HDH
HDH
HDH
Communication with
SIMOCODE pro
Siemens
SIMOCODE pro, RUGGEDCOM Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/109760347 Support
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Table of contents
Table of contents
Legal information ......................................................................................................... 2
1 Introduction ........................................................................................................ 4
1.1 Overview............................................................................................... 4
1.2 Principle of operation............................................................................ 6
1.2.1 Modbus communication protocol ......................................................... 6
1.2.2 Gateway ............................................................................................... 7
1.2.3 Role distribution .................................................................................... 8
1.2.4 Principle of the application example ................................................... 10
1.3 Components used .............................................................................. 13
2 Engineering ...................................................................................................... 14
2.1 Hardware configuration ...................................................................... 14
2.1.1 Assembly of the hardware .................................................................. 14
2.1.2 Networking the hardware ................................................................... 15
2.1.3 Addressing hardware ......................................................................... 17
2.2 Configuration ...................................................................................... 18
2.2.1 Preparation ......................................................................................... 18
2.2.2 Configuring SIMOCODE as a Modbus RTU slave ............................. 19
2.2.3 Configuring SIMATIC as Modbus TCP client ..................................... 21
2.2.4 Configuring RMC30 as a gateway ..................................................... 26
2.2.5 Downloading modules ........................................................................ 42
2.3 Operation ............................................................................................ 43
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3 Appendix .......................................................................................................... 44
3.1 Service and Support ........................................................................... 44
3.2 Links and Literature ............................................................................ 45
3.3 Change documentation ...................................................................... 45
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1 Introduction
1 Introduction
1.1 Overview
Reason
The SIMOCODE pro motor management system is used in various sectors of the
process industry for the protection, monitoring and control of motors.
SIMOCODE pro enables a standardized integration of the motor feeder in
superordinate automation systems via the integrated interface. Depending on the
version, SIMOCODE pro communicates with the automation level via PROFIBUS
or PROFINET, via Modbus RTU, EtherNet/IP or OPC UA. However, other
communication protocols can also be integrated.
In order to meet customer requirements for Modbus TCP communication,
transparent gateway solutions are available, which can realize a protocol
conversion.
Requirement
The application example is intended to show the required configuration steps for
how you can establish a connection from a controller with Modbus TCP to a motor
management device with Modbus RTU communication.
The use of a communication processor (CP) is to be dispensed with at the control
end.
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All initiatives. e.g. connection setup, read and write jobs, are to be realized from the
controller.
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1 Introduction
Applicative implementation
An additional hardware component is necessary to enable communication between
a Modbus TCP network and a Modbus RTU network. The additional hardware
component is a gateway, which transparently converts Modbus TCP protocol to
Modbus RTU. The RUGGEDCOM RMC30 is used as a gateway.
SIMATIC S7-1500 is typically used as a controller in the Modbus TCP network.
Two SIMOCODE pro V MR devices are implemented as field devices in the
Modbus RTU.
Figure 1-1
SIMATIC
RUGGEDCOM
S7-1500
RMC30
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SIMOCODE
pro V MR
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1 Introduction
Modbus RTU
Modbus RTU (Remote Terminal Unit) is a standard protocol for communication in
the network using the electrical RS232 or RS422/485 connection for the serial data
transmission between the Modbus devices in the network.
Modbus RTU uses a master/ slave architecture. In a master/ slave structure, the
entire communication is triggered by a sole master device, while the slaves can
only respond to the request by the master.
To enable a master/ slave communication to occur, the identical serial
communication parameters, e.g. baud rate, must be set in all subscribers. All
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Note In this application example, the Modbus RTU is operated via an RS485 interface.
Modbus TCP
Modbus TCP is a standard protocol for communication in the network using an
Ethernet-based data transmission between the Modbus devices in the network.
TCP port 502 is reserved for Modbus TCP.
The architecture of Modbus TCP is based on a client/ server structure. The
Modbus TCP server processes a request by the Modbus TCP client and
acknowledges the request with a success message or error message.
To enable client/ server communication to occur, all subscribers must be in the
same IP subnet. An additional setting is made via the device address. The device
address lets you reach the subsequent Modbus RTU slaves via a "Modbus TCP to
Modbus RTU" gateway.
