Pocket Book On Ring Earth & Maintenance Free Earth PDF

1|P a g e
Hkkjr ljdkj GOVERNMENT OF INDIA

jsy ea=ky; MINISTRY OF RAILWAYS
MAINTENANCE FREE EARTH

&
RING EARTH
CAMTECH/ S/PROJ/13-14/Rg & MFEth/1.0
September, 2013
egkjktiqj, Xokfy;j & 474 005

Maharajpur, GWALIOR - 474 005
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CONTENTS
Section Description Page No.
1 Introduction 1
2 Applications 3
3 Features 3
4 Components 4
5 Construction of Ring/ loop Earth 11
6 Inspection Chamber 13
7 Equi-potential earth busbars 14
8 Materials and Dimensions 17
9 Single earth system 18
10 Earthing of IPS system 18
11 Precautions 20
12 Limits of Earth Resistance 21
13 Checklist for earthing and 22
bonding system
14 Material and dimensions of 27
bonding components
15 Inspection and Testing 29
16 Source of Suppliers 30
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CAMTECH/ S/PROJ/13‐14/ME/1.0 1
MAINTENANCE-FREE EARTH & RING EARTH
1. Introduction
This type of earthing and bonding system is

adopted for S&T equipments with solid state
components which are more susceptible to
damage due to surges, transients and over-
voltages being encountered in the system due to
lightning, sub-station switching etc. these
equipments include Electronic Interlocking,
Integrated Power Supply equipment, Digital Axle
Counter, Data Logger etc.
This type of earthing arrangement requires no

maintenance so called as “Maintenance free
earthing or “Effective Earthing”. Effective earthing
electrode eliminates problems of conventional
earthing:
1. By providing highly corrosion resistant

Earthing Electrode.
2. By eliminating the corrosion causing elements
in the salt.
3. By providing uniform non corrosive, low soil
resistivity material around the electrode.
Pocket book on Maint. Free earth & Ring Earth September’2013
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1.1 Importance of Earthing

 Efficiently dissipate electric surge to protect
equipments thus minimize downtime, service
interruption & replacement cost.
 Provide a stable reference for electrical and RF
circuits to minimize noise during normal
operation.
 Protect staff from dangerous electric shock.
1.2 Characteristics of good Earthing System
 Low resistance and electrical impedance
 Conductors of sufficient dimensions capable of
withstanding high fault current.
 Lower earth resistance ensures that energy is
dissipated into the ground in the safest possible
manner
 Lower the earth circuit impedance
 High corrosion resistance
 Mechanically robust and reliable.
1.3 Location for earth
 Low lying areas close to building or equipment
 Close to existing water points but not naturally
well drained
 Avoid Dry sand, lime stone, granite, stony ground
and high bank.
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2. Applications
 House-hold earthing.
 Transmission & distribution systems.
 Substation & Power Generators Transformer.
 Telecomm Towers & Microwave Antennas.
 Lightning protection earths in difficult
conditions for home as well as industries.
 Manufacturing Facilities & Refineries.
 Computers & Data processing Centers.
 Railway Signalling equipments / installations
consisting of solid state components.
3. Features
 Low resistance and electrical impedance

ensures dissipation of energy into the ground
in the safest possible manner.
 Adequate current carrying capacity
 Durable and reliable.
 Specially developed anti-corrosive Packing
Material having less resistivity, and high
moisture retaining capacity is used
surrounding the electrode.
 This complete arrangement eliminates any
possibilities of corrosion of the electrode
unlike conventional system.
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 Mechanically robust and reliable.

