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API 5CT (9th Ed) PSL Presentation and Requirements

PSL1 covers the basic API requirements. PSL2 specifies additional requirements like Charpy V-notch testing with 75% shear area, internal/external defect examination, wall thickness measurement, certification with heat/lot traceability, and specific surface finish of pin and box ends. PSL3 outlines further requirements such as hardness testing of the surface and both pipe ends, corrosion resistance testing for certain grades, and a limited maximum yield strength for Q125 steel.

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100% found this document useful (3 votes)
2K views4 pages

API 5CT (9th Ed) PSL Presentation and Requirements

PSL1 covers the basic API requirements. PSL2 specifies additional requirements like Charpy V-notch testing with 75% shear area, internal/external defect examination, wall thickness measurement, certification with heat/lot traceability, and specific surface finish of pin and box ends. PSL3 outlines further requirements such as hardness testing of the surface and both pipe ends, corrosion resistance testing for certain grades, and a limited maximum yield strength for Q125 steel.

Uploaded by

Tanzil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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API5CT 9th ed.

/ ISO 11960 4th ed 2011 – PSL2 & PSL3 requirements

• Yield Strength

• Heat Treatment/Straightening
Hardenability/Chemical composition
• Inside surface preparation
PSL3 Wall thickness/NDE PSL2
• Hardness • Frequency of tensile testing
testing
• Hydrostatic/Charpy V-notch test PSL1
Basis of this standard
• Processing of pin/box ends

• Certification requirements
• Thread protectors

PSL1 PSL2 PSL3


Level of
assurance
API5CT 9th ed. / ISO 11960 4th ed 2011 – PSL2 & PSL3 requirements

 PSL1 covers all the basic API requirements

 PSL2 specifies additional requirements such as:


• Resilience: Charpy V-Notch test with a minimum of 75% shear area.
• Defects examination: internal and external defects with a 5% notch
• Wall thickness measurement: 25% coverage
• Certification to SR15 with heat and lot traceability
• PIN and BOX ends surface finish: no material detach

 PSL3 specifies additional requirements such as:


• Hardness test: surface hardness test and hardness test of both ends of
each pipe.
• Corrosion resistance: specific SSC test on L8013CR, C90 and T95
• Limited Yield Strength for Q125 (140 KSI)
API5CT 9th ed. / ISO 11960 4th ed 2011 – PSL2 & PSL3 requirements
Grade
API 5 CT (9th
ISO 11960 Process Additional Requirements J55 K55 M65 N80 N80 R95 L80 L80 C90 T95 P110 Q125 PSL 1 Basics
Ed)
Type 1 Q Type 1 13Cr

H.2.1 6.2.2 PSL 2 PSL 2


Heat Treatment Full-body/full length heat treatment (after upsetting) Heat treatment is not required
H.2.2 6.2.2 PSL 3

Hot-straightening with a minimum temprature or Cold-Straightening followed by a


H.3.1 6.3.4 PSL 2 PSL 2
cold-straightening followed by stress relief less stringent stress relief
Straightening
6.3.1
Hot-straightening with a minimum temperature or
H.3.2 PSL 2 PSL 2 No cold working
6.3.3 cold-straightening followed by stress relief

H.4 7.1 Chemical Composition Agreement on Chemical Composition PSL 3 PSL 3 Different types allowed
H.5 7.2.3 Yield Strength Maximum Yield of 140 ksi (965 MPa) PSL 3 Maximum is 150 ksi
H.6.1 7.3.1 CVN impact shear area requirement of 75% shear PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No Shear Ratio specified
7.5.1 PSL 2 PSL 2 PSL 2 No Impact Requirement
Charpy V-Notch (CVN)
H.6.2.1 7.5.3 Test According to A.10 SR16
Tests PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 Less stringent test procedure
A.10
7.5.4
H.6.2.2 Statistical Impact Testing according to SR 12 PSL 2 No SR 12 specified
A.7
Minimum martensite content of 90% (based on a
H.7.1 7.10.3 minimum Rockwell C-scale hardness for an as- PSL 2 50%
quenched sample)
Hardenability
Minimum martensite content of 95% (based on a
H.7.2 7.10.1 minimum Rockwell C-scale hardness for an as- PSL 3 PSL 3 90%
quenched sample)
Pipe inside surface properties shall meet the
H.8 7.12 Inside Surface Preparation PSL 2 No specific criteria
requirements for Sa 2½ in ISO 8501-1

