 4735 4784 4525

64 CLCH-PRC022F-EN
 General Data

Table 21. Fan data for unit size 4 (continued)

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure Single fan

ODP NEMA Premium motor hp

0.75-5 0.75-7.5 0.75-5 1-7.5 1-5
range

Bearing/Shaft size (in.) 1.00 1.19 0.75 n/a n/a

Table 22. Motorized impeller fan data for unit size 4

Fan size Fan Qty Voltage Input kW per fan Max RPM

12.00 in. 1 200-208/230 3 4145

12.00 in. 1 460 3 3919

13.75 in. 1 200-208/230 3 2627

13.75 in. 1 460 3 2627

Unit Size 6
Table 23. Filter data for unit size 6
Filter Type Area ft² Qty–Size (in.)

Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 5.56 2 - 20x25

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 8.89 4 - 16x20

Side load bag or cartridge 6.67 2 - 24x20

Front load bag or cartridge 6.00 1 - 24x241 - 24x12

Front load HEPA 6.00 1 - 24x241 - 24x12

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 24. Coil availability - unit size 6

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–4 rows

Table 25. Coil data for unit size 6

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3F 1, 2, 4, 6, 8 Aluminum 6.05 1–26 x 33.50

CLCH-PRC022F-EN 65
General Data

Table 25. Coil data for unit size 6 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA,UW, UF, UP 1, 2, 4, 6, 8 Aluminum 6.11 1–26.25 x 33.50

5/8-inch unit coils

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 5.33 1–24 × 32

-WD, D2 6, 8, 10 Aluminum or Copper 5.17 1–24 × 31

1-inch unit coil

-NS 1 Aluminum or Copper 5.33 1–24 × 32

1/2-inch modified coil

-WL, WP 1, 2, 4, 6, 8 Aluminum 2.78 1–12.50 × 32

5/8-inch modified coils

-W, 5A, 5W, D1, TT, P2, P4 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 2.67 1–12 × 32

1-inch modified coil

-NS 1 Aluminum or Copper 2.67 1–12 × 32

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 2.67 1-12 x 32

-WL, WP 2 Aluminum 2.67 1-12 x 32

Table 26. Housed fan data for unit size 6

Low Pressure

Diameter n/a n/a n/a 12-in. AF n/a n/a

Max RPM 3300

ODP Nema Premium motor hp

0.75-5
range

Outlet Area (ft2) 1.45

Bearing/Shaft size (in.) 1.00

Medium Pressure

Diameter 12-in. FC 10-in. FC 9-in. FC 12-in. AF 10-in. BC 9-in. BC

Max RPM 1900 2100 2250 3700 2900 4375

ODP Nema Premium motor hp

0.75-5 0.75-5 0.75-3 0.75-7.5 0.75-3 0.75-3
range

Outlet Area (ft2) 1.45 1.03 0.84 1.45 1.03 0.84

Bearing/Shaft size (in.) 1.00 0.75 0.75 1.00 0.75 0.75

High Pressure

Diameter 12-in. FC 10-in. FC 9-in. FC 12-in. AF 10-in. BC 9-in. BC

Max RPM 2115 2525 2900 4350 4700 5000

ODP Nema Premium motor hp

0.75-7.5 0.75-7.5 0.75-5 0.75-7.5 0.75-5 0.75-5
range

Outlet Area (ft2) 1.45 1.03 0.84 1.45 1.03 0.84

Bearing/Shaft size (in.) 1.19 0.75 0.75 1.44 1.00 1.00

66 CLCH-PRC022F-EN
 General Data

Table 27. Plenum fan data for unit size 6

Belt-Drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure Single Fan

15-in. 16.5-in.
Size/Type 16-in. AF 14-in. AF 16-in. AF 14-in. AF
(80% or Full) (80% or Full)

Max rpm 3300 3670 3700 4000 4137 3533

ODP NEMA Premium motor hp

0.75-10 0.75-7.5 0.75-10 0.75-10 2-10 1-15
range

Bearing/Shaft size (in.) 1.19 1.00 1.40 1.19 n/a n/a

Table 28. Motorized impeller fan data for unit size 6

Fan size Fan Qty Voltage Input kW per fan Max RPM

13.75 in. 1 200-208/230 3 2627

13.75 in. 1 460 3 2627

15.50 in. 1 200-208/230 3 2574

15.50 in. 1 460 3 2566

Unit Size 8
Table 29. Filter data for unit size 8
Filter Type Area ft² Qty–Size (in.)

1 - 24 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 7.33
1 - 24 x 24

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 11.11 4 - 20 x 20

Side load bag or cartridge 8.00 4 - 24 x 12

1 - 24 x 24
Front load bag or cartridge 6.00
1 - 24 x 12

1 - 24 x 30
Front load HEPA 7.00
1 - 24 x 12

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency

Table 30. Coil availability - unit size 8

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–6 rows

CLCH-PRC022F-EN 67
General Data

Table 31. Coil data for unit size 8

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 7.58 1–28 × 39

1/2-inch unit coils

-UA, UW, UF, UP 1, 2, 4, 6, 8 Aluminum 7.99 1–28.75 × 40

5/8-inch unit coils

-W, 5A, 5W, D1 1, 2, 3, 4, 6, 8,10 Aluminum or Copper 7.31 1–27 × 39

-WD, D2 6, 8, 10 Aluminum or Copper 7.13 1–27 × 38

-TT, P2, P4, P8 1, 2, 4, 6, 8 Aluminum or Copper 6.50 1–24 × 39

1-inch unit coil

-NS 1 Aluminum or Copper 6.50 1–24 × 39

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 4.95 1–18.75 × 38

5/8-inch modified coils

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8,10 Aluminum or Copper 4.88 1–18 × 39

-WD, D2 6, 8, 10 Aluminum or Copper 4.75 1–18 × 38

1-inch modified coil

-NS 1 Aluminum or Copper 4.88 1–18 × 39

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 3.25 1-12 x 39

-WL, WP 2 Aluminum 3.25 1-12 x 39

Table 32. Housed fan data for unit size 8

Low Pressure

Diameter n/a n/a n/a 12-in. AF n/a n/a

Max RPM 3300

ODP Nema Premium motor hp

1-5
range

Outlet Area (ft2) 1.45

Bearing/Shaft size (in.) 1.00

Medium Pressure

Diameter 12-in. FC 10-in. FC 9-in. FC 12-in. AF 10-in. BC 9-in. BC

Max RPM 1900 2100 2250 3700 2900 4375

ODP Nema Premium motor hp

1-5 1-5 1-3 1-7.5 1-3 1-3
range

Outlet Area (ft2) 1.45 1.03 0.84 1.45 1.03 0.84

Bearing/Shaft size (in.) 1.00 0.75 0.75 1.00 0.75 0.75

High Pressure

Diameter 12-in. FC 10-in. FC 9-in. FC 12-in. AF 10-in. BC 9-in. BC

Max RPM 2115 2525 2900 4350 4700 5000

68 CLCH-PRC022F-EN
 General Data

Table 32. Housed fan data for unit size 8 (continued)

ODP Nema Premium motor hp
1-7.5 1-7.5 1-5 1-10 1-5 1-5
range

Outlet Area (ft2) 1.45 1.03 0.84 1.45 1.03 0.84

Bearing/Shaft size (in.) 1.19 0.75 0.75 1.44 1.00 1.00

Table 33. Plenum fan data for unit size 8

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure Single Fan

18.25-in. 16.5-in.
Size/Type 16-in. AF 14-in. AF 16-in. AF 14-in. AF
(80% or Full) (80% or Full)

Max rpm 3300 3670 3700 4000 2930 3533

ODP NEMA Premium motor hp

1-10 1-7.5 1-10 1-10 3-15 2-15
range

Bearing/Shaft size (in.) 1.19 1.00 1.34 1.19 n/a n/a

Table 34. Motorized impeller fan data for unit size 8

Fan size Fan Qty Voltage Input kW per fan Max RPM

15.50 in 1 200-208/230 3 2574

15.50 in. 1 460 3 2566

17.50 in. 1 200-208/230 6 2783

17.50 in. 1 460 6 2759

Unit Size 10
Table 35. Filter data for unit size 10
Filter Type Area ft² Qty–Size (in.)

2 - 20 x 25
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 9.72
1 - 16 x 25

Angled (2-in. or 4-in.) pleated, permanent, throwaway media 13.89 4 - 25 x 20

2 - 24 x 20
Side load bag or cartridge 8.67
1 - 24 x 12

Front load bag or cartridge 8.00 2 - 24 x 24

1 - 24 x 30
Front load HEPA 9.00
1 - 24 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 36. Coil availability-size 10

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1 - 2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

CLCH-PRC022F-EN 69
General Data

Table 36. Coil availability-size 10 (continued)

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Table 37. Coil data for unit size 10

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 9.72 1–28 × 50

1/2-inch unit coils

-UA, UW, UF, UP 1, 2, 4, 6, 8 Aluminum 9.98 1–28.75 × 50

5/8-inch unit coils

-W, WD, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 9.19 1-27 x 49

-TT, P2, P4, P8 1, 2, 4, 6, 8 Aluminum or Copper 8.17 1-24 x 49

1-inch unit coil

-NS 1 Aluminum or Copper 8.17 1–24 × 49

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 6.38 1–18.75 × 49

5/8-inch modified coils

-W,5A,5W,WD,D1,D2,TT,P2,P4,P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 6.13 1–18 × 49

1-inch modified coil

-NS 1 Aluminum or Copper 6.13 1–18 × 49

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 6.13 1-18 x 49

-WL, WP 2 Aluminum 6.13 1-18 x 49

Table 38. Housed fan data for unit size 10

Low Pressure

Diameter n/a n/a n/a 15-in. AF 12-in. AF n/a

Max RPM 2600 3300

ODP Nema Premium motor hp

1-7.5 1-5
range

Outlet Area (ft2) 2.043 1.45

Bearing/Shaft size (in.) 1.188 1.00

Medium Pressure

Diameter 15-in. FC 12-in. FC 10-in. FC 15-in. AF 12-in. AF 10-in. BC

Max RPM 1600 1900 2100 2900 3700 2900

ODP Nema Premium motor hp

1-7.5 1-5 1-5 1-10 1-7.5 1-3
range

70 CLCH-PRC022F-EN
 General Data

Table 38. Housed fan data for unit size 10 (continued)

Outlet Area (ft2) 2.04 1.45 1.03 2.04 1.45 1.03

Bearing/Shaft size (in.) 1.00 1.00 0.75 1.19 1.00 0.75

High Pressure

Diameter 15-in. FC 12-in. FC 10-in. FC 15-in. AF 12-in. AF 10-in. BC

Max RPM 1720 2115 2525 3500 4350 4700

ODP Nema Premium motor hp

1-10 1-10 1-7.5 1-15 1-10 1-5
range

Outlet Area (ft2) 2.04 1.45 1.03 2.04 1.45 1.03

Bearing/Shaft size (in.) 1.19 1.19 0.75 1.44 1.44 1.00

Table 39. Plenum fan data for unit size 10

Belt-drive Plenum Fans

Low Pressure High Pressure

Size/Type 18-in. AF 16-in. AF 18-in. AF 16-in. AF

Max rpm 3000 3300 3300 3700

ODP NEMA Premium motor hp

1-10 1-10 1-15 1-10
range

Bearing/Shaft size (in.) 1.19 1.19 1.50 1.34

Direct-Drive Plenum Fans

Single Fan Dual Fan

Size/Type 20-in.(80% or Full) 18.25-in. (80% or Full) 10-in. (80% or Full) 12.25-in. (80% or Full)

Max rpm 2674 2930 5750 4525

ODP NEMA Premium motor hp

3-15 3-15 1-5 1-5
range

Table 40. Motorized impeller fan data for unit size 10

Fan size Fan Qty Voltage Input kW per fan Max RPM

17.50 in. 1 200-208/230 6 2783

17.50 in. 1 460 6 2759

19.50 in. 1 200-208/230 6 2219

19.50 in. 1 460 6 2211

Unit Size 12
Table 41. Filter data for unit size 12
Filter Type Area ft² Qty–Size (in.)

3 - 16 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 13.33
3 - 16 x 20

Angled (2-in. or 4-in.) pleated, permanent, throwaway media 16.67 6 - 20 x 20

3 - 20 x 20
Side load bag or cartridge 12.33
2 - 12 x 24

CLCH-PRC022F-EN 71
General Data

Table 41. Filter data for unit size 12 (continued)

Filter Type Area ft² Qty–Size (in.)

1 -12 x 24
Front load bag or cartridge 10.00
2 - 24 x 24

Front load HEPA 10.00 2 - 30 x 24

Table 42. Coil availability - size 12

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Table 43. Coil data for unit size 12

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 12.11 1–32 × 54.50

1/2-inch unit coils

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 12.30 1–32.50 x 54.50

5/8-inch unit coils

-W, WD, D1, D2 4, 6, 8, 10 Aluminum or Copper 11.81 1–31.50 × 54

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8 Aluminum or Copper 11.25 1 - 30 x 54

1-inch unit coil

-NS 1 Aluminum or Copper 11.25 1–30 × 54

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 9.38 1-25 × 54

5/8-inch modified coils

-W,WD,5A,5W,D1,D2,TT,P2,P4,P8 1, 2, 3, 4,6, 8, 10 Aluminum or Copper 9.00 1–24 × 54

1-inch modified coil

-NS 1 Aluminum or Copper 9.00 1–24 × 54

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 6.75 1-18 x 54

-WL, WP 2 Aluminum 6.75 1-18 x 54

72 CLCH-PRC022F-EN
 General Data

Table 44. Housed fan data for unit size 12

Low Pressure

Diameter n/a n/a n/a 18-in. AF 15-in. AF 12-in. AF

Max RPM 2300 2600 3300

ODP Nema Premium motor hp

1-10 1-7.5 1-5
range

Outlet Area (ft2) 2.86 2.043 1.45

Bearing/Shaft size (in.) 1.188 1.188 1.00

Medium Pressure

Diameter 18-in. FC 15-in. FC 12-in. FC 18-in. AF 15-in. AF 12-in. AF

Max RPM 1215 1600 1900 2450 2900 3700

ODP Nema Premium motor hp

1-7.5 1-7.5 1-5 1-10 1-10 1-7.5
range

Outlet Area (ft2) 2.86 2.04 1.45 2.86 2.04 1.45

Bearing/Shaft size (in.) 1.00 1.00 1.00 1.19 1.19 1.00

High Pressure

Diameter 18-in. FC 15-in. FC 12-in. FC 18-in. AF 15-in. AF 12-in. AF

Max RPM 1500 1720 2115 3100 3500 4350

ODP Nema Premium motor hp

1-15 1-10 1-10 1-15 1-15 1-10
range

Outlet Area (ft2) 2.86 2.04 1.45 2.86 2.04 1.45

Bearing/Shaft size (in.) 1.44 1.19 1.19 1.50 1.44 1.44

Table 45. Plenum fan data for unit size 12

Belt-drive Plenum Fans

Low Pressure High Pressure

Size/Type 20-in AF 18-in AF 20-in AF 18-in AF

Max rpm 2650 3000 2850 3300

ODP NEMA Premium motor hp range 1-15 1-10 1-15 1-15

Bearing/Shaft size (in.) 1.50 1.19 1.69 1.50

Direct-Drive Plenum Fans

Single Fan Dual Fans

Size/Type 22.25-in. (80% or Full) 20-in. (80% or Full) 13.50-in. (80% or Full) 15-in. (80% or Full)

Max rpm 2403 2674 4784 4137

ODP NEMA Premium motor hp range 5-20 3-15 1.5-7.5 2-10

Table 46. Motorized impeller fan data for unit size 12

Fan size Fan Qty Voltage Input kW per fan Max RPM

19.50 in. 1 200-208/230 6 2219

19.50 in. 1 460 6 2211

22.00 in. 1 200-208/230 6 1771

22.00 in. 1 460 6 1764

CLCH-PRC022F-EN 73
General Data

Unit Size 14
Table 47. Filter data for unit size 14
Filter Type Area ft² Qty–Size (in.)

4 - 16 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 14.44
2 - 16 x 25

2 - 20 x 25
Angled (2-in. or 4-in.) pleated, permanent, throwaway media 18.06
4 - 20 x 20

2 - 20 x 24
Side load bag or cartridge 13.44 1 - 20 x 20
2 - 12 x 24

1 - 12 x 24
Front load bag or cartridge 10.00
2 - 24 x 24

Front load HEPA 10.00 2 - 30 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 48. Coil availability - size 14

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Table 49. Coil data for unit size 14

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 13.44 1–32 x 60.50

1/2-inch unit coils

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 13.65 1-32.50 x 60.50

5/8-inch unit coils

-W, D1 4, 6, 8, 10 Aluminum or Copper 13.13 1-31.50 x 60

W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8 Aluminum or Copper 12.50 1-30 x 60

-WD, D2 6, 8, 10 Aluminum or Copper 12.91 1-31.50 x 59

1-inch unit coil

-NS 1 Aluminum or Copper 12.50 1–30 × 60

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 10.42 1-25 x 60

5/8-inch modified coils

74 CLCH-PRC022F-EN
 General Data

Table 49. Coil data for unit size 14 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 10.00 1-24 x 60

-WD, D2 6, 8, 10 Aluminum or Copper 9.83 1-24 x 59

-WD 6, 8 Copper 9.83 1-24 x 59

1-inch modified coil

-NS 1 Aluminum or Copper 10.00 1-24 x 60

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 7.50 1-18 x 60

-WL, WP 2 Aluminum 7.50 1-18 x 60

Table 50. Housed fan data for unit size 14

Low Pressure

Diameter n/a n/a n/a 18-in. AF 15-in. AF 12-in. AF

Max RPM 2300 2600 3300

ODP Nema Premium motor hp

1-10 1-7.5 1-5
range

Outlet Area (ft2) 2.86 2.043 1.45

Bearing/Shaft size (in.) 1.19 1.19 1.00

Medium Pressure

Diameter 18-in. FC 15-in. FC 12-in. FC 18-in. AF 15-in. AF 12-in. AF

Max RPM 1215 1600 1900 2450 2900 3700

ODP Nema Premium motor hp

1-7.5 1-7.5 1-5 1-10 1-10 1-7.5
range

Outlet Area (ft2) 2.86 2.04 1.45 2.86 2.04 1.45

Bearing/Shaft size (in.) 1.00 1.00 1.00 1.19 1.19 1.00

High Pressure

Diameter 18-in. FC 15-in. FC 12-in. FC 18-in. AF 15-in. AF 12-in. AF

Max RPM 1500 1720 2115 3100 3500 4350

ODP Nema Premium motor hp

1-15 1-10 1-10 1-15 1-15 1-10
range

Outlet Area (ft2) 2.86 2.04 1.45 2.86 2.04 1.45

Bearing/Shaft size (in.) 1.44 1.19 1.19 1.50 1.44 1.44

Table 51. Plenum fan data for unit size 14

Belt-drive Plenum Fans

Low Pressure High Pressure

Size/Type 22-in AF 20-in AF 22-in AF 20-in AF

Max rpm 2320 2650 2650 2850

ODP NEMA Premium motor hp range 1-15 1-15 1-20 1-20

Bearing/Shaft size (in.) 1.50 1.50 1.69 1.69

Direct-Drive Plenum Fans

CLCH-PRC022F-EN 75
General Data

Table 51. Plenum fan data for unit size 14 (continued)

Single Fan Dual Fans

Size/Type 22.25-in. (Full or 80%) 20-in. (Full or 80%) 15-in. (80% or full) 16.50-in. (80% or full)

Max rpm 2403 2674 4137 3533

ODP NEMA Premium motor hp range 5-20 3-15 2-10 2-15

Table 52. Motorized impeller fan data for unit size 14

Fan size Fan Qty Voltage Input kW per fan Max RPM

22.00 in. 1 200-208/230 6 1771

22.00 in. 1 460 6 1764

15.50 in. 2 200-208/230 6 2574

15.50 in. 2 460 6 2566

Unit Size 17
Table 53. Filter data for unit size 17
Filter Type Area ft² Qty–Size (in.)

4 - 20 x 24
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 18.89
2 - 20 x 20

4 - 16 x 25
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 28.89
8 - 16 x 20

4 - 20 x 24
Side load bag or cartridge 18.89
2 - 20 x 20

3 - 12 x 24
Front load bag or cartridge 14.00
2 - 24 x 24

2 - 24 x 30
Front load HEPA 14.00
2 - 12 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 54. Coil availability - size 17

5/8-in Unit Coils,1/2-in and

Section Type 3/8-in Unit Coils 1/2-in Unit Coils 5/8-in, Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–6 rows

76 CLCH-PRC022F-EN
 General Data

Table 55. Coil data for unit size 17

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 16.81 1–40 x 60.50

1/2-inch unit coils

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 16.81 1–40 × 60.50

5/8-inch unit coils

-D1 4, 6, 8 Aluminum or Copper 15.63 1-37.50 x 60

-W, D1 4, 6, 8, 10 Aluminum 15.63 1-37.50 x 60

-W, D1 4, 6, 8 Copper 15.63 1-37.50 x 60

-WD, D2 6, 8 Aluminum or Copper 15.36 1-37.50 x 59

-WD, D2 10 Aluminum 15.36 1-37.50 x 59

-WD, D2 8 Copper 15.36 1-37.50 x 59

-W, 5A, 5W, D1 1, 2, 3 Aluminum or Copper 15.00 1-36 x 60

-TT 2 Aluminum or Copper 13.75 1-33 x 60

1-inch unit coil

-NS 1 Aluminum or Copper 13.75 1–33 × 60

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 13.02 1-31.25 x 60

5/8-inch modified coils

-W, 5A, 5W, D1, TT, P2, P4, P8 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 12.50 1-30 x 60

-WD, D2 6, 8, 10 Aluminum or Copper 12.29 1-30 X 59

1-inch modified coil

-NS 1 Aluminum or Copper 12.50 1-30 x 60

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 7.50 1-18 x 60

-WL, WP 2 Aluminum 7.50 1-18 x 60

Table 56. Housed fan data for unit size 17

Low Pressure

Diameter 20-in. FC n/a n/a n/a 18-in. AF 15-in. AF

Max RPM 1050 2300 2600

ODP Nema Premium motor hp

1.5-10 1.5-10 1.5-7.5
range

Outlet Area (ft2) 4.38 2.86 2.04

Bearing/Shaft size (in.) 1.38 1.19 1.19

Medium Pressure

Diameter 20-in. FC 18-in. FC 15-in. FC 20-in. AF 18-in. AF 15-in. AF

Max RPM 1050 1215 1600 2300 2450 2900

ODP Nema Premium motor hp

1.5-20 1.5-7.5 1.5-7.5 1.5-15 1.5-10 1.5-10
range

CLCH-PRC022F-EN 77
General Data

Table 56. Housed fan data for unit size 17 (continued)

Outlet Area (ft2) 4.38 2.86 2.04 4.38 2.86 2.04

Bearing/Shaft size (in.) 1.50 1.00 1.00 1.50 1.19 1.19

High Pressure

Diameter 20-in. FC 18-in. FC 15-in. FC 20-in. AF 18-in. AF 15-in. AF

Max RPM 1330 1500 1720 2750 3100 3500

ODP Nema Premium motor hp

1.5-20 1.5-15 1.5-10 1.5-20 1.5-20 1.5-15
range

Outlet Area (ft2) 4.38 2.86 2.04 4.38 2.86 2.04

Bearing/Shaft size (in.) 1.69 1.44 1.19 1.69 1.5 1.44

Table 57. Plenum fan data for unit size 17

Belt - Drive Plenum Fans

Low Pressure High Pressure

Size/Type 25-in AF 22-in AF 25-in AF 22-in AF

Max rpm 2070 2320 2350 2650

ODP NEMA Premium motor hp

1.5-20 1.5-15 1.5-25 1.5-20
range

Bearing/Shaft size (in.) 1.69 1.50 1.69 1.69

Direct - Drive Plenum Fans

Single Fan Dual Fans 4-Fan Array

24.50-in. (80% or 22.25-in. (80% or 16.50-in. (80% or 18.25-in. (80% or 10.50-in. (80% or
Size/Type
Full) Full) Full) Full) Full)

Max rpm 2183 2403 3533 2930 5750

ODP NEMA Premium motor hp

7.5-25 5-20 2-15 3-15 1-5
range

Table 58. Motorized impeller fan data for unit size 17

Fan size Fan Qty Voltage Input kW per fan Max RPM

17.50 in. 2 200-208/230 6 2783

17.50 in. 2 460 6 2759

19.50 in. 2 200-208/230 6 2219

19.50 in. 2 460 6 2211

Unit Size 21
Table 59. Filter data for unit size 21
Filter Type Area ft² Qty–Size (in.)

3 - 25 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 21.53 1 - 25 x 16
3 - 16 x 25

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 33.33 12 - 25 x 16

3 - 24 x 24
Side load bag or cartridge 22.00
3 - 20 x 24

3 - 12 x 24
Front load bag or cartridge 18.00
3 - 24 x 24

78 CLCH-PRC022F-EN
 General Data

Table 59. Filter data for unit size 21 (continued)

Filter Type Area ft² Qty–Size (in.)

3 - 30 x 24
Front load HEPA 21.00
3 - 12 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 60. Coil availability - size 21

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows(a)

Medium-large 1-8 rows 2-8 rows 1-10 rows

-with access 1-6 rows 2–6 rows 1–4 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–6 rows

Large vertical 1-8 rows 2-8 rows 1–6 rows

-with access 1-8 rows 2–8 rows 1–4 rows

(a) 6-row maximum for stacked coils.

Table 61. Coil data for unit size 21

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 20.42 1–43 x 68.50

1/2-inch unit coils

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 20.81 1–43.75 × 68.50

5/8-inch unit coils

-W, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 19.83 1-42 x 68

-W, D1 4, 6, 8, 10 Aluminum 19.83 1-42 x 68

-W, WD, D1, D2 4, 6, 8 Copper 19.83 1-42 x 68

-WD, D2 6, 8 Aluminum or Copper 19.54 1-42 x 67

-D2, WD 10 Aluminum 19.54 1-42 x 67

-TT, P2, P4, P8 (stacked) 1, 2, 4, 6, 8 Aluminum or Copper 17.00 2-18 x 68

5/8-inch staggered coils

-W, 5W, D1 1, 2, 3, 4, 6, 8 Aluminum or Copper 23.33 2-42 x 40

-WD, 5D, D2 6, 8 Aluminum or Copper 22.75 2-42 x 39

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 17.00 2–18 × 68

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 15.94 1-33.75 x 68

5/8-inch modified coils

CLCH-PRC022F-EN 79
General Data

Table 61. Coil data for unit size 21 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

-W, 5A, 5W, D1, TT 1, 2, 3, 4, 6, 8, 10(a) Aluminum or Copper 15.58 1-33 x 68

-D2 6, 8, 10(a) Aluminum or Copper 15.35 1-33 x 67

-WD 6, 8, 10 Aluminum 15.35 1-33 x 67

-WD 6, 8 Copper 15.35 1-33 x 67

1-inch modified coil

-NS 1 Aluminum or Copper 15.58 1-33 x 68

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 11.33 1-24 x 68

-WL, WP 2 Aluminum 11.33 1-24 x 68

(a) Copper not available for 10 row

Table 62. Housed fan data for unit size 21

Low Pressure

Diameter 22-in. FC 20-in. FC n/a n/a n/a 18-in. AF

Max RPM 950 1050 n/a n/a n/a 2300

ODP Nema Premium motor hp

2-15 2-10 n/a n/a n/a 2-10
range

Outlet Area (ft2) 5.50 4.38 n/a n/a n/a 2.86

Bearing/Shaft size (in.) 1.50 1.34 n/a n/a n/a 1.19

Medium Pressure

Diameter 22-in. FC 20-in. FC 18-in. FC 22-in. AF 20-in. AF 18-in. AF

Max RPM 950 1050 1215 1900 2300 2450

ODP Nema Premium motor hp

2-20 2-20 2-7.5 2-15 2-15 2-10
range

Outlet Area (ft2) 5.50 4.38 2.86 5.50 4.38 2.86

Bearing/Shaft size (in.) 1.50 1.50 1.00 1.50 1.50 1.88

High Pressure

Diameter 22-in. FC 20-in. FC 18-in. FC 22-in. AF 20-in. AF 18-in. AF

Max RPM 1200 1330 1500 2500 2750 3100

ODP Nema Premium motor hp

2-20 2-20 2-15 2-25 2-25 2-10
range

Outlet Area (ft2) 5.50 4.38 2.86 5.50 4.38 2.86

Bearing/Shaft size (in.) 2.00 1.69 1.44 2.00 1.69 1.50

Table 63. Belt-drive plenum fan data for size 21

Low Pressure High Pressure

Size/Type 28-in AF 25-in AF 28-in AF 25-in AF

Max rpm 1850 2070 2100 2350

ODP NEMA Premium motor hp

2-25 2-20 2-30 2-30
range

Bearing/Shaft size (in.) 2.00 1.69 1.69 1.69

80 CLCH-PRC022F-EN
 General Data

Table 64. Direct-drive plenum fan data for size 21

Quantity Single Fan

Diameter (blade width) 24.50-in. (80% or Full) 24.50-in. (80% or Full) 22.25-in. (80% or Full) 22.25-in. (80% or Full)

Max RPM 2269 2183 2454 2403

ODP Nema premium motor hp

3-20 7.5-25 1-20 5-20
range

Quantity 2-Fan Array(a) 4-Fan Array

Diameter (blade width) 20-in. (80% or Full) 18.25-in. (80% or Full) 13.50-in. (80% or Full) 12.50-in. (80% or Full)

Max RPM 2674 2930 4784 4525

ODP Nema premium motor hp

3-15 3-15 1.5-7.5 1-5
range
(a) 2-fan array only available with seismic certified units.

Table 65. Motorized impeller fan data for size 21

Fan size Fan Qty Voltage Input kW per fan Max RPM

17.50 in. 2 200-208/230 6 2783

17.50 in. 2 460 6 2759

19.50 in. 2 200-208/230 6 2219

19.50 in. 2 460 6 2211

Unit Size 25
Table 66. Filter data for unit size 25
Filter Type Area ft² Qty–Size (in.)

