Automax Actuators & Accessories English PDF

(AUTO-95) PneAct & Access #18 9/24/04 10:04 AM Page 3
Automax Valve Automation Systems

P N E U M A T I C A C T U A T O R S
A N D A C C E S S O R I E S
NEW Quality
System
Certificate
FCD AXABR0005-02
Quality, Dependability and Productivity (Bulletin AUTO-95)
© TriCom, Inc., 2004, All Rights Reserved.

Flow Control Division

Automax Valve Automation Systems
F lowserve Corporation’s
Automax Valve Automation
Systems provides complete
valve and damper
automation to the
worldwide processing Quality, Dependability

and Productivity
industries. We provide Recognized as the leader in valve automation
systems, Automax pneumatic actuators can automate
valves with torque values from 25 to 500,000 in-lbs.
maximum value to the Actuators are available in a wide range of materials suitable for
use in the most demanding applications. Flowserve also offers a comprehensive
end user through a broad range of NAMUR Controls and accessories such as lockout modules and gear
overrides. To complete the package Flowserve can provide engineering design
services for AutoBrakit Mounting hardware. We currently have more than
offering of products, 10,000 AutoBrakits designed and documented for traceability and repeatability
on a global basis.
services, application
engineering and our
systematic approach
to automation.

Aut ©
SuperNova
SuperNova B Series Rack and Pinion
S ales and service facilities
actuators are designed for butterfly, plug
or ball valves, and offer one compact are strategically located in
design for double acting and spring
return. Precision die-cast pistons with
large cylinder bearings increase efficiency
industrial centers throughout
and cycle life. Available in torque ranges
from 25 to 58,000 in-lbs, for optimum Page 8 the world.
actuator sizing.
Controls & Accessories
The actuator is the heart of an automation
system, but control accessories are
important in creating a complete system
to meet increasingly sophisticated
customer requirements. Solenoid valves
and related accessories with NAMUR
interfaces provide direct, modular
mounting on actuator. Switches,
Positioners, Gear Overrides and Lockout
Modules can also be integrated into the
assembly. AutoBrakits are engineered to
Page 9
assure consistency and proper alignment.
Stainless Steel
The SXL® Series utilizes a 316 Series
stainless steel housing and is ideal for
use in corrosive environments. It is
available in both double acting and spring
return and can be supplied with internal
components identical to the SNA Series
or with optional stainless steel internals.
For sanitary applications the housing can
be polished. Available in torque ranges Page 10-11
tomax
from 78 to 7279 in-lbs.
Heavy-Duty R2, R3, R4 and R5
A complete line of Scotch Yoke heavy-
duty actuators provides torques from
3,000 to 500,000 in-lbs. The combination
of Scotch Yoke actuators plus Rack and
Pinion actuators offers the opportunity
to standardize on one source for your
complete quarter-turn automation
needs. Scotch Yoke actuators can also Page 12-17
be configured with high pressure
hydraulic cylinders.

SuperNova B Series
Double Acting
R ack & Pinion Actuators
are designed for automating
butterfly, plug or ball valves

Broad size range offers
optimum actuator
and dampers. The actuators sizing for each valve
requirement.
incorporate a precision-
extruded hard anodized
aluminum body and a

NAMUR Mounting Dimensions
one-piece nitride-coated Flats on Pinion Drive Shaft
on actuator accessory holes
and drive shaft.
accommodates wrench NAMUR Mounting
overrides and accessories. Dimensions
pinion gear, factory on actuator pneumatic
port connections.
Upper and Lower
lubricated for a long Pinion Bearings
extend life.
trouble-free life. Actuators
are designed for 100-degree
travel with clockwise and
counterclockwise travel
adjustment for open and
closed positions.
Precision Die
Cast Pistons
with large cylinder
bearings increase
efficiency and
Full Length Gear cycle life.
Integral Travel Stops Dual ISO Mounting Pad Engagement
in both directions with provides ease and flexibility between piston rack &
10 degrees of overtravel in direct valve installation. nitride-coated pinion.
to assure precise
* Outward piston adjustment only on models adjustment of both the
SNA250 & SNA300 open and closed positions.*
4
© TriCom, Inc., 2004, All Rights Reserved. ©

SuperNova B Series
Spring Return
The most useful properties of the oxide coating are:

• The oxide coating is integral with the base substrate
and will not spall off by impacting thermal shock nor
A utomax Aluminum Alloy
to temperatures to aluminum’s melting point. The oxide Hard anodic oxidation is an

has negligible effect on the other properties
of aluminum.
• Aluminum oxide is one of the hardest materials known
electrolytic conversion
with a hardness of corundum (45 to 65 Rockwell C).
Further, abrasion tests show only half as much wear as process which results in
hardened steel.
• Aluminum oxide is relatively stable and chemically inert. the formation of an oxide
The oxide is usually stable over a pH range of 4.5 to 8.5,
but can be dissolved by strong acids and alkalis, where
as it normally resists concentrated nitric acid at pH 1 film. Continuation of the
and ammonium hydroxide at pH 13.
process produces the “hard”
One Compact Design Field Reversible anodic coating to two mils.

for double acting and spring action simply by
return is easily field convertible rotating pistons 180°.
by installing or removing springs. The chemical composition
provides the optimum
alloy for strength, abrasion
resistance, cold working
and chemical resistance.
Corrosion Resistant
hard anodized aluminum housings
with stainless steel fasteners.