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1 Introduction
1.2.2 Gateway
A gateway is an active network node, which can connect two incompatible nodes to
each other.
Tasks of a gateway
Gateways have the task of reconciling two networks that use different protocols.
To reconcile the different networks, the gateway is located as a link between the
incompatible networks. For this, the gateway has its own interface for each network
connected to it and can be addressed from both sides.
To enable communication between the two networks, the gateway converts the
protocol of one network side to the protocol of the other network side. The protocol
conversion occurs independently and is transparent for the other network
subscribers.
During the transition between two networks, the gateway considers the specific
conditions of both transmission systems and the transmission media, e.g. protocol.
Addressing, baud rate.
RUGGEDCOM RMC30
The RUGGEDCOM RMC30 is a serial-to-Ethernet server with two ports, which has
been developed specially for operation in electrically tough and climatically
demanding climates. The RUGGEDCOM RMC30 enables communication with a
serial device, thereby providing simple and reliable network connectivity.
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Modbus_RMC30
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1 Introduction
The protocol conversion from Modbus TCP to Modbus RTU (and vice versa) by the
RUGGEDCOM RMC30 progresses transparently for the subscribers in the
Modbus TCP network and Modbus RTU network.
The following graphic shows the role distribution from a CPU perspective:
Figure 1-3
Modbus TCP
SIMOCODE pro
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1 Introduction
The following graphic shows the role distribution from a SIMOCODE perspective:
Figure 1-4
S7-1500
RMC30
SIMOCODE pro
(Modbus RTU slaves)
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Modbus_RMC30
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1 Introduction
The following figures illustrate the application example in theory and practice. This
is followed by a more precise description of what is illustrated. This description
builds on the insights gained from previous chapters.
4 1
Controller
Response Request
Field
device
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3 2
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1 Introduction
TCP client
Controller
Modbus
3
Modbus TCP
Modbus
TCP
1 Request to slave 1
Target addresses:
TCP server
IP address: Gateway,
Modbus
slave ID: 1
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Gateway 4
RTU master
Modbus
Modbus
RTU
Modbus RTU
Request to slave 1
Field level
Target addresses:
Slave ID: 1
RTU slaves
2
Modbus
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1 Introduction
Software packages
The software packages STEP 7 Professional V15 Update 3 and SIMOCODE ES
V15 Standard are required for this solution.
The command line interface is used to configure RUGGEDCOM. To use the
command line interface, you need a Telnet client, e.g. PuTTY (available as a free
download in the Internet).
Install these software packages on a programming device.
Required devices/components:
Use the following components for the setup:
1x CPU 1513 (from FW V2.5) (article number: 6ES7513-1AL01-0AB0) with a
SIMATIC MEMORY CARD.
A 24 V power supply with cable connector and terminal block plug.
2 x SIMOCODE pro V MR basic devices (article number: 3UF7012-1AB00-0).
1 x RUGGEDCOM RMC30 (article number: 6GK6003-0AC21-0AA0).
Top hat rails with mounting material for SIMOCODE and SIMATIC.
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2 Engineering
2 Engineering
2.1 Hardware configuration
2.1.1 Assembly of the hardware
The following graphic shows which components were used to set up this
application example.
Figure 2-1
RUGGEDCOM
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RMC30
1.SIMOCODE 2.SIMOCODE
pro V MR pro V MR
Other / Inactive
Other / Inactive
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To connect several Modbus RTU slaves in the Modbus RTU network, the standard
RS485 is used in the serial RTU network.
If the Modbus is operated via a RS485 connection, all subscribers are clamped on
the same bus line. In this case, data line A (positive) and data line B (negative) are
differentiated. The bus must be terminated at the end with a resistor between the
tow data lines.
Note If you do not use a PROFIBUS connector, make sure you provide a bus
termination n the last field device of the Modbus RTU network. If you use
PROFIBUS connectors, you can then utilize the connectable resistors in the
PROFIBUS connectors.
Connect the PROFIBUS cable with the open and stripped end as follows to the
serial connection of the RMC30:
PIN3: Neutral conductor
PIN4: Green wire of the PROFIBUS cable (data line A)
PIN5: Red wire of the PROFIBUS cable (data line B)
The RUGGEDCOM RMC30 has integrated pull-up and pull-down resistors.
