Helical Power Drive 2014
Helical Power Drive 2014
Helical Power Drive 2014
Easier to use
—1—
Applications
Special Applications
Models
Greater
Standard Package
Internal Construction
Model Numbers
Sizing
Right Angle Shaft Type
Power
Sizing Table
Transfer Capacity Table
Technical Data
Dimension Drawings
Parallel Shaft Type
Sizing Table
Transfer Capacity Table
Technical Data
Dimension Drawings
Common Information
Technical Data
Option
Handling Instructions
Sizing Inquiry Form
Motor-equipped Type
—2—
Applications
The Helical Power Drive at work in these applications.
(Worm)
Value-added Units
Backstop device Overload Protection Device Package
This device, based on an intermediate shaft with Features our mechanical overload protection device.
a one-way cam clutch, prevents rollback on inclined
conveyors and blowers.
With mechanical
overload protection
device
2 Double Input Shafts
The input shaft can be ordered with two input shafts for (1) synchronizing multiple reducers (2) mounting a brake
(3) mounting an encoder (4) providing a 2-speed drive.
(Models with an extended intermediate shaft can also be manufactured)
(1) Coupling (2) Electromagnetic brake (3) Pulse encoder (4) Turning motor (built-in cam clutch)
Motor
Geared motor
Hollow shaft * * *
Hollow Power-Lock * * *
Solid single shaft, double shaft
3-stage
Hollow shaft
Hollow Power-Lock
Solid single shaft, double shaft *
4-stage
Hollow shaft *
Hollow Power-Lock *
Hollow shaft *
Hollow Power-Lock *
Solid single shaft, double shaft *
3-stage
Hollow shaft *
Hollow Power-Lock *
Size 000 010 020 030 040 050 060 070 080
Motor kW Brake 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 2-stage 4-stage 3-stage 4-stage 3-stage
Without – – – – – – – – – – – – – – –
2.2
With – – – – – – – – – – – – – – –
Without – – – – – – – – – – – – – – –
3.7
With – – – – – – – – – – – – – – –
Without – – – – – – – – – – – –
5.5
With – – – – – – – – – – – –
7.5 Without – – – – – – – – – – – –
11 Without – – – – – – – – –
15 Without – – – – – – – – –
18.5 Without – – – – – – – – – – –
22 Without – – – – – – – – – – –
30 Without – – – – – – – – – –
37 Without – – – – – – – – – – – – –
—7—
4. Reduction Ratios
4-1. Right Angle Shaft Type
Size 000 010 020 030 040 050 060 070 080 090
Nominal reduction ratio
12 – – –
2-stage
15 – – –
18 – – –
22
27
33
3-stage
41
50
60
75
95
120 –
150 –
4-stage
180 –
230 –
280 –
350 –
12 –
2-stage
15 –
20 –
25 –
22 –
27 –
33 –
3-stage
41 –
50 –
60 –
75 –
95 –
—8—
Standard Package
1. Reducer Specifications
Item Standard package
Right Angle Shaft Type [3-stage] Spiral bevel gear x helical gear x helical gear
Reduction method [4-stage] Spiral bevel gear x helical gear x helical gear x helical gear
Housing material Sizes 000 to 030: FC200 (optional FCD450 also possible) 040 to 090: FCD450
Reducer
Keyway JIS normal grade, JIS B1301-1976 (key supplied with solid shaft models)
Input shaft: Right angle type = single oil seal (double oil seals on sizes 070 or larger)
Seal design Parallel shaft type = single oil seal (double oil seals on sizes 0502 to 0902 and 0603 to 0903)
Rust proofing: Effective for 6 months when stored indoors (after shipping).
Rust proofing specifications
Outside: rust-proofing oil Inside: sealed after filling with lubrication oil
Installation Indoors
Ambient conditions
Ambient temperature HDR Series: 0ºC to 50ºC, HDM Series: 0ºC to 40ºC
Atmosphere Area must be free of corrosive and explosive gases, steam, condensation, and have little or no dust.
2. Motor Specifications
Item Standard package
Poles 4
Insulation E
Source DC 90 to 99V
Protection IP20
Insulation Class B
—9—
Internal Construction
Right Angle Shaft Type
HDR Series (2-stage reduction)
Output shaft
— 10 —
Internal Construction
HDR Series (4-stage reduction)
Output shaft
— 11 —
Parallel Shaft Type
HDR Series (2-stage reduction)
Output shaft
— 12 —
Model Numbers
HDR 010 2 C KL 12 N -3
Parallel Shaft
Type
HDR 090 3 D R 95 N -1
T or
Note) Refer to page 62 for model numbers and dimensions for models with a cooling fan.
— 13 —
Model No./Sizing
Shaft arrangements, Rotation details
Input shaft positions, Arrangements
Single output shaft Double output shaft Hollow output shaft Output shaft with Power-Lock
AL AR AT AH AKL AKR
CL CR CT CH CKL CKR
Note) (1) These examples are based on a double output shaft. Note) (1) Parallel shaft type only available with rotation N.
(2) A and B each represent the corresponding input shaft position. (2) For the parallel shaft type, the rotating direction differs depending
on the number of reduction stages.
(3) C and D each represent the corresponding input shaft position.
Shaft
A B C, D
arrangement
Mounting
code
Mounting
direction Hollow Solid Power-Lock Hollow Solid Power-Lock Hollow Solid Power-Lock
Top
L R L R L R L R L R L R
1 Standard
Bottom
Top L L L L L L
2 L side on top
Bottom R R R R R R
Top R R R R R R
3 R side on top
L L L L L L
Bottom
Note) (1) The solid shaft columns are shown for a double output shaft.
(2) Sizes 060 to 090 with installation codes 2 or 3 have a different mounting style. Refer to the external dimension diagrams.
— 14 —
Sizing
Reducers can be sized roughly based on the motor power (kW), or more accurately by specifying each
condition. Follow the method best suited for the application.
[Quick Sizing]
Steps
1. Determine service factor
The service factor (Sf) must be determined based on the type of load, operating time, and start/stop frequency. Use the table below to
determine the service factor (Sf).
Refer to page 17, Load Categories by Machine Type, for various load types. If your machine is not listed, find one that is similar or contact
us for assistance.
2. Determine package
Determine the required motor kW, motor speed, and reduction ratio.
3. Determine size
Use the service factor Sf (determined in step 1) to select a frame size that meets the motor kW, motor speed, and reduction ratio from the
Sizing Tables on pages 19 to 22, and 45 to 46.
Next, multiply the peak torque by the service factor and check whether it is within 200% of the transfer capacity.
Note, make sure the selected size does not exceed the thermal rating capacity. If it does, contact us. For all sizes, contact us if the ambient
temperature is 40ºC or higher. Next, check that the radial load on the input shaft, and the radial and axial loads on the output shaft are
within the Allowable Loads listed on pages 27 and 50.
[Detailed Sizing]
Steps
1. Determine service factor
4. Determine size
Determine the frame size with the operating input speed and reduction ratio that satisfies the factors explained below: transfer capacity, thermal
rating, input and output shaft radial load.
(Check the transfer capacity)
- Tentatively select a size from the Transfer Capacity Table with the operating input speed and reduction ratio that satisfies the compensation
kW and compensation torque. If the reducer is to be driven slower than 950 r/min, select from the output torque column for 950 r/min.
— 15 —
Model No./Sizing
(Check the peak torque)
-Next, multiply the peak torque by the service factor and check whether it is within 200% of the transfer capacity.
(Check the thermal rating)
-If the tentatively selected size is to be run continuously for 2 or more hours in an ambient temperature of Temperature Compensation factors
20ºC or higher, multiply the thermal rating kW by the temperature compensation factor and see if the result
is greater than the actual load kW. If it does not satisfy the thermal rating kW, select the next higher size, or 20ºC 30ºC 40ºC 50ºC
contact us for assistance. Note, for all sizes, if the ambient temperature exceeds 50ºC, contact us for other
important information. 1.00 0.85 0.70 0.55
5. Determine series
Consider the usage conditions to determine the series: HDR for separately mounted motor, HDM for direct-mounted motor.
Reducer efficiency
Motor kW compensation kW or compensation torque x output speed …formula 3
974× Gear stages Efficiency (%)
2-stage 94
7. Determine the type 3-stage 91
Determine the type, solid or hollow output shaft, based on the usage conditions. 4-stage 88
Reducer efficiency
:
8. Determine shaft arrangement and rotation details 100
Determine the shaft arrangement and rotation details by referring to the Shaft arrangements, Rotation details table
on page 14.
— 16 —
Table 2 Load Type (Load Categories by Machine Type)
Textiles
Stacker cranes, Kilns, cement mills, Spinning machines, weaving
Cranes
container cranes,
* ball mills, rod mills, machines, M
mechanical parking lifts, crushers (for granulating M dying machines, washing machines
Pulverizers
hoists sugar),
Rice mills, canning
sand mullers, scum breakers U
conveyors conveyors
Foods
chain, flow,
load
flight, screw,
U Crushers Bottle washers, noodle
assembly
(minerals, rubble, used making machines, M
paper, plastic, rubber), H meat grinders
Belt, bucket, tumbler mills,
Distillers (constant load),
Heavy
Brewing
load
flight, screw,
M cookers (constant load) U
Sludge scrapers, bottling machines
assembly sanitation equipment
sediment pumps
Escalators, elevators, U Scale hoppers M
clarifiers,
Environmental
Elevators, Escalators
making
belt, bucket M
Sugar
(constant load) Thickeners, classifiers, crystal can mixers
flocculators,
Gravity lifts, flight, flash mixers, M Mills H
chain bucket vacuum filters,
(constant load), M Screens
belt presses
belt bucket (heavy load) (air, water type), U
Sorters
Chain bucket
Aerators * classifiers
(heavy load) H Tapping machines U Screens
Machine tools
Pumps
rotary (gear driven)
tapping machines,
screw, dust
planers Variable stroke pumps,
Reciprocating H reciprocating pump M
Wire drawing, rolling machines,
M
Steel, non-ferrites
Agitators
Liquids and solids, varying densities M draw bench (carriage drive) H pug mills
winches,
films, sheets, U
Plastic
— 17 —
Right Angle Type
C O N T E N T S
P19 to 22
Sizing Table····································································································
P23 to 28
Transfer Capacity Table··································································
— 18 —
Sizing Table
Sizes for input speed of 1750 r/min
Motor kW
Service factor Reduction
ratio
2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — — — 000 000 000 010 020 020 030 030 040 050 050 050 050 060 060 060 — — —
15 — — — — 000 000 010 020 020 030 030 040 050 050 050 050 060 — — — — — —
18 — — — 000 000 020 020 020 030 030 040 040 050 050 060 060 — — — — — — —
22 — — — 000 000 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 080 090
27 — — 000 000 010 010 020 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 090
33 — — 000 000 010 020 020 020 030 030 040 050 050 060 060 070 070 080 080 080 080 090 090
41 — 000 000 010 010 020 030 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 090
50 — 000 000 010 020 030 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 090 —
Sf=1.00 60 000 000 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
75 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
95 000 010 010 020 030 030 040 050 050 060 060 060 070 080 080 080 090 — — — — — —
120 010 010 020 030 040 050 050 050 060 060 070 080 080 090 090 — — — — — — — —
150 010 020 020 030 040 050 050 050 060 070 070 080 080 090 090 — — — — — — — —
180 010 020 030 030 040 050 060 060 070 070 080 080 090 090 — — — — — — — — —
230 010 030 030 040 050 060 060 060 070 080 080 090 090 — — — — — — — — — —
280 020 030 040 050 050 060 070 070 080 080 090 090 — — — — — — — — — — —
350 020 030 040 050 060 060 070 070 080 090 090 — — — — — — — — — — — —
12 — — — — 000 000 010 020 020 030 030 040 050 050 050 050 060 060 — — — — —
15 — — — 000 000 010 020 020 030 030 040 040 050 050 060 060 — — — — — — —
18 — — — 000 010 020 020 030 030 040 040 050 060 060 060 — — — — — — — —
22 — — 000 000 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 090
27 — — 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — —
33 — 000 000 010 010 020 030 030 030 040 050 050 060 060 070 070 080 080 080 090 090 090 —
41 — 000 000 010 020 030 030 030 040 050 050 050 060 070 070 070 080 080 090 090 090 — —
50 000 000 010 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 090 — — —
Sf=1.25 60 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
75 000 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
95 000 010 020 030 030 040 050 050 060 060 060 070 080 080 090 090 — — — — — — —
120 010 020 030 030 040 050 060 060 060 070 080 080 090 090 — — — — — — — — —
150 010 020 030 030 040 050 060 060 070 070 080 080 090 090 — — — — — — — — —
180 010 030 040 040 050 060 060 060 070 080 080 090 090 — — — — — — — — — —
230 020 030 040 050 050 060 070 070 080 080 090 090 — — — — — — — — — — —
280 020 030 040 050 060 070 070 070 080 090 090 — — — — — — — — — — — —
350 030 040 050 050 060 070 080 080 090 090 — — — — — — — — — — — — —
12 — — — 000 000 010 020 020 030 030 040 040 050 050 050 060 060 — — — — — —
15 — — — 000 010 020 020 030 030 040 040 050 050 060 060 — — — — — — — —
18 — — 000 000 020 020 030 030 040 040 050 060 060 060 — — — — — — — — —
22 — — 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 — —
27 — 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — —
33 — 000 000 010 020 030 030 030 040 050 050 060 060 070 070 070 080 080 090 090 090 — —
41 000 000 010 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 — — — —
50 000 000 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 — — — — —
Sf=1.50 60 000 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
75 000 010 020 030 030 040 050 050 060 060 070 080 080 080 090 090 — — — — — — —
95 010 020 020 030 040 040 050 060 060 070 070 080 080 090 090 — — — — — — — —
120 010 020 030 040 050 050 060 060 070 080 080 080 090 — — — — — — — — — —
150 010 020 030 040 050 060 060 060 070 080 080 090 090 — — — — — — — — — —
180 020 030 040 040 050 060 060 070 080 080 090 090 — — — — — — — — — — —
230 020 030 040 050 060 060 070 070 080 090 090 — — — — — — — — — — — —
280 030 040 030 050 060 070 080 080 090 090 — — — — — — — — — — — — —
350 030 040 050 060 070 070 080 080 090 — — — — — — — — — — — — — —
— 19 —
Motor kW
Service factor Reduction
ratio 2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — — 000 000 010 020 020 030 040 040 050 050 050 060 060 — — — — — — —
15 — — 000 000 010 020 030 030 040 040 050 050 060 060 — — — — — — — — —
18 — — 000 010 020 030 030 030 040 050 050 060 060 — — — — — — — — — —
22 — 000 000 010 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 090 — — —