6 - 20x20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 27.11 2 - 20x16
3 - 12x24

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 50.00 18 - 25x16

6 - 20x24
Side load bag or cartridge 26.00
3 - 12x24

Front load bag or cartridge 24.00 6 - 24x24

2 - 24x30
1 - 24x12
Front load HEPA 24.00
2 - 24x30
1 - 24x12

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 67. Coil availability - size 25

5/8-in Unit Coils1/2-in and

Section Type 3/8-in Unit Coils 1/2-in Unit Coils 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–8 rows(a)

Medium-large 1-8 rows 2-8 rows 1-10 rows(a)\

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

CLCH-PRC022F-EN 81
General Data

Table 67. Coil availability - size 25 (continued)

5/8-in Unit Coils1/2-in and

Section Type 3/8-in Unit Coils 1/2-in Unit Coils 5/8-in Modified Coils

-with access 1-8 rows 2–8 rows 1–10 rows

Large vertical 1-8 rows 2-8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–10 rows

(a) 6-row maximum for stacked coils.

Table 68. Coil data for unit size 25

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 24.74 1–52 × 68.50

1/2-inch unit coils

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 24.97 1–52.50 ×68.50

5/8-inch unit coils

-W, 5A, 5W, D1 1, 2, 3, 4, 6, 8 Aluminum or Copper 24.08 1-51 x 68

-W, D1 4, 6, 8, 10 Aluminum 24.08 1-51 x 68

-W, WD, 5D, D1, D2 4, 6, 8 Copper 24.08 1-51 x 68

WD, 5D, D2 6, 8, 10 Aluminum or Copper 23.73 1-51 x 67

-TT, P2, P4, P8 (stacked) 1, 2, 4, 6, 8 Aluminum or Copper 22.67 2-24 x 68

5/8-inch staggered coils

-W, 5W, D1 1, 2, 3, 4, 6, 8 Aluminum or Copper 28.33 2-51x40

-WD, 5D, D2 6, 8 Aluminum or Copper 27.63 2-51x39

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 22.67 2–24 × 68

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 17.12 1-36.25 x 68

5/8-inch modified coils

-W, 5A, 5W, D1 1, 2, 3, 4, 6, 8 Aluminum or Copper 17.00 1-36 x 68

-W, D1 10 Aluminum 17.00 1-36 x 68

-W, WD, D1, D2 8 Copper 17.00 1-36 x 68

-D2 6, 8 Aluminum or Copper 16.75 1-36 x 67

-D2, WD 6, 8, 10 Aluminum 16.75 1-36 x 67

-WD 6, 8 Copper 16.75 1-36 x 67

-TT, P2, P4, P8 (stacked) 1, 2, 4, 6, 8 Aluminum or Copper 17.00 2-18 x 68

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 17.00 2-18 x 68

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 11.00 1-24 x 68

-WL, WP 2 Aluminum 11.33 1-24 x 68

82 CLCH-PRC022F-EN
 General Data

Table 69. Housed fan data for unit size 25

Low Pressure

Diameter 22-in. FC 20-in. FC 18-in. AF n/a n/a n/a

Max RPM 950 1050 2300

ODP Nema Premium motor hp

2-15 3-10 3-30
range

Outlet Area (ft2) 5.503 4.38 2.86

Bearing/Shaft size (in.) 1.5 1.375 1.1875

Medium Pressure

Diameter 22-in. FC 20in.-FC 18-in. FC 22-in. AF 20-in. AF 18-in. AF

Max RPM 950 1050 1215 1900 2300 2450

ODP Nema Premium motor hp

3-20 3-20 3-7.5 3-15 3-15 3-10
range

Outlet Area (ft2) 5.50 4.38 2.86 5.50 4.38 2.86

Bearing/Shaft size (in.) 1.5 1.5 1 1.5 1.5 1.875

High Pressure

Diameter 22-in. FC 20in.-FC 18-in. FC 22-in. AF 20-in. AF 18-in. AF

Max RPM 1200 1330 1500 2500 2750 3100

ODP Nema Premium motor hp

3-25 3-25 3-15 3-30 3-20 3-20
range

Outlet Area (ft2) 5.503 4.38 2.86 5.503 4.38 2.86

Bearing/Shaft size (in.) 2 1.69 1.4375 2 1.6875 1.5

Table 70. Belt-drive plenum fan data for unit size 25

Low Pressure High Pressure

Size/Type 28-in AF 25-in AF 28-in AF 25-in AF

Max rpm 1850 2070 2100 2350

ODP NEMA Premium motor hp

3-25 3-20 3-30 3-30
range

Bearing/Shaft size (in.) 2.00 1.69 1.69 1.69

Table 71. Direct-drive plenum fan data for size 25

Quantity Single Fan

Diameter (Blade Width) 27-in. (80% or Full) 27-in. (80% or Full) 24.50-in. (80% or Full) 24.50-in. (80% or Full)

Max RPM 2035 1981 2269 2183

ODP Nema premium motor hp

5-25 10-30 3-20 7.5-25
range

Quantity 2-Fan Array(a) 4-Fan Array

Diameter (Blade Width) 18.25-in. (80% or Full) 20-in. (80% or Full) 16.50-in. (80% or Full) 15-in. (80% or Full)

Max RPM 2930 2674 3533 4137

ODP Nema premium motor hp

3-15 3-15 2-15 2-10
range
(a) 2-fan array only available with seismic certified units.

CLCH-PRC022F-EN 83
General Data

Table 72. Motorized impeller fan data for unit size 25

Fan size Fan Qty Voltage Input kW per fan Max RPM

19.50 in. 2 200-208/230 6 2219

19.50 in. 2 460 6 2211

22.00 in. 2 200-208/230 6 1771

22.00 in. 2 460 6 1764

Unit Size 30
Table 73. Filter data for unit size 30
Filter Type Area (ft²) Qty–Size (in.)

6 - 20 x 24
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 30.44 2 - 20 x 16
3 - 12 x 24

6 - 16 x 251
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 56.67
8 - 16 x 20

8 - 20 x 20
Side load bag or cartridge 28.22
3 - 12 x 24

6 - 24 x 24
Front load bag or cartridge 28.00
2 - 12 x 24

2 - 24 x 30
1 - 24 x 24
Front load HEPA 28.00
2 - 24 x 30
1 - 24 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 74. Coil availability - size 30

5/8-in Unit Coils, 1/2-in

Section Type 3/8-in Unit Coils 1/2-in Unit Coils and 5/8-in Modified Coils

Small 1-4 rows 2-4 rows 1-2 rows

Medium 1-8 rows 2–8 rows 1–4 rows

Extended-medium 1-8 rows 2–8 rows 1–81 rows

Medium-large 1-8 rows 2-8 rows 1-101 rows

-with access 1-6 rows 2–6 rows 1–3 rows

Large horizontal 1-8 rows 2–8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–101 rows

Large vertical 1-8 rows 2-8 rows 1–10 rows

-with access 1-8 rows 2–8 rows 1–10 rows

Note: 16-row maximum for stacked coils.

Table 75. Coil data for unit size 30

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

3/8-inch unit coils

-3W, 3U, 3F 1, 2, 4, 6, 8 Aluminum 29.61 1–52 × 82

1/2-inch unit coils

84 CLCH-PRC022F-EN
 General Data

Table 75. Coil data for unit size 30 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

-UA, UW, UF, UU, UP 1, 2, 4, 6, 8 Aluminum 29.90 1–52.50 × 82

5/8-inch unit coils

-W, WD, 5D, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 28.69 1-51 x 81

-W, WD, 5D, D1, D2 4, 6, 8, 10 Aluminum 28.69 1-51 x 81

-W, WD, 5D, D1, D2 4, 6, 8 Copper 28.69 1-51 x 81

-TT, P2, P4, P8 (stacked) 1, 2, 4, 6, 8 Aluminum or Copper 27.00 2-24 x 81

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 34.00 2-51 x 48

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 27.00 2–24 x 81

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 20.39 1-36.25 x 81

5/8-inch modified coils

-W, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 20.25 1-36 x 81

-W, WD, D1, D2 6, 8, 10 Aluminum 20.25 1-36 x 81

-W, WD, D1, D2 8 Copper 20.25 1-36 x 81

-TT, P2, P4, P8 (stacked) 1, 2, 4, 6, 8 Aluminum or Copper 20.25 2-18 x 81

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 20.25 2-18 x 81

Multizone coils

-5A, 5W, NS, TT 1, 2 Aluminium or Copper 13.50 1-24 x 81

-WL, WP 2 Aluminum 13.50 1-24 x 81

Table 76. Housed fan data for unit size 30

Low Pressure

Diameter 25-in. FC 22-in. FC 20-in. FC n/a n/a n/a

Max RPM 850 950 1050

ODP Nema Premium motor hp

3-15 3-15 3-10
range

Outlet Area (ft2) 6.91 5.50 4.38

Bearing/Shaft size (in.) 1.50 1.50 1.38

Medium Pressure

Diameter 25-in. FC 22-in. FC 20–in. FC 25-in. AF 22-in. AF 20-in. AF

Max RPM 850 950 1050 1650 1900 2300

ODP Nema Premium motor hp

3-20 3-20 3-20 3-20 3-15 3-15
range

Outlet Area (ft2) 6.91 5.50 4.38 6.91 5.50 4.38

Bearing/Shaft size (in.) 1.69 1.50 1.50 1.69 1.50 1.50

High Pressure

CLCH-PRC022F-EN 85
General Data

Table 76. Housed fan data for unit size 30 (continued)

Diameter 25-in. FC 22-in. FC 20–in. FC 25-in. AF 22-in. AF 20-in. AF

Max RPM 1025 1200 1330 2200 2500 2750

ODP Nema Premium motor hp

3-30 3-30 3-25 3-40 3-40 3-30
range

Outlet Area (ft2) 6.91 5.50 4.38 6.91 5.50 4.38

Bearing/Shaft size (in.) 2.44 2.00 1.69 2.00 2.00 1.69

Table 77. Belt-drive plenum fan data for unit size 30

Low Pressure High Pressure

Size/Type 32-in AF 28-in AF 32-in AF 28-in AF

Max rpm 1600 1850 1800 2100

ODP NEMA Premium motor hp

3-25 3-25 3-40 3-40
range

Bearing/Shaft size (in.) 2.00 2.00 1.69 1.69

Table 78. Direct-drive plenum fan data for size 30

Quantity Single Fan 2-Fan Array(a) 4-Fan Array

30-in. 27-in. 22.25-in. 20-in. 16.50-in. 15-in.

Diameter (Blade Width)
(80% or Full) (80% or Full) (80% or Full) (80% or Full) (80% or Full) (80% or Full)

Max RPM 1783 1981 2403 2674 3533 4137

ODP Nema premium motor hp

15-30 10-30 5-20 3-15 2-15 2-10
range
(a) 2-fan array only available with seismic certified units.

Table 79. Vertical motorized impeller fan data for unit size 30

Fan size Fan Qty Voltage Input kW per fan Max RPM

19.50 in. 2 200-208/230 6 2219

19.50 in. 2 460 6 2211

19.50 in. 3 200-208/230 6 2219

19.50 in. 3 460 6 2211

Unit Size 35
Table 80. Filter data for unit size 35
Filter Type Area (ft²) Qty–Size (in.)

8 - 20 x 24
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 37.22 3 - 16 x 25
1 - 16 x 20

18 - 16 x 25
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 63.33
6 - 16 x 20

8 - 20 x 24
Side load bag or cartridge 34.67
4 - 12 x 24

5 - 12 x 24
Front load bag or cartridge 34.00
6 - 24 x 24

86 CLCH-PRC022F-EN
 General Data

Table 80. Filter data for unit size 35 (continued)

Filter Type Area (ft²) Qty–Size (in.)

3 - 24 x 30
Front load HEPA 30.00
3 - 30 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 81. Coil availability - size 35

5/8-in Unit Coils,

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small 2-4 rows 1-2 rows

Medium 2–8 rows 1–4 rows

Extended-medium 2–8 rows 1–8 rows(a)

Medium-large 2-8 rows 1-10 rows

-with access 2–4 rows 1–3 rows

Large horizontal 2–8 rows 1–10 rows

-with access 2–8 rows 1–10 rows

Large vertical 2-8 rows 1–6 rows

-with access 2–8 rows 1–6 rows

(a) 6-row maximum for stacked coils.

Table 82. Coil data for unit size 35

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP 2, 4, 6, 8 Aluminum 34.94 1–57.50 × 87.50

5/8-inch unit coils

-W, WD, 5D, D1, D2 4, 6, 8, 10 Aluminum or Copper 33.53 1-55.50 x 87

- W, 5A, 5W, D1 1, 2, 3 Aluminum or Copper 32.63 1-54 x 87

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 40.08 2-55.50 x 52

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 30.81 1-33 x 871-18 x 87

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 21.90 1-36.25 x 87

5/8-inch modified coils

-W, WD, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 21.75 1-36 x 87

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 21.75 2-18 x 87

Multizone coils

-5A, 5W, NS 1, 2 Aluminium or Copper 18.13 1-30 x 87

-WL, WP 2 Aluminum 18.13 1-30 x 87

CLCH-PRC022F-EN 87
General Data

Table 83. Housed fan data for unit size 35

Low Pressure

Diameter 25-in. FC 22-in. FC 20-in. FC n/a n/a n/a

Max RPM 850 950 1050

ODP Nema Premium motor hp

7.5-15 7.5-15 7.5-10
range

Outlet Area (ft2) 6.91 5.50 4.38

Bearing/Shaft size (in.) 1.50 1.50 1.38

Medium Pressure

Diameter 25-in. FC 22-in. FC 20–in.FC 25-in. AF 22-in. AF 20-in. AF

Max RPM 850 950 1050 1650 1900 2300

ODP Nema Premium motor hp

7.5-20 7.5-20 7.5-20 7.5-20 7.5-15 7.5-15
range

Outlet Area (ft2) 6.91 5.50 4.38 6.91 5.50 4.38

Bearing/Shaft size (in.) 1.69 1.50 1.50 1.69 1.50 1.50

High Pressure

Diameter 25-in. FC 22-in. FC 20–in.FC 25-in. AF 22-in. AF 20-in. AF

Max RPM 1025 1200 1330 2200 2500 2750

ODP Nema Premium motor hp

7.5-40 7.5-30 7.5-25 7.5-40 7.5-40 7.5-30
range

Outlet Area (ft2) 6.91 5.50 4.38 6.91 5.50 4.38

Bearing/Shaft size (in.) 2.44 2.00 1.69 2.00 2.00 1.69

Table 84. Belt-drive plenum fan data for unit size 35

Low Pressure High Pressure

Size/Type 36-in. AF 32-in. AF 36-in. AF 32-in. AF

Max rpm 1350 1600 1600 1800

ODP NEMA Premium motor hp

7.5-30 7.5-25 7.5-50 7.5-50
range

Outlet area (ft²) n/a n/a n/a n/a

Bearing/Shaft size (in) 2.44 2.00 2.19 1.69

Table 85. Direct-drive plenum fan data for size 35

Quantity 2-Fan Array(a) 4-Fan Array

Diameter (Blade Width) 24.50-in. (80% or Full) 22.25-in. (80% or Full) 18.25-in. (80% or Full) 16.50-in. (80% or Full)

Max RPM 2183 2403 2930 3533

ODP Nema premium motor hp

7.5-25 5-20 3-15 2-15
range
(a) 2-fan array only available with seismic certified units

88 CLCH-PRC022F-EN
 General Data

Table 86. Motorized impeller fan data for unit size 35

Fan size Fan Qty Voltage Input kW per fan Max RPM

17.50 in. 3 200-208/230 6 2783

17.50 in. 3 460 6 2759

19.50 in. 3 200-208/230 6 2219

19.50 in. 3 460 6 2211

Unit Size 40
Table 87. Filter data for unit size 40
Filter Type Area ft² Qty–Size (in.)

8 - 20x20
2 - 20x25
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 40.83
4 - 16x20
1 - 16x25

6 - 16x25
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 70.00
24 - 16x20

8 - 24x24
Side load bag or cartridge 36.00
2 - 24x12

4 - 12x24
Front load bag or cartridge 40.00
8 - 24x24

3 - 24x30
Front load HEPA 37.00 1 - 24x12
4 - 30x24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 88. Coil availability - size 40

5/8-in Unit Coils,

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small 2-4 rows 1-2 rows

Medium 2–8 rows 1–4 rows

Extended-medium 2–8 rows 1–81 rows

Medium-large 2-8 rows 1-10 rows

-with access 2–4 rows 1–3 rows

Large horizontal 2–8 rows 1–10 rows

-with access 2–8 rows 1–10 rows

Large vertical 2-8 rows 1–6 rows

-with access 2–8 rows 1–6 rows

Note: 16-row maximum for stacked coils.

Table 89. Coil data for unit size 40

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP 2, 4, 6, 8 Aluminum 39.93 1–57.50 × 100

5/8-inch unit coils

CLCH-PRC022F-EN 89
General Data

Table 89. Coil data for unit size 40 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

-W, WD, D1, D2 4, 6, 8 Aluminum or Copper 38.54 1-55.50 x 100

-W, WD, 5D, D1, D2 6, 8, 10 Aluminum 38.54 1-55.50 x 100

-W, 5A, 5W, D1 1, 2, 3 Aluminum or Copper 37.50 1-54 x 100

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 46.25 2-55.50 x 60

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 35.42 1-33 x 1001-18 x 100

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 25.17 1-36.25 x 100

5/8-inch modified coils

-W, WD, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 25.00 1-36 x 100

-W, WD, D1, D2 10 Aluminum 25.00 1-36 x 100

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 25.00 2-18 x 100

Multizone coils

-5A, 5W, NS 1, 2 Aluminium or Copper 20.83 1-30 x 100

-WL, WP 2 Aluminum 20.83 1-30 x 100

Table 90. Housed fan data for unit size 40

Low Pressure

Diameter 28-in. FC 25-in. FC 22-in. FC n/a n/a n/a

Max RPM 750 850 950

ODP Nema Premium motor hp

7.5-20 7.5-15 7.5-15
range

Outlet Area (ft2) 8.68 6.91 5.50

Bearing/Shaft size (in.) 1.94 1.50 1.50

Medium Pressure

Diameter 28-in. FC 25-in. FC 22-in. FC 28-in. AF 25-in. AF 22-in. AF

Max RPM 750 850 950 1500 1650 1900

ODP Nema Premium motor hp

7.5-25 7.5-20 7.5-20 7.5-20 7.5-20 7.5-15
range

Outlet Area (ft2) 8.68 6.91 5.50 8.68 6.91 5.50

Bearing/Shaft size (in.) 1.94 1.69 1.50 1.94 1.69 1.50

High Pressure

Diameter 28-in. FC 25-in. FC 22-in. FC 28-in. AF 25-in. AF 22-in. AF

Max RPM 860 1025 1200 2050 2200 2500

ODP Nema Premium motor hp

7.5-40 7.5-40 7.5-30 7.5-60 7.5-50 7.5-50
range

90 CLCH-PRC022F-EN
 General Data

Table 90. Housed fan data for unit size 40 (continued)

Outlet Area (ft2) 8.68 6.91 5.50 8.68 6.91 5.50

Bearing/Shaft size (in.) 2.44 2.44 2.00 2.19 2.00 2.00

Table 91. Belt-drive plenum fan data for unit size 40

Low Pressure High Pressure

Size/Type 40-in. AF 36-in. AF 40-in. AF 36-in. AF

Max rpm 1150 1350 1400 1600

ODP NEMA Premium motor hp

7.5-30 7.5-30 7.5-50 7.5-50
range

Outlet area (ft²) n/a n/a n/a n/a

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.19

Table 92. Direct-drive plenum fan data for size 40

Quantity 2-Fan Array 4-Fan Array

Diameter (Blade Width) 27-in. (80% or Full) 24.50-in. (80% or Full) 20-in.(80% or Full) 18.25-in. (80% or Full)

Max RPM 1981 2183 2674 2930

ODP Nema premium motor hp

10-30 7.5-25 3-15 3-15
range

Table 93. Vertical motorized impeller fan data for unit size 40

Fan size Fan Qty Voltage Input kW per fan Max RPM

19.50 in. 3 200-208/230 6 2219

19.50 in. 3 460 6 2211

22.00 in. 3 200-208/230 6 1771

22.00 in. 3 460 6 1764

Unit Size 50
Table 94. Filter data for unit size 50
Filter Type Area (ft²) Qty–Size (in.)

12 - 25 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 55.00 4 - 16 x 25
1 - 16 x 20

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 100.00 36 - 20 x 20

10 - 24 x 24
Side load bag or cartridge 50.00
5 - 12 x 24

5 - 12 x 24
Front load bag or cartridge 50.00
10 - 24 x 24

3 - 24 x 30
1 - 24 x 24
Front load HEPA 46.00 3 - 24 x 30
1 - 24 x 24
4 - 12 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

CLCH-PRC022F-EN 91
General Data

Table 95. Coil availability - size 50

5/8-in Unit Coils, 1/2-in and 5/8-in

Section Type 1/2-in Unit Coils Modified Coils

Small 2 rows 1-2 rows

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-8 rows

-with access 2-4 rows n/a

Large horizontal 2–8 rows 1–8 rows

-with access 2–8 rows 1–10 rows

Large vertical 2-8 rows 1–6 rows

-with access 2–8 rows 1–6 rows

Table 96. Coil data for unit size 50

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 49.05 2-31.25 x 113

5/8-inch unit coils

1-27 x 1131-34.50 x
-W, WD, D1, D2 (stacked) 4, 6, 8, 10 Aluminum 48.26
113

1-27 x 1131-34.50 x
-W, WD, D1, D2 (stacked) 4, 6, 8 Copper 48.26
113

-W, 5A, 5W, D1 (stacked) 1, 2, 3 Aluminum or Copper 47.08 1-27 x 1131-33 x 113

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 58.08 2 - 27 x 682-34.50 x 68

-W, WD, 5W, 5D, D1, D2

10 Aluminum 58.08 2 - 27 x 682-34.50 x 68
(stacked)

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 47.08 2-30 x 113

1/2-inch modified coils

-WL, LL, FD, WP 2, 4, 6, 8 Aluminum 33.35 1-42.50 x 113

5/8-inch modified coils

-W, WD, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8, 10 Aluminum or Copper 35.31 1-45 x 113

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 32.96 1-24 x 1131-18 x 113

Multizone coils

-5A, 5W, NS 1, 2 Aluminium or Copper 25.90 1-33 x 113

-WL, WP 2 Aluminum 25.90 1-33 x 113

Table 97. Housed fan data for unit size 50

Low Pressure

Diameter n/a 28-in. FC 25-in. FC n/a n/a n/a

Max RPM 750 850

92 CLCH-PRC022F-EN
 General Data

Table 97. Housed fan data for unit size 50 (continued)

ODP Nema Premium motor hp
7.5-20 7.5-15
range

Outlet Area (ft2) 8.68 6.91

Bearing/Shaft size (in.) 1.94 1.50

Medium Pressure

Diameter 32-in. FC 28-in. FC 25-in. FC 32-in. AF 28-in. AF 25-in. AF

Max RPM 675 750 850 1300 1500 1650

ODP Nema Premium motor hp

7.5-30 7.5-25 7.5-20 7.5-30 7.5-20 7.5-20
range

Outlet Area (ft2) 10.92 8.68 6.91 10.92 8.68 6.91

Bearing/Shaft size (in.) 2.19 1.94 1.69 2.19 1.94 1.69

High Pressure

Diameter 32-in. FC 28-in. FC 25-in. FC 32-in. AF 28-in. AF 25-in. AF

Max RPM 760 860 1025 1700 2050 2200

ODP Nema Premium motor hp

7.5-60 7.5-40 7.5-40 7.5-60 7.5-60 7.5-50
range

Outlet Area (ft2) 10.918 8.68 6.91 10.92 8.68 6.91

Bearing/Shaft size (in.) 2.19 2.44 2.44 2.19 2.19 2.00

Table 98. Belt-drive plenum fan data for unit size 50

Low Pressure High Pressure

Size/Type 40-in. AF 36-in. AF 40-in. AF 36-in. AF

Max rpm 1150 1350 1400 1600

ODP NEMA Premium motor hp

7.5-30 7.5-30 7.5-75 7.5-60
range

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.19

Table 99. Direct-drive plenum fan data for size 50

Quantity 2-Fan Array 4-Fan Array

Diameter (Blade Width) 30-in. (80% or Full) 27-in. (80% or Full) 20-in. (80% or Full) 18.25-in. (80% or Full)

Max RPM 1783 1981 2674 2930

ODP Nema premium motor hp range 15-30 10-30 3-15 3-15

Table 100. Vertical motorized impeller fan data for unit size 50

Fan size Fan Qty Voltage Input kW per fan Max RPM

22.00 in. 3 200-208/230 6 1771

22.00 in. 3 460 6 1764

24.75 in. 3 200-208/230 3 1243

24.75 in. 3 460 6 1382

CLCH-PRC022F-EN 93
General Data

Unit Size 57
Table 101. Filter data for unit size 57
Filter Type Area ft² Qty–Size (in.)

12 - 20 x 25
3 - 20 x 20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 63.33
4 - 16 x 25
1 - 16 x 20

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 100.00 36 - 20 x 20

Side load bag or cartridge 60.00 15 - 24 x 24

Front load bag or cartridge 60.00 15 - 24 x 24

3 - 24 x 30
1 - 24 x 24
3 - 24 x 30
Front load HEPA 57.00
1 - 24 x 24
3 - 24 x 30
1 - 24 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 102. Coil availability - size 57

5/8-in Unit Coils, 1/2-in and 5/8-in

Section Type 1/2-in Unit Coils Modified Coils

Small 2 rows 1-2 rows

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-8 rows

-with access 2-4 rows n/a

Large horizontal 2–8 rows 1–8 rows

-with access 2–8 rows 1–10 rows

Table 103. Coil data for unit size 57

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 56.89 2-36.25 x 113

5/8-inch unit coils

-W, WD, 5A, 5W, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 56.50 2-36 x 113
(stacked)

-W, WD, D1, D2 (stacked) 10 Aluminum 56.50 2-36 x 113

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 68.00 4-36 x 68
(stacked)

-W, WD, D1, D2 (stacked) 10 Aluminum 68.00 4-36 x 68

1-inch unit coil

-NS (stacked) 1 Aluminum or Copper 51.79 1-30 x 1132-18 x 113

1/2-inch modified coils

-WL, LL, WP 2, 4, 6, 8 Aluminum 43.16 1-55 x 113

94 CLCH-PRC022F-EN
 General Data

Table 103. Coil data for unit size 57 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1-31.25 x 1131-25 x
-FD (stacked) 4 to 6 Aluminum 44.14
113

5/8-inch modified coils

-W, WD, 5A, 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 42.38 1-54 x 113

-W, WD, D1, D2 10 Aluminum 42.38 1-54 x 113

1-inch modified coil

-NS (stacked) 1 Aluminum or Copper 42.38 1-30 x 1131-24 x 113

Multizone coils n/a n/a

Table 104. Housed fan data for unit size 57

Low Pressure

Diameter n/a 28-in. FC 25-in. FC n/a n/a n/a

Max RPM 750 850

ODP Nema Premium motor hp

7.5-20 7.5-15
range

Outlet Area (ft2) 8.68 6.91

Bearing/Shaft size (in.) 1.98 1.50

Medium Pressure

Diameter 32-in. FC 28-in. FC 25-in. FC 32-in. AF 28-in. AF 25-in. AF

Max RPM 675 750 850 1300 1500 1650

ODP Nema Premium motor hp

7.5-30 7.5-25 7.5-20 7.5-30 7.5-20 7.5-20
range

Outlet Area (ft2) 10.92 8.68 6.91 10.92 8.68 6.91

Bearing/Shaft size (in.) 2.19 1.94 1.69 2.19 1.94 1.69

High Pressure

Diameter 32-in. FC 28-in. FC 25-in. FC 32-in. AF 28-in. AF 25-in. AF

Max RPM 760 860 1025 1700 2050 2200

ODP Nema Premium motor hp

7.5-60 7.5-40 7.5-40 7.5-60 7.5-60 7.5-50
range

Outlet Area (ft2) 10.92 8.68 6.91 10.92 8.68 6.91

Bearing/Shaft size (in.) 2.19 2.44 2.44 2.19 2.19 2.00

Table 105. Belt-drive plenum fan data for unit size 57

Low Pressure High Pressure

Size/Type 44-in. AF 40-in. AF 44-in. AF 40-in. AF

Max rpm 1100 1150 1200 1400

ODP NEMA Premium motor hp

7.5-60 7.5-30 7.5-75 7.5-75
range

Bearing/Shaft size (in.) 2.19 2.44 2.44 2.19

CLCH-PRC022F-EN 95
General Data

Table 106. Direct-drive plenum fan data for size 57

Quantity 2-Fan Array 4-Fan Array

Diameter (Blade Width) 30-in. (80% or Full) 27-in. (80% or Full) 22.25-in. (80% or Full) 20-in. (80% or Full)

Max RPM 1873 1981 2403 2674

ODP Nema premium motor hp

15-30 10-30 5-20 3-15
range

Table 107. Vertical motorized impeller fan data for unit size 57

Fan size Fan Qty Voltage Input kW per fan Max RPM

22.00 in. 3 200-208/230 6 1771

22.00 in. 3 460 6 1764

24.75 in. 3 200-208/230 3 1243

24.75 in. 3 460 6 1382

Unit Size 66
Table 108. Filter data for unit size 66
Filter Type Area ft² Qty–Size (in.)

