Electricity Grade10
Electricity Grade10
Electricity Grade10
Learner’s Material
GOVERNMENT PROPERTY
NOT FOR SALE
ALLOTTED TO
District/ School:
Division
DRAFT
First Year of Use:
Source of Fund (Year included):
Department of Education
Republic of the Philippines
1
Technology & Livelihood Education– Grade 10
Learner’s Material
First Edition, 2014
ISBN:
2
Printed in the Philippines by
DRAFT
Self-Check 2.1 Wires and Cables
Information Sheet 2.2 Common Electrical Symbols
Self-Check 2.2 Analyze Electrical Symbols
Information Sheet 2.3 Wiring Diagrams
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61
68
70
Self Check 2.3 Wiring Diagram 76
Activity Sheet 2.1 Wiring Diagram 77
Information Sheet 2.4 Flexible Armored Cable Wiring 78
Self Check 2.4 Flexible Armored Cable Wiring 83
Activity Sheet 2.2 Flexible Armored Cable Wiring Installation 84
Activity Sheet 2.3 Flexible Armored Cable Wiring Installation 86
Information Sheet 2.5 Non-Metallic Sheathed Cable 89
Self-Check 2.5 Non-Metallic Sheathed Cable 96
Information Sheet 2.6 Flexible Metallic Tubing (FMT) 97
Self-Check 2.6 Flexible Metallic Tubing 100
Activity Sheet 2.4 Cut Flexible Metallic Tubing 101
Activity Sheet 2.5 Install Flexible Metallic Tubing (FMT) 102
Summative Test - Quarter I 105
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Quarter II
Introduction 111
Pre-Diagnostic Test 112
Information Sheet 2.7 Rigid Steel Conduit (RSC) 114
Self-Check 2.7 Rigid Steel Conduit 118
Activity Sheet 2.6 Ream Rigid Steel Conduit 119
Activity Sheet 2.7 Bend Rigid Steel Conduit (Elbow Bend) 121
Activity Sheet 2.8 Bend Rigid Steel Conduit (Offset Bend) 123
Activity Sheet 2.9 Install Rigid Steel Conduit 125
Information Sheet 2.8 Intermediate Metallic Tubing (IMT) 128
Self-Check 2.8 Intermediate Metallic Tubing 136
Activity Sheet 2.10 Install Intermediate Metallic Tubing (IMT) 137
Information Sheet 2.9 Republict Act 7832- Anti-Electric and 140
Electric Transmission Line/Materials Pilferage Act Of 1994
Self Check 2.9 Republic Act No. 7832 143
Summative Test - Quarter II 144
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Quarter III & IV
Introduction 150
Pre-Diagnostic Test 151
Information Sheet 1.1 Interpret Electrical Wiring Plan 154
Self Check 1.1 Interpret Electrical Wiring Plan 157
Information Sheet 1.2 Type of Wiring Devices 160
Self-Check 1.2 Type of Wiring Devices 163
Information Sheet 1.3 Select Tools and Equipment 164
Self Check 1.3 Select Tools and Equipment 167
Activity Sheet 1.1 Select Tools and Equipment 168
Information Sheet 2.1 PEC provision in installing electrical 169
boxes
Self Check 2.1 Electrical Boxes 176
Activity Sheet 2.1 Installing Box in Finished Space 177
Activity Sheet 2.2 Installation of Electrical Boxes in Wiring 179
Board
Information Sheet 2.2 NEC Provisions on Installing Wiring 182
Devices
4
Activity Sheet 2.3 Installation of Wiring Devices for Floor and 186
Ground Fault Current Interrupting Outlets
Summative Test - Quarter III 189
Quarter IV
Information Sheet 2.3 Observe Safety Procedure 192
Self Check 2.2 Observe Safety Practices 198
Activity Sheet 2.4 Install Flexible Metal Tubing (FMT) 199
Activity Sheet 2.5 Install Electrical Metallic Tubing 202
Activity Sheet 2.6 Install Intermediate Metallic Tubing (IMT) 205
Activity Sheet 2.7 Install Rigid Steel Conduit (RMC) 208
Summative Test - Quarter IV 211
Technical Terms 214
References 216
DRAFT
The learner demonstrates The learner independently
understanding of one’s PECs creates a plan of action
in Electrical Installation and that further strengthens/
Maintenance. develops his/her PECs in
Electrical Installation and
Maintenance.
In this module, you will learn more about entrepreneurship and the
entrepreneurial competencies related to Electrical Installation and
Maintenance. You will have a first-hand experience in educational activities
leading to assessment of your personal entrepreneurial competencies (PECs)
and assessment of entrepreneurial competencies of a successful electrician
or electrical engineer within your town/municipality. You will also have some
activities that will align your competencies with the competencies of many
successful practitioners today. Moreover, this module will stimulate your mind
to think about entrepreneurship and its role in the business commcunity in
particular and the economic, and social development in general.
5
Now, to start with this module, let us first understand two
terms such as entrepreneurs and entrepreneurship.
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and science of converting business ideas into marketable products
or services to improve the quality of living.
Objectives:
6
Pre-Assessment
A B
1. Creative A. make a wise decision towards the set
objectives
2. Profit-oriented B. strategic thinking and setting of goals
3. Disciplined C. trust in one’s ability
maker
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4. Sound decision
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A. Explain why entrepreneurship is an activity which is important in
social development and progress of the economy.
B. What entrepreneurial activities do you know and are you
capable of doing which are related to Electrical Installation and
Maintenance?
C. Given the opportunity to own a business that relates with
Electrical Installation and Maintenance, do you think you can
manage well? Explain your answer.
D. What do you think are the most important competencies you
must possess in order to be successful in running your chosen
business?
E. Name successful entrepreneurs in your locality whose business
is related to Electrical Installation and Maintenance. Share
with the class some of their PECs that made them successful.
After all the guide questions have been answered, share these
with your classmates. You may compare your insights, personal
knowledge, and relevant experiences with your chosen partners.
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Learning Goals and Targets
8
Reading Resources and Instructional Activities
After setting your own personal goals and targets for of this
module, check your inherent knowledge of PECs. Answer the
following guide questions with the help of your classmates.
Task 3: Group Activity
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a viable business venture.
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5. What is the significance of evaluating PECs of a successful
entrepreneur?
This time you are going to study the different topics that will
enrich your knowledge of PECs. Read carefully all the important
details about the succeeding topics.
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(PECs) and Skills vis-à-vis a Practicing Entrepreneur or
Employee in a Town/Municipality
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• Confident: Entrepreneurs have confidence in one’s ability and
own judgment. They exhibit self-confidence in order to cope
with all the risks of operating their own business.
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competitors.
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• Possesses People Skills: It is an important skill in order to
be successful in any kind of business. People skill refers to the
effective and efficient communication and relation to people
working in and out of your business. In the day-to-day business
transactions, you need to deal with people. A well-developed
people skill can spell out the difference between success and
failure of the business.
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read the PECs checklist presented, then answer accordingly.
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Table 1: PECs Checklist
Personal Assessment in
Personal Entrepreneurial terms of:
Competencies of an Entrepreneur
Strengths Development
Areas
Hardworking
- Working diligently
Confident
- Confidence in one’s ability
Disciplined
- Always stick to the plan
Committed
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- Solid dedication
Creative
- Innovative to have edge over
other competitors
Profit-oriented
- Always looking for income
Excellent Planner
- Strategic thinking and setting of
goals
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Possess People Skill
- effective and efficient
communication and relation to
people
TOTAL
Interpretation or Insight:
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How was your experience in discovering your strengths
and areas that needs improvement? Have you gained valuable
experiences in exchanging insights with your classmates? To learn
more and deepen your understanding of the PECs, do Task 5
below.
Task 5: Interview
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Sample Interview Guide
Name of Proprietor/Practitioner:
Age: Number of Years in Business:
Business Name:
Business Address:
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How did you solve business-related problems during the early
years of your business operations?
What are your best business practices that you can share with
many aspiring students like me?
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Cull the needed information from the interview to supply answer/s
to Row 1 in the table below. Meanwhile, fill out the second row
with your PECs.
Personal
Entrepreneurial Characteristics Attributes Lifestyles Skills Traits
Competencies
Successful
Entrepreneur
in the
province
My PECS
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Using the information on the table above, analyze and reflect
on the similarities and differences with your answers. Note your
reflection on the table below. Write your conclusions on the space
provided.
Personal
Entrepreneurial Similarities Differences
Competencies
Characteristics
Attributes
Lifestyles
Skills
Traits
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Conclusions:
Using the table below and the information generated from Task 5
(Interview), prepare an action plan that indicates how you would
align your PECS to the PECS of a successful entrepreneur in
Electrical Installation and Maintenance in your province.
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Task 7: Essential Questions
1. Why is there a need to compare and align one’s PECS with the
PECs of any successful entrepreneur? Support your argument.
2. How does an action plan help you sustain your strong PECs
and address your development areas?
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3. What plan of action would you do to address your development
.
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ENVIRONMENT AND MARKET (EM)
Content Standards Performance Standards
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needs of the community, its resources, available raw materials,
skills, and appropriate technology can help a new entrepreneur in
seizing business opportunities.
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SWOT Analysis is a managerial tool to assess the
environment. This tool gathers important information which in
turn is used in strategic planning. Strengths and weaknesses
are internal in an organization. Basically, they relate to resources
owned by organization, things that you have control over as well
as to the extent of the marketing.
Objectives: DRAFT
At the end of this module, you are expected to:
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Pre-Assessment
Task 1: Choose the letter of the best answer. Write your answer
on a separate sheet of paper.
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than that of the competitors.
A. unique selling plan
B. unique selling proposition
C. unique pricing policy
D. finding value-added
5. In this stage, the needs of the target market are identified,
reviewed and evaluated.
A. concept development
B. project development
C. economic analysis
D. refine specification
6. This is the introduction of a new idea to make the product and
services more attractive and saleable to the target customers.
A. new idea C. product development
B. creativity D. innovation
7. A management tool used to assess the environment and to
gather important information that can be used for strategic
planning.
A. environmental scanning C. WOTS Analysis
B. SWOT Analysis D. survey analysis
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8. A marketing practice of creating names, symbols or designs that
identify and differentiate a product from the others.
A. product naming C. branding
B. unique selling proposition D. tagline
9. This is a meaningful and striking statement that captures the
essence of the brand.
A. product naming C. branding
B. unique selling proposition D. tagline
10. These are the things that people cannot live without.
A. wants C. requirements
B. desires D. needs
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1. How does one determine the product or services to be produced
and/or to be delivered to the target customers?
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4. Innovation and creativity to the products/services important? If
not, Why?
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business owner.
After all the guide questions have been answered and skills have
been mastered, share those with your classmates by discussing
your insights, personal knowledge, and relevant experiences on
the topic.
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Learning Goals and Target
After understanding the objectives of this module and having gone
through the pre-assessment and guide questions, you are now
asked to set your own personal goals. These goals will motivate
you to achieve the goals of this module that will eventually make
you more aware about Environment and Market.
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achieving the objectives of this module, you will have the
opportunity to read and learn more about environment and market.
