AVG150 Street

Bajaj Auto Limited
Akurdi Pune 411 035 India

Tel +91 20 27472851
Spare Parts Catalogue

Fax +91 20 27407385
www.bajajauto.com
CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71112317 REV.03 MAY 16
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger 150 1. How to Read the Catalogue : Open the catalogue and from the pictorial
Street’ Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
in selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details Change Details
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
01 FEB 16 PD351604 Starter Motor 1 11 42 D Alternate Dh111084

52DH0153 Cover Starter Motor 1 13 42 C Changed from Pd351601
DK101133 Fork Gear Shift Input 1 1 18 C Changed to Dk101159
DK101134 Fork Gear Shift output 2 2 18 C Changed to Dk101160
PD581009 Tube Breather 1 6 38 C Changed from Pd581008
DG151060 Lever Brake Cam 1 5 62 C Changed from Dg151059
36DJ4017 Clutch Cover 1 1 26 C Changed from 36PD0012
DG181099 Bracket Number Plate Front 1 38 76 A Added
02 MAR 16 36DS1002 Valve Kit 1 7 6 C Changed from Dk101327
52DG0268 Fender Rear 1 11 54 A Added
PD111036 Frame Assembly 1 1 44 C Changed to Pd111035
DG181044 Bolt 2 30 76 C Changed to Dg181025
DG181026 O Ring 2 30A 76 A
03 MAY 16 DK101248 Sprocket Camshaft Drive 1 13 12 A
A Fuel Gauge Bulbs
Revision No. & Revision No. &
Change Details Change Details
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index Index
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 32 Rear Brake Pedal 64

2 Cylinder Head 4 33 Front Master Cylinder 66
3 Valve 6 34 Front Brake - Caliper & Disc 68
4 Camshaft / Tensioner 8 35 Handle Bar Assly 70-72
5 Cylinder and Piston 10 36 Front Fork 74-76
6 Crankshaft 12 37 Fuel Tank 78-80
7 Balancer & Balancer Idler Gear 14 38 Seat / Grip Frame Rear / Cover Grip Frame 82
8 Transmission 16 39 Speedometer 84
9 Change Drum / Shift Fork 18 40 Cables 86
10 Gear Change Mechanism 20 41 Side Covers / Chain Covers 88
11 Engine Assly / Crankcase RH 22 42 Guards 90
12 Crankcase LH 24 43 Head Light 92
13 Cover RH 26 44 Tail Light / Reflector Reflex 94
14 Cover Magneto 28 45 Indicator Light 96
15 Clutch Assly 30 46 Electrical Equipment 98
16 Oil Pump 32 47 Ignition Switch and Control Switch 100
17 Carburettor 34 48 Tool Kit & Wind Shield Kit 102
18 Silencer Assly 35 49 Painted Parts and Decals 104
10 Air Cleaner 38
20 Magneto, C.D.I. & H.T. Coil 40 Kits List 105-108
21 Starter Motor & Starter Assembly 42 Amendment Sheet (Parts Added) 109
22 Frame and Frame Fitting 44 Amendment Sheet (Parts Deleted) 110
23 Frame Fitting 46
Part Index 111
24 Swing Arm 48
25 Rear Shock Absorber 50
26 Foot Rest 52
27 Mudguard - Front & Rear 54
28 Stand Assembly 56
29 Tyre / Tube and Wheel Rim 58
30 Front Hub 60
31 Rear Hub - Alloy Wheel 62
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11
VALVE 5 CAMSHAFT / TENSIONER 7 BALANCER & BALANCER IDLER GEAR 13 TRANSMISSION 15
CHANGE DRUM / SHIFT FORK 17 GEAR CHANGE MECHANISM 19 COVER RH 25 COVER MAGNETO 27
ENGINE ASSLY / CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSLY 29 OIL PUMP 31
CARBURETTOR 33 SILENCER ASSEMBLY 35 STARTER MOTOR & STARTER ASSLY 41 FRAME AND FRAME FITTINGS 43
AIR CLEANER 37 MAGNETO, C.D.I. & H.T. COIL 39 FRAME FITTINGS 45 SWING ARM 47
REAR SHOCK ABSORBER 49 FOOT REST 51 TYRE / TUBE AND WHEEL RIM 57 FRONT HUB 59
MUDGUARD - FRONT & REAR 53 STAND ASSEMBLY 55 REAR HUB - ALLOY WHEEL 61 REAR BRAKE PEDAL 63
PLATE NO. : 38
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PAGE NO.
SEAT / GRIP FRAME REAR /
FRONT MASTER CYLINDER 65 FRONT BRAKE - CALIPER DISC 67 FUEL TANK 77-79 81
COVER GRIP FRAME
HANDLE BAR ASSEMBLY 69-71 FRONT FORK 73-75 SPEEDOMETER 83 CABLES 85
SIDE COVERS / CHAIN COVER 87 GUARDS 89 INDICATOR LIGHT 95 ELECTRICAL EQUIPMENT 97
PLATE NO. : 47
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PAGE NO. PLATE NO. : 48 PAGE NO.
IGNITION SWITCH AND
HEAD LIGHT 91 TAIL LIGHT / REFLECTOR REFLEX 93 99 TOOL KIT & WIND SHIELD KIT 101
CONTROL SWITCH
PLATE NO. : 49 PAGE NO.

PAINTED PARTS AND DECALS 103
Plate No.: 1 Brand ID: 001MC698
Cover Cylinder Head
No. Part No. Description Qty. Remarks
1 PD 5110 54 Head Cylinder with Cover 1 Refer Page No. 106

2 PD 5110 25 Cover Tappet 2
6 8
3 36 DS10 01 Kit ‘O’ Ring for Cover Cyl Head 1 Refer Page No. 106
4 DS 1011 66 Silent Bush (V) 1
4 5 DS 1010 96 Camshaft Cap 1
9 2
7
6 39 2647 15 Domed Cap Nut 4
5 7 DS 1010 84 Copper Gasket (Washer) 4
8 59 0400 23 Hex. Bolt with Flange 2
9 39 1075 04 Hex. Bolt with Flange M6 x 35 4
3 10 DH 1012 72 Plug 2
11 31 1011 06 Gasket (Washer) 2
11 2
10 3
10
11 1
1 2
Front Wheel Direction
Cylinder Head
1 PD 5110 54 Head Cylinder with Cover 1 Refer Page No. 106

2 39 1660 05 Stud (Exhaust) 2
3 DH 1016 80 Gasket Cylinder Head 1
4 DH 1015 08 Damper Cylinder Head 5
5 JM 1010 16 Manifold 1
6 DJ 1210 30 Insulator Rubber 1

9 7 DH 1210 38 Clamp for Insulator 2
1 10 8 39 1674 04 Hex. Bolt / Flange 2 2
9 DH 1110 12 Sleeve - Spark Plug 1
10 39 2608 01 Grub Screw 1
11
2 11 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Refer Page No. 106
5
4
6
7
3
7
14
3 2
4
Valve
1 DK 1017 48 Rocker Arm Shaft - Intake 1

2 DK 1017 51 Rocker Arm Shaft - Exhaust 1
3 DK 1017 55 Rocker Arm Assembly 2
9 4 DG 1010 29 Cotter valve 4
4
5 39 2017 19 Seal valve stem 2
2
6 DK 1013 26 Valve Repair Kit 1 Refer Page No. 106
8
7 36 DS10 02 Valve Kit 1 Refer Page No. 105
1 8 DH 1012 95 Wave washer 2
9 39 2440 11 Plain washer 4
3
6
5 2
6
Camshaft / Tensioner
1 39 2669 21 Ring ‘O’ Tension assly 1

2 PD 5112 24 Camshaft Assembly 1
3 39 2542 20 Bearing Ball -15X42X13 1
4 4 39 2617 20 Bearing Ball 6002 C3 1
5 36 DH40 30 Guide chain Kit 1 Refer Page No.105
7 6 8 9
3 6 PD 5112 29 Sprocket cam Driven 1
7 DH 1014 12 Collar cam Sprocket 1
2 8 DH 1010 48 Special camshaft washer 1
9 59 0400 31 Hex. Soc. Head cap Bolt 1
10 JC 1010 35 Cam Chain 1
11 DH 1013 92 Cam chain Tensioner pivot Bolt 1

12 JC 1010 34 Tensioner Assly 1
13 39 1673 04 Hex Bolt / Flange 2
14 CS 1011 28 Tensioner assly. gasket 1
1 15 DD 1010 62 Bolt 1
15
5
10 12
11 13
14
7 2
8
Cylinder and Piston
1 DH 1010 16 Gasket Cylinder 1

2 39 2181 06 Pin dowel 4
3 DH 1014 14 Damper 6
2 4 36 DJ40 08 Ring Set Piston 1
6 5 DH 1016 71 Ring Snap 2
6 DH 1018 64 Kit Cylinder Block / Piston Assly. 1

7 DK 1015 92 Oil cooler pipe 1
8 DD 1210 07 Bolt special 2
9 31 1210 06 Washer copper (Gasket) 4
3 2
1
4
7 5
5
9
9 10
2
Crankshaft
1 JM 1010 08 Crankshaft assly. comp. 1

