Owner

PT. MEDCO RATCH POWER RIAU

Contractor

LOTTE ENGINEERING & CONSTRUCTION

Project

Riau GFPP 275MW IPP Project

Title:
ITP for Cable Tray Installation

Contractor Document Number: Rev. No. Page

RIAU-LEC-E10-QA-0007 B 001 of 006
 Doc. No :
Rev. No.
Riau GFPP 275MW RIAU-LEC-E10-QA-0007
ITP for Cable Tray Installation
IPP Project
Page 002 of 006 B

REVISION RECORD

Rev.
Date Purpose Prepared by Reviewed by Checked by Approved by
No.
Issued for
A 27 Jan 2020 HK Jung YI Kim JS Park YS Yoon
Approved
Issued for
B 27 Feb 2020 HK Jung YI Kim JS Park YS Yoon
Approved
 Doc. No :
Rev. No.
Riau GFPP 275MW RIAU-LEC-E10-QA-0007
ITP for Cable Tray Installation
IPP Project
Page 003 of 006 B

Reference
Inspection
No. Description of Inspection Document name/ Report Form No. Remark
number Sc C O

1 Material Receipt
-Packing List
1.1 Check the condition, size and type of cable trays -Material Approval /
RIAU-LEC-E10-QA-0006
and accessories. RIAU-EV11-E10-QA- I/R W V
0001
1.2 Cable Trays and Ladders shall be stacked Technical Specification /
RIAU-LEC-E10-QA-0006 I/R W V
properly in neat and orderly manner RIAU-LEC-E10-TS-0012
B
1.3 Cable Trays and Ladders shall be stored and Technical Specification /
RIAU-LEC-E10-QA-0006 I/R W V
stacked in dry area and shall be properly protected. RIAU-LEC-E10-TS-0012

2 Cable Trays Installation

Method
Inspection Report Form/
2.1 Inspect the area clearance where the cable Statement/Layout
RIAU-LEC-E10-QA-0005- I/R V V
trays to be installed Drawing (RIAU-LEC-
0001
E10-CT-0001)
Method
Inspection Report Form/
Statement/Technical
2.3 Check all welded support and tray connections RIAU-LEC-E10-QA-0005- I/R V V
Specification (RIAU-
0001
LEC-E10-TS-0012)
Method
Inspection Report Form/
2.4 Ensure the supporting structure are sufficient Statement/Layout
RIAU-LEC-E10-QA-0005- I/R V V
enough to with stand the deflection Drawing (RIAU-LEC-
0001
E10-CT-0001)
Method
Inspection Report Form/
2.5 Check the leveling & alignment of tray & rack as Statement/Layout
RIAU-LEC-E10-QA-0005- I/R V V
per a drawing Drawing (RIAU-LEC-
0001
E10-CT-0001)
Method
B 2.6 Ensure the gap between parallel runs is quit Statement/Layout
Inspection Report Form/
RIAU-LEC-E10-QA-0005- I/R V V
enough to accommodate the layer of cables. Drawing (RIAU-LEC-
0001
E10-CT-0001)
Method
Inspection Report Form/
B 2.7 Check cable segregation shall be as per a
drawing to ease during cable pulling stage.
Statement/Layout
Drawing (RIAU-LEC-
RIAU-LEC-E10-QA-0005- I/R V V
0001
E10-CT-0001)
Method
2.7 Check cutting edges of trays/trunkings are Inspection Report Form/
Statement/Technical
coated with "Galvanofred" or equitant to prevent RIAU-LEC-E10-QA-0005- I/R V V
Specification (RIAU-
corrosion 0001
LEC-E10-TS-0012)
Method
Inspection Report Form/
2.8 Ensure there are no sharp 90 degree bends are Statement/Layout
RIAU-LEC-E10-QA-0005- I/R V V
made Drawing (RIAU-LEC-
0001
E10-CT-0001)
2.9 Ensure there are no sharp edges through out Method
Inspection Report Form/
the run and tray / trunking joints are bolted with Statement/Technical
RIAU-LEC-E10-QA-0005- I/R V V
mushroom head bolts and bolts head are inside the Specification (RIAU-
0001
tray. LEC-E10-TS-0012)
Method
Inspection Report Form/
2.10 Ensure the tray alements are marked up Statement/Layout
RIAU-LEC-E10-QA-0005- I/R V V
(permanent) as per the tray route layout Drawing (RIAU-LEC-
0001
E10-CT-0001)
Method
B 2.11 Check whether the exclusive earth continuity
between the tray/ trunking /racks where the joints
Statement/Layout
Inspection Report Form/
RIAU-LEC-E10-QA-0005- I/R V V
Drawing (RIAU-LEC-
are made 0001
E10-CT-0001)
Method
2.12 Check the number of layers of trays / trunking / Inspection Report Form/
Statement/Layout
racks with respect to the drawings in the individual RIAU-LEC-E10-QA-0005- I/R V V
Drawing (RIAU-LEC-
route 0001
E10-CT-0001)
Method
Inspection Report Form/
2.13 Check the intactness of the cable Statement/Technical
RIAU-LEC-E10-QA-0005- I/R V V
racks/tray/trunking before laying of the cable Specification (RIAU-
0001
LEC-E10-TS-0012)
 Doc. No :
Rev. No.
Riau GFPP 275MW RIAU-LEC-E10-QA-0007
ITP for Cable Tray Installation
IPP Project
Page 004 of 006 B

