HAITIANMARS2MA GTech20150608

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Haitian Mars/G Series

Haitian Mars/G Series


Specifications
860-10000KN

HT 20150608-IV

HAITIAN INTERNATIONAL HOLDINGS LIMITED Haitian Partner:


Unit 1105 Level 11
Metroplaza Tower 2
223 Hing Fong RD Kwai Fong N.T
haitian@mail.haitian.com
www.haitian.com

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.


Export Processing Zone, Ningbo 315800 China
+86-574-86177242
+86-574-86221864
haitian@mail.haitian.com
www.haitian.com
Haitian Mars/G Series

Haitian Mars/G Series


Servo drive energy-saving injection molding machine

Haitian is dedicated in providing customers with new technology to improve the production of their plastic
parts. Our close cooperation with customers provide a better understand for the challenges facing the injection
molding industry

The Haitian Mars/G classic series of injection molding machine, incorporates the latest energy saving
technologies.
With a robust design and strong mechanical structure, the machine is optimized for durability and a long
working life.

The user intelligent user-friendly control system provides for easy machine setup with reliability and precision for Multi-point Ejection System Various Plasticizing Screws
the molded part. A great advantage for molds with different A wide range of screw designs are available
ejection requirements according your material processing requirements

Automatic lubricating system High performance servo motor


The cllamping unit is optimized for precise Highly responsive with closed loop control for
lubrication of all moving parts stability and precision

Strive for excellence: Continuous improvement with customer communication for optimized
growth
Quality assurance: Vertically integrated manufacturing with international quality practices
Strong flexibility: Modular machine design,with variable machine configurations
Professional Service: Prompt and efficient service support
Safe Operation: Global safety standards according your region are strictly followed and
compliant
Excellent injection performance
Twin-cylinder injection unit, with strong guide
system ensures durability and precision during the
injection/charging stages of the molding cycle

2 3
Haitian Mars/G Series

Haitian Mars/G Series


Servo Drive energy-saving injection molding machine
Servo Hydraulic Drive System cylinder

The drive system utilizes are rotary permanent magnet


Patented Servo Hydraulic Drive System for Injection Molding Machines encoder with pressure transducer synchronous servo motor
for closed control for all machine control valve pressure
movements. The precision and sensor rotary encoder
Haitian is the global leader for servo hydraulic plastic
repeatability guarantees consistent
injection molding machines. molding parameters during the
complete molding cycle. Fast speed
and pressure changes provide a broad gear pump
The Mars Series machine was launched to the market in
2007, with more than 120000 machines sold has become the processing window for the molded
part.
industry bench mark. inverter
oil tank

The patented servo motor /gear pump drive system was Quick response of drive system:0.05s
designed as a system and not the combination of standard Energy saving rate:30-80%
market components as used by our competitors.

mold close injection holding pressure charge cooling mold open ejector
This translates into a significant advantage for repeatable
high precision and low energy consumption for different
molding applications and processing materials. Servo motor with counter-rotation gear pumps

Power consumption Water consumption

Energy consumption
Significant difference
of energy consumption
No energy consumption

100% 30% 100%

10%
curve of fixed pump curve of variable pump curve of MA/G

Excellent energy-saving drive system


traditional traditional The drive system automatically adjusts the oil pressure and flow according each stage of the
hydraulic pump Haitian MA/G hydraulic pump Haitian MA/G molding cycle. The motor speed constantly changes speed to deliver the exact requirement to avoid any wastage,
significantly reducing the energy consumption of the machine.
The Mars II drive system provides significant cost During the cooling stage of of the molding cycle, the motor stops, preventing undue energy consumption.
The consumption of hydraulic oil cooling water is
This is a great advantage for thicker walled parts with long cooling times. Another significant advantage of
savings for machine energy consumption compared to dramatically reduced due to the on-demand control the servo drive system is the energy consumption during the "holding stage" of the molding cycle. The motor reduces
traditional hydraulic drive systems. of the servo drive system. Only the required quantity speed to only deliver the oil flow required to maintain the require pressure. Energy savings of 30% to 80% are
of oil is used during each stage of the machine cycle, achievable according the parts being produced.
which eliminates bypass oil wastage as found in
traditional hydraulic systems.

