Hvac Itp Code A
Hvac Itp Code A
HFY-CON/F&C1157-1180
C 23 RE-ISSUED APPROVAL
TABLE OF CONTENTS
1 GENERAL .......................................................................................................................... 4
PURPOSE ........................................................................................................................... 4
SCOPE OF WORK .................................................................................................................. 4
2 GENERAL LEGENDS AND DEFINITIONS .............................................................................. 5
3 ABBREVIATIONS ............................................................................................................... 5
4 INSPECTION PLAN ............................................................................................................. 7
5 APPENDIX A: INSPECTION CHECKLISTS .............................................................................. 8
MATERIAL RECEIVING ........................................................................................................... 8
PRIOR TO DUCT INSTALLATION ................................................................................................ 9
DUCT INSTALLATION ........................................................................................................... 10
FAN INSTALLATION ............................................................................................................. 12
VRV & FAHU INSTALLATION ............................................................................................... 14
MULTIBLADE DAMPER INSTALLATION ..................................................................................... 16
AC & CASSETTE UNIT INSTALLATION ...................................................................................... 18
FINAL VISUAL INSPECTION ................................................................................................... 19
TESTING, ADJUSTING, BALANCING & VIBRATION ....................................................................... 21
COMMISSIONING CHECKLIST ................................................................................................ 23
HVAC INSPECTION & TEST PLAN
1 GENERAL
Purpose
The purpose of this document is to provide a consistent ITP for Inspector's Checklist for
installation of VRF-Fresh Air Handling Unit, Cassette Unit, FCU, DX Split unit & Exhaust
Fans.
Scope of work
In the (EPCC Of CPF1 Camp) (Al Selm & Weam company) will take into consideration the
site and local weather conditions and conduct the site survey, material selection and
supply, Construction, test, commissioning for the project. The materials will be procured,
and services will be delivered according to the latest international standards and as per
Petrochina Halfaya requirements.
Company: shall mean PetroChina Company Limited Iraq Branch, and their agents
or designated representatives, with designated authority to act on COMPANY’s
behalf.
Contractor: shall mean Al Selm & Al Weam General Contracting Co. which is
awarded as EPCC contractor for Provision of Engineering, Procurement,
Construction and Commissioning (EPCC) for CPF1 Camp.
Project: shall mean Provision of Engineering, Procurement, Construction and
Commissioning (EPCC) for CPF1 CAMP.
"H" - HOLD POINT - Work shall not be proceeded further without the inspection for
this stage. Contractor shall notify the COMPANY / PMC and raise RFI.
"W" - WITNESS POINT - Work shall be witnessed for the inspection stage.
Contractor shall notify the COMPANY / PMC and raise RFI.
"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but
formal notification and RFI is not required.
"R" - REVIEW - Document shall submitted for review and approval through
transmittal. Work shall not be proceeded unless contractor has received Code A /
Code-B from PMC / COMPANY.
"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the FRI along-
with their inspection notification
3 ABBREVIATIONS
HFY-Checklist-04-01-03
Inspection prior to HFY-5080-MEC-PD- Inspection prior to
4 duct Insulation 0005 duct Insulation
H W
HFY-Checklist-04-01-04
HFY-GEN-HVA-SPC-
5 Fan inspection
0001
fan inspection H W
HFY-Checklist-04-01-05
VRV & Fresh air HFY-5080-MEC-PD- VRV & Fresh air unit
6 unit foundation 0005 foundation inspection
H W
inspection
HFY-Checklist-04-01-06
VRV & Fresh air HFY-GEN-HVA-SPC- VRV & Fresh air unit
7 unit installation 0003 installation
H W
HFY-Checklist-04-01-08
Multi-blade HFY-5080-MEC-PD- Multi-blade damper
9 damper 0005 inspection
H W
inspection
HFY-Checklist-04-01-10
HFY-5080-MEC-PD- Air conditioner
11 Air conditioner inspection
0005 inspection
H W
HFY-Checklist-04-01-11
HFY-5080-MEC-PD-
12 Final visual inspection
0005
Final visual inspection H W
HFY-GEN-VED-
15 Performance test
105-GEN-PD-0007
Performance test H W -
Note:
