SE9763 Ringmaster O&M Manual Web PDF

Ringmaster Range
NVE9109100.00 24/02/2017
Ringmaster Range
Indoor/Outdoor Switchgear
Operational and Maintenance Manual
24/01/2017
NVE9109100.00.Edition 2
www.schneider-electric.co.uk
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not intended as
a substitute for and is not to be used for determining suitability or reliability of these products for specific
user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2017 Schneider Electric. All Rights Reserved.
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Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Handling, Transportation, and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Goods Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Civil Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Floor Preparation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Conditions with respect to Internal Arc Classification . . . . . . . . . . . . . . . . . . . . . 19
Cable Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 3 Installation and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Transformer Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Connecting the HV Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Erection / Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation of Pilot Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Extension of RE2c/RE2d with Ringmaster Range units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Assembling RE2c/RE2d with Ringmaster Range units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Removal of VIP Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Accessing VT's . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Earth Fault Passage Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 4 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Protection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
VAP6 Portable Test Tool for VIP 300 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Protection Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Checks and Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Circuit Breaker Auxiliary Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Commissioning Ringmaster with VIP 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Control and Monitoring Protection Relays VIP40/45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Control and Monitoring Protection Relays VIP 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Checking the Complete Protection Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Commissioning Test Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Chapter 6 Ringmaster Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
RN2d, RN2c, RE2c, RE2d, RN6d and RN6c Essential Checks . . . . . . . . . . . . . . . . . . . . . . 110
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Switch and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Earth Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Cable Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Circuit Breaker Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Actuators and Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Motorpack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Motorpack Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
VPIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
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Chapter 7 Ringmaster Range Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
CN2, SN6, CE2, CE6, SE6, MU2 Essential Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Main Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Switch and Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Earth Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Cable Testing and Actuator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Actuator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Chapter 8 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Recommendations and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Chapter 9 Product end of life Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Processing of SF6 gas when dismantling the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognise and avoid the
hazards involved.
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6 NVE9109100.00 24/01/2017
About the Book
At a Glance
Document Scope
The scope of this manual is to provide the users with all instructions concerning handling, installation,
operation and maintenance, required to install, operate, and maintain the Ringmaster range of equipment.
Validity Note
This document is valid for all Ringmaster and Ringmaster range products.
The technical characteristics of the devices described in this document also appear online. To access this
information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com
2 In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests
you.
4 If more than one reference appears in the Products search results, click on the reference that interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet please review the Ringmaster RN2d catalogue
The characteristics that are presented in this manual should be the same as those characteristics that
appear online. In line with our policy of constant improvement, we may revise content over time to improve
clarity and accuracy. If you see a difference between the manual and online information, use the online
information as your reference.
Related Documents
Title of Documentation Reference Number

Ringmaster catalogue AMTED399086EN
VIP 400 User’s manual NRJED311206EN
VIP40, VIP45 User’s manual NRJED311207EN
Accessory kit instructions supplied with the product RMR-369
Voltage presence indicating system for MV cubicles ENMED309037EN
Sepam series 10 : catalogue SEPED307026EN_int
VPIS Phase concordance unit - Universal version NT00214
Sepam series 20, series 40, series 60, series 80 Catalogue SEPED303005EN
T300 User’s manual NT00381-EN-FR-01
You can download these technical publications and other technical information from our website at
http://www.schneider-electric.com/ww/en/download
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8 NVE9109100.00 24/01/2017
Ringmaster Range
General
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Chapter 1
General
General
What Is in This Chapter?

This chapter contains the following topics:
Topic Page
General Description 10
Handling, Transportation, and Storage 12
Storage 13
Goods Receiving 14
Characteristics 15
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General
General Description
Introduction
The instructions in this manual, cover all the operations concerning handling, installation, operation and
maintenance of the Ringmaster range of equipment.
The range comprises:
 RN2d 630/200 A, non extensible differentiated ring main unit
 RN6d 630/200 A, non extensible compact ring main unit
 RE2d 630/200 A, extensible compact ring main unit
 RN6c 630/630 A, non extensible compact ring main unit
 RE2c 630/200 A, extensible compact ring main unit
 CN2 200 A, non extensible circuit breaker
 SN6 630 A, non extensible switch
 CE2 200 A, extensible circuit breaker
 CE6 630 A, extensible circuit breaker
 SE6 630 A, extensible switch
 MU2 200 A, feeder metering unit non-extensible units
 CE2/CE6/SE6 with metering unit
Differentiated non extensible Compact non extensible composite Extensible circuit breakers and
composite ring main unit ring main unit switches
RN2d 630/200 A RN2c 630/200 A CE2 200 A
RN6d 630/200 A RN6c 630/630 A CE6 630 A
SE6 630 A
When fully installed, the equipment is suitable for outdoor use. It may therefore be necessary to help
protect the equipment from the environment during erection/commissioning. Please check equipment
specification for clarification of indoor/outdoor use. Should the busbar chamber or cable box become
exposed to the elements, they must be thoroughly cleaned prior to energising.
Please refer to the appropriate pages in the Ringmaster catalogue Ref: AMTED399086EN available from
Schneider Electric or Online at www.schneider-electric.co.uk.
Weights and Dimensions
Ringmaster Range Unit Dimensions (mm) (packed) Approx. weight (kg)

h w I W
RN2d 1510 892 945 375
RN6d 1544 884 943 380
RE2d 1506 932 845 385
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General
Ringmaster Range Unit Dimensions (mm) (packed) Approx. weight (kg)

h w I W
RN2c 1510 771 845 350
RE2c 1510 78 845 350
RN6c 1610 771 845 350
CN2 1750 520 960 280
SN6 1750 520 960 280
CE6 1750 520 960 280
SE6 1750 520 960 280
CE2 1750 520 960 280
MU6 +CE6/CE2/SE6 1750 1100 1100 520
MU2 1650 520 960 240
MU6 1750 520 960 240
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General
Handling, Transportation, and Storage
Transport and Handling

All units can be off loaded by a forklift truck using the transport pallet. They can also be off loaded using
the lifting lugs fitted at the top of the unit.
NOTICE
RISK OF TOPPLING OVER
When handled using forklift truck, keep the unit as close as possible from its vertical position. There is a
tendency for the equipment to tilt due to its high center of gravity.
Failure to follow these instructions can result in equipment damage.
CAUTION
RISK OF EQUIPMENT DAMAGE
 Ensure to lift Ringmaster by using only lifting lugs, with all the four lifting points.
 Do not stand/mount anything on the Ringmaster.
Failure to follow these instructions can result in injury or equipment damage.
In addition to the above precautions, attention to the below points is required:

 Units can be carried on open topped trucks or stored outside for short periods provided that all apertures
are covered.
 Units must not be considered weatherproof until the paint work has been inspected, and if necessary,
any damage must be re-touched. Please refer to paintwork (see page 14) for repairing damaged
paintwork.
 If units are to be stored for long periods of time, they must be stored in a warm, dry location and
protected against dust and debris.
NOTE: Ringmaster is only suitable for outdoor storage when packaged correctly or fully commissioned.The
type of gland supplied will vary in accordance with specific contract requirements. The style of packaging
will vary in accordance with the method of transportation and specific contract requirements. Please
consult your commercial documentation to see how this equipment is packed.
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General
Storage
Off Loading
All units are delivered on pallets (secured by 4 x M8 screws and nuts) and fitted with lifting lugs; suitable
for off loading by forklift truck or overhead crane.
Ancillary Kits
Ancillary kits containing busbar, cable boots, glands, screws etc. are supplied loose with each unit or
fastened to the panel leg or secured in the cable boxes.
Prior to Operation
Following transportation, ensure circuit breaker mechanism is reset prior to operation.
Prior to Energising
It is recommended that prior to energising the unit, all protection devices are checked to help ensure they
are set correctly. For TFL (Time fuse link) units, ensure fuses are fitted. VIP protection relays must be set
in accordance with the results of a protection co-ordination study.
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General
Goods Receiving
Goods Receiving
On receiving goods:
 Inspect the equipment carefully for damage or loss incurred during transit, before accepting.
 Check the presence of accessories against the packaging list.
 Check the information on the nameplate(s) and compare against the order confirmation.
 The packing must be in place and in good condition at the time of receipt. Wherever possible, damage
must be recorded, photographed and witnessed. It may be necessary to unpack the equipment to
establish the full extent of the problem.
NOTICE
UNINTENDED EQUIPMENT DAMAGE
The functional unit must remain on its base, in its original packing. In the event of an anomaly, please
contact the transport/shipping company.
CAUTION
In the event of any anomaly or apparent damage, do not install, please contact Schneider Electric.
Paintwork
Check for any damaged paintwork. Damaged areas must be cleaned and re-coated as follows:
1. Rub down the area around the damage with medium glass paper.
2. Clean the damaged area with emery paper, to help ensure the surface is clean and free of any
corrosion.
3. Apply one coat of zinc-rich epoxy primer (a two-pack system is recommended), the coating to be 35-45
microns thick.
4. Leave to cure for 24 hours, then apply two, 35-45 micron coats (i.e. 60-80 microns in total) of two-pack
polyester paint. Interphane PFR 764 is recommended.
NOTE: The additional recommended paint system is International Paints “Interzinc EPA 072 and EPA
073”. The standard color employed is “Dark Grey RAL7012”.
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General
Characteristics
Rating Plates
NOTE: Check that the information contained on the rating plate corresponds to the equipment ordered.
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General
* For 60Hz applications, kindly contact Schneider Electric.
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Ringmaster Range
Civil Engineering
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Chapter 2
Civil Engineering
Civil Engineering

Topic Page
Floor Preparation Test 18
Installation Conditions with respect to Internal Arc Classification 19
Cable Trench 21
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Civil Engineering
Floor Preparation Test
General
Non extensible units and switchboards can be directly bolted to the concrete floor by use of 4 x M10
(supplied) UNI-FIX or similar rag bolt fixings - see the below image. The floor tolerance for extensible
switchboards is ±1 mm over 1 m.
NOTE: Floor preparation, equipment fixing dimensions, and main cable position can be found in the
Ringmaster catalogue reference Ref: AMTED399086EN. The manufacturer to provide special/non-
standard drawings if any requested.
If unable to guarantee that the floor is within the specified tolerance, we strongly recommend the use of
foundation channels, i.e. Unistrut P3270 or similar. The floor must be 1 mm below the top of the Unistrut.
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Civil Engineering
Installation Conditions with respect to Internal Arc Classification
General
Kits that help to safely divert the flow of gases outside the substation are not part of the supply of
equipment. If required, kits will need to be adapted to each situation.
Internal Arc Classification

Inside the gas chamber: 21 kA for 1 second.
NOTE: The green arrows indicate the flow of exhaust gases.
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Civil Engineering
Substation type Fault rating Minimum Substation dimensions Recommended Kits

Distance to Substation Rear Ceiling /m Volume /m3
Side walls/m minimum walls/m
width/m
Free standing Upto 13.1kA 1 3 1 3 9 Fit RMR-664 lid deflector
(IEC62271-200 Kit
Indoor)
21kA 1 3 1.7 3 15.3 Fit RMR-664 lid deflector
Kit
1 3 1 3 9 Fit RMR-675 arc filter on
the lid
Transformer Upto 13.1kA 1 3 0.6 2.4 4.32 Fit RMR-664 lid deflector
mounted (ENA TS Kit
41-36 Indoor) 21kA 1 3 1.7 2.4 12.24 Fit RMR-664 lid deflector
Kit
1 3 0.6 2.4 4.32 Fit RMR-675 arc filter on
the lid
NOTE:
 Cable boxes are tested for 13.1kA 1s for RN2d
 Cable boxes of RN2c and RMR are not rated for internal arc
NOTE: If the unit is to be installed outdoors there are no special requirements for exhausting the arc gases.
DANGER
HAZARD OF BURNS OR EXPLOSION
 When the product is in service, exercise care when accessing the product from the lateral and rear
side.
 Where units are to be installed in an enclosed substation, the recommended approximate free air
volumes behind the units must be observed.
Failure to follow these instructions will result in death or serious injury.
DANGER
RISK OF BURNS OR EXPLOSION
If the minimum free air space can not be guaranteed then arc vent trunking must be used. Typical trunking
arrangements are detailed. Contact Schneider Electric for advice before designing and installing internal
arc trunking.
NOTE: The products included in this manual do not include any Arc trunking , this would be supplied by
the User.
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Civil Engineering
Cable Trench
Dimensions
Where the equipment is to sit over a trench, details of the maximum cable trench width can be found in the
catalogue.
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Civil Engineering
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Civil Engineering
NOTICE
RISK OF CABLE DAMAGE
Care must be exercised with the cable bend. Follow instructions as specified in the cable manufacturers
specification.
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Civil Engineering
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Ringmaster Range
Installation and Accessories
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Chapter 3

This chapter contains the following sections:
Section Topic Page
3.1 Installation 26
3.2 Accessories 52
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Section 3.1
Installation
Installation
What Is in This Section?