20 - 20 x 24
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 75.56
4 - 20 x 16

36 - 20 x 20
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 113.33
6 - 16 x 20

Side load bag or cartridge 66.67 20 - 20 x 24

3 - 12 x 24
Front load bag or cartridge 66.00
15 - 24 x 24

4 - 24 x 30
1 - 24 x 12
4 - 24 x 30
Front load HEPA 66.00
1 - 24 x 12
4 - 24 x 30
1 - 24 x 12

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 109. Coil availability - size 66

5/8-in Unit Coils

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small n/a n/a

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-10 rows

-with access n/a n/a

Large horizontal n/a n/a

-with access n/a n/a

Large vertical n/a n/a

-with access n/a n/a

96 CLCH-PRC022F-EN
 General Data

Table 110. Coil data for unit size 66

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 65.63 2-37.50 x 126

5/8-inch unit coils

-W, WD, D1, D (stacked0 4, 6, 8 Aluminum or Copper 65.63 2-37.50 x 126

-W, WD, D1, D2 (stacked) 10 Aluminum 65.63 2-37.50 x 126

1-42 x 126
-W, 5A, 5W, D1 (stacked) 1, 2, 3 Aluminum or Copper 65.63
1-33 x 126

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 (stacked) 1, 2, 3, 4, 6, 8 Aluminum or Copper 78.13 4-37.50 x 75

-W, WD, D1, D2 (stacked) 10 Aluminum 78.13 4-37.50 x 75

1-inch unit coil

1-33 x 126
-NS (stacked) 1 Aluminum or Copper 60.38
2-18 x 126

1/2-inch modified coils

1-33.75 x 126
-WL, LL, FD, WP (stacked) 2, 4, 6, 8 Aluminum 51.41
1-25 x 126

5/8-inch modified coils

1-33 x 126
-W, WD, 5A, 5W, D1, D2 (stacked) 1, 2, 3, 4, 6, 8 Aluminum or Copper 49.88
1-24 x 126

1-33 x 126
W, WD, D1, D2 (stacked) 10 Aluminum 49.88
1-24 x 126

1-inch modified coil

1-33 x 126
-NS (stacked) 1 Aluminum or Copper 49.88
1-24 x 126

Multizone coils n/a n/a

Table 111. Housed fan data for unit size 66

Low Pressure

Diameter n/a n/a 28-in. FC n/a n/a n/a

Max RPM 750

ODP Nema Premium motor hp

10-20
range

Outlet Area (ft2) 8.68

Bearing/Shaft size (in.) 1.94

Medium Pressure

Diameter 36-in. FC 32-in. FC 28-in. FC 36-in. AF 32-in. AF 28-in. AF

Max RPM 600 675 750 1250 1300 1500

ODP Nema Premium motor hp

10-40 10-30 10-25 15-30 15-30 10-20
range

Outlet Area (ft2) 13.75 10.92 8.68 13.75 10.92 8.68

Bearing/Shaft size (in.) 2.44 2.19 1.94 2.44 2.19 1.94

High Pressure

CLCH-PRC022F-EN 97
General Data

Table 111. Housed fan data for unit size 66 (continued)

Diameter 36-in. FC 32-in. FC 28-in. FC 36-in. AF 32-in. AF 28-in. AF

Max RPM 665 760 860 1550 1700 2050

ODP Nema Premium motor hp

10-60 10-60 10-40 15-75 15-75 10-60
range

Outlet Area (ft2) 13.75 10.92 8.68 13.75 10.92 8.68

Bearing/Shaft size (in.) 2.44 2.19 2.44 2.44 2.19 2.19

Table 112. Fan data for unit size 66

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure 4-Fan Array

22.25-in.(80% 20-in.(80% or
Size/Type 44-in. AF 40-in. AF 44-in. AF 40-in. AF
or Full) Full)

Max rpm 1100 1150 1200 1400 2403 2674

ODP NEMA Premium motor

10-60 10-30 10-75 10-75 5-20 3-15
hp range

Bearing/Shaft size (in.) 2.19 2.44 2.44 2.19 n/a n/a

Unit Size 80
Table 113. Filter data for unit size 80
Filter Type Area ft² Qty–Size (in.)

20 - 20 x 24
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 85.56 4 - 20 x 16
5 - 12 x 24

48 - 20 x 20
Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 151.11
8 - 16 x 20

20 - 24 x 24
Side load bag or cartridge 88.00
4 - 24 x 12

1 - 12 x 24
Front load bag or cartridge 86.00 19 - 24 x 24
4 - 24 x 12

4 - 24 x 30
1 - 24 x 12
4 - 24 x 30
Front load HEPA 76.00 1 - 24 x 12
4 - 24 x 30
1 - 24 x 12
5 - 12 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 114. Coil availability - size 80

5/8-in Unit Coils

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small n/a n/a

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-10 rows

-with access n/a n/a

98 CLCH-PRC022F-EN
 General Data

Table 114. Coil availability - size 80 (continued)

5/8-in Unit Coils

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Large horizontal n/a n/a

-with access n/a n/a

Large vertical n/a n/a

-with access n/a n/a

Table 115. Coil data for unit size 80

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 78.75 2-45 x 126

5/8-inch unit coils

-W, WD, 5D, 5A, 5W, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 78.75 2-45 x 126
(stacked)

-W, WD, 5D, D1, D2 (stacked) 10 Aluminum 78.75 2-45 x 126

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 93.75 4-45 x 75
(stacked)

-W, WD, D1, D2 (stacked) 10 Aluminum 93.75 4-45 x 75

1-inch unit coil

2-30 x 1261-24 x
-NS (stacked) 1 Aluminum or Copper 73.50
126

1/2-inch modified coils

-WL, LL, FD, WP (stacked) 2, 4, 6, 8 Aluminum 63.44 2-36.25 x 126

5/8-inch modified coils

-W, WD, 5A 5W, D1, D2 1, 2, 3, 4, 6, 8 Aluminum or Copper 63.00 2-36 x 126

-W, WD, D1, D2 10 Aluminum 63.00 2-36 x 126

1-inch modified coil

2-18 x 1261-33 x
-NS (stacked) 1 Aluminum or Copper 60.38
126

Multizone coils n/a n/a

Table 116. Housed fan data for unit size 80

Medium Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 40-in. AF 36-in. AF 32-in. AF

Max RPM 550 600 675 1200 1250 1300

ODP Nema Premium motor hp

15-40 15-40 15-30 15-60 15-30 15-30
range

Outlet Area (ft2) 17.28 13.75 10.92 17.28 13.75 10.92

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.44 2.44 2.19

High Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 40-in. AF 36-in. AF 32-in. AF

CLCH-PRC022F-EN 99
General Data

Table 116. Housed fan data for unit size 80 (continued)

Max RPM 600 665 760 1350 1550 1700

ODP Nema Premium motor hp

15-75 15-75 15-60 15-100 15-75 15-75
range

Outlet Area (ft2) 17.28 13.75 10.92 17.28 13.75 10.92

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.44 2.44 2.19

Table 117. Fan data for unit size 80

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure 4-Fan Array

24.50-in.(80% 22.25-in.(80%
Size/Type 44-in. AF 40-in. AF 44-in. AF 40-in. AF
or Full) or Full)

Max rpm 1100 1150 1200 1400 2183 2403

ODP NEMA Premium motor hp

10-60 10-30 10-75 10-75 7.5-25 5-20
range

Bearing/Shaft size (in.) 2.19 2.44 2.44 2.19 n/a n/a

Unit Size 100

Table 118. Filter data for unit size 100
Filter Type Area ft² Qty–Size (in.)

Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 104.17 30 - 20 x 25

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 166.67 48 - 20 x 25

28 - 24 x 20
Side load bag or cartridge 113.33 4 - 24 x 12
6 - 12 x 24

6 - 12 x 24
Front load bag or cartridge 108.00
24 - 24 x 24

6 - 30 x 24
6 - 30 x 24
Front load HEPA 102.00
6 - 30 x 24
6 - 12 x 24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 119. Coil availability - size 100

5/8-in Unit Coils

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small n/a n/a

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-10 rows

-with access n/a n/a

Large horizontal n/a n/a

-with access n/a n/a

Large vertical n/a n/a

-with access n/a n/a

100 CLCH-PRC022F-EN
 General Data

Table 120. Coil data for unit size 100

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

1-57.50 x 141
-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 99.14
1-43.75 x 141

5/8-inch unit coils

-W, WD, 5D, 5A 5W, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 99.88 2-51 x 141
(stacked)

W, WD, 5D, D1, D2 (stacked) 10 Aluminum 99.88 2-51 x 141

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2 (stacked) 1, 2, 3, 4, 6, 8 Aluminum or Copper 119.00 4-51 x 84

-W, WD, D1, D2 (stacked) 10 Aluminum 119.00 4-51 x 84

1-inch unit coil

2-33 x 141
-NS (stacked) 1 Aluminum or Copper 94.00
1-30 x 141

1/2-inch modified coils

1-42.50 x 141
-WL, LL, FD, WP (stacked) 2, 4, 6, 8 Aluminum 77.11
1-36.25 x 141

5/8-inch modified coils

1-42 x 141
-W, WD, 5A 5W, D1, D2 (stacked) 1, 2, 3, 4, 6, 8 Aluminum or Copper 76.38
1-36 x 141

1-42 x 141
W, WD, D1, D2 (stacked) 10 Aluminum 76.38
1-36 x 141

1-inch modified coil

1-30 x 141
-NS 1 Aluminum or Copper 76.38
2-24 x 141

Multizone coils n/a n/a

Table 121. Housed fan data for unit size 100

Medium Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 44-in. AF 40-in. AF 36-in. AF 32-in. AF

Max RPM 550 600 675 850 1200 1250 1300

ODP Nema Premium motor hp

15-40 15-40 15-30 15-40 15-60 15-30 15-30
range

Outlet Area (ft2) 17.28 13.75 10.92 22.71 17.28 13.75 10.92

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.75 2.44 2.44 2.19

High Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 44-in. AF 40-in. AF 36-in. AF 32-in. AF

Max RPM 600 665 760 1150 1350 1550 1700

ODP Nema Premium motor hp

15-75 15-75 15-60 15-100 15-100 15-75 15-75
range

Outlet Area (ft2) 17.28 13.75 10.92 22.71 17.28 13.75 10.92

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.94 2.44 2.44 2.19

CLCH-PRC022F-EN 101
General Data

Table 122. Fan data for unit size 100

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure 4-Fan Array

24.50-in. (80% or
Size/Type 55-in. AF 49-in. AF 55-in. AF 49-in. AF 27-in. (80% or Full)
Full)

Max rpm 850 950 975 1100 2183 1981

ODP NEMA Premium motor hp

15-75 15-60 15-125 15-100 7.5-25 10-30
range

Bearing/Shaft size (in.) 2.44 2.19 2.94 2.44 n/a n/a

Unit Size 120

Table 123. Filter data for unit size 120
Filter Type Area ft² Qty–Size (in.)

32 - 25x20
Flat (2-in., 4-in., and 2-in/4-in high efficiency) pleated, permanent, throwaway media 122.22
4 - 25x16

Angled (2-in. or 4-in.) Pleated, permanent, throwaway media 194.44 56 - 25x20

28 - 24x24
Side load bag or cartridge 134.00 4 - 24x12
7 - 12x24

7 - 12x242
Front load bag or cartridge 126.00
8 - 24x24

7 - 30x24
7 - 30x24
Front load HEPA 119.00
7 - 30x24
7 - 12x24

Note: 2-inch filters available in permanent, throwaway, or pleated media; 4-inch filters available in pleated media, 65%, 85%, or 95% efficiency; Bag
or cartridge filters available in 65%, 85%, or 95% efficiency.

Table 124. Coil availability - size 120

5/8-in Unit Coils

Section Type 1/2-in Unit Coils 1/2-in and 5/8-in Modified Coils

Small n/a n/a

Medium 2–4 rows 1–3 rows

Extended-medium 2–8 rows 1-6 rows

Medium-large 2-8 rows 1-10 rows

-with access n/a n/a

Large horizontal n/a n/a

-with access n/a n/a

Large vertical n/a n/a

-with access n/a n/a

Table 125. Coil data for unit size 120

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

1/2-inch unit coils

1-57.50 x 168
-UA, UW, UF, UU, UP (stacked) 2, 4, 6, 8 Aluminum 118.13
1-43.75 x 168

102 CLCH-PRC022F-EN
 General Data

Table 125. Coil data for unit size 120 (continued)

Coil Type Rows Fin Type Area ft² Qty–Size (in.)

5/8-inch unit coils

-W, WD, 5D, 5A, 5W, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 119.00 2-51 x 168
(stacked)

-W, WD, D1, D2 (stacked) 10 Aluminum 115.50 3-33 x 168

5/8-inch staggered coils

-W, WD, 5W, 5D, D1, D2

1, 2, 3, 4, 6, 8 Aluminum or Copper 141.67 4-51 x 100
(stacked)

-W, WD, D1, D2 (stacked) 10 Aluminum 141.67 4-51 x 100

1-inch unit coil

2-33 x 144
-NS (stacked) 1 Aluminum or Copper 96.00
1-30 x 144

1/2-inch modified coils

1-42.50 x 168
-WL, LL, FD, WP (stacked) 2, 4, 6, 8 Aluminum 91.88
1-36.25 x 168

5/8-inch modified coils

1-42 x 168
-W, WD, 5A, 5W, D1, D2 (stacked) 1, 2, 3, 4, 6, 8 Aluminum or Copper 91.00
1-36 x 168

1-30 x 168
-W, WD, D1, D2 (stacked) 10 Aluminum 91.00
2-24 x 168

1-inch modified coil

1-30 x 144
-NS (stacked) 1 Aluminum or Copper 78.00
2-24 x 144

Multizone coils n/a n/a

Table 126. Housed fan data for unit size 120

Medium Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 49-in. AF 44-in. AF 40-in. AF 36-in. AF

Max RPM 550 600 675 800 850 1200 1250

ODP Nema Premium motor hp

30-40 30-40 30-30 30-100 30-40 30-60 30-30
range

Outlet Area (ft2) 17.28 13.75 10.92 28.45 22.71 17.28 13.75

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.75 2.94 2.44 2.44

High Pressure

Diameter 40-in. FC 36-in. FC 32-in. FC 49-in. AF 44-in. AF 40-in. AF 36-in. AF

Max RPM 600 665 760 1100 1150 1350 1550

ODP Nema Premium motor hp

30-75 30-75 30-60 30-125 30-125 30-100 30-75
range

Outlet Area (ft2) 17.28 13.75 10.92 28.45 22.71 17.28 13.75

Bearing/Shaft size (in.) 2.44 2.44 2.19 2.94 2.94 2.44 2.44

CLCH-PRC022F-EN 103
General Data

Table 127. Plenum fan data for unit size 120

Belt-drive Plenum Fans Direct-Drive Plenum Fans

Low Pressure High Pressure 4-Fan Array

30-in. (80% or 27-in. (80% or

Size/Type 63-in. AF 55-in. AF 63-in. AF 55-in. AF
Full) Full)

Max rpm 750 850 850 975 1783 1981

ODP NEMA Premium motor hp

30-100 30-75 30-125 30-125 15-30 10-30
range

Bearing/Shaft size (in.) 2.94 2.44 3.19 2.94 n/a n/a

104 CLCH-PRC022F-EN
Coils
Coil Depth
Table 128. Coil depth by rows (inches)

Coil Rows

Tube Diameter Unit Size 1 2 3 4 6 8 10

1/2 inch (unit height) 3-40 n/a 6.55 n/a 6.55 8.72 10.88 n/a

1/2 inch (unit height) 50-120 n/a 5.72 n/a 7.88 10.05 12.21 n/a

1/2 inch (modified

All sizes n/a 6.50 n/a 9/50 12.50 15.50 n/a
height)1

3/8 inch (hydronic) 3-30 3.92 6.32 n/a 6.32 7.80 9.53 n/a

3/8 inch (dx) 3-30 n/a n/a n/a 6.32 7.80 9.53 n/a

5/8 inch All sizes 4.00 6.50 8.00 9.50 12.50 15.50 18.50

1 inch All sizes 5.25 n/a n/a n/a n/a n/a n/a

Note: 1Modified coils include WL, WP, LL, FD. 2 Unit coils include UF, UW, UP, UU. Example: Size 30 with a 4-row UW coil in an extended-
medium coil section, there would be 10.82 inches of drain pan exposed beyond the coil casing for cleaning access.

Coil Connections
Hydronic and Steam Coil Connections
Table 129. Water coils with 3/8-inch tubes connection diameter
Connection Diameter (inches)

Coil Type Rows Unit Size Supply Return Drain/Vent

1 3, 4 1.25 1.25 0.38

1 6 - 30 1.50 1.50 0.38

2 3-6 1.50 1.50 0.38

3W
2 8 - 17 2.00 2.00 0.38

2 21 - 30 2.50 2.50 0.38

4, 6, 8 3-6 1.50 1.50 0.38

6 8, 10 2.00 2.00 0.38

3U 6 12-30 2.50 2.50 0.38

4, 8 8 - 30 2.50 2.50 0.38

Table 130. Water coils with 1/2-inch tubes connection diameter

Connection Diameter (inches)

Coil Type Rows Unit Sizes Quantity Supply Return Drain/Vent

3-6 1 1.50 1.50 0.38

UW 2, 4, 6, 8 8-14, 50-66 1 2.00 2.00 0.38

17-40, 80-120 1 2.50 2.50 0.38

3-14, 50-57 1 1.50 1.50 0.38

UA 2
17-40, 66-120 1 2.00 2.00 0.38

CLCH-PRC022F-EN 105
Coils

Table 130. Water coils with 1/2-inch tubes connection diameter (continued)
Connection Diameter (inches)

Coil Type Rows Unit Sizes Quantity Supply Return Drain/Vent

UU 4, 8 12-120 1 2.50 2.50 0.38

3–14, 50–66 1 1.50 1.50 0.38

UP 2, 4, 6, 8
17–40, 80–120 1 2.00 2.00 0.38

LL 4, 6, 8 8-120 1 2.50 2.50 0.38

3-10 1 1.50 1.50 0.38

WL 2, 4, 6, 8 12-21, 66 1 2.00 2.00 0.38

25-57, 80-120 1 2.50 2.50 0.38

3–40, 66–120 1 1.50 1.50 0.38

WP 2, 4, 6, 8
50–57, 100–120 1 2.00 2.00 0.38

Note: All connections have external threads.

Table 131. Water coils with 5/8-inch tubes connection diameter

Connection Diameter (inches)

Coil Type Rows Header Height (in.) Supply Return Drain/Vent

12-27 2.00 2.00 0.38

5A 2
30-54 2.50 2.50 0.38

5D 6, 8, 10 45-55 2.50 2.50 0.38

12-18 1.25 1.25 0.38

5W 1
24-54 1.50 1.50 0.38

12-27 2.00 2.00 0.38

5W 2
30-54 2.50 2.50 0.38

12-27 2.00 2.00 0.38

D1 3, 4, 6, 8, 10
30-55 2.50 2.50 0.38

D2 6, 8, 10 18-55 2.50 2.50 0.38

2, 6 12-30 0.75 0.75 0.50

P2
4 12-30 1.00 1.00 0.50

P4 2, 4, 6, 8 12-30 1.00 1.00 0.50

P8 4, 8 18-30 1.25 1.25 0.50

TT 1, 2 12-33 0.75 0.75 n/a

12-27 2.00 2.00 0.38

W 3, 4, 6, 8, 10
24, 30-51 2.50 2.50 0.38

WD 6, 8, 10 18-55 2.50 2.50 0.38

Note: 5A, 5W, W (4–10 row), D1, D2, WD, and 5D connections have external threads; P2, P4, P8, and TT connections have internal threads.

106 CLCH-PRC022F-EN
 Coils

Table 132. Steam coils with 1-inch tubes connection diameter

Connection Diameter (inches)

Coil Type Rows Header Height (in.) Supply Return Drain/Vent

12 1.50 1.00 1.00

18 2.00 1.00 1.00

NS 1
24 2.50 1.25 1.25

30–33 3.00 1.25 1.25

Note: All connections have internal threads.

CLCH-PRC022F-EN 107
 108
Table 133. Type 3F refrigerant coil connection sizes for unit sizes 3 to 30 Coils
Connection Diameter (inches)
Header 1 Distributor 2 Distributor 3 Distributor 4 Distributor
Unit Height Dist No. of
size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction Liquid Suction

Sing,
4,6,8 0.19 19 Full 1.13 1.38 1.13 1.38 n/a n/a n/a n/a
Int, Horz

Sing 1.13 1.38 n/a n/a n/a n/a n/a n/a

4,6 0.19 9 Half
3,4 20
Int 1.13 0.88 1.13 0.88 n/a n/a n/a n/a

8 0.19 9 Half Int 1.38 1.13 1.38 1.13 n/a n/a n/a n/a

4 0.19 4 Qtr Sing 0.63 1.13 n/a n/a n/a n/a n/a n/a
Refrigerant Coil Connections

4,6 0.19 25 Full Int, Horz 1.13 1.38 1.13 1.38 n/a n/a n/a n/a

4 0.19 12 Half Sing 0.88 1.13 n/a n/a n/a n/a n/a n/a

Sing 1.13 1.38 n/a n/a n/a n/a n/a n/a

6 26 6 0.19 12 Half
Int 0.88 1.13 0.88 1.13 n/a n/a n/a n/a

Sing 0.88 1.13 n/a n/a n/a n/a n/a n/a

4 0.19 6 Qtr
Int 0.63 1.13 0.63 1.13 n/a n/a n/a n/a

4,6,8 0.19 27 Full Int, Horz 1.13 1.63 1.13 1.63 n/a n/a n/a n/a

Sing 1.13 1.63 n/a n/a n/a n/a n/a n/a

4,6 0.19 13 Half
8,10 28 Int 0.88 1.13 0.88 1.13 n/a n/a n/a n/a

Sing 0.88 1.13 n/a n/a n/a n/a n/a n/a

4 0.19 6 Qtr
Int 0.63 1.13 0.63 1.13 n/a n/a n/a n/a

4,6,8 0.19 31 Full Int, Horz 1.13 1.63 1.13 1.63 n/a n/a n/a n/a

Sing 1.13 1.63 n/a n/a n/a n/a n/a n/a

4,6 0.19 15 Half
12,14 32 Int 1.13 1.13 1.13 1.13 n/a n/a n/a n/a

Sing 0.88 1.13 n/a n/a n/a n/a n/a n/a

4 0.19 6 Qtr
Int 0.63 1.13 0.63 1.13 n/a n/a n/a n/a

Int 0.88 1.13 0.88 1.13 0.88 1.13 0.88 1.13

4,6,8 0.19 39 Full
Horz 1.13 1.38 1.13 1.38 1.13 1.38 1.13 1.38
17 40
Int 0.88 1.13 0.88 1.13 0.88 1.13 0.88 1.13
4,6 0.19 19 Half
Horz 1.13 1.38 1.13 1.38 n/a n/a n/a n/a

CLCH-PRC022F-EN
 Table 133. Type 3F refrigerant coil connection sizes for unit sizes 3 to 30 (continued)

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 3 Distributor 4 Distributor
Unit Height Dist No. of
size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction Liquid Suction

CLCH-PRC022F-EN
4,6,8 0.19 42 Full Int, Horz 1.13 1.38 1.13 1.38 1.13 1.38 1.13 1.38

21 43 Int 0.88 1.13 0.88 1.13 0.88 1.13 0.88 1.13

4,6 0.19 21 Half
Hor 1.13 1.38 1.13 1.38 n/a n/a n/a n/a

4,6,8 0.19 51 Full Int, Horz 1.13 1.63 1.13 1.63 1.13 1.63 1.13 1.63

25,30 52 Int 0.88 1.13 0.88 1.13 0.88 1.13 0.88 1.13
4,6 0.19 25 Half
Horz 1.13 1.63 1.125 1.63 n/a n/a n/a n/a

109
Coils
Coils

Table 134. Type UF refrigerant coil connection sizes for unit sizes 3 to 120

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

0.25 15 Full n/a n/a 1.13 Note1 n/a n/a

4, 6, 8
0.19 15 Full n/a n/a Note2 Note1 n/a n/a

0.25 7 Half 1.13 1.38 0.88 1.38 n/a n/a

3, 4 20 4, 6
0.19 7 Half 0.88 1.38 0.63 1.38 n/a n/a

0.25 3 Quarter 0.88 1.38 n/a n/a n/a n/a

4
0.19 3 Quarter 0.63 1.38 n/a n/a n/a n/a

0.25 20 Full n/a n/a 1.13 1.63 n/a n/a

4, 6, 8
0.19 20 Full n/a n/a 1.13 1.63 n/a n/a

0.25 10 Half 1.13 1.63 0.88 1.38 n/a n/a

6 26 4, 6
0.19 10 Half 1.13 1.63 0.88 1.38 n/a n/a

0.25 5 Quarter 0.88 1.38 0.88 1.38 n/a n/a

4
0.19 5 Quarter 0.88 1.38 0.63 1.38 n/a n/a

0.25 22 Full n/a n/a 1.38 1.63 n/a n/a

4, 6, 8
0.19 22 Full n/a n/a 1.13 1.63 n/a n/a

0.25 11 Half 1.38 1.63 0.88 1.38 n/a n/a

8, 10 28 4, 6
0.19 11 Half 1.13 1.63 0.88 1.38 n/a n/a

0.25 4 Quarter 0.88 1.38 0.88 1.38 n/a n/a

4
0.19 4 Quarter 0.63 1.38 0.63 1.38 n/a n/a

0.25 25 Full n/a n/a 1.38 1.63 n/a n/a

4, 6, 8
0.19 25 Full n/a n/a 1.13 1.63 n/a n/a

0.25 12 Half 1.38 1.63 1.13 1.38 n/a n/a

12, 14 32 4, 6
0.19 12 Half 1.13 1.63 0.88 1.38 n/a n/a

0.25 6 Quarter 1.13 1.38 0.88 1.38 n/a n/a

4
0.19 6 Quarter 0.88 1.38 0.63 1.38 n/a n/a

0.25 31 Full n/a n/a n/a n/a 1.13 Note5

4, 6, 8
0.19 31 Full n/a n/a n/a n/a Note4 Note5
17 40
0.25 15 Half n/a n/a 1.13 Note7 0.88 1.38
4, 6
0.19 15 Half n/a n/a Note6 Note7 0.63 1.38

0.25 34 Full n/a n/a n/a n/a 1.13 1.63

4, 6, 8
0.19 34 Full n/a n/a n/a n/a 1.13 1.63
21 43
0.25 17 Half n/a n/a 1.13 1.63 0.88 1.38
4, 6
0.19 17 Half n/a n/a 1.13 1.63 Note8 1.38

110 CLCH-PRC022F-EN
 Coils

Table 134. Type UF refrigerant coil connection sizes for unit sizes 3 to 120 (continued)

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

0.25 41 Full n/a n/a n/a n/a 1.38 1.63

4, 6, 8
0.19 41 Full n/a n/a n/a n/a 1.13 1.63
25, 30 52
0.25 20 Half n/a n/a 1.13 1.63 0.88 1.38
4, 6
0.19 20 Half n/a n/a 1.13 1.63 0.88 1.38

0.25 45 Full n/a n/a n/a n/a 1.38 1.63

4, 6, 8
0.19 45 Full n/a n/a n/a n/a 1.13 1.63
35, 40 57
0.25 22 Half n/a n/a 1.38 1.63 1.38 1.63
4, 6
0.19 22 Half n/a n/a 1.13 1.63 Note9 Note10

0.25 24 Full n/a n/a 1.38 1.63 n/a n/a

4, 6, 8
0.19 24 Full n/a n/a 1.13 1.63 n/a n/a

0.25 12 Half 1.38 1.63 1.13 1.38 n/a n/a

50 31 4, 6
0.19 12 Half 1.13 1.63 0.88 1.38 n/a n/a

0.25 6 Quarter 1.13 1.38 0.88 1.38 n/a n/a

4
0.19 6 Quarter 0.88 1.38 0.63 1.38 n/a n/a

0.25 28 Full n/a n/a n/a n/a 1.13 1.38

4, 6, 8
0.19 28 Full n/a n/a n/a n/a 0.88 1.38
57 36
0.25 14 Half n/a n/a 1.13 1.38 n/a n/a
4, 6
0.19 14 Half n/a n/a 0.88 1.38 n/a n/a

0.25 29 Full n/a n/a n/a n/a 1.13 Note11

4, 6, 8
0.19 29 Full n/a n/a n/a n/a Note12 Note11
66 37
0.25 14 Half n/a n/a 1.13 1.38 n/a n/a
4, 6
0.19 14 Half n/a n/a 0.88 1.38 n/a n/a

0.25 35 Full n/a n/a n/a n/a 1.13 1.63

4, 6, 8
0.19 35 Full n/a n/a n/a n/a 1.13 1.63
80 45
0.25 17 Half n/a n/a 1.13 1.63 0.88 1.38
4, 6
0.19 17 Half n/a n/a 1.13 1.63 Note13 1.38

0.25 40 Full n/a n/a n/a n/a 1.13 1.63

4, 6, 8
0.19 40 Full n/a n/a n/a n/a 1.13 1.63
100,
51
120
0.25 20 Half n/a n/a 1.13 1.63 0.88 1.38
4, 6
0.19 20 Half n/a n/a 1.13 1.63 0.88 1.38

CLCH-PRC022F-EN 111
Coils

Table 134. Type UF refrigerant coil connection sizes for unit sizes 3 to 120 (continued)

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

Notes:
1. Bottom suction connection is 1.63 inches and top suction connection is 1.38 inch.
2. Bottom liquid connection is 1.13 inches and top liquid connection is 0.88 inch.
3. Connections are 1.13 for intertwined and 1.38 inches for horizontal split.
4. Three connections are 1.13 inches and one is 0.88 inch.
5. Three connections are 1.63 inches and one is 1.38 inches.
6. One connection is 0.88 inch and one is 1.13 inches.
7. One connection is 1.38 inches and one is 1.63 inches.
8. Three connection are 0.63 inch and one is 0.88 inch.
9. Liquid connections are 0.88 inch for intertwined and 1.13 inches for horizontal split.
10. Suction connections are 1.38 inches for intertwined and 1.63 inches for horizontal split.
11. Three suction connections are 1.38 inches and one is 1.63 inches.
12. Three liquid connections are 0.88 inches and one is 1.13 inches.
13. Three connections are 0.63 inches and one connection is 0.88 inches.