2 39 2183 04 Bolt 1
3 39 2165 11 Plain washer 1
4 31 1011 73 Key woodruff 1
5 DS 1011 54 Parallel key 1
13
5 8
6 39 1931 20 Bearing Ball 2
7 36 DK00 07 Kit centrifugal over screw oil filter 1 Refer Page No. 106
4 8 39 2203 07 Parallel pin 1
9
9 36 DK00 38 Kit Gear Primary Drive & Driven 1 Refer Page No. 106
6
10 DH 1010 64 Body centrifugal oil filter 1
1 11 DH 1011 95 Nut primary drive 1

12 12 DH 1010 65 Cover centrifugal oil filter 1
13 DK 1012 48 Sprocket Camshaft Drive 1
3 11
2
7
10
11 12
2
Balancer & Balancer Idler Gear
1 DH 1021 04 Body Balancer Assly. 1

2 DH 1010 72 Bearing stopper 1
3 DH 1013 85 Bolt stopper 1
1 4 DJ 1011 34 Gear Complete Balancer Idler 1
5 39 2152 20 Needle roller bearing 2
6 DJ 1011 33 Spring torsion Balancer Idler 2

7 39 2557 17 Circlip ext. 2
8 39 1686 06 Dowel Pin 2
10 9 39 1620 11 Spring steel washer (Plain Washer) 2
3
12 2 8 10 52 DH01 77 Balancer Idler Holder 1
11 39 1674 04 Hex bolt with flange 3

12 59 2000 28 Bearing Balancer 1
11
5
9 8
7
6
6
7
5 9 4
13 14
2
Transmission
1 PD 5510 33 Shaft Input Trans Sub Assly 1

2 39 2158 11 Washer plain 1
3 DK 1011 03 Gear 4th Drive 1
4 DH 1010 79 Washer Spline 3
5 DH 1012 35 External Circlip 4
5 1
16 6 DK 1011 02 Gear 3rd Drive 1
7 DK 1011 04 Gear 5th drive 1
2
4 14 15 8 DH 1010 84 Gear 2nd drive 1
4 3 9 39 2160 11 Plain washer 1
12 4 5 10 DK 1011 44 Shaft Output Trans Sub Assly 1
9 6
5
11 DH 1013 36 Washer Thrust 2
7 10 12 DH 1011 08 Gear 3rd Driven 1
8
13 DH 1013 83 Bolt (Sprocket mtg) 2
17
11 21 14 PD 5512 03 Gear 4th Driven 1
19 18 22 15 DH 1011 11 Bush 1st driven 1
23
11 16 PD 5512 01 Gear 1st driven 1
20 17 PD 5512 04 Gear 5th Driven 1
5
18 DH 1013 19 Bush 2nd driven 1
13 19 PD 5512 02 Gear 2nd Driven 1
20 DK 1012 45 Collar Sprocket 1
21 DK 1013 52 ‘O’ Ring Sprocket Collar 1

22 DV 1010 48 Sprocket Drive 1
23 DJ 1010 63 Plate Drive Sprocket 1
15 16
2
Change Drum / Shift Fork
1 DK 1011 59 Fork Gear Shift Input 1

2 DK 1011 60 Fork Gear Shift output 2
1 3 DH 1011 46 Shaft Gear Shift Fork 1
4 DH 1014 93 Shaft Gear Shift Fork 1
5 DK 1017 32 Assly Drum Comp. Gear Shift 1
8 6 39 2639 04 Bolt Socket 1

7 5
7 39 2606 07 Parallel pin 1
4 8 DK 1013 61 Guide Gear Shifter 1
6 9 DH 1014 96 Spacer 1
2
3
17 18
Gear Change Mechanism
1 DH 1017 05 Lever comp. Gear Shifter 1

2 DH 1017 14 Spring Gear Shift 1
3 DH 1011 44 Spring Gear Shifter return 1
4 52 DV00 52 Lever comp. change 1
13 9 DV 1010 39
5 DG 1013 39 Damper change pedal (Rear) 1
14
4 6
12 6 DG 1011 87 Bolt Pivot lever 1
8 7 DH 1013 93 Bolt Gear Shift drum Stopper 1
11 10 8 DH 1015 03 Stopper gear shifter drum 1
13
5 9 DK 1012 53 Spring gear shifter drum stopper 1
10 DH 1013 94 Bolt shift change pre coated 1
11 39 2228 15 Domed cap Nut 1

2 12 39 2400 11 Washer 1
13 39 1998 19 Oil Seal 2
15 14 DG 1011 88 Damper Change Pedal (Front) 1
15 DV 1010 34 Rod assly. Tie 1
17 1
16 52 DV00 51 Lever Assly. Change 1
16 17 39 2354 04 Hex. Bolt / Flange 1
3
7
19 20
Engine Assembly & Crankcase RH
1 PD 5010 09 Engine Assly 1

2 36 PD00 13 Kit Assly Crankcase RH 1 Refer Page No.105
3 59 0500 02 Stud 2
4 DH 1013 83 Bolt Flanged 1
3 3
5 DH 1018 96 Gasket Crankcase 1
6 39 2583 20 Bearing Ball (For Input shaft) 1

7 39 2601 20 Bearing Ball (For Output shaft) 1
8 39 2180 06 Dowel Pin 2
8 9 59 2000 27 NRB (Bearing NRB NK) 1
10 DH 1014 87 Plate Stopper 1
2
6
8
7 9
5
10
4
21 22
Crankcase LH
1 36 PD00 14 Crankcase LH 1 Refer Page No.105

2 59 0500 02 Stud 2
3 DK 1010 94 Guide starter assly 1
13
4 39 2188 19 Oil Seal 1
2
2 5 59 2100 06 ‘O’ Ring 1
18 6 DK 1010 97 Damper 1
7 39 0752 01 C’ Sunk Head Screw 3
8 39 2603 20 Bearing Ball (For Input shaft) 1
23 10 9 59 2000 06 Bearing Ball (For Output shaft) 1
20
19 8 10 39 2185 20 Balancer LH Bearing 1
11 30 1010 14 Oil Seal (For Output shaft) 1

6 5 12 39 2190 19 Oil Seal (For Shift lever) 1
4
7 13 DH 1012 03 Breather pipe fitting 1
9 25 14 DH 1016 61 Plug (Drain Bolt) 1
15 11 15 31 1011 06 Washer (Gasket For Drain Bolt) 1
14 21 16 DK 1013 80 Switch comp. (Neutral) 1
17 KJ AB10 19 ‘O’ ring 1
3 17
16 1 18 39 1677 04 Bolt 8
19 39 2305 04 Bolt 1
24
22 20 39 2448 11 Plain Washer 1
12 21 DJ 2010 21 Cable assly. (Battery to Earth) 1

22 39 2180 06 Hallow dowel pin 2
23 39 2181 06 Hallow dowel pin 2
24 DH 1013 85 Bolt M6X16 (Neutral Switch) 1
23 24
Cover RH
1 36 DJ40 17 Kit Assly Cl Cover 1 Refer Page No.105

16 2 DH 1011 97 Grommet Breather 1
11 3 17 3 39 1041 19 Oil Seal 1
18 4 DH 1011 41 Rack 1
8 6 5 5 DH 1011 42 Shaft clutch release 1
7
6 DK 1012 51 Parallel pin 1

2 7 DG 1014 18 Gauge 1
8 DS 1012 15 Wire circlip 1
10
9 DS 1013 53 Bolt 10
12 10 39 0999 06 Pin Dowel 2
11 DH 1010 18 Bracket Clutch Cable 1

4 1 9 12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
15 DH 1210 12 Spring Joint ‘A’ 1
15 16 DH 1015 44 Spring torsion clutch lever 1

14 17 39 2443 11 Washer 1
13
18 39 1990 20 NRB (Bering Needle) 2
19
19 DK 1017 38 Decal Clutch Cover 1
25 26
Cover Magneto
1 52 PD01 35 Assly Cover Magneto 1

2 DV 1010 42 Gasket Magneto cover 1
2 3 39 1677 04 Bolt 8
4 39 0999 06 Pin Dowel 2
5 52 PD01 09 Assly Cover LH RR 1
1 6 DJ 1612 28 Gear Shift Label 1

7 AP 1010 43 NR bearing 1
8 JE 5412 12 Decal Magneto Cover 1
3 7
9 DH 1012 92 Damper A Cover LH RR 1
4 10 DH 1012 93 Plate Damper A Cover LH RR 1
11 DH 1012 94 Damper B Cover LH RR 1

12 JM 1000 40 Damper C Cover LH RR 1
5
13 JM 1000 41 Plate Damper Cover LH RR 1
14 DH 1013 88 Bolt 4
12 13
6 14
8
11
10
27 28
Clutch
1 PD 5514 00 Clutch assembly comp. 1

4 2 DK 1015 71 Spring Judder 1
3 DH 1018 62 Clutch Center 1
2 4 36 DK00 38 Kit Gear Primary Drive & Driven 1 Refer Page No.106
6
5 DK 1015 69 Plate Clutch pressure 1
7
6 3 6 36 PD00 55 Friction Plate Kit 1

16 7 DK 1015 65 Plate Clutch 4
7
8 PD 5514 27 Spring Clutch 5
1 6 9 DK 1015 74 Bolt 5
7 10 39 2617 20 Bearing Clutch lifter thrust 1
11 DK 1015 73 Holder Clutch (Plate Clutch Lifter) 1