27 000 000 010 010 020 030 040 040 050 050 060 060 070 070 070 080 090 090 — — — — —
33 000 000 010 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 — — — —
— 20 —
Sizing Table
Sizes for input speed of 1450 r/min
Reduction
Motor kW
Service factor ratio
2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — — — 000 000 010 010 020 030 030 040 040 050 050 050 060 060 060 — — — —
15 — — — 000 000 010 020 020 030 030 040 040 050 050 060 060 060 — — — — — —
18 — — 000 000 010 020 020 030 030 040 040 050 050 060 060 — — — — — — — —
22 — — 000 000 010 010 020 020 030 040 040 050 050 060 060 060 070 080 080 080 080 090 090
27 — 000 000 000 010 020 030 030 040 040 050 050 060 060 070 070 070 080 080 090 090 090 —
33 — 000 000 010 010 020 020 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 090
41 — 000 000 010 020 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 090 —
50 000 000 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
Sf=1.00 60 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — — —
75 000 010 010 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
95 000 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
120 010 020 030 030 040 050 050 060 060 070 080 080 090 090 — — — — — — — — —
150 010 020 030 030 040 050 060 060 070 070 080 080 090 090 — — — — — — — — —
180 010 020 030 040 050 060 060 060 070 080 080 090 090 — — — — — — — — — —
230 020 030 040 040 050 060 070 070 080 080 090 090 — — — — — — — — — — —
280 020 030 040 050 060 060 070 070 080 090 090 — — — — — — — — — — — —
350 030 040 050 050 060 070 070 080 090 090 — — — — — — — — — — — — —
12 — — — 000 000 010 020 020 030 030 040 040 050 050 050 060 — — — — — — —
15 — — 000 000 010 020 020 030 030 040 040 050 050 060 060 — — — — — — — —
18 — — 000 000 020 020 030 030 040 040 050 050 060 060 — — — — — — — — —
22 — — 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 090 —
27 — 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
33 — 000 000 010 020 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — —
41 000 000 010 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 090 — — —
50 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
Sf=1.25 60 000 010 010 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
75 000 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
95 010 020 020 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — — —
120 010 020 030 040 050 050 060 060 070 070 080 080 090 — — — — — — — — — —
150 010 020 030 040 050 060 060 060 070 080 080 090 090 — — — — — — — — — —
180 020 030 040 040 050 060 070 070 080 080 090 090 — — — — — — — — — — —
230 020 030 040 050 060 060 070 070 080 090 090 — — — — — — — — — — — —
280 030 040 050 060 060 070 080 080 090 090 — — — — — — — — — — — — —
350 030 040 050 060 070 070 080 080 090 — — — — — — — — — — — — — —
12 — — — 000 000 010 020 020 030 040 040 050 050 060 060 060 — — — — — — —
15 — — 000 000 020 020 030 030 040 040 050 050 060 060 — — — — — — — — —
18 — 000 000 010 020 030 030 030 040 050 050 060 060 — — — — — — — — — —
22 — 000 000 010 010 020 030 030 040 050 050 050 060 070 070 070 080 090 090 090 — — —
27 — 000 000 010 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
33 000 000 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
41 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
50 000 010 010 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
Sf=1.50 60 000 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
75 010 020 020 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — — —
95 010 020 030 030 040 050 060 060 070 070 080 080 090 090 — — — — — — — — —
120 020 030 030 040 050 060 060 070 070 080 080 090 — — — — — — — — — — —
150 020 030 040 040 050 060 060 070 080 080 090 090 — — — — — — — — — — —
180 020 030 040 050 060 060 070 070 080 090 090 — — — — — — — — — — — —
230 030 040 050 050 060 070 080 080 090 090 — — — — — — — — — — — — —
280 030 040 050 060 070 070 080 080 090 — — — — — — — — — — — — — —
350 030 050 060 060 070 080 090 090 — — — — — — — — — — — — — — —
— 21 —
Reduction
Motor kW
Service factor ratio
2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — 000 000 010 020 020 030 040 040 050 050 050 060 060 — — — — — — — —
15 — 000 000 010 020 030 030 030 040 050 050 050 060 060 — — — — — — — — —
18 — 000 000 020 020 030 030 040 050 050 060 060 — — — — — — — — — — —
22 000 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — —
27 000 000 010 020 030 040 040 040 050 060 060 060 070 070 080 080 090 — — — — — —
33 000 000 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
— 22 —
Transfer Capacity Table 2-stage and 3-stage Reduction (Reduction ratio 1/12 to 1/95)
Size 000 010 020 030 040
Nominal Input Input Output Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1750 21.2 1314 {134} 26.9 1676 {171} 42.8 2656 {271} 57.6 3577 {365} 88.6 5508 {562}
1450 18.0 1343 {137} 22.6 1695 {173} 35.9 2695 {275} 50.5 3783 {386} 77.7 5831 {595}
12
1150 14.5 1372 {140} 18.2 1715 {175} 28.9 2735 {279} 42.9 4058 {414} 66.0 6253 {638}
950 12.1 1392 {142} 15.2 1735 {177} 24.2 2764 {282} 37.5 4293 {438} 55.6 6380 {651}
1750 15.5 1206 {123} 19.4 1519 {155} 30.6 2391 {244} 49.7 3881 {396} 71.4 5586 {570}
2-stage
1450 13.0 1225 {125} 16.3 1539 {157} 25.7 2421 {247} 41.7 3940 {402} 59.9 5664 {578}
15
1150 10.4 1235 {126} 13.1 1559 {159} 20.7 2460 {251} 33.6 3999 {408} 48.3 5753 {587}
950 8.68 1255 {128} 10.9 1568 {160} 17.2 2480 {253} 28.1 4038 {412} 40.4 5822 {594}
1750 12.7 1216 {124} 14.9 1421 {145} 24.3 2323 {237} 41.2 3940 {402} 57.4 5488 {560}
1450 10.6 1216 {124} 12.4 1421 {145} 20.2 2332 {238} 34.2 3940 {402} 47.7 5508 {562}
18
1150 8.40 1225 {125} 9.82 1431 {146} 16.1 2333 {238} 27.2 3960 {404} 37.9 5528 {564}
950 6.95 1225 {125} 8.13 1431 {146} 13.3 2343 {239} 22.5 3969 {405} 31.4 5537 {565}
1750 11.7 1274 {130} 20.7 2274 {232} 26.9 2950 {301} 42.8 4694 {479} 61.2 6723 {686}
1450 10.2 1352 {138} 17.9 2362 {241} 22.6 2989 {305} 35.9 4753 {485} 53.7 7125 {727}
22
1150 8.55 1431 {146} 14.4 2401 {245} 18.2 3038 {310} 28.9 4303 {493} 45.6 7625 {778}
950 7.16 1450 {148} 12.0 2431 {248} 15.2 3068 {313} 24.2 4891 {499} 39.2 7938 {810}
1750 9.50 1313 {134} 15.5 2136 {218} 19.4 2675 {273} 30.6 4224 {431} 48.7 6733 {687}
1450 8.33 1392 {142} 13.0 2156 {220} 16.3 2715 {277} 25.7 4283 {437} 41.7 6958 {710}
27
1150 6.90 1450 {148} 10.4 2186 {223} 13.1 2744 {280} 20.7 4342 {443} 33.6 7066 {721}
950 5.77 1470 {150} 8.68 2205 {225} 10.9 2774 {283} 17.2 4391 {448} 28.1 7145 {729}
1750 8.72 1431 {146} 14.7 2401 {245} 22.4 3665 {374} 37.7 6164 {629} 53.3 8732 {891}
1450 7.32 1441 {147} 12.3 2430 {248} 18.8 3714 {379} 31.7 6252 {638} 46.8 9241 {943}
33
1150 5.89 1470 {150} 9.91 2470 {252} 15.1 3764 {384} 25.5 6351 {648} 37.8 9428 {962}
950 4.93 1490 {152} 8.29 2499 {255} 12.7 3813 {389} 21.3 6429 {656} 31.7 9555 {975}
1750 7.04 1450 {148} 11.8 2440 {249} 18.1 3714 {379} 30.5 6272 {640} 45.2 9310 {950}
1450 5.90 1470 {150} 9.93 2470 {252} 15.2 3763 {384} 25.6 6350 {648} 37.9 9428 {962}
41
1150 4.75 1490 {152} 8.00 2509 {256} 12.2 3822 {390} 20.6 6449 {658} 30.6 9575 {977}
3-stage
950 3.97 1509 {154} 6.68 2529 {258} 10.2 3871 {395} 17.2 6527 {666} 25.6 9702 {990}
1750 5.83 1470 {150} 9.82 2470 {252} 14.9 3744 {382} 24.3 6115 {624} 37.5 9437 {963}
1450 4.89 1480 {151} 8.23 2499 {255} 12.4 3753 {383} 20.2 6125 {625} 31.5 9555 {975}
50
1150 3.93 1499 {153} 6.62 2539 {259} 9.82 3764 {384} 16.1 6145 {627} 25.3 9702 {990}
950 3.29 1529 {156} 5.54 2568 {262} 8.13 3764 {384} 13.3 6164 {629} 21.2 9830 {1003}
1750 4.86 1490 {152} 8.17 2499 {255} 12.5 3822 {390} 21.0 6439 {657} 31.2 9565 {976}
1450 4.07 1499 {153} 6.85 2528 {258} 10.5 3861 {394} 17.7 6517 {665} 26.2 9682 {988}
60
1150 3.27 1519 {155} 5.51 2568 {262} 8.42 3920 {400} 14.2 6615 {675} 21.1 9830 {1003}
950 2.73 1539 {157} 4.60 2597 {265} 7.04 3969 {405} 11.9 6694 {683} 17.6 9947 {1015}
1750 3.91 1509 {154} 6.59 2538 {259} 10.1 3871 {395} 17.0 6537 {667} 25.2 9712 {991}
1450 3.28 1519 {155} 5.52 2568 {262} 8.44 3920 {400} 14.2 6615 {675} 21.1 9820 {1002}
75
1150 2.64 1548 {158} 4.44 2597 {265} 6.79 3979 {406} 11.5 6704 {684} 17.0 9967 {1017}
950 2.20 1558 {159} 3.71 2627 {268} 5.67 4018 {410} 9.57 6782 {692} 14.2 10085 {1029}
1750 3.24 1529 {156} 5.46 2568 {262} 8.34 3920 {400} 14.1 6615 {675} 20.9 9839 {1004}
1450 2.72 1548 {158} 4.57 2597 {265} 6.99 3969 {405} 11.8 6693 {683} 17.5 9947 {1015}
95
1150 2.18 1558 {159} 3.68 2637 {269} 5.62 4028 {411} 9.48 6792 {693} 14.1 10094 {1030}
950 1.82 1578 {161} 3.07 2656 {271} 4.69 4067 {415} 7.92 6860 {700} 11.8 10202 {1041}
— 23 —
Size 050 060 070 080 090
Nominal Input Input Output Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1450 82.4 10927 {1115} 132 17552 {1791} 198 26048 {2658} 293 38475 {3926} 395 51832 {5289}
22
1150 66.5 11114 {1134} 112 18797 {1918} 168 27823 {2839} 248 41072 {4191} 335 55429 {5656}
950 55.6 11261 {1149} 96.9 19679 {2008} 147 29469 {3007} 217 43503 {4439} 293 58683 {5988}
1750 71.4 9869 {1007} 130 18052 {1842} 192 26342 {2688} 268 36730 {3748} 361 49431 {5044}
1450 59.9 9996 {1020} 108 18120 {1849} 160 26440 {2698} 235 38877 {3967} 317 52312 {5338}
27
1150 48.3 10153 {1036} 86.2 18189 {1856} 128 26539 {2708} 200 41670 {4252} 269 55988 {5713}
950 40.4 10281 {1049} 71.4 18248 {1862} 106 26637 {2718} 175 44140 {4504} 235 59212 {6042}
1750 81.3 13318 {1359} 130 21374 {2181} 198 32183 {3284} 306 49735 {5075} 427 69384 {7080}
1450 72.1 14259 {1455} 115 22765 {2323} 174 34055 {3475} 260 50950 {5199} 375 73578 {7508}
33
1150 58.2 14504 {1480} 92.5 23158 {2363} 145 35663 {3639} 215 52999 {5408} 319 78832 {8044}
950 48.7 14691 {1499} 77.4 23471 {2395} 121 36162 {3690} 180 53753 {5485} 268 80184 {8182}
1750 69.4 14308 {1460} 110 22834 {2330} 165 33741 {3443} 255 52224 {5329} 361 73833 {7534}
1450 58.3 14494 {1479} 92.7 23148 {2362} 145 35662 {3639} 215 52989 {5407} 317 78135 {7973}
41
1150 47.0 14730 {1503} 74.7 23530 {2401} 117 36260 {3700} 174 53910 {5501} 258 80213 {8185}
3-stage
950 39.3 14926 {1523} 62.5 23844 {2433} 97.6 36750 {3750} 146 54655 {5577} 216 81291 {8295}
1750 57.4 14455 {1475} 91.6 23177 {2365} 139 34770 {3548} 212 53038 {5412} 317 79086 {8070}
1450 47.7 14494 {1479} 76.7 23432 {2391} 116 34868 {3558} 178 53782 {5488} 266 80233 {8187}
50
1150 37.9 14544 {1484} 61.1 23520 {2400} 92.1 35026 {3574} 144 54684 {5580} 215 81615 {8328}
950 31.4 14573 {1487} 50.6 23589 {2407} 76.3 35124 {3584} 121 55419 {5655} 180 82732 {8442}
1750 48.0 14710 {1501} 77.8 23471 {2395} 118 36201 {3694} 176 53841 {5494} 263 80311 {8195}
1450 40.3 14896 {1520} 65.3 23775 {2426} 99.4 36701 {3745} 148 54576 {5569} 221 81438 {8310}
60
1150 32.4 15122 {1543} 52.6 24138 {2463} 80.1 37289 {3805} 120 55468 {5660} 178 82801 {8449}
950 27.1 15308 {1562} 44.0 24442 {2494} 67.0 37770 {3854} 99.2 55929 {5707} 149 83663 {8537}
1750 38.8 14935 {1524} 62.8 23834 {2432} 95.6 36809 {3756} 142 54733 {5585} 212 81683 {8335}
1450 32.5 15121 {1543} 52.7 24137 {2463} 80.2 37279 {3804} 119 55448 {5658} 178 82790 {8448}
75
1150 26.2 15347 {1566} 42.4 24500 {2500} 64.6 37858 {3863} 95.6 56007 {5715} 143 83790 {8550}
950 21.9 15524 {1584} 35.5 24804 {2531} 53.8 38152 {3893} 79.5 56409 {5756} 120 84418 {8614}
1750 32.1 15131 {1544} 52.1 24167 {2466} 79.3 37318 {3808} 118 55497 {5663} 176 82859 {8455}
1450 26.9 15317 {1563} 43.7 24461 {2496} 66.5 37779 {3855} 98.5 55948 {5709} 148 83692 {8540}
95
1150 21.7 15367 {1586} 35.2 24814 {2532} 53.3 38171 {3895} 78.8 56429 {5758} 118 84447 {8617}
950 18.1 15720 {1604} 29.4 25108 {2562} 44.3 38397 {3918} 65.6 56821 {5798} 98.2 85045 {8678}
— 24 —
Transfer Capacity Table 4-stage Reduction (Reduction ratio 1/120 to 1/350)
Size 000 010 020 030 040
Nominal Input Input Output Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1750 — — 3.80 2254 {230} 5.84 3459 {353} 10.0 5929 {605} 14.7 8604 {878}
1450 — — 3.19 2283 {233} 4.89 3499 {357} 8.36 5968 {609} 12.4 8722 {890}
120
1150 — — 2.59 2332 {238} 3.92 3538 {361} 6.68 6017 {614} 9.93 8820 {900}
950 — — 2.16 2362 {241} 3.28 3577 {365} 5.56 6056 {618} 8.32 8938 {912}
1750 — — 3.68 2636 {269} 5.62 4028 {411} 9.51 6801 {694} 14.2 10172 {1038}
1450 — — 3.07 2656 {271} 4.70 4067 {415} 7.95 6860 {700} 11.8 10202 {1041}
150
1150 — — 2.44 2656 {271} 3.73 4067 {415} 6.30 6860 {700} 9.36 10202 {1041}
950 — — 2.01 2656 {271} 3.08 4067 {415} 5.21 6860 {700} 7.74 10202 {1041}
1750 — — 2.98 2656 {271} 4.56 4067 {415} 7.70 6860 {700} 11.4 10202 {1041}
1450 — — 2.47 2656 {271} 3.78 4067 {415} 6.38 6860 {700} 9.48 10202 {1041}
180
1150 — — 1.96 2656 {271} 3.00 4067 {415} 5.06 6860 {700} 7.52 10202 {1041}
950 — — 1.62 2656 {271} 2.48 4067 {415} 4.18 6860 {700} 6.21 10202 {1041}
4-stage
1750 — — 2.37 2656 {271} 3.63 4067 {415} 6.12 6860 {700} 9.10 10202 {1041}
1450 — — 1.96 2656 {271} 3.01 4067 {415} 5.07 6860 {700} 7.54 10202 {1041}
230
1150 — — 1.56 2656 {271} 2.39 4067 {415} 4.02 6860 {700} 5.98 10202 {1041}
950 — — 1.29 2656 {271} 1.97 4067 {415} 3.32 6860 {700} 4.94 10202 {1041}
1750 — — 1.93 2656 {271} 2.95 4067 {415} 4.98 6860 {700} 7.40 10202 {1041}
1450 — — 1.60 2656 {271} 2.45 4067 {415} 4.13 6860 {700} 6.13 10202 {1041}
280
1150 — — 1.27 2656 {271} 1.94 4067 {415} 3.27 6860 {700} 4.86 10202 {1041}
950 — — 1.05 2656 {271} 1.60 4067 {415} 2.70 6860 {700} 4.02 10202 {1041}
1750 — — 1.57 2656 {271} 2.40 4067 {415} 4.08 6860 {700} 6.05 10202 {1041}
1450 — — 1.30 2656 {271} 1.99 4067 {415} 3.38 6860 {700} 5.02 10202 {1041}
350
1150 — — 1.03 2656 {271} 1.58 4067 {415} 2.68 6860 {700} 3.98 10202 {1041}
950 — — 0.85 2656 {271} 1.30 4067 {415} 2.21 6860 {700} 3.29 10202 {1041}
1450 17 (23) 18 (24) 23 (31) 30 (41) 42 (57) 56 (76) 76 (100) 105 (145) 145 (180) 205 (255)
33 to 50
1150 15 (20) 16 (21) 21 (27) 28 (36) 40 (52) 53 (69) 72 (95) 100 (130) 140 (170) 200 (240)
950 14 (18) 15 (19) 20 (25) 26 (33) 38 (48) 50 (63) 68 (85) 95 (120) 135 (155) 195 (225)
1750 16 (22) 18 (25) 22 (31) 28 (39) 38 (53) 52 (73) 72 (100) 100 (140) 130 (170) 190 (245)
1450 15 (20) 16 (22) 20 (27) 27 (36) 36 (49) 50 (68) 68 (92) 95 (130) 125 (155) 185 (230)
60 to 95
1150 14 (18) 15 (20) 19 (25) 25 (33) 34 (44) 48 (62) 64 (83) 90 (120) 120 (145) 180 (215)
950 13 (16) 14 (18) 18 (23) 24 (30) 33 (41) 46 (58) 60 (75) 85 (105) 115 (135) 175 (200)
1750
4-stage
1450 On right-angle 4-stage reducers, the thermal capacity rating kW is much higher than the transfer
120 to 350 —
1150 capacity, so for ambient temperatures up to 50ºC, select based on transfer capacity.