Table 135. Type FD refrigerant coil connection sizes for unit sizes 3 to 120

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

0.25 14 Full n/a n/a 1.13 1.38 n/a n/a

4, 6
0.19 14 Full n/a n/a 0.88 1.38 n/a n/a

0.25 7 Half 1.13 1.38 0.88 1.38 n/a n/a

8, 10 18 4, 6
0.19 7 Half 0.88 1.38 0.63 1.38 n/a n/a

0.25 4 Quarter 0.88 1.38 0.88 1.38 n/a n/a

4
0.19 4 Quarter 0.63 1.38 0.63 1.38 n/a n/a

0.25 19 Full n/a n/a 1.13 1.63 n/a n/a

4, 6
0.19 19 Full n/a n/a 1.13 1.63 n/a n/a

0.25 9 Half 1.13 1.63 0.88 1.63 n/a n/a

12, 14 24 4, 6
See
0.19 9 Half 1.13 1.63 1.63 n/a n/a
Note (a)

0.25 4 Quarter 0.88 1.38 0.88 1.38 n/a n/a

4
0.19 4 Quarter 0.63 1.38 0.63 1.38 n/a n/a

0.25 24 Full n/a n/a 1.38 1.63 n/a n/a

4, 6
0.19 24 Full n/a n/a 1.13 1.63 n/a n/a

0.25 12 Half 1.38 1.63 1.13 1.63 n/a n/a

17 30 4, 6
0.19 12 Half 1.13 1.63 0.88 1.63 n/a n/a

0.25 6 Quarter 1.13 1.63 0.88 1.63 n/a n/a

4
0.19 6 Quarter 0.88 1.63 0.63 1.63 n/a n/a

112 CLCH-PRC022F-EN
 Coils

Table 135. Type FD refrigerant coil connection sizes for unit sizes 3 to 120 (continued)

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

0.25 26 Full n/a n/a 1.38 1.63 n/a n/a

4, 6
0.19 26 Full n/a n/a 1.13 1.63 n/a n/a

0.25 13 Half 1.38 1.63 1.13 1.63 n/a n/a

21 33 4, 6
0.19 13 Half 1.13 1.63 0.88 1.63 n/a n/a

0.25 6 Quarter 1.13 1.63 0.88 1.63 n/a n/a

4
0.19 6 Quarter 0.88 1.63 0.63 1.63 n/a n/a

0.25 28 Full n/a n/a n/a n/a 1.13 1.38

25, 30,
36 4, 6
35, 40
0.19 28 Full n/a n/a n/a n/a 0.88 1.38

0.25 33 Full n/a n/a n/a n/a 1.13 1.63

50 42 4, 6
0.19 33 Full n/a n/a n/a n/a 1.13 1.63

0.25 19 Full n/a n/a 1.13 1.63 n/a n/a

24 4, 6
0.19 19 Full n/a n/a 1.13 1.63 n/a n/a

0.25 9 Half 1.13 1.63 0.88 1.63 n/a n/a

24 4, 6
See
0.19 9 Half 1.13 1.63 1.63 n/a n/a
Note(b)

0.25 4 Quarter 0.88 1.38 0.88 1.38 n/a n/a

24 4
0.19 4 Quarter 0.63 1.38 0.63 1.38 n/a n/a
57
0.25 24 Full n/a n/a 1.38 1.63 n/a n/a
30 4, 6
0.19 24 Full n/a n/a 1.13 1.63 n/a n/a

0.25 12 Half 1.38 1.63 1.13 1.63 n/a n/a

30 4, 6
0.19 12 Half 1.13 1.63 0.88 1.63 n/a n/a

0.25 6 Quarter 1.13 1.63 0.88 1.63 n/a n/a

30 4
0.19 6 Quarter 0.88 1.63 0.63 1.63 n/a n/a

0.25 19 Full n/a n/a 1.13 1.63 n/a n/a

24 4, 6
0.19 19 Full n/a n/a 1.13 1.63 n/a n/a

0.25 9 Half 1.13 1.63 0.88 1.63 n/a n/a

24 4, 6
See
0.19 9 Half 1.13 1.63 1.63 n/a n/a
Note(b)

0.25 4 Quarter 0.88 1.38 0.88 1.38 n/a n/a

24 4
0.19 4 Quarter 0.63 1.38 0.63 1.38 n/a n/a
66
0.25 26 Full n/a n/a 1.38 1.63 n/a n/a
33 4, 6
0.19 26 Full n/a n/a 1.13 1.63 n/a n/a

0.25 13 Half 1.38 1.63 1.13 1.63 n/a n/a

33 4, 6
0.19 13 Half 1.13 1.63 0.88 1.63 n/a n/a

0.25 6 Quarter 1.13 1.63 0.88 1.63 n/a n/a

33 4
0.19 6 Quarter 0.88 1.63 0.63 1.63 n/a n/a

CLCH-PRC022F-EN 113
Coils

Table 135. Type FD refrigerant coil connection sizes for unit sizes 3 to 120 (continued)

Connection Diameter (inches)

Header 1 Distributor 2 Distributor 4 Distributor
Unit Height Dist No. of
Size (in.) Rows Tube Circuits Circuiting Liquid Suction Liquid Suction Liquid Suction

0.25 28 Full n/a n/a n/a n/a 1.13 1.38

80 36 4, 6
0.19 28 Full n/a n/a n/a n/a 0.88 1.38

0.25 28 Full n/a n/a n/a n/a 1.13 1.38

36 4, 6
0.19 28 Full n/a n/a n/a n/a 0.88 1.38
100
0.25 33 Full n/a n/a n/a n/a 1.13 1.63
42 4, 6
0.19 33 Full n/a n/a n/a n/a 1.13 1.63

0.25 28 Full n/a n/a n/a n/a 1.13 1.38

36 4, 6
0.19 28 Full n/a n/a n/a n/a 0.88 1.38
120
0.25 33 Full n/a n/a n/a n/a 1.13 1.63
42 4, 6
0.19 33 Full n/a n/a n/a n/a 1.13 1.63
(a) On a 4 row intertwined the liquid connection is 0.88 inch downstream and 0.63 inch upstream. On a 6 row intertwined the liquid connection is 0.64 inch
downstream and 0.88 upstream.
(b) For 4-row intertwined, the upstream liquid connection is 0.63 inches and the downstream liquid connection is 0.88 inches. For 6-row intertwined, the
upstream liquid connection is 0.88 inches and the downstream liquid connection is 0.63 inches.

Coil Circuiting
Refrigerant coil circuiting is first defined by how the distributors are arranged on the coil and
then by the number of tubes on the coil being fed refrigerant.

Distributor Arrangement
The term standard circuiting means the number of distributors used on a coil is the minimum
required to meet capacity. If more than one distributor is required, then the coil is horizontally
split so sections of the coil can be de-energized to unload the coil.
The term horizontally split circuiting means that at a minimum, each coil (or each coil in a bank)
will have two or more distributors per coil. As each coil is horizontally split, sections of the coil
can be de-energized to unload the coil.
The term intertwined circuiting means that at a minimum each coil (or each coil in a bank) will
have two or more distributors per coil. Since each distributor is circuited from the top to the
bottom of the coil, the full face of the coil remains energized even if a circuit is de-energized to
unload the coil. If four distributors are used on a coil, then the coil is first horizontally split, with
the top half of the coil intertwined using two distributors, and the bottom half of the coil
intertwined using the other two distributors.

Distributor Circuiting
The terms full, half, and quarter refer to the number of coil tubes being fed refrigerant by each
distributor of that coil. For example, full means that each tube in one row of the coil is being fed
refrigerant from the distributor(s), while half means every other tube in a row is being fed.
Circuiting Example: Table 137, p. 115 lists standard distributor arrangements (minimum number
or distributors) for UF coils. On a size 12 unit, 6-row coil with half circuiting (every other tube in a
row being fed), there is one distributor, with 12 tubes in one row of the coil being fed refrigerant.
Circuiting data is show by unit size and coil rows.

114 CLCH-PRC022F-EN
 Coils

Table 136. Type 3F coil standard circuiting

Full Half Quarter

Header
Height Circuits Circuits Circuits
Unit Size (inches) Coil Rows Dist Qty per Dist Dist Qty per Dist Dist Qty per Dist

4 2 9,10 1 9 1 4

3, 4 20 6 2 9,10 1 9

8 2 9,10

4 2 12,13 1 12 1 6

6 26 6 2 12,13 1 12

8 2 12,13

4 2 14,13 1 13 1 6

8, 10 28 6 2 14,13 1 13

8 2 14,13

4 2 15,16 1 15 1 6

12, 14 32 6 2 15,16 1 15

8 2 15,16

4 4 9,10,10,10 2 9,10

17 40 6 4 9,10,10,10 2 9,10

8 4 9,10,10,10

4 4 10,10,11,11 2 10,11

21 43 6 4 10,10,11,11 2 10,11

8 4 10,10,11,11

4 4 12,13,13,13 2 12,13

25, 30 52 6 4 12,13,13,13 2 12,13

8 4 12,13,13,13

Table 137. Type UF coil standard circuiting

Full Half Quarter

Header
Height Coil Circuits per Circuits per Circuits per
Unit size (inches) rows Dist Qty Dist Dist Qty Dist Dist Qty Dist

4 2 7,8 1 7 1 3

3,4 20 6 2 7,8 1 7 n/a n/a

8 2 7,8 n/a n/a n/a n/a

4 2 10,10 1 10 1 5

6 26 6 2 10,10 1 10 n/a n/a

8 2 10,10 n/a n/a n/a n/a

4 2 11,11 1 11 1 4

8,10 28 6 2 11,11 1 11 n/a n/a

8 2 11,11 n/a n/a n/a n/a

CLCH-PRC022F-EN 115
Coils

Table 137. Type UF coil standard circuiting (continued)

Full Half Quarter

Header
Height Coil Circuits per Circuits per Circuits per
Unit size (inches) rows Dist Qty Dist Dist Qty Dist Dist Qty Dist

4 2 12,13 1 12 1 6
12,14 32
6 2 12,13 1 12 n/a n/a

4 4 7,8,8,8 2 7,8 n/a n/a

17 40 6 4 7,8,8,8 2 7,8 n/a n/a

8 4 7,8,8,8 n/a n/a n/a n/a

4 4 8,8,9,9 2 8,9 n/a n/a

21 43 6 4 8,8,9,9 2 8,9 n/a n/a

8 4 8,8,9,9 n/a n/a n/a n/a

4 4 10,10,10,11 2 10,10 n/a n/a

25, 30 52 6 4 10,10,10,11 2 10,10 n/a n/a

8 4 10,10,10,11 n/a n/a n/a n/a

4 4 11,11,11,12 2 11,11 n/a n/a

35, 40 57 6 4 11,11,11,12 2 11,11 n/a n/a

8 4 11,11,11,12 n/a n/a n/a n/a

4 2 12,12 1 12 1 6

31 6 2 12,12 1 12 n/a n/a

8 2 12,12 n/a n/a n/a n/a

50 (Stacked)
4 2 12,12 1 12 1 6

31 6 2 12,12 1 12 n/a n/a

8 2 12,12 n/a n/a n/a n/a

4 4 7,7,7,7 2 7,7 n/a n/a

36 6 4 7,7,7,7 2 7,7 n/a n/a

8 4 7,7,7,7 n/a n/a n/a n/a

57 (Stacked)
4 4 7,7,7,7 2 7,7 n/a n/a

36 6 4 7,7,7,7 2 7,7 n/a n/a

8 4 7,7,7,7 n/a n/a n/a n/a

4 4 7,7,7,8 2 7,7 n/a n/a

37 6 4 7,7,7,8 2 7,7 n/a n/a

8 4 7,7,7,8 n/a n/a n/a n/a

66 (Stacked)
4 4 7,7,7,8 2 7,7 n/a n/a

37 6 4 7,7,7,8 2 7,7 n/a n/a

8 4 7,7,7,8 n/a n/a n/a n/a

116 CLCH-PRC022F-EN
 Coils

Table 137. Type UF coil standard circuiting (continued)

Full Half Quarter

Header
Height Coil Circuits per Circuits per Circuits per
Unit size (inches) rows Dist Qty Dist Dist Qty Dist Dist Qty Dist

4 4 8,9,9,9 2 8,9 n/a n/a

45 6 4 8,9,9,9 2 8,9 n/a n/a

8 4 8,9,9,9 n/a n/a n/a n/a

80 (Stacked)
4 4 8,9,9,9 2 8,9 n/a n/a

45 6 4 8,9,9,9 2 8,9 n/a n/a

8 4 8,9,9,9 n/a n/a n/a n/a

4 4 10,10,10,10 2 10,10 n/a n/a

51 6 4 10,10,10,10 2 10,10 n/a n/a

8 4 10,10,10,10 n/a n/a n/a n/a

100, 120
(Stacked)
4 4 10,10,10,10 2 10,10 n/a n/a

51 6 4 10,10,10,10 2 10,10 n/a n/a

8 4 10,10,10,10 n/a n/a n/a n/a

Table 138. Type UF coil intertwined circuiting

Full Half Quarter

Header
Height Circuits per Circuits Circuits
Unit Size (inches) Coil Rows Dist Qty Dist Dist Qty per Dist Dist Qty per Dist

4, 6 2 7, 8 2 3, 4 n/a n/a
3, 4 20
8 2 7, 8 n/a n/a n/a n/a

4 2 10, 10 2 5, 5 2 2, 3

6 26 6 2 10, 10 2 5, 5 n/a n/a

8 2 10, 10 n/a n/a n/a n/a

4 2 11, 11 2 5, 6 2 2, 2

8, 10 28 6 2 11, 11 2 5, 6 n/a n/a

8 2 11, 11 n/a n/a n/a n/a

4 2 12, 13 2 6, 6 2 3, 3

12, 14 32 6 2 12, 13 2 6, 6 n/a n/a

8 2 12, 13 n/a n/a n/a n/a

4, 6 4 8, 7, 8, 8 4 4, 3, 4, 4 n/a n/a
17 40
8 4 8, 7, 8, 8 n/a n/a n/a n/a

4, 6 4 8, 8, 9, 9 4 4, 4, 4, 5 n/a n/a
21 43
8 4 8, 8, 9, 9 n/a n/a n/a n/a

4, 6 4 10, 10, 10, 11 4 5, 5, 5, 5 n/a n/a

25, 30 52
8 4 10, 10, 10, 11 n/a n/a n/a n/a

4, 6 4 11, 11, 11, 12 4 5, 6, 5, 6 n/a n/a

35, 40 57
8 4 11, 11, 11, 12 n/a n/a n/a n/a

CLCH-PRC022F-EN 117
Coils

Table 138. Type UF coil intertwined circuiting (continued)

Full Half Quarter

Header
Height Circuits per Circuits Circuits
Unit Size (inches) Coil Rows Dist Qty Dist Dist Qty per Dist Dist Qty per Dist

4 2 12,12 2 6,6 2 3,3

31 6 2 12,12 2 6,6 n/a n/a

8 2 12,12 n/a n/a n/a n/a

50 (Stacked)
4 2 12,12 2 6,6 2 3,3

31 6 2 12,12 2 6,6 n/a n/a

8 2 12,12 n/a n/a n/a n/a

4 4 7,7,7,7 2 7,7 n/a n/a

36 6 4 7,7,7,7 2 7,7 n/a n/a

8 4 7,7,7,7 n/a n/a n/a n/a

57 (Stacked)
4 4 7,7,7,7 2 7,7 n/a n/a

36 6 4 7,7,7,7 2 7,7 n/a n/a

8 4 7,7,7,7 n/a n/a n/a n/a

4 4 7,7,7,8 2 7,7 n/a n/a

37 6 4 7,7,7,8 2 7,7 n/a n/a

8 4 7,7,7,8 n/a n/a n/a n/a

66 (Stacked)
4 4 7,7,7,8 2 7,7 n/a n/a

37 6 4 7,7,7,8 2 7,7 n/a n/a

8 4 7,7,7,8 n/a n/a n/a n/a

4 4 8,9,9,9 4 4,4,4,5 n/a n/a

45 6 4 8,9,9,9 4 4,4,4,5 n/a n/a

8 4 8,9,9,9 n/a n/a n/a n/a

80 (Stacked)
4 4 8,9,9,9 4 4,4,4,5 n/a n/a

45 6 4 8,9,9,9 4 4,4,4,5 n/a n/a

8 4 8,9,9,9 n/a n/a n/a n/a

4 4 10,10,10,10 4 5,5,5,5 n/a n/a

51 6 4 10,10,10,10 4 5,5,5,5 n/a n/a

8 4 10,10,10,10 n/a n/a n/a n/a

100, 120
(Stacked)
4 4 10,10,10,10 4 5,5,5,5 n/a n/a

51 6 4 10,10,10,10 4 5,5,5,5 n/a n/a

8 4 10,10,10,10 n/a n/a n/a n/a

118 CLCH-PRC022F-EN
 Coils

Table 139. Type FD coil standard circuiting

Full Half Quarter

Header
Height Coil Dist Circuits per Dist Circuits per Dist
Unit Size (inches) Rows Qty Dist Qty Dist Qty Circuits per Dist

4 2 7,7 1 7 1 4
8,10 18
6 2 7,7 1 7 n/a n/a

4 2 9,10 1 9 1 4
12,14 24
6 2 9,10 1 9 n/a n/a

4 2 12,12 1 12 1 6
17 30
6 2 12,12 1 12 n/a n/a

4 2 13,13 1 13 1 6
21 33
6 2 13,13 1 13 n/a n/a

4 4 7,7,7,7 n/a n/a n/a n/a

25, 30, 35,
36
40 7,7,7,7
6 4 n/a n/a n/a n/a

4 4 8,8,8,9 n/a n/a n/a n/a

50 42
6 4 8,8,8,9 n/a n/a n/a n/a

4 2 9,10 1 9 1 4
24
6 2 9,10 1 9 n/a n/a
57 (Stacked)
4 2 12,12 1 12 1 6
30
6 2 12,12 1 12 n/a n/a

4 2 9,10 1 9 1 4
24
6 2 9,10 1 9 n/a n/a
66 (Stacked)
4 2 13,13 1 13 1 6
33
6 2 13,13 1 13 n/a n/a

4 4 7,7,7,7 n/a n/a n/a n/a

36
6 4 7,7,7,7 n/a n/a n/a n/a
80 (Stacked)
4 4 7,7,7,7 n/a n/a n/a n/a
36
6 4 7,7,7,7 n/a n/a n/a n/a

4 4 7,7,7,7 n/a n/a n/a n/a

36
6 4 7,7,7,7 n/a n/a n/a n/a
100, 120
(Stacked)
4 4 8,8,8,9 n/a n/a n/a n/a
42
6 4 8,8,8,9 n/a n/a n/a n/a

CLCH-PRC022F-EN 119
Coils

Table 140. Type FD coil intertwined circuiting

Full Half Quarter

Header
Height Circuits per Circuits Circuits
Unit Size (inches) Coil Rows Dist Qty Dist Dist Qty per Dist Dist Qty per Dist

4 2 7, 7 2 3, 4 2 2, 2
8, 10 18
6 2 7, 7 2 3, 4 n/a n/a

4 2 10, 9 2 4, 5 2 2, 2
12, 14 24
6 2 10, 9 2 4, 5 n/a n/a

4 2 12, 12 2 6, 6 2 3, 3
17 30
6 2 12, 12 2 6, 6 n/a n/a

4 2 13, 13 2 6, 7 2 3, 3
21 33
6 2 13, 13 2 6, 7 n/a n/a

4 4 7, 7, 7, 7 n/a n/a n/a n/a

25, 30, 35,
36
40 7, 7, 7, 7
6 4 n/a n/a n/a n/a

4 4 8, 9, 8, 8 n/a n/a n/a n/a

50 42
6 4 8, 9, 8, 8 n/a n/a n/a n/a

4 2 10, 9 2 4, 5 2 2, 2
24
6 2 10, 9 2 4, 5 n/a n/a
57 (Stacked)
4 2 12, 12 2 6, 6 2 3, 3
30
6 2 12, 12 2 6, 6 n/a n/a

4 2 10, 9 2 4, 5 2 2, 2
24
6 2 10, 9 2 4, 5 n/a n/a
66 (Stacked)
4 2 13, 13 2 6, 7 2 3, 3
33
6 2 13, 13 2 6, 7 n/a n/a

4 4 7, 7, 7, 7 n/a n/a n/a n/a

36
6 4 7, 7, 7, 7 n/a n/a n/a n/a
80 (Stacked)
4 4 7, 7, 7, 7 n/a n/a n/a n/a
36
6 4 7, 7, 7, 7 n/a n/a n/a n/a

4 4 7, 7, 7, 7 n/a n/a n/a n/a

36
6 4 7, 7, 7, 7 n/a n/a n/a n/a
100, 120
(Stacked)
4 4 8, 9, 8, 8 n/a n/a n/a n/a
42
6 4 8, 9, 8, 8 n/a n/a n/a n/a

Face-Velocity Limits for Moisture Carryover

Cooling coils are available with a wide variety of fin types and materials, including the following,
to help optimize their performance:
• 1/2-inch: Delta-Flo E and Delta-Flo H aluminum fins
• 5/8-inch: Prima-Flo E and Prima-Flo H aluminum and copper fins
• 3/8-inch: Omega-Flo H aluminum fins

120 CLCH-PRC022F-EN
 Coils

All of these fins are available with variable fin spacing (that is, the spacing can increment by as
little as one fin per foot). Also, Delta-Flo H and Prima-Flo H fins are specifically designed to help
maximize heat transfer while minimizing moisture carryover.
Moisture carryover limits for each of these fin types is detailed in the following charts. Refer to
TOPSS selection program for availability.
Figure 41. Face-velocity limits for moisture carryover with uncoated coils in unit sizes 3-10
800
Delta-Flo E
750 Delta-Flo H

700 Prima-Flo E
Prima-Flo H
650
Prima-Flo H Cu
600 Omega-Flo H
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

Figure 42. Face-velocity limits for moisture carryover with uncoated coils in unit size 12
800
Delta-Flo E
750 Delta-Flo H

700 Prima-Flo E
Prima-Flo H
650
Prima-Flo H Cu
600 Omega-Flo H
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

CLCH-PRC022F-EN 121
Coils

Figure 43. Face-velocity limits for moisture carryover with uncoated coils in unit sizes 14-17
800
Delta-Flo E
750 Delta-Flo H
Prima-Flo E
700
Prima-Flo H
650 Prima-Flo H Cu

600 Omega-Flo H
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180
Fin Series (fins/ft)

Figure 44. Face-velocity limits for moisture carryover with uncoated coils in unit sizes 21-30
800
Delta-Flo E
750 Delta-Flo H
Prima-Flo E
700
Prima-Flo H
650 Prima-Flo H Cu
Omega-Flo H
600
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180
Fin Series (fins/ft)

122 CLCH-PRC022F-EN
 Coils

Figure 45. Face velocity limits for moisture carryover with uncoated coils in unit sizes 35-40
800
Delta-Flo E
750 Delta-Flo H
Prima-Flo E
700
Prima-Flo H
650 Prima-Flo H Cu

600
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

Figure 46. Face velocity limits for moisture carryover with uncoated coils in unit sizes 50-57
800
Delta-Flo E

750 Delta-Flo H
Prima-Flo E
700
Prima-Flo H

650 Prima-Flo H Cu

600
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

CLCH-PRC022F-EN 123
Coils

Figure 47. Face velocity limits for moisture carryover with uncoated coils in unit size 66
800
Delta-Flo E
750 Delta-Flo H
Prima-Flo E
700
Prima-Flo H
650 Prima-Flo H Cu

600
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

Figure 48. Face velocity limits for moisture carryover with uncoated coils in unit size 88-120
800
Delta-Flo E
750 Delta-Flo H
Prima-Flo E
700 Prima-Flo H
Prima-Flo H Cu
650

600
Face Velocity (sfpm)

550

500

450

400

350

300

250

200
70 80 90 100 110 120 130 140 150 160 170 180

Fin Series (fins/ft)

124 CLCH-PRC022F-EN
Performance Data
Air-to-Air Plate Frame Heat Exchangers
Table 141. Air-to-air plate frame heat exchanger performance data

Bypass exchanger High efficiency exchanger Low efficiency exchanger

Nominal
Unit Plate
airflow(a) % sensible Pressure % sensible Pressure % sensible Pressure
size spacing
cfm effective- drop effective- drop effective- drop
ness (in w.g.) ness (in w.g.) ness (in w.g.)

Wide 50 0.35 56 0.24

3 1500 Medium 58 0.59 60 0.32 n/a n/a

Close 65 1.21 66 0.67

Wide 52 0.26 57 0.18

4 2000 Medium 59 0.40 60 0.25 n/a n/a

Close 66 0.83 66 0.54

Wide 53 0.42 55 0.23

6 3000 Medium 60 0.58 65 0.43 n/a n/a

Close 64 0.76 69 0.89

Wide 53 0.48 54 0.29

8 4000 Medium 60 0.66 64 0.54 n/a n/a

Close 63 0.87 69 1.10

Wide 58 0.37 59 0.22 49 0.39

10 5000 Medium 61 0.52 62 0.33 54 0.52

Close 66 0.87 67 0.56 58 0.66

Wide 57 0.44 59 0.27 54 0.35

12 6000 Medium 61 0.62 62 0.39 61 0.49

Close 66 1.01 67 0.66 64 0.64

Wide 57 0.49 58 0.31 54 0.39

14 7000 Medium 60 0.69 62 0.44 60 0.55

Close 66 1.12 67 0.74 64 0.72

Wide 63 0.65 64 0.42 57 0.45

17 8500 Medium 67 0.87 68 0.56 61 0.63

Close 69 1.13 70 0.75 66 1.03

Wide 63 0.73 64 0.50 61 0.43

21 10500 Medium 64 0.86 68 0.66 64 0.53

Close 67 0.97 70 0.88 68 0.73

Wide 59 0.78 60 0.50 63 0.68

25 12500 Medium 66 0.84 67 0.54 65 0.81

Close 69 0.99 70 0.63 67 0.91

Wide 59 0.78 60 0.51 63 0.70

30 15000 Medium 66 0.84 67 0.55 65 0.82

Close 69 0.98 70 0.65 67 0.93

CLCH-PRC022F-EN 125
Performance Data

Table 141. Air-to-air plate frame heat exchanger performance data (continued)

Bypass exchanger High efficiency exchanger Low efficiency exchanger

Nominal
Unit Plate
airflow(a) % sensible Pressure % sensible Pressure % sensible Pressure
size spacing
cfm effective- drop effective- drop effective- drop
ness (in w.g.) ness (in w.g.) ness (in w.g.)

Wide 59 0.87 60 0.59

35 17500 Medium 66 0.94 67 0.64 n/a n/a

Close 69 1.09 69 0.75

Wide 59 0.87 60 0.60

40 20000 Medium 66 0.94 67 0.65 n/a n/a

Close 69 1.10 69 0.76

Wide 59 0.72

50 25000 Medium n/a n/a n/a n/a 66 0.78

Close 69 0.92
(a) Stated performance is based on a dry exchanger with the exhaust and ventilation airflow rate equal to the nominal airflow. Performance will vary based on
airflow conditions, utilize TOPSS for application specific performance.