12 DH 1011 41 Rack Clutch Push 1
5 9
13 DK 1011 26 Spacer Clutch 1
11
13 8
14 DH 1016 48 Nut Primary drive lock 1 LH Thread
6 15 DK 1016 36 Lever Assly. Clutch 1
17 19
16 DK 1015 70 Seat Judder Spring 1
17 DH 1012 75 Nut 1 1
15 18 39 2200 11 Washer 1 1
18
12
19 39 1674 04 Bolt 1 1
10
14
29 30
2
Oil Pump
1 52 DH01 69 Oil Pump Assly 1

2 39 1674 04 Hex. Bolt with flange 3
3 DH 1210 10 Mesh filter Oil pump 1
4 39 1686 06 Hollow dowel pin 1
5 DH 1210 35 Clip Mesh Oil filter 1
4
6 39 2194 21 ‘O’ Ring 1
2
6
1
31 32
Carburettor
1 PD 5812 15 Carburettor Assly. 1

2 36 PD00 34 Vacuum Piston Kit 1
1
3 DH 1211 68 Idling Screw Kit 1
4 DH 1211 73 Jet Needle(jn) 1
5 DH 1210 57 “O” Ring 1
10 6 JA 5812 33 Screw 2
12
7 DH 1211 62 Float Assly. 1
8 36 PD00 33 Jet Kit 1
9 DH 1211 67 Float Body Assly Kit 1
10 DH 1211 70 Top Cap Assly Kit 1
4 9
13
11 DH 1211 69 Pilot Screw 1
3
12 DJ 1210 59 Plunger Assembly 1
11
13 DH 1210 93 Needle Assembly 1
7
5
2
6
6
33 34
Silencer Assembly
1 YP D020 01 Silencer without Shields 1

2 JM 1010 27 Shield Exhaust Rear 1
3 DG 1014 17 Gasket Exhaust 1
4 DG 1012 85 Bolt 1
5 39 2228 15 Domed cap Nut 2
5
6 39 1225 15 Nut flanged 1
3 7 DG 1012 49 Washer 1
8 PD 5911 00 Washer Shield 4 Shield Mounting
4 9 DG 1012 51 Bushing rubber, muffler 2
16 16 7
14 9 10 DG 1611 24 Damper 1
8 9
15 13 16
8 16 11 39 2492 11 Plain Washer 1 Exhaust chamber
12 39 2754 04 Bolt 1 Exhaust chamber
13 PD 2312 04 Guard Muffler 1
1 14 JM 1010 22 Shield Exhaust Front 1
10 15 PD 5910 23 Shield Exhaust Rider 1
2
16 PD 5911 01 Truss Screw 6 Shield Mounting
35 36
Air Cleaner
1 PD 5810 13 Air Filter Assly. 1

2 DG 1210 10 Element Air filter 1
3 DG 1210 12 Gasket Air filter 1
4 DV 1010 59 Tube Drain Air Filter 1
5 DG 1210 14 Plate Element 1
7
8 1
12 6 PD 5810 09 Tube Breather 1
6
7 JM 1010 17 Connecting tube 1
8 DG 1210 20 Tube Drain 1
9 DG 1210 23 Flame Arrester 1
10 39 2044 01 Screw 5
11 39 2044 01 Screw 5
12 JK 5110 02 Clamp 2
12
13 DG 1210 02 Clamp 1
4 14 DS 1211 26 Plug 1
12
9 11
10 2
37 38
Magneto / CDI / Spark Plug / H.T. Coil
1 JC 1110 28 Rotor 1
2 PD 3510 02 Stator Assly. comp 1
10 16 3 39 1674 04 Hex. Bolt with Flange 1
4 DH 1013 81 Pan Head Screw 2
5 DH 1011 99 Stopper plate (wiring harness) 1
11
6 DH 1013 80 Screw Pan head 1
7 DG 1110 08 Spark plug 2
7
16 15 9 8 PD 3512 15 C.D.I Assly. / Damper 1
9 DH 1110 13 Grommet Spark Plug cap 2
15
10 PD 3512 20 H.T. Coil With Cable LH 1
12
8 11 DH 1110 16 Grommet Sleeve Spark Plug 1
6
12 AP 1110 12 Cap Spark Plug 2
13 PD 4020 02 Capacitor with bracket 1
12 14 PD 4020 04 Regulator Voltage 1
17 5
3 15 DD 1110 12 Grommet H.T. Cable 2
9
14 1 16 PD 3512 22 H.T. Coil With Cable RH 1
13 17 39 19500 4 Bolt 2
4
7
39 40
Starter Motor & Starter Assembly
1 36 DK00 76 Body comp. starter clutch 1

2 DK 1016 05 Plate roller clutch 1
3 JC 1011 14 Gear starter clutch 1
12 4 DH 1015 81 Plate starter clutch gear return 1 Stopper plate
5 DH 1013 85 Bolt 1 For stopper plate
11
14
6 DK 1011 76 Shaft starter counter 1
7 DH 1011 72 Collar starter counter 1
3 8 JC 1011 15 Gear comp. starter counter assly. 1
9 59 2000 07 Needle roller bearing 1
13
10 DH 1013 82 Bolt socket 3
9 1
7 11 DH 1110 84 Starter Motor 1
12 DS 1013 53 Bolt 2
2
6 10 13 52 DH01 53 Cover starter motor 1
4 14 DH 1013 89 Slotted c’sunk screw 1
8 15 36 DK00 77 Kit Spring comp st. clutch 1
18
16 16 DH 1011 63 Roller 5
5 17 36 DK00 45 Molicoat grease 1 N.I.
15 18 39 0849 14 Star Washer 3
41 42
Frame & Frame Fittings
1 PD 1110 35 Frame Assly comp. 1

2 DK 1810 76 Cap Steering Stem 1
3 DG 1810 44 Bolt flanged 1
3
4 36 DV00 07 Steering Cone Kit 1 Refer Page No.106
5
5 DG 1810 48 Nut 1
2
6 30 1012 36 Ball Steel 39
6
43 44
Frame Fitting
1 59 0400 42 Bolt, Flanged 1

2 JM 1610 03 Bracket, Engine Mtg. Front RH 1
3 39 1970 15 Hex Nut 11
3 1 4 JM 1610 02 Bracket, Engine Mtg. Front LH 1
5 39 1967 04 Bolt 4
4 2
5 16 6 JM 1610 23 Bracket, Engine Rear 1
7 59 0400 43 Bolt, Allen 1
8 PD 1134 10 Bracket, Engine Top LH 1
9 PD 1134 11 Bracket, Engine Top RH 1
18 10 39 2455 04 Bolt 4
9 3 11 39 2157 04 Bolt 1
12 DG 1611 54 Cap, Pivot 2
10 13 DG 1611 65 Cap, Tool case 1
13
11
7
12
45 46
Swing Arm
1 PD 1220 00 Arm Comp. Swing 1

2 JM 1710 04 Cap chain Adjuster 2
3 DG 1710 15 Shaft Swing Arm 1
4 JM 1710 03 Adjuster Chain 2
5 5 DG 1710 16 Sleeve 2
10 10 9 6 DG 1710 34 Guard, Chain 1

3
7 DG 1710 17 Nut 1
8 DG 1710 22 Nut 2
10 9 DG 1710 18 Bearing Needle 2
10 DG 1710 19 Seal Oil 4
11 39 1997 15 Nut Hex small 2

12 39 1224 11 Washer Plain small 2
9
5 1
10 6
7
12
4
11
2
8
47
48
50
Rear Shock Absorber
1 PD 1220 05 Rear Shock Absorber 2

2 DG 1710 35 Collar, shock Absorber 2
6
3 DG 1710 37 Damper, Lower 2
1 4 DG 1710 36 Damper, Upper 2
5 DG 1710 39 Nut cap 2
5
7
6 DG 1710 25 Washer 2
7 39 1829 12 Spring Washer 2
8 DG 1710 38 Bolt Flanged 2
7 6
5
3
2
49 50
Foot Rest
1 DV 1610 46 Holder Step Front LH 1

2 PD 1130 00 Footrest Rider LH - Avenger 1
2A PD 1130 03 Rubber Rider Step 2
2 3 PD 2312 06 Guard Step LH 1
4 39 2204 04 Bolt Flanged small 1
6 5 JM 1610 37 Holder Step Front RH 1
1
9 10 6 PD 1130 01 Footrest Rider RH - Avenger 1

11
23 7 36 DV00 05 Kit Hardware Holder Step Front 1
12
8 DG 1611 53 Bolt socket 2
2 9 DG 1611 45 Pin 2
10 DG 1611 46 Spring LH 1
2A
11 DG 1611 47 Spring RH 1
23 5
12 39 1937 17 Circlip 2
8 13 DG 1611 89 Pin 2
3 14 PD 1130 02 Step Rubber Rear 2
15 PD 1130 04 Rubber Main Step 2
4 16 19
13 16 52 DV 00 24 Holder Step Rear RH 2
17 DG 1611 50 Washer 2
18 39 0146 08 Split Pin 2
19 PD 2312 05 Guard Step RH 1
17 20 39 2204 04 Bolt 1
14 15 18
22 DG 1611 53 Bolt Socket 2
23 KA CF06 12 Bolt 4
51 52
Mudguard - Front & Rear
1 DG 1612 67 Flap 1
2 DG 1612 06 Stay rear fender 1
3 DG 1611 10 Bolt 2
4 DP 1611 45 Number Plate 1
5 DG 1611 08 Damper 1
11
5
7
6 39 1943 04 Hex. head Bolt 2
7 DG 1611 13 Bolt 4
10 8 KC GA06 06 Hex. Nut 2
9 DZ 1612 65 Bkt. Rear Number Plate 1
10 PD 1814 01 Damper Rear Mud Guard 1
3
9 11 52 Dg02 68 Fender Rear 1
8
6
1
53 54
Stand
1 DV 1610 17 Side Stand 1