SuperNova B Series
Torque Outputs
Air Supply (psi) Air Supply (psi)
Model Spring 60 80 100 Model Spring 60 80 100
No End Break End Break End Break End Break No End Break End Break End Break End Break
5 36 55 56 76 6 1098 1648 1673 2280
6 43 64 46 69 7 1281 1922 1369 2078
B050 7 49 73 35 63 74 102 8 1465 2197 1066 1875
8 61 92 15 49 54 88 93 127 B150 9 1648 2471 1927 2837
9 73 110 34 74 73 113 10 1831 2746 1624 2635
6 68 102 103 141 11 2014 3020 1320 2432 2485 3597
7 79 119 85 128 12 2198 3295 2182 3394
8 90 136 66 116 6 1606 2527 2438 3457
B063 9 102 153 119 175 7 1899 2907 2079 3133
10 113 170 100 163 8 2153 3349 1530 2851
11 124 186 82 150 153 222 B175 9 2427 3759 2820 4292
12 135 203 135 210 10 2701 4170 2366 3989
6 141 211 215 293 11 2975 4581 1912 3686 3656 5430
7 164 246 177 267 12 3249 4992 3201 5127
8 188 282 138 241 6 2343 3516 3568 4864
B085 9 211 317 248 365 7 2734 4107 2914 4432
10 235 352 209 339 8 3125 4691 2269 4000
11 258 387 171 313 320 463 B200 9 3515 5277 4106 6053
12 282 422 281 437 10 3906 5865 3456 5622
6 260 390 397 541 11 4296 6451 2808 5190 5293 7674
7 303 455 325 493 12 4687 7037 4645 7243
8 347 520 253 445 6 2854 6591 7421 12025
B100 9 390 585 457 673 7 3393 7690 6448 11441
10 433 651 385 625 8 3945 8788 5428 10857
11 477 716 313 577 589 853 SNA250 9 4519 9887 4373 10273 9780 15450
12 520 781 518 805 10 5106 10985 3274 9689 8566 14866
6 430 645 656 894 11 5715 12084 7352 14281 12529 19458
7 502 753 537 814 12 6343 13182 6138 13697 11314 18874
8 573 860 418 735 6 4744 11096 9931 17473
B115 9 645 968 756 1112 7 5640 12945 8245 16501
10 717 1075 637 1033 8 6558 14795 6482 15530
11 789 1183 518 954 975 1410 SNA300 9 7512 16644 4658 14559 12669 22326
12 860 1290 856 1331 10 8487 18493 2762 13588 10625 21355
6 610 915 930 1267 11 9500 20343 8581 20384 16348 28150
7 712 1067 761 1155 12 10543 22192 6537 19412 14304 27179
8 813 1220 593 1042
B125 9 915 1372 1071 1577
10 1017 1525 903 1464 Spring Chart B050 2
11 1118 1677 734 1352 1381 1999 Spring Combination1
12 1220 1830 1213 1887 Spring Group #1 Spring #2 Spring #3 Spring
Note: For additional air supply pressures, consult factory or (inner) (low rate outer) (high rate outer)
your AutoSize software program. 4 1 3 1 3
5 2
6 2 1
7 1 2
8 2 2
DA Torque 9 2 2
Air Pressure (psi)
Actuator
40 60 80 100 150
A32 25 37 50 62 93
Spring Chart B063-B200
B050 78 116 155 194 291 Spring Combination1
B063 144 216 288 360 539 Spring Group #1 Spring #2 Spring #3 Spring
B085 299 449 598 748 1122 (inner) (middle) (outer)
B100 552 828 1104 1380 2071 4 2
5 13 13
B115 913 1369 1826 2282 3423
6 2
B125 1294 1941 2588 3236 4853 7 1 2
B150 2329 3494 4658 5823 8734 8 2 2
B175 3487 5230 6974 8717 13076 9 13 13 2
B200 4970 7455 9940 12424 18637 10 2 2
SNA250 10354 15531 20707 25884 38826 11 1 2 2
SNA300 15529 23293 31057 38822 58232 12 2 2 2
Notes:
1 #1 Spring has one color code dot 2 B050 has maximum of 2 springs per endcap
#2 Spring has two color code dots 3
Install springs on opposite sides
#3 Spring has three color code dots
• All dimensions are in inches.
• SNA250-SNA300 Spring Combinations – Spring number is total number of springs in
endcaps. There should never be a difference in springs per endcap greater than one.
Example: SNA250S09 would have four springs in one endcap and five in the other.

Dimensions
L
C C1
L/2 D SQ. x E DP.
M
.157
K/2
.16
K
M6 x 12mm DP.
B1 SQ.
S RADIOUS
B SQ.
P FOR CLEARANCE
O
R N
Q .945
M5 x .32 DP.
G NPT SUPPLY (CCW)
F
1.260
G NPT SUPPLY (CW)

