ABB – IEC 61850 and Process Power Mangamnet System

IEC 61850 and ABB

q The IEC61850 in SA will be a comprehensive solution for the entire SA domain covering all
communication aspects needed on all levels and including engineering and maintenance
support
q IEC61850 is the well accepted key part of Connectivity for Substation Automation
q ABB has shown a high level of commitment to the IEC61850 since the start of the
standardisation
q As a consistent step of this high level of commitment ABB is involved from the very first
group of suppliers to prove the interoperability of the IEC61850
ABB activities with the IEC 61850

Committee Committee Draft Final draft International Standard

Draft for Voting International Standard

The way to interoperable Substation Automation

IEC 61850
2000 2001 2002 2003 2004

Feasibility Proof Commands and Trips Analogue samples Interoperability First Products and
Proof Proof Proof Systems
Basics of the IEC61850
object model and Trip and reclosure Successful exchange of ABB, ALSTOM and First deliveries of
interoperability command sequence analogue values acc. to SIEMENS intend to IEC61850-based
between ABB, demonstrated by ABB, IEC61850-9-1 between verify interoperability products and systems
ALSTOM and SIEMENS OMICRON and ABB and SIEMENS for the station bus to customers
verified in Germany by SIEMENS in Canada merging units and according to happened @ end of
FGH protection devices IEC61850-8-1 2003 / beginning of
certified by KEMA 2004
More information...

Benefits of IEC 61850

Approach of IEC 61850

Communication mapping

Introducing process bus

Engineering

Steps towards global interoperability

True Experience
Agenda

q Introduction

q ABB’s solution: Integrated Process and Power Automation

q Benefits of Integrated Electrical Control Systems

q References

Slide 5

August 11, 2019

Introduction
Where ABB Process Power Manager is used
Oil & Gas Minerals & Mining

PPM
Pulp & Paper,
Metals, Cement Marine

In Multi Plant Configuration

Slide 6

August 11, 2019

Introduction
Improved power control and plant availability
q System 800xA is widely used as Integrated or Standalone Power
Management System

q Power Management System is used for industrial plants with

ü In-plant power generation
ü Insufficient reliability of grid supply
ü Critical Loads

q ABB Process Power Manager main abilities:

ü Blackout prevention
ü Stabilize power production, Voltage and frequency
ü Generator control and monitoring
ü And other benefits

Slide 7

August 11, 2019

Introduction
Process Power Manager benefits

Fast-acting blackout prevention, Asset monitoring for condition-based

with integration to protection maintenance to prevent unexpected
relays by the IEC 61850 GOOSE loss of main equipment
Process Power standard
Manager Process Power Manager includes the
controls and protects Automated, efficient, stable AC 800M controller that can send shed
the process to achieve energy distribution to withstand commands via GOOSE and doesn’t
stable operation and disturbance and load demands require separate cabling for load
withstand larger shedding.
disturbances from Fast production recovery after a
within or outside the trip, shutdown or blackout Process Power Manager features a
plant. familiar architecture to 800xA.
Automatic engagement of
engines based on load and IEC 61850 allows for the use of load
principles of equal share, leading shedding on a large scale
to fuel savings

Slide 8

August 11, 2019

Introduction
Process Power Manager Features
q Control of main electrical equipment
ü Generator, Transformer, Switchgear

q Main functions
ü Synchronization
ü Power Control
ü Load reduction
ü Load Shedding
ü Load shedding prediction
ü Restart & re-acceleration
ü Load-dependent start and stop
ü Start of heavy consumer
ü Assymetric load

q Additional features
Up to 35 Generators
ü Logging of data, Reports, Condition Monitoring
4 grid connections

Slide 9
15 islands (subnets)

August 11, 2019

Introduction
Process Power Manager Features
q Control of main electrical equipment
ü Generator, Transformer, Switchgear

q Main functions
ü Synchronization
ü Power Control
ü Load reduction
ü Load Shedding
ü Load shedding prediction
ü Restart & re-acceleration
ü Load-dependent start and stop
ü Start of heavy consumer
ü Assymetric load

q Additional features
Up to 35 Generators ü Logging of data, Reports, Condition Monitoring
4 grid connections
15Slide
islands
10 (subnets)

August 11, 2019

Automation and Power Integration
Electrical components/systems in a plant
Grid Power Generation
connection
Generator

Protection &
Power Control IEDs
Automation Transformer
Transformer

HV
Protection &
Transformer
Control IED

MV
Protection
Transformer Protectio Variable
& Control
n& Speed
IED
Control Drive
IED
LV Variable
LV Motor
Speed
Switchgear Controller
Drive
Process
Automation Motors

Slide 11

August 11, 2019

Reduced investment costs
One single system based on Ethernet
ü Reduced system foot print with one single system
ü Reduced wiring with Ethernet based protocols
ü Common spare parts
ü Reduced project delivery time
ü Use ABB know-how in process and power automation