2 DG 1612 19 Spring 1
3 3 DG 1611 29 Bolt 1
4 DD 1610 71 Lock Nut 1
2 5 DV 1610 33 Stand Centre 1
4
6 DG 1612 30 Shaft Stand 1
7 39 0797 08 Pin Cotter 1
1 8 DG 1611 24 Damper 1
9 DV 1610 60 Spring 1
5
10 39 2423 11 Plain washer 1
11 DG 1612 76 Damper Side Stand 1

5
7
11 9 8
55 56
Tyre, Tube & Wheel Rim
1 DG 1510 97 Tyre Front 1

2 DG 1510 70 Tyre Rear 1 Proprietary Items
3 DG 1510 21 Tube for Tyre Front 1 Not to Service
4 DG 1510 71 Tube for Tyre Rear 1
5
5 52 PD01 50 Wheel Front 1.85X17 1
6 52 PD01 51 Wheel Rear 2.50X15 1
3 6
57 58
Front Hub
2 1 PD 1310 03 Wheel Front 1.85X17 1

2 DG 1510 06 Axle, Front 1
8 3 JC 1510 20 Case Meter Housing W/O Sensor 1
4 DH 1710 19 Nut 1
5 DG 1510 04 Collar 1
1 7
6
6 KP BC62 02 Ball Bearing 2
7 DG 1510 05 Seal oil 1
6
8 DG 1510 07 Collar Front Axle 1
9 DG 1510 08 Washer 1
5
9 3
4
59 60
Rear Hub-Alloy Wheel
1 PD 1312 12 Coupling 1
17 2 PD 1318 10 Panel Brake Rear 1
20 3 DG 1510 96 Shoe Brake Rear (Pair) 1
19
4 DG 1510 59 Cam Brake 1
2
7 5 21 5 DG 1510 60 Lever Brake Cam 1
6 JM 1510 05 Axle Rear 1

7 30 1510 05 Indicator Brake Shoe 1
3 16 4 8 30 1510 76 Damper Rear Hub Shock 1
9 PD 1312 12 Coupling Rear Hub 1
15
10 36 PD00 09 Chain - Sprocket - Kit 1 Refer Page No.105
13 1
23 11 DV 1510 06 Nut Flanged lock 6
24 12 30 1510 82 Seal Oil 1
18 13 KP BC62 02 Bearing Ball 1
8 14 9 14 DG 1510 95 Joint Chain 1 Deleted
22 15 DG 1510 58 Spring Brake Shoe 1
12
25 16 30 1510 69 Spring Brake Shoe 1

17 DH 1710 19 Nut 1
6 18 DG 1510 85 Collar Rear Brake Drum 1
19 DG 1510 62 Collar Rear Axle 1
10 20 DG 1510 08 Washer 2
11
21 39 1069 01 Screw 1
22 KP BC60 04 Bearing Ball 1
23 KP BC63 02 Bearing Ball 1
24 DG 1510 65 Sleeve 1 To be confirm
25 DG 1510 68 Bolt 6
61 62
Rear Brake Pedal

4
1 JM 1610 37 Stay RH assly. 1
2 KA AC06 30 Hexagon head bolt M6X1 1
3 39 1513 15 Hexagon Nut-M6X1 1
4 JM 1910 11 Lever Brake 1
1 5 39 0805 11 Washer 1
6 LE C000 01 Circlip E type 1

11 7 JM 1910 12 Spring 1
8 JM 1910 13 Rear brake cable 1
10 9 9 DG 1910 51 Pin 1
12,14 10 DG 1910 66 Washer 1
11 39 0146 08 Slip Pin 1

7 12 PD 2312 05 Guard Brake pedal 1
13 KB UA06 12 Mushroom Head screw - M6-L12 1
14 LB U000 08 Mushroom Head screw - M6-L4 1
15 15 JM 1910 14 Spring Brake Switch 1
5,6 2 8
3
13
16 PD 1220 03 Torque Rod 1
17 17 PD 1220 04 Bolt Torque Rod 1
16 19 18 39 0694 15 Nut 1
20 19 39 0789 12 Washer Spring 1
20 39 1540 11 Washer Plain 2
21 39 0807 08 Pin Snap 2

22
21 18 23 22 39 1225 15 Hex Nut 1
23 DG 1910 49 Bolt 1
63 64
Front Master Cylinder
1 36 PD00 50 Major Kit - Master Cylinder 1

1A 36 PD00 51 Minor Kit - Master Cylinder 1
8 2 PD 1318 08 Hose Brake Front 1
3 DV 1910 07 Lever Grip RH 1
3
4 36 PD00 54 Banjo Bolt Kit 1
10
5 DJ 1910 26 Washer Copper 4
11
5 6 DJ 1910 27 Clamp Holder RH 1
5
7 DJ 1910 28 Bolt 2
9
12 8 DJ 1910 29 Bolt Front Brake Lever 1
15 9 DJ 1910 30 Nut Flanged 1
10 DJ 1910 31 Screw 2
4 11 DJ 1910 34 Reservoir Cover 1

2 1
14 12 DJ 1910 35 Diaphragm 1
1A 13 36 PD00 53 Kit Master Cylinder Seals 1
14 DJ 2011 09 Front brake switch 1
15 DH 1910 62 Oil Window Kit 1
13
16 PD 1318 07 Master Cylinder 1

7
5
65 66
Front Brake-Caliper & Disc
1 PD 1318 04 Disc, Front 1

2 PD 1318 06 Caliper Assly. Front 1
5
3 PD 1318 03 Bolt, Disc Plate 6
4 DG 1510 88 Bolt Flanged 2
6 5 36 PD00 49 Anker Pin Kit 1
7
6 36 PD00 48 Kit Caliper Mini 1

7 DJ 1510 70 Bleeder Cap 1
8 JW 1318 07 Disc Pad Set 1
9 36 JF00 16 Minor Kit - Caliper 1
10 36 JF00 15 Major Kit - Caliper 1
2 9
10
67 68
Handle Bar
1 PD 1510 00 Handle 1
2 DJ 1810 11 Weight, Handle - 2
3 DG 1810 69 Plate 1
16 15 2 23
4 PD 1510 03 Upper Bracket 1
14 9
5 PD 1138 03 Bracket Speedo Cable 1
19 11
13
12 1 6 PD 1510 01 Holder Handle Upper 1
17 30
7 PD 1510 04 Holder Handle Lower LH 1
20
18 33 8 PD 1510 05 Holder Handle Lower RH 1
31
9 PD 1610 04 Grip RH 1
26 8 10 PD 1610 01 Grip LH 1
32 27
22 29 21 11 DG 1910 10 Lever Assly. Grip Clutch LH 1
31 12 DG 1910 12 Lever Grip 1
7 6
13 DG 1910 11 Holder Lever 1 Not Avaiable
14 DG 1910 13 Bolt Clutch Lever 1
10
4 15 30 1910 24 Screw cable Adjust 1
25
2 28
24 16 30 1910 17 Nut Cable Adjust Lock 1
23 17 DG 1910 14 Nut Lock 1
18 39 1995 01 Screw CSK Cross 2
19 39 1993 04 Bolt Upset 1
20 DG 2010 30 Clutch Switch 1
5
69 70
Handle Bar
21 PD 4014 01 Control Switch RH 1

22 PD 4014 04 Control Switch LH 1
23 KA CJ06 50 Bolt Socket 2
16 15 2 23
9 24 DG 1810 87 Nut Cap 2
14
19 11 25 DG 1810 54 Damper 4
13
12 1
17 30 26 39 1953 04 Bolt Flanged small 2
20 27 39 1952 04 Bolt Flanged small 4
18 33
31 28 39 0789 12 Washer spring 2
26 8 29 PD 2316 00 Mirror Assly LH 1
32 27
22 29 21 30 PD 2316 01 Mirror Assly RH 1
31 7 6 31 JM 2210 04 Mirror Rubber boot 2
32 JM 2210 05 Nut Mirror LH 1
10 33 JM 2210 06 Nut Mirror RH 1
4
25 35 JM 1910 10 Lever Boot - Clutch Lever 1 N.I.
2 28
24
23
71 72
Front Fork
38 1 PD 1210 07 Front Fork 1