 Maintenance Free
 Reliable life : 10 -12 years.
 The packing material helps in maintaining
uniformity at different strata and offers less
resistance to current dissipation, with good
moisture retaining property. The acceptable
Earth resistance shall not be more than 1
Ohm.
4. Components
Following are the components of earthing and
bonding system:
 Earth Electrode
 Earth enhancement material
 Earth pit
 Equi-potential earth-busbar
 Tape/strip and associated accessories
4.1 Earth Electrode
Earth electrode is made up of high tensile low
carbon steel circular rods bonded with copper on
outer surface. The earth electrode shall be of
minimum 17.0 mm diameter and 3 meter length
as shown in figure :1.
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Figure:1(a) Copper bonded steel earth electrode

(b) Electrode with coupler (c) Enlarged view of
coupler
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4.2. Earth enhancement material

Earth enhancement material is a superior
conductive material that improves earthing
effectiveness by improving conductivity of the
earth electrode and ground contact area. It mainly
consists of Graphite and Portland cement. It is
supplied in sealed moisture proof bags.
It has following characteristics:
 Highly conductive, improves earth’s absorbing

power and humidity retention capability.
 Non-corrosive in nature having low water
solubility but highly hygroscopic.
 Resistivity of less than 0.2 Ohms-meter.
 Suitable for installation in dry form or in a slurry
form.
 Does not depend on the continuous presence of
water to maintain its continuity.
 Permanent and maintenance free and in its “set
form”, maintains constant earth resistance with
time.
 Does not dissolve decompose or leach out with
time.
 Does not require periodic charging treatment nor
replacement and maintenance.
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 Suitable for any kind of electrode and all kind of

soils of different resistivity.
 Does not pollute the soil or local water table and
meets environmental friendly requirements for
landfill.

(a) Before setting (b) After setting
Figure 2:Earth enhancement material
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4.3 Backfill material
 The excavated soil is suitable as a backfill but

should be sieved (screened) to remove large
stones and place around the electrode taking care
to ensure that it is wet and compact.
 Material like sand, salt, coke breeze, cinders and
ash shall not be used because of its acidic and
corrosive nature.
4.4 Earth pit
Construction of unit earth pit
(Ref: Typical installation drawing no. SDO/RDSO/E&B/001)
 Prepare a hole of 100 mm to 125 mm dia manually

or with the help of ‘Earth auger’ to a depth of
about 2.8 meters.
 Place the earth electrode into the centre this hole.
 Gently drive on the top of the rod to penetrate it
into the soil so that minimum 150 mm of the
electrode shall be inserted in the natural soil.
 Now fill the Earth enhancement material (min.
approx.30-35 kg) into the augured/dug hole in
slurry form and allow it to set. After setting, the
diameter of composite structure (earth electrode
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+earth enhancement material) shall be of

minimum 100 mm dia. covering entire length of
the hole.
 Cover the remaining portion of the hole by backfill
soil, which is taken out during auguring/digging.
 A copper strip of 150 mm X 25 mm X 6mm shall be
exothermically welded to main earth electrode for
taking the connection to the main equi-potential
earth bus bar in the equipment room and to other
earth pits, if any.
 The main earth pit shall be located as near to the
main equi-potential earth busbar in the equipment
room as possible.
 Figure 3 shows the installation of maintenance
free earth for S&T installations with reference to
typical installation drawing no. SDO/RDSO/E&B/
001 dated 19.09.2008.
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Figure 3: Installation of maintenance‐free earth
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5. Construction of Ring/ loop Earth
At certain locations, it may not be possible to achieve

earth resistance of < 1 Ohm with one earth
electrode/pit due to higher soil resistivity. In such
cases, provision of loop earth consisting of more than
one earth pit shall be done.
The number of pits required shall be decided based on

the resistance achieved for the earth pits already
installed. The procedure mentioned above for one
earth pit shall be repeated for other earth pits.
The distance between two successive earth electrodes

shall be min. 3 mtrs. and max. upto twice the length of
the earth electrode i.e. 6 mtrs. approx.
These earth pits shall then be inter-linked using 25X2

mm. copper tape to form a loop using exothermic
welding technique.
The interconnecting tape shall be buried at depth not

less than 500 mm below the ground level. This
interconnecting tape shall also be covered with earth
enhancing compound.
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Figure 4 : Interlinking of earth pits using copper tape