950
1. These thermal ratings are for continuous operation at ambient temperatures of 20ºC or less. For higher ambient temperatures, refer to the compensation factor table on page 16.
2. Figures in ( ) represent the thermal rating when a cooling fan is used and must be specified when ordering. Refer to page 62 for dimensions that include the cooling fan.
— 25 —
Size 050 060 070 080 090
Nominal Input Input Output Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1750 23.3 13426 {1370} 38.3 21678 {2212} 53.4 30576 {3120} 84.9 48618 {4961} 126.0 73039 {7453}
1450 19.7 13661 {1394} 32.2 21981 {2243} 44.9 30997 {3163} 71.4 49314 {5032} 106.0 74137 {7565}
120
1150 15.9 13936 {1422} 25.9 22344 {2280} 36.2 31517 {3216} 57.6 50156 {5118} 84.4 74451 {7597}
950 13.4 14161 {1445} 21.7 22628 {2309} 30.3 31928 {3258} 48.2 50842 {5188} 71.6 76479 {7804}
1750 22.0 15553 {1587} 35.7 24843 {2535} 53.4 37652 {3842} 80.1 56468 {5762} 118.3 84525 {8625}
950 12.1 15719 {1604} 19.6 25108 {2562} 29.6 38396 {3918} 43.8 56820 {5798} 64.6 85044 {8678}
1750 17.6 15719 {1604} 28.6 25108 {2562} 43.0 38298 {3908} 63.8 56820 {5798} 95.6 85044 {8678}
1450 14.6 15719 {1604} 23.7 25108 {2562} 35.7 38396 {3918} 52.9 56820 {5798} 79.2 85044 {8678}
180
1150 11.6 15719 {1604} 18.8 25108 {2562} 28.3 38396 {3918} 41.9 56820 {5798} 62.8 85044 {8678}
950 9.57 15719 {1604} 15.5 25108 {2562} 23.4 38396 {3918} 34.6 56820 {5798} 51.9 85044 {8678}
4-stage
1750 14.0 15719 {1604} 22.7 25108 {2562} 34.3 38396 {3918} 50.7 56820 {5798} 76.0 85044 {8678}
1450 11.6 15719 {1604} 18.8 25108 {2562} 28.4 38396 {3918} 42.0 56820 {5798} 63.0 85044 {8678}
230
1150 9.21 15719 {1604} 14.9 25108 {2562} 22.5 38396 {3918} 33.3 56820 {5798} 49.9 85044 {8678}
950 7.61 15719 {1604} 12.3 25108 {2562} 18.6 38396 {3918} 27.5 56820 {5798} 41.2 85044 {8678}
1750 11.5 15719 {1604} 18.7 25108 {2562} 28.2 38396 {3918} 41.7 56820 {5798} 61.8 85044 {8678}
1450 9.55 15719 {1604} 15.5 25108 {2562} 23.4 38396 {3918} 34.6 56820 {5798} 51.2 85044 {8678}
280
1150 7.58 15719 {1604} 12.3 25108 {2562} 18.5 38396 {3918} 27.4 56820 {5798} 40.6 85044 {8678}
950 6.26 15719 {1604} 10.2 25108 {2562} 15.3 38396 {3918} 22.6 56820 {5798} 33.6 85044 {8678}
1750 9.43 15719 {1604} 15.3 25108 {2562} 23.1 38396 {3918} 34.1 56820 {5798} 50.6 85044 {8678}
1450 7.82 15719 {1604} 12.7 25108 {2562} 19.1 38396 {3918} 28.3 56820 {5798} 41.9 85044 {8678}
350
1150 6.20 15719 {1604} 10.1 25108 {2562} 15.2 38396 {3918} 22.4 56820 {5798} 33.2 85044 {8678}
950 5.12 15719 {1604} 8.30 25108 {2562} 12.5 38396 {3918} 18.5 56820 {5798} 27.5 85044 {8678}
1450 14 (14) 16 (22) 21 (28) 27 (36) 38 (51) 50 (68) 68 (90) 95 (130) 130 (160) 185 (230)
33 to 50
1150 12 (12) 14 (19) 19 (25) 25 (33) 36 (47) 48 (62) 65 (86) 90 (120) 125 (150) 180 (215)
950 11 (11) 14 (17) 18 (23) 23 (29) 34 (43) 45 (56) 61 (77) 86 (110) 120 (140) 175 (205)
1750 14 (14) 16 (23) 20 (28) 25 (35) 34 (48) 47 (66) 65 (90) 90 (125) 120 (155) 170 (220)
1450 13 (13) 14 (19) 18 (24) 24 (33) 32 (44) 45 (61) 61 (83) 86 (115) 115 (140) 165 (205)
60 to 95
1150 12 (12) 14 (18) 17 (22) 23 (29) 31 (40) 43 (56) 58 (75) 81 (110) 110 (130) 160 (195)
950 10 (10) 13 (16) 16 (20) 22 (27) 30 (37) 41 (52) 54 (68) 77 (95) 105 (120) 155 (180)
1750
4-stage
1450 On right-angle 4-stage reducers, the thermal capacity rating kW is much higher than the transfer
120 to 350 —
1150 capacity, so for ambient temperatures up to 50ºC, select based on transfer capacity.
950
1. These thermal ratings are for continuous operation at ambient temperatures of 20ºC or less. For higher ambient temperatures, refer to the compensation factor table on page 16.
2. Figures in ( ) represent the thermal rating when a cooling fan is used and must be specified when ordering. Refer to page 62 for dimensions that include the cooling fan.
— 26 —
1. Allowable loads on shafts
1−1. Allowable Radial Load on Input Shaft
N{kgf}
Size
Nominal 000 010 020 030 040 050 060 070 080 090
reduction ratio
22 to 27 1470{150} 1274{130} 980{100} 1274{130} 1274{130} 1764{180} 1764{180} 3234{330} 3528{360} 3920{400}
3-stage
33 to 95 2156{220} 2156{220} 1960{200} 2058{210} 2352{240} 4508{460} 7350{750} 7840{800} 5390{550} 3920{400}
4-stage
120 to 350 — 2548{260} 2156{220} 2156{220} 1960{200} 2058{210} 2352{240} 4508{460} 7350{750} 7350{750}
22 to 27 12054{1230} 17346{1770} 23912{2440} 29204{2980} 35574{3630} 43708{4460} 61740{6300} 65268{6660} 92120{9400} 140140{14300}
3-stage
33 to 50 13622{1390} 19992{2040} 24206{2470} 30870{3150} 37240{3800} 45864{4680} 64680{6600} 66934{6830} 92904{9480} 142100{14500}
60 to 95 17542{1790} 22540{2300} 27048{2760} 31850{3250} 42728{4360} 52430{5350} 73990{7550} 85064{8680} 120540{12300} 142100{14500}
4-stage
120 to 350 — 22540{2300} 27048{2760} 31850{3250} 42728{4360} 52430{5350} 73990{7550} 85064{8680} 120540{12300} 142100{14500}
22 to 27 10976{1120} 8820{900} 18816{1920} 16464{1680} 24500{2500} 35770{3650} 46746{4770} 69776{7120} 61936{6320} 117600{12000}
3-stage
33 to 50 10388{1060} 8526{870} 16954{1730} 13426{1370} 21658{2210} 31164{3180} 42336{4320} 63994{6530} 54488{5560} 106820{10900}
60 to 95 10192{1040} 8232{840} 16562{1690} 12838{1310} 20972{2140} 30282{3090} 41160{4200} 62622{6390} 53018{5410} 104860{10700}
4-stage
120 to 350 — 8232{840} 16562{1690} 12838{1310} 20972{2140} 30282{3090} 41160{4200} 62622{6390} 53018{5410} 104860{10700}
— 27 —
2. Actual reduction ratio
Size
Nominal 000 010 020 030 040 050 060 070 080 090
reduction ratio
22 22.051 22.051 22.051 22.051 22.079 22.079 22.154 21.861 21.861 21.841
33 32.861 32.861 32.861 32.861 32.902 32.902 33.059 32.652 32.652 32.622
3-stage
41 41.341 41.341 41.341 41.341 41.393 41.393 41.591 41.079 41.079 41.040
50 50.527 50.527 50.527 50.527 50.591 50.591 50.833 50.207 50.207 50.160
60 61.464 61.464 61.464 61.464 61.541 61.541 60.609 61.475 61.475 61.417
75 77.325 77.325 77.325 77.325 77.423 77.423 76.250 77.339 77.339 77.267
95 94.509 94.509 94.509 94.509 94.628 94.628 93.194 94.526 94.526 94.437
120 — 122.715 122.715 122.496 120.829 119.119 117.315 118.544 118.544 120.055
150 — 148.337 148.337 148.072 148.259 146.161 143.946 146.003 146.003 147.959
180 — 184.722 184.722 184.391 184.624 184.624 181.827 184.424 184.424 184.251
4-stage
230 — 231.976 231.976 231.976 232.269 232.269 228.750 232.018 232.018 231.800
280 — 285.138 285.138 285.138 285.498 282.367 278.088 282.061 282.061 284.921
350 — 350.939 350.939 348.501 348.942 345.115 339.886 344.741 344.741 348.237
Note) Contact us for reduction ratios below 1/10, or greater than 1/350.