Method
Inspection Report Form/
2.14 Ensure the cable tray cover is installed Statement/Technical
RIAU-LEC-E10-QA-0005- I/R V V
correctly / no damage and the clamp is tight Specification (RIAU-
0001
B LEC-E10-TS-0012)
Method
Inspection Report Form/
2.15 Ensure each cable trays is connected to Statement/Technical
RIAU-LEC-E10-QA-0005- I/R V V
earthing and bonding as per a drawing Specification (RIAU-
0001
LEC-E10-TS-0012)

Legend :
Sc = Sub- contractor ; I = Responsible for undertaking Inspection/Test ; R = Responsible for Generating Record

C = Contractor ; SW = Spot Witness ; W = Witness of Inspection/Test

O = Owner ; V = Verification of Record ; H = Hold on Inspection

 Doc. No :
Rev. No.
Riau GFPP 275MW RIAU-LEC-E10-QA-0007
ITP for Cable Tray Installation
IPP Project
Page 005 of 006 B

RIAU GFPP 275MW IPP Project

Report No.:

Material Receiving Inspection

Date :
Page No.:
Item Supplier
Description Quantity
PO No. Date of Insp.
Result of Inspection
No CHECK ITEMS Remarks
ACC REJ N/A

1 Material Test Report YES NO

2 Certificate if any
3 Conformity between certificate and material
4 Shop Test Report
5 Quantity
6 Size
7 Damage during Transportation
8 Identification
9 Material labelling
10 Others (Receving person initial)

Attachment : 1. Packing List No.

2. Factory Test Certificate
3. Material Approval

ATTACHMENT : YES NO.

RESULT OF INSPECTION : ACCEPTED REJECTED

Prepared By Reviewed By Approved By
Sub-Contractor Construction Engineer QA/QC Manager

NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE

RIAU-LEC-E10-QA-0006
 Doc. No :
Rev. No.
Riau GFPP 275MW RIAU-LEC-E10-QA-0007
ITP for Cable Tray Installation
IPP Project
Page 006 of 006 B

Riau GFPP 275MW IPP Project

INSPECTION REPORT FOR CABLE TRAYS
INSTALLATION

Drawing No. : Report No. :

Area/Unit. : Date :

Location. : Sub Contractor :

Inspection Result
No Check Items Accept Reject Remark

Check for sufficient area clearance for the installation of cable

1
supports and trays

2 Check the tag number of trays in each route with the route drawings

Check that the installation & sizes of cable trays are as per the
3
approved installation drawing

5 Check leveling and alignment of trays and racks as per a drawing

6 Check that all the bolts are tightened properly

7 Check all welded support and tray connections

Check each cable trays is connected to earthing and bonding as per a

8
drawing.
Ensure the supporting structures are sufficient enough to withstand
9
deflection of the system

Check cable segregation shall be as per a drawing to ease during

10
cable pulling stage
Check that the cable tray cover is installed correctly / no damage and
11
make sure the clamp is tight
Check that the cable trays are connected properly and ensure
12
exclusive earth (main earthing) continuity between the trays.

Check cutting egdes of trays / trunkings are coated with " Galvofred "
13
or equivalent to prevent corrosion

NOTE :

Prepared by Subcontractor Reviewed by Construction Approved by QC Inspector Approved by Owner

RIAU-LEC-E10-QA-0005-0001