This section contains the following topics:
Topic Page
General 27
Transformer Mounting 28
Connecting the HV Cables 30
Erection / Connection 35
Installation of Pilot Cables 37
Extension of RE2c/RE2d with Ringmaster Range units 38
Assembling RE2c/RE2d with Ringmaster Range units 46
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General
Working Conditions
Standard units can be installed in environments which meet ‘normal service conditions’ as defined by IEC
62271-200, 62271-1 section 2.1.
Ambient temperature: -25°C to +55°C
Altitude: up to 1,000 meters above sea level
CAUTION
RISK OF EQUIPMENT FAILURE
 If the location of installation is outside the specified temperature and altitude parameters, refer to the
selection guide. Alternatively contact Schneider Electric for advice.
 If the units are to be installed in environments where temperature and altitude parameters are
exceeded, declare to Schneider Electric so the appropriate de-rating factors can be applied.
CAUTION
RISK OF CORROSION
Units may be installed indoors or outdoors, but must not be subjected to repetitive extreme weather
conditions e.g. heavy rain storms, heavy snow and ice, flooding, temperature cycles greater than 55 °C
and less than -25°C, dense coastal fog or acid rain.
NVE9109100.00 25/01/2017 27
Transformer Mounting
Coupling Procedure
1. Adjust the Ringmaster unit stand height to suit the height of the transformer bushing.
2. Remove transformer lid screws and pump oil out (into a clean and dry drum) to below HV pocket height.
3. Remove blanking plate and move units together.
4. Insert bushing gasket and make firm connections on flanges and support brackets.
5. Connect the 3 phase connections, ensure they are tight and in the correct phase sequence, onto the
copper studs in the bushings.
6. Pump clean oil back to the cold oil fill up to the level marked on the transformer oil gauge.
7. Re-fit the tank cover ensuring that there is no damage to the gasket.
8. Touch up paint as necessary.
9. Perform primary winding resistance test and insulation resistance test.
28 NVE9109100.00 25/01/2017
WARNING
HAZARD OF EQUIPMENT FAILURE
When coupling the transformer, maintain a tightening torque of 25 Nm on the M12 transformer
termination lug.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NVE9109100.00 25/01/2017 29
Connecting the HV Cables
Access to Bushings
Before connecting the HV cables:
 Ensure the equipment is securely fixed to the ground.
 Connect the Ringmaster frame to the main earth bar.
 Ensure that each unit is in the earth-ON position.
WARNING
HAZARD OF BURNS OR EXPLOSION
 Follow the below mentioned instructions on connecting the high voltage cables.
 All connections used, should be made and used according to the manufacturers instructions.
NOTE: Access to the bushings for the switch at the lateral side, for the circuit breaker at the rear side.
 Ensure cable box cover screws are fastened according to the specified torque, as detailed on cable box
cover label (M8 at 20 Nm and M6 at 8.5 Nm). The procedure described below applies to all Ringmaster
ranges.
The RN2d/RN6d/RN2c/RE2c/RE2d/RN6c is suitable for accepting 1 x 3C 300 mm 2 core or

3 x 1C 630 mm 2 core cable up to 600 mm 2 copper or aluminum approaching from below - top entry
available on request. Fit the gland plate and accessories in accordance with the instructions supplied with
the auxillary kit.
In order to simplify civil works, the angled gland plates can be provided on all units to the front or rear.
Please refer to auxillary kit instructions for details.
30 NVE9109100.00 25/01/2017
Top Cable Entry CE2, CE6, SE6, CN2, and SN6
NOTE: Top entry cable boxes can be fitted for basement substation applications.
Please consult Schneider Electric for top cable entry in RN2d and RN2c.
Angled Cable Entry CE2, CE6, SE6, CN2, and SN6
NVE9109100.00 25/01/2017 31
CAUTION
 Always clamp the cable with the appropriate glanding system before connecting the cable to the
bushing. Proceeding otherwise will put unacceptable stress on the bushing and could damage the
bushing.
 Make sure the weight of the cable is always supported by the cable gland.
 Only use cable connectors supplied with the equipment. By the use of others connectors, long term
dielectric withstand may be impaired.
DANGER
RISK OF EQUIPMENT FAILURE
During torquing, ensure the bolt torque’s are adhered to at all times.
Tightening Torque Table
Unit Function Boot type Cable socket fixing Lug torque (Nm)
RN2d/RN6d/RE2d main right angled M16 bolt 54
RN2c/RE2c main right angled M12 stud 54
RN6c tee off right angled M12 stud 54
RN6c tee off straight M12 clearance hole in palm 54
CE6/CE2/SE6 - straight M12 clearance hole in palm 54
CE2/CE6 feeder metering right angled M12 tapped hole 54
CN2/SN6 main straight M12 clearance hole in palm 54
CN2/SN6 outgoing right angled M12 tapped hole 54
NOTE: The most common cause of disruptive failure on this type of equipment is by incorrectly tightened
cable connections. ALWAYS double check cable connections with a calibrated torque wrench.
CAUTION
RISK OF OVERHEATING AND EQUIPMENT DAMAGE
When connecting two cables per phase on RN2c and RN6c on a single bushing, use the termination kit
supplied by Schneider Electric. For all other units, contact Schneider Electric for advice before
proceeding.
32 NVE9109100.00 25/01/2017
WARNING
When cabling, ensure the correct phase rotation is followed for all medium voltage cable boxes.
There are phase identification stickers in all accessible points throughout the equipment.
CAUTION
 Adjust the cut length of the cable for each phase (in particular 3 core cables).
 Never use a bar to pull and fit a connection lug to the bushing.
NVE9109100.00 25/01/2017 33
Tighten nuts/bolts according to the values mentioned in the torque tightening table (see page 31). Ensure
all cable box fittings are replaced after installing cable.
NOTE: To help prevent vermin entering cable boxes, ensure that the correct gland is fitted and tightened.
Ensure cable box covers are fitted correctly and all bolts are replaced. If there are any clearances consult
Schneider Electric on sealing advice.
34 NVE9109100.00 25/01/2017
Erection / Connection
Connection of Busbars CE6, CE2, and SE6
To connect busbars in the RMR unit, following the below procedure:

1. Ensure that the environment is clean and dry.
2. Remove the top cover on each unit.
3. Secure each unit to the adjacent one using a M6 screw, two washers and a nut in each of the 16 holes
around the panel aperture.
4. Erect the first unit under clean, dry conditions either directly to the floor, or on to the foundation
channels.
5. Apply a thin layer of silicon compound to the inside of the busbar boot and around the busbar bushing.
6. Connect the busbars as shown above and tighten all the busbar joints to 54 Nm.
7. Connect the earth bars at the back of the units.
8. Connect the main substation earth to the equipment main earth bar.
9. Fit the main gland plates (see auxillary instructions).
For detailed information, refer to accessory kit instructions.
Connection of Busbar Metering
NVE9109100.00 25/01/2017 35
CAUTION
 Maintain a torque of 54 Nm on the busbar screw.
 Fit Dyscon dust caps.
 Degrease and clean using a lint free cloth.
 Replace busbar chamber covers ensuring not to damage nylon inserts.
 Ensure the sealing strip is correctly fitted.
Connection of Busbars RE2c/RE2d

When supplied pre-assembled, the RE2c/RE2d to CE6/CE2/SE6 busbars require a final torque during on
site commissioning. Please refer to the accessory kit instructions supplied with the product (ref: RMR-A369
“on-site” busbar re-torquing procedure.)
NOTE: Prior to refitting busbar chamber covers, to test the busbars, refer to ducting, HV and discharge
testing of the units (see page 48), final torque of busbars (see page 50) and checks and tests
(see page 72) for typical tests.
36 NVE9109100.00 25/01/2017
Installation of Pilot Cables
RN2d, RN2c, RE2c, RE2d, RN6d and RN6c
 The universal gland plate at the  To fit gland and cable remove 4  Insert gland and cable replace
rear of the LV compartment will gland plate screws. Slide top top gland plate and 4 fixing
accommodate pilot cable glands section of gland plate forward. screws.
up to 25.5 mm2.
CE2, CE6, CN2, CN6, SE6, and MU
 On switch/circuit breaker:  On MU2:  On feeder / busbar metering

Remove VIP relay if fitted, Knock out the pre-punched units:
knock out the pre-punched gland plates from the inside as Knock out the pre-punched
gland plates from the inside as required. There is no need to gland plates from the inside as
required. There is no need to re- re-touch with paint (the plates required. There is no need to re-
touch with paint (the plates are are stainless steel). touch with paint (the plates are
stainless steel). stainless steel).
NOTE: 20.5 mm = 1x7 core / 1x9 core pilot gland, 25.5 mm = 1x19 core pilot gland.
NVE9109100.00 25/01/2017 37
Extension of RE2c/RE2d with Ringmaster Range units
Transition Plate for Extensible unit

1. Disconnect the circlip and pivot pin assembly (ref. 1) retaining 2 no. of gas struts (ref. 2) to fascia. Refer
fig. 1.
2. Remove hardware at the main door hinge (ref. 3) and slide out the main door hinge pivots (ref. 4) which
hold the main door. Refer fig. 2.
38 NVE9109100.00 25/01/2017
3. Remove the M8 and M6 (ref. 5) hardware retaining the lid in position and place lid to one side.
Refer fig. 3.
WARNING
HAZARD OF FALLING
Exercise care while removing the door, due to its heavy weight. The approximate mass of the door
is around 20 kg.
4. Apply phase identification stickers to the extensible transition plate (ref. 6) as shown in fig.4.
NVE9109100.00 25/01/2017 39
5. Assemble the extensible transition plate sub assembly (ref. 6) to the right hand side of the extensible
unit, ensuring the emboss is pointing outwards. Secure using M6 screws with 1 no. of M6 Nyltite seal
placed over the threads of each. Refer fig.5.
6. Insert the cable socket studs into the L3, L2 and L1 bushings and tighten up.
NOTE: When re-fitting the lid, it is important to replace the correct length screws in each location. To re-fit
lid, follow steps as discussed in Blanking kit removal (see page 41).
Nyltite seals cannot be reused.
40 NVE9109100.00 25/01/2017
Removal of Blanking Kit

1. Remove the extensible right hand top side sheet (ref. 2), extensible bushing cover (ref. 1), by undoing
20 no. of M6 screws. Refer fig. 6a.
2. Remove the support plate (ref. 3) and bushing sleeve covers (ref.4). Remove the extensible bushing
cover bottom (ref. 5) by undoing 6 no. of M6 screws. Refer fig. 6b
Sub Assembled Extensible Busbar and Housing to Unit

1. Fasten a length of EPDM seal strip (ref. 1 and ref.2) along the inside and outside of the rear of extensible
trunking base (ref. 3) as shown in fig. 7.
2. Assemble the trunking base assembly (ref. 3) to the right hand side of the extensible unit, with the short
end flush with the rear of the unit as shown in the figure.
NVE9109100.00 25/01/2017 41
3. Secure using M6 screws and M6 Nyltite seals. Refer fig. 7.
4. Apply a thin layer of DC4 silicon compound around the inside of the bushing sleeves (ref. 5), before
inserting them into bushing sleeve securing plate (ref. 4). Refer fig. 8.
5. Slide bushing sleeve plate assembly over phase bushings and secure using screws (ref. 6) with Nyltite
seals and a spacer (ref. 7). Refer fig.9.
Transition Plate and Lid Sub Assembly

1. Ensure all 17 inserts are crimped to the extensible left hand side sheet (ref.2) in fig. 6a (see page 41).
2. Fasten lengths of EPDM seal strip (ref. 1) around extensible left hand side sheet (ref. 2) as shown in
fig. 10.
42 NVE9109100.00 25/01/2017
3. Fasten lengths of EPDM seal strip (ref. 1) around the bend of the extensible trunking lid (ref. 3) as shown
in fig. 11. Assemble the sub assembled extensible trunking lid (ref. 3), so the bend is flush with the side
sheet. Secure using M6 screws and M6 Nyltite sea.l
4. Secure the sub assembly to the transition plate (ref. 6) in fig 4 (see page 38) using M6 screws and
M6 Nyltite seal.
5. Assemble the trunking right hand side sheet and trunking lid sub assembly to the side of the extensible
unit with the short side flush with the rear of the unit. Refer fig.12.
6. Fit the extensible trunking lid (ref. 4) using the "flanged" end; using M6 screws with a Nyltite seal.
7. Secure trunking left hand side sheet (ref. 6) to the trunking base (ref. 5) using M6 screws together and
M6 Nyltite seal.
8. Tighten all hardware as specified in the general tightening torque table (see page 50).
NVE9109100.00 25/01/2017 43
Extensible Busbar Sub Assembly

1. Assemble the RE2c/RE2d conductor adapter (ref. 1) to the L1 busbar (ref 2), using M10 form ‘A’ washer
(ref. 3) and M10 screws (ref. 4). Repeat the assembly procedure for L2 and L3 busbars. Refer. fig.13.
NOTE: Leave the assemblies loose. Tighten up before starting the Sub assembled housing to unit.
(see page 45).
2. Slide a silver plated copper washer of 5 mm thickness (ref.5) over each of the M12 cable studs.
Refer fig. 14.
3. Assemble the busbars (refs. L1, L2 and L3) facing away from the unit, through the Econ boots (ref. 6)
over the M12 cable studs.
4. Position the three busbars so that the free ends are in a horizontal line when viewed form the side of
the unit.
5. Secure each busbar with M12 form ‘A’ washer (ref. 7) and M12 nut (ref. 8) torqued to 54 Nm.
6. Push the Econ boot caps (ref.9) onto the front of the Econ boots (ref. 6). Refer fig. 14.
7. Remove the tyrewrap, once the Econ boot cap is fitted with the boots.
8. Using a tyewrap or similar, insert tyewrap behind Econ boot cap (ref. 9) to help ensure air is expelled
while fitting cap. Refer fig.15.
44 NVE9109100.00 25/01/2017
Sub Assembled Housing to Unit