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6. Inspection Chamber
 The inspection chamber is a concrete box of

300mmX300mmX300 mm (inside dimension) with
smooth cement plaster finish provided on top of
the pit.
 A concrete lid, painted black, approx. 50 mm. thick
with pulling hooks, shall be provided to cover the
earth pit.
 Care shall be taken regarding level of the floor
surrounding the earth so that the connector is not
too deep in the masonry or projecting out of it.
 On back side of the cover, date of the testing and
average resistance value shall be written with
yellow paint on black background.
Figure 5: Inspection chamber
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7. Equi-potential earth busbars
 Each equipment room i.e. IPS/Battery Charger

room and EI/Relay room is provided with one
equi-potential earth bus bar. Such bus bars are
termed as Sub equi-potential busbars (SEEB).
 The equi-potential earth busbsar provided in the
IPS/Battery Charger room and directly connected
to Class ‘B’ SPDs and the main earth pit is termed
as Main equi-potential earth busbar (MEEB).
 The EEBs have pre-drilled holes of suitable size for
termination of bonding conductors.
 The EEBs shall be insulated from the building walls
by providing low voltage insulator spacers of
height 60 mm between EEB and the wall.
 For ease of inspection and maintenance, EEBs shall
be installed at the height of 0.5 mm from the room
floor surface.
 Copper lugs with spring washers are used for all
terminations on EEBs.
 Bonding Connections
 To minimize the effect of circulating earth loops

and to provide equi-potential bonding, “star type”
bonding connection is required.
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 Each of the SEEBs installed in the rooms shall be

directly connected to MEEB using bonding
conductors. Also, equipment/racks in the room
shall be directly connected to its SEEB.
Figure 6: Star type bonding connection

 The bonding conductors shall be bonded to their
respective lugs by exothermic welding.
 All connections i.e. routing of bonding conductors
from equipments to SEEB and from SEEBs to MEEB
shall be as short and as direct as possible with
minimum bends and separated from other wiring.
However, connection from SPD to MEEB shall be
as short as possible and preferably without any
bend.
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Figure 7 : Typical bonding and earthing connections
(Ref: Typical installation drawing no.
SDO/RDSO/E&B/002 dated 19.09.2008)
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8. Materials and Dimensions

Component Material Size
/Bonding [as per IS:694]
Main equi-potential Copper 300X25X6
earth busbar (MEEB) mm (min.)
Sub equi-potential earth Copper 150X25X6
busbar (SEEB) mm (min.)
Individual equipts to Multi-strand single 10
SEEB using copper lugs core PVC insulated Sq.mm.
with stainless steel nut copper cable
and bolts
SEEB to MEEB using Multi-strand single 16
copper lugs with core PVC insulated Sq.mm.
stainless steel nut and copper cable
bolts.
Surge protection devices Multi-strand single 16
(SPDs) to MEEB using core PVC insulated Sq.mm.
copper lugs with copper cable
stainless steel nut and
bolts.
MEEB to main earth Multi-strand single 35
electrode core PVC insulated Sq.mm.
copper cable
Main earth pit to other Copper tape 25X2 mm.
earth pit in case of loop
earth.
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9. Single earth system
 The Telecom installations shall use single earth

system in which the different earth connections
from equipments, towers, D.C. power supply,
metallic structures etc. shall be interconnected to
each other through low resistance earthing
conductors.
 This method is recommended to keep all the
points to be earthed at approximately same
potential level.
10. Earthing of IPS system [ An example ]