Table 142. Air-to-air plate frame heat exchanger bypass damper performance data

Face Static Pressure Drop (inches w.g.) by face velocity (fpm)

Unit Area
size (ft2) 800 1000 1200 1400 1600 1800 2000 2200 2400 2600

3 1.17 0.23 0.36 0.52 0.71 0.93 1.18

4 1.34 0.23 0.36 0.52 0.71 0.93 1.18

6 2.07 0.17 0.26 0.38 0.52 0.67 0.85 1.05 1.27

8 2.07 0.17 0.26 0.38 0.52 0.67 0.85 1.05 1.27

10 2.96 0.15 0.23 0.33 0.45 0.59 0.75 0.92 1.12 1.33

12 3.21 0.14 0.22 0.32 0.44 0.57 0.72 0.89 1.08 1.28

14 3.45 0.14 0.22 0.31 0.42 0.55 0.70 0.86 1.05 1.25

17 4.43 0.13 0.21 0.30 0.41 0.53 0.67 0.83 1.00 1.19

21 4.43 0.13 0.21 0.30 0.41 0.53 0.67 0.83 1.00 1.19

25 6.34 0.12 0.19 0.28 0.38 0.49 0.62 0.77 0.93 1.11 1.30

30 7.14 0.12 0.19 0.27 0.36 0.47 0.60 0.74 0.90 1.07 1.25

35 7.14 0.12 0.19 0.27 0.36 0.47 0.60 0.74 0.90 1.07 1.25

40 7.93 0.12 0.18 0.26 0.35 0.46 0.58 0.72 0.87 1.04 1.22

126 CLCH-PRC022F-EN
 Performance Data

Blenders
Table 143. Blender performance data

Static Pressure Drop (inches w.g.) by Plenum Face Velocity (fpm)

Area
Unit size (ft2) 200 250 300 350 400 450 500 550 600

3 1.90 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.24

4 2.30 0.04 0.07 0.10 0.13 0.17 0.21 0.27 0.32 0.38

6 3.30 0.03 0.05 0.07 0.10 0.13 0.16 0.20 0.24 0.28

8 3.90 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.34

10 4.50 0.04 0.07 0.10 0.14 0.18 0.23 0.28 0.34 0.40

12 5.90 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33

14 5.80 0.05 0.08 0.11 0.15 0.19 0.24 0.30 0.36 0.43

17 9.00 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23

21 10.40 0.03 0.05 0.06 0.09 0.12 0.15 0.18 0.22 0.26

25 11.80 0.03 0.05 0.07 0.10 0.13 0.17 0.20 0.25 0.29

30 15.00 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24

35 15.00 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38

40 17.70 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33

50 22.50 0.04 0.06 0.08 0.12 0.15 0.19 0.24 0.28 0.34

57 24.90 0.04 0.06 0.09 0.12 0.16 0.21 0.25 0.31 0.37

66 27.60 0.05 0.07 0.11 0.15 0.19 0.24 0.30 0.36 0.43

80 30.30 0.06 0.09 0.13 0.18 0.23 0.29 0.36 0.43 0.52

100 39.90 0.05 0.08 0.11 0.15 0.20 0.25 0.31 0.37 0.44

120 54.00 0.03 0.05 0.08 0.11 0.14 0.17 0.22 0.26 0.31

CLCH-PRC022F-EN 127
Performance Data

Dampers
Energy Wheel Dampers
Table 144. Energy wheel recirculation damper performance data

Unducted Pressure Drop

Unit size Area (ft2) 400 500 600 700 800 900 1000 1100

3 2.21 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.30

4 2.76 0.04 0.06 0.08 0.12 0.15 0.19 0.24 0.29

6 2.76 0.04 0.06 0.08 0.12 0.15 0.19 0.24 0.29

8 3.40 0.04 0.06 0.08 0.11 0.15 0.18 0.23 0.28

10 4.46 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27

12 4.95 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26

14 5.48 0.03 0.05 0.08 0.11 0.14 0.17 0.22 0.26

17 5.48 0.03 0.05 0.08 0.11 0.14 0.17 0.22 0.26

21 6.26 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.30

25 6.26 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.30

30 7.57 0.04 0.06 0.08 0.12 0.15 0.19 0.24 0.29

35 8.20 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

40 9.41 0.04 0.06 0.08 0.11 0.15 0.18 0.23 0.28

50 10.67 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27

Unducted Pressure Drop

Unit size Area (ft2) 1200 1400 1600 1800 2000 2200 2400 2600

3 2.21 0.36 0.48 0.63 0.80 0.99 1.20 1.42 1.67

4 2.76 0.34 0.46 0.60 0.76 0.94 1.14 1.36 1.59

6 2.76 0.34 0.46 0.60 0.76 0.94 1.14 1.36 1.59

8 3.40 0.33 0.45 0.58 0.74 0.91 1.10 1.31 1.54

10 4.46 0.32 0.43 0.56 0.71 0.88 1.07 1.27 1.49

12 4.95 0.31 0.43 0.56 0.71 0.87 1.06 1.26 1.47

14 5.48 0.31 0.42 0.55 0.70 0.86 1.05 1.24 1.46

17 5.48 0.31 0.42 0.55 0.70 0.86 1.05 1.24 1.46

21 6.26 0.35 0.48 0.63 0.79 0.98 1.19 1.41 1.66

25 6.26 0.35 0.48 0.63 0.79 0.98 1.19 1.41 1.66

30 7.57 0.34 0.46 0.60 0.76 0.94 1.14 1.36 1.59

35 8.20 0.34 0.46 0.60 0.75 0.93 1.13 1.34 1.57

40 9.41 0.33 0.45 0.58 0.74 0.91 1.10 1.31 1.54

50 10.67 0.32 0.44 0.57 0.73 0.90 1.08 1.29 1.51

128 CLCH-PRC022F-EN
 Table 145. Energy wheel bypass damper performance data

Wheel Unducted Pressure Drop

Unit nom. Area
size cfm (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

4 900 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

CLCH-PRC022F-EN
4 1500 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

4 2200 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

6 900 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

6 1500 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

6 2200 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

8 1500 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

8 2200 1.03 0.04 0.07 0.09 0.13 0.17 0.21 0.26 0.32 0.38 0.51 0.67 0.85 1.05 1.27 1.51 1.77

8 3000 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

10 2200 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

10 3000 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

10 4000 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

10 5000 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

12 2200 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

12 3000 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

12 4000 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

12 5000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

12 6000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

14 2200 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

14 3000 1.83 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

14 4000 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

14 5000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

14 6000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

14 7000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

17 3000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

17 4000 2.38 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.44 0.57 0.72 0.89 1.08 1.28 1.50

17 5000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

17 6000 3.51 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.55 0.69 0.86 1.04 1.23 1.45

17 7000 3.51 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.55 0.69 0.86 1.04 1.23 1.45

129
Performance Data
 130
Table 145. Energy wheel bypass damper performance data (continued)

Wheel Unducted Pressure Drop

Unit nom. Area
size cfm (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

21 3000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46

21 4000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

21 5000 3.05 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.42 0.55 0.70 0.87 1.05 1.25 1.46
Performance Data

21 6000 3.51 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.55 0.69 0.86 1.04 1.23 1.45

21 7000 3.77 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.54 0.69 0.85 1.03 1.23 1.44

21 8500 4.00 0.04 0.06 0.09 0.12 0.15 0.19 0.24 0.29 0.35 0.47 0.62 0.78 0.96 1.16 1.38 1.62

25 4000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

25 5000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

25 6000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

25 7000 3.77 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.54 0.69 0.85 1.03 1.23 1.44

25 8500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

30 4000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

30 5000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

30 6000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

30 7000 3.77 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.54 0.69 0.85 1.03 1.23 1.44

30 8500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

30 10500 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

30 12500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

35 5000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

35 6000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

35 7000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

35 8500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

35 10500 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

35 12500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

35 15000 7.28 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.24 0.32 0.42 0.53 0.65 0.79 0.94 1.10

35 17500 8.20 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.41 0.52 0.64 0.77 0.92 1.08

40 5000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

40 6000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

40 7000 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

CLCH-PRC022F-EN
 Table 145. Energy wheel bypass damper performance data (continued)

Wheel Unducted Pressure Drop

Unit nom. Area
size cfm (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

40 8500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

CLCH-PRC022F-EN
40 10500 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

40 12500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

40 15000 7.28 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.24 0.32 0.42 0.53 0.65 0.79 0.94 1.10

40 17500 8.20 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.41 0.52 0.64 0.77 0.92 1.08

40 20000 9.90 0.02 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.22 0.30 0.40 0.50 0.62 0.75 0.90 1.05

50 7000 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

50 8500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

50 10500 5.09 0.02 0.04 0.05 0.07 0.10 0.12 0.15 0.18 0.22 0.29 0.38 0.48 0.60 0.72 0.86 1.01

50 12500 6.31 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.67 0.81 0.97 1.14

50 15000 7.28 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.24 0.32 0.42 0.53 0.65 0.79 0.94 1.10

50 17500 8.20 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.41 0.52 0.64 0.77 0.92 1.08

50 20000 9.90 0.02 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.22 0.30 0.40 0.50 0.62 0.75 0.90 1.05

50 25000 10.96 0.02 0.04 0.06 0.08 0.10 0.12 0.15 0.19 0.22 0.30 0.39 0.50 0.61 0.74 0.88 1.04

131
Performance Data
 132
Table 146. Mixing box with front, back, top, and bottom airfoil blade dampers (unducted)

Static Pressure Drop (inches wg) by Damper Face Velocity

Unit Area
Size (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

3 1.29 0.05 0.07 0.11 0.14 0.19 0.24 0.29 0.36 0.42 0.58 0.75 0.95 1.17 1.42 1.69 1.99

4 1.87 0.04 0.06 0.09 0.13 0.16 0.21 0.26 0.31 0.37 0.50 0.66 0.83 1.03 1.25 1.48 1.74

6 2.45 0.04 0.06 0.09 0.12 0.15 0.20 0.24 0.29 0.35 0.47 0.62 0.78 0.96 1.17 1.39 1.63
Performance Data

8 3.33 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28 0.33 0.45 0.58 0.74 0.91 1.11 1.32 1.54
Mixing Box Dampers

10 4.16 0.04 0.06 0.08 0.11 0.14 0.18 0.22 0.27 0.32 0.43 0.57 0.72 0.89 1.07 1.28 1.50

12 5.10 0.03 0.05 0.08 0.11 0.14 0.18 0.22 0.26 0.31 0.43 0.56 0.70 0.87 1.05 1.25 1.47

14 5.66 0.03 0.05 0.07 0.10 0.12 0.16 0.19 0.24 0.28 0.38 0.50 0.63 0.78 0.94 1.12 1.31

17 6.99 0.03 0.05 0.07 0.09 0.12 0.15 0.19 0.23 0.27 0.37 0.49 0.62 0.76 0.92 1.09 1.28

21 8.64 0.03 0.05 0.07 0.09 0.12 0.15 0.19 0.23 0.27 0.37 0.48 0.60 0.75 0.90 1.07 1.26

25 10.36 0.03 0.04 0.06 0.09 0.11 0.14 0.17 0.21 0.25 0.34 0.45 0.57 0.70 0.85 1.01 1.18

30 12.04 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.34 0.44 0.56 0.69 0.84 0.99 1.17

35 14.32 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.22 0.26 0.35 0.46 0.58 0.72 0.87 1.03 1.21

40 16.29 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.22 0.26 0.35 0.46 0.58 0.72 0.87 1.03 1.21

50 18.59 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.21 0.25 0.35 0.45 0.57 0.71 0.85 1.02 1.19

57 22.79 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.55 0.68 0.82 0.97 1.14

66 26.04 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.54 0.67 0.81 0.96 1.13
Mixing Box with Airfoil Blade Dampers

80 30.83 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.23 0.32 0.42 0.53 0.65 0.78 0.93 1.10

100 39.78 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.40 0.51 0.63 0.76 0.91 1.06

120 47.87 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.41 0.52 0.64 0.78 0.92 1.08

CLCH-PRC022F-EN
 Table 147. Mixing box with front, back, top, and bottom airfoil blade dampers (ducted)

Static Pressure Drop (inches w.g.) by Damper Face Velocity

Unit Area
Size (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

3 1.29 0.07 0.10 0.15 0.20 0.26 0.33 0.41 0.49 0.59 0.80 1.04 1.32 1.63 1.98 2.35 2.76

CLCH-PRC022F-EN
4 1.87 0.05 0.07 0.11 0.15 0.19 0.24 0.30 0.36 0.43 0.59 0.77 0.97 1.20 1.45 1.72 2.02

6 2.45 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.30 0.36 0.49 0.64 0.81 1.00 1.21 1.44 1.69

8 3.33 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.55 0.69 0.86 1.04 1.23 1.45

10 4.16 0.03 0.05 0.07 0.10 0.12 0.16 0.19 0.24 0.28 0.38 0.50 0.63 0.78 0.94 1.12 1.32

12 5.10 0.03 0.05 0.07 0.09 0.12 0.15 0.18 0.22 0.26 0.36 0.46 0.59 0.73 0.88 1.04 1.23

14 5.66 0.02 0.03 0.05 0.06 0.08 0.10 0.13 0.16 0.19 0.25 0.33 0.42 0.52 0.62 0.74 0.87

17 6.99 0.02 0.03 0.04 0.06 0.08 0.10 0.12 0.14 0.17 0.23 0.30 0.38 0.47 0.57 0.68 0.79

21 8.64 0.02 0.03 0.04 0.05 0.07 0.09 0.11 0.13 0.16 0.21 0.28 0.35 0.43 0.53 0.63 0.73

25 10.36 0.01 0.02 0.03 0.04 0.05 0.07 0.08 0.10 0.12 0.16 0.21 0.27 0.33 0.40 0.48 0.56

30 12.04 0.01 0.02 0.03 0.04 0.05 0.06 0.08 0.10 0.11 0.15 0.20 0.26 0.32 0.38 0.45 0.53

35 14.32 0.01 0.02 0.03 0.04 0.05 0.07 0.08 0.10 0.12 0.16 0.21 0.26 0.33 0.39 0.47 0.55

40 16.29 0.01 0.02 0.03 0.04 0.05 0.07 0.08 0.10 0.12 0.16 0.21 0.27 0.33 0.40 0.48 0.56

50 18.59 0.01 0.02 0.03 0.04 0.05 0.06 0.08 0.10 0.11 0.16 0.20 0.26 0.32 0.38 0.46 0.54

57 22.79 0.01 0.02 0.02 0.03 0.04 0.05 0.06 0.08 0.09 0.13 0.16 0.21 0.26 0.31 0.37 0.43

66 26.04 0.01 0.02 0.02 0.03 0.04 0.05 0.06 0.07 0.09 0.12 0.16 0.20 0.24 0.29 0.35 0.41

80 30.83 0.01 0.01 0.02 0.03 0.03 0.04 0.05 0.06 0.07 0.10 0.13 0.17 0.21 0.25 0.30 0.35

100 39.78 0.01 0.01 0.02 0.02 0.03 0.04 0.04 0.05 0.06 0.09 0.11 0.14 0.17 0.21 0.25 0.30

120 47.87 0.01 0.01 0.02 0.02 0.03 0.04 0.05 0.06 0.07 0.09 0.12 0.15 0.18 0.22 0.26 0.31

133
Performance Data
 134
Table 148. Mixing box with front/back/top standard and low-flow Traq dampers

Traq Damper Velocity (fpm) vs. Delta P (w.g.)

Damper Damper Area
Unit Size Size (in) Quantity (sq ft) 800 900 1000 1100 1200 1300 1400 1500 1600

3 13 1 0.92 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

4 13 2 1.84 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

6 13 2 1.84 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23
Performance Data

8 13 3 2.77 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

10 13 3 2.77 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

12 16 3 4.19 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

14 16 3 4.19 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

17 16 3 4.19 0.06 0.07 0.09 0.11 0.13 0.15 0.17 0.20 0.23

21 20 3 6.54 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

25 20 3 6.54 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

30 24 3 9.42 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

35 24 3 9.42 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21
Mixing Box with Traq Dampers

40 24 3 9.42 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

50 28 3 12.83 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

57 28 3 12.83 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

66 28 4 17.10 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

80 28 5 21.38 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

100 28 6 25.66 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

120 28 6 25.66 0.06 0.07 0.09 0.10 0.12 0.14 0.17 0.19 0.21

Notes:
1. Data a standard air density.
2. Traq damper airflow measurement station (AMS) ratings are based on AMCA Standard 610 Test Setup Figure 4 using differential pressure measurement with voltage signals from a Trane
ventilation control module (VCM).
3. Performance of Traq dampers will be +/- 5 percent of data shown for AMCA 610 Test Setup Figure 4.
4. Sizes and shapes tested include 16-inch and 28-inch diameter circular. Rated sizes are from 13 inches to 24 inches diameter circular.

CLCH-PRC022F-EN
 Table 149. Mixing box with front/back/top standard and low-flow Traq dampers

Traq Traq Damper Traq Damper Velocity (fpm) vs. Delta P (w.g.)
Unit Damper Damper Area
Size Size (in) Quantity (sq ft) 1700 1800 1900 2000 2100 2200 2300 2400 2500

3 13 1 0.92 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

CLCH-PRC022F-EN
4 13 2 1.84 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

6 13 2 1.84 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

8 13 3 2.77 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

10 13 3 2.77 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

12 16 3 4.19 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

14 16 3 4.19 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

17 16 3 4.19 0.26 0.29 0.32 0.35 0.39 0.43 0.47 0.51 0.56

21 20 3 6.54 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

25 20 3 6.54 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

30 24 3 9.42 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

35 24 3 9.42 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

40 24 3 9.42 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

50 28 3 12.83 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

57 28 3 12.83 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

66 28 4 17.10 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

80 28 5 21.38 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

100 28 6 25.66 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

120 28 6 25.66 0.24 0.27 0.30 0.33 0.37 0.40 0.44 0.48 0.52

Notes:
1. Data a standard air density.
2. Traq damper airflow measurement station (AMS) ratings are based on AMCA Standard 610 Test Setup Figure 4 using differential pressure measurement with voltage signals from a Trane
ventilation control module (VCM).
3. Performance of Traq dampers will be +/- 5 percent of data shown for AMCA 610 Test Setup Figure 4.
4. Sizes and shapes tested include 16-inch and 28-inch diameter circular. Rated sizes are from 13 inches to 24 inches diameter circular.

135
Performance Data
Performance Data

AMCA 610 Test Performance for Traq Damper

Trane certifies that the Traq damper shown herein is licensed to bear
the AMCA seal - Airflow Measurement Station Performance. The rating
shown is based on tests and procedures performed in accordance with
AMCA Publication 611 and complies with the requirements of the AMCA
Certified Ratings Program.

Table 150. Air Performance

Reference Indicated
Test Reference Indicated Difference Volume Volume Difference
Run Volume (cfm) Volume (cfm) (percent) (cfm) (cfm) (percent)

Traq 16-inch damper AMS Traq 28-inch damper AMS

1 3470 3351 -3.41 10714 10548 -1.55

2 2882 2773 -3.80 8817 8644 -1.96

3 2264 2211 -2.35 6997 6851 -2.09

4 1703 1676 -1.62 5063 4961 -2.00

5 1032 1019 -1.25 3126 3071 -1.76

6 506 505 -0.18 1363 1362 -0.06

Table 151. Airflow Resistance

Pressure Pressure
Test Drop Volume Velocity Drop Volume Velocity
Run (in. w.g.) (cfm) (fpm) (in. w.g.) (cfm) (fpm)

Traq 16-inch damper AMS Traq 28-inch damper AMS

1 0.561 3469.70 2485.40 0.515 10738.60 2511.40

2 0.389 2895.70 2074.30 0.352 8856.50 2071.20

3 0.239 2276.30 1630.60 0.228 7029.20 1643.90

4 0.135 1710.20 1225.10 0.114 5085.50 1189.30

5 0.052 1035.00 741.40 0.041 3134.60 733.10

6 0.010 507.00 363.20 0.010 1364.40 319.10

Corresponding conversion formulas:

• Traq 16-inch AMS: Airflow = ((Volts-2)/8)*2475*Total Area (applicable for unit sizes 3-17).
• Traq 28-inch AMS: Airflow = ((Volts-2)/8)*2600*Total Area (applicable for units sizes 21-30).
Refer to the Performance Climate Changer air handler installation operation manual (CLCH-
SVX07A-EN) for Traq damper installation details.

136 CLCH-PRC022F-EN
 Performance Data

Multizone Dampers
Table 152. Multizone damper - 1-deck or 2-deck

Static Pressure Drop (inches w.g.) by Damper Face Velocity (fpm)

Unit size Area ft2 400 500 600 700 800 900 1000 1100

6 2.89 0.05 0.07 0.10 0.14 0.18 0.23 0.29 0.35

8 3.48 0.05 0.07 0.10 0.14 0.18 0.23 0.29 0.35

10 5.50 0.05 0.08 0.12 0.16 0.21 0.26 0.32 0.39

12 6.06 0.05 0.07 0.11 0.15 0.19 0.24 0.30 0.36

14 6.67 0.05 0.07 0.10 0.14 0.18 0.23 0.29 0.35

17 6.67 0.05 0.07 0.10 0.14 0.18 0.23 0.29 0.35

21 8.97 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

25 8.97 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

30 10.75 0.04 0.06 0.09 0.12 0.15 0.19 0.24 0.29

35 14.06 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

40 16.05 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

50 18.13 0.04 0.06 0.08 0.11 0.15 0.19 0.23 0.28

Static Pressure Drop (inches w.g.) by Damper Face Velocity (fpm)

Unit size Area ft2 1200 1400 1600 1800 2000 2200 2400 2600

6 2.89 0.41 0.56 0.73 0.93 1.15 1.39 1.65 1.94

8 3.48 0.41 0.56 0.74 0.93 1.15 1.39 1.66 1.95

10 5.50 0.46 0.63 0.82 1.04 1.29 1.56 1.86 2.18

12 6.06 0.43 0.59 0.77 0.97 1.20 1.45 1.72 2.02

14 6.67 0.41 0.56 0.73 0.93 1.15 1.39 1.65 1.94

17 6.67 0.41 0.56 0.73 0.93 1.15 1.39 1.65 1.94

21 8.97 0.34 0.46 0.60 0.76 0.93 1.13 1.34 1.58

25 8.97 0.34 0.46 0.60 0.76 0.93 1.13 1.34 1.58

30 10.75 0.35 0.47 0.61 0.78 0.96 1.16 1.38 1.62

35 14.06 0.33 0.45 0.59 0.74 0.92 1.11 1.32 1.55

40 16.05 0.33 0.45 0.59 0.74 0.92 1.11 1.32 1.55

50 18.13 0.33 0.45 0.59 0.75 0.92 1.12 1.33 1.56

Diffuser
Table 153. Diffuser pressure drop

Static Pressure Drop (inches wg) by Face Velocity (fpm)

Unit Size 500 700 900 1100 1300 1500 1700 1900 2100

3-120 0.01 0.02 0.04 0.06 0.08 0.10 0.13 0.17 0.20

Table 154. Diffuser face area

Unit Size 3 4 6 8 10 12 14 17 21 25

Area (ft2) 1.53 1.53 3.36 3.74 3.74 4.32 4.32 7.94 8.78 10.72

Unit Size 30 35 40 50 57 66 80 100 120

Area (ft2) 10.72 23.42 23.42 27.21 31.53 33.09 39.76 45.20 45.20

CLCH-PRC022F-EN 137
Performance Data

Discharge Plenums
Figure 49. Horizontal plenum Figure 50. Vertical plenum

Table 155. Discharge plenums - default factory outlet areas (ft2)

Horizontal Plenum Vertical Plenum

Rectangular
Rectangular Openings Round Openings Openings Round Openings

Unit Bot- Bot- Front Front

Size Front Top tom Side Front Top tom Side Back Top Side Back Top Side

3 1.07 1.07 1.07 1.07 0.92 0.92 0.92 0.92 1.07 1.07 1.07 0.92 0.92 0.92

4 1.53 1.53 1.53 1.25 1.40 1.40 1.40 1.40 1.53 1.53 1.25 1.40 1.40 1.40

6 2.19 2.19 2.19 2.13 2.18 2.18 2.18 2.18 2.19 2.19 2.13 2.18 2.18 2.18

8 2.67 2.67 2.67 2.51 2.64 2.64 2.64 2.64 2.67 2.67 2.51 2.64 2.64 2.64

10 3.33 3.33 3.33 3.36 3.14 3.14 3.14 3.14 3.33 3.33 3.36 3.14 3.14 3.14

12 4.00 4.00 4.00 3.99 3.69 3.69 3.69 4.28 4.00 4.00 3.99 4.28 4.28 4.28

14 4.88 4.88 4.88 4.69 3.69 3.69 3.69 4.28 4.88 4.88 4.69 4.91 4.91 4.91

17 5.91 5.91 5.91 5.56 3.69 3.69 3.69 4.28 5.91 5.91 5.56 5.59 5.59 5.59

21 7.12 7.12 7.12 7.04 3.14 3.14 3.14 3.69 7.12 7.12 7.04 6.31 6.31 6.31

25 8.54 8.54 8.54 8.13 7.07 7.07 7.07 7.88 8.54 8.54 8.13 7.88 7.88 7.88

30 10.21 10.21 10.21 10.15 7.07 7.07 7.07 7.88 10.21 10.21 10.15 9.62 9.62 9.62

35 13.56 13.09 11.67 11.25 11.54 11.17 11.17 5.52 13.56 13.09 11.25 11.54 11.17 11.54

40 14.89 14.70 13.42 12.67 12.57 12.61 12.61 5.52 14.89 14.70 12.67 12.57 12.61 12.57

50 19.27 18.30 16.67 15.04 15.75 14.53 14.53 7.95 19.27 18.30 15.04 15.75 14.53 12.57

57 21.88 20.63 18.89 17.94 18.34 16.76 16.76 11.17 n/a n/a n/a n/a n/a n/a

66 25.36 23.61 20.40 19.23 21.12 18.92 18.92 12.43 n/a n/a n/a n/a n/a n/a

80 29.97 28.71 23.49 25.06 25.13 21.21 21.21 18.56 n/a n/a n/a n/a n/a n/a

100 37.28 34.53 30.04 32.29 31.50 26.84 26.84 24.35 n/a n/a n/a n/a n/a n/a

120 43.43 41.25 35.58 34.03 38.48 33.13 33.13 24.35 n/a n/a n/a n/a n/a n/a

Notes:
1. Openings can be varied in number, size, and location within the TOPSS Selection Software.
2. Sizes 35-120 have default multiple round openings as standard. 3. Bell mouth openings are available within the TOPSS™ Selection Software.

138 CLCH-PRC022F-EN
 Performance Data

Table 155. Discharge plenums - default factory outlet areas (ft2) (continued)

Table 156. Formulas to calculate pressure drop out of discharge plenums

For all plenum openings, use: OVF = CFM/OAF

OVP = CFM/OAP

OVF = fan outlet velocity

Where: OAF = fan outlet area (see General Data)

SP = static pressure drop OVP = plenum opening outlet velocity

Kt = value from Table 157, p. 139 and Table 158, p. OAP = plenum opening area (see Table 155, p. 138)
139.

Table 157. Discharge Plenums - Kt values for factory openings for plenum fans

Unit size Discharge Location Discharge

Rectangular Radial 2.00

Rectangular Axial Discharge 2.50

Round Radial 2.00

3-120
Round Axial Discharge 2.50

Bell mouth Radial 1.60

Bell mouth Axial Discharge 1.80

Housed Exhaust Fans Exhaust Damper Section Discharge 0.45

Table 158. Discharge Plenums - Kt values for factory openings for housed fans

Plenum location and Fan Discharge

Top Mounted Horizontally Mounted Horizontally Mounted

Discharge Fan Fan Fan Fan Fan Fan

Size Location Top-front Top-back Front-top Back-top Front-bottom Back-bottom

Front-top 1.67 0.98 0.98 n/a 0.98 n/a

Back-top 0.98 1.67 n/a 0.98 n/a 0.98

Top-front/back 0.98 0.98 1.67 1.67 0.98 0.98

3-8 FC
Side-top 1.5 1.5 1.5 1.5 1.5 1.5

Bottom-front/
n/a n/a 0.98 0.98 1.67 1.67
back

Front-top 1.14 0.68 0.68 n/a 0.68 n/a

Back-top 0.68 1.14 n/a 0.68 n/a 0.68

3-8 BC Top-front/back 0.68 0.68 1.33 1.33 0.78 0.78

or AF
Side-top 1.29 1.29 1.34 1.34 1.34 1.34

Bottom-front/
n/a n/a 0.78 0.78 1.33 1.33
back

CLCH-PRC022F-EN 139
Performance Data

Table 158. Discharge Plenums - Kt values for factory openings for housed fans (continued)

Plenum location and Fan Discharge

Top Mounted Horizontally Mounted Horizontally Mounted

Discharge Fan Fan Fan Fan Fan Fan

Size Location Top-front Top-back Front-top Back-top Front-bottom Back-bottom

Front-top 2.59 1.68 1.68 n/a 1.68 n/a

Back-top 1.68 2.59 n/a 1.68 n/a 1.68

Top-front/back 1.68 1.68 2.59 2.59 1.68 1.68

10-17 FC
Side-top 2.37 2.37 2.37 2.37 2.37 2.37

Bottom-front/
n/a n/a 1.68 1.68 2.59 2.59
back

Front-top 1.67 1.15 1.15 n/a 1.15 n/a

Back-top 1.15 1.67 n/a 1.15 n/a 1.15

Top-front/back 1.15 1.15 1.83 1.83 1.23 1.23

10-17 AF
Side-top 1.85 1.85 1.85 1.85 1.85 1.85

Bottom-front/
n/a n/a 1.23 1.23 1.83 1.83
back

Front-top 1.68 0.96 0.96 n/a 0.96 n/a

Back-top 0.96 1.68 n/a 0.96 n/a 0.96

Top-front/back 0.96 0.96 1.68 1.68 0.96 0.96

21-30FC
Side-top 1.5 1.5 1.5 1.5 1.5 1.5

Bottom-front/
n/a n/a 0.96 0.96 1.68 1.68
back

Front-top 1.45 0.93 0.93 n/a 0.93 n/a

Back-top 0.93 1.45 n/a 0.93 n/a 0.93

Top-front/back 0.93 0.93 1.81 1.81 1.13 1.13

21-57 AF
Side-top 1.68 1.68 1.68 1.68 1.68 1.68

Bottom-front/
n/a n/a 1.13 1.13 1.81 1.81
back

Front-top 1.44 0.83 0.83 n/a 0.83 n/a

Back-top 0.83 1.44 n/a 0.83 n/a 0.83

Top-front/back 0.83 0.83 1.44 1.44 0.83 0.83

35-120
FC Side-top 1.25 1.25 1.25 1.25 1.25 1.25

Bottom-front/
n/a n/a 0.83 0.83 1.44 1.44
back

Full bottom n/a n/a 0.73 0.73 0.73 0.73

Front-top n/a n/a 1.34 n/a 1.34 n/a

Back-top n/a n/a n/a 1.34 n/a 1.34

66 -120 Top-front/back n/a n/a 2.14 2.14 1.34 1.34

AF
Side-top n/a n/a 2.11 2.11 2.11 2.11

Bottom-front/
n/a n/a 1.34 1.34 2.14 2.14
back

140 CLCH-PRC022F-EN
 Table 159. Economizer - exhaust/return damper performance data

Static Pressure Drop (inches w.g.) by Damper Face Velocity (fpm)

Unit Area
size (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

3 1.09 0.05 0.08 0.11 0.16 0.20 0.26 0.32 0.38 0.46 0.62 0.81 1.03 1.27 1.54 1.83 2.15

CLCH-PRC022F-EN
4 1.09 0.05 0.08 0.11 0.16 0.20 0.26 0.32 0.38 0.46 0.62 0.81 1.03 1.27 1.54 1.83 2.15

6 1.53 0.04 0.07 0.10 0.13 0.18 0.22 0.27 0.33 0.40 0.54 0.70 0.89 1.10 1.33 1.58 1.85

8 1.97 0.04 0.06 0.09 0.12 0.16 0.21 0.25 0.31 0.37 0.50 0.65 0.82 1.02 1.23 1.46 1.72

10 2.29 0.04 0.06 0.09 0.13 0.16 0.21 0.26 0.31 0.37 0.50 0.65 0.83 1.02 1.24 1.47 1.72

12 3.05 0.04 0.06 0.09 0.12 0.15 0.19 0.24 0.29 0.34 0.47 0.61 0.77 0.96 1.16 1.38 1.62

14 3.19 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.55 0.69 0.86 1.04 1.23 1.45

17 4.18 0.03 0.05 0.07 0.10 0.13 0.16 0.20 0.25 0.29 0.40 0.52 0.66 0.81 0.98 1.17 1.37

21 5.04 0.03 0.05 0.07 0.10 0.13 0.16 0.20 0.24 0.28 0.39 0.51 0.64 0.79 0.96 1.14 1.33

25 6.27 0.03 0.05 0.07 0.09 0.12 0.16 0.19 0.23 0.28 0.38 0.49 0.62 0.77 0.93 1.11 1.30
Economizer for Outdoor Units

30 6.65 0.03 0.05 0.07 0.09 0.12 0.15 0.19 0.23 0.27 0.37 0.49 0.62 0.76 0.92 1.10 1.29

35 8.06 0.03 0.04 0.06 0.09 0.11 0.15 0.18 0.22 0.26 0.35 0.46 0.58 0.72 0.87 1.03 1.21

40 9.42 0.03 0.04 0.06 0.09 0.11 0.15 0.18 0.22 0.26 0.35 0.46 0.58 0.72 0.87 1.03 1.21