H.9.1 7.14.2 NACE method A - 90% SMYS - 3 pipes / heat PSL 3 PSL 3 80% / Less stringent procedure
Sulfide Stress Cracking
(SSC) Test
H.9.2 7.14.2 NACE method A - 80% SMYS pH=3.5 H2S=1.5 psi PSL 3 No SSC test specified

Avoid presence of material susceptible to detaching


H.10 8.12.5 Processing of Pin Ends PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 Free of burrs only
or causing galling during make-up

Seal-Ring groove machining tolerances (eccentricity


H.11 9.9 Seal-Ring Couplings PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No specific requriement
not greater than 0.13 mm)

Avoid presence of material susceptible to detaching


H.12 9.11.1 Processing of Box Ends PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No specific requriement
or causing galling during make-up

Frequency of Tensile
H.13 10.4.3 Same as L-80 Type: 1 (2 tests/lot) PSL 2 PSL 2 1 test/lot
Testing

10.6.1
Process Control, unless surface hardness test of each
H.14.1 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 Less stringent frequency
Hardness Testing pipe body, upset end and coupling
10.6.4
10.6.8
H.14.2 10.6.5 Hardness test of both ends PSL 3 PSL 3 only one end required

PSL1 basics as defined on this table only refer to the grades having a PSL2 or PSL3 requirement.
This table is an indicative tool. For an exact definition of all the PSL requirements, please refer to the API 5CT 9th edition. Page 1/2
API5CT 9th ed. / ISO 11960 4th ed 2011 – PSL2 & PSL3 requirements
Grade
API 5 CT (9th
ISO 11960 Process Additional Requirements J55 K55 M65 N80 N80 R95 L80 L80 C90 T95 P110 Q125 PSL 1 Basics
Ed)
Type 1 Q Type 1 13Cr
Metallographic Evaluation shall be performed at the beginning of welding
H.15 10.11 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2
EW Pipe process
Alternative test pressures for above Label 1 (larger
H.16 10.12.2 Hydrostatic Test PSL 2 PSL 2 No specific requirement
than 9-5/8")
Wall Thickness to be measurement & recorded over
H.17.1 10.13.4 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No minimum coverage
full length (25% Coverage)
Wall Thickness
Wall Thickness to be measurement & recorded over
H.17.2 10.13.4 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 No minimum coverage
full length (100% Coverage)

NDE for detection of longitudinal (internal &


H.18.1.1 10.15.5 PSL 2 PSL 2 No specific criteria
external) defects with a 12.5% notch

NDE for detection of longitudinal & transverse


10.15.5
H.18.1.2 (internal & external) defects with a 10% notch (by PSL 2 PSL 2 PSL 2 12.5% / MPI allowed
ultrasonic or EMI testing)
10.15.6
NDE for detection of longitudinal & transverse
H.18.1.3 10.15.6 PSL 2 PSL 2 PSL 2
(internal & external) defects with a 5% notch

10.15.5 NDE for detection of longitudinal & transverse No specific criteria (J55 - K55) 12.5%
H.18.1.4 PSL 3 PSL 3 PSL 3
Non-Destructive (internal & external) defects with a 5% notch / MPI allowed
10.15.6 Examination (NDE)
10.15.6
NDE for detection of longitudinal & transverse
H.18.1.5 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3
10.15.7 (internal & external) defects with a 5% notch
10.15.8
NDE of the weld seam of welded pipe (by ultrasonic
H.18.2 10.15.10 PSL 2 PSL 2
after hydrostatic)
NDE of pipe ends: using wet magnetic-particle
H.18.3 10.15.13 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 Other methods allowed
method before make-up
NDE for Coupling Stock (12.5% notch / 25%
H.18.4 10.15.11 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 Outside surface only
coverage)
H.18.5 10.15.11 NDE for Coupling Stock (10% notch / 100% coverage) PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 Outside surface only
Certification Certification to A.9 SR 15 (with heat and lot
H.19 13.2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No specific requirement
Requirements traceability)
Seal Ring to be shipped Seperately (unless otherwise
H.20 A.8.2 Non Metallic Seal Ring PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 PSL 2 No specific requirement
specified on the purchase agreement)

V&M Standard PSL1+ PSL2+

PSL1 basics as defined on this table only refer to the grades having a PSL2 or PSL3 requirement.
This table is an indicative tool. For an exact definition of all the PSL requirements, please refer to the API 5CT 9th edition.

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