17 2
10 31 2 DG 1810 34 Grommet, Hose Clamp 2
8 3 PD 1210 09 Tube Outer LH 1
35 20 4 PD 1210 10 Tube Outer LH 1
29 23 12
27 18 5 DG 1810 10 Fork Pipe Inner 2
9
6 DG 1810 14 Spring Front Fork 2
39 39 7 DG 1810 15 Seat Fork Spring 2
26 30 8 PD 1812 16 Bracket Fork Cover 1
30
15 9 PD 1210 15 Under Bracket Assly 1
24 28 24
22 22 11 10 PD 1510 03 Holder Fork Upper 1
27 11
21 21 25
19 19
32 14 7 14 11 DG 1810 22 Ring, Oil Seal Stopper 2
7
6 6 12 39 1943 04 Bolt Flange 3
4 13 DG 1810 11 Bushing - Front Fork, Inner Pipe 2
14 DG 1810 13 Bushing - Front Fork, Outer Tube 2
3
5 5 15 39 1950 04 Bolt Flanged small 2
34
16A 13 13
16 27 16 KA CF08 30 Bolt, Fork Cylinder 2
16
37 16A 30 1810 26 Gasket 2
36 17 DG 1810 85 Nut, Cap 2

18 DG 1810 03 Washer 1
19 DG 1810 24 Spacer 2
20 DG 1810 05 Race, Steering Stem Bearing 1
73 74
Front Fork
38 21 DG 1810 23 Seal Oil, Fork Outer Tube 2

17 2
31 22 DG 1810 26 Ring 'O' Fork Top 2
10
8 23 DG 1810 04 Seal Oil, Steering Stem 1
35 20 24 DG 1810 21 Seal, Fork Outer Tube 2
29 23 12
27 18
25 PD 1210 12 Leg Assly. RH 1
9 26 PD 1210 11 Leg Assly. LH 1
39 27 DG 1810 36 Bolt 4
39
28 DG 1810 06 Bolt Socket 2
26 30 29 DG 1810 08 Bolt 2
30
15
24 28 24 30 DG 1810 25 Bolt Fork Top 2
27 11 22 22 11
21 21 25 30A DG 1810 26 O Ring 2
19 19 31 DP 1611 44 Plate Number Front 1
32 14 7 14
7
32 DG 1810 41 Clamp S’ cable clamp 1
6 6
34 36 3140 04 Front Fork oil Bottle 160ml 1
4 35 DG 1810 40 Clamp 2
3
34 5 5 36 PD 1210 06 Bellow 2
16A 13 13 37 PD 1210 14 Clamp Bellow 2
16 27 38 DG 1810 99 Bracket Front Number Plate 1
16
37 39 DG 1810 28 Cylinder Complete Fork 2
36
75 76
Fuel Tank
21 1 DG 1410 20 Bracket Fuel Tank Cover 1

6 2 PD 1710 08 Cover Fuel Tank Satin Black 1
29 3 DJ 1410 56 Fuel Cock Assly. 1
4
10 4 PD 1716 01 Cap Tank Fuel 1
12 5 DG 1410 59 Trim 1
16
26 18 6 39 2179 24 Washer 2
9 2 7 PD 1710 03 Collar 2
8 DG 1410 28 Clamp 1
19 13 5
9 DG 1410 43 Clamp, Tube 1
1 10 30 1410 31 Ring 'O' 2
20
14 7
11 30 1410 39 Ring 'O' Fuel Tap Packing 1
14 15 12 DG 1410 24 Plug 2
3
13 DG 1410 25 Damper 2
14 30 1410 26 Damper Fuel Tank 2
15 DG 1410 19 Damper 2
11
8
23 16 DG 1410 26 Bolt 2
17 17 DG 1410 29 Tube 1
18 DG 1410 27 Washer 2
19 39 1912 04 Bolt Flanged 2
28 20 39 1913 04 Bolt Flanged 2
24
27 25 21 39 0761 01 Screw Pan Cross 2
22 PD 1710 08 Cover with fuel gauge 1
23 PD 4026 04 Fuel gauge sender 1
24 30 1410 28 Gasket Tank Unit 1
77 78
Fuel Tank
21 25 30 1410 32 Bolt for tank Unit 4

6
29 26 PD 4026 06 Fuel gauge (Meter) 1
4
10 27 DJ 1410 06 Fuel Cock Tube 1
12 28 30 1410 15 Clip for Tube 1
16 29 52 PD01 17 Cover Assembly With Fuel Gauge 1
26 18 30 PA 4010 18 LED Bulb 4 N.I.
9 2
31 GF 2010 50 Bulb 12V, 1.7 W 1 N.I.
19 13 5
1
20
14 7
14 15
3
11
8
23
17
28
24
27 25
79 80
Seat / Grip Frame Rear / Cover Grip Frame
1 PD 1910 02 Seat Assly. 1

2 PD 1910 01 Washer Nylon 1
15
3 39 1942 04 Bolt Flanged 2
8 4 39 1949 04 Bolt Flanged Small 1
1 4 5 PD 2314 12 Nail 4
6 6 KB UF06 14 Screw Truss 4

7 PD 1812 12 Cover Grab Rear LH 1
8 PD 1812 15 Side Plate Grip RH 1
16 11 9 PD 2314 01 Grab Rear 1
13 10 PD 1812 14 Side Plate Grip LH 1
11 PD 1812 13 Cover Grip Rear RH 1

3
5 12 PD 2314 02 Grip frame LH 1
18 1 13 PD 2314 03 Grip frame RH 1
9
16 15 KD BA06 13 Washer Plain 4
16 39 1952 04 Bolt flanged Small 4
17 LA C000 90 Bolt flanged 4
18 DG 2110 06 Seat Damper 1
15
17 20 PD 2314 11 Cap Grab Rail RH 1
12 21
21 PD 2314 04 Cap Grab Rail LH 1
7
10
6 20
21
81 82
Speedometer
1 PD 4024 00 Meter Assly. 1

2 DV 1810 08 Bracket Speedo 1 N.I.
3 39 1953 04 Bolt 2 N.I.
83 84
Cables
1 30 1910 35 Spring, Brake Rod 1

2 DK 2010 98 Cable- Speedometer 1
3 JM 1910 13 Cable Brake 1
4 DV 1910 02 Cable Clutch 1
2 5 DV 1910 04 Cable Throttle 1
12
6 39 0146 08 Pin Cotter 1

7 30 1910 36 Nut Brake Rod 1
4
8 DG 1910 66 Washer 1
9 DG 1910 50 Pin Brake Rod 1
10 DG 1910 51 Pin 1
5
10
1 7
8
85 86
Side Covers / Chain Cover
1 DG 1611 16 Cover Side RH Rear 1

2 DG 1611 20 Case Chain 1
1 3 DG 1611 21 Screw Tapping 3
4 39 1076 01 Screw 2
5
5 DG 1611 17 Screw 3
5 7 6 31 1610 78 Washer 2
7 DG 1611 18 Grommet 2
5 8 DD 1610 22 Damper 2
9 DG 1612 25 Damper 1
7
8
9
8
6
4
4
6
2
3 3
87 88
Guards
1 PD 2312 01 Guard Sari 1

2 PD 2312 02 Guard- Front Bumper 2
4 KA DU08 40 Bolt Flanged 1
2 5 KA DU08 55 Bolt Flanged M8 2
5
1
4
89 90
Head Light
1
1 YP D020 02 Head lamp Without Bulb 1
2 DG 2010 66 Screw Pan Cross 1
2
3 39 0790 12 Spring Washer 2
21 4 YP D030 01 Head Lamp Housing - Lumax 1
15 5 30 2010 33 Washer 2
7
9 6 YP D010 09 Cap for Head lamp-Lumax 1
13 7 DG 2010 69 Screw Focus Adjust 2
8 DG 2010 43 Screw 2
20
9 DG 2010 70 Nut 1
10 DG 1910 64 Nut Flanged 1
11 DG 2010 57 Collar 2 For Head Light Mtg.

14 12 PD 4010 14 Bulb H4 Blue Tinge- 55/60W 1
4 10 13 DG 2010 72 Spring Focus Adjust 2
14 DG 2010 12 Clamp Harness 1
3 10 15 DG 2010 73 Tube 2
11
16 39 2029 04 Bolt Flanged 2
5 1 17 YP D010 08 Harness Head Lamp- 1
8
18 DG 2010 40 Lamp 12V - 4W 1
12 19 YP D020 03 Rim Headlight 1
18 6
20 YP D020 04 Reflector Headlight 1
17
91 92
Tail Light / Reflector Reflex
1 DG 2010 75 Gasket Tail Lamp Lens 1

2 PD 4010 01 Tail Lamp Assly. 1
3 DG 2010 49 Lens Tail Lamp- Red 1
4 DG 2010 50 Lens Tail Lamp- Clear 1
6 5 DG 2010 76 Screw Tapping 2
7 6 DG 1910 64 Nut Flanged 3

9
7 31 2010 01 Collar 3
8 AA 2012 27 Lamp 12V - 21/5W 1
9 DG 2010 15 Damper 3
10 JG 4010 36 Reflector Reflex 1
1 11 39 1972 15 Nut Flanged 1