A/2 H J
A B B1 G Weights (lbs) Volume (in) Cycle Time

Model ISO C C1 D E F H J K L M2, 3 N 0 P Q R
DA&SR 180 SQ. SQ. NPT DA SR CW CCW CW CCW
B050 F04S11E 6.69 8.70 1.169 N/A #10-24x.31 N/A .433 .47 2.56 1/8 1.58 1.14 1.181 3.150 #10-24 .47 .394 .75 .79 .39 2.7 3.1 8.2 5.4 .5 .5
B063 F03/F05S14E 7.95 9.92 1.392 1.002 1/4-20x.31 #10-24x.31 .551 .63 3.19 1/8 1.77 1.40 1.181 3.150 #10-24 .47 .394 .88 .79 .39 3.8 4.4 16 10 .5 .5
B085 F05/F07S17E 9.84 12.13 1.949 1.392 5/16-18x.31 1/4-20x.31 .669 .75 4.15 1/8 2.24 1.87 1.181 3.150 #10-24 .77 .551 1.00 .79 .55 7.5 9.3 34 20 .5 .5
B100 F05/F07S17E 11.65 14.80 1.949 1.392 5/16-18x.31 1/4-20x.31 .669 .75 4.80 1/4 2.48 2.17 1.181 3.150 #10-24 .77 .551 1.38 .79 .55 11.5 14.6 56 38 1 .5
B115 F07/F10S22E 13.47 17.60 2.840 1.949 3/8-16x.39 5/16-18x.31 .866 .98 5.30 1/4 2.91 2.46 1.181 5.118 #10-24 1.10 .787 1.63 1.18 .79 17.7 22.5 94 65 1 1
B125 F07/F10S22E 15.83 20.35 2.840 1.949 3/8-16x.39 5/16-18x.31 .866 .98 5.79 1/4 3.07 2.68 1.181 5.118 #10-24 1.10 .787 2.00 1.18 .79 23.8 30.2 128 90 1 1
B150 F10/F12S27E 19.13 25.20 3.480 2.840 1/2-13x.45 3/8-16x.39 1.063 1.18 6.85 1/4 3.47 3.19 1.181 5.118 #10-24 1.87 1.417 2.38 1.18 .89 40.8 51.2 224 159 2.0 1.5
B175 F10/F14S36E 21.34 28.58 3.897 2.840 5/8-11x.63 3/8-16x.39 1.417 1.57 8.21 1/4 4.17 3.74 1.181 5.118 #10-24 1.87 1.417 2.75 1.18 .89 63.7 77.2 351 232 3.0 2.0
B200 F10/F14S36E 24.41 31.69 3.897 2.840 5/8-11x.63 3/8-16x.39 1.417 1.57 9.39 1/4 4.72 4.25 1.181 5.118 #10-24 1.97 1.417 2.94 1.18 .89 91.5 118 507 332 4.5 3.0
Note:
1 Actuator shown in the full clockwise (CW) position as viewed from top.
2 Accessory mounting holes not for gear override or stop block.
3 Cycle times under no load conditions. Air line size, air capacity, and valve torque characteristics affect these cycle times.
Faster or slower cycle times can be accomplished using special control components.
• Double Acting – Pressure at port “CW” will result in clockwise rotation. Pressure at port “CCW” will result in counter-clockwise rotation.
• Spring Return – Pressure at port “CCW” will result in counterclockwise rotation. Springs provide clockwise rotation upon loss of pressure.
How To Order (Select Bold Type Code from each column that applies)
Springs (Select One)*
Model Type Seals Materials Options
050 Thru 300
B050 D - Double Acting 04 Blank - Buna (Std.) Blank - Std. Hard Anodized R - Extra Long Travel Stop
B063 S - Spring Return (FCW) 05 L - Low Temp. Aluminum C - Stainless Steel Pinion/
B085 C - Spring Return (FCCW) 06 H - Viton (High Temp.) K - K-Mass Coated Snap Ring
B100 M - 180° Double Acting 07 W - White Epoxy Coated
B115 08 G - Gray Epoxy Coated
B125 09 X - BlackMax Coating
B150 10
B175 11
B200 12
SNA250
SNA300
* Consult torque charts or AutoSize for applicable spring combinations.

Example: A model B100 spring return (FCW) spring set 10 would be coded as B100S10.
7

SuperNova
Models SNA250 & SNA300 90° Units and 180° Actuators
Dimensions
SNA250
Typical 180° Rotary Actuator
180° Rack & Pinion Actuators

Automax 180 Degree Actuators are
available in the same models and with
the same torque outputs as the
standard SuperNova Double Acting
actuators. The integral mechanical,
end-of-stroke travel adjustment is for
one direction only. As options, travel
stops can be furnished for less than
180° travel and an additional travel stop
for the other direction can be provided
in the valve actuator adaption.
Automax has developed economical
control circuits and devices to
actuate multiport valves both
2 position (0°,180°) and
3 position (0°, 90°,180°)
utilizing the UltraSwitch. Consult your
Automax Representative for
assistance in selecting the best
control package.
Dimensions for 50-200 size 180°
actuators on previous page.
A H Weights (lbs) Volume (in) Cycle Time

Model B1 C D E F G J K M2,3 O P PP Q R S
DA&SR 180 NPT DA SR CW CCW CW CCW
SNA250 27.32 39.14 4.250 5/8-11X.63 2.87 1.850 1.81 11.02 1/2 5.91 11.02 5.118 2.20 1.969 0.98 3.75 1.65 .24 137 172 757 720 5-7 5-7
SNA300 32.60 44.00 5.000 5/8-11X.94 N/A N/A 2.50 13.39 1/2 6.30 13.39 5.118 2.44 1.969 0.98 3.75 1.65 N/A 217 288 1403 1019 6-9 6-9
Notes:
1 Actuator shown in the full clockwise (CW) position as viewed from top. • All dimensions are in inches.
• Cycle times under no load conditions. Air line size, air capacity, and valve torque
3 Use studs only to mount. Bolts not recommended.
characteristics affect these cycle times. Faster or slower cycle times can be
accomplished using special control components.
For “How To Order”see page 7

