Temperatue and Diplacement
Temperatue and Diplacement
Temperatue and Diplacement
Out Lines
o Temperature sensor
o Level sensor
o Pressure sensor
o Flow sensor o Position sensor
o Displacement sensor
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2. Introduction
What is sensor
is a device that detects variation of input or physical phenomenon and provides
equivalent electrical or non electrical quantity corresponding to it.
it Produce measurable response to change in physical conditions.
What is Transducer:
is a device that convert one form of energy to other form.
It converts the measurand to a usable electrical signal.
It is a device that is capable of converting the physical quantity into a proportional
electrical quantity such as voltage or current.
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Transducer contains two parts that are closely related to each other i.e. the sensing
element and transduction element.
The sensing element is called as the sensor.
The transduction element convert the sensor output to suitable electrical form.
Sensor output
Parameter
e.g. pressure, Sensing Transducing Electrical
temperature element element signal
force etc.
What is transmitter
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2.1. Classification of Sensors
Generally sensors can be classified as
o Passive and active based on the Energy source they use to provide an output
o Resistive, inductive and capacitive based on Physical effect employed
o Temperature , pressure ,flow, level, position ,displacement, force etc. based on the
Physical quantity they convert.
o Contact and non-contact
So due to the change in physical quantity, there will be a physical effect or variation in R,L,C, then due to these
effects there will be a change in electrical signal such as current and voltage.
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1. Potentiometer (POT)
The potentiometer is used for voltage division. They consist of a resistive
element provided with a sliding contact and excited by dc or ac voltage source.
The sliding contact is called as wiper.
The contact motion may be linear or rotational or combination of both.
Fig shows a rotary pot and a linear pot.
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2.3. Temperature sensor
2.3.1. What is temperature
is the hotness or coldness of a piece of plastic, wood, metal, or other material depends upon
the molecular activity of the material.
Kinetic energy is a measure of the activity of the atoms which make up the molecules of any
material.
Therefore, temperature is a measure of the kinetic energy of the material in question.
2.3.2. Types of temperature sensor
Temperature sensors can be classified in to
o Contact:-RTD, thermistor, thermocouple, LM 35
o non contacts:-IR (infrared)
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Resistance Temperature Detector (RTD)
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RTD elements are normally constructed of platinum, copper, or nickel.
These metals are best suited for RTD applications because of their linear resistance-
temperature characteristics (as shown in Figure 1), their high coefficient of resistance,
and their ability to withstand repeated temperature cycles.
The coefficient of resistance is the change in resistance per degree change in temperature,
usually expressed as a percentage per degree of temperature.
The material used must be capable of being drawn into fine wire so that the element can be
easily constructed.
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RTD elements are usually long, spring-like wires surrounded by an insulator and enclosed in a
sheath of metal. Figure 2 shows the internal construction of an RTD.
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This particular design has a platinum element that is surrounded by a porcelain insulator.
The insulator prevents a short circuit between the wire and the metal sheath.
Inconel, a nickel-iron-chromium alloy, is normally used in manufacturing the RTD sheath
because of its inherent corrosion resistance.
When placed in a liquid or gas medium, the Inconel sheath quickly reaches the temperature of
the medium.
The change in temperature will cause the platinum wire to heat or cool, resulting in a
proportional change in resistance.
Figure 3 shows an RTD protective well and terminal head. The well protects the RTD from
damage by the gas or liquid being measured. Protecting wells are normally made of stainless
steel, carbon steel, Inconel, or cast iron, and they are used for temperatures up to 1100°C.
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RTD Summary
The resistance of an RTD varies directly with temperature:
o As temperature increases, resistance increases.
o As temperature decreases, resistance decreases.
RTDs are constructed using a fine, pure, metallic, spring-like wire surrounded by an
insulator and enclosed in a metal sheath.
A change in temperature will cause an RTD to heat or cool, producing a proportional
change in resistance.
The change in resistance is measured by a precision device that is calibrated to give the
proper temperature reading
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The resistance of most metals increases reasonably linearly with temperature in the range
−100 to +800 °C.