The IPS systems and its individual modules have earth
terminals and these should be properly earthed to the
IPS cabinet.
Zonal Railways shall provide earthing arrangement as
per IS:S 3043. The earth resistance shall not be more
than 2 ohm. Earth provided shall preferably be
maintenance free using earth resistance improvement
material.
No earth shall be connected to the system. The system
earth shall be connected to Class B protection module
and Class B module only shall be connected to earth.
(Class B protection is dealt in Section IV – Lightning &
Surge Protection)
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Figure 7(a): connected to earthdirectly ‐ Incorrect
(b): connected to earth through Class B – Correct
Care must be taken so that the distance between earth

pit connection and IPS is always higher than that of the
distance between earth pit connection and Class B
module.
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Separate routing and combining of all earths at one

point is correct as shown in the Fig. below.
Figure 8 : Separate routing and combining
of all earths at one point
11. Precautions
 Pour sufficient water so that mixture is in paste /

mud form.
 Allow the pit to absorb the water and become
compact.
 Test the earth pit before connecting to the
electrical circuit.
 Avoid excess watering.
 Do not hammer the earth electrode.
 The surroundings of the earth electrode should be
kept moist by periodically pouring water through
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the pipe in order to keep the resistance below

specified value.
 Coke treated electrodes shall not be situated
within 6 meters of other metal structure.
 The protective earth of Telecom system shall not
be connected to the earth of mains power supply
system. A minimum distance of 10 Meters is
desirable.
12. Limits of Earth Resistance
Maximum values of earth resistances specified for
earthing of S&T equipments are as under:
Sr. Description Max. Earth
resistance
1. Telegraph and Block Instrument 10 Ω
using earth return circuit
2. Earths for surge arrestors/ 10 Ω
lightening dischargers
3. Earthing of Signalling equipment 10 Ω
4. Earthing of signalling cable screen in 10 Ω
AC electrified areas
5. Earthing of Telephone Exchange 5Ω
6. Earthing of AL sheathed telecom 1Ω
cable in AC electrified area.
7. Earthing repeater and cable huts. 5Ω
8. Axle counter cable screened in AC 1Ω
RE area
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Sr. Description Max. Earth

resistance
9. Electronic Interlocking installation 1Ω
10 Integrated Power Supply System & 2Ω
its individual modules
11 Digital Axle Counter EJB and its 1Ω
apparatus case connected to same
earth. All cable armours connected
to same earth.
12 Reset box of Digital Axle Counter 1Ω
connected to earth (indoor) near
SM’s Room.
13. Checklist for earthing and bonding system