1. Contractor shall attach "Inspection Reports" of ITP along-with RFI.
2. PMC to complete the "Inspection Checklist" attached with RFI.
3. PMC is to ensure that all inspection record is complete and has been placed in MC / PA / Dossiers.
HVAC INSPECTION & TEST PLAN
Material Receiving
2 Ensure all the joints are sealed properly. Acc Rej N/A
Comments:
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract
requirements (Specifications, Codes and Standards, Equipment Manufacturer's recommendations).
Duct Installation
Inspection Checklist
Duct Installation
Document No: HFY-Checklist-4-01-02
PRID No.:5080 Project Name: EPCC for CPF1 CAMP Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
Sr No. Description of Activity (Write N/A if Not
Applicable)(Record the Data)
Check that the location, elevation and orientation are
1 correct. Ensure that the duct system is installed to the Acc Rej N/A
layout drawings.
The correct installation of the following equipment shall
be verified:
2 a) Flexible connections Acc Rej N/A
b) Insulation-thermal / sound or fire rated
c) The surface coating
Check all the duct and equipment is correctly mounted
3 Acc Rej N/A
and supported.
18 Ensure that air leak check with lighting is satisfactory. Acc Rej N/A
Comments:
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract
requirements (Specifications, Codes and Standards, Equipment Manufacturer's recommendations).
Contractor PMC
Name
Signature
Date
HVAC INSPECTION & TEST PLAN
Fan Installation
1 Check that the nameplate data is correct and complete. Acc Rej N/A
3 Check that the fan and motor are correctly mounted. Acc Rej N/A
4 Check the anti-vibration mountings are installed and adjusted. Acc Rej N/A
8 Check the free rotation of the fan motor and impeller. Acc Rej N/A
HVAC INSPECTION & TEST PLAN
10 Check the connecting duct has its gaskets installed. Acc Rej N/A
All exhaust fans shall have back draft dampers which shall
12 Acc Rej N/A
close when fan is off.
Comments:
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract
requirements (Specifications, Codes and Standards, Equipment Manufacturer's recommendations).
Inspection Checklist
VRV & Fresh Air Unit Installation
Document No: HFY-Checklist-04-01-06
PRID No.:5080 Project Name: EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
Sr No. Description of Activity (Write N/A if Not
Applicable)(Record the Data)
1 Check that the nameplate data is correct and complete. Acc Rej N/A
8 Check the connecting duct has its gaskets installed. Acc Rej N/A
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract
requirements (Specifications, Codes and Standards, Equipment Manufacturer's recommendations).
Inspection Checklist
Multi-blade damper
Document No: HFY-Checklist-04-01-07
PRID No.:5080 Project Name: EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
Sr No. Description of Activity (Write N/A if Not
Applicable)(Record the Data)
1 Check that the nameplate data is correct and complete. Acc Rej N/A
Check that the damper is located and orientated correctly.
2 Acc Rej N/A
Also check that it is undamaged.
Dampers shall be installed in accordance with
3 Acc Rej N/A
Manufacturer's Installation Manuals.
Check that the mounting arrangements are correct and
4 Acc Rej N/A
that the supports and gaskets to the duct are installed.
5 Check the equipment is bonded as per drawings. Acc Rej N/A
6 Check that the damper is internally clean. Acc Rej N/A
Check the free movement of the blade mechanism. Also
7 Acc Rej N/A
check that the internal sealing of the blade is correct.
Check that the locking-arm device operates correctly. Also
8 Acc Rej N/A
check that the indicator arm is installed in the correct
position.