1. Fasten lengths of EPDM seal strip (ref. 1) around the access hole of the Ringmaster range unit.
Refer fig. 16.
2. Ensure all 26 M6 inserts are crimped around the top and bottom edges of the trunking main body.
Ensure all inserts face inwards.
3. Fasten lengths of EPDM seal strip (ref. 1) around the top of the trunking main body (ref. 2). Refer fig. 17.
4. Secure left hand side sheet (ref.2) in fig 10 (see page 42) and lid sub assembly to trunking main body
(ref. 2 in fig 18) and trunking base (ref.5) in fig 12 (see page 42) with 34 screws along with 1 M6 Nyltite
seal. Refer fig. 18.
NVE9109100.00 25/01/2017 45
Assembling RE2c/RE2d with Ringmaster Range units
Final Assembly
1. Assemble the blanking plate (ref. 1) to the left hand side (viewed from the front) of the Ringmaster range
unit and secure with 2 no. of 3/16” monobolt rivet (ref. 2). Refer fig 19a.
2. Smear approximately 1mm thickness of DC4 silicon compound around the stems and Dyscon
boots(ref.7) in fig 23 (see page 48) of the Ringmaster range before sliding them into position.
NOTE: The lower side of the Dyscon boot must face the left hand side of the Ringmaster range unit
when viewed from the front.
3. Position the Ringmaster range unit and the extensible unit together so the holes in the main trunking
body line up with the holes in the left hand side sheet on the Ringmaster range unit. Refer fig. 19b.
Fig. 19b
NOTE: At this stage, the lid on the Ringmaster range unit must be removed to aid access for assembly.
4. Secure the main trunking body and left hand side sheet on the Ringmaster range unit in position using
screws, nuts and washers.
5. Tighten the hardware in accordance with the torque mentioned in the general tightening torque table
(see page 50).
NOTE: Orientation of the screws – the top row must have the heads facing outwards. Refer fig. 20.
46 NVE9109100.00 25/01/2017
Earth Bars to Unit

1. Assemble the horizontal earth bar (ref. 4) to the rear of the extensible unit.
2. Secure the right hand side in position behind the RE2c/RE2d earth bar (ref. 5) using M10 screw with a
M10 form ‘A’ washer under the head and further M10 form ‘A’ washer (ref. 6) under M10 nut (ref. 7).
Refer fig. 21.
3. Assemble the vertical earth bar (ref. 8) to the rear of the Ringmaster range unit.
4. Secure one end to the Ringmaster range unit – in front of earth bar (ref. 9) and the other end behind the
horizontal earth bar (ref. 4) using 1 no. of M10 screw (ref. 10) with 1 no. of M10 form ‘A’ washer (ref. 6)
under the head and a further 1 no. of M10 form ‘A’ washer (ref. 6) under 1 no. of M10 nut (ref. 7).
Refer fig. 21.
NVE9109100.00 25/01/2017 47
Fitment of Front and Rear Transit Braces

NOTE: If the unit is fitted to a plinth assembly, these parts do NOT require fitting.
1. Assemble left hand ends of the rear and front transit braces (ref. 1 and 2), to the Ringmaster unit using
M8 screws, nuts and washers.
2. Assemble the right hand ends of the rear and front transit braces (ref. 1 and 2), to the Ringmaster range
unit, using M10 screws, nuts and washers.
3. Once the above assembly is complete, fully tighten all the M10 and M8 hardware. Refer fig. 22 for the
completed assembly.
Ducting, HV and Discharge Testing of the Units

Prior to carrying out the electrical tests, the operator must complete the following:
1. Secure all 3 no. of busbars to the stems (ref.1) of the Ringmaster range unit using M12 screws (ref. 2)
with the M12 flat washer (ref. 3) and 1 no. of busbar spacer (ref. 4).
2. Tighten the 3 no. of M12 screws (ref. 2) to 54 Nm with a calibrated torque wrench.
3. Slide the 3 no. of extensible conductor.
4. Cap the busbars and locate in position in the rear of the boots. These caps are not visible in fig 24, and
are part of the L3, L2 and L1 sub assemblies.
5. Push Dyscon dust caps (ref. 5) in the front and top of the Dyscon boots (ref. 6). Refer fig. 23.
At this point, perform the three following tests:

 High voltage partial discharge test
 HV power frequency test
 Resistance measurement
For detailed information on the above tests, refer documents Ringmaster Range Inspection Record
Sheet- CHAL-5GSC7W and Ringmaster Inspection Record sheet - CHAL-5GRLC6.
NOTE: For transportation purposes and on completion of the above, the Ringmaster range side of the
busbar assembly must be un-torqued as it is to be fully torqued up when in position on site.
48 NVE9109100.00 25/01/2017
Securing of Busbars and Fitment of Blanking Plate

1. Fit the blanking plate (ref 1) to the unit as shown in the fig 24, using M6 screws, Nyltite seal, washer and
nut as shown in the fig 24. Tighten to the specified torque.
2. Refit the previously removed lid to the Ringmaster range unit plus lid edge strips(ref.3) in fig 25
(see page 49).
3. A lifting lug will require fitting to the left hand side of the unit when viewed from the rear. Fit the lid using
12 no. of M6 screws and an M6 Nyltite seal.
4. Using 22 no. of M6 screws with a Nyltite seal. Fit the lid edge strips using tesamoll to make them weather
tight.
5. Tighten hardware to the specified torque.
6. Assemble lid stiffening plate (ref. 2) on the rear of the Ringmaster range, below the lid. Refer fig. 25.
7. Secure in position using M8 screws and M8 form ‘A’ washer (ref. 3) under the head of each.
8. On the left hand side, tighten lifting lug (ref. 4),through the lid and lid stiffing plate (ref. 2) using M8
screws, washers and nuts as shown.
NVE9109100.00 25/01/2017 49
Final Torque of Busbars

NOTE: This procedure only applies when the unit is on site.
1. When unit is in position on-site, remove Dyscon boot caps (ref. 1) from the top of the Dyscon boots
(ref. 2).Refer fig. 26.
2. Fully secure each busbar assembly and torque the M12 screw inside the Dyscon boots to 54 Nm.
Refer fig. 26.
3. Replace Dyscon boot caps (ref. 1) in the top of the Dyscon boots (ref. 2). Finally carry out resistance
measurements for all the phases.
For detailed information on the hardware used, refer to the assembly instructions provided along with the
trunking kit.
Reference values between phases for Resistance measurement test
Test Points of check Resistance (µΩ)

Test 1 Between Ringmaster L1 and RMR L1 196
Before performing the below tests ensure:

 The circuit breaker and ring switch 2 is in the “MAINS OFF” position
 The ring switch1 and RMR unit is in the “MAINS ON” position and
50 NVE9109100.00 25/01/2017
General Table for Tightening Torque

Zinc Plate:
Grade 8.8 10.9 12.9

M5 5.8 8.2 9.8
M6 10.0 14.1 16.9
M8 23.8 33.4 40.1
M10 46.3 65.2 78.2
M12 80.0 112.5 135.0
M16 188.2 264.7 317.6
Geomet:
Grade 8.8 10.9 12.9

M5 5.1 7.1 8.6
M6 8.8 12.4 14.9
M8 20.8 29.2 35.0
M10 40.4 56.8 68.2
M12 69.7 98.0 117.5
M16 162.6 228.7 274.4
Stainless Steel:
Grade A2-70 A4-80

M5 4.9 6.6
M6 8.5 11.3
M8 20.2 26.9
M10 39.5 52.7
M12 68.4 91.1
M16 162.4 216.6
NOTE: Follow the general torque values unless specifically mentioned.
NVE9109100.00 25/01/2017 51
Section 3.2
Accessories
Accessories
What Is in This Section?

This section contains the following topics:
Topic Page
General 53
Removal of VIP Relay 54
Accessing VT's 55
Earth Fault Passage Indicator 57
52 NVE9109100.00 25/01/2017
General
Accessories
Available accessories are detailed in the Ringmaster catalogue Ref: AMTED399086EN. Accessories will
be detailed with individual confirmation orders.
Accessories are dispatched in either of the 2 ways:
 Factory fitted; if they are bulky or need testing prior to dispatch.
 Loose boxed for assembly on site.
Anti-vandal measures
Padlock points are provided to help prevent unauthorised access to the unit, padlocks can be supplied with
the unit if required at the time of enquiry or order.
NVE9109100.00 25/01/2017 53
Removal of VIP Relay
RN2c, RE2c, RE2d, RN6d and RN6c
 When the bar B is upwards,  When the bar B is downwards,

 Open cabinet door. and the test terminals A are and the test terminals A are
 Move shorting links on terminal tightened, the protection device tightened, the protection device
rail, short circuiting the CT will be enabled. will be bypassed.
secondaries.
NOTE: CT secondaries shorted NOTE: CT secondaries not
 Remove top cover 3 nos.of M6 x
on above. shorted on above
20 screws.
 Open up relay cover.

 Loosen two retaining bracket screws at top of VIP facia.
 Withdraw relay and remove secondary wiring.
CN2, SN6, CE2, CE6, and SE6
Remove 2 nos. of M4 of 20 mm pan Pull the relay cover forwards and Remove the crimp terminals from
head screws and washers from the remove. the top of the relay. Loosen two
front of the relay cover and the M6 retaining bracket screws at top of
x 20 mm screw from the top of the VIP facia, to release clamps and
relay cover. withdraw relay.
54 NVE9109100.00 25/01/2017
Accessing VT's
General
DANGER
RISK OF ELECTRIC SHOCK
 Do not open the VT enclosure when the system is in service or padlock condition.
Before accessing the VT enclosure, check the following:

 RN2d/RN6c/CN the circuit breaker is in earth-ON and padlocked in its position.
 For extensible CE/SE range, ensure that the incoming supply breaker is padlocked in the open position.
 Ensure that the VT secondary circuit is isolated and earthed.
Remove the metering chamber H.V. access cover, as indicated.
NVE9109100.00 25/01/2017 55
Disconnection of Solid Link VT
 Pull back the V.T. insulating boot, and loosen the top V.T. connection using an 6 mm Allen key as
indicated.
 Pull back the lower fuse link insulating boot and disconnect the V.T. link.
56 NVE9109100.00 25/01/2017
Earth Fault Passage Indicator
General
Manual or self reset earth fault passage indicator can be fitted. For detailed information on earth fault
passage indicators, please refer to manufacturers instructions.
For C.T.'s mounted inside the cable box, gland insulation is not required. For C.T.'s fitted outside the cable
box gland insulation must be fitted.
Split core C.T.'s can be installed after the main cable is connected outside the cable box. However, please
note gland insulation must be fitted if mounted outside the cable box. Installation instructions for the units
are supplied with the auxillary kits.
NVE9109100.00 25/01/2017 57
58 NVE9109100.00 25/01/2017
Ringmaster Range
Protection
NVE9109100.00 24/02/2017
Chapter 4
Protection
Protection

Topic Page
Protection Systems 60
Operation 62
VAP6 Portable Test Tool for VIP 300 Relays 66
Protection Relays 69
NVE9109100.00 25/01/2017 59
Protection
Protection Systems
Relays
All circuit breakers can be fitted with various forms of protection system.
 VIP self powered IDMT protection - refer to VIP user guides.
 VIP 30 - provides protection against phase-to-phase faults.
 VIP 35 - provides protection against phase-to-phase faults and earth faults.
 VIP 300 - three phase over-current and earth fault protection.
 VIP 40 - provides protection against phase faults.
 VIP 45 - provides protection against phase faults and earth faults.
 VIP 400 - over current and earth fault/multi-curve in accordance with IEC 255-3.
 SEPAM 10 series - phase to phase faults and earth faults.
NOTE: MICOM - For MICOM relays, please contact Schneider Electric.
Time Fuse Link (TFL) Protection Summary

Time fuse link (TFL) protection system to ENA TS 41-36 (time fuse links to ENA TS 12-6). These
protections systems provide a cost effective way to help protect a transformer of 1600 kVA or less. It is a
recognised method of protection, and the fuses are covered by ENA TS 12-6 (2012). The arrangements in
the Ringmaster range is of 2 phase over-current and earth fault.
TFL Selection
WARNING
 For the TFL protection to work correctly, use recommended fuses only.
 Ensure TFL fuses are fitted prior to energising the equipment.
Schneider Electric recommends TFL sizes in accordance with the table below.
The table also includes our recommendations for the maximum LV fuse size to help ensure discrimination.
Note that the size of this fuse is less than the full load current of the transformer, however, it would normally
be expected to have a number of LV fuses fed from the LV side of the transformer.
NOTE: Please ensure TFL fuses are fitted prior to energising the equipment.
Recommended time fuse link settings to ENA TS 12 - 6
Voltage transformer rated power (kVA)

Service 200 315 500 800 1000 1250 1600
Voltage
kV
CT ratio=50/5 3.3 10 A - - - - - - TFL
150 A - - - - - -
LV Fuse
6.6 5A 10 A 15 A - - - - TFL
150 A 250 A 400 A - - - - LV Fuse
11 3A 5A 10 A 15 A - - - TFL
200 A 300 A 400 A 560 A - - -
LV Fuse
13.8 3A 5A 10 A 15 A - - - TFL
200 A 300 A 400 A 560 A - - - LV Fuse
earth fault setting = 25 A (instantaneous trip)
60 NVE9109100.00 25/01/2017
Protection
Voltage transformer rated power (kVA)

