BS en 00205-2003
BS en 00205-2003
BS en 00205-2003
205:2003
Adhesives — Wood
adhesives for
non-structural
applications —
Determination of
tensile shear strength
of lap joints
ICS 83.180
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BS EN 205:2003
National foreword
This British Standard is the official English language version of EN 205:2003.
It supersedes BS EN 205:1991 which is withdrawn.
The UK participation in its preparation was entrusted to Technical Committee
PRI/52, Adhesives, which has the responsibility to:
English version
Adhésifs - Colles pour bois à usages non structuraux - Klebstoffe - Holzklebstoffe für nichttragende Anwendungen
Détermination du pouvoir adhésif des collages - Bestimmung der Klebfestigkeit von Längsklebungen im
longitudinaux par l'essai de cisaillement Zugversuch
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United
Kingdom.
© 2003 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 205:2003 E
worldwide for CEN national Members.
EN 205:2003 (E)
Contents
page
Foreword......................................................................................................................................................................3
Introduction .................................................................................................................................................................4
1 Scope ..............................................................................................................................................................5
2 Normative references ....................................................................................................................................5
3 Terms and definitions....................................................................................................................................5
4 Principle ..........................................................................................................................................................5
5 Safety ..............................................................................................................................................................5
6 Apparatus .......................................................................................................................................................6
7 Procedure .......................................................................................................................................................6
7.1 Preparation of bonded assemblies ..............................................................................................................6
7.2 Preparation of test pieces .............................................................................................................................8
7.3 Number of test pieces .................................................................................................................................10
7.4 Treatment prior to tensile shear testing ....................................................................................................10
7.5 Tensile shear test.........................................................................................................................................10
8 Expression of results ..................................................................................................................................10
9 Test report ....................................................................................................................................................10
Annex A (informative) Single lap joint test pieces .................................................................................................12
Bibliography ..............................................................................................................................................................13
2
EN 205:2003 (E)
Foreword
This document (EN 205:2003) has been prepared by Technical Committee CEN/TC 193, "Adhesives", the
secretariat of which is held by AENOR.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by September 2003, and conflicting national standards shall be withdrawn at the
latest by September 2003.
Annex A is informative.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal,
Slovakia, Spain, Sweden, Switzerland and the United Kingdom.
3
EN 205:2003 (E)
Introduction
European Standards giving a common classification with respect to durability classes for wood adhesives will allow
considerable improvement in consumer protection in any future product liability system with regard to properties
guaranteed by the adhesive manufacturer.
The methods described in this standard are suitable for the following and other applications:
- assessing the usability and quality of adhesives for wood and derived timber products;
- classifying these adhesives into the durability classes D1 to D4 of EN 204 (thermoplastic adhesives) and C1 to C4
of EN 12765 (thermosetting adhesives);
- assessing effects on the bond strength resulting from the bonding conditions chosen, the various conditioning
sequences and the treatment of the test pieces before and after bonding;
4
EN 205:2003 (E)
1 Scope
This European Standard describes tests for adhesives for wood and derived timber products for the assessment of
their resistance to hot and cold water. It can be used for the assessment of the strength of bonds with a thin or thick
bond-line. It does not apply to adhesives for structural use or to the manufacture of particle boards, fibreboard's
and plywood. It does not replace tests on finished products.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
ISO 5893, Rubber and plastics test equipment — Tensile, flexural and compression types (constant-rate-of-
traverse) — Specification.
3.1
thin bond line
close contact adhesive joint where the adhesive layer is nominally 0.1 mm thick
3.2
thick bond line
gap filled joint where the adhesive layer is (1,0 ± 0,1) mm thick
4 Principle
A symmetrical bonded single lap joint between two symmetrical wooden adherends subjected to specified
conditioning treatments and strained to rupture by a tensile force parallel to the grain.
5 Safety
Persons using this standard shall be familiar with normal laboratory practice.
This standard does not purport to address all the safety problems, if any, associated with its use.
It is the responsibility of the user to establish health and safety practices and to ensure compliance with any
European or national regulatory conditions.
5
EN 205:2003 (E)
6 Apparatus
The testing machine shall be a constant-rate-of-traverse machine as described in ISO 5893.
The jaws shall grip the test pieces with a wedge action and permit self alignment whilst the test pieces are being
pulled.
7 Procedure
7.1.1 General
Prepare two panels (see Figure 1) from a thick unsteamed, conditioned, straight-grained board of beech (Fagus
sylvatica L.) with a nominal density of (700 ± 50) kg/m3 with a moisture content of (12 ± 1) %. It is permissible to
prepare panels from different boards unless it is essential to minimize differences in the wood in order to conduct
special comparative tests (see note 1).
Ensure that the angle between the growth rings and the surface to be bonded is between 30º and 90º.
Cut the panels across the direction of the grain to a length equal to a multiple of 300 mm with the necessary
allowance for cross-cutting and along the grain to a width of approximately 130 mm making an allowance for the
width of cut as shown in Figure 1.
For tests on thin bond-lines, use two panels of (5,0 ± 0,1) mm thickness.
For tests on thick (1,0 ± 0,1) mm bond-lines, use one thick panel of (6,0 ± 0,1) mm thick and one panel of (5,0 ±
0,1) mm thick. Make grooves (1,0 ± 0,1) mm deep and (14 ± 1) mm wide in the 6 mm thick panel as shown in
Figure 1.
NOTE 1 When comparing the strength of an adhesive in thick and thin bond-lines, the differences in bond strength caused
by differences in the wood should be minimized. In such cases, it is recommended that the panels to be tested are cut from the
same board in the direction of the grain in the following order: two 5 mm panels for thin bond-lines; one 5 mm panel and one 6
mm panel for thick bond-lines. The panels are usually cut slightly oversize and planed down to the required thickness before
use.