8
3
4
11
2
10 5
93 94
Indicator Light
1 PD 4010 04 Indicator Assly FR. LH 1

2 PD 4010 05 Indicator Assly FR. RH 1
3 PD 4010 06 Indicator Assly Rear. LH 1
4 39 1971 15 Nut Cap2 2
4 4 2 5 39 1225 15 Nut Flanged 2
1 6 31 2010 01 Collar 2
6 7 39 1950 04 Bolt Flanged Small 2
8 PD 4010 07 Indicator Assly Rear RH 1
9 GH 2010 12 Lamp 12V-10W 4
7 10 YP D010 10 Lens Signal Light 4
6
8
7 11 DG 2010 77 Screw Signal Light 8
12 DG 2010 78 Washer Signal Light Light 8
3 10
5
12
5 11
95 96
Electrical Equipment
1 PD 4016 01 Horn 1
3 3 30 1910 48 Band 2
4 PD 1810 00 Battery Box 1
8 5 31 2010 21 Clamp wiring harness 1
6 JF 4018 03 Battery 4 Ah VRLA 1

7 PD 4022 12 Wiring Harness 1
18
8 DV 2010 16 Starter Relay Assly. 1
7
9 DS 2010 25 Flasher 1
10 DV 1610 36 Band Battery Bracket 1
12 14
2 5
11 DG 2010 27 Mat Battery 1
12 AK 2010 12 Fuse 10A 2
17 13 JM 1910 14 Spring Rear Brake Switch 1
9
14 AP 2010 25 Fuse 15A 2
13
1 15 PD 4022 14 Cable Assly. (Motor to St. Rly.) 1
4 16 PD 4022 13 Cable Assly. (Battery to Earth) 1

17 DG 2010 61 Rear Brake Switch 1
6
18 JD 4022 17 Band (L 150) 2
15
10 16
11
97 98
Ignition Switch & Control Switch
7
1 DG 1810 55 Cap, Steering Lock 1
2 DG 1410 17 Rotor, Lock, Tank Cap 1
3 PD 4014 00 Switch Assly. Ignition 1
3 4 PD 2326 03 Lock Assly Steering 1
5 DG 2210 09 Lock Assly Helmet 1
6 DG 1611 68 Lock Assly Side Cover 1

7 PD 2326 02 Lock Set (5 in 1) 1
1
8 DG 1810 57 Screw 1
13 8
2 10 9 DG 2210 10 Screw 1
11 10 DG 2010 23 Plug 1
11 DG 1810 58 Washer Wave 1

12
12 DG 1810 59 Spring Steering Lock 1
4 5
13 39 1975 04 Bolt Socket 1
14 PD 4014 04 Control Switch LH - 1
15 PD 4014 01 Control Switch RH - 1
16 DG 2010 30 Clutch Switch 1

6 17 DJ 2011 09 Front Brake Switch 1
9
14 15
99 100
Tool Kit & Wind Shield Kit
1 JM 2210 03 Tool Kit 1

2 52 JM00 18 Wind Shield Kit 1
1
101 102
Painted Parts and Decals

1
1 52 PD01 49 Tank fuel with decal 1
5 2 52 PD01 54 Cover side left with decal 1
2/3 4 3 52 PD01 55 Cover side right with decal 1
4 56 JM05 X3 Fender assly. Front-Black 1
5 52 PD01 56 Fender rear 1
6 36 PD00 15 Kit Tank Decal 1

7 36 PD00 17 Kit Side Cover Dcl 1
8 PD 2330 02 3D Decal Tank LH 1
PD 2330 03 3D Decal Tank RH 1
9 PD 2330 22 Decal Rear Fender Center 1 N.I.
10 PD 2330 30 Decal Rim Front 2
6 8 7 11 PD 2330 31 Decal Rim Rear 2

12 PD 2330 01 Avenger Branding Holder Handle 1
13 PD 2330 20 Decal Front Fender Center 1 N.I.
12
10/11
103 104
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36PD0015 TANK DCL-DARK BLUE-A101 PD233017 TANK DECAL RH (DARK BLUE) 1 39260320 Ball Bearing 1
PD233016 TANK DECAL LH (DARK BLUE) 1 59200006 BRG Ball 6204Z HN3 (20*47*14) 1
PD233021 DECAL TANK CENTER (DARK BLUE) 1 39218520 Deep Groove Ball Bearing 1
30101014 Seal-Oil 1
2 36PD0017 S COVER DCL DARK BLUE-A101 PD233018 SIDE COVER DECAL LH (DARK BLUE) 1 39219019 Oil Seal 1
PD233019 SIDE COVER DECAL RH (DARK BLUE) 1 DH101203 Breather Pipe 1
3 36PD0012 ASSLY CL COVER-A102 PD541228 CLUTCH COVER 1 11 PD511054 COVER CYLINDER HEAD PD511101 COVER CYLINDER HEAD 1
DK101738 DECAL COVER RH 1 PD511021 CYLINDER HEAD 1
39199020 BEARING - NEEDLE 1
39104119 SEAL OIL 1 12 DH101864 Block - Piston DH101665 ASSEMBLY PISTON 1
31101060 PLUG 2 DH101878 CYL BLOCK (K1UG4 THICK LINER) 1
4 36DS1002 Valve Kit DH101611 VALVE - INTAKE 1 13 36DS1001 Cyl. Head O Ring Kit 39239121 O Ring (Cover Tappet) 2
DS101024 VALVE - EXHAUST 1 39128321 O ring 2
5 36DH4030 KIT CHAIN GUIDE PULSAR-150 DK101059 GUIDE CHAIN (SLACK) 1 14 DK101326 Valve Repair Kit DK101247 Retainer Valve Spring 2
DH101923 GUIDE CAM CHAIN TIGHT SIDE 1 DK101108 Spring Valve Inner 2
DK101110 Spring Valve Outer 2
6 36DJ4008 Ring Set Piston DH101666 RING PISTON TOP 1 DK101246 Seat Valve Spring 2
DH102054 PISTON RING 2ND-CHROME PLATED 1
DH101669 RING PISTON OIL 1 15 36DK0007 Kit Centrifugal Oil Filter 39220011 Washer 1
DH101234 Gasket Centrifugal Oil Filter 1
7 Kit Friction Plate DK101566 DISK A FRICTION CLUTCH 3 39226701 Oval Screw 3
PK551419 DISK C FRICTION CLUTCH 1 DH101066 Join Oil Deliver 1
DK101568 DISK B FRICTION CLUTCH 1 DH101067 Spring Oil Deliver 1
39219908 Pin Oil Deliver Joint 1
8 36PD0009 Chain Sprocket-A101 JM151001 Sprocket (38 T) 1
DT141005 Chain 110 Link 1 16 36DV0007 Steering Cone Kit DG181045 Bearing Cone Upper 1
DV101048 Sprocket (14 T) 1 DG181046 Bearing race Upper 1
DG181047 Bearing race Lower 1
9 36PD0014 Assly C'case RH-A101 PD541018 Crankcase RH (JC) 1 DG181005 Bearing Cone Lower 1
59050002 Stud Bolt (M10) 1
39258320 Bearing Ball6004-SKF 1 17 36DK0038 Set Primary Drive/Driven DK101561 Clutch Housing 1
59200027 Bearing NRB HK 1516 (15*21*16) 1 DH101628 Gear Primary Drive 1
39260120 Bearing Ball 1
39215220 Needle Roller Bearing 1 18 36DK0077 KIT for Starter Clutch DK101595 DK101596 Spring Starter Clutch 5
10 36PD0013 Assly C'case LH-A101 PD541017 Crankcase LH 1

CB101220 Plug 1
59050002 Stud Bolt (M10) 1
105 106
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
19 36DK0076 KIT Starter Clutch Assly DK101595 DK101595 Body Starter Clutch 1
DK101596 Spring Starter Clutch 5
39084914 Washer - Lock :- Toothed 3
20 36DV0005 Kit Holder Step FR. Serviceable DG161146 Spring - L 1

DG161147 Spring - R 1
DG161144 Bolt 2
39198204 Bolt - Hexagon Socket Head :- M5 4
39220404 Bolt - Hexagon Head With Flange :- M6 1
39195404 Bolt - Flanged :- Small 1
39150611 Washer - Plain 2
39193717 Circlip 2
DG161222 Bolt :- Pre-Coated 3
DG161223 Bolt - Pre-Coated 1
21 36PD0055 Kit Friction Plate DK101566 DISK A FRICTION CLUTCH 3

PK551419 DISK C FRICTION CLUTCH 1
DK101568 DISK B FRICTION CLUTCH 1
22 36PD0012 Kit Assly Clutch Pd541228 CLUTCH COVER 1

Dk101738 DECAL COVER Rh 1
39199020 BEARING - NEEDLE 1
39104119 SEAL OIL 1
31101060 PLUG 2
23 52DH0169 OIL PUMP ASSEMBLY DH121001 PUMP ASSEMBLY - OIL 1

DH121010 MESH - FILTER :- OIL PUMP 1
39219421 RING - O 1
DH121035 CLIP MESH OIL FILTER 1
107 108
Amendment Sheet Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.
109 110
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
30101014 11 24 39014608 6 86 39167404 2 32 39197115 4 96

