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Series

Haitian Mars
Haitian Mars || Series
MANUFACTuring Power

MA 900 II / 300

HAITIAN
MARS || SERIES
Second generation of energy-saving servo injection molding machines
MA 900 II /300

600 kN 40,000 kN

MA 4700 II / 2950
Haitian Technology, Ningbo, China
• Total investment of USD 98 Mio.
• With 124,000 sqm production area, it is
the world´s largest machine manufacturing
site under one roof
• Officially operation started in May 2009
• Production base for all servo energy
saving machines – especially medium and
large size of Mars II Series
• Currently around 380 employees

Huanyuan Machinery, Export Center, Ningbo, China MA 4700 II /2950


• Export of about 5,000 machines per year
in over 80 countries 600 kN 40,000 kN
• Expanded in 2012 from 38,000 tons
67,000 sqm
• Customizing, quality management and
individual market adjustments MA 10000 II / 8400
• Currently around 400 employees

Haitian Europe, Sales & Service, Nuremberg, Germany


• European subsidiary and Regional Sales
Office of Haitian Plastics Machinery
• Training and technical support for
distributors in 18 countries
• 250 sqm application center and mold testing
center in machines from 60 to 600 tons
• Spare parts in the value of 800,000 Euro MA 10000 II /8400
on stock
• Currently 14 employees 600 kN 40,000 kN

2 www.haitian.com 3
MANUFACTuring Power

THE Clamping UNIT


Precision & stability with the new design
Image ④
Redesigned toggle kinematics for higher efficiency and lower Redesigned clamping unit providing lower platen stress and
energy consumption for small and large machines. higher mold force stability, reducing mold wear and improving
molded product stability.

Stability
Image ① Image ②
Redesigned moving platen providing centralized Fixed platen with centralized force loading, reducing
force distribution from the toggle system to the less platen flexing.
mold. Optimized platen design using FEA software.
The result: higher rigidity and stability.

① ②

Dry cycle 2.24


Motion curve comparison of transmission ratio

Faster clamping movements


due to new toggle design with
optimized kinematics. 1.79

Lubrication ③
Mars II
1.34
Mars
Image ③
New graphite-steel-bushings providing better lubrication
and lower lubrication consumption. A smooth operation
leads to longer lifetime of the clamp. Less maintenance 0.9
required.

0.45

Take 200-ton clamping unit for example 0.0


Vm: Moving speed of movable platen 490.0 392.0 294.0 196.0 98.00 .0
Vo: Moving speed of oil cylinder

4 www.haitian.com 5
Injection Unit

THE INJECTION UNIT


New performance with twin injection cylinder design

Special coupling designed for strong


screw forces required during the
injection/charging/decompression
process. Designed for easy removal
during screw changes.

The rigid one-piece injection base supports


the common slide rail for injection and screw
movements, reducing stress and increasing
movement precision. The balanced twin
injection cylinders apply equal force to the
screw during injection.

6 www.haitian.com 7
EQUIPMENT & OPTIONS

Mars Series Mars Series

Standard equipment 600-10,000 kN


eco pack
600-5,300 kN

• Platen layout Euromap 2 • Standard manifold for 6 zones Options inside:


• Mechanical robot interface Euromap 18 • Electrical socket box (2x400V-16A, 1x400V-32A)
• Oil filtration By-pass filter, type 3R • Set of mold clamps + spare parts box • 2 hydraulics core puller (< 530 tons)
• Fast coupling for ejector pin with European design • CE certification • 2 air valves 6 mm
• Central lubrification with oil • Robot interface Euromap 67
• Parts dropping zone with photo cell monitoring
(60-250 tons)
Controller:

• KEBA 1070-8'' equipped with keypad
Image ① and color screen 2 hydraulic core puller on moving platen
Set of 8 mold clamps for T-Slot or thread ① ② • Optional: KEBA 2580-12'' touch screen
Image ②
By-pass filter 3R and standard manifold
(6xzones 1/4”) Performance:
Image ③
• Reduced servo motor performance
Platen layout according to Euromap 2
kommt
by 10-15% neu.
comparedIstto
Image ④ nur
"universal pack"
Platzhalter
Sockets 3-phase + N + GD (2x16A, 1x32A), • 1 injection unit per clamping unit available
equipped with circuit breaker
Image ⑤
Spare parts box (filter, nozzle, screw tips,
thermocouple heater bands, tool box)
Reduced servomotor by 10-15% compared to "universal pack"
Robot interface Euromap 67 for
flexible integration of automation
③ ④ ⑤ equipment