Service 200 315 500 800 1000 1250 1600
Voltage
kV
CT ratio=100/5 3.3 5A 10 A 15 A - - - - TFL
150 A 250 A 400 A - - - - LV Fuse
6.6 - 5A 7.5 A 12.5 A 15 A - - TFL
- 250 A 400 A 560 A 560 A - -
LV Fuse
11 - - 5A 7.5 A 10 A 12.5 A 15 A TFL
- - 400 A 560 A 630 A 630 A 630 A LV Fuse
13.8 - - 5A 7.5 A 10 A 12.5 A 15 A TFL
- - 400 A 560 A 630 A 630 A 630 A
LV Fuse
earth fault setting = 30 A (instantaneous trip)
NVE9109100.00 25/01/2017 61
Protection
Operation
General
The circuit consists of 3 dual ratio current transformers (C.T's), 2 Direct Acting Trip (DAT) solenoid type
over-current coils connected in parallel with associated Time Fuse Links (TFL's) and 1 instantaneous
earth-fault DAT solenoid coil.
Under normal load conditions, say an 11000 V 1000 kVA transformer, 52 A will flow in the C.T. primaries
(1000 kVA (11 kV/3)). If the C.T. ratio is set on 50/5 A ratio, then approximately 5 A will flow in the C.T.
secondaries. As the over-current coils are shorted out by the fuses, no current will flow through the coils.
Assuming that there was no earth leakage, the L1, L2 and L3 phases will balance, and no current will flow
through the earth fault coil.
In the event of a phase to phase fault of, say, 500 A, 50 A would flow through the C.T. secondaries. This
would blow the 15 A fuse links shunting all of the current through the DAT coils, which would operate and
trip the 3 phase circuit breaker. The tripped on fault flag would operate, and the CB would have to be
re-set and the fuses replaced.
Two over-current coils are required to cover all phase fault combinations, i.e. for a L1-L2 phase fault, the
circuit breaker will trip on the red phase coil. Under earth fault conditions, there will be an imbalance
between the red, yellow and blue phases, and current will flow down the residual path of the C.T.'s and
through the earth fault coil. The unit will trip instantaneously. If a TFL is fitted in parallel with the earth-fault
coil then the tripping time will follow the TFL characteristics. Alternatively, the fuse can be removed.
WARNING
There can be spurious opening of the circuit breaker under load current if the fuses are not replaced
before closing the breaker.
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Fuse Replacement and CT Ratio Selection
Dual ratio 100/50/5 A C.T.'s are fitted as standard, to the ring main units and 200 A circuit breakers with
TFL protection. Selection of the appropriate C.T. ratio can be easily achieved by moving the auxiliary link
in the pilot cable box. Note that the circuit must be off load when changing ratios.
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WARNING
Short the current transformers that are not going to be used during commissioning or service.
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VAP6 Portable Test Tool for VIP 300 Relays
VAP6 Front Panel
The VAP6 is a portable unit which is connected to the VIP 300 to carry out simplified testing.
The test can be carried out in the following two cases:
 The VIP 300 is already powered up by the sensors (CT’s).
 The VIP 300 is not supplied. In this case, the VAP6 batteries supply power to the relay.
Push Buttons and Indicators

1. Battery test:
If the batteries are healthy, the “on” indicator (8) lights up when the button is pressed.
2. Phase overcurrent:
Sends the phase overcurrent test stimulus, which is equivalent to 20 times the setting current Is.
3. Earth fault:
Sends the earth fault test stimulus, which is equivalent to 20 times the earth setting current Ios.
4. Trip inhibition:
By pressing and holding this button down the relay can be tested with the VAP6 without tripping the
circuit breaker. This facility will inhibit the circuit breaker tripping even if a real fault occurs during the
test.
5. On:
Indicates that the batteries are operating. Also lights up when the battery test is carried out by pressing
“battery test”.
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6. Test in progress:
Confirms sending of the test stimulus to the VIP 300.
7. Trip:
Is used to test other relays in the VIP range. It is not to be considered for the VIP 300 test (it lights up
for a transient period when the VIP 300 sends a tripping order; whether or not the circuit breaker is
inhibited).
8. “External MITOP” output:
This feature may be used to connect an external MITOP trip coil which could be used to operate a timer
etc. The external coil is triggered at the same time as the circuit breaker MITOP. The trip inhibit button
does not effect the external coil.
Batteries:
 The batteries are normally deactivated and are automatically activated when the VAP6 is connected to
the VIP 300. They are activated in the following cases:
- Pressing the “battery test” button.
- Direct connection to a VIP 300 relay.
 To install or change the batteries, open the unit by removing the 4 screws on the bottom of the unit.
Be sure to use the correct polarities.
Technical Characteristics:
Supply: 3 x 9V 6LR61 batteries

Weight: 0.45 kg
Dimensions: 93 X 157 X 45 mm
The test may be carried out with or without the relay energised by the Ringmaster current transformers,
and all the relay settings are effective. During the test, the relay remains operational and will give a tripping
order in the event of a fault, unless the “trip inhibit” button is pressed and held down.
Connect the VAP6 to the “VAP6 test plug”. The VAP6 batteries are activated and the “on” indicator lights
up.
Press the “trip inhibition” button if the test must be carried out without tripping the circuit breaker. Be sure
to continue pressing the “trip inhibition” button throughout the time it takes to send the stimulus.
The test consists of:

 Initiation of the VIP 300 self monitoring and diagnostic routine.
 Injecting a stimulus to stimulate a phase fault.
 Check tripping.
The VAP6 is supplied by batteries. Therefore the parts of the VIP 300 that run on AC current are not
checked using this method (input and supply circuits).
Press the “phase over-current” button to send the test stimulus.
 Continue pressing the button throughout the duration of the stimulus. The stimulus represents about 20
times the setting current Is.
 The VAP6 “test in progress” indicator lights up to confirm the sending of the stimulus to the VIP300 relay.
 The red “I>” indicator of the VIP300 blinks during the time relay delay period.
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 Then the VIP 300 phase “trip” indicator turns yellow.

 The circuit breaker trips if it is not inhibited.
N.B. If the “phase overcurrent” button is held down after tripping, the VIP300 starts the time delay/tripping
cycle again; this is normal operation. In that case:
 The VAP6 red “trip” indicator lights up for a transient period each time there is a trip.
 Depending on the time delay setting, the VIP 300 red “I>” indicator may be off or blink rapidly and/or in
an irregular manner.
Press “earth fault” to test the relays operation. The stimulus injected is equal to 20 times the setting current
Ios. Use the procedure as for the phase overcurrent test.
Disconnect the VAP6. In order to save batteries, do not leave the VAP6 connected to the relay
unnecessarily.
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Protection Relays
VIP 4 Series
The VIP is a protection relay that uses digital technology. This technology ensures the reproducibility of its
performance. The whole VIP protection chain has been performance-tested at one time and factory tested
at the time of mounting on the circuit breaker. As a result, the VIP is ready to operate without requiring any
additional tests.
The VIP is equipped with internal self-tests that continuously provide information on the state of its
electronic components and the integrity of the internal functions.
As a result, when commissioning, user intervention is limited to:
 Primary not secondary injection testing
 Entering settings
Checking the physical integrity of the complete protection chain:

 sensors.
 VIP
 Mitop trip unit
If necessary, this can be used to ensure that it has not suffered any damage during transport and
installation
Settings Determining Parameter and Protection Settings

All the VIP parameter and protection settings must be determined beforehand by the design department
in charge of the application and approved by the customer. It is presumed that the study has been carried
out with all the attention necessary, or even consolidated by a discrimination study. All the VIP parameter
and protection settings must be available for commissioning. The VIP settings sheet can be used to list all
the parameter and protection settings to be entered.
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Commissioning
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Chapter 5
Commissioning
Commissioning

Topic Page
Checks and Tests 72
Circuit Breaker Auxiliary Tests 75
Commissioning Ringmaster with VIP 300 92
Control and Monitoring Protection Relays VIP40/45 95
Control and Monitoring Protection Relays VIP 400 98
Checking the Complete Protection Chain 103
Commissioning Test Records 107
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Checks and Tests
Safety Precautions
You are responsible for compliance with all the existing international and national electrical codes
concerning protective grounding of any device.
you should also carefully read the safety precautions described below. These instructions must be followed
strictly when installing, servicing or repairing electrical equipment.
DANGER
HAZARD OF ELECTRICAL SHOCK, ELECTRICAL ARC, BURNS, OR EXPLOSION
 Only qualified personnel should install this equipment. Such work should be performed only after
reading this entire set of instructions.
 NEVER work alone.
 Turn off all power supplying this equipment before working on or inside it.
 Always use a properly rated voltage sensing device to confirm that all power is off.
 Before performing visual inspections, tests, or maintenance on this equipment:
 Disconnect all sources of electric power.
 Assume that all circuits are live until they have been completely de-energised, tested and tagged.
 Beware of potential hazards, wear personal protective equipment, and carefully inspect the work area
for tools and objects that may have been left inside the equipment.
Commissioning
All equipment is subject to stringent quality and operational checks prior to dispatch. However, it is the
user’s/customer’s responsibility to ensure that the following commissioning checks and tests have been
completed:
Physical Checks
 Remove all packaging and transit labels from the equipment.
 Check the data plate details against the specification.
 Check the operation of the switches/circuit breaker, test access and various interlocks.
Functional Checks
 Check confirmation of auxiliary switch contacts and remote indication in accordance with the schematic
diagram.
 Confirm the phase relationship of the neon indicator sockets.
 Check the pick up voltage of auxiliary coils. If fitted, a.c. coils should operate between 85% and 110%
of the rated voltage, d.c. coils must operate between 70% and110% of the rated voltage.
NOTE: All voltages must be applied instantaneously unless otherwise specified.
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High Voltage Withstand Test

Connect the H.V. test set as shown in the diagrams and carry out the withstand tests in accordance with
the following tables.
Test Voltages
Rated Voltage (kV) AC Test Voltage (kV) Frequency (Hz) Duration (minutes) (DC Test Voltage Current Practice)
3.6 8 50 1 (AC) 15 (DC) 7.5
7.2 16 50 1 (AC) 15 (DC) 15
12 23 50 1 (AC) 15 (DC) 25
13.8 32 50 1 (AC) 15 (DC) 32
Test Connection - Circuit Breaker/Switch - CE2/CE6/SN6
Test Number CB/Switch Live Terminals Earthed Terminals

1 Closed L1, L2, L3 Frame
2 Closed L1, L2 L3, Frame
5 Open L1, L2, L3 L1, L2, L3, Frame
6 Open L1, L2, L3 L1, L2, L3, Frame
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Test Connection - Ring Main Unit - RN2d/RE2c/RE2d/RN2c/RN6c
Test Number Ring Switch 1 Ring Switch 2 Circuit Breaker Live Terminals Earthed Terminals
1 Closed Closed Closed L1, L3 L2, Frame
2 Closed Closed Closed L2 L1, L3, Frame
3 Closed Closed Open L1, L2, L3 L1, L2, L3, Frame
4 Closed Closed Open L1, L2, L3 L1, L2, L3, Frame
5 Open Open Closed L1, L2, L3 L1, L2, L3, L1, L2, L3,
Frame
6 Open Open Closed L1, L2, L3, L1, L2, L3 L1, L2, L3, Frame
NOTE: Ensure VT primary connections are isolated prior to HV pressure testing equipment.
CAUTION
Add additional insulation to the bushing sleeve when applying AC/DC test voltages greater than 12 kV.
The bushing sleeve is designed to be used in conjunction with some additional method of insulation, such
as econ boot or heat shrink termination boots.
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Circuit Breaker Auxiliary Tests
General
The following tests have been conducted during manufacturing (except CT insulation test, magnetisation
curve), and are to be used as a guide for commissioning purposes.
All secondary wiring has been 2 kV insulation tested at our works. We therefore recommend that testing
on-site is done with a 1,000 volt megger and not re-stressed at 2 kV.
Remove all earth connections and test the wiring to earth. For units fitted with a VIP relay please refer to
the VIP user guide.
C.T. Ratio Test

1. Remove test link.
2. Select required C.T. ratio at changeover link.
3. Connect ammeter (0-5 A AC) as shown.
4. Select L1, L2 or L3 phase to be tested.
5. Connect primary injection test equipment as shown.
6. Operate the circuit breaker (and respective ring switch if applicable) mechanism to “Main On”.
7. Inject C.T. rated primary current (100 A or 50 A) in each phase in turn (L1-L1), (L2-L2), (L3-L3).
8. Note indicated current on ammeter during each test, at C.T. rated primary current ammeter must
indicate 5 A.
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C.T. Polarity Test

2. Connect a DC analog milliammeter (center scale "zero" preferred) as shown.
3. Select, L1, L2 or L3 phase to be tested.
4. Connect DC voltage source as shown ensuring correct polarity.
5. Operate the circuit breaker (and respective ring switch if applicable) mechanism to Main On.
6. Close switch "s" and note positive direction of DC milliammeter movement. If negative direction is
observed C.T. polarity is incorrect.
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C.T. Spill Test

3. Connect 3 phase short circuiting link (100 A rated) at L1, L2 and L3 connections.
4. Replace L1 and B.T.F.L.'s for temporary shorting links as shown.
NOTE: A shorting link in parallel with the earth fault coil is not required.
5. Connect an AC milliammeter as shown.
6. Select L1-L2, L2-L3 or L1-L3 phases to be tested.
7. Connect primary current injection test equipment as shown.
8. Operate the circuit breaker (and respective ring switch if applicable) mechanism to "Main On".
9. Inject C.T. rated primary current and note spill current indicated on ammeter.
10.Spill current to be less than 10 mA during the test.
11.Repeat for remaining pairs of phases (and C.T. ratio if required).
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T.F.L. / D.A.T. Overcurrent Tests - Primary Current Injection

1. Ensure removable earth link is fitted.
3. Connect 3 phase short circuiting link (100 A rated) at L1, L2 andL3 connections.
4. Replace L1 and B.T.F.L.'s for temporary shorting links as shown.
NOTE: A shorting link in parallel with the earth fault coil is not required.
5. Select L1-L2, L2-L3 or L1-L3 phases to be tested.
7. Operate the circuit breaker (and respective ring switch if applicable) mechanism to Main On.
8. Inject C.T. rated primary current and remove the T.F.L. shorting links in accordance with the table below
ensuring the correct action results.
9. Repeat for remaining parts of phases (and C.T. ratio if required).
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NOTE: with both L1 and B T.F.L. shorting links in circuit, the circuit breaker must not trip during overcurrent
tests.
Ensure test current does not reduce signification due to circuit impedance changes during this test.
Phases Under Test T.F.L Shorting Link Circuit Breaker Action