Instrumentation LV Switchgear Protection &

Drives Control IEDs
Motor starters

Slide 12

August 11, 2019

Power Management
Increased plant availability with load shed applications

Generator trip

August 11, 2019

Power Management
Increased plant availability with load shed applications

Fast load shedding

August 11, 2019

ABB Process Power Manager
Installed Base
ü Over 150 installations worldwide
ü Reference list

Slide 15

August 11, 2019

ABB Process Power Manager
Examples of Onshore deliveries
Customers
q Hammerfest LNG - Norway
q Jamnagar Refinery - India
q Habshan GTL – Abu Dhabi
q Shell Pearl GTL – Qatar
q Qatar Gas – Qatar
q Ruwais T4 – Abu Dhabi
q SSSP – Saudi Arabia

Typical configuration
ü GTG & STG & DG
ü Power Control
ü Synchronization
ü Distribution Control
ü Load Shedding
ü Blackout Handling
ü 800xA for PDCS/PMS
ü Power from shore

August 11, 2019

ABB Process Power Manager
Examples of Offshore deliveries
Customers
q Ekofisk - Norway
q Gullfaks - Norway
q Sleipner - Norway
q Goliat - Norway
q Maersk Oil – Qatar

Typical configuration
ü GTG & STG
ü Power Control
ü Synchronization
ü Distribution Control
ü Load Shedding
ü Integrated 800xA for ESD/PSD/PCS/F&G/PMS
ü Power from shore

August 11, 2019

ABB Process Power Manager
Examples of FPSO deliveries
Customers
q Vincent
q Moho Bilondo
q BP Angola
q Peregrino

Typical configuration
ü GTG & STG
ü Power Control
ü Synchronization
ü Distribution Control
ü Load Shedding
ü Blackout handling
ü Integrated 800xA for ESD/PSD/PCS/F&G/PMS

August 11, 2019

ABB Process Power Manager
Examples of Marine deliveries
Application
q Floating hotel
q LNG tankers
q Drill ship

Typical configuration
ü DG
ü Power Control
ü Synchronization
ü Distribution Control
ü Load Shedding
ü Blackout Handling
ü 800xA for PDCS/PMS/VMS/DGPM

Modes of operation
ü DP 3, DP 2, Closed bus
ü Transit
ü Harbor

August 11, 2019

Process Power Manager - Success Stories
Oxy Oman Sohar - Oman

q 11 Solar GTG q 2 Refineries

Client: Oxy – Oman Client: ORPIC
LBU: USABB (Houston) q 3 Utility Line Fdrs EPC: DPJV q Integrated PMS for both.
Project: q MV & LV Swgrs (33, 11, 6.6 LBU: AEABB
Mukhaizana ESCADA kV & 415 V) Project: Sohar Refinery
Improvement Project
q Totally 22 SS Adobe Acrobat
Document
Adobe Acrobat
Document

Reliance - India Shell Pearl GTL - Qatar

Client: Reliance, India q EMS with EDMS & LMS Client: Shell, Qatar q Total I/O’s : ~ 15000 I/O’s
LBU: INABB q 3 Areas - SEZ, DTA & C2 LBU: UKABB q No of Controllers: 25
Project: Jamnagar Project: Electrical Network Redundant.
q 3000+ Relays on IEC 61850
(World’s Largest Petro Monitoring and Control
Chemical Refinery) System (ENMCS) q Third Party Interface :
Data link, PLC Connect,
Adobe Acrobat OPC Link
Document
Adobe Acrobat
Document

August 11, 2019 Slide 20

Reliance - Jamnagar Refinery - India

~ Reliance Jamnagar Project – J3 is World’s Largest Petro Chemical Factory.

~ Built on Grassroots of Existing Refineries - Jamnagar Export Refinery (SEZ) and Domestic Tariff Area Refinery (DTA).

~ Capacity – One Million Barrels of Oil per day

~ The Engineering, Configuration, Testing and Verification/Validation of ABB Scope of supply.

§ EMS system(more then 3000 IEDs for control and Monitoring in IEC 61850 GOOSE & MMS)

§ LMS system(Mega Unified load shedding system with 80-100 msec shed command execution to save plant blackout

~ Phase-1: Commissioning of Expansion SEZ Area and integrating with SEZ Existing LMS and EDMS System.

~ Phase-2: Commissioning of Expansion DTA Area LMS and EDMS System.

~ Phase-3: Commissioning of Expansion C2 Area LMS and EDMS System.

~ Upgrading PMS library version from 5.1 to 5.6.3.

~ Application engineering and commissioning of 3000+ relays using IEC 61850 protocol.

August 11, 2019 Slide 21

Reliance - Jamnagar Refinery - India
Plant Overview

August 11, 2019 Slide 22

Reliance - Jamnagar Refinery - India
Data validation

August 11, 2019 Slide 23

Reliance - Jamnagar Refinery - India
Load Shed Blocking

August 11, 2019 Slide 24

Reliance - Jamnagar Refinery - India
Load Shedding

August 11, 2019 Slide 25

Reliance - Jamnagar Refinery - India
Separate Network No Load Shed

August 11, 2019 Slide 26