50 12.32 0.03 0.05 0.07 0.09 0.12 0.15 0.18 0.22 0.26 0.36 0.47 0.59 0.73 0.89 1.06 1.24

57 14.27 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.22 0.26 0.35 0.46 0.58 0.72 0.87 1.03 1.21

66 15.30 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.21 0.25 0.35 0.45 0.57 0.71 0.86 1.02 1.20

80 18.45 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.34 0.44 0.56 0.69 0.84 1.00 1.17

100 24.41 0.03 0.04 0.06 0.08 0.11 0.13 0.17 0.20 0.24 0.32 0.42 0.54 0.66 0.80 0.95 1.12

120 28.50 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.23 0.32 0.41 0.52 0.65 0.78 0.93 1.10

141
Performance Data
 142
Table 160. Economizer - outside air damper

Static Pressure Drop (inches w.g.) by Damper Face Velocity (fpm)

Unit Area
size (ft2) 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600

3 1.22 0.05 0.08 0.11 0.15 0.19 0.24 0.30 0.36 0.43 0.59 0.77 0.98 1.21 1.46 1.74 2.04

4 1.89 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.31 0.36 0.49 0.65 0.82 1.01 1.22 1.45 1.71

6 2.57 0.04 0.06 0.08 0.11 0.14 0.18 0.23 0.27 0.33 0.44 0.58 0.73 0.91 1.10 1.30 1.53
Performance Data

8 3.33 0.03 0.05 0.08 0.10 0.14 0.17 0.21 0.26 0.31 0.42 0.54 0.69 0.85 1.03 1.22 1.43

10 4.16 0.03 0.05 0.07 0.10 0.13 0.16 0.20 0.24 0.29 0.39 0.51 0.64 0.80 0.96 1.15 1.35

12 5.14 0.03 0.05 0.07 0.09 0.12 0.15 0.19 0.23 0.27 0.37 0.49 0.62 0.76 0.92 1.10 1.29

14 5.64 0.03 0.04 0.06 0.09 0.11 0.14 0.18 0.21 0.25 0.35 0.45 0.57 0.71 0.86 1.02 1.20

17 6.94 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.33 0.44 0.55 0.68 0.82 0.98 1.15

21 8.68 0.03 0.04 0.06 0.09 0.11 0.14 0.17 0.21 0.25 0.34 0.45 0.56 0.70 0.84 1.00 1.18

25 10.42 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.33 0.44 0.55 0.68 0.83 0.98 1.15

30 12.08 0.03 0.04 0.06 0.08 0.11 0.13 0.17 0.20 0.24 0.33 0.42 0.54 0.66 0.80 0.96 1.12

35 14.25 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.20 0.23 0.32 0.41 0.52 0.65 0.78 0.93 1.10

40 16.17 0.03 0.04 0.06 0.08 0.10 0.13 0.16 0.19 0.23 0.31 0.41 0.52 0.64 0.77 0.92 1.08

50 19.45 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.34 0.44 0.55 0.68 0.83 0.99 1.16

57 22.73 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.20 0.24 0.33 0.43 0.54 0.67 0.81 0.96 1.13

66 27.27 0.03 0.05 0.07 0.09 0.12 0.15 0.19 0.23 0.27 0.37 0.48 0.61 0.75 0.90 1.08 1.26

80 32.57 0.03 0.05 0.07 0.09 0.12 0.15 0.18 0.22 0.26 0.36 0.47 0.59 0.73 0.88 1.05 1.23

100 41.34 0.03 0.04 0.06 0.08 0.11 0.14 0.17 0.21 0.25 0.33 0.44 0.55 0.68 0.83 0.98 1.15

120 48.82 0.03 0.04 0.06 0.08 0.11 0.13 0.17 0.20 0.24 0.32 0.42 0.54 0.66 0.80 0.95 1.12

CLCH-PRC022F-EN
 Performance Data

Electric Heat - Draw Through

Table 161. Electric heat - draw through pressure drop

Static Pressure Drop (inches w.g.) by Face Velocity (fpm)

Face Velocity 350 400 450 500 550 600 650 700

Pressure Drop 0.06 0.08 0.10 0.12 0.15 0.17 0.20 0.24

Table 162. Electric heat - draw through area

Unit size 3 4 6 8 10 12 14 17

Area (ft2) 2.18 3.79 4.73 6.43 8.52 10.54 11.70 14.58

Unit size 21 25 30 35 40 50 57 66

Area (ft2) 17.57 21.13 25.52 30.97 34.98 45.17 52.25 62.65

Filters
Table 163. Maximum CFM for filters

Pleated Media Permanent Throwaway High Efficiency

Long
2-in. and 2-in. or 4- 2-in. and 2-in. or 4- 2-in. and 2-in. or 4- Cartridge/ 4-in. High
4-in. Flat in. Angled 4-in. Flat in. Angled 4-in. Flat in. Angled Bag HEPA Efficiency
Unit
Size 625 625 800 800 500 500 625 600 625

3 2169 3475 2776 4448 1735 2780 2081 1200 2169

4 3475 5556 4448 7112 2780 4445 3475 1200 3475

6 4338 5556 5552 7112 3470 4445 4169 3600 4338

8 4581 6944 5864 8888 3665 5555 5000 4200 4581

10 6075 8681 7776 11,112 4860 6945 5419 5400 6075

12 8331 10,419 10,664 13,336 6665 8335 7706 6000 8331

14 9025 11,288 11,552 14,448 7220 9030 8400 6000 9025

17 11,806 18,056 15,112 23,112 9445 14,445 11,806 8400 11,806

21 13,456 20,831 17,224 26,664 10,765 16,665 13,750 12,600 13,456

25 16,944 31,250 21,688 40,000 13,555 25,000 16,250 14,400 16,944

30 19,025 35,419 24,352 45,336 15,220 28,335 17,638 16,800 19,025

35 23,263 39,581 29,776 50,664 18,610 31,665 21,669 18,000 23,263

40 25,519 43,750 32,664 56,000 20,415 35,000 22,500 22,200 25,519

50 34,375 62,500 44,000 80,000 27,500 50,000 31,250 27,600 34,375

57 39,581 62,500 50,664 80,000 31,665 50,000 37,500 34,200 39,581

66 47,225 70,831 60,448 90,664 37,780 56,665 41,669 39,600 47,225

80 53,475 94,444 68,448 120,888 42,780 75,555 55,000 45,600 53,475

100 65,106 104,169 83,336 133,336 52,085 83,335 70,831 61,200 65,106

120 76,388 121,525 97,776 155,552 61,110 97,220 83,750 71,400 76,388

CLCH-PRC022F-EN 143
Performance Data

Table 164. Filter area (ft.2)

Side-load
Side-load 2-in. and 4-in. Side-load Front-Load Front-load
Unit Size 2-in. and 4-in. Flat Angled Bag/Cartridge Bag/Cartridge Filter HEPA

3 3.47 5.56 3.33 2.00 2.00

4 5.56 8.89 5.56 2.00 2.00

6 6.94 8.89 6.67 6.00 6.00

8 7.33 11.11 8.00 6.00 7.00

10 9.72 13.89 8.67 8.00 9.00

12 13.33 16.67 12.33 10.00 10.00

14 14.44 18.06 13.44 10.00 10.00

17 18.89 28.89 18.89 14.00 14.00

21 21.53 33.33 22.00 18.00 21.00

25 27.11 50.00 26.00 24.00 24.00

30 30.44 56.67 28.22 28.00 28.00

35 37.22 63.33 34.67 34.00 30.00

40 40.83 70.00 36.00 38.00 37.00

50 55.00 100.00 50.00 50.00 46.00

57 63.33 100.00 60.00 60.00 57.00

66 75.56 113.33 66.67 66.00 66.00

80 85.56 151.11 88.00 86.00 76.00

100 104.17 166.67 113.33 106.00 102.00

120 122.22 194.44 134.00 124.00 119.00

Table 165. Filters (clean) performance data

Static Pressure Drop (inches wg) by Filter Face Velocity (fpm)

Filter Type 200 250 300 350 400 450 500 550 600

2-inch permanent – MERV 2 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.09 0.11

2-inch disposable (TA) – MERV 5 0.04 0.06 0.08 0.10 0.13 0.15 0.18 n/a n/a

2-inch pleated media – MERV 8 0.08 0.11 0.14 0.18 0.22 0.26 0.30 0.34 0.39

2-inch pleated media – coated – MERV 7 0.08 0.11 0.14 0.18 0.21 0.26 0.30 0.35 0.40

4-inch pleated media – MERV 8 0.04 0.06 0.08 0.11 0.13 0.16 0.19 0.22 0.25

4-inch pleated media – coated – MERV 7 0.04 0.06 0.09 0.12 0.16 0.20 0.25 0.30 0.36

4-inch high efficient – 65% efficient – MERV

0.07 0.10 0.12 0.15 0.18 0.21 0.24 0.27 0.30
11

4-inch high efficient – 95% efficient – MERV

0.16 0.20 0.25 0.29 0.34 0.39 0.44 0.49 0.54
15

12-inch cartridge – 65% efficient – MERV 11 0.06 0.09 0.12 0.15 0.19 0.23 0.27 0.31 0.36

12-inch cartridge – 95% efficient – MERV 15 0.11 0.14 0.18 0.22 0.26 0.30 0.35 0.39 0.44

18-inch bag – 65% efficient – MERV 12 0.18 0.22 0.27 0.31 0.35 0.39 0.44 0.48 0.52

18-inch bag – 85% efficient – MERV 13 0.20 0.25 0.30 0.35 0.41 0.46 0.51 0.56 0.61

18-inch bag – 95% efficient – MERV 15 0.23 0.28 0.34 0.39 0.45 0.50 0.56 0.61 0.66

30-inch bag – 65% efficient – MERV 12 0.07 0.10 0.13 0.17 0.21 0.26 0.31 0.36 0.42

144 CLCH-PRC022F-EN
 Performance Data

Table 165. Filters (clean) performance data (continued)

Static Pressure Drop (inches wg) by Filter Face Velocity (fpm)

Filter Type 200 250 300 350 400 450 500 550 600

30-inch bag – 85% efficient – MERV 13 0.09 0.11 0.15 0.18 0.22 0.26 0.31 0.35 0.40

30-inch bag – 95% efficient – MERV 15 0.17 0.22 0.27 0.32 0.37 0.42 0.47 0.52 0.58

HEPA - 99.97% efficient - DOP 0.47 0.60 0.74 0.89 1.04 1.20 1.37 1.54 1.72

Table 166. Filters (mid-life) performance data

Static Pressure Drop (inches wg) by Filter Face Velocity (fpm)

Filter Type 200 250 300 350 400 450 500 550 600

2-inch permanent – MERV 2 0.51 0.51 0.52 0.52 0.53 0.53 0.54 0.55 0.55

2-inch disposable (TA) – MERV 5 0.52 0.53 0.54 0.55 0.57 0.58 0.59 n/a n/a

2-inch pleated media – MERV 8 0.54 0.56 0.57 0.59 0.61 0.63 0.65 0.67 0.69

2-inch pleated media – coated – MERV 7 0.54 0.56 0.57 0.59 0.61 0.63 0.65 0.67 0.70

4-inch pleated media – MERV 8 0.52 0.53 0.54 0.56 0.57 0.58 0.59 0.61 0.62

4-inch pleated media – coated – MERV 7 0.52 0.53 0.55 0.57 0.59 0.61 0.63 0.65 0.67

4-inch high efficient – 65% efficient – MERV

0.64 0.65 0.66 0.68 0.69 0.70 0.72 0.73 0.75
11

4-inch high efficient – 95% efficient – MERV

0.68 0.70 0.72 0.75 0.77 0.79 0.82 0.84 0.87
15

12-inch cartridge – 65% efficient – MERV 11 0.63 0.65 0.66 0.68 0.70 0.72 0.74 0.76 0.78

12-inch cartridge – 95% efficient – MERV 15 0.65 0.67 0.69 0.71 0.73 0.75 0.77 0.80 0.82

18-inch bag – 65% efficient – MERV 12 0.69 0.71 0.73 0.75 0.77 0.80 0.82 0.84 0.86

18-inch bag – 85% efficient – MERV 13 0.70 0.73 0.75 0.78 0.80 0.83 0.85 0.88 0.90

18-inch bag – 95% efficient – MERV 15 0.71 0.74 0.77 0.80 0.82 0.85 0.88 0.90 0.93

30-inch bag – 65% efficient – MERV 12 0.63 0.65 0.67 0.69 0.71 0.73 0.76 0.78 0.80

30-inch bag – 85% efficient – MERV 13 0.64 0.66 0.68 0.70 0.71 0.73 0.76 0.78 0.80

30-inch bag – 95% efficient – MERV 15 0.69 0.71 0.73 0.76 0.78 0.81 0.83 0.86 0.89

HEPA - 99.97% efficient - DOP 1.23 1.30 1.37 1.44 1.52 1.60 1.68 1.77 1.86

Table 167. Filters (dirty) performance data

Static Pressure Drop (inches wg) by Filter Face Velocity (fpm)

Filter Type 200 250 300 350 400 450 500 550 600

2-inch permanent – MERV 2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

2-inch disposable (TA) – MERV 5 1.00 1.00 1.00 1.00 1.00 1.00 1.00 n/a n/a

2-inch pleated media – MERV 8 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

2-inch pleated media – coated – MERV 7 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

4-inch pleated media – MERV 8 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

4-inch pleated media – coated – MERV 7 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

4-inch high efficient – 65% efficient – MERV

1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
11

CLCH-PRC022F-EN 145
Performance Data

Table 167. Filters (dirty) performance data (continued)

Static Pressure Drop (inches wg) by Filter Face Velocity (fpm)

Filter Type 200 250 300 350 400 450 500 550 600

4-inch high efficient – 95% efficient – MERV

1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
15

12-inch cartridge – 65% efficient – MERV 11 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

12-inch cartridge – 95% efficient – MERV 15 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

18-inch bag – 65% efficient – MERV 12 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

18-inch bag – 85% efficient – MERV 13 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

18-inch bag – 95% efficient – MERV 15 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

30-inch bag – 65% efficient – MERV 12 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

30-inch bag – 85% efficient – MERV 13 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

30-inch bag – 95% efficient – MERV 15 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20

HEPA - 99.97% efficient - DOP 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

Hoods
Table 168. Exhaust hood performance data

Static Pressure Drop (inches wg) by Face Velocity (fpm)

Face Velocity (FPM) 700 800 900 1000 1100 1200 1300 1400 1500 1600

Pressure drop 0.03 0.04 0.05 0.06 0.07 0.09 0.10 0.12 0.13 0.15

Table 169. Exhaust hood face area

Unit Size 3 4 6 8 10 12 14 17 21 25 30 35 40 50 57

Area (ft2) 1.25 1.25 1.49 1.78 2.00 2.52 3.21 3.17 4.07 4.36 5.28 7.69 7.94 8.67 9.23

Table 170. Inlet hood performance data

Static Pressure Drop (inches wg) by Face Velocity (fpm)

Face Velocity (FPM) 300 500 700 900 1100 1300 1500

Pressure drop 0.04 0.11 0.20 0.32 0.47 0.65 0.85

Each air handler has a rated nominal airflow (for example, 1500 cfm for a size 3). This nominal
airflow is a quick guide to figure unit size requirements. Although this is the nominal airflow of a
given unit, each unit is capable of producing more, until something limits the ability of the unit to
meet this higher airflow requirement such as coil face velocity, filter face velocity, or the outside
air inlet hood eliminator velocity.
The eliminator in the inlet hood is rated to a maximum outside airflow. Above this limit, there is a
high probability of bringing rain, water or snow into the unit, which could migrate to the
conditioned space below. When selecting units for your application, remember not to undersize a
unit to the point that the inlet hood eliminators can not handle the outside air cfm requirements.
The following table shows the maximum airflow for inlet hoods.

146 CLCH-PRC022F-EN
 Performance Data

Table 171. Inlet hood airflow limitations (cfm)

Mixing Section Economizer Section

Unit size Back inlet hood 1 side inlet hood 2 side inlet hoods Single inlet hood

3 2070 1440 2880 1504

4 5567 1440 2880 2917

6 6016 1890 3780 3625

8 8847 2415 4830 4628

10 7050 3050 6100 5257

12 9393 3841 7681 6190

14 10,185 5582 11,163 8248

17 11,789 4870 9741 9960

21 14,716 6524 13,047 11,928

25 17,054 6917 13,834 13,984

30 22,694 7742 15,483 15,752

35 24,316 12,199 24,397 18,222

40 27,434 12,640 25,280 22,288

50 32,700 15,808 31,617 25,968

57 37,677 14,933 29,865 27,112

66 51,988 15,039 30,077 34,008

80 55,539 17,943 35,887 40,824

80 Traq n/a 19,633 39,265 n/a

100 65,029 23,239 46,477 50,520

100 Traq n/a 41,463 82,926 n/a

120 77,916 26,797 53,595 58,240

120 Traq n/a 40,231 80,462 n/a

Humidifiers
Table 172. Humidifier pressure drop

Static Pressure Drop (inches w.g.) by Face Velocity (fpm)

Face
Velocity 400 450 500 550 600 650 700 750 800 850 900

Pressure
0.02 0.02 0.03 0.03 0.04 0.05 0.05 0.06 0.07 0.08 0.09
drop

Table 173. Face area for building steam and atmospheric steam sources

Building Steam Source Atmospheric Steam Source

Unit Size Area (ft.2) Area (ft.2)

3 1.22 1.42

4 2.43 2.29

6 3.47 3.72

8 4.59 5.14

CLCH-PRC022F-EN 147
Performance Data

Table 173. Face area for building steam and atmospheric steam sources (continued)

Building Steam Source Atmospheric Steam Source

Unit Size Area (ft.2) Area (ft.2)

10 6.20 6.58

12 7.59 8.67

14 8.47 9.53

17 11.04 12.71

21 12.71 16.17

25 16.52 20.36

30 20.18 21.40

35 24.96 26.73

40 28.57 30.45

50 39.20 41.05

57 46.59 48.56

66 55.69 58.19

80 60.75 63.00

100 67.75 70.00

120 72.00 74.00

Multizone
Table 174. Baffle assembly pressure drop (inches w.g.)

Baffle Assembly Pressure Drop (inches w.g.)

Unit Air flow
size (cfm) 70 60 6070 6060 40 4070 4060 4040

6 3000 0.10 0.19 0.29 0.38 0.67 0.77 0.86 1.33

8 4000 0.12 0.23 0.36 0.47 0.81 0.93 1.04 1.62

10 5000 0.07 0.14 0.21 0.27 0.47 0.54 0.61 0.94

12 6000 0.09 0.16 0.25 0.32 0.56 0.64 0.72 1.12

14 7000 0.10 0.18 0.28 0.36 0.62 0.72 0.80 1.25

17 8500 0.14 0.27 0.41 0.53 0.92 1.06 1.19 1.84

21 10,500 0.11 0.22 0.33 0.43 0.74 0.86 0.96 1.49

25 12,500 0.16 0.30 0.47 0.61 1.06 1.22 1.36 2.11

30 15,000 0.16 0.30 0.46 0.61 1.05 1.21 1.36 2.10

35 17,500 0.12 0.23 0.35 0.46 0.79 0.91 1.02 1.58

40 20,000 0.12 0.23 0.35 0.46 0.79 0.91 1.02 1.58

50 25,000 0.15 0.28 0.43 0.56 0.97 1.11 1.24 1.93

148 CLCH-PRC022F-EN
 Performance Data

Silencers
Table 175. Silencer performance data

Pressure Drop (in. H2O) by Face Velocity (fpm)

Length Model Unit Sizes 250 500 750 1000 1250 1500 1750

RD-ULV-F2 10 0.03 0.11 0.26 0.45 0.70 1.01 1.37

3, 21, 25, 40,

RD-ULV-F3 0.03 0.11 0.25 0.45 0.70 1.00 1.36
66, 80
3 ft. 50, 57, 100, 120
RD-ULV-F4 0.03 0.11 0.25 0.44 0.68 0.98 1.32

RD-ULV-F5 8, 14, 17, 30, 35 0.03 0.12 0.27 0.47 0.73 1.05 1.43

RD-ULV-F6 4, 6,12 0.03 0.12 0.28 0.50 0.78 1.13 1.54

RD-ULV-F2 10 0.04 0.15 0.34 0.61 0.94 1.36 1.84

3, 21, 25, 40,

RD-ULV-F3 0.04 0.15 0.34 0.59 0.92 1.31 1.78
66, 80
5 ft. 50, 57, 100, 120
RD-ULV-F4 0.04 0.15 0.33 0.57 0.89 1.27 1.71

RD-ULV-F5 8, 14, 17, 30, 35 0.04 0.15 0.34 0.61 0.94 1.35 1.83

RD-ULV-F6 4, 6,12 0.04 0.16 0.36 0.64 0.99 1.43 1.94

Table 176. Silencer face area

Unit
Size 3 4 6 8 10 12 14 17 21 25

Area (ft2) 4.30 6.25 7.99 10.09 12.48 15.19 16.53 20.07 24.41 29.03

Unit Size 30 35 40 50 57 66 80 100 120

Area (ft2) 34.18 40.50 45.77 58.43 66.66 78.20 92.42 114.70 135.66

Trane Catalytic Air Cleaning Systems (TCACS)

Table 177. TCACS pressure drop

Static Pressure Drop (inches w.g.) by Face Velocity (fpm)

Face Velocity 200 250 300 350 400 450 500 550 600

0.0-
Pressure drop 0.010 0.014 0.017 0.022 0.030 0.035 0.040 0.045
26

Table 178. TCACS face area

Unit Size 3 4 6 8 10 12 14 17 21 25

Area (ft2) 2.92 5.14 6.17 7.97 10.31 13.33 13.78 17.22 21.08 24.92

Unit Size 30 35 40 50 57 66 80 100 120

Area (ft2) 29.97 35.00 39.67 51.11 60.69 68.89 79.22 107.25 126.00

CLCH-PRC022F-EN 149
Electrical Data
Table 179. Current requirements — starter full load amps

Starter

Reference HP 200 230 460 575

1 4.80 4.20 2.10 1.70

1.5 6.90 6.00 3.00 2.40

2 7.80 6.80 3.40 2.70

3 11.00 9.60 4.80 3.90

5 17.50 15.20 7.60 6.10

7.5 25.30 22.00 11.00 9.00

10 32.20 28.00 14.00 11.00

15 48.30 42.00 21.00 17.00

20 62.10 54.00 27.00 22.00

25 78.20 68.00 34.00 27.00

30 92.00 80.00 40.00 32.00

40 120.00 104.00 52.00 41.00

50 n/a 130.00 65.00 52.00

60 n/a n/a 77.00 62.00

75 n/a n/a 96.00 77.00

100 n/a n/a 124.00 99.00

125 n/a n/a n/a 125.00

Table 180. Current requirements — VFD

Reference TR150 3-phase VFD Panel Amps TR150 3-phase VFD with Bypass Panel Amps
HP
200 V 230 V 460 V 575 V 200 V 230 V 460 V 575 V

1 4.20 4.20 2.10 3.90 3.57 3.57 1.96 1.50

1.5 6.80 6.80 3.40 3.90 6.56 6.56 2.65 2.65

2 6.80 6.80 3.40 3.90 6.56 6.56 3.40 2.65

3 9.60 9.60 4.80 3.90 11.50 9.60 4.80 3.90

5 15.20 15.20 8.20 6.10 18.40 15.20 8.20 6.10

7.5 22.00 22.00 11.00 9.00 27.60 22.00 11.00 8.74

10 28.00 28.00 14.00 11.00 37.95 28.00 14.00 11.00

15 42.00 42.00 21.00 18.00 54.05 42.00 21.00 18.00

20 59.40 59.40 27.00 22.00 59.40 59.40 27.00 22.00

25 74.80 74.80 34.00 27.00 74.80 74.80 34.00 27.00

30 88.00 88.00 40.00 34.00 88.00 88.00 40.00 34.00

40 115.00 115.00 52.00 41.00 115.00 115.00 52.00 41.00

50 143.00 143.00 65.00 52.00 n/a 143.00 65.00 52.00

60 n/a n/a 80.00 62.00 n/a n/a 80.00 62.00

75 n/a n/a 105.00 83.00 n/a n/a 105.00 83.00

150 CLCH-PRC022F-EN
 Electrical Data

Table 180. Current requirements — VFD (continued)

Reference TR150 3-phase VFD Panel Amps TR150 3-phase VFD with Bypass Panel Amps
HP
200 V 230 V 460 V 575 V 200 V 230 V 460 V 575 V

100 n/a n/a 130.00 100.00 n/a n/a 130.00 100.00

125 n/a n/a 160.00 131.00 n/a n/a 160.00 131.00

CLCH-PRC022F-EN 151
Mechanical Specifications
Performance Climate Changer™ air handlers must be rigged, lifted, and installed in strict
accordance with CLCH-SVX07*-EN Performance Climate Changer Air Handler Installation,
Operation, and Maintenance manual. The units are also to be installed in strict accordance with
the specifications.
All units will be shipped with an integral base frame designed with the necessary number of lift
points for safe installation. The lift points will be designed to accept standard rigging devices and
be removable after installation. Units shipped in sections will have a minimum of four points of
lift. Sizes 3-30 will also be shipped with a shipping skid designed for forklift transport.
Units will be shipped with a shipping skid designed for forklift transport and the integral base will
be designed with the necessary number of lift points for safe installation. The lift points will be
designed to accept standard rigging devices and removable after installation. Units shipped in
sections will have a minimum of four points of lift.
Per ASHRAE 62.1 recommendation, units will be shipped stretch-wrapped to protect unit from in-
transit rain and debris. Installing contractor is responsible for long-term storage in accordance
with CLCH-SVX07*-EN Performance Climate Changer Air Handler Installation, Operation, and
Maintenance manual.

Certifications
UL and C-UL Listed
Unit shall be UL and C-UL Listed.

AHRI Standards
Air-handling performance data shall be certified in accordance with AHRI Standard 430. Unit
sound performance data shall be provided using AHRI Standard 260 test methods and reported
as sound power. Coil performance shall be certified in accordance with AHRI Standard 410.

Seismic Certification
Trane has qualified listed air-handling unit sizes 3-30 as certified for seismic applications in
accordance with the following International Building Code (IBC) releases: IBC 2000, 2003, 2006,
2009.
Seismic Qualification Testing and structural analysis shall be conducted in accordance with and
strict adherence to the standards set forth within ASCE 7 by an independent approval agency
with a complete list of certified models, options, and installation methods provided in an
approved detailed report. The above referenced equipment shall be approved for seismic
applications when properly installed and used as intended.
The basis of the certification shall be obtained through a combination of testing of the active and
energized components per AC156, and analysis of the main force resisting members of the unit.
Additional calculations shall be conducted to ensure components, accessories, and options
remained intact and attached to the unit under seismic load conditions.
The certification shall be based on a maximum Design Structural Response Acceleration at Short
Period (Sds) value of 1.85 g's for IBC 2006 and 2009, and 1.93 for IBC 2000 and 2003. This is
obtained from the Maximum Considered Earthquake Short Period Spectral Response
Acceleration, Ss, of 2.78 g's or 2.90 g's as determined by the ASCE 7 seismic maps for Soil Site
Class B with 5 percent damping. When the site soil properties or final equipment installation
location are not known, the soil site coefficient, Fa, defaults to the Soil Site Class D coefficient.
Occupancy Category IV and Seismic Design Category C shall be covered under this certification,
limited by the Sds value stated above. A seismic importance factor, Ip, of 1.5 shall apply to the
certification to include essential facility requirements and life safety applications for post event
functionality.

152 CLCH-PRC022F-EN
 Mechanical Specifications

IBC 2000, 2003 FP/WP=0.4 x 2/3(Ss=2.90) x (FA=1) x (IP=1.5) x (aP/RP=0.40) x (1+2(z/h=1.0)) = 1.39
g's
IBC 2006, 2009 FP/WP = 0.4 x 2/3(Ss=2.78) x (FA=1) x (IP=1.5) x (aP/RP=0.42) x (1+2(z/h=1.0)) = 1.39
g's
Structural floors, housekeeping pads, supporting curbs, and supporting steel must be seismically
designed and approved by the project or building Structural Engineer of Record to withstand the
seismic anchor loads. Installation details such as special inspection, attachment to a curb, or
attachment to a non-building structure must be outlined and approved by the Engineer of Record
for the project or building. The installing contractor shall be responsible for the proper
installation of the equipment and must observe the seismic installation requirements set forth by
the Engineer of Record.

Unit Construction
Casing Construction
All unit panels shall be 2-inch solid, double-wall construction to facilitate cleaning of unit interior.
Unit panels shall be provided with a mid-span, no through metal, internal thermal break. Casing
thermal performance shall be such that under 55°F supply air temperature and design conditions
on the exterior of the unit of 81°F dry bulb and 73°F wet bulb, condensation shall not form on the
casing exterior.
All exterior and interior AHU panels will be made of G40 galvanized steel. Optionally, all interior
AHU casing panels will be made of 201 stainless steel.
The casing shall be able to withstand up to 8 inches w.g. positive or negative static pressure. The
casing shall not exceed 0.0042 inch deflection per inch of panel span at 1.5 times design static
pressure up to a maximum of +8 inches w.g. in all positive pressure sections and -8 inches w.g. in
all negative pressure sections.

Unit Flooring
The unit floor shall be of sufficient strength to support a 300-lb. load during maintenance
activities and shall deflect no more than 0.0042 inch per inch of panel span.

Casing Leakage
The casing air leakage shall not exceed leak class 9 (CL = 9) per ASHRAE 111 at 1.25 times
maximum casing static pressure (P in inches w.g.), up to a maximum of +8 inches w.g. in all
positive pressure sections and -8 inches w.g. in all negative pressure sections, where maximum
casing leakage (cfm/100 ft2 of casing surface area) = CL x P0.65.
Optionally, the casing air leakage shall not exceed leak class 6 (CL = 6) per ASHRAE 111 at 1.25
times maximum casing static pressure (P in inches w.g.), up to a maximum of +8 inches w.g. in
all positive pressure sections and -8 inches w.g. in all negative pressure sections, where
maximum casing leakage (cfm/100 ft2 of casing surface area) = CL x P0.65.

