Control Box (Inverter Cubicle)

A100

Main Blower (below Wedge)

Clean M4 Motor Alternator

Air F4 Fan Fan
Fan
PIM4 Br10
PIM4 1XA - Cab Signals 1
Contactor (Top View) Left Wedge (Top View) Right 1XB - Cab Signals 2
Ferrite Core Ferrite Core 1XC - Cab Signals 3 (Optional)
U105 U107 (U301) C131 L101 L201 1XD - Cab Signals 4
L102 Snubber Res. Snubber Res. L202 1XE - Cab Signals 5 (Optional)
K161 K162 L103 R113 R213 L203 1XF - Battery Power
K105 A119 L104 F105 F205 L204 1XG - Grid Signals
K141 K142 K143 1XH - Alternator/Charger Signals
1XK - Pantograph Signals 1
(K104) K104 M6 R111 R112 PIM1u,v,w 1XL - Pantograph Signals 2
L105 L205 PIM2u,v,w 1XM - Motor Signals
Horizontal Bus Wire Harness Wire Harness TCU
(Front View)
PAIDp,n IPM (Front View) J101 GTO J201
J102 (Front View) J202 A105
PIAF2 1XP C101-C106 Left S101 S201 Right
Alternator Field - 1XP Air Intake A101 F107 A201 Air Intake
Aux. Inverter F101 F201 Z101 V10
A118 A106 A110 Z102 A860 (Opt.)

Vertical Bus
Vertical Bus

Aux. Inv. Sig. 1XN A210 A102 B301 A202 C107 A111 A114
A112 A113 F102 TP301 F202
A108 Transducer (Front View)
U107 Wire Harness A103 A203 Air Duct
Aux. Trafo R143 CB141 F103 F203 B303 T202 U201
PIC3u,v,w R118 CB142 CB102 TP303 T201 U202
PAI3u,v,w T107 R119 CB105 FU107 A107 A104 A204 FU103 T102 U203
T103 F104 F204 K101 T101 U101
R114 U104, J103 A117 U102
PIG1p,n; PIG2p,n; PIR U204, J203 Power Cables C121-C126 C221-C226 Power Cables A115 U103
Inverter A Inverter B

Revision H AC Haul Truck: Control Box Layout

Effective Date 8/5/1999 Siemens Energy & Automation, Inc. Diesel Version
Drawn GMB Copyright 1998, All rights reserved
Updated EJR
3/7/2002; 2:53 PM 3_1HT_Layout_27.xls / Control Box Layout
 Axle Box

Traction Motor Traction Motor Siemens Energy & Automation, Inc.

Passenger Side Motor Driver Side Copyright 2004, All rights reserved
Junction
M1 Box M2
F110 Motor A F111 4XA 4XC F211 Motor B F210
4XA A400 4XC

4XB
E101 4XB X400 4XD E201
4XD
AC Drive Haul Truck
F109 4XM F209
PIM1u,v,w PIM2u,v,w
Component Layout
PAI3u,v,w 5XH
PIAF2 5XJ
Rear Wheels Alternator Rear Wheels Diesel Version
Terminal Box
(Trolley components are
A501
X501
shown in brackets)
Alternator (Top View)

Grid Box A500 E301 Effective Date: 11/02/04 (dd-mm-yy)

A600 PIR F501
PIG1n PIG1p
PIG2n PIG2p Rectifier Traction Revision: 2.8
Grid 2 - R200 Alternator
RG3 (MCR resistor)

A109
RG2 (A209)
R208

R207

R206

R205

R204

R203

R202

R201

Operator Cab
PAIDp,n
Cab
PRM3p,n1,n2
E301 A800

Grid 1 - R100 p M3
RG1 (MCR resistor)

Control Box 8XA Cab Signals 1

A100 8XB Cab Signals 2
Main Blower (below Wedge) 8XC Cab Signals 3 (Optional)
DC Grid Blower Motor 8XD Cab Signals 4
Motor M4 Alternator 8XE Cab Signals 5 (Optional)
R108

R107

R106

R105

R104

R103

R102

R101

Fan Fan

PIM4
PIM4 K108 - Release Park Brake
Contactor (Top View) Left Wedge (Top View) Right 1XA - Cab Signals 1
Ferrite Ferrite 1XB - Cab Signals 2 A850 - Display Computer (Optional)
R118 R119 Core Core 1XC - Cab Signals 3 (Optional)
U105 U106 C131 L101 L201 1XD - Cab Signals 4
L102 Snubber Res. Snubber Res. L202 1XE - Cab Signals 5 (Optional)
K161 L103 R113 R213 L203 1XF - Battery Power R801 - Throttle Pedal
K143 K142 K141 K162 L104 F105 F205 L204 1XG - Grid Signals R802 - Retard Pedal
A119 K105 1XH - Alternator/Charger Signals
1XK - Pantograph Signals 1
(K204) K104 M6 PIM1u,v,w 1XL - Pantograph Signals 2 PR301 - Main Blower Air Flow Sensor
L105 L205 PIM2u,v,w 1XM - Motor Signals (from Motor Duct)
Horizontal Bus
TCU (Front View)
Pantograph Box
A700 7XK PAIDp,n DC Cap (Front View) J101 GTO J201 A105
7XL C101-C103 J102 (Front View) J202
Pantograph Left (S101) (S201) Right
(Future) Aux. Inverter Air Intake A101 F107 A201 Air Intake + 26.4 V GND
A118 F101 F201 Z101 V10
Z102 A860 (Opt.)