You will also be given a chance to do practical exercises and
activities to deepen your understanding of the topic.
Product Development
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and refining the product until it becomes ready for production.
There are basic yet vital questions that you can ask yourself
about product development. When you are able to find acceptable
answers to these, you are now ready to develop a product and/or
render service:
1.
2.
3.
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basic commodities for consumption
clothing and other personal belongings
shelter, sanitation and health; and
4. education.
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people’s wants and desire.
People’s needs and wants are the basic indicators of the
kind of business that you may engage into because they can serve
as the measure of your possible success. Some other good points
that might be considered in business undertakings are the kinds of
people with special needs, wants, lifestyles, culture and tradition,
and social orientation. To summarize, product development
entirely depends on the needs and wants of the customers.
Another important issue to deal with is the key concepts of
developing a product. The succeeding topic shall enlighten you
about the procedure in coming up with a product.
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along with an economic analysis to come up with an outline of
how a product is being developed. Figure 3 shows the stages of
concept development of a product.
ILLUSTRATION MISSING
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The process of product development follows these stages:
Identify customer needs. Using survey forms, interviews,
researches, focus group discussions, and observations, an
entrepreneur can easily identify customers’ needs and wants. In
this stage, the information that can be possibly gathered here are
product specifications (performance, taste, size, color, shape,
life span of the product, etc.). This stage is considered important
because this would determine the products to be produced or
provided.
Establish target specifications. Based on customers’ needs
and reviews of competitive products, you can now establish target
specifications of the prospective new product and/or services.
Target specifications are essentially a wish-list.
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exhibit successful design attributes that should be emulated or
improved on in the new product/service.
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Perform economic analysis. Throughout the process of
product development, it is very important to review and estimate
the economic implications regarding development expenses,
manufacturing costs, and selling price of the product/service to be
offered/provided.
Finding Value
People buy products for many reasons. There must
be something in your products/services that have satisfied
or impressed the consumers. In short, when you meet their
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expectations, they will continue partronizing your products/
services.
Innovation
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Unique Selling Proposition (USP)
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and forget falling in love with your own products/services.
Always remember, you are making and providing this products/
services for the target customers to eventually increase sales
and earn profit. Essential questions such as what could make
them come back again and ignore competitions, should be
asked to oneself. Most possible answers may be focused on
quality, availability, convenience, cleanliness, reliability and
friendliness of the products/services.
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of customers. As your business grows, you should always
consider the process of asking your customers important
information and questions that you can use to improve your
product/ service.
Task 3: Interview
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Select a successful entrepreneur or practitioner. Conduct an
interview using these set of questions. Document the interview
and present it to the class.
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3. Explain how your product or service became unique to other
products.
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6. What are the creative and innovative techniques you adopted to
your product or service? What was the effect of the innovative
techniques to the sales and profits of your business?
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Task 4: Video Viewing
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Task 5: Product Conceptualization
Using the space and figures below, develop your own concept for
your product or service. Utilize bullets in every stage of product
conceptualization in listing important key ideas.
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1. Identify
Customers Need 2. Target
- Specifications
- -
-
6. Refine Product
Specification
-
-
7. Prepare a
Development Plan
-
-
5. Select a product
Concept
-
-
4. Generate 3. Analyze a
Product Concept Competitive
- Product
- -
-
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Generating Ideas for Business
2. Examine the present and future needs. Look and listen to what
the customers, institutions, and communities are missing in terms
of goods and services. Sometimes, these needs are already very
obvious. Other needs are not that obvious because they can only
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be felt in the future, in the event of certain developments in the
community. For example, a province will have its electrification
facility in the next six months. Only by that time will the entrepreneur
think of electrically-powered or generated business such as photo
copier, computer service, digital printing, etc.
3. Examine how the needs are being satisfied. Needs for the
products and services are referred to as market demand. To satisfy
these needs is to supply the products and services that meet
the demands of the market. The term market refers to whoever
will use or buy the products/services. These may be people or
institutions such as other businesses, establishments, organizations,
or government agencies. In short, there is a very good business
opportunity when there is absolutely no supply to a pressing market
demand. Businesses or industries in the locality also have needs for
goods and services. Their needs for raw materials, maintenance,
and other services such as selling and distribution are good sources
of ideas for business. It is important that entrepreneur reseach these
needs.
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4. Examine the available resources around you. Observe
what materials or skills are available in abundance in
your area. A business can be started out of available raw
materials by selling them in raw form and by processing and
manufacturing them into finished products. For example, in
a copra-producing town, there are many coconut husks and
shells available as “waste” products. These can be collected
and made into coco rags or doormat and charcoal bricks and
sold profitably outside the community. A group of people in
your neighborhood may have some special skills that can
be harnessed for business. For example, the women in the
Mountain Province possess loom weaving skills that have been
passed on from one generation to another. Some communities
set up weaving businesses to produce blankets, decorative
and various souvenir items for sale to tourists and lowland
communities. Business ideas can come from your own skills.
The work and experience you may have in agricultural arts,
industrial arts, home economics, and ICT classes will provide
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you with business opportunities to acquire the needed income-
generating activities. With your skills, you may also tinker
around in your spare time with various things. Many products
have been invented this way.
5. Read magazines, news articles, and other publications on
new products and techniques or advances in technology.
You can pick up new business ideas from magazines such
as Newsweek, Reader’s Digest, Business Magazines, “Go
Negosyo”, Know About Business (KAB) materials, and Small-
Industry Journal. The Internet also serves as a library where
you may browse and surf on possible businesses. It will also
guide you on how to put the right product in the right place,
at the right price, at the right time. Lastly, listing of possible
business to set up in an area may also be available from banks
or local non-government organizations.
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Key Concepts in Selecting a Business Idea
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2. How big is the demand for the product? Do many people need
this product and continue to need it for a long time?
3. How is the demand met? Who are processing the products to
meet the needs (competition or demand)? How much of the
need is now being met (supply)?
4. Do you have the background and experiences needed to run
this particular business?
5. Will the business be legal and does not go against any existing
or foreseeable government regulation?
6. Is the business in line with your interest and expertise?
Your answers to these questions will be helpful in
screening which ones among your many ideas are worth
examining and worth pursuing further.
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Branding
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Here are some simple tips to publicize your brand:
.
• Develop a tagline. Write a meaningful, unforgettable, and easy
statement that captures the essence of your brand.
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In generating business ideas, you should first identify the
type of business suited to your business idea. You should analyze
and scan the potential environment, study the marketing practices
and strategies of your competitors, and analyze the strengths,
weaknesses, opportunities, and the threats in your environment.
This is to ensure that the products or services you are planning
to offer will be patronized within the easy reach of your target
markets/consumers.
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• SWOT Analysis should distinguish between where your
business is today, and where it would be in the future.
• SWOT Analysis should always be specific and present realistic
and explicit strengths and weaknesses.
•
Always apply SWOT Analysis in relation to your competition
(i.e. better than or worse than your competition).
•
Keep your SWOT Analysis short and simple. Avoid complexity
and over analysis.
•
Be subjective to your SWOT. Present only real results, not the
fabricated information that will eventually put harm on your
business.
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Task 6: SWOT Analysis
- -
- -
- -
- -
- -
- -
-
-
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-
-
- -
- -
Strategies:
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Analysis:
Activities:
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In order to deepen your understanding of the topics previously
discussed, you will be asked to perform these activities:
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C. Benefits of a good brand
D. Ways on developing a brand
Using the box provided, draw a logo that you will use in your
business, likewise, provide a simple narrative to describe your logo
and its relevance to your proposed business.
Logo
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Logo
Tagline
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PROCESS AND DELIVERY
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Lighting Fixtures.
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LO2- INSTALL ELECTRICAL LIGHTING SYSTEMS, AUXILIARY
OUTLETS AND LIGHTING FIXTURES
PRE-DIAGNOSTIC TEST
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Choose the letter of the best answer. Use separate paper for your
answer.
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7. It is a type of flexible armored cable that has rubber
insulation and a lead sheath between the conductor and
the armor.
a. type AC b. type ACT c. type ACV d. type ACL
11. What is the safety device which automatically cuts off current
that exceeds the circuit rating?
a. Circuit b. Circuit Breaker c. Conduit d. Galvanic Reaction
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12. It is a conduit fitting used to make a 90 degree change in
direction of the conduit run to a quarter bend.
a. Coupling b. Offset
c. Nipples d. Elbow
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16. What size of conduit can accommodate at least ten
(10) 8.0mm (No.8AWG) wires?
a. 3/8 b. 1/2 c. 3/4 d. 1 ¼
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INFORMATION SHEET 2.1
WIRES AND CABLES
Wires are those conductors 3.26mm or No.8AWG and
smaller in sizes. Cables on the other hand, are those which are
larger than the wires. So, wires are small cable while cables are
big wires. Wires and cables are either:
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DIFFERENT TYPES OF ELECTRIC WIRES AND CABLES
Copper or
Aluminum 1.60mm-500mm2
Conductors. These Stranded and Solid
are bare wires Solid
used for overhead
transmission lines
and for ground wires.
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Solid
Thermoplastic
Wires (type TW). Copper
These wires are 1.60mm-500mm2
flame retardant, Solid and Stranded
moisture and oil Stranded
resistant used for
building wiring in dry
and wet locations.
Heat, Moisture
Resistant and Copper
Flame Retardant 1.60mm-500mm2
Cable (type THW). Solid and
This has usually Stranded
seven strands of
conductors in a cable
used for building
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wiring in dry or wet
locations.
Thermoplastic-
Covered Fixture 0.60mm-0.30mm2
Wire (type TF). Solid and
This can be solid Stranded
or stranded used
for wiring lighting
fixtures and as
terminal wires.
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Non-metallic
Sheathed Cable
(type NM). This has 1.60mm-2.60mm
2 or 3 conductors Solid
inside the cable
used for exposed or
concealed installation
in buildings.
Copper or
Aluminum PE 2.60mm-
Insulated Wire. This 1,000MCM
weather resistant
wire is used for line
wire and primary
distribution.
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Flat Cord (type
SPT). This has two
sets of stranded
conductors 1.02mm-1.60mm
separated by Stranded
insulators. It is
usually used for
portable electrical
equipment and for
extension wiring of a
single bulb.
Air Conditioning
Unit Safety Cord
(type SPT). This 1.60mm-2.00mm
consists of two
conductors and
a ground used
for wiring air-
conditioning unit.
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Underground 1.60mm-11.68mm
Feeder and Branch
Circuit Cable
(type UF). This is a
jacketed cable, used
for wiring installation
direct burial.
Thermoplastic
Portable Cords Type SJT
(types SJT & ST). 1.02mm-2 .05mm
These types consist Type ST
of 2 to 4 stranded 1.02mm-4.11mm
conductors used for
wiring construction of
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portable motors and
D
appliances.
Intercom Cable.
This shielded or
unshielded cable
has 3 conductors
to 100 pairs, used 0.65mm
for wiring interior
communications,
system and sound
distribution jacketed.
Telephone Cable
(type CCP). This
is installed aerial 0.40mm-0.91mm
and duct type for
telephone wiring
with color coded
conductor insulators.