— 28 —
Right Angle Shaft Dimensions HDR0002 to 0502 (2-stage reduction)
L K
T S T 4-φZ P N
(Both sides)
φUh7
D
Q
C
F
I H G
4-φZ
B A
mm
Input shaft
Size A B C D F G H I J K L N P Q R S T Z
φU V Key
0002 378 180 247 264 125 163 65 150 514 374 140 220 122 210 20 140 20 32 65 10×8×50 14
0102 446 200 287 308 145 193 75 162 591 426 165 263 143 246 22 156 22 38 75 10×8×60 18
0202 495 220 325 340 165 223 93 182 660 475 185 293 163 286 22 172 24 45 90 14×9×75 18
0302 555 250 365 404 185 249 99 206 763 558 205 329 180 318 26 198 26 50 100 14×9×80 22
0402 624 280 415 452 210 284 115 230 857 627 230 369 200 360 30 220 30 55 110 16×10×90 26
0502 726 310 465 525 235 356 145 260 1019 759 260 441 230 410 30 240 35 65 130 18×11×110 26
M2 M3
Y2 Y3
X2
XW1
M1
φY1
XH2
XH1
XW2
8
1H
W
φY3
φ
h7
H7
2
W
φW3
φ
— 29 —
Input shaft direction B (common to all mounting codes)
L K
P N
φUh7
S T
V
4-φZ
Q
C
F
R
T
I J
4-φZ
B H G
mm
Input shaft
Size A B C D F G H I J K L N P Q R S T Z
φU V Key
0002 378 180 247 392 125 163 65 150 107 246 140 220 122 210 20 140 20 32 65 10×8×50 14
0102 446 200 287 445 145 193 75 162 126 289 165 263 143 246 22 156 22 38 75 10×8×60 18
0202 495 220 325 495 165 223 93 182 145 320 185 293 163 286 22 172 24 45 90 14×9×75 18
0302 555 250 365 579 185 249 99 206 164 383 205 329 180 318 26 198 26 50 100 14×9×80 22
0402 624 280 415 645 210 284 115 230 192 434 230 369 200 360 30 220 30 55 110 16×10×90 26
0502 726 310 465 768 235 356 145 260 226 516 260 441 230 410 30 240 35 65 130 18×11×110 26
0002 55 16 59.3 75 204 65 65 110 18 69 212 18×11×90 302 70 55 173 140 275 70
0102 65 18 69.4 85 210 95 75 130 20 79.5 235 20×12×110 335 105 65 190 145 295 105
0202 75 20 79.9 100 236 130 85 150 22 90 268 22×14×130 378 140 75 203 170 321 140
0302 85 22 90.4 120 272 190 95 170 25 100 306 25×14×145 431 210 85 262 205 398 205
0402 95 25 100.4 130 294 255 110 190 28 116 337 28×16×160 477 280 95 283 230 430 280
0502 110 28 116.4 150 336 380 125 220 32 132 388 32×18×180 543 420 110 317 250 485 420
— 30 —
Right Angle Shaft Dimensions HDR0602 (2-stage reduction)
Mounting code 1
1122
Input shaft direction A
305 817
φ65h7
110
396
202
φ170
550
502
260
18 x 11
40 keyway
35 330 35 180
761
305 554
215 466
18 x 11
keyway
Input shaft direction B φ65h7
2-φ33
(Same on
40 320 40
opposite side)
813
202
502
260
40
35 330 35 180
761
mm
564
655
455 290
250
32
396
148
132.4
φ170
36
8
5H
φ366
12
φ
7
0h
H
14
φ125
φ
— 31 —
Mounting codes 2 and 3
Grease nipple
Input shaft direction A (2 locations
on top)
1122
Bottom Top
305 817
215 466
130
φ65h7
110
484
404
18 x 11
keyway
305 554
110
130
Grease nipple
(2 locations on top)
553
843
242
484
404
290
290
655 564
455 290
250
32
396
148
132.4
φ170
36
8
5H
φ366
12
φ
7
0h
H
14
φ125
φ
— 32 —
Right Angle Shaft Dimensions HDR0003 to 0503 (3-stage reduction)
L K
T S T 4-φZ P N
(Both sides)
φUh7
D
Q
C
F
R
T
I H G
4-φZ
B A
mm
Input shaft
Size A B C D F G H I J K L N P Q R S T Z
φU V Key
0003 444 180 247 262 125 229 65 150 563 423 140 286 122 210 20 140 20 28 55 8×7×45 14
0103 508 200 287 302 145 255 75 162 643 478 165 325 143 246 22 156 22 32 65 10×8×50 18
0203 575 220 325 338 165 303 93 182 722 537 185 373 163 286 22 172 24 38 75 10×8×60 18
0303 642 250 365 381 185 336 99 206 806 601 205 416 180 318 26 198 26 45 90 14×9×75 22
0403 735 280 415 434 210 395 115 230 942 712 230 480 200 360 30 220 30 50 100 14×9×80 26
0503 831 310 465 484 235 461 145 260 1066 806 260 546 230 410 30 240 35 55 110 16×10×90 26
M2 M3
Y2 Y3
X2
XW1
M1
φY1
XH2
XH1
XW2
8
1H
W
φY3
φ
h7
H7
2
W
φW3
φ
— 33 —
Input shaft direction B (common to all mounting codes)
L K
P N
φUh7
T S T 4-φZ
V
(Both sides)
Q
C
F
R
26
22 I 22 J
4-φZ
B H G
mm
Input shaft
Size A B C D F G H I J K L N P Q R S T Z
φU V Key
0003 444 180 247 367 125 229 65 150 181 312 140 286 122 210 20 140 20 28 55 8×7×45 14
0103 508 200 287 412 145 255 75 162 211 351 165 325 143 246 22 156 22 32 65 10×8×50 18
0203 575 220 325 465 165 303 93 182 237 401 185 373 163 286 22 172 24 38 75 10×8×60 18
0303 642 250 365 515 185 336 99 206 271 467 205 416 180 318 26 198 26 45 90 14×9×75 22
0403 735 280 415 604 210 395 115 230 318 537 230 480 200 360 30 220 30 50 100 14×9×80 26
0503 831 310 465 670 235 461 145 260 371 613 260 546 230 410 30 240 35 55 110 16×10×90 26
0003 55 16 59.3 75 204 70 65 110 18 69 212 18×11×90 302 75 55 173 140 275 75
0103 65 18 69.4 85 210 100 75 130 20 79.5 235 20×12×110 335 110 65 190 145 295 110
0203 75 20 79.9 100 236 135 85 150 22 90 268 22×14×130 378 145 75 203 170 321 145
0303 85 22 90.4 120 272 195 95 170 25 100 306 25×14×145 431 215 85 262 205 398 210
0403 95 25 100.4 130 294 280 110 190 28 116 337 28×16×160 477 310 95 283 230 430 305
0503 110 28 116.4 150 336 410 125 220 32 132 388 32×18×180 543 450 110 317 250 485 450
— 34 —
Right Angle Shaft Dimensions HDR0603 to 0903 (3-stage reduction)
L K
T S T 2-φZ P N
(Both sides)
φUh7
Q
D
F
T
GA
I H G
B 6(4)-φZ A
mm
Input shaft
Size A B C D F G GA H I J K L LB N P Q S T Z
φU V Key
0603 931 400 502 550 260 601 — 180 330 1272 967 305 255 636 215 202 320 40 65 130 18×11×110 33
0703 1050 440 568 613 295 660 — 190 364 1477 1132 345 290 725 245 225 350 45 75 150 20×12×130 39
0803 1180 490 639 663 335 740 260 220 404 1606 1221 385 330 806 286 250 390 50 75 150 20×12×130 39
0903 1350 570 720 792 400 833 283 267 484 1804 1344 460 392 938 352 280 470 50 75 150 20×12×130 39
M3
M2
Y3
Y2
X2
XW1
M1
XH2
φY1
XH1
XW2
8
1H
φY3
W
φ
H7
2h
W
φW3
φ
— 35 —
Input shaft direction B (Mounting code 1)
L K
P N
φUh7
Q
C
F
T
GA
I H J
B 6(4)-φZ LB G
mm
Input shaft
Size A B C D F G GA H I J K L LB N P Q S T Z
φU V Key
0603 931 400 502 793 260 601 — 180 330 434 724 305 255 636 215 202 320 40 65 130 18×11×110 33
0703 1050 440 568 925 295 660 — 190 364 497 815 345 290 725 245 225 350 45 75 150 20×12×130 39
0803 1180 490 639 980 335 740 260 220 404 576 904 385 330 806 286 250 390 50 75 150 20×12×130 39
0903 1350 570 720 1065 400 833 283 267 484 679 1027 460 392 938 352 280 470 50 75 150 20×12×130 39
0603 125 32 132.4 170 396 670 140 250 36 148 455 36×20×210 655 730 125 366 290 564 730
0703 140 36 148.4 180 432 950 170 280 40 179 505 40×22×240 725 1040 140 394 305 610 1020
0803 170 40 179.4 220 480 1380 200 340 45 210 590 45×25×300 835 1540 170 420 350 660 1470
0903 200 45 210.4 260 630 2070 240 400 56 252 720 56×32×350 1005 2350 200 495 405 810 2190
— 36 —
Right Angle Shaft Dimensions HDR0603 to 0903 (3-stage reduction)
L K
φUh7
Q
D
C
F
T S T 4-φZ H G
(Both sides)
B A
mm
Input shaft
Size A B C D F G H J K L N P Q S T Z
φU V Key
0603 931 400 484 510 255 676 255 1272 967 305 636 215 404 320 40 65 130 18×11×110 33
0703 1060 440 546 580 290 770 290 1477 1132 345 725 245 450 350 45 75 150 20×12×130 39
0803 1180 490 608 660 330 850 330 1606 1221 385 806 286 500 390 50 75 150 20×12×130 39
0903 1370 570 640 784 392 978 392 1804 1344 460 938 352 560 470 50 75 150 20×12×130 39
M3
M2
Y3
Y2
X2
XW1
M1
XH2
φY1
XH1
XW2
8
1H
φY3
W
φ
H7
2h
W
φW3
φ
— 37 —
Input shaft direction B (mounting codes 2 and 3)
L K
P N
φUh7
Bottom Top
(Top) (Bottom)
F1
D1
Q
D
F
R
21
0
T S T 4-φZ J
(Both sides)
B H G
mm
Input shaft
Size A B C D D1 F F1 G H J K L N P Q S T Z
φU V Key
0603 931 400 484 510 788 290 533 676 255 434 724 305 636 215 404 320 40 65 130 18×11×110 33
0703 1060 440 546 580 920 318 630 770 290 497 815 345 725 245 450 350 45 75 150 20×12×130 39
0803 1180 490 608 660 973 328 645 850 330 576 904 385 806 286 500 390 50 75 150 20×12×130 39
0903 1370 570 640 784 1057 348 665 978 392 679 1027 460 938 352 560 470 50 75 150 20×12×130 39
0603 125 32 132.4 170 396 670 140 250 36 148 455 36×20×210 655 730 125 366 290 564 730
0703 140 36 148.4 180 432 950 170 280 40 179 505 40×22×240 725 1040 140 394 305 610 1020
0803 170 40 179.4 220 480 1380 200 340 45 210 590 45×25×300 835 1540 170 420 350 660 1470
0903 200 45 210.4 260 630 2070 240 400 56 252 720 56×32×350 1005 2350 200 495 405 810 2190
— 38 —
Right Angle Shaft Dimensions HDR0104 to 0504 (4-stage reduction)
L K
T S T 4-φZ P N
(Both sides)
φUh7
D
Q
C
F
R
T
I H G
4-φZ
B A
mm
Input shaft
Size A B C D F G H I J K L N P Q R S T Z
φU V Key
0104 508 200 287 302 145 255 75 162 660 495 165 325 143 246 22 156 22 22 45 6×6×38 18
0204 575 220 325 338 165 303 93 182 738 553 185 373 163 286 22 172 24 28 55 8×7×45 18
0304 642 250 365 381 185 336 99 206 828 623 205 416 180 318 26 198 26 32 65 10×8×50 22
0404 735 280 415 434 210 395 115 230 940 710 230 480 200 360 30 220 30 38 75 10×8×60 26
0504 831 310 465 484 235 461 145 260 1068 808 260 546 230 410 30 240 35 45 90 14×9×75 26
M2 M3
Y2 Y3
X2
XW1
M1
φY1
XH2
XH1
XW2
8
1H
W
φY3
φ
h7
H7
2
W
φW3
φ
— 39 —
Right Angle Shaft Dimensions HDR0604 to 0904 (4-stage reduction)
L K
T S T 2-φZ P N
(Both sides)
φUh7
F
T
GA
I H G
B 6(4)-φZ A
mm
Input shaft
Size A B C D F G GA H I J K L LB N P Q S T Z
φU V Key
0604 931 400 502 550 260 601 — 180 330 1259 954 305 255 636 215 202 320 40 50 100 14×9×80 33
0704 1050 440 568 613 295 660 — 190 364 1422 1077 345 290 725 245 225 350 45 55 110 16×10×90 39
0804 1180 490 639 663 335 740 260 220 404 1664 1279 385 330 806 286 250 390 50 65 130 18×11×110 39
0904 1350 570 720 792 400 833 283 267 484 1852 1392 460 392 938 352 280 470 50 65 130 18×11×110 39
L K
V
φUh7
Q
D
C
F
T S T 4-φZ H G
(Both sides)
B A
mm
Input shaft
Size A B C D F G H J K L N P Q S T Z
φU V Key
0604 931 400 484 510 255 676 255 1259 954 305 636 215 404 320 40 50 100 14×9×80 33
0704 1060 440 546 580 290 770 290 1422 1077 345 725 245 450 350 45 55 110 16×10×90 39
0804 1180 490 608 660 330 850 330 1664 1279 385 806 286 500 390 50 65 130 18×11×110 39
0904 1370 570 640 784 392 978 392 1852 1392 460 938 352 560 470 50 65 130 18×11×110 39
— 40 —
Right Angle Shaft Motor Dimensions HDM0002 to 0602 (2-stage reduction)
Motor dimensions and specifications are subject to change. Contact us for updated information.
MA
φMD
K MA
KL
E
φMB
φMD
Sizes: 0602
φMB
(Mounting code 1)
KL
MA
φMD
K MA
KL
E
φMB
φMD
mm
Motor dimensions Reducer dimensions
Flange Shaft
kW Without brake With brake AType Dimension K BType Dimension E
diameter diameter
φMD φMSφMAφMB KL Mass kg φMAφMB KL Mass kg 0002 0102 0202 0302 0402 0502 0602 0002 0102 0202 0302 0402 0502 0602
2.2 250 28 290 198 143 29 354 196 143 39 315 361 — — — — — 333 380 — — — — —
3.7 250 28 290 198 143 41 354 196 143 54 315 361 — — — — — 333 380 — — — — —
5.5 300 38 350 220 148 57 455 249 188 106 315 361 395 — — — — 333 380 415 — — — —
7.5 300 38 387 264 182 56 — — — — 315 361 395 — — — — 333 380 415 — — — —
11 350 42 495 316 242 80 — — — — 341 371 407 474 523 — — 359 390 427 495 541 — —
15 350 42 495 316 242 97 — — — — 341 371 407 474 523 — — 359 390 427 495 541 — —
18.5 400 48 495 316 275 113 — — — — — — 407 474 523 641 699 — — 427 495 541 650 695
22 400 48 510 316 275 135 — — — — — — 407 474 523 641 699 — — 427 495 541 650 695
30 400 55 593 350 290 170 — — — — — — — 474 523 641 699 — — — 495 541 650 695
37 450 60 619 390 305 210 — — — — — — — — 523 641 699 — — — — 541 650 695
— 41 —
Right Angle Shaft Motor Dimensions HDM0003 to 0803 (3-stage reduction)
Motor dimensions and specifications are subject to change. Contact us for updated information.
MA
φMD
K MA
E
φMB
φMD
MA
φMD
K MA
KL
φMB
E
φMD
mm
Motor dimensions Reducer dimensions
kW Flange Shaft Without brake With brake AType Dimension K BType Dimension E
diameter diameter
φMD φMS φMA φMB KL Mass kgφMA φMB KL Mass kg 0003 0103 0203 0303 0403 0503 0603 0703 0803 0003 0103 0203 0303 0403 0503 0603 0703 0803
2.2 250 28 290 198 143 29 354 196 143 39 376 419 472 — — — — — — 320 353 400 — — — — — —
3.7 250 28 290 198 143 41 354 196 143 54 376 419 472 — — — — — — 320 353 400 — — — — — —
5.5 300 38 350 220 148 57 455 249 188 106 376 419 472 521 — — — — — 320 353 400 435 — — — — —
7.5 300 38 387 264 182 56 — — — — 376 419 472 521 — — — — — 320 353 400 435 — — — — —
11 350 42 495 316 242 80 — — — — — 445 482 533 628 702 — — — — 379 410 447 520 566 — — —
15 350 42 495 316 242 97 — — — — — 445 482 533 628 702 — — — — 379 410 447 520 566 — — —
18.5 400 48 495 316 275 113 — — — — — — — 533 628 702 849 — — — — — 447 520 566 675 — —
22 400 48 510 316 275 135 — — — — — — — 533 628 702 849 — — — — — 447 520 566 675 — —
30 400 55 593 350 290 170 — — — — — — — — 628 702 849 997 1086 — — — — 520 566 675 795 845
37 450 60 619 390 305 210 — — — — — — — — — 702 849 997 1086 — — — — — 566 675 795 845
— 42 —
Right Angle Shaft Motor Dimensions HDM0104 to 0804 (4-stage reduction)
Motor dimensions and specifications are subject to change. Contact us for updated information.