30101236 6 44 39014608 11 64 39167404 3 40 39197215 11 94
30141015 28 80 39014608 18 52 39167404 8 4 39197504 13 100
30141026 14 78 39069415 18 64 39167404 11 14 39199020 18 26
30141028 24 78 39075201 7 24 39167704 3 28 39199304 19 70
30141031 10 78 39076101 21 78 39167704 18 24 39199501 18 70
30141032 25 80 39078912 19 64 39168606 4 32 39199715 11 48
30141039 11 78 39078912 28 72 39168606 8 14 39199819 13 20
30151005 7 62 39079012 3 92 39182912 7 50 39201719 5 6
30151069 16 62 39079708 7 56 39191204 2 98 39202904 16 92
30151076 8 62 39080511 5 64 39191204 19 78 39204401 10 38
30151082 12 62 39080708 21 64 39191304 20 78 39204401 11 38
30181026 16A 74 39084914 18 42 39193120 6 12 39215220 5 14
30191017 16 70 39099906 4 28 39193717 12 52 39215704 11 46
30191024 15 70 39099906 10 26 39194004 3 90 39215811 2 16
30191035 1 86 39104119 3 26 39194204 3 82 39216011 9 16
30191036 7 86 39106901 21 62 39194304 6 54 39216511 3 12
30191048 3 98 39107504 9 2 39194304 12 74 39217924 6 78
30201033 5 92 39107601 4 88 39194904 4 82 39218006 8 22
31101106 11 2 39122411 12 48 39195004 7 96 39218006 22 24
31101106 15 24 39122515 5 96 39195004 15 74 39218106 2 10
31101173 4 12 39122515 6 36 39195004 17 40 39218106 23 24
31121006 9 10 39122515 22 64 39195204 16 82 39218304 2 12
31161078 6 88 39151315 3 64 39195204 27 72 39218520 10 24
31201001 6 96 39154011 20 64 39195304 3 84 39218819 4 24
31201001 7 94 39162011 9 14 39195304 26 72 39219019 12 24
31201021 5 98 39166005 2 4 39196704 5 46 39219421 6 32
36314004 34 76 39167304 13 8 39197015 3 46 39220307 8 12
111 112
39220404 4 52 59040042 1 46 36PD0015 6 104 AP101043 7 28

39220404 20 52 59040043 7 46 36PD0017 7 104 AP111012 12 40
39222815 5 36 59050002 2 24 36PD0033 8 34 AP201025 14 98
39222815 11 20 59050002 3 22 36PD0034 2 34 CS101128 14 8
39230504 19 24 59200006 9 24 36PD0048 6 68 DD101062 15 8
39235404 17 20 59200007 9 42 36PD0049 5 68 DD111012 15 40
39240011 12 20 59200027 9 22 36PD0050 1 66 DD121007 8 10
39242311 10 56 59200028 12 14 36PD0051 1A 66 DD161022 8 88
39244011 9 6 59210006 5 24 36PD0053 13 66 DD161071 4 56
39244311 17 26 36DH4030 5 8 36PD0054 4 66 DG101029 4 6
39244811 20 24 36DJ4008 4 10 52DH0169 1 32 DG101187 6 20
39245504 10 46 36DK0007 7 12 52DH0177 10 14 DG101188 14 20
39249211 11 36 36DK0038 4 30 52DV0024 16 52 DG101249 7 36
39254220 3 8 36DK0038 9 12 52DV0051 16 20 DG101251 9 36
39255717 7 14 36DK0045 17 42 52DV0052 4 20 DG101285 4 36
39258320 6 22 36DK0076 1 42 52JM0018 2 102 DG101339 5 20
39260120 7 22 36DK0077 15 42 52PD0109 5 28 DG101417 3 36
39260320 8 24 36DS1001 3 2 52PD0117 29 80 DG101418 7 26
39260607 7 18 36DS1001 11 4 52PD0135 1 28 DG111008 7 40
39260801 10 4 36DV0005 7 52 52PD0149 1 104 DG121002 13 38
39261720 4 8 36DV0007 4 44 52PD0150 5 58 DG121010 2 38
39261720 10 30 36JF0015 10 68 52PD0151 6 58 DG121012 3 38
39263904 6 18 36JF0016 9 68 52PD0154 2 104 DG121014 5 38
39264715 6 2 36PD0055 6 30 52PD0155 3 104 DG121020 8 38
39266921 1 8 36PD0009 10 62 52PD0156 5 104 DG121023 9 38
39275404 12 36 36PD0012 1 26 56JM05X3 4 104 DG141017 2 100
59040023 8 2 36PD0013 2 22 AA201227 8 94 DG141019 15 78
59040031 9 8 36PD0014 1 24 AK201012 12 98 DG141020 1 78
113 114
DG141024 12 78 DG161108 5 54 DG171016 5 48 DG181036 27 76

DG141025 13 78 DG161110 3 54 DG171017 7 48 DG181040 35 76
DG141026 16 78 DG161113 7 54 DG171018 9 48 DG181041 32 76
DG141027 18 78 DG161116 1 88 DG171019 10 48 DG181044 3 44
DG141028 8 78 DG161117 5 88 DG171022 8 48 DG181044 30 76
DG141029 17 78 DG161118 7 88 DG171025 6 50 DG181048 5 44
DG141043 9 78 DG161120 2 88 DG171034 6 48 DG181054 25 72
DG141059 5 78 DG161121 3 88 DG171035 2 50 DG181055 1 100
DG151004 5 60 DG161124 8 56 DG171036 4 50 DG181057 8 100
DG151005 7 60 DG161124 10 36 DG171037 3 50 DG181058 11 100
DG151006 2 60 DG161129 3 56 DG171038 8 50 DG181059 12 100
DG151007 8 60 DG161145 9 52 DG171039 5 50 DG181069 3 70
DG151008 9 60 DG161146 10 52 DG181003 18 74 DG181085 17 74
DG151008 20 62 DG161147 11 52 DG181004 23 76 DG181087 24 72
DG151021 3 58 DG161150 17 52 DG181005 20 74 DG191010 11 70
DG151058 15 62 DG161153 8 52 DG181006 28 76 DG191011 13 70
DG151059 4 62 DG161153 22 52 DG181008 29 76 DG191012 12 70
DG151062 19 62 DG161154 12 46 DG181010 5 74 DG191013 14 70
DG151065 24 62 DG161165 13 46 DG181011 13 74 DG191014 17 70
DG151068 25 62 DG161168 6 100 DG181013 14 74 DG191049 23 64
DG151070 2 58 DG161189 13 52 DG181014 6 74 DG191050 9 86
DG151071 4 58 DG161206 2 54 DG181015 7 74 DG191051 9 64
DG151085 18 62 DG161219 2 56 DG181021 24 76 DG191051 10 86
DG151088 4 68 DG161225 9 88 DG181022 11 74 DG191064 6 94
DG151092 5 62 DG161230 6 56 DG181023 21 76 DG191064 10 92
DG151095 14 62 DG161267 1 54 DG181024 19 74 DG191066 8 86
DG151096 3 62 DG161276 11 56 DG181026 22 76 DG191066 10 64
DG151097 1 58 DG171015 3 48 DG181034 2 74 DG201012 14 92
115 116
DG201015 9 94 DH101072 2 14 DH101383 4 22 DH102104 1 14

DG201023 10 100 DH101079 4 16 DH101383 13 16 DH102117 8 26
DG201027 11 98 DH101084 8 16 DH101385 3 14 DH111012 9 4
DG201030 16 100 DH101108 12 16 DH101385 5 42 DH111013 9 40
DG201030 20 70 DH101111 15 16 DH101385 24 24 DH111016 11 40
DG201040 18 92 DH101141 4 26 DH101388 14 28 DH121010 3 32
DG201043 8 92 DH101141 12 30 DH101389 14 42 DH121011 14 26
DG201049 3 94 DH101142 5 26 DH101392 11 8 DH121012 15 26
DG201050 4 94 DH101144 3 20 DH101393 7 20 DH121035 5 32
DG201057 11 92 DH101146 3 18 DH101394 10 20 DH121038 7 4
DG201061 17 98 DH101154 12 26 DH101412 7 8 DH121057 5 34
DG201066 2 92 DH101163 16 42 DH101414 3 10 DH121093 13 34
DG201069 7 92 DH101172 7 42 DH101487 10 22 DH121162 7 34
DG201070 9 92 DH101195 11 12 DH101493 4 18 DH121167 9 34
DG201072 13 92 DH101197 2 26 DH101496 9 18 DH121168 3 34
DG201073 15 92 DH101199 5 40 DH101503 8 20 DH121169 11 34
DG201075 1 94 DH101203 13 24 DH101508 4 4 DH121170 10 34
DG201076 5 94 DH101235 5 16 DH101544 16 26 DH121173 4 34
DG201077 11 96 DH101272 10 2 DH101581 4 42 DH171019 4 60
DG201078 12 96 DH101292 9 28 DH101648 14 30 DH171019 17 62
DG211006 18 82 DH101293 10 28 DH101661 14 24 DH191062 15 66
DG221009 5 100 DH101294 11 28 DH101671 5 10 DJ101063 23 16
DG221010 9 100 DH101295 8 6 DH101680 3 4 DJ101133 6 14
DH101016 1 10 DH101319 18 16 DH101705 1 20 DJ101134 4 14
DH101018 11 26 DH101336 11 16 DH101714 2 20 DJ121030 6 4
DH101048 8 8 DH101380 6 40 DH101862 3 30 DJ141006 27 80
DH101064 10 12 DH101381 4 40 DH101864 6 10 DJ141056 3 78
DH101065 12 12 DH101382 10 42 DH101896 5 22 DJ151070 7 68
117 118
DJ161228 6 28 DK101352 21 16 DS101353 12 42 JD402217 18 98