Adequate space / opening is provided for restoring the
9 Acc Rej N/A
damper(when done manually) in its normal operating
condition.
Access for servicing or for removal of duct heater shall be
10 provided. Acc Rej N/A
HVAC INSPECTION & TEST PLAN
Comments:
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract
requirements (Specifications, Codes and Standards, Equipment Manufacturer's recommendations).
Where relevant or applicable, other activities can be added to the checklist.
Contractor PMC
Name
Signature
Date
HVAC INSPECTION & TEST PLAN
Inspection Checklist
Air Conditioner/ Cassette Unit
Document No: HFY-Checklist-04-01-8
PRID No.:5080 Project Name:EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
(Write N/A if Not
Sr No. Description of Activity
Applicable)(Record the
Data)
1 Check that the nameplate data is correct and complete. Acc Rej N/A
Comments:
Note: Signing & Acceptance of RFI / Inspection Reports does note relieve contractor to fulfil their
contractual requirements to complete the works as per specification, procedures, codes and standards.
Contractor PMC
Name
Signature
Date
HVAC INSPECTION & TEST PLAN
Inspection Checklist
Final visual Inspection
Document No: HFY-Checklist-04-01-09
PRID No.:5080 Project Name: EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
(Write N/A if Not
Sr No. Description of Activity
Applicable)(Record the
Data)
1 Check that all the systems are completed as per the drawings. Acc Rej N/A
2 Check that the installation of the insulation is satisfactory. Acc Rej N/A
5 Ensure the equipment and duct is internally clean. Acc Rej N/A
Ensure that the damper state on the duct system meets the
6 Acc Rej N/A
design requirements.
Ensure that identification tag for equipment, Volume / Fire
7 Dampers, Airflow direction on the Duct Air terminal devices are Acc Rej N/A
correct.
Check Insulation entire system including fittings, joints, flanges,
8 Acc Rej N/A
fire dampers, flexible connections, and expansion joints.
9 Check and ensure/confirm that all the dampers are opened. Acc Rej N/A
HVAC INSPECTION & TEST PLAN
Check and ensure / confirm that all the condenser /blower fans
10 Acc Rej N/A
rotate freely and in the correct direction.
Check and ensure /confirm that the accessories and piping
11 Acc Rej N/A
associated with the systems are properly supported / guided.
Comments:
Note: Signing & Acceptance of RFI / Inspection Reports does note relieve contractor to fulfil their
contractual requirements to complete the works as per specification, procedures, codes and standards.
Contractor PMC
Name
Signature
Date
HVAC INSPECTION & TEST PLAN
Inspection Checklist
Testing, Adjusting, Balancing, vibration-
FAHU
Document No: HFY-Checklist-04-01-10
PRID No.: 5080 Project Name: EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
(Write N/A if Not
Sr No. Description of Activity
Applicable)(Record the
Data)
Comments:
Note: Signing & Acceptance of RFI / Inspection Reports does note relieve contractor to fulfil their
contractual requirements to complete the works as per specification, procedures, codes and
standards.
Contractor PMC
Name
Signature
Date
HVAC INSPECTION & TEST PLAN
Commissioning Checklist
Inspection Checklist
Commissioning
Document No: HFY-Checklist-04-01-11
PRID No.: 5080 Project Name: EPCC for CPF1 Camp Contractor: SWCO
Record No.: RFI No.:
Inspection Time Start: Finish: Inspection Date:
Dwg No. /Line No.: Area/Location:
Spec Reference:
Inspector's Checklist
Inspector's Observation
(Write N/A if Not
Sr No. Description of Activity
Applicable)(Record the
Data)
4 Ensure the room temperature meets the design requirements. Acc Rej N/A
Comments:
Note: Signing & Acceptance of RFI / Inspection Reports does note relieve contractor to fulfil their
contractual requirements to complete the works as per specification, procedures, codes and standards.
Contractor PMC
Name
Signature
Date