The general relationship between the resistance RT Ω of a metal element and temperature T
°C is a power series of the form
𝑅𝑇 = 𝑅0 (1 + 𝛼𝑇 + 𝛽𝑇 2 + 𝛾𝑇 3 + ⋯ )
𝑅𝑇 = 𝑅0 (1 + 𝛼∆𝑇)
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Advantages of platinum resistance thermometers:
o High accuracy.
o Low drift.
o Wide operating range.
o Stability maintained over long period of time.
Limitations:
o RTDs in industrial applications are rarely used above 660 °C .
o Have a slower response time.
o Less sensitive for small temperature changes.
o Are more expensive.
Exercise1:
A platinum resistance thermometer (RTD) has a resistance of 100 ohm at 25oc and its
temperature coefficient of resistance at 25oc is 0.00392/°c.
a. find the resistance at 65°c
𝑬𝑨𝑩 = 𝒂𝟏 𝑻 + 𝒂𝟐 𝑻𝟐 + 𝒂𝟑 𝑻𝟑 + 𝒂𝟒 𝑻𝟒 + ⋯ .
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Thermocouples will cause an electric current to flow in the attached circuit
when subjected to changes in temperature.
The amount of current that will be produced is dependent on the temperature
difference between the measurement and reference junction; the characteristics
of the two metals used; and the characteristics of the attached circuit. Figure 6
illustrates a simple thermocouple circuit
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Heating the measuring junction of the thermocouple produces a voltage which is greater than
the voltage across the reference junction.
The difference between the two voltages is proportional to the difference in temperature and
can be measured on the voltmeter (in millivolts).
For ease of operator use, some voltmeters are set up to read out directly in temperature
through use of electronic circuity. 24
If a high-impedance voltmeter is introduced into the circuit, so that current flow is
negligible, then the measured e.m.f. is, to a close approximation, the difference of the
junction potentials, i.e. 𝑬𝑨𝑩
𝑻𝟏,𝑻𝟐 = 𝑬𝑨𝑩
𝑻𝟏 −𝑬 𝑨𝑩
𝑻𝟐
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Law 1
o states that the e.m.f. of a given thermocouple depends only on the temperatures of the
junctions and is independent of the temperatures of the wires connecting the junctions.
o This is important in industrial installations, where the leads connecting measurement and
reference junctions may be exposed to large changes in ambient temperature.
Law 2
o states that if a third metal C is introduced into A (or B) then, provided the two new junctions
are at the same temperature (T3), the e.m.f. is unchanged.
o This means that a voltmeter can be introduced into the circuit without affecting the voltage
produced. If a third metal C is inserted between A and B at either junction
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Law 3 states that, provided the two new junctions AC and CB are both at the same
temperature (T1 or T2), then the e.m.f. is unchanged.
o This means that at the measurement junction, wires A and B can be soldered or brazed
together with a third metal without affecting the e.m.f.
o A voltage measuring device can be introduced at the reference junction again without
affecting the measurement.
Law 4 (law of intermediate metals) can be used, for example, to deduce the e.m.f. of a
copper–iron (AB) thermocouple, given the e.m.f. values for copper–constantan (AC) and
constantan–iron (CB) thermocouples
The fifth law (law of intermediate temperatures) is used in interpreting e.m.f.
measurements.
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For a given pair of metals we have:
EABT1,T2 = EABT1,T3 + EABT3,T2
where T3 is the intermediate temperature.
If T2 = 0◦C, then
EABT1,T0 = EABT1,T3 + EABT3,T0
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The fifth law (law of intermediate temperatures) is used in interpreting e.m.f. measurements
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Types of thermocouple sensor
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Thermocouple Summary
o A thermocouple is constructed of two dissimilar wires joined at one end and encased in a
metal sheath.
o The other end of each wire is connected to a meter or measuring circuit.
o Heating the measuring junction of the thermocouple produces a voltage that is greater than
the voltage across the reference junction.
o The difference between the two voltages is proportional to the difference in temperature and
can be measured on a voltmeter
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Example:
It was found during experiments with a copper-constant thermocouple that a1 = 3.75 × 10−2
mV/oC and a2 = 4.50 × 10−5 mV/oC2, if T1 = 100oC and the cold junction T2 is kept in ice,
compute the resultant electromotive force
Ans : 𝑬𝑨𝑩
𝑻𝟏,𝑻𝟐 =4.20 mV
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Thermistors
The electrical resistance of most materials changes with temperature.