8

Controls &
Accessories
Controls Accessories
A25N Directional Valve* “Pharos” NAMUR Indicator*
The Automax Directional Valve mounts Provides an economical solution for
directly to SuperNova series actuators positive visual indication of the actuator
which eliminates the cost of tubing position. Constructed of tough industrial
and fittings. The valves are available engineered resin, the UltraIndicator can
for double acting and spring return be used on actuators that utilize a
actuators with NEMA 4X, 7 & 9, or NAMUR mounting interface.
intrinsically-safe and low power UltraSwitch GL/XL/PL Series Rotary
solenoid operators. These valves
Position Indicators*
have been tested and proven reliable
The UltraSwitch series of position
for over 1 million cycles.
indicators provides a compact and
economical package for both visual
APS1 Module* and remote electrical indication of valve
The Automax APS1 module works position. Models are available in both
with the Automax A25N solenoid die cast aluminum and non-metallic
valve and diverts exhaust air from versions. Suitable for non-hazardous,
between the pistons into the spring hazardous and intrinsically-safe
chamber. This prevents corrosive applications.
atmospheres from being pulled into Aviator and BUSwitch Rotary
the spring chamber. Position Indicator with Internal
Pilot Solenoid*
The Aviator rotary position indicator
APS2 Module* enclosure with internal pilot solenoid
The Automax APS2 module works coil provides a truly integrated package.
with remote/line mounted solenoid It can easily be converted to a BUSwitch
valves and diverts exhaust air from by simply adding a Fieldbus communi-
between the pistons into the spring cation printed circuit board.
chamber. This prevents corrosive
atmospheres from being pulled into APEX Modular Positioner*
the spring chamber. Available in both aluminum and non-
metallic versions, the Apex positioner
combines precise valve positioning with
LV1 Lockout & Vent Valve* advanced features. A modular manifold
The LV1 Lockout and Vent Valve base allows 3-15 psi pneumatic control
module provides two primary signals, or 4-20 mA signals with the
functions. The LV1 may be used with addition of the I/P module. Models are
a manual override to shut off supply available for corrosion resistant applica-
air and vent actuator ports. The LV1 tions and hazardous locations as defined
may also be used as a pneumatic by UL, C-UL, CENELEC, and SAA.
lockout valve which, when properly
Lockouts*
implemented, will satisfy OSHA
The lockout option permits easy lockout
Standard 1910.47. The LV1 may
of automated valves. Lockouts are
be sandwich mounted with other
designed to withstand the rated output
Automax NAMUR accessories or
torque of the actuator, with the intent
may be used with the NPT1 adaptor.
to meet the requirements of OSHA
Standard 1910.47 “The Control of
FC1, FCDA & FCSR* Hazardous Energy” (Lockout/Tagout.)
The ‘FC’ Series Flow Control modules Gear Overrides*
provide compact flow controls for Declutchable gear overrides are options
precise adjustment of SuperNova which allow local manual control of
actuator speeds. The Flow Control actuated valves and dampers. The gear
Modules may be sandwich mounted overrides are sized for easy operation
with other Automax accessories or and can be combined with other control
may be used with the NPT1 adaptor. accessories.
AutoBrakits*
Automax heavy-duty mounting kits are
designed to close tolerances to assure
consistency and proper alignment,
which are essential to ensure
maximum actuator and valve
cycle life.
* Consult Individual Catalogs And IOM’s For Additional Information 9

SXL Series
Stainless Steel
T he SXL Series utilizes a SXL Series

The SXL Series is available in both
Double Acting and Spring Return
316 Series stainless steel versions with a maximum double
acting torque output of 7,279 in-lbs.
body and is ideal for use It can be supplied with stainless steel
or aluminum pistons and springs per
customer requirements and is also
in corrosive environments. available with optional polished finishes
for sanitary applications.
NAMUR
mounting dimensions
Flats on Pinion Drive Shaft on actuator accessory
accommodates manual holes and drive shaft.
overrides and accessories.
Pinion Bearings
located at the top and
bottom of the pinion,
eliminate potential galling. NAMUR
mounting dimensions
Full Length Gear on actuator pneumatic
Engagement port connections.
between piston rack
& stainless steel pinion.
Integral Travel Stops

in both directions with 10 degrees
of overtravel to assure precise ISO
adjustment of both open and Precision Die Cast Pistons mounting dimensions on
closed positions. with large cylinder bearings increases actuator to valve interface. Air Purge Modules
efficiency and cycle life. Field reversible are available in stainless steel to isolate
action simply by rotating pistons 180°. the internal components of spring
(Optional stainless steel pistons return actuators from the atmosphere.
also available.) Stainless steel breather vent optional.
10

Dimensions
A J Weights (lbs) Volume (in) Cycle Time

Model ISO B1 C D E F G H K M2, 3 0 P Q R
SQUARE NPT DA SR CW CCW CW CCW
SXL050 FO4S11M 6.69 1.169 M5 x .31 .433 .47 .79 2.56 1/8 1.85 1.18 3.150 .56 .39 .83 .39 4.85 5.15 8.2 5.4 .5 .5
SXL063 FO5S14M 7.95 1.392 M6 x .31 .551 .63 .79 2.56 1/8 2.11 1.44 3.150 .56 .39 .91 .39 7.05 7.80 16 10 .5 .5
SXL085 FO7S17M 9.84 1.949 M8 x .31 .669 .79 .79 3.94 1/8 2.60 1.87 3.150 .77 .55 1.18 .55 11.24 13.18 34 20 .5 .5
SXL100 FO7S17M 11.65 1.949 M8 x .31 .669 .79 .79 4.57 1/4 2.95 2. 3.150 .77 .55 1.46 .55 16.09 19.02 56 38 1 .5
SXL115 F1OS22M 13.46 2.840 M10 x .31 .866 .98 1.18 5.16 1/4 3.23 2.46 5.118 1.38 .79 1.77 .79 23.14 27.55 94 65 1 1
SXL125 F1OS22M 15.83 2.840 M10 x .31 .866 .98 1.18 6.61 1/4 3.43 2.70 5.118 1.38 .79 2.17 .79 38.14 45.12 128 90 1 1
SXL150 F12S27M 19.13 3.480 M12 x .47 1.063 1.14 1.18 6.61 1/4 3.94 3.19 5.118 1.97 .89 2.64 1.42 51.14 61.50 224 159 2 1.5
Notes:
1 Actuator shown in the full clockwise (CW) position as viewed from top. • All dimensions are in inches.
• Cycle times under no load conditions. Air line size, air capacity, and valve torque
3 Use studs only to mount. Bolts not recommended.
characteristics affect these cycle times. Faster or slower cycle times can be
accomplished using special control components.
Model Type Springs (Select One) Seals Materials Options
SXL050 D - Double Acting 04 Blank - Viton (Std.) Blank R - Extra Long Travel Stop
SXL063 S - Spring Return (FCW) 05 L - Low Temp. K - K-Mass Coated M - Stainless Steel Springs
SXL085 C - Spring Return (FCCW) 06 F - Polished P - Stainless Steel Pistons
SXL100 07
SXL115 08
SXL125 09
SXL150 10
11
12
Example: A model SXL100 spring return (FCW) spring set 10 would be coded as SXL100S10. 11