K MA
KL
φMB
Input shaft direction A φMD
Sizes: 0604 to 0804
(Mounting code 1)
K MA
KL
φMB
φMD
mm
Motor dimensions Reducer dimensions
Flange Shaft
kW Without brake With brake AType Dimension K
diameter diameter
φMD φMS φMA φMB KL Mass kg φMA φMB KL Mass kg 0104 0204 0304 0404 0504 0604 0704 0804
2.2 250 28 290 198 143 29 354 196 143 39 456 506 564 — — — — —
3.7 250 28 290 198 143 41 354 196 143 54 456 506 564 — — — — —
5.5 300 38 350 220 148 57 455 249 188 106 466 506 564 645 729 — — —
7.5 300 38 387 264 182 56 — — — — 466 506 564 645 729 — — —
11 350 42 495 316 242 80 — — — — — — 590 655 741 871 974 —
15 350 42 495 316 242 97 — — — — — — 590 655 741 871 974 —
18.5 400 48 495 316 275 113 — — — — — — — 655 741 871 974 1161
22 400 48 510 316 275 135 — — — — — — — 655 741 871 974 1161
30 400 55 593 350 290 170 — — — — — — — — 741 871 974 1161
37 450 60 619 390 305 210 — — — — — — — — — 871 974 1161
— 43 —
Parallel Shaft Type
C O N T E N T S
P45, 46
Sizing Table································································································
P47 to 50
Transfer Capacity Table········································································
— 44 —
Sizing Table
Sizes for input speed of 1750 r/min
Reduction Motor kW
Service factor
ratio
2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — — — — — — 010 010 020 030 030 040 040 050 050 050 060 060 060 060 070 070
15 — — — — — — — 010 010 020 030 030 040 040 050 050 050 060 060 070 070 070 070
20 — — — — 010 010 020 020 030 030 040 040 050 050 060 060 060 070 070 080 080 080 080
25 — — — — 010 010 020 020 030 030 040 040 050 050 060 060 060 070 070 080 080 080 090
22 — — — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 070 080 080 080 090
27 — — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 —
Sf=1.00
33 — — — 010 010 020 020 020 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090
41 — — — 010 010 020 030 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 —
50 — — 010 010 020 030 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — —
60 — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
75 — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
95 010 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
12 — — — — — — 010 010 020 030 030 040 040 050 050 050 060 060 060 070 070 070 080
15 — — — — — — 010 010 020 030 030 040 040 050 050 050 060 070 070 070 070 070 080
20 — — — 010 010 020 020 030 030 040 040 050 050 060 060 060 070 080 080 080 080 090 090
25 — — — 010 010 020 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 090
22 — — — — 010 010 030 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 —
27 — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 070 080 090 090 090 — —
Sf=1.25
33 — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 070 080 080 090 090 090 —
41 — — 010 010 020 030 030 030 040 050 050 050 060 070 070 070 070 080 090 090 090 — —
50 — — 010 010 020 030 030 040 050 050 050 060 070 070 070 080 080 090 090 — — — —
60 — 010 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
75 010 010 020 020 030 040 040 050 050 060 060 070 080 080 080 090 090 — — — — — —
95 010 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
12 — — — — — 010 010 020 030 030 040 040 050 050 050 060 060 070 070 070 070 080 080
15 — — — — — 010 010 020 030 030 040 040 050 050 050 060 060 070 070 070 080 080 090
20 — — — 010 010 020 030 030 040 040 050 050 060 060 060 070 070 080 080 080 090 090 090
25 — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 070 080 080 090 090 090 —
22 — — — 010 010 030 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — —
27 — — — 010 010 030 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — —
Sf=1.50
33 — — 010 010 020 030 030 030 040 050 050 050 060 060 070 080 080 090 090 090 — — —
41 — — 010 010 020 030 030 040 040 050 050 060 070 070 070 080 080 090 090 — — — —
50 — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 — — — — — —
60 010 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
75 010 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
95 010 020 020 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — — —
12 — — — — 010 010 020 020 030 040 040 040 050 050 060 060 060 070 070 080 080 080 080
15 — — — — 010 010 020 020 030 040 040 040 050 050 060 060 070 070 070 080 080 090 090
20 — — 010 010 020 020 030 030 040 050 050 050 060 060 070 070 080 080 090 090 090 090 —
25 — — 010 010 020 020 030 030 040 050 050 050 060 060 070 070 080 090 090 090 090 — —
22 — — — 010 010 030 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — —
27 — — 010 010 020 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — — —
Sf=1.75
33 — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — —
41 — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
50 — 010 010 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
60 010 010 020 030 030 040 050 050 050 060 060 070 080 080 090 090 — — — — — — —
75 010 010 020 030 040 050 050 050 060 070 070 080 080 090 090 — — — — — — — —
95 010 020 030 030 040 050 060 060 070 070 080 080 090 090 — — — — — — — — —
12 — — — — 010 010 020 020 030 040 040 050 050 050 060 060 070 070 080 080 080 090 090
15 — — — — 010 010 020 020 030 040 040 050 050 060 060 070 070 080 080 080 090 090 090
20 — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 090 — —
25 — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — —
22 — — 010 010 020 030 030 040 050 050 050 060 070 070 070 080 080 090 — — — — —
27 — — 010 010 030 030 040 040 050 050 060 060 070 070 080 080 090 — — — — — —
Sf=2.00
33 — 010 010 020 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
41 — 010 010 020 030 030 040 040 050 050 060 060 070 080 080 090 090 — — — — — —
50 010 010 020 030 030 040 050 050 060 060 060 070 080 080 090 090 — — — — — — —
60 010 010 020 030 040 040 050 050 060 060 070 070 080 090 090 — — — — — — — —
75 010 020 030 030 040 050 050 060 060 070 070 080 090 090 — — — — — — — — —
95 010 020 030 040 050 050 060 060 060 070 080 080 090 — — — — — — — — — —
— 45 —
Sizes for input speed of 1450 r/min
Reduction
Motor kW
Service factor
ratio
2.2 3.7 5.5 7.5 11 15 19 22 30 37 45 55 75 90 110 132 160 200 220 250 280 315 355
12 — — — — — — 010 010 020 020 030 040 040 050 050 050 050 060 060 060 070 070 070
15 — — — — — — 010 010 020 020 030 040 040 050 050 050 060 060 070 070 070 070 080
20 — — — 010 010 020 020 020 030 040 040 040 050 060 060 060 070 070 080 080 080 080 090
25 — — — 010 010 020 020 020 030 040 040 040 050 060 060 060 070 070 080 080 080 090 090
22 — — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 080 090 090
27 — — — 010 010 020 030 030 030 040 050 050 060 060 070 070 070 080 080 090 090 — —
Sf=1.00
33 — — — 010 010 020 030 030 030 040 040 050 060 060 060 070 070 080 080 080 090 090 090
41 — — 010 010 020 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — —
50 — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 090 — — —
60 — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — —
75 — 010 010 020 030 040 040 050 050 060 060 070 070 080 080 090 090 — — — — — —
95 010 010 020 020 030 040 050 050 060 060 070 070 080 080 090 090 — — — — — — —
12 — — — — — — 010 010 020 030 040 040 050 050 050 060 060 060 070 070 070 080 080
15 — — — — — 010 010 020 020 030 040 050 050 050 050 060 060 070 070 070 070 080 080
20 — — — 010 010 020 030 030 040 040 050 050 060 060 060 070 070 080 080 080 090 090 090
25 — — — 010 010 020 030 030 040 040 050 050 060 060 060 070 070 080 080 090 090 090 —
22 — — — 010 010 020 030 030 040 040 050 050 060 060 070 070 080 080 080 090 090 — —
27 — — — 010 010 030 030 030 040 050 050 060 060 070 070 080 080 090 090 — — — —
— 46 —
Transfer Capacity Table 2-stage and 3-stage Reduction (Reduction ratio 1/12 to 1/95)
Size 010 020 030 040 050
Nominal Input Input Output Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1750 32.8 1921 {196} 44.2 2586 {264} 61.3 3586 {366} 98.6 5690 {581} 187 10792 {1101}
1450 27.9 1970 {201} 38.7 2733 {279} 53.8 3799 {388} 86.5 6025 {615} 162 11283 {1151}
12
1150 22.8 2030 {207} 32.9 2929 {299} 45.7 4069 {415} 73.5 6455 {659} 132 11592 {1183}
950 19.3 2078 {212} 28.8 3104 {317} 40.0 4311 {440} 64.3 6836 {698} 112 11906 {1215}
1750 31.8 2250 {230} 44.2 3126 {319} 61.3 4335 {442} 98.6 6982 {712} 170 12038 {1228}
1450 26.8 2284 {233} 38.7 3303 {337} 53.8 4592 {469} 86.5 7392 {754} 149 12734 {1299}
15
1150 21.6 2325 {237} 32.9 3544 {362} 45.7 4918 {502} 73.5 7920 {808} 126 13577 {1385}
2-stage
950 18.1 2357 {240} 27.6 3594 {367} 40.0 5211 {532} 64.3 8387 {856} 106 13787 {1407}
1750 17.3 1890 {193} 26.4 2892 {295} 39.9 4366 {446} 62.8 6779 {692} 102 11010 {1123}
1450 14.6 1932 {197} 22.4 2960 {302} 35.0 4623 {472} 55.0 7165 {731} 86.7 11295 {1153}
20
1150 11.9 1985 {203} 18.3 3041 {310} 29.8 4962 {506} 45.6 7489 {764} 70.9 11646 {1188}
950 10.1 2026 {207} 15.4 3104 {317} 26.0 5241 {535} 38.5 7661 {782} 60.0 11930 {1217}
1750 17.3 2284 {233} 26.4 3496 {357} 39.9 5278 {539} 62.8 8318 {849} 102 13510 {1379}
1450 14.6 2336 {238} 22.4 3578 {365} 35.0 5588 {570} 55.0 8792 {897} 86.7 13859 {1414}
25
1150 11.9 2399 {245} 18.3 3676 {375} 29.8 5999 {612} 45.6 9189 {938} 70.7 14249 {1454}
950 10.1 2449 {250} 15.4 3753 {383} 26.0 6328 {646} 38.5 9398 {959} 59.2 14444 {1474}
1750 21.1 2334 {238} 22.3 2473 {252} 40.6 4503 {459} 57.9 6429 {656} 91.9 10060 {1027}
1450 17.7 2366 {241} 19.6 2623 {268} 35.6 4765 {486} 50.8 6808 {695} 80.5 10635 {1085}
22
1150 14.3 2405 {245} 16.6 2801 {286} 30.3 5113 {522} 43.2 7300 {745} 68.5 11411 {1164}
950 11.9 2435 {248} 14.5 2962 {302} 26.5 5414 {552} 37.8 7732 {789} 59.9 12079 {1233}
1750 17.2 2371 {242} 19.3 2665 {272} 35.1 4847 {495} 50.1 6928 {707} 76.6 10592 {1081}
1450 14.4 2402 {245} 16.9 2817 {287} 30.8 5134 {524} 43.9 7326 {748} 67.2 11215 {1144}
27
1150 11.6 2440 {249} 14.4 3026 {309} 26.2 5506 {562} 37.3 7849 {801} 57.1 12015 {1226}
950 9.71 2470 {252} 12.6 3205 {327} 22.3 5660 {578} 32.6 8304 {847} 50.0 12736 {1300}
1750 14.5 2401 {245} 22.2 3664 {374} 37.4 6181 {631} 55.4 9167 {935} 86.2 14062 {1435}
1450 12.2 2431 {248} 18.6 3712 {379} 31.4 6255 {638} 46.5 9286 {948} 72.4 14258 {1455}
33
1150 9.82 2470 {252} 15.0 3770 {385} 25.3 6355 {648} 37.5 9438 {963} 58.4 14497 {1479}
950 8.21 2499 {255} 12.5 3818 {390} 21.1 6436 {657} 31.4 9559 {975} 48.9 14688 {1499}
1750 11.8 2437 {249} 18.1 3719 {379} 30.5 6277 {640} 45.2 9314 {950} 69.4 14300 {1459}
1450 9.93 2466 {252} 15.2 3765 {384} 25.6 6348 {648} 39.7 9873 {1007} 58.3 14499 {1479}
41
1150 8.00 2505 {256} 12.2 3824 {390} 20.6 6448 {658} 30.6 9579 {977} 47.0 14731 {1503}
3-stage
950 6.68 2532 {258} 10.2 3871 {395} 17.2 6528 {666} 25.6 9698 {990} 39.3 14921 {1523}
1750 9.77 2471 {252} 14.9 3772 {385} 25.1 6349 {648} 37.3 9447 {964} 57.9 14504 {1480}
1450 8.19 2500 {255} 12.5 3816 {389} 21.1 6436 {657} 31.3 9562 {976} 48.6 14696 {1500}
50
1150 6.59 2537 {259} 10.1 3872 {395} 17.0 6532 {667} 25.2 9709 {991} 39.2 14928 {1523}
950 5.51 2568 {262} 8.41 3919 {400} 14.2 6612 {675} 21.1 9826 {1003} 32.8 15112 {1542}
1750 8.09 2501 {255} 12.4 3821 {390} 20.8 6430 {656} 30.9 9564 {976} 48.2 14707 {1501}
1450 6.79 2533 {258} 10.4 3865 {394} 17.5 6521 {665} 25.9 9690 {989} 40.4 14892 {1520}
60
1150 5.46 2568 {262} 8.34 3923 {400} 14.1 6618 {675} 20.9 9834 {1003} 32.6 15123 {1543}
950 4.56 2597 {265} 6.97 3969 {405} 11.8 6696 {683} 17.5 9955 {1016} 27.2 15305 {1562}
1750 6.59 2537 {259} 10.1 3872 {395} 17.0 6544 {668} 25.2 9713 {991} 38.8 14954 {1526}
1450 5.52 2564 {262} 8.44 3921 {400} 14.1 6541 {667} 21.1 9824 {1002} 32.5 15122 {1543}
75
1150 4.44 2601 {265} 6.79 3977 {406} 11.5 6707 {684} 17.0 9971 {1017} 26.2 15349 {1566}
950 3.71 2631 {268} 5.67 4021 {410} 9.57 6786 {692} 14.2 10089 {1029} 21.9 15527 {1584}
1750 5.43 2569 {262} 8.29 3922 {400} 14.0 6624 {676} 20.8 9854 {1005} 32.3 15134 {1544}
1450 4.55 2598 {265} 6.95 3969 {405} 11.7 6693 {683} 17.4 9954 {1016} 27.1 15313 {1563}
95
1150 3.66 2635 {269} 5.59 4025 {411} 9.43 6790 {693} 14.0 10093 {1030} 21.8 15536 {1585}
950 3.05 2658 {271} 4.67 4070 {415} 7.88 6868 {701} 11.7 10210 {1042} 18.2 15717 {1604}
— 47 —
Size 060 070 080 090
Nominal Input Input Output Input Output Input Output Input Output
reduction speed kW torque kW torque kW torque kW torque
ratio r/min
kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m} kW N·m {kgf·m}
1750 286 16584 {1692} 430 24534 {2503} 629 35888 {3662} 895 50984 {5202}
1450 251 17566 {1792} 377 25961 {2649} 552 38011 {3879} 785 53970 {5507}
12
1150 213 18795 {1918} 320 27784 {2835} 469 40721 {4155} 667 57820 {5900}
950 187 19974 {2038} 280 29429 {3003} 410 43092 {4397} 584 61283 {6253}
1750 247 17574 {1793} 399 28039 {2861} 531 37315 {3808} 765 53708 {5480}
1450 217 18634 {1901} 350 29684 {3029} 465 39437 {4024} 671 56855 {5802}
15
1150 184 19922 {2033} 300 32081 {3274} 395 42240 {4310} 570 60896 {6214}
2-stage
950 161 21101 {2153} 261 33786 {3448} 346 44789 {4570} 499 64534 {6585}
1750 175 18604 {1898} 244 26211 {2675} 378 40605 {4143} 578 61991 {6326}
1450 153 19604 {2000} 206 26707 {2725} 327 42394 {4326} 489 63296 {6459}
20
1150 124 20043 {2045} 167 27364 {2792} 265 43319 {4420} 397 64793 {6612}
950 104 20405 {2082} 141 27862 {2843} 223 44127 {4503} 334 65987 {6733}
1750 162 21131 {2156} 244 32282 {3294} 340 44983 {4590} 497 65693 {6703}
1450 142 22307 {2276} 206 32893 {3356} 298 47583 {4855} 436 69553 {7097}
25
1150 114 22708 {2317} 167 33703 {3439} 253 50937 {5198} 370 74422 {7594}
1750 145 15926 {1625} 220 23845 {2433} 326 35334 {3606} 405 44485 {4539}
1450 128 16902 {1725} 193 25247 {2576} 285 37282 {3804} 355 47061 {4802}
22
1150 108 18118 {1849} 164 27050 {2760} 243 40080 {4090} 302 50479 {5151}
950 94.8 19181 {1957} 143 28552 {2913} 212 42328 {4319} 264 53417 {5451}
1750 121 16788 {1713} 183 25055 {2557} 272 37240 {3800} 350 47874 {4885}
1450 106 17800 {1816} 161 26603 {2715} 238 39326 {4013} 307 50680 {5171}
27
1150 90.4 19086 {1948} 137 28543 {2913} 202 42085 {4294} 261 54326 {5544}
950 79.1 20216 {2063} 120 30265 {3088} 177 44640 {4555} 228 57449 {5862}
1750 137 22456 {2291} 213 34483 {3519} 299 48405 {4939} 405 66444 {6780}
1450 115 22749 {2321} 179 35032 {3575} 262 51191 {5224} 355 70291 {7173}
33
1150 92.8 23147 {2362} 145 35647 {3637} 215 52966 {5405} 302 75396 {7693}
950 77.7 23461 {2394} 121 36144 {3688} 180 53679 {5477} 264 79785 {8141}
1750 110 22775 {2324} 172 35173 {3589} 255 52146 {5321} 350 71505 {7296}
1450 92.6 23139 {2361} 145 35663 {3639} 214 52815 {5389} 307 75697 {7724}
41
1150 74.7 23535 {2402} 117 36253 {3699} 173 53835 {5493} 259 80397 {8204}
3-stage
950 62.5 23837 {2432} 97.5 36728 {3748} 145 54621 {5574} 217 81554 {8322}
1750 92.0 23156 {2363} 143 35550 {3628} 213 52952 {5403} 295 74080 {7559}
1450 77.3 23482 {2396} 121 36154 {3689} 179 53706 {5480} 258 78193 {7979}
50
1150 62.3 23862 {2435} 97.2 36771 {3752} 145 54665 {5578} 214 81625 {8329}
950 52.1 24157 {2465} 81.3 37231 {3799} 121 55411 {5654} 179 82757 {8445}
1750 78.1 23469 {2395} 115 35051 {3577} 176 53644 {5474} 260 80308 {8195}
1450 65.5 23755 {2424} 97.0 35682 {3641} 148 54553 {5567} 218 81267 {8293}
60
1150 52.8 24145 {2464} 78.4 36363 {3711} 120 55426 {5656} 176 82866 {8456}
950 44.2 24439 {2494} 65.7 36888 {3764} 99.6 55921 {5706} 147 83698 {8541}
1750 62.8 23838 {2432} 93.0 35805 {3654} 142 54670 {5579} 212 81544 {8321}
1450 52.7 24143 {2464} 78.3 36383 {3713} 119 55434 {5656} 178 82631 {8432}
75
1150 42.4 24491 {2499} 63.2 37027 {3778} 95.6 56009 {5715} 143 83760 {8547}
950 35.5 24801 {2531} 53.0 37588 {3836} 79.5 56382 {5753} 119 84388 {8611}
1750 52.3 24134 {2463} 77.7 36367 {3711} 118 55229 {5636} 175 82738 {8443}
1450 43.9 24449 {2495} 65.4 36943 {3770} 99.0 55923 {5706} 147 83708 {8542}
95
1150 35.3 24788 {2529} 52.8 37606 {3837} 79.2 56409 {5756} 117 84464 {8619}
950 29.5 25102 {2561} 44.2 38108 {3889} 65.9 56818 {5798} 97.7 85089 {8683}
— 48 —
Thermal Rating
Mounting code 1
950 30 (36) 42 (50) 52 (62) 67 (80) 92 (110) 115 (140) 165 (200) 225 (260) 300 (345)
1750 32 (48) 44 (66) 54 (81) 70 (105) 95 (140) 120 (180) 170 (255) 230 (320) 310 (435)
1450 30 (42) 42 (59) 52 (73) 67 (94) 92 (130) 115 (160) 165 (230) 225 (290) 300 (390)
20~25
1150 28 (36) 40 (52) 50 (65) 65 (85) 90 (115) 110 (145) 160 (210) 220 (260) 290 (350)
950 27 (32) 39 (47) 49 (59) 63 (76) 88 (105) 105 (125) 155 (185) 215 (245) 280 (320)
1750 23 (30) 33 (43) 40 (52) 51 (66) 70 (91) 86 (110) 130 (170) 165 (205) 230 (290)
1450 22 (28) 32 (40) 39 (49) 50 (63) 69 (86) 85 (105) 125 (155) 160 (190) 225 (270)
22~27
1150 21 (25) 31 (37) 38 (46) 48 (58) 67 (80) 83 (100) 120 (145) 155 (180) 220 (250)
950 20 (23) 30 (35) 37 (43) 47 (54) 66 (76) 81 (93) 115 (130) 150 (165) 215 (235)
1750 20 (26) 29 (38) 36 (47) 47 (61) 65 (85) 80 (105) 115 (150) 150 (190) 215 (270)
3-stage
1450 19 (24) 28 (35) 35 (44) 45 (56) 63 (79) 78 (98) 110 (140) 145 (175) 210 (250)
33~50
1150 18 (22) 27 (32) 33 (40) 44 (53) 61 (73) 76 (91) 105 (125) 140 (160) 205 (235)
950 17 (20) 26 (30) 32 (37) 42 (48) 60 (69) 75 (86) 100 (115) 135 (150) 200 (220)
1750 16 (21) 25 (33) 31 (40) 42 (55) 58 (75) 72 (94) 105 (135) 140 (175) 200 (250)
1450 15 (19) 24 (30) 29 (36) 40 (50) 55 (69) 69 (86) 100 (125) 135 (160) 190 (225)
60~95
1150 14 (17) 23 (28) 27 (32) 38 (46) 52 (62) 66 (79) 97 (115) 130 (150) 185 (210)
950 13 (15) 22 (25) 26 (30) 36 (41) 50 (58) 63 (72) 94 (105) 125 (140) 180 (200)
1. These thermal ratings are for continuous operation at ambient temperatures of 20ºC or less. For higher ambient temperatures, refer to the correction factor table on page 16.