Vertical Bus
Vertical Bus

(U108) K191 A102 B301 A202 C107 A111 A114

(K301) PIAF2 1XP K182 F102 TP301 F202
(K302) Alternator Field - 1XP U171 Transducer (Front View)
(K303) U107 Wire Harness A103 A203 Air Duct Battery Box
Aux. Trafo CB141 F103 F203 B303 U201
(S701) PIC3u,v,w CB142 TP303 U202 9XF Battery Power +
(S702) T107 CB105 FU107 A107 A104 A204 FU103 U203 _
F104 F204 K101 U101 A900
(L301) U104, J103 A117 U102
PIG1p,n; PIG2p,n; PIR U204, J203 FU500 Power Cables C121-C126 C221-C226 Power Cables A115 U103 U500 Charging comes from
R143 Inverter A Inverter B rotating battery charger

2/1/2005; 2:04 PM Page 1 HT_Layout_28 Belaz.xls / Truck Layout

 Document Title: Device Names Effective Date: 08/04/99 (mm-dd-yy)
Project: AC Drive Haul Truck Revision: 3.0
Changed Lines: Changes:

Device Number Name Page Location in Control Box

A101-A103 / A201-A203 Inverter Phase Module, Inverter A/B 7, 8 GTO Compartment, Left/Right
A104 / A204 Chopper Phase Module, Inverter A/B 7, 8 GTO Compartment, Bottom Left/Right
A105 TCU (Traction Control Unit), SIBAS 32 20-41 TCU Compartment
A106 Inverter Protection Module, IPM (Crowbar) 9 IPM Compartment, IPM Panel (Slide Out Assembly)
A107 Field Regulator 11 IPM Compartment, Right Wall, Rear
A108 Module, Free Wheeling Diode 5 IPM Compartment, Top (below DC Link Caps)
A109 / A209 Bridge Rectifier 42 Rectifier Enclosure A501, On top of Alternator
A110, A210 Module, Hardware Overvoltage Trigger (BOD) 9 IPM compartment, IPM Panel
A111 (V11-V12), A114 (V13-V14) Module, Diode; TCU Latching 17 Mounted on the Filter Panel
A112 Module, Software Trigger (Schutzzundelektronic) 9 IPM compartment, IPM Panel
A113 Transformer, Pulse; IPM 9 IPM compartment, IPM Panel
A115 Power Supply, Gate Unit 16 Transducer Compartment, Left Wall
A116 Battery Charger 14 On top of Main Rectifier (on Alternator)
A117 Auxiliary Rectifier 12 IPM Compartment, Right Wall, Front
A118 Auxiliary Inverter 12 Outer Left Wall of Control Box or IPM Compartment, Top (ILMT)
A119 (V15-V16) Module, Diode; K143 Aux. Inv. Precharge 37, 38 Contactor Compartment, Contactor Panel
A3 Gate Unit 20, 21 A101-A104, A201-A204 (GTO Compartment)
A500 Alternator 42 Coupled to Diesel Engine
A501 Rectifier Enclosure 14, 42 On Top of Alternator
A601 (V60, V61) Module, Diode; Grid Blower Motor 43 In Grid Box
A850 Display Computer n/a Cab, Dashboard
A851 Keypad n/a Cab, Dashboard
A860 Serial Interface Controller (SIC), Protocol Switch 22 TCU Compartment, Filter Panel (EH only)
A900 Battery Compartment 15 Truck
B100 Main Blower, Fan Assembly w/Skid 12 Mounted below back of control box, above alternator
B301 Heat Exchanger, GTO Compartment, Washdown 19 Right GTO Compartment, on Door
B303 Cooling Fan, 4" 19 Transducer Compartment, Left Wall (Control Power Panel)
B600 Fan Wheel, Grid Blower 43 Grid Box
B603 Inlet Cone, Grid Blower 43 Grid Box
BR101, BR201 Jumper, Inverter Busbar Connection Status 32 TCU Compartment, Filter Panel, X100
C101-C103 Capacitor, DC Link 5 IPM Compartment, Top (if given 3)
C101-C106 Capacitor, DC Link 5 IPM Compartment, Top (if given 6)
C107 Capacitor, Support; TCU 17 Mounted on the Filter Panel
C121-C126 / C221-C226 Capacitor, Snubber, Inverter A/B 7, 8 GTO Compartment, Bottom Left/Right
C131 Capacitor, Ground Tie 6 Top of the Contactor compartment
CB102 Circuit Breaker, Field Regulator, Input 11 IPM Compartment, Front (Circuit Breaker Panel)
CB105 Circuit Breaker, Heater Module, Input 13 IPM Compartment, Front (Circuit Breaker Panel)
CB141, CB142 Cir. Breaker, Aux. Inverter, 1.6 & 2.4 Taps 12 IPM Compartment, Front (Circuit Breaker Panel)
E101 / E201, E301 Pulse Generator; Traction Motor A/B, Alternator 44, 42 Traction Motor A/B, Alternator
E302 Encoder, Steering Angle n/a Steering Linkage
F105 / F205 Res. Therm., PT100; Snubber 26 Wedge, Left/Right
F106, F206 Res. Therm., PT100; Retard Grid 43 Grid Box, at Air Outlet