Heavy-Duty
R2, R3, and R4 Series
A utomax has a
complete line of scotch
yoke, heavy-duty rotary
actuators, which has a
unique bearing design to
provide higher efficiencies
and longer life. Features

• Pneumatic, Gas and Hydraulic Models
• Double Acting, Spring Return and “Fail-Safe”
• On-Off, Multi-position and Throttling Needle Bearings and Seals
• Pressure Ranges from 40 to 2500 psi Automax is the only actuator with
• Torque Outputs: precision drawn cup needle bearings
at the torque shaft journals. The
Standard Design from 1000 to 170,000 in-lbs bearings significantly increase torque
• Overrides, Special Controls, output and cycle life, while providing
Line Break Controls, etc. near frictionless rotary movement.
The seals protect the needle bearings
from external dirt and corrosion,
while the bearing’s rigid design
Scotch Yoke prolongs seal life.
The slot in the scotch yoke mechanism
is precision machined. The yoke pin is
Piston Seals
induction hardened and chrome plated.
The pneumatic series actuators
The yoke pin rollers are hardened steel.
utilize a quad seal. This seal has
proven dependable in years of
trouble-free service.
Spring Module
The spring module is
an easily removable,
welded cartridge.
Housing
This unique one-piece housing
assures accurate alignment of
Piston Rods and Rod Bearings both the torque shaft and the
Large diameter piston rods are guided piston rod.
and supported by extra long bronze
bearings. The rods are ground, high
Cylinders strength steel with a hard chrome
The cylinders are honed to a micro plating polished to a mirror finish
finish with a hard chrome plating. of 4 to 8 microns.
12

Heavy-Duty
R5 Series
W hen combined with
the extensive range of
Automax automation
products, the R5 Series
offers the opportunity
to standardize on a
single source for your

The R5 Series Heavy-Duty Scotch Yoke Features: complete quarter-turn
Actuator provides torque output as high • Pneumatic, Gas and Hydraulic Models
as 500,000 in-lbs. • Double Acting, Spring Return
and “Fail-Safe” automation needs.
• On-Off, Multi-position and Throttling
• Pressure Ranges from 40 to 2500 psi
Piston Seal and Wearband

The pneumatic series actuators Scotch Yoke
utilize a quad seal in conjunction The slot in the scotch yoke Indicator/Output Shaft
with a piston wearband. The quad mechanism is precision Top accessory shaft has
seal provides a low friction, long machined. The yoke pin is NAMUR slot, and optional
lasting seal, proven dependable induction hardened and chrome position indicator.
for years of trouble free service. plated. It is supported at the
The wearband provides additional top and bottom by a guide slot
alignment and support for the in the housing and the yoke
piston seal. pin rollers are hardened steel.
Spring Module
The spring module is an easily
removable, welded cartridge.
Identical Mounting Pads

Valve and accessory mounting
Bearings and Seals pads are located on top and
Large diameter bronze/PTFE bottom of the body, providing
Piston Rods and Rod Bearings bearings provide a smooth, easy change of fail direction
Piston rods are guided and supported low friction surface for the yoke and optional mounting of gear
Cylinder by self lubricating bronze bearings. journal. The seals protect the override. Two additional
The cylinders are honed to The rods are ground, high strength bearings from external dirt and mounting pads are available
a micro finish with a hard steel with a hard chrome plating, corrosion, while the bearing’s on the side of the body for
chrome plating. polished to a mirror finish. rigid design prolongs seal life. mounting accessories.
13

Heavy-Duty
Heavy-Duty Torque Charts – R2, R3, and R4 Series

Double Acting Spring Return
Model Torque 40 60 80 100 Model Torque 40 60 80 100
Break 3302 4953 6604 8255 Pneumatic Break 2297 3447 4594 5668
R205
Run 1865 2798 3731 4663 Pneumatic End 1244 1922 2474 2954
R205SR
Break 4899 7348 9797 12246 Spring Break 2291 3379 4595 5882
R206 Spring End 1237 1854 2475 3168
Run 2767 4151 5535 6918
R207 Pneumatic End 1710 2842 3829 4197
Run 3833 5750 7667 9583 R206SR
Spring Break 3379 4793 6349 8527
Break 8962 13444 17925
R208 NA Spring End 1854 2673 3636 4455
Run 5063 7595 10126
Pneumatic Break 4452 6755 9003 10987
Break 13607 20411 27214 34018
R310 Pneumatic End 2333 4041 4932 5560
Run 7687 11531 15374 19218 R207SR
Spring Break 4595 6349 8923 11759
Break 19993 29990 39990 49985 Spring End 2475 3636 4851 6331
R312
Run 11295 16940 22590 28240
Pneumatic Break 5880 8721 11764 14704
Break 27541 41310 55080 Pneumatic End 3166 4649 6337 7927
R314 NA R208SR
Run 15560 23340 31120 Spring Break 5882 8923 11759 14692
Break 36250 54375 Spring End 3168 4851 6331 7915
R316 NA NA
Run 20480 30720 Pneumatic Break 9187 13785 18379 22824
Break 40005 60010 80010 100010 Pneumatic End 4958 7683 9226 10350
R414 R310SR
Run 22600 33900 45200 56500 Spring Break 9189 13522 19049 24993
Break 53070 79600 106135 132670 Spring End 4950 7420 9895 12519
R416
Run 29980 44970 59960 74950 Pneumatic Break 12937 19849 26167 33083
R418 R312SR
Run 38343 57515 76685 95860 Spring Break 13522 19841 27022 34443
Spring End 7420 10687 14548 17811
Break 84420 126630 168835
R420 NA Pneumatic Break 17813 27015 36023 43937
Run 47690 71540 95380
Pneumatic End 8660 14541 19391 22229
Break 102706 154059 R314SR
R422 NA NA Spring Break 19049 27022 36027 47043
Run 58022 87033
Spring End 9895 14548 19395 25335
Pneumatic Break 23672 34892 47047
Pneumatic End 11198 18260 25339
R316SR NA
Spring Break 24993 36027 47043
Spring End 12519 19395 25335
Pneumatic Break 27017 40522 54034 65906
Pneumatic End 14563 21811 29613 34984
R414SR
Spring Break 27000 40534 53514 68924
Spring End 14546 21823 29092 38002
Pneumatic Break 35285 52338 70571 87623
Pneumatic End 16574 27916 39649 46374
R416SR
Spring Break 37712 53514 68924 89343
Spring End 19001 29092 38002 48094
Pneumatic Break 44656 65057 89320 111651
Pneumatic End 20235 34036 48070 60743
R418SR
Spring Break 48472 68924 89343 111024
Spring End 24050 38002 488094 60115
Pneumatic Break 55731 82705 109531 137834
Pneumatic End 31309 41456 58622 74229
R420SR
Spring Break 53514 85779 111024 137828
Spring End 29092 44530 60115 74223
Pneumatic Break 64633 101472 131049
Pneumatic End 33712 50564 67443
R422SR NA
Spring Break 68924 103390 137828
Spring End 38002 52481 74223
14