[ As per RDSO/SPN/197/2008 ]
Sr. Description of the activity Remarks
1. Location of the earth pit: it Should be
located as near to the main Equi-potential
earth busbar in the equipment room as
possible.
2. Earth electrode: Earthing electrode should
not be installed on high bank or made up
soil.
3. The earth electrode (copper bonded steel
cored rod) shall be of minimum 17 mm
diameter and minimum 3 meters long.
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4. Measure the thickness of the copper
bonding with micron gauge. The minimum
copper bonding thickness shall be 250
microns.
5. Should have UL making, manufacturer’s
name or trade name, length, diameter,
catalogue number punched on every earth
electrode
6. Earth enhancement material: Shall be
supplied in sealed, moisture proof bags.
These bags shall be marked with
manufacturer’s name or trade name,
quantity etc.
7. The excavated soil can be used as backfill
but should be sieved to remove any large
stores and placed around the electrode
taking care to ensure that it is well
compacted.
8.a Constructions of unit earth pit: A hole of
100 mm to 125 mm dia shall be
augured/dug to a depth of about 2.8
meters.
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8.b Earth enhancement material minimum
approx. 30-35 kg shall be filled into the
augured /dug hole in slurry form and
allowed to set.
8.c A copper strip of 150mmx25mm x 6mm
shall be exothermically welded to main
earth electrode for taking connection to
the main equi-potential earth bus bar in
the equipment room and to other earth
pits, If any.
8.d The other end connection inside the
equipment room shall also be of
exothermic type.
8.e Exothermic weld material shall be UL listed
and tested as pr provisions if IEEE 837 by
NABL/ ILAC member labs.
9. Measure the earth resistance value. (the
earth resistance shall be measured at the
main equi-potential earth bus bar (MEEB)
with all the earth pits interconnected using
fall of potential method), it shall be less
than 1 ohm.
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10. If more than one earth pit is being
prepared ensure than
a. The distance between two successive
earth electrodes shall be min. 3 meters
and max. up to twice the length of the
earth electrode i.e. 6 meters approx.
b. The earth pits shall then be interlocked
using 25x2 mm. copper tape to form a loop
using exothermic welding techniques.
c. The interconnecting tape shall be buried at
depth not less than 500mm below the
ground level.
d. The interconnecting tape shall also be
covered with earth enhancing compound.
11. Inspection chamber: A 300x300x300 mm
inside dimension concrete box with
smooth cement plaster finish shall be
provided on the top of the pit. A concrete
lid, painted black, approx. 50 mm thick
shall be provided with pulling hooks, shall
be provided to cover earth pit. Date o the
testing and resistance value shall be
written with yellow paint on black
background.
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12. Equi-potential earth bus bar and its
connection to equipments and surge
protection devices in the equipment room.
Refer typical bonding connections drawing
no. SDO/RDSO/ E&B /002
13. Equi-potential earth bus bar: the equip-
potential earth bus bar for each of the
equipment room i.e. IPS/Battery charger
room and EE relay room to be provided.
Connection from main earth pit shall be
terminated in IPS/Charger room where
B&C class SPD is provided.
14. The equi-potential earth bus bar located in
the IPS /battery charger room and directly
connected to class SPDs and the main
earth pit shall be termed as main equi-
potential earth bus bar (MEEB). The equi-
potential earth bus bars located in
individual rooms shall be termed as sub
equi-potential bus bars (SEEB).
15. Each EEB shall be installed on the wall with
insulators spares of height 60 mm and
shall be installed at a height of 50 cms
from floor level.
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16. All termination on the EEBs shall be done
using copper lugs with spring washers.
17. Each of the SEEBs installed in the rooms
shall be firmly connected to MEEB using
copper bonding.
18. Equipment racks in the room shall be
directly connected to SEEB
19. The warranty of such system shall be 60
months from the date of commissioning
(Date of commissioning shall be jointed to
main earth pit and near MEEB).
14. Material and dimensions of bonding components

for connection of individual equipments with
equi-potential bus bar and earth electrode shall
be summarized below:
Component/ bonding Material Size
Main equi-potential Copper 300x25x6 mm
earth bus bar MEEB (min)
Sub equi-potential Copper 150x25x6 mm
earth bus bar SEEB (min)
Individual equipment to Multi strand single 10 sq.mm
SEEB using copper lug core PVC insulated
with stainless steel nut copper cable as
and bolts per IS:694
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Component/ bonding Material Size

SEEB to MEEB using Multi strand single 16 sq.mm
copper lugs with core PVC insulated
stainless stell nut and copper cable as
bolts per IS:694
Single protection device Multi strand single 16 sq.mm
(SPD) to MEEB using core PVC insulated
copper lugs with copper cable as
stainless steel nuts and per IS:694
bolts
MEEB to main earth Multi strand single 35 sq.mm
electrode core PVC insulated
copper cable as
per IS:694
(duplicated)
Main earth pit to other Copper tape 25x2 mm
earth pit in case of loop
earth
15. INSPECTION & TESTING

[As per telecom manual chapter XXIII para 33, 34 & 35]
 The complete protection arrangement should be

inspected and tested by ASTE/DSTE/Sr.DSTE to
ensure that the work has been completed in a
satisfactory manner and the material and
components used conform to the standard.
 Routine inspection of the installation, particularly
the earth resistance shall be taken twice a year by
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the SE/SSE incharge of the station and Earth

connections of all installation should be checked
thoroughly two months in advance of every
monsoon season and remedial measures should be
taken well in advance of monsoon.
 A log book shall be kept in which details of the
measurement and inspection should be recorded
for scrutiny by higher officials.
16. Source of Suppliers
i. JMV LPS LIMITED