Insulation
Panel insulation shall provide a minimum thermal resistance (R) value of 13 ft²•h•ºF/Btu
throughout the entire unit. Insulation shall completely fill the panel cavities in all directions so
that no voids exist and settling of insulation is prevented. Panel insulation shall comply with
NFPA 90A.

Drain Pans
All cooling coil sections shall be provided with an insulated, double-wall, galvanized or stainless
steel drain pan. To address indoor air quality (IAQ), the drain pan shall be designed in
accordance with ASHRAE 62.1 being of sufficient size to collect all condensation produced from
the coil and sloped in two planes promoting positive drainage to eliminate stagnant water
conditions. The outlet shall be located at the lowest point of the pan and shall be sufficient
diameter to preclude drain pan overflow under any normally expected operating condition. All

CLCH-PRC022F-EN 153
Mechanical Specifications

drain pan threaded connections shall be visible external to the unit. Drain connections shall be of
the same material as the primary drain pan and shall extend a minimum of 2 1/2 inches beyond
the base to ensure adequate room for field piping of condensate drain traps. Coil support
members inside the drain pan shall be of the same material as the drain pan and coil casing.
Heating coil, access, and mixing sections may be provided with an optional IAQ drain pan.

Access Doors
Access doors shall be 2-inch double-wall construction. Interior and exterior door panels shall be
of the same construction as the interior and exterior wall panels, respectively. All doors
downstream of cooling coils shall be provided with a thermal break construction of door panel
and door frame. Gasketing shall be provided around the full perimeter of the doors to prevent air
leakage.
Surface-mounted handles shall be provided to allow quick access to the interior of the functional
section and to prevent through-cabinet penetrations that could likely weaken the casing leakage
and thermal performance. Handle hardware shall be designed to prevent unintended closure.
Access doors shall be hinged and removable for quick, easy access. Hinges shall be
interchangeable with the door handle hardware to allow for alternating door swing in the field to
minimize access interference due to unforeseen job site obstructions. Door handle hardware
shall be adjustable and visually indicate locking position of door latch external to the section.
All doors shall be a minimum of 60 inches high when sufficient height is available, or the
maximum height allowed by the unit height.
Door handles will be provided for each latching point of the door necessary to maintain the
specified air leakage integrity of the unit. Optionally, a single-handle door shall be provided for
all outward swinging doors linked to multiple latching points necessary to maintain the specified
air leakage integrity of the unit.

View Windows
An optional shatterproof window for viewing, capable of withstanding unit operating pressures,
shall be provided in the door.

Marine Lights
A factory-mounted, weather-resistant (enclosed and gasketed to prevent water and dust
intrusion), light emitting diode (LED) fixture shall be provided in sections of the unit as specified
for maintenance and service visibility. Fixture shall be complete with aluminum die cast housing,
polycarbonate lens designed for maximum light output, and LEDs wired to a single switch within
a factory-provided service module. LED lighting shall provide instant-on white light and have a
minimum 50,000 hour life. Fixtures shall be designed for flexible positioning during maintenance
and service activities for optimal location.
All lights within the unit shall be wired to a single switch within the factory provided service
module. The service module shall have an optional GFCI receptacle separate from the load side
of the equipment. Electrical contractor shall be required to provide a 120V supply to the factory-
mounted service module for the marine light circuit (unless single-point power is provided) and
always for the GFCI receptacle circuit per NEC.
The service module shall be provided in the fan section, unless a controls section is provided. In
which case, the service module will be provided in the controls section. The light switch is always
on the supply fan.

Fans
The fan type shall be provided as required for stable operation and optimum energy efficiency.
The fan shall be statically and dynamically balanced at the factory as a complete fan assembly
(fan wheel, motor, drive, and belts). The fan shaft shall not exceed 75 percent of its first critical
speed at any cataloged speed. Fan wheels shall be keyed to the fan shaft to prevent slipping. The
fan shafts shall be solid steel. The fan section shall be provided with an access door on the drive
side of the fan.

154 CLCH-PRC022F-EN
 Mechanical Specifications

FC Fan
The fan shall be a double-width, double-inlet, multi-blade-type, forward-curved (FC) fan. The fan
shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours as
calculated per ANSI/AFBMA Standard 9. Fan performance shall be certified as complying with
AHRI Standard 430.

BC Fan
The fan shall be a double-width, double-inlet, multi-blade-type backward-curved (BC) fan. The
fan shall be equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours as
calculated per ANSI/AFBMA Standard 9. Fan performance shall be certified as complying with
AHRI Standard 430.

AF Fan
The fan shall be a double-width, double-inlet, multi-blade-type, airfoil (AF) fan. The fan shall be
equipped with self-aligning, antifriction bearings with an L-50 life of 200,000 hours, as calculated
per ANSI/AFBMA Standard 9. Fan performance shall be certified as complying with AHRI
Standard 430.

Belt-Drive Plenum Fan

The fan shall be a single-width, single-inlet, multi-blade-type, plenum fan. The fan blades shall be
backward-inclined airfoil. Belt-drive plenum fans shall be equipped with self-aligning, anti-
friction, pillow-block bearings with an L-50 life of 200,000 hours as calculated per ANSI/AFBMA
Standard 9.

Direct-Drive Plenum Fan

The fan shall be a single-width, single-inlet plenum fan. The fan blades shall be aluminum
backward-inclined airfoil. Plenum fan shall be direct-driven.
Fan sections containing multiple fans shall be controlled using a common control signal, such as
the duct static control signal, to modulate the fan speed.

Motorized Impeller Fan

The fan assembly shall be single-width, single-inlet, direct-drive plenum fan with backward
inclined, high efficiency welded aluminum impeller that is dynamically balanced as an assembly.
Fan shall be maintenance free throughout its operating life. Fans shall be balanced to G6.3 per
AMCA 204. No external vibration isolation is necessary. Access to motor and fan assembly
through hinged access door. Access door shall be sized for removal of entire motor and fan
assembly. Motor contains power electronics for speed control and accepts 0-10VDC input for
proportional control.
The motorized impeller shall have three control panel options:
• The fan section shall be provided with an internal motor junction box to facilitate power and
control wiring of fan assembly.
• The fan section shall have motor leads extended to a factory installed NEMA 1 or NEMA 4
external junction box to facilitate power and control wiring of fan assembly and to maintain
air leakage integrity of the unit casing.
• The fan section shall be provided with a factory installed NEMA 1 or NEMA 4 motorized
impeller motor control panel. The control panel provides a common externally accessible
disconnect means, motor overcurrent protection for each fan, and a terminal block for ease of
control wiring.

Fan Isolation
1-Inch, Seismic Spring Isolators
The fan and motor assembly (on sizes 3 to 8) shall be internally isolated from the unit casing with
1-inch (25.3-mm) deflection spring isolators, furnished and installed by the unit manufacturer.

CLCH-PRC022F-EN 155
Mechanical Specifications

The isolation system shall be designed to resist loads produced by external forces, such as
earthquakes, and conform to the current IBC seismic requirements.

2-Inch, Seismic Spring Isolators

The fan and motor assembly (on sizes 10 to 120) shall be internally isolated from the unit casing
with 2-inch (50.8-mm) deflection spring isolators, furnished and installed by the unit
manufacturer. The isolation system shall be designed to resist loads produced by external forces,
such as earthquakes, and conform to the current IBC seismic requirements.

Fan Drives
• Variable Pitch. The drives shall be variable pitch, suitable for adjustment within five percent
of the specified speed.
• Fixed Pitch. The drives shall be constant speed with fixed-pitch sheaves.
• 1.2 Service Factor. The drives shall be selected at a minimum 20 percent larger than the
motor horsepower.
• 1.5 Service Factor. The drives shall be selected at a minimum 50 percent larger than the
motor horsepower.

Fan Motors
The motor shall be integrally mounted to an isolated fan assembly furnished by the unit
manufacturer. The motor shall be mounted inside the unit casing on an adjustable base to permit
adjustment of drive-belt tension. The motor shall meet or exceed all NEMA Standards
Publication MG1 requirements and comply with NEMA Premium efficiency levels when
applicable. The motor shall have T-frame, squirrel cage with size, type, and electrical
characteristics as shown on the equipment schedule.
• Open Drip-Proof (ODP). The motor shall be open and drip-proof.
• Totally Enclosed Fan-Cooled (TEFC). The motor shall be totally enclosed and fan-cooled.

Motor Options
• 200 volt, 3-phase, 60 Hz
• 230 volt, 3-phase, 60 Hz
• 460 volt, 3-phase, 60 Hz
• 575 volt, 3-phase, 60 Hz
• 115 volt, single-phase, 60 Hz
• 230 volt, single-phase, 60 Hz

Grease Lines
Bearings are selectable with life-time lubrication or with relubrication required. For any bearing
requiring relubrication, the grease line shall be extended to the fan-support bracket on the drive
side of the fan.

Fan Section Options

Multiple Belt Drive
The fan section with a belt-driven fan shall be provided with a multiple belt drive.

External Motor Junction Box

The fan section shall have motor leads extended to a factory-installed external junction box to
facilitate motor wiring and to maintain air leakage integrity of the casing.

156 CLCH-PRC022F-EN
 Mechanical Specifications

Motor Wiring Conduit

The fan motor wiring shall be factory-wired to the unit-mounted starter/disconnect, variable
frequency drive (VFD), or external motor junction box within flexible metal conduit of adequate
length so that the fan vibration isolation will not be restricted.

Flow Meter
The fan shall have an airflow measurement system to measure fan airflow directly or to measure
differential pressure that can be used to calculate fan airflow. The system shall predict airflow
within +/-5 percent total accuracy (device and transmitter) when operating within the stable
operating region of the fan curve. The submitted fan airflow performance and noise levels shall
not be affected by the installation of the device. Any device that provides an obstruction to the
fan inlet will not be accepted.

Belt Guard
Fan sections with centrifugal housed fans shall be provided with a corrosion-proof, wire mesh
belt guard to deter incidental contact with rotating sheaves and belts.

Door Guard
On units supplied with plenum fans, expanded metal door guard(s) shall be supplied on the
access door(s) to the fan, and those downstream access door(s) where unintended access to the
plenum fan could occur. Door guard in intended to deter unauthorized entry and incidental
contact with rotating components. Refer to the Product Data section for fans with access door
guard(s).

Overload Box
Overload panel is a factory mounted NEMA type 1 enclosure for indoor units, and NEMA type 4
enclosure for outdoor units. The panel will take one field VFD power input and distribute to 2 or 4
fans. These fans will be protected by manual motor protectors, one per fan. Auxiliary contacts
are wired in series to terminal blocks for generic trip signaling. Panel is rated for WYE power
systems up to 600V.

Backdraft Dampers
Each fan in the multiple-fan array shall be provided with integral back flow prevention: a
backdraft damper that prohibits recirculation of air in the event a fan or multiple fans become
disabled. Dampers are tested and rated based on AMCA Standard 500. Dampers to be heavy
duty type capable of a maximum back pressure that exceeds the design total static pressure with
minimal leakage. The dampers should have a minimal total effect on airflow performance-both
pressure drop when open and system effect on the fan. The damper blades and frame shall be
extruded aluminum with blade edge seals locked into the blade edge. Adhesive type seals are
unacceptable. AHU manufacturer responsible for providing proper spacing upstream of dampers
to ensure full, uniform airflow through upstream components. For units where the damper(s) are
supplied at the jobsite, the installing contractor shall contract a certified TAB contractor to verify
uniform airflow thru upstream components.

Fan Modulation
Variable-Frequency Drives (VFDs)
For variable-air-volume applications, airflow shall be modulated by a VFD that controls fan
speed.

Inverter Test
Inverter test shall be performed to check vibration at unloaded conditions. Fan vibration levels
shall be checked from 100 percent to 30 percent of required operating rpm.

CLCH-PRC022F-EN 157
Mechanical Specifications

Coils
Coils shall be manufactured by the supplier of the air handling unit and installed such that
headers and return bends are enclosed by unit casing. Coils shall be removable by unbolting the
wall panels in the coil section. Coil connections shall be clearly labeled on unit exterior. Fin
surfaces shall be cleaned prior to installation in the unit to remove any oil or dirt that may have
accumulated on the fin surfaces during manufacturing of the coil.

Horizontal and Vertical Coil Sections

The coil section shall be provided complete with coil and coil holding frame. Coil section side
panels shall be easily removable to allow for removal and replacement of coils without impacting
the structural integrity of the unit. The coils shall be installed such that headers and return bends
are enclosed by unit casings. If two or more cooling coils are stacked in the unit, an intermediate
drain pan shall be installed between each coil. Like the primary drain pan, the intermediate drain
pan shall be designed being of sufficient size to collect all condensation produced from the coil
and sloped to promote positive drainage to eliminate stagnant water conditions. The
intermediate pan shall begin at the leading face of the water-producing device and be of
sufficient length extending downstream to prevent condensate from passing through the air
stream of the lower coil. Intermediate drain pan shall include downspouts to direct condensate to
the primary drain pan. The outlet shall be located at the lowest point of the pan and shall be
sufficient diameter to preclude drain pan overflow under any normally expected operating
condition.

Inspection Section
The coil section shall include an inspection section complete with a double-wall, removable door
downstream of the coil for inspection, cleaning, and maintenance. Interior and exterior door
panels shall be of the same construction as the interior and exterior wall panels, respectively. All
doors downstream of cooling coils shall be provided with a thermal break construction of door
panel and door frame.

Water Coils
UW, UP, UU, UA, W, 5W, 5A, WD, 5D, D1, D2, P, 3U, 3W, 3P, or TT
The coils shall have aluminum fins and seamless copper tubes. Copper fins may be applied to
coils with 5/8-inch tubes. Fins shall have collars drawn, belled, and firmly bonded to tubes by
mechanical expansion of the tubes. The coil casing may be galvanized or stainless steel. The
coils shall be proof-tested to 300 psig and leak-tested under water to 200 psig.
• Coil performance data and coils containing water or ethylene glycol shall be certified in
accordance with AHRI Standard 410.
• Coils containing propylene glycol shall be rated in accordance with AHRI Standard 410.
• Calcium chloride, or mixtures thereof, are outside the scope of AHRI Standard 410, and
therefore do not require AHRI 410 rating or certification.
Headers are to be constructed of round copper pipe or cast iron.
• Tubes shall be 3/8-inch OD, 0.012-inch copper.
• Tubes shall be 1/2-inch OD, 0.016-inch copper.
• Tubes shall be 1/2-inch OD, 0.025-inch copper.
• Tubes shall be 5/8-inch OD, 0.020-inch copper.
• Tubes shall be 5/8-inch OD, 0.024-inch copper.
• Tubes shall be 5/8-inch OD, 0.035-inch copper.
• Tubes shall be 5/8-inch OD, 0.049-inch red brass.
Hydronic coils may be supplied with factory installed drain and vent piping to unit casing
exterior.

158 CLCH-PRC022F-EN
 Mechanical Specifications

Refrigerant Cooling Coils

UF, FD, 3F
The coils shall have aluminum fins and seamless copper tubes. The fins shall have collars drawn,
belled, and firmly bonded to tubes by mechanical expansion of the tubes. The coil casing may be
galvanized or stainless steel. Suction and liquid line connections shall extend to the unit exterior.
Type UF and FD coils shall be proof-tested to 450 psig and leak-tested to 300 psig air pressure
under water. Type 3F coils shall be proof-tested to 715 psig and leak-tested to 650 psig. After
testing, the inside of the coils shall be dried, all connections shall be sealed, and the coil shall be
shipped with a charge of dry nitrogen.
Suction headers shall be constructed of copper tubing with connections penetrating unit casings
to permit sweat connections to refrigerant lines. The coils shall have equalizing vertical
distributors sized according to the capacities of the coils. Coil performance data shall be certified
in accordance with AHRI Standard 410.
• Tubes shall be 3/8-inch OD, 0.013-inch copper (internally enhanced only).
• Tubes shall be 1/2-inch OD, 0.016-inch copper (smooth or internally enhanced).
• Tubes shall be 1/2-inch OD, 0.025-inch copper (smooth only).

Steam Heating Coil

NS
The coils shall have aluminum fins and seamless copper tubes. Copper fins may be applied to
coils with 1-inch tubes. The fins shall have collars drawn, belled, and firmly bonded to tubes by
mechanical expansion of the tubes. The coil casing may be galvanized or stainless steel. Non-
freeze, steam-distributing-type coils shall be provided. Steam coils shall be pitched in the unit for
proper drainage of steam condensate from coils. The coils shall be proof-tested to 300 psig and
leak-tested to 200 psig air pressure under water. Headers are to be constructed of cast iron. Inner
tubes shall have orifices that ensure even steam distribution throughout the full length of the
outer tube. Orifices shall be directed toward the return connections to ensure that the steam
condensate is adequately removed from the coil. Coil performance data shall be certified in
accordance with AHRI Standard 410.
• Tube construction shall be a 11/16-inch OD, 0.031-inch copper inner tube with a 1-inch OD,
0.031 copper outer tube.
• Tube construction shall be a 11/16-inch OD, 0.031-inch copper inner tube with a 1-inch OD,
0.049-inch red brass outer tube.

Coil Coating
The coil shall have a flexible epoxy polymer e-coat uniformly applied to all coil surface areas
without material bridging between fins. Coating process shall ensure complete coil
encapsulation and a uniform dry film thickness from 0.8 - 1.2 mil on all surface areas including fin
edges. Superior hardness characteristics of 2H per ASTM D3363-92A and a cross-hatch adhesion
of 4B-5B per ASTM B3359-93. Impact resistance shall be up to 160 in/lb. per ASTM D2794-93.
Humidity and water immersion resistance shall be up to a minimum 1000 and 260 hours
respectively (ASTM D2247-92 and ASTM D870-02). Corrosion durability shall be confirmed
through testing to no less than 5,000 hours salt spray per ASTM B117-90 using scribed aluminum
test coupons.

Electric Heat - Draw Through Coil Section

A UL-recognized electric heater shall be factory-installed in the air handler. The heater shall be an
open-coil configuration with Type A wire (80% nickel and 20% chromium) derated to a maximum
watt density of 45 watts per square inch. Safeties shall include three-pole, disconnecting-type
contactors, airflow switches, automatic-reset functional limits, automatic-reset high-temperature
limits, and manual-reset high-temperature limits. The contactors for energizing the electric
heater shall be magnetic contactors. Electric heaters above 48 amps shall be fused into circuits
not to exceed 48 amps as required by UL and NEC. Kilowatt output shall be selected to the
nearest 0.1 kW of scheduled kilowatt.

CLCH-PRC022F-EN 159
Mechanical Specifications

Power options:
• 208 V, 3 ph
• 240 V, 3 ph
• 480 V, 3 ph
• 600 V, 3 ph
Control options:
• Basic External Relay Control
– The electric heater shall use standard contactors with one side of the holding coil that may
be connected to the thermostat or controller for staging purposes.
• Step Controller (0-10 VDC)
– The electric heater shall be factory-wired to an electronic step controller relay bank. This
type of control may be connected to a 0-10VDC or 4-20mA signal from a standalone
thermostat or building automation system, which is converted to stages of heat.
• SSR-Full Modulating Control (0-10 VDC)
– The electric heater shall be factory-wired to accommodate SSR-Full Modulating control.
The SSR control can receive a 0-10VDC or 4-20mA signal from a standalone thermostat or
building automation system providing full modulating control of the heater.
• SSR-Vernier Proportional Control (0-10 VDC)
– The electric heater shall be factory-wired to accommodate SSR-Vernier control. The SSR
control can receive a 0-10VDC or 4-20mA signal from a standalone thermostat or building
automation system providing full modulating control of the first increment of heat. The
staged increments are turned on and off by a step controller. As each stage is required to
fulfill the demand for heat, the SSR increment is used as fully modulating between stages.

Electric Heat - Blow Through

The electric heater shall be factory-wired to accommodate SSR-Full Modulating control if the
Heater is 96 amps or lower. The SSR control can receive a 0-10VDC signal from a standalone.
If the Heater is above 96 amps, then SSR-Vernier control is used. The SSR control can receive a 0-
10VDC signal from a standalone thermostat or building automation system providing full
modulating control of the first increment of heat. The staged increments are turned on and off by
a step controller. As each stage is required to fulfill the demand for heat, the SSR increment is
used as fully modulating between stages.

SSR-Full Modulating Control (0-10 VDC)

Electric Heat
A UL-recognized electric heater shall be factory-installed in the air handler. The electric heat is an
open-wire resistance heater and installed in the reheat position. The heater has primary and
secondary protection circuits. The contactors for energizing the electric heater shall be magnetic
contactors. Electric heaters above 48 amps shall be fused into circuits not to exceed 48 amps as
required by UL and NEC.

Integral Face-and-Bypass Coils

A section consisting of a horizontal or vertical-tube, integral face-and-bypass coil shall be
provided. The coils shall be installed such that the headers and return bends are enclosed by the
unit casings. The coils shall be sized as required to meet the scheduled capacity using steam or
hot water, as specified. The integral face-and-bypass coils shall consist of a built-in series of
finned heating elements and bypasses with interlocked dampers. Coil performance shall be
certified in accordance with ARI Standard 410. Integral face-and-bypass coils shall be provided
with a factory-mounted damper actuator when specified.

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Dampers
Barometric Relief Dampers
The frame shall be 20 gage roll formed galvanized steel. Blades shall be 28 gage roll formed
galvanized steel. Blade seals shall be extruded vinyl, mechanically attached to the blade edge.
Damper sections up to 24 inches wide shall be galvanized steel single tie bar linkage. Damper
sections larger than 24 inches wide shall be stainless steel double tie bar linkage. Damper
sections up to 42 inches wide shall be Zytel® synthetic axle assembly mechanically locked onto
the blade edge. Damper sections larger than 42 inches wide shall be stainless steel axle and
blade bracket assembly.

Damper Performance and Operating Conditions

The operating temperature range is -40F to 200F. Manufacturer must be able to demonstrate
structural capacity of damper to withstand maximum system air velocity of 3,000 fpm when fully
open. Manufacturer must be able to demonstrate structural capacity of damper to withstand
maximum system back pressure of 6 inches w.g. in the closed position. Pressure drop shall be
maximum 0.1 inch w.g. at 1,000 fpm across a fully open 24 inch x 24 inch damper. Damper
pressure drop ratings shall be in accordance with Air Movement and Control Association (AMCA)
500.
Dimensions and Tolerances - In addition to the dimensions and tolerances shown on the
applicable drawing, the following dimension tolerance criteria must be met:
• Mounting flange slot tolerance: -0/+0.031
• All sheet metal brake angles: +/- 3 degrees
• Overall frame size: +0/-0.125
• Mounting flange flatness:
• Overall dimension 48 inches and under: 0.062:/ft
• Over 48 inches: within 0.25 inch overall
• Frame squareness*: +/- 0.125 inch diagonal corner to corner
*Squareness is defined as the difference between two diagonal measurements.
Packing and Shipping - Dampers shall be prepared for shipment in accordance with commercial
practice to assure carrier acceptance and safe transportation to the point of delivery. Packaging
shall conform to carrier rules and regulations applicable to the mode of transportation.

Energy Recovery Wheel Section

The air-handling unit shall have a total energy recovery wheel sized per the ventilation
requirement of the unit. Mixed air units with economizing shall be constructed with internal
bypass dampers such that the pressure drop across the wheel does not increase during
economizing.

Performance and Certification

The energy recovery wheel shall be ARI 1060-certified. The air-handling unit nameplate shall bear
the ARI 1060 certification label. The energy recovery cassette shall be an Underwriters
Laboratories (UL) Recognized Component certified for mechanical, electrical, and fire safety in
accordance with UL Standard 1812. The calculated total net effectiveness of the recovery device
shall be not less than 70 percent when the specified ventilation flow rate equals the exhaust flow
rate.

Wheel Construction
The energy recovery wheel cassette shall incorporate a rotary wheel with all necessary seals,
drive motor, and drive belts. The total energy recovery wheel shall incorporate a desiccant
without the use of binders or adhesives. Coated segments shall be washable using standard
detergent or alkaline-based coil cleaners. The desiccant shall not dissolve in the presence of
water or high humidity. The rim shall be of continuous rolled stainless steel and forms an even

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concentric circle, preventing leakage around the rim and minimizing the wear of components. All
diameter and perimeter seals shall be provided as part of the cassette assembly. Perimeter seals
shall be self-adjusting; diameter seals are adjustable. Seals shall be factory set. Wheel bearings
shall be permanently sealed and lubricated and have a minimum L-10 life of 400,000 hours.

Wheel Motor
The wheel drive motor shall be mounted in the cassette frame. The wheel drive motor shall be
thermally protected and UL Component Recognized. Drive belts shall not require belt tensioners.

Maintenance and Access

Energy recovery wheel shall be provided in the form of removable segments. The segments shall
be removable without the use of tools to facilitate maintenance and cleaning as required. The
cassette shall be removable through the energy recovery section side panel. Access doors shall
be provided immediately upstream and downstream of the energy recovery wheel cassette.
Adequate space shall be provided for cleaning, service, and maintenance of the wheel, motor,
bearing, and belt.

Wheel Control
The energy recovery wheel section shall incorporate a variable effectiveness damper to control
the energy wheel recovery capacity. The variable effectiveness control shall have the ability to
modulate the total energy recovery effectiveness to 40 percent of the initial total recovery
capacity. Variable frequency speed control is not an acceptable method for controlling capacity.

Frost Control
Frost control prevention shall be achieved by either outside air bypass, or return air preheat.
Frost setpoint temperatures based on scheduled design air conditions shall be provided by the
air handling manufacturer. Winter design supply and exhaust air conditions leaving the energy
wheel provided by the unit manufacturer shall include any derate in performance due to frost
protection measures.

Wheel Warranty
In conjunction with the air handler manufacturer ‘s standard unit warranty, the energy recovery
wheel shall be warranted for a period of five years. Warranty applies to all parts and components
of the energy recovery cassette with the exception of the motor.

™) Desiccant Wheel
Cool Dry Quiet (CDQ™
The air handling unit shall be provided with a CDQ desiccant wheel to control space humidity
based on specified requirements. The wheel media shall meet the flammability requirements
governing this class of products and shall be a UL-recognized component in accordance with UL
1812 and UL1995.

Wheel Construction
The CDQ desiccant wheel shall be constructed of a synthetic matrix with a type III desiccant. The
wheel shall be structurally reinforced with a spoke system to minimize wheel deflection. All
diameter and perimeter seals shall be provided as part of the cassette assembly. The drive
system shall consist of a heavy-duty fractional horsepower A/C gear motor mounted in the
cassette.

CDQ Wheel Drive System

The motor shall have permanently lubricated bearings. The bearings, which support rotation of
the wheel around a center shaft, shall be provided with grease fittings for periodic lubrication.

Maintenance and Access Doors

The wheel matrix shall be cleanable. The desiccant shall not dissolve in the presence of water or
high humidity. Access doors shall be provided immediately upstream and downstream of the

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CDQ wheel cassette. Adequate space shall be provided for cleaning, service, and maintenance of
the wheel, motor, bearing, and belt.

Humidifiers
Direct Steam
Humidifier section shall be provided with a humidifier panel designed for building steam.
Humidifier panel shall include stainless steel construction of all wetted parts including the
integrated header/separator and multiple tube dispersion assembly. Tube-to-header joints shall
consist of welded stainless steel. Humidifier shall provide a uniform steam discharge.
Humidifiers shall be provided with a control valve, inverted bucket steam trap, wye strainer, and
two float and thermostatic steam traps shipped loose for field installation. All pipe connections
shall be made from one side of the air handler.

Atmospheric Steam
Humidifier section shall be provided with a humidifier panel designed for atmospheric steam.
Humidifier panel shall include stainless steel construction of all wetted parts including the
header/separator and multiple tube dispersion assembly. Tube-to-header joints shall consist of
welded stainless steel. Humidifier shall provide a uniform steam discharge. All pipe connections
shall be made from one side of the air handler.

Filters and Air Cleaners

Filter sections shall have filter racks, at least one access door for filter removal, and filter block-
offs to prevent air bypass around filters. The filter sections shall be supplied with 2-inch or 4-inch
flat, or 2-inch or 4-inch angled, bag, or cartridge filters.

Permanent Filters
The filters shall be 2-inch, all-metal, viscous-imprisonment type, capable of operating up to 625-
fpm face velocity without loss of filter efficiency and holding capacity. The filter media shall be
layers of cleanable wire mesh. The filter frame shall be constructed of galvanized steel. The filters
shall have a MERV 2 rating when tested in accordance with the ANSI/ASHRAE Standard 52.2.

Throwaway Filters
The filters shall be throwaway-type and shall have 2-inch fiberglass media contained in a rigid
frame. Filters shall be capable of operating up to 500-fpm face velocity without loss of filter
efficiency and holding capacity. Filters shall have a rigid supporting mesh across the leaving face
of the media. The filters shall have a MERV 5 rating when tested in accordance with the ANSI/
ASHRAE Standard 52.2.

Pleated Media Filters

The filters shall be 2-inch or 4 inch, made with 100 percent synthetic fibers that are continuously
laminated to a supported steel-wire grid with water repellent adhesive. Filters shall be capable of
operating up to 625-fpm face velocity without loss of filter efficiency and holding capacity. The
filters shall have a MERV 8 rating when tested in accordance with the ANSI/ASHRAE Standard
52.2.

Bag Filters
The filters shall be fine-fiber, all-glass media with spun backing to keep glass fibers from eroding
downstream. The stitching method shall permit the bag to retain its pleated shape without the
use of a wire-basket support. The filters shall be capable of operating up to 625-fpm face velocity
without loss of filter efficiency and holding capacity.
The filters shall be sealed into a metal header. A gasket material shall be installed on the metal
header of the filter to prevent filter bypass where the metal headers meet the side-access racks.
All bag filters shall be furnished with a 2-inch pleated media MERV 8 prefilter to extend bag filter
life.

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The manufacturer shall supply a side-access filter rack capable of holding bag filters and
prefilters.
The filters shall have a MERV 12 to 15 rating when tested in accordance with the ANSI/ASHRAE
Standard 52.2.

