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    Calculated Primary Air

    Uploaded by

    Irfan Ahmed
    This document summarizes kiln data and burner performance for a plant producing 3300 tons of material per day using a Duoflex burner firing fuel with a calorific value of 10890 kcal/kg. Key details include a primary air flow of 164.8 Nm3/min (3.55 kg/s), radial and axial damper positions of 40% and 100%, and actual nozzle opening of 45 mm. Calculations of primary air momentum and flow, as well as pitot tube measurements of primary air, are also presented.

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    Calculated Primary Air

    Uploaded by

    Irfan Ahmed
    536 views1 page
    This document summarizes kiln data and burner performance for a plant producing 3300 tons of material per day using a Duoflex burner firing fuel with a calorific value of 10890 kcal/kg. Key details include a primary air flow of 164.8 Nm3/min (3.55 kg/s), radial and axial damper positions of 40% and 100%, and actual nozzle opening of 45 mm. Calculations of primary air momentum and flow, as well as pitot tube measurements of primary air, are also presented.

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    Calculated-Primary-Air

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    This document summarizes kiln data and burner performance for a plant producing 3300 tons of material per day using a Duoflex burner firing fuel with a calorific value of 10890 kcal/kg. Key details include a primary air flow of 164.8 Nm3/min (3.55 kg/s), radial and axial damper positions of 40% and 100%, and actual nozzle opening of 45 mm. Calculations of primary air momentum and flow, as well as pitot tube measurements of primary air, are also presented.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    536 views1 page

    Calculated Primary Air

    Uploaded by

    Irfan Ahmed
    This document summarizes kiln data and burner performance for a plant producing 3300 tons of material per day using a Duoflex burner firing fuel with a calorific value of 10890 kcal/kg. Key details include a primary air flow of 164.8 Nm3/min (3.55 kg/s), radial and axial damper positions of 40% and 100%, and actual nozzle opening of 45 mm. Calculations of primary air momentum and flow, as well as pitot tube measurements of primary air, are also presented.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    PLANT Date

    Equipment Duoflex Burner


    Country Name
    Project No.
    Report No.

    Fuel Type

    Production Fuel CV Fuel Consumption . Heat Consumption .


    Kiln Data t/d kcal/kg Kiln Calc. Kiln Calc.
    t/h kcal/kg cl
    3300 10890 5.1 8 403.9 633.6
    Height a.s.l 365 meters Barometric 967.6 mmwc Amb. Temperature 35 o
    C

    Primary air
    164.8 Nm3/min
    0.093 kg/kg cl
    16.10 %
    261 mbar
    80 % Damper Radial Damper Pos.
    40 % Axial Damper Pos.
    100 %

    Axial Pressure
    Radial Pressure 261 mbar
    250 mbar

    Oil

    Actual Nozzle Pos.in cold condition


    Meas.w.nozzle at 0 mm
    Expansion 18 mm
    Actual Nozzle .Pos. 45 mm

    Calculated primary air flow and Momentum


    Calculated nozzle air flow: 2.07 kg/s Central air flow: 1.48 kg/s
    Calculated nozzle air flow: 9.39 % Central air percent: 6.71 %
    Primary air momentum: 1997 %m/s Central + primary air 16.10 %
    Burner Momentum incl.Trans.& centre air: 1997 %m/s

    Flame Momentum and Primary air Calculations Pitot measurements of Primary Air
    Fuel data: 10890 kcal/kg Date: Time:
    Lmin flow = 79421 kg/h 22.06 kg/s mbar m/sec Ps= 261 mbar
    Lmin heat 1.43 kg/10³kcal Pb= 967.6 mbar
    Fuel to kiln 5.1 t/h T= 68.0 °C
    Fuel to riser/calciner 8 t/h Diam.= m
    Fuel in kiln 403.92 kcal/kg rho0= 1.293 kg/Nm³
    Fuel to riser/calciner 633.60 kcal/kg
    Total 1037.52 kcal/kg Area= 0.0000 m²
    Procent fuel to kiln 38.9 % rho= 1.255 kg/m³
    Procent fuel to riser/calciner 61.1 % V= 0.00 m/s
    Q= 2.83 m³/s
    Actual burner output: 66.12 MW Q0'= 2.75 Nm³/s
    Fuel to kiln burner: 5.10 t/h Q'= 169.8 m³/min
    Stoichiometric combustion airflow: 22.06 kg/s Average Pd mmWG Q0'= 164.8 Nm³/min
    Primary airflow, measured: 3.55 kg/s Average Pd mbar Q1'= 213.1 kg/min
    Primary air pressure at nozzle: 261 mbar Pitot cont Q1'= 3.55 kg/s
    Primary air temperature: 68.0 °C
    Isentropic exponent for air: 1.4
    Gas constant for air: 286.89 J/kgK Transport Air Total Primary Air
    Nozzle coefficient: 0.98 Flow m³/min Prim.Fan 3.55 kg/s
    Air nozzle opening: 45 mm SuctionTemp. °C Trans. air 0.00 kg/s
    Nozzle area: 9400 mm² Outlet blower temp. °C Total 3.55 kg/s
    Inside pipe area: 0 mm² Flow kg/s Total % 16.10 %
    Flow function: 0.2165 % of Primary air %
    Nozzle air velocity: 212.6 m/s Coal Nozzle Area mm2
    Veloctiy at nozzle m/s
    Axial air Nozzle Areas From Drawing
    Nozzle Displacement mm 0 10 15 20 25 30 35 40 45 50
    Nozzle Area mm2 6043 6043 6993 7946 8903 9862
    Area Increase %
    Nozzle Displacement mm 55 60 65 70 75 80 85 90 95 100
    Nozzle Area mm2 10825 11790 12759 13731 14706
    Area Increase %

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