2. Figures in ( ) represent the thermal rating when a cooling fan is used and must be specified when ordering. Refer to page 62 for dimensions that include the cooling fan.
Nominal Size
Input speed
reduction ratio r/min 010 020 030 040 050 060 070 080 090
1750 32 (47) 43 (65) 52 (78) 68 (99) 90 (135) 115 (175) 160 (245) 215 (300) 300 (410)
1450 30 (42) 41 (58) 50 (71) 66 (90) 88 (120) 110 (160) 155 (220) 210 (280) 290 (370)
12~15
1150 29 (37) 40 (51) 49 (63) 63 (81) 86 (110) 105 (140) 150 (200) 205 (250) 280 (330)
2-stage
950 27 (32) 38 (45) 47 (56) 60 (72) 83 (100) 105 (125) 150 (180) 200 (230) 270 (310)
1750 29 (43) 40 (59) 49 (73) 63 (95) 86 (125) 110 (160) 155 (230) 205 (290) 280 (390)
1450 27 (38) 38 (53) 47 (66) 60 (84) 83 (115) 105 (145) 150 (210) 200 (260) 270 (350)
20~25
1150 25 (33) 36 (47) 45 (59) 59 (76) 81 (105) 100 (130) 145 (190) 195 (235) 260 (310)
950 24 (29) 35 (42) 44 (53) 57 (68) 79 (95) 95 (110) 140 (170) 195 (220) 250 (290)
1750 21 (27) 30 (39) 36 (47) 46 (60) 63 (82) 77 (100) 115 (150) 149 (185) 210 (260)
1450 20 (25) 29 (36) 35 (44) 45 (56) 62 (78) 77 (95) 110 (140) 144 (170) 205 (245)
22~27
1150 19 (23) 28 (33) 34 (41) 43 (52) 60 (72) 75 (90) 105 (130) 140 (160) 200 (225)
950 18 (21) 27 (31) 33 (38) 42 (49) 59 (68) 73 (84) 105 (115) 135 (150) 195 (210)
1750 18 (23) 26 (34) 32 (42) 42 (55) 59 (76) 72 (95) 105 (135) 135 (170) 195 (245)
3-stage
1450 17 (21) 25 (32) 32 (39) 41 (51) 57 (71) 70 (88) 100 (125) 131 (160) 190 (225)
33~50
1150 16 (19) 24 (29) 30 (36) 40 (48) 55 (66) 68 (82) 95 (110) 126 (145) 185 (210)
950 15 (18) 23 (27) 29 (33) 38 (43) 54 (62) 68 (78) 90 (105) 122 (135) 180 (200)
1750 14 (19) 23 (29) 28 (36) 38 (49) 52 (68) 65 (84) 95 (120) 126 (160) 180 (225)
1450 14 (17) 22 (27) 26 (33) 36 (45) 50 (62) 62 (78) 90 (115) 122 (145) 170 (205)
60~95
1150 13 (15) 21 (25) 24 (29) 34 (41) 47 (56) 59 (71) 87 (105) 117 (135) 165 (190)
950 12 (13) 20 (23) 23 (27) 32 (37) 45 (52) 57 (65) 85 (95) 113 (125) 160 (180)
1. These thermal ratings are for continuous operation at ambient temperatures of 20ºC or less. For higher ambient temperatures, refer to the correction factor table on page 16.
2. Figures in ( ) represent the thermal rating when a cooling fan is used and must be specified when ordering. Refer to page 62 for dimensions that include the cooling fan.
— 49 —
1. Allowable loads on shafts
1−1. Allowable Radial Load on Input Shaft
N{kgf}
Size
Nominal 010 020 030 040 050 060 070 080 090
reduction ratio
2-stage
— 50 —
Parallel Shaft Dimensions HDR0102 to 0502 (2-stage reduction)
VB L K
VA P N
T S T 4-φZ J2
(Both sides)
φU
D
Q
C
F
I H G
4-φZ
B A
mm
Input shaft
Size A B C D F G H I J2 K L N P Q R S T VA VB Z
φU V Key
0102 508 200 287 302 145 255 75 162 211 351 165 325 143 246 22 156 22 32 65 10×8×50 170 270 18
0202 575 220 325 338 165 303 93 182 237 401 185 373 163 286 22 172 24 38 75 10×8×60 190 300 18
0302 642 250 365 381 185 336 99 206 271 467 205 416 180 318 26 198 26 42 85 12×8×70 215 340 22
0402 735 280 415 434 210 395 115 230 318 537 230 480 200 360 30 220 30 48 95 14×9×80 240 380 26
0502 831 310 465 484 235 461 145 260 371 613 260 546 230 410 30 240 35 50 100 14×9×80 260 415 26
M2 M3
Y2 Y3
X2
XW1
M1
φY1
XH2
XH1
XW2
8
1H
W
φY3
φ
h7
H7
2
W
φW3
φ
— 51 —
Parallel Shaft Dimensions HDR0602 to 0902 (2-stage reduction)
VB L K
VA P N
T S T 2-φZ J2
(Both sides)
φU
Q
D
F
T
I H GA
mm
Input shaft
Size A B C D F G GA H I J2 K L LB N P Q S T VA VB Z
φU V Key
0602 931 400 502 550 260 601 — 180 330 434 724 305 255 636 215 202 320 40 55 110 16×10×90 315 515 33
0702 1050 440 568 613 295 660 — 190 364 497 815 345 290 725 245 225 350 45 65 130 18×11×110 355 575 39
0802 1180 490 639 663 335 740 260 220 404 576 904 385 330 806 286 250 390 50 75 150 20×12×130 400 645 39
0902 1350 570 720 792 400 833 283 267 484 679 1027 460 392 938 352 280 470 50 85 170 22×14×150 460 745 39
0202 75 20 79.9 100 236 120 85 150 22 90 268 378 22×14×130 130 75 203 170 321 130
0302 85 22 90.4 120 272 175 95 170 25 100 306 431 25×14×145 195 85 262 205 398 190
0402 95 25 100.4 130 294 245 110 190 28 116 337 477 28×16×160 275 95 283 230 430 270
0502 110 28 116.4 150 336 370 125 220 32 132 388 543 32×18×180 410 110 317 250 485 410
0602 125 32 132.4 170 396 640 140 250 36 148 455 655 36×20×210 700 125 366 290 564 700
0702 140 36 148.4 180 432 830 170 280 40 179 505 725 40×22×240 920 140 394 305 610 900
0802 170 40 179.4 220 480 1240 200 340 45 210 590 835 45×25×300 1400 170 420 350 660 1330
0902 200 45 210.4 260 630 1890 240 400 56 252 720 1005 56×32×350 2170 200 495 405 810 2010
— 52 —
Parallel Shaft Dimensions HDR0103 to 0503 (3-stage reduction)
VB L K
VA P N
T S T 4-φZ J3
(Both sides)
φU
D
Q
C
F
I H G
4-φZ
B A
mm
Input shaft
Size A B C D F G H I J3 K L N P Q R S T VA VB Z
φU V Key
0103 508 200 287 302 145 255 75 162 285 351 165 325 143 246 22 156 22 28 55 8×7×45 160 260 18
0203 575 220 325 338 165 303 93 182 311 401 185 373 163 286 22 172 24 32 65 10×8×50 180 290 18
0303 642 250 365 381 185 336 99 206 356 467 205 416 180 318 26 198 26 38 75 10×8×60 205 330 22
0403 735 280 415 434 210 395 115 230 410 537 230 480 200 360 30 220 30 42 85 12×8×70 230 370 26
0503 831 310 465 484 235 461 145 260 478 613 260 546 230 410 30 240 35 48 95 14×9×80 255 410 26
M2 M3
Y2 Y3
X2
XW1
M1
φY1
XH2
XH1
XW2
8
1H
W
φY3
φ
h7
H7
2
W
φW3
φ
— 53 —
Parallel Shaft Dimensions HDR0603 to 0903 (3-stage reduction)
VB L K
VA P N
T S T 2-φZ J3
(Both sides)
φU
Q
D
F
T
I H GA
mm
Input shaft
Size A B C D F G GA H I J3 K L LB N P Q S T VA VB Z
φU V Key
0603 931 400 502 550 260 601 — 180 330 560 724 305 255 636 215 202 320 40 50 100 14×9×80 305 505 33
0703 1050 440 568 613 295 660 — 190 364 642 815 345 290 725 245 225 350 45 55 110 16×10×90 335 555 39
0803 1180 490 639 663 335 740 260 220 404 746 904 385 330 806 286 250 390 50 65 130 18×11×110 380 625 39
0903 1350 570 720 792 400 833 283 267 484 859 1027 460 392 938 352 280 470 50 70 140 20×12×120 430 715 39
0203 75 20 79.9 100 236 120 85 150 22 90 268 378 22×14×130 130 75 203 170 321 130
0303 85 22 90.4 120 272 185 95 170 25 100 306 431 25×14×145 205 85 262 205 398 200
0403 95 25 100.4 130 294 250 110 190 28 116 337 477 28×16×160 280 95 283 230 430 275
0503 110 28 116.4 150 336 380 125 220 32 132 388 543 32×18×180 420 110 317 250 485 420
0603 125 32 132.4 170 396 620 140 250 36 148 455 655 36×20×210 680 125 366 290 564 680
0703 140 36 148.4 180 432 850 170 280 40 179 505 725 40×22×240 940 140 394 305 610 920
0803 170 40 179.4 220 480 1280 200 340 45 210 590 835 45×25×300 1440 170 420 350 660 1370
0903 200 45 210.4 260 630 1950 240 400 56 252 720 1005 56×32×350 2230 200 495 405 810 2070
— 54 —
Parallel Shaft Dimensions HDR0602 to 0902 (2-stage reduction)
L K
VB P N
VA J2
φU
Q
D
T S T 4-φZ H G
(Both sides)
B A
mm
Input shaft
Size A B C D G H J2 K L N P Q S T VA VB Z
φU V Key
0602 931 400 484 510 676 255 434 724 305 636 215 404 320 40 55 110 16×10×90 315 515 33
0702 1060 440 546 580 770 290 497 815 345 725 245 450 350 45 65 130 18×11×110 355 575 39
0802 1180 490 608 660 850 330 576 904 385 806 286 500 390 50 75 150 20×12×130 400 645 39
0902 1370 570 640 784 978 392 679 1027 460 938 352 560 470 50 85 170 22×14×150 460 745 39
M3
M2
Y3
Y2
X2
XW1
M1
XH2
φY1
XH1
XW2
8
1H
φY3
W
φ
H7
2h
W
φW3
φ
0602 125 32 132.4 170 396 640 140 250 36 148 455 655 36×20×210 700 125 366 290 564 700
0702 140 36 148.4 180 432 830 170 280 40 179 505 725 40×22×240 920 140 394 305 610 900
0802 170 40 179.4 220 480 1240 200 340 45 210 590 835 45×25×300 1400 170 420 350 660 1330
0902 200 45 210.4 260 630 1890 240 400 56 252 720 1005 56×32×350 2170 200 495 405 810 2010
— 55 —
Parallel Shaft Dimensions HDR0603 to 0903 (3-stage reduction)
L K
VB P N
VA J3
φU
Q
D
C
T S T 4-φZ H G
(Both sides)
B A
0603 931 400 484 510 676 255 560 724 305 636 215 404 320 40 50 100 14×9×80 305 505 33
0703 1060 440 546 580 770 290 642 815 345 725 245 450 350 45 55 110 16×10×90 335 555 39
0803 1180 490 608 660 850 330 746 904 385 806 286 500 390 50 65 130 18×11×110 380 625 39
0903 1370 570 640 784 978 392 859 1027 460 938 352 560 470 50 70 140 20×12×120 430 715 39
M3
M2
Y3
Y2
X2
XW1
M1
XH2
φY1
XH1
XW2
8
1H
φY3
W
φ
H7
2h
W
φW3
φ
0603 125 32 132.4 170 396 620 140 250 36 148 455 655 36×20×210 680 125 366 290 564 680
0703 140 36 148.4 180 432 850 170 280 40 179 505 725 40×22×240 940 140 394 305 610 920
0803 170 40 179.4 220 480 1280 200 340 45 210 590 835 45×25×300 1440 170 420 350 660 1370
0903 200 45 210.4 260 630 1950 240 400 56 252 720 1005 56×32×350 2230 200 495 405 810 2070
— 56 —
MEMO
— 57 —
Common Information
C O N T E N T S
P59 to 64
Technical Data·····················································································
❚ Moment of inertia ❚ Shaft end tapping ❚ Motor flange details
❚ Drain valve ❚ Clear inspection cap ❚ Upper and lower housing feet
❚ Hollow Power-Lock shaft end cover ❚ Special painting ❚ Special rust-proofing specifications
Handling Instructions·····································································P71 to 79
— 58 —
Technical Data
1.Moment of inertia on input shaft (GD2)
1−1. Right angle shaft type
kg·m2{kgf·m2}
Size
Nominal 000 010 020 030 040 050 060 070 080 090
reduction ratio
12 0.0041 {0.0162} 0.0074 {0.0294} 0.0113 {0.0452} 0.0205{0.0821} 0.0379 {0.152 } 0.0850 {0.3400} 0.1335 {0.5340} — — —
2-stage
15 0.0037 {0.0147} 0.0068 {0.0271} 0.0102 {0.0407} 0.0181{0.0723} 0.0334 {0.134 } 0.0693 {0.2770} 0.1065 {0.4260} — — —
18 0.0034 {0.0137} 0.0064 {0.0256} 0.0095 {0.0378} 0.0165{0.0662} 0.0306 {0.122 } 0.0605 {0.2420} 0.0903 {0.3610} — — —
22 0.0028 {0.0110} 0.0042 {0.0170} 0.0075 {0.0301} 0.0119{0.0478} 0.0215 {0.0860} 0.0405 {0.162} 0.0884 {0.354 } 0.142 {0.567 } 0.232 {0.930 } 0.494 {1.977 }
27 0.0024 {0.0094} 0.0038 {0.0152} 0.0069 {0.0275} 0.0106{0.0423} 0.0187 {0.0748} 0.0351 {0.140} 0.0715 {0.286 } 0.113 {0.453 } 0.175 {0.702 } 0.360 {1.439 }
33 0.0026 {0.0105} 0.0040 {0.0161} 0.0071 {0.0285} 0.0111{0.0442} 0.0197 {0.0789} 0.0368 {0.147} 0.0804 {0.321 } 0.125 {0.499 } 0.199 {0.798 } 0.417 {1.668 }
3-stage
41 0.0023 {0.0091} 0.0036 {0.0146} 0.0066 {0.0265} 0.0100{0.0400} 0.0176 {0.0703} 0.0327 {0.131} 0.0664 {0.266 } 0.103 {0.410 } 0.155 {0.619 } 0.311 {1.243 }
50 0.0021 {0.0085} 0.0034 {0.0137} 0.0063 {0.0252} 0.0094{0.0374} 0.0162 {0.0648} 0.0301 {0.120} 0.0586 {0.234 } 0.089 {0.355 } 0.126 {0.504 } 0.248 {0.990 }
