MTU 12V 4000 M60 Engine Maintenance Matrix

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The document outlines maintenance requirements and schedules for engine components at different operating hour intervals.

The maintenance matrix outlines maintenance requirements and schedules for engine components from 0 to 21,500 operating hours.

Items like the fuel treatment system, engine oil filter, centrifugal oil filter, crankcase breather, valve gear, and others have specified maintenance intervals as operating hours increase.

Maintenance 135

4.2 Maintenance matrix (M60/61)

0 to 10,500 operating hours


Item Operating hours [hrs]

Limit years

10,000
10,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Daily
500
Fuel treatment system 1

Fuel treatment system 2

Engine oil filter 2

Engine operation - X

Air pipework - X X X X X X X X X X X X X X X X X X X X X

Centrifugal oil filter - X X X X X X X X X X X X X X X X X X X X X

Crankcase breather - X X X X X X X X X X

Valve gear - X X X X X X X X X X

Fuel filter 2 X X X X X X X X X X

Air filter 3 X X X

Battery-charging generator - X X

Fuel injectors - X

Combustion chambers - X

Cylinder head - X

Crankcase breather -

Exhaust turbocharger -

Component maintenance -

Extended component maintenance 18

M015680/02E 07-09 © MTU


136 Maintenance

11,000-21,500 operating hours


Item Operating hours [hrs]

Limit years

12,000
12,500
13,000
13,500
14,000
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
11,000
11,500
Fuel treatment system 1

Fuel treatment system 2

Engine oil filter 2

Engine operation -

Air pipework - X X X X X X X X X X X X X X X X X X X X X X

Centrifugal oil filter - X X X X X X X X X X X X X X X X X X X X X X

Crankcase breather - X X X X X X X X X X X

Valve gear - X X X X X X X X X X X

Fuel filter 2 X X X X X X X X X X X

Air filter 3 X X X X

Battery-charging generator - X X X

Fuel injectors - X X

Combustion chambers - X X

Cylinder head - X

Crankcase breather - X

Exhaust turbocharger - X

Component maintenance - X

Extended component maintenance 18

M015680/02E 07-09 © MTU


Maintenance 137

22.000-24.000 operating hours


Item Operating hours [hrs]

Limit years

22,000
22,500
23,000
23,500
24,000
Fuel treatment system 1

Fuel treatment system 2

Engine oil filter 2

Engine operation -

Air pipework - X X X X X

Centrifugal oil filter - X X X X X

Crankcase breather - X X X

Valve gear - X X X

Fuel filter 2 X X X

Air filter 3 X

Battery-charging generator - X

Fuel injectors - X

Combustion chambers - X

Cylinder head -

Crankcase breather - X

Exhaust turbocharger - X

Component maintenance - X

Extended component maintenance 18 X

M015680/02E 07-09 © MTU

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