3_HT_Device_Names_3.xls Page 1 3/7/2002 2:58 PM

 Document Title: Device Names Effective Date: 08/04/99 (mm-dd-yy)
Project: AC Drive Haul Truck Revision: 3.0
Changed Lines: Changes:

Device Number Name Page Location in Control Box

F107 Res. Therm., PT100; GTO 26 GTO Compartment, Right, Top
F109 / F209, F501 Res. Therm., PT100; Traction Motor A/B, Alternator 44, 42 Traction Motor A/B, Alternator
FU103 Fuse, GU Power Supply, Input 15 Transducer Compartment, Control Power Panel
FU107 Fuse, Battery Flash 11 IPM Compartment, Circuit Breaker Panel, Left
HB1 Horizontal Bus 5 IPM Compartment, Top & GTO Compartment, Top
K101 Contactor, Control Power 15 Transducer Compartment, Control Power Panel
K104 , K204 Switch Module, Transfer, DCS 5 Contactor Compartment, Bottom (K204 only if Trolley)
K105 Contactor, Heater 13 Contactor Compartment, Contactor Panel, Left
K141-K143 Contactor, 1.6 & 2.4 Taps, Precharge 12 Contactor Compartment, Contactor Panel, Right
K161-K162 Contactor, Auxiliary for DCS 4 Contactor Compartment, Contactor Panel, Left
L101-L104 / L201-L204 Ferrite Ring Core, Inverter A/B 7, 8 Left and right side of Wedge compartment
L105 / L205 Cable Inductance 7, 8 Wedge, Left/Right
M1, M2 Traction Motor, AC 44 Rear Axle Box
M3 Motor, Grid Blower, DC 43 Grid Box
M4 Motor, Main Blower, AC 12 Main Blower Assembly, Below Control Box Wedge
M6 Motor Module, Disconnect Switch, DCS 4 Contactor Compartment, Bottom
P301 Sensor, Airflow, Main Blower, Pressure 44 Motor Air Duct
P303 Sensor, Airflow, Grid Blower, Pressure 43 Grid Box, Fan Plenum
R1, R2 Resistor 30 TCU Compartment, Filter Panel, X100
R101-R107, R201-R207 Resistor, Grid Element 43 Grid Box
R108-R109, R208-R209 Resistor, Grid Element 43 Grid Box, only if high power grid box
R111, R112 Resistor, DC Link Discharge 6 Wedge, Left and Right Side
R113 / R213 Resistor, Snubber, Inverter A/B 7, 8 Wedge, Left/Right Side
R114 Resistor, Burden for T103 9 IPM Compartment, Left Wall, on T103
R115 Resistor, Pull-up 31 TCU Compartment, Filter Panel, X100
R118, R119 Resistor, Ground Tie, Lower, Upper 6 Contactor Compartment, DC Voltage Panel, Top
R143 Resistor, Precharge 12 Contactor Compartment, Bottom
T103 Current Transformer, 400:1 9 IPM Compartment, Left Wall
T107 Step-up Transformer, 10 Deck, Beside Control Box
U101- U103 / U201-203 Current Transducers, Motor A / B 7, 8 Transducer Compartment, Motor Voltage Panel
U104 / U204 Current Transducer, Chopper A / B 7, 8 IPM Compartment, Bottom, Front
U105 Voltage Transducer, DC link 6 Contactor Compartment, DC Voltage Panel, Bottom
U106 Voltage Transducer, Gnd. Fault 6 Contactor Compartment, DC Voltage Panel, Bottom
U107 Current Transducer, DC link 5 IPM compartment, Top, Rear (below DC Link Caps)
V10 Diode, Blocking, Control Power 17 TCU Compartment, Filter Panel
V20 Diode, Zener 30 TCU Compartment, Filter Panel, X100
VB1 / VB1 Vertical Bus 7, 8 GTO Compartment, Left/Right
Z101 Filter, Control Power 15 TCU Compartment, Filter Panel
Z102 Filter, Sibas 17 TCU Compartment, Filter Panel
Z103 Filter, Control Power 15 Transducer Compartment, Control Power Panel (ILMT only)

3_HT_Device_Names_3.xls Page 2 3/7/2002 2:58 PM