Dimensions
* R2 Has only 4 holes at 45°
**R4 8 each 3/8-16 x 3/4" deep holes on center line of “DD”
diameter bolt circle are available for accessory mounting.
The 3/8-16 x 1" long hex head cap screws must be replaced
by a longer bolt equal to the thickness of the mounting bracket.
The retainer plate is 1/2" thick.
**R2-R3 A clearance hole for a 5/16" hex cap screw and lockwasher may be
required to clear the retainer plate bolts on the center line of “DD”
diameter bolt circle.
B G
Model A C D E F H J K L
DA SR40 SR60 SR80 SR100 DA SR40 SR60 SR80 SR100
R205 19.82 17.01 29.00 30.00 32.00 33.00 5.75 1.19 1/4 7.19 2.00 9.13 9.13 9.13 9.13 3.00 3.25 2.78 5.75
R206 19.82 17.01 30.00 30.00 32.00 38.00 6.75 1.19 1/4 7.19 2.00 9.13 9.13 9.13 9.13 3.00 3.25 2.78 5.75
R207 19.82 17.01 30.00 32.00 38.00 40.00 7.75 1.19 1/4 7.19 2.00 9.13 9.13 9.13 9.13 3.00 3.25 2.78 5.75
R208 19.82 17.01 33.00 38.00 40.00 41.00 8.75 1.19 1/4 7.19 2.00 9.13 9.13 9.13 9.13 3.00 3.25 2.78 5.75
R310 23.00 18.13 34.00 36.00 39.00 42.00 10.75 0.00 3/8 8.19 3.50 13.25 13.25 13.25 13.25 3.00 4.13 4.44 6.81
R312 23.00 18.13 36.00 38.00 41.00 43.00 12.75 0.00 3/8 8.19 3.50 13.25 13.25 13.25 13.25 3.00 4.13 4.44 6.81
R314 23.50 18.13 39.00 41.00 44.00 45.00 14.75 0.00 1/2 8.19 3.50 13.25 13.25 13.25 14.63 3.00 4.13 4.44 6.81
R316 23.75 18.13 42.00 44.00 45.00 N/A 16.88 0.00 1/2 8.19 3.50 13.25 13.25 14.63 N/A 3.00 4.13 4.44 6.81
R414 30.87 25.37 50.00 56.00 59.00 55.00 14.75 0.00 1/2 11.56 4.50 14.63 14.63 14.63 16.63 4.50 5.82 6.50 9.75
R416 31.12 25.37 57.00 59.00 55.00 56.00 16.88 0.00 1/2 11.56 4.50 14.63 14.63 16.63 16.63 4.50 5.82 6.50 9.75
R418 31.69 25.37 59.00 56.00 57.00 59.00 20.88 0.00 3/4 11.56 4.50 16.63 16.63 16.63 16.63 4.50 5.82 6.50 9.75
R420 31.94 25.37 59.00 56.00 57.00 59.00 20.88 0.00 3/4 11.56 4.50 16.63 16.63 16.63 16.63 4.50 5.82 6.50 9.75
R422 32.12 25.37 55.00 58.00 59.00 N/A 23.75 0.00 3/4 11.56 4.50 16.63 16.63 16.63 N/A 4.50 5.82 6.50 9.75
Model M N P R S T U V W X Y AA BB CC DD
R2 5/8-11 1.00 4 5.750 4.25 1.718 .500 1.59 2.000 2.25 .31 1/4-20 .31 4 3.562
R3 5/8-11 1.13 8 7.500 5.00 2.148 .625 3.50 2.500 4.25 .31 1/4-20 .31 4 4.375
R4 7/8-9 1.13 8 11.000 8.00 3.261 .875 4.06 3.750 5.00 .50 3/8-16 ** 8 7.187
Notes:
• Pressure at port side DA1 will result in clockwise rotation, pressure at port DA2 will result in counterclockwise rotation.
• Orientation of accessory output may be indexed 90˚.
Volumes & Weights Double Acting & Spring Returns

Estimated Weights (lbs)
Model Volumes (In3)
DA SR40 SR60 SR80 SR100
R205 137 124 186 189 193 198
R206 198 133 198 202 205 222
R207 269 144 213 218 233 238
R208 352 155 227 244 248 256
R310 550 290 423 435 448 465
R312 792 339 484 496 514 531
R314 1078 401 560 576 593 665
R316 1407 486 661 678 749 NA
R414 1539 665 904 941 968 1127
R416 2010 765 1039 1067 1226 1169
R418 2544 901 1203 1362 1305 1423
R420 3141 1038 1507 1443 1559 1578
R422 3801 1347 1816 1869 1887 NA
16