Additional information
You can find more detailed information on the properties and the technical data of
the passive components and on plug-in connectors in the PROFIBUS Network
Manual (see \5\ in Chapter 3.2).
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2 Engineering
RJ45
connection
RMC30
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Open end
Stripped PROFIBUS
cable with wire pair:
Green/red
SIMOCODE pro V MR
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2 Engineering
2.2 Configuration
2.2.1 Preparation
Result
You can find a dedicated project folder for each connected device in the project
view of the TIA Portal.
Figure 2-3
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Note If you add a device from the hardware catalog to the project in the TIA Portal, a
default parameterization will be created. This will be used in the following
instructions. Parameters and settings that must not be changed from the default
values for this application example remain are omitted below.
Note If you do not use a SIMATIC as a CPU, then assign parameters to your CPU
with the corresponding engineering tool.
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To integrate SIMOCODE in the Modbus RTU network, the following settings are
necessary as a minimum:
Set slave ID
Define serial communication parameters
Note The following instruction shows you, taking the first SIMOCODE device as an
example, how to configure the SIMOCODE as a Modbus RTU slave.
Also configure the second SIMOCODE device as shown.
2. Enter the slave ID in the mask "Modbus address" corresponding to Table 2-1.
Figure 2-5
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Modbus_RMC30
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Library path
You can find the system instruction in the task card "Instructions" and here in the
category "Communications > Others > MODBUS TCP".
Figure 2-7
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Note To view the "Instructions" task card, select the folder "Program blocks" in the
project navigation for the CUP and open a module in the folder, e.g. Main (OB1),
by double clicking.
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Interface description
The table below describes the input and output parameters of the "MB_CLIENT"
system instruction:
Table 2-2
Parameter Declaration Data type Description
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Modbus_RMC30
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2 Engineering
Note You can find further information on the "MB_CLIENT" system instruction in the
Online Help in the TIA Portal.
If the Modbus TCP server is a gateway, the Modbus RTU slave can be identified
via its slave ID. The Modbus TCP client sends the requests directly to the Modbus
TCP server, and the Modbus TCP server forwards the requests to the slave device,
which is addressed via the "MB_Unit_ID" parameter.
In this application example, the RUGGEDCOM RMC30 converts the Modbus TCP
protocol to Modbus RTU. In order to identify the Modbus RTU slaves uniquely, the
S7-CPU must also send the device address for its request as a Modbus TCP client.
Note If you make a request to a Modbus RTU slave with the S7-CPU as a Modbus
TCP client, you must then enter the slave ID of the Modbus RTU slave to which
the request is made in the "MB_Unit_ID" parameter.
Example:
You intend to make a request to the 2. SIMOCODE pro V MR (Slave-ID: 2). In
this case, enter the value "2" in the static variable and trigger the "MB_CLIENT"
system instruction with REQ = true.
Note You can find further information on the "MB_Unit_ID" parameter in the Siemens
Industry Online Support (see \6\ in Chapter 3.2).
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Note You can fund an overview with all Modbus data tables for SIMOCODE in the
Function Manual SIMOCODE pro (see \7\ in Chapter 3.2).
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2 Engineering
The figure below illustrates how a global data module for the variables
"MB_DATA_PTR" and "CONNECT" can look:
Figure 2-10
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Required steps
Set serial interface
Configure Modbus TCP server
Define device addresses
Configuration options
You have two options to configure the gateway:
via a console interface
Figure 2-11
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Modbus_RMC30
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2. An empty console window opens. Press the <Enter> key on your keyboard or
wait until the login entry appears in the output window.
Figure 2-14
3. Log in to the RMC30 with the login data. The default login for the name and
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2 Engineering
Result
You have connected to the RMC30 and can use the command line interface.
Figure 2-16
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Modbus_RMC30
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2. Another menu opens. Use the arrow keys to navigate to the menu item
"Configure Serial Ports" and confirm the selection with the <Enter> key.
Figure 2-18
3. The table "Serial Ports" appears. Use the arrow keys to navigate to the first
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entry "Port 1" and confirm the selection with the <Enter> key.