6
EN 205:2003 (E)
Dimensions in millimetres.
Key
b = 20,0 ± 0,2 : width of test piece s = 5,0 ± 0,1 : thickness of the panels
Figure 1 — Example of a bonded panel marked for division into individual test pieces using 2,5 mm saw
cuts
7
EN 205:2003 (E)
For conventional tests, condition the panels at a temperature of either (20 ± 2) °C and (65 ± 5) % relative humidity
or (23 ± 2) °C and (50 ± 5) % relative humidity subsequently referred to as the standard atmosphere (20/65) or
(23/50) for a minimum of 7 days.
NOTE 2 For special materials or service conditions, conditioning environments other than that given above can be used if
recommended by the manufacturer of the adhesive.
Prepare bonded assemblies using thin (approximately 0,1 mm) bond-lines and if specified thick ((1,0±0,1)mm)
bond-lines.
Not more than 24 h before bonding, either lightly plane or lightly sand each surface to be bonded (using an
abrasive paper of grain size P100 complying with FEPA 43-1984 is recommended). Remove any dust carefully. Do
not touch or soil the prepared surfaces.
Comply with the adhesive manufacturer's instructions regarding the processing conditions, including the
preparation of the adhesive, the amount of adhesive to be applied, whether the adhesive is to be applied on one or
both surfaces, the open and closed assembly time and the magnitude and duration of the assembly pressure and
report them in the test report.
Bond the panels with the pressure uniformly distributed over the bonded surface.
Pour sufficient adhesive into the grooves of the grooved panel so that excessive adhesive will be squeezed out
when pressure is applied. Assemble under pressure one 6 mm thick grooved panel with one 5 mm thick ungrooved
panel as shown in Figure 1.
After pressing and before cutting and testing, condition the assembly for a minimum of 7 days in a standard
atmosphere.
NOTE A longer conditioning time can be used if recommended by the adhesive manufacturer.
Cut five strips of width b = (20 ± 0,2) mm from each bonded assembly along the grain, avoiding areas within 7,5
mm of the outside long edges of the panel as shown in Figure 1. Cut these strips into test pieces of length l1 = (150
± 5) mm as shown in Figure 2.
Make flat bottomed cuts of (2,5 ± 0,5) mm wide in the bonded sections across the grain so that an overlap of width
l2 = (10,0 ± 0,2) mm is defined in the middle section (see Figure 2). The cuts are to separate the wood layers. Take
care that the cuts completely cut through the bond line but only penetrate as little as possible into the other part of
the joint.
8
EN 205:2003 (E)
Dimensions in millimetres.
Key
l1 = 150 ± 5 : total length of test piece; s = 5,0 ± 0,1: thickness of the panels:
b = 20,0 ± 0,2: width of test piece (width of tested surface); α = 30° to 90°: angle between growth ring and
surfaces to be bonded;
l2 = 10,0 ± 0,2: length of overlap (length of tested surface); a = 1,0 ± 0,1: thickness of the thick bond-line
9
EN 205:2003 (E)
Test a sufficient number of test pieces to provide 10 valid results for each of the conditioning sequences chosen.
Results from tests in which failure occurred in the wood at values below the specified minimum, rather than at the
bond, or in which visual examination shows that the adhesive was not correctly applied, shall be invalid.
After cutting the test pieces from the conditioned bonded assemblies, subject them to the appropriate conditioning
sequences, ensuring that the test pieces are in a horizontal plane, not touching each other and supported so that
no stress is applied to them.
NOTE For classifying an adhesive in accordance with EN 204, or EN 12765, the appropriate conditioning sequences are
given in Table 2 of these standards.
Test the test pieces shown in Figures 2 and A1 in a tensile testing machine.
Clamp the ends of the test pieces in the jaws of the tensile testing machine up to a length of 40 mm to 50 mm.
Ensure that the force is applied centrally and in the plane of the bond. Load the test piece until rupture. Record the
applied maximum force Fmax in Newton (N).
For comparative tests of adhesives and for assigning an adhesive to the durability classes specified in EN 204 or
EN 12765 conduct the test at a rate of traverse of approximately 50mm/min for thermoplastic adhesives (EN 204)
or 6-12mm/min for thermosetting adhesives (EN 12765) respectively.
8 Expression of results
τ = F max = F max
A l2 ⋅ b
where
9 Test report
The following items shall be reported:
10
EN 205:2003 (E)
− number of components and working methods (procedure of preparing and applying of adhesive);
− characteristic data relating to the bonding procedure (for instance information about the amount of glue applied,
the open and closed assembly time, pressing pressure, pressing temperature, pressing time);
− time between the termination of pressing and the cutting of the test pieces;
− indication whether test pieces with a thin (0,1 mm) bond-line or with a thick (1 mm) bond-line have been used;
− indication of the estimated portion of wood failure as a percentage graded as follows: 0, 25, 50, 75, 100 %
breakage of wood (mean value of all test pieces);
11
EN 205:2003 (E)
Annex A
(informative)
Selection and the bonding of the wood should be in accordance with 7.1 and 7.2.
When bonding test pieces in accordance with Figure A.1 it is recommended that two cuts be laid one on top of the
other in such a way that the angles of the growth rings run in opposite directions.
Key
l1 = length of test piece (150 ± 2) mm
b = width of test piece (20 ± 0,2) mm
l3 = length of test slip (80 ± 2) mm
s = thickness of test slip (5 ± 0,1) mm
l2 = length of overlap (10 ± 0,2) mm
12
EN 205:2003 (E)
Bibliography
13
BS EN 205:2003
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