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Submersible
Pump Cable. This
is thermoplastic 1.60mm-11.68mm
insulated cable
used for wiring
submersible pumps
of deep well water
systems.
Hypertemp 2000
Wire (Magnet Wire).
This is used for
winding motors, oil 0.078mm- 4.11mm
filled transformers,
high speed winding,
and wet winding
operations,
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Service Drop Cable.
This is an aluminum
conductor with
neutral messenger
4.11mm- 11.68mm
Armored Cable
(type ACT),(BX). 1.60mm-6.54mm
This has 2 or 3
conductors used for
wiring installation in
buildings.
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Welding Cable. This 1.29mm-11.68mm
is a flexible portable
cable used for wiring
cable of electric arc
welding.
Control Cable
(Braided type). This
is a PVC insulated 1.60mm-2.05mm
and jacketed multi-
conductor control
cable used for
wiring installation of
machinery controls.
Power Cable.
This is used for
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underground, aerial, 3.26mm-
1,000MCM
duct and direct burial
wiring from 6,000
volts to 35 kilovolts.
Temperature Wire
(type HI). This is
commonly used for 1.02mm-3.26mm
wiring automobile
engines and
appliances with high
temperature, and for
switch board wiring.
Royal Cord.
This has 2 to 4 .65mm-5.19mm
conductors, stranded
and used for portable
cords in electrical
equipment.
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Telephone Cable
(type ADT). This
consists of 6 pairs 0.65mm
through 909 pairs
used for aerial and
duct installation.
Appliance or
Electric Heater .65mm-2.05mm
Cable. This is used
for wiring cord of
heating equipment in
dry locations.
Asbestos Covered
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Nickel Cord
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Automotive Wire.
This is used for 1.02mm-6.54mm
wiring spark plug
and battery cable of
automobile, trucks,
and other vehicles.
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Service Entrance
Cable (type SE).
It consists of two
or more insulated
conductors with
one or more bare
conductors for
grounding. It is time-
retardant, moisture-
resistance cable for
service entrance and
interior wiring.
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Self-supporting
Aerial Telephone
Cable. This is used
for aerial telephone
wiring with color
code insulation of
conductors.
Machine Tool
Wire. This is used
for wiring machine
tools, appliances and
control circuits.
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frequency antenna
installation and radar
receiver installation.
Direct Burial
Telephone Cable.
This is used for
wiring installation
of telephone lines.
Conductors have
different colors on
insulations.
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Duralene (type WP)
. This is polyethylene
insulated line wire
used for wiring
installation of
residential buildings.
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Switchboard
Semi-rigid Plastic
Insulation. This is
a stranded cable for
wiring switchboards
inside power plant.
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Nonmetallic
Sheathed Cable
(type NMC). This is a
multi-conductor cable
used for interior
wiring in dry and wet
location.
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Note: If you want to know the equivalent size of wire using the
conversion table, the # 10 AWG is equal to 2.590mm or 2.60mm
the actual commercial size; the #12 AWG is equal to 2.052 mm
or 2.00mm; and the # 14 AWG is equal to 1.628mm or 1.60mm.
Generally, wires and cables available in the market are even
numbers in American Wire Gauge.
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Note: MCM= Thousand Circular Mills
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carrying ability) of not more than three single insulated
conductors in raceway or cable or buried in the earth based on
anambient(surrounding)air temperatureof 30 ⁰C.
2.0
3.5
5.5
Copper
15
20
30
15
20
30
DRAFT
25
30
40
25
30
40
Aluminum or Copper-clad Aluminum
…
15
25
…
15
25
…
25
30
…
25
30
14
12
10
8.0 40 45 50 50 30 40 40 40 8
14 55 65 70 70 40 50 55 55 6
22 70 85 90 90 55 65 70 70 4
30 90 110 115 115 70 85 90 95 2
38 100 125 130 130 80 95 100 100 1
50 120 145 150 150 150 115 120 120 0
60 135 160 170 170 170 125 135 135 00
80 160 195 205 205 205 150 160 160 000
100 185 220 225 225 225 170 180 180 0000
125 210 255 265 265 170 200 210 210 250
150 240 280 295 295 190 230 240 240 300
200 280 330 355 355 225 270 290 290 400
250 315 375 400 400 260 305 330 330 500
325 370 435 470 470 295 355 380 380 600
400 405 485 515 515 330 395 420 420 800
500 485 540 580 580 370 440 475 475 1000
Ampacity Correction Factors
58
Ambient For ambient temperatures other than 30 ºC lasting for three hours or Ambi nt
temp. more, multiply the ampacity shown above by the appropriate factor temp. ºC
ºC shown below.
21-25 1.08 1.05 1.04 1.04 1.08 1.05 1.04 1.04 21-25
26-30 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 26-30
31-35 0.91 0.94 0.95 0.96 0.91 0.94 0.95 0.96 31-35
36-40 0.92 0.88 0.90 0.91 0.92 0.88 0.90 0.91 36-40
41-45 0.71 0.82 0.85 0.87 0.71 0.82 0.85 0.87 41-45
46-50 0.58 0.75 0.80 0.82 0.58 0.75 0.80 0.82 46-50
51-55 0.41 0.67 0.74 0.76 0.41 0.67 0.74 0.76 51-55
56-60 … 0.58 0.67 0.71 … 0.58 0.67 0.71 56-60
61-70 … 0.33 0.52 0.58 … 0.33 0.52 0.58 61-70
71-80 … … 0.30 0.41 … … 0.30 0.41 71-80
DRAFT
correction factors for ambient temperature and number of conductors
have been applied.
Conductor Material
Correction Factors
DRAFT
The correction factor chart is divided into the same number of
columns as the wire table directly above it. The correction factors
in each column are used for the conductors listed in the same
column of the wire table.
60
SELF CHECK 2.1
WIRES AND CABLES
1. A wire used for wiring electric ranges, hot water heaters, stoves
and hairdryers where both heat and moisture resistance is
desirable.
a. Duralene (type WP)
b. Coaxial cable
c. Asbestos covered nickel cord (Rockbestos)
d. Steel tape armored power cable with ground wire (Copper)
DRAFT
d. Coaxial cable
61
5. This wire or cable has 2, 3 or 4 conductors, stranded, and used
for portable cords in electrical equipment.
a. Control cable
b. Royal cord
c. Intercom cable
d. Coaxial cable
62
10. A copper conductor is to supply an air conditioning load which
has a nameplate rating of 22 A. What size of THWN wire is safe
and economical?
a. 8.0mm
b. 2.0mm
c. 3.5mm
d. 5.5mm
DRAFT
contractor, thus, making the wiring easier to install.
Lightning
Arrester Circuit Breaker
or
Surge Arrester
Fuse
63
Main
Ground (Frame) Distribution
Panel Board
or
Motor
Kilowatt-Hour
RAFT Controller, 3
Pole Across-
Meter
D
Safety Switch
or
the-Line
Combination
Type Motor,
Controller;
ATL Starter
Plus Fused
Disconnect
Switch
Combination
Type Motor,
Disconnected controller; ATL
Switch Starter Plus
Circuit Breaker
64
Air Circuit Oil Circuit
Breaker Breaker
Current Magnetic
Transformer Starter
Cabinet
DESCRIPTION SYMBOL DESCRIPTION SYMBOL
SWITCHES
Duplex (2 single
pole switches on S2 Automatic SAD
one switch plate) Door
Triplex (3 single
pole switches on S3 Key Operated SK
one switch plate)
Double Pole
DR AFT S2P Master Selector SM
Three-Way S3W
OUTLETS
CEILING WALL
Incandescent Single
Lamp Convenience
Duplex
Vapor Convenience
Discharge Lamp
65
Weatherproof
Drop Cord Convenience
Lamp
Fluorescent Convenience
Lamp with Switch
Lamp Outlet
with Pull Switch Clothes Dryer
Convenience
DRAFT Interrupter
(GFCI)
Triplex
Fan Convenience
Clock Quadruplex
Convenience
Special
Purpose Outlet Floor Outlet
(ACU,WH,D,R, (P, T, I)
ect.)
Antenna Telephone
Microphone Intercom
66
DESCRIPTION SYMBOL DESCRIPTION SYMBOL
Riser Up Amplifier
Circuit
Homerun Loudspeaker
(Indicate Circuit
Number) RAFT
Ammeter
Voltmeter
D Push Button
Door Bell
Transformer
Motor Telephone
Generator Set Exchange
Converter,
Battery Transmitter
67
Resistor Single-Phase
Bridge-Rectifier
or
Thermocouple Discharge
Lamp
Raceway
RAFT
D
Outer
Four Wires
in Cable or Conductor
Raceway
Nuetral
Crossed Wires Conductor
not Connected
68
WIRING SYMBOLS (cross-lines indicate number of wires)
Intercom
Conduit
Bell System
Open Wiring
TV Antenna
Underground
RAFT
Telephone Clock
D ALARM SYSTEM
69
SELF CHECK 2.2
ELECTRICAL SYMBOLS
Column A Column B
2. b. Three-way Switch
3. c. Fuse Cutout
4. d. Incandescent lamp
5. e. Convenience Outlet
70
Quantity Description
71
Line Diagram is a presentation of electrical connections of
wiring devices using single line and with slashes indicating the
number of conductors in a line.
PICTORIAL DIAGRAM
DRAFT
72
SCHEMATIC DIAGRAM
DRAFT
ACTUAL CONNECTION DIAGRAM
73
LINE DIAGRAM
74
SCHEMATIC DIAGRAM
DRAFT
ACTUAL CONNECTION DIAGRAM
75
LINE DIAGRAM
76
ACTIVITY SHEET 2.1
WIRING DIAGRAM
DRAFT
77
INFORMATION SHEET 2.4
FLEXIBLE ARMORED CABLE WIRING
DRAFT
Type of Flexible Armored Cable
1. Types AC- The conductors inside are insulated with rubber
insulation.
2. Type ACT- The conductors inside are insulated with
thermoplastic insulation.
3. Type ACL- It has a rubber and lead sheath between the
conductor and the armor.
4. Type ACV- It has a varnish cambric insulation.The varnish
cambric is a closely woven fabric of cotton or linen with
insulating varnish.
◦ Type ACL
• Can be used when exposed to weather or continuous
moisture.
• For underground runs and embedded in masonry, concrete
or buried in building during constructions.
• Exposed to oil, gasoline or other conditions will have
deteriorating effect on the insulation.
• Theaters
• Motion picture studios
• Hazardous locations
•
•
•
•
DRAFT
Exposure to corrosive fumes and vapors
Storage battery rooms
Cranes and hoist
Hoistways or elevators
Supports
Flexible Armored Cable must be secured by approved
clamps, straps or similar fittings so designed and mounted so as
to destroy cable. The cable shall be secured at the wired surface
approximately every 1 meter interval and within 30mm away from
outlet box or fittings.
Exposed Work
DRAFT
conductors and the armor.
Electrical Continuity of Metal Enclosure
The metal enclosure consists of the cable armor and any
outlet boxes or other box fitting, or cabinets used as electrical
continuity which shall be ensured by setting up tightly all
connectors, clamps, and locknuts.