4 5
Haitian Mars/G Series

Specification MA 860/260G MA 1200/370G MA 1600/540G MA 2000/770G


INJECTION UNIT A B C A B C A B C A B C
Screw Diameter mm 32 36 40 36 40 45 40 45 50 45 50 55
Screw L /D Ratio L/D 22.5 20 18 23.3 21 18.7 22.5 20 18 22.2 20 18.2
Shot Size (Theoretical) cm3 121 153 188 173 214 270 253 320 395 366 452 546
Injection Weight (PS) g 110 139 171 157 195 246 230 291 359 333 411 497
Injection Rate g/s 77 98 121 89 110 140 110 140 172 141 174 210
Injection Pressure Mpa 219 173 140 210 171 135 214 169 137 210 170 141
Plasticizing Capacity(ps) g/s 9.9 11.3 13.9 11.3 13.9 18 13.9 18 21.6 18 21.6 26.6
Screw Speed rpm 0~230 0~190 0~190 0~175
CLAMPING UNIT
Clamp Tonnage KN 860 1200 1600 2000
Toggle Stroke mm 310 350 420 470
Space Between Tie Bars mm 360X360 410X410 455X455 510X510
Max.Mold Height mm 360 430 500 510
Min. Mold Height mm 150 150 180 200
Ejector Stroke mm 100 120 140 130
Ejector Tonnage KN 33 33 33 62
OTHERS
Max. Pump Pressure Mpa 16 16 16 16
Pump Motor Power Kw 11 13 15 18.5
Heater Power Kw 6.2 9.75 9.75 14.25
Machine Dimension(L×W×H) m 4.34X1.19X1.89 4.82X1.26X1.98 5.17X1.33X2.06 5.48X1.43X2.16
Machine Weight t 3 4.1 4.9 6.3
Hopper Capacity Kg 25 25 25 50
Oil Tank Capacity L 170 220 235 310
680 760
625 560 630
540 560 490 560
420 490 420 420
350 420 350 280
280 32XM16 L35 40XM16 L35
32XM16 L35 350 280 140
210
140 210 140
44XM16 L35 70

4xø28
8xø36
Platen dimensions

ø1
Moving platen
ø8

00
ø1
4xø28
0

00

200
680
560
490
420
350
280
140

760

200
630
560
420
280
140

100
200
625
420
350

560
490
420
350
210
280
210

200
140
540

70
ø100
4xø28

30
18
30
18

30
18

30
18
14 200 14
200 14 200
200 33 33
33 14 400
33

265 335 335 350


50 20 50 50 25 50 50 20 50 50 40 40

Platen dimensions

125

180
125

125
ø3

ø3

ø3

ø3
Mounting hole for robot/spure
ø125

ø125

ø125

ø160
picker top view from fixed platen SR10 SR10 SR10 SR10

4XM12 L25 4XM12 L25 4XM12 L25 4XM16 L32

310 150-360 350 150-430 420 180-500 470 200-510

4340 1135 4820 1215 5170 1305 5480 1390


605 530 650 565 670 635 770 620

Machine dimensions

1835
1660

1920
1755

We reserve the right to make

1200

1240
1170
1120

555
555

555
555

changes as a result of furhter


technical advantages. 865 720 830 960

100

100
100

100

3710 650 4145 720 4440 820 4550 860

6 7
Haitian Mars/G Series

Specification MA 2500/1000G MA 3000/1800G MA 3600/2250G MA 4500/2900G


INJECTION UNIT A B C A B C A B C A B C
Screw Diameter mm 50 55 60 60 65 70 65 70 80 70 80 90
Screw L /D Ratio L/D 22 20 18.3 21.7 20 18.6 21.5 20 17.5 22.9 20 17.8
Shot Size (Theoretical) cm3 497 601 715 845 992 1151 1068 1239 1619 1424 1860 2355
Injection Weight (PS) g 452 547 651 769 903 1047 972 1127 1473 1296 1693 2143
Injection Rate g/s 173 210 250 238 279 324 279 323 422 366 478 604
Injection Pressure Mpa 205 169 142 213 182 157 208 180 138 204 156 123
Plasticizing Capacity(ps) g/s 21.6 26.6 30.3 33.7 38.2 44.9 38.2 44.9 58.7 44.9 58.7 71.8
Screw Speed rpm 0~180 0~190 0~180 0~170
CLAMPING UNIT
Clamp Tonnage KN 2500 3000 3600 4500
Toggle Stroke mm 540 600 660 740
Space Between Tie Bars mm 570X570 660X660 710X710 780X780
Max.Mold Height mm 570 660 710 780
Min. Mold Height mm 220 250 250 330
Ejector Stroke mm 140 160 160 200
Ejector Tonnage KN 62 62 110 110
OTHERS
Max. Pump Pressure Mpa 16 16 16 16
Pump Motor Power Kw 22 30 37 45
Heater Power Kw 16.65 19.65 24.85 29.45
Machine Dimension(L×W×H) m 5.86X1.52X2.2 6.88X1.88X2.52 7.5X1.88X2.6 8.1X2.05X2.7
Machine Weight t 7.5 11.3 14.7 18.8
Hopper Capacity Kg 50 50 50 50
Oil Tank Capacity L 355 550 640 820
840
700
560
420
40XM20 L40 280
140