In CCT Out CCT
L1–L2 L1 L3 No Trip
L1–L2 L3 L1 Trip
L2–L3 L1 L3 Trip
L1–L3 L1 L3 Trip
L1–L3 L3 L1 Trip
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T.F.L. / D.A.T. Earth Fault Tests - Primary Current Injection

1. Ensure removable test link is fitted.
3. Connect 3 phase short circuiting link (100 A rated) at L1, L2, and L3 connections.
4. Replace R and BT.F.L.'s for temporary shorting links as shown.
NOTE: A shorting link in parallel with the earth fault coil is not to be fitted.
7. Operate the circuit breaker (and respective ring switch if applicable) mechanism to "Main On".
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8. Inject a primary current instantaneously (pulse) not gradually in accordance with the table below
ensuring the correct actions result and the tripping levels are within tolerance.
9. Repeat for remaining pairs of phases (and C.T. ratio if required).
Range Phases Under Test C.T. Ratio Trip Levels Circuit Breaker Action
L1 50/5 A 20 – 26.5 A Trip
L2 50/5 A 20 – 26.5 A Trip
L3 50/5 A 20 – 26.5 A Trip
L1 100/5 A 25 – 31 A Trip
L2 100/5 A 25 – 31 A Trip
L3 100/5 A 25 – 31 A Trip
RN2c Phases Under Test C.T. Ratio Trip Levels Circuit Breaker Action
L1 50/5 A 19 – 28 A Trip
L2 50/5 A 19 – 28 A Trip
L3 50/5 A 19 – 28 A Trip
L1 100/5 A 24 – 33 A Trip
L2 100/5 A 24 – 33 A Trip
L3 100/5 A 24 – 33 A Trip
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T.F.L. / D.A.T. Overcurrent Tests - Secondary Current Injection

1. Ensure removable earth and test links are fitted
2. Select required C.T. ratio at changeover link
3. Replace L1 and BT.F.L.'s for temporary shorting links as shown
NOTE: A shorting link in parallel with the earth fault coil is not required
4. Select L1-L2, L2-L3 or L1-L3 phases to be tested
5. Connect secondary current injection test equipment as shown
6. Operate the circuit breaker mechanism to Main On
7. Inject a secondary current of 5 A and remove the T.F.L. shorting links in accordance with the table below
ensuring the correct actions result
8. Repeat for remaining phases (and C.T. ratio if required)
NOTE: ensure test current does not reduce significantly due to circuit impedance changes during this
test
Phases Under Test T.F.L Shorting Link Circuit Breaker Action

In CCT Out CCT
L1–L2 L3 L1 Trip
L2–L3 L1 L3 Trip
L1–L3 L1 L3 Trip
L1–L3 L3 L1 Trip
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T.F.L. / D.A.T. Earth Fault Tests - Secondary Current Injection

1. Ensure removable test links are fitted.
3. Replace L1 and BT.F.L.'s for temporary shorting links as shown.
NOTE: A shorting link in parallel with the earth fault coil is not to be fitted.
5. Connect secondary current injection test equipment as shown.
6. Operate the circuit breaker mechanism to "Main On".
7. Inject a secondary current instantaneously (pulse) not gradually in accordance with the table below
ensuring the correct actions result and the tripping levels are within tolerance.
8. Repeat for remaining phases (and C.T. ratio if required).
Range Phases Under Test C.T. Ratio Trip Levels Circuit Breaker Action
L1 50/5 A 2 – 2.65 A trip
L2 50/5 A 2 – 2.65 A trip
L3 50/5 A 2 – 2.65 A trip
L1 100/5 A 1.25 – 1.55 A trip
L2 100/5 A 1.25 – 1.55 A trip
L3 100/5 A 1.25 – 1.55 A trip
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RN2c Phases Under Test C.T. Ratio Trip Levels Circuit Breaker Action
L1 50/5 A 1.7 – 2.8 A trip
L2 50/5 A 1.7 – 2.8 A trip
L3 50/5 A 1.7 – 2.8 A trip
L1 100/5 A 1.1 – 1.65 A trip
L2 100/5 A 1.1 – 1.65 A trip
L3 100/5 A 1.1 – 1.65 A trip
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Current Transformer Insulation Test (Magnetisation Curve Single Point Test)

1. Remove C70 test link.
2. Remove ratio link.
3. Increase test voltage to 1.3 x the knee point voltage.
4. Decrease voltage to the appropriate knee point voltage (detailed below) for the respective CT ratio
under test. Refer the below table for decreasing the voltage to appropriate knee point voltage. Check
the magnetising current according to the tolerances given below.
5. Replace both the test and ratio links.
Ratio Knee Point Voltage Typical Voltage magnetisation Current

100/5 A 9V 470 mA, -10%/+10%
50/5 A 4.5 V 940 mA, -10%/+10%
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Commissioning Ringmaster with VIP 300
Factory Tests
All Ringmaster panel types are fully tested before leaving the factory. These tests include the whole
protection system including current transformers, wiring harness, relay, trip coil and the circuit breaker itself
using primary injection to energise the system. Tripping tests are carried out using different settings for
each of the IDMT and DT curves available on the relay. The tripping times are measured with a
chronometer and its accuracy is verified against the theoretical times calculated.
Reduced Commissioning
Since the system is fully tested it is only necessary to prove the relay on site at the service settings,
therefore reducing commissioning time to a minimum.
Once the switchgear has been installed and cabled up, it is impractical or sometimes impossible to carry
out injection tests. It is suggested that for commissioning and maintenance purposes either of the following
two methods can be used.
1. Simple trip test using the VAP6 test unit (described previously).
2. Secondary injection using standard equipment with an output filter.
Secondary Injection
Testing using secondary injection is used to test the following parts of the protection system:
 The electronic circuit.
 The integrity of the power supply of the VIP 300.
 The link to the mitop trip coil and also the circuit breaker mechanical tripping mechanism.
 The integrity of the switches on the front panel to ensure they give the correct tripping times for the
curves selected.
Test Set Connections

The injection set is connected to the VIP 300 relay without disconnecting the CT’s. This is done via the
sockets on the terminal rail located in the pilot cable box, just above the relay itself.
Phase Overcurrent Connections

To test the overcurrent protection, the connection must be made across two CT’s (terminal rails no’s 4 to
5, 5 to 6 or 6 to 4).
Earth Fault Connections

To test the earth fault protection, the connection must be made across one CT (terminal rail no’s 4 to 7, 5
to 7, or 6 to 7).
These terminal numbers must be cross checked with the relevant circuit breaker schematic diagram.
Terminals 15 and 16 (not shown above - see Ringmaster catalogue) give access to a normally open
contact, which is normally open when the CB is in the open position. This can be used to connect a timing
device to measure the opening time of the relay and circuit breaker.
CAUTION
UNEXPECTED EQUIPMENT BEHAVIOUR
When using a secondary injection set with VIP 300, a filter (e.g. Foster SF30) must be used to improve
the wave form. If a filter is not used, the operating time of the relay may not follow the theoretical operating
times.
The type of test plug used to connect to the DIN rail connectors is a standard 2 mm 19 A test plug.
 The “MITOP” trip coil must be used only in conjunction with the VIP relay.
 Voltage withstand testing of the auxiliary and control circuits at 2000 V AC for 1 minute must never be
carried out without disconnecting the MITOP trip coil or VIP relay.
 Secondary injection facilities are provided on the terminal rail in the pilot cable box.
 No external connections must be made to the VIP 300 or the MITOP trip coil.
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Recommended Test Procedure for Secondary Injection

The test procedure outlined here is only a guide and may need modification to suit the different test sets
available.
The manufacturers instructions must be read before attempting to secondary inject the VIP 300 relay.
The VIP 300 relay can be secondary injected like any conventional 1 A relay, therefore the output
recommended for 1 A relays must be used.
Calculate the secondary current to be injected from the equivalent primary current, taking into account the
CT’s used and the range selected by connections to the terminals on the back of the relay.
With the VIP 300 connected so as to present the correct burden, the following tests can be carried out:
1. Pick-up check:
 Increase the current slowly until the appropriate LED indicator starts to blink.
2. Setting check:
 Set the current to be injected (a true RMS ammeter must be used to measure the current).
 The CB must be closed and the counter/timer reset. Current must then be applied.
 When the CB has operated, the applied current must be turned off if not done automatically.
 The time shown on the counter display includes the operating time of the circuit breaker >80 ms or
<100 ms. The actual relay operating time can then be calculated by subtracting this time from the
counter reading.
NOTE: No connection must be made to the MITOP trip coil from the secondary injection test set.
RN2c, RE2c, CE2, CN2 CT Ratio 200/1A

Range x 2 Range x 4
Minimum Operating Current=20 A Minimum Operating Current=40 A
Secondary Injected Current (mA) Equivalent Primary Current (A) Secondary Injected Current Equivalent Primary Current (A)
(mA)
100 20 200 40
120 24 240 48
150 30 300 60
180 36 360 72
210 42 420 84
240 48 480 96
280 56 560 112
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RN2c, RE2c, CE2, CN2 CT Ratio 200/1A

Range x 2 Range x 4
Secondary Injected Current (mA) Equivalent Primary Current (A) Secondary Injected Current Equivalent Primary Current (A)
(mA)
320 64 640 128
360 72 720 144
400 80 800 160
450 90 900 180
500 100 200
RN6c CT Ratio 400/1 A

Range x 2 Range x 4
Secondary Injected current (mA) Equivalent Primary Current (A) Secondary Injected Current (mA) Equivalent Primary Current (A)
100 40 200 80
120 48 240 96
150 60 300 120
180 72 360 144
210 84 420 168
240 96 480 192
280 112 560 224
320 128 640 256
360 144 720 288
400 160 800 320
450 180 900 360
500 200 1K 400
CE6, RN6c CT Ratio 800/1A

Range x 2 Range x 4
Secondary Injected Current (mA) Secondary Injected Current Secondary Injected Current Secondary Injected Current
(mA) (mA) (mA)
100 80 200 160
120 96 240 192
150 120 300 240
180 144 360 288
210 168 420 336
240 192 480 384
280 224 560 448
320 256 640 512
360 288 720 576
400 320 800 6401
450 360 900 7201
500 400 1K 8001
NOTE: 1 These values exceed the rating of the circuit breaker.
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Control and Monitoring Protection Relays VIP40/45
Test/Reset Button
After a trip, pressing this button stops the flashing trip indication. This button can also be used to:
 Test the built-in battery. When pressing the Test/Reset button, the fault indication LED lights up
immediately to indicate that the battery is OK.
 Perform the “lamp test” if the relay is supplied with power.
Pressing the Test/Reset button for 5 seconds causes all the display segments and the status LED to light
up, and displays the software version number.
Status LED
The status LED provides information about the VIP’s general status.
Pictogram LED Event

Red color and permanently on The VIP has gone into the fail-safe position following detection by the embedded
self-tests of the failure of one of its internal components, involving a risk of nuisance
tripping. In this case, the VIP is no longer operational.
NOTE: This LED may light up briefly when the VIP is energised: this is normal and
does not indicate a failure
Red color and flashing The VIP has detected a failure not involving a risk of nuisance tripping. In this case,
the VIP has not gone into the fail-safe position. Intervention is required as soon as
possible. The LED stops flashing as soon as the failure disappears.
Trip LED: Fault Indication

The fault indication LED flashes to indicate that the VIP has sent a trip order to the circuit breaker. After
circuit breaker opening, when the VIP is no longer supplied with power by its sensor, the built-in battery
makes the LED flash.
The LED stops flashing:
 Automatically after 24 hours
 When the current returns, on circuit breaker closing (if the current is higher than the pick-up current)
 When the Test/Reset button is pressed
NOTE: The VIPs’ built-in battery only supplies power to the fault indication LED displaying the type of fault.
It has no role in operating the protection functions. There is a special space for a user-customisable label
for the Trip LED.
Checking VIP Operation

Simplified Check
The pocket battery module contains a battery which can be used to power the VIP to check it is working
correctly.
The pocket battery module is used to:
 Check that the VIP processor is working correctly
 Test the circuit breaker trip circuit
To check that the VIP processor is working correctly, proceed as follows:
Step Action
1 Connect the pocket battery module.
2 Check that the VIP starts and displays the phase currents.
3
Make sure that the status LED is off. If so, this means that the VIP self-tests do not detect amalfunction.
Result: The VIP processor is working correctly.
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Commissioning
Checking the MV Circuit Breaker Trip Circuit

When the pocket battery module is connected, the integrity of the circuit breaker trip circuit can be checked
by sending an opening order to the circuit breaker via the Mitop trip unit. In order for this trip order to be
sent, the VIP must be switched to temporary test mode.
The check ensures that:
 The VIP processor is working correctly
 The VIP and the Mitop trip unit are connected
 The Mitop trip unit is working correctly
The check cannot ensure that the VIP is connected to the sensor.
For this test, the MV circuit breaker must not be connected to any power source (either upstream or
downstream) so that it can be opened and closed safely.
To check the circuit breaker trip circuit, proceed as follows::
Step Action Illustration

1 Open the settings transparent protective flap.
2 Connect the pocket battery module by lining up the white dots on

the plug and on the VIP front panel.
3 Supply the VIP with power. Check that the VIP starts and
displays the phase currents.
4 Use a pointed tool to press the Trip test button and release. The
VIP displays TEST indicating that it has switched to temporary
test mode.
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Commissioning
Step Action Illustration

5 Use a pointed tool to press and hold down the Trip test button.
Result
 The Trip LED flashes quickly to indicate that tripping is about
to occur.
 5 seconds are counted down on the display.
6 After 5 seconds, the VIP sends an opening order to the circuit

breaker and displays TRIP. The Trip LED flashes slowly,
indicating that the VIP has sent a trip order.
NOTE: If the Trip test button is released before the 5-second
countdown has finished, the VIP does not send the trip order.
7 Press the Test/Reset button to acknowledge the fault.