Grounding
The cable armor and all other parts and enclosure will be
effectively grounded if electrical continuity is ensured through the
wiring system.
Cutting
In cutting a flexible armored cable, the appropriate tools to
be used is hacksaw.
80
Bends
DRAFT
coupling, and fitting, unless made of corrosion resistant material
inside and outside shall be coated with zinc, cadinium and enamel.
Except that ferrous raceways fittings and boxes protected solely
with enamel may be used only for indoors and occupancies not
subject to severe corrosion influences. The following are subject to
corrosive conditions:
◦ Meat packing plants
◦ Tanneries
◦ Hide cellars, glue houses
◦ Salt storage
◦ Metal refineries
◦ Pulp mills
◦ Sugar mills
◦ Casing rooms and stables
81
Components of Flexible Armored Cable (BX)
DRAFT
82
SELF CHECK 2.4
FLEXIBLE ARMORED CABLE WIRING
DRAFT
a. pliers b. hacksaw c. backsaw d. knife
5. The free conductor inside the outlets or switch points for
making up of joints or connections of fixtures or devices.
a. 100mm b. 120mm. c. 160 mm d. 180mm
83
ACTIVITY SHEET 2.2
FLEXIBLE ARMORED CABLE WIRING INSTALLATION
DRAFT
84
Materials Needed:
Quantity Description
3 meters BX Armored Cable #14/2AWG (1.60mm)
2 pcs. Junction boxes, octagonal, 2” deep (5cm)
1 pc. Lamp holder, flush type
1 pc. Incandescent lamp 25 watts
1 pc. Utility box 2”x 4” (5cm x 10cm)
1 pc. Single Pole Switch, flush type
1 pc. Switch/Face Cover, metal
1 pc. Circuit Breaker, 20 ampere
6 pcs. BX Connectors, straight, ½” diameter
6 pcs. Bushings
6 pcs. Metal Straps
10 pcs. Woods Screws, ¼”
1 roll Electrical tape
1 pc. Wiring Board 4’ x 4’ x ¾”
DRAFT
Work Instructions:
85
Suggested Assessment Criteria
The activity will be evaluated based on the following:
MEASUREMENT POINTS
All dimensions will be in mm center to center
with a tolerance of + - 3mm. (in excess of 2mm 20 pts.
from the prescribed tolerance = 0 point)
WORKMANSHIP
Includes appropriate and skillful bending, cut-
ting, supporting and installing flexible armored
cable.
Bending 10 pts
Cutting 10 pts.
Supporting 10 pts.
Horizontality and verticality 10 pts.
SPEED 10 pts.
SAFETY 10 pts.
ING SAFETY
DRAFT
Use of appropriate PPE
PROPER USE OF TOOLS AND CORRESPOND-
TOTAL
10 pts
10 pts.
100
pts
86
Actual Connection Diagram of “one lamp controlled by two
DRAFT
3-way switches in different locations”
Electrical Materials Needed:
Quantity Descriptions
87
Work Instructions:
Assessment Criteria
MEASUREMENT
DRAFT
The activity will be evaluated based on the following:
POINTS
All dimensions will be in mm center to center
with a tolerance of + - 3mm. (in excess of 2mm 20 pts.
from the prescribed tolerance = 0 point)
WORKMANSHIP
Includes appropriate and skillful bending, cut-
ting, supporting and installing flexible armored
cable.
Bending 10 pts
Cutting 10 pts.
Supporting 10 pts.
Horizontality and verticality 10 pts.
SPEED 10 pts.
SAFETY 10 pts.
Use of appropriate PPE 10 pts
88
PROPER USE OF TOOLS AND CORRESPOND-
10 pts.
ING SAFETY
TOTAL 100
pts
Cable Construction
DRAFT
There are several basic types of non-metallic sheathed cable.
89
NMC cable shall be permitted as follows:
C. Type NMS.
DRAFT
Type NMS cable shall be permitted as follows:
1. For both exposed and concealed work in normally dry
locations.
2. To be installed or fished in air voids in masonry block or tile
walls.
Types NM, NMC, and NMS cables shall not be permitted as follows:
1. In any dwelling or structure not specifically permitted
above.
2. Exposed in dropped or suspended ceilings in other than
one- and two-family and multifamily dwellings.
90
ceilings would be considered exposed cables if the cables do not
have additional physical protection.
1. As service-entrance cable
2. In commercial garages having hazardous (classified) locations
3. In theaters and similar locations
4. In motion picture studios
5. In storage battery rooms
6. In hoistways or on elevators or escalators
7. Embedded in poured cement, concrete, or aggregate
8. In hazardous (classified) locations
Trade Names.
DRAFT
Unless otherwise specifically permitted in the electrical code,
the overcurrent protection for conductor types should not
exceed the following:
Copper Conductors
15 amps for #14 AWG,
20 amps for #12 AWG
30 amps for #10 AWG
Aluminum and Copper Clad Conductors
15 amps for #12 AWG
25 amps for #10 AWG
91
Installing Non-metallic Sheathed Cable
A non-metallic (NM) cable is easy to work with and
inexpensive, so it is not surprising that it is the most common type
of cable used in household wiring.
DRAFT
plate. Some codes require metal plates even if the cable is in the
center of a stud.
92
Lay the cable on a flat work surface such as a small sheet of
plywood. Starting 8-10 inches from the end, insert the tip of a utility
knife blade into the center of the cable, pushing just hard enough
to cut through the sheathing.
Slice the sheathing, exerting even pressure. You will feel the tip of
the knife rubbing against the bare ground wire as you slice. With
practice you can cut evenly and quickly without damaging wire
insulation. AFT
DR
93
Insert the wires into the box. With this type of plastic box, push the
wires through a hole, which has a tab that grabs the cable. Check
that about 1/2 inch of sheathing is visible inside the utiliity/junction
box. Other types of boxes use other clamping methods.
DRAFT
94
PEC requires that a strap or staple be placed within 30cm of every
box. Doing so prevents any undue strain on the cable from pulling
the conductors out of the box.
\
DRAFT
95
SELF CHECK 2.5
NON-METALLIC SHEATHED CABLE
96
Information Sheet 2.6
FLEXIBLE METALLIC TUBING (FMT)
INTRODUCTION
Flexible metallic tubing is a kind of wiring installation which is
commonly used for external motor terminal connection. It is being
manufactured in the form of a coil.
DRAFT
This type of wiring method should not be allowed under the
following conditions:
• in wet location
• in hoist way
• in storage battery room
• in hazardous location
• when exposed to oil, gasoline or materials which affects the
rubber
A flexible conduit consists of flexible steel tube which is
made from convex to concave metal strip in a spiral winding with
length from 50 to 200 feet.
97
Flexible metallic conduit (FMT) is used in a connection
where the load being supplied has no definite place and where
flexibility is desired. Some common equipment are the portable
motor, drill press lathe machine, etc.
The minimum size of this type of conduit ranges from ½ to 1
½ inches electrical trade size.
Maximum number of conductors in a trade size conduit
Trade size of Size in AWG No. of Conductors
conduit
3/8 16 8
1/2 12 8
3/4 8 10
1 6 12
1½ 2 12
Flexible metallic tubing fittings
DRAF
T
FMT Connector Clamps/Straps Adapter/Locknut
Electrical boxes- boxes such as utility, square and octagonal
are used for the installation of electrical wiring fixtures such as
switches, receptacles, and for making electrical termination.
98
SELF-CHECK 2.6
FLEXIBLE METALLIC TUBING
DRAFT
Name the following Flexible Metallic Tubing materials.
7. 8.
7. 10.
99
ACTIVITY Sheet 2.4
Cut Flexible metallic TUBING
Supplies and Materials
• Pencil
• Chalk
• Rag
• FMT
Tools and Equipment
• Bench vise
• Hacksaw
• Personal Protective Equipment
- Gloves
- Goggles
- Hardhat
Procedure:
DRAFT
1. Prepare the necessary tools, materials, equipment and PPE in
performing the activity.
2. Wear the appropriate PPE.
100
ACTIVITY SHEET 2.5
INSTALL FLEXIBLE METALLIC TUBING (FMT)
Supplies and Materials
• Serving cap
• Circuit breaker
• Utility boxes
• Junction boxes
• Flexible metallic tubing
• Connectors (fmt)
• Metal strap
• Mica tubing
• Wiring plan
• Wiring booth
Tools and Equipment
• Metric rule
• Try square
•
•
•
•
Bench vise
DRAFT
Hack saw / Pipe cutter
Level
Plumb bob
• Chalk line/pencil
• Screw driver
• Pliers
• Hammer
• Personal Protective Equipment
- Gloves
- Goggles
- Hardhat
- Tight clothes
101
Plan / Working Drawing
DRAFT
Procedure :
1. Prepare the necessary tools, materials and equipment.
2. Read/interpret the working drawing.
3. Wear appropriate PPE.
4. Remove the knockout on the metallic boxes where conduit will
be inserted.
5. Layout and measure the position of all electrical boxes based
on the given working drawing.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Install the FMT by following the given work drawing.
10. Secure conduit to boxes using connector and locknuts
11. Check the horizontality and verticality of the mounted boxes.
12. Perform good housekeeping.
13. Let your teacher check your work.
102
Assessment Criteria
The activity will be evaluated based on the following:
MEASUREMENT POINTS
All dimensions will be in mm center to center with a toler-
ance of + - 3mm. (in excess of 2mm from the prescribed 20 pts.
tolerance = 0 point)
WORKMANSHIP
Includes appropriate and skillful bending, cutting, supporting
and installing flexible metallic tubing.
Bending 10 pts
Cutting 10 pts.
Supporting 10 pts.
Horizontality and verticality 10 pts.
SPEED 10 pts.
SAFETY 10 pts.
Use of appropriate PPE 10 pts
PROPER USE OF TOOLS AND CORRESPONDING
10 pts.
DRAFT
SAFETY
TOTAL 100
pts
TEST I- KNOWLEDGE
On your answer sheet, write the word or words being
described in each of these statement.
103
Identify these electrical boxes, conduits and tubing materials.
Write your answer on the space provided on the opposite side.
1.
2.
DRAFT 3.
4.
5.
104
Test II- Process (10 points)
Read and analyze the situation very carefully and make
your own recommedations.
Two additional rooms are to be constructed in a house.
The walls will be constructed using concrete and hollow
blocks. The ceiling is to be made using tiled gypsum
boards. The owner wants the wiring circuit concealed.
Recommend suitable wiring methods. Justify your
recommendations.
DRAFT
independently switching group of lamps. Moreover, all
the lamps have to be controlled in two locations, from two
opposing doors of the room. Draw a switching pattern for
these requirements.
105
TEST IV- PERFORMANCE (10 POINTS)
Directions: Based on the Actual Connection Diagram given below,
Install wiring of “one lamp controlled by two 3-way switches in
different locations”. Use flexible metallic tubing (FMT).
Note: You can use BX or Armored Cable if FMT is not available in
your locality.