Cartridge Filters
The filters shall be constructed with a continuous sheet of fine-fiber media made into closely
spaced pleats. The filters shall be capable of operating up to 625-fpm face velocity for 12-inch
deep filters without loss of filter efficiency and holding capacity.
The filters shall be sealed into a metal frame assembled in a rigid manner. A gasket material shall
be installed on the metal header of the filter to prevent filter bypass where the metal headers
meet on the side-access racks.
All cartridge filters shall be furnished with a 2-inch pleated media MERV 8 prefilter to provide
extended cartridge life. The manufacturer shall supply a side-access filter rack capable of holding
cartridge filters and prefilters. Cartridge filters shall have a MERV 11 to 15 rating when tested in
accordance with the ANSI/ASHRAE Standard 52.2.

4-Inch High-Efficiency Filters

The filters shall be constructed with a fine fiber media made into closely spaced pleats. The filters
shall be capable of operating up to 625-fpm face velocity without loss of filter efficiency and
holding capacity. The filter media shall be sealed into a frame assembled in a rigid manner. All 4-
inch high-efficiency filters shall be furnished with a 2-inch prefilter to provide extended filter life.
The manufacturer shall supply a side-access filter rack capable of holding 4-inch high-efficiency
filters and prefilters. The filters shall have a MERV 11 to 15 rating when tested in accordance with
the ANSI/ASHRAE Standard 52.2.

HEPA Filters
The HEPA filter cells shall be enclosed in a galvanized steel frame with neoprene rubber applied
to the leaving-air side of the filter cell to reduce air leakage. Continuously welded, front-load filter
frames with filter holding clips shall be mounted inside the section casing and shall be gasketed
to prevent leakage or air bypass. Filter clips shall require tooling in order to tighten and hold filter
cells to frame. Filter media shall be produced from glass waterproof microfiber with a continuous
pleat and aluminum separates between pleat folds. Filters shall be capable of operating up to
500-fpm face velocity without loss of filter efficiency and holding capacity. HEPA filter efficiency
shall be not less than 99.97 percent when tested in accordance with ASHRAE 52.1 atmospheric
dust spot method. Although not covered by MERV ratings, HEPA filters shall be not less than an
equivalent 17 when tested in accordance with ASHRAE 52.2.

Air Cleaning Systems

The Trane Catalytic Air Cleaner System (TCACS) shall be factory-engineered and factory-installed
as a three-part integral assembly for treatment of air by:
• High Efficiency Particle Filtration
• Ultraviolet Germicidal Irradiation (UVGI) using UV-C lamps and fixtures
• Photocatalytic Oxidation (PCO) catalyst media using titanium dioxide (TiO2)
High efficiency particle filters shall be rated MERV 8, MERV 13, or higher. Filters are positioned
upstream of the PCO media. UV-C lamps and ballasts designed specifically to provide type-C
ultraviolet light with a wavelength at or near 253.7 Angstroms and shall not produce any ozone.
Lamps shall be imbedded in the center of the catalyst media bank, spaced no further than six
inches apart, and shall achieve a minimum coverage of five milliwatts per square inch of UVC
light across all exposed surfaces of the PCO media. The catalyst media shall consist of six-inch
deep (direction of airflow) grid with face area to match casing opening, one pleat per inch
(nominal), and coated with 40-200 nanometer TiO2. The complete PCO media bank assembly
shall be housed in a galvanized or stainless steel casing and placed in the air handler
perpendicular to the airflow. All UV lamps and PCO media shall be removable from outside the
AHU casing through a side access door for maintenance purposes. An air flow switch shall be
wired into the control circuit to disable the UV lights when the AHU fan is not running.

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Power options:
• 120V/1 phase/60 hz
• 200-208V/3ph/60hz
• 230V/3ph/60hz
• 460V/3ph/60hz
• 575V/3ph/60hz
All 120V/1ph./60hz systems shall have an independent single point external power connection.
Three phase systems shall be either field-provided single point power or integral with the AHU
main power as shown on the drawings. All necessary main fusing shall be included.
Electrical fixtures shall meet the UL drip proof design criteria. Component enclosures shall be
constructed of galvanized steel or stainless steel to resist corrosion. Fixtures shall have been
tested and recognized by UL/C-UL under Category Code ABQK (Accessories, Air Duct Mounted),
UL Standards 1995. For Line Voltage options, the TCACS shall be provided with a UL 508 listed
panel for power distribution and over-current protection.
TCACS assemble shall be capable of withstanding 750 fpm face velocity with no structural
damage.
All polymeric materials that come into direct or indirect (reflected) contact with UV-C light shall
be tested and certified as UV-C tolerant. Any non-conforming construction materials or
components within the exposure zone shall be completely shielded from the UV-C light using a
certified UV-C tolerant material. UV-C tolerance is defined as being capable of performing its
intended duty for a minimum of 20 years.
Access doors or panels shall be provided at the location of each Trane Catalytic Air Cleaner
System as indicated on the plans and schedule. All access doors/panels shall have a mechanical
safety interlock switch that disconnects the TCACS power upon opening. Each TCACS shall be
equipped with an externally mounted electrical disconnect switch, with lock-out capability to
prevent unwanted operation for maintenance purposes. A window shall be provided on each air
handler to allow visual inspection of the Trane Catalytic Air Cleaner System during operation.
The viewing window shall be guaranteed to block UV-C light emissions below the threshold
limits specified by NIOSH and/or ACGIH. Units shall have a safety warning label applied to the
exterior of each section containing UV-C lights. Complete safety, maintenance and servicing
instructions for the Trane Catalytic Air Cleaner System shall be incorporated into the air handler
manufacturer’s standard installation, operating and maintenance manuals.

Filter Section Options

Differential Pressure Gauge
A differential pressure gage shall be flush-mounted with casing outer wall with probes piped to
both sides of the filter bank to indicate status. Combination filter frames will be provided with a
separate differential pressure gage piped across each of the high-efficient and pre-filter banks.
The gage shall be diaphragm-actuated dial-type and shall maintain a +/- 5 percent accuracy
within operating temperature limits of the air handler. Range shall be 0 - 2.0 in. w,g,

HEPA Filter Differential Pressure Gage

A differential pressure gage shall be mounted externally on the unit casing outer wall with
probes piped to both sides of the HEPA filter bank to indicate status. The gage shall be
diaphragm-actuated dial-type and shall maintain a +/- 5 percent accuracy within operating
temperature limits of the air handler. Range shall be 0 - 5.0 in. w,g,

Front-Loading Filter Differential Pressure Gage

A differential pressure gage shall be mounted externally on the unit casing outer wall with
probes piped to both sides of the filter bank to indicate status. The gage shall be diaphragm-
actuated dial-type and shall maintain a +/- 5 percent accuracy within operating temperature limits
of the air handler. Range shall be 0 - 2.0 in. w,g,

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Mixing Section
A functional section shall be provided to support the damper assembly for outdoor, return, and/
or exhaust air.

Dampers
Dampers shall modulate the volume of outdoor, return, or exhaust air. The dampers shall be of
double-skin airfoil design with metal, compressible jamb seals and extruded-vinyl blade-edge
seals on all blades. The blades shall rotate on stainless-steel sleeve bearings. Airfoil dampers
shall be rated for a maximum leakage rate of 3 cfm/ft² at 1 in. w.g. complying with ASHRAE 90.1
maximum damper leakage. All leakage testing and pressure ratings shall be based on AMCA
Standard 500-D. Dampers may be arranged in a parallel or opposed-blade configuration.

Airflow Measurement Station (Standard Traq Dampers)

A factory-mounted airflow measurement station tested in accordance with AMCA Standard 611
and bearing the AMCA Ratings Seal for Airflow Measurement Performance shall be provided in
the outdoor and/or return air opening to measure airflow. The damper blades shall be galvanized
steel, housed in a galvanized steel frame and mechanically fastened to a rotating axle rod. The
dampers shall be rated for a maximum leakage rate of 4 cfm/ft² at 1 in. w.g. complying with
ASHRAE 90.1 maximum damper leakage. The standard airflow measurement station shall be
capable of measuring from 15 percent to 100 percent of unit nominal airflow. The airflow
measurement station shall adjust for temperature variations and provide a 2 to 10 Vdc signal that
corresponds to actual airflow for controlling and documenting airflow. The accuracy of the
airflow measurement station shall be ±5 percent.

Airflow Measurement Station (Low-Flow Traq Dampers)

A factory-mounted airflow measurement station tested in accordance with AMCA Standard 611
and bearing the AMCA Ratings Seal for Airflow Measurement Performance shall be provided in
the outdoor and/or return air opening to measure airflow. The damper blades shall be galvanized
steel, housed in a galvanized steel frame and mechanically fastened to a rotating axle rod. The
dampers shall be rated for a maximum leakage rate of 4 cfm/ft² at 1 in. w.g. complying with
ASHRAE 90.1 maximum damper leakage. The low-flow airflow measurement station shall be
capable of measuring down to 7.5 percent of unit nominal airflow. The airflow measurement
station shall adjust for temperature variations and provide a 2 to 10 Vdc signal that corresponds
to actual airflow for controlling and documenting airflow. The accuracy of the airflow
measurement station shall be ±5 percent.

Internal and External Face-and-Bypass Damper Section

Dampers shall be provided as scheduled to divert airflow around the coil. Dampers shall be of
double-skin airfoil design with metal, compressible jamb seals and extruded-vinyl blade-edge
seals on all blades. The blades shall rotate on stainless-steel sleeve bearings. Dampers are
arranged in an opposed-blade configuration and mechanically linked with jackshafts. The
dampers shall be rated for a maximum leakage rate of 5 cfm/ft² at 1 in. w.g. All leakage testing
and pressure ratings shall be based on AMCA Standard 500-D.

Internal Face Damper Section

Dampers shall be provided as scheduled within the air handler. Dampers shall be of double-skin
airfoil design with metal, compressible jamb seals and extruded-vinyl blade-edge seals on all
blades. The blades shall rotate on stainless-steel sleeve bearings. Dampers are arranged in an
opposed-blade configuration and mechanically linked with jackshafts. The dampers shall be
rated for a maximum leakage rate of 5 cfm/ft² at 1 in. w.g. All leakage testing and pressure ratings
shall be based on AMCA Standard 500-D.

Drum and Tube Gas Heat

Indirect-fired gas heaters shall be completely factory assembled, piped, and operationally fire
tested at the factory prior to shipment. The heat exchanger primary drum and secondary tubes
shall constructed from 14-gauge, 409 stainless steel. The industrial/commercial burner shall be

166 CLCH-PRC022F-EN
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UL listed, forced draft, and fully modulating. The control panel shall be equipped with
appropriate flame management controls and safeties. The gas heat section construction shall
match the rest of the air handling unit and be an integral part of the unit. All burner and control
components shall be housed in a burner vestibule with a large access door. The entire section
shall bear a UL or CUL label for Commercial-Industrial Gas Heating Equipment (ANSI / UL
Standard 795) and Industrial Gas-Fired Package Furnaces (CGA Standard 3.2-1976).

Inshot Gas Heat

Indirect fired gas heaters shall be completely assembled and operationally fire tested at the
factory prior to shipment. The heat exchanger tubes shall be constructed from 409 stainless steel.
The furnace heat module shall be UL listed, induced draft, and fully modulating. The gas heat
section construction shall match the rest of the air handling unit and be an integral part of the
unit. All burner and control components shall be housed in a burner vestibule with a access door.
The entire section shall bear a UL or CUL label for Commercial-Industrial Gas Heating Equipment
(ANSI / UL Standard 795) and furnaces certified to ANSI Z83.8 Gas-fired Duct Furnace and Z2147
Gas-Fired Furnace Standards.

Air-to-Air Plate Frame Heat Exchanger

Construction
Air-to-air, fixed-plate heat exchangers shall be provided as indicated on the schedule and
drawings. Exchangers shall be a cross flow, plate-type with no moving parts or secondary heat
transfer surfaces. Plates shall be a minimum 99.5% aluminum and formed with a plate profile for
maximum efficiency and cleanability, and minimizes pressure loss. The connecting plate edges
shall be double-folded and internally sealed with a silicone free elastic resin to minimize leakage.
The corners of assembled exchanger packages shall also be sealed to minimize leakage. The
connecting plate edges shall be double-folded and internally sealed with a silicone free elastic
resin to minimize leakage. The corners of assembled exchanger packages shall also be sealed to
minimize leakage. Heat exchanger assemblies shall be able to withstand temperatures of 212F.
Access to all four faces of exchangers shall be provided for cleaning and inspection. Drain pans
shall be provided under each the supply and exhaust sides of the exchanger, with drain
connections extending to the exterior of the unit base. Drain pans shall be either galvanized or
stainless steel of the same construction as provided in other unit sections.

Performance
The heat exchanger shall be certified to ANSI/AHRI Standard 1060 and bear the AHRI 1060 label.
Performance characteristics of the heat exchanger shall be provided as defined by AHRI 1060
definitions. The heat exchangers EATR shall be less than 1% as shown by AHRI certification. Heat
exchanger face velocity shall not exceed 500fpm and not exceed specified pressure drop.
Performance shall match or exceed specified effectiveness. Condensate volume at design
conditions shall be predicted by the air handling unit manufacturer.

Corrosion Coating (Optional)

To provide protection for installations in mildly corrosive environments the air-to-air plate
exchanger plates shall have an Epoxy-phenol lacquer applied coating. The extrusions, end plates
and all sheet metal surfaces of the plate exchanger are to be epoxy coated.

Frost Damper (Optional)

Heat exchangers shall meet the leaving air temperature (LAT) as shown on the schedule while
operating at the specified conditions and while operating in frost prevention mode. Frost
prevention systems shall provide continuous output temperatures. Defrost systems with
temperature swings due to defrost cycles will not be acceptable. Frost systems shall incorporate
a partial face damper factory installed on the outside air side of the exchanger.

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Mechanical Specifications

Bypass Dampers (Optional)

Opposed blade face and bypass dampers shall be provided as indicated on the schedule and
drawings to modulate the plate exchanger effectiveness. Dampers shall have the same
construction as the double-skin airfoil design specified in mixing sections. Bypass shall be
through the center of the exchanger and shall be capable of 100% bypass. Static pressure drop
through the bypass shall be calculated at the maximum economizing airflow and shall not
exceed the schedule values.

Multizone Sections
Two Deck Multizone
Multizone section shall be provided with a cooling air path in the lower deck and a heating air
path or bypass air path in the upper deck. Pressure drop equalization baffles shall be provided, as
required, to balance air pressure drop through each deck. Multizone dampers for controlling
airflow through the upper and lower decks shall be double-skin airfoil design with metal
compressible jamb seals and extruded vinyl blade edge seals on all blades. Blades shall rotate on
stainless steel sleeve bearings. The dampers are rated for a maximum leakage rate of 11 (cfm)/
(foot squared) at 1 inch wg.

Double Duct
Double duct section shall be provided with a cooling air path in the lower deck, and a heating air
path or bypass air path in the upper deck. No dampers for controlling airflow through the cooling
air path or heating or bypass air path shall be provided. Pressure drop equalization baffles shall
be provided, as required, to balance air pressure drop through each air path.

Bypass Multizone
Multizone section shall be provided with a cooling air path in the lower deck, and bypass air path
in lieu of upper deck section. The bypass is to allow for economizing air to bypass the cooling
coil. Multizone dampers for controlling airflow through the cooling air path, and bypass air path,
shall be double-skin airfoil design with metal compressible jamb seals and extruded vinyl blade
edge seals on all blades. Blades shall rotate on stainless steel sleeve bearings. The dampers are
rated for a maximum leakage rate of 11 (cfm)/(foot squared) at 1 inch wg. Pressure drop
equalization baffles shall be provided, as required, to balance air pressure drop through each air
path.

Bypass Double Duct

Double duct section shall be provided with a cooling air path in the lower deck, and bypass air
path in lieu of upper deck section. The bypass is to allow for economizing air to bypass the
cooling coil. No dampers for controlling airflow through the bypass air path or cooling coil are
path shall be provided. Pressure drop equalization baffles shall be provided, as required, to
balance air pressure drop through each air path.

Paint Options
Outdoor Unit Paint
External surface of unit casing shall be prepared and coated with a minimum 1.5 mil enamel
finish or equal. Units supplied with casing exterior factory-painted shall be able to withstand a
salt spray test in accordance with ASTM B117 for a minimum of 500 consecutive hours. Unit
casing exterior will be provided with manufacturer’s standard color, or alternative color when
required.

Optional Indoor Unit Paint

In indoor units all exterior AHU panels will be made of galvanized steel. As an option, the
external surface of the unit casing can be painted upon request. Units supplied with factory-
painted exterior casing shall be able to withstand a salt spray test in accordance with ASTM B117

168 CLCH-PRC022F-EN
 Mechanical Specifications

for a minimum of 500 consecutive hours. Unit casing exterior will be provided with
manufacturer’s standard color, or alternative color when required.

Pipe Cabinet
For outdoor units, piping cabinet shall be supplied by the manufacturer (factory-assembled) and
shall be of the same construction as the main unit casing. Piping cabinet shall be mounted
external to the unit and shipped separate to be field-installed.

Outdoor Unit Roof

Trane engineered inner roofs incorporate mid-span, internal thermal breaks to eliminate thermal
conduction paths from the interior of the air handler to the exterior (2-inch R13 foam-insulated).
Inner/ Indoor/ roof will be installed in such a manner as to prevent air bypass between internal
components. A single layer Outer/Outdoor roof is utilized above the inner roof and will be sloped
at a minimum 0.125 inches per foot either from one side of unit to other, or from center to sides
of the unit. Roof assembly will overhang all walls of units by a 1.5-inch minimum.

Silencers
A rectangular silencer shall be provided to reduce airborne sound transmitted through the air
handler. The silencer ratings for dynamic insertion loss and pressure drop shall be in accordance
with ASTM E-477 for forward flow (air and noise in the same direction) or reverse flow (air and
noise in the opposite direction) per the project's requirements. Acoustical performance within
the air handler unit assembly shall be in accordance with AHRI 260.

Other Sections and Options

Access/Inspection Sections
A section shall be provided to allow additional access/inspection of unit components and space
for field-installed components as needed. The section length shall be variable to accommodate
specific access, spacing, or dimensional requirements. An access door shall be provided for easy
access. All access sections shall be complete with a double-wall, removable door downstream
for inspection, cleaning, and maintenance. Interior and exterior door panels shall be of the same
construction as the interior and exterior wall panels, respectively. All doors downstream of
cooling coils shall be provided with a thermal break construction of door panel and door frame.

Blender Section
An air blender section shall be provided to mix outside and return air, minimize stratification, and
reduce the risk of frozen coils. The blender size, space upstream, and space downstream shall be
factory engineered for proper performance.

Diffuser Section
A diffuser section shall be provided immediately downstream of the fan section. The diffuser
shall provide equal air distribution to blow-thru components immediately downstream of the
diffuser.

Turning and Discharge Plenum Sections

Plenums shall be provided to efficiently turn air and provide sound attenuation. Discharge
plenum opening types and sizes shall be scaled to meet engineering requirements. The vertical
discharge plenum height may be scaled to accommodate the appropriate discharge duct height.
The horizontal discharge plenum length may be scaled to accommodate necessary dimensional
constraints.

Plenum Attenuation Panels

Discharge plenum panels shall include an acoustical liner. The liner shall be fabricated from
stainless steel perforated material to prevent corrosion and designed to completely encapsulate

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Mechanical Specifications

fiberglass insulation. The perforation spacing and hole size shall be such as to prevent insulation
breakaway, flake off, or delamination when tested at 9,000 fpm, in accordance with UL
Specification 181.

Controls
Combination Starter–Disconnects
An IEC combination starter/disconnect shall be provided for each fan motor. Each starter /
disconnect shall be properly sized, factory mounted in a full metal enclosure, and wired to the fan
motor to facilitate temporary heating, cooling, ventilation, and/or timely completion of the
project. Starter/disconnects shall include a circuit breaker disconnect with a through-the-door
interlocking handle, spring-loaded and designed to rest only in the full ON or OFF state and shall
be lockable in these states. A concealed defeater mechanism shall allow entry into the enclosure
when the handle is in the ON position. The starter package shall also include:
• Hand-Off-Auto (H-O-A) selector switch
• Two N.O. auxiliary contacts
• Overload heaters
• Manual reset overloads
• 120V control transformer with fusing and secondary grounding
Units with factory-mounted controls shall also include power wiring from the starter control
transformer to the secondary control system transformers, and start-stop wiring from the direct
digital controller start-stop relay to the starter H-O-A switch.

Combination VFD and Disconnects

A combination VFD/disconnect shall be provided for each fan motor. Each VFD/disconnect shall
be properly sized, factory mounted in a full metal enclosure, wired to the fan motor, and
commissioned to facilitate temporary heating, cooling, ventilation, and/or timely completion of
the project. VFD/disconnects shall include a circuit breaker disconnect with a through-the-door
interlocking handle designed to rest only in the full ON or OFF state and shall be lockable in these
states. A concealed defeater mechanism shall allow entry into the enclosure when the handle is
in the ON position. The VFD package shall also include:
• Electronic manual speed control
• Hand-Off-Auto (H-O-A) selector switch
• Inlet fuses to provide maximum protection against inlet short circuit
• Current limited stall prevention
• Auto restart after momentary power loss
• Speed search for starting into rotating motor
• Anti-windmill with DC injection before start
• Phase-to-phase short circuit protection
• Ground fault protection
Units with factory-mounted controls shall include a control transformer with sufficient capacity
to support both the VFD and controls requirements, binary output on/off wiring, analog output-
speed-signal wiring, and all interfacing wiring between the VFD and the direct digital controller.
The VFD shall be UL508C listed and CSA certified and conform to applicable NEMA, ICS, NFPA,
and IEC standards.
Optional Bypass (Housed fans only)
Bypass relays and bypass circuitry with a VFD/OFF/Bypass selector switch shall be provided.

Starter/Disconnect or VFD Enclosure Options

Starter or VFD shall be mounted externally on the fan section in a NEMA Type 1 enclosure (unit
sizes 3-120) or internally in a NEMA Type 4 equivalent unit casing (unit sizes 3-120) within a
dedicated controls section or housed fan section. The internal enclosure shall be an integral part

170 CLCH-PRC022F-EN
 Mechanical Specifications

of the unit casing to allow for thermal venting to casing interior, but shall be accessible from unit
exterior through access door. Internally mounted starters/VFDs shall have doors with the same
construction as other doors on unit. An external disconnect shall be mounted through the access
door to the starter or VFD to disconnect full power from starter/VFD, lights, or control power.

Factory-Mounted DDC System

Factory-mounted direct-digital control (DDC) system shall be engineered, mounted, wired, and
tested by the air handler manufacturer to reduce installed costs, improve reliability, and save
time at unit startup. Each control system shall be fully functional in a stand-alone mode or may
be tied to a building automation system with a single pair of twisted wires. All factory-mounted
controls shall be covered by the air handler manufacturer’s standard warranty.

Direct Digital Controller

Field-Programmable Controller
A dedicated, programmable, direct digital-controller with the appropriate point capabilities shall
be unit-mounted on each air-handling unit. A portable screen and keypad shall be provided to
facilitate local monitoring, troubleshooting, and changing of setpoints. The touch pad shall be
able to quickly plug into other factory-configured controllers by the same manufacturer.

Factory-Mounted Control Options—Electronic End Devices

All factory-mounted control devices shall be provided to accommodate integration into existing
building systems. Devices provided shall be wired to standard point locations of a unit-mounted
direct digital controller or terminal block for a remote controller.
Mixing Section Damper Actuators
Spring return actuators shall be mounted with the outdoor air damper linked as normally closed
and the return-air damper linked as normally open.
Airflow Measuring Stations (Traq Dampers)
Airflow monitoring stations shall provide a 2 to 10 Vdc signal, which corresponds to cfm, for
controlling and documenting airflow.
Temperature Sensors
Unit-mounted temperature sensor material shall be selected for ease of integration into existing
BAS control systems. Temperature sensor material types include:
• 1k ohm RTD, Platinum 385
• 1k ohm RTD, Nickel
• 10k ohm, Type II Thermistor
• 10k ohm, Type III Thermistor
• 20k ohm, Type IV Thermistor
• 100k ohm, Type II Thermistor
Fan Discharge Temperature Sensors
A button or probe temperature sensor shall be mounted in the fan discharge. The sensor material
shall be selected for ease of BAS integration.
Averaging Temperature Sensors
An averaging temperature sensor shall be serpentined across the functional section. Bends of the
capillaries shall be curved and fastened with capillary clips to prevent crimping and minimize
wear. The sensor material shall be selected for ease of BAS integration.
Low-Limit Switches
A double-pole low limit switch shall be wired to a momentary push-button reset circuit.
Capillaries are serpentined across the entering side of the coil. The bends of the capillaries shall
be curved and fastened with capillary clips to prevent crimping and minimize wear. A separate
low limit shall be provided for each coil in a coil stack.
Airflow Switches

CLCH-PRC022F-EN 171
Mechanical Specifications

A differential pressure switch piped to the discharge and suction sides of the fan shall indicate
fan status.
Dirty Filter Switches
A differential pressure switch piped to both sides of the filter shall indicate filter status.
Condensate Overflow Switches
A float switch conforming to UL 508 shall be factory-installed in the drain pan that will detect a
high condensate water level and be used to shut off the air handler in the event that the primary
drain is blocked to comply with IMC 2006. The float switch shall be located at a point higher than
the primary drain line connection and below the overflow rim of the drain pan.
Customer Interface Relays
Five-amp double-pole, double-throw relays shall be provided as required for each binary output
of the controller for customer interface to:
• Motor starters of supply, return, and exhaust fans
• Relief dampers
• Pumps
• Condensing units

Field-Mounted Control Options

Control Valves
Control valves shall be provided by the air-handling unit (AHU) manufacturer and field-piped by
the piping contractor. Power and signal wiring shall be extended to a factory-installed external
junction box to facilitate field-wiring and to maintain air leakage integrity of the casing.
Space Temperature Sensors
Thermistor-type sensors shall be provided by the air-handling unit (AHU) manufacturer as
required for field wiring.
Outdoor Air Sensors
Thermistor-type sensors shall be provided by the air-handling unit (AHU) manufacturer as
required for field wiring.

Ultraviolet (UV-C) Lights

UV-C light fixtures and lamps shall be provided by the air handler manufacturer. The UV-C
fixtures shall be factory-assembled and tested in the air handler. Field-installed fixtures shall not
be allowed.
Design of the UV-C light array shall assure that the UV-C energy striking the intended coil and
drain pan surfaces shall have an average intensity on the surface plane of the coil not less than
550 microwatts per square centimeter and provide not less than 99 percent surface disinfection
efficiency. The minimum intensity at any point on the surface plane of the coil must exceed 100
microwatts per square centimeter. Energy consumption at the design intensity shall be no more
than 10 watts for each square foot of treated, cross sectional plane.

Lamps and Fixtures

• Lamps shall be installed in sufficient quantity and in such a manner so as to provide an equal
distribution of UV-C energy. The UV-C energy produced shall be of the lowest possible
reflected and shadowed-losses and shall provide 360 degree UV-C irradiance within the UV
cavity. The lamps shall not produce ozone.
• Each lamp shall be high-output, hot cathode, T5 diameter, medium bi-pin type that produces
UVC energy at 254 nanometers. Lamps shall contain no more than 5 milligrams of mercury
and produce the specified UV-C output when installed in air of up to 600 fpm velocity and
temperatures of 50-135 degrees F. Lamp life shall be 9,000 hours minimum with no more than
a 15 percent loss of output after one year of use.

172 CLCH-PRC022F-EN
 Mechanical Specifications

• The power supply housing shall be capable of installation within the air stream. Lamps shall
be mounted to irradiate the intended surfaces as well as all of the available line of sight
airstream from proper placement, 360° irradiation and incident angle reflection.
• Fixtures shall meet the UL drip-proof design criteria and be constructed to resist corrosion.
Fixtures shall have been independently tested and recognized by UL/C-UL under Category
ABQK (Accessories, Air Duct Mounted), UL Standards 153, 1598 and 1995. Ballast enclosure
and lamp support angles shall be constructed of galvanized steel.

Protection of Polymeric Materials

All polymeric materials in direct or indirect (reflected) contact with UV-C energy shall be tested
and certified as UV-C tolerant. Polymeric materials not certified as UV-C tolerant shall be
completely shielded from the UV-C light using a certified UV-C tolerant material such as metal.
UV-C tolerance is defined as being capable of performing its intended duty for a minimum of 20
years.

Safety
• Access doors shall be provided at the location of each UV-C light as indicated on the plans
and schedule. All sections of the air handler with access doors where the UV-C lights may
pose a risk for direct exposure shall have a mechanical interlock switch that disconnects
power to the lights when the door is opened.
• In addition to the mechanical interlock switch, each unit shall be equipped with an externally
mounted on-off/disconnect/shut off switch that disconnects power to the UV-C lights. The
switch shall be equipped with a lock-out/tag-out to prevent unwanted operation of the UV- C
lights.
• A view port shall be provided in or adjacent to each UV section to allow viewing of the UV-C
light array confirming operation. The view port and other AHU windows shall be treated to
assure the UV-C energy emitted through it is below the threshold limits specified by NIOSH
and ACGIH.
• Units shall have a safety warning label applied to the exterior of each section containing UV-C
lights.
• Complete safety, maintenance and servicing instructions for the UV-C lights and fixtures shall
be incorporated into the air handler manufacturer’s standard installation, operating and
maintenance manuals.

CLCH-PRC022F-EN 173
Notes

174 CLCH-PRC022F-EN
 Notes

CLCH-PRC022F-EN 175
Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient
environments. Our people and our family of brands — including Club Car®, Ingersoll Rand®, Thermo King® and
Trane® — work together to enhance the quality and comfort of air in homes and buildings; transport and protect
food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a
world of sustainable progress and enduring results.

ingersollrand.com

The AHRI Certified mark indicates Ingersoll Rand participation in the AHRI Certification program. For verification of individual certified products,
go to www.ahridirectory.org.

Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications
without notice.
We are committed to using environmentally conscious print practices.

CLCH-PRC022F-EN 23 Apr 2019

Supersedes CLCH-PRC022E-EN (May 2018) ©2019 Ingersoll Rand