2 air valves, type 3/2-1/4‘‘

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EQUIPMENT & OPTIONS

Mars Series Mars Series

UNIVERSAL pack 600-10,000 kN


options unlimited

Options inside: Controller:

• 2 air valves 6 mm • KEBA 1075-10'' equipped with keypad


• Installed bearing slide platen for hopper and color screen
• Stainless steel hopper • Option: KEBA 2580-12'' with touch screen
• Closed-loop temperature control on feeding zone
• Min. and max. mold height with limit switch
• Water manifold for mold cooling (import/local) Performance:
• A set of mold clamp (made in China)
• Increased servo motor power
• Standard central lubrication with oil
(+10-15% compared to "ECO pack")
• Closed-loop oil temperature control
• 3 different injection units per clamping unit available
• 2 core puller (up to 4,700 kN)
• 4 core puller (from 5,300 kN)
• Proportional valve control mold of open/close
• Alarm light (3 color light)
• Nozzle movement controlled by stroke sensor
New hot runner cabinet up to Pneumatic or hydraulic shut-off nozzle Customized socket box
• Robot interface Euromap 67
72 zones 3.3 kW

Water manifold for mold cooling

Proportional valve control Alarm light (3 color light)


mold open/mold closed

Electric screw drive Quick mold change Pneumatic or hydraulic cascade zones up
with table and/or magnetic platen to 16 zones

Installed bearing slide


platen for hopper

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Software & control

SOFTWARE & control


Latest technology from KEBA

KEBA 1070/1075 KEBA 2580

Overview Machine sequencer


Flexible programming of machine sequences

Set up units Energy consumption in kWh/kg


Selection for each movement and each setting With electrical device for measure „real“ energy

8'' (1070) or 10'' (1075) high resolution 12'' high resolution LCD touch screen with extended
LCD screen with optimized panel layout for machine functions and flexibility to meet complex
convenient machine operation. machine operation.

Production overview Cycle analysis


Production analysis per shift Optimised cycle time by analysing each
individual time

12 www.haitian.com 13
Drive system

Drive system
Energy saving & innovative solution

Energy analysis
Haitian is the global leader for servo hydraulic plastic in-
Energy-saving Mars Technology
jection molding machines. The Mars Series was launched
to the market in 2007. With more than 80,000 machines
sold, it has become the industry bench mark.
Machine MA 900 II /230
The patented servo motor/gear pump drive system was Executive element
Screw diameter Ø 32 mm Energy analysis
designed as a system and is not the combination of stand-
Shot size 16 gr kWh 4.6*
ard market components as used by our competitors. Rotary encoder
Application box kg/h 6.5
This translates into a significant advantage for repeatable Control valve Cavity 1 kWh/kg 0.72
high precision and low energy consumption for different Pressure sensor
Material PP - MFR 70 *with robot
molding applications and processing materials.
Cycle time 9s
Drive
controller
Image ①
Patented servomotor to gear pump design. The direct Oil tank
MA 2500 II MA 5300 II MA 12000 MA 16000 MA 33000
drive connection between the servo-motor and the gear
pump provides excellent drive torque giving maximum ac- Cycle time (s) 32 42 36 87 136
celeration and deceleration speeds for all machine func-
tions. The patented drive system is a true advantage for
① Shot weight (g) 104 440 1450 4800 16500

high stability and repeatable molding conditions. Energy (kWh/kg) 0.189 0.311 0.183 0.266 0.480

Servo motors ranging from 7.5 kW to 100 kW are spe-


cially designed to meet the high demands of the plastic
injection molding machine process requirements.

MA 2500 II
Image ②
The European servo motor controller from KEB is matched ②
to the drive motor for optimal efficiency and repeatable
accuracy.
MA 5300 II

Image ③
High-efficiency gear pump for stable operation and low
energy consumption. MA 12000

MA 16000

MA 33000

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HAITIAN INTERNATIONAL HOLDINGS LIMITED
Unit 1105 level 11
Metroplaza Tower 2
223 Hing fong RD Kwai Fong N.T
e-mail: haitian@mail.haitian.com
www.haitian.com

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.


Export Processing Zone, Ningbo 315800 China
Tel.: +86-574-8617 7242
Fax: +86-574-8622 1864
e-mail: haitian@mail.haitian.com
www.haitian.com

HT 20130228-V01

HAITIAN EUROPE GmbH


Hansastraße 5
90441 Nuremberg
Germany

Tel.: +49-911-376 628-0


Fax: +49-911-376 628-29
e-mail: info@haitianeurope.com
www.haitianeurope.com

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