Result:
 The TRIP message disappears:
 The Trip LED goes out.
8 The VIP redisplays the phase currents.
The VIP exits temporary test mode:

 Automatically:
 After sending the opening order
 After 5 seconds
 When its power supply via the pocket battery module is removed
 Manually:
 When the Test/Reset button is pressed
 After the Trip test button is released during the 5-second countdown before the trip order is sent
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Commissioning
Control and Monitoring Protection Relays VIP 400
Introduction
VIP400s are suitable for substations without an auxiliary power supply. They can be used for the following
applications:
 Protection of incomers and feeders
 Protection of MV/LV transformers
They offer the following functions:

 Phase overcurrent protection
 Earth fault protection
 Thermal overload protection
 Current metering display
Description
Description
Front Panel
A sealable pivoting flap can prevent access to the setting keys by unauthorised persons.
Flap Closed Flap Open
1 Display
2 Status
3 Fault indication LEDs
4 Zone for a user-customisable label with pictograms of the fault indication LEDs
5 Acknowledgement key
6 Identification label
7 Sealing ring
8 Selection keys
9 Key for selecting menus and testing LEDs. When the VIP is not supplied with power, this key can also be
used to start the VIP from the battery in order to enter settings
10 Menu pictograms
11 Menu selection pointer
12 Battery compartment and socket for connecting the pocket battery module
13 Settings protective flap
14 Confirm entry key
15 Abort entry key
16 Settings keys
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Commissioning
Display
Each VIP function is presented in a screen consisting of the following items:
 First line: Symbols for electrical values or function name
 Second line: Displays the values of measurements or parameters associated with the function
 A menu pointer, on the left, it is pointing to the pictogram for the selected menu
Menu Organisation
All the data available in the VIP relay is divided between 3 menus:
 The metering menu ( ) contains the current measurements, peak demand currents, load history,
event records, fault trip counter and the breaking current history.
 The protection menu ( ) contains the essential settings for setting up the protection functions.
 The parameters menu ( )contains the parameters that are used to adapt VIP operation to particular
applications. When a VIP is new, all the parameters in this menu have a default value. The protection
functions are operational even with the parameters menu default values.
Selecting a Screen in Menu
Step Action
1 Press the key to select one of the 3 menus.
Result: The menu indicates the selected menu:
 “ ”Metering menu
 Protection menu
 Parameters menu
2 Press the or keys to scroll through the screens in the selected menu, until the desired screen is displayed.
Default Screen
A default screen is displayed automatically 3 minutes after the last keystroke. This default screen is the
screen displaying the phase currents.
Status LED
The status LED provides information about the VIP’s general status.
Pictogram LED Event

Red color and permanently on The VIP has gone into the fail-safe position following detection by the
embedded self-tests of the failure of one of its internal components,
involving a risk of nuisance tripping. In this case, the VIP is no longer
operational.
NOTE: This LED may light up briefly when the VIP is energised: this is
normal and does not indicate a failure
Red color and flashing The VIP has detected a failure not involving a risk of nuisance tripping. In
this case, the VIP has not gone into the fail-safe position. Intervention is
required as soon as possible. The LED stops flashing as soon as the failure
disappears.
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Commissioning
Access to Data
During operation, when the settings protective flap is closed, the user can access the following data:
 Readout of measurements, parameter and protection settings
 Local annunciation of the last fault:
 by a flashing fault indication LED
 by a fault screen on the display unit

 Acknowledgment of the last fault
 Readout of the last saved faults
 Reset of peak demand values
 LED and display unit test
 Battery test
It is not possible to modify any protection or parameter settings.
Trip LED: Fault Indication

VIP relays have fault indication LEDs. They flash to indicate a fault, as shown in the table below.
Pictogram Fault
Detection of a fault by the phase overcurrent protection or in the event of tripping by the temporary test mode
Detection of a fault by the earth fault protection
Detection of a fault by the thermal overload protection
After a trip, the fault indication LEDs are powered by the battery integrated in the VIP.Fault indication by
the LEDs can be stopped:
 By pressing the Reset key
 Automatically by the reappearance of a current in the network higher than the pick-up current
 Automatically after 24 hours
For the first 3 LEDs, faster flashing may occur before the protection trips, to indicate the following
information:
Pictogram Overshoot
Overshoot of the instantaneous set point for phase overcurrent protection (I> or I>> or I>>> pickup outputs)
Overshoot of the instantaneous set point for earth fault protection (Io> or Io>> pick-up outputs)
Overshoot of the alarm set point for thermal overload protection
Display of the Last Fault

VIPs automatically display the last fault that appeared. The fault display contains:
 First line: Name of the fault screen with its queue number. Events are numbered continuously from 0 to
99999, then back to 0.
 Second line: Scrolling display of the event characteristics:
 Origin of the event
 Date and time of the event
 Values of the currents measured at the time of the event
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Commissioning
Fault Acknowledgement
Pressing the Reset key acknowledges faults locally and causes:
 Extinction of the fault indication LED
 Deletion of the last fault message
Readout of the Last 5 Faults

VIP record the last 5 events. They can be viewed in the metering menu. Their content is identical to the
display of the last fault.
Reset of Peak Demand Values

The method for resetting the phase current peak demand values is indicated below:
 Display the phase current peak demand values screen.
 Press the Reset key for 2 seconds: the peak demand values are reset to zero.
Checking the VIP Operation

Checking the VIP Processor
The pocket battery module contains a battery which can be used to power the VIP to check it is working
correctly, or to enter settings if the integral battery is missing.
The pocket battery module is used to:
 Check that the VIP processor is working correctly
 Test circuit breaker tripping
To perform the check, proceed as follows:
Step Action
1 Connect the pocket battery module and move the switch to the Test position.
2 Check that the VIP starts and displays the phase currents screen.
3
Check that you can access the setting menus by pressing the , and keys.
4
Check that the status LED is off: this means that the VIP self-tests do not detect a malfunction.
Result of the procedure: The VIP processor is working correctly.
Checking the MV Circuit Breaker Trip Circuit

When the pocket battery module is connected, the integrity of the circuit breaker trip circuit can be checked
by sending an opening order to the circuit breaker via the Mitop trip unit. In order for this trip order to be
sent, the VIP must be switched to temporary test mode.
The check ensures that:
 The VIP processor is working correctly
 The VIP and the Mitop trip unit are connected
 The Mitop trip unit is working correctly
The check cannot ensure that the VIP is connected to the sensors.
To check the circuit breaker trip circuit, proceed as follows:
Step Action
1 Connect the pocket battery module and move the switch to the Test position.
2 Check that the VIP starts and displays the phase currents screen.
3
Check that the status LED is off.
4 Close the MV circuit breaker.
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Commissioning
Step Action
5 Switch the VIP to temporary test mode:
 Go into the parameters menu ( ) by pressing ,the key
 Select the TRIP TEST screen by pressing the and keys
 Select the ACTIVE value by pressing the key and using the keys
 Press again to confirm selection. POCKET BATTERY is permanently displayed to indicate that the setting has been taken
into account by the VIP. The VIP is then in temporary test mode
NOTE: This operation may require the password to be entered, if this has been set up earlier.
6
Press the key for 5 seconds: the LED flashes quickly to indicate that tripping is about to occur
Result: After 5 seconds, the VIP sends an opening order to the circuit breaker and displays a message indicating the VIP has
sent a trip order
The VIP exits temporary test mode:

 Automatically:
 After one minute

 When its power supply via the pocket battery module is removed
 Manually:
 By pressing the Reset key
 By pressing the key
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Commissioning
Checking the Complete Protection Chain
Principle
For testing the complete protection chain, it is assumed that the cubicle is fitted with the primary injection
option. The complete protection chain can be checked by a test that injects current into the sensor primary.
This test can check complete integrity of the protection chain, without disconnecting the sensors and
without changing the VIP settings.
It can be used to check that:
 The sensors are connected correctly
 The VIP is working and is measuring the current correctly
 The Mitop trip unit is connected correctly and trips the circuit breaker
These test will trip MV circuit breaker and turn off power. Ensure that it can be done safely.
NOTE: For the primary injection test, it is advisable to control injection stopping by using a circuit breaker
auxiliary contact. Otherwise, if the primary injection is not stopped the VIP may continue to send trip pulses
to no purpose (test scenario 1 only).
Scenario 1:
If the protection settings are low (<50 A) and the injection device used can deliver sufficient current to
activate the protections, the integrity of the VIP and the complete protection chain can be checked directly
by primary injection. This test can be performed by single-phase injection, in succession on each of the 3
phases, in order to check that the protections trip.
Scenario 2:
Depending on the protection setting values, it is not always possible to inject sufficient primary current to
achieve the level required for tripping. If this is the case, to get round this difficulty, it is possible to activate
a protection temporarily with a low set point dedicated to this test, in order to check operation of the sensors
and the VIP, until the circuit breaker trips. For this test, it is necessary to switch the VIP to its temporary
test mode before activating the protection dedicated to the test.The rest of this section describes the
procedure to be followed for scenario 2.
Test Protection Characteristics
Phase overcurrent protection with definite time delay

VIP40/45 10 A/5 s
VIP400 1 200 A 10 A/5 s
630 A 31.5 A/5 s
Accuracy: same accuracy as the I> protection function
(1)To determine the CT range of the VIP400, see the procedure page 58.
This protection is independent of the VIP phase and earth fault protection functions. Its temporary nature
guarantees a return to the current settings.
Existing the Test Mode

Automatically
After sending the opening order
VIP40/45 VIP400
VIP400 Sepam series 20 and series 40
When the power supply from the sensors has been removed
Manually
VIP40/45 By pressing the Test/Reset button
After the Trip test button is released during the 5-second countdown before the trip order is
sent
VIP400 By pressing the Reset key
By pressing the ESC key
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Commissioning
Displaying the CT of the VIP400
Step Action
1
Press the key to select the parameter menu( )
2 Press the or keys to scroll through the screens in the selected menu, until the CB CUSTOM screen is displayed
3 Set the parameter to Display
4 Press the untill the PHASE CT parameter is displayed
Result: the CT range is displayed (200 A or 630 A)
Testing and Metering Equipment Required

For the primary injection test, use a sinusoidal AC current generator fitted with its connection accessories:
 50 or 60 Hz frequency (according to the country of use)
 Single-phase or three-phase, adjustable from
 VIP40/45: 0 to 20 A RMS
 VIP400: 0 to 50 A RMS
Primary Injection Circuit Block Diagram

In this case, 1 primary injection winding per phase is prewired and connected to a C60 type LV circuit
breaker located in the Bottom Connection module. See the Cubicle Description section page 7 for locating
the module in the cubicle
Follow these steps before injecting the current:
 Connect the injection case to the C60 type LV circuit breaker.
Turn off injection control using an MV circuit breaker auxiliary contact (optional).
NOTE: Do not hard-wire the auxiliary contact in series in the injection circuit.
Checking the Sensor Connection

To perform the sensor connection check, proceed as follows:
Step Action
1 Check that the pocket battery module is not connected
2 Inject a primary current on phase 1 using the cubicle’s primary injection circuit if it has one:
 VIP40/45: 10 A
 VIP400, 200 A range: 16 A
 VIP400, 630 A range: 35 A
3 Check that the VIP displays the injected current (accuracy = +/- 5%) and that the status LED is off
4 Repeat this operation for phases 2 and 3
Result: The sensor connection to the VIP is checked.)
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Commissioning
Checking the Circuit Breaker Trip Circuit

The rest of the procedure can be used, if necessary, to activate test protection temporarily in order to check
the Mitop trip unit is connected and that the circuit breaker trips.
Using a VIP40/45
Step Action
1 Close the MV circuit breaker
2 Inject a 16 A primary current into one of the phases using the cubicle’s primary injection circuit if it has one
3 Switch the VIP to temporary test mode (scenario 2):
 Use a pointed tool to press the Trip test button.
 The VIP displays TEST indicating that it has switched to temporary test mode.
4 Activate test protection to trip the circuit breaker by using a pointed tool to press and hold down the Trip test button:
 The Trip LED flashes quickly to indicate that tripping is about to occur.
 5 seconds are counted down on the display
 Result: After the countdown, the VIP gives a trip order via the Mitop trip unit and the circuit breaker opens. The VIP displays
the TRIP message.)
5 Turn off current injection, then disconnect the primary injection equipment.
The VIP exits temporary test mode (scenario 2):
 Automatically:
 After 5 seconds
 When its power supply from the sensors has been removed
 Manually:
Using a VIP400
Step Action
1 Close the MV circuit breaker
2 Inject a primary current into one of the phases using the cubicle’s primary injection circuit if it has one:
 VIP400, 200 A range: 16 A
 VIP400, 630 A range: 35 A
3 Switch the VIP to temporary test mode (scenario 2):