60 0.0026 {0.0102} 0.0039 {0.0154} 0.0068 {0.0273} 0.0104{0.0416} 0.0184 {0.0737} 0.0341 {0.137} 0.0748 {0.299 } 0.113 {0.451 } 0.175 {0.701 } 0.360 {1.441 }
75 0.0022 {0.0089} 0.0035 {0.0142} 0.0064 {0.0257} 0.0096{0.0384} 0.0168 {0.0671} 0.0310 {0.124} 0.0629 {0.251 } 0.095 {0.380 } 0.139 {0.557 } 0.275 {1.100 }
95 0.0021 {0.0084} 0.0033 {0.0134} 0.0062 {0.0247} 0.0091{0.0363} 0.0157 {0.0626} 0.0290 {0.116} 0.0562 {0.225 } 0.084 {0.335 } 0.116 {0.463 } 0.224 {0.894 }
120 — 0.0021 {0.0084} 0.0027 {0.0106} 0.0042{0.0169} 0.0074 {0.0295} 0.0114 {0.0457} 0.0205 {0.0819} 0.0380 {0.1520} 0.0843 {0.3370} 0.0950 {0.3800}
150 — 0.0021 {0.0084} 0.0027 {0.0106} 0.0042{0.0169} 0.0074 {0.0295} 0.0114 {0.0457} 0.0205 {0.0819} 0.0380 {0.1520} 0.0843 {0.3370} 0.0950 {0.3800}
4-stage
180 — 0.0021 {0.0083} 0.0026 {0.0105} 0.0041{0.0165} 0.0072 {0.0289} 0.0111 {0.0442} 0.0198 {0.0792} 0.0365 {0.1460} 0.0810 {0.3240} 0.0883 {0.3530}
230 — 0.0018 {0.0072} 0.0023 {0.0091} 0.0037{0.0149} 0.0067 {0.0267} 0.0100 {0.0401} 0.0176 {0.0705} 0.0325 {0.1300} 0.0668 {0.2670} 0.0715 {0.2860}
280 — 0.0018 {0.0072} 0.0023 {0.0090} 0.0037{0.0148} 0.0066 {0.0265} 0.0099 {0.0395} 0.0173 {0.0693} 0.0318 {0.1270} 0.0655 {0.2620} 0.0688 {0.2750}
350 — 0.0017 {0.0066} 0.0021 {0.0084} 0.0035{0.0138} 0.0063 {0.0252} 0.0093 {0.0371} 0.0160 {0.0641} 0.0295 {0.1180} 0.0580 {0.2320} 0.0603 {0.2410}
— 59 —
3. Shaft end tapping
3−1. Input shaft tap (right angle shaft)
Right angle shaft models have a standard tapped hole on the input shaft end.
(Tapping is optional on parallel shafts.)
mm
M×L
Size 000 010 020 030 040 050 060 070 080 090
4-stage 3-stage 2-stage
3−2. Output shaft tap (right angle shaft, parallel shaft) 2-M × L
Sizes 040 to 090 have standard tapped holes on the output shaft end.
(Tapping is optional on sizes 000 to 030.)
mm
Size 000 010 020 030 040 050 060 070 080 090 P
Technical Data
250 180 63 14 6 28 31.1 8 4-M12 215 M12x30 C
3.7 LZ tap D
5.5 P.C.D LA. E
300 230 83 16 6 38 41.1 10 4-M12 265 M12x35
7.5
11 I
350 250 113 19 7 42 45.1 12 4-M16 300 M16x40 H F
15 A LB
MS
18.5
400 300 113 19 7 48 51.6 14 4-M16 350 M16x40 45º
22
30 400 300 113 19 7 55 59.1 16 4-M16 350 M16x40
37 450 350 143 19 7(8) 60 64.1 18 8-M16 400 M16x40
F
Motor
0002 0102 0202 0302 0402
kW
0103 0203 0303 0403 0503 0603 0703 0803
2.2
13 20 – – – – – –
3.7
5.5
13 20 19 22 – – – –
7.5
11
39 30 31 22 18 – – –
15
18.5
22 – – 31 22 18 12 15 15
30
37 – – – – 18 12 15 15
— 60 —
Technical Data
5. Hollow shaft details
J J
XW1 K (Recommended length of driven shaft)
φE
XH1
φH
φH
°
30
30
°
φD
( H8
)
G F F G
B C B
mm
Size A B C DH8 E F G H J K Size A B C DH8 E F G H J K
000 204 55 94 55 56 2.2 6 58 3 178 050 336 100 136 110 112 4.2 12 114 4 294
010 210 65 80 65 66 2.7 7 68 3 182 060 396 120 156 125 127 4.2 12 129 5 354
020 236 70 96 75 76 2.7 7 78 3 208 070 432 140 152 140 142 4.2 12 144 5 386
030 272 80 112 85 86 3.2 9 88.5 4 238 080 480 160 160 170 172 4.2 15 175 6 430
040 294 90 114 95 96 3.2 9 98.5 4 260 090 630 200 230 200 202 4.2 15 205 6 580
LS
M N
N-ZS
Driven side
LV L3
N-ZY tap C
φS(H7)
φS(H8)
φd(h7)
φY1
φD
30
°
DZ
Center of reducer
LA LB LC
mm
Power-Lock SL Hollow shaft dimensions Power-Lock SL Hollow shaft dimensions
Size Size
φd φD L3 N-ZS φS LS M N LV LA LB LC C φY1N-ZY DZ φd φD L3 N-ZS φS LS M N LV LA LB LC C φY1N-ZY DZ
000 68 140 61 6-M10 55 275 173 102 2 101 144 30 3 75 — — 050 140 250 133 6-M20 110 485 317 168 2 189 256 40 4 150 8-M10 125
010 80 145 72.5 6-M12 65 295 190 105 2 115 150 30 3 85 — — 060 165 290 147 9-M20 125 564 366 198 5 218 296 50 5 170 8-M10 145
020 90 170 72.5 8-M12 75 321 203 118 2 109 176 30 3 100 — — 070 175 305 155 10-M20 140 610 394 216 5 228 332 50 5 180 8-M10 157.5
030 110 205 114 8-M16 85 398 262 136 2 138 212 30 4 120 8-M6 97.5 080 200 350 155 12-M20 170 660 420 240 5 240 360 60 6 220 8-M10 190
040 125 230 122 6-M20 95 430 283 147 2 176 214 40 4 130 8-M8 110 090 250 405 155 15-M20 200 810 495 315 5 260 470 80 6 260 8-M12 225
— 61 —
7. Cooling fan details
7−1. Right angle type
K L
KF
φU
φD
V
mm
Size K L φU V D KF
HDR0002 344 30 32 36 68 190
HDR0102 391 35 38 40 115 260
HDR0202 425 50 45 55 115 260
2-stage
Technical Data
HDR0503 746 60 55 64 120 348
HDR0603 914 53 65 80 150 448
HDR0703 1059 73 75 100 190 448
HDR0803 1148 73 75 100 190 448
HDR0903 1271 73 75 100 190 448
— 62 —
Technical Data
8. Foot mount details
B B A
A
G G
C
C
C
D
D
D
E
E
F
E
H
G
F
G G
H
B B
Sizes: 000 to 050 feet shape Sizes: 060 to 070 feet shape Sizes: 080 to 090 feet shape
mm
Size A B C D E F G H
000 180 43 101 39 203 101 20 60
010 200 53 119 46 226 119 22 72
020 220 55 121 64 274 116 24 72
030 250 60 142 63 300 137 26 82
040 280 70 156 74 354 152 30 92
050 310 72 156 104 420 152 35 95
060 400 — 150 105 526 150 — —
070 440 — 200 90 560 200 — —
080 490 — 220 110 150 220 260 220
090 570 — 250 142 158 250 300 250
— 63 —
9. Tie rod mounting details
If a hollow output shaft type is to be shaft mounted, secure the reducer with a tie rod or similar means to keep it from turning by reactive force.
The tie rod will be subject to compression and tensile loads during operation. Take impact loads into consideration when determining the shape
of the tie rod.
Note, impact loads should be of primary concern when determining the shape of the feet on the tie rod side.
Note) Consider furnishing a separate stopper or similar preventive measure to minimize risks if the tie rod breaks.
Note) The recommended direction of rotation for the drive input is to compress the tie rod as in the usage examples.
Usage examples
(Reaction
force)
(Reaction
force)
Technical Data
Recommended tie rod dimensions
M I±0.05 B
S
TR
φC
0
A
L
PR
mm mm
M PR S (Belleville springs) Load Tie rod collar dimensions
Size A L TR Size
Bolt, nut max DIN2093 (nominal) Stack kg φC φD φE I B
000 000
010 16.1 170 M16 40 22 A50 2×3 2,195 010 16.5 35 24.5 6.6 8
020 24 020
030 18.9 200 M20 50 26 A63 2×3 3,015 030 20.5 45 30 7.7 9
040 240 30 040
21.7 M24 60 A80 2×2 4,273 24.5 55 40 10.9 9
050 250 35 050
060 32.2 310 M30 85 40 A100 2×3 9,690 060 30.5 65 50 13.1 17
070 45 070
080 38.2 370 M36 95 50 A100 2×4 12,920 080 36.5 65 50 13.1 23
090 50 090
Note) Adjust dimension A to within A(0 to -0.2).
(Weak dish springs may result in bolt breakage.)
— 64 —
Option
1. Ductile cast iron housings (FCD)
Housings for sizes 000 to 030 can be manufactured from ductile cast iron (FCD) instead of the standard cast iron (FC) to meet special usage
conditions.
(The transfer capacity, dimensions, and shape are the same as the standard model.)
Note) FCD is standard for sizes 040 to 090.
mm
Size 010 020 030 040 050 060 070 080 090
TYPE I II II II II II II II II
2-stage
Depth (L) 20 20 16 20 20 20 20 24 24
Pitch (P) — — 20 22 26 28 30 36 40
Depth (L) 24 24 24 32 — — — — — —
Pitch (P) 36 45 54 58 — — — — — —
A drain valve can be furnished to make draining oil easier during oil replacements and when installing piping.
mm
Size 000 010 020 030 040 050 060 070 080 090 Plug size B A
— 65 —
5. Clear inspection cap
A clear plastic inspection cap can be made to facilitate Clear inspection cap
maintenance and inspection work.
mm
Size I J T Z
000 150 110 20 14
Radial load
Common
T
Option
J 4-φZ
I
— 66 —
Option
7. Upper and lower housing feet
Sizes 060 to 090 can be furnished with additional mounting feet at the top of the housing for right angle input shaft type A, parallel shaft type
C and D.
A
B LB G
I H GA
T
F
C
F
T
I H GA
B 6 (4)-φZ LB G
mm
Size A B C F GA G H I LB Z
060 931 400 520 260 — 601 180 330 255 4–33
070 1050 440 590 295 — 660 190 364 290 4–39
080 1180 490 670 335 260 740 220 404 330 6–39
090 1350 570 800 400 283 833 267 484 392 6–39
A
B LB G
I H GA
T
F
C
F
T
I H GA
B 6 (4)-φZ LB G
mm
Size A B C F GA G H I LB Z
060 931 400 520 260 — 601 180 330 255 4–33
070 1050 440 590 295 — 660 190 364 290 4–39
080 1180 490 670 335 260 740 220 404 330 6–39
090 1350 570 800 400 283 833 267 484 392 6–39
— 67 —
8. Hollow shaft cover
A protective cover is available to protect hollow output shafts. As special machining is required on the reducer to mount the cover, please
specify when ordering.
D E
D E X2
C
A
C
A
B
J
J
D
D
PC
PC
6-φM evenly
G H L G H X X1
spaced
I I
mm
Safety cover dimensions Mounting dimensions
Size
TYPE A B C D E G H I J K L M X X1 X2
000 I 116 112 148 4 42 40.5 5.5 46 130 5.5 64 14 90 36 20
010 I 135 130 170 5 41 40 6 46 150 7 75 14 100 34 24
020 I 152 146 190 5 46 43 8 51 170 7 87 17.5 110 35 22
030 II 145 131 175 7 29 28 8 36 160 6.6 — — 125 43 25
040 II 160 146 194 6 32 30 8 38 180 6.6 — — 140 41 28
050 II 175 159 220 8 42 40 10 50 200 9 — — 155 58 37
060 II 230 214 264 8 42 40 10 50 246 9 — — 200 43 37
070 II 230 214 264 8 42 40 10 50 246 9 — — 220 42 38
080 II 260 244 320 8 48 40 16 56 290 11 — — 245 41 38
090 II 320 304 380 8 52 45 15 60 350 14 — — 285 83 45
Size A E X X1
E 000 165.2 173 90 93
Option
X X1
— 68 —
Option
10. Special painting
Special painting for special environments is available upon request.
Alkali resistant
Acid resistant
Paint types Paint specifications
Weather
resistant
resistant
Water
Application
Classification
Primer Long-oil alkyd resin rust prevention Ships, bridges, coastal areas,
Long-oil phthalic acid resin
Top coat Long-oil alkyd resin top coat outdoor humid environments
Primer Rust prevention JIS-K-5623 (2 grade) Factory indoor/outdoor areas where acid is used,
Phenolic resin
Top coat Phenolic resin acid-resistant chemical plant sites, on-water areas
Chlorinated rubber Middle coat Chlorinated rubber for middle coat outdoor humid environments
corrosive gases
Top coat Chlorinated rubber for top coat
Primer Special alkyd for heat-resistant prime coat Normally withstands 100ºC,
Heat-resistant x x x
Top coat Special alkyd for heat-resistant top coat momentarily withstands 150ºC
Primer Organic zinc rich primer Good resistance against chemicals, oil,
Tar epoxide x
Top coat Tar epoxide resin JIS-K-5664 (1 grade) seawater, and water
Note) Contact us for application details. :-- Most suitable : Suitable : Contact TEM before making your selection x: Unsuitable
— 69 —
MEMO
Common
Option
— 70 —
Handling
This section contains general information regarding the handling of your reducer. For details, refer to the
manual supplied with your reducer.