Dimensions
R5SR
R5DA
Valve Mounting Side Accessory Mounting Side
Actuator A B B* C D Volume Weights (lbs)

Actuator
R514DA 44.17 17.46 N/A 14.75 N/A (in3) DA SR40 SR60 SR80 SR100
R51414DA 44.17 N/A 44.17 14.75 14.75 R514 3233 932 N/A N/A N/A N/A
R516DA 44.67 17.46 N/A 16.88 N/A R51414 6466 1199 N/A N/A N/A N/A
R51614DA 44.67 N/A 44.17 16.88 14.75 R516 4222 1066 N/A N/A N/A 2040
R51616DA 44.67 N/A 44.67 16.88 16.88 R51614 7455 1333 N/A N/A N/A N/A
R51816DA 45.00 N/A 44.67 18.88 16.88 R518 5344 1180 1938 1992 2153 2260
R51818DA 45.00 N/A 40.00 18.88 18.88 R51816 9566 1581 N/A N/A N/A N/A
R52020DA 45.13 N/A 45.13 20.88 20.88 R520 6597 1297 2035 2253 2378 2559
R524DA 46.00 17.46 N/A 25.50 N/A R522 7983 1463 2276 2437 2725 2888
R52214 11216 N/A 2704 2992 3274 3437
R524 9500 1730 2686 2811 3155 3274
R52416 13722 N/A 3212 3556 3838 N/A
D
Actuator A A* B C E
40 60 80 100 125 150 175 200
R516SR 44.75 N/A 16.88 N/A N/A N/A N/A 79.00 84.00 96.49 96.49 96.49 16.00
R518SR 45.00 N/A 18.88 N/A 76.00 71.50 79.00 84.00 96.49 96.49 96.49 96.49 16.00
R520SR 45.13 N/A 20.88 N/A 70.00 81.50 84.00 96.49 96.49 96.49 96.49 N/A 16.00
R522SR 45.50 N/A 23.13 N/A 71.50 79.00 96.49 96.49 96.49 96.49 N/A N/A 16.00
R524SR 46.00 N/A 25.50 N/A 81.50 84.00 96.49 96.49 96.49 N/A N/A N/A 16.00
R52214SR 45.50 71.88 23.13 14.75 79.00 96.49 96.49 96.9 N/A N/A N/A N/A 16.00
R52416SR 46.00 72.88 25.50 16.88 84.00 96.49 96.49 N/A N/A N/A N/A N/A 16.00
Notes:
• Actuator shown in full CW position, as viewed from the accessory side.
• Pressure at port side DA1 will result in clockwise rotation,
pressure at port DA2 will result in counterclockwise rotation.
• Orientation of accessory output may be indexed 90˚.
6 17

Heavy-Duty
Heavy-Duty Torque Charts – R5 Series

R5 Pneumatic Double Acting Torques R5 Pneumatic Spring Return Torques
Model Torque 40 60 80 100 Model Torque 40 60 80 100
Break 73978 110967 147956 184945 Pneumatic Break 156005
R514DA
Run 44083 66124 88166 110207 Pneumatic End 85871
R516SR NA NA NA
Break 97370 146056 194741 243426 Spring Break 148061
R516DA Spring End 88837
Run 58022 87033 116044 145055
R518DA Pneumatic End 39519 66535 88990 113660
Run 73820 110730 147640 184550 R518SR
Spring Break 78533 111234 148061 182885
Break 150393 225589 300786 375982
R51414DA Spring End 41956 66740 88837 109731
Run 89618 134426 179235 224044
Pneumatic Break 98195 149578 196391 250315
Break 153512 230268 307024 383780
R520DA Pneumatic End 54881 79902 109761 145647
Run 91476 137214 182952 228691 R520SR
Spring Break 91442 139352 182885 220965
Break 173785 260678 347570 434463 Spring End 54865 80127 109731 132579
R51614DA
Run 103557 155335 207114 258892
Pneumatic Break 118445 189534 237839 304023
R522DA R522SR
Run 110991 166487 221982 277478 Spring Break 111234 148061 220965 265558
Break 197177 295766 394355 492944 Spring End 66740 88837 132579 159335
R51616DA
Run 117496 176244 234992 293740 Pneumatic Break 140221 221343 281411 364896
R524DA NA R524SR
Run 132365 198547 264729 Spring Break 139352 182885 265558 311154
Break 223689 335533 447377 Spring End 80127 109731 159335 186693
R51816DA NA
Run 133294 199941 266588 Pneumatic Break 171600 258112 333706 438098
R51818DA NA R52214SR
Run 149092 223638 298183 Spring Break 148061 220965 311154 355748
Spring End 88837 132579 186693 213449
Break 309460 464191
R52020DA NA NA Pneumatic Break 208867 318838 424063
Run 184404 276607
Pneumatic Break 122237 193047 255551
R52416SR NA
Spring Break 182885 265558 355748
Spring End 109731 159335 213449
Model Cylinder Size Type Springs Size Seals Materials Options
05 - 5" dia. DA - Double Acting Blank - DA Blank - None Blank - Standard 20° to 180°F Blank - Standard; Epoxy
06 - 6" dia. SR - Spring Return (FCW) 40 - 40 psi air supply G - Declutch Gear (Nitrile Seals) Undercoat With
R2 07 - 7" dia. SO - Spring Return (FCCW) 60 - 60 psi air supply H - Hydraulic V - High Temp. 0° to 300°F Polyurethane Top Coat
08 - 8" dia. 80 - 80 psi air supply J - Jackscrew (Viton Seals) F - AWWA, Specifications Intent
100 - 100 psi air supply S - Hydraulic Snubber L - Low Temp. -55° to 180°F E - Epoxy Paint (White)
10 - 10" dia.
B - Delutch Gear w/ (Nitrile Seals, Heat Treated Body) M - Marine Trim
12 - 12" dia.
R3 Hydraulic Snubber
14 - 14" dia.
16 - 16" dia.
14 - 14" dia.
16 - 16" dia.
R4 18 - 18" dia.
20 - 20" dia.
22 - 22 " dia.
14 - 14" dia.
16 - 16" dia.
18 - 18" dia.
R5 20 - 20" dia.
22 - 22 " dia.
24 - 24 " dia.
Example: A model R310 spring return (FCW) with 60 psi air supply and viton seals would be: R310SR60V.
For hydraulic or electro-hydraulic actuators, consult factory.
Note: In some instances for the R5 actuator, a second cylinder size is required to complete the model number. Consult torque charts.
15