 Go into the parameters menu () by pressing the key
 Select the TRIP TEST screen by pressing the and keys
 Select the ACTIVE value by pressing the key and using the keys
 Press again to confirm selection. The value of the currents is displayed. The VIP is then in temporary test mode
NOTE: This operation may require the password to be entered, if this has been set up earlier.
4 Activate test protection to trip the circuit breaker by pressing the key for 5 s: the LED flashes quickly to indicate that tripping is
about to occur.
Result: After the time delay has elapsed, the VIP gives a trip order via the Mitop trip unit and the circuit breaker opens. The VIP
displays a message indicating that the I> protection has sent a trip order.)
NOTE: Injection must be interrupted after the trip via the circuit breaker auxiliary contact wiring. If this is not done, the message
indicating that the I> protection has sent a trip order will be acknowledged automatically and will no longer be displayed.
5 Turn off current injection, then disconnect the primary injection equipment.
The VIP exits temporary test mode (scenario 2):
 Automatically:
 After 5 seconds
 When its power supply from the sensors has been removed
 Manually:
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Commissioning
Elements Checked During the Tests

The addition of the 2 tests check that:
 The VIP is correctly connected to its metering and power supply sensors.
 The sensor rating (200 A) is as expected.
 The VIP and its sensors are measuring the current value in the network correctly.
 The VIP processor is working correctly.
 The VIP is connected to the Mitop trip unit correctly.
Commissioning
Prerequisites
Operational commissioning of the cubicle must not take place before the complete protection chain has
been tested as described before.
Checks and Settings
In the event of uncertainty or a missing report, check the settings:
 VIP40: values of the I> set point
 VIP45: values of the I>, Io> and to> set points
 Values of the 2 configuration parameters: Discrimination with the LV CB and EF inrush delay.
 Correct the setting values if required.
Once this check has been made, you should make no further changes to the settings, which are now
deemed to be definitive.
Commissioning
After circuit breaker closing, check that:
 The Maintenance status LED is off
 The VIP displays the measurement of all 3 phase currents
If these 2 conditions are not verified, check that the network current is higher than the pick-up current
needed to operate the VIP relay through the sensor.
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Commissioning
Commissioning Test Records
Test Records
Secondary injection of Schneider Electric VIP 300 self powered overcurrent and earth fault relay.
Customer
Site
Contact ref.
Panel
Relay type
Relay serial no.
Current Transformers Setting Range, Minimum Operating Current

200/1 A Tick as appropriate:
 x2, 20 A
 x4, 40 A

 x2, 40 A
 x4, 80 A

 x2, 80 A
 x4, 160 A
NOTE: Ensure connections on the rear of the relay are made to the appropriate terminals for the x2 or x4
setting ranges and that the scale labels are inserted correctly to match the range selected.
Mark settings with an arrow as shown below:
Indicate on the diagram below actual settings. Carry out tests and record the results in the table provided.
Setting scale label selection to be located at point “A” for appropriate CT type 200/1 A, 400/1 A and 800/1 A
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Commissioning
 Pick up test
Inject the test current into the relay for each phase in turn and note the current required to flash the LED.
 Operating time and curve test at final settings
Inject the test current into the relay for each phase in turn and note the operating times.
 Instantaneous trip test
Inject the appropriate test current into the relay and ensure the correct instantaneous response.
Curve............... T.............. Curve........... T..............

Phase A-B Phase B-C Phase C-A EF
1.Pick-up current at setting
2.Operating time and curve
at final selected setting
3.Current level to trip high
set
 Check test facility using VAP6.
Commissioning engineer: Date:

Customer witness: Date:
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Ringmaster Range
Ringmaster Operation
NVE9109100.00 24/02/2017
Chapter 6

Topic Page
RN2d, RN2c, RE2c, RE2d, RN6d and RN6c Essential Checks 110
Main Features 111
Switch and Circuit Breaker 112
Earth Switch 113
Cable Testing 114
Circuit Breaker Reset 116
Actuators and Motors 117
Motorpack 118
Motorpack Operation 119
VPIS 120
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RN2d, RN2c, RE2c, RE2d, RN6d and RN6c Essential Checks
Essential Checks
DANGER
HAZARD OF ELECTRIC SHOCK
 Do not operate this equipment if the needle is in the red zone or at zero.
 Isolate earth equipment before removing any external covers.
 The option of Voltage Presence Indicator System (VPIS) must be used as indication only. It should not
be used as absolute proof of isolation.
 Do not earth a live cable which is being fed from the remote end.
 Check voltage of the respective breaker/switch before any operation of a Ringmaster unit.
WARNING
 Prior to energising the unit, check all protection devices to help ensure they are set correctly.
 Ensure that fuses are fitted for TLF units.
 VIP units must be set in accordance with the results of a protection co-ordination study.
 Short the current transformers (T200E and earth fault flow indicator) that are not going to be used
during commissioning or during service.
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Main Features
Main Components
1 Facia
2 Operating handle
3 Auxiliary/Protection LV compartment
4 Test access key
5 Data plate
6 Main circuit label
7 Gas pressure indicator
8 Tripped on fault flag
9 Main / Earth selector
NOTE:
The operating handle can be used in two positions:
 With the handle protruding outside the unit dimensions.
 With the handle within the constraints of the unit.
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Switch and Circuit Breaker
Manual Operation of Main Switch/Circuit Breaker RN2d, RN2c, RE2c, RE2d, RN6d and RN6c
 Check that the gas indicator is in  Move selector to "Main  Insert handle as shown,
green colour, "healthy Switch/Circuit breaker" aligning handle profile and
condition" position. direction of operation (arrow) to
 Check the facia diagram for the  To operate selector, slide unit operational socket, for
service condition. Remove padlock sleeve towards direction of operation.
padlocks if fitted. selector pivot point and rotate  Firmly operate, in a rotational
selector to required position. movement, the operating
handle until the circuit
breaker/switch closes.
NOTE: To operate in the “main on” position, the operating handle must be rotated in a clockwise direction
for the circuit breaker/RS2 and in an anti-clock wise direction for the RS1 (as marked on the unit facia).
 The selector lever will be locked  Padlock fitted to circuit  Padlock fitted to circuit
in the “main switch/circuit breaker/main switch selector. breaker/main switch in the
breaker” position when the “close in service position”.
switch/CB is in the "closed in  To open, remove “closed in
service" position. service position” padlock, if
fitted, rotate handle through
180° and reverse procedure.
NOTE: The fitting of padlocks does not affect the electrical tripping of the unit.
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Earth Switch
Manual Operation of Earth Switch RN2d, RN2c, RE2c, RE2d, RN6d and RN6c
 Check that the gas indicator is in  Insert handle as shown,  The selector lever will be
the green, "healthy condition" aligning handle profile and locked in the “earth switch”
 Check the facia diagram for the direction of operation (arrow), position when the earthing
“off” service condition. Remove to unit operational socket for switch is in the "closed in earth"
padlocks if fitted. direction of operation. position.
 Move selector to “Earth Switch”  Firmly operate, in a rotational
position. movement, the operating
 To operate selector slide handle until the earth switch
padlock sleeve towards selector closes.
pivot point and rotate selector to
required position.
NOTE:
To operate to the “earth on’ position the operating handle must be rotated accordingly (as marked on the
unit facia):
 Circuit Breaker (CB) - anti-clockwise
 Right hand ring switch - anti-clockwise
 Left hand ring switch - clockwise
 Padlock fitted to earth switch selector.  Padlock fitted to earth switch in the “closed in
earth position”. To open, remove “closed in earth
position” padlock, if fitted, rotate handle through
180° and reverse procedure.
NOTE: The unit will not electrically trip if an earth is applied onto a fault.
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Cable Testing
Cable Testing - Ring Cables RN2c / RE2c / RE2d / RN2d and RN6d
 Open LV compartment by  Ensure that the main earth  Insert test key (located inside
depressing lever on lower edge switch is in the “earth on” LV cabinet) into key way.
of LV compartment. Remove position. This will open the key
padlock if fitted, at this point. way.
 Turn lever clockwise. Remove  Pull test access cover down,  The test access key will be
test access cover padlock if utilising operating handle, to locked in position until the
fitted. remove cable earth and provide cover is firmly closed. Reverse
access to the testing bushings procedure to return to service
(marked with red, yellow and condition.
blue phase dots).
NOTE: Ensure cables are
discharged before touching
bushings after testing.
Cable testing - Circuit Breaker RN6c/RN6d
 Ensure that the CB earth switch  The test key is located on the  Insert the test key as shown
is in the “earth on” position. This RN6c fascia as shown above. and turn the black lever 90° in a
will open the key way for the test To remove the key, turn the clockwise direction to lock in
key. black lever 90° anti-clockwise. position.
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 Remove test access padlock (if  Lift CB test access cover clear Image as seen from the top of the
fitted). Whilst holding black lever of test contacts. Note that the CB test access cover.
of test key down, raise the CB test key is now locked in
test access cover. Note that position until the access cover
some resistance will be is firmly closed. Reverse
encountered. procedure to return CB to
service.
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Circuit Breaker Reset
Circuit Breaker Reset - Electrical Trip/Tripped on Fault RN2d, RN2c, RE2c, RE2d, RN6d and RN6c
 Following a circuit breaker  Insert handle as shown,  On the resetting of the flag to
electrical trip/tripped on fault aligning handle profile and white allow the operating
operation the tripping spring has direction of operation (arrow) to handle to return clockwise to
to be reset prior to a close unit operational socket, for the off position.
operation. direction of operation.  To close the circuit breaker to
 The orange tripped on fault flag  Firmly operate, in an anti- the service/earth condition,
(indicated with arrow) will be clockwise rotational movement, refer to relevant section
displayed following the the operating handle until the regarding manual operation.
electrical trip. orange tripped on fault flag
changes to the white normal
service condition, and the
handle reaches the end stop.
Motorpack Circuit Breaker Reset - Electrical Trip/Tripped on Fault
When a trip operation has occured, the motor intelligence will automatically reset the circuit breaker
provided the auxiliary power supply is available.
NOTE: To manually reset circuit breaker remove motorpack and follow above procedure.
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Actuators and Motors
Purpose
The actuator/motor replaces the operating lever and directly moves the manual operation socket.
Procedure for fitting and setting of actuators fitted to the Ringmaster range of switchgear CN2, SN6, CE2, CE6, and SE6
1. Fix the actuator to the top mounting bracket ensuring that the distance from the top of the actuator to
the top of the mounting bracket is approximately 9 mm (as shown in the drawing below) and tighten the
fixing screw.
Note: this is only an approximate preliminary setting.
2. Also ensure there is approximately 3 mm of clearance between the body of the actuator and the facia
of the unit (as shown in the drawing below).
3. Rotate the bottom of the actuator in a clockwise direction (if looking from below as shown in the drawing)
until resistance against the actuator motor can be felt.
4. Then rotate the actuator in an anti clockwise direction approximately one half of a full rotation making
sure that the actuator motor is not rotating (this has the effect of lengthening actuator i.e. gap ‘a’ on the
drawing should increase).
5. Fit the actuator operating bracket assembly to the bottom of the actuator locating the operating bracket
spigot in the operating handle socket (as shown in the drawing below) and tighten up the fixing screw.
6. Connect the actuator plug and perform a few electrical operations.
7. Remove the plug and check that the actuator can be withdrawn and replaced with relative ease.
8. If not, adjust the positioning of the actuator by loosening either the mounting bracket or operating
bracket and moving either part so that the actuator can be withdrawn easily. Repeat this process until
it is possible to withdraw the actuator with relative ease.
DANGER
HAZARD OF DEATH, INJURY AND EQUIPMENT MALFUNCTION
In the event that the actuator fails to complete a closing or opening operation, DO NOT attempt to
disconnect the actuator operating bracket spigot from the operating handle socket. It is advisable to
contact Schneider Electric.
NVE9109100.00 25/01/2017 117

Motorpack
RN2d, RN2c, RE2c, RE2d, RN6d and RN6c
 Prior to connecting the  Align both the motorpack male  Offer motorpack to unit until full
motorpack check the facia drive shaft and the electrical engagement of both the drive
diagram for service conditions. connector with the female and electrical connection are
The service selector padlock, if switch operating socket and achieved.
fitted, can remain fitted with the electrical connector on the unit For electrical operation of the
application of the motorpack. facia. motorpack with Easergy T200E
refer to the Easergy T200E
NOTE: The motorpack can only be NOTE: The motorpack can be
manual.
fitted when the main switch/circuit removed and replaced in both the
breaker position is selected and not “Main On” and “Main Off” service
when the earth position is selected. conditions.
NOTE: Only manual operation of the earth switch can be undertaken. To operate earth switch remove
motorpack and follow “manual operation of earth switch instructions.
 The motorpack protection fuse is located at the  The motorpack is fitted with a manual drive, to
bottom right hand corner as above when the motor release mechanism spring tension, should the
is removed. motor fail during electrical operation. Remove
Allen screws (indicated with arrows) on
motorpack cover to access manual drive screw.
118 NVE9109100.00 25/01/2017

Motorpack Operation
RN2d, RN2c, RN6c, RE2c, RE2d, and RN6d

Operating voltage, current and time
Panel Type Operation Voltage (Vdc) Current (A) Time (sec)

RN2d/RN2c/RN6c/RE2c/RE2d/RN2d close 24, -10%/+30% 4 5
RN2d/RN2c/RN6c/RE2c/RE2d/RN2d open 24, -10%/+30% 4 5
RN2d/RN2c/RN6c/RE2c/RE2d/RN2d reset (CB only) 24, -10%/+30% 3.5 11
NOTE: Values given are typical and may vary slightly between units.
NVE9109100.00 25/01/2017 119

VPIS
General
RN2c VIP panel front facia RN2c bushings
RN2d VIP panel front facia RN2d bushings
 VPIS can be fitted as an optional item on the ring switches and circuit breaker on the RN2c. The test
sockets are located in the pilot cable box.
 A garter spring is fitted to the relevant cable bushing which forms a capacitive coupling with the HV
conductor, deriving the neon voltage.
NOTE: Circuit breaker neons cannot be fitted to transformer mounted units. To achieve correct reading
when using a phase comparitor, please use Pfisterer Electronic Phase Comparator EPV LRM System
No.827 189-007 (available as kit RMR-A25).
VPIS Replacement
The VPIS can be replaced at the site, without having to remove the front facia by following the below
procedure:
Unscrew both VPIS screws Pull the VPIS along with the Unplug the VPIS connector
connector plugs, so that the entire
connection comes out
120 NVE9109100.00 25/01/2017