Name Plate
(3)
(2)
2. Mounting
2−2. Transporting
Be sure to use the eye-nut on the top surface of the housing (fastened with a hex bolt) when transporting the reducer. Never hook wires or
slings to the input/output shafts. Doing so may make the shaft eccentric or cause other problems which will shorten the life of the reducer or
cause it to fail.
2−3.Mounting the Motor (applies to motor handling code Y for the HDM Series)
These procedures describe the motor mounting procedures for customer mounting. Note, the reducer ships with bolts for mounting the motor
flange.
Note) Do not run or leave the reducer idle in any position other than its intended mounting position for prolonged periods of time. Doing so
may allow the factory-supplied grease to flow out.
Mounting bolts M10×30 M10×30 M12×30 M12×35 M16×40 M16×40 M16×40 M16×40
— 71 —
2−4. Installation
Solid output shaft type
-Install on a smooth flat installation surface that can easily withstand the weight of the equipment.
The installation angle should be within ±1°.
-Use bolts compliant to JIS strength class 10.9T for installation.
Recommended bolts M12x45 M16x55 M16x55 M20x60 M24x70 M24x80 M30x90 M36x100 M36x110 M36x110
Note) (1) Failure to install the reducer correctly may result in vibration, noise, and reduced life.
(2) If the reducer is installed at an angle of above ±1°, the oil level and the location of the oil gauge and each plug will no longer apply.
Mounting example
Output shaft
Thrust bearing
Jack bolt
Driven
shaft
Hex nut
Fixture
Fixing example
Output shaft
Stop ring End plates
Bolt for end plate Bolt for end plate
Common
End plate Stop ring
Handling Instructions
— 72 —
Handling
D
040 94.6 17 85 M30 18 60 2-M16x 75 C 95
050 109.6 20 99 M30 18 60 2-M16x 85 C110
060 124.4 20 113 M30 18 70 2-M16x 85 C125 P T
070 139.4 24 127 M36 22 80 2-M20x100 C140
080 169.4 24 156 M36 22 90 2-M20x100 C170
090 199.4 24 184 M36 22 120 2-M20x100 C200
If the driven shaft is vertical and points down, use the stop ring and bolts to prevent the reducer from falling off, and take all safety precautions
necessary.
Note) Always apply Loctite or similar locking agent to the bolts.
If the driven shaft faces up, machine a shoulder on the driven shaft to prevent movement in the thrust direction.
2). Fixing
(Torque arm)
-Mount as outlined here.
Driven machine
Good example Good example
Leave clearance
M
Rubber bush
Torque arm
Driven machine
Tie rod
Belleville spring
— 73 —
(Tie rod)
Refer to Technical Data from page 64 for details.
2 Insert the reducer into the driven shaft, then mount to the flange surface and base surface.
Note) If the reducer is mounted on its flange surface and base surface after it is fixed to the driven shaft in the thrust direction, the bearings on the
reducer or the driven shaft will be subject to thrust force which could result in reduced life or machine failure.
4 Determine the relative position of the driven shaft and reducer output shaft (along the periphery, along a line), and tighten the Power-Lock using a torque wrench.
Note) Refer to the "Tsubaki Power-Lock SL Series Instruction Manual" for further details on this procedure.
Hex nut
Fixture
Section A Section B
(apply grease) (remove oil)
Section C
(remove oil)
Common
Handling Instructions
2).Fixing
Refer to the section for hollow shafts on page 73.
— 74 —
Handling
2−5. Connection (input shaft of the HDR Series, solid output shaft type)
-The input and output shaft diameters are finished to h7.
-When using a coupling or similar element to connect the input and output shaft to another shaft, check the allowable eccentricity and
declination. Align and fix in place so that the center of the mating shaft is aligned accurately. Any eccentricity in the shafts will shorten the
life of the gears, bearings, and shaft, resulting in vibration and noise. Center alignment is also important when using flexible couplings to
prevent from transmitting radial loads from the coupling. We recommend our Flexible Couplings.
-When mounting couplings, pulleys, and sprockets on the shaft, do not force them on. Also be careful not to scratch the bearings and oil
seals.
Step Removal
1 Loosen the hex bolt used to fix the end plate, and remove the end plate.
2 Mount the end/draw plate and locking bolt on the driven shift side.
3 Insert the jack bolt in the tap on the draw plate and pull the reducer from the driven shaft.
Removal example
Hollow type Output shaft Hollow Power-Lock Output shaft Locking bolt
Stop ring
Jack bolt
Jack bolt
Driven Driven shaft
shaft
Draw plate
Draw plate (also used as fixing plate)
(also used as end plate)
— 75 —
3. Lubrication
3−1. Introduction
The HDR and HDM Series are filled with lubrication oil (Shell Omala Oil S2 G150, Showa Shell) as part of the standard package before
shipping, are used as is upon delivery.
However, you should still check the oil level in the oil gauge after completing the installation. If the oil level does not appear in the oil gauge,
supply oil until it is visible.
Note) For non-standard packages (page 9), check the separately issued drawings to verify temperature conditions, oil type, volume, and
whether the oil is filled.
Note) Contact us if the ambient temperature is less than 0ºC or greater than 50ºC.
Note) For best results in ambient temperatures between 35ºC and 50ºC, or for input speeds slower than 500 r/min, switch to an oil
recommended in the following table.
- After completing the installation, be sure to replace the plug on the oil filling port with the supplied pressure vent.
2 Have a drip pan ready and place it under the reducer's drain plug.
Remove the drain plug with an Allen key wrench to drain the oil. Remove the pressure vent to allow the oil to drain quickly.
3
Note) Do not loosen the drain plug all at once. Otherwise, oil may splash out.
Apply sealant to the drain plug and fully tighten it in place.
4
Note) TEM recommends POS seal sealer by CEMEDINE.
Check the mounting direction examples and refer to the following tables to determine the proper oil volume. Pour the recommended oil into the
5 oil inlet until visible in the oil gauge.
Note) If the reducer is mounted at a more inclined angle than shown in the mounting examples, fill with a little more than indicated below.
6 After filling, attach the pressure vent.
Drain plug size (common for right angle shaft and parallel shaft types)
Size 000 010 020 030 040 050 060 070 080 090
Plug sizes PF3/8" PF3/8" PF1/2" PF1/2" PF3/4" PF3/4" PF3/4" PF1" PF1" PF1"
Oil volume (common for right angle shaft and parallel shaft types)
Shaft Size 000 010 020 030 040 050 060 070 080 090
arrangement
Mounting code 1 3(3) 6(5) 8(7) 12(11) 18(15) 27(24) 30(27) 48 70 120
Mounting codes 2
and 3
4(4) 6(6) 8(8) 12(13) 20(18) 29(26) 34(31) 50 75 130
Note) (1) Figures in ( ) for sizes 000 to 060 indicate the oil volume for a right angle type 2-stage housing.
(2) The oil volume differs for mounting codes not listed above. Contact us for proper oil volume.
Recommended oil
Input speed 1750 to 500r/min Slower than 500r/min
Ambient 0 to 35°C 35 to 50°C 0 to 35°C 35 to 50°C
temperature
Showa Shell Shell Omala Oil S2 G150 Shell Omala Oil S2 G220 Shell Omala Oil S2 G220 Shell Omala Oil S2 G320
Idemitsu Daphne Super Gear Oil 150 Daphne Super Gear Oil 220 Daphne Super Gear Oil 220 Daphne Super Gear Oil 320
Common
Exxon Mobile Mobile Gear 600XP 150 Mobile Gear 600XP 220 Mobile Gear 600XP 220 Mobile Gear 600XP 320
Handling Instructions
COSMO Oil COSMO Gear SE150 COSMO Gear SE220 COSMO Gear SE220 COSMO Gear SE320
— 76 —
Handling
3−3. Supplying grease
Follow the procedures outlined below to supply grease about every 1000 hours of operation.
Grease volume
(1) Right angle shaft type: Input section for shaft arrangement B, and middle and output sections for mounting codes 2 and 3. g
Size 0002 0102 0202 0302 0402 0502 0602 Size 0003 0103 0203 0303 0403 0503 0603 0703 0803 0903
Input section 20 30 30 40 60 150 200 Input section 20 20 30 30 40 60 150 200 200 300
(2) Parallel shaft type: Input, middle, and output sections for mounting codes 2 and 3. g
Size 0102 0202 0302 0402 0502 0602 0702 0802 0902 Size 0103 0203 0303 0403 0503 0603 0703 0803 0903
Output section 15 20 30 50 60 130 150 300 400 Output section 15 20 30 50 60 130 150 300 400
Note) Reducers are shipped with approximately 3 times the amount (listed above) of Mobilux EP2. Do not over grease. Doing so may cause the reducer to heat up.
4. Operation
— 77 —
4−2. Trial run
Before running in production, run the reducer without loading. Verify the rotating direction, and check for abnormalities such as vibration,
noise, and heat. Gradually increase the load.
5−1. Maintenance
- When performing maintenance, wear suitable clothing and use protection including safety glasses, gloves, safety shoes, etc.
- To prevent secondary accidents, keep the surrounding area safe and tidy.
- Always turn the power off and wait for the machine to come to a full stop. Also, use lock-outs to prevent unintentional power supply.
- The Helical Power Drive reaches extremely high temperatures during operation. Do not touch with your bare hands.
- Read and follow labor safety codes and standards.
Noise Is the noise louder than usual? Are there any unusual noises?
Temperature Is the surface temperature of the reducer higher than usual? Any rapid temperature rises?
Oil level Is the oil level correct when the machine is stopped?
Oil leakage Are there any leakages from the connection points on the reducer, oil seals, caps?
If you discover any abnormalities during the daily inspection, take the appropriate measures by referring to "7. Troubleshooting". If the problem
persists, contact your dealer.
6. Disassembly/assembly
- Never disassemble the reducer.
- Tooth contact and bearings have been adjusted for optimal performance.
- Contact us if the reducer needs to be disassembled.
Common
Handling Instructions
— 78 —
Handling
7. Troubleshooting
If a problem occurs with the reducer, refer to the table below to troubleshoot the problem.
8. Storage
If you will not be using the reducer immediately upon delivery, store it by observing these precautions.
9. Others
— 79 —
Sizing Inquiry Form
Provide us with the following information when asking for assistance in sizing a
Helical Power Drive.
Machine or equipment used
Application
Type - General purpose - Variable frequency controlled - Servo motor - Hydraulic motor - Other
Capacity (kW)
Speed
Motor
Reduction ratio
Brake With (torque = ) Without
Others
Motor side - Coupling - Belt - Other
Connection
Driven side - Coupling - Chain - Gear - Other
Hours of use ( ) hours/day continuous or intermittent
Intermittent Frequency ( ) Running time ( ) - Idle time ( )
Start frequency ( ) starts/hour
Operating Shock environment Yes/No
conditions Load torque
Peak torque Yes/No ( %) of load Duration ( ) Frequency ( )
Radial load Yes/No ( N) Point of load ( mm from end of shaft)
Thrust load Yes/No ( N)
Indoors / Outdoors (simple roof Yes/No, Subject to raindrops)
Installation
Operating Inside refrigerator Near oven
environment Ambient temperature Normal temperature ( ºC) Tropical areas ( ºC) Cold areas ( ºC)
Atmosphere Sea or salty air Dust/cement Acid/Alkali
Paint/ Paint specifications Standard Outdoor grade Salt-resistant Chemical-resistant Other
Rust-proofing Color Munsell ( )
Accessories Yes/No
Others
Spare parts Yes/No
Outline of
equipment
Common
Handling Instructions
— 80 —
MEMO
— 81 —
Limited Warranty
Tsubaki E&M Co.: hereinafter referred to as “Seller”
Customer: hereinafter referred to as “Buyer”
Goods sold or supplied by Seller to Buyer: hereinafter referred to as “Goods”
2. Warranty coverage
Should any damage or problem with the Goods arise within the warranty period, given that the Goods were operated and maintained
according to the instructions provided in the manual, Seller will repair and replace at no charge once the Goods are returned to the Seller.
This warranty only covers individual Goods supplied by the Seller to the Buyer and therefore does not include the following:
(1) Any costs related to the removal or re-installation of Goods from the Buyer’s equipment or machine to repair or replace parts.
(2) Cost to transport Buyer’s equipment or machines to repair facility.
(3) Costs to reimburse any profit loss due to any repair or damage and consequential losses caused by the Buyer.
Safety precautions
(General)
Comply with the required safety regulations where the reducer is set or used. (Ordinance on Labor Safety Law by government,
electrical system technical standards, building standard laws, etc.)
To ensure optimum performance is obtained from the Helical Power Drive, it is necessary to read and understand the instructions and
safety precautions contained in the manual.
If the instruction manual is not at hand, request one from the distributor where you purchased the product, or TEM with product name
and model number.
This manual should remain with the product at all times, including when redistributed.
Make sure this manual is available to every person who operates the product.
(Selection)
Select the products which are suitable for the usage environment and application.
When using with equipment for transporting humans or an elevating device, install a suitable protection device on the equipment for
safety purposes. Otherwise an accident resulting in death, injury or damage to the equipment may occur due to accidental falling.
Use explosion-proof type motors in an explosive atmosphere. Use an explosion-proof type motor suitable for dangerous environments
to prevent possible explosions, ignitions, electrical shock, injuries, fires and damage to the device.
When driving an explosion-proof motor with an inverter, be sure to use a verified inverter with a motor because an inverter and a motor
mate one-on-one. In addition, install an inverter in a non-explosive atomosphere because inverters have a non-explosive structure.
When a 400V class inverter is used to drive the product, install a suppression filter or reactor to the inverter side or use reinforced
insulation type motors.
When the product is used for food processing machinery, install devices such as oil pans to prevent grease from leaking. Lubricant oil
can damage food or other such products.
— 82 —
Headquarters Chain & Power Transmission Sales
Nakanoshima Mitsui Building 1-3 Kannabidai 1-chome
3-3-3 Nakanoshima, Kita-ku Kyotanabe,
Osaka, 530-0005, Japan Kyoto, 610-0380, Japan
Phone : +81-6-6441-0011 Phone : +81-774-64-5022
URL : http://tsubakimoto.com
Group companies
TSUBAKIMOTO CHAIN (SHANGHAI) CO. LTD. TSUBAKIMOTO (THAILAND) CO. LTD. TSUBAKI INDIA POWER TRANSMISSION PTE. LTD.
Room 601, Urban City Centre, 45 Nanchang Road 388 Exchange Tower, 19th Floor Unit 1902 Chandrika Chambers No.4, 3rd Floor, Anthony Street
Huangpu District, Shanghai 2000020, Sukhumvit Road, Klongtoey, Bangkok 10110, Thailand Royapettah, Chennai, Tamil Nadu 600014, India
People's Republic of China Phone : +66-2-262-0667/8/9 Phone :+91-44-4231-5251
Phone :+86-21-5396-6651/2 URL : http://tsubaki.co.th URL : http://tsubaki.sg
URL : http://chunben.com
PT. TSUBAKI INDONESIA TRADING TSUBAKI POWER TRANSMISSION (MALAYSIA) SDN. BHD.
Wisma 46 - Kota BNI, 24th Floor, Suite 24.15 No. 22, Jalan Astaka U8/84A, Bukit Jelutong Industrial Park
Jl. Jend. Sudirman, Kav. 1, Jakarta 10220, Indonesia Section U8, 40150 Shah Alam, Selangor, Malaysia
Phone :+62-21-571-4230/31 Phone : +60-3-7859-8585
URL : http://tsubaki.sg URL : http://tsubaki.sg
Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No.985K532-1 ©2014/1 TSUBAKIMOTO CHAIN CO. Printed in Japan