Automax Valve
Automation Systems
R otary Switches and

Positioners
• Workhorse
• High Reliability
• Hostile Environments
• UL, FM, CSA and ATEX
CENELEC Approvals
• Metallic and Non-metallic
Housings
• Pharos Visual
Indication Option
• Fieldbus Communications
• Multiple Switch Options
For more information, contact:
Flowserve Corporation
Flow Control Division
1978 Foreman Drive
Cookeville, Tennessee 38501 USA
Phone: 931 432 4021
Fax: 931 432 5518 Automax Flowserve Corporation has established industry leadership in the design and manufacture
of its products. When properly selected this Flowserve product is designed to perform
www.flowserve.com Im groß Rohr 2 its intended function safely during its useful life. However, the purchaser or user of
Limburg, Hessen 65549 Flowserve products should be aware that Flowserve products might be used in numerous
applications under a wide variety of industrial service conditions. Although Flowserve can
Flowserve Corporation Germany (and often does) provide general guidelines, it cannot provide specific data and warnings
Flow Control Division Phone: +49 (0)6431 96610 for all possible applications. The purchaser/user must therefore assume the ultimate
responsibility for the proper sizing and selection, installation, operation, and maintenance
1350 North Mountain Springs Parkway Fax: +49 (0)6431 966130 of Flowserve products. The purchaser/user should read and understand the Installation
Springville, Utah 84663-0913 USA Operation Maintenance (IOM) instructions included with the product, and train its
employees and contractors in the safe use of Flowserve products in connection with the
Phone: 801 373 3028 Flowserve Australia Pty Ltd specific application.
Fax: 801 489 2228 Flow Control Division While the information and specifications contained in this literature are believed to be
accurate they are supplied for informative purposes only and should not be considered
14 Dalmore Drive certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained
Flowserve Pte Ltd Scoresby, Victoria 3179 herein is to be construed as a warranty or guarantee, expressed or implied, regarding
any matter with respect to this product. Because Flowserve is continually improving and
No. 12 Tuas Avenue 20 Austrialia upgrading its product design, the specifications, dimensions and information contained
Singapore 638824 Phone: 61 3 9759 3300 herein are subject to change without notice. Should any question arise concerning these
provisions, the purchaser/user should contact Flowserve Corporation at any one of its
Phone: 65 686 23332 Fax: 61 3 9759 3301 worldwide operations or offices.
Fax: 65 686 24940
Flowserve do Brasil Ltda
Or Consult Your Local Stocking Distributor
Rua Tocantins, 128 - Bairro Nova Gerti
São Caetano do Sul, São Paulo 09580-130
FCD AXABR0005-02 (AUTO-95)
Brazil Printed in U.S.A.
Phone: 5511 4231 6300 October 2004
© Flowserve Corporation
Fax: 5511 4231 6329 - 423

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(AUTO-95) PneAct & Access #18 9/24/04 10:04 AM Page 3

Automax Valve Automation Systems

© TriCom, Inc., 2004, All Rights Reserved.

Flow Control Division

Automax Valve Automation

Systems provides complete

valve and damper

worldwide processing Quality, Dependability

engineering and our

© TriCom, Inc., 2004, All Rights Reserved.

© TriCom, Inc., 2004, All Rights Reserved.

R ack & Pinion Actuators

are designed for automating

butterfly, plug or ball valves

extruded hard anodized

aluminum body and a

trouble-free life. Actuators

are designed for 100-degree

travel with clockwise and

adjustment for open and

© TriCom, Inc., 2004, All Rights Reserved. ©

The most useful properties of the oxide coating are:

to temperatures to aluminum’s melting point. The oxide Hard anodic oxidation is an

One Compact Design Field Reversible anodic coating to two mils.

provides the optimum

alloy for strength, abrasion

resistance, cold working

and chemical resistance.

© TriCom, Inc., 2004, All Rights Reserved.

© TriCom, Inc., 2004, All Rights Reserved. ©

G NPT SUPPLY (CW)

A B B1 G Weights (lbs) Volume (in) Cycle Time

* Consult torque charts or AutoSize for applicable spring combinations.

© TriCom, Inc., 2004, All Rights Reserved.

Typical 180° Rotary Actuator

180° Rack & Pinion Actuators

A H Weights (lbs) Volume (in) Cycle Time

For “How To Order”see page 7

© TriCom, Inc., 2004, All Rights Reserved. ©

© TriCom, Inc., 2004, All Rights Reserved.

T he SXL Series utilizes a SXL Series

Integral Travel Stops

© TriCom, Inc., 2004, All Rights Reserved. ©

A J Weights (lbs) Volume (in) Cycle Time

© TriCom, Inc., 2004, All Rights Reserved.

complete line of scotch

yoke, heavy-duty rotary

actuators, which has a

unique bearing design to

provide higher efficiencies

and longer life. Features

© TriCom, Inc., 2004, All Rights Reserved. ©

W hen combined with

the extensive range of

products, the R5 Series

offers the opportunity

single source for your

Piston Seal and Wearband

Identical Mounting Pads