Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : PROVISIONAL CHART (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : PROVISIONAL GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
-1 : 800
Test oil : F 002 S3E 001 Speed-min (rpm)
Revision :4 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A0Z 753--E040.239.600
(without supplementry idling spring)
Control lever position : 60.0±4.0°
Injection pump : PES 4 A 95 D 320 RS 4000
Speed-min-1 (rpm) : 600
Governor : RSV 375...1200 A 5 C 1707 R Boost pressure in bar :-
Control rack travel in mm : 11.1-11.5
Customer : Ashok Leyland Ltd. -1
Speed-min (rpm) : 1200
Engine model : HA4CTI3K 120HP BS III
Boost pressure in bar : 1.4
Engine code :-
Control rack travel in mm : 13.65-13.75
Application : Vehicular
-1 : 1330-1340
TEST BENCH REQUIREMENTS Speed-min (rpm)
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 12.7

-1 : 1405-1435
Overflow valve : 9451037458 Speed-min (rpm)
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min -1
(rpm) : 1585
High pressure pipe : 6X2X600
Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 1200
Boost pressure in bar : 1.4
Direction of rotation : Clockwise Control rack travel in mm : 13.65-13.75
Prestroke in mm : 2.85-2.95(2.8-3.0) Delivery quantity(x ) : 66.35-66.65(65.0-68.0)
Control rack position in mm : 13.5-16.5 in cm³/500 strokes
Cam sequence : 1- 3- 4 - 2 Maximum spread in cm³ : 1.8(4.0)
Cam displacement : 0-90-180-270° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2
Speed-min-1 (rpm) : 600
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm : 11.1-11.5
-1 : 600
Speed-min (rpm)
Speed-min-1 (rpm) : 1200 Boost pressure in bar : 0.7
Control rack travel in mm : 13.65-13.75 Control rack travel in mm :12.2-12.6
Delivery quantity(x ) : 13.15-13.45 Speed-min -1
(rpm) : 600
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.4(0.8) Control rack travel in mm : 11.1-11.5
-1 : 600
Speed-min (rpm)
Boost pressure in bar : 0.7
Speed-min-1 (rpm) : 375 Control rack travel in mm : 12.2-12.6
Control rack travel in mm : 4.7-4.9 -1
Speed-min (rpm) : 600
Delivery quantity(x ) : 0.65-1.05(0.4-1.3) Boost pressure in bar : 1.4
in cm/100 strokes Control rack travel in mm : 13.8-14.0
Maximum spread in cm³ : 0.6(0.9) -1
Speed-min (rpm) : 1200
Boost pressure in bar : 1.4
Control rack travel in mm : 13.65-13.75
Contd...2
PROVISIONAL CHART
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
-1 (with supplementary idling spring)
Speed-min (rpm) : 600
Boost pressure in bar :-
Delivery quantity(x ) : 41.0-43.0(40.0-44.0) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.5(4.0)
-1
Speed-min (rpm) : 600 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar : 0.7 Speed-min-1 (rpm) : 1330-1340
Delivery quantity(x ) : 49.5-51.5(48.5-52.5) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 12.7
Maximum spread in cm³ : 2.5(4.0)
-1 :-
Speed-min (rpm) While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1415-1445
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 16.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 24.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 375 Control rack travel in mm :-
Control rack travel in mm : 4.7-4.9 Delivery quantity(x ) :-
-1
: 100 in cm³/500 strokes
Speed-min (rpm)
10.STARTING FUEL DELIVERY
Control rack travel in mm : Minimum 11.1
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 375
Control rack travel in mm : 11.1
Control rack travel in mm : 4.7-4.9
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 465-525
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values -

Applicable only for BOSCH and MICO Test benches 250913

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