By choosing materials that are very temperature sensitive, devices can be made that are
useful in temperature-control circuits as well as in temperature measurement.
Thermistors are semiconductors made by sintering mixtures of metallic oxide, such as
Manganese, Nickel, Cobalt, Copper and Uranium.
Thermistors have a negative temperature coefficient.
That is, their resistance decreases as their temperature rises.
Resistance at 25oC for typical commercial units ranges from the vicinity of 100 Ω to over
10 MΩ.
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A graph showing resistance versus temperature for a family of thermistors is given in Fig
below
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Typical thermistor configurations as shown in the above figure, and the electrical symbol of the
device is depicted in the figure below.
Thermistors is a negative temperature coefficient (NTC) in a highly non-linear way
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where Rθ1 is the resistance at reference temperature θ1, usually θ1 = 25oC = 298K
Functional use of temperature detector
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Applications of temperature sensors:
Temperature sensors are used just about everywhere. There are in the homes we live
in, the cars we drive, the schools we learn in. They are even in planes, trains and
boats. You will also find them in all sorts of electrical appliances and electronic
devices. Refrigerators, stoves, hot water tanks as well as computers, GPS devices
and battery chargers all have temperature sensors.
Today's digital medical thermometers, which are used in hospitals and millions of
home every day, all have a temperature sensor in them. Here below list are some
applications of temperature sensor.
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1)Oil Exploration
Today's oil drills must drill far down into the earth in their search for oil. As they drill down
deep into the earth, through rocks and dirt, the temperature of the drill increases. Oil
workers worry that the oil drill's bit will become too hot and break. To prevent that from
happening, these oil drill bits often have a temperature sensor built inside of them. When the
temperature reaches a dangerous level, that is, a level that could break the drill bit, the
sensor sends an electronic signal to the oil workers to stop drilling. (here the T sensor measures
the T the tip of the drill bit and gives feed to the controller).
2)Radiator Overheating
Your car contains a radiator. In it is a temperature sensor. The reason it is there is to warn
you if the water that circulates in your engine becomes too hot. And that's because if it does,
your engine could break and will require that you purchase a new one.The temperature
sensor in your radiator measures the temperature of the radiator to the temperature gauge in
your car. As the temperature of the water increases, the temperature sensor creates a larger
electrical current to flow. That current flow causes the needle of your temperature gauge to
move further to the right. (the T ,sensor used here measure the T of the water inside the
radiater and gives information to the driver 42
or control).
Battery Chargers
Battery chargers are used to recharge all sorts of batteries, such as car batteries, flashlight
batteries and even batteries in your computer. However, battery chargers must be designed so
that they don't overcharge your battery and also so they don't undercharge your battery.
Because the amount of charge a battery can store varies with temperature, the battery charger
must know the battery's temperature to determine when to stop charging and when to begin
charging. In these applications, the temperature sensor is used to turn on or turn off the battery
charger.(the T sense here measured the corresponding T for the various charges status .hence
,the charger will stop charging when in fully charged status.)
Hot Air Balloons
For hot air balloons to rise, the temperature of the helium gas that is inside of the balloon must
be above a prescribed level. If the temperature of the gas is below that level, the hot air balloon
will start to fall. If it is exactly at the prescribed level, it will neither rise nor fall. In order to
control the temperature of the helium hot air balloon, and hence to control whether the balloon
rises or falls, gas temperature sensors are used to find out the temperature of the helium gas in
the hot air balloon.(
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2.2.Displacement sensor
Introduction
Definition
Types of Measurement
Contact Type
Resistive
Capacitive
Inductive
LVDT
Non-contact Type
Ultrasonic
Displacement-is vector represent a change in position of a body or a point with respect a
reference.