DJ181011 2 70 DK101361 8 18 DS121126 14 38 JE541212 8 28
DJ191026 5 66 DK101380 16 24 DS201025 9 98 JF401803 6 98
DJ191027 6 66 DK101480 13 26 DV101034 15 20 JG401036 10 94
DJ191028 7 66 DK101565 7 30 DV101039 4 20 JK511002 12 38
DJ191029 8 66 DK101569 5 30 DV101042 2 28 JM100040 12 28
DJ191030 9 66 DK101570 16 30 DV101048 22 16 JM100041 13 28
DJ191031 10 66 DK101570 17 30 DV101059 4 38 JM101008 1 12
DJ191034 11 66 DK101571 2 30 DV151006 11 62 JM101016 5 4
DJ191035 12 66 DK101573 11 30 DV161017 1 56 JM101017 7 38
DJ201021 21 24 DK101574 9 30 DV161033 5 56 JM101022 14 36
DJ201109 14 66 DK101592 7 10 DV161036 10 98 JM101027 2 36
DJ201109 17 100 DK101605 2 42 DV161046 1 52 JM151005 6 62
DK101094 3 24 DK101636 15 30 DV161060 9 56 JM161002 4 46
DK101097 6 24 DK101732 5 18 DV181008 2 84 JM161003 2 46
DK101102 6 16 DK101738 19 26 DV191002 4 86 JM161023 6 46
DK101103 3 16 DK101748 1 6 DV191004 5 86 JM161037 1 64
DK101104 7 16 DK101751 2 6 DV191007 3 66 JM161037 5 52
DK101126 13 30 DK101755 3 6 DV201016 8 98 JM171003 4 48
DK101133 1 18 DK181076 2 44 DZ161265 9 54 JM171004 2 48
DK101134 2 18 DK201098 2 86 GH201012 9 96 JM191010 35 72
DK101144 10 16 DP161144 31 76 JA581233 6 34 JM191011 4 64
DK101176 6 42 DP161145 4 54 JC101034 12 8 JM191012 7 64
DK101245 20 16 DS101084 7 2 JC101035 10 8 JM191013 3 86
DK101251 6 26 DS101096 5 2 JC101114 3 42 JM191013 8 64
DK101253 9 20 DS101154 5 12 JC101115 8 42 JM191014 13 98
DK101326 6 6 DS101166 4 2 JC111028 1 40 JM191014 15 64
DK101327 7 6 DS101353 9 26 JC151020 3 60 JM221003 1 102
119 120
JM221004 31 72 PD113004 15 52 PD151003 10 74 PD231411 20 82

JM221005 32 72 PD113410 8 46 PD151004 7 70 PD231412 5 82
JM221006 33 72 PD113411 9 46 PD151005 8 70 PD231600 29 72
JW131807 8 68 PD113803 5 70 PD161001 10 70 PD231601 30 72
KAAC0630 2 64 PD121006 36 76 PD161004 9 70 PD232602 7 100
KACF0612 23 52 PD121007 1 74 PD171003 7 78 PD232603 4 100
KACF0830 16 74 PD121009 3 74 PD171008 2 78 PD233001 12 104
KACJ0650 23 72 PD121010 4 74 PD171008 22 78 PD233002 8 104
KADU0840 4 90 PD121011 26 76 PD171601 4 78 PD233003 8 104
KADU0855 5 90 PD121012 25 76 PD181000 4 98 PD233020 13 104
KBUA0612 13 64 PD121014 37 76 PD181212 7 82 PD233022 9 104
KBUF0614 6 82 PD121015 9 74 PD181213 11 82 PD233030 10 104
KCGA0606 8 54 PD122000 1 48 PD181214 10 82 PD233031 11 104
KDBA0613 15 82 PD122003 16 64 PD181215 8 82 PD351002 2 40
KJAB1019 17 24 PD122004 17 64 PD181216 8 74 PD351215 8 40
KPBC6004 22 62 PD122005 1 50 PD181401 10 54 PD351220 10 40
KPBC6202 6 60 PD131003 1 60 PD191001 2 82 PD351222 16 40
KPBC6202 13 62 PD131212 1 62 PD191002 1 82 PD351601 13 42
KPBC6302 23 62 PD131212 9 62 PD231201 1 90 DH111084 11 42
LAC00090 17 82 PD131803 3 68 PD231202 2 90 PD401001 2 94
LBU00008 14 64 PD131804 1 68 PD231204 13 36 PD401004 1 96
LEC00001 6 64 PD131806 2 68 PD231205 12 64 PD401005 2 96
PD111036 1 44 PD131807 16 66 PD231205 19 52 PD401006 3 96
PD113000 2 52 PD131808 2 66 PD231206 3 52 PD401007 8 96
PD113001 6 52 PD131809 2 62 PD231401 9 82 PD401014 12 92
PD113002 14 52 PD151000 1 70 PD231402 12 82 PD401400 3 100
PD113003 2A 52 PD151001 6 70 PD231403 13 82 PD401401 15 100
PD113003 6A 52 PD151003 4 70 PD231404 21 82 PD401401 21 72
121 122
Parts Index
Figure Page Figure Page
Part Number Part Number
No. No. No. No.
PD401404 14 100 PD591100 8 36

PD401404 22 72 PD591101 16 36
PD401601 1 98 XXXXXX 12 34
PD402002 13 40 YPD01008 17 92
PD402004 14 40 YPD01009 6 92
PD402212 7 98 YPD01010 10 96
PD402213 16 98 YPD02001 1 36
PD402214 15 98 YPD02002 1 92
PD402400 1 84 YPD03001 4 92
PD402604 23 78
PD402606 26 80
PD501009 1 22
PD511025 2 2
PD511054 1 2
PD511054 1 4
PD511224 2 8
PD511229 6 8
PD551033 1 16
PD551201 16 16
PD551202 19 16
PD551203 14 16
PD551204 17 16
PD551400 1 30
PD551427 8 30
PD581008 6 38
PD581013 1 38
PD581215 1 34
PD591023 15 36
123

AVG150 Street

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Bajaj Auto Limited

Akurdi Pune 411 035 India

Spare Parts Catalogue

DOC. NO.: 71112317 REV.03 MAY 16

Copy rights : All rights reserved. No part of this publicatin may

4. Abbreviations : The following abbreviations are used in this catalogue.

01 FEB 16 PD351604 Starter Motor 1 11 42 D Alternate Dh111084

1 Cover Cylinder Head 2 32 Rear Brake Pedal 64

PLATE NO. : 49 PAGE NO.

Cover Cylinder Head

No. Part No. Description Qty. Remarks

1 PD 5110 54 Head Cylinder with Cover 1 Refer Page No. 106

11 31 1011 06 Gasket (Washer) 2

No. Part No. Description Qty. Remarks

1 PD 5110 54 Head Cylinder with Cover 1 Refer Page No. 106

6 DJ 1210 30 Insulator Rubber 1

No. Part No. Description Qty. Remarks

1 DK 1017 48 Rocker Arm Shaft - Intake 1

No. Part No. Description Qty. Remarks

1 39 2669 21 Ring ‘O’ Tension assly 1

11 DH 1013 92 Cam chain Tensioner pivot Bolt 1

Cylinder and Piston

No. Part No. Description Qty. Remarks

1 DH 1010 16 Gasket Cylinder 1

6 DH 1018 64 Kit Cylinder Block / Piston Assly. 1

No. Part No. Description Qty. Remarks

1 JM 1010 08 Crankshaft assly. comp. 1

1 11 DH 1011 95 Nut primary drive 1

Balancer & Balancer Idler Gear

No. Part No. Description Qty. Remarks

1 DH 1021 04 Body Balancer Assly. 1

6 DJ 1011 33 Spring torsion Balancer Idler 2

11 39 1674 04 Hex bolt with flange 3

No. Part No. Description Qty. Remarks

1 PD 5510 33 Shaft Input Trans Sub Assly 1

21 DK 1013 52 ‘O’ Ring Sprocket Collar 1

Change Drum / Shift Fork

No. Part No. Description Qty. Remarks

1 DK 1011 59 Fork Gear Shift Input 1

8 6 39 2639 04 Bolt Socket 1

Gear Change Mechanism

No. Part No. Description Qty. Remarks

1 DH 1017 05 Lever comp. Gear Shifter 1

11 39 2228 15 Domed cap Nut 1

Engine Assembly & Crankcase RH

No. Part No. Description Qty. Remarks

1 PD 5010 09 Engine Assly 1

6 39 2583 20 Bearing Ball (For Input shaft) 1

No. Part No. Description Qty. Remarks

1 36 PD00 14 Crankcase LH 1 Refer Page No.105

11 30 1010 14 Oil Seal (For Output shaft) 1

12 21 DJ 2010 21 Cable assly. (Battery to Earth) 1

No. Part No. Description Qty. Remarks

1 36 DJ40 17 Kit Assly Cl Cover 1 Refer Page No.105

6 DK 1012 51 Parallel pin 1

11 DH 1010 18 Bracket Clutch Cable 1

15 16 DH 1015 44 Spring torsion clutch lever 1

No. Part No. Description Qty. Remarks