Quantity
5 meters
DRAFT Description
Flexible metallic tubing (FMT) ½
12 meters Solid/Stranded wire 1.60mm TW
2 pcs. Junction box, octagonal, 2” deep (5cm)
1 pc. Lamp holders, flush type
1 pc. Incandescent lamps 25 watts
2 pcs. Utility box 2”x 4” (5cm x 10cm)
2 pcs. 3-way switches, flush type
2 pcs. Switch/Face cover, metal
1 pc. Circuit breaker, 20 ampere
8 pcs. FMT connectors, straight, ½” diameter
1 ft. Mica tubing
8 pcs. Metal straps
12 pcs. Woods screws, ¼”
1 roll Electrical tape
1 pc. Wiring board 4’ x 4’ x ¾”
106
Procedure :
1. Prepare the necessary tools, materials and equipment.
2. Read/interpret the working drawing.
3. Wear appropriate PPE.
4. Remove the knockout on the metallic boxes where conduit will
be inserted.
5. Layout and measure the position of all electrical boxes based
on the given working drawing.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Install the FMT by following the given work drawing.
10. Secure conduit to boxes using connector and locknuts
11. Check the horizontality and verticality of the mounted boxes.
12. Perform good housekeeping.
13. Let your teacher check your work.
DRAFT
Suggested Assessment Criteria
107
QUARTER I I Time Allotment: 40 Hours
LESSON: INSTALL ELECTRICAL LIGHTING SYSTEMS, AUXILIARY
OUTLETS AND LIGHTINGFIXTURES
DRAFT
attempting to perform the manual exercises, see to it that you
have already read and understood the information/activity sheet
and answered correctly the self-check provided in the Learning
Activities.
LO2- INSTALL ELECTRICAL LIGHTING SYSTEMS, AUXILIARY
OUTLETS AND LIGHTING FIXTURES
1. Select appropriate electrical tools, equipment and materials for
the specific tasks.
2. Apply suitable wiring method for the job.
3. Install electrical wiring systems using different types of wiring
methods:
• Circuit with one bulb controlled by surface or flush type
single pole switch
• Circuit using 3-way switches in two locations
• Combination of lighting and convenience
108
PRE-DIAGNOSTIC TEST
Choose the letter of the best answer and write the letter of
your answer on the separate sheet of paper:
1. It is any associated material for connecting end of stock
securely.
a. Fitting c. Rigid
b. Ground d. Wire ways
DRAFT
a particular box or fittings.
a. Bending
b. Offset
c. Conduit bending
d. Strap
109
9. How many quarter bends are allowed in a one run of
electrical metallic and nonmetallic conduit as allowed by
the code?
a. 2 b.3 c. 4 d. 6
11. What is the type of bend that makes one quarter turn ?
a. offset b. elbow c. saddle d. goose neck
110
17. It is the type of bend which is used for circuit homerun.
a. offset b. elbow c. saddle d. goose neck
DRAFT
a. Electrical Metallic Tubing b. Rigid Steel Conduit
c. Polyvinyl Chloride d. Flexible Metallic Tubing
111
PEC Provisions
DRAFT
Protected by enamel. Conduit protected only with enamel is
permitted only in indoor occupancies not subjected to severe
corrosive influences.
112
Number of conductors inside the conduit
D RA F
RHH without 4 1 1 4
covering 3 1 1 2 5 10 15 23
3
2 1 1 2 5 9 13 20
1 1 1 4 6 9 14
Fittings
these are the types of conduit fittings which are usually used
when the wiring installation make sharp turns. The letter L shows
that an elbow or fitting makes right angle turn. They are:
113
LL L Left Condulet C Condulet
Bends
DRAFT
Bending RMC using a hickey Hickey
Cut
The conduit is cut with a hacksaw or pipe cutter. For easy and safe
way of cutting, a bench vise is recommended so that the pipe can
be held firmly while it is being cut.
114
Cutting pipe using hacksaw
Pipe cutter
Ream
After cutting the pipe with hacksaw or pipe cutter, it leaves burrs.
This must be removed to avoid damage of wire insulation when
the wire is inserted in to the pipe. A reamer or round file can be
used to remove burrs.
DRAFT
Threads
115
Dies and dies Tripod with pipe cut- Die and dies stock
stock ter set
SELF-CHECK 2.7
Rigid STEEL conduit
DRAFT
1. It is a process of removingsharp edges or burrs left after
cutting the pipe.
a. Reaming b. Cutting c. Bending d. Installing
116
ACTIVITY SHEET 2.6
ream RIGID STEEL conduit
Procedure:
DRAFT
1. Prepare the necessary tools, materials, equipment and PPE in
performing the activity.
117
5. Ream the newly cut conduit using the flute reamer or file.
CRITERIA POINTS
Workmanship 5
Measurement 4
Use of tool 3
Use of PPE 3
Speed 3
Housekeeping 2
TOTAL 20
DRAFT
118
ACTIVITY Sheet 2.7
Bend rigid STEEL conduit (Elbow bend)
Procedure:
119
4. Draw an arc near the corner.
DRAFT
6. Insert the RSC into the conduit bender/hickey where the center
of the bend is to be made.
7. Bend the RSC gradually to form a 90° bend. Check the desired
shape by placing the conduit on the layout which can be seen
in step 3.
120
8. Remove the bender on the right angle bent RSC.
9. Observe good housekeeping.
CRITERIA POINTS
Accuracy of the bend 5
Measurement 4
Use of tool 3
Use of PPE 3
Speed 3
Housekeeping 2
TOTAL 20
DRAFT
121
ACTIVITY SHEET 2.8
BEND RIGID STEEL CONDUIT (OFFSET BEND)
Procedure:
122
4. Draw the depth of the elevation on the floor. This will make two lines.
DRAFT
6. Put another 200mm from your first marker.
123
7. Insert the hickey on the second marker and bend gradually with
a backward stroke to follow its depth.
8. Move the hickey on the first marker and bend gradually with a
forward stroke to follow its height.
Measurement
Use of tool
DRAFT
CRITERIA
Accuracy of the bend
POINTS
5
4
3
Use of PPE 3
Speed 3
Housekeeping 2
TOTAL 20
124
ACTIVITY SHEET 2.9
INSTAL RIGID STEEL CONDUIT
DRAFT
• Hacksaw/ pipe cutter
• Level
• Plumb bob
• Chalk line/pencil
• Screwdrivers
• Pliers
• Hammer
• Wire stripper
• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
125
Plan / Working Drawing
Procedures:
DRAFT
1. Prepare the necessary tools, materials and equipment.
2. Read/interpret the working drawing.
3. Wear appropriate PPE.
4. Remove knockout on metallic boxes where the conduit will be
inserted.
5. Lay out and measure the position of all electrical boxes based
on the given working drawing.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Install the RSC by following the given work drawing.
126
10. Secure conduit to the boxes using the connector and locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Perform good housekeeping.
13. Let your teacher check your works.
Assessment Criteria
The activity will be evaluated based on the following:
MEASUREMENT POINTS
All dimensions will be in mm center to center with
a tolerance of + - 3mm. (in excess of 2mm from 20 pts.
the prescribed tolerance = 0 point)
WORKMANSHIP
Includes appropriate and skillful bending, cutting,
supporting and installing rigid steel conduit
Bending 10 pts
Cutting 10 pts.
Supporting
SPEED
SAFETY
DRAFT
Horizontality and verticality
10 pts.
10 pts.
10 pts.
10 pts.
Use of appropriate PPE 10 pts
PROPER USE OF TOOLS AND CORRESPOND-
10 pts.
ING SAFETY
TOTAL 100 pts.
127
INFORMATION SHEET 2.8
INTERMEDIATE METALLIC TUBING (IMT)
Conduit and Tubing
How many of us have used the name conduit to describe all
enclosures in which conductors and cables are used? Raceway
is the accepted name for metallic and non-metallic channels in
which conductors and cables are run. A conduit is correctly used
only for raceways with conduit in the name. These include flexible
and rigid-metal conduit, rigid-nonmetallic conduit and liquid-tight
flexible conduit. Several types of raceways look similar to conduits,
but are called tubing instead. These include flexible-metallic
tubing, electrical nonmetallic tubing and electrical-metallic tubing.
Installation and support requirements are different for conduit and
tubing. Use the generic name “raceway” when you are unsure of
the brand.
DRAFT
Flexible Metallic Conduit Liquid tight Flexible
(FMC) Conduit (LFC)
128
Intermediate Metallic Conduit (Ferrous Metal)
Fittings
DRAFT
Nipples are short length of conduit or tubing materials used to
extend a conduit system. Nipples are used between conduit or
tubing and items such as boxes or enclosures between two boxes.
129
Electrical boxes such as utility, square and octagonal are used
for the installation of electrical wiring fixtures lsuch as switches,
receptacles, and for making electrical termination.
DRAFT
130
Shorts and Faults
When a 120-volt residentia
l electrical circuit is functioning as intended,
electricity flows through the ungrounded (hot)
conductor to the outlet, performs work in the
attached equipment, and returns through the
grounded (neutral) conductor. Sometimes,
because of improper wiring or damaged
conductors, current flows directly between
ungrounded conductors or between an
ungrounded and grounded conductor.
DRAFT
include the metal case of some equipment, a metal raceway or
metal pipe. When current “leaks” from its intended path, a ground
fault occurs. If people are part of the ground-fault current path,
they can be electrocuted. However, ground-fault circuit interrupter
(GFCI) detects this leak when an imbalance of the current flow
between the ungrounded and grounded conductors and opens the
circuit.
Concealed and Accessible
Wiring within a building must be accessible if anyone can
reach it for inspection, maintenance or replacement without
damaging the structure or its finishing materials. Access need
not be easy and may require removing a panel, but as long as
reasonable access is possible, the wiring is considered accessible.
For example, most conductor splices and connections must be
accessible in a covered box or conduit body (E3805.1). The box or
conduit body may not be located behind drywall or other finished
material.
131
Conversely, a component is concealed if access to it requires
damaging the structure or finished materials. Also, NM cables
behind finished walls or in a raceway are considered concealed.
This cable may be run in attics or crawl in spaces, with certain
restrictions. However, when NM and UF cables are installed over
attic flooring, on top of attic joists, or across the face of the studs
or rafters, then substantial guard strips of at least as high as the
cable must protect the cable. If the attic access is by a scuttle hole,
protection is required only within six feet of the nearest edge of the
hole (E3702.2.1).
DRAFT
access to such equipment can surely save lives from harm or
death.
132
Equipment listed for wet locations
may be used in damp location while
equipment listed for damp locations may
be used in damp or dry locations, but
not in wet locations. Wiring listed for wet
locations has the letter W included in the
conductor type and must be used in wet
and damp locations.
DRAFT
• A sufficient number of home run shall be installed so that
excessive circuit loading will be eliminated.
133
• Sufficient expansion fitting for the application must be installed.
• Splices and taps must not be made inside the raceway
• Do not use a raceway to support the enclosure except as
permitted by the NEC.
• All conductors and neutrals of the same circuit and all
equipment grounding conductors must be contained within the
same raceway.
DRAFT
installation of conductors.