Figure 2-19
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4. The form "Serial Ports" appears. Use the arrow keys to navigate to the entry
"Protocol" and confirm the selection with the <Enter> key. Use the arrow keys
to select the entry "ModbusServer" from the selection list. Confirm the selection
with the <Enter> key.
Figure 2-20
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Modbus_RMC30
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2 Engineering
Use the arrow keys to navigate to the each relevant entry in the form and
confirm your selection with the <Enter> key. Set the value correspondingly and
confirm again with the <Enter> key.
Figure 2-21
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6. Save the settings once you have made all settings. Pressing the keyboard
shortcut <CTRL> A.
Press the <ESC> key to quit the form "Serial Ports".
Result
You have configured Port 1 of the RMC30 to the "ModbusServer" protocol and set
up the communication parameters identical to the SIMOCODE. Press the <ESC>
key to return to the main menu.
Figure 2-22
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2. Use the arrow keys to navigate to the menu item "Configure Modbus Server"
and confirm the selection with the <Enter> key.
Figure 2-24
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3. The table "Modbus Server" appears. Use the arrow keys to navigate to the line
of Port 1 and confirm the selection with the <Enter> key.
Figure 2-25
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Use the arrow keys to navigate to each individual entry and confirm your
selection with the <Enter> key. Set the value correspondingly and confirm
again with the <Enter> key.
Figure 2-26
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5. Save the settings once you have made all settings. Pressing the keyboard
shortcut <CTRL> A.
Press the <ESC> key to quit the form "Modbus Server".
Result
You have configured the "ModbusServer" protocol. Press the <ESC> key twice to
return to the main menu.
Figure 2-27
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2. The table "Device Address Table" appears. To add a new device address
(here: Device address 1 for the first SIMOCODE) in the table, press the
keyboard shortcut <CTRL> I.
Figure 2-29
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4. Save the settings once you have made all settings. Pressing the keyboard
shortcut <CTRL> A.
You automatically quit the for "Device Addresses".
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Result
You have saved the device address (here: Device address: 1) for the first
SIMOCODE in the device address table.
Figure 2-31
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5. To save another device address (here: Device address 2 for the second
SIMOCODE) in the table, press the keyboard shortcut <CTRL> I.
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7. Save the settings once you have made all settings. Pressing the keyboard
shortcut <CTRL> A.
You automatically quit the for "Device Addresses".
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Result
You have saved another device address (here: Device address: 2) for the second
SIMOCODE in the device address table.
You have completed all configuration steps necessary. Press the <ESC> key twice
to return to the main menu. To log out of the RMC30, press the keyboard shortcut
<CTRL> X.
Figure 2-33
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Downloading SIMOCODE
To enable your programming device to communicate with the SIMOCODE device
via the USB PC cable, you must first install the associated driver (see
Chapter 2.1.2).
Connect your programming device via the SIRIUS USB PC cable to a free
SIMOCODE system interface. Download the project data to the SIMOCODE.
The window for "Extended download to device" appears when first downloading.
1. Enter the interface type "SIRIUS PtP" and the number of the COM interface
used.
2. View all compatible subscribers.
3. Start the search. Start downloading after the SIMOCODE device has been
found.
4. Follow the notes and instructions on the screen during the download process.
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Figure 2-34
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2 Engineering
2.3 Operation
Requirement
The following requirements must be fulfilled in order to test the application
example:
The CPU is configured as a Modbus TCP client and the project is downloaded
to the controller.
The two SIMOCODE devices are parameterized and downloaded.
The RMC30 is configured.
The communication parameters of the serial communication correspond in the
SIMOCODE devices and in the RMC30.
The RMC30 and the two SIMOCDE devices are correctly connected to one
another, and the bus resistances are set correctly.
Control the variable either with the value "1" for the first SIMOCODE, or with the
value "2" for the second SIMOCODE.
Figure 2-35
Note You can also control the variable via your user program.
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3 Appendix
3 Appendix
3.1 Service and Support
Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
https://support.industry.siemens.com
Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts. Please send queries
to Technical Support via Web form:
www.siemens.com/industry/supportrequest
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Service offer
Our range of services includes the following:
Plant data services
Spare parts services
Repair services
On-site and maintenance services
Retrofitting and modernization services
Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
https://support.industry.siemens.com/cs/sc
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3 Appendix
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