Pyro Meter
Pyro Meter
Pyro Meter
Radiation Pyrometer
1. Total Radiation Pyrometer – In this method, the total heat emitted from the hot source
is measured at all wavelengths.
2. Selective Radiation Pyrometer – In this method, the heat radiated from the hot source
is measured at a given wavelength.
As shown in the figure below, the radiation pyrometer has an optical system,
including a lens, a mirror and an adjustable eye piece. The heat energy emitted from the
hot body is passed on to the optical lens, which collects it and is focused on to the
detector with the help of the mirror and eye piece arrangement. The detector may either
be a thermistor or photomultiplier tubes. Though the latter is known for faster detection
of fast moving objects, the former may be used for small scale applications. Thus, the
heat energy is converted to its corresponding electrical signal by the detector and is
sent to the output temperature display device.
There are mainly two types of radiation pyrometers:
The visible image of the hot body can be seen on the small metallic disc attached to
thermo-couple junction, through the eyepiece and the central hole of the main concave
mirror. The position of main concave mirror is adjusted until the focus coincides with the
smaller metallic disc attached to the thermocouple junction. The heating of the thermo
junction due to this thermal image on the small metal disc produces an electro-motive
force. The temperature of the object can be measured by measuring this thermally
generated emf by a sesative galvanometer or millivoltymeter.
Advantages:
The radiation pyrometer has high output and moderate cost.
The device can be used to measure very high temperatures without direct
contact with the hot source (Molten metal).
It has fast speed response
It has good stability
It has no physical contact with target of measurement
The biggest advantage is that the optical lens can be adjusted to measure
temperature of objects that are even 1/15 inch in diameter and that too kept at a
long s=distance from the measuring device.
The sight path of the device is maintained by the construction of the instrument
components, such as the lens and curved mirrors.
It can be used to measure invisible rays from radiations.
It can be used to measure temperature of moving target. High-speed
pyrometers are able to create a detailed temperature profile from quickly
passing parts.
It can be used in corrosive environments which contaminate or limit the
life of thermocouple.
Disadvantages:
The radiation pyrometer is used for temperature above the physical operating
range of thermocouples.
It is used for measurement of temperature in exhaust, flues etc. in heating
system.
The design of radiation pyrometer is complex in nature.
It has a non-linear scale.
Possible errors due to the pressure to the gases or vapors that intervene and that
absorb the radiation.
Emissivity of the target material that affects the measurement.
Applications:
The radiation pyrometer type temperature sensor is mainly used for measuring
temperature of furnaces. But the terminals of the thermocouple which creates the
cold junction must be protected against the heat from the hot body. They are
suitable for measuring temperature above 600°C as because in lower
temperature the temperature of the pyrometer itself cannot be ignored compared
to the temperature of the hot body.
Manufacturing application: Food Production (processing, bottling, coating,
packaging, sealing, storing).
Ceramics and Cement Production (Cement and Lime kilns, Refractory
monitoring).
Laser processes (additive manufacturing or laser cladding, laser hardening
or laser plastic welding).
In the blast furnace and metallurgical furnace.
To measure steam pressure.
To measure the moving objects.
The application is used in smelter, over the bath pyrometer, steam boiler, hot air
balloons and gas turbine engine.