134
SELF-CHECK 2.8
INTERMEDIATE METALLIC TUBING
DRAFT
a. connector b. coupling c. nipple
d. goose neck
9. 10.
135
ACTIVITY SHEET 2.10
INSTALL WIRING USING INTERMEDIATE METALLIC TUBING (IMT)
(Two bulbs, one bulb controlled by two 3-way switches, the other is
controlled by single pole switch. Two convenience outlets, one is for
Airconditioning Unit and the other is ordinary duplex convenience outlet.)
136
• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
DRAFT
Procedure :
1. Prepare the necessary tools, materials and equipment.
2. Read/Interpret the working drawing.
3. Wear appropriate PPE.
4. Remove knockout on metallic boxes where conduit will be
inserted.
137
5. Layout the position at all electrical boxes based on the given
drawing plan.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Make the necessary bend of the conduit.
10. Secure conduit to the boxes using the connector and
locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Insert the wires to the Intermediate Metallic Tubing.
13. Perform necessary wiring connections and terminations
14. Check the wiring installation using multi-tester for ground or
short circuit.
15. Let your teacher check your work.
16. Test the circuit for functionality.
17. Perform good housekeeping.
Suggested Assessment Criteria
FUNCTIONALITY
DRAFT
The students will be evaluated based on the following:
MEASUREMENT
20 pts.
ance of + - 3mm.
WORKMANSHIP
Includes appropriate and skillful bending, cutting, support-
ing and installing intermediate metallic tubing.
Bending 10 pts
Cutting 5 pts.
Supporting 5 pts.
Horizontality and verticality 5 pts.
Use of Tools 5 pts.
Use of appropriate PPE. 5 pts
SPEED 10 pts.
SAFETY 10 pts.
TOTAL 100 pts
138
INFORMATION SHEET 2.9
139
Section 3: Theft of Electric Power Transmission Lines/
Materials
DRAFT
whether or not for profit or gain without clearance from NPC or
its regional office.
5. In Sec. 3: Take note here that “electrical power transmission
line/material” refers to electric power steel towers, wood poles,
cables, wires, insulators line hardwares, electrical conductors
and other related items with a minimum voltage of 69 kv.
140
• Mutilation, alteration, etc. of instruments, transformers, and
accessories;
• Destruction or attempt to destroy by integral accessory of
metering device box which encases electric meter;
• Acceptance of money/valuable consideration by employee of
electric utility concerned, or making such offer to employee for
not reporting the presence of the foregoing.
SECTION 7: PENALTIES.
DRAFT
of the court, shall be imposed on any person found guilty of
violating Section 3 hereof.
c. Provision common to violations of Section 2 and Section 3
hereof. – If the offense is committed by, or in connivance with,
an officer or employee of the power company, private electric
utility or rural electric cooperative concerned, such officer or
employee shall, upon conviction, be punished with a penalty
one (1) degree higher than the penalty provided herein, and
forthwith be dismissed and perpetually disqualified from
employment in any public or private utility or service company
and from holding any public office.
141
POINTS TO REMEMBER
DRAFT
arrange the class schedule for a forum with invited
◦ personnel from the utility company to talk about the rates of
electricity )
◦ Who are qualified to install electrical wiring system of a
residential house?
◦ Cost and estimate of residential wiring installation.
◦ Labor for electrical wiring installation and repair.
142
SELF CHECK 2.9
REPUBLIC ACT NO. 7832
DRAFT
5. Damage or destroy an electric meter, etc. or allow them
to be damaged/destroyed as to interfere with the
proper/accurate metering of electric current.
143
TEST II- PROCESS
Identify and describe the following electrical tools and
materials. Write your answer on the space provided on the
opposite side.
1.
2.
DRAFT
3.
144
4.
5.
DRAFT
TEST III- UNDERSTANDING
Below are unarranged procedures in bending rigid steel
conduit (offset bend). Arrange them chronologically. Write your
answer on a separate sheet of paper.
Procedure:
• Wear the appropriate PPE.
• Put another 200mm from your first marker.
• Draw the depth of the elevation on the floor. This will make two
lines
• Move the hickey on the first marker and bend gradual forward
stroke to follow its height.
• Prepare the necessary tools, materials and equipment.
• Remove the hickey
• Observe good housekeeping.
• Insert the hickey on the second marker and bend gradually
backward stroke to follow its depth.
145
• Measure the elevation of the box where the bend is to be fitted.
• Mark off 100mm from the end of the pipe.
TEST IV- PERFORMANCE (10 POINTS)
Based on the working drawing, list of supplies and
materials, tools and equipment and procedure given below install
wiring of “two lamps controlled by two 3-way switches in different
locations and a convenience outlet”. Use Electrical Metallic Tubing
(EMT).
146
• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
DRAFT
Procedure:
1. Prepare the necessary tools, materials and equipment.
2. Read/Interpret the working drawing.
3. Wear the appropriate PPE.
4. Remove knockout on metallic boxes where conduit will be inserted.
147
5. Layout the position at all electrical boxes based on the given
drawing plan.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Make the necessary bend of the conduit.
10. Secure conduit to the boxes using the connector and
locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Insert the wires to the Electrical Metallic Tubing.
13. Perform necessary wiring connections and terminations.
14. Check the wiring installation using multitester for ground or
short circuit.
15. Let your teacher check your work.
16. Test the circuit for functionality.
17. Perform good housekeeping.
Suggested Assessment Criteria
DRAFT
The students will be evaluated based on the following:
MEASUREMENT
All dimensions will be in mm center to center with
POINTS
20 pts.
a tolerance of + - 3mm.
WORKMANSHIP
Includes appropriate and skillful bending, cutting,
supporting and installing of electrical metallic tub-
ing.
Bending 10 pts
Cutting 5 pts.
Supporting 5 pts.
Horizontality and verticality 5 pts.
Use of Tools 5 pts.
Use of appropriate PPE 5 pts
SPEED 10 pts.
SAFETY 10 pts.
TOTAL 100 pts
148
C. PROCESS AND DELIVERY
DRAFT
wiring devices.
149
LO1- SELECT THE WIRING DEVICES USED FOR FLOOR AND
GROUND FAULT CURRENT INTERRUPTER
DRAFT
◦ Observe safety procedure in installing the wiring devices for
floor and ground fault current interrupter in accordance with
(OHS - Occupational Health and Safety) the procedures.
PRE-DIAGNOSTIC TEST
150
2. It is an electric power switch, designed for both normally
closed and normally open application.
a. Circuit breaker b. Relay c. Contactor d. Switchgear
DRAFT
insulation damaged by the heat generated by over current
condition.
a. Electrical faults
c. Fault current
b. Over current
d. Excessive current
151
9. This electrical material is a commonly made box, usually in 2”
wide, 3” high and 2 1/2” deep and made of metal.
a. Plastic Box b. Gem Box c. Box d. Drywall Box
DRAFT
13. This electrical material, also known as faceplates, covers a
flat metal, plastic or wooden piece that covers the openings
in the wall made by receptacles and switches.
a. Weatherproof Plates b. Wall Box
c. Wall Plates d. Box Plates and Cover
152
INFORMATION SHEET 1.1
INTERPRET ELECTRICAL WIRING PLAN
DRAFT
Diagram
153
Wiring diagram of one lamp
controlled by two 3-way
switches in different locations
using a circuit breaker.
DRAFT
Wiring diagram of one lamp
controlled by two 3-way
switches in different locations
using a safety switch.
154
Wiring diagram of
four lamps. Lamp A is
controlled by S1A; lamp B
by S3B, S4B & S3B; lamp
C by S1C, also lamp D by
S1D and a convenience
outlet using circuit
breaker.
Legend:
SB1- 1st junction box
SB2- 2nd junction box
S1- 1st switch
S2- 2nd switch
S3- 3rd switch
CO- convenience outlet
CB- circuit breaker
DRAFT
155
SELF CHECKED 1.1
INTERPRET ELECTRICAL WIRING PLAN
1. DRAFT
2.
156
Read and interpret the electrical floor plan. Write your
answer in the table provided.
DRAFT
Typical Bungalow Residential Electrical Wiring Plan
BEDROOM 1 & 2
157
MASTER’S
BEDROOM
DINING &
LIVING AREAS
KITCHEN,TOILET
& BATH
DR AFT
PORCH
158
INFORMATION SHEET 1.2
TYPE OF WIRING DEVICES
DRAFT
4. Check for a connected equipment damage warranty.
5. Always ask for manufacturer’s manual.
6. Select wiring devices which are well-made and durable.
7. Select materials that are easy to use and install.
8. Select wiring devices according to the job requirements.
159
milliseconds when the hair dryer hits the surface of the water. If
someone was in the bath tub, a painful shock may still be felt but
the GFCI will prevent their electrocution or serious injury.
DRAFT
The GFCI continually measures electricity flowing within a
circuit to detect any loss of current. If the current passing through
the circuit fluctuates even in a small amount from the current that
is returning (to complete the circuit), the GFCI instantaneously
switches the power off to the affected circuit. The GFCI interrupts
power within milliseconds to prevent a lethal dose of electricity.
160
Types of Ground Fault Circuit Interrupters
Receptacle GFCI. This GFCI is used in place of a regular
wall outlet or “duplex receptacle.” This GFCI is normally found
throughout the house in places such as bathrooms, kitchens,
garages, outdoor areas and other locations where damp conditions
may exist. The receptacle GFCI fits into the standard outlet box
and protects you against ground faults when an electrical product
is connected to the GFCI protected outlet. Modern homes use
receptacle-type GFCl that will protect other electrical outlets
connected on the branch circuit.
DRAFT
are not protected by GFCl. Extension cords with GFCI protection
incorporated are great for use when permanent or portable GFCI
protection is unavailable.
161
SELF-CHECK 1.2
TYPES OF WIRING DEVICES
4.
5.
DRAFT
6.
7.
8.
9.
10.
162
INFORMATION SHEET 1.3
SELECT TOOLS AND EQUIPMENT
Importance of Tools
1. Efficiency of work
2. High quality of the work
3. Speed of accomplishment
4. Accuracy
DRAFT
1. Availability and sufficiency of the materials
2. Experience and skill of the workers in their respective fields
3. Good quality of tools and equipment
Hand Tools
163
2. Hammers are the most commonly used tools in the shop. They
should be gripped at the end of the handle.
Power Tools/Equipment
A. Electric tools
DRAFT
1. Electric drill has an electric motor that drives a chuck. The chuck
has jaws that can open and close to grip a drill kit.
3. Vacuum cleaner is used for cleaning the floor and car interiors.
B. Pneumatic Tools
164
4. Air racket uses the sockets and attachments from a standard
socket set.
5. Pneumatic floor jack uses compressed air to flow into the jack
cylinder and causes the ram to extend and raise the vehicle.
C. Hydraulic Tools
1. Car lifts, single or double post have pads that must be placed
under the designated lift points of the car frame.
DRAFT
can press out rivets.
Measuring Tools
The different kinds of measuring tools that are used in electrical
workshop otherwise known as “Rules” are:
165
SELF CHECK 1.3
SELECT TOOLS AND EQUIPMENT
DRAFT
a variety of tools-cutters and punches-to do many jobs.