8xø38
Platen dimensions
ø100
Moving platen
840
700
560
420
280
140

100
200

36
22

200
400
16
41

350 390 430 469


50 30 40 50 40 60 50 40 60 50 85 130

Platen dimensions

96
230

220

220
ø3

ø3

ø4

ø4

211
Mounting hole for robot/spure
ø160

ø160

ø160

ø200
picker top view from fixed platen
SR10 SR10 SR15 SR15

8XM20 L40
4XM16 L32 4XM16 L32 4XM16 L35

540 220-570 600 250-660 660 250-710 740 330-780

5860 1480
790 690 6880 1755 7463 2085 8094 2290
935 820 1090 995 1213 1077

Machine dimensions
1990

2150
2520

2260
We reserve the right to make
1270

1540
1370
1320
555

changes as a result of furhter


335

335
415

technical advantages. 1010 990 1220 1220

125

125
120
100

5065 949 5540 920 5905 918 6635 1040

8 9
Haitian Mars/G Series

Specification MA 5300/4000G MA 6500/4550G MA 7800/6350G MA 10000/7950G


INJECTION UNIT A B C D A B C D A B C D A B C D
Screw Diameter mm 80 85 90 100 80 90 100 110 90 100 110 120 100 110 120 130
Screw L /D Ratio L/D 22 20.7 19.6 17.6 24.8 22 19.8 18 24.4 22 20 18.3 24.2 22 20.2 18.6
Shot Size (Theoretical) cm3 2212 2497 2799 3456 2036 2576 3181 3849 2799 3456 4181 4976 3770 4562 5429 6371
Injection Weight (PS) g 2012 2272 2547 3145 1853 2344 2895 3503 2547 3145 3805 4528 3431 4151 4950 5798
Injection Rate g/s 490 553 620 766 490 620 765 927 543 671 811 966 703 850 1012 1188
Injection Pressure Mpa 180 159 142 115 224 177 143 118 228 184 152 128 211 174 146 125
Plasticizing Capacity(ps) g/s 58.7 65.4 71.8 86.5 58.7 71.8 86.5 104 71.8 86.5 104 122 86.5 104 122 139
Screw Speed rpm 0~140 0~140 0~110 0~110
CLAMPING UNIT
Clamp Tonnage KN 5300 6500 7800 10000
Toggle Stroke mm 825 900 980 1100
Space Between Tie Bars mm 830X800 895X895 980X980 1090X1090
Max.Mold Height mm 850 900 980 1100
Min. Mold Height mm 350 400 400 500
Ejector Stroke mm 200 260 260 320
Ejector Tonnage KN 158 175 186 215
OTHERS
Max. Pump Pressure Mpa 16 16 16 16
Pump Motor Power Kw 55 22+45 22+55 37+55
Heater Power Kw 40.25 49.25 61.15 68.75
Machine Dimension(L×W×H) m 9.6X2.3X2.62 10.1X2.32X2.7 10.9X2.42X2.73 11.9X2.68X2.81
Machine Weight t 25 30.2 36 47.5
Hopper Capacity Kg 100 100 100 100
Oil Tank Capacity L 990 1300 1360 1610

Platen dimensions
Moving platen

580
125 130 135 130 105 210
580
105 130 125 135 130 105
130 210

140
96

96

140
282

300
96

96

96
332
Platen dimensions
240

300
282

332
Mounting hole for robot/spure
picker top view from fixed platen
8XM20 L45 8XM20 L45
8XM20 L40

8XM20 L45 8XM20 L45 8XM20 L40 8XM20 L45

9594 10027 2322 10939 2422 11850 2681


1196 1126 1246 1176 1368 1313

Machine dimensions
We reserve the right to make

2330
2230
2150
1540

1510
1400

1490

changes as a result of furhter


technical advantages.
7698 1102 8981 1420 9660 1550 10507 1710

10 11

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