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2.2.1.Variation in Capacitive Sensing Elements)
A typical capacitor is composed of two parallel plates of conducting material separated by an electrical
insulating material called a dielectric.
The capacitance of this parallel plate capacitor is given by:
d
𝜀0 𝜀𝑟 𝐴
𝑐 =
𝑑
The parallel plate capacitor is used to measure some physical parameters such as displacement or
thickness.
where 𝜀0 is the permittivity of free space (vacuum) of magnitude 8.85 pF m−1,
𝜀𝑟 is the relative permittivity or dielectric constant of the insulating material
A is the area of overlap of the plates in m2, d is their separation in m
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In capacitive transducers the measurand is converted to a change in the capacitance.
So variation of the parameters such as Area , length and thickness will have an effect on the capacitance value.
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In the variable dielectric type, the displacement x changes the amount of dielectric
material ε 2 ( ε 2 > ε 1) inserted between the plates. The total capacitance of the sensor is
the sum of two capacitances, one with area A1 and dielectric constant ε 1, and one with
area A2 and dielectric constant ε 2, i.e.
𝜺𝟎 𝜺𝒓𝟏 𝑨𝟏 𝜺𝟎 𝜺𝒓𝟐 𝑨𝟐
𝑪= +
𝒅 𝒅
Since A1 = wx, A2 = w(l − x), when w is the width of the plates,
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Exercise
1) A variable dielectric capacitive displacement sensor consists of two square metal plates of side 5 cm, separated
by a gap of 1 mm. A sheet of dielectric material 1 mm thick and of the same area as the plates can be slid
between them as shown in Figure 8.9 in your text book. Given that the dielectric constant of air is 1 and that of
the dielectric material 4, calculate the capacitance of the sensor when the input displacement x = 0.0, 2.5 and 5.0
cm.
2) A parallel plate capacitive displacement sensor consists of two square metal plates 8 cm × 8 cm, separated by a
gap of 2 mm. The space between the plates is completely filled by a slab with a dielectric constant of 6.0. If the
permittivity of free space is 8.85 pF/m, find the capacitance of the sensor.
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2.5.2. Inductive displacement sensors
In order to discuss the principles of these elements we must first introduce
the concept of a magnetic circuit.
In an electrical circuit an electromotive force (e.m.f.) drives a current
through an electrical resistance and the magnitude of the current is given by
o e.m.f. = current × resistance
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Fig.8.11:Variable reluctance reluctance sensing elements
for a magnetic circuit is: m.m.f. = flux × reluctance =𝜙𝑥ℛ
so that reluctance limits the flux in a magnetic circuit just as
resistance limits the current in an electrical circuit. In this example
m.m.f. = ni, so that the flux in the magnetic circuit is:
𝒏𝒊
𝝓= weber
𝓡 51
This is the flux linked by a single turn of the coil; the total flux N linked by the entire coil of
𝒏𝟐 𝒊
n turns is: 𝑵 = 𝒏𝝓 =
𝓡
By definition the self-inductance L of the coil is the total flux per unit current, i.e. Self-
𝑵 𝒏𝟐
inductance of a coil 𝑳= =
𝒊 𝓡
The above equation enables us to calculate the inductance of a sensing element given the
reluctance of the magnetic circuit. The reluctance of a magnetic circuit is given by:
𝒍
ℜ=
𝝁𝟎 𝝁𝒓 𝑨
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Where l is the total length of the flux path,
µr is the relative permeability of the circuit material
µ0 is the permeability of free space = 4π×10−7 Hm −1
A is the cross-sectional area of the flux path
Figure 8.11(b) shows the core separated into two parts by an air gap of variable width.
The total reluctance of the circuit is now the reluctance of both parts of the core
together with the reluctance of the air gap.
Since the relative permeability of air is close to unity and that of the core material
many thousands, the presence of the air gap causes a large increase in circuit reluctance
and a corresponding decrease in flux and inductance.