6. It is lighter than a portable electric drill. Repeated
stalling or overloading does not damage or overheat the drill.
7. It is a tool most appropriate in making lines parallel
with the edges of the wood.
8. It is used to turn screws, nuts and bolts with
hexagonal heads.
9. It is used for lifting the engine out of the car. It is
operated hydraulically by a hand pump.
10. It can be either bench-mounted or pedestal installed.
They may either have a grindings wheel, view wheel,
or two grinding wheels.
166
ACTIVITY SHEET 1.1
SELECT TOOLS AND EQUIPMENT
Based on the designed drawing given below, list down the tools
and equipment needed for the installation.
DRAFT
Tools and Equipment Needed:
167
INFORMATION SHEET 2.1
PEC PROVISION IN INSTALLING ELECTRICAL BOXES
Type of
DRAFT
Size in inches
(Length x Width
Maximum number of wires al-
lowed in a box
Box x Depth)
Gauge Gauge 12 Gauge 10
14
Switch 3 x 2 x 1½ 3 3 3
Receptacle 3 x 2 x 2 5 4 4
3 x 2 x 2¼ 5 4 4
3 x 2 x 2½ 6 5 5
3x2x2¾ 7 6 5
3 x 2 x 3½ 9 8 7
Utility 4 x 2⅛ x 1½ 5 4 4
4 x 2⅛ x 1⅞ 6 5 5
4 x 2⅛ x 2 ⅛ 7 6 5
168
Fixture/ 4 x 4 x 1¼
Junction round/octagonal 6 5 5
4 x 4 x 1½
round/octagonal 7 6 6
4 x 4 x 2⅛ 10 9 8
4 x 4 x 1¼
square 9 8 7
4 x 4 x 1½
square 10 9 8
4 x 4 x 2⅛
square 15 13 12
DRAFT
from the front of the framing.) The code allows boxes to be as
deep as ½ inch behind the surface of noncombustible materials,
such as gypsum wallboard, brick, or concrete block. This may
cause some problem but you may line up the receptacle and cover
plate. Have the outside edges flushed with the finishing materials
in all cases.
Mounting Boxes
Old Work
DRAFT
or paneling to accept the new box. Make a paper or cardboard
template of the box by laying it face down and tracing around it.
(Some box manufacturers supply a template with the box). Trace
around the template onto the wall to mark the rough opening. If
only one or two boxes are involved, you may simply hold the box
itself to the wall.
170
about 1 ½ inches wide. Cut out the opening as above with a fine-
toothed blade. Then chip away about 3/8 inch more plaster above
and below the opening to allow direct mounting of the box to the
wooden lath with No. 5 wood screws.
DRAFT
Ceiling boxes in old work should be mounted above when
possible, as in an attic, using adjustable bar hangers.
171
Figure 1. Installing wiring in wood framing
1. Wall boxes
• They are used for housing switches and receptacles.
• They are made of metal or plastic and have the capability to
be mounted to a wall or stud.
DRAFT
• The holes in the side of the box where the conduit enters
the box are called knockouts. In metal boxes, the conduit
can also be secured to the holes.
• One type is a four-inch square box that is only 1 ½” or
2” deep used in places that are too shallow to mount a
standard box.
172
b. Drywall boxes have expandable arms and can be
mounted on a drywall.
3. Plastic boxes are best for new installation and often have
a nail built-in for quick attachment to the stud.
DRAFT
173
d. Gem boxes are commonly made boxes, usually in 2”
wide, 3” high and 2 1/2” deep and made of metal. Deeper
boxes are also available.
2. Ceiling Boxes
DRAFT
• They are also known as junction boxes or splice boxes.
• They are used to anchor ceiling fixtures and serve as a junction
box where wires can meet and run to other areas of the room.
• They are either 4” octagonal or round shaped, and either 1-1/2”
or 2-1/8” deep.
• They may also include adjustable mounting hangers that attach
to rafters in the ceiling and allow the box to be placed anywhere
in between.
• Hangers also provide the short nipple or threaded rod that
secures lighting fixtures.
174
3. Weather-proof Boxes
• They are also known as an outdoor box.
• They are used for exterior switches or receptacles.
• They are thicker than interior boxes and has a rubber
gasket between the cover and the box to keep out water.
• Their covers are either screw-on or snap-on.
DRAFT
Figure 7. Examples of weather proof boxes
4. Wall Plates
175
Figure 8. Examples of wall plates
SELF-CHECK 2.1
ELECTRICAL BOXES
DRAFT
Read each statement carefully and identify the item/s being
asked. Write your answer on a space provided before each
number.
176
ACTIVITY SHEET 2.1
INSTALLING BOXES IN FINISHED SPACE
• Boxes as fitting
• Utility box
• Fastening devices
• Laboratory board
• Gimlet
• Pencil
• Utility knife
• Keyhole saw
• Screwdrivers
• Philips
•
•
•
•
DRAFT
Standard/flat
Push-pull tape rule
Claw hammer
Ladder
Procedure:
177
Note: Always observe proper measurement and provide allowable
distances in installing boxes.
5. Hold the box against the surface and trace around it, then mark
the center of the holes.
DRAFT
6. Cut the traced outline with the use of a keyhole saw.
7. Insert the box into the wall and secure it firmly in place with the
screw.
178
Assessment Criteria
Note: For every error committed, there will be a one point deduction.
•
•
•
DRAFT
Safety box
Utility boxes
Junction boxes
• Fastening device
• Laboratory board
• Gimlet
• Pencil
• Metric rule
• Utility knife
• Keyhole saw
• Screwdrivers
• Philips
• Standard/flat
• Push-pull tape rule
• Claw hammer
• Ladder
179
Plan / Working Drawing
Procedure:
DRAFT
1. Prepare all necessary tools and equipment needed as listed.
2. Read and interpret the working drawing.
3. Wear appropriate PPE.
4. Determine the exact location of the box considering the allowable distances
or measurements required by the PEC, whether it is to be installed in wood,
180
metal studs or concrete walls. (Note: Refer to the wiring plan.)
181
5. Install boxes in place as designed.
6. Check the alignment of the mounted boxes.
7. Perform good housekeeping.
No support
SAFETY
DRAFT
Two and support are not properly installed 10 pts
0 pts
10 pts
Appropriate use of PPE 10 pts
Not appropriate use of PPE 5 pts
No PPE 0 pts
PROPER HANDLING OF TOOLS 10 pts
Always 10 pts
Sometimes 5 pts
Rarely/never 0 pts
SPEED 10 pts
Done before the allotted time 10 pts
Done within allotted time 8 pts
Done 10 minutes overtime 6 pts
Done 15 minutes overtime 4 pts
Unfinished 2 pts
TOTAL 100 pts
182
INFORMATION SHEET 2.2
NEC PROVISIONS ON INSTALLING WIRING DEVICES
SECTION
DRAFT
183
The GFCI protection requirement for commercial kitchens
was clarified by adding a definition of a kitchen. New requirement
expands the GFCI protection requirements for 15 or 20A,
125V receptacles to include receptacles located outdoors
that are accessible to the public. A new requirement expands
the GFCI protection requirements for the required 15 or 20A,
125V receptacle for heating, air-conditioning, and refrigeration
equipment [Article 210.63 of National Electrical Code series of
2005 p 54].
DRAFT
exposed metal on equipment and appliances be connected to
an equipment grounding conductor (Article 2.50). Under normal
circumstances, no current flows in the equipment grounding
conductor. The following example illustrates the purpose of the
equipment grounding conductor.
184
Figure 1
Now assume that someone is in contact with the earth
ground, at the same time touching the metal chassis. There is now
a path for the fault current to flow through him. This is depicted in
Figure 2.
DRAFT
Figure 2
For the circuit to trip, the sum of the three resistances in the
fault path must be less than 5.5 ohms. The internal resistance of
the human body from one limb to any limb is approximately 500
ohms. In addition, the earth resistance may or may not be less
than 6 ohms. The only requirement in the Philippine Electrical
Code (PEC) is that the resistance of the grounding electrode
(ground-rod) be less than 25 ohms. Hence, even if the appliance
is not isolated from earth ground, the ground resistance may limit
the fault current to below the trip off point of the circuit breaker.
Furthermore, there is usually considerable resistance between the
appliance and earth ground. For example, the appliance may be
sitting on a concrete slab.
185
Figure 3 show the depicts the same appliance with an
equipment grounding conductor connected to the metal chassis.
The equipment grounding conductor provides a low resistance
path for the fault current. If the equipment grounding conductor is
100 feet of copper wire, size#12AWG, then it has a resistance of
less than 0.2 ohms. If the fault resistance is less than 5.3 ohms,
then more than 20 amperes of fault current will flow in this circuit,
and the circuit breaker will trip off and de-energize the circuit. If
the fault resistance is more than 5.3 ohms, the circuit breaker will
not trip off. However, the equipment grounding conductor will still
hold the metal chassis to a safe voltage. More precisely, since the
maximum fault current without the circuit breaker tripping is 20
amperes, the maximum voltage at the metal chassis with respect
to ground is 20x0.2, which is equal to 4 volts.
DRAFT
Figure 3
The fatal level of electric current which causes ventricular
fibrillation is around 50 mA. So, for a human body that has an
average resistance of 500 ohms, a 25 volts earth fault voltage is
enough to cause dangerous electric shock, as if there is is no
equipment grounding conductor installed
186
ACTIVITY SHEET 2.3
REPLACEMENT OF A REGULAR CONVENIENCE OUTLET
WITH A GROUND FAULT CURRENT INTERRUPTER (GFCI)
OUTLET
Instrument
Multi tester
Procedure:
DRAFT
1. Prepare all tools and materials needed.
2. Wear appropriate PPE.
3. Turn off the power at the circuit-breaker box.
4. Remove the outlet cover plate and the screws holding the outlet in
place (Figure A).
5. Test the outlet with the multi-tester to be sure the power is turned off.
6. Disconnect the wires from the outlet.
7. Separate the wires from the box into two pairs. One set of wires will
be the line, or power supply. The other set will be the load, which
carries power to additional outlets on the same circuit. A GFCI outlet,
properly installed, will protect all the outlets on the load side.
8. Make sure that the wires are completely separated from one
another (Figure B), then turn on the power at the circuit-breaker box.
9. Use the circuit tester to determine which set of wires carries the
power. Turn off the power.
187
10. Connect the power-supply wires to the terminals marked
line and the load wires to the terminals marked load. Connect
the white wires to the silver screws and the black wires to the
brass or gold screws (Figure C). The outlet may also indicate
appropriate color connections.
11. Connect the bare ground wire to the green screw.
12. Put the outlet back into the box. Screw it into place, and then
attach the cover plate.
13. Turn the power back on at the circuit-breaker box.
DRAFT
Figure A Figure B Figure C
Reset button
Ground line
188
GFCI OUTLET
Assessment Criteria
DRAFT
Good housekeeping 5 pts.
TOTAL 50 pts.