W-50, Sector-11, Noida, Ghaziabad, Uttar Pradesh,
www.copperbondedrods.com,www.jmv.co.in
ii. True Power Earth Solution
D-10, Vibhuti Khand, 2nd Floor, Gomti Nagar,
LUCKNOW - 226002 Call: (0522) 4071125, 9838352487
iii. Arcon Power System
32, 5th Floor, Room No. 512, South Block, Tea
Board, Ezra Street, Kolkata 700001, (033) 66342138
iv. Signet Engineers
65 Navi Peth, Near Patrakar Bhavan, Sadashiv peth Pune -
411030 , (020) 66827332, www.signetengineers.com
v. ERICO
th
705, 7 Floor, Padma Tower-I, Rajendra Place
New Delhi, Phone: +91 11 4153 9164
vi. Globetel Technologies, No. 52, Bhavani Towers, 1st
Floor, Opp. Indane Gas Agency, Anand Bagh X Roads,
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Safilguda, Ecil X Croads, , Hyderabad, Andhra Pradesh -

500047, http://www.globeteltechnologies.com/
vii. A. N. Electricals, Delhi
2107, 2nd Floor, Chah Indira, Behind Jubliee Cinema,
Bhagirath Palace, , Delhi, 110006, India
www.anelectricals.com
viii. Sor Enterprise, Ahmedabad
4910/4911, Gidc, Phase-Iv, Opposite Water Tank,
Vatva, , Ahmedabad, Gujarat -382445
sor.tradeindia.com/ Sba Power & Earthing Equipments

DISCLAIMER
The information given in this pocket book does not supersede any
existing provisions laid down in S.E.M., Rly. Board and RDSO
publications. This document is not statutory and instructions given in
it are for the purpose of guidance only. If at any point contradiction is
observed, then S.E.M., Rly. Board/RDSO guidelines or Zonal Rly.
instructions may be followed.
Exit
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1|P a g e

Hkkjr ljdkj GOVERNMENT OF INDIA

MAINTENANCE FREE EARTH

egkjktiqj, Xokfy;j & 474 005

click for Contents

Section Description Page No.

click for Contents

MAINTENANCE-FREE EARTH & RING EARTH

This type of earthing and bonding system is

This type of earthing arrangement requires no

1. By providing highly corrosion resistant

click for Contents

1.1 Importance of Earthing

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 Low resistance and electrical impedance

click for Contents

 Mechanically robust and reliable.

click for Contents

Figure:1(a) Copper bonded steel earth electrode

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4.2. Earth enhancement material

It has following characteristics:

 Highly conductive, improves earth’s absorbing

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 Suitable for any kind of electrode and all kind of

click for Contents

4.3 Backfill material

 The excavated soil is suitable as a backfill but

 Prepare a hole of 100 mm to 125 mm dia manually

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+earth enhancement material) shall be of

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5. Construction of Ring/ loop Earth

At certain locations, it may not be possible to achieve

The number of pits required shall be decided based on

The distance between two successive earth electrodes

These earth pits shall then be inter-linked using 25X2

The interconnecting tape shall be buried at depth not

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 The inspection chamber is a concrete box of

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7. Equi-potential earth busbars

 Each equipment room i.e. IPS/Battery Charger

 To minimize the effect of circulating earth loops

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 Each of the SEEBs installed in the rooms shall be

click for Contents

click for Contents

8. Materials and Dimensions

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9. Single earth system

 The Telecom installations shall use single earth

10. Earthing of IPS system [ An example ]

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Care must be taken so that the distance between earth

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Separate routing and combining of all earths at one