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Thus a small variation in air gap causes a measurable change in inductance so that we have the basis of an inductive
displacement sensor.
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A typical variable reluctance displacement sensor, consisting of three elements: a ferromagnetic core
in the shape of a semi toroid (semicircular ring), a variable air gap and a ferromagnetic plate or
armature as a shown in the figure below.
The total reluctance of the magnetic circuit is the sum of the individual reluctances.
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𝕽𝒕𝒐𝒕𝒂𝒍 = 𝕽𝒄𝒐𝒓𝒆 + 𝕽𝒂𝒓𝒎𝒂𝒕𝒖𝒓𝒆 + 𝕽𝒂𝒊𝒓𝒈𝒂𝒑
The length of an average, i.e. central (core), path through the core is πR and the cross-sectional area is 𝝅𝒓𝟐 ,
giving:
𝑹
𝕽𝒄𝒐𝒓𝒆 =
𝝁𝟎 𝝁𝑪 𝒓𝟐
The total length of the flux path in air is twice the air gap, i.e. 2d; also if there is little bending or fringing of
the lines of flux in the air gap, then the cross-sectional area of the flux path in air will be close to that of the
core. Assuming the relative permeability of air is unity.
𝟐𝒅
𝕽𝒂𝒊𝒓 gap =
𝝁𝟎 𝝅𝒓𝟐
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The length of an average central flux path in the armature is 2R; the calculation of the appropriate cross-sectional
area is more difficult. A typical flux distribution is shown in Figure 8.11(c) and for simplicity we assume that most of
the flux is concentrated within an area 2rt, giving
𝑹
𝕽𝒂𝒓𝒎𝒂𝒕𝒖𝒓𝒆 =
𝝁𝟎 𝝁𝑨 𝒓𝒕
Then
𝑹 𝟐𝒅 𝑹
𝕽𝒕𝒐𝒕𝒂𝒍 = + +
𝝁𝟎 𝝁𝑪 𝒓𝟐 𝝁𝟎 𝝅𝒓𝟐 𝝁𝟎 𝝁𝑨 𝒓𝒕
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𝑹 𝟏 𝟏 𝟐𝒅
𝕽𝒕𝒐𝒕𝒂𝒍 = 𝝁 𝒓 (𝝁 𝒓 + 𝝁 𝒕)+𝝁 𝟐
𝟎 𝒄 𝑨 𝟎 𝝅𝒓
𝕽𝒕𝒐𝒕𝒂𝒍 = 𝕽𝒐 + 𝒌𝒅
Where
𝑹 𝟏 𝟏
𝕽𝒐 = 𝝁 𝒓 (𝝁 𝒓 + 𝝁 𝒕 ) is the reluctance at zero air gap
𝟎 𝒄 𝑨
𝟐
𝒌=𝝁 𝟐
𝟎 𝝅𝒓
𝒏𝟐 𝑶 𝑳
𝐋= = 𝟏+𝜶𝒅
𝕽𝒐 +𝒌𝒅
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Exercise
1) A typical inductance reluctance displacement sensor has n = 500 turns, R = 2 cm,
r = 0.5 cm, t = 0.5 cm, µ C =µ A = 100
Find the
i. reluctance at zero air gap
ii. Inductance zero air gap
iii. reluctance of the sensor at d=1mm
iv. Inductance at d=1mm
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Assignment 1
1) By taking a central flux path, estimate the inductance of the sensor shown in Figure below.
(a) for zero air gap; (b) for a 2 mm air gap. Assume the relative permeability of core and armature is 104 and that of
air is unity.
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2.2.3. Linear Variable Differential Transformer (LVDT)
commonly used sensor for displacement measurement applications.
Is a transformer consisting a single primary winding and two secondary windings wound on a tubular
ferromagnetic former.
the output is the difference of the secondary windings.
When the core is in the center, the voltage induced in the two secondary windings is equal.
When the core is moved in one direction from center, the voltage induced in one winding
increase and that in the other is decreased
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When the core is exactly at the center Output voltage vo is zero. This
position is called “null position”
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