189
SUMMATIVE TEST - QUARTER III
DRAFT
4. It is a metal box, usually in 2” wide, 3” high and 2.5” deep.
1. Plastic box
190
3. Hydraulic floor jack
4. Air drill
5. Receptacle GFCI
191
Test IV- Performance (10 points)
Based on the working drawing, install wiring of one lamp
controlled by single pole switch and a GFCI outlet. Use electrical
metallic tubing (EMT).
DRAFT
192
QUARTER IV
INFORMATION SHEET 2.3
OBSERVE SAFETY PROCEDURE
DRAFT
The U.S. Occupational Safety and Health Administration
(OSHA) cites three possible factors causing electrical accidents:
work involving unsafe equipment and installations; workplaces
made unsafe by the environment; and unsafe work performance
(unsafe acts). The first two factors sometimes are combined
and referred to simply as unsafe condition. Thus, electrical
accidents can be generally considered as being caused by unsafe
conditions, unsafe acts, or in most cases, combinations of the two.
It should also be noted that inadequate maintenance can cause
serious damages and can create unsafe conditions.
193
electrical safety. Unsafe acts include the failure to de-energize
electric equipment when it is being repaired or inspected, using
obviously defective and unsafe tools, and using tools or equipment
too close to energized parts.
DRAFT
Figure1. Cord and plug-connected equipment without a grounded
connector
194
Use hand tools or power tools
Repetitive hand work may whenever possible.
cause pain and result in
permanent injury that limits Keep tools close to your
your ability to use your body to reduce fatigue and to
hands in any kind of work. increase productivity.
DRAFT
The forceful and awkward Avoid manual wire pulling.
posture when puling a wire by Use a tugger or a hand tool
hands is hard and tiring. whenever possible
195
SAFETY TIPS
• PROTECT YOURSELF. Wear safety gear that fits well. Protect your
knees from hard, sharp surfaces by wearing knee pads. Wear appropri-
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ate eye protection to protect your eyes from debris and flying particles.
Protect your hands from friction and sharp edges by wearing gloves.
196
• PRACTICE GOOD
HOUSEKEEPING. Pick
up debris and scrap
material to prevent trips,
slips, and falls. Good
housekeeping allows you
and your equipment to
work efficiently.
197
EXAMPLE OF A SITUATION SHOWING UNSAFE WORK PRACTICES
Spark ignites sawdust in service panel
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198
Safe work practices
• Use a good-quality multi-tester
with external fused leads when
measuring voltage on energized
electrical equipment. Fuses
and thermal resistors inside
older multi-meter cannot react
quickly enough to protect against
sudden spikes in voltage.
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input terminals.
than rated voltages at the motor
• Use a multi-meter rated at least
25 percent higher than the
expected voltage when testing
energized electrical equipment.
This allows spikes in voltage.
199
Safety Practices
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2. PROTECT YOURSELF.
200
ACTIVITY SHEET 2.4
INSTALL WIRING USING FLEXIBLE METALLIC TUBING (FMT)
(Four bulbs: bulb A is controlled by S1A; bulb B is controlled by
two S3B and S4B; bulb C is controlled by S1C; and bulb D is
controlled by S1D and a convenience outlet).
Supplies and Materials
• Serving cap/male plug
• Circuit breaker
• Utility boxes
• Octagonal boxes
• Switches flush type ( single pole, 3-way and 4-way)
• Convenience outlet (duplex)
• Incandescent bulbs
• Bulb/Lamp holders
• Flexible metallic tubing
• Connectors (fmt)
• Metal straps
• Wiring plan
•
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Wiring booth/board
Tools and Equipment
• Metric rule
• Try square
• Bench vise
• Hack saw / Pipe cutter
• Level
• Plumb bob
• Chalk line/pencil
• Screw driver
• Pliers
• Wire stripper
• Hammer
• Personal Protective Equipment (PPE)
- Gloves
- Goggles
- Hardhat
- Tight clothes
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Plan / Line Diagram
Procedure:
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1. Prepare the necessary tools, materials and equipment.
2. Read/interpret the working drawing.
3. Wear appropriate PPE.
4. Remove knockout on metallic boxes where conduit will be
inserted
5. Lay out and measure the position of all electrical boxes based
on the given working drawing.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Install the FMT by following the given work drawing.
10. Secure conduit to boxes using connector and locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Insert the wires to the Flexible Metallic Tubing.
13. Perform necessary wiring connections and terminations.
14. Check the wiring installation using multi-tester for ground or
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short circuit.
203
15. Allow your teacher to check your work.
16. Test the circuit for functionality.
17. Perform good h15.ousekeeping.
MEASUREMENT POINTS
FUNCTIONALITY 25 pts
All dimensions will be in mm center to center with a tol- 20 pts
erance of + - 3mm.
WORKMANSHIP
Includes bending, cutting, supporting and installing flex-
ible metallic tubing.
Bending 10 pts
Cutting
Supporting
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Horizontality and verticality
Appropriate Use of Tools
5 pts
5 pts
5 pts
5 pts
Appropriate Use of PPE 5 pts
SPEED 10 pts
SAFETY 10 pts
TOTAL 100
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ACTIVITY SHEET 2.5
INSTALL WIRING USING ELECTRICAL METALLIC TUBING
(Two bulbs: bulb 1 is controlled by single pole switch, bulb 2 is
controlled by two 3-way switches and a convenience outlet)
• Serving cap
• Circuit breaker
• Electrical metallic tubing
• Utility boxes
• Junction boxes
• Convenience outlet flush type
• Solid/stranded wires 2.00mm and 1.60mm
• Switches (single pole and 3-way)
• Incandescent bulbs
• Bulb/lamp holders
• Electrical Metallic Tubing
•
•
•
•
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Connectors (EMT)
Metal straps
Wiring booth/board
Wiring plan
• Electrical tape
• Metric rule
• Try square
• Bench vise
• Hacksaw / Pipe cutter
• Level
• Plumb bob
• Chalk line
• Screw drivers
• Pliers
• Wire stripper
• Hammer
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• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
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Procedures:
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10. Secure conduit to boxes using connectors and locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Insert the wires to the Electrical Metallic Tubing.
13. Perform necessary wiring connections and terminations
14. Check the wiring installation using multi-tester for ground or short
circuit.
15. Have your teacher check your work.
16. Test the circuit for functionality.
17. Perform good housekeeping.
MEASUREMENT POINTS
FUNCTIONALITY 25 pts.
All dimensions will be in mm center to center with
20 pts.
a tolerance of + - 3mm.
WORKMANSHIP
DRAFT
Includes bending, cutting, supporting and
installing electrical metallic tubing.
• Bending 10 pts
• Cutting 5 pts.
• Supporting 5 pts.
• Horizontality and verticality 5 pts.
Appropriate Use of Tools 5 pts.
Appropriate Use of PPE 5 pts
SPEED 10 pts.
SAFETY 10 pts.
TOTAL 100 pts
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ACTIVITY SHEET 2.6
INSTALL WIRING USING INTERMEDIATE METALLIC TUBING (IMT)
(Four bulbs: bulb A is controlled S1A; bulb B is controlled by two
S3B and S4B; bulb C is controlled by S1C; and bulb D is con-
trolled by S1D and a convenience outlet.)
• Metric rule
• Try square
• Bench vise
• Hacksaw / pipe cutter
• Level
• Plumb bob
• Chalk line/pencil
• Screw drivers
• Pliers
• Wire stripper
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• Hammer
• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
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Procedure :
209
11. Check the horizontality and verticality of the mounted boxes.
12.Insert the wires to the Intermediate Metallic Tubing.
13.Perform necessary wiring connections and terminations.
14. Check the wiring installation using multi-tester for ground or short
circuit.
15. Let your teacher check your work.
16.Test the circuit for functionality.
17. Perform good housekeeping.
FUNCTIONALITY 25 pts.
All dimensions will be in mm center to center with
20 pts.
a tolerance of + - 3mm.
DRAFT
WORKMANSHIP
Includes bending, cutting, supporting and install-
ing intermediate metallic tubing.
Bending 10 pts.
Cutting 5 pts.
Supporting 5 pts.
Horizontality and verticality 5 pts.
Appropriate use of Tools 5 pts.
Appropriate use of PPE 5 pts.
SPEED 10 pts.
SAFETY 10 pts.
TOTAL 100 pts
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ACTIVITY SHEET 2.7
INSTALL WIRING USING RIGID STEEL CONDUIT (RMC)
(Three bulbs: bulb A is controlled S1A; bulbs B and C are
controlled by S3wB, S4wC and S3wD, and a convenience outlet.)
• Metric rule
• Try square
• Bench vise
• Hacksaw / pipe cutter
• Level
• Plumb bob
• Chalk line/pencil
• Screwdrivers
• Pliers
• Wire stripper
• Hammer
211
• Personal Protective Equipment
- Gloves
- Goggles
- Hard hat
- Tight clothes
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Job Specification: Rigid steel conduit with 3 bulbs named as
bulbs A, B, and C. Bulb A; controlled in three locations by one
4-way switch
(S4W) and two 3-way switches (S3w). Bulb B & C will be
controlled by a single pole switch (S1) and a convenience outlet.
The size of wiring board is 4’x4’ x3/4” ply wood.
Procedure:
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4. Remove knockout on metallic boxes where conduit will be
inserted.
5. Layout the position at all electrical boxes based on the
designed drawing plan.
6. Install boxes.
7. Cut conduit to the desired length.
8. Ream conduit ends.
9. Make the necessary bend of the conduit.
10. Secure conduit to boxes using connector and locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Insert the wires to the Rigid Steel Conduit.
13. Perform necessary wiring connections and terminations.
14. Check the wiring installation using multitester for ground or
short circuit.
15. Let your teacher check your work.
16. Test the circuit for functionality.
17. Perform good housekeeping.
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Suggested Assessment Criteria
MEASUREMENT POINTS
FUNCTIONALITY 25 pts
All dimensions will be in mm center to center with
20 pts.
a tolerance of + - 3mm.
WORKMANSHIP
Includes bending, cutting, supporting and install-
ing rigid steel conduit
Bending 10 pts
Cutting 5 pts.
Supporting 5 pts.
Horizontality and verticality 5 pts.
Appropriate use of Tools 5 pts.
Appropriate use of PPE 5 pts
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SPEED 10 pts.
SAFETY 10 pts.
TOTAL 100 pts
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3.. Electrical symbols
4. Schematic diagram
214
7. Rigid steel conduit (RSC)
8. Nipples
9. Couplings
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a complete list of electrical materials/devices needed for the
installation. Use Polyvinyl Chloride (PVC).
Working Diagram
215
Test III- Performance (20 points)
Based on the working drawing, install wiring in a 4’ x 4’ x3/4”
plywood/ply board. Use Polyvinyl Chloride (PVC).
Working Diagram
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TECHNICAL TERMS
216
Dies and dies stock is a tool used to thread a conduit.
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from the circuit. It is usually used in wet and damp locations.
217
OHSS refers to Occupational Health and Safety Standard.
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Reaming refers to removal of sharp edges at the end of the pipe.
Straps are electrical wiring supports which are used to hold pipe
or raceway.
218
REFERENCES:
219
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220
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221