Plug-in the new VPIS connectors. Push the wire inside the facia Fasten the screws. The similar
operation to be performed for RS1,
RS2 and CB VPIS replacement.
NVE9109100.00 25/01/2017 121

122 NVE9109100.00 25/01/2017

Ringmaster Range
Ringmaster Range Operation
NVE9109100.00 24/02/2017
Chapter 7

Topic Page
CN2, SN6, CE2, CE6, SE6, MU2 Essential Checks 124
Main Features 125
Switch and Circuit Breaker 126
Earth Switch 127
Cable Testing and Actuator Control 128
Actuator Control 129
NVE9109100.00 25/01/2017 123

CN2, SN6, CE2, CE6, SE6, MU2 Essential Checks
Essential Checks
DANGER
 The option of voltage presence indicator system (VPIS) must be used as indication only. It must not
be used as absolute proof of isolation.
 Do not earth a live cable which is being fed from the remote end.
 Check voltage of the respective breaker/switch before any operation of a Ringmaster unit.
WARNING
 Do not operate this equipment if the needle is in the red zone or at zero.
 Equipment must be earthed before removing any external covers.
WARNING
 Prior to energising the unit, check all protection devices to help ensure they are set correctly.
 Ensure that fuses are fitted for TLF units.
 VIP units must be set in accordance with the results of a protection coordination study.
 Short the current transformers (T200E and earth fault flow indicator) that are not going to be used
during commissioning or during service.
124 NVE9109100.00 25/01/2017

Main Features
Main Components
1 Facia
2 Operating handle (padlockable)
3 Auxiliary/Protection compartment
4 Test access key (within LV pilot box)
5 Data plate/pilot box
6 Main circuit label on pilot box
7 Transformer earth switch
8 Gas pressure indicator
9 Tripped on fault flag
10 Main selector lever
NVE9109100.00 25/01/2017 125

Switch and Circuit Breaker
Operation of Main Switch/Circuit Breaker CE6, CE2, SE6, CN2 and SN6
 Lift up hinged door. Check that  Move select to "Main Switch"  To open, rotate the handle
the gas indicator is in the green, position. Insert handle as through 180° and reverse the
"healthy condition". Check the shown and pull down firmly until procedure.
facia diagram for the service the circuit breaker/switch
condition. Remove padlocks if closes. The selector lever will
fitted. be locked into the "main switch"
position. Fit padlock into "CB
closed in service" position if
required.
NOTE: That this does not affect
electrical tripping of the unit.
Operation of Earthing Switch CE6, CE2, SE6, CN2 and SN6
 Lift up hinged door. Check that  With the switch/circuit breaker  To open, rotate the handle
the gas indicator is in the green, in the open position, move through 180° and reverse the
"healthy condition". Check the selector lever to "earth switch procedure.
facia diagram for the service position". Insert handle as
condition. Remove padlocks if shown and pull down firmly until
fitted. the switch closes. The selector
will be locked in the "earth
switch" position. Fit padlock into
"circuit breaker/switch main
cable earthed" if required.
NOTE: That the unit will not trip on
fault.
126 NVE9109100.00 25/01/2017

Earth Switch
Closing Earth Switch (Transformer Earth Switch SN6 and CN2 Only)
 Open the main switch/circuit  Pull lever forwards as shown to  The switch can be padlocked
breaker. Move the selector close earth switch. Push back to "on" as shown above.
lever (see page 81) to earth rest position. The main selector
position. Do not re-close the lever must be locked in the
earthing switch unless incoming earth position.
cable earth is required. Move
transformer earth selector lever
as shown above.
Opening Earth Switch (Transformer Earth Switch SN6 and CN2 Only)
 Remove padlock if fitted. Move  Turn lever clockwise as shown  The transformer earth can now
transformer earth selector lever above until flag show "off" and be padlocked off as shown
as shown above. mechanism is reset. Turn lever above. The main selector lever
back to the rest position. is now free to move.
NVE9109100.00 25/01/2017 127

Cable Testing and Actuator Control
Cable Testing Main Cable - CE6, CE2, SE6, CN2, SN6 and Ring Cables
 Ensure that the main earth  Insert test key (located in pilot  Pull test access cover down to
switch is "earth on". This will cable box compartment) into remove cable earth and
open the key way. key way and turn lever anti- provide access to the testing
clockwise. Remove test access bushings, (marked with red,
cover padlock if fitted. yellow and blue phase spots).
The test access key will be
locked in position until the
cover is firmly closed. Reverse
procedure to return to service
condition.
NOTE: Ensure cables are
discharged before touching
bushings after testing.
Actuator Control
 For electrical operation of the  Lift the lever on the connecting  Rotate actuator mechanism
actuator see page 147 (if using bracket. anti-clockwise away from the
Easergy T200E refer to the handle socket. Manual
Easergy manual). To earth the operation can be performed as
main cable, the actuator must normal. Reverse the procedure
be removed. With the to fit the actuator.
switch/circuit breaker in the
open position, disconnect the
actuator supply.
128 NVE9109100.00 25/01/2017

Actuator Control
CE2, CE6, SE6, and SN6

Operating voltage, current and time:
Panel Type Operation Voltage (Vdc) Current (A) Time (Sec)

CE2/CE6 close 24, -10%/+30% 9 7
CE2/CE6 open 24, -10%/+30% 5 7
SE6/SN6 close 24, -10%/+30% 5 7
SE6/SN6 open 24, -10%/+30% 5 7
NVE9109100.00 25/01/2017 129

130 NVE9109100.00 25/01/2017

Ringmaster Range
Maintenance
NVE9109100.00 24/02/2017
Chapter 8
Maintenance
Maintenance

Topic Page
Recommendations and Conditions 132
Housing 133
Circuit Breaker 134
NVE9109100.00 25/01/2017 131

Maintenance
Recommendations and Conditions
Routine Maintenance Recommendations to BS6626:1985

Routine maintenance will depend on the conditions to which the unit is subjected and to the relevant codes
and practice. Periodic inspection of the substation and equipment will be necessary to establish the
conditions to which the units are subjected to.
Ideal Conditions Standard Conditions Aggressive Conditions

Gas enclosure No attention No attention No attention
Housing interior (mechos, etc. No attention Periodic inspection Every 5 years
Housing Periodic inspection Every 5 years Every 2 years
Protection system Every 5 years Every 5 years Every 5 years
Ideal Conditions
Unit installed and commissioned in accordance with the manufacturers instructions. Following are the
environmental conditions:
 Indoors, completely protected from the weather
 Humidity below 40% and no dripping water
 Minimal dust and air circulation
 Ambient temperature between -50°C to +40°C
 No contact with any chemical agents (for example, salt)
 No infestation of any animal life (for example, insects)
 No contact with any plant life (for example, mould)
 No earth movements
 No damage to the unit of any kind
Following are the operational conditions:

 No mal-operation of any kind
 No abnormal high number of breaking operations. Refer graph (see page 134)
 No abnormal high number of faults. Refer graph (see page 134)
 No over-voltage or over-current (above rating)
Standard Conditions
Environmental conditions
 Unit installed and commissioned in accordance with the manufacturer’s conditions
 Humidity below 60%
 Unit may be indoors or outdoors but must not be subjected to regular extremes of weather eg. heavy
rain storms, dust storms, heavy snow and ice, flooding, temperature cycles greater than 40°C or less
than -20°C, dense coastal fog or acid rain
 No regular or thick covering of leaves or other debris
 No contact with any chemical agents (eg. salt)
 No infestation of animal or plant life
 No earth movements
 No damage to the unit of any kind
Operational conditions
 No mal-operation of any kind
 No abnormal high number of breaking operations graph (see page 134)
 No abnormal high number of faults graph (see page 134)
 No over-voltage or over-current (above rating)
Post Fault Maintenance

We recommend that after 50% of its rated fault operations, check the following:
 Gas pressure
 Trip opening time
 Contact resistance
The maximum number of fault interruptions can be calculated from the interrupting capacity graph
(see page 134).
NOTE: Local legislation may dictate maintenance be carried out with greater frequency, irrespective of site
conditions. Please contact your local Schneider Electric representative for further details.
132 NVE9109100.00 25/01/2017

Maintenance
Housing
Exterior
 Check all the external fixings, labels and earth connections are present and tight.
 Check inside the main door (if fitted) and pilot cable box for the heavy deposits of dust, ingress of water
or contamination by animal or plant life.
 Clean the units thoroughly and touch up paint work as necessary.
Interior
 Open the main door.
 Check that the gas indicator is in the green zone and the protector cap is fitted over the gas filler valve.
 For circuit breaker panels check the electrical protection system - refer to commissioning instructions.
 Check the operation of the unit and all mechanical interlocks.
‘O’ rings must be scrupulously clean and well greased

with petroleum jelly
NVE9109100.00 25/01/2017 133

Maintenance
Circuit Breaker
Leakage of SF6 Gas

In the extremely unlikely event of a gas leak, contact your local Schneider Electric office or UK customer
service team immediately. Contact details can be found in the front of this document.
New SF6 gas is nontoxic and non combustible. However when exposed to an electric arc SF6 breaks down
and could generate some toxic by-products in small quantities.
Service Life
If correctly installed and maintained the Ringmaster range of switchgear has a service life expectancy of
30 years.
Prospective Interrupting Capacity

The below graph applies to RN2d, RN6d,RE2c, RE6c, RE2d, CE2, CE6 and CN2 circuit breakers. It is not
applicable to the ring switches of the ring main units or the SE6.
10,000
Number of breaking operations
1,000
100
10
16 kA version 21 kA
version
1
1 10 100 1,000 10,000 1,00,000
Current interrupted (amperes)
134 NVE9109100.00 25/01/2017

Ringmaster Range
Product end of life Information
NVE9109100.00 24/02/2017
Chapter 9
Processing of SF6 gas when dismantling the equipment
Conformity Rules
The SF6 gas must be removed before any dismantling operation can be carried out, according to the
procedures described in IEC 61634 and according to the following instructions. The removed gas must be
processed in compliance With IEC 60480.
The after sales of SCHNEIDER ELECTRIC can propose a complete offer as follows:
 Dismantling and recycling of the units.
 Treatment of the SF6 gas.
Finally a certificate will be provided to you.
NVE9109100.00 25/01/2017 135

>
>
>
>
Schneider Electric is the global specialist in energy management and automation.
With revenues of €27 billion in FY2015, our 160,000+ employees serve customers
in over 100 countries, helping them to manage their energy and process in ways
that are safe, reliable, efficient and sustainable. From the simplest of switches
to complex operational systems, our technology, software and services improve
the way our customers manage and automate their operations. Our connected
technologies reshape industries, transform cities and enrich lives.

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Ringmaster Range

Title of Documentation Reference Number

What Is in This Chapter?

Weights and Dimensions

Ringmaster Range Unit Dimensions (mm) (packed) Approx. weight (kg)

Ringmaster Range Unit Dimensions (mm) (packed) Approx. weight (kg)

Handling, Transportation, and Storage

Transport and Handling

In addition to the above precautions, attention to the below points is required:

* For 60Hz applications, kindly contact Schneider Electric.

What Is in This Chapter?

Floor Preparation Test

Installation Conditions with respect to Internal Arc Classification

Internal Arc Classification

NOTE: The green arrows indicate the flow of exhaust gases.

Substation type Fault rating Minimum Substation dimensions Recommended Kits

Installation and Accessories

What Is in This Chapter?

What Is in This Section?

Connecting the HV Cables

The RN2d/RN6d/RN2c/RE2c/RE2d/RN6c is suitable for accepting 1 x 3C 300 mm 2 core or

Top Cable Entry CE2, CE6, SE6, CN2, and SN6

Angled Cable Entry CE2, CE6, SE6, CN2, and SN6

Tightening Torque Table

Connection of Busbars CE6, CE2, and SE6

To connect busbars in the RMR unit, following the below procedure:

Connection of Busbar Metering

Connection of Busbars RE2c/RE2d

Installation of Pilot Cables

RN2d, RN2c, RE2c, RE2d, RN6d and RN6c

CE2, CE6, CN2, CN6, SE6, and MU

 On switch/circuit breaker:  On MU2:  On feeder / busbar metering

Extension of RE2c/RE2d with Ringmaster Range units

Transition Plate for Extensible unit

Removal of Blanking Kit

Sub Assembled Extensible Busbar and Housing to Unit

3. Secure using M6 screws and M6 Nyltite seals. Refer fig. 7.

Transition Plate and Lid Sub Assembly

Extensible Busbar Sub Assembly

Sub Assembled Housing to Unit

Assembling RE2c/RE2d with Ringmaster Range units

Earth Bars to Unit

Fitment of Front and Rear Transit Braces

Ducting, HV and Discharge Testing of the Units

At this point, perform the three following tests:

Securing of Busbars and Fitment of Blanking Plate

Final Torque of Busbars

Test Points of check Resistance (µΩ)

Before performing the below tests ensure:

General Table for Tightening Torque

Grade 8.8 10.9 12.9

Grade 8.8 10.9 12.9

Grade A2-70 A4-80

NOTE: Follow the general torque values unless specifically mentioned.

What Is in This Section?

Removal of VIP Relay

RN2c, RE2c, RE2d, RN6d and RN6c

 When the bar B is upwards,  When the